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Parts and Specifications Manual for 30 Foot IMT Telescopic Crane

Contents

1. 57 Seal Kit for 73734727 94399214 58 Connection Block Seal for 73734727 94399213 60 ii Contents Hydraulic Schematic 99905018 2 000000000000 rene nnne nenne enne nenne 62 Radio Remote Harness 77441481 _ nennen nennen eene e rennen 65 Decal Placement 8600 30 Crane irun soi ee eee rh e D e 67 Option Winch Roller 99905054 2 2 222222 1 60000000000000000000000000000 entere 69 Option Boom Tip Light Kit 99905289 71 General Reference 75 Inspection Checklist iier rhetorem tuoi pi uu 75 Deficiency Recommendation Corrective Action 80 Thread Torque Charts ju roh erroe oe tre luan EE era 82 Contents iii Revisions 77441481 ECN 11624 Harness change 20111031 20120313 DECALS ECN 11712 70399345 replaced 70396787 20120815 99904923 ECN 11774 Added cable guide 73734727 11783 73734727 was 73734635 CHAPTER 1 Introduction This volume includes specifications installation information and spare parts drawings applicable to your particular crane For operating maintenance and repair instructions see the Telescopic Crane Operation Maintenance and Repair Manual IMT part number 99905190 It is your r
2. too doo CCW LOWER CYL EXTEND EXT CYL EXTEND WINCH UP VALVEBANK ASSEMBLY PARTS LIST 99904923 TEM PART DESCRIPTION 1723543 HARDWARE KIT VALVEBANK MOUNT 1723601 HYDRAULIC KIT 52723563 WELDMENT MAST VALVEBANK BRACKET 3734727 VALVE BANK WAS 73734635 2601797 WASHER LOCK 802065 WASHER FLAT CAP SCREW 8 1 25X 16 HEX HEAD Z ETAILS A HE H H d Dl Od Go Go QUANTITY 1 1 0 GPM J N LL 2602052 2532356 ADAPTER M STR M JIC 8 6 ER 2532358 ADAPTER 2532361 ADAPTER 2532670 ELBOW 2532690 ELBOW 2532792 2533583 ELBOW J lt J lt lt e Chapter4 Parts 35 Winch amp Anti Two Block Assembly 99904923 3 120 4 120 NOTES SEE REFERENCE NUMBER BOX 1 USE BLUE LOCTITE 2 CASE DRAIN 3 PORTB 4 PORTA WINCH ASSEMBLY ANTI TWO BLOCK ASSEMBLY 99904923 5 91728584 HARDWAREKT h 91723601 YDRAULICKIT L fr 54 71570968 WINCHEPLANETARY 400 INE PULLTAA r CLAMP PLASTIC 77041863 SWITCH LIMIT DT04 4P CONN 71413185 SPRING 105 WIRE 0 75OD 2 875 LG 1 90 72060640 SCREW MACHINERY 10 24 X 1 50 ROUND HEAD Ss 70649 ____ SE REXZINC f 72063271 WASHER 8 W FLAT ANSI B 27 2Z mo 72601988
3. SEAL KIT 94399162 WHICH INCLUDES ALL ROD AND PISTON SEALS FOR 51723927 SEALS CANNOT BE PURCHASED INDIVIDUALLY Chapter4 Parts 53 NOTES 1 SEE PART NUMBER AND REVISION STAMPED ON CYLINDER 2 REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO REDUCE DOWNTIME 3 APPLY LUBRIPLATE NO 630 2 MEDIUM HEAVY MULTI PURPOSE LUBRICANT TO ALL PISTON ROD BEARING AND HOLDING VALVE SEALS 4 TORQUE ROD BEARING TO 200 300 FT LB 27 6 41 5 KG M 5 TORQUE PISTON 200 300 FT LB 27 6 41 5 KG M 6 TOLOCK THE ROD BEARING ON THE CYLINDER DRILL A 26 HOLE 0 25 0 30 DEEP IN A SEAM BETWEEN THE BEARING AND THE CASE INSTALL THE LOCKING SCREW ITEM 6 SELF TAPPING 318 32 X 0 25 SET SCREW IN THE HOLE UNTIL SEATED 7 SEAL KIT 94399162 INCLUDES ALL SEALS FOR CYLINDER 51723927 1723927 PARTS LIST TEM PART DESCRIPTION 2724034 CASE 2724035 ROD ASSEMBLY 3050203 STROKE LIMITER 1414725 PISTON ASSEMBLY 1414726 OD BEARING ASSEMBLY OCKING SCREW YLON TIP SET SCREW EAL KIT z 94399162 CD z N N 54 Model 8600 30 foot Parts Specifications Manual Part 99905181 Winch Planetary 71570968 SSS 2777 Z u 17 lt S 32 N lt Js L AMANO ilr 30 29 20 28 27 26 25 24 23 22 31 1570968 PARTS LIST S Seal
4. 70084382 CAP GREASE EE s eo 72880 COUPLING Ed 72053508 ZERK Poppe e p ZINC COATED 115 43521 HOSE 33X13500AL 23 p p 128 7253351 ADAPTER MSIRMJc Je E _ Ed E 32 Model 8600 30 foot Parts amp Specifications Manual Part 99905181 Boom Assembly 99904923 NOTES SEE REFERENCE NUMBER IN BOX 1 APPLY NEVER SEEZ 2 INSTALL EXTENSION CYLINDER FIRST FOLLOWED BY RETAINERS AND WEAR PADS 3 TORQUE TO 280 FT LB 38 7 KG M USE BLUE THREAD LOCKER 4 STARTWITH RED SEGMENT ALIGN WITH PLATE EDGE 99904923 BOOM ASSEMBLY PART DESCRIPTION DETAILS KIT QUANTITY s sa HARDWARERT L J C J j 51723604 CYLINDER ASSEMBLY 2 50 1 50 2 75 1 75 204 0S EU 144 6 Chapter4 Parts 33 99904923 BOOM ASSEMBLY ITEM 2 2725022 WELOMENT LOWER BOOM rox _ 13 52723023 WELDMENT 1st STAGE ExT BOOM 7600100 f ja 52723024 WELDMENT 2nd STAGE EXT BOOM 7560100 fi 22 00 08 WEARPADRO _ 1986060 23 WEARPADROUND ooDAXTODAXTSSUG p 4 60030421 WEARPADRO 25 600 6 00 WEATERDROUND EGDAXSODAXTSSL 25 60030423 WEAR PAD RC 025X225X600L R 28 WEAR PRO ROUND TADAO p gt zs 60090428 WEARPADROUND 200DAX75DAX72 S
5. E 33 160120158 SUDEROTATONSTOR T a fz Gs 60786667 6035 8 CAP FIRSTSTAGE L Chapter4 Parts 41 99904923 PARTS LIST COMPLETE 89904523 I DESCRIPTION B gases PN j Be 27262 HOOKHOLDERWELOMENT ___ j moe Bcensioncvunoern SE EXTENSION CYLINDER Ho 60196475 _ COVER VALVEBANK _ E poes THREADEDPLUG uu L P 142 70034517 SPLITSHEAVEPROTECTOR 43 70145121 COLLAR SHAFT 2 PIECE 7 8 in zeme a Oo lt prose meene par P SILVER erie SILVER as 70580202 WIRE ROPE ASSEMBLY 0 38 6X25 X730fCATAY J ar mee Eo qe REMOTE us T07S4560_ RECEIVERRADIOREWOTE f T _ _ Bo 1056577 GEARROTATOR peons f j st 6039295 9 71073035 HOOK SWIVEL 5 0T W LATCH Y USU 5371414204 PLATESINGLESHEAVE 803 3SWIREROPE J 54 7570968 WNCHFRLANETARY aoo INE PULL AAT 56 72034485 CLAMP PLASTIC 14 CABLE LEN NNI REQUIRED t te REQUIRED 58 72661641 PIN QUICK 5 16 2 1 16 ZINC YELLOW l l L Rl 59 73051919 MOTOR HYDRAULIC 73734565 PIN LOCK WITH HANDLE 1 00 X 3 50 WITH HAIRPIN NK 2 73734727 VALVE BANK WAS 10 GPM 73734635 62 77041863 ISWITCH LIMIT LIMIT DT04 4P CONN
6. Ere ORANGE 5 COPPER RING 04 Heu SERERE 59 60 Model 8600 30 foot Parts amp Specifications Manual Part 99905181 Connection Block Seal Kit for 73734727 94399213 DESCRIPTION ___ _ _ DETAUS ___ FITNGSERL Chapter4 Parts CONNECTION BLOCK SEAL KIT FOR 73734727 94399213 DESCRIPTION ETAILS QUANTITY O RING 2 42x1 78 P5001 O RING 4 03x2 61 P5001 94 Sh A ab EA DRV 100116 NB 650 NBR 15X2 HNBR 90 SH RED SPOT 3 52 1 78 90 SH RED 5 7X32X2 ST 5 6 NOTE These seals all part of 94399213 cannot be purchased individually 61 62 Model 8600 30 foot Parts Specifications Manual Part 99905181 Hydraulic Schematic 99905018 CASE DRAIN P 9 8 Y RETURN 6 z SEE INSTL KIT DN 3A V 4 V 6 N N DRAIN CW IN DN VALVE PRESSURE BANK ROT LOW EXT WIN SEE INSTL KIT CCW UP OUT UP E 4 1 4 6A 6A 7 PORT A UP 7 PORT B DN e EXT 15 11 PORT E yu PORT R 5 PORT R DN LOWER CYL F 3 PORT E UP 6 s 4p lt 14 PORT B ROTATION 14 PORT A CW 8 Chapter4 Parts 63 O TH 20 PLANETARY WINCH COUNTERBALANCE IDENTIFICATION PORTA CATIO VALVE 18 GREASE HOSE PRESSURE amp RET
7. 72068051 WASHER ror 746 052 WASHER mok jJ 105 72063132 WASHER S0FIATASTMF436 5 EXTERNAL Tr 72582866 ADAPTER MSTAMJG 66 T J Fs 788087 _________ J 2562059 ADAPIER MSTRMJIC 16 8 2 pen MSTHSS WICXCES 6 x 1 L T 38 Model 8600 30 foot Parts Specifications Manual Part 99905181 Flip Sheave Assembly 99904923 8599964 _ DETAIL A NOTES SEE REFERENCE NUMBER IN BOX 1 USE BLUE LOCKTITE i SHEAVE ASSEMBLY PARTS 99904923 _ PART DESCRIPTION prem RADIO CONTROLS b 917235834 HARDWAREKIT 7 CORDREELTSSEMBUY BUWTWCONNECTOR t e papm BLOCK BRACKET 18 52723062 WELDMENT FLIP SHEAVE 75006600 i ms penes WELDMENT SNATCH 21 60080734 SHEAVE ________ CAP ANTO wow T wanana E BLOCK ar 60109537 PIN RETAINER 3852723623 HOOKHOLDERWELDWENT L _ f uz 70034517 SPUTSHEAVEPROTECTOR L _ f us COLLAR SHAFT2PIECE enm h 70580202 WIRE ROPE ASSEMBLY 0 38 6X25 X130 ft LH LAY ZIA D AT D sassa ee TRANSMITTER RADIO REMOTE Chapter4 Parts 39 PART 4s 70734560 RECEMERRADIO
8. Chapter4 Parts 55 1570968 PARTS LIST TEM PART ESCRIPTION DETAILS ex socked head cap screw eeger all bearing eger Hub side suppor 5 6 7 Co o Hex socked head screw Hex socked head cap screw ross member astening surface plate 71056673 rake unit Reduction gear unit insert ii ojo m N N cH 00 O ring joint Oil retainer seal fing traight pipe fitting Conical 90 Connection Conical NO T NN N O CD N m Hex socked head cap screw 73540308 lve Part of 94399223 eal for valve socked head screw 94399223 gt N NI N m m T 29 W CD EAL KIT 56 Model 8600 30 foot Parts Specifications Manual Part 99905181 71570968 Winch Brake 1 2 3 4 5 6 7 8 9 1 11 N WN SS d N gt xS SSS 222222 Z 22 7 h ZL N Va ZZ NSS NW 22777 Y i lt Y 7 S 21 20 19 18 17 16 15 1570968 WINCH BRAKE PARTS LIST DESCRIPTION QUANTITY Oring kim Antiextrusion ring Oring jim x ato ik Fre sora content head mau NN E Frese ead cap aren L a jBers
9. Manual Part 99905181 Model 8600 30 foot Parts Specifications Effective SIN 86301101001 Revised 20120815 gt IOWA MOLD TOOLING CO PO Box 189 Garner IA 50438 Tel 641 923 3711 FAX 641 923 2424 Website http www imt com Copyright 2012 lowa Mold Tooling Co Inc All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written permission of lowa Mold Tooling Co Inc lowa Mold Tooling Co Inc is an Oshkosh Corporation Company Printed on 20 August 2012 Contents REVISION Seia muna ats eee muta uW nuna nuw mua a toe postin a tote mua wS muna E iii Introduction 5 Specifications 7 Model 8600 30 1 7 8600 30 Minimum Chassis 10 Dimensional Drawing 11 30 8600 Capacity Chart tdt e ted oen 13 Crane Reference 15 Greasing u i eio o oe e o Ha o Een dn 16 8600 30 Recommended Spare Parts n a ili 18 Iristallation Introductiorn srt oe Per Cer e e to rer suka Go b Ede Ga Gus E de o ER 19 Dominator II 8600 10000 Crane Installation Kit 99905067 20 Additional Installa
10. 0391612 DECAL GREASE WEEKLY LEFT 391613 DECAL GREASE WEEKLY RIGHT 0392524 DECAL ROTATE CRANE WHILE GREAS 392399 DECAL LUBRICATE WORM 0395324 DECAL ASME ANSI B30 5 TELESCOP 395670 DECAL CAUTION DOWN HAUL WT 0 1399136 DECAL ANGLE INDICATOR RH 1399137 DECAL ANGLE INDICATOR LH 0392213 DECAL CAUTION DONT WASH WAX 0392864 DECAL WARNING STAB STAND CLEAR 392868 DECAL WARNING CR LOADLINE TRK 0392891 DECAL DANGER DRIVELINE 394445 DECAL DANGER ELEC HZD LG TELES 0396613 DECAL CRANE SAFETY OPER 394189 DECAL MOBILOIL RESERVOIR 9 1039134 DECAL CAUTION OIL LEVEL 392982 DECAL SERVICE REPAIR 0399195 DECAL DIAMOND IMT 4 X 8 REFL 0399140 DECAL DIAMOND IMT 6 75X13 50 REFL 0399048 DECAL ID 8600 0396787 DECAL LOAD BLOCK RATING 4 3TONS MODELS 7500 8600 ONLY 0399105 DECAL CAP CHART 8600 30 0110811 gt A IT QTY IN KIT lt J 2 3 r E 5 DECAL GREASE I DECAL ROTATE CRANE WHILE CREAS CPEGALTUBRIGATEMWORMA 72 2 1 F SME BS _ DECAL CAUTION DOWNAAULWIG DECAEANGLEINDICATOR QA 1 PEGAL ANGLE INDICATOR ul DECAL CAUTION DONT WA AWAY s PEGAL WARNING STARA TANCI EAR DECAL WARNING GH LOA PONE CRO DECAEDANGERDRNEBNS i DECAL DANGER ELEC HZ EG Teresi DECALCRANE SAFETY SER DEGAEMOPEOIERESERVONY i REGAL CAUTION OI LEVER PEGAL SERVICE REP
11. 63 77441481 WAS 77441426 4 72060207 SCREW 75 10 X 3 00 HEX HEAD GR8 1 2 72063116 WASHER 75 N FLAT H ASTM F436 Z 72601629 SCREW 75 10 X 4 00 HEX HEAD GR8 1 4 2 72601817 SCREW 75 10 X 3 25 HEX HEAD GR8 1 16 Z 66 7206218 7 50 20 69 72063132 WASHER 50 FLAT ASTM F436 70 72602061 STUD 0 50 13 20 2 5 NC NF GR8 82 4 STL 71 72607797 WASHERLOCK WW 72 2602065 WASHER FLAT a S 72602062 CAP SCREW 3 74 72062194 NUTSTALESSSTEEL 2520NVLOC 42 Model 8600 30 foot Parts Specifications Manual Part 99905181 99904923 PARTS LIST COMPLETE 99904023 PARTSLIST COMPLETE PART DESCRIPTION DETAILS p pre Rr aron e STAINLESS STEEL 1 STAINLESS STEEL pr 0034882 j FF 71413185 SPRANG 105 8 07500247516 s 72034479 PLUG PLASTIC s043X 50UNo28 Bo zoe _ 72053508 72060002 SCREW 25 20 X 75 HEAD GR5Z 72060044 SCREW 28 16 X 75 HEAD GR5 Z 72060064 SCREW 44 14 X 1 50 HEX HEAD GR5 4 7 mx 72060091 CAP SCREW 50 13 X 1 00 HEX HEAD GR5 Z 87 72060093 SCREW 50 13 X 1 5 HEAD 5 5 ____ 12 72060147 CAP SCREW 11 X 1 00 HEX HEAD GR5 esl 72060206 SCREW 10 X 2
12. ELECTRICAL 1 77045888 TERMINAL PKRD WP 14 16GA 2 ed 77044927 CABLE SEAL 14 77044574 PKRD WP 2 FEM TOWER 75 CHAPTER 5 General Reference In This Chapter Inspection Checklist 75 Deficiency Recommendation Corrective Action Report 80 Thread Torque Charts REG 82 Inspection Checklist NOTICE The user of this form is responsible for determining that these inspections satisfy all applicable regulatory requirements OWNER COMPANY TYPE OF INSPECTION circle one CONTACT PERSON DAILY MONTHLY QUARTERLY ANNUAL CRANE MAKE amp MODEL DATE INSPECTED CRANE SERIAL NUMBER HOURMETER READING if applicable UNIT 1 0 NUMBER INSPECTED BY print LOCATION OF UNIT SIGNATURE OF INSPECTOR 76 Model 8600 30 foot Parts amp Specifications Manual Part 99905181 TYPE OF INSPECTION NOTES Daily and monthly inspections are to be performed by a competent person who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary hazardous or dangerous to employees and who has authorization to take prompt corrective measures to eliminate them Quarterly and annual inspections are to be performed by a qualified person who by possession of a recognized degree certificate or professional standing
13. Molub Alloy 936 or equivalent Spray or Turntable Bearing Grease Zerk LOCATION LUBRICANT APPLICATION FREQUENCY METHOD Base Turntable Bearing Grease Zerk Extreme Pressure Lithium Grease such as Apply with hand or Weekly 2 12 5 Snatch Block Pin Mobilgrease XHP 462 Worm Gear Bearings Grease Cenex ML 365 Zerks Rotate crane while Xtreme True Flo Worm Gear Zerks Rotated view greasing Lithium Grease or equivalent Rotation Worm Gear Teeth Molub Alloy 936 or Brush or spray on Weekly equivalent 18 Model 8600 30 foot Parts Specifications Manual Part 99905181 8600 30 Recommended Spare Parts This parts list is intended to provide the user with a stock of parts sufficient to keep the unit operating with the minimal down time waiting for parts but it does not indicate these items will fail within a year In addition there may be parts failures not covered by this list Parts not listed are considered as not being Critical or Normal Wear items during the first year of operations BASE amp MAST ASSEMBLY 73051919 HYDRAULIC MOTOR 72601949 CAP SCREW 0 50 13 X 1 25 SHZC 72601629 CAP SCREW 75 10 X 4 00 HEX HEAD GR8 Z 72601817 CAP SCREW 75 10 X 3 25 HEX HEAD GR8 Z 6 BOOM ASSEMBLY 60030336 WEAR PAD RC 60030337 WEAR PAD ROUND WEAR PAD ROUND 60030423 WEAR PAD RC 60030425 ANTI TWO BLOCK ASSEMBLY 77041863 LIMIT SWITCH CRANE amp WINCH ASSEMBLY PIN PIN 710
14. eet eee e ptite 57 Hydraulic Schematic 99905018 62 Radio Remote Harness 77441481 64 Decal Placement 8600 30 Crane 67 Option Winch Roller 99905054 69 Option Boom Tip Light Kit 99905289 70 26 Model 8600 30 foot Parts Specifications Manual Part 99905181 Parts Information GENERAL This section contains the exploded parts drawings and accompanying parts lists for the assemblies used on this crane These drawings are intended to be used in conjunction with the instructions found in the maintenance and repair manuals for this crane family For optional equipment such as winches and remote controls refer to the appropriate service manual WARNING DO NOT ATTEMPT TO REPAIR ANY COMPONENT WITHOUT READING THE INFORMATION CONTAINED IN THE REPAIR SECTION PAY PARTICULAR ATTENTION TO STATEMENTS MARKED WARNING CAUTION OR NOTE IN THAT SECTION FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN DAMAGE TO THE EQUIPMENT PERSONAL INJURY OR DEATH CRANE IDENTIFICATION Every IMT crane has an identification placard see figure This placard is attached to the inner boom mast or crane base When ordering parts communicating warranty information or referring to the unit in correspondence always include the serial numbe
15. or who by extensive knowledge training and experience successfully demonstrated the ability to solve resolve problems relating to the subject matter the work or the project One hour of normal crane operation assumes 20 complete cycles per hour If operation exceeds 20 cycles per hour inspection frequency should be increased accordingly Consult Operator Service Manual for additional inspection items service bulletins and other information Before inspecting and operating crane crane must be set up away from power lines and leveled with stabilizers fully extended DAILY D Before each shift of operation those items designated with a D must be inspected MONTHLY M Monthly inspections or 100 hours of normal operation which ever comes first includes all daily inspections plus items designated with an M This inspection must be recorded and retained for a minimum of 3 months QUARTERLY Q Every three to four months or 300 hours of normal operation which ever comes first includes all daily and monthly inspection items plus items designated with a Q This inspection must be documented maintained and retained for a minimum of 12 months by the employer that conducts the inspection ANNUAL A Each year or 1200 hours of normal operation which ever comes first includes all items on this form which encompasses daily monthly and quarterly inspections plus those items designated by A This inspection must be documented maintai
16. 5 BLACK GROUND P BROWN CANLOW CJ 400 CP 1200 coweRESSORON 6 WHITE TETHER POWER 6V RADIO RECEIVER RADIO BLUE CAN HIGH TETHER INTERFACE RECEIVER CRANE HOURMETER 7 INTERFACE A2B SIGNAL 8 A STOW SENSOR POWER GRAY G B STOW SENSOR GROUND CJ 401 Be CP 401 NC 9 gt STOW SENSOR STOW SENSOR Ce CAP D STOW SENSOR De NC 10 gt TRANSDUCER POWER CP 300 TRANSDUCER SIGNAL 11 B TRANSDUCER SIGNAL PRESSURE lt C NC TRANSDUCER GROUND 12 GROUND C 300 B A2B SIGNAL A2B FLOOD LIGHT G G G B C BOOMFLOOD LIGHT e e e 2 GROUND BOOMUP 1 4 BOOMUP d 299M E 12 BOOM UP DOWN BOOMDOWN 2 1 BOOMDOWN _ 2 GROUND WINCHIN 3 1 ROUND 02 WINCH INOUT WINCHOUT 4 4 WINCH OUT CANHIGH 5 gt gt CP 1201 TETHER POWER 6 L 1 WINCH OUT 1 RADIO P 2 NC CP 402 2 CJ 402 RECEIVER POWER RADIO 7 3 NC WINCH OUT 3 WINCH OUT INTERFACE 4 WINCHOUT LIMTSWITCH L 4 LIMT SWITCH JUMPER BLACK CANLOW 8 gt E BOOMEXTEND 9 COO ROUND 13 BOOM EXT RETRACT BOOMRETRACT 10 1 BOOMRETRACT ROTATE CCW 11 R 1 ROTATE gt 2 GROUND CW CCW CW 12 4 CW L B GROUND 1 2 3 4 5 6 7 8 9 10 11 12 CJ 1202 BODY INTERFACE QM T d m 2 2 8 Z DV Z Z m Z m 2 n 9 m o o I mm m 4 2 z Z Q gt o 288 3284 zo z
17. 51723931 STAMP WITH PART NUMBER AND REVISION 5 4 88 SECTION B B 143 62 CLOSED 245 62 OPEN 102 STROKE 4 BARREL 91 5 02 5 BORE 4 2 LIMITER SECTION A A SEALS FOR 51723931 PISTON RK lt SECTION A A A ROD SEALS SECTION AA PISTON SEALS ITEMNO DESCRIPTION QTY ITEMNO DESCRIPTION QTY 1 ROD BEARING 1 1 PISTON 1 2 ROD SEAL 1 2 PISTON SEAL 1 3 WIPER 1 3 O RING 1 4 WEAR RING 4 WEAR RING PISTON 1 BACK UP RING 1 SEAL 94399160 INCLUDES ALL AND PISTON SEALS 51723931 SEALS BE PURCHASED INDIVIDUALL Y NOTES 1 SEE PART NUMBER AND REVISION STAMPED ON CYLINDER 2 REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO REDUCE DOWNTIME 3 APPLY LUBRIPLATE NO 630 2 MEDIUM HEAVY MULTI PURPOSE LUBRICANT TO ALL PISTON ROD BEARING AND HOLDING VALVE SEALS 4 TORQUE ROD BEARING TO 200 300 FT LB 27 6 41 5 KG M 5 TORQUE PISTON NUT 4 TO 412 3 FT LB 57 KG M Chapter4 Parts 51 6 TOLOCK THE ROD BEARING ON THE CYLINDER DRILL 26 0 25 0 30 DEEP IN SEAM BETWEEN THE ROD BEARING AND THE CASE INSTALL THE LOCKING SCREW
18. 78 9 8 1 1 8 7 0 1 4 7 1 25 38 6 2 6 f 5 q 4 9429 GRADE 5 PLAIN PLATED PLAIN PLATED KG M KG M KG KG M PLATED PLAIN PLATED KG M KG M KG M 16 24 8 24 16 20 0 4375 220 16 18 8 18 0 625 74 16 7 8 11 12 1 8 12 1 4 12 1 25 3 8 12 1 2 12 NOTES 1 Tightening torques provided are midrange j gt gt AJIN aj 0j W N O N NI A N N alol n x siz amp N S N CO CO N N Q gt N N CO Al rol oil rq olal oO aon N N 1 N a 6 62 LIED 3 N 32 04 N h m N Consult bolt manufacturer s particular specifications when provided Use flat washers of equal strength All torque measurements are given in kilogram meters N Torque values specified are for bolts with residual oils or no special lubricants applied If special lubricants of high s
19. 8 70056500 9 70146322 MAINHOUSNG o Y E 10 70454 HOSEGUIDE 13 73145506 5 0 005 14 73145505 5 021 0 j 15 73145504 SHIM 0 030 7 16 17603095 GASKET J 17 72564 22 18 20 72533605 ZERK 72533439 VENT PLUG REV B 20050314 ___ 46 Model 8600 30 foot Parts Specifications Manual Part 99905181 Lower Cylinder 51723694 R 1 BE T 9 5 B du 5 25 7 d N POLYGON BEARING 8 87 11101119 15 70055368 EXTEND 2 PCS EACH END 13 EXTEND STAMP PART NUMBER 455 AND REVISION 9 M r 14 2 1 63 TYP COUNTERBORED FOR BEARINGS 04 75 BORE 25 06 STROKE 45 52 RETRACTED 70 58 EXTENDED 02 5 ROD 05 5 BARREL SPACER BETWEEN BEARINGS 10 063 3 2 3 AN 4 SECTION A A SECTION A A PISTON SEALS ITEMNO DESCRIPTION QTY ROD SEALS 1 PISTON 1 ITEM DESCRIPTION 2 PISTON SEAL 1 1 ROD BEARING 1 3 WEAR RING 2 5 WIPER 1 4 O RING 1 3 ROD SEAL 1 4 WEAR RING 1 5 RING 1 6 O RNG 1 SEAL KIT 94399129 INCLUDES ALL SEALS SEALS CA
20. 91723579 IHARDWARE KIT WINCH 1 ore 0 3 91723543 HARDWARE KIT VALVEBANK 1 Ede T 4 51719418 HARDWARE KIT CRANE 1 P DUM pocos e press pAmDWARERT L B f 91725601 7 5 1723610 CORD REEL ASSEMBLY 30 WITH J 8 1723694 CYLINDER 4 75 2 50 25 06S 45 52CCC 51723604 CYLINDER ASSEMBLY 2 50 1 50 2 75 1 75 204 0S 144 6 52718741 PING MM 2 00 X 12 75 11 94 52722950 WELDMENT 52723022 WELDMENT LOWER BOOM 7500 10000 Lm a 52723023 LEER 1st STAGE 7500 10000 3 7 52723024 2nd STAGE EXT 7500 10000 52723030 1 M 1 1 50 3 38 3 38 me peres 58 T V 52723058 PONENT ATWO ANTI TWO BLOCK BRACKET 152723062 WELDMENT FLIP SHEAVE 7500 8600 icd 52723063 WE EMENT SNATCH 7500 8600 1 1 BLOCK 52723563 WELDMENT MAST VALVEBANK BRACKET 60030134 ISHEAVE 8 00 NYLATRON GSM Do 2 60030336 Ari PAD RC 19 X 6 00 X 6 00 l U SO 60030337 WEAR PAD ROUND t oF DIA X 1 00 DIA X 1 188 mmi zi 60030421 WEAR PAD RO sron o Cm suum Q ao BTR 2s 60090423 WEARPADRC x25X225X60 _ _ 28 60090425 WEARPAD ROUND 125DAX050DAX09 29 60030426 WEAR PAD ROUND 200DAX75DAX72 pe BLOCK BRACKET 500937 PNRETANERPLATE oma B2 70054490 PLATE ANGLEPCASTC BS
21. BOLT EYE 8 32 7 125 72602022 BOLT SHOULDER 38X 1 25 6 120 72532359 M STR M JIC 10 8 72533490 ADAPTER M BSPP M JIC 4 4 REVG20120815 36 Model 8600 30 foot Parts Specifications Manual Part 99905181 Crane amp Winch Assembly 99904923 46 83 98 102 54 59 103 PK 86 010 NOTES SEE REFERENCE NUMBER IN BOX 1 APPLY ANTI SEEZ TO BOOM AND CYLINDER MOUNTING PINS ON THE MAST 2 IF REQUIRED USE 72063038 72063039 MACHINERY BUSHINGS BETWEEN THE MAST AND LOWER BOOM 3 APPLY BLUE LOCKTITE CRANE amp WINCH ASSEMBLY 99904923 PART DESCRIPTION DETAILS KIT QUANTITY E erue s I 1 91723579 HARDWARE KIT NINCH MOUNT 5 91723584 HARDWAREKT 1 S cuu gt m NS _ 7 forasers Lu P Chapter4 Parts 37 5e 72063038 MACHINERYBUSHING BO0XI4GANR REQUIRED S 72063039 MACHINERY BUSHING 200XT0GANR S REQUIRED es 72082108 s fontas 0 72602061 STUD 0 50 13 20 2 5 GR8 STL 75 72034470 PLUG LASTIS 50 3 X BO UNC2B 72060002 GAP SCREW DS OX JS HEXHERDGRS fe 72060044 38 16 X 75 HEX HEAD GR5Z 4 5 72060091 GAP SOREN 0 13 00 HEX HEAD GAS s po WASHER mms e pasos WASHER Hoz 72063049 WASHER 6 j 0
22. IOWA MOLD TOOLING CO INC BOX 189 IA 50438 0189 TEL 641 923 3711 641 923 2424 170399105 13 CHAPTER 3 Crane Reference In This Chapter Greasing 15 8600 30 Recommended Spare 5 18 Installation Introduction 19 Telescopic Crane Orientation 23 Crane e e q EO su 23 16 Model 8600 30 foot Parts Specifications Manual Part 99905181 Greasing Instructions Different lubricants are required for different sections of your crane Contact your lubricant supplier for specific product information Follow the grease and lubricant specifications and intervals listed in this manual for best results Crane grease zerks must be greased on a weekly basis during normal operating conditions Under severe operating conditions the zerks must be greased more frequently Each grease zerk is marked with a decal Grease Weekly as shown Rotate the worm gear bearing when greasing the worm gear bearing grease zerks Crane worm gear bearing teeth must be lubricated weekly with Molub Alloy 936 or equivalent applied with a grease gun or brush Cover all teeth with grease and leave no exposed metal surfaces showing 3 Crane Reference 17 Snatch Remove guard Grease worm gear teeth with
23. ITEM 9 SELF TAPPING 8 32 X 0 25 SET SCREW IN THE HOLE UNTIL SEATED 7 SEAL KIT 94399160 INCLUDES ALL SEALS FOR CYLINDER 51723931 1723931 PARTS LIST DESCRIPTION DETAILS QUANTITY TEM PART 2724028 CASE 1414724 PISTON ASSEMBLY 2724029 ROD ASSEMBLY SELF LOCKING NUT 1414723 OD BEARING ASSEMBLY OCKING SCREW 3050199 TROKE LIMITER n 3 f 4399160 EAL KIT 2 m 2 5 lt 52 Model 8600 30 foot Parts Specifications Manual Part 99905181 Cylinder 51723927 3 1 25 SECTION B B STAMP WITH PART NUMBER AND REVISION 7 SECTION AA 4 E e Z Zi E 91 03 1 75 ROD 3 25 BARREL 02 75 BORE 139 94 CLOSED 241 94 OPEN 102 STROKE SEALS FOR 51723927 PISTON SEALS FOR 51723927 ROD BEARING A 1 44244 3 AA SECTION ROD SEALS PISTON SEALS ITEMNO DESCRIPTION ITEMNO DESCRIPTION QTY 1 ROD BEARING 1 1 PISTON 1 2 ROD SEAL 1 2 PISTON SEAL 1 3 WIPER 1 3 O RING 1 4 O RING 1 5 BACKUP RING 1 4 WEAR RING PISTON 4 5 WEAR RING 1
24. S 72583583 72533613 ADAPTER C scu saman u jt L Lau e 72533490 ADAPTER MESPPMJC AA 51395121 13 X 13 50 2 2 100R17 Ho MH 51396017 150 X 30 00 8 2 zo 51897080 82X30 00 10 70 100817 m HosEzz s6XsisoGsS won fi 51397082 50 X31 00 100R17 H pM NS en 51396886 HOSE FZ 38 X 25 00 100R17 31 8 69 F 24 51896887 osen zs 57899077 38Xz900 68 ORT 51399078 on 00 8 8 100R17 86 NEN 8 6 8 8 2 ry ____ 2 ____ ____ T NN 1 f L 2751599072 2851399079 98X2500 86 T00R17 51399228 38 X 18 00 100R17 Ho 11 51309999 HOSE pi 5199074 25X9200 44 100R2__ i p 52 00860147 SLEEVE HOSE TIX ZOUT SEALED p 3360350142 SCEEVEHOSE pseXi5CUT amp SENED 84 63015 SLEEVEHOSE WRAPAROUND SWDIK J Evros ECL o o H H 65 Radio Remote Harness 77441481 POWER RADIO 1 N C 2 ENGINE SPEED 3 ENGINE START 4 ENGINE STOP
25. and cracks 20 werp Conon 11 Manus Presence of operators manual wif drif C je ther _ _ __ le 9 0 Stabilizer beams andlegs Mes 2 _ _ 4 142 Suter Boom _ 44 Etensons x _ _ o dse feJibextension s E Pins bearing shafts gears rollers and locking devices for wear cracks corrosion and distortion J Rotation bearings I T T o innerboomprotpinsyandreaneds ot o o Oue boom pa ono andreia SY nner boom oyinder pno and reene SY e pin s andrefainer s ot BXensoncyinderpms andreame 8 o _ 8 iit oindefpingandretanes SY 6 iit extension cyinderpin s andreteiners 608 Boomttipattachment C Hyd Lines fittings and tubing for proper routing leakage blistering deformation and excessive abrasion m 5 Load holding valve and hose O l a gt ue _ ioue of portonmance heating amp excess pressure Motors loss of performance heating amp excess pressure ______ j j Other 81 Valves Hydraulic v
26. g lt 3 m NOTES 1 USE SHIELDED TWISTED FOR CAN LOW CAN HIGH BETWEEN CP 1201 AND 400 66 300 PRESSURE TRANSDUCER q 04 WINCH UP DOWN AY BOOM EXT RET CJ 300 qe CJ 401 da CP 401 CP 1201 BOOMFLOODLIGHT STOW SENSOR 2 BOOM UP DOWN CP 1200 y 402 07 ROTATE CW CCW Li WINCH OUT LIMIT SWITCH CJ 402 WINCH OUT MAKE JUMPER AS LIMIT SWITCH SMALL AS POSSIBLE JUMPER CJ 1202 F gt REV 20111028 REPLACED 77441426 Chapter4 Parts 67 Decal Placement 8600 30 Crane NOTES SEE REFERENCE NUMBER IN BOX SERIAL NUMBER PLACARD MOUNT STREETSIDE PLACE BOTTOM POINT OF DIAMOND ABOVE END OF CYLINDER PIN CENTER ABOVE HOOK WELDMENT EITHER SIDE DECAL PLACEMENT IF NOT SHOWN ON CRANE ITEM PLACEMENT PLACEMENT Cd 12 17 19 20 25 AT OR NEAR REMOTE HANDLE STORAGE POINT 3 2 ON REAR STABILIZERS 2 ON SIDEPACK FRONT WALLS N a A AT OR NEAR DRIVELINE 14 16 ON ALL FOUR SIDES OF CARRIER VEHICLE ON TOP OF HYDRAULIC RESERVOIR 68 Model 8600 30 foot Parts amp Specifications Manual Part 99905181 DECAL PLACEMENT 8600 30 CRANES REF 99905087 TEM PART DESCRIPTION 5724111 DECAL KIT TELE COMMON SIII 7500 14000 5719348 DECAL KIT BODY COMMON
27. 00 HEX HEAD GR8Z 90 72060640 SCREW MACHINERY 10 24 X 1 50 ROUND HEAD 72060893 SCREW 16 X 3 25 HEX HEAD d NN sama 72062000 NUT OE Box J 20 HEX u 72062103 38 16 HEX NYLOCK 5 NUT 5 6 2 5c 72062705 NUT 7 1024 HEX NYLOCK B e fasta fs io gs 72063005 WASHER Hera Too 256551 Hoz 7263049 WASHER 72065051 104 72053083 WASHER P ws mese eren 78NHASTMF438Z_ 5 ft 72063132 FLAT ASTM F436 72065271 wo ewrarmsmzrzr E p Fos 2055125 RETAINING RING EXTERNAL RETAINING FINGEXTERNAL E0080 6 3 BOLT EYE ps i 111 72601949 CAP SCREW 50 13 X 1 25 SOCKET HEAD 5 2 ZINC COATED 2602022 BOLT SHOULDER sxiss P _ 8 114 esee peona eoo ooo o Chapter4 Parts 43 99904923 PARTS LIST COMPLETE ITEM PART DESCRIPTION DETAILS KIT QUANTITY 2532955 72532356 ponten MsmMJess _ 4 Te 287 ADAPTER __ MSTRMJIC 6 8 mo 72532358 ADAPTER Q _ MSTRMJC 88 j m pee ADAPTER 12 72582361 ADAPTER MSTAMJC 810 fo faz 78832570 ero vs now MIGSUFJCSWi ge i oa 2533583 72598619 ADAPT
28. 05181 Extension Cylinder Assembly 51723604 2 STAMP PART AND REVISION DATE SECTION B B 3 12 5 Pf al zal L Z s SS 140 06 RETRACTED REF 3 102 STROKE 01 5 R 92 5 BORE E v T OD 4 03 BARREL 2 2 LT 3 4 10 UNC 0 75 DEEP NOTES TEST CYLINDER AT 3500 PSI PAINT BLACK SEMI GLOSS O N 51723604 PARTS LIST PART DESCRIPTION 1 51723931 CYLINDER ASSEMBLY 51723927 CYLINDER ASSEMBLY 3h SELF LOCKING NUT 2 PN 5 FITTING ADAPTER 136 94 RETRACTED REF INSTALL HOSE CLAMPS AFTER PAINTING 144 69 CLOSED 348 69 OPEN 204 00 STROKE SECTION TORQUE NUT 3 1 25 12 UNF TO 810 7 FT LB 112 KG M DETAILS QUANTITY ____ NS ass 1 25 12 1 po 1 51723604 PARTS LIST PART DESCRIPTION 7 ______ COTTER PLASTIC PLUG SAE O RING 9 73054807 VALVE COUNTERBALANCE 10 SAE O RING PLUG 11 SAE O RING PLUG STEEL HOSE CLAMP 71414720 TUBE LINE Chapter4 Parts DETAILS QUANTITY 49 50 Model 8600 30 foot Parts amp Specifications Manual Part 99905181 Cylinder
29. 1 LIGHT CAN BE PLACED ON EITHER SIDE 2 HARNESS CONNECTS CORD REEL AND ANTI TWO BLOCK SWITCH SINGLE INCANDESCENT LIGHT KIT 12V amp 24V DWG 99905289 PART DESCRIPTION 1 51723830 ELECTRICAL KIT BOOM EN ss s SINGLE FLOOD LIGHT 12V TA 51724606 ELECTRICAL pee SINGLE FLOOD LIGHT 24V 2 77040424 FLOODLIGHT COMPOSITE cM WORK LAMP TOP MTG 12V 2A 177441279 FLOODLIGHT COMPOSITE me qum WORK LAMP TOP MTG 24V 3 77441470 55 FLOOD LIGHT JUMPER 72063005 WASHER 72062080 NUT REV B 20120413 12V KIT 51723830 24V KIT 51724606 DETAILS KIT QUANTITY KIT QUANTITY efe a 72 Model 8600 30 foot Parts Specifications Manual Part 99905181 NOTES SEE REFERENCE NUMBER IN BOX 1 LIGHT CAN BE PLACED ON EITHER SIDE 2 HARNESS CONNECTS CORD REEL AND ANTI TWO BLOCK SWITCH DUAL LED LIGHT KIT KIT 51724116 DWG 99905289 PART DESCRIPTION DETAILS KIT QUANTITY 51724116 ELECTRICAL KIT BOOM DUAL LED FLOOD LIGHT 77040581 FLOODLIGHT LED 12 36 VDC 77441473 HARNESS BOOM TIP LED FLOOD LIGHT JUMPER 72063002 WASHER 31 FLAT neve os Chapter4 Parts 73 ELECTRICAL INSTALLATION LIGHT KITS 99905289 PART DESCRIPTION DETAILS QUANTITY 51723830 ELECTRICAL KIT BOOM 1 pre 51724116 ELECTRICAL 1 Gy sss 51724606
30. 7 8600 30 Minimum Chassis Specifications 9 Dimensional Drawing 11 30 8600 Capacity 13 Model 8600 30 Specifications CRANE RATING Crane rating ft Ib is the 60 000 ft Ib 8 3 tm rated load Ib multiplied by the respective distance ft from centerline of rotation with all extensions retracted and lower boom in horizontal position HORIZONTAL REACH FLIP SHEAVE UP 30 10 9 4 m i HORIZONTAL REACH FLIP SHEAVE DOWN 30 0 9 1 m 24 PAT 3 9 m 102 amp 102 259 cm amp 259 cm 32 1 9 8 m 20 x 21 50 8 cm x 53 3 cm CENTEROFGRAVITY 1 Horizontal from Centerline of Rotation 49 9 126 8 cm Vertical from Bottom of Crane 22 2 56 4 cm TIE DOWN BOLT PATTERN 8 bolts 14 75 x 14 75 37 5 cm x 37 5 cm ROTATIONAL TORQUE 9 000 ft lb 1 2 tm 8 Model 8600 30 foot Parts Specifications Manual Part 99905181 PERFORMANCE CHARACTERISTICS SPECIFICATIONS SPEED ROTATION 400 7 0 raq LOWER BOOM ELEVATION 10 to 80 0 17 to 1 4 rad 12 seconds to raise or lower EXTENSION CYLINDERS 102 4 102 259 amp 259 33 seconds to extend or retract 2 cm WINCH SPEED single line H 60 feet per minute Chapter 2 Specifications 9 SOURCE Hydraulic power is provided by an integral mounted hydraulic pump and application Other standard power sourc
31. 73035 60030134 1 LOWER CYLINDER 51723694 94399129 SEAL KIT 94399160 SEAL KIT t 51723627 CYLINDER PART OF 51723804 EXT CYLINDER ASSEMBLY PROCESS VALVE BANK 73734727 94399213 SEAL KIT CONNECTION BLOCK 1 94399214 SEAL KIT VALVE SECTIONS 77041898 SOLENOID 12V Chapter3 Crane Reference 19 Installation Introduction GENERAL This section contains instructions for the installation of your crane Prior to installing the crane and hydraulic components make sure that the chassis is ready to receive the crane see the Installation Section of the IMT Telescopic Crane Operation amp Safety Manual 99905190 Reinforce the chassis frame as necessary and install the PTO and pump Each installation may vary in components used It is important to use hoses of proper length pumps of correct size and PTO s of adequate speed Study the applicable installation kit in the parts section before attempting any installation CRANE INSTALLATION In addition to meeting Minimum Chassis Specifications there must be sufficient room to mounting the crane and the platform must be strong enough to support the crane and rated load Install the crane only on an IMT designed and approved truck body The body must be designed to sustain the forces imposed by the crane when lifting the full rated load In addition an IMT designed body is designed to take full advantage of the standard reservoir place
32. AR o __ pamm He 5 e T ck N S 1 2 I I N 5 EV I m m N SONIA H a B I Chapter4 Parts 69 Option Winch Roller 99905054 Kit 51723636 NOTES SEE REFERENCE NUMBER IN BOX 1 APPLY BLUE LOCKTITE WHEN INSTALLING STUDS INTO WINCH MOUNT CASTING 99905054 PARTS LIST ITEM PART DESCRIPTION DETAILS KIT QUANTITY 1 71570968 WINCH PLANETARY 4400 REF LB LINE PULL 2 91723544 HARDWARE KIT WINCH ROLLER 3 3 52723095 ROLLER ASSEMBLY 1 WINCH SWITCH WELDMENT BRACKET 60030439 SLEEVE TYPE C 0 38X 0 62X 25 2 72602058 STUD 0 50 13 20 X3 00 NC 2 GR8STL 7 pones SWITGH LIMT pono pe 70 Model 8600 30 foot Parts Specifications Manual Part 99905181 99905054 PARTS LIST ITEM PART DESCRIPTION DETAILS KIT QUANTITY 8 72060047 CAP SCREW 38 16X 1 25 HH G R5 Z 2 72060641 MACHINE SCREW 10 24X 1 75 ROUND HEAD 2o T uoo 3 amp 36HEXNWLOCK a rz meme NU ro ze envio free 72062108 NUT 50 20 HEX CENTER LOCKING 114 72063132 WASHER 50 FLAT ASTM F436 2 2 po queue B27 2Z B27 2Z 72601938 BOLT EYE 8 32X 1 125 18 71413185 SPRING 0 105WIRE 0 75 OD 2 2 2 875 LG Chapter4 Parts 71 Option Boom Tip Light Kit 99905289 NOTES
33. ER MSTRMJC 106 p 129 72062080 D ELE HEX NYLOCK 72602075 T52 ws BRACKEFCHXEGUDE as ams P 72063006 sone xr CL R 44 Model 8600 30 foot Parts amp Specifications Manual Part 99905181 Gear Rotator 71056577 Z GUIDE MUST BE FLUSH WITH BOTTOM OF HOUSING i 13 14 15 HHH WE B 17 NOTE 1 ANS 5 1 Install seals 3 and 17 with Loctite plastic gasket on O D Lubricate seal surface before assembly Pack cavities with EPO grease Shim to obtain 0 000 0 004 end play on worm shalt Lubricate o ring 2 with worm gear oil before installing a N Set backlash between worm and rotation bearing 0 005 0 012 Tighten bolts numbered 1 2 3 4 6 Tighten 3 4 100 Grade 8 mounting bolts as follows a Tightening must be progressive and at 180 degree intervals First interval at 130 ft Ib Second interval at 280 ft Ib Third interval at 380 ft Ib b Tighten bolts in order shown in diamonds 7 Do not use Loctite on mounting bolts Chapter4 Parts 45 71056577 PARTS LIST 71056577 71056607 GEARBEAHNG 2 173904 1 S 1705906 122 Oef 4 70145786 SNAPRNG 1 171 5 1700521 CONEBEARNG 2 6 700521 CUPBEARING 1 2 7 ____ 70145501 RETAINER BEARING 1
34. NNOT BE PURCHASED INDIVIDUALL Y Chapter4 Parts 47 NOTES 1 SEE PART NUMBER AND REVISION STAMPED ON CYLINDER 2 REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED TO REDUCE DOWNTIME 3 APPLY LUBRIPLATE NO 630 2 MEDIUM HEAVY MULTI PURPOSE LUBRICANT TO ALL PISTON ROD BEARING AND HOLDING VALVE SEALS 4 TORQUE ROD BEARING TO 500 600 FT LB 69 83 KG M PISTON SET SCREW TO 12 18 FT LB 1 7 2 5 KG M AND PISTON TO 200 300 FT LB 27 6 41 5 KG M 5 USE BLUE LOCTITE ON PISTON 6 TO LOCK THE ROD BEARING ON THE CYLINDER DRILL A 26 HOLE 0 25 0 30 DEEP IN A SEAM BETWEEN THE BEARING AND THE CASE INSTALL THE LOCKING SCREW ITEM 9 SELF TAPPING 8 32 X 0 25 SET SCREW IN THE UNTIL SEATED TEM UANTITY 72848 CASE _ _ fer RODASSEMBLY PSTONASSEMBLY 1 RODBEARINGASSEMBLY 3474693 __ TRANSFERTUBE__ l FITTING ADAPTER JOKING SCREW x 51616 100685 ashen at E 0 1 T 73540460 COUNTERBALANCE VALVE STEEL SAEO RINGPLUG 77047866 PRESSURETRANSDUCER H 94300729 SERLMT E E E 2 3 4 1 1 1 1 1 1 1 4 1 2 4 2 3 1 1 1 5 6 T REF lt 9 48 Model 8600 30 foot Parts Specifications Manual Part 999
35. REMOTE T 52 71073035 HOOK SWIVEL sowan j 58 71414204 PLATESINGLESHEAVE J CLAMP PLASTIC 1 4 CABLE Y Uo s een PNQUCK eo 3784565 PIN LOGKWITHHANDLE 00XS50WIHHARPN 74 72062194 NUFSTANLESSSTEEL 25 20NYLOC ao P emer STAINLESS STEEL STAINLESS STEEL yr 70034382 CAPGREASE B 72058508 ZERK Noi s j 7000000 CAP SoREW 2520X30HEXHEADGF8Z26 gt _ _ T 72060064 CAP SCREW d 14 X 1 50 HEX HEAD GR5 C 72060091 SCREW 13 X 1 00 HEX HEAD GR5 5 8 72060147 CAP SCREW 11 1 00 HEAD GR5 5 2 72060893 SCREW 25 16 X 3 25 HEX HEAD GR5 7 VE e 72062000 NUT TVA 38 16 NYLOCK 5 S 68 70625 NUT 72062706 TO2EHEXNYLOCK s 72068001 FAT s pos _ qe 72068070 Were mo paeem WASHER i HUL LU _ p 7 72063732 WASHER 7 pee pno j mevamwae 12121 40 Model 8600 30 foot Parts Specifications Manual Part 99905181 30 Model 8600 Crane Parts List Complete 99904923 LIST COMPLETE PART DESCRIPTION DETAILS KIT QUANTITY 91723059 KIT HARDWARE BASE 8 po u
36. URN HOSES TRANSDUCER EXT CYL LOWER CYL RETRACT RETRACT WINCH DN 14 i 14 Boney CYLINDER CASE J E LOWER CYLINDER PRESSURE PORT IDENTIFICATION PORT B PORTA 8 9 9 9 PORT ROTSEW WINCH UP ROTATION LOWER CYL PORT EXTOVL RETRACT L EXTEND IDENTIFICATION EXTEND PORT 8 2 11 N EXTEND EXT CYLINDER PORT IDENTIFICA TION NOTES 1 INSTALL SLEEVE 32 60350141 ON EXTENSION CYLINDER LOWER CYLINDER AND ROTATION HOSES 2 INSTALL SLEEVE 33 60350142 ON WINCH HOSES AND PRESSURE amp RETURN VALVE BANK HOSES 3 INSTALL SLEEVE 34 60350105 ON PRESSURE amp RETURN HOSES AND ROTATION HOSES THROUGH THE MAST 99905018 PARTS LIST ITEM PART DESCRIPTION oo KIT Eus 1723601 HYDRAULIC 40 60 73734727 VALVE BANK WAS 73734635 SECTION PR gt 10 GPM 1 M PROPORTIONAL 72532355 ADAPTER MSTRIMJIC 6 6 p 5 ramas porn c CC MTAIMIC585_ a 5 72882867 ADAPTER _ 6 2582355 ADAPTER MMSTRAMIC 88 B ADAPTER MSTAMIC 870 H r 64 Model 8600 30 foot Parts amp Specifications Manual Part 99905181 99905018 PARTS LIST DESCRIPTION DETAILS 72532670 M JIC 45 F 8 8 72532690 M JIC 90 F SW 44 pr 725270 MSTR9OMICXLG66
37. alves for cracks spool return to neutral sticking spools proper relief valve setting relief valve failure Chapter 5 General Reference 79 FREQUENCY INSPECTION DESCRIPTION ee fas Ve I mas i ja Other Cp o 2 39x C j oh C O ie Hydraulic cylinders for drifting rod seal leakage and leakage at welds m Rods for nicks scores and dents Case for damage Case and rod ends for damage and abnormal wear fee Rotation ondes T j 9 binden bexensonoyinde s 7 Om a 042 and other irregularities 87 197 _ HydFiers filters for replacement per maintenance schedule A 9 Day Alda yinspectonitems SS C o A 99 Mony Almonniinspetonen _ A Mo Quately Alquatehyinspectontems A Ryd Sys Hydraulic uid change per maintenance schedule gt 102 Controls Control valve calibration for correct pressure amp relief valve settings A efe ave caltraion Tor core pess ne rele valve serros 1 104 Valves Valves for failure to maintain correct 105 Rotation Sys Rotation drive system for proper backlash clearance amp abnormal wear F Se A Hoe Lubrication Gear change in rotation drive system per maintenance schedule 107 Hardware Check tightnes
38. case M 2 Valves Holding valves for proper operation _ C C 26 Controlvalvesforleaksatfittings and between stations 27 Valves Control valve linkages for wear smoothness of operation and tightness of fasteners Relief valve for proper pressure settings 29 Electrical Electrical apparatus for malfunctioning signs of apparent excessive deterioration dirt or moisture accumulation Electrical systems for presence of dirt moisture and frayed wires Structure Structure All structural members for damage 1 welds for breaks cracks wa 19 Safety Check safety devices and operational aids for proper operation devices E E All pins for proper installation and condition 33 Hardware All bolts fasteners and retaining rings for tightness wear and corrosion 35 Pump amp Hydraulic pumps and motors for leakage at fittings seals and 36 Transmission PTO for leakage abnormal vibration amp noise alignment s 78 Model 8600 30 foot Parts amp Specifications Manual Part 99905181 FREQUENCY ITEM KEY INSPECTION DESCRIPTION S R X NA Hyd Fluid Quality of hydraulic fluid and presence of water YU U U 38 Hyd Lines Hoses amp tubes for leakage abrasion damage blistering cracking deterioration fitting leakage and secured properly Hook Load hook for abnormal throat distance twist wear
39. d are midrange Use flat washers of equal strength All torque measurements are given in foot pounds a N Torque values specified are for bolts with residual oils or no special lubricants applied COARSE THREAD BOLTS ENGLISH SIZE BOLT DIA INCHES PLAIN PLATED PLAIN PLATED m Sex 0375 r E 4 S 7814 0 4375 e pr ps m 9716 12 05605 mo 15 5 pas i50 115 3 4 10 286 zm m 280 1386 1375 1470 noo 2380 1780 Consult bolt manufacturer s particular specifications when provided If special lubricants of high stress ability such as Never Seez compound graphite and oil molybdenum disulphide colloidal copper or white lead are applied multiply the torque values in the charts by the factor 90 The use of Loctite does not affect the torque values listed above WARNING Anytime a gear bearing bolt is removed it must be replaced with a new bolt of the identical grade and size Once bolt has been torqued to 75 of its proof load and then removed the torque coefficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torquing Failure to replace gear bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury Chapter 5 General Reference 83 BOLT BOLT DIA DIA INCHES INCHES Meu KG M 16 18 8 16 0 4375 213 16 12 8 11 0 625 74 10
40. e boom oriented as it is built on a test stand to facilitate handling Install the crane on the body with boom pointing backward Once the crane is bolted down it can be rotated 180 3 14 radians to the boom rest BOOM REST 400 ROTATION OUTLINE OF TRUCK BODY REAR OF TRUCK 9 Crane Controls IMT s telescopic cranes are controlled by radio remote controls See the Telescopic Crane Radio Remote System manual IMT 999051 14 for complete details on the radio remote system 4 Parts In This Chapter Parts m 26 Base amp Mast Assembly Test Stand 99904923 28 Base amp Mast Assembly Truck Mount 99904923 30 Boom Assembly 99904923 32 Valvebank Assembly 99904923 34 Winch Anti Two Block Assembly 99904923 35 Crane amp Winch Assembly 99904923 36 Flip Sheave Assembly 99904923 38 Gear Rotator 71056577 Redi ie 44 Lower Cylinder 51723694 46 Extension Cylinder Assembly 51723604 48 Winch Planetary 71570968 iiia fette peer chased 54 Valvebank 73734727 y
41. ederhesdcapssew ee late o Slewing ring Planetary gear Pin lange lange Piston O ring joint Retaining ring upport Belleville washer eeger 94399223 SEAL KIT Chapter4 Parts 57 Valvebank 73734727 VALVE SECTIONS Circuitry for coding DT 12 DT24 4 pin Coil A Coil B 40 ol 30 02 4321 73734727 PARTS LIST 94399213__ SEAL KIT CONNECTONBLOGK T 92309214 SEAL KIT SEALS BETWEEN SECTIONS fO 77040598 127 COIL FOR 77047806 SOLENOID WAS 73734635 THROUGH S N 8600121025 58 Model 8600 30 foot Parts amp Specifications Manual Part 99905181 Kit for 73734727 94399214 TA Z mags exu CE aS aa ONY WP ASA 88 6 Nm 112 DETAILS Chapter4 Parts 4399214 SEAL KIT PARTS TEM DESCRIPTION O RING O RING O RING 6 O RING 0 O RING i O RING SEAL NUT fe eee a w 731 USIT RING COPPER RING SOFT IRON SEAL RING E O RING SEAL LOCK COLLAR NUT O RING O RING COPPER RING SEAL NUT fia 2 73 NOTE These seals are all part of 94399214 and cannot be purchased individually 12 13 14 15 16 17 18 19 20 21 1 Hos ORNO ORMA 2 8 7 4 714 O COnN O Bn dos i EIE _ 7 5 i _ Wea o 14 COPPER RINGS ji 5 7 2 SEALT OCK COLMAR NUT Bp dom _
42. es may be used Minimum power required is 23 5 horsepower based on 10 12 GPM 37 9 45 4 liters min at 3 000 PSI 207 bar CYLINDER HOLDING VALVES The holding sides of all cylinders are equipped with integral mounted counterbalance valves or load holding check valves to prevent sudden cylinder collapse in case of hose failure ROTATION SYSTEM Rotation of the crane is accomplished through a turntable gear bearing powered by a high torque hydraulic motor through worm gear reduction Standard rotation is 400 6 98 rad HYDRAULIC SYSTEM PTO DRIVEN The hydraulic system is an open centered full pressure system that requires 10 12 GPM 37 9 45 4 liters min optimum oil flow at 3000 psi 207 bar It is equipped with a four section stack type electric remote control valve with an RF remote control system with a 40 9 1 m radio elimination cable The system includes a separate hydraulic oil reservoir suction line filter return line filter and control valve OVERLOAD PROTECTION SYSTEM Overloading of the crane is prevented by the overload protection system A pressure transducer mounted on the lower cylinder senses overload conditions When in an overload situation the winch up extension out and boom down functions are stopped To relieve the situation raise the boom retract the extensions or lower the winch WINCH The 4 300 Ib 1 950 kg planetary winch is powered using a high torque hydraulic motor The lifting capaci
43. esponsibility to operate and maintain this unit in a manner that will result in the safest working conditions possible You must be aware of existing Federal State and Local codes and regulations governing the safe use and maintenance of this IMT crane The crane was designed and built to meet the standards of ANSI ASME B30 5 Mobile amp Locomotive Cranes Contact the American Society of Mechanical Engineers www asme org for more information on ANSI ASME B30 5 Misuse of the crane through overloading abuse lack of maintenance and unauthorized modifications will void the warranty on any part of the unit subjected to this misuse No warranty verbal written or implied other than the official published IMT new machinery and equipment warranty will be valid with this unit Throughout the manual NOTEs CAUTIONs and WARNINGS are used to draw the attention of personnel They are defined as follows NOTE A NOTE is used to either convey additional information or to provide further emphasis for a previous point CAUTION A CAUTION is used when there is the very strong possibility of damage to the equipment or premature equipment failure WARNING A WARNING is used when there is the potential for personal injury or death For a safe work environment treat this equipment with respect and service it regularly CHAPTER 2 Specifications In This Chapter Model 8600 30 Specifications
44. j R puce j 75 N FLAT H ASTM 436 Z 75 10 X 4 00 HEX HEAD GR8 Z M o 4 16 6 r o 12 Lc cr 50 13 NET OTE SOKETE T 1 25 SOCKET HEAD ZINC COATED AA 13X13500AL 22 MSTRIMJIC 106 30 Model 8600 30 foot Parts Specifications Manual Part 99905181 Base amp Mast Assembly Truck Mount 99904923 NOTE This base and mast assembly is shown as it if it were mounted on a truck es 1167 i gp uu NOTES SEE REFERENCE NUMBER IN BOX 1 TORQUE TO 280 FT LB 38 7 KG M 2 USERUST PREVENTATIVE ON SLIDE STOP BEARING RACE BOTTOM OF MAST AND TOP OF GEAR BEARING 3 APPLY BLUE THREAD LOCKER 4 APPLY GEAR LUBE ON GEAR TEETH 5 BASE AND MAST ASSEMBLY SHOWN AS MOUNTED ON THE TRUCK VIEW FROM BOTTOM OF ROTATION ASSEMBLY 6 PORTA 7 PORTB Chapter4 Parts 31 BASE amp MAST ASSEMBLY TRUCK MOUNT 99904923 ITEM PART DESCRIPTION 5 91723584 HARDWARE KIT poe i m 6 17260 HYDRAULIC KIT P 62722950 MAST WELDMENT E a oas SUDEROTATONSTOR h sa 60128849 GEAR GUARD f i 70029585 THREADED PLUG 93 e 50 71056577 GEAR ROTATOR j 76039295 GASKET o 73051919 MOTOR HYDRAULIC T 6 72060207 SCREW 75 10 3 00 HEAD GR8 Z 1 p 65 72063116 WASHER SNFUATHASIMPRSZ i Z es 72601629 CAP SCREW 7510400 HEXHEADGREZ 72601817 SCREW 7510 325
45. ment This reservoir is installed in the cargo area of the body Before attempting to install the crane the body must be installed 20 Model 8600 30 foot Parts Specifications Manual Part 99905181 Dominator 8600 10000 Crane Installation Kit 99905067 EAR OF TRUCK NOTES SEE REFERENCE NUMBER IN BOX 1 INSTALL THE LEVEL INDICATOR 72042097 PARALLEL TO THE DOOR REINFORCEMENTS 2 TORQUE MOUNTING BOLTS TO 680 FT LB 94 KG M 8 PLACES USE THE SUPPLIED 3 7 6 cm BOLTS WITH A CRANE BOX TOP PLATE THICKNESS OF 1 2 TO 5 8 1 3 cm TO 1 6 cm ONLY DETERMINE THE THICKNESS OF THE CRANE BOX TOP PLATE PRIOR TO MOUNTING IF DIFFERENT LENGTH BOLTS ARE REQUIRED THEY MUST BE 1 8 GRADE 8 ZINC COATED OF PROPER LENGTH FAILURE TO USE PROPER LENGTH BOLTS MAY CAUSE THE BOLTS UNDER THE CRANE SWING BEARING TO BOTTOM OUT BEFORE TORQUING INSURE A MINIMUM OF 1 1 2 3 8 cm THREAD ENGAGEMENT Chapter3 Crane Reference 21 CRANE MOUNTING HOLE LOCATIONS 01 13 2 9 cm THROUGH CRANE BOX TOP ONLY 8 PLACES 6 75 j 7 25 17 1 cm 18 4 cm 14 75 37 5 cm Q6 15 2 THROUGH CRANE BOX TOP ONLY T 9718959 5918999 J 2 fme CRANE ASSEMBLY POMNATORBODY L r 4 EVEL NDICATORTEVET s ON 7063066 WASHER 1 00 FLAT HI STR 72063286 WASHER FLAT 1 00 H ASTM F436 Z CUT ee 25 22 Model 8600 30 f
46. ned and retained for a minimum of 12 months by the employer that conducts the inspection INSPECTION CHECKLIST STATUS KEY S Satisfactory X Deficient R Recommendation NOTE If a deficiency is found an immediate determination must Should be considered for corrective action be made as to whether the deficiency constitutes a safety hazard NA Not Applicable and must be corrected prior to operation FREQUENCY ITEM INSPECTION DESCRIPTION 1 Labels All load charts safety amp warning labels and control labels are present and legible 2 Check all safety devices for proper operation 5 3 Controls Control mechanisms for proper operation of all functions leaks and cracks 4 Station Control and operator s station for dirt contamination by lubricants and foreign material 5 Hydraulic Hydraulic system hoses tubes fittings for leakage and proper oil System level Presence and proper operation of hook safety latches e 7 Wire Rope Inspect for apparent deficiencies per applicable requirements manufacturer s specifications 8 Proper engagement of all connecting pins and pin retaining devices Chapter 5 General Reference TT FREQUENCY ITEM INSPECTION DESCRIPTION STATUS S R X NA General Overall observation of crane for damaged or missing parts cracked welds and presence of safety covers 10 Operation During operation observe crane for abnormal performance unusual
47. on of the part 5 Specify the quantity required 28 Model 8600 30 foot Parts Specifications Manual Part 99905181 Base amp Mast Assembly Test Stand 99904923 1 64 TIN 59 51 3 111 Xo 2 Bu 126 6 26 7 111 3 Z NOTES SEE REFERENCE NUMBER IN BOX 1 TORQUE TO 280 FT LB 38 7 KG M 2 USERUST PREVENTATIVE ON SLIDE STOP BEARING RACE BOTTOM OF MAST AND OF GEAR BEARING 3 APPLY BLUE THREAD LOCKER 4 APPLY GEAR LUBE ON GEAR TEETH 5 BASE MAST ASSEMBLY SHOWN AS MOUNTED ON THE TEST STAND NOTE ORIENTATION OF MOTOR BOTTOM VIEW OF ROTATION ASSEMBLY 6 PORTA 7 BASE 5 ASSEMBLY TEST STAND MOUNT 99904923 ITEM PART DESCRIPTION DETAILS KIT 1 91723069 BASE 5 91723584 HARDWARE KIT l f 6 91723601 HYDRAULIC KIT C j cipe Y 52722950 MASTWELDMENT pum j j Chapter4 Parts 29 BASE amp MAST ASSEMBLY TEST STAND MOUNT 99904923 ITEM PART amp DESCRIPTION 60120138 SLIDE ROTATION STOP 34 60128849 GEAR GUARD 70029595 THREADED PLUG 71056577 GEAR ROTATOR was 76039295 73051919 MOTOR HYDRAULIC 72060207 SCREW 72063116 WASHER 72601629 SCREW e7 72601817 SCREW 77 70034382 CAP GREASE B 72053301 COUPLING 81 72053508 7 72601949 SCREW 51395121 5 72533613 ADAPTER REV G 20120815 E E ee
48. oot Parts amp Specifications Manual Part 99905181 Additional Installation Components Non IMT Body 93713748 Chassis Wiring Harness 77441476 99905212 TO RECOMMENDED BOOM 12V NORMALLY CLOSED NOT TO EXCEED 7 AMS FLOOD OUTPUT FROM BOOM STOW SENSOR LIGHTS OURMETER 12V LATCHNG SIGNAL o gt 12V NORMALLY OPEN OUTPUT HOURMETER 12V LATCHING SIGNAL WH N LINK IS ESTABLISHED gt FROM BOOM STOW SENSOR BETWEEN RADIO AND TRANSMITTER STOW TO RECOMMENDED OEM lt gt gt SIGNAL POWER TO 12V SOURCE FOR BOOM 12V SPEED CONTROL SPEED STOW SENSOR POWER IN LINE 5AFUSE TO BATTERY GROUND lt GROUND S TO RECOMMENDED COMPRESSOR ON ENGINE KILL OPTION COMPRESSOR 12V LATCHING SIGNAL gt lt ON 87A TO RECOMMENDED OEM 30 MESE ENGINE gt 12V ENGINE START 85 1586 ENGINE START 12V MOMENTARY SIGNAL 87A 30 TO 12V BATTERY TO RECOMMENDED SELECTOR POWER 87 e SOURCE SELECTOR SOLENOID SOLENOID IN LINE USING PTO L TO 12V 15AFUSE IGNITION GROUND SIGNAL KEYED POWER IMT HARNESS 77441476 Filter 10 micron 73052091 Used on ship out IMT telescopic cranes Chapter3 Crane Reference 23 Telescopic Crane Orientation When an IMT telescopic crane is not factory installed on body the crane is packed with th
49. r and model numbers Address all inquiries to your authorized IMT distributor or to lowa Mold Tooling Inc Box 189 Garner IA 50438 0189 Telephone 641 923 3711 Technical Support Fax 641 923 2424 IOWA MOLD TOOLING CO INC BOX 189 GARNER IA 50438 0189 MODEL NUMBER 2 SERIAL NUMBER d F DATE 70029119 Chapter4 Parts 27 CYLINDER IDENTIFICATION To insure proper replacement parts are received it is necessary to specify the complete number letter sequence for any part requested Part numbers may be cross checked by comparing the stamped identification on the cylinder case See figure below against the information contained in the service manual You must include the part number stamped on the cylinder case when ordering parts CYLINDER PART NUMBER LOCATION WELDMENT IDENTIFICATION Each of the major weldments base mast inner boom outer boom extension boom and stabilizer weldments bear a stamped part number Any time a major weldment is replaced you must specify the complete part number as stamped on the weldment The locations of the part numbers are shown in the Crane Reference Section ORDERING REPAIR PARTS When ordering replacement parts 1 Give the model number of the unit Give the serial number of the unit Specify the complete part number When ordering cylinder parts or one of the main weldments always give the stamped part number Give a complete descripti
50. s 601 CaP LOWeRBOOM n n i 60135669 PN 125X689 846 jJ RETANER TSTSTAGEEXTENSON 1st STAGE EXTENSION 2 CYLINDER aa x 70309044 TAPE REFLECTIVE RED SILVER 125510800 O O REFLECTIVE RED SILVER 2 00 X108 00 2 72060093 50 13 X 1 5 HEX HEAD GR5 Z 12 72060208 72068085 MACHINERY BUSHING 128 X10 GANR Hor 17663053 WASHER E s __ 7 mos 72003116 WASHER 7 106 72065192 WASHER 5 6 _ 7 108 72066129 RETAINING RING EXTERNAL T 25 HD 12 72062080 NUT 80i8HEXNYLOCK ae 50 13 X 11 5 HHGR5Z re 1 131 72602075 CAPSCREW 7 1 5013X125HHGR5Z As esae BRACKET CABCEGUDE fr 010707270 m 72083005 WASHER pero eeo Rve l 34 Model 8600 30 foot Parts Specifications Manual Part 99905181 Valvebank Assembly 99904923 WINCH DOWN EXT CYL RETRACT LOWER CYL RETRACT ROTATION CW RN o RETURN CASE DRAIN 5 4 S oO Flo 5 9 6 PRESSURE 117
51. s of all fasteners and bolts using torque specifications I Pe oncomponenaravingsertaquechan OS 08 Wear Pads Wearpadsforexessvewea _ l A io emearen n gt gt 80 Model 8600 30 foot Parts amp Specifications Manual Part 99905181 Deficiency Recommendation Corrective Action Report UNIT 1 0 NUMBER GUIDELINES Adeficiency X may constitute a hazard Deficiency must be corrected and or faulty parts replaced before resuming operation b Recommendations R should be considered for corrective actions Corrective action for a particular recommendation depends on the facts in each situation Oorrective actions CA repairs adjustments parts replacement etc are to be performed by a qualified person in accordance with all manufacturer s recommendations specifications and requirements NOTE Deficiencies X listed must be followed by the corresponding corrective action taken CA X DEFICIENCY R RECOMMENDATION CA CORRECTIVE ACTION TAKEN XR CA EXPLANATION DATE CORRECTED Chapter 5 General Reference 81 XR CA EXPLANATION DATE CORRECTED 82 Model 8600 30 foot Parts Specifications Manual Part 99905181 Thread Torque Charts FINE THREAD BOLTS ENGLISH SIZE BOLT DIA GRADE5 DIA TPI INCHES PLAIN PLAIN PLATED ee 17220 05 fo e fao 81618 05625 o po 170 NOTES 1 Tightening torques provide
52. tachometer auxiliary brake lock and power steering Weight distribution calculations are required to determine final axle loading All chassis crane and body combinations must be stability tested to ensure stability per ANSI B30 5 lowa Mold Tooling Co Inc reserves the right to change specifications and design without notice Chapter 2 Specifications 11 Dimensional Drawing Dimensions for 30 7500 and 8600 Crane 5 8 17 32 1 9 8 Fully extended 30 0 4 0 9 1 m Fully retracted Fully extended Sa 12 Model 8600 30 foot Parts Specifications Manual Part 99905181 MOUNTING HOLE PATTERN FROM BASE OF CRANE RADIUS 20 51 cm SWING CLEARANCE D 8 20 3 cm 22 9 ums 15 9 58 2 cm 14 Ere 40 4 7 TOP VIEW 175 444 cm 40 6 29 6 103 1 75 2 cm 87 22 0 cm C 17 75 L 1 473 120 1 45 0 cm Chapter2 Specifications 30 8600 Capacity Chart 30 8600 HYDRAULIC CAPACITY CHART Values in the box indicate th xxxx Ib use of 2 part line is required xxxx kg Maximum 1 part line w eight is 4300 Ib 1950 kg The weight of load handling devices i part of the load lifted and must be deducted from the rated capacity 1830 45 2 7 830 1575 715 1 13 0 30 0 40 6 6 9 1
53. tion Components Non IMT Body 93713748 22 Telescopic Crane siise m u ian usa ERE ANE RENE S 23 Crane Controls zm e er ce eek ae ea ES re OR e V e e E ex e E en eM ete 23 Parts 25 Parts Informations URN UR ONU UBND UI E E E IS 26 Base amp Mast Assembly Test Stand 99904923 28 Base amp Mast Assembly Truck Mount 99904923 30 6 61 99904923 ete ee ete eee Pe e uH 32 Valvebank Assembly 99904923 2 22222 2 0000 0000000000000000000000000000 enne ren rna Rede 34 Winch amp Anti Two Block Assembly 99904923 35 Crane amp Winch Assembly 99904923 36 Flip Sheave Assembly 90904923 38 30 Model 8600 Crane Parts List Complete 99904923 00 40 Gear Rotator 7105687 44 Lower Cylinder 51723004 ie teretes 46 Extension Cylinder Assembly 51723604 esses eene nennen 48 Cylinder 51723931 3405023 nitet 50 Cylinder 5172392 Dy rette etie eet eigen ng e e etu ta e etus eg 92 Winch Planetary 71570968 222222 2 2 0000000000000000000000000000000000 rennen 54 Valvebank 7373472 1 suc
54. tress ability such as Never Seez compound graphite and oil molybdenum disulphide colloidal copper or white lead are applied multiply the torque values in the charts by the factor 90 The use of Loctite does not affect the torque values listed above WARNING Anytime a gear bearing bolt is removed it must be replaced with a new bolt of the identical grade and size Once bolt has been torqued to 75 of its proof load and then removed the torque coefficient may no longer be the same as when the bolt was new thus giving indeterminate clamp loads after torquing Failure to replace gear bearing bolts may result in bolt failure due to metal fatigue causing death or serious injury
55. ty of the winch is 4 300 Ib 1 950 kg one part line Maximum two part line capacity is based on the maximum crane capacity The winch is equipped with 120 ft 36 5 m of 3 8 9 5 mm 6X25 FW PRF RRL IWRC XIPS wire rope A compact anti two block device is included to prevent the lower block or hook assembly from coming in contact with the boom sheave assembly The winch meets ANSI B30 5 standards 10 Model 8600 30 foot Parts Specifications Manual Part 99905181 8600 30 Minimum Chassis Specifications CRANE MODEL 8600 30 CHASSIS STYLE Conventional Cab BODY STYLE Dominator minimum CAB TO AXLE 1 84 120 84 120 213 305 305 RESISTANCE TO BENDING 1 200 000 138 255 FRAME SECTION MODULUS 14 2 cubic inches 232 7 cc RATED RATED MOMENT 60 000 ft Ib 8295 kg m AOS VENELE WERT ATR VEHICLE WEIGHT RATING 26 000 Ib 11 793 kg minimum NOTES 1 The Cab to Axle CA dimension varies based on the configuration of the body crane auxiliary equipment including welder decks Make sure the CA is free and clear from obstructions everywhere except between the frame rails 2 Gross Vehicle Weight Rating GVW is a minimum guideline Contact IMT if you have questions regarding your particular installation 3 In addition to these specifications heavy duty electrical and cooling systems are required It is recommended that the vehicle be equipped with an engine
56. wear loose pins wire rope damage etc If observed discontinue use and determine cause and severity of hazard ID 11 Remote Operate remote control devices to check for proper operation iD 12 Electrical Operate all lights alarms etc to check for proper operation ly 13 Anti Two Operate anti two block or two block damage prevention device to Block or check for proper operation Two Block Damage Prevention D 14 Tires Check tires when in use for proper inflation and condition 15 Ground Check ground conditions around the equipment for proper support Conditions watching for ground settling under and around stabilizers and supporting foundations ground water accumulation or similar conditions WEE Check the equipment for level position within the tolerances specified by the equipment manufacturer s recommendations both before each shift and after each move and setup 17 Operator Check windows for cracks breaks or other deficiencies which would cab windows hamper the operator s view 18 Rails rail Check rails rail stops rail clamps and supporting surfaces when the Stops rail equipment has rail traveling clamps and supporting surfaces Electrical Check electrical apparatus for malfunctioning signs of apparent excessive deterioration dirt or moisture accumulation D ji D gt M Aldiymspecontems 7 a EE Damage to rod and

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