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1. 5 z 1 2 3 ADACVDD DV33HD ot JITFO C1 1000pF N C17 C18 should join the ground in one point xl ADACVDD RYY ATR RFV33 REV33 bi RFVDD3 a T gi APULVDDS RSRO TR CE14 CE30 CE31 2200pF ca c5 ce P S ces DACVDDg L7 AA FB5OOR 8 ut m TP 100uF 6 3v closed to IC s get gt s b z CE49 CB79 CB8i 680k opo ADIN O4uF ootuF 2200pi amp 5 de A s z S 10uF 16v CB6O V18 0 1uF baut OP A of D a S HT L 0 1uF L OPA a OuF 16v CE31 R12 R13 i Sr e ST hooouF 10v R11 d S o x 150k 180 bod PLLVDD3 S m z C16 R217 op i t si ms 9 Ar CEPI R15 220k x V1P4 E Sa 1 ATuF L 6 8R l ol a aj a i w T Sis 5 8 40uF 16v 8 CB47 OG 5 Sou 3 a 0 1uF 5 A E 9 Y1 m 11H 3 LI E 2 N ge s c98 Spr 2 a lo S jul ls S s 8 ke 5 SR ol Ho 15p 10 18 BIISSEN a s 8 A S amp L s Seel L DACVDDS e n ER s E SA EE 8 8 E E R3 ske BE RIS ca0 s 5 C28 om lel fe 5 5 zbi B E EE C17 SL S 0 1uF Ole lt KE E SMS ONG S PH1T 22p ia DV33 6x1 WIHOUSING V2P8 V20 ipa 4 o kai Yuvo
2. DV33HD lt JTFO C1 1000pF AEN C17 C18 should join the ground in one point RFV33 RFV33 RFVDD3 Z T ADACVDD RAY 4TR t T t ES d R7 750k 2200pF c4 cs ce APLLVDD3 R380 47R Pe E S CE30 DACVDD3 RY FB500R CE14 CE30 CE31 A te 9 ES CE49 TTP 100uF 6 3v ADACVDD 680k OPO ADIN 0 1uF ootuF 2200pF SE z ER CB79 CBA 2 ADACVDD 5 closed to IC s 4 S c s2 10uF 16v OP s zi S8 SE CB60 V18 0 1uF Baue op 9 S S TT 0 1uF L K Sie OuF 16v E ces R11 R12 R13 u E E too0uF 10v 150k 150k C12 R130 8 o Rl 2200pF 680k a PLLVDD3 S 2 5 Q Ce Tr V1P4 z o tg CE51 R217 33R 6 8R x LS 3 Te al 47uF xL a RIS 220k X CH CB47 5 uj es a 10uF 16v a SP JS 0 1uF 5 8 e g E 8 9 CS 2 a em S g E 8 s va 10 18 LIMIT 3 8 5 8 8 z fa Ge 8 a 2 3 e S zel eps B ale S DACVDD3 SL 5 E ER S z SN Z sel e B 2 9 E E d A GE 27MHz SL 6 cos i 3 a SSI JE Ez 9 C30 0 1uF 9g e k lt 2 eu 9 PHT Dv33 6x1 WIHOUSING V2P8 V20 Vipa 4 o ele CNC 9 22p R22 40k LIMIT i Yuvo Lt CB12 li 3 Dan quis gda dd ga dd M g d J d CB73 TCE16 ZEN EI ada S
3. mm 6 9 Main Board Electric Diagram for DVP5160 XX SDRAM 8 FLASH U7 MAO gal 2 DI MAO de Dod DQ7 MAT 4 DQ6 a A A1 DOM MA2 5 DQ5 513 2 A2 DQ2 MA3 7 DQ4 ZO A3 DQ3 MA4 DQ3 A29 Ad DO4 S Sa MA5 DQ2 A5 pas HI 3 MAG DOT LI A6 pos hH1 5655 MAT DOO E A7 DQ7 Klees MAS Das ao As DO8 42 sa MAS 34 A4 DQ9 MA10 A9 DQ9 DQ10 aa 22 A10 AP Doug Fe 3 MA11 35 47 DQ11 DBAO A11 DQ11 DQ12 pea H BAO A13 DQ12 48 5S643 BAT 21 1 BA1 A12 DQ13 I 3 Dola L t RS SDCLK DO15 rer CLK pais E SDCKE 37 CKK SD33 DOSE cs vec DRASE cs see 18 RAS vec DCASE CAS vec EL LLL DWE 16 Z DWE CA SD33 vcca DQMO 15 Si DOML vcca i PW 391 DAMH vcca ig vcca x 38 Nc 40 uc vssa HE vssa vss vssa vss vssa vss ESMT M12L64164A 7T SDRAM64M DV33A A17 48 DV33 R9 OR 16Mb A20 R54 A A OR AA20 A21 R289 NC AA21 TO MO DV33 DV33A SD33 L19 FB500R SD33 SD33 CE26 D15 WP ACC BYTE VCC GND1 GND2 MX29LV160 TSOP 48 pin 16M FLASH R54 0 ohm R289 PEN 2M FLASH R54 0 ohm 289 0 ohm U9 NC VCC NC WP NC SCL GND SDA EEPROM 24C16 SOP8 TN 100uF 16v CB38 CB39 CB40 CB41
4. L Nal i LER S S 2 0 c BOUBOH coir TI EEETEEEEEE b cus 7 1 DVP5160 XX Mechanical Exploded View Remark Ass y1 is the assembled component for location 2 3 Ass y2 is the assembled compoient for location 4 5 6 7 8 9 17 18 21 22 23 It s a general Mechanical Exploded View for DVP5160 XX Detailed information please refer to Model set ENCASING 8 ACCESSORIES PARTS LIST Q ty No 1 Ass y1 Ass y2 10 11 14 16 20 24 25 27 29 32 34 36 38 12NC No 996500034178 996510001540 996500034190 996510001523 996510001525 Accessory RC Note Only the parts mentioned in this list are normal service spare parts 996500035359 Part Name 996510001539 Bottom Cabinet Front Door Ass y Front Panel Ass y LED Supporter Ass y Switch Board Top cover Loader Ass y Front Board Earthing Plate Earthing Plate Ass y USB Board Ass y Main Board Rear Cabinet Power Cord for DVP5160 05 Power Cord for DVP5160 12 Ass y Power Board PAD REMOTE CONTROL 1 1 SCREW LIST 12NC No No 12 13 15 19 26 28 30 31 33 35 37 Part Name S T Screw B 2 6 X 8 BF M C Screw Triangle W 3 X 6 Machine Screw S T Screw B 2 6 X 8 BF Triangle M C Screw B3X 6 Triangle M C Screw B3X 6 Triangle M C Screw B3X 6 Triangle M C Screw B3X 6 Triangle M C Screw B3X 6 S T Screw B 3 X 8 BF Triangle M C Sc
5. 4 vo va Ht A R307 a7 I 10 ALRCK a ROK AINU NJM4558 OPA MUTE AA A CS5340 12VB 470R st C164 URST 139 L Ten C158 T oto oto ctet C162 C163 0 1uF 2200p 1u Otu Ou 1u 0 1u 1uF 1 R81 b R82 31K 89 AR 4 CN9 ik NEO MC 2 10uF 16V r dJ 12V 2 12vB 4 2 VCC_USB X Ve 1 1000pF R83 m CE54 KARAOKE 4PIM 2 0 R360 54K U10B 10uF 16v R84 100 s x 100 12VB 1 E RCH o g kad D I Mo voc R328 OR 9012 7 R319 as CE46 NJM4558 OPA MUTE MUTE Kai ZS 1 M 9 hy BT3904 100uF 16v 12VB 470R CE6 D20 ziji 10uF 16v ZA R332 R331 1N4148 22k 220R 2VB R44 1 CE32 R48 31K 89 SL 100 R359 JU TI 12VB 10k 100pF MO_VCC AVON 10uF 16V E 7 D22 GTS R98 5 1K D21 CE28 SL 1000pF U27A 100uF 16v NJM4558 OPA CE33 1 1 i R102 400R SL 1N4148 R21 10R 930 CE45 90122 1N4148 10uF 6V Kei R106 027 R335 470uF 16V MUTE 3 3k BT3904 470 CE34 R45 R49 31K 89 SR E H 10k 78 100pF 10uF 16V f d 2 SE D23 C74 R99 5 1K zi MUTE 1000pF U27B a L NJM4558 opa CE35 10uF 16V Ika R336 33R Q31 1N4148 Z 1 100R SR 9012 B K T LA R107 Q28 E MUTE MUTEC R366 MB BT3904 2 MUTEG 3 100k 470 R338 10K R342 100k R50 31k a 2 s mute circuit CE36 R46 R100 R104 89 CN 4 4 CES 100R AY BAK En CN 10k 10uF 16V T U28A 10uF 16V NJM4558 OPA R108 029 C59 CS E MUTE ASPDIF R70 100 s IL COAX SPDIF 12VB BT3904 li 1000pF 470 R71 0 1uF 100 ceo mem MO VCC FI CNS p D4 MBRX120 2 R51 1
6. 6 16 6 16 Main Board Electric Diagram for DVP5166K XX DVP5168K XX SDRAM 8 FLASH DV33 SD33 L19 FB500R DV33 DV33A A SD33 RI 33R 16Mb SD33 A20 R54 OR AA20 A21 R289 NC AA21 U8 A 251m DO A2 24 CE26 CB38 CB39 CB40 A3 23 A D1 STX S A4 A2 D2 100uF 16v 0 1uF 0 1uF 0 1uF E A3 D3 A5 a A4 D4 7 As D5 A8 A6 D6 Ro AT D7 Am A8 D8 a ae D9 OO A10 D10 AB 5 Aq D11 AB 4 A12 D12 RN2 CAM aue Bu DCS cs A15 2 Bi DV33A DRAS 3 6 RASH A16 T NF DIS A0 o DCAS 2 Z CASH DV33A A17 4B AT DWE 1 8 WER A18 7 NE A17 WP ACC za n AIS e k R61 AA21 0 Ao BITE DBAO R56 33R BAO L INTEL vec I c 10k CE DBA1 R57 33R BA V33A OE GND1 DAVE TI AA NA ee GND2 SDCKE R58 33R DCKE 124 pales SDCLK R59 33R DCLK MX29LV160 TSOP 48 pin u7 MAO sa 2 DO MAO m Sa DQ7 MA1 4 DQ6 A A1 DOM MAZ DQ5 25 A2 DQ2 HS 18 MA3 7 DO4 26 A3 DQ3 MA4 DQ3 as A4 DQ4 p A MA5 a DQ2 2 A5 DO5 MAG 1 Dat S A6 DO6 MA7 DOO 22 A7 DQ7 Fl 8 MAS 42 Das 3 AB pas MA9 Dag as 2 A9 pag LA r MA10 DO10 ar 22 A10 AP Daio 48 3 MA11 35 47 DQ11 DBAO A11 DO11 DO12 e BA0 A13 DQ12 Hi os TY BA1A12 Dom Pat paia 1 DAM O SDCLK DO15 See i CLK pais HE __
7. Avoid direct exposure to damage bean Check the electrical DC resistance between the mains plug and the secondary side 1 Unplug the mains cord and connect a wire between the two pins of the mains plug 2 Set the mains switch the on position keep the mains cord unplug 3 Measure the resistance value between the mains plug and the front panel controls and chassis bottom 4 Repair or correct unit when the resistance measurement is less than 1MG 5 Verify this before you return the unit to the customer user ref UL standard no 1492 6 Switch the unit off and remove the wire between the two pins of the mains plug 1 4 Warning 1 General All ICs and many other semiconductors are susceptible to electrostatic discharges ESD Careless handing during repair can reduce life drastically Make sure that during repair you are at the same potential as the mass of the set by a wristband with resistance Keep components and tools at this same potential Available ESD protection equipment 1 Complete kit ESD3 small tablemat wristband connection box extension cable and earth cable 4822 310 10671 2 Wristband tester 4822 344 13999 Be careful during measurements in the live voltage section The primary side of the power supply including the heat sink carries live mains voltage when you connect the player to the mains even when the player is off It is possible to touch copper tracks
8. R22 10k LIMIT dad CB73 erts Tg EP ots SAS EGBG 3 333 3 q q N NNN 3 URST 1992 SURSTA1392 56 E i 0 1uF 0 1uF 47uF 6 3v 47uF 6 3v 0 1uF 47uF 6 3v TT z Dt Use itto connect the shell of the crystal to ground PCON LED Be EEE EE TRENIE i t BOO OE ee oe a OR EEC EOS eZee 0003098 s v VIE z EIERE EES SR gt an a Oo DV33HD i IF L12 a EE EENEG lt lt a ar ME Ama c C32 tuF a BEND SS 2 we SS pacvssc 122 i l Toggle software version 3 Ta 494 i BS YUVAIY 4 I B C83 uF 3 DVDB DACVDDB 120 DACVDD3 _ i DV33HD amp c a LOA A cw ur 5 DVDC YUVZ2 C 189 i R273 9 s vva Ee 8 DVDD DACVSSB Yuv3 R271 S R272 T Cn DVD SW t DVDRFIP YUV3 CVBS T BACVDD3 87 Ung RN1 SST T120pEINC lt DVDRFIN DACVDDA I 1 ove NC NC NG s Ma TDO 1 8 CLOSE c 8 uA NUVAIG I Mou oq Dol 10 am TCK 2 7_ STBY B 11 MB DACVSSA Yuvs m l u F TMS 3 amp TRIN A 10 Mc YUVS B 182 YUVG T M2 12 GND PD TDI 4 5__ TROUT D MD YUV6 R i M3 i 13 Ve Vref 2 SA VSYNCN_ADIN1 181 l 14 vee ORx4 L SB YUV7 R275 R276 R277 5 15 m Io 19 IOA LY sc HSYNC V_ADIN2 5 a oda 16 SP N DVSS M3 NC NC ns 5 a a CNA AL py 7a SAT DEO Io 17 l IOR IOR PA on A2 Di D3 18 VR DVD CDFOP CO IO o 6 19 cp rp c E 18 TNI CA 1753 al aa F2 D3 F 19 C101 Z AIN AN E 21 sp MD 20 Mo DVDD18 mo l cap i FS1 FS 5 C12 Al L a sz on 1B E L 1 211 See SE ll FS3 FS3 5 C13 A2 L12 Al
9. R372 R371 L24 R373 R374 R375 R377 D6 D7 D9 D10 L26 L29 L32 R378 R72 R67 R69 R73 C62 C61 C20 C22 c19 C152 C153 C154 C155 C156 C157 R376 CE5 C149 Q35 Q36 Q37 R93 R94 R90 R96 R95 R89 Q10 C53 C58 C64 C92 c96 c97 D28 D27 R97 R91 R110 R112 R115 CL ca A3 B1 B1 A2 B1 B1 B1 B1 D2 D2 D3 D3 B3 c3 B1 A2 B3 c3 c3 A3 A2 A4 A4 A4 A4 c2 c2 c2 c2 c2 c2 Bl A3 CL Bl Bl B1 A3 A3 A3 A3 A3 A3 A3 B3 c3 c3 B3 c3 CH D2 D2 A3 A3 c3 C4 C4 R119 R120 CN8 U19 CN6 T96 T97 T98 T99 ca ca ci ca A4 A4 A4 A4 A4 6 11 6 11 Main Board Electric Diagram for DVP5160 XX 2V R297 9 100 U1 78L05 NOTICE WHEN LAYOUT 78L05 NEAR 2684 C139 OUT GND 0 1uF U20 AMOIK v AMCLK MCLK o MUTE1 DZFL rue 15__ MUTEZ AB K 2 ASDATO BICK DZFR ASDATO 3 ARR Som VDD 4 URST 1392 5 RCK SS 12 ES 4385CS 6 PON AOUTL D FL MC Can AOUTL ERE MO et AOUTR FP MP M CotI AOUTR AK4385ET CE27 47uF 16V Mo VOC ORNC 9 J R32 026 9012 C137 100UF 16V 0 1uF R331 22k D20 1N4148 220R CE44 100uF 16V R332 D22 1N4148 3 3k R21 10R CE45 470uF 16V Q30 9012 RHV33 9
10. SCART Video format Multi standard PAL 50Hz NTSC 60Hz 625 525 PAL NTSO 12 bit 108MHz 0 7 Vpp 75 ohm 1Vpp 75 ohm 0 7Vpp 75 ohm For Europe version Digital Compression MPEG 2 for DVD SVCD MPEG 1 for VCD DivX amp DVD 50Hz 60Hz Horiz resolution 720 pixels 720 pixels Vertical resolution 576lines 480 lines vcD 50Hz 60Hz Horiz resolution 352 pixels 352 pixels Vertical resolution 288lines 240 lines Audio format Digital MPEG AC 3 Compressed PCM Digital 16 20 24bits MP3 ISO 9660 Analogue Sound Stereo fs 44 1 48 96kHz 96 112 128 256kbps amp variable bit rate fs 32 44 1 48 kHz Dolby surround compatible downmix from Dolby Digital multi channel sound Audio performance DA converter 24bits 192KHz DVD fs 96kHz 4Hz 44kHz fs 48kHz 4Hz 22kHz SVCD fs 48kHz 4Hz 22kHz fs 44 1kHz 4Hz 20kHz CDI VCD fs 44 1kHz 4Hz 20kHz Signal Noise 1kHz gt 90dB Dynamic Range 1kHz gt 80dB Cross talk 1kHz gt 80dB Distortion Noise 1kHz gt 80dB MPEG MP3 Connections Scart Output YPbPr output Video output Audio output L R Digital output MPEG Audio L3 Euroconnector For Europe version Cinch 3x Cinch yellow Cinch white red 1 coaxial IEC60958 for CDDA LPCM IEC61937 for MPEG1 2 Dolby Digital 6 Channal analog ouput For DVP5166K 98 Audio Front L R Audio Rear L R Audio Center Audio Subwoofer Cabinet Dimensions w X h X d Weight Po
11. 0 1uF 0 1uF 0 1uF 0 1uF DV33A o DCS CS DRAS RASH DCAS 2 7 CASE DWE 1 8 WE 33x4 DBAO R56 33R BAO DBA1 R57 A A A 33R BA1 SDCKE R58 33R DCKE SDCLK R59 33R DCLK CB75 DO 0 15 DAIO 15 2 MA 0 11 2 BA 0 1 2 DOM 0 1 2 DCLK 2 DCKE 2 CASE 2 RAS 2 WE 2 CS 2 PCE PCE 2 PRD 2 PWR 2 A0 211 lt lt AZI 2 ADIO 7 c yy ADIO 7 FLASH 2 5 6 SCL SCL 2 5 6 SDA 2 SDA IIC CB38 CB39 CB40 CB51 CB52 CB75 CE26 LI9 RI R289 R54 R56 R57 R58 R59 R60 R61 R62 R63 R9 RN2 U7 us U9 A3 A3 A3 c2 B3 B3 A3 A3 c2 A2 A2 B3 B3 B3 B2 c2 c2 A2 B3 Al A2 c2 6 10 6 10 Main Board Electric Diagram for DVP5160 XX VIDEO OUT DEA 2 R371 SCART SWITCH 1 51 CARTS 372 R375 Ka R373 Q35 BT3904 rs Es R376 150R Q37 BT3904 SCART16 FS2 0 FS1 0 12V 4 3 FS2 1 FS1 0 6V 16 9 FS2 0 FS1 1 FS2 1 FS1 1 SCARTIG R377 1K FS3 1 RGB FS3 0 CVBS CN8 20 1 vin 8 BLNKGND 16 BLNK C149 680p x 12 19 SCARE a swircH 6 4 x 2 DATAGND DATA CLKOUT AL C151 AGND AIR SHIELD VOUT VGND R RGND GGND BGND AOL AOR YUV3 L24 VCC VIDEO o CES M R96 NC 3
12. 100pF bd vec vec VCC o o o D9 a D27 a D6 Aa 1N4148 1N4148 1N4148 Y OUT V OUT D28 D7 D10 A yw yw 1N4148 1N4148 1N4148 L24 L26 L29 L32 D6 D7 D9 Di0 D11 D12 D27 D28 R69 R72 R73 R67 C19 C20 C22 C24 CE5 c61 C92 C96 C97 CN6 T96 T97 T98 T99 A2 B2 B2 c2 B3 ea B4 C4 A2 A2 B3 ES B1 Al ci Bi A3 B3 B3 B3 A2 A2 B2 B2 c2 A4 A3 A3 B3 B3 6 18 6 18 Main Board Electric Diagram for DVP5166K XX DVP5168K XX AUDIO OUT R75 L56 GEA R76 31K ADACVDD CN 89 AL jc 2 FB500R CE47 10uF 16V 10K 100pF Eed C128 R344 TA R345 CE48 10uF 16V 12VB jl e R346 4 71 100K MIC UU 10K VI R34 TTK C68 AMCLK Mo M 1000pF 0 1uF L l a MUS A ET t U10A CE53 R78 R348 100K 10uF 16v 100 2 AN amp SDOUT va HE A mH GND AINRH2 Af jE ABCK
13. B1 A3 A1 A3 Al c2 B3 B3 B3 A4 A4 BI CL DI B1 CL CL CL CL c2 B3 B3 CL A3 A3 A3 A3 B3 A3 A3 A3 B3 B2 ci CL B3 B2 A3 A3 C3 C3 B1 c3 c3 A2 A1 A3 A3 ci ci DI D2 B3 B3 EL D1 BI CE4 CE46 CE28 R71 R70 R297 R359 R360 R332 R336 C60 R315 R303 R83 R77 R319 R307 CE45 R84 R78 ces C69 C140 C142 C158 C68 c72 026 930 031 033 032 U20 CN7 07 08 U22 L56 CN9 CE3 CE4 C144 C143 R82 R76 R337 R340 U10B U10A CN11 T100 Ci A4 A4 C4 ca Al A3 A4 B1 CL ca A3 A3 A3 A3 A4 A4 CL A4 A4 A3 A3 A3 A3 B3 A3 A3 B1 QI CL DI CL Al B4 A4 A4 B2 B2 D3 A3 A3 B4 B4 A3 A3 CL CL A3 A3 c3 B4 Main Board Print Layout Top Side for DVP5160 XX a ms zu RS CN11 9 p 6 WIPE RI R2R6 a R282 C EAR d Ip a pel Roch Be Eng SUTER A t x D El c E C X Main Board Print Layout Bottom Side for DVP5160 XX PV LO T o reyel P A oul 6 14 6 14 Main Board Electric Diagram for DVP5166K XX DVP5168K XX POWER amp CONNECTOR MT1389HD LQFP256 DVD MP Board for SONY KHM313AAA vec L4 FB500R AVCC 120mA N NNNNNN POWER K powen K RESET Circuit DV33 o D3 R400 1N4148 40k URST b CE10 T 100uF 16v DV33 1 150ma L5 AVCC FB500R
14. CE12 AR 47uF 16v DV33 TO FRONT PANEL an 03401 p DV33 SE Q 1 Mo VCC TO POWER BOARD o at Ra CN1 Imax 1000mA L41 FB AXIAL 50mA 10k 1 P5V CEN S8550 vec 2 j 1 T A o 3 aw SND 50mA c108 tu zn 4P12V ou R2 vec L2 AA FB500R 5 gt 9 GND 20mm 2 2k R239 TOR 6 PIN 2 P t L42 FB500R 8 7 is DV33 7 E s Z5mm 7 hoop EE E ki F t y 2 ve 3 R241 R23 470 AK 2 PCONILED S 2 R17 1K CNS 12V 12V 10 4 12V 12V 10 D2 2 POWER K X 4 L47 y FBS0OR 5V 5V 2 5 W inms RIS as 12V 4 7K R243 pu 51 52 53 si 12VA L a pez ps8 E wA hu hoop hoop foon 100mA DV33 Dys R246 R247 22K 1 3K R6 7 47K 2348 PCON LED L oe T M P C118 47K 3901 R250 47P 22k o 12V eros A4 C108 A3 C112 A5 C118 B3 Ga A3 Cod AS C52 AS C53 A5 CB49 D3 CB50 D4 CB8 D2 CE1 D3 CE10 ci CE12 D2 CE2 D4 CN1 A2 CN5 A5 D2 A3 Mo vec D3 El L2 A5 9 L4 Di L41 A3 600mA L42 A5 L47 AS L5 D2 L65 D2 RR2 01 D3 2 2 OHM 2W Qu A 014 A3 200mA Q15 A3 RR 5 6 OHM 1W gt 016 B3 4 Q9 Da R17 A5 400mA RT CDs R19 D4 R2 A3 1 DV33 b ag V18 R23 A5 TR B1 X SS8550 o TRB2 gt SS8550 Q Road JAS R241 A3 RFV33 gt Hs SY R243 A4 R18 R246 B3 REV33 R5 4 7K 196 R247 B3 20K 196
15. O tuF een 4 R379 v i T MEMORY CB22 C4 R380 A3 5 0 tuF T l CB23 c4 R40 C2 c2 T CE21 DV33HID CB25 C4 R41 ATuF 6 3v 5 Dag DV33HD m SCL 3 5 6 CB26 C4 R42 c2 al 4 LDO1 sl 18 SDA 3 5 6 CB27 C4 R43 C2 1 E WP CB29 C2 R52 Di Eur 3 ge s x Dats CB23 CB25 CB26 CB27 DE CB35 Di RT A F ke BESSER B t CB37 DL RB Al Fr Gleis jaja Ze A zi 0 1uF 0 1UF O1uF 0 1uF CB46 B2 R87 D3 EC NC i ASDATO ASDATO 5 CB47 A2 R88 D3 FOSO R40 20k FOO CB48 A3 RNI Al TRSO T R41 48k TRO 7 ARCK yy ALRCK 5 6 CB60 A3 T101 B2 us FMSO Tes R42 m DMO See 56 CB73 AL T102 B2 DMSO R43 30 ABCK B2 E VOTK VOFC 1 1 0 1uF AMCLK 3 AMCLK 2 pun fel Tec B1 L7 46 4 C l C46 i W VOLA Vost Le ps EM Len AALRCK R88 E AASDA TIREE ASDATO ASPDIF s ASPDIF 86 CB82 D2 T67 a SL VOLD VOSL FL an MO VCC E30pF BaopF O 1uF 0 015uF ENA CB84 BI v2 A2 vcec2 VOTR o 9 AABCK R87 33R ABCK CE16 Al U3 ci MO VCC 9 K AMCLK VCTL vec USBP CE18 A2 29 CE24 Ju R26 USBP 5 CBSE 30 cz G1 ATuFA6v A 0 1uF ak USBM USBM 5 Ge a T CLOSE 0 1uF 22 L R252 R253 FMSO PREGND REV Ce OPEN do poss CE21 C1 ARO 28 vino FWD A REGO1 1 CN3 CE24 D2 NC REGO1 A pysg CE30 A3 1 TR B2 K TES TR B2 VINSL REGO2 1 1 LOAD CE31 A3 m a Re E See ce H ROU Ss g 00907 3 4 BIBT STBY VINFC 4 y CES1 A3 L5 m CE52 A3 AM5888 oues Di MBRX120 CN10 B4 R52 CB37 Mo vec 1 2 y VECUSB 5 CN2 BL CN3 D2 40k 0 tuF 2 FUSE 500MA 500MA
16. VDD3 RA3 VIDEO INTERFACE C43 D2 R217 A4 reduce Noise Li4 CB15 ADI 50 DINS 4 T PR e TDI 51 FON ADIO RA2 C44 D2 R22 Al 7 97 2 0 1uF IMS 52 Men DIN5 DVDD18 4x1 WHOUS NG Du DO an zu 3 C45 D2 R24 B4 1 jen MSN A RAI DH ADING v 3 C46 D2 R252 D2 ao E v18 TDO SIN RAO a Du AVCCT Q TE TDON ADIN7 RANO RDA PREK 3 cs nm R253 D2 9 Ce V20 R131 0 R132 0 AT e pvopie BAI 5WRA X PWR 3 ce a2 R26 D3 13 GND 4 UP HD 62 A3 57 o BAO PCER 44 PCEH 3 ca a R27 B1 14 F R34 10 R35 10 IOA3 RCS n B 10uH Ad Sale IR FA Ce m R271 Hi cete A5 59 RASK VSCK Vack 4 rrasa Co A4 R272 A4 16 A AG 60 1249 CAS VSTB MA MAT 3 273 A4 17 RFO R131 100 R132 100 ac 2 IOA6 RWER VUA VSTB 1 TT naga CB10 AL 18 TOA 0 1uF KHM313A AS 62 SAT DOM1 VSDA 1 2 DOLO 15 CB12 A2 R275 B4 19 D zT cb R34 4 7 R35 4 7 AS HIGHAO DVDD3 gt gt BA 0 1 3 CB13 Al R276 B4 20 c A19 g4 IOA18 lo 18 DON CB14 B2 R277 B4 IOA19 DOMI0 1 83 Hi DV33HD L17 RD8 CLK SS DELK 3 CB15 C2 R279 D3 27 L22 SI LDO2 9 AA FB500R o V18 CBl6 a R28 B1 a T os 224297 Zaiten 8 m DCKE 2 ue ci 88 122342592 go gg kun Sr 202887711 Banann tereo i 1 RNE BOKE 3 oz c2 R29 BI CE20 DV33HD B17 Eo PETE eee EE EE EE REEL E E IST id iii TRASE CASH 3 os Ca mo Bl 7UF 6 3 o UF OS See z ees CB19 CB20 CB21 CB22 WER B CB19 C4 R34 C1 BE ka EREEERRERERREERERREEEERI BEBE u2 CS ost 3 CB20 C4 R35 Cl 0uH ORFy33 CB29 4 MT1389HD 0 1uF 0 1uF 0 1uF 0 1uF
17. Yes 4 3 Trouble shooting chart All output voltages on the power board is OV or deviated Remark Trouble shooting chart for DVP5160 XX All output voltages on the power board is OV or deviated Check whether F1 is blown Replace F1 Replace C4 if D1 D2 D3 D4 are normal Check there is 300V on C4 Yes Check whether 100KHz oscillating signal on Pin6 of U1 whether Check replace U1 U1 PIN 3 RC waveform U1 PIN 8 Drain waveform CEA M T Check if 5V 12V 12V Check whether U2 are eroded and are short Yes Check whether the components in the short circuit voltage are defected or eroded 4 4 Trouble shooting chart Disc cannot be read Remark Trouble shooting chart for DVP5160 XX Disc cannot be read Check the FFC connection Check the loaded circuit between 24P and the loader 1 Check voltage on pin 112 of U2 varies between 0 and 3 3V gt 3 3V for VCD DOV for DVD 2 Check whether peripheral components Check whether there is laser voltage 2V for VCD and 2 2V for DVD on Collector of Q6 amp Q5 are eroded or defect CheckU2 U3 andperipheral components are eroded or Re solder or replace the defective parts badly soldered Check if there is RFO signal on pin17 of CN2 The normal RFO ignal is a clear reticulated wave Check U2 and peripheral components Check th
18. always use the 12nc recognizable soldering temperature profile of the specific BGA for de soldering always use highest lead free temperature profile in case of doubt lead free BGA ICs will be delivered in so called dry packaging sealed pack including a silica gel pack to protect the IC against moisture After opening dependent of MSL level seen on indicator label in the bag the BGA IC possibly to be baked dry This will be communicated via AY S website still has Do not re use BGAs at all For sets produced before 1 1 2005 containing leaded soldering tin and components all needed spare parts will be available till the end of the service period For repair of such sets nothing changes e On our website www atyourservice ce Philips com You find more information to BGA de soldering baking instructions Heating profiles of BGAs and other ICs used in Philips sets You will find this and more technical information within the magazine chapter workshop news For additional questions please contact your local repair helpdesk 2 1 Mechanical and Dismantling Instructions Dismantling Instruction The following guideline is a general instruction for how to dismantle the player Detailed operation done according the set unit Step1 Remove 5 screws around the Top Cover then remove the Top Cover Figure 1 gh xa dm n m Figure 1 Step2 If it is necessary to dismantle Loader or Fro
19. and or components in this unshielded primary area when you service the player Service personnel must take precautions to prevent touching this area or components in this area A lighting stroke and a stripe marked printing on the printed wiring board indicate the primary side of the power supply Never replace modules or components while the unit is on Notes 2 Laser The use of optical instruments with this product will increase eye hazard Only qualified service personnel may remove the cover or attempt to service this device due to possible eye injury Repair handing should take place as much as possible with a disc loaded inside the player Text below is placed inside the unit on the laser cover shield CAUTION VISIBLE AND INVISIBLE LASER RADIATION WHEN OPEN AVOID EXPOSURE TO BEAM Manufactured under licence from Dolby Laboratories The double D symbol is trademarks of Dolby Laboratories Inc All rights reserved Notes Lead Free requirement for service INDENTIFICATION Regardless of special logo not always indicated One must treat all sets from 1 1 2005 onwards according next rules Important note In fact also products a little older can also be treated in this way as long as you avoid mixing solder alloys leaded lead free So best to always use SAC305 and the higher temperatures belong to this Due to lead free technology some rules
20. electric Check whether the video filter network circuit is normal Correct the connection Change U2 4 9 Trouble shooting chart Remote reception is insensitive or fails Remark Trouble shooting chart for DVP5160 XX Remote reception is insensitive or fails Check if the remote control works properly No Check battery Check if the power supply voltage to the remote censor No Check R315 C315 on the front board is normal are normal Use an oscilloscope to check if there is output waveform from the first pin IR of the P i Check the PIN 11 RC waveform of IC1 remote censor after pressing button on the remote control on the remote PCB Check if there is IR signal on pin 109 of U2 ket Change U2 IR waveform Correct connection 4 10 Trouble shooting chart No video picture no sound Remark Trouble shooting chart for DVP5160 XX No video picture no sound Check whether all the voltages from the power board to the Check the loaded circuit CVBS R85 point waveform l M s Change CE10 and D3 decoder board are normal Check if the reset circuit consisting of CE10 and D3 is normal at a high level for tens of milliseconds then constantly at OV 27M waveform Crystal oscillator Y1 and I Cl Check whether there is peripheral components LLLA Es ETM Ne lace are defected or eroded AE i xal Ch
21. jen i 2 4385CS gt FR R314 47K1 5 I 4 DCH Mc Yo C Dout y R319170R as I 2 MC OR NJM4558 OPA MUTE R NCL cium R31 ha BT3904 i mp y MD i 680pF 12VB 100K gt INC When using AK4385 value is valid I When using interal I DAC Implementation is valid l ANVAN NE PEI NEN OR DIE E E a HO MNE EI YNN MOIN BANI RENN P Y ADACVDD ino CN7 L56 CE47 COAX SPDIF 9 COAXIAL 2 pou 1Qu gev LCH 4 m 7 4 FB500R C144 ki 4 oan Nc R344 J R345 CE48 10u 16V R347 4 7K NC 100pF AUDIO OUT R346 A7 U22 100K MIC 100pr T 10K 1 EE AMCLK m m 15 MCLK FILT H VL REF GND AN amp 4 spout VA DE 98b AINR 2 1 1 ABCK 1 YO VQ Mio t ALRCK 7 SCLK AINL LRCK RST CS5340 C164 URST 139 H c188 cf59 cf60 Cie chez C163 0 1uF 2200p tu 0805 0 1u 0 1u 1u 0805 0 1u 1 C59 ASPDIF R70 100 x Il COAX SPDIF IT R71 0 1uF 100 ce 330pF CN USB DP 2 USBP y I E 2 USBM R286 33R USB DN 2 USBM RIB VAL USB3PIM 2 0 15K R282 15K CN9 MIC 1 aw m 2 VCC USB X 4 KARAOKE 4PIM 2 0 C59 C136 C137 C138 C139 C141 CB53 C164 C160 C161 C163 R300 R312 R328 R341 R343 D20 D21 D22 D23 D24 D25 C159 C162 R335 R299 R302 R311 R314 R347 R344 R75 R81 R305 R318 R346 R338 R21 CE48 CE47 CE54 CE53 R281 R282 R331 R288 R286 CE27 Ul R306 R317 R339 R363 R365 R342 R345 R348 R364 R366 CE6 C4 c2
22. 1 34k FUSE 500MA C80 100PF USB 2PIN 2 0 aiz 12VB CE38 R47 R101 U28B R105 89 sw AL 4 jak CE39 100R sw T100 E CN11 A 10k A 5 d H a 10uF 16V 10uF 16V COAX SPDIF COAXIAL USB DP NJM4558 OPA R109 Q38 TCH a 3 2 SBB A R288 SOK 1 c76 B MUTE H USBM 286 33R USB DN 42VB BT3904 t cia 5 KR USBM DO REST RRA USB 3PIN 2 0 1000pF 470 NC 15K 100pF AUDIO OUT cs0 100pF L ouF Ipaa A EE CN8 i CN12 i m f 1 2 2 SL 3 3 SR yo 3 i SL i i s 5 p gt R 5 SW S CN 6 I SW s I 81 82 Ee Cou i L 1 E IE BS E AUDIO OUT R H 00pF f100pF Ji00pF hoer Ii teri li OUT a E this component used only for DVP3166K 93 ALRCK ABCK AMCLK ALRCK ABCK 2 AMCLK ASPDIF ASPDIF y URST 1392 K URST 1392 NNNNNN 89_AL 89 AR 89 SL 89 SR 89 sw 89 CN 2 6 2 6 2 2 6 26 C137 C138 C141 C143 C144 C158 C159 C160 C161 C162 C163 C164 C47 C48 C49 C50 c59 ceo c69 927 028 029 030 931 038 97 98 R100 R101 R102 R103 R104 R105 R106 R107 R108 R109 R21 R281 R282 R286 R288 6 19 6 19 Main Board Print Layout Top Side for DVP5166K XX DVP5168K XX EU Ol SD M x LO LA col shoo Finn VS ee SO o RSS Ben CEZ EE B E E a ke o Q J m fe odboj 1 A M A ranm SE x x Bee ASP R 557 2 x mnr on a os ep x Main Board Print Layout Bottom Side for DVP5166K XX DVP5168K XX
23. 13 15 19 26 28 30 31 33 35 37 41 12NC No Part Name S T Screw B 2 6 X 8 BF M C Screw Triangle W 3 X 6 Machine Screw S T Screw B 2 6 X 8 BF Triangle M C Screw B 3 X 6 Triangle M C Screw B3X 6 Triangle M C Screw B 3 X 6 Triangle M C Screw B3X 6 Triangle M C Screw B 3 X 6 S T Screw B 3 X 8 BF Triangle M C Screw B3X 6 Triangle M C Screw B3X 6 Q ty 8 1 REVISION LIST Version 1 0 Initial release Remark This Service manual only for Philips Service repairment Please Don t transmitte or forward it to others
24. 21 AO 21 7 C39 B2 R15 A4 a Cu AVCCT vis TDO 54 F 140 MAO S ca a2 R16 Al o V20 Q T8 TDO V_ADIN7 RAO MA10 C BADIO Z 3 gu R131 0 R132 0 ae Rado 139 Cal BI R20 AL 13 GND 4 Lib HD 62 AZ 56 DIDI AU 138 BA PRD PRD 3 a a 4g RF R34 10 R35 10 Lu 2D oan Bao JSZ a n E SS Ewa E C44 D2 R22 AL 15 B 10uH A4 58 OA ROSY 136 CSH PCER PCE 3 16 A CB16 A5 59 Ond Rest 145 RASE IR e g C45 D2 R24 B4 REG R131 100 R132 100 A6 60 134 CASH VSCK VSCK FLASH C46 D2 R252 D2 18 TOA 0 tuF KHM313A Yo AT 61 Ons ies Ces WE ES vere 1 Ku pn e E Bbi PE R34 4 7 R35 4 7 62 HIGHAO DoM1 32 VSDA 1L gt gt aqo 15 3 Ce a R26 D3 m We 131 2219 1 SS O 1 3 Q5 A19 64 pate DVDDS 130 10 18 c A2 R27 B1 27 DV33HD LI7 129 DO8 DOMI0 1 ca A2 R271 A4 DOG 2 LDO2 9 FB500R RDB DOK DOM 3 C98 A4 R272 A4 28 ig 71 L vis BE CB10 Al R273 A4 CE20 DV33HD B17 o s k l CASE kw S m R275 Ba CN2 4TUF 6 3v 9 pur RASE A CB13 Al R276 B4 CB18 CB19 CB20 CB21 CB22 WEF we E CB14 B2 R277 B4 10uH RFV33 u2 CS Cen 3 CB15 C2 R279 D3 CB29 MT1389HD OtuF 0 1uF O1uF 0 1uF 0 1uF uie GL psov obi 0 1uF T zle MEMORY CB17 C2 R29 Bl GE CB18 C4 R30 Bl ks 47uF 6 3v DV33HID M CB19 C4 R34 a LDO1 o x Dos DV33HD SCL CB20 C4 m5 C1 S m da ki A an 9 TA 935 SA 358 cai c4 R379 A3 9012 mile a DQ11 e k CB22 C4 R380 A3 E a MER ESE sle kole Ke EWP lt A EW 3 E ie eh sill Spiel BBSESS B t S Sla Pajo Sea Z isissas Sls DQ1
25. 3 R90 NC 2 4K 75 1 82R R72 1 8uH R91 R92 C61 100pF CVBS C152 100p Joss 100p LE 3 SCART L 1 SCART R C156 C157 SCART 21PIN 100p 100p FS3 FS1 FS2 SCART8 SCART16 12V 9 5V 12V 4 3 3V RGB 6V SV 8V 16 9 3V RGB OV CVBS 1 0V TV MODE Ed m have no SCART this inside of Circle a piece is OPEN SCART L MK BCE 2 SCART R E KK SCART R 2 VCC VIDEO VCC VIDEO D27 1N4148 1N4148 SR NC 470u R97 NC R94 NC 1 3K Q10 T Na NC 3904 R95 NC 75 YOU L26 22 GY CVBS R67 75 196 YUV5 C53 L29 2 2 NC B U R69 75 196 YUV6 C58 C96 NC NC R120 CN6 VIDEO OUT CVBS OUTPUT Y OUT U OUT V OUT C22 hoopr C20 00pF NC R119 VCC VIDED o R115 NC R73 75 196 VCC VIDEO D6 SG D7 D28 1N4148 1N4148 D9 1N4148 SB D10 1N4148 C64 NC S1A Y OUT so S1B S2B S1C S2C S1D S2D Hi U OUT C25 v Tou NC R12 NC S5V330 ea lt ws 2 VIDEO SW 2 C151 C25 R92
26. 3 47pF 47pF 47pF Smart Picture CON301A1 U301 B4 LEDI B5 REM301A2 K305 C4 L K304 C4 E K303 C5 K302 C5 2 3 4 5 6 2 6 2 Front Board Print Layout Bottom Side for DVP5160 XX DVP5166K XX DVP5168K XX IIT nn D MESURE U ui Switch Board Print Layout Bottom Side for DVP5160 XX DVP5166K XX DVP5168K XX OO 40 VP3020 SWC1G 6 3 Power Board Electric Diagram for DVP5160 XX DVP5166K 98 DVP5168K XX F1 TRI T2AL 250ac NTC 10 NA a to D2 HN4007 iN4007 A A Li 680uH 3 MO RV1 I C12 ONI 10K471 102 400Vac C INPUT v A C1 C2 1 D3 D4 22uF 400V HN4007 HN4007 22uF 400V 4 D5 N4148 i L6 2 y Cl Ri Ik a C14 or TI EEL22 S 4 C4 Q5 C6 C7 152 1KV se c9 CON1 CON2 D1 D10 D2 D3 D4 D5 6 7 D10 H 1 6W33 10uF 50V gt D R11 n L1 L2 1 6W22 2 L6 2 RI R10 U1 R11 TNY276 a Ee R13 1 6W100 R19 R2 1 6W100k R3 R4 E R5 3 R8 k U2 v 1 6W2 2k PC123X92 7 KI Re c11 R9 RI a N 0 1uF 50V 1 6W10k RV1 A TR1 Ui C10 va U3 VW 0 1uF 50V CAUTION Al BI B2 A2 B2 Al A3 A3 Al A2 B2 B3 BI Al A3 Al B2 Al Al Al A2 A2 A2 Al Al Al B2 Al B2 B2 BI BI BI Al Al A3 B3 B3 B2 B2 Al A2 Al BI BI B2 THE PARTS MARKED WITH A ape IMPORTANT PARTS ON THE SAFETY PLEASE US
27. 3 CB23 CB25 CB26 CB27 a CB23 C4 R40 C2 Fr A REJE KJE JR La JE lt lt IRR xa Ce e alaaa alaaa CB25 C4 Ra C2 O 1uF 0 1uF O tuF 0 1uF CB26 C4 R42 C2 CB27 C4 R43 c2 FOSO R40 20k FOO TRSO f R41 18k TRO Li FB500R perd R52 DL u3 FMSO pe R42 15k FMO rm URST ALRCK ALRCK 5 6 Chis Di RT A3 15 14 DMSO R43 10k DMO CB37 D1 RB Al VOTK VOFC krit 14 ABCK VOTK vorc L SP ABCK ABCK 56 CB46 B2 R87 D3 SL iz vor vore 12 p ba cas cas AMCLK AMCLK 5 CB47 A2 R88 Di Em voip vos LL r CBAB A3 RNI Al F Moe W VOTRE Ce i b30pr B30pF our 0 015uF ASPDIF S ASPDIF 56 E o Ze Soe 183 c gt 204 NG VOTR FC V1P4 REV33 AUDIO INTERFACE CB73 A1 T102 B2 VCTL vec 8 e AABCK R87 33R ABCK CB79 A3 156 B2 CB35 ao 29 CE24 AALRCK R88 33R ALRCK M e G2 e 47uF 16v 7 USBP TS ieee E f CLOSE SBM CB82 D2 T67 a EN 22 PREGND REV HL USBM 5 FMSO 23 6 OPEN R252 R253 ACLK R279 JR AMCLK CB84 Bl v2 A2 24 ie on 5 y REGO CN3 10K 10K CE16 Al U3 a H N RE 4 DMSO CE17 A2 vi A4 1 TRB2 X TRSO TR B2 VINSL REGO2 1 o apa 24 VINTK REGO2 3 TR 81 i H dk CE18 A2 STBY 5 A Blas TR Bi 4 _ oso E CE19 B1 STBY VINFC 4 CE20 C1 5 4 TRIN CE21 C1 AM5888 CE24 D2 R52 CB37 ZOMN 5 D1 MBRX120 CE30 A3 Mo vec 1 2 y VOCUSB s ve ks 10k 0 tuF 2 F SE 500MA CE49 A3 CE51 A3 F24EDVP5166KMLA IFOR 0805 HABA CES2 A3 CN10 B4 CN2 B1 CN3 D2
28. 33333588 338588383 SNNSSN g 0 tuF O uF 47uF 6 3v 4TUF 6 3v O tuF 47uF 6 3v S 4 hal URST 1992 rer 1392 56 AE z295 DV33HD Usei t the shell of th tal t d QOUOZALQOAQQVHQVMAZAZYAVZOTJODLLNTFLSYZIIQ JHYAQDUL DOQULXLoOXLLILOTDHWDONOU DOZ Ise it to connect the shell of the crystal to ground L FE Ed FFF EEF EF EFEFEFDT ES 9 PCONLED y PGONLED 1 V18 Sion l ere Osa Aa WAS EK ROZESOLIZILE Z ISO SOS TL SL IO SGG GGGaO gt gt o V18 1 F L12 H lt dod aor S X7900888 OS er OOF EI OOB lt acogp25209060600903 Z o 2 F T via Pesto a S i eataatta S4 lt 932 su gt po Sek zil ie X xs d Td en x m 22772 Z 22 7 a M i y Ge lt 92 4 T B C33 uF 3 EES 88 229 Kee 191 1 Toggle software version 5 c c ACA TUF A pee 22 2 DACYDDE 190 DACVDD3 SM nac R c35 DS 5 DVDD YUV2JC 189 f 7 een sw RFO C36 iuF 6 188 R273 s RF RNI 1 637 120pF NC lr 7 DVDRFIP e YUV3 R271 R272 9 A a TDO 1 8 CLOSE c A AP REIN Mono A 186 DACVDD3 NC 10 a TCK 2 7 SIBY B MB YUva G 185 gt de ne iog u r TMS 3 TRIN A 184 10K 10K 12 GND PD TDI 4 5 TROUT D MC DACVSSA 43 YUV5 M1 4 13 Vc Vref a VER 182 YUV6 M2 k lac SB VSYNCN ADIN1 81 gt Ms 15 R 10 19 10A ae 180 M 1 16 Mi SE pwo SD HSYNCN ADIN2 Z2 i Rate Wei HT 134 cw CDFON Des H A M3 Ke NC NC YE ge MT1389HD sete uj k 20 wm F 21 HEM l ETE MDI Hm o 174 4 AIN MAN ai 2a e za edv mcm E 4 23 pvp up 2N3904 AV
29. 5 connect condition CNS PIN 2 V SCK CNS PIN4 VSDAO Correct connection 1 Check whether bad solder exists on U301 and pins of LED 2 Check whether the circuit connected to K302 K303 K304 and K301 is broken 3 Check whether R300 R301 and R302 are open circuit Replace U301 or LED 4 7 Trouble shooting chart Distorted audio and loud noise Remark Trouble shooting chart for DVP5160 XX Distorted audio and loud noise Check the power supply voltages 12V and 12V to the operation Check Q15 amplifying Q15 IS normal Yes v Check whether the muting transistor Q7 Q8 are normal Check whether the muting transistor Q26 O30 031 are normal Replace Q7 Q8 No Replace Q26 030 Q31 Checking the U10 leads have not been broken or open No Yes li Replace U2 SACLK waveform SBCLK waveform SLRCK waveform if the clock signal ACLK ABCK and ALRCK output by U2 are normal TEM hh h n Pita pani a Check whether the U2 or U10 power supply normal Replace U2 or U10 4 8 Trouble shooting chart Abnormal color of video picture Remark Trouble shooting chart for DVP5160 XX Abnormal color of video picture Check whether the 27MHz output signal is Check Y1 R15 R217 C17 and C18 Check whether the 3 3V and 1 8V power supply voltages on the decoder circuit board are normal Check other of power supply
30. 6 Main Board Electric Diagram for DVP5160 XX POWER amp CONNECTOR vcc L4 FB500R 120mA VCC AVCC TO FRONT PANEL MO VCC A 803401 MT1389HD LQFP256 DVD MP Board for SONY KHM313AAA GE DV33 4 Em 107 TO POWER BOARD 6 Toop hoop a14 R4 CN Imax 1000mA L41 FB AXIAL 50mA 10k 1 3 P5V NNN e gt 8550C ovce 2 an EWA 2 sn c3 GND 50mA R2 tu Heen 22K vec L2 AA FBS00R d 6 Epa 20mA 0 1u 2 IR 9 10R 8 2 7 gt yon DV33 7 2 5mm 7 hoop 2 ee 5 R241 2 VSCK 3 Sc 2 PCON LED RARA OR 2 z 1 T a R1 4K CNS 2 109 24V 24V 10 v R33 POWER K i LAT eK 12V 12V 10 UR 12V 12V 10 SUO BECH ge 5V 5V 2 5 Yo 4 7K 112 on R243 L 12VA hu 0805 wa x n 100mA C115 t 0 1u DV33 R246 R247 DV33 22K 1 3K o Q16 C118 47K 3904 R250 1uF 22k O 12V 0 1u 2 C105 A4 2 C108 A3 2 C112 A5 5 C118 B3 2 Ca A3 POWER K ET Dl gt POWER K 2 C52 AS 053 A5 CB49 D3 CB50 D4 CB8 D2 CE1 D3 CE10 ca CE12 D2 CE2 D4 RESET Circuit NI B2 CN5 A5 D2 A3 D3 Ci L2 A5 DV33 TE Di L41 A3 L42 A5 MO VCC L47 AS D3 L5 D2 R400 9 L65 D2 1N4148 10k Qi D3 600mA OI Les URST Qu4 A3
31. CABLE 7PIN TJC3 7P SCW 7P PH 5Y PH 5Y L 130MM CABLE 10P HS SCREW LIST 12NC No No 12 13 15 19 26 28 30 31 33 35 37 41 42 Part Name S T Screw B 2 6 X 8 BF M C Screw Triangle W 3 X 6 Machine Screw S T Screw B 2 6 X 8 BF Triangle M C Screw B3X 6 Triangle M C Screw B3X 6 Triangle M C Screw B3X 6 Triangle M C Screw B 3X 6 Triangle M C Screw B 3 X 6 S T Screw B 3 X 8 BF Triangle M C Screw B 3 X 6 Triangle M C Screw B 3 X 6 S T Screw B 3 X 8 BF Q ty 2 2 1 7 5 DVP5168K XX Mechanical Exploded View il S S Remark Ass y1 is the assembled component for location 2 3 Ass y2 is the assembled compoient for location 4 5 6 7 8 9 17 18 21 22 23 It s a general Mechanical Exploded View for DVP5168K XX Detailed information please refer to Model set ENCASING amp ACCESSORIES PARTS LIST No 12NC No 1 Ass y1 Ass y2 10 11 14 16 20 24 25 27 29 32 34 36 38 39 40 Accessory AVCAB 996510001106 RC 996500035367 Note Only the parts mentioned in this list are normal service spare parts Part Name Bottom Cabinet Front Door Ass y Front Panel Ass y LED Supporter Ass y Switch Board Top cover Loader Ass y Front Board ESD Washer Earthing Plate Ass y USB Board Ass y Main Board Rear Cabinet Power Cord Ass y Power Board PAD Knob Ass y OK Board VIDEO CABLE 1500mm REMOTE CONTROL Q ty 1 1 SCREW LIST No 12
32. CC LDO2 1502 Caio s PU 24 GND LD LDO1 D 5 ci A3 CN4 Al Na REVIS mou Pin Assignment v1 5 canoa ER MUTEC SMUTEC 5 Clo a2 o D3 Sr CSO RFOP C510 5 182 an as F2 Dm RFLVL RFON C6 0 6 C12 Al LI Ga SGND C7NO 7 ASL C13 A2 LI2 AL van Ke ed EOM C14 A2 113 Bl VREFO vino 10 184 Ce A3 L14 B2 3 FEO vano 11 p E C166 B4 LIS a Enn TEO Yano 12 182 C17 A4 ue a 8 3 4 TEZISLV ano 13 181 R24 C18 A4 117 o 25K3018 SC 70 a OP OUT DVDD18 EL 1 C38 de a C2 a L7 23 a 89 AL 5 m Lot c 36 Op INP Yeno as 158 gt m 89 AR 5 Cate A2 OU one MO DMO 31 ora Klee rz seor Bi ip H ca A2 02 BL Comas N 2SK3018 FMO 38 PMO DVDD3 156 4 Ei 89 SR 5 C26 A2 Q BL RI OPEN 30 155 MA4 2 au SW NC TROPENPWM RA4 De MAS tea C27 A2 04 Bl 470pFE TRO 41 PWMOUTIMIADINS Byrd 153 MAG C166 E C28 A2 oe a HEADER 24 SMD0 5 TOP FOO 42 r00 RAS Ce MAT c29 A2 06 a GND VPLLVSS Ras H51 M S URST4 C30 A4 R10 A2 1 44 CAPPAD Rag 150 URST 1 c32 A2 R11 Al 2 LD DVD CB46 45 149 MATT POWER K POWER A Ta v VPLLVDD3 RA11 LI C33 A2 R12 Al 4 avec DV33HD 5600pF USBP 4 SS We 147 T DCKE C34 A2 R13 Al MDH Very Important to USBM 48 146 DCLK 1 C35 A2 R130 A2 8 LD CD y impor USBVDD 49 U EM ops Dect Das RxD 2 UW vuvss 4 C36 a2 R131 Bl 1 reduce Noise L14 1 CB15 ADIN 50 a 144 MA3 DD 3 i 8 FB TDI mis PO DNA RA A43 MAZ 4 VIDEO INTERFACE C37 A2 R132 Bi 9 ov 2 0 tuF TMS so TD ADM ov 142 C38 B4 R14 A2 E TCK 53 TOKIV ADINO RAT 141 Mai 4x1 W HOUSING AID
33. CE1 cBs0 ce R248 B3 cB4 0 1uF 220uF 16v Ser e 0 tuF 220uF 16 ee SVETE ERA REGO2 35 R3 D3 0 1uF REGO1 n m R3 TOK 1 Ka R4 A4 12K 1 R400 ci ki R5 D3 R6 B3 RR1 c3 RR2 e li L65 DV33HD FB500R 6 15 6 15 Main Board Electric Diagram for DVP5166K XX DVP5168K XX MT1389HD8FRONTEND
34. Calo 3 Lif cia A2 113 Bi 23 pvp up 2N3904 AVCC ipo 22 LDO2 i Gnou ALL MUTEC M B2 24 minors v m LDOT 28 1001 Pin Assignment v1 5 MOA mo MU MUTEC 5 as M ma m AG REA t 25 SVDD3 og s H82 gt ASDATO ADATE 5 Cree Bi R27 jonk CSO RFOP C6 lO 6 188 TET M C17 A4 L16 a T56 28 4 RFLVLIRFON Cmo 7 H82 C18 A4 L17 C2 s 10k V2P8 tr senp YUVCLKIO 8 199 C2 AL LI 23 uL 28 V2REFO vono 9 195 C21 A2 PHI A4 BT3904 ViP4 ao V20 Y1 10_10 84 32 c23 A2 Q2 BI S FEO 31 VREFO vano 11 H82 T101 TEO FEO vano 12 192 C26 A2 Q3 Bl T102 TEZISLV 33 EO vano 13 Hel C27 A2 04 Bl s 30 100k C38 OPO 34 TEZISLV DVDD18 H8 r 71 c28 n2 oe a 2 OF 35 Seene Y5 IO_14 x Se A oe a Duft Mies a 10 15 188 gt lE d 25K3018 DMO 37 OP INP Ymo te BZ C30 A4 R10 A2 MDI Avec EMO 37 DMO DVDD3 89 AL c32 A2 Rll Al CB84 25K3018 OPEN H FMO RA4 89 AR 89 AL 8 C33 A2 R12 Al E RI L13 32 TROPENPWM i 89 AR RAS C166 C34 A2 R13 Al Ne I i iH T PWMOUT1N ADIN9 RAS Se VC ad PUE Vi 16 FOO 42 TRO RAT d HEADER 24 SMDO 5 TOP 100uF 16v FOO RAS RST y C36 a R131 Bl i P veLvss RA9 POWER K URST H C37 A2 R132 B1 1 m i CB46 45 CAPPAD RAT CN10 gt POWER C38 B4 R14 A2 2 LD DVD UN VPLLVDD3 ives VIDEO SW DE sw 5 Gan Ba Sis A2 4 AV DV33HD 5600pF USBP Tar USB Mes m e 7 c4 a2 R16 AL ULLA ena x EN Very Important to 1 mm 48 USBM Duba 2 AWB vu 4 c Bi R20 Al L6 LD CD i deem i IN USB
35. D23 1N4148 R336 330R 9012 Q31 1N4148 R337 C136 0 1uF NC D24 NC 2 muec y MUTEC OR i i l i A i i R335 i l i i i T l I as i cr Q32 90i2 Se INC MUTE L ES R338 10K AVCC 1K INC EZZ L ZZ 25 R342 100k 100k 1K INC AUDIO OUT amp SCART 150 R359 CE4 R76 12VB 89 AL At EE i ui REV l 10uF 16v 10k C65 eat CE28 SL 100pF C138 100uF 25v 12VB an R300 i i FL R299 de oR seek ie IC v GC KSPART L 6 U10A 10uF 1 R78 i es do i i 1 At Lon FL R302 47K1 K C R307470R a7 i i NJM4558 OPA MUTE L INCI i R30 ciue ha BT3904 i BCE 680pF 12VB R301 ASDATO f OR INC Im 100K i BSDATO K ASDATO 2 i i ALRCK ALRCK 26 1 0 1uF R360 ABCK ABCK 26 150 i AMCLK x AMCLK 2 i R81 12VB i Se R82 5 1K 196 NO VNO i ASPDIF ASPDIF 26 89_AR 1 URST 1392 2 N RE CE46 QURST 1392 2 6 i puF T 108 C69 i i T100pF 100uF 25v 12VB R312 FR R311 47K 1 oR i 89 AL 2 89 AL C ko Si Ane SCARLR SCART R 6 2 89 AR 3 4 3300p U10B 10uF 1 R84 p secs _ i oba J ex
36. DVD Player DVP5160 DVP5166K DVP5168K DVP5160 12 Service GER DVP5166K 56 98 61 Service DVP5168K 51 Service ervice Manua TABLE OF CONTENTS Page Technical Specifications 1 2 Safety Instruction Warning 8 Notes 1 3 Mechanical and Dismantling Instructions 2 1 Region Code Software Version amp Upgrades 3 1 Trouble Shooting Chart cesses nan nenia ni a 4 1 Wiring RI le IC 5 1 Electrical Diagrams and Print layouts 6 1 Set Mechanical Exploded View 8 Electrical Part list 7 1 Electrical Parts List eene et ertet nen sa ned 8 1 z REVISION LIST si arei LIMES 9 1 Copyright 2007 Philips Consumer Electronics B V Eindhoven The Netherlands CLASS 1 All rights reserved No part of this publication may be reproduced stored in aretrieval system or LAS E R P RO D U CT transmitted in any form or by any means electronic mechanical photocopying or otherwise without the prior permission of Philips Published by KC ETO742 Service Audio Printed in The Netherlands Subject to modification 31 39 785 32600 IT PHILIPS Technical Specifications TV standard Number of lines Playback Video performance Video DAC YPbPr Video output RGB
37. E THE PARTS HAVING THE DESIGNATED PARTS NUMBER WITHOUT FAIL Power Board Print Layout Bottom Side for DVP5160 XX DVP5166K 98 DVP5168K XX ct C9 E CAUTION Risk oF FIRE REPLACE FUSE AS MARKED 6 5 6 5 Power Board Electric Diagram for DVP5166K 56 61 D4 F1 1N4007 L1 T2AL 250ac 750uH RV1 10K471 C1 C2 D2 22uF 250V 22uF 250V 1N4007 FB1 2 2uH D5 C3 M T1 FR102 NU 10uF 50V NU D6 1N4148 R1 56k 1 4W 222 400V L 300K 1 4WL 300K 1 4W U1 D8 FSDH321 1N4007 D7 1N4148 x J D9 R12 C12 1N4007 22 NU 102 50V NU L2 o 6 8uH D10 0 SR240 C7 1000uF 16V A U2 PC123X92 C9 10uF 50V R10 IVA 220 U3 CY1 TL431 102 400Vac CAUTION A THE PARTS MARKED WITH ARE IMPORTANT PARTS ON THE SAFETY PLEASE USE THE PARTS HAVING THE DESIGNATED PARTS NUMBER WITHOUT C4 47uF 25V C6 47uF 25V C8 470uF 16V R7 11 3k 1 R5 12k 196 8X2 5 HEADER C1 C10 C11 C12 C2 c3 C4 C5 C6 C7 C8 c9 CON1 CON2 cyl D1 DIO D2 D3 D4 D5 D6 D7 D8 D9 FI FBI LI L2 R1 R10 R11 R12 R2 R3 R5 R7 R8 R9 RV1 TI TRI U1 U2 U3 BI A3 c3 C2 B1 C1 C2 A2 C2 c3 c3 A3 Al D2 B4 Al c3 A1 A1 A1 Ci c2 c2 B2 B2 A1 BI BI c3 A2 B3 A3 c2 B2 B2 D3 D3 B3 B3 A1 B2 A1 A2 B3 B3 Power Board Print Layout Bottom Side for DVP5166K 56 61 6
38. Fix power supply board top a power supply for should electric circuit Check there are CS DATA Check the U2 s pin 97 98 100 and CLK signals on CON301 arrive the CN5 connect condition on the front board CN5 PIN 2 V SCK CNS PIN4 VSDAO i 4 i Correct connection 1 Check whether bad solder exists on U301 and pins of LED 2 Check whether the circuit connected to K302 K303 K304 and K301 is broken 3 Check whether R300 R301 and R302 are open circuit Replace U301 or LED 4 17 Trouble shooting chart Distorted audio and loud noise Remark Trouble shooting chart for DVP5166K XX DVP5168K XX Distorted audio and loud noise Check the power supply voltages 12V and 12V to the operation amplifying Q15 IS normal Check Q15 Check whether the muting transistor Q7 Q8 Q27 Q28 Q29 Q38 are normal Q29 Q38 Replace Q7 Q8 Q27 Q28 Check the muting transistor Q26 Q30 Q31 are normal whether No Replace Q26 Q30 Q31 Checking the U10 U27 U28 leads have not been broken or open Correct connection Replace U2 If the clock signal ACLK ABCK and ALRCK output by U2 are normal SACLK waveform SBCLK waveform SSLRCK waveform a 1 hh hh oh re T Check whether the U2 or U10 U27 U28 power supply normal Replace U2 or U10 U27 U28 4 18 Trouble shooting chart Abnormal color of video picture Remark Trouble sho
39. N 64M SDRAM 6PIN 2 0 CN4 MOTER DRIVER AM5888S ENS M CN11 CN13 10PIN 2 0 3PIN 2 0 2PIN 2 0 O MAIN BOARD TF BOARD CN303 10PIN 2 0 ss e USB BOARD OK BOARD 4 1 SWITCH LED CN302 CN7 5PIN 2 0 CON201 5PIN 2 0 li 1 LED KEY ET6202 1 4 6 1 6 1 2 3 4 5 Front Board Electric Diagram for DVP5160 XX DVP5166K XX DVP5168K XX DV33 R326 330 REM301 vec GND 100 ohm POWER K IR REM CON302 FROM MAIN BOARD C306 CE301 CON4 2 0 C316 0 1u 47uF 47pF C306 A2 CON301 1 C303 B2 GND 1 5V R309 B3 IR vas R310 B3 5 GND R311 B3 3 cs R312 B4 A CLK 5 D302 C4 10 POWER K_ D301 C4 CON10 2 0 R303 B2 C314 R304 B2 L R305 B2 2 U301 LED1 R307 B3 ET6202 CRDI R308 B3 OSC GND GRID1 DI O GRID1 GRID2 C304 C3 CLK GRID2 GRID3 STB GND GRID4 C305 C4 KEY1 GRID3 GRID5 C307 C4 KEY2 GRID4 GRID6 VDD GND GRID7 C316 A4 SEG1 KS1 VDD SEG1 SEG2 KS2 SEG14 GRID5 SEG2 C315 A2 SEG3 KS3 SEG13 GRID6 SEG3 SEG4 KS4 SEG12 GRID7 SEG4 B SEG5 KS5 SEG10 KS10 SEG5 CE300 B3 SEG6 KS6 SEG9 KS9 SEG6 144 SEG7 KS7 SEG8 KS8 CE301 A2 R312 JDD350501AG R306 B4 1K zeng R315 A2 C300 B2 C301 B2 inate gt bau K304 K303 C302 B2 gt 1N4148 KS1 play pause u ben Sbse es oa R300 B2 K302 R301 B2 IN i t o 00 R302 B2 K305 R326 A3 0304 C305 C307 CON302A
40. Q15 A3 Q16 B3 k CE10 RR2 ZE Sj A 10uF 16v 2 2 OHM 2W R17 A5 R18 D4 200mA R19 D4 RR1 5 6 OHM 1W gt R2 A3 gt R23 AS R239 AS 400mA J R241 A3 R243 A4 R246 B3 wo DV33 b o v18 TR B1 K SS8550 o TR B2 rt Z nsen SRM ce R248 B3 R250 B3 e s Fy DV33 is REV33 R3 D3 Mi 150mA R18 R33 A3 RFV33 R5 4 7K 1 SYN AVES t 20K 1 CE1 case _ cez S se FB500R cB49 0 1uF A 220uF 16v R400 Cl CE12 0 luF A 220uF 16v R5 D3 A 47uFM6v cas REGO2 gt gt 7 R6 B3 e REGO1 5 4 ES R19 1 R3 10K 196 7 RR2 c3 VCC VIDEO 42K 196 C15 DV33 L65 DV33HD 0 tuF AA 9 FB500R 6 8
41. SDCKE 37 CLK SD33 DCS 193 DCS cs vcc DRAS es a as 18 RAS vec wa CAS vec ZZ DWER 16 CAS SD33 vcca DOMO 15 mE DOML vcca PAW _39 DAMH veca 3 vcca 38 yc ao wc vssa F amp 5 vssa vss VSSQ vss VSSQ VSS ESMT M12L64164A 7T SDRAM64M H6M F PEN 2M F LASH R54 0 ohm R289 LASH R54 0 ohm 289 0 ohm DV33 EEPROM 24C16 SOP8 DQP 15 lt gt 2 MA 0 11 2 BA 0 1 2 DOM 0 1 2 DCLK 2 DCKE 2 CASH 2 RAS 2 WE 2 CS DRAM 2 PCE PCE 2 PRD 2 PWR PWR 2 0 21 Val 2 AD O 7 c sa AD FLASH 2 5 6 SCL SCL 2 5 6 SDA 8 SDA IIC CB38 CB39 CB40 CB51 CB52 CB75 CE26 L19 RI R289 R54 R56 R57 R58 R59 R60 R61 R62 R63 R9 RN2 U7 U8 U9 A3 A3 A3 c2 B3 B3 A3 A3 C2 A2 A2 B3 B3 B3 B3 B2 B2 C2 c2 A2 B3 Al A2 C2 6 17 6 17 Main Board Electric Diagram for DVP5166K XX DVP5168K XX VIDEO OUT VCC 751 C6 A L26 D12 D11 1N4148 1N4148 L24 OR Y_OUT YUNG YUV5 U OUT R69 75 196 YUV6 o o L32 OR V OUT R73 75 196 C97 NC YUV 3 6 Y UV 3 6 cone VIDEO OUT T96 CVBS C19 T97 100pF Y OUT v z 4 T T98 U OUT da 5 2 T99 V OUT K 4 6 C22 c20 024 100pF 100pF
42. connection No to K301 is broken Correct the connection Yes Whether there is OV and No 3 3V voltage difference on Replace U2 Pin 104 PCON of U2 Yes 4 13 Trouble shooting chart All output voltages on the power board is OV or deviated Remark Trouble shooting chart for DVP5166K XX DVP5168K XX All output voltages on the power board is OV or deviated Check whether F1 is blown Replace F1 Replace C4 if D1 D2 D3 D4 are Check there is 300V on CA normal Yes Check whether 100KHz oscillating signal on Pin6 of U1 whether ADi Check replace U1 U1 PIN 3 RC waveform U1 PIN 8 Drain waveform AAA leden ME Li ij Check if 5V 12V 12V Check whether U2 are eroded and are short Check whether the components in the short circuit voltage are defected or eroded 4 14 Trouble shooting chart Disc cannot be read Remark Trouble shooting chart for DVP5166K XX DVP5168K XX Disc cannot be read Check the FFC connection Check the loaded circuit between 24P and the loader 1 Check voltage on pin 112 of U2 varies between 0 and 3 3V gt 3 3V for VCD DOV for DVD 2 Check whether peripheral components Check whether there is laser voltage 2V for VCD and 2 2V for DVD on Collector of Q6 amp Q5 are eroded or defect Check U2 U3 andperipheral components are eroded or Re solder or replace the defective parts badly soldere
43. d Check if there is RFO signal on pin17 of CN2 The normal RFO ignal is a clear reticulated wave No Check U2 and peripheral components Check the connection Correct connection between U2 Yes Replace U2 or loader 4 15 Trouble shooting chart Only DVD disc or only disc except DVD can be played Remark Trouble shooting chart for DVP5166K XX DVP5168K XX Only DVD disc or only disc except DVD can be Played Check the FFC connection between 24pin and the loader Check the loaded circuit Check laser voltage 2V output ch Check the solder status on U2 and on Collector of Q6 if pin 23 of peripheral components U2 is at low level Yes Check whether there is voltage variance on pin 23 of U2 peripheral components check if bad solder exist on U2 and Check whether pin 1 to pin38 of U2 and peripheral components are badly soldered defected No Replace the bad spare parts Check Q2 Q3 Q4 whether in good condition No Correct connection Change U2 or the loader 4 16 Trouble shooting chart No display on LEDD and buttons do not work Remark Trouble shooting chart for DVP5166K XX DVP5168K XX No display on LED and buttons do not work Check whether there is correct contact between CON301 and CN5 No Correct connection Check VCC 5v voltage on the power and front board
44. during upgrading Otherwise the Main board will be damaged entirely 4 1 Trouble shooting chart Spindle motor does not move Remark Trouble shooting chart for DVP5160 XX Go Check the FFC connection between 24P and the loader No Correct connection Yes Check whether AVCC 5V voltage is normal No Check the AVCC power supply Yes Check whether laser voltage 2V for VCD amp 2 2V for DVD No Check Replace 06 Q5 on Collector of Q6 and Q5 Yes 1 Whether voltage on pin 112 of U2 varies between 0 and 3 3V 3 3V for VCD and OV for DVD 2 Whether peripheral components Ne Check Replace U2 are eroded or badly soldered No 1 Check U2 42pin FOO signals 2 If there are F F T and T Have no focus signals output from U3 Yes Check Replace the loader 4 2 Trouble shooting chart The power can not be on or off Remark Trouble shooting chart for DVP5160 XX The power can t be on or off Go Check the power supply on the power board is N Repair the power board normal Yes Check if the CON301 on the front board to CN5 on o No Check Correct connection the decoder board is in good contact Yes Whether the connection to K301 is broken N ki Correct the connection Yes Whether there is OV and 3 3V voltage difference on Pin 104 PCON of U2 No Replace U2
45. e connection Correct connection between U2 Yes Replace U2 or loader 4 5 Trouble shooting chart Only DVD disc or only disc except DVD can be played Remark Trouble shooting chart for DVP5160 XX Only DVD disc or only disc except DVD can be Played Check the FFC connection between 24pin and the loader Check the loaded circuit Check laser voltage 2V output Check the solder status on U2 and No on Collector of Q6 if pin 23 of peripheral components U2 is at low level Yes Check whether there is voltage variance on pin 23 of U2 peripheral components check if bad solder exist on U2 and Check whether pin 1 to pin38 of U2 and peripheral Replace the bad spare parts components are badly soldered defected Check Q2 Q3 Q4 whether in good condition Change U2 or the loader Correct connection 4 6 Trouble shooting chart No display on LEDD and buttons do not work Remark Trouble shooting chart for DVP5160 XX No display on LED and buttons do not work Check whether there is correct contact between CON301 and CN5 No Correct connection Check VCC 5v voltage on the power and front board Fix power supply board top a power supply for should electric circuit Check there are CS DATA Check the U2 s pin 97 98 100 and CLK signals on CON301 on the front board arrive the CN
46. eck whether short circuit Check if 128MHz signal output there is or bad solder on U7 SDRAM R59 SDCLK waveform Check if short circuit and bad solder exist on Pin Y1 No Check U2 Reconnect the component in short circuit 4 11 Trouble shooting chart Spindle motor does not move Remark Trouble shooting chart for DVP5166K XX DVP5168K XX Motor no move Go Check the FFC connection No Correct connection between 24P and the loader Yes Check whether AVCC 5V voltage is normal No Check the AVCC power supply Yes Check whether laser voltage 2V for VCD amp 2 2V for DVD on Collector of Q6 and Q5 No Check Replace Q6 Q5 Yes 1 Whether voltage on pin 112 of varies between 0 and 3 3V 3 3V for VCD and OV for DVD 2 Whether peripheral components are eroded or badly soldered No Check Replace U2 No 1 Check U2 42pin FOO signals Have no focus 2 If there are F F T and T Yes Check Replace the loader signals output from U3 4 12 Trouble shooting chart The power can not be on or off Remark Trouble shooting chart for DVP5166K XX DVP5168K XX The power can t be on or off Go Check the power supply No ohe power Beardie Repair the power board normal Yes Check if the CON301 on No ine Ment DOR o ee Check Correct connection on the decoder board is in good contact Yes Whether the
47. have to be respected by the workshop during a repair Use only lead free solder alloy Philips SAC305 with order code 0622 149 00106 If lead free solder paste is required please contact the manufacturer of your solder equipment In general use of solder paste within workshops should be avoided because paste is not easy to store and to handle Use only adequate solder tools applicable for lead free solder alloy The solder tool must be able o To reach at least a solder temperature of 400 C o To stabilize the adjusted temperature at the solder tip o To exchange solder tips for different applications Adjust your solder tool so that a temperature around 360 C 380 C is reached and stabilized at the solder joint Heating time of the solder joint should not exceed 4 sec Avoid temperatures above 400 C otherwise wear out of tips will rise drastically and flux fluid will be destroyed To avoid wear out of tips switch off un used equipment or reduce heat Mix of lead free solder alloy parts with leaded solder alloy parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types leaded and lead free If one cannot avoid clean carefully the solder joint from old solder alloy and re solder with new solder alloy SAC305 1 5 Use only original spare parts listed in the Service Manuals Not listed standard material commodities has to be purchased at external companies Special information for BGA ICs
48. nt Panel It should be remove the Front door assembly first Figure 2 Note Make sure to operate gently otherwise the guider would be damaged Please kindly note that dismantle the front door assembly carefully Figure 2 to avoid damage tray and the front door assembly 2 2 Mechanical and Dismantling Instructions Dismantling Instruction Step3 If the tray can t open in normal way you can make it through the instruction as below Figure 3 Note Make sure to operate gently otherwise the guider would be damaged Push the guider until the tray out Make sure to operate gently to avoid damage happening Figure 3 Step4 Dismantling Loader disconnect the 3 connectors aiming in the below figure and remove 1 screw around the Loader Figure 4 Figure 4 2 3 Mechanical and Dismantling Instructions Dismantling Instruction Step5 Dismantling Front Panel disconnect the 3 connector then release the snaps on the both sides of Front Panel and bottom cabinet then gently pull the Panel out from the set Figure 5 amp 6 amp 7 Figure 5 Figure 7 Figure 6 2 4 Mechanical and Dismantling Instructions Dismantling Instruction Step6 Dismantling Main Board first disconnect the connector and then remove 4 screws Figure 8 we DNI Figure 8 Step7 Remove the 2 screws on Power Board to dismantle the Power Board Figure 9 Figure 9 Software upgrade P
49. orm re Check if the reset circuit consisting of CE10 and D3 is normal at a high level for tens of milliseconds Change CE10 and D3 then constantly at OV 27M waveform Crystal oscillator Y1 and I ri Check whether there is peripheral components Li 2Z7MHZ signal odpel are defected or eroded sli Check whether short circuit or bad solder on U7 Check if there is 128MHz signal output from R59 SDRAM R59 SDCLK waveform Check if short circuit and bad solder exist on Pin Y1 No Check U2 Reconnect the component in short circuit 5 1 5 1 DVP5160 XX WIRING DIAGRAM HE Es sa CN8 ap N P L pwe Pb CVBS N AUDIO AMP amp LPF VIDEO LPF amp DRIVE AUDIO D A AK4385 iam 7 POWER 24PIN 0 5 SUPPLY MT1389DXE H CON2 gt fi 7PIN 2 5 7 16M CN3 FLASH 5PIN 2 0 CN5 CN9 CN11 10PIN 2 0 2PIN 2 0 3PIN 2 0 ij 3 EE SOAM Ge P CN302 8PIN 2 0 2P1N 2 0 TT HENU p ED KEY ET6202 USB BOARD N Ka Z Z A gt lt T z A St z o e I LIMIT GND LOAD TROUT GND TRN 64M SDRAM 6PIN 2 0 CN4 MOTER DRIVER AM5888S N Ka AUDIO AMP amp LPF SE POWER 24PIN 0 5 SUPPLY CN202 7PIN 2 5 KN ZN 7 KARAOKE A D CS5340 CN3 FLASH 5PIN 2 0 A 2 S 2 o m A A A E SP LIMIT GND _ LOAD TROUT L GND TR
50. oting chart for DVP5166K XX DVP5168K XX Abnormal color of video picture Check whether the 27MHz Check Y1 R15 R217 C17 and C18 output signal is normal Check whether the 3 3V and 1 8V power supply Check other of power supply electric voltages on the decoder circuit board are normal Check whether the video filter network circuit is normal Correct the connection change U2 4 19 Trouble shooting chart Remote reception is insensitive or fails Remark Trouble shooting chart for DVP5166K XX DVP5168K XX Remote reception is insensitive or fails Check if the remote control works properly No Check battery Check if the power supply voltage to the remote censor is normal are normal No Check R315 C315 on the front board Use an oscilloscope to check if there is output waveform from the first pin Check the PIN 11 RC waveform of IC1 IR of the remote censor after pressing on the remote PCB button on the remote control Yes i Check if there is IR signal on pin 109 of U2 Yes Change U2 IR waveform Correct connection 4 20 Trouble shooting chart No video picture no sound Remark Trouble shooting chart for DVP5166K XX DVP5168K XX No video picture no sound d Check whether all the voltages from the power board to the decoder board are normal Check the loaded circuit CVBS R85 point wavef
51. reparation to upgrade software 1 Start the CD Burning software and create a new CD project Data Disc with the following setting Label DVP5XXX No need the label name File Name DVPXXXX XX BIN Power on the set and open the tray then press lt 5 gt lt 5 gt to check the File Name Note It is required capital letter for the File System 2 name Burn the data onto a blank CDR Procedure for software upgrade Power on the set and insert the prepared Upgrade CDR The set will starts reading disc amp response with the following display TV screen Upgrade File DETECTED Upgrade Press Play TO START Press OK button to confirm then screen will display Files coping UPGRADING The upgraded disc will automatically out when files coping complete then take out the disc About 1 minute later the tray will automatically close when upgrading complete 3 1 B Read out the software versions to confirm upgrading 1 Power on the set and press Setup button on the remote control 2 Press lt 1 gt lt 3 gt lt 7 gt lt 9 gt button to check the software information The software version and other information are display on the TV screen as follows Version XX XX XX XX Main version SUB VER XX XX XX XX software version of application software 8032 XX XX XX XX Servo XX XX XX XX software version of Servo RISC XX XX XX XX DSP XX XX XX XX Region Code X Caution The set must not be power off
52. rew B3X 6 Q ty 7 3 DVP5166K XX Mechanical Exploded View Remark Ass y1 is the assembled component for location 2 3 Ass y2 is the assembled compoient for location 4 5 6 7 8 9 17 18 21 22 23 It s a general Mechanical Exploded View for DVP5166K XX Detailed information please refer to Model set ENCASING 8 ACCESSORIES PARTS LIST No 12NC No 1 996510001539 Ass y1 996510001535 Ass y2 996510001536 10 11 996500034178 14 996510001540 16 996500034190 20 996510001523 24 25 27 996510001525 29 996510001521 32 34 996510001537 996510001179 36 996510002231 996510001522 38 39 40 996510001524 Accessory AVCable 996510001106 RC 996500035367 Cable CON201 996510001527 CON302 996510000547 CN7 3 996510001526 CN2 996510001528 MAINCN4 996510001222 CN202 996510001529 LOADER 996510001192 CON301 996510001530 Note Only the parts mentioned in this list are normal service spare parts Part Name Bottom Cabinet Front Door Ass y Front Panel Ass y LED Supporter Ass y Switch Board Top cover Loader Ass y Front Board ESD Washer Earthing Plate Ass y USB Board Ass y Main Board Rear Cabinet for DVP5166K 56 Rear Cabinet for DVP5166K 98 Power Cord for DVP5166K 98 Power Cord for DVP5166K 56 Ass y Power Board for DVP5166K 56 Ass y Power Board for DVP5166K 98 PAD Knob Ass y OK Board VIDEO CABLE 1500mm REMOTE CONTROL CABLE 4PIN HS 4P HS CABLE 5P HS CABLE 24P HS HS 6P PH 6Y PH 6Y
53. wer consumption Power supply Rating Power consumption Cinch White Red Cinch White Red Cinch Blue Cinch Black 435 x 38 x 210 mm Approximately 2 kg 110V 240V 50 60HZ lt 10W Power consumption in standby mode lt 1W Specifications subject to change without prior notice 1 3 Safety instruction Warning amp Notes Safety instruction 1 General safety 2 Laser safety SEET This unit employs a laser Only qualified service personnel Connect the unit to the mains via an isolation transformer A e may remove the cover or attempt to service this device Replace safety components indicated by the symbol A due to possible eye injury only by components identical to the original ones Any laser device nit other component substitution other than original type Type Semi d ct r l ser SAIAS Wavelength 650nm DVD 780nm VCD CD Output power 7mW DVD 10mW DVD CD Beam divergence 60 degree may increase risk of fire or electrical shock hazard Safety regulations require that after a repair you must return the unit in its original condition Pay in particular attention to the following points Route the wires cables correctly and fix them with the Note Use of controls or adjustments or performance of mounted Cable claps procedure other than those specified herein may result in Check the insulation of the mains lead for external er T hazardous radiation exposure

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