RL4000 Parts Manual-116444-08-05-2008
Contents
1. GFI Option 5 Battery 700 Amp Option Trailer Lights Option 700 2 RL4000 Light Tower Part No 116444 September 2008 Section 700 Options TEREX REVA FIGURE 701 1 BREAKER MINI 1P 20A RECEPTACLE 20A 120V DUPLEX W GFI COMBO HITCH KIT OPTION BATTERY HOLDOWN ANGLE 14 50 BATTERY WET 12V GR24 700 AMP HEAVY DUTY L A BATTERY HOLDOWN ROD 1 4 X 11 1 4 LIGHT TRAILER KIT M540 WITH RIGHT amp LEFT SIDE Part No 116444 RL4000 Light Tower 700 32. TEREX Figure 404 1 Coil Cord amp Junction Box REV 13 Junction Box Complete with Coil Cord Includes items 1 12 14 Coil Cord Assembly Includes items 1 2 amp 3 685674 SOCKET 685671 CONNECTOR 9P PLUG COIL CORD RETRACT 14 7 CONNECTOR 3P FEMALE DUST CAP W CHAIN JUNCTION BOX BOX COVER 2GANG W GASKET DECAL CAUTION TIGHTEN FIXTURE CONNECTOR GRIP HUBBLE WEATHERSTRIP ADHESIVE PLATE COIL CORD CABINET MOUNT SCREW 6 32 X 5 8 RD HD SLOT S S 22112580 JUNCTION BOX COMPLETE WITH COIL CORD includes 1 12 22112575 COIL CORD ASSEMBLY includes 1 2 and 3 gt 400 8 RL4000 Light Tower Part No 116444 September 2008 Section 500 Engine amp Generator TEREX Section 500 Engine amp Generator Part No 116444 RL4000 Light Tower 500 1 Section 500 Engine amp Generator September 2008 TEREX Figure 501 1 Engine Kubota D1105 REVA 6kW Mounting Configuration 500 2 RL4000Light Tower Part 116444 September 2008 Section 500 Engine 8 Generator TEREX REVA FIGURE 501 1 PART DESCRIPTION KUBOTA D1105 ENGINE POWERPACK BUILD EBG2 SCREW 1 2 13NC X 4HHC GR 2 ZP WASHER LOCK 1 2 WASHER FLAT SNUBBER 1 2 X 2 3 4 ZP VIBRATION MOUNT 40 DUROMETER ENGINE MOUNT L BRACKET CURBSIDE ENGINE MOUNT L BRACKET ROADSIDE GENSET RISER 6KW ONLY LOW OIL PRESSURE SWITCH HIGH TEMPERATURE SWITCH AIR CLEANER ASSEM
3. 01 CONN BOX BASE 8LHD354045 CONN BOX COVER 8LHD354044 CAPACITOR 25MF 8LHD5990012 CLAMP CAPACITOR 8LHD086034 TERMINAL BLOCK TS 6005 DIODE SURGE PROTECTOR SUPPRESSOR WARISITOR MANUAL MARATHON PANCAKE GENERATOR Part No 116444 RL4000 Light Tower 500 5 Section 500 Engine amp Generator September 2008 TEREX Figure 503 1 Leroy Somer Generator 6 kW LSA 36 M6 Items 1 thru 8 are not shown For detail break down see Leroy Somer Parts amp Service Manual supplied with unit 500 6 RL4000 Light Tower Part No 116444 September 2008 REVA Section 500 Engine 8 Generator TEREX FIGURE 503 1 DESCRIPTION NDE BEARING DIODE KIT includes 2 diodes ROTOR BOLT 8 X 245 O1 BR TERMINAL BLOCK KIT CAPACITOR 22 5mf Includes two capacitors SCREW M10X1 5X90MM HHC GRADE 8 8 ZP WASHER FLAT SNUBBER VIBRATION MOUNT 30 DUR NUT LOCK NYLON INSERT M10 X 1 5 HEX ZP GENERATOR MOUNT BAR GENERATOR 1 5 6KW 120 240 C106 SAE5 LSA36 AN NS xx Part No 116444 RL4000 Light Tower 500 7 Section 500 Engine amp Generator September 2008 TEREX This page intentionally left blank 500 8 RL4000 Light Tower Part No 116444 September 2008 Section 600 Mast Components TEREX Section 600 Mast Components Part No 116444 RL4000 Light Tower 600 1 Section 600 Mast Components Septembe
4. 1 1 8 1 1 1 1 1 4 Part 116444 RL4000 Light Tower 400 5 Section 400 Electrical Components September 2008 TEREX Figure 403 1 Light Fixture REV 24 22 N S N IN Z NOTE FOR COMPLETE MH ASSEMBLY ORDER PART C41100720 400 6 RL4000 Light Tower Part No 116444 September 2008 REVA Section 400 Electrical Components TEREX FIGURE 403 1 DESCRIPTION O1 BR D C41100720 CORD SET MALE 5FT 3P TERMINAL STRIP 2P CASTING FOR NEW FIXTURE WASHER LOCK STAR 1 2 WASHER LOCK 1 2 SCREW 1 2 13NCX1 1 2 HHC GR 2 ZP TRUNION T HANDLE SCREW 1 2 13NCX1 1 4 HHC GRADE 5 SOCKET BASE MOGUL GASKET FOR REFLECTOR LABEL FIXTURE CSA APPROVED REFLECTOR RING REINFORCING FOR REFLECTOR RIVET POP 1 8X 390 GR 1 4 5 16 LENS W GASKET CLAMP LENS TO REFLECTOR SCREW 8 32X1 HH SLOT WASHER FIBER FOR BAND NUTSERT FOR BAND 8 32 X 1 4 included with item 17 LAMP MH 1000W SCREW 10 24X5 8 LAMP HPS 1000W SCREW 8 32X5 8 LABEL 105C CORD RATING LABEL WET LOCATION FIBERGLASS WIRE SLEEVE GASKET 1 2 S R CONN LOCKNUT CONDUIT 1 2 CONNECTOR STRAINRELIEF LAMP SUPPORT COMPLETE FIXTURE ASSEMBLY includes items 1 34 1 2 1 2 2 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 4 1 2 1 2 1 1 1 1 1 1 1 1 PartNo 116444 RL4000 Light Tower 400 7 Section 400 Electrical Components September 2008
5. 277VAC RECEPTACLE 20A 120V DUPLEX W GFI BREAKER MINI 1P 20A RECEPTACLE 30A 240V NUT NYLOCK 8 32 ZINC SWITCH IGNITION LEVER OPERATED included with item 10 WIRE HARNESS DC ENGINE CONNECTOR 2 SCREW 3 4 CONNECTOR 9P FEMALE SOCKETS FEMALE CONNECTOR WITH WIRES includes 13 and 14 CONNECTOR 2 SCREW 1 25 included with item 16 TERMINAL CLOSED END WRAP CAP CRIMP SLEEVE WIRE HARNESS LOCKNUT CONDUIT 3 4 HOURMETER DIGITAL DECAL AL RL CONTROL BOX DC ENGINE CONTROLS CONTROL BOX FRONT PANEL SCREW 10 16X3 4 PH ZP SCREW 6 32X1 4 PAN HD WASHER LOCK 6 SWITCH PUSH BUTTON included with item 31 LIGHT INDICATOR 12V RED CONTROL BOX TOP PANEL RELAY 12V DC 30A BRACKET E BOX HANGER NUTSERT 1 4 20UNC WIRING HARNESS FROM ENGINE KUBOTA SOLENOID PIGTAIL COMPLETE ELECTRICAL CONTROL BOX includes 1 36 D HSH OO ON Ss sa Part No 116444 RL4000 Light Tower 400 3 Section 400 Electrical Components September 2008 TEREX Figure 402 1 Ballast Box Assembly REV View A Ballast Connector 400 4 RL4000 Light Tower Part No 116444 September 2008 Section 400 Electrical Components TEREX REVA FIGURE 402 1 DESCRIPTION BALLAST BOX MH CONNECTOR 5P MALE MH TRANSFORMER AND CAPACITOR CAPACITOR 24uF MH 60Hz 480V SCREW 1 4 20NC X 5 8 DECAL DANGER HIGH VOLTAGE D i
6. DOWN BATTERY HOLD DOWN ROD 1 4 X 10 1 4 DECAL SYMBOL FOR GROUND JACK SNAP RING JACK SIDEWIND LONG 3KLB TRAILER BASE AXLE SHACKLE 4 5 8 LG 2000LB 3500LB AXLE SPRING BOLT 2000LB 3500LB AXLE SPRING NUT 2000LB 3500LB OUTRIGGER LEG CAPLUG TUBE PLUG 2 1 2 X 2 1 2 TIRE ST175 80 13 LOAD B W 13 BLACK RIM HUB W RACE BEARINGS NUTS STUDS CAP W ASHER DUST CAP FOR 2000LB AXLE AXLE WHEEL NUT 2000LB 3500LB AXLE 2000LB 36 SC U BOLT AXLE 2000LB SPRING LEAF SPRING 2000LB CHAIN SAFETY 3000LB 3 8 X 30 W S HOOK TONGUE B O H W JACK BRACKET OUTRIGGER HOUSING DECAL WARNING ALL OUTRIGGER COUPLER 2 BOLT ON DECAL WARNING ALL JACKS MUST BE SWIVELED JACK BRACKET SWIVEL WELD ON WINCH BRAKE 1500LB W HANDLE WEATHERSTRIP ADHESIVE 1 4 THK X 1 2 WIDE CABLE TOWER TILT FUEL TANK SUPPORT BRACKET LATCH OUTRIGGER NUT NUT LOCK NYLON INSERT WASHER LOCK 1 2 WASHER FLAT 1 2 SCREW 1 2 13NC X 5 1 2 SCREW 1 2 13NC X 4 3 3 D o AA AA a SES Part No 116444 RL4000 Light Tower 200 3 Section 200 Chassis Components September 2008 TEREX Figure 202 1 Fuel Tank Assembly REVA 200 4 RL4000Light Tower PartNo 116444 September 2008 REVA Section 200 Chassis Components TEREX FIGURE 202 1 DESCRIPTION CR21A000 CR59B035 C42200220 660320 890795 792750 O1 C902
7. known safety hazards Personal safety and the continued safe operation of the machine should be your top priority Read each procedure thoroughly This manual and the decals on the machine use signal words to identify the following Safety alert symbol used to alert personnel to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER Red used to indicate the presence of imminently hazardous situation which if not avoided will result in death or serious injury AWARNING Orange used to indicate the presence of a potentially hazardous situation which if not avoided could result in death or serious injury Yellow with safety alert symbol ACAUTION used to indicate the presence of a potentially hazardous situation which if not avoided may cause minor or moderate injury Yellow without safety alert symbol used to indicate the presence of a potentially hazardous situation which if not avoided may result in property damage CAUTION 2 Green used to indicate operation or maintenance information Section 1 Safety Rules September 2008 REVA Be sure to wear protective eye wear and a other protective clothing if the situation warrants it Be aware of potential crushing hazards 5 such as moving parts free swinging or unsecured components when lifting or placing loads Always wear approved steel toed
8. uu 600 2 Section 700 Rev Options A Figure701 1 Options 9 Vis 700 2 viii RL4000 Light Tower Part No 116444 September 2008 REVA Required Parts The following parts are required to perform maintenance procedures as outlined in the TEREX RL4000Parts and Service Manual Description Part No Kubota Models Qil Filtet 866050 Alt ILES 866127 ideis rufis 639200 639209 lij TEREX Parts Stocking List PartNo 116444 RL4000 Light Tower ix September 2008 TEREX REVA This page intentionally left blank RL4000 Light Tower Part No 116444 Equipment Discount Equipment Rental is your online resource for commercial and industrial quality equipment sales and rentals We sell worldwide for the brands Genie Terex Stihl JLG Multiquip Mayco Stone Diamond Products Airman Mustang Power Blanket We have complete rental locations throughout Florida Locations West Palm Beach 561 964 4949 Orlando 407 291 3162 Tampa 813 248 2848 Need parts Check out our website at www discount equipment com Can t find what you need Click on this link http www discount equipment com category 5443 parts and fill out the request form Make sure you have your machines model and serial number available in order to help us get you the corre
9. 00 Light Tower Part No 116444 September 2008 Section 100 8 TEREX REV A FIGURE 101 1 DESCRIPTION KIT DECALS FOR MODEL 04000RL RITE LITE DECAL DIESEL FUEL ONLY CU51A112 DECAL DANGER HOT EXHAUST 853316 DECAL RL4000 W STRIPE OP BOTTOM 2 25 TALL 853792 DECAL TEREX 4 5 X43 DECAL WARNING IMPROPER GROUNDING DECAL NOTICE NO ETHER DECAL CALIF PROP 65 DECAL TEREX POWER MOVING INSTRUCTION CU51A111 DECAL WARNING BOOM DROP CR51A101 DECAL WARNING IMPROPER GROUNDING CR51A311 DECAL WARNING IMPROPER GROUNDING O1 3 Part No 116444 RL4000 Light Tower 100 3 Section 100 e Decals September 2008 TEREX This page intentionally left blank 100 4 RL4000 Light Tower Part No 116444 September 2008 Section 200 Chassis Components TEREX Section 200 Chassis Components Part No 116444 RL4000 Light Tower 200 1 Section 200 Chassis Components September 2008 TEREX Figure 201 1 Light Tower Chassis REVA 200 2 RL4000Light Tower PartNo 116444 September 2008 REVA Section 200 Chassis Components TEREX FIGURE 201 1 DESCRIPTION 721051 C83100900 CTRD 111A C2201 DC 840376 C82100600 C82200104 C33612 111936 CS82A020 C61100200 930950 CU63B054 CR21A000 C42200220 BATTERY CABLE SET 24 4GA MBT TERM P amp N R amp B BATTERY WET 12V GR24 460 CCA STD DUTY L A BATTERY HOLD
10. 00400 FUEL TANK 30 GALLON BRACKET FUEL TANK SUPPORT CAP FUEL TANK FUEL PUMP HOSE FUEL 5 16 X 7FT CLAMP HOSE FILTER IN LINE FUEL FITTING STRAIGHT TO BARB 5 16 HOSE NYLON FUEL FITTING 90 DEGREE ELBOW RETURN ADAPTOR STRAIGHT FITTING STRAIGHT TO BARB 1 8 HOSE FUEL 1 8 FITTING 90 DEGREE ELBOW PICKUP a gt Part No 116444 RL4000 Light Tower 200 5 Section 200 Chassis Components September 2008 TEREX REVA This page intentionally left blank 200 6 RL4000 Light Tower Part No 116444 September 2008 Section 300 Cabinet Components TEREX Section 300 Cabinet Components Part No 116444 RL4000Light Tower 300 1 Section 300 Cabinet Components September 2008 TEREX Figure 301 1 Cabinet Components REV A 5 24514 Manual Right Side Not Shown For Clarity Box 24 R54B040 Right RL Access Door 25 R56C040 Right RL Underdoor Panel 300 2 RL4000 Light Tower Part No 116444 September 2008 REVA Section 300 Cabinet Components TEREX FIGURE 301 1 PART DESCRIPTION CU63A040 C61300501 C61300502 CU51A118 24514 C51500200 930950 C61400100 CS63C080 CR59C010 796610 990670 CR54B040 CR56C040 116215 CR63A040 SUPPORT PLASTIC 2HOLE 3 5 X 2 5 X 1 PIN 3 4 X 7 ZINC CLIP HITCH PIN DECAL PIN WITH ARROW LITERATURE BOX BLACK
11. BLY AIR CLEANER BODY AIR CLEANER ELEMENT AIR CLEANER COVER AIR CLEANER VALVE OIL FILTER FUEL FILTER IN LINE 5 16 FUEL FILTER ASSEMBLY FUEL FILTER ELEMENT FUEL PUMP STARTER ALTERNATOR 2 WIRE STOP SOLENOID GASKET SOLENOID V BELT WATER PUMP FAN PUSHER FAN GUARD OIL DIPSTICK MUFFLER D1105 SPACER MUFFLER MUFFLER GASKET SCREW M8 X 1 25 X 45MM HHC ZP MUFFLER WASHER LOCK 5 16 MUFFLER MUFFLER TAILPIPE D1105 OIL DRAIN VALVE CLAMP 7 16 TO 25 32 HOSE OIL 3 8 0 250PSI RADIATOR CAP FOR RADIATOR HOSE TOP HOSE BOTTOM COOLANT RECOVERY TANK OPERATION MANUAL D1105 O1 D Part No 116444 RL4000 Light Tower 500 3 Section 500 Engine amp Generator September 2008 TEREX Figure 502 1 Marathon Generator 6 kW 1 REVA 11 25 located in generator 500 4 RL4000 Light Tower Part No 116444 September 2008 Section 500 Engine 8 Generator TEREX REVA FIGURE 502 1 DESCRIPTION GENERATOR MARATHON PANCAKE 6KW GENERATOR MOUNT BRACKET SCREW 1 2 13NC X 3 1 2 HHC GR 2 ZP WASHER FLAT SNUBBER 1 2 X 2 3 4 X 7GA ZINC ISOLATOR ENGINE MOUNT 40 DURO SCREW 3 8 16NC X 1 1 4 HHC GRADE 5 ZP O1 BR FAN 8LHD435044 BEARING ODE A 90006R 30 BEARING BRACKET ODE 5412 8LHD013096 O RING 8LHD766012 POT COVER 8LHD310316 SCREEN ASY W SPGS 8LHD336030 DRIVE DISC C 107 702326 01 HUB SPACER 725334
12. PLASTIC COOLANT RECOVERY TANK DOOR ROADSIDE CAM DOOR HANDLE T HANDLE BLACK W KEYS DOOR HANDLE KEYS FENDER CABINET UNDERDOOR PANEL RS PROP DOOR 10 TELESCOPIC WEATHERSTRIP ADHESIVE 1 4 THK X 1 2 WIDE PULLEY 3 TOWER BASE CLIP HITCH PIN PIN 3 4 X 7 CABINET FRONT PANEL CUSHION PANEL TOP HINGE PIANO 1 5 X 51 75 RIVET POP 3 16 X 1 2 DOOR CURBSIDE CABINET UNDERDOOR PANEL CS CABINET REAR PANEL REAR TOWER SUPPORT NNNN AH AH AH 22 2 sn Part No 116444 RL4000 Light Tower 300 3 Section 300 Cabinet Components September 2008 TEREX This page intentionally left blank 300 4 RL4000Light Tower PartNo 116444 September 2008 Section 400 Electrical Components TEREX Section 400 Electrical Components Part No 116444 RL4000 Light Tower 400 1 September 2008 Section 400 Electrical Components TEREX Figure 401 1 REV 38 Complete Control Box 37A Kubota Solenoid Pigtail 37 Wiring Harness Electrical Control Box Part No 116444 RL4000 Light Tower 400 2 September 2008 REVA Section 400 Electrical Components TEREX FIGURE 401 1 PART DESCRIPTION O1 BR DECAL AL RL CONTROL BOX AC POWER 8 LIGHT BREAKER 2P 30A 240V CONTROL BOX FACE PLATE TERMINAL RING BREAKER 1P 15A
13. S LES NORMES QUI LUI SONT APPLICABLES EN VERTU DU REGLEMENT SUR LA SECURITE DES VEHICULES AUTOMOBILES DU CANADA EN A VIGUEUR A LA DATE DE SA FABRICATION THIS VEHICLE CONFORMS TO ALL APPLICABLE STANDARDS TYPE OF VEHICLE TYPE DE VEHICULE TRAILER REMORQUE MODEL RL4000 SERIAL NUMBER RL408 1003 MODEL YEAR 8 NG 2 RLAXXXXX Serial number is stamped into frame PartNo 116444 RL4000 Light Tower lii September 2008 TEREX REVA This page intentionally left blank iv RL4000 Light Tower Part No 116444 September 2008 Section 1 Safety Rules TEREX Safety Rules REVA Danger Failure to obey the instructions and safety rules in this manual and the appropriate Operator s Manual on your machine will result in death or serious injury Many of the hazards identified in the operator s manual are also safety hazards when maintenance and repair procedures are performed Do Not Perform Maintenance Unless You are trained and qualified to perform maintenance on this machine You read understand and obey manufacturer s instructions and safety rules employer s safety rules and worksite regulations applicable governmental regulations You have the appropriate tools lifting equipment and a suitable workshop PartNo 116444 RL4000 Light Tower V TEREX SAFETY RULES Personal Safety Any person working on or around a machine must be aware of all
14. TEREX T a o TD LL RL4000D2 Rev A Part No 116444 September 2008 TEREX Introduction September 2008 REVA Important Read understand and obey the safety rules and operating instructions in the appropriate Operator s Manual on your machine before attempting any maintenance procedure Basic mechanical hydraulic and electrical skills are required to perform most procedures However several procedures require specialized skills tools lifting equipment and a suitable workshop In these instances we strongly recommend that maintenance and repair be performed at an authorized TEREX dealer Service center Technical Publications TEREX Corporation has endeavored to deliver the highest degree of accuracy possible However continuous improvement of our products is a TEREX policy Therefore product specifications are subject to change without notice Readers are encouraged to notify TEREX of errors and send in suggestions for improvement All communications will be carefully considered for future printings of this and all other manuals Contact Us www TEREX com Serial Number Information TEREX Corporation offers the following manuals for these models Title Part No TEREX RL4000 Operator s Manual 116417 First Edition TEREX RL4000 Service Manual 116473 First Edition
15. TEREX RL4000 Part s Manual 116444 First Edition Leroy 8 116118 Kubota Engine Manual 893020 MEL nnn 116117 Marathon Manual 116188 Copyright 6 2008 by TEREX Corporation 116444 Rev A September 2008 First Edition Second Printing TEREX is a registered trademark of TEREX Corporation in the USA and many other countries Super Quiet is a trademark of TEREX Corporation Printed on recycled paper Printed in U S A RL4000 Light Tower Part No 116444 September 2008 TEREX How to Read Your Serial Number REVA Serial Number Legend The serial number plate on your RL4000 is located on the cabinet next to the light tower mast MANUFACTURED BY FABRIQUE PAR TEREX ROCK HILL 590 Huey Road Rock Hill SC 29732 DATE FEBRUARY 2008 GVWR PNBV 1 244 KG 2 743 LBS GAWR PNBE 1 244 KG 2 743 LBS TIRES PNEU ST205 75D13 LOAD RANGE C RIMS JANTE 15 0 X 4 5 5H COLD TIRES INFL 35 PSI 250 KPA PRESS DE GONFL A FROID SINGLE THIS VEHICLE CONFORMS TO ALL APPLICABLE U S FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE PRESCRIBED UNDER THE CANADIAN MOTOR VEHICLE SAFETY REGULATIONS IN EFFECT ON THE DATE MANUFACTURE CE VEHICULE EST CONFORME A TOUTE
16. ct parts One of our experienced staff members will get back to you with a quote for the right part that your machine needs Equipment Discount Equipment Rental is your online resource for commercial and industrial quality equipment sales and rentals We sell worldwide for the brands Genie Terex Stihl JLG Multiquip Mayco Stone Diamond Products Airman Mustang Power Blanket We have complete rental locations throughout Florida Locations West Palm Beach 561 964 4949 Orlando 407 291 3162 Tampa 813 248 2848 Need parts Check out our website at www discount equipment com Can t find what you need Click on this link http www discount equipment com category 5443 parts and fill out the request form Make sure you have your machines model and serial number available in order to help us get you the correct parts One of our experienced staff members will get back to you with a quote for the right part that your machine needs September 2008 Section 100 8 TEREX Section 100 Decals PartNo 116444 RL4000 Light Tower 100 1 Section 100 e Decals September 2008 TEREX Figure 101 1 Decals REV A TOP PANEL 1 109055 O DECAL KIT FRONT PANEL REAR PANEL 3 2 12 9 11 10 4 ROADSIDE ACCESS DOOR CURBSIDE ACCESS DOOR 5 8 5 6 TEREX 1 TEREX Lo Kos 7 U51A102 INSIDE DOOR 100 2 RL40
17. r 2008 TEREX Figure 601 1 Tower Assembly REVA 600 2 RL4000 Light Tower Part No 116444 September 2008 REVA Section 600 Mast Components TEREX FIGURE 601 1 DESCRIPTION O1 C48300108 CR61C018 CR61A017 990610 CU61A090 CS63C080 CR51A107 C61100200 CR64C010 CU61A035 C61400100 C54200300 C54300400 C54100200 JUNCTION BOX WITH QUICK CONNECTIONS COIL CORD COVER SLEEVE WIRE GUIDE BRACKET BOLT TEE 1 2 20NF SPRING KICKOUT TOWER BASE TOWER 4 SECTION TOWER 3 SECTION TOWER 2 SECTION SWIVEL BOOM TOWER DECAL AVOID BOOM SWING DECAL ALIGN ARROWS BEFORE LOWERING WINCH BRAKE 1500LB W HANDLE CROSSHEAD DECAL WARNING TAIL HOOK MUST BE PROPERLY DECAL LIFT HERE W ARROW CABLE UPPER EXTEND 19 DECAL CAUTION LAMPS GET HOT SLIDE BLOCK TOWER GUIDE RIVET POP 1 4 X 1 2 CABLE LOWER EXTEND 11 PULLEY 3 mob o cL o l ch en A mb wak 2 cl cl Part No 116444 RL4000 Light Tower 600 3 Section 600 Mast Components September 2008 TEREX REVA This page intentionally left blank 600 4 RL4000 Light Tower Part No 116444 September 2008 Section 700 Options TEREX Section 700 Options Part No 116444 RL4000 Light Tower 700 1 Section 700 Options September 2008 TEREX Figure 701 1 Options REVA 840120 6 176335 ez
18. shoes Workplace Safety Be sure to keep sparks flames and Wy lighted tobacco away from flammable and combustible materials like battery gases and engine fuels Always have an approved fire extinguisher within easy reach Be sure that all tools and working areas are properly maintained and ready for use Keep work surfaces clean and free of debris that could get into machine components and cause damage Be sure that your workshop or work area A is properly ventilated and well lit other lifting or supporting device is fully capable of supporting and stabilizing the weight to be lifted Use only chains or straps that are in good condition and of ample capacity Be sure any forklift overhead crane or Be sure that fasteners intended for one time use i e cotter pins and self locking nuts are not reused These components may fail if they are used a second time Be sure to properly dispose of old oil or other fluids Use an approved container Please be environmentally safe vi RL4000 Light Tower Part No 116444 September 2008 TEREX Table of Contents REVA Introduction Important Information Introduction How to Read Your Serial Number 8 iii Parts Stocking 141 1 annee ms ix How to Order Parts mm n na Service Par
19. ts Fax Order Form Xii Section 1 Safety Rules General 0 0 7 Section 100 Rev Decals A Figure101 1 Decals 4 0 100 2 Section 200 Rev Chassis Components A Figure201 1 Light Tower Chassis 200 2 A 202 1 Fuel Tank Assembly 200 4 Section 300 Rev Cabinet Components A Figure301 1 Cabinet Components 300 2 Section 400 Rev Electrical Components A Figure401 1 Electrical Control Box 400 2 A Figure 402 1 Ballast Box Assembly 400 4 A Figur 08 1 Light iot ree beoe pd 400 6 A Figure404 1 Cord amp Junction Box 400 8 PartNo 116444 RL4000 Light Tower vii September 2008 TABLE OF CONTENTS REVA Section 500 Rev Engine amp Generator A Figure501 1 Engine Kubota c AE 500 2 A Figure502 1 Marathon Generator 6 KW mm 500 4 A Figure503 1 Leroy Somer Generator 6 amp 500 6 Section 600 Rev MastComponents A Figure 601 1 Tower Assembly
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