TECHNICAL MANUAL CLINCHER®
Contents
1. SUPERIOR Qu Manufacturing amp Hydraulics TECHNICAL MANUAL CLINCHER HYDRAULIC ROTARY TABLES Covers Rotary Table Models HRT 20B amp HRT 20C 4225 Highway 90 East 8 Phone 337 837 8847 Fax 337 837 8839 www superior man f com Copyright 2000 SUPERIOR Manufacturing amp Hydraulics Inc All rights reserved This document is the property of SUPERIOR Manufacturing amp Hydraulics Inc It is supplied as reference information to users of our products This document is considered confidential and is not to be disclosed copied or reproduced transmitted transcribed in any form or stored in any type of system without the express written consent of SUPERIOR Manufacturing amp Hydraulics Inc CLINCHERG LOCKJAW M amp GRIT FACE are trademarks of SUPERIOR Manufacturing amp Hydraulics Inc The products described in this manual are covered by U S and foreign Patents and or pending Patent Applications This manual is not a controlled document and is subject to revision without notice To receive updates and insure you have access to the latest information concerning the CLINCHER Rotary Tables HRT20 B amp HRT20 C we request you complete this form and return the lower half to SUPERIOR Manufacturing and Hydraulics by mail or facsimile Name Company Address Address City State Postal Code Country Telephone Fax RT Model No Serial No Assembly Date CLINCHER Rotary Table2. 33 39 37 39 41 43 47 48 50 52 HHP Pressure psi x flowrate 1714 Technical Manual HRT 20B amp HRT 20C Rev 11 00 Page2 4 Hrt20b 123 Snub Capacity Calculations HRT 20B amp HRT 20C Hydraulically Driven Rotary Table rotary speed 90 80 70 60 50 40 30 20 rotary speed RPM inlet flowrate GPM Technical Manual HRT 20B amp HRT 20C Rev 11 00 Page2 5 Hrt20b 123 onub Capacity Calculations HRT 20B amp HRT 20C Hydraulically Driven Rotary Table rotary torque ft Ibs 30000 gj 25000 T 20000 D 5 15000 d gt 10000 Tu O 5000 0 inlet pressure PSI Technical Manual HRT 20B amp HRT 20C Rev 11 00 Page 2 6 Hrt20b 123 DESCRIPTION FEATURES amp SPECIFICATIONS Photo 1 SUPERIOR MANUFACTURING amp HYDRAULICS Hydraulically Driven Rotary Table SUPERIOR Manufacturing amp Hydraulics Inc CLINCHERQ Hydraulic Rotary Tables HRT 20B amp HRT 20C Revision 11 00 Page 2 7 OPERATING INSTRUCTIONS User should be advised the continuous operating conditions
3. 52 ft lbs Max Torque 4 PER FLANGE 7 16 HI COLLAR LOCKWASHER SIDE VIEW Edd in PN 108 m MANIFOLD WELDMENTS 4 PER FLANGE HRT 20B amp HRT 20C Ab SUPERIOR 2220567 HYDRAULIC ROTARY TA ROTARY TABLE Manutacturing amp Hydraulics 318 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULI LICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION REV 4 DATE V D MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY RT1 000 SHT 4 OF 6 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR SAEquip ManualsDwgs MANUFACTURING amp HYDRAULICS Rotary Tbs RT 000 sh4 of 6 wpg 9 DETAILS 631 OVERALL THICKNESS INSTALL THIS SIDE UP GARLOCK PADS P N RT1012 8 PLCS A lt S S AS 4 40 x 3 8 FHSCS P N RT1014 48 PLCS USE REMOVABLE LOCTITE TOP THRUST BUSHING PLATE P N RT1005 ex S77 SECTION A A TOP VIEW HRT 20B HYDRAULIC ROTARY TABLE Show pads on top side only Show pads on top side only RT1000 SHT 6 OF 6 Change matl from bronze to aluminum TOP THRUST BUSHING ASSEMBLY SUPERIOR 257 ES Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp F O R H R j 0 B O N Y HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION DATE 10 02 00 BY DT MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONS
4. E S n 55g peg lt gt 52 5 95 E s T 2 s 2 p C 5 lt iy MM 88 X A N 3 e f T gt lt T 85 9 zb zzz 2 9 8 g e 8 gis 3 Q O rox Weight w Manifolds A S x lt 29199 929 83 INSTALLATION DETAIL OF ITEM 5 gt 2 cO e 24 ft lbs Max Torque 8 J o d CD 7161 Apply Never Seeze Y N NY 7 NE SEE AND N 2 N 5 LL 2 5 t co tr D 2 2 I D ZES 25 2 552 550 EE 295 TON 09 2 lt m oc O lt s ra O oc O LO Er lt 2 m gt z 5 2 P ou tr Jo 92 E 2 40 Removable Loctite 27 165 Max Torque y 4 100 lbs App INSTALLATION DETAIL OF ITEM 11 amp 12 O Z 7 Zt ui f UP M M M 4 Z lt UY ZZ Apply Removable Loctite 44 N lt SS NL Ao M SS NEN AN A a 82 66 7 NN LIS 84 65 8081 3 8
5. FOR PRODUCTIONS AFTER 11 00 1 1 4 7 UNC TAP 4 PLCS TYP 5 8 11 UNC TAP 2 PLCS TYP F LIFTING TOP VIEW SHOWN W O MANIFOLDS 2800 1 06 min ID LI L LI L a4 44 Apply Removable Loctite LIE AES 11 32 HOLE F 1 BOLTS 8 PLCS o 44 Apply Removable Loctite 32 00 BOLT CIRCLE JH REAR VIEW SHOWN W O MANIFOLD ASSY HRT 20B amp HRT 20C b 2 SUPERIO 4225 HWY 90 EAST BROUSSARD LA 70518 HYD RAU LIC ROTARY TAB LE Qu Manufacturing amp Hydraulics THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE RT 1 0 0 0 S 2 F 6 FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Rotary TbISART1000 sh2 of 6 wpg 4 2 A P 000 sh3 of 6 wpg un uip Manuals Dwgs eM SN 2 10 N MA RNG N QNOD SAN RY 3 N 5553 ORAR RANN ATA SOROS KERP RIKKA RPK KRPKKRI SQ Rotary Tbls INSTALLATION DETAIL OF ITEM 3 INSTALLATION DETAIL OF ITEM 11 amp 12 INSTALLATION DETAIL OF ITEM 8 ae 35 Ne t TT 24 ft lbs Max Torque Apply Removable Loctite 36 ft lbs Max Torque _ LLI SES
6. 09 gpm Maximum Swivel Hydraulic Pressure 1 500 psi Swivel Hydraulic Connections 3 8 NPT Top Plate Connections to Slips 3 8 NPT Maximum Swivel Coolant Pressure 60 psi Recommended Fresh Water Coolant Flow Rate 5 10 gpm Swivel Coolant Connections 3 8 NPT GENERAL INFORMATION The HRT 20B and HRT 20C Hydraulic Rotary Tables feature an increased tensile load rating from 340 000 to 460 000 pounds when compared to earlier units This upgrade is achieved by eliminating the small slip assembly mounting bolt hole pattern and increasing the thickness of the top mounting flange ref 1 from 2 to A This unit features face seal o rings between hub ref Item 9 and the top mounting flange Ports for slip system control hydraulics are integral to the top mounting flange to eliminate potential leak points SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Hydraulic Rotary Tables HRT 20B amp HRT 20C Revision 11 00 Page 2 3 onub Capacity Calculations HRT 20B amp HRT 20C Hydraulically Driven Rotary Table Hydraulic Horsepower HHP reqd fl speed at 18 000 ft Ibs 000 ft Ibs 350 300 290 200 150 100 90 CN NF CO O QN SF CO F Or COLO O gt A Od QN OVI Hydraulic Horsepower HHP read f speed at 18 31
7. 33 y Never 2521 412 ft lbs Max Torque Page4 4 TERET 777 f 7 LE 2 x CON LOCATE oply Removable Loctite 180 ft lbs amp 0 6 E f 2224 K a NN 5 _ SS NS A SS SS Y t G IN See Note 1 2 2 LLI LL C z lt 7 Z lt lt Z 6 LL Q LLI 02 gi 18 8 5 E a OSs 2 e gt 5 5 gt op Bes D 29 ed gt 20 NE c Cj b 2 2 5 6 n g gt d w g Q t c 69 gt FOR CLARITY PURPOSE HRT 20C HYDRAULIC ROTARY TABLE SECTION VIEW SHOWN OUT OF PHASE SHOWN W O MOTORS MANIFOLD ASSY st q T ob T E E LL c i rai Q 2 LL 2 c eo Z a 20 C Assy wpg REF SE Oia UEM Rotary Tbls FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS g y Pu 35 75 O D UPPER MANIFOLD WELDMENT P N RT1030 LOWER MANIFOLD WELDMENT P N RT1031 2 222 O RING 2 NPT 7 16 14 x 2 1 2 SHCS P N 1229 ae Never Seeze
8. DL Zn ZZ 2 227 596 5 00 lt Manufacturing amp Hydraulics 318 837 8847 2 G77 DY Why 7 A 77 0 f A 7 Of J 22 2 f 77 27 2 GH ff 7 Y MMM Cs 7 Never Seeze THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 14 00 MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR MANUFACTURING amp HYDRAULICS Ad lt Ww TA NY GS lt M SSN o NRE NN SIN S WWE SECTION A A 2 4 Uff Y Uy 7 2 Ui fp f d 2 2 4 4 f Uy 2 7 Ly Y 2 f 7 THU 4 M Y f Y 7 H 4 4 H f 4 9 wy a WAGES Z a i e 2 02 jl a 33 4 s 18 s 6 E c P5 495 cO 986 SOQ NSW R S BBS LL ie 544 x RT1001 S1 BOTTOM BEARING HOUSING HT1001 S3 TOP MOUNTING PLATE RT1001 S5 BEARING RETAINER RT1001 S6 BOTTOM MOUNTING FLANGE o oc lt D 2 lt 0 I oc 2 2 20B HYDRAULIC ROTARY TABLE gt 20 O LLI Se LL pem 325 4 o
9. ENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULICS Rotary Tbls RT1000 sh6 of 6 wpg MOTOR SHAFT SEAL RETAINER P N 55088 P N 12501437 SNAP RING P N 0150111 P N 2 150 WWE NOR Z SS gt e O AU MOTOR SHAFT BEARING P N 0150710 Uy RINEER MOTOR SNAP RING P N 1945 POLYPACK P N 12501437 SEAL RETAINER O RING P N 55088 P N 2 150 SNAP RING P N 0150111 MOTOR SHAFT BEARING P N 0150710 SNAP RING P N 1945 NESS MOTOR ASSEMBLY qb SUPERIOR SFOUSSAAD LA Tost Manufacturing amp Hydraulics 318 837 FOR CLARITY PURPOSE ONLY NOT TO SCALE REF K ERD Manuals Dwgs Motor Motor CLE5500 sht2 rev1 wpg Page 4 7 HRT 20B HYDRAULIC ROTARY TABLE BILL OF MATERIALS RT No Reqd Part No Description 6 1 mon ues s p Ca Sorsa eum SHCS 5 8 11 x 2 1 2 SHCS 7 8 9 x 3 1 4 SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Hydraulic Rotary Tables HRT 20B amp HRT 20C Revision 9 09 No Part No Description 37 6 47 HHCS 3 8 16x 1 O Ring 5 8 ID 7 8 OD 1 8 W SHCS 3 8 16 x 1 1 2 O Ring 16 ID 16 1 2 OD 1 4 W 44 6 1238 0 Set Screw 1 2 13 x 1 1 4 al Flush Plug 3 4 NPT Sight Glass Plug 3 4 10 NPT SHCS 7 16 14 x 2 1 2 54 8 2222 ORingll 2 ID 1 34 OD 1 8 W Lockwasher 7 16 Hi Collar qp og
10. Hydraulic Rotary Tables HRT 20B amp HRT 20C Revision 11 00 Pagel 1 CLINCHER HYDRAULIC ROTARY TABLES HRT 20B amp HRT 20C HAZARD WARNING WARNING Personal protective gear including safety glasses face shields protective gloves and protective clothing must be worn to guard against the hazards of high pressure fluids Tight fitting clothing is required to prevent entanglement in rotating components These tools should be serviced by thoroughly trained and qualified hydraulic technicians using procedures to safely insure hydraulic pressure is bled from these circuits No attempt should be made to operate the CLINCHER Rotary Table for any purpose other than which it is intended This system is capable of generating very large torsional loads which if improperly applied or controlled could result in damage to the tubular to the rotary table or could possibly result in injury or death of personnel Operators are cautioned to practice soft startups and stops to avoid unnecessary shock loads on mechanical equipment and the hydraulic system Extreme care must be taken when releasing torsion stored within a string of pipe The sudden release of hydraulic pressure will allow stored torque to drive the rotary in the opposite direction in an extreme fashion SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Hydraulic Rotary Tables HRT 20B amp HRT 20C Revision 11 00 Page 1 2 m L IcRoss GENERAL INFORMATION HYDRAULIC PROD
11. UCT m SAFETY HYDRAULIC PRODUCT SAFETY certain conditions allowing the hydraulic equipment to continue to WARNING Valve lever spool may stick not center under operate and could cause serious injury death or equipment failure VALVE SAFETY Read and follow instructions carefully Failure to observe instructions and guidelines may cause serious injury death or equipment failure A sticking valve spool bind may be caused by one or more of the following factors DIRTY OIL Oil must be filtered to a minimum of 25 microns Filters should be changed regularly spin on types after 50 hours of initial use and then after every two hundred fifty hours of use Use of a condition indicator is recommended Consult your tractor or implement owner s manual for filtra tion and changing recommendations for internal systems OIL REQUIREMENTS Premium quality anti wear type oil with a viscosity between 100 and 200 SSU at operating temperatures Certain synthetic oils may cause spool seals to swell and the valve to stick If in doubt call CROSS Engineering IMPROPER HOOK UP OR MOUNTING Always use the proper size fittings Hook up in amp out as noted on the valve body Do not overtorque pipe fittings Mounting surfaces should be flat and care should be used when tightening mounting bolts Over tightened bolts can cause spool bind and casting breakage When hooking a valve in series always use a power beyond sleeve Con sult your tra
12. c o l 3 Page 4 8 HRT 20C HYDRAULIC ROTARY TABLE BILL OF MATERIALS Se S No Reqd Part No Description e r eren Upper s p wn oiu ws Mime SHCS 5 8 11 x 2 1 2 SHCS 1 2 13 x 1 1 2 SHCS 7 8 9 x 3 1 4 SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Hydraulic Rotary Tables HRT 20B amp HRT 20C Revision 9 09 EE e m No Reqd Part No Description 37 6 47 HHCS 3 8 16 x 1 SHCS 3 8 16 x 1 1 2 O Ring 16 ID 16 1 2 OD 1 4 W 44 6 1238 SetScrew 1 2 13 x 1 1 4 NICA om 077 Flush Plug 3 4 NPT Sight Glass Plug 3 4 10 NPT SHCS 7 16 14 x 2 1 2 54 8 2222 ORingll 2 ID 1 34 OD 1 8 W Lockwasher 7 16 Hi Collar Seal Retainer MEME C j Page 4 9 SECTION 5 MOTOR SERVICE MANUALS To request copy of Rineer Motor service Manuals please contact Superior Manufacturing amp Hydraulics 4225 Hwy 90 East Broussard LA 70518 Phone 337 837 8847 Fax 337 837 8839 www superior manf com SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Hydraulic Rotary Tables HRT 20B amp HRT 20C Revision 11 00 Page 5 1
13. ctor or implement manual to make sure you have the proper quick disconnect line connected to the inlet of the remote valve MISAPPLICATION Always use the proper valve for the job CONVERTA CD CS or CA valves should never be used for metered heavy load lifting loaders or similar applications Use an open center valve for open center applications and a closed center valve for closed applications If in doubt check with your tractor dealer Contact CROSS if the valve allows the hydraulic equipment to creep excessively MAINTENANCE Make sure all bolts are tightened and torqued to the recommended specification Bent or broken parts should not be used Replace immediately Always use exact replacements Always protect valve spool from paint overspray Faulty quick disconnects can cause high back pressures and sticking spools Check quick discon nects periodically to make sure they are functioning properly If valve spool does not center or appears to stick do not use PUMPS amp MOTORS SAFETY A relief or bypass in your hydraulic system is necessary to prevent pump from breakage due to overpressurization Use correct fittings and proper oil as noted in the technical service manual packed with each unit Change oil as recommended by your implement or tractor manufacturer CYLINDER SAFETY Check clevis clearances before during and after extending the cylinder and before using the cylinder under pressure to avoid possible injury or bent or br
14. essure may cause seal leaks excess heat buildup or extreme conditions actual failure of the housing due to excessive internal pressure SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Hydraulic Rotary Tables HRT 20B amp HRT 20C Revision 11 00 Page3 1 OPERATING INSTRUCTIONS Use a high pressure grease gun with extended nozzle to inject Texaco Marfax grease or equivalent into the two grease zerts ref 7 located in the upper housing Inject grease until grease escapes between hub ref ltem 9 and upper seal retainer ref 5 After initial injection of grease we recommend these ports be re lubricated after every four 4 hours of rotation Connect hydraulic swivel coolant connections to a regulated supply of fresh water When temperatures are 32 F or less water in rotary swivel should be replaced with coolant Anti Freeze Use Teflon based thread compound to seal connections care must be taken to avoid over tightening or damaging the 3 8 NPT connections in the aluminum swivel housing Use of brackish or salt water may result in corrosion of the swivel Note the inlet pressure should not exceed 60 psi Users may have to install a pressure regulator to avoid over pressuring the swivel A filter may also be required to insure heat exchanger does not become clogged with foreign debris Coolant exhaust or return line back pressure should not exceed 5 psi Connect hydraulic swivel slip control lines to slip control va
15. les contain rotating and reciprocating parts which can severely or fatally injure personnel who are operating repairing or near this equipment during its operation WARNING Rotary Tables are not to be operated by untrained personnel or personnel with diminished physical or mental capacity No work of any type including changing of dies is to be carried out while the rotary table is connected to any hydraulic power unit CLINCHER Rotary Tables weigh 4100 lbs WARNING Users must insure the entire suspension system including cables rig mounting points lift cylinders tong lifting brackets bridles winches pulleys counter weights etc are capable of handling the static weight of the rotary table PLUS any shock loads which may be seen during operation WARNING Users must provide a means of safely controlling the rotary table movements in all directions when it is in use Failure to account for its size weight movement and the amount of torque developed could result in personnel injury or death CLINCHER Rotary Tables utilize high pressure hydraulic fluids Portions of the rotary table control valves hydraulic lines may contain high pressure fluid even when the power unit 1s de energized and the fluid supply hoses are disconnected During normal operation the temperature of the hydraulic fluids as well as hoses piping valves etc can rise to a level which can cause burns SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER
16. ls packers or side pocket mandrels are encountered Four single speed hydraulic motors with one piece shafts directly drive the Rotary Table to provide high torque capacity in a compact package High efficiency Rineer GA 15 vane type motors are powered by the snubbing unit s hydraulic power supply to eliminate the need for additional power units Precise speed direction and torque control are achieved by means of pilot operated control valves supplied separately Note A two speed motor option 1s available Motors are interconnected by welded supply and return manifolds with split flange o ring connections to provide optimum reliability In service Tensile loads pulling pipe are carried by a lubricated roller bearing In the HRT 20B compressive loads snubbing pipe are transferred through a composite self lubricating thrust bearing assembly In the HRT 20C compressive loads snubbing pipe are transferred through a lubricated roller bearing For extreme drilling applications long term heavy compressive loads will be encountered with simultaneous high speed rotation Lubricated bronze bushings absorb any radial loads resulting from eccentric slip assembly loading The enclosed gear train and bearings are lubricated and cooled by hydraulic fluid used to drive the motors A high pressure hydraulic swivel system is incorporated within the rotary to allow remote control of the slips without the need for disconnecting or reconnecting hydraulic h
17. ls Dwgs i MANUFACTURING amp HYDRAULICS Rotary Tbis Thrust Brg Install wpg Page 3 3 Approx Weight w Manifolds 3 500 Ibs HRT 20B 4 100 lbs HRT 20C Apply Never Seeze 79 ft lbs 28 Max Torque 81 Apply Never Seeze 412 ft lbs Max Torque TOP VIEW SHOWN W O TOP MOUNTING FLANGE AND MANIFOLDS mmm 2 00 ass min ID 3 8 NPT e mme oe mE m E m Ee Len rw Loctite Apply Never Seeze 412 ft lbs Max Torque HRT 20B 39 00 HRT 20C 42 75 d Apply Removable q Loctite r po 17 50 34 00 FRONT VIEW SHOWN W O MANIFOLD ASSY g 35 75 HRT 20B amp HRT 20C AB SUPERIOR 55 52 LA 7os18 w Manufacturing amp Hydraulics 318 837 8847 H R A U L R O R L E THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 14 00 HYDRAULICS AND IS CONSIDERED CONFIDENTIAL THIS MEARI TIEN MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN AN REV LOG DATE RT 1 0 0 0 S H T 1 F 6 FORM WITHOUT THE EXPRESS CONSENT OF SUPERIOR REF S Equip Manuals Dwgs MANUFACTURING amp HYDRAULIC Rotary 1000 of 6 wpg 4 1 Approx Weight w Manifolds 3 500 Ibs HRT 20B 4 100 Ibs HRT 20C Apply Never Seeze 317 ft lbs Max Torque FOR PRODUCTIONS BEFORE 11 00 1 1 8 7 UNC TAP
18. lve Use Teflon based thread compound to seal connections care must be taken to avoid over tightening or damaging the 3 8 NPT connections in the aluminum swivel housing Maximum hydraulic pressure to operate slips should not exceed 1 500 psi All pressure must be drained from the swivel and slip control circuit before rotating Failure to abide by this guideline will result In excessive heat buildup wear of hub surface and premature seal failure Superior recommends the slip circuit be controlled by means of a directional control valve with float center connected to tank line A pilot operated check valve or counter balance valve may be incorporated within the slip assembly if the user desires to trap pressure within the slip s cylinders while rotating Note If hydraulic system has high back pressure in the return circuit a separate return line may be desirable to maximize seal life A rotational locking pin assembly ref 32 33 34 amp 35 is provided to lock the hub and top mounting flange when installing the slip assembly or when tripping pipe It is not designed to prevent rotation caused by pressurizing the hydraulic motors Applying high pressure to the motors when the locking pin assembly is engaged may cause equipment damage or could result in sudden unexpected movement Operators are cautioned to practice soft startups and stops to avoid unnecessary shock loads on mechanical equipment and the hydraulic system Extreme care mus
19. n below All Rotary Tables have 3 4 NPT ports located on the flange of the upper housing On the latest units one port is stamped RETURN and is equipped with a dip tube ref Item 38 to enhance oil circulation The port 180 degrees from the case drain RETURN port is stamped VENT Fill the case by removing the plugs in the RETURN and VENT ports Use an elongated funnel to direct hydraulic oil into the case through the RETURN port unit until oil is visible in Earlier units also have 3 4 NPT ports located on the flange of the upper housing but these ports are not stamped RETURN and VENT These units may be filled from either port In these earlier units the upper sight glass ref Jtem 50 must be removed to allow air to escape from the case during filling operations Use an elongated funnel to direct hydraulic oil into the case unit until oil 1s visible in upper sight glass port Reinstall sight glass 1n upper port A case drain line must be run from the hydraulic power unit s reservoir to the 3 4 NPT ports ref Detail A Assembly Dwg s in the upper housing On newer units connect this line to the port labeled RETURN The line may be connected to either port on earlier units which are not labeled The case drain line must loop over the manifolds to insure the case remains full of fluid during operation It is vital that the case drain line be free of restrictions and back pressure Otherwise excessive case pr
20. oken rods caused by binding Never operate a cylinder above recommended pressures Never use a cylinder as a safety device when trans porting equipment PINHOLE LEAKS If you observe a pinhole leak discontinue use of the component If oil has penetrated your skin or contacted your eye seek medical attention immediately DESCRIPTION FEATURES amp SPECIFICATIONS DESCRIPTION AND APPLICATION The CLINCHER Models HRT 20B amp HRT 20C Hydraulic Rotary Tables are designed to add high speed high torque rotational capacity to snubbing units This unit is mounted above the snubbing unit s hydraulic cylinders A pneumatic or hydraulically actuated slip assembly supplied by others can be bolted to the rotary s top mounting flange to accommodate both pipe pulling tension and pipe snubbing compression operations HRT 20C differs from HRT 20B in that it features a roller type thrust bearing instead of a thrust bushing This bearing provides enhanced performance in applications where pipe must be snubbed into the well while rotating for extended periods of time Such applications may include shallow drilling milling window cutting and side tracking FEATURES AND BENEFITS The Rotary Table s large bore design 11 06 inch minimum ID will readily allow the passage of large downhole tools This feature significantly reduces tripping times when compared to other systems which must be removed when large diameter tools such as mil
21. oses The swivel contains a fresh water heat exchanger to avoid heat buildup and potential seal damage during periods of extended rotation SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Hydraulic Rotary Tables HRT 20B amp HRT 20C Revision 11 00 Page 2 DESCRIPTION FEATURES amp SPECIFICATIONS SPECIFICATIONS Minimum Internal Diameter 11 06 inches Maximum External Diameter of Mounting Flange 34 00 inches Maximum Manifold Diameter 35 70 1nches Overall Height HRT 20B 39 00 inches HRT 20C 42 75 inches Approximate Weight HRT 20B 3 500 pounds HRT 20C 4 100 pounds Maximum Tensile Capacity 460 000 pounds Maximum Compressive Capacity 170 000 pounds HYDRAULIC MOTOR SPECIFICATIONS Intermittent condition 10 of every minute Rotary Table Gear Reduction 9 923 1 Continuous Torque Rating 2 500 psi 18 000 ft Ibs Maximum Torque Developed 3 000 psi 22 000 ft Ibs Pressure Required to Develop 15 000 ft Ibs 2 032 psi SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Hydraulic Rotary Tables HRT 20B amp HRT 20C Revision 11 00 Page 2 2 DESCRIPTION FEATURES amp SPECIFICATIONS SPECIFICATIONS Rotational Speed 120 gpm Rotational Speed 155 gpm Maximum Recommended Flow Rate Supply amp Return Manifold Connections Maximum Allowable Flow Rate 392 gpm Maximum Allowable Rotational Speed 152 rpm gt Manifold modifications are required for flow rates above 2
22. s HRT 20B amp HRT 20C Technical Manual Registration Form Nam as Return To Company TE SUPERIOR Mfg amp Hyd Address 1 4225 Hwy 90 East Broussard LA 70518 City State USA Postal Code Country Telephone 337 837 8847 Telephone Fax Facsimile 337 837 8839 Web Site www superior manf com RT Model No Serial No Assembly Date TABLE OF CONTENTS Hazard Warnings Description Features amp Specifications Certificate of Origin amp Conformance Operating Instructions HRT20 B amp HRT20 C Rotary Table Illustrations amp Bill of Materials Motor Service Manuals HRT 20B amp HRT 20C CLINCHER Rotary Tables o REVISION TABLE TABLE CLINCHER HYDRAULIC ROTARY TABLES HRT 20B amp HRT 20C HAZARD WARNING Nomenclature used in this manual WARNING concerns an operating procedure or practice that if not strictly observed can result in injury to personnel or loss of life Caution concerns an operating procedure or practice that if not strictly observed can result in damage to or destruction of equipment Note concerns an operating procedure or practice that needs highlighting CLINCHER Rotary Tables are manufactured to provide a means to rotate drill pipe under high torque conditions They utilize high pressure hydraulic fluid power which can cause the rotary table to move suddenly and with great force if the rotary table is not properly rigged up and operated CLINCHER Rotary Tab
23. should not exceed the continuous torque rating of 18 000 foot pounds or maximum recommended flow rate of 200 gpm Maximum tensile or compressive ratings must not be exceeded The Rotary Table should be removed from the snubbing unit if extended jarring operations are expected Do not operate this equipment outside of these ratings Failure to comply with these limits could result in premature equipment failure and expose personnel to potential injury or death Note This unit uses a small amount of hydraulic oil which bypasses from the motors during operation to cool and lubricate the gears and bearings Note In early manufactured Rotary Tables these motors were not equipped with motor seals Do not install seals during repair or maintenance operations Vote Later manufactured Rotary Tables are equipped with motor seals In these units case drains must be connected to each motor to allow motor case pressure to be bled off directly to the hydraulic reservoir by means of an independent drain hose After rigging up the Rotary Table on the snubbing unit and before beginning rotation the users must insure the case is filled with clean hydraulic oil Note Approximately 6 gallons of oil are required to fully fill case The HRT 20C Rotary Table uses approximately 7 1 2 gallons of SAE 90 weight gear oil in the case to lubricate and cool the bearings and gear train Now our units do not require a gear case return hose Fill using the following procedures show
24. t be taken when releasing torsion stored within a string of pipe The sudden release of hydraulic pressure will allow stored torque to drive the rotary in the opposite direction 1n an extreme fashion SUPERIOR Manufacturing amp Hydraulics Inc CLINCHER Hydraulic Rotary Tables HRT 20B amp HRT 20C Revision 11 00 Page 3 2 MODEL HRT 20B THRUST BEARING P N 140TP158 ITEM 16 19 875 14 000 SMALL WASHER ON LO THRUST BEARING LARGE WASHER P 44 425 LARGE OD BOTTOM 20 000 INSTALLATION INSTRUCTIONS FOR THRUST BEARING _ INSTALL SMALL WASHER TOP m INSTALL LARGE WASHER BOTTOM MODEL HRT 20C THRUST BEARING P N 140TP158 ITEM 16 19 875 LARGE WASHER UPPER THRUST BEARING SMALL ID ON eo SMALL WASHER BOTTOM SPACER RING GEAR SMALL WASHER LO LOWER THRUST BEARING E 14 125 NN LARGE OD BOTTOM 20 000 INSTALLATION INSTRUCTIONS FOR THRUST BEARING INSTALL LARGE WASHER TOP INSTALL SMALL WASHER BOTTOM AD SUPERIOR 3 85 LA 7518 TH RU ST B EARI N G Manufacturing amp Hydraulics 318 837 8847 THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING amp 11 15 00 HYDRAULICS AND I CONSIDERED CONFIDENTIAL THIS INFORMATION MAY NOT BE USED DISCLOSED COPIED OR REPRODUCED IN ANY REV LOG DATE FORM WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF S Equip Manua
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