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Vari-Pak Manual (Whole)

1. 23 CABINET SECTION a aan Pages 1 C 19 READING A PARTS 2 HARDWARE LIS sinne Pages C 3 5 CABINETASSEMBLY isn an adiadas Pages C 6 C 7 CHUTE ASOEMBL ee ae Pages C 8 C 9 POWER BOX ASSEMBLY cirio Pages C 10 C 11 LEFT MODULE ASSEMBLY sensibel Pages C 12 C 13 RIGHT MODULE ASSEMBLY u uu rara Pages 14 15 REFRIGERATION ASSEMBLY nn een Pages C 16 C 17 HARNESS QUICK REFERENCE GUIDE pp Pages C 18 DOOR SECTION Pages D 1 D 16 QUTER DOOR state ajena Pages D 2 D 7 SELEG ON PANE C u D 8 D 9 LOGK ASSEMBLY aaa Pages D 10 D 11 COINAGE DOOR ASSEMBLY Ne Pages D 12 D 13 INNER DOOR ASSEMBLY uu uuu push ordre puedas a Pages D 14 D 15 TC 2 07 2003 MAINTENANCE as 1 9 PREVENTATIVE MAINTENANCE SUGGESTIONS Page M 2 LUBRICATION GUIDE picca Page M 2 REFRIGERATION OPERATION pp Pages M 4 5 REFRIGERATION PARTS DESCRIPTION Pages M 6 M 8 TROUBEESHOOTING curan Pages T 1 T 12 VENDO VAR AIN TSP wr Pages T 2 PARTS RETURN PROCEDURE nenne 3 TROUBLESHOOTING GUIDE anna aa Pages 4 11 3 07 2003 Vendo VARI PAK SAFETY SECTION 07 2003 Vendo A COMMITMENT TO SAFETY The Vendo Company is committed to safety in every as
2. Heater circuit not properly wired Check electrical connections Bad sensor on heater circuit Replace sensor Defective heating element Check the vendor s door switch to see if it s sticking or miswired Replace heating element Replace the door switch if defective Ram Error Ram check sum for service mode settings stored in non volatile memory has been corrupted AC voltage to the controller is less than 20Vrms for more than 30 seconds Scaling Factor error one of the credit peripherals has introduced a scaling factor that is not compatible with the current configuration No test available Check for low voltage at the wall outlet at unit start up Check the connections of changer harness make sure changer is plugged in and working If error shows up frequently replace the control board Contact a qualified electrician Make corrections to harness or replace the changer if necessary 07 2003 Vendo Inlet Sensor Machine s coin inlet Check changer harnessing for Replace harnesses or sensor is blocked for cut pinched or crimped wires changer more than 1 minute Escrow Return 3 successive coins are Check inlet for blockage If Clear blockage or replace Mech detected at the inlet but nothing is found check changer harness or changer do not make it into the harnessing for cut pinched or changer in 10 seconds crimped wires Cabinet Switch Cabinet
3. Unplug the vendor or move power switch to off position before servicing or clearing product jams Replace electrical cords if there is any evidence of fraying or other damage Keep all protective covers and ground wires in place Plug equipment into outlets that are properly grounded and polarized where applicable and protected with fuses or circuit breakers All electrical connections must be dry and free of moisture before applying power A Grounding Systems Vendo vending machines are provided with the appropriate service cord for the power supply in your area The service cord will connect to the matching electrical outlet Always ensure that the outlet to be used is properly grounded before plugging in the vendor See pages S 3 through S 5 ALWAYS TEST TO VERIFY PROPER GROUNDING PRIOR TO INSTALLATION TO REDUCE THE RISK OF ELECTRICAL SHOCK AND FIRE The electrical grounding system also includes the bonding of all metal components within the vendor This involves a system of bonding wires identified by green or green and yellow marking The system uses serrated head screws lock washers and star washers to ensure the electrical connection between parts Maintenance of vending equipment may involve disassembly Include the above items when reassembling even if the vending machine may appear to function normally without them Omitting any of these items can compromise a link in the grounding system See the appropriate servi
4. if present or bad harnessing Coin mech is not operative Replace acceptor and test Defective acceptor harness credit not getting from acceptor to control board through the harness Unplug power Wait for 10 seconds Reconnect power and see if bill acceptor cycles If not check acceptor harnessing or replace the bill acceptor Make sure that the coin mech is plugged in accepts coins and that the coin tubes have enough coins to enable bill acceptance Make sure that the changer harnessing is correctly connected and has continuity Repair or replace if necessary If acceptor accepts bill acceptor was defective Make sure that the acceptor and harnessing is correct for your style of acceptor and it is plugged in and wired properly Defective acceptor Replace test acceptor Defective controller Replace test controller Defective bill acceptor Replace acceptor and test acceptance and erasure of credit Defective controller Both vend sensors are defective Controllers configurations not set properly If multiple vending from all selections sold out sensor may be cut inproperly grounded or defective NOTE If both sensors are not present or is defective the Vari Pak will allow up to one product from each column to vended before the column is determined to be sold out Wrong or no product spacer installed Replace test controller for erasure of credit Replace vend sensor Access vendo
5. 1 4 W LOCK WASHER O 1 4 W SERRATED FLANGE rettet O 3 8 X 3 32 NUT A N O O1 A 3 8 LOCK NUT W NYLOCK INSERT z V C 4 07 2003 AJ AK AL 1124565 V801412 V801471 387238 1 323064 1124182 V802043 1121740 Vendo 1 2 LOCK NUT W NYLOCK INSERT 8 1295 POP RIVET aa 1 8 X 419 POP ma a 1 8 SPACER li ii mittaa o O Se eR osua N A lt p SCREW GROMMET Ne S PLASTIC 6 9 24 4 4 82 04000 C 1 4 NYLON STANDOFF 07 2003 6 07 2003 Vendo VARI PAK CABINET ASSEMBLY 1123502 PRODUCT CHUTE ASSEMBLY SEE PAGES C8 C9 1125843 1016237 PRODUCT DEFLECTOR i 112492 POWER BOX ASSEMBLY SEE PAGES AR DAM KICK PLATE A raso 1 1059902 12 FIBERGLASSEVAPORATORBOARD 1122728 ia CONDENSATEPAN 1 1022475 DRA TUBE BE 10984494 15 DRANTUBENUT __ 1 387925 16 _ DRAINTUBE GASKET 1 387837 17 DRANTUBEFUNNEL 1 1068678 18 BRACKET REFRIGERATION 2 1129527 19 SAFETY SCREEN A ass 2 CABINETGUARD 11240602 21 RAMP 1 112037 23 SHROUD EXTENSION N 1126009 24 HARNESS
6. FRESNO CA POWER REQUIREMENTS FIGURE 1 NOTE The Model number of the vending machine is located on the top left hand corner of the serial plate A typical model number could read 450VPV001 The 450 is the model number VPV represents the product line of the vendor and the remaining digits tell what options are included G 4 07 2003 Vendo FLAVOR STRIP INSTALLATION Insert flavor labels to the top of selection window A rear view of window is shown in Figure 2 The arrow points to the direction to insert labels FIGURE 2 ALIGNMENT CHECK COMPRESSOR DRAIN TUBE CONDENSATION PAN FIGURE 3 REFRIGERATION AREA CHECK Check the position of the condensation pan see Figure 3 The correct position of the pan is on the right hand side of the vendor with the ramp of the pan just outside the right hand air dam Be sure the drain tube is attached to the pan and is free of kinks A water trap is installed into the condensation pan and will prevent warm moist air from reaching the evaporator area G 5 07 2003 Vendo LOADING INSTRUCTIONS BASIC LOAD SET UP see Figure 4 on next page The Vari Pak machine is capable of vending a variety of products For specific information refer to the product set up label on the machine inner door or contact the Technical Services Department of the Vendo office in your area Use the directions in Figure 4 in the PRODUCT LOADING section to determi
7. MODULE CLOSEST TO HINGE ONLY 1036912 1039612 MODULE HARNESS NOT SHOWN 1124289 1124289 07 2003 14 07 2003 Vendo VARI PAK RIGHT MODULE ASSEMBLY N REQ 330mL 500mL i i i 1 1 1 1 HOUSING VEND MECHANISM 1124753 1 lt 2 18 MODULE HARNESS NOT SHOWN 1 1124289 1124289 2 2 3 3 3 3 3 3 MEA 2 1 2 NEN E 6 O7 Hat 9 __ 1 1128282 1125252 po 3 n 3 2 3 NE AN E S 3 ECN JN MELON n 1 2 3 4 5 7 10 11 12 13 14 15 16 17 18 07 2003 16 07 2003 Vendo VARI PAK REFRIGERATION ASSEMBLY z NO REQ U S 110V 220V 50Hz REFRIGERATION ASSEMBLY S 1123569 11235891 1122024 1124156 324099 2 384692 113662 42321 43 10 BRACKET FANMOTORS 6 117996 1117996 I 1123564 12 1124097 15 1121791 16 V42323 18 513506368 19 RELAY NOT SOLD SEPARATELY 1 20 OVERLOAD PROTECTOR NOT SOLD SEPARATELY 1 21 COVER OVERLOAD NOT SOLD SEPARATELY 1 22 343974 23 300102 24 324099 3 25 26 27 28 29 3983042 30 388304 3 T 1210194 32 1122193 35 36 07 2003 Vendo VARI PAK HARNESS QUICK REFERENCE GUIDE 1124876 Display Harness Connects the display to the control board 1124401 Cabinet Harness Connects the vend mechanis
8. NOT SHOWN 13 1124401 2 1076317 MODULE STOP ALL OTHER MODELS 1125271 NOTE WHEN ORDERING CABINET ASSEMBLY PLEASE PROVIDE 9 CODE OR 11 CODE AND MANUFACTURER S DATE CODE NOTE WHEN ORDERING DECALS PLEASE PROVIDE STYLE NOTE QUANTITY OF MODULE GUIDE BEARINGS IS EQUAL TO THE NUMBER OF MODULES IN YOUR STACK O s ay lt N 7 07 2003 Vendo Vendo VARI PAK PRODUCT CHUTE ASSEMBLY 1 PRODCTCHUTEASSEMBLY 229 776 BRACKELPRODUCTCHUTE i 11250984 8 SPLASHGUARDPRODUCTCHUTE 11512 C 9 07 2003 10 07 2003 Vendo VARI PAK POWER BOX ASSEMBLY ITEM NO POWER BOX HOUSING ASSEMBLY U S 1123448 POWER BOX HOUSING ASSEMBLY INTERNATIONAL 1125815 1124284 324099 3 1121932 5 TRANSFORMER U S 110V TRANSFORMER INTERNATIONAL CE 1 1 CORDSET U S 110V 1 1124281 CORDSET DENMARK 1 1121646 CORDSET SWITZERLAND 1 1121645 CORDSET ITALY 1 1121644 CORDSET AUSTRALIA 1 1121643 CORDSET UK 1 1121642 CORDSET CONTINENTAL EUROPE 1 1121641 1 1 07 2003 maa p LA 7 t a i i FK x ud 7 07 2003 12 Vendo VARI PAK LEFT MODULE ASSEMBLY REQ 330mL 500mL 1 1124055 1124852 1125252 1124753 1124288 1125160 P 1124205 BUMPER
9. contact the Technical Services Department of the Vendo office in your area When servicing the vending machine always reassemble all components to their original location and position Maintain the correct routing for tubing electrical wiring etc Replace all clamps brackets and guides to their original locations Replace all tubing sleeving insulating material and protective covers to their original condition VENDO EQUIPMENT HAS BEEN PROVIDED WITH APPROPRIATE PROTECTIVE DEVICES TO PROTECT AGAINST THE POSSIBILITY OF OVERHEATING AND FIRE AS A RESULT OF EQUIPMENT OR COMPONENT FAILURES SUBSTITUTION MODIFICATION OR BYPASSING OF SUCH PROTECTIVE DEVICES CAN CREATE DANGEROUS CONDITIONS PROTECTIVE CIRCUITS SHOULD NEVER BE BYPASSED AND FAILED PROTECTIVE DEVICES MUST BE REPLACED ONLY WITH FACTORY AUTHORIZED PARTS A Service Cord Replacement Vendo vending machines are furnished with unique power supply cords f replacement becomes necessary consult the appropriate parts and service manual and order the correct replacement cord for the model of vending machine in question Do not use substitute replacement cords Only authorized service personnel with appropriate training should replace the vending machine service cord If a question should arise concerning which service cord to order contact the Technical Services Department of the Vendo office in your area 5 11 07 2003 Vendo SECTION V SUBSTITUTIONS AND MODIFICATIONS C
10. est 66 est 66 est 330 ml Tetra Prisma Aseptic Carton 236 ml Tetra Prisma Aseptic Carton 96 9B 250 ml Tetra Brik amp Aseptic Carton 132 192 Capacity Large Cassette 500 ml Tetra Prisma Aseptic Carton 500 ml Tetra Prisma Aseptic Carton w Cap 72 est 72 est 72 est 72 est 72 est 72 est Dimensions and shipping weight will vary slightly due to manufacturing tolerances shipping boards and whether or not coinage is installed Load this unit with shelf stable product ONLY This unit is not equipped to safely vend perishable product Loading this unit with improper product may result in serious illness or injury to the consumer G 2 07 2003 Vendo INITIAL SET UP A UNPACKING Remove all plastic film cardboard and tape from the outside of the vendor Loosen any shipping devices used to secure interior parts during shipment backspacer shims or spacers To remove shipping boards from base raise vendor on a well stabilized lifting device Remove the leveling bolts which hold the boards in place and remove the boards Re place bolts to equal heights in the threaded holes Another method to remove shipping boards is to split the boards apart Using a pinch bar or a heavy screwdriver and ham mer insert tool into the slots and force the boards apart The leveling legs shall not raise the vendor more than 1 1 8 inch above the ground B POSITIONING IMPORT
11. 20 character capacity on two lines for a total of 40 characters The message will not be shown if the feature is disabled To set the custom message Press selection button 4 when the display reads Custom Message The display will read Enable X Enable On Custom message will be displayed e Enable Off Custom message will not be displayed To change the status press selection button 4 Press selection button 2 up or selection button 3 down to toggle between On Off Press selection button 4 to save the change Press selection button 2 at Enable X and the current message will be displayed Press selection button 4 to change the current message will be displayed if no previous message had been set Press selection button 2 up or selection button 3 down to cycle through the available characters Press selection button 4 to save the character and advance to the next character By default every other position will change to a during the programming This is because the lower case a is located in a central location between all usable characters e Usable characters amp 0123456789 lt gt ABCDEFGHIJKLMN OPQRSTUVWXYZ J abcdefghjklmnopqrstuvwxyz Selection button 1 will be used as a space bar unless it is pressed and held for 2 seconds After the 2 seconds the unwanted space will go back to the value that was there and the message will be saved Pressing
12. 4 when the display reads Sales Data The non resettable historical data is displayed e To display resettable individual selections press selection button 2 up or selection button 3 down until you reach the desired selection e To reset historical data make sure the MIS data reset is turned ON in the Configuration mode e exit mode press selection button 1 Discount Counter This item will only show when discounts are used Allows you to access the sales and cash data for vends that have been discounted e Press selection button 4 when the display reads Discount Counter The display will change to read Cash Data e Press selection button 4 when the display reads Cash Data e The display will change to read Cash Data Total and display the value of all discounts towards paid sales This total is non resettable and begins when the discount feature is enabled e Pressing selection button 2 up or selection button 3 down will scroll through all of the selection buttons and display the value of the discounts toward product sales The amounts for the individual selections can be reset using the rules in the Configuration mode exit this mode press selection button 1 e The display will return to Discount Counter Cash Data PG 6 07 2003 Vendo advance to the sales information press selection button 2 when the display reads Discount Counter Cash Data e The display will change to Discoun
13. CD CD 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 1 1 0 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 1 7 10 11 12 13 14 15 16 17 18 19 0 1 2 3 4 5 6 7 8 9 30 31 NOTE WHEN ORDERING CONTROL PANEL amp SELECTION PANEL PLEASE PROVIDE 9 CODE OR 11 CODE AND MANUFACTURER S DATE CODE WHEN ORDERING FLAVOR LABELS PLEASE PROVIDE FRANCHISE AND STYLE D 9 07 2003 07 2003 Vendo VARI PAK LOCKING ASSEMBLY ITEM DESCRIPTION REQ THANDLE LOCK ASSEMBLY 1124561 SLIDER BAR ASSEMBLY 1125797 1124526 07 2003 Vendo D 12 07 2003 Vendo VARI PAK COINAGE DOOR ASSEMBLY ITEM DESCRIPTION QTY PART NO NO REQ 1 2 3 5 NEN EN 07 2003 07 2003 Vendo VARI PAK INNER DOOR ASSEMBLY DESCRIPTION INNER DOOR ASSEMBLY 134302 111 LATCH BRACKET INNER DOOR 1125303 LATCH INNER DOOR 1125301 LATCH PLATE INNER DOOR 1125304 INNER DOOR HINGE 1123502 VEND FLAP 1013076 HINGE PIN 389985 8 EDGE TRIM INNER DOOR EYELET 1 1125181 9 ses VARI PAK INNER DOOR LABELS NOT SHOWN DESCRIPTION PART NO ERROR CODE LABEL VEC 14 1 1125180 PROGRAMMING LABEL 14 1 1124731 WIRING DIAGRAM LABEL VEC 14 1 1125804 PRODUCT SET UP AND LOADING VARI PAK 1125656 INNER DOOR LABEL DOMESTIC INNER DOOR LABEL INTERNATIO
14. DESCRIPTION PICTORIAL MX 1 2 SCREW OG D A D 8 X 5 16 TAPPING E 8 X 5 16 TAPPING SCREW ttt D 8 X 7 16 TAPPING SCREW W LOCK WASHER 10 X 5 16 TAPPING SCREW es 10 X 3 8 TAPPING SCREW W LOCK WASHER mi 10 X 3 8 TAPPING SCREW sin mu 10 X 1 2 TAPPING SCREW nen mm 10 X 1 2 CARRIAGE BOLT 9 10 X 5 8 TAPPING SCREW pe AL y 10 X 3 4 SELF DRILLING SCREW a mu 10 X 7 8 TAPPING SCREW W LOCK WASHER 3 2 PAG D o 6 00 O 07 2003 802228 V801360 V802196 V802226 V802069 V801343 V802162 V800956 V800952 V802113 V800959 V802178 V801449 V802231 1 4 X 1 4 SET SCREW ttt SES W 1 4 X 1 2 TAPPING SCREW W LOCK WASHER es CI M N 1 4 X 1 2 TAPPING mut 1 4 X 1 2 MACHINE SCREW W LOCK WASHER mui 1 4 X 5 8 CARRIAGE BOLT iene OO N A 1 4 X 1 TAPPING SCREW WWWWW 1 4 X 1 3 4 TAPPING SCREW WWWWWWWW UD ul O A 27 22 8 NUT W LOCK WASHER ttt 10 NUT W LOCK 10 LOCK NUT W NYLON INSERT tes PN
15. Monthly and when spills occur Weekly and when spills occur Exterior Cabinet Door Every 6 months or as needed Sign Face Cabinet Interior Every 6 months or as needed Every 6 months or as needed Door Interior Every 6 months or as needed Condenser Evaporator Every 3 months or as needed As required Modules Every 6 months and when spills occur CL 3 07 2003 CL 4 07 2003 Vendo VARI PAK 14 1 PROGRAMMING SECTION 07 2003 Vendo VEC 14 1 CONTROL BOARD OPERATION The VEC 14 1 controller operates via a 4 button programming system Selection Button 1 Return Selection Button Z2 Increase Move Forward Selection Button 3 Decrease Move Backward Selection Button Z4 Enter In order to access the mode functions open the inner door Locate the mode button Press the mode button one time Selection Button 2 will take you through the modes The available modes are Diagnostics Coin Payout Tube Fill Test Mode Cash Data Sales Data Discount Counter Free Counter Set Price Configuration Space to Sales Door Closed Password Set Language Set Clock Lighting Refrigeration Sales Block 1 Sales Block 2 Discount Override Custom Message Return These modes will only appear when the Timing Features in Configuration are turned ON Limited options will appear in these modes depending on whether the Timing Features are ON OFF PG 2 07 2003 Vendo Diagnosti
16. designed to vend bottles cans and aseptic cartons is warranted to be free from defects in materials and workmanship for six 6 years provided the hermetically sealed portion of the system has not been opened or damaged This six 6 year warranty DOES NOT include fan motors temperature controls capacitors overload switches or starting relays IV Return authorization is required to qualify for warranty replacement All requests for returns must be in writing or via phone within the warranty period and accompanied by a record of the cabinet model and serial number of the machine Freight carrier return tickets will only be issued to the machine owner for refrigeration system returns This warranty is voided when the serial number of a machine is missing If a return is found to be inoperative due to defects in material and or workmanship we will at our option make necessary repairs or furnish a reconditioned or new replacement part or refrigeration system at no charge V Return Material Tags indicating cabinet model machine serial number and explanation of defect must accompany all returned parts or machines Return Material Tags will be furnished upon request On site inspection of defective parts at The Vendo Company s option may be used to facilitate credit approval or the replacement of parts VI The Vendo Company will pay normal transportation charges on refrigeration systems and parts replaced under this warranty If special hand
17. inner door has Check the cabinet switch to see Replace the cabinet switch if been open for more than if it s sticking or miswired defective one hour ERROR PROBABLE CAUSE CORRECTIVE ACTION Coin Acceptance Payout Record all errors for reference if Vendo Technical Service is required Coin mechanism will not No power to control board Check to make sure the red LED on the control accept coins board is flashing red If flashing check MDB harness connections If connections are good replace changer Harness from coin mech to board is Use a meter and check each wire for continuity cut or disconnected and ground Short in coin mechanism Replace coin changer acceptor Acceptor is dirty or other problem Clean acceptor or contact your local coin mech may exist not tuned dealer Defective control board Replace control board No acceptance or rejects Coin return lever pressing down on Make sure changer is mounted correctly and the a percentage of good acceptor s coin plunger coin return lever is in the proper position coins Acceptor is dirty or foreign matter is Clean acceptor or contact dealer in the path Coin changer is improperly tuned if Contact manufacturer for tuning tunable Defective controller board Replace test controller Always accepts coins but If NO CREDIT Defective harness Check harness for cut wires or wrong bad gives erratic no credit between coin mech and cont
18. mechanical hazards contained in this manual See Sections Il and III for further information A Compressed Refrigerant Refrigeration systems involve the compression and evaporation of gases The pressures contained represent a potential hazard if suddenly released in confined areas Caution is required when performing maintenance tests or repairs All testing of sealed refrigeration systems must be done by trained personnel who are familiar with the systems and pressures involved B Physical Protection The accidental release of refrigerant gases can result in physical injuries Always wear protective glasses and protect your hands face and body when working near the refrigeration system ALWAYS WEAR EYE PROTECTION AND PROTECT YOUR HANDS FACE AND BODY WHEN WORKING NEAR THE REFRIGERATION SYSTEM SECTION V TEMPERATURE HAZARDS GENERAL Maintenance personnel should be alerted to the potential hazards from hot metal surfaces High temperatures may be present throughout the refrigeration system even though electrical power has been removed S 10 07 2003 Vendo SECTION V SUBSTITUTIONS AND MODIFICATIONS GENERAL Unauthorized changes or the substitution of unauthorized parts can compromise the equipment designs This can result in unsafe conditions for either the service personnel or the equipment users Always refer to the appropriate parts and service manual for replacement parts and maintenance instructions If questions arise
19. mode press selection button 4 Display will read Test Mode Vending Press selection button 4 Display will read Test Mode Vending Column 1 Press selection button 2 up or selection button 3 down to choose desired column e Press selection button 4 to vend the displayed column f motor vends OK display will read Motor OK lf motor does not test OK Fail Motor not poe au be displayed 07 2003 Vendo Column Jam will be displayed if the motor is not in the home position and will not move Fail No Connection will be displayed if the motor is disconnected High Current will be displayed if the motor has a short Test Mode Jog At Test mode press selection button 4 Press selection button 2 up or selection button 3 down until the display reads Test Mode Jog At Test Mode Jog press selection button 4 Test Mode Jog Column 1 2 will be displayed indicating that a jog test of the first column may be initiated Press selection button 2 up or selection button 3 down to choose desired column Press selection button 4 and Column nn amp nn Forward will be displayed indicating a forward motion of the motor Press selection button 2 up or selection button 3 down to toggle between Forward and Reverse Pressing selection button 4 will initiate a jog test of the last displayed motor in the last displayed direction Please note that the jog will not be
20. price each selection button independently e Press selection button 4 when the display reads Set Price e Press selection button 2 up or selection button 3 down to toggle between all of the selections Press selection button 4 to start the current vend price flashing Press selection button 2 to increase the price Press selection button 3 to decrease the price Press selection button 1 to exit the mode PG 7 07 2003 Vendo Configuration There are various options in the configuration mode that you can turn ON OFF The options are Multi Price ON All selections can be programmed individually Single price operation is disabled OFF All selections will be set to the same price as selection 1 Single price operation is enabled Timing Features ON 7 Gives you access to the Clock settings and its associated modes OFF Clock settings and its associated modes are hidden Door Summary ON Sales cash data and error status are displayed as soon as the outer door is opened or by activating the door switch OFF Sales and cash data are not displayed when the door is opened but the error summary will be displayed MIS Auto Reset ON After you check the sales and cash data press the door switch and the individual selection data will be reset back to zero OFF Sales and cash data will not be reset by activating the door switch Customer Overpay ON A dollar bill will be accepted even if the correct change l
21. up or selection button 3 down to toggle between Celsius or Fahrenheit Press selection button 4 to save the setting and exit the mode Press selection button 2 up to advance to the next submode Press selection button 4 to access the Fan X mode e Fan Disable The evaporator fan will be turned off on with the activation of the compressor e Fan Mode 1 The evaporator fan will turn off 5 minutes after the compressor fan is turned off When the compressor is turned on the evaporator will turn on at the same time X will be flashing Press selection button 2 up or selection button 3 down to toggle between Disable Mode 1 Mode 2 Press selection button 4 to save the setting Press selection button 1 to exit this mode Press selection button 2 up to advance to the Periodic Defrost mode On Off will be flashing Press selection button 2 up or selection button 3 down to toggle between On Off PG 13 07 2003 Vendo The machine will defrost every 6 hours for 30 minutes This is for extremely high humidity environments Of Machine will not defrost every 6 hours Press selection button 4 to save the setting Press selection button 1 to exit this mode Press selection button 2 up to advance to the next submode Enable Timer Press selection button 4 to access the Fan energy conservation mode Press selection button 4 at Enable Timer On Off To change the timer status press se
22. voltage specs volts reguired amps of circuit NOTE Any power supply variance more than 10 may cause the vendor to malfunction Power outlets must be properly grounded Power outlets must be properly polarized where applicable Test the outlets using the following information Refer to Figure 1 on Page S 4 5 3 07 2003 Vendo STEP 2 STEP 3 TYPE 1 LARGE 2 NEUTRAL CONTACT WHITE 0 5 VOLTS STEP 1 SMALL SLOT LINE 1 LIVE CONTACT BLACK 110 VOLTS 1 ROUND SOCKET EARTH 2 GREEN 0 VOLTS 4 EARTH SLOT GREEN AND YELLOW STEP 2 STEP 3 OVOLTS STEP 1 A ol o SLOT AU SLOT LIVE CONTACT z h NEUTRAL CONTACT BROWN 290 VOLTS j BLUE 0 5 VOLTS POWER CONTACT SOCKET DURS STEP 3 NEUTRAL BLUE 0 5 VOLTS STEP 1 O OR LIVE BROWN 220 VOLTS STEP 2 5 POWER SOCKET GREEN AND YELLOW OVOLTS NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 VOLTS POWER CONTACT SOCKET TYPE 4 NEUTRAL BLUE 220 VOLTS da A OR LIVE BROWN 0 5 VOLTS STEP 1 STEP 2 STEP 3 6 AR 8 gt Es Ll EARTH CONTACT POWER CONTACT GREEN AND YELLOW SOCKET O VOLTS NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 VOLTS POWER CONTACT SOCKET NEUTRAL BLUE 0 5 VOLTS S
23. 003 Vendo VEND MECHANISM PARTS DESCRIPTION The part listed below is the vend motor mechanism refer to Figure 5 on this page Three vend mechanisms are required per module The parts are interchangeable Settings will differ depending on product type and size VEND MECHANISM ASSEMBLY P N 1124288 The motor is attached to the module by screws FIGURE 5 G 7 07 2003 G 8 07 2003 Vendo VARI PAK CLEANING INFORMATION SECTION 07 2003 Vendo CARE AND CLEANING DO NOT USE WATER JET FOR CLEANING AVOID USING WATER OR ANY OTHER LIQUIDS NEAR ELECTRONIC COMPONENTS A GENERAL PROCEDURE painted metal areas Wash the vendor with soap and water The exterior may be waxed with any good automobile 00 FRESH PAINT SPLASHES GREASE GLAZING COMPOUND REMOVAL Before drying these elements may be removed by rubbing lightly with grade or equivalent grade solvent After removal use general cleaning procedure listed above in A LABELS AND REMOVAL Use any specialized label removal liquid When the label material does not allow penetration of solvent such as vinyl the application of heat ie hot air gun will soften the adhesive and promote removal CAUTION Excessive heat can cause surface damage After the label is removed use the gene
24. 9745 Real de Toluca 154 525 277 0111 Col Bellavista 01140 Mexico D F Mexico Central America The Vendo Company Tel 559 439 1770 7209 N Ingram Fax 559 439 2083 Fresno CA 93650 U S A Chile Pelp Internacional S A Tel 562 243 9710 4560 Fax 562 740 0504 Huechuraba Santiago Chile Brazil Cimaq Industria e Comercio de Maq Ltda Tel 55242 22 2666 Estrada Uniao e Industria 9 120 Itaipava Fax 55242 22 3244 25730 730 Petropolis Rio de Janeiro Brazil South America The Vendo Company Tel 559 439 1770 7209 N Ingram Ave Fax 559 439 2083 Fresno CA 93650 U S A 5 15 07 2003 5 16 07 2003 Vendo VARI PAK GENERAL INFORMATION SECTION 07 2003 Vendo This manual contains programming operation and complete parts and electrical wiring diagrams The controller is a microprocessor which will permit pricing per selection from 0 00 to 99 99 This machine also has space to sales programming as well as energy savings modes VARIPAK MODEL NUMBER 460 49 455 10 Selections 10 Dimensions HxWxD 72 x 39 5 x 34 75 72 x 39 5 x 34 75 72 x 39 5 x 34 75 72 x 39 5 x 34 75 Medium Cassettes 330ml pos o a a Lo 0 Larger Cassettes 500 Shipping Weight 642 Ibs 642 105 642 Ibs 642 Ibs Capacity Medium Cassette Do metwm 2 2 2 102 102 325 ml Plastic Bottle 66
25. ADYVHOSIC NOILONS 3 Vendo REFRIGERATION PARTS DESCRIPTION The compressor condenser drier capillary tube evaporator and accumulator are part of a sealed system refer to Figure 2 These items are not available separately COMPRESSOR The compressor takes in low pressure vapor and compresses it increasing both the pressure and the temperature The hot high pressure gas is forced out to the condenser The compressor and the motor that drives the compressor are sealed inside a housing The compressor as a unit is mounted on the refrigeration base The base is mounted in the bottom of the vendor outside the sealed refrigeration space CONDENSER The condenser takes heat out of the high pressure vapor that it receives from the compressor As the vapor passes through the condenser it cools and returns to a liquid state The condenser is mounted to the refrigeration base near the front of the vendor It is easily accessible for cleaning DRIER The drier is a molecular sieve strainer drier It removes water and solid particles from refrigerant liquid One side of the drier is connected to the outlet line of the condenser the other side is connected to the capillary tube going to the evaporator CAPILLARY TUBE The capillary tube controls at a steady rate the flow of refrigerant liquid to the evaporator It has a very small inside diameter to keep pressure in the evaporator low while the pressure in the conden
26. ANT PLACE THE VENDOR IN DESIRED LOCATION AT LEAST THREE INCHES 7 6 AWAY FROM ANY REAR OBSTRUCTION This is for proper air flow through the refrigeration compartment The refrigeration system requires rear to front air circulation for proper operation C POWER SUPPLY CONNECTION CAUTION DO NOT USE AN EXTENSION CORD The power requirements will vary depending upon the country it was pur chased for To verify the power requirements of the vendor check the serial plate lo cated on the hinged side of the outer door see Figure 4 on page G 4 The power requirements are listed on the serial plate To insure safe operation of the vendor the vendor s power supply must be a properly grounded and polarized outlet Before plugging the vendor into the outlet test the outlet to confirm it will meet the vendor s power requirements If the power supply of the outlet is different from the power requirements of the vendor a transformer may be necessary If the power requirements are not properly met contact a licensed electrician have the necessary correction made Should you require additional information contact the Technical Services Department of the Vendo office in your area G 3 07 2003 Vendo APPROVED FOR OUTDOOR USE MODEL L SERIALNO O LISTED O CHARGE OZ R 134a REFR GERATED AMPS LOW SIDE 90 HIGH SIDE 295 o PINE 105715 VOLTS Vendo MFD IN U S A BY THE VENDO CO
27. Communication Tube Sensor Changer communication error no changer communication for more than 2 seconds Tube sensor is defective reported by changer 1 Check that red light is flashing on control board 2 Check fuse on the power distribution panel 3 Defective acceptor Check changer tubes for blockage T 4 If light is not flashing there is no power to board Check and replug any unplugged connections If fuse is blown replace it Replace transformer Replace acceptor Clear tube blockage If no blockage is found replace changer 07 2003 Coin Inlet Changer inlet chute blocked no coins sensed for over 96 hours by the changer Check inlet chute for blockage Drop coins in Sales Mode or Tube Fill Mode to test acceptance Manually clear the error Clear inlet chute blockage If no blockage found replace changer If acceptance rate is acceptable system is OK If acceptance rate is low or changer will not accept coins replace changer Tube Jam Coin Read Only Memory Tube pay out jam reported by changer Changer check sum incorrect reported by changer Check changer tubes and payout for blockage Unplug machine wait at least five seconds replug machine Manually clear the error Clear blockage if found If no blockage is found replace changer If error does not clear replace changer acceptor Replace acceptor Excess
28. HE GIVEN OUTLET TYPE CONTACT A LICENSED ELECTRICIAN AND HAVE THE NECESSARY CORRECTIONS MADE 5 5 07 2003 Vendo G Door Support Figure 2 The door support is to ensure that the outer door closes squarely to the cabinet Raising the door can also ensure proper alignment of the door latch FIGURE 2 NOTE Refer to the appropriate parts and service manual for detailed instructions operating principles and recommended maintenance intervals and procedures 5 6 07 2003 Vendo SECTION ELECTRICAL HAZARDS CONTINUED GENERAL Vendo vending machines are provided with the appropriate power supply setting for your area Some models are equipped with step down transformers as required This enables the vending machine to operate different main voltages Refer to Section E for information to determine the main power requirements Refer to the appropriate service manual for details of step down transformer operations The power sources just mentioned are standard for both household and commercial lighting and appliances However careless or improper handling of electrical circuits can result in injury or death Anyone installing repairing loading opening or otherwise servicing a vending machine should be alerted to this point Apply all of the normal precautions observed in handling electrical circuits such as e Refrigeration servicing to be performed by qualified personnel only
29. HTS PNK CS WHT PG 20 LIGHTING SYSTEM SEE BALLAST FOR WIRING DIAGRAM 07 2003 Vendo VEC 14 1 WIRING DIAGRAM CONTINUED MODULE MODULE MODULE MODULE MODULE TYPICAL FOR EACH MODULE E D JUNCTION LOCATED MODULE amp COLUMN CONFIGURATION IN WARM CABINET CABINET COLD EVAP FAN SWITCH TEMP SENSOR 1 REFRIG CABINET COLD CABINET COLD CABINET WARM 4 T CABINET WARM POWER CORD FUSE 0 8AMP SLOW BLOW CAPACITOR 110 VOLT UNITS ONLY REFRIGERATION SYSTEM PG 21 07 2003 14 1 Diagnostics Error Codes Error Codes sub codes indented None Vendo Description No error exist Vend mechanism summary error Error codes are cleared by pressing selection button 4 for 2 sec when displayed or automatically by the following activities Vend Mech Error Column Jam XX Vend Sensor Error Column jam in column XX Vend mechanism summary error Complete a test vend cycle for column XX Vend Sensor 1 Vend Sensor Error Check or replace vend sensor assembly Vend Sensor 2 System Error Vend Sensor Error Control s
30. N Column Jam nn Column jam vend cycle for column nn did not start or complete Look in column to see if product is jammed in mechanism Insure correct side spacer is used see setup diagram Insure product is loaded correctly Clear jam complete a test vend cycle Install correct side spacer and complete a test vend cycle Load product correctly Selection Switches Stuck Sel SW nn Space to Sales Colu Unassigned Column nn Bad Selection Switch Selection switch nn is actuated for more than 15 seconds while in the Customer Mode or Door Open Sales Test Mode Column nn is not assigned to a selection Space to Sales Selection Unassigned Sel SW nn Selection switch skipped switch nn unassigned and a higher number switch is assigned Check the selection switch number shown in the detailed error code nn to see if 1 the button is sticking 2 the switch is sticking defective 3 the harness is wired wrong shorted Access space to sales mode and go to custom space to sales Check all selections for the column shown in the detailed error description nn Try to correct the problem if one of the three items is found If you can t correct it then replace the component in question Change space to sales setting as required In some situations it may be quicker to completely reset all space to sales Switch is assigned Coin Changer Coin
31. NAL SHELF STABLE PRODUCTS ONLY LABEL 1125783 1 1125783 1125135 SPACE TO SALES VEC 14 1 1125822 07 2003 0 16 07 2003 Vendo VARI PAK MAINTENANCE SECTION 07 2003 Vendo MAINTENANCE The following section is a basic guide for general maintenance and servicing of the vendor This section is divided into three parts 1 Preventative Maintenance II Lubrication Guide and III Care and Cleaning PREVENTATIVE MAINTENANCE SUGGESTIONS Whenever a vendor is visited on its site the following service should be performed Preventative maintenance will help prevent future problems with the vendor A Observe the vendor and its surrounding area for any unusual indications of problems rear of cabinet obstructions of the air flow dark spots on the sign face etc B 9 door and visually check the inside of the vendor water accumulation rust marks moisture around the edges of the inner door Check the fluorescent lamps replace as necessary Replace all lamps within 24 to 48 hours of burnout This will prevent damage to the ballast Check the product temperature for proper cooling Check the evaporator drain for obstruction water in the evaporator area must drain to the condensation pan Empty condensation pan Clean the condenser filter Check that evaporator fan runs normally Check that the compressor and condenser fan run normally Investigate any unusual sounds
32. ONTINUED THIS APPLIANCE MUST BE EARTHED IMPORTANT The wires in the main leads are colored in accordance with the following code 110v 120v 220v 240v Green Green and Yellow Earth White cil H Neutral Black Live 5 12 07 2003 SECTION CONSUMER SAFETY WARNING VENDOR CAN BE OVERTURNED IF SUFFICIENT FORCE IS APPLIED AND MAY RESULT IN SERIOUS INJURY OR DEATH GENERAL There have been incidents including fatalities when vending machines have been vandalized by being pulled over in an attempt to obtain free product or money To warn of the danger involved in tipping shaking or rocking the vending machine a decal has been designed to be affixed to vending machines One such decal is applied on the vending machine Vendo will supply sufficient decals to be placed on all machines on request If you have any questions contact the Technical Services Department of the Vendo office in your area THE FOLLOWING DECAL SHOULD BE PLACED IN A POSITION ON THE VENDOR CONTROL PANEL AT EYE LEVEL Never rock or tilt Machine can fall over and cause serious injury or death Vending machine will not dispense free product ENGLISH FRENCH SPANISH 5 13 07 2003 Vendo AREA ADDRESS PHONE NUMBERS United States Canada Europe Mid East Africa Mid Asia Australia New Zealand Singapore Hong K
33. PG 15 07 2003 Vendo To set the stop time e Press selection button 2 up when the display reads Start Time e Press selection button 4 when the display reads Stop Time e Press selection button 4 when the display reads Stop Day e Press selection button 2 up or selection button 3 down to cycle through the days or Every Day e Press selection button 4 to change the status of the days If the status is On the days will be disabled during the blocked time s If the status is Off the days will remain enabled during the blocked time s e Press selection button 2 up or selection button 3 down to toggle between On Off e Press selection button 4 to save the setting and exit the submode e Press selection button 2 up to advance to Stop hh mm e Press selection button 4 and the hour setting will begin to blink indicating that it is ready to be edited e Press selection button 2 up or selection button 3 down to choose the desired stop hour The time is in a 24 hour format e Press selection button 4 and the minutes will begin to flash e Press selection button 2 up or selection button 3 down to choose the desired stop minutes e Pressing selection button 4 will save your settings e Press selection button 1 to return to Stop Time e Pressing selection button 1 again will return you to the Sales Block 1 or 2 mode Discount Allows you to program the machine to discount beverages at regular int
34. TEP 1 STEP 2 STEP 3 OR LIVE BROWN 220 VOLTS EARTH CONTACT SOCKET GREEN AND YELLOW 0VOLTS POWER CONTACT SOCKET NEUTRAL BLUE 0 5 VOLTS OR LIVE BROWN 220 VOLTS rw H S FIGURE 1 S 4 07 2003 Vendo SECTION I VENDOR INSTALLATION CONTINUED For Type 1 and Type 2 outlets test for Grounding and Polarization as follows 1 With a test device volt meter or test light connect one probe to the receptacle s neutral contact and the other to the live contact The test device should show a reaction Connect one probe to the receptacle s earth contact and the other to the live contact The test device should show a reaction For Type 3 through Type 5 outlets test for Grounding as follows 1 With a test device volt meter or test light determine which of the receptacle s power contacts is the live contact A Connect one probe to the receptacle s earth contact B Connect the second probe to the left or upper power contact reaction occurs this is the live power contact If a reaction does not occur move the second probe to the right or lower contact A reaction should occur indicating that this is the live power contact Connect one probe to the receptacle s live power contact as determined in step 1 Connect the second probe to the other power contact neutral The test device should show a reaction IF THE ABOVE CONDITIONS ARE NOT MET FOR T
35. TERNATIONAL 1 1125282 1 CAUTION T 8 LAMP LABEL NOT SHOWN 1122973 58W LAMPS LABEL INTERNATIONAL NOT SHOWN 1122353 RAIN CURTAIN T 8 BULB NOT SHOWN 1121838 1 RAIN CURTAIN BALLAST NOT SHOWN 1121837 D 5 07 2003 Vendo AS D 6 07 2003 Vendo VARI PAK DOOR ASSEMBLY CONTINUED 1124144 1124850 1125298 1120388 1126280 1125717 LOCKING ASSEMBLY SEE PAGES 010 011 10 1077716 12 1123049 13 1124623 14 323007 15 COINAGE DOOR ASSEMBLY SEE PAGES D12 D13 16 1124780 17 1079546 18 1124761 19 133574 14 20 387849 21 22 DOOR SWITCH HARNESS NOT SHOWN 1124782 23 DOOR HARNESS NOT SHOWN 1124402 MDB HARNESS NOT SHOWN D 7 07 2003 0 8 07 2003 Vendo VARI PAK SELECTION ASSEMBLY ITEM DESCRIPTION QTY PART NO COVER PLATE CON INSERT PRINTED COIN INSERT PLATE BE BE DISPLAY WINDOW Ta BRACKET DISPLAY ISAK Da COIN RETURN BUTTON CONINSERTGUDE A COIN RETURN LEVER a COIN RETURN Bracket Ta NYLON SHOULDER WASHER a COIN INSERT OHUTE 112106 1086759 2000856 i t Do Do EN u t 1 ex 1124556 1124746 1124108 1125390 1121184 1050473 1123820 1124467 1124738 1122715 1125616 1125500 1124797 DISPLAY HARNESS SHOWN 1124876 133431 88223 388116 1017128 1 1006932 1116775 88858 1006975 1 68299
36. Vendo VARI PAK Manual The Vendo Company 7209 N Ingram Fresno California 93650 559 439 1770 fax 559 439 2083 1125145 Revision Vendo VARI PAK PARTS AND SERVICE MANUAL 07 2003 Vendo VARI PAK TABLE OF CONTENTS SAFETY SECTION iii Es Sa utmed A Pages S 1 S 16 A COMMITMENT TO SAFETY chia Page S 2 VENDOR INSTALLATION u uuu aa ayau ima an Pages S 3 S 6 ELECTRICAL HAZARDS sentirme Pages S 7 S 8 MECHANICAL HAZARDS anne Page S 9 REFRIGERATION HAZARDS nee na Page S 10 SUBSTITUTIONS AND MODIFICATIONS nennen Pages S 11 5 12 CONSUMER SAFETY WARNING RN Page S 13 PARTS SALES AND SERVICE CENTERS OF VENDO SANDEN Pages S 14 S 15 GENERAL INFORMATION aan G1 G8 GENERAL INFORMATI N Page G 2 INITIALSE UP ann Pages G 3 G 4 FLAVOR STRIP INSTALLATION na Page G 5 ALIGNMENT CHECKS Page G 5 LOADING INSTRUCTIONS G 6 VEND MECHANISM PARTS DESCRIPTION pp Pages G 7 CLEANING INFORMATION rca Pages CL1 CL4 GARE AND CLEANING anne ae nenne CL 2 CL 3 PROGRAMMING SECTION anni 1 PG 24 14 1 PROGRAMMING u apunaan onn U irene 2 SET UP AND CODE DESCRIPTION cosacos Pages PG 3 PG 19 14 1 WIRING DIAGRAMS aan Pages PG 20 PG 21 ERROR CODE CHART aeg Page PG 22 SPACE TO SALES
37. ablished time Press selection button 2 up or selection button 3 down to toggle between On Off Press selection button 4 to save the setting Press selection button 1 to return to Discounted Selection To set the start time Press selection button 2 up when the display reads Discounted Selection Press selection button 4 when the display reads Start Time Press selection button 4 when the display reads Start Day Press selection button 2 up or selection button 3 down to cycle through the days or Every Day Press selection button 4 to change the status of the days If the status is On the days will be enabled during the discount time If the status is Off the days will be disabled during the discount time Press selection button 2 up or selection button 3 down to toggle between On Off Press selection button 4 to save the setting Press selection button 1 to return to Start Day Press selection button 2 up to advance to Start hh mm Press selection button 4 and the hour setting will begin to blink indicating that it is ready to be edited Press selection button 2 up or selection button 3 down to choose the desired start hour The time is in a 24 hour format Press selection button 4 and the minutes will begin to flash Press selection button 2 up or selection button 3 down to choose the desired start minutes Pressing selection button 4 will save your settings Press selection button 1
38. all tape shipping sealant and Styrofoam from the vendor Loosen any shipping devices used to secure interior parts during shipping Remove the wooden shipping base attached to the vendor base by the vendor leveling screws Make certain the leveling screws are in place and functional C Position the vendor three to four inches 7 6 cm to 10 2 cm from a well constructed wall of a building or otherwise on a flat smooth surface IMPORTANT The vendor requires three inches 7 6 cm of air space from the wall to ensure proper air circulation to cool the refrigeration unit D Adjust the leveling screws to compensate for any irregularities on the floor surface Ideally no adjustment will be necessary and the leveling legs will be flush with the bottom of the vendor A spirit level is a useful aid to level the vendor When the outer door is open it will remain stationary if the vendor is properly leveled Vendors must be level to ensure proper operation and to maintain stability characteristics Do not add legs to the vendor The leveling legs shall not raise the vendor more than 1 1 8 inch above the ground E Check the manufacturer s nameplate on the left or right side of the vendor s cabinet to verify the main power supply reguirements of the vendor Be sure the main power supply matches the reguirements of the vendor To ensure safe operation plug the vendor only into a properly grounded outlet DO NOT USE EXTENSION CORDS F Recommended
39. allowed to continue to a point or in a direction that will damage any part of the mechanism Press selection button 1 twice to return to the Test Mode Jog display Test Mode Display At Test mode press selection button 4 Press selection button 2 up or selection button 3 down until the display reads Test Mode Display At Test mode Display press selection button 4 If functional all 20 characters of the display should illuminate Press selection switch 1 to return to Test Mode Display Test Mode Switches At Test mode press selection button 4 Press selection button 2 up or selection button 3 down until the display reads Test Mode Switches Press selection button 4 and the display will read Test Mode Switches Selection Activation of each selection button will display the selection switch number Press and hold selection button 1 for at least 2 seconds to return to Test Mode Switches Test Mode Relays Allows you to test compressor fan lights and heater via the relays At Test mode press selection button 4 Press selection button 2 up or selection button 3 down until the display reads Test Mode Relays Press selection button 4 PG 4 07 2003 Vendo To advance through sub modes press selection button 2 up or selection button 3 down To test the compressor press selection button 4 when the display reads Compressor Off Off will begin to flas
40. ating cabinet model machine serial number and explanation of defect must accompany all returned parts or machines Return Material Tags will be furnished upon request On site inspection of defective parts at The Vendo Company s option may be used to facilitate credit approval or the replacement of parts VI The Vendo Company will pay normal transportation charges on refrigeration systems and parts replaced under this warranty If special handling or premium transportation is requested those charges will be assumed by the machine owner VII Any parts and or refrigeration systems replaced during the warranty period are warranted for the remaining time on the original warranty VIII This warranty DOES NOT apply to machines located outside the United States and Canada reconditioned equipment equipment sold as is or components designed to work on electric currents other than 110v 120hz 60 cycle or 208v 220hz 50 cycle as specified on the serial tag IX Title and risk of loss pass to the machine owner on delivery of the vending machine replacement parts and or refrigeration system to the common carrier All loss and damage claims are the responsibility of the machine owner and must be filed with the delivering carrier X This warranty DOES NOT include any service guarantee either explicit or implied nor will it extend to cover incidental or consequential damages resulting from purchaser or third party negligence accident vandalism
41. ce manual or kit instructions for components and assembly instructions S 7 07 2003 Vendo SECTION ELECTRICAL HAZARDS CONTINUED B Servicing with Power Off For maximum safety unplug the service cord from the wall outlet before opening the vendor door This will remove power from the equipment and avoid electrical and mechanical hazards Service personnel should remain aware of possible hazards from hot components even though electrical power is off See the appropriate sections of this manual for further information Servicing with Power Some service situations may require access with the power on Power on servicing should be performed only by fully qualified service technicians Particular caution is required in servicing assemblies that combine electrical power and mechanical movement Sudden movement to escape mechanical action can result in contact with live circuits and vice versa It is therefore doubly important to maintain maximum clearances from both moving parts and live circuits when servicing POWER ON SERVICING SHOULD BE ACCOMPLISHED ONLY BY FULLY TRAINED PERSONNEL SUCH SERVICE BY UNQUALIFIED INDIVIDUALS CAN BE DANGEROUS Power to lighting and refrigeration system is shut off automatically by the electronic controller when the outer door is opened NOTE For power on servicing of the vendor s lighting system turn lighting power on by accessing the Lights test function of the el
42. chaser or a transferee Il The Vendo Company warrants each part of each new vending machine for a period of fifteen 15 months from the date of shipment to be free from defects in material and workmanship This includes electronic control boards LED displays and vend mechanisms This Warranty DOES NOT include light bulbs fluorescent tubes fuses finish or operating supplies III The hermetically sealed refrigeration system used in machines designed to vend bottles cans and aseptic cartons is warranted to be free from defects in materials and workmanship for six 6 years provided the hermetically sealed portion of the system has not been opened or damaged This six 6 year warranty DOES NOT include fan motors temperature controls capacitors overload switches or starting relays IV Return authorization is required to qualify for warranty replacement All requests for returns must be in writing or via phone within the warranty period and accompanied by a record of the cabinet model and serial number of the machine Freight carrier return tickets will only be issued to the machine owner for refrigeration system returns This warranty is voided when the serial number of a machine is missing If a return is found to be inoperative due to defects in material and or workmanship we will at our option make necessary repairs or furnish a reconditioned or new replacement part or refrigeration system at no charge V Return Material Tags indic
43. cs See attached error code chart on page PG 22 for errors and how to clear them When you enter into the Diagnostics mode with selection button 4 the first one of the summary error codes will be displayed If no errors have occurred since the last error reset the display will show an Error None message Pressing selection button 2 up or selection button 3 down will cycle through all of the summary error codes Pressing selection button 4 will allow access into the detailed error code while pressing selection button 1 returns to the Diagnostics display Coin Payout Allows you to payout coin tubes e Press selection button 4 to enter into Coin Payout mode e Press selection button 2 up or selection button 3 down to choose denomination e Press selection button 4 to dispense displayed denomination e Press selection button 1 to exit mode Tube Fill Allows you to fill coin tubes via external coin insert This is the recommended way to fill the coin tubes because the control board is able to keep an accurate count of the coins e Press selection button 4 to enter into Tube Fill mode e Insert coins into coin insert slot and the controller will count the number of coins going into the coin mechanism e Press selection button 1 to exit mode Test Mode Allows you to test vend a column selection switches display refrigeration relay light relay heater relay and evaporator fan relay Test Mode Vending e At Test
44. e Press selection button 2 up or selection button 3 down to toggle through the PG 9 07 2003 Vendo available settings Press selection button 4 to save the desired setting e NOTE Pressing selection button 1 before saving will exit you from the Space to Sales mode without changing the current setting e Press selection button 1 to exit mode Custom Space to Sales Setting Press selection button 4 at the Space to Sales prompt The current space to sales setting will be displayed Press selection button 4 to change the current setting Press selection button 2 up or selection button 3 down to toggle through the available settings until you reach Custom Press selection button 4 and the display will read Clear Setting e Press selection button 4 to clear previous space to sales settings and unassign all columns and selection buttons OR e Pressing selection button 2 up or selection button 3 down to cycle through all the selections and Save Setting e Pressing selection button 4 at the desired selection will activate the change status The display will show Sel n XX where the X is blinking if the column is currently assigned to the selection n e Using selection button 2 up or selection button 3 down will cycle through all available columns e Press selection button 4 to change the status If XX is blinking the column is assigned to the displayed selection If XX is steady not blinking
45. e lighting during service work To test the optional heater press selection button 4 when the display reads Heater Off Off will begin to flash Press selection button 2 up or 3 down to change Off to On Press selection button 4 and the heater should turn on To turn the heater off press selection button 4 when the display reads Heater On On will begin to flash Press selection button 2 up or 3 down to change On to Off Press selection button 4 and the heater should turn off PG 5 07 2003 Vendo e To exit the sub modes press selection button 1 Cash Data Allows you to retrieve historical information regarding the money accepted by the vendor To clear the individual selection cash data you must have the M S Auto Reset in the Configuration mode turned ON e Press selection button 4 when the display reads Cash Data The non resettable historical data is displayed e To display resettable individual selections press selection button 2 up or selection button 3 down until you reach the desired selection e To reset historical data make sure the M S Auto Reset is turned ON in the configuration mode e To exit mode press selection button 1 Sales Data Allows you to retrieve historical information regarding the number of units sold by the vendor To clear the individual selection sales data you must have the MIS Auto Reset in the Configuration mode turned ON e Press selection button
46. ection with the sale of said machines or parts thereof EXCEPT AS SPECIFICALLY PROVIDED HEREIN THERE ARE NO WARRANTIES GIVEN EITHER EXPRESS OR IMPLIED AND ALL OTHER WARRANTIES INCLUDING SPECIFICALLY BUT WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE HEREBY EXPRESSLY DISCLAIMED T 2 07 2003 Vendo PARTS RETURN PROCEDURES 1 All parts returned must be accompanied by a material return tags P N 1122825 Tag must clearly state the reason for the return and the Return Goods Authorization Number received from your Vendo Customer Service Rep at 1 800 344 7216 Return tags are available from our parts department upon request 2 All parts should be properly wrapped and packed securely to avoid further damage 3 replace an inoperative part please use the following instructions 4 Complete the return tag making sure to fill in ALL requested information to ensure prompt processing Keep top white copy for your records Attach tag to inoperative part and send it by the most inexpensive method of transportation Federal Express Ground or Overnight Transportation To THE VENDO COMPANY 4015 EAST RAINES ROAD MEMPHIS TENNESSEE 38118 5 Be sure to check the box marked credit and to fill in the invoice number covering the part sent to you or check the box marked replace with like part 6 Ifthe box is marked for replace with like part a like part will be shipped at no charge if
47. ectronic controller see programming on inner door For power on servicing of the vendor s refrigeration system turn refrigeration power on by accessing the Compressor test function of the electronic controller see programming on inner door 5 8 07 2003 Vendo SECTION MECHANICAL HAZARDS Servicing of Moving Parts and Assemblies When servicing assemblies involving moving parts use extreme caution Keep fingers hands loose clothing hair tools or any foreign material clear of entrapment As noted before under the electrical hazards section Power On servicing should only be performed by qualified personnel Refer to and heed the warnings noted in the electrical hazards section These warnings refer to the potential hazards associated with electrical power and moving parts Always maintain maximum clearances from electrical and moving parts Always install protective covers and guards when reassembling equipment THIS VENDING MACHINE INCLUDES MECHANICAL EQUIPMENT WHICH CAN BE HAZARDOUS IF IMPROPERLY HANDLED OR SERVICED USE CAUTION AND CONSULT THE VENDO SAFETY MANUAL AND VENDO SERVICE MANUAL FOR ADDITIONAL SAFETY INFORMATION RISK OF ENTRAPMENT RISK OF SHOCK ELECTRICAL S 9 07 2003 Vendo SECTION IV REFRIGERATION HAZARDS GENERAL Refrigeration systems involve both electrical power and mechanical action These systems may present any of the potential dangers shown in the sections on electrical and
48. eplace relay welded together Compressor will not start Overload protector inoperative Check overload apply insulated jumper across terminal if compressor starts replace overload Defective cabinet switch Check for error codes Replace cabinet switch Compressor will not start Defective over load relay Replace the over load relay condenser fan motor Compressor motor rocked Replace the refer unit running unit hot power to compressor Defective capacitor Replace the capacitor Defective PTC relay Replace the PTC relay Compressor starts but Loss of refrigerant Replace the refrigeration unit doesnot run Smashed tubings and capillary Replace the refrigeration unit Defective over load relay Replace the over load relay Compressor runs but Loss of refrigerant Replace the refrigeration unit cabinet temperature Smashed tubings Replace the refrigeration unit Defective drainage Make sure the drain hose is not kinked or clogged Defective temperature sensor Replace the temperature sensor Poor air flow Make sure nothing is sitting in front of the evaporator Defective control board Replace the control board Defective door seal Make sure the vend flap and gasket are not open Defective heat exchange on Clean the surface of the condenser fins or condenser Blocking air flow by straighten the bent fins dust lint or fins damage Both compressor and Bad refrigeration control relay Test re
49. er the following information Selections the selection buttons that will be disabled during the blocked time Start Time the time that the machine will turn off shut down Start Days the days that the machine will turn off shut down Stop Time the time that the machine will turn back on Stop Days the days that the machine will turn back on PG 14 07 2003 Vendo To choose the selections Press selection button 4 when the display reads Sales Block 1 or 2 The display will read Enable X e Enable Off The block function is off disabled inactive e Enable On The block function is on enabled active e Enable Light The block function is on and the lights are off when blocking occurs To change the Enable status press selection button 4 Use selection button 2 up or selection button 3 down to cycle through the available options Press selection button 4 to save the status change and return to the Enable submode Press selection button 2 up to advance to Selections Press selection button 4 to change the status of the selection buttons during the blocking mode Press selection button 2 up or selection button 3 down to cycle through the available selections or All Selections Press selection button 4 to change the status of the selections If the status is On the selections will be disabled during the blocked time s If the status is Off the selections will remain enabled during the blocked time
50. ervals To program the Discount feature you must enter the following information Discounted Selection The selections to be offered at a discounted price Start Time The time that the discount begins Start Day The days that the discount is offered Stop Time The time that the discount ends Stop Day The days that the discount ends Amount The amount subtracted discounted from the original vend price To set the discounted selections e Press selection button 4 when the display reads Discount The display will read Enable X e Enable Off The discount function is off disabled inactive e Enable On The discount function is on enabled active e To change the Enable status press selection button 4 e Use selection button 2 up or selection button 3 down to cycle through the available options PG 16 07 2003 Vendo Press selection button 4 to save the status change and return to the Enable submode Press selection button 2 up to advance to Discounted Selection Press selection button 4 to change the status of the selection buttons during the discount mode Press selection button 2 up or selection button 3 down to cycle through the available selections or A Selections Press selection button 4 to change the status of the selections If the status is On the selections will be discounted during the established time If the status is Off the selections will not be discounted during the est
51. fan blades hitting something refrigeration lines rattling etc Clean coin acceptor Check for proper operation of the coinage mechanism by inserting all denominations of coins accepted by the vendor Test the vendor and make a report on the problems Il LUBRICATION GUIDE Lubricate indicated areas as directed on the chart below INTERVALS PARTS LUBRICANT Every six months Door latch slide mechanism amp T handle Grade two high low temperature grease assembly M 2 07 2003 Vendo REFRIGERATION OPERATION The refrigeration operation section is divided into three areas Basic Refrigeration Principle Detailed Vending Machine Refrigeration Cycle and Parts Description BASIC REFRIGERATION PRINCIPLE What a refrigeration system really accomplishes is the transfer of heat A refrigeration system removes the excess heat from a refrigerated area and then transfers it to a condenser where it is dissipated As heat is removed the refrigerated area cools In vending machines large quantities of the heat must be transferred rapidly economically and efficiently This process must be able to withstand continuous repetition without loss of refrigerant over an extended period The most common system used in the vending industry is the vapor compression or simple compression cycle system It consists of four basic elements An evaporator a compressor a condenser and a pressure reducing device a
52. gerant is stored in the lower tube of the condenser This is where it flows through the capillary tube back into the evaporator where the refrigeration cycle is repeated M 3 07 2003 Vendo DETAILED REFRIGERATION CYCLE The following is a detailed refrigeration cycle as it applies to the refrigeration system installed in Vendo equipment Refer to the flow chart in Figure 1 As the air temperature in the cabinet rises the electronic temperature sensor reports the air temperature to the electronic controller The electronic controller actuates the refrigeration control relay which turns on both the compressor and condenser fan motor The evaporator fan pulls air from the front of the refrigerated space of the cabinet It pulls the air through the evaporator and blows it up the rear of the vend stack The evaporator fan runs continuously As the air passes through the evaporator heat is drawn from the air and transferred to the liquid refrigerant As the cooled air circulates through the vend stack heat is drawn from the product and transferred to the circulating air The heated air is again drawn through the evaporator where the heat is removed In the evaporator the liquid refrigerant draws heat from the circulating air As refrigerant receives heat it vaporizes The compressor pumps the vapor from the evaporator and compresses it increasing both pressure and temperature The compressor forces the compressed vapor out through
53. h Press selection button 2 up or 3 down to change Off Press selection button 4 and the compressor should turn on To turn the compressor off press selection button 4 when the display reads Compressor On On will begin to flash Press selection button 2 up or 3 down to change On to Off Press selection button 4 and the compressor should turn off To test the optional evaporator fan relay press selection button 4 when the display reads Fan Off Off will begin to flash Press selection button 2 up or 3 down to change Off to On Press selection button 4 and the evaporator should turn on To turn the evaporator off press selection button 4 when the display reads Evaporator On On will begin to flash Press selection button 2 up or 3 down to change On to Off Press selection button 4 and the evaporator should turn off To test the lighting system press selection button 4 when the display reads Light Off Off will begin to flash Press selection button 2 up or 3 down to change Off to On Press selection button 4 and the lights should turn on To turn the lights off press selection button 4 when the display reads Lights On On will begin to flash Press selection button 2 up or 3 down to change On to Off Press selection button 4 and the lights should turn off NOTE The lights will stay on during the rest of the programming if you do not turn them off This is to provid
54. heit Fan Disable Enable Periodic Defrost On Off If the Timing Features in the Configuration mode are turned ON you will have additional access to the following modes Enable Start Time 1 amp 2 Start Day 1 amp 2 Start 00 00 Stop Time 1 amp 2 Stop Day 1 amp 2 Stop 00 00 This mode allows you to turn the refrigeration on off with the internal timer for energy conservation You have the ability to raise the temperature of the refrigeration system 18 F at two different intervals during the day PG 12 07 2003 Vendo Press selection button 4 when the display reads Refrigeration The display will read Setpoint Press selection button 4 and the display will read the current setpoint temperature NOTE The machine is set at 36 F from the factory Press selection button 4 and the temperature will begin to flash Pressing selection button 2 up or selection button 3 down will cycle you through the following settings Press selection button 4 to save the setting Press selection button 1 to return to the Setpoint mode Press selection button 2 up to advance to the next submode Press selection button 4 to access the temperature reading Press selection button 1 to exit this mode Press selection button 2 up to advance to the next submode The display will show the current degree scale F or C Fahrenheit or Celsius Press selection button 4 to change the current setting Use selection button 2
55. ight is on and there is insufficient change in the coin tubes OFF Avend will not be allowed when the correct change light is on and the consumer attempts to use the dollar bill validator Save Credit Tmr ON Credit that is established will be displayed for five minutes unless someone either makes a vend or presses the coin return button whichever comes first OFF Credit that is established will remain indefinitely unless someone either makes a vend or presses the coin return button Force Vend ON The consumer will not be able to insert a dollar into the validator hit the coin return and receive change without first attempting a vend Change machine is disabled OFF The consumer can insert a bill into the validator press the coin return button and immediately receive change Change machine is enabled PG 8 07 2003 Vendo Multi Vend ON The consumer may insert enough credit to make multiple vends The credit will remain on the display until an additional vend is made or the coin return button is pressed OFF The consumer is only allowed to make a single vend and the credit if applicable will be returned after the completion of the vend Deny Escrow ON The validator will stack all bills received OFF The validator will not stack the bills rather it will hold them in escrow until a vend is complete SO Indicator ON A small symbol will appear in the lower right hand corner of the display when at least one colum
56. in electrical and mechanical devices Vendo has no control over the machine once it leaves the premises It is the owner or lessor s responsibility to maintain the vendor in a safe condition See Section of this manual for proper installation procedures and refer to the appropriate service manual for recommended maintenance procedures If you have any questions please contact the Technical Services Department of the Vendo office nearest you SAFETY RULES Read the Safety Manual before installation or service Test for proper grounding before installing to reduce the risk of electrical shock and fire Disconnect power cord from wall outlet or air dam before servicing or clearing product jams The vending mechanism can trap and pinch hands Use only fully trained service technicians for Power On servicing Remove any product prior to moving a vendor Use adequate equipment when moving a vendor Always wear eye protection and protect your hands face and body when working near the refrigeration system Use only authorized replacement parts Be aware of inherent dangers in rocking or tipping a vending machine 5 2 07 2003 Vendo SECTION I VENDOR INSTALLATION A Vendors are large bulky machines of significant size and weight Improper handling can result in injury When moving a vendor carefully plan the route to be taken and the people and equipment required to accomplish the task safely B Remove
57. ive Escrow Coin Jam Low Acceptance Accept Disconnect Routing Excessive escrow requests more than 255 requests since the last coin was sensed Coin jam reported by changer Low acceptance rate coin acceptance has fallen below 80 Disconnected acceptor indicates that an acceptor is unplugged Coin routing indicates a coin was routed incorrectly Check escrow lever and associated mechanisms Close door then reopen Check to see if error still occurs Check changer acceptor for jammed coins or other obstructions Check changer acceptor for obstructions or dirt Drop coins test acceptance Check coin mechanism plugs Check for faulty harness wiring see wiring diagram for circuit Verify acceptor set up using manufacturer s recommendations Manually clear the lever and error Replace changer acceptor If no obstructions are apparent replace changer acceptor If no obstructions are apparent and acceptance appears to be OK this may be an indication of cheating attempts If no obstructions are apparent and coins do not accept or acceptance rate is poor replace changer acceptor Correct connections If acceptor was set up correctly replace acceptor Dollar Bill Validator Bill Validator Communication Bill validator communications No bill validator communication for 5 seconds If changer or card reader is being used check for CC or rC error
58. l description for the part for easier identification when ordering a like part HARDWARE is identified by a letter in a hexagon Refer to hardware list section or description and part numbers See pages C 4 and C 5 The example below will show how the parts are listed in the parts lists 1 TEMPERATURE SENSOR ASSEMBLY This is the main assembly name any replaceable parts will be indented below the assembly TEMPERATURE SENSOR This is an individual part and will be indented These indented parts can be ordered separately so you do not need to order the entire assembly Whenever an assembly is ordered all the parts that are indented will be included in the assembly Any hardware will be listed next to their corresponding parts Any parts that may be ordered separately will not have any indented parts listed below them DESCRIPTION QTY PART NO REQ TEMPERATURE SENSOR ASSEMBLY 1124254 1 TEMPERATURE SENSOR ASSEMBLY 1 2 TEMPERATURE SENSOR 1122924 3 TEMPERATURE SENSOR BRACKET 1124156 If an asterisk is listed below the parts list it is an indication that special information is noted There may be more than one asterisk denoting special notes C 2 07 2003 A V801382 B V800634 C 800762 D v802213 E V800586 F 801421 G V802047 H V802212 801422 J 801489 K V802141 L V802147 M V802005 1 N V802155 O V802133 P V802152 Vendo HARDWARE LIST
59. lay using relay test function of the condenser fan motors will electronic controller Replace relay if necessary not operate Bad connection at power board Check wiring connections Make corrections if necessary Evaporator frosted over Loss of refrigerant Replace the refrigeration unit Smashed tubings Replace the refer unit Defective drainage Make sure the drain hose is not kinked or clogged Re install hose correctly if kinked or clogged Defective temperature sensor Replace the temperature sensor Defective control board Replace the board Poor sealing Check gasket vend flap and permagum on the bulkhead T 10 07 2003 Product freezing up 100 cold Excessive noise Vendo Temperature setting too low Defective temperature sensor Defective control board Fan blade hitting shroud or transformation or loose fitting From the inside of fan motor or loose fitting From the inside of compressor or loose fitting T 11 Adjust set point in control board Replace the temperature sensor Replace the control board Replace the fan blade or re install correctly Re install or replace the motor Replace the refrigeration unit 07 2003 12 07 2003 Vendo THE VENDO COMPANY NEW EQUIPMENT WARRANTY VARI PAK VENDING MACHINES Distributor North America Canada I This warranty benefits each current owner of a Vari Pak vending machine whether that owner is the original pur
60. lection button 2 up or selection button 3 down to toggle between On Off Press selection button 4 to save the status Press selection button 2 to advance to Start Time 1 This is the time that the temperature will raise to begin the energy conservation Press selection button 4 at Start Day 1 Scroll through the days of the week or Every Day with selection button 2 up or selection button 3 down To change the current setting press selection button 4 On Off will begin to flash To change the status press selection button 2 up or selection button 3 down to toggle between On Off Press selection button 4 to save the status Press selection button 1 to return to Start Day 1 Press selection button 2 up to advance to Start 1 hh mm Press selection button 4 at Start 1 hh mm to set the time for the refrigeration conservation mode to begin Press selection button 2 up or selection button 3 down to change the hour Press selection button 4 to save the displayed hour and advance to the minutes Press selection button 2 up or selection button 3 down to change the minutes Press selection button 1 to exit the mode and return to Start Time 1 Repeat process with Stop Time7 Sales Block 1 and 2 Allows you to program the machine to turn off and on at regular intervals You have the ability to turn the machine off on at two intervals during the day To program the blocking feature you must ent
61. lights press selection button 2 up or selection button 3 down to toggle between On Off e Press selection button 4 to change the status e Press selection button 2 to a p Start Time 1 This is the time that the lights 07 2003 Vendo will turn off or begin the light conservation Press selection button 4 at Start Day 1 e Scroll through the days of the week or Every Day with selection button 2 up or selection button 3 down e Tochange the current setting press selection button 4 e On Off will begin to flash Press selection button 2 up or selection button 3 down to toggle between On Off Press selection button 4 to save the current setting Press selection button 1 to return to Start Day 1 Press selection button 2 up to advance to Start1 hh mm Press selection button 4 at Start hh mm to set the time for the light energy conservation mode to begin Press selection button 2 up or selection button 3 down to change the hour Press selection button 4 to advance to the minutes Press selection button 4 to save the displayed time Press selection button 1 to exit the mode and return to Start Time 1 Press selection button 2 up to advance to Stop Time 1 Repeat process with Stop Time 1 Refrigeration If the Timing Features in the Configuration mode are turned OFF you will only have access to the following two modes Set Point Sensor Reading Degree X Celsius or Fahren
62. ling or premium transportation is requested those charges will be assumed by the machine owner VII Any parts and or refrigeration systems replaced during the warranty period are warranted for the remaining time on the original warranty VIII This warranty DOES NOT apply to machines located outside the United States and Canada reconditioned equipment equipment sold as is or components designed to work on electric currents other than 110v 120hz 60 cycle or 208v 220hz 50 cycle as specified on the serial tag IX Title and risk of loss pass to the machine owner on delivery of the vending machine replacement parts and or refrigeration system to the common carrier All loss and damage claims are the responsibility of the machine owner and must be filed with the delivering carrier X This warranty DOES NOT include any service guarantee either explicit or implied nor will it extend to cover incidental or consequential damages resulting from purchaser or third party negligence accident vandalism or an act of God XI The Vendo Company reserves the right to make design changes additions to and improvements upon any of our product without incurring any obligation to incorporate same on any product previously manufactured XII This warranty is in lieu of all other express warranties or other obligations or liabilities on our part and we neither assume nor authorize any person to assume for us any other obligation for liability in conn
63. ll part of a sealed system The compression system operates at two pressure levels The low evaporating pressure and the high condensing pressure The refrigerant acts as the transport medium in which heat is moved from the evaporator to the condenser at the condenser the heat is dissipated into the surrounding air The liquid refrigerant changes from a liquid to a vapor and back to a liquid again This change of state allows the refrigerant to absorb and rapidly discharge large quantities of heat efficiently BASIC VAPOR COMPRESSION SYSTEM CYCLE In the evaporator the liquid refrigerant vaporizes This change occurs at a temperature low enough to absorb heat from the refrigerated space The temperature of vaporization is controlled by the pressure maintained in the evaporator the higher the pressure the higher the vaporization point The compressor pumps the vapor from the evaporator through the suction line and to the condenser The compressor takes the low pressure vapor and compresses it increasing both the pressure and the temperature The compressor pumps the vapor at a rate rapid enough to maintain the ideal pressure The hot high pressure vapor is forced out of the compressor into the discharge line and then into the condenser Air is blown through the condenser allowing heat to transfer from the condenser and into the passing air As the heat is removed the stored refrigerant is condensed into a liquid The liquid refri
64. ms to the door harness 1124289 Module Harness Connects each vend mechanism to the cabinet harness 1122193 Evaporator Fan Harness Connects the evaporator fans to the evaporator power harness 1124185 Evaporator Power Harness Connects the evaporator fan harness to the power distribution box 1121019 1 Compressor Power Harness Connects the compressor to the power distribution box 1123444 Power Distribution Harness Input for 110v service cord and output to compressor evaporator fans control board and transformer 07 2003 19 07 2003 Vendo VARI PAK DOOR PARTS SECTION 07 2003 07 2003 Vendo VARI PAK DOOR ASSEMBLY 1196544 SELECTION ASSEMBLY SEE PAGES DED POS LABEL LOWER OPTIONAL NOTE WHEN ORDERING OUTER DOOR ASSEMBLY PLEASE PROVIDE 9 CODE 11 CODE AND MANUFACTURER S DATE CODE WHEN ORDERING PLEASE PROVIDE FRANCHISE AND STYLE D 3 07 2003 07 2003 Vendo VARI PAK DOOR ASSEMBLY CONTINUED ITEM NO DESCRIPTION QTY REQ PART NO LAMP BRACKET 1122305 LAMPHOLDER PLUNGER 388532 LAMP FO40W T 8 U S 1125858 LAMP L58W 21 840 T 8 INTERNATIONAL 2 1121030 BALLAST 115V U S 1122380 BALLAST 220 240V INTERNATIONAL 1 1120450 388531 6 HE ss a 1123501 HINGE BEARNG 6 sr s HINGE GUARD ss BALLAST MOUNTING BRACKET U S 1125282 BALLAST MOUNTING BRACKET IN
65. n is sold out or the machine detects an error OFF The symbol will not appear Count by Selection Price COUNT BY SELECTION Individual sales and cash data will be reported in unit sales COUNT BY PRICE Individual sales and cash data will be reported by vend price MIS Reset with DEX ON The resettable MIS data will be reset when a DEX read has been completed OFF The resettable MIS data will not be reset when a DEX read has been completed When the Timing Features are turned ON you will have access to additional modes in the programming relating to the internal timing and blocking functions e To adjust any of the settings press selection button 4 at Configuration mode e Press selection button 2 up or selection button 3 down to scroll through the various sub modes e Press selection button 4 to change the status of the mode The current setting will begin to flash e Press selection button 2 up or selection button 3 down to change the current setting e Press selection button 1 to exit the mode Space to Sales Allows you to program which column will vend when you choose a desired selection button There are 6 preset configurations See Page PG 23 You also have the option of customizing the space to sales To change current setting e Press selection button 4 at the Space to Sales prompt The current space to sales setting will be displayed e Press selection button 4 to change the current setting
66. ne how to load a specific product To maintain the integrity of the modules never move a vending machine when it is loaded Vendo VARI PAK PRODUCT SETUP AND LOADING INSTRUCTIONS BACK SPACER SIDE SPACERS SIZE DESCRIPTION TYPE SIDE COLUMN POSITIONS SPACER SETTING LEFT RIGHT 125 mL BRIK ASEPTIC CARTON 1125100 4 200mL BRIK ASEPTIC CARTON NONE 200 mL BRIK SLIM ASEPTIC CARTON 1125100 4 NOT USED NOT USED 4 1 1 4 200 mL BRIK MID SIZE ASEPTIC CARTON 4 250 mL ASEPTIC CARTON 250 mL ASEPTIC CARTON 4 SR 330 mL ASEPTIC CARTON N 1202 CAN NONE 6 NOTUSED NOT USED 1125096 250 mL CAN CA 500 mL ASEPTIC CARTON NONE 6 NOTUSED NOT USED 1602 N NONE 6 NoTUSED NOTUSED BACK SPACERS 1202 PETBOTTLE NONE 6 NOT USED 1202 PETBOTTLE NONE 6 500 mL 300 mL MODULE MODULE LOAD CAP END FIRST BACK SPACER LOCATIONS TWO LOCATIONS PER COLUMN 1 PULL OUT MODULE 2 OPEN DOOR 3 INSERT PRODUCT INTO COLUMN 4 CLOSE DOOR 5 PUSH MODULE IN Wg COLUMN 2 SETTINGS ARE MARKED ON MODULE SETTING 3 SIDE SPACER SHOWN LOCATIONS SIXLOCATIONS 1125299 1125299 1 MODULE LEFT RIGHT For questions regarding product settings not shown contact the Vendo Technical Services Department at 1 800 344 7216 ext 3368 US Canada or 559 439 1770 ext 3368 FIGURE 4 oo 07 2
67. nsient error from the card reader The temperature sensor is defective or unplugged System has failed to decrease temperature 1 per hour while the compressor is running Check bill validator for obstructions or dirt If card reader bill acceptor is being used check for or bC errors If no obstructions are apparent replace bill validator If there is no rC or bC error 1 Check changer harness 2 Replace changer Turn power switch off Wait at least five seconds Turn power switch on No test available Check to see that temperature sensor harness is plugged into door harness at air dam area Check for temperature sensor connection J7 on control board is plugged in Access relay mode refer to programming manual Check refrigeration settings refer to refrigeration section of programming manual If there is a rC or bC error 3 Check control board MdB harness Refer to card reader manual for corrective action If the sensor is unplugged replug it Check to see that the refrigeration harness is connected to the power distribution panel If they are refer to the refrigeration troubleshooting flow chart on the following pages Change settings as required Heater Miscellaneous Probl Door Switch Heater system has failed to increase temperature 1 per hour while heater is on Outer door has been open for more than one hour
68. ong Indonesia Phillippines India England The Vendo Company 7209 N Ingram Fresno CA 93650 U S A Sanden International Corporation 31 7 Taito 1 Chome Taito ku Tokyo 110 Japan Vendo GMBH Spangerstr 22 P O Box 130940 40599 Dusseldorf Germany Sanden International Pty Ltd 54 Allingham St Condell Park N S W 2200 Australia Sanden International Singapore Pte Ltd Sanden House 25 Ang Mo Kio St 65 Singapore 569062 The Republic of Singapore Sanden International Taiwan Corp No 21 6 Sec 1 Tun Hwa S Rd Taipei Taiwan Taiwan ROC N V Vendo Benelux S A Industrial Research Park N O H 13 Font St Landry 1120 Brussels Belgium Vendhall Ltd Unit 17 The Basingstoke Enterprise Centre Westham Lane Worting Rd Basingstoke Hants RG22 6NQ Great Britain Vendo Italy S p A Casella Postale 9 1 15033 Casale Monferrato Italy Vendo Iberia S A C Sant Ferran No 92 Poligono Industrial la Almeda Sector P 1 08940 Cornella Barcelona Spain S 14 Tel 559 439 1770 Fax 559 439 2083 81 3 3835 1321 81 3 3833 7096 49 211 74 039 0 49 211 7488541 61 2 9791 0999 61 2 9791 9029 65 482 5500 65 482 1697 886 2 570 6106 886 2 577 1959 32 2 268 2595 32 2 268 2862 44 1256 479309 44 1256 844469 39 142 335111 39 142 5623 48 343 474 1555 343 474 1842 07 2003 Vendo AREA ADDRESS PHONE NUMBERS Mexico Vendo de Mexico Tel 525 515
69. or an act of God XI The Vendo Company reserves the right to make design changes additions to and improvements upon any of our product without incurring any obligation to incorporate same on any product previously manufactured XII This warranty is in lieu of all other express warranties or other obligations or liabilities on our part and we neither assume nor authorize any person to assume for us any other obligation for liability in connection with the sale of said machines or parts thereof EXCEPT AS SPECIFICALLY PROVIDED HEREIN THERE ARE NO WARRANTIES GIVEN EITHER EXPRESS OR IMPLIED AND ALL OTHER WARRANTIES INCLUDING SPECIFICALLY BUT WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY AND FITNESS FOR PARTICULAR PURPOSE ARE HEREBY EXPRESSLY DISCLAIMED 07 2003
70. ot Heating Heating system not heating PG 22 System heats 1 F per hour 07 2003 Vendo VEC 14 1 PRE PROGRAMMED SPACE TO SALES i peas ans Aras 2 masas 3 01 02 03 Ba B586 e1880 4 meses ca cs co 01 02 03 esos oe s e enes mo cacscs e cacses papa oron aal 7 0203 0506 04 06 06 seal fooso ere ene pto OA o Ez Es Es Esc Esc 08 06 1 OPTION 2 OPTION 4 CUSTOM SPACE TO SALES MODULE CONFIGURATION E6 A6 E5 5 4 4 2 2 1 1 ONLY PRESENT ON MODEL 450 PG 23 07 2003 Vendo NOTES 1 If the outer door is left open for over an hour the lights and compressor will become active In order to over ride this option press the door switch one time PG 24 07 2003 Vendo VARI PAK CABINET PARTS SECTION 07 2003 Vendo READING A PARTS LIST ITEM NUMBER is found in two locations A It is on the drawing plate and identifies the part and its location The same number is in the parts lists and ties the two together PART NUMBER is the part number that has been assigned to a specific part by Vendo for easier identification QUANTITY REQUIRED relates to the amount required of a part or will be indicated by A R as required to attach it to another part PART NAME AND DESCRIPTION is the genera
71. our inspection shows that the inoperative part became defective during the warranty period 7 Ifthe box is marked for credit a credit will be issued to cancel the invoice on which the replacement part was shipped This credit will include any applicable prepaid transportation charges To receive credit the inoperative part must be returned within 30 days from the date the replacement was shipped 8 Vendo does not issue cash credit for the return of any part or accessory REFRIGERATION UNIT RETURN PROCEDURE 1 All refrigeration units returned must be accompanied by a material return tag P N 1122826 Tag must clearly state the reason for the return and the Return Goods Authorization Number received from your Vendo Customer Service Rep at 1 800 344 7216 Return tags are available from our parts department upon request 2 All refrigeration units should be properly wrapped and packed securely to avoid further damage 3 Toreplace an inoperative part please use the following instructions 4 Complete the return tag making sure to fill in ALL requested information to ensure prompt processing Keep top white copy for your records Attach tag to inoperative part and send it by the most inexpensive method of transportation Federal Express Ground or Overnight Transportation THE VENDO COMPANY 7209 N INGRAM AVE FRESNO CA 93650 5 Be sure to check the box marked credit and to fill in the invoice number covering the part sent to
72. pect of our product design Vendo is committed to alerting every user to the possible dangers involved in improper handling or maintenance of our equipment The servicing of any electrical or mechanical device involves potential hazards both to those servicing the equipment and to users of the equipment These hazards can arise because of improper maintenance techniques The purpose of this manual is to alert everyone servicing Vendo equipment of potentially hazardous areas and to provide basic safety guidelines for proper maintenance This manual contains various warnings that should be carefully read to minimize the risk of personal injury to service personnel This manual also contains service information to insure that proper methods are followed to avoid damaging the vendor or making it unsafe Itis also important to understand these warnings are not exhaustive Vendo could not possibly know evaluate or advise of all of the conceivable ways in which service might be done Nor can Vendo predict all of the possible hazardous results The safety precautions outlined in this manual provide the basis for an effective safety program Use these precautions along with the service manual when installing or servicing the vendor We strongly recommend a similar commitment to safety by every servicing organization Only properly trained personnel should have access to the interior of the machine This will minimize the potential hazards that are inherent
73. play reads Amount e Use selection button 2 up or selection button 3 down to change the discounted amount e Press selection button 4 to save the amount e Pressing selection button 1 will return you to the Discount mode Override This feature is used in conjunction with an optional override key switch and harness You must program a Start Time and a Start Time in the desired mode in order for the key switch to operate The key switch will only be active during the programmed times The following features can be activated deactivated with the key switch Free Vend Sales Blocking Discount Light Timing and Refrigeration To activate the override features e Press selection button 4 when the display reads Override e Press selection button 2 up or selection button 3 down to cycle through the available submodes Press selection button 4 to change the status On Off of the submodes On key switch will override pricing blocking discounting lighting or refrigeration Off No change in pricing blocking discounting lighting or refrigeration e Press selection button 2 up or selection button 3 down to alternate between On Off Press selection button 4 to save the setting Press selection button 1 to return to Override PG 18 07 2003 Vendo Custom Message This feature provides the customer the ability to customize their welcome message on the vending machine The display has a
74. r configuration mode and check the Forced Vend setting Replace sensors and test Replace sensors and test Install correct product spacer and test Wrong product vending upon selection No vend upon selection Dry Vend No refund Misload by vendor loader Space to sales not set properly Miswired selection Delivery sensor is malfunctioning or a column is jammed or sold out Ensure that all product within each column is the same Look for StS error Check or use preset space to sales Check the wiring from the controller to the selection switches Test selection switches Check to see if the delivery sold out sensor LED is constantly on If so replace sold out sensor Defective controller board Premature vend detection Unplug the sensors connection from the control board Watch LED IF the sensor LED stays on replace the defective controller Tap on chute and check for a green flashing light on the control board If no light is flashing or light is on constantly on replace sensors 07 2003 Vendo Completely sold out Check to see if blocking is enabled Change time or turn off blocking while product is still inthe Check if sold out sensor is Plug back in column unplugged Space to sales has been cleared Reinitiate space to sales MISCELLANEOUS PROBLEMS Display shows sold Cabinet switch wired incorrectly or Manually press cabinet switch If still not vending ou
75. ral cleaning procedure listed above in A 9 REMOVAL Remove or minimize hairline scratches and minor abrasions in painted surfaces by using any good quality automobile polish Test the polish before using m LEXAN SIGNS To clean Lexan sign faces the following procedure is recommended 1 Wash sign with mild soap or detergent and lukewarm water 2 Using a soft cloth or sponge gently wash the sign DO NOT SCRUB 3 Rinse well with clean lukewarm water 4 Dry thoroughly with a chamois or cellulose sponge to prevent water spotting DO NOT USE SQUEEGEE NOTE Most organic solvents petroleum spirits or alcohol are NOT compatible cleaning materials for Lexan signs Usage of those materials could permanently damage the sign REFRIGERATION AREA The condenser and evaporator must be kept clean for efficient operation Be sure all vanes and tubing are clean and clear of obstruction this allows free passage of air Clean with a brush a vacuum cleaner or compressed air using extreme caution not to bend the condenser vanes Keep cabinet drain open clean as necessary CL 2 07 2003 Vendo PRODUCT CHUTE HOPPER amp OTHER INTERIOR SURFACES THAT CONTACT PACKAGED PRODUCT Wash the surfaces with a mild food safe soap i e Palmolive Liquid Dish Soap amp water Rinse with plain water to remove any soap residue Recommended Cleaning Schedule Vendor Area Product Chute Hopper Delivery Port Frequency
76. rol connections Test each wire for continuity or test board will have CC error to ground If found to be defective replace If ERRATIC OR NO CREDIT Replace coin mech and test Acceptor or coin mech If NO CREDIT Defective controller Replace test controller Changer will not payout Defective harness between coin Test vendor s manual coin payout If vendor coins mech and control board won t pay out using the Coin Payout mode or during sales check harness for cuts bad continuity or wrong connections If defective replace and test Defective coin mech Replace coin mech and test Defective controller board If coin mech won t payout coins manually in the Coin Payout mode or during the Sales Mode and the above two procedures have failed replace the control board and test payout both in the Coin Payout mode and during a sale Changer payout buttons are Enter the Service Mode or access the Coin disabled while door is closed or Payout Mode while in Open Door Sales Mode 07 2003 Vendo BILL ACCEPTANCE Bill Acceptor will not pull bill in Bill acceptor takes a bill but does not establish credit Bill acceptor takes a bill and credits but not erasing credit Acceptor takes a bill and allows payback of coins without a selection VENDING PROBLEMS Multiple vending not canceling credit after vend Multiple vending credit cancelled No power to validator Acceptance disabled by coin mech
77. s Press selection button 2 up or selection button 3 down to toggle between On Off Press selection button 4 to save the setting Press selection button 1 to return to Selections To set the start time Press selection button 2 up when the display reads Selections Press selection button 4 when the display reads Start Time Press selection button 4 when the display reads Start Day Press selection button 2 up or selection button 3 down to cycle through the days or Every Day Press selection button 4 to change the status of the days If the status is On the days will be disabled during the blocked time s If the status is Off the days will remain enabled during the blocked time s Press selection button 2 up or selection button 3 down to toggle between On Off Press selection button 4 to save the setting Press selection button 1 to return to Start Day Press selection button 2 up to advance to Start hh mm Press selection button 4 and the hour setting will begin to blink indicating that it is ready to be edited Press selection button 2 up or selection button 3 down to choose the desired start hour The time is in a 24 hour format Press selection button 4 and the minutes will begin to flash Press selection button 2 up or selection button 3 down to choose the desired start minutes Press selection button 4 to save your settings Press selection button 1 to return to Start Time
78. s Turn off door switch and wait at least five seconds Turn on door Switch If there are no CC or rC errors 1 Check bill acceptor harness 2 Replace bill acceptor If there is a C or rC error 1 Check control board MDB harness Bill Validator Full Bill Validator Motor Bill Validator Jammed Bill Validator ROM Bill validator full reported by validator STACKER command Bill validator motor is reported as defective by validator Bill jammed reported by validator Bill validator check sum is incorrect Insure bill cashbox is empty and that the cashbox is properly closed and in place No test available Check bill validator for obstructions or dirt Turn power switch off Wait at least five seconds Turn power Switch on Manually clear the error If cashbox appears to be OK replace bill acceptor Replace bill acceptor If no obstructions are apparent replace bill validator If error does not clear replace bill acceptor 07 2003 Bill Validator Open Bill validator is open Vendo Check that bill cashbox is closed and in correct position If cashbox appears to be OK replace bill acceptor Bill Validator Sensor Card Reader Card Reader Communication Card Reader Refrigeration Temp Sensor Compressor Bill validator sensor is not functioning There is no card reader communication for 5 seconds Most recent non tra
79. s sensed Low Acceptance Acceptance rate below 80 Acceptance rate above 80 Disconnected Disconnected acceptor Acceptor properly connected Coin Routing Bill Validator Error Coin routing error Bill validator summary error Coin is routed properly No Communication No bill validator communication Proper communication received Stacker Full Bill validator stacker full Receive stacker command Motor Error Defective bill validator motor Validator becomes enabled Jammed Bill validator jammed Validator becomes enabled Checksum Bill validator ROM check sum error Validator becomes enabled Stacker Open Bill validator stacker is open or out of position Validator becomes enabled Sensor Card Reader Error Bill validator sensor error Card reader summary error Validator becomes enabled No Communication No card reader communication Proper communication received Code XY Refrigeration Error Card reader non transient error code X subcode Y Refrigeration summary error Error stops being reported Sensor Temperature sensor defective or unplugged Sensor detected Too Cold Cabinet temperature 3 F below low limit Temperature rises above low limit Too Hot Cabinet temperature 3 F above high limit Temperature falls below high limit Not Cooling Cooling system not cooling System cools 1 F per hour N
80. selection button 1 will also return to Custom Message Return Exits the programming mode and returns the machine to stand by Press selection button 4 when the display reads Return The control board will be in an open door standby mode until the door switch is activated PG 19 07 2003 14 1 WIRING DIAGRAM MODULE Vendo MODULE C MODULE MODULE B 1 2 3 4 5 6 mes HEERE 1 o GRN DISPLAY Ed BLK GRN SHIELD 2 A 2 ES v EEE SELECTION SWITCHES CABINET COLD DOOR Slo DID DOOR SWITCH N JUNCTION LOCATED IN WARM CABINET 415 270 HIS 14 13 12 11 10 9 8 J9 YEL VIO GRY VEC 14 1 ORN WHT EDIT CONTROL BLK BLK WHT B OAR D WHT BLU MODE SWITCH J1A DEX SOCKET ORN 4 3 ORN 45 VIO1 5 6 BRN2 01 02 YEL2 03 04 RED 05 06 BLU2 1 2 4 VIO2 5 6 BLK MCOM BLU1 A1 A2 BRN1 A3 A4 YEL1 AS A6 PINK B1 B2 TAN B3 B4 BLK WHT B5 B6 GRY C1 C2 ORN C3 C4 WHT CS BRN TS1 BRN TS1 WHT VS1S SHIELD VS1R WHT VS2S SHIELD VS2R TAN TS2 TAN TS2 24VIGRY HEATER VIO COMP BLU FAN YEL LIG
81. ser is high It is the connecting link between the condenser and evaporator EVAPORATOR The evaporator is a heat transference device It removes the heat from the air in a refrigerated space and transfers it to the refrigerant liquid This liquid evaporates into a vapor and is removed by the compressor The evaporator is mounted inside the refrigerated space of the cabinet directly below the delivery chute ACCUMULATOR The accumulator traps any refrigerant liquid which did not boil off into a vapor before reaching the compressor The accumulator allows the refrigerant liquid to boil off as a vapor preventing damage to the compressor It also prevents suction line sweating The accumulator is mounted in the suction line on the outline side of the evaporator M 6 07 2003 FIGURE 2 7 07 2003 Vendo The parts listed below are not part of the sealed refrigeration system and are available separately START CAPACITOR P N 1124549 The start capacitor is used to increase power during the start This additional power will help get the compressor running in case there is any back pressure STARTING RELAY INCLUDED IN ASSEMBLY P N 513506066 The starting relay is mounted in the terminal box on the outside of the compressor under the housing When the compressor first starts up the starting relay closes and completes a starting circuit When the compressor motor reaches operating speed the starting relay opens and breaks
82. t Counter Sales Data Press selection button 4 to access enter this information The total number of discounted sales will be displayed This total is non resettable and begins when the discount feature is enabled Pressing selection button 2 up or selection button 3 down will scroll through all of the selection buttons and display each selection s number of discounted sales The amounts for the individual selections can be reset using the rules in the Configuration mode Free Counter This item will only show if free vends during closed door sales mode have been made Allows you to access the sales and cash data loss for vends that have been free e Press selection button 4 when the display reads Free Counter The display will change to read Cash Data Total XX XX It will display the value of all lost money based on the price value setting This total is non resettable and begins when the free vend override feature is enabled e Pressing selection button 2 up or selection button 3 down will change to the second screen The display will change to read Sales Data Total X It will display the total number of free vends that have occurred This total is non resettable and begins when the free vend override feature is enabled Press selection button 1 to exit the mode Set Price Allows you to set the vend price of each selection In this mode you have the option of pricing each selection button at the same vend price or
83. t immediately upon cut pinched check wiring or replace cabinet switch pressing selection button of full column sold out not clearing Defective control board If cabinet switch is replaced and still reading sold out replace control board Vendor appears dead Defective main harness If red light on control board is off check fuse and no digital display and no transformer lights No digital display vendor Defective display or display Check display and display harness Replace if lights on harness necessary Check for a flashing red light on If no light replace control board control board Vendor scrolls message Changer out of tune See Tuning Changer on display but does not accept money Defective changer Replace changer Defective controller board Replace control board Vendor accepts money Defective changer Replace changer e not display Defective controller board Replace board credit Vendor accepts and Defective selection switch Replace switch credits money but does 2 not does Defective selection switch harness Repair or replace harness indicate a sold out Defective controller board Replace board Vendor delivers wrong Vendor loaded wrong Correct loading product Vendor space to sales set wong See Space to Sales Defective control board Replace board Refrigeration Refrigeration unit will not Defective temperature sensor 1 Check connec
84. the column is not assigned to the displayed selection NOTE Pressing selection button 1 will exit you from the custom space to sales mode and display Save Setting Be sure to press selection button 4 at Save Setting if you would like the changes to be made e The display will return to Custom once selection button 4 is pressed e Press selection button 1 to exit the mode and return to the Space to Sales prompt Door Closed Password Allows you to set a password to access sales data only when the door is closed Please note that this function will not work if the vend price is set at 0 00 e Press selection button 4 at Door Closed Password mode The current password will be displayed with the first digit flashing indicating that it is ready to be edited e Pressing selection button 2 up or selection button 3 down will allow you to change the digits NOTE Valid digits 0 through 6 Any password with will disable this feature e Press selection button 4 to advance to the next digit e Press selection button 4 after the 4 digit to exit the mode PG 10 07 2003 Vendo Set Language Allows you to program different languages on the controller The current languages available are English Spanish and French Press selection button 4 at the Set Language mode The current language will be displayed To change current language press selection button 4 to start the language flashing Press selection but
85. the discharge line and into the condenser The condenser fan pulls air through the condenser As the hot refrigerant vapor passes through the condenser tubes heat is drawn from the vapor This heat is dissipated into the passing air The air then exits out the back of the vendor As the refrigerant vapor in the condenser lines is cooled it returns to a liquid state From the condenser the liquid flows to the drier The drier removes any water and solid particles from the liquid refrigerant The cooled liquid refrigerant continues from the drier through the capillary tube to the evaporator The capillary tube steadies the flow rate of the refrigerant Its small inside diameter allows the pressure in the evaporator to remain low while the pressure in the condenser is high The cool refrigerant in the evaporator draws heat from the circulating air in the cabinet As the temperature in the cabinet drops the electronic temperature sensor reports the air temperature to the electronic controller The electronic controller deactivates the refrigeration control relay which turns off the compressor and condenser fan motor When the air temperature in the cabinet rises above the electronic controller s cut in setting the compressor and the condenser fan engage again 07 2003 07 2003 aino YISNIONOI YOLVYOdVAI gt y Vendo HOLVHOdVAH HOdVA 3015 FUNSSIHA MOT
86. the starting circuit THERMAL OVERLOAD SWITCH INCLUDED IN ASSEMBLY P N 513506066 The thermal overload switch is mounted in the terminal box on the outside of the compressor under the housing If the compressor motor gets hot or draws too much current the thermal overload opens and breaks the starting and running circuit of the motor As the motor cools the thermal overload closes allowing the compressor to restart TEMPERATURE SENSOR 1122924 The temperature sensor is mounted in the inlet airflow of the evaporator This monitors the air temperature and reports it to the electronic controller so that the controller can operate the refrigeration system via the power box M 8 07 2003 9 07 2003 Vendo VARI PAK TROUBLESHOOTING SECTION 07 2003 Vendo THE VENDO COMPANY NEW EQUIPMENT WARRANTY VARI PAK VENDING MACHINES Distributor North America Canada I This warranty benefits each current owner of a Vari Pak vending machine whether that owner is the original purchaser or a transferee Il The Vendo Company warrants each part of each new vending machine for a period of fifteen 15 months from the date of shipment to be free from defects in material and workmanship This includes electronic control boards LED displays and vend mechanisms This Warranty DOES NOT include light bulbs fluorescent tubes fuses finish or operating supplies III The hermetically sealed refrigeration system used in machines
87. tion Fun 2 Replace temperature sensor Defective control board Replace board Refrigeration unit will not No power to vendor Check power supply also check service cord run at all connections Unit will only run in the Defective cabinet switch Open and close the door to make sure lights compressor relay test and fan come on If not then check the cabinet mode Located under Switch Test Mode Defective temperature sensor Follow the same steps detailed above about the temperature sensor Wait the 3 minute delay once the Wait to see if unit comes on cabinet door is closed Defective control board If unit still does not come on then replace the control board 07 2003 Vendo Unit will not run in the Defective control board Unplug unit at power distibution panel Remove compressor relay test air dam Reconnect power Enable compressor mode Leave relay through Test Mode Check 2 pin connection the compressor relay on power distribution for 110V test mode on in order to Defective relay Upon opening the cabinet door the lights and check for voltage fans should shut off If they don t replace the cabinet switch Refrigeration unit runs Defective cabinet switch Upon opening the door the display should read constantly either errors summary sales or none If it does not then replace the cabinet switch Defective control board Replace control board Defective relay contacts are R
88. to return to Start Time To set the stop time Press selection button 2 up when the display reads Start Time Press selection button 4 when the display reads Stop Time Press selection button 4 when the display reads Stop Day Press selection button 2 up or selection button 3 down to cycle through the days or Every Day Press selection button 4 to change the status of the days If the status is On the days will be enabled during the discount time If the status is Off the days will be disabled during PG 17 07 2003 Vendo the discount time e Press selection button 2 up or selection button 3 down to toggle between On Off Press selection button 4 to save the setting Press selection button 1 to return to Stop Day Press selection button 2 up to advance to Stop hh mm Press selection button 4 and the hour setting will begin to blink indicating that it is ready to be edited e Press selection button 2 up or selection button 3 down to choose the desired stop hour The time is in a 24 hour format e Press selection button 4 and the minutes will begin to flash e Press selection button 2 up or selection button 3 down to choose the desired stop minutes e Pressing selection button 4 will save the settings e Press selection button 1 to return to Stop Time To set the discount e Press selection button 2 up when the display reads Stop hh mm e Press selection button 4 when the dis
89. ton 2 up or selection button 3 down to choose a language Press selection button 4 to save the language change Press selection button 1 to exit mode Set Clock If the Timing Features the Configuration mode are turned you will have access to this mode This mode allows you to set the current month day year hour and minute To set the clock e Press selection button 4 at the Set Clock prompt You will be able to scroll through the following options by pressing selection button 2 up or selection button 3 down e Enable ON OFF This will turn the clock timer on or off MM DD YYYY HH MM is the current time amp date Daylight Savings OFF North American Europe or Australia e To change current setting press selection button 4 The current setting will begin to flash e Press selection button 2 up or selection button 3 down to change current setting e Press selection button 4 to save the current setting e Press selection button 1 to exit the mode Lighting If the Timing Features the Configuration mode are turned you will have access to this mode This mode allows you to turn the lights on off with the internal timer for energy conservation You have the ability to turn the lights off at two different intervals during the day e Press selection button 4 when the display reads Lighting e Press selection button 4 at Enable On Off e change the status of the
90. you or check the box marked replace with like part 6 Ifthe box is marked for replace with like part a like part will be shipped at no charge if our inspection shows that the inoperative part became defective during the warranty period 7 Ifthe box is marked for credit a credit will be issued to cancel the invoice on which the replacement part was shipped This credit will include any applicable prepaid transportation charges To receive credit the inoperative part must be returned within 30 days from the date the replacement was shipped 8 Vendo does not issue cash credit for the return of any refrigeration unit Canadian and International customers please contact your Customer Service Representative for return instructions T 3 07 2003 codes can following listed below Vendo TROUBLESHOOTING GUIDE The Vari Pak vendor provides self diagnostics to aid you in the trouble shooting process Error codes are stored in the controller s memory when a system error is sensed These The trouble shooting guide below contains information on how to solve problems with the 1 Vend system 2 Selection switches 3 Peripherals 4 Refrigeration system and 5 Miscellaneous problems The guide is divided into subsections with these headings Accessing Error Codes with 4 button Programming version 14 1 only Vending Mechanism DESCRIPTION OF ERROR CODE CHECKING METHOD CORRECTIVE ACTIO
91. ystem summary error Check or replace vend sensor assembly Cabinet Switch Cabinet switch open for more than 1 hour Cabinet switch closure detected Door Switch Door switch open for more than 1 hour Door switch closure detected RAM RAM check sum of service mode settings Change any service mode setting A C Low A C supply low Escrow Return Mech Escrow return mech error Check or replace escrow return mech assembly Scaling Factor Scale factor incompatibility Scale factor corrected Inlet Sensor Vendor inlet coin chute sensor is blocked Blockage removed Inlet Blocked Vendor inlet coin chute is blocked Coin detected by changer Select Switch Error Selection switch summary error Space to Sales Column Error Space to sales summary error Space to Sales Selection Error Space to sales summary error Unassigned Selection XX Changer Error Unassigned selection Changer summary error Selection is assigned No Communication No changer communication Proper communication received Tube Sensor Tube sense error Changer corrected Coin Inlet Changer inlet chute blocked A coin is sensed Tube XX Jammed Tube payout jam in coin type XX Changer corrected Checksum Changer ROM check sum error Changer corrected Excessive Escrows Excessive escrow attempts A valid coin is sensed Coin Jam Coin jam A coin i

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