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Sektor, Recon, 30 Gold, 30 Silver
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1. Only use SRAM Butter or Llguid O Ring PM600 military grease when servicing RockShox Forks 4 ROCKSHOX SUSPENSION SERVICE Lower Leg Removal 7 Remove the air valve cap from the top cap located on the non drive side fork leg 2 Use a small hex wrench to depress the Schrader valve and release all of the air pressure from the air chamber Verify all pressure is removed from the fork before proceeding Failure to do so can result in injury and or damage to the fork ES Remove the external rebound adjuster knob by pulling it from the bottom bolt at the bottom of the drive side fork leg aerenouno a Recon Silver 30 Gold 30 Silver Sektor Silver Sektor Gold Recon Gold Use a 5 mm hex wrench to loosen both bottom bolts 3 to 4 turns 5 LOWER LEG REMOVAL 5 Place an oil pan beneath the fork to catch any draining fluid 26 wheel versions Use a plastic mallet to firmly strike both bottom bolts to free the damper and spring shafts from their press fit to the lower leg then remove the bottom bolts 27 5 and 29 wheel versions Insert a 5 mm hex wrench into either bottom bolt Use a plastic mallet to firmly strike the head of the 5 mm hex wrench to free the damper and spring shafts from their press fit to the lower leg then remove the bottom bolts Firmly pull the lower leg downward until fluid begins to drain If the upper tubes do not slide out of the lower leg or if fluid doesn t drain from either
2. NOTICE Press down firmly when loosening the top cap 35 COIL SPRING REMOVAL S Push the spring shaft upward from the bottom of the upper tube Remove the coil spring and spring shaft from the upper tube 5 Spray isopropyl alcohol on the spring and the spring shaft and clean with a rag Spray the inside and outside of the upper tube With a clean wrag clean the tube s exterior Wrap a clean rag around a long dowel and insert it into the upper tube to clean inside the upper tube 6 Use a pick to remove the o ring from the top cap Apply grease to the new o ring and install it 36 COIL SPRING REMOVAL Coil Spring Installation Instructions Use a brush to apply a liberal amount of grease to the coil spring Insert the shaft end of the coil spring assembly into the top of the non drive side upper tube 3 Clean the top cap Apply a small amount of grease to the top cap threads Insert and hand thread the top cap into the upper tube Use a torque wrench with a a 24 mm socket to tighten it to 7 3 Nem 65 in lb 7 5 N m 65 in lb 4 Recon Gold Reinstall the detent springs first followed by the detent balls into the top cap Reinstall the preload adjuster knob and knob screw Use a torque wrench with a 2 5 mm bit socket to tighten the preload adjuster knob screw to 1 4 Nem 12 in Ib 37 COIL SPRING INSTALLATION INSTRUCTIONS Lower Leg Installation J Spray isopropyl alcohol on the upper tubes and clean them w
3. 65 in lb REBOUND gt 4 REBOUND gt ep 4 e con Silver ktor Silver Sektor Re Recon Gold E LOWER LEG INSTALLATION 9 Use a shock pump to pressurize the air spring Refer to the air chart on the fork lower leg and pressurize the air spring to the appropriate pressure for your rider weight You may see a drop in indicated air pressure on the pump gage while filling the air spring this is normal Continue to fill the air spring to the suggested air pressure Spray isopropyl alcohol on entire fork and wipe it with a clean rag This concludes the service for Solo Air and coil springs for RockShox Sektor Gold Sektor Silver Recon Gold Recon Silver 30 Gold and 30 Silver 40 LOWER LEG INSTALLATION This publication includes trademarks and registered trademarks of the following companies TORX is a registered trademark of Acument Intellectual Properties LLC SRATTI www sram com service
4. Apply a small amount of grease to a new top cap o ring and install it Apply a small amount of grease to the top cap threads NOTICE Do not scratch the top cap Scratches may cause air to leak Sektor Gold Recon Gold SOLO AIR SPRING INSTALLATION Y 16 Insert the top cap into the upper tube and thread it into the upper tube Use a torque wrench and a 24 mm socket to tighten the top cap to 7 3 Nem 65 in lb 7 5 N M 65 in Ib SOLO AIR SPRING INSTALLATION Solo Air Spring Service Recon Silver Sektor Silver 30 Silver At this point you should already have the lower leg removed from your fork If not you will need to return to the Lower Leg Removal section of this manual and follow the instructions for removing your fork lower leg Solo Air Spring Anatomy Air piston Top out bumper Negative piston Air shaft guide Air shaft ea All Travel spacer Coptional Solo Air Spring Removal Verify all pressure is removed from the fork before proceeding Depress the Schrader valve again to remove any remaining air oressure Failure to do so can result in injury and or damage to the fork NOTICE Inspect each part for scratches Do not scratch any sealing surfaces when servicing your suspension Scratches can cause leaks When replacing seals and o rings use your fingers or a pick to remove the seal or o ring Spray isopropyl alcohol on each part and clean with a rag Apply SRAM Butter
5. SPRING SERVICE Solo Air Spring Removal Service Instructions Verify all pressure is removed from the fork before proceeding Depress the Schrader valve again to remove any remaining air pressure Failure to do so can result in injury and or damage to the fork Use a 24 mm socket wrench to remove the air spring top cap from the upper tube Clean the upper tube threads with a rag 2 Push the air shaft into the upper tube to prevent it from getting scratched while installing the retaining ring NOTICE Scratches on the air shaft will allow air to bypass the seal head into the lower leg resulting in reduced spring performance Place the tips of large internal snap ring pliers into the eyelets of the retaining ring and install the retaining ring into the groove Check that the retaining ring is properly seated in the retaining ring groove by using the snap ring pliers to rotate the retaining ring and seal head back and forth a few times Retaining rings have a sharper edged side and a rounder edged side Installing retaining rings with the sharper edged side facing the tool will allow for easier installation and removal 10 SOLO AIR SPRING REMOVAL SERVICE INSTRUCTIONS 3 Firmly pull on the air shaft to remove the air spring assembly from the upper tube Clean and inspect the assembly for damage 4 Spray isopropyl alcohol on the inside and outside of the upper tube and clean it with a rag Wrap a rag around a long dowel and inse
6. the shaft guide in the bottom of the upper tube Check the bottom of the upper tube to make sure the air shaft guide is seated into the upper tube shaft guide Thread the top cap into the upper tube 22 SOLO AIR SPRING INSTALLATION 25 Use a torque wrench and a 24 mm socket to tighten the top cap to 7 3 Nem 65 in Ib 7 3 N m 65 in lb SOLO AIR SPRING INSTALLATION Damper Service Sektor Gold Recon Gold 30 Gold Damper Removal 7 Use a 2 5 mm hex wrench to remove the knob retaining screw Remove the compression knob 2 5 mm Use a 24 mm socket to remove the compression damper P A Remove the compression damper assembly from the upper tube 24 DAMPER REMOVAL S Use your fingers to remove the compression top cap o rings Install new compression top cap o rings 5 Pour the fluid into an oil pan Push in the rebound damper until there s 25 mm of the damper showing to remove excess fluid 6 Turn the fork into the horizontal position in the bicycle stand Use internal snap ring pliers to remove the retaining ring from the bottom of the upper tube NOTICE Scratches on the rebound damper shaft will allow fluid to bypass the seal head into the lower leg resulting in reduced spring performance 6 Remove the rebound damper and seal head assembly from the upper tube 25 DAMPER REMOVAL 7 Spray isopropyl alcohol on the inside and outside of the upper tube
7. to the new seal or o ring Use a 24 mm socket wrench to remove the air spring top cap The air soring assembly is attached to the top cap Pull and lift the air spring assembly from the upper tube Clean the upper tube threads with a rag Remove the top cap from the air tube assembly 17 SOLO AIR SPRING REMOVAL 5 Remove the air shaft piston assembly from the bottom of the air tube by pulling the shaft down and rocking it from side to side 4 Spray isopropyl alcohol on the inside and outside of the air tube and clean it with a rag Wrap a clean rag around a long dowel and insert it into the air tube to clean inside the air tube 5 Slide the negative piston assembly from the air shaft Spray the air shaft with isopropyl alcohol and clean it with a rag 18 SOLO AIR SPRING REMOVAL 6 Y 19 Use a pick to remove the outer o ring from the air piston Apply grease to the new o ring and install it Do not scratch the top cap Scratches may cause air to leak Remove the top out bumper from the negative piston Use a pick to remove the inner and outer o rings from the negative piston Apply grease to the new o rings and install them Install the top out bumper onto the negative piston When using a pick to remove o rings do not scratch the negative piston Scratches may cause air to leak N SOLO AIR SPRING REMOVAL Optional All Travel Configuration The All Travel spacers are located b
8. GEN 0000000004923 Rev B 2015 SRAM LLC SRAM LLC WARRANTY EXTENT OF LIMITED WARRANTY Except as otherwise set forth herein SRAM warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase This warranty only applies to the original owner and is not transferable Claims under this warranty must be made through the retailer where the bicycle or the SRAM component was purchased Original proof of purchase is reguired Except as described herein SRAM makes no other warranties guaranties or representations of any type express or implied and all warranties including any implied warranties of reasonable care merchantibility or fitness for a particular purpose are hereby disclaimed LOCAL LAW This warranty statement gives the customer specific legal rights The customer may also have other rights which vary from state to state USA from province to province Canada and from country to country elsewhere in the world To the extent that this warranty statement is inconsistent with the local law this warranty shall be deemed modified to be consistent with such law under such local law certain disclaimers and limitations of this warranty statement may apply to the customer For example some states in the United States of America as well as some governments outside of the United States including provinces in Canada may a Preclude the disclaimers and limitations of this w
9. aa incidi 11 Salo Alr SPNG INe tallati O i PRE E O O e 11 Solo Air spring service Recon Silver Sektor Silver 30 Silvel onoononcoccoconcononcononcononnononnonnnnonnannnnn aran anann cnn rra nrnn aran 14 A O PE O O O estate 14 os A PER R O L O O O O O 14 Opuonal All TavalcConigurati o POPP PETROL AROEKKE EEK O O O O O sa neanceneinned 17 so o o A O O O O O 17 Damper Service Sektor Gold Recon Gold 30 Gol nconcococconoccononconcononcanonnoncnnoncnnonannnnnn rca ronca 20 Dame RS OVA tor o O O OOP V Toor Poe 20 Bila odnesl Eo p O TO A caido citas 23 Damper Service Sektor Silver Recon Silver 30 SilVer lt c lt zzrrrzrzrrzrznznnannEEE LESE SEE canon nana nn 25 Ds KR UA O O O O O O O A EENE AREE ROSEE 25 Damper PST PRO O E EE O O O O 0 28 Coil Spring Service 30 Silver Recon Silver Sektor Silver Recon Gold Sektor Gold 0ccccccocococcoconononconononnonononrananonnnsnnnos 31 COU SPNF EM OV Peer S s Eoceno 53 Lower Leg MStalati M esnia nica a aa 34 SAFETY FIRST We care about YOU Please always wear your safety glasses and protective gloves when servicing RockShox products Protect yourself Wear your safety gear RockShox Suspension Service We recommend that you have your RockShox suspension serviced by a qualified bicycle mechanic Servicing RockShox suspension requires knowledge of suspension components as well as the special tools and fluids used for service For exploded diagram and part number inform
10. and clean it with a rag Wrap a rag around a long dowel and insert it into the upper tube to clean inside the upper tube Remove the seal head from the rebound damper shaft Spray isopropyl alcohol on the rebound damper shaft and clean it with a rag 9 Use your fingers or a pick to remove the outer seal head o ring Use a pick to pierce and remove the inner o ring NOTICE When using a pick to remove o rings do not scratch the seal head Scratches may cause air to leak Install the seal head on the rebound damper shaft 26 DAMPER REMOVAL Damper Installation 7 Insert the rebound damper assembly and seal head into the bottom of the upper tube p Push the rebound damper shaft into the upper tube to prevent it from getting scratched while installing the retaining ring NOTICE Scratches on the rebound damper shaft will allow oil to bypass the seal head into the lower leg resulting in reduced spring performance Place the tips of large internal snap ring pliers into the eyelets of the retaining ring and install the retaining ring into the groove Check that the retaining ring is properly seated in the retaining ring groove by using the snap ring pliers to rotate the retaining ring and seal head back and forth a few times Retaining rings have a sharper edged side and a rounder edged side Installing retaining rings with the sharper edged side facing the tool will allow for easier installation and removal E Pour R
11. arranty statement from limiting the statutory rights of the consumer e g United Kingdom b Otherwise restrict the ability of a manufacturer to enforce such disclaimers or limitations For Australian customers This SRAM limited warranty is provided in Australia by SRAM LLC 1333 North Kingsbury 4th floor Chicago Illinois 60642 USA To make a warranty claim please contact the retailer from whom you purchased this SRAM product Alternatively you may make a claim by contacting SRAM Australia 6 Marco Court Rowville 3178 Australia For valid claims SRAM will at its option either repair or replace your SRAM product Any expenses incurred in making the warranty claim are your responsibility The benefits given by this warranty are additional to other rights and remedies that you may have under laws relating to our products Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable guality and the failure does not amount to a major failure LIMITATIONS OF LIABILITY To the extent allowed by local law except for the obligations specifically set forth in this warranty statement in no event shall SRAM or its third party suppliers be liable for direct indirect special incidental or co
12. ation please refer to the Spare Parts Catalog available on our web site at www sram com For order information please contact your local SRAM distributor or dealer Information contained in this publication is subject to change at any time without prior notice For the latest technical information please visit our website at sram com Your products appearance may differ from the pictures diagrams contained in this publication Parts and Tools Needed For Service e Safety glasses e Rubber mallet e Nitrile gloves e Schrader valve core tool e Apron e 25 mm hex wrench e Clean lint free rags e 5 mm hex wrench e Fluid pan 24 mm socket wrench e Isopropyl alcohol e Torque wrench e RockShox 15wt suspension fluid e Liquid O Ring PM600 military grease or SRAM butter e 5mm hex bit socket e Large internal retaining ring pliers e Shock pump Pick e Bike stand e Long plastic or wooden dowel e Syringe gt Magnet SAFETY INSTRUCTIONS Always wear safety glasses and nitrile gloves when working with suspension fluid Place a fluid pan on the floor underneath the area where you will be working on the fork NOTICE Inspect each part for scratches Do not scratch any sealing surfaces when servicing your suspension Scratches can cause leaks When replacing seals and o rings use your fingers or a pick to remove the seal or o ring Spray isopropyl alcohol on each part and clean with a rag Apply grease to the new seal or o ring
13. etween the air piston and top out bumper Install the travel spacer to decrease travel or remove the spacer to increase travel Do not exceed the overall maximum specified travel of your fork Recon Silver 30 Silver Recon Gold 30 Gold No spacers 120 mm Sektor Gold Sektor Silver One N spacer spacers 130 mm 140 mm 150 mm 130 mm 140 mm 20 SOLO AIR SPRING REMOVAL Solo Air Spring Installation 7 Install the top out bumper back onto the negative piston Reinstall the negative piston assembly onto the air shaft with the top out bumper toward the air piston 2 Apply grease to the inside of the air tube from the bottom end of the tube to approximately 60 mm into the tube ES Apply grease to the outer o rings of both the air piston and the negative piston Insert the air assembly into the greased end of the air tube Push the negative piston into the air tube until it is firmly seated on the shoulder of the piston A lt A D O meem 21 SOLO AIR SPRING INSTALLATION 4 Use a pick to remove the top cap o rings Apply a small amount of grease to a new top cap o rings and install them NOTICE n When using a pick to remove o rings do not scratch the top cap Scratches may cause air to leak 5 Press the air top cap into the air tube Apply a small amount of grease to the top cap threads 6 Insert the air assembly shaft first into the top of the upper tube Guide the air shaft through
14. ith a rag 2 Using a syringe saturate the foam rings with RockShox 15wt suspension fluid Apply a small amount of grease to the inner surfaces of the dust wipers E Slide the lower leg assembly onto the upper tube assembly just enough to engage the upper bushing with the upper tubes Make sure both springs are seated in their respective grooves NOTICE Make sure both dust seals slide onto the tubes without folding the lip of either seal omm A Rotate the fork in the bike stand at a slight angle with the bottom bolt holes oriented upward then pour or inject 6 mL of RockShox15 wt suspension fluid into each lower leg through the bottom bolt hole 38 LOWER LEG INSTALLATION 5 Slide the lower leg assembly along the upper tubes until it stops and the spring and damper shafts are visible through the bottom bolt holes Clean all excess fluid from the outer surface of the lower leg 6 Clean the bottom bolts crush washers and crush washer retainers Inspect the crush washers and retainers If the crush washers or retainers are flattened or deformed replace them with new ones Dirty or damaged crush washers can cause oil to leak from the fork a Insert the bottom bolts into the bottom bolt holes Use a torque wrench with a 5 mm hex bit socket to tighten the bolts to 7 3 Nem 65 in Ib Insert the external rebound damper knob into the rebound damper bottom bolt until it is secure Adjust rebound as desired 39 7 3 Nem
15. lide rings e Brake pads e Disc brake rotors e Aero bar pads e Rubber moving parts e Chains e Wheel braking surfaces e Corrosion e Foam rings e Sprockets e Bottomout pads e Tools e Rear shock mounting hardware e Cassettes e Bearings e Motors and main seals e Shifter and brake cables inner e Bearing races e Batteries e Upper tubes stanchions and outer e Pawls Notwithstanding anything else set forth herein the battery pack and charger warranty does not include damage from power surges use of improper charger improper maintenance or such other misuse This warranty shall not cover damages caused by the use of parts of different manufacturers This warranty shall not cover damages caused by the use of parts that are not compatible suitable and or authorised by SRAM for use with SRAM components This warranty shall not cover damages resulting from commercial rental use TABLE OF CONTENTS RockShox Suspensi n Service dsuusuusasuas Sasa asdsusczas uma cnnneecidetincs ana east astma eausa Oz KS ase da ESS eu a Kaska S ESA SOS KEM ee n eKE Sea hada aa ES UNAUN 4 Parts and Tools Needeq for SerViCe O O O O O O O EEEE EEnA 4 LA A PP e OOOO 0 E ia 5 Solo Air Spring Service Sektor gold Recon Gold 30 Gold 0moncoccccoccococcononcononnoncnnoncononnancnnnncano KESK REK ES n o nr narran narco nnna 7 HA A ta 7 solo Air Spring Removal Service MEU aci 8 Optional All TravelbConHaurabn OT cuts osdusdds kd sadu nt ausiaeeic a a a dida iia
16. nseguential damages LIMITATIONS OF WARRANTY This warranty does not apply to products that have been incorrectly installed and or adjusted according to the respective SRAM user manual The SRAM user manuals can be found online at sram com rockshox com avidbike com truvativ com or zipp com This warranty does not apply to damage to the product caused by a crash impact abuse of the product non compliance with manufacturers specifications of usage or any other circumstances in which the product has been subjected to forces or loads beyond its design This warranty does not apply when the product has been modified including but not limited to any attempt to open or repair any electronic and electronic related components including the motor controller battery packs wiring harnesses switches and chargers This warranty does not apply when the serial number or production code has been deliberately altered defaced or removed This warranty does not apply to normal wear and tear Wear and tear parts are subject to damage as a result of normal use failure to service according to SRAM recommendations and or riding or installation in conditions or applications other than recommended Wear and tear parts are identified as e Dust seals e Stripped threads bolts aluminium Handlebar grips e Transmission gears e Bushings titanium magnesium or steel e Shifter grips e Spokes e Air sealing o rings e Brake sleeves e Jockey wheels e Free hubs e G
17. o the air shaft Install the travel spacer if applicable and top out bumper and negative piston onto the air shaft with the top out bumper toward the air piston 2 Apply grease to the inside of the upper tube from the end of the tube opposite the crown to approximately 60 mm into the tube A Apply grease to the outer o rings of both the air piston and the negative piston 14 SOLO AIR SPRING INSTALLATION A gt 6 15 Firmly push the air assembly into the bottom of the upper tube while gently rocking the air shaft side to side Orient the washers so that the steel support washer goes into the upper tube first followed by the wavy washer Push the air shaft into the upper tube to prevent it from getting scratched while installing the retaining ring Scratches on the air shaft will allow air to bypass the seal head into the lower leg resulting in reduced spring performance Place the tips of large internal snap ring pliers into the eyelets of the retaining ring and install the retaining ring into the groove Check that the retaining ring is properly seated in the retaining ring groove by using the snap ring pliers to rotate the retaining ring and seal head back and forth a few times Retaining rings have a sharper edged side and a rounder edged side Installing retaining rings with the sharper edged side facing the tool will allow for easier installation and removal Use a pick to remove the top cap o ring
18. ockShox 5wt suspension fluid in the drive side upper tube Refer to the RockShox Oil Volume Chart on sram com for the exact amount of fluid Suspension fluid volume is critical Too much suspension fluid reduces available travel too little suspension fluid decreases damping performance Install the compression damper into the upper tube NOTICE Damaging the o ring during the installation of the compression damper will allow air to leak and cause poor performance 27 DAMPER INSTALLATION 3 6 28 Use a torque wrench with a 24 mm socket to tighten the compression damper to 7 3 Nem 65 in Ib Install the compression knob and retaining screw Use a torque wrench with a 2 5 mm hex bit socket to tighten the knob retaining screw to 1 25 Nem 11 9 2 2 in Ib 24 mm 7 3 Nem 65 in lb 1 25 Nem 11 9 2 2 in lb DAMPER INSTALLATION Damper Service Sektor Silver Recon Silver 30 Silver Damper Removal NOTICE Inspect each part for scratches Do not scratch any sealing surfaces when servicing your suspension Scratches can cause leaks When replacing seals and o rings use your fingers or a pick to remove the seal or o ring Spray isopropyl alcohol on each part and clean with a rag Apply SRAM Butter to the new seal or o ring 7 Use a 2 5 mm hex wrench to remove the knob retaining screw Remove the compression knob Use a 24 mm socket to remove the compression damper Remove the compression dampe
19. r assembly from the upper tube 29 DAMPER SERVICE S Use your fingers to remove the compression top cap o rings Install new compression top cap o rings 5 Pour the fluid into an oil pan Push in the rebound damper until there s 25 mm of the damper showing to remove excess fluid 6 With your finger push down on the rebound damper It will slide down the upper tube into your other hand Use a flat blade screwdriver to remove the seal head retaining ring 30 DAMPER SERVICE Use a long dowel to push the seal head down the upper tube into your other hana 9 Use your fingers to remove the outer seal head o rings Use a pick to pierce and remove the inner o ring Use your fingers to install the new o rings NOTICE Do not scratch the sealing surfaces Scratches cause air to leak Use Liquid O Ring PM600 military grease to grease the inner and outer seal head o rings jj Use Liquid O Ring PM600 military grease to grease the seal head threads 31 DAMPER SERVICE Damper Installation 7 Turn the fork to a vertical position in the bicycle stand Use a long dowel to press the seal head into the upper tube 2 Take the dowel out of the upper tube and clamp the dowel into a vise E Take the fork out of the bicycle stand Lower the upper tube onto the dowel so it pushes the seal head into place Use your fingers to install the retaining ring onto the upper tube 52 DAMPER INSTALLATION With
20. rt it into the upper tube to clean inside the upper tube 5 Remove the top out bumper negative piston travel spacer if applicable washers and air shaft guide from the air shaft Spray isopropyl alcohol on the air shaft and clean it with a rag 11 SOLO AIR SPRING REMOVAL SERVICE INSTRUCTIONS 6 VA 12 Use your fingers or a pick to remove the outer o ring from the air piston Apply grease to the new o ring and install it Do not scratch the air piston Scratches may cause air to leak Remove the top out bumper from the negative piston Use a pick to remove the inner and outer o rings from the negative piston Apply grease to the new o rings and install them Install the top out bumper onto the negative piston Do not scratch the negative piston Scratches may cause air to leak SOLO AIR SPRING REMOVAL SERVICE INSTRUCTIONS Optional All Travel Configuration The All Travel spacers are located between the air piston and top out bumper Install the travel spacer to decrease travel or remove the spacer to increase travel lo Installing more than the maximum number of spacers will cause damage to your fork Recon Gold 30 Gold Four Two No Spacers Spacers 80 mm 100 mm Spacers 120 mm Sektor Gold No Spacers One One 20 mm 10 mm spacer spacer ul 3 130 mm 140 mm 150 mm OPTIONAL ALL TRAVEL CONFIGURATION Solo Air Spring Installation Apply grease t
21. side the press fit of the shaft s to the lower leg may still be engaged Reinstall the bottom bolt s 2 to 3 turns and repeat the previous step NOTICE Do not hit the fork arch with any tool 7 Remove the lower leg from the fork by pulling it downward holding onto both legs or the fork arch Spray isopropyl alcohol on and into the lower leg Clean the lower leg then wrap a clean rag around a dowel and clean the inside of each lower leg 6 LOWER LEG REMOVAL LOWER LEG SEAL SERVICE Stabilize the lower leg on a bench top or on the floor Place the tip of a downhill tire lever under the dust wiper seal Press down on the downhill tire lever handle to remove the seal Repeat on the other side NOTICE Keep the lower leg stable Do not allow the lower leg to twist in opposite directions compress toward each other or be pulled apart This will damage the lower leg Use your fingers to remove the foam rings on the top bushing inside the lower leg Spray isopropyl alcohol on the inside and outside of the lower leg and clean it with a rag Wrap a rag around a long dowel and insert it into each lower leg to clean the inside Verify all debris is removed from the bushings inside the lower leg 4 Soak the new foam rings in RockShox 15wt suspension fluid Install a new foam ring on each top bushing in the lower leg Downhill tire lever LOWER LEG SEAL SERVICE 5 Remove the wire spring from the new du
22. st wiper seal and set the spring aside Insert the narrow end of the new dust wiper seal into the recessed end of the seal installation tool Seal installation tool 6 Hold the lower leg firmly and use the seal installation tool to press the dust wiper seal evenly into the lower leg until the seal surface is flush with the top of the lower leg surface Reinstall the wire spring onto the dust wiper seal Repeat on the other side NOTICE Only press the dust wiper seal into the lower leg until it is flush with top surface of the lower leg Pressing the dust wiper seal past the top surface of the lower leg can dislodge the foam ring and cause leaks Seal installation tool 8 LOWER LEG SEAL SERVICE Solo Air Spring Service Sektor Gold Recon Gold 30 Gold At this point you should already have the lower leg removed from your fork If not you will need to return to the Lower Leg Removal section of this manual and follow the instructions for removing your fork s lower leg Solo Air Anatomy RECON GOLD 30 GOLD Air piston All Travel spacer optional Top out bumper Negative piston Retaining washer Wavy washer Air shaft guide Retaining ring Air shaft SEKTOR GOLD Air piston E Top out bumper Negative piston All Travel spacer optional Retaining washer Wavy washer Air shaft guide Retaining ring Air shaft SOLO AIR
23. your fingers install the rebound damper into the upper tube 6 Pour RockShox 5wt suspension fluid in the drive side upper tube Refer to the RockShox Oil Volume Chart on sram com for the exact amount of fluid Suspension fluid volume is critical Too much suspension fluid reduces avallable travel too little suspension fluid decreases damping performance WA Grease the o rings and threads of the compression damper Insert the compression damper into the upper tube Use a torque wrench with a 24 mm socket to tighten the compression damper top cap to 7 3 Nem 65 in lb 24 mm 7 5 Nem 65 in lb 55 DAMPER INSTALLATION Ej 54 Install the compression knob and retaining screw Use a torque wrench with a 2 5 mm hex bit socket to tighten the knob retaining screw to 1 25 Nem 11 9 2 2 in Ib l 25 Ann 97 221n b DAMPER INSTALLATION Coil Spring Service 30 Silver Recon Silver Sektor Silver Recon Gold Sektor Gold Coil Spring Removal NOTICE At this point you should already have the lower leg removed from your fork If not you will need to return to the lower leg removal and follow the instructions for removing your fork lower leg 7 Use a 2 5 mm hex wrench to remove the preload adjuster knob screw Remove the preload adjuster knob Recon Gold Use a magnet to remove the detent balls and springs from underneath the top cap Unthread and remove the spring top cap with a 24 mm socket wrench
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