FRONT PASSENGER FOLD FLAT SEAT
Contents
1. 1 5 Classification Reference Date BT05 040a NTB05 077a September 16 2005 2005 FRONTIER XTERRA PATHFINDER 2004 2005 TITAN AND ARMADA FRONT PASSENGER FOLD FLAT SEAT MANUAL RECLINER INOPERATIVE The Applied Vehicle and Service Procedure sections of this bulletin have been amended Please discard all other copies APPLIED VEHICLE S 2005 Frontier D40 2005 Xterra N50 2005 Pathfinder R51 2004 2005 Titan A60 2004 2005 Armada TA60 IF YOU CONFIRM The passenger seat does not recline or tilt forward when lifting UP on the recliner handle ACTION Remove the seat and use a steel split spring pin roll pin to repair shaft of inboard recliner mechanism This will prevent the inboard recliner mechanism pin from slipping inside the shaft CLAIMS INFORMATION Submit a Primary Operation PO line claim using the following claims coding DESCRIPTION OP CODE SYM DIA FRT Repair Front Passenger Seat Manual Recliner VX49AA ZE 32 0 5 hrs PARTS INFORMATION DESCRIPTION PART QUANTITY Steel split spring pin roll pin Size 5 32 inch 3 96 mm diameter X inch 12 7 mm long Use McMaster Carr part number 98296A892 or equivalent Local source 2 Do not claim billing for the pin it is considered as a shop supply IMPORTANT The purpose of ACTIONS above is to give you a quick idea of the work you will be performing You MUST closely follow the entire Service Pr2. Drill bit 8 Install a steel split ring pin roll pin in the drilled hole and pin the recliner shaft and pin together Use McMaster Carr part number 98296A892 or equivalent The size is 5 32 inch 3 96 mm diameter X inch 12 7 mm long 9 Reinstall seatback flaps and finisher 10 Install the seat in the vehicle 11 Reconnect the battery cables Negative cable last 12 Confirm the recliner operates 13 Program the radio presets 5 5
3. B Remove seat cushion finisher Inboard side left side of recliner mechanism with seat cushion removed is shown in Figure 2 Figure 2 Figure 3 C Use pliers to actuate move recliner into forward full stop position Do this by turning shaft clockwise See Figure 3 IMPORTANT Make sure pliers are locked tightly on shaft to prevent damage to shaft D When each recliner is at its forward full stop position pull the seatback rearward to the seatback first lock position This will align the recliners NOTE Make sure the recliner devices are aligned before proceeding Step 3 prior page 3 5 4 Disconnect the seat back flaps See Figure 4 Figure 5 Seat back flaps Recliner shaft Pin Inboard recliner shaft 5 Locate the inboard recliner shaft See Figure 5 NOTE The Inboard recliner shaft and pin are shown removed from the seat for this photo The pin will be re attached to the recliner shaft with a steel split spring pin roll pin to keep it from slipping inside the recliner shaft This will be done with the recliner shaft still in the seat Figure 6 4 5 Figure 7 Figure 8 6 Using a center punch mark a spot on the shaft centered between the spring and cross tube see Figure 7 Spring Cross tube 7 Now drill a 0 157 0 160 inch 3 98 4 06 mm hole through the shaft and pin See Figure 8 Clean up any metal debris chips from the seat
4. ocedure starting on page 2 as it contains information that is essential to successfully completing this repair Nissan Bulletins are intended for use by qualified technicians not do it yourselfers Qualified technicians are properly trained individuals who have the equipment tools safety instruction and know how to do a job properly and safely NOTE If you believe that a described condition may apply to a particular vehicle DO NOT assume that it does See your Nissan dealer to determine if this applies to your vehicle SERVICE PROCEDURE 1 Preparation for seat removal Refer to the Electronic Service Manual ESM section SE for seat removal information Make sure to follow all WARNINGS and CAUTIONS Before disconnecting any SRS connectors A Write down all radio station presets Presets 1 2 3 4 5 6 A B C B Disconnect both battery cables negative cable first C Wait at least 3 minutes after the battery cables are disconnected 2 Remove the seat from the vehicle NOTE Place the seat on a clean surface to prevent dirt and or scuff marks 3 Align inboard and outboard recliner devices Inboard recliner device is on the left side of the seat and the outboard recliner device is on the right side A Use release handle and recline seat forward until it stops in full stop position see Figure 1 If inboard recliner will not operate forward follow Steps B and C Figure 1 2 5
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