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6600 Up Flow Valve Service Manual

1. AN Page 17 Printed in U S A MODEL 6600 Upflow Water Conditioner Flow Diagrams Upflow Brining Using Gray Cycle Cam Part No 17919 VALVE ASSEMBLY Backwash Position Regeneration Cycle Step 4 VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL BRINE CONTAINER z 222 x SALT LEVEL FLOW CONTROL AIR CHECK 5 ES DISTRIBUTOR Rapid Rinse Position Regeneration Cycle Step 5 BRINE VALVE FLOW CONTROL o PISTON RESIN LEVEL Ne DISTRIBUTOR S Page 18 Printed in U S A MODEL 6600 Upflow Valve Wiring 290 i 50 60Hz METER SENSOR 5 INT EARTH P6 P5 1 P3 P2 P1 Nt 5 H 6 6 N NO BLACK lie be CB1 6600 6700 CIRCUIT BOARD VDM VALVE DRIVE MOTOR EM ELECTRONIC FLOW METER OPTIONAL T1 24V WALL TRANSFORMER SW1 HOMING SWITCH SW2 STEP SWITCH HCAM HOMING CAM SCAM STEP CAM Page 19 Printed in U S A MODEL 6600 Upflow Notes Page 20 Printed in U S A MODEL 6600 Upflow Control Valve Assembly ED S 56 N IS EGO 4 54B a Page 21 Prin
2. 11 12 13 14 15 Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Check for leaks at all seal areas Check drain seal with the control in the backwash position Plug electrical cord into outlet Set time of day and cycle the control valve manually to assure proper function Make sure control valve is returned to the service position Make sure there is enough salt in the brine tank Start regeneration cycle manually if water is hard TO REPLACE TIMER 1 2 Follow Steps A 1 through Remove the control valve back cover Remove the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Put new timer on top of valve Be sure drive pin on main gear engages slot in drive yoke Replace timer mounting screws Replace screw and washer at drive yoke Replace meter signal wire Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Replace the control valve back cover Follow Steps A 12 through A 15 TO REPLACE PISTON ASSEMBLY Printed in U S A Follow Steps A 1 through A 3 Remove the control valve back cover Remov
3. 29 UE RE 131667255452 Theben Le LET RR ee I 13245 40 Aret on Maten ad de ac 41 eee tetera EA inten 13244552062 43 c REOR 10332 AA del of Td nue sede ee 45 EE 13308 4627 ren PRA E MEE quic aM NEN 15348 4B ur oen mar ictu LA Monet and ea LIE 49 dE racines 13335 Ee CILE BO eit EC RN 126383 7 05 eta er Blatter ien 1 T3497 Lp domum a 13304 tet ie ous 10244 Rc el DI ETC 122810 es 13398 d esce ee T3708 cee catu co NUS BAB oee 18700 4 Cun Saat Tito See 18706 02 e d 10320 e 6 Dro note uc 13255 2655 ot bos COS Hak TA 10228 ritsen SS nit eren 19305 13314 ri etos 022 rt 1336952 A 61 5 etd dicerent 19296 ics Not used with meter controls Page 22 Printed in U S A Description Valve
4. Replace cycle cam or reinstall Replace faulty microswitch and or harness MODEL 6600 Upflow Service Assemblies 60022 25 BLFC 25 GPM 60022 50 BLFC 50 GPM 60022 100 BLFC 1 0 GPM For Illustration See page 21 12094 Flow Washer 25 GPM 12095 seite Flow Washer 50 GPM 12097 Flow Washer 1 0 GPM Metend T2971 O Ring 015 ds eeu 13244 Adapter BLFC EN s 18245 Retainer BLFC 60032 Brine Valve For Illustration See page 21 1 52 11979 ety Spring Brine Valve docct perde 11981 01 Retaining Ring 12550 ose Quad Ring 009 s 131 655 aders Cap Brine Valve 13167 Spacer Brine Valve 13302 O Ring 014 16098 Washer Plain Nylon eh 13172 Brine Valve Stem Vie S 12626 Seat Brine Valve 60040 By Pass 3 4 Brass 60040NP By Pass 3 4 Nickel 60041 By Pass 1 Brass 60041NP By Pass 1 Nickel For Illustration and Parts List See page 26 60049 Bypass Plastic 3 4 For Illustration and Parts List See page 27 121 Upflow 6600 Piston Assembly For Illustration See page 21 Piston Piston Rod Assembly Piston Rod Retainer End Plug Assembly White 6600 Seal and Spacer Kit For Illustration and Parts List See page 21 and page 22 S
5. the control will flash the current Time Of Day Display to indicate that this display and the Volume Remaining Display may not be correct Control Operation During Regeneration In regeneration the control will display what regeneration step number the valve is advancing to or has reached and the time remaining in that step Once all regeneration cycle steps have been completed the valve will return to service and resume normal operation 1 First the Regeneration Arrow turns on Then the display below is viewed to indicate that the valve is advancing to the first regeneration cycle step Service Time Reserve Meter For Example Valve is advancing to Regeneration Step 1 1 flashing Regen Volume Program Sensor Remaining For Example Regeneration Step 1 has been reached 10 0 minutes remain in Step 1 Regen Volume Program Sensor emaining 3 Pushing the Extra Cycle Button during a regeneration cycle will immediately advance the valve to the next cycle step position and resume normal step timing 4 Pushing the Up or Down Set Button during a regeneration cycle will adjust the time remaining in a regeneration cycle step Actual Regeneration Cycle Step programming will not be changed Page 8 Printed in U S A MODEL 6600 Upflow Control Operation Cont d Control Operation During Programming The control will only enter the Program Mode with the valve in Service and operating on line power While in
6. Body Up Flow 13 16 Distributor Valve Body Up Flow 1 Distributor Piston Used with Yellow or Red Cycle Cam Piston Rod Retainer Retaining Ring Washer Brine Valve Spring Brine Valve Brine Valve Cap Quad Ring O Ring Spacer Flow Straightener Brine Valve Stem Brine Valve Seat Injector Housing Injector Nozzle Specify Size Injector Throat Specify Size Injector Screen O Ring Injector O Ring Injector Cover Injector Cover BLFC Button Specify Size BLFC Fitting 3 8 BLFC Insert 3 8 BLFC Ferrule 3 8 Drain Hose Barb DLFC Button Retainer O Ring DLFC Retainer DLFC Button Specify Size Injector Label O Ring Drain Air Disperser O Ring Distributor Tube 1 O Ring Distributor Tube 13 16 O Ring 338 Yoke Brass 1 NPT Yoke Brass 3 4 NPT Yoke Plastic 1 NPT Yoke Plastic 3 4 NPT BLFC Fitting Nut Adapter Clip Adapter Coupling O Ring Adapter Coupling Screw Adapter Coupling MODEL 6600 Upflow Valve Powerhead Assembly LE 21 22 Page 23 Printed in U S A MODEL 6600 Upflow Valve Powerhead Assembly Parts List Item No Quantity Part No Description e enn begian nates 26001 02 Drive Housing Black E RENE T2473 ex Screw Drive Mount C ELEM 191185 ona Wire Harness Power d ooi een us p 13299 ran atas Spring Washer dende EEE SONT inch Ets Idler Gear Boss 2 estela 1908
7. No 17885 VALVE ASSEMBLY Service Position n rm e Brine Slow Rinse VALVE ASSEMBLY Position Regeneration Cycle Step 1 VALVE ORIVE ASSEMBLY IN NES S Nen N N 3 Printed in U S A Page 13 MODEL 6600 Upflow Water Conditioner Flow Diagrams Upflow Brining Using Red Cycle Cam Part No 17885 Cont d VALVE ASSEMBLY Backwash Position Regeneration Cycle Step 2 VALVE DRIVE ASSEMBLY Rapid Rinse Position Regeneration Cycle Step 3 VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL o BRINE CONTAINER RESIN LEVEL AIR CHECK PISTON RESIN TANK BRINE LEVEL Page 14 Printed in U S A MODEL 6600 Upflow Water Conditioner Flow Diagrams Upflow Brining Using Red Cycle Cam Part No 17885 Cont d Brine Tank Fill Position Regeneration Cycle Step 4 Service Position d 2 Page 15 Printed in U S A MODEL 6600 Upflow Water Conditioner Flow Diagrams Upflow Brini
8. O ring and tube pilot Replace seals and spacers and or piston Remove obstruction from flow meter Reprogram the control to the proper regeneration type inlet water hardness capacity or flow meter size Check salt usage and salt setting See problem No 7 Check programming and reset as needed Clean line to water conditioner Clean control and add resin cleaner to resin bed Increase frequency of regeneration Remove piston and clean control Assure that well system has proper air eliminator control check for dry well condition Ensure drain line flow control is sized correctly Page 33 MODEL 6600 Upflow Service Instructions Cont d PROBLEM 6 Iron in conditioned water 7 Excessive water in brine tank 8 Salt water in service line 9 Softener fails to draw brine 10 Control cycles continuously 11 Drain flows continuously Page 34 A A gt gt m CAUSE Fouled resin bed Defective timer Improper programming Plugged drain line flow control Plugged injector system Timer not cycling Foreign material in brine valve Foreign material in brine line flow control Improper programming Drain line flow control is plugged Injector is plugged Injector screen plugged Line pressure is too low Internal control leak Improper programming Faulty timer m
9. condi tioner inlet close it Relieve water pressure in the conditioner by step ping the control into the backwash position momen tarily Return the control to the service position Unplug electrical cord from outlet Disconnect brine tube and drain line connections at the injector body Remove the two injector body mounting screws The injector and brine module can now be removed from the control valve Remove and discard brine body O rings To replace brine valve 1 Pull brine valve from injector body also remove and discard O ring at bottom of brine valve hole 2 Apply silicone lubricant to new O ring and reinstall at bottom of brine valve hole 3 Apply silicone lubricant to O ring on new valve assembly and press into brine valve hole shoulder on bushing should be flush with injector body To replace injectors and screen 1 Remove injector cap and screen discard O ring Unscrew injector nozzle and throat from injector body 2 Screw in new injector throat nozzle be sure they are sealed tightly Install a new screen 3 Apply silicone lubricant to new O ring and install around oval extension on injector cap Apply silicone lubricant to three new O rings and install over three bosses on injector body Insert screws with washers thru injector cap and injector Place this assembly thru hole in timer hous ing and into mating holes in the valve body Tighten Screws Reconnect brine tube and drain line
10. rate As treated water is used the Volume Remaining Display will count down from a maximum value to zero Once this occurs a regeneration cycle will then be initiated immediately Service Time Reserve Meter For Example 525 Gallons Of Water Remaining Valve In Service 5 5 Water Flowing Meter Arrow Flashing R Volume Pro egen Remaining gram Sensor Sensor Immediate Regeneration Valves In Normal Operation the Time Of Day Display will be viewed at all times The control will operate normally until a valid sensor input signal is received Once this occurs a regeneration cycle will then be initiated immediately The Sensor Input Arrow will flash until the signal is determined to be valid Sensor Delayed Regeneration Valves In Normal Operation the Time Of Day Display will be viewed at all times The control will operate normally until a valid sensor input signal is received Once this occurs a regeneration cycle will then be initiated immediately at the preset Regeneration Time The Sensor Input Arrow will flash until the signal is determined to be valid Then the Reserve Arrow will begin to flash as a indication that reserve capacity is being used For Example 12 58 P M With Invalid Sensor Signal Valve In Service Sensor Arrow Flashing Time Reserve Meter For Example 12 59 P M With Valid Sensor Signal Valve In Service Sensor Arrow On Reserve Arrow Flashing Delayed Regen Regen Volume Program Sens
11. valve to the Brine Draw position see Step 14 and allow the valve to draw water from the brine tank until it stops Note The air check will check at approximately the midpoint of the screened intake area 17 Manually step the valve to the brine refill position and allow the valve to return to service automatically 18 Make sure the brine refill time salt dosage is set as recommended by the manufacturer 19 With the valve in service check that there is about 1 of water above the grid in the brine tank if used 20 Fill the brine tank with salt 21 On standard 6600s a 9V Alkaline Battery is recommended to be installed at all times for proper valve operation Page 5 Printed in U S A MODEL 6600 Upflow Control Operation Time Of Day Display Indicator Reserve Indicator Volume Remaining Above Reserve Arrow Off Volume Remaining At Or Below Reserve Arrow Flashing Service Indicator Valve In Service Arrow On Manual Regeneration Tonight Flashing Arrow Flow Indicator Arrow Flashes With Water Flow Regen Volume Program Sensor Remaining Regeneration Indicator Sensor Indicator Valve In Regeneration Arrow On Sensor Input Signal Flashing Arrow Volume Remaining Display Indicator Normal Control Operation Flow Meter Equipped Delayed Regeneration Valves In Normal Operation the Time Of Day Display will alternate being viewed with the Volume Remaining Display Water flow through the unit is
12. 0 Spring Detent LAN Eer TUR 13300 Ball Detent B ss whe Gnas 24958 iran re Main Drive Gear amp Shaft Upflow Brining White nen 23045 jr 13175 Motor Mounting Plate p M 16944 cens Drive Motor 2RPM 24V 50 60Hz dic umet eie it 11384 Screw Motor VIe Merel 1922955 5 nbi Back Plate ens 13296 Screw Component 16 xs T x iit 120937 5 5 xeu Washer dE aren Dise afar e dus 18722 nr ua Cam Brine Valve Aaen leis 190255 naa vaan are Cam Brine Valve Brine Refill First 18 arn 1967 Transformer 24V 9 6VA U S 120V eaten 25651 Transformer 24V 9 6VA European 230V 8 DET ES 145472 v Strain Relief 20 5 6 5 5 lonnen E ENE eee 9V Alkaline Battery Not Included 0 Tite ota 19079 Washer Friction 22 5b nix VE Toni 24598 innen Cycle Cam Upflow Brining Yellow Backwash First unir vet 17885 iii i ote ies Cycle Cam Upflow Brining Red Brine Draw Slow Rinse First ders 1791927 5 Cycle Upflow Brining Gray Variable Brining 23 5 ane 10302 Insulator PI PNE PM E T7870 rss a As Screw Microswitch 60751 xx Front Panel Assembly Spe
13. 310 Safety Brine Valve Parts List Item No Quantity Part No Description 19645 6 vee Safety Brine Valve 2 ud do dus deed dates el 19803 5 522 Safety Brine Valve Arm Assembly Sede 19804 Stud 10 24 Lm T s es 19805 Nut 10 24 duros fis 19652 01 Poppet amp Seal Os renee 19649 zere 8 8 85 Flow Dispenser y MET Toss 11 189 3 Su ists O Ring 017 Orr neten d ss tene 19647 Elbow Safety Brine Valve S AERE P 19625 Nut Assembly 3 8 WO ee ane etn ees LES nos Retaining Clip ORE 1 60014 Safety Brine Valve 2310 includes items 1 10 12 isa e 2 uut ig iat 10150 Grommet included with item 13 T Lew MER Ga 60068 Float Assembly 2310 14 Line d serait 60002 500 Air Check Assembly Page 30 Printed in U S A MODEL 6600 Upflow Service Instructions A TO REPLACE TIME BRINE VALVE INJECTORS AND SCREEN 1 6A 6B 9 Turn off water supply to conditioner a If the conditioner installation has a three valve by pass system first open the valve in the by pass line then close the valves at the condi tioner inlet and outlet b If the conditioner has an integral by pass valve put it in the by pass position c If there is only a shut off valve near the
14. MODEL 6600 Upflow Brining Service Manual IMPORTANT Fill in pertinent information on page 2 for future reference MODEL 6600 Upflow Job Specification Sheet Job Number Model Number Water Test Capacity Of Unit Max Per Regeneration Mineral Tank Size Diameter Height Under Bedding Amount Type Of Media Cubic Feet Brine Tank Size Salt Setting Per Regeneration VALVE PROGRAMMING Water Hardness System Capacity Regeneration Time Regeneration Cycle Step 1 Regeneration Cycle Step 2 Regeneration Cycle Step 3 Regeneration Cycle Step 4 Regeneration Cycle Step 5 NOTES Page 2 Printed in U S A MODEL 6600 Upflow General Residential Installation Check List WATER PRESSURE A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively ELECTRICAL FACILITIES An uninterrupted alternating current A C supply is required Please make sure your voltage supply is compatible with your unit before installation EXISTING PLUMBING Condition of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener LOCATION OF SOFTENER AND DRAIN The softener should be located close to a clean working drain and connected accordin
15. Page 9 Printed in U S A Ei 1 j Were 2 E a Al z D Y 51 5 z EE di S S i i Es A ee Lr EZ ez i i Lm SS i j gE Ry 1 5 1 1 AC E S o 2 EEDE a ae e EID 9 ese 5 M gt 9 s 5 lt 5 AlS 965 EE 25 gt S 50 X 949 gt Sb 552 E Printed in U S A MODEL 6600 Upflow rining Water Conditioner Flow Diagrams Upflow B Using Yellow Cycle Cam Part No 24598 Cont BRINE YALVE VALVE DRIVE ASSEMBLY Regeneration Cycle Step 2 Brine Slow Rinse Position VALVE ASSEMBLY DRIVE ASSEMBLY VALVE BRINE CONTAINER Regeneration Cycle Step 3 Rapid Rinse Position Page 11 Printed in U S A MODEL 6600 Upflow Water Conditioner Flow Diagrams Upflow Brining Using Yellow Cycle Cam Part No 24598 Cont d Brine Tank Fill Position Regeneration Cycle Step 4 VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL D a zF 2 ts ane A R Cell gt BRINE CONTAINER Service Position VALVE DRIVE ASSEMBLY BRINE CONTAINER AN N ESSSSS r3 ym Page 12 Printed in U S A MODEL 6600 Upflow Water Conditioner Flow Diagrams Upflow Brining Using Red Cycle Cam Part
16. cify Color Voltage 2 b nad 23 139898 ods papas ee Screw Front Panel EM Eee EN 19119 01 Wire Harness Home amp Step Switch 285 bn aad ne leet a 10218 xui Microswitch 29 4 WG 15151 3 heh Screw Cycle Cam ouis de rice 12681 Wire Nut Beige Not Shown 19602 Insulator Circuit Board Not Shown Bo sie 2 3 40214 Screw Page 24 Printed in U S A MODEL 6600 Upflow Meter Assembly and Parts List 11 Vo em Item No Quantity Part No Description Memare erges Dante IDE 1382 ee daten Meter Body Psion ctos Mel dus iot cte T9509r amp Ue tse ug ut Impeller n NEN Vere qund tes 13847025 arn enen ae evi O Ring 137 d eco VA TAG oe tutte e Meter Cap Assembly Electronic Dua et fri t Ae 10473 nin Screw Hex Washer 10 24 x 5 8 ES HEN 13305 se O Ring 119 dosis esce ess dass 19255 esami Clip Mounting dq EN pte eroe ees Screw Hex Washer 8 18 x 5 8 On rennen 14618 noi Flow Straightener K O s en Tis tse ree ze 19121 01 Harness Assembly Flow Meter TA conem Ansen 17798 ll Screw Page 25 Printed in U S A MODEL 6600 Upflow Brass By pass Valve Assembly and Parts List Item No Quantity Part No Description Tenes Tied eto rosa 172902 Eo
17. e the control valve front cover Disconnect the meter dome signal wire from the front cover and feed it back through the control Remove screw and washer at drive yoke Remove timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate Pull upward on end of piston yoke until assembly is out of valve Inspect the inside of the valve to make sure that all spacers and seals are in place and that there is no foreign matter that would interfere with the valve operation Page 31 MODEL 6600 Upflow Service Instructions Cont d 6 Take new piston assembly as furnished and push 3 piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer 4 plate 7 Place timer on top of valve sure drive pin on 5 main gear engages slot in drive yoke 8 Replace timer mounting screws Replace screw and 6 washer at drive yoke 9 Return by pass or inlet to normal service position 7 Water pressure should now be applied to the condi tioner and any by pass line shut off 10 11 Replace the control valve back cover Follow Steps A 12 through A 15 D TO REPLACE SEALS AND SPACERS 1 Follow Steps A 1 through A 3 2 Remove the control valve back cover Remove the control valve front cover back through the control 3 Remove screw and washer at drive yoke Remove Disconnect t
18. eal Spacer Injector Module Assembly Specify Inj Number D L F C Size B L F C Size For Illustration and Parts List See page 21 and page 22 6600 Meter Assembly For Illustration and Parts List See page 25 6600 Front Panel Assembly Specify Voltage Color of Relays For Illustration See page 23 24V 50 60 Hz Black 1 Relay Page 35 Printed in U S A P N 19108 Rev 3 01 01
19. echanism Faulty microswitches and or harness Faulty cycle cam operation Foreign material in control Internal control leak Control valve jammed in brine or backwash position Timer motor stopped or jammed Timer not operating properly Faulty cycle cam operation Faulty microswitches and or harness Printed in U S A gt gt gt CORRECTION Check Backwash brine draw and brine tank fill Increase frequency of regeneration Increase backwash time Replace timer Check programming and reset as needed Clean flow control Clean injector and replace screen Replace timer Clean or replace brine valve Clean brine line flow control Check programming and reset as needed Clean drain line flow control Clean or replace injectors Replace screen Increase line pressure line pressure must be at least 20 PSI at all times Change seals and spacers and or piston assembly Check programming and reset as needed Replace timer Replace faulty microswitch or harness Replace cycle cam or reinstall Remove piston assembly and inspect bore remove foreign material amp check control in various regeneration positions Replace seals and or piston assembly Replace piston and seals and spacers Replace timer motor and check all gears for missing teeth Replace timer
20. g to local plumbing codes BY PASS VALVES Always provide for the installation of a by pass valve if unit is not equipped with one CAUTION Water pressure is not to exceed 120 p s i water temperature is not to exceed 110 F and the unit cannot be subjected to freezing conditions Installation and Start up Procedures 1 Place the softener tank where you want to install the unit making sure the tank is level and on a firm base 2 During cold weather it is recommended that the installer warm the valve up to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for the drain should be a minimum of 1 2 Backwash flow rates in excess of 7 gpm or length in excess of 20 require 3 4 drain line 4 The 1 distributor tube 1 050 O D should be cut 2 00 below top of each tank Note Only use silicone lubricant 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank 6 Solder joints near the drain must be done prior to connecting the Drain Line Flow Control fitting DLFC Leave at least 6 between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to DLFC 7 Teflon tape is the only sealant to be used on the drain fitting 8 Make sure that the floor is clean beneath the salt storage tank level 9 Place approximately 1 of water above the gr
21. he meter dome signal wire from the front cover and feed it 11 12 13 timer mounting screws The entire timer assembly will now lift off easily Remove end plug retainer plate 1 4 Pull upward on end of piston rod yoke until assem 2 bly is out of valve Remove and replace seals and spacers 5 Take piston assembly and push piston into valve by means of the end plug Twist yoke carefully in a clockwise direction to properly align it with drive gear Replace end plug retainer plate 6 Place timer on top of valve Be sure drive pin on 6 main gear engages slot in drive yoke 7 Replace timer mounting screws Replace screw and 7 washer at drive yoke 8 Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off 9 Replace the control valve back cover 10 Follow Steps A 12 through A 15 E TO REPLACE METER 1 Follow Steps A 1 through A 3 10 11 12 2 Remove screw holding signal wire from meter dome Page 32 Printed in U S A Remove two screws and clips at by pass valve or yoke Pull resin tank away from plumbing connec tions Remove two screws and clips at control valve Pull meter module out of control valve Apply silicone lubricant to four new O rings and assemble to four ports on new meter module Assemble meter to control valve Note meter por tion of module must be assembled at val
22. id plate Grid plate not recommended with Variable Brining Valves If a grid is not utilized fill to the top of the air check in the salt tank Do not add salt to the brine tank at this time 10 On units with a by pass place in by pass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the system is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Slowly place the by pass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let run until the air is purged from the unit Then close tap 12 Plug the valve into an approved power source Once the valve is powered it will drive to the Service Position Page 3 Printed in U S A MODEL 6600 Upflow Installation and Start up Procedures Cont d Time Of Day Display Indicator Reserve Indicator Volume Remaining Above Reserve Arrow Off Volume Remaining At Or Below Reserve Arrow Flashing Service Indicator Valve In Service Arrow On Manual Regeneration Tonight Flashing Arrow Flow Indicator Arrow Flashes With Water Flow Regeneration Indicator Valve In Regeneration Arrow On Volume Remaining Display Indicator gt 13 Whenever the valve returns to the Service Position normal operation is resumed In normal operation the Time Of Day and if flow meter equipped Volume Remain
23. indicated by the Meter Arrow that will flash in a direct relationship to flow rate As treated water is used the Volume Remaining Display will count down from a maximum value to the calculated reserve capacity Once this occurs the Reserve Arrow will begin to flash as an indication that reserve capacity is being used At the preset Regeneration Time a regeneration cycle will then be initiated immediately Service Time Reserve Meter For Example 235 Gallons Of Water Remaining Valve In Service No Water Flow Volume is below reserve capacity Regen Volume Program Sensor Remaining Reserve Meter For Example 0 Gallons Of Water Remaining Valve In Service Water Flowing Meter Arrow Flashing Volume is below reserve capacity Regen _ Volume Program Sensor Remaining 5 Page 6 Printed in U S A MODEL 6600 Upflow Control Operation Cont d Timeclock Regeneration Valves In Normal Operation the Time Of Day Display will be viewed at all times The control will operate normally until the days since the last regeneration reaches the preset number of days Once this occurs a regeneration cycle will then be initiated immediately at the preset Regeneration Time Flow Meter Equipped Immediate Regeneration Valves In Normal Operation the Time Of Day Display will alternate being viewed with the Volume Remaining Display Water flow through the unit is indicated by the Meter Arrow that will flash in a direct relationship to flow
24. ing Displays alternate being viewed Set the Time Of Day Display by depressing the Up or Down Set Button to the correct time Service Time Reserve Meter For Example a PM Valve In Service 12 59 Regen Volume Program Sensor 58 Remaining ii 14 Flow Meter Equipped Valves Only The Volume Remaining Display is the volume of water In gallons remaining prior to regeneration including any reserve capacity Without any water usage the Meter Arrow should be either off or on but not changing Open a soft water tap The Meter Arrow should begin flashing at a rate that varies with flow rate Close the tap after 3 5 gallons of water flow Service Time Reserve Meter Reserve Meter 8 33 v Regen Volume Program Sensor eg Romain 99 i Regen _Volume Program Sensor ining pu B NE Remaining For Example 0 Gallons Of Water Remaining Valve In Service Water Flowing Meter Arrow Flashing Volume is below reserve capacity Reserve Arrow Flashing For Example 833 Gallons Of Water Remaining Valve In Service No Water Flow Page 4 Printed in U S A MODEL 6600 Upflow Installation and Start up Procedures Cont d 15 Manually initiate a regeneration cycle and allow water to run to drain for 3 to 4 minutes or until clear Next manually step the valve through a regeneration cycle checking valve operation in each step A Initiating Regeneration Depending on the timer regeneration type you ha
25. ls to regenerate 2 Softener delivers hard water 3 Unit uses too much salt 4 Loss of water pressure 5 Loss of resin through drain line A UJ A CAUSE Electrical service to unit has been interrupted Timer is defective Defective valve drive motor Improper programming By pass valve is open No salt in brine tank Injectors or screen plugged Insufficient water flowing into brine tank Hot water tank hardness Leak at distributor tube Internal valve leak Flow meter jammed Improper programming Improper salt setting Excessive water in brine tank Improper programming Iron buildup in line to water conditioner Iron buildup in water conditioner Inlet of control plugged due to foreign material broken loose from pipes by recent work done on plumbing system Air in water system Drain line flow control is too large Printed in U S A gt CORRECTION Assure permanent electrical service check fuse plug pull chain or switch Replace timer Replace drive motor Check programming and reset as needed Close by pass valve Add salt to brine tank and maintain salt level above water level Replace injectors and screen Check brine tank fill time and clean brine line flow if plugged Repeated flushings of the hot water tank is required Make sure distributor tube is not cracked Check
26. ng Using Gray Cycle Cam Part No 17919 Service Position VALVE DRIVE ASSEMBLY BRINE VALVE FLOW CONTROL VALVE NE ASSEMBLY INJECTOR PISTON 7 FLOW CONTR RESIN LEVEL Brine Tank Fill Position Regeneration Cycle Step 1 BRINE CONTAINER BRINE LEVEL AIR CHECK RESIN LEVEL Page 16 Printed in U S A MODEL 6600 Upflow Water Conditioner Flow Diagrams Upflow Brining Using Gray Cycle Cam Part No 17919 Brine Making Position Regeneration Cycle Step 2 VALUE DRNE ASSEMBLY BRINE VALVE FLOW CONTROL VALVE ASSEMBLY BRINE CONTAINER 2 AIN N f 7 FLOW CONTROL 99 i OUTLET INJECTOR 7 INLET Brine Slow Rinse Position Regeneration Cycle Step 3 VALVE DRIVE ASSEMBLY NS x i ASSEMBLY T RESIN LEVEL BRINE LEVEL
27. or Remaining Immediate Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated at the same time as the last regeneration occurred This event occurs regardless of the Volume Remaining display having reached zero Delayed Regeneration Valves With Days Between Regeneration Override Set When the valve reaches its set Days Since Regeneration Override value a regeneration cycle will be initiated at the preset Regeneration Time This event occurs regardless of the Volume Remaining display having reached the calculated reserve capacity Page 7 Printed in U S A MODEL 6600 Upflow Control Operation Cont d Control Operation During A Power Failure During a power failure all control displays will be turned off and regeneration cycles delayed The control will otherwise continue to operate normally until line power is restored or battery backup power is lost 1 If battery backup power is never lost during a power outage the control will continue to operate normally without the loss of data until line power is restored 2 If battery backup power is lost during a power outage the control will store the current Time Of Day Volume Remaining Regeneration Cycle Status and various diagnostic displays These stored displays will then be used upon line power restoration until updated ones are created To indicate this type of failure
28. s By Pass Valve Body 3 4 17290 By Pass Valve Body 3 4 Nickel Plate 13399 oae By Pass Valve Bogy 1 EE 13399 By Pass Valve Body 1 Nickel Plate Unit Se 11720 Seal By Pass CE 14972 Plug By Pass A ae we asad 1 1979 rea eoi tents Side Cover DES c ee 13604 01 Label ic da ata Screw Yos 1198 35 Lew Side Cover gi An nae 119702225660 Lever By Pass Ve 11989 Screw Hex Head 1 4 14 Page 26 Printed in U S A MODEL 6600 Upflow Plastic By pass Valve Assembly and Parts List Item No Quantity Part No Description mM NN doces 197230 nnee By Pass Valve Body Plastic OE LM eed O Ring 015 Quse Dosen deesse ec eoe Ree Cap By Pass 7 EEEN dels 17512 Re Screw Hex Washer Head 6 24 x 3 BA Lice Oden 17820 uote es Plug By Pass SS wes 17820 01 Plug By Pass Outlet White o t bet 186612 22 30 O Ring 218 Troie ie 18662 woe Retaining Ring NEEN ON 186602 O Ring giu Uu 19305 ELDER O Ring 119 VOM ease oasen Piste Qui
29. s Snnt LN Clip Mounting Td sete ee Diu Pi ds LUE EC 8 Screw Hex Washer Head 8 18 x 5 8 OEE 19706 5 ences zo antes wanes eae Yoke Plastic 1 NPT 18706 02 Yoke Plastic 3 4 T2B oiu us ENNE 19708 sne uses Yoke Brass 3 4 NPT d td ike 13708 Yoke 3 4 NPT Nickel Plated 1 19998 x Yoke Brass 1 NPT DE SV 0 13398 Yoke 1 Nickel Plated Printed in U S A Page 27 MODEL 6600 Upflow 2300 Safety Brine Valve and Parts List Item No Quantity Part No Description LEN ln arden eeen 60027 00 2300 Safety Brine Valve Body PLE TE 10138 3 8 11566 Bull Stop EREN d 1 SS 10328 Elbow 1 4 x 1 4 T Deed 100922 Insert 3 8 D Once antieken P 10330 Sleeve 3 8 Pha ted EEEN 10329 ars an een Tube Nut 3 8 pec ie e MOM 10186 Nut Hex 10 32 Nylon Ohne dn To eee deens 60002 500 Air Check WO pere eraann aM TEE 10149 Float Rod 30 Teen hug 10700 Float Assembly Blue White 4 iL DUM 10150 is Grommet Page 28 Printed in U S A MODEL 6600 Upflow 2310 Safety Brine Valve Page 29 Printed in U S A MODEL 6600 Upflow 2
30. ted in U S A MODEL 6600 Upflow Control Valve Assembly Parts List Item No Quantity Part No Wratten adr 17708 02 tee 17708 10 4i cei ae 14241 os tn s us Arae Datel eet ce 18240 lt lt eae Nn 18848 Bs ania ES teta 14309 arne 52 5 Aen ars tere 15561 ces a este 13001 03 BL tos Leo etie lf cecus DA st oct Ortmann Alane RNC RUE MEE M IEEE RN 13546 2 Quos 12473 4 dci Rus dele 11981 01 dui ot ees Eos 16098 1197 aha ER 193 emee ente 138165 iret 12550 52 uou 3302 ites o s Lu stets atts ENNE 161127 care 2 zere rst Okin er Menten wed 126206 dete AM ote EE ED 13163 P NSE dq A tree eia 24 dere asec 10914 AE lant Std enden se 1022 53 ps ee trend 26 AD 13301 QB Lori BS 18308
31. the Program Mode the control will continue to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently with or without line or battery backup power Lockout Input Operation The Lockout Arrow will turn on whenever a Lockout Signal is being received by the control Any requests for regeneration will be delayed until this signal is removed Regeneration will then proceed normally Keypad Operation Program Extra O Cycle Up Set Button This button is used to set the current time of day adjust time remaining in a regeneration cycle step and in valve programming The Up Arrow Button will increment a display setting Down Set Button This button is used to set the current time of day adjust time remaining in a regeneration cycle step and in valve programming The Down Arrow Button will decrement a display setting Program Button This button is used by the installer to program those settings indicated on the front panel by the display Extra Cycle Button Pushing this button will initiate a regeneration cycle independently of actual valve conditions 4 gt 1 With Immediate Regeneration Valves this extra regeneration would occur immediately 2 With Delayed Regeneration Valves this extra regeneration would occur at the set Regeneration Time A regeneration cycle can be forced to occur immediately by pushing and holding this button for 5 seconds
32. ve one of two Options 1 Press and Release the Extra Cycle Button With Immediate Regeneration Timers the control will go into regeneration immediately With Delayed Regeneration Timers the Service Arrow will begin to flash immediately and a regeneration will occur at the preset regeneration time i e 2 00 a m 2 Press and Hold for 5 seconds the Extra Cycle Button The control will go into regeneration immediately B Control Operation During Regeneration 1 During regeneration the control will display the regeneration step number the valve is advancing to or has reached and the time remaining in that step Service Time Reserve Meter For Example Valve is advancing to Regeneration Step 1 1 Flashing Regeneration Arrow On Regen Volume Program Sensor Remaining For Example Regeneration Step 1 has been reached 10 0 minutes remain in Step 1 Regeneration Arrow On v Volume Program Sensor Remaining 3 Pushing the Extra Cycle Button during a regeneration step will immediately advance the valve to the next regeneration step position 1 Pushing the Up or Down Set Button during a regeneration step will adjust the time remaining in that current regeneration step Programmed Regeneration Steps will not be changed 2 Once all regeneration cycle steps have been completed the valve will return to service and resume normal operation 16 Add water to the brine tank to the top of the air check Manually step the
33. ve outlet Attach two clips and screws at control valve Be sure clip legs are firmly engaged with lugs Brush resin tank back to the plumbing connections and engage meter ports with by pass valve or yoke Attach two clips and screws at by pass valve or yoke Be sure clip legs are firmly engaged with lugs Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioner and any by pass line shut off Check for leaks at all seal areas Connect meter dome signal wire Follow Steps A 12 through A 15 TO REPLACE METER COVER AND OR IMPELLER Follow Steps A 1 through A 3 Remove screw holding signal wire from meter dome Remove four screws on cover Lift cover off of meter module discard O ring Remove and inspect impeller for gear or spindle damage replace if necessary Apply silicone lubricant to new O ring and assemble to the smallest diameter on meter cover Assemble cover to meter module Be sure impeller spindle enters freely into cover Press firmly on cover and rotate if necessary to assist in assembly Replace four screws and tighten Return by pass or inlet valving to normal service position Water pressure should now be applied to the conditioners and any by pass shut off Check for leaks at all seal areas Connect meter dome signal wire Follow Steps A 12 through A 15 MODEL 6600 Upflow Service Instructions Cont d PROBLEM 1 Softener fai

6600 Up Flow Valve Service Manual

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