d4x drilling machine
Contents
1. Ill Te Uninstalling the arbor Raise the guard turn the spindle so that the wedge MT opening in the spindle 1 is lined up with the wedge MT opening in the reducer body Place the wedge MT included as standard equipment into the uncovered spindle opening 1 Hold down the arbor 3 with one hand Strike the wedge MT lightly with hammer taking care to not to damage the arbor Carefully remove the arbor from the socket in the spindle Remove the wedge MT D4X 1 2011 Operator s manual for drilling machine 7 NI Steeimax Dax 1 2 Installing and uninstalling the milling cutter AN Milling cutter installation and uninstallation should be carried out when the machine is turned off and disconnected from the power grid Installing the milling cutter Raise the drive and the slide 2 up using the lever 3 Raise the guard 1 to the maximum in order to attain access to the arbor 4 screws 5 Insert the appropriate type of pilot 6 into the milling cutter 7 Position the milling cutter 7 with the Weldon shank facing up so that the flat sides of the milling cutter are aligned with the screws 5 Put the milling cutter 7 into the arbor socket 4 6 Tighten the screws securely 5 Fon gt 2 1 I se 4 Em 5 R AD Uninstalling the milling cutter Raise the drive and the slide 2 up using the lever2. Declaration of compatibility We PROMOTECH Ltd Elewatorska street 23 1 15 620 Bialystok Poland declare with full responsibility that product D4X DRILLING MACHINE which the declaration applies to is in accordance with the following standard s placed below EN 50144 1 EN 55014 and satisfies safety regulations of guidelines 2004 108 EC 2006 95 EC 2006 42 EC Bialystok 2009 10 15 Prezes Steelmax Tools LLC 112 Inverness Circle East Englewood CO 80112 1 87STEELMAX Fax 303 690 9172 www steelmax com e mail sales 9 steelmax com D4X VI MACHINE TEST CERTIFICATE Machine control card O D4X 110V LI D4X 230V Serial No Date of test Electric test results Test Result Test with sinusoidal voltage of 1000 V and frequency 50 Hz Resistance of the protective circuit The above mentioned product meets the requirements of safe usage as prescribed in standard IEC 745 Name of tester Qualitv Control DAX 1 2011 Operator s manual for drilling machine 38 F Steeimax VIII WARRANTY CARD nan desis the name of Manufacturer warrants the Drilling Machine to be free of defects in material and workmanship under normal use for period of 12 months from date of sold This warranty does not cover cutters damage or wear arises from misuse accident tempering or any other causes not related to defects in workmanship or mate
3. Relationship between machine speed and cutter diameter The cutter diameter Rotary speed inch mm rpm under 2 95 above 75 85 1 93 2 95 50 75 135 1 14 1 93 30 49 160 0 47 1 14 12 29 250 Relationship between machine speed and twist drill diameter The twist drill diameter Rotary Speed inch mm rpm 1 93 1 85 30 47 85 0 83 1 93 22 29 135 0 63 0 83 16 21 250 2 Guidelines for grading diameters of twist drills when drilling holes Drilling holes of a diameters greater than 18mm to 32mm 11 16 to 1 1 4 should be carried out by preliminary drilling where a diameter of a first hole should be between 70 to 80 of a final hole diameter Holes greater than 32mm 1 1 4 should be drilled initially with a drill bit of a 18mm 11 16 diameter then with a drill bit of a 8096 of the diameter of a final hole and finally with use of a drill bit with diameter of a desired size of finished hole For example When drilling a 28mm 7 8 diameter hole it is recommended to initially drill it using a drill bit of 16mm 5 8 in diameter and to increase a size of a tool gradually to reach a diameter of the desired hole 40mm 1 9 16 hole should be drilled consecutively with drill bits of diameters 18mm 11 16 32mm 1 1 4 40mm 1 9 16 Drills diameter mm Holes Number of diameter mm Drilling Expanding the hole Expanding the hole passes by dril
4. Machine is not secured with safety chain as a protection from dropping especially when used at heights or in vertical or upside down positions 8 Bystanders are present in the immediate vicinity of machine Important rules of safe use of drilling machine Before attempting to work with the machine check condition of power cord and plug The drilling machine should be connected to an installation equipped with protection circuit neutral or ground and protected with a 16 A fuse for 220V and 32 A fuse for ND D4X 1 2011 Operator s manual for drilling machine va Steeimax Dax 120V When used on building sites it must be supplied through a separation transformer made in the second class of protection 3 Machine can be used outdoors but is not weatherproof Do not expose to rain snow or frost 4 Machine should not be used on rusty surfaces steel plates with thick covering of paint uneven surfaces or next to a welding machine When the machine is attached to any metal surface that surface should not be welded Remove the drill from the steel before beginning welding This can cause damage to the machine and will void the warranty 5 In all cases always use a safety chain strap see drawing 1 The safety chain should not be loose To avoid this situation the safety chain should be wrapped around the element it is driling Loss of electric power will cause a loss of electromagnetic adh
5. 240 120 4 11 16 Power supply 110 120V 50 60 Hz 220 240V 50 60 Hz Power required 110 120V 1700 W 220 240V 1800 W Motor power 110 120V 1550 W 220 240V 1650 W Tool holder Morse Taper No 4 Max twist drill diameter 16 47 mm 5 8 1 7 8 Max annular drill diameter 12 110 mm 1 2 4 5 16 Max milling depth 76 mm 3 Insulation Class Standard adhesive force of electromagnet 22 000 N for steel 7 8 22 mm thick and Ra 1 25 Slide stroke 230 mm 9 Machine speeds under load I 85 min II 135 min 160 min IV 250 min Electromagnetic base 120x240x63 mm 4 7x9 4x2 5 Length of the power cord 3 0 m 10 Total weight 31 kg 68 Ib Noise level 85 dB Surrounding temperature 0 40 C 32 104 D4X 1 2011 Operator s manual for drilling machine 19 NI Steeimax Ds Using the drill on the electromagnetic base D4X with special annular cutters we are capable of drilling and reaming holes up to 110mm 4 5 16 diameter and 76mm 3 depth with a precision achievable previously only in a workshop Replacement of motor brushes For the D4X drill the state of the carbon brushes should be monitored every 100 working hours A Replacement of motor brushes should take place when the machine is turn
6. SM AC 1438 1 SM AC 1500 1 SM AC 1563 1 SM AC 1625 1 SM AC 1688 1 SM AC 1750 1 SM AC 1813 1 SM AC 1875 1 SM AC 1938 1 SM AC 2000 I 5 2063 1 5 2125 1 5 2188 1 5 2250 1 SM AC 2313 1 5 2375 1 5 14 1 5 15 1 5 16 1 5 17 1 5 18 1 5 19 1 SM AC 20 M 5 21 1 5 22 1 SM AC 23 M SM AC 24 M SM AC 25 M SM AC 26 M SM AC 28 M SM AC 29 M 5 31 1 Operator s manual for drilling machine 2 D O C PART SM AC 0438 2 SM AC 0500 2 SM AC 0563 2 SM AC 0625 2 SM AC 0688 2 SM AC 0750 2 SM AC 0813 2 SM AC 0875 2 SM AC 0938 2 SM AC 1000 2 5 1063 2 5 1125 2 5 1188 2 5 1250 2 5 1313 2 5 1375 2 5 1438 2 5 1500 2 5 1563 2 5 1625 2 SM AC 1688 2 SM AC 1750 2 SM AC 1813 2 SM AC 1875 2 SM AC 1938 2 SM AC 2000 2 SM AC 2063 2 SM AC 2125 2 SM AC 2188 2 SM AC 2250 2 SM AC 23 3 2 SM AC 2375 2 SM AC 14 M 2 5 15 2 5 16 2 5 17 2 5 18 2 5 19 2 5 20 2 5 21 2 5 22 2 5 23 2 5 24 2 5 25 2 5 26 2 5 28 2 5 29 2 5 31 2 D4X 40
7. paint dirt etc which would reduce adhesive power of the electromagnetic base Install drill bit milling cutter or other tooling such as tap or reamer in the machine before plugging it into electric power Then plug it in see paragraph 2 and position where you wish to use it Place the machine so that the tool is over the centre of the hole you intend to drill and turn the magnetic base ON D4X 1 2011 Operator s manual for drilling machine a9 V Steeimax Dax Prior to use always make sure that the machine is secured from dropping with original chain as described in paragraph I no 5 Important rules of safe use of drilling machine 2 3 Cutting Select the right speed for the tool you intend to use see the speeds chart in this manual paragraph IV no 1 Cooling and lubricant fluid commercially available in concentrated form are recommended for cooling twist drills and annular cutters The use of emulsions formed from a mixture of water and drilling oil are acceptable AN Do not use clean water as the liquid cooling and lubricant The cooling system is an integral part of the machine and should always be used see point 2 7 Warning The cooling system can only be used when drilling machine is in vertical position In other positions an additional external source of cooling should be used for example a coolant bottle with a long nozzle or a pressurized system Check the operation of the cooling system Open coolant
8. reservoirs tap and apply pressure on the pilot by turning spokes counter clockwise As the pilot starts to sink into the cutter cooling liquid should start to run down cutters inner wall If there is no liquid flowing down check if the tap is fully opened It may take a few seconds for cooling liquid to fill the whole system Turn the motor on Making a hole with a milling cutter should ideally be done in one pass The proper method is to put the motor under load in which it experiences about a 1096 reduction in speed by listening to the sound it emits It makes the cutter work better and more easily ejects the slug after the hole is completed If you experience slugs getting stuck inside a cutter after the hole is complete try to reduce pressure on the cutter or use a different coolant Do not allow excessive swarf build up around the cutter and arbor WARNING when the milling cutter goes through the material the slug can be pushed out often with considerable strength Pay attention to avoid injury After a hole is made the cutter should be withdrawn back and both the motor and the electromagnet should be switched OFF in that order When work with the machine is finished the power cord should be disconnected from the power source the swarf and coolant should be cleaned from the machine and the cutter should be removed and cleaned D4X 1 2011 Operator s manual for drilling machine 10 V Steeimax Dax A Please follow all recomme
9. to service for inspection as soon as possible It is not advised to use drill on steel thinner than less than 3 8 10 mm On thin steel less than 3 8 10 mm the magnet s adhesive power would be significantly reduced which can cause the machines failure to adhere to the metal and individuals injury The machine should be located on the work piece with the entire surface of the electromagnetic base contacting the metal It is recommended that each time before positioning the machine the metal surface under the electromagnetic base should be sanded down with abrasive paper Please follow all recommendations D4X 1 2011 Operator s manual for drilling machine 5 NI Steeimax Dax I START UP AND OPERATION 1 Cutters and optional equipment features This drilling machine s spindle has a socket with a Morse taper which makes it possible to use twists drills or milling cutters by using an AMT Arbor for fixing them in the socket spindle taper Drawing 2 Milling cutter 2 is located inside the arbor body 1 and is fastened with screws 3 While fastening the cutter in the socket be aware that screws should be screwed tight so that they could not come loose It is important to position the cutter in relation to the socket in such a way that the flats on the cutter shank are positioned opposite to the fixing screws 3 Both fastening screws 3 must be used to fasten the cutter Pilot 5 is located inside the cutter It ma
10. up using lever 2 Coolant bracket 7 with cooling unit 6 on screws 8 located to the side of the slider Connect the cooling conduit ending 3 with the coolant coupling 4 found in the cooling ring 5 0 Before starting the machine e Remove the bottle s cap Fill it with cooling lubricant e Replace bottle cap After fulfilling the above actions and making sure that the system has been appropriately fixed and the cooling conduit 2 is placed correctly on the coolant coupling 4 the bottle cap should be loosened by 1 3 of a turn in order to depressurize it turn on the valve 3 so that liquid travels to the hose after which the machine can be started see II pt 3 After ending work one must remember to tighten the bottle cap and turn off the valve 9 to prevent liquid from leaking during the time that the machine is not being used and uninstall the cooling system 6 before placing the machine in the box Uninstalling the cooling system a Place the machine in the vertical position b Slide the drive and the slider 1 up using lever 2 c Disconnect the cooling conduit ending 3 and the coolant coupling 4 found in the cooling ring 5 d Take off the cooling system D4X 1 2011 Operator s manual for drilling machine 15 NI Steeimax Dax 2 9 Semiautomatic gib adjustment Turn the spoke handles 1 so the screws 2 in the face plate are visible through the opening
11. 0 kEY SQ 3X3X45 1 D4X 1 2011 Operator s manual for drilling machine 30 Stea GEARSHAFT 14 1 5 mm D4X WLK 0202 02 02 00 0 PINION SHAFT ASSY 19 25 ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 11 1 WLK 0202 00 09 00 0 PINION SHAFT 19 25 1 2 11 2 KOL 0202 00 08 00 0 GEAR DUAL 31T 42T 1 2 11 3 WPS 0202 00 21 00 0 SQUARE KEY 3X3X38 1 WLK 0202 02 04 00 0 PINION SHAFT ASSY z 14 ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 12 1 WLK 0202 00 13 00 0 2 12 2 KOL 0202 00 12 00 0 GEAR 33T 2 12 3 WPS 0202 00 19 00 1 SQUARE KEY 5x5x12 2 12 4 PRS 000008 EXTERNAL RETAINING RING 18Z k D4X 1 2011 Operator s manual for drilling machine 21 D4X MSK 0401 03 00 00 0 1218 PANEL PLATE ASSY ITEM PARTNUMBER _ VERSION DESCRIPTION Q TY 3 1 MSK 0401 03 01 00 0 PANEL PLATE 1 3 2 NKL 0401 10 10 01 0 LABEL PANEL PLATE 1 3 3 000007 SWITCH START STOP 1 3 4 WZK 0401 03 02 00 0 START STOP WIRE 1 3 5 000013 SWITCH MAGNET 1 3 6 PEW 000002 LIGHT PIPE 1 D4X 1 2011 Operator s manual for drilling machine 32 Stea D4X UKL 0399 11 00 00 0 COOLANT SYSTEM ITEM PART NUMBER VERSION DESCRIPTION Q TY 9 1 ZWK 0399 11 01 00 0 COOLANT BRACKET 1 9 2 0252 04 00 00 0 BOTTLE 1
12. 00060 SPRING WASHER 4 3 6 16 PDK 000043 SPRING WASHER 4 1 5 17 PDK 000151 NYLON WASHER SR1940 4 18 WKR 000395 SOCKET BUTTON HEAD CAP SCREW WITH FLANGE M5x20 2 19 WKR 000184 CROSS RECESSED SCREW M4X12 4 20 0272 15 00 00 0 LABEL FOR ELECTRICAL INSTALATION 1 21 WKR 000415 CROSS RECESSED PAN HEAD TAPPING SCREW 3 5x13 4 22 PDK 000161 WASHER LOCK INTERNAL STAR 3 7 4 23 25 0401 25 00 00 0 1992 EQUIPMENT SET 1 23 1 LNC 0223 00 01 00 0 SAFETY CHAIN L 1 5 mb 1 23 2 KLC 000005 HEX WRENCH S 2 5 1 23 3 KLC 000007 HEX WRENCH S 4 1 23 4 KLC 000008 HEX WRENCH S 5 1 23 5 KLC 000009 HEX WRENCH S 6 1 23 6 KLC 000003 FLAT WRENCH S 8 1 23 7 KLN 0103 00 00 00 0 WEDGE MT3 1 23 8 OPK 000001 PLASTIC BOX 1 23 9 INS 0239 46 00 00 5 SERVICE MANUAL 1 24 SKR 0401 12 00 00 0 1673 METAL BOX 1 25 NKL 0272 25 01 03 0 LABEL WARRANT TO USE OF HEARING AND EYE PROTECTION 1 26 0399 10 00 06 0 CLEARANCE CONTROL LABEL 1 27 NKL 0401 10 10 04 0 LABEL FOR SIDE OF METAL BOX small 1 28 NKL 0401 10 10 05 0 LABEL FOR LID OF METAL BOX big 1 29 NKL 0300 25 06 02 0 LOGO LABEL 1 not shown on the drawing D4X 1 2011 Operator s manual for drilling machine D D4X 23 Operator s manual for drilling machine D4X 1 2011 D4X STJ 0401 01 00 00 0 FRAME ASSEMBLY ITEM PART NUMBER VERSION DESCRI
13. 3 Raise the guard 1 to the maximum in order to attain access to the arbor 4 screws 5 Loosen the screws 5 Remove the milling cutter 7 and the pilot 6 from the arbor socket 4 ON D4X 1 2011 Operator s manual for drilling machine 8 V Steeimax Dax 2 Magnetic drilling machine start up The machine is supplied in a metal box with complete standard equipment D4X comes in a standard equipment set which consists of e metal box 1 e drilling machine 1pc e arbor SM AMT4 U 19 4 3 1pc e cooling system 1pc e chip guard 1pc e spoke handles 3pcs e Hex Wrench s 2 5 1pc e Hex Wrench s 4 1pc e Hex Wrench s 5 1pc e Hex Wrench s 6 1pc e 8mm flat wrench 1pc e wedge 4 1pc e safety chain with snap hook 1pc operators manual 1pc 2 1 Before first drill The steel elements of the drilling machine are protected for transit and storing with grease film Before first start up of the machine all grease should be removed Before each use all handles should be screwed into pinion 2 2 Before you cut Before positioning the machine on work piece always make sure that Work piece is made of ferromagnetic steel some grades of stainless or acid resistant steel do not readily conduct magnetic flux thickness of work piece is at least 3 8 10 mm Surface of steel under the magnet is flat wipe brush or sand down to clean the surface where you intend to place the drilling machine so that you remove rust
14. 37 PWD 0399 02 07 00 0 GROUND CONDUCTOR 1 2 38 TBL 0401 10 10 03 0 MOTOR LABEL 120V 1 2 38 TBL 0401 10 14 03 0 MOTOR LABEL 230V 1 2 39 NKL 0401 10 00 06 0 LABEL SPEED RANGE 1 D4X 1 2011 Operator s manual for drilling machine 26 D4X 19 27 Operator s manual for drilling machine D4X 1 2011 Steef D4X SLN 0401 02 01 00 2 MOTOR 120V SLN 0401 02 01 00 3 MOTOR 230V ITEM PART NUMBER VERSION DESCRIPTION Q TV 2 1 1 0401 02 01 01 1 MOTOR BASE PLATE 1 2 1 2 KRW 0400 02 01 02 0 GUIDE FAN 1 2 1 3 WRN 0400 02 01 10 0 ARMATURE ASSY 120V 1 2 1 3 WRN 0400 02 01 10 1 ARMATURE ASSY 230V 1 2 1 4 KNC 0400 02 09 00 0 ARMATURE TOOTH END 28 1 2 1 5 STN 000028 FIELD 120V 1 2 1 5 STN 000029 FIELD 230V 1 2 1 6 OBD 000023 UPPER HOUSING 1 2 1 7 WKR 000407 CROSS RECESSED PAN HEAD TAPPING SCREW 4x20 4 2 1 8 PDK 000157 SPRING WASHER 1 2 1 9 SCZ 000023 BRUSH 120V 2 2 1 9 SCZ 000022 BRUSH 230V 2 2 1 10 SPR 000042 SPRING BRUSH 2 2 1 11 SRB 000295 HEXAGON BOLT M5x57 2 2 1 12 LOZ 000004 NEEDLE BEARING HK 101410 CX 1 2 1 13 LOZ 000006 BEARING NEEDLE RHNA 081210 3 10 7 D4X 1 2011 Operator s manual for drilling machine 28 0401 02 02 00 0 GEARCASE ASSY ITEM PART NUMBER VERSION DESCR
15. 9 3 PDK 0399 11 02 00 0 SEAL WASHER fi 9 5 x fi 15 x 2 1 9 4 ZWR 000010 COOLANT VALVE 1 8 ASSY WITH NUT 1 9 5 WAZ 000004 PLASTIC HOSE 4MM 0 27m D4X 1 2011 Operator s manual for drilling machine 33 Steeimax Ds UCW 0173 01 00 00 0 ARBOR ASSY AMT4 U 19 4 3 ITEM PARTNUMBER _ VERSION DESCRIPTION Q TY 11 1 KRP 0173 01 01 00 0 ARBOR BODY AMT4 U 19 4 3 1 11 2 WYP 0154 00 02 00 0 PLUNGER 1 11 3 PDK 0139 00 04 00 0 WASHER D 18 8x10x1 1 11 4 USZ 0140 05 04 00 0 SEAL 1 11 5 IWKR 000032 HEX SET SCREW M10X10 2 11 6 PRS 000009 INTERNAL RETAINING RING 19W 1 11 7 ISPR 0154 00 03 00 0 SPRING 1 6x12 4x159 1 D4X 1 2011 Operator s manual for drilling machine 34 D4X VI Electrical diagram D4X 120V 1 A TONYS HOHVYZ 0 00 00 8I TOF NO LINDVIN d AUCT TTT ji ana g T ruger xag dus pn y r wpeapu is peo paa 35 Operator s manual for drilling machine D4X 1 2011 D4X Electrical diagram D4X 230V VL Ap V JUPS WWE HOU VYZ 00 00 8 Tor TTT Old NO LIN DVN usuqe amp urs pn y r wmaeapu s TTOUd HSV W 36 Operator s manual for drilling machine DAX 1 2011 D4X V EC DECLARATION OF CONFORMITY
16. IPTION Q TY 2 2 1 KRP 0401 02 02 01 1 GEARCASE 1 2 2 2 WRZ 0401 02 02 02 0 SPINDLE MT4 1 2 2 3 WST 0401 02 02 03 0 METAL INSERT 1 2 2 4 KNC 0234 00 10 00 0 COOLANT COUPLING AMT2 H 19 1 2 2 5 LOZ 000107 BEARING 6008 2Z 40x68x15 1 2 2 6 LOZ 000053 BEARING 608 2Z 2 2 2 7 LOZ 000017 BEARING ROLL 25x42x17 1 2 2 8 PRS 000245 SEAL 30x42x7 1 2 2 9 PRS 000246 SEAL 40x52x7 1 2 2 10 PRS 000247 SEAL 40x55x7 1 2 2 11 PRS 000139 INTERNAL RETAINING RING 40z 1 2 2 12 PRS 000026 INTERNAL RETAINING RING 42W 1 2 2 13 PRS 000244 INTERNAL RETAINING RING 68W 1 2 2 14 KLK 000047 DOWEL PIN 5 x 16 MM 1 2 2 15 SRB 0001 18 HEX SOCKET BOLT M 6X30 1 2 2 16 WKR 000419 CROSS RECESSED RAISED COUNTERSUNK HEAD SCREW M5x10 2 2 2 17 KLK 000045 DOWEL PIN 5 x 12 MM 1 714 177 16 E 12 A 18 9 10 713 D4X 1 2011 Operator s manual for drilling machine 29 NI Steeimax D WLK 0401 02 06 00 0 PINION SHAFT 2 20 ASSY ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 6 1 WLK 0202 00 07 00 0 GEARSHAFT 20T 1 2 6 2 KOL 0202 00 06 00 0 GEAR 29T 1 2 6 3 KOL 0401 02 06 01 1 HELICAL INPUT GEAR 245 1 2 6 4 WPS 0171 00 20 00 0 KEY WOODRUFF 403 1 WLK 0202 02 01 00 0 PINION SHAFT ASSY 14T ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 10 1 WLK 0202 00 11 00 0 SHAFT PINION 14T 1 2 10 2 KOL 0202 00 10 00 0 GEAR DUAL 33T 39T 1 2 10 3 WPS 0202 00 20 00
17. PTION Q TY 1 1 KRP 0400 01 01 00 0 1639 MAIN BODY ASSY 1 1 2 PDS 0402 00 00 00 0 ELECTROMAGNETIC BASE 1 1 3 5 0205 00 20 00 1 D RING STRAP 1 1 4 SRB 000155 HEX SOCKET BOLT M8x30 4 1 5 PDK 000051 SPRING WASHER 8 2 4 1 6 NKL 0400 10 10 02 0 FRAME LABEL 1 D4X 1 2011 Operator s manual for drilling machine 24 NI Steeimax Dax KRP 0400 01 01 00 0 MAIN BODY ASSY ITEM PART NUMBER VERSION DESCRIPTION Q TY 1 1 1 KRP 0400 01 01 01 1 1636 MAIN BODY 1 1 1 2 LST 0400 01 01 02 0 PRESSURE PLATE 1 1 1 3 LST 0400 01 01 03 0 SLIDE INSERT 1 1 1 4 TLJ 000010 SELF LUBRICATING SLEEVE 28 05H7x32x16 2 1 1 6 SPR 000043 PRESSURE SPRING 1 6x8x14 5 4 1 1 7 SRB 000086 HEX SOCKET BOLT M5X20 5 1 1 8 PDK 000017 ROUND WASHER 5 3 5 1 1 9 NKR 000016 HEX NUT M5 4 1 1 10 WKR 000077 SOCKET SET SCREW M5x16 4 2 d gi 1 ET 9 sZ ert h A D4X 1 2011 Operator s manual for drilling machine 25 Stea D4X NPD 0401 02 00 00 0 MOTOR COMPLETE 120V NPD 0401 02 00 00 1 MOTOR COMPLETE 230V ITEM PART NUMBER VERSION DESCRIPTION Q TY 2 1 SLN 0401 02 01 00 2 MOTOR 120V 1 2 1 SLN 0401 02 01 00 3 MOTOR 230V 1 2 2 KRP 0401 02 02 00 0 1644 GEARCASE ASS
18. V SAFETY INSTRUCTIONS AND OPERATOR S MANUAL FOR DRILLING MACHINE D4X nen Tools LLC 112 In ast Englewood CO 80112 1 p Fax 303 690 9172 www steelmax com e mail sales steelmax com Steef D4X TABLE OF CONTENTS SAFETY INSTRUGTI N senil 3 1 General information occisi Eee 3 2 Important safety instruction 3 Il OPERATING INSTRUCTIONS 6 1 Cutters and optional equipment 6 2 Magnetic drilling machine start TRR 9 Ill MAINTENANCE AND SERVICE L 17 TECHNICAL DATA 19 PARTSLIST EXPLODED VIEW sanninna adaa aaaea Pere x enu anu uuu 22 ELECTRICAL DIAGRAM u u un etat ten De Lotus ito eb iua tu datei oe dk e de kaaa 35 VII EC DECLARATION OF CONFORMITY nennen nitens 37 VII MACHINE TEST CERTIFICATE nnns 38 VII WARRANTY CARD u au aaa 39 IX ANNULAR CUTTERS aus je du 40 D4X 1 2011 Operator s manual for drilling machine 2 V Steeimax Dax AN BEFORE YOU START WORK WITH THE MACHINE PLEASE READ THESE INSTRUCTIONS CAREFULLY AND USE ALL RECOMMENDATIONS I SAFETY INSTRUCTION Drilling machine on electromagnetic base should be used
19. Y 1 2 3 TLJ 0401 02 03 00 0 DISTANCE SLEEVE 25 1x31 8x4 1 2 4 KOL 0401 02 04 00 0 GEAR 246 1 2 5 WZK 0401 02 05 00 0 MOTOR WIRE ASSY 1 2 6 WLK 0401 02 06 00 0 PINION SHAFT z 20 ASSY 1 2 7 OBD 0400 02 03 00 1 1833 MOTOR HOUSING 1 2 8 LST 0400 02 06 00 0 GEAR RACK 1 2 10 WLK 0202 02 01 00 0 PINION SHAFT ASSY 14T 1 2 11 WLK 0202 02 02 00 0 PINION SHAFT ASSY 19 25 1 2 12 WLK 0202 02 04 00 0 PINION SHAFT ASSY z 14 1 2 13 WDL 0211 00 28 00 1 SHIFT FORK 2 2 14 WLK 0202 00 16 00 1 SHIFT PIN SHORT 1 2 15 WLK 0202 00 17 00 1 SHIFT PIN LONG 1 2 16 PDK 0202 00 24 00 0 WASHER II 1 2 17 TBL 0202 00 30 00 1 LABEL I SHIFT LEVER 1 2 18 TBL 0202 00 30 00 2 LABEL II SHIFT LEVER 1 2 19 TLJ 0171 00 22 00 0 SHIFT DRIVE PIN USA 5 2 2 20 SPR 0171 00 23 00 0 COMPRESSION SPRING USA 5 2 2 21 DZW 0171 00 24 00 0 SHIFT LEVER 2 2 22 LOZ 000014 BEARING NEEDLE RNA 4901 1 2 23 LOZ 000006 BEARING NEEDLE RHNA 081210 3 2 24 LOZ 000007 NEEDLE BEARING RHNA 081512 1 2 25 LOZ 000004 NEEDLE BEARING 101410 CX 1 2 26 PRS 000017 EXTERNALE RETAINING RING 252 1 2 27 PDK 000045 SPRING WASHER 5 1 2 2 28 PDK 000046 SPRING WASHER 6 1 2 2 29 PDK 000060 SPRING WASHER 4 3 1 2 30 KLK 000004 SPRING PIN 3x12 2 2 31 IWKR 000180 SCREW M3x5 PHCRMS 4 2 32 WKR 000183 SCREW M4X10 PHCRMS 1 2 33 SRB 000091 HEX SOCKET BOLT M5x35 2 2 34 SRB 000094 HEX SOCKET BOLT M5x50 4 2 35 SRB 000115 HEX SOCKET BOLT M6X25 2 2 36 WPS 0401 02 07 00 0 KEY SQ 6x6x22 1 2
20. ed off and the power cable is disconnected from the power grid 1 Unscrew 4 M5x40 engine cover screws 1 using a 6 kt s 4 wrench 2 Carefully take off the engine cover 3 Remember that it is connected with the motor by grounding lead 4 3 Unplug the connector 6 from the motor brushes using the flat ending 5 of the lead The ending has a safeguard against its sliding down first press the protruding element at the middle of the ending then carefully slide off the ending from the connector 4 Push aside the spring arm 7 pressing down the brush and rest it on the surface of the brush holder 8 and remove the brush 9 5 Inspect brush length if the length is less than 5mm the brush should be replaced with an original brush 6 Carry out all actions in reverse in order to install the engine After replacement new brushes should be run without load for about 20 minutes on idle gear in order to seat properly Replacement of engine brushes is possible without removing the drive from the drill D4X 1 2011 Operator s manual for drilling machine 20 V Steetnax Dax 1 Parameters depending on spindle speed drilling Due to the distribution of lubricant after every days work the position of gear lever used for selection of gearbox speed should be changed For example if machine worked with 85 rpm speed it should be switched to 250rpm If machine worked with 135 rpm speed it should be switched to 160 rpm
21. erence to the metal and will cause the drill to fall which could cause serious injury or death 6 Do not use the machine in explosion hazard zones 7 Donotstart work if the machine has excessive play on guide slides 8 Always wear safety goggles and ear protection 9 Donotremove metal chips with bare hands Drawing 1 Examples how safety chain should be fastened a 0 A Safety chain can also secure the drill through the handle 10 Do not touch the spindle and cutter during work 11 Tools must be fastened firmly When a milling cutter is used check before the start of work to assure that tool retaining screws are screwed tight D4X 1 2011 Operator s manual for drilling machine 4 V Steeimax Dax 12 The use of blunt of damaged tools can be hazardous 13 Do not use milling cutter without pilots and arbors without ejection spring A Do not touch or replace the tool with power source on while electromagnetic base is being used 14 Use tools recommended in Operator s Manual only 15 After use always clean metal chips with gloves or tool and coolant from the drilling machine 16 Always unplug the machine from the power supply during any work on the machine 17 In the case that the machine falls on a hard surface from a height is wet or is subjected to other unfortunate events that could affect its operation work should be terminated immediately and the machine should be sent
22. h thin ground material does not exist one can try to carry out drilling of a hole although with keeping the strictest precautions The magnitude of force on the feed handle should be very limited Appropriate rpm should be adjusted depending on if drilling would be carried out with a drill bit or with annular type metal cutter The drill is equipped with a mechanical 2 step reducing gearbox The general relationship between drilling diameter and drilling speed is shown in graphs Drawing 5 and a detailed guide is supplied by the manufacturer of drilling tools The graph is just a general guide and the shown relationship applies to average structural steel Cooling agent is fed gravitationally from a coolant bottle through an arbor to the inside of the metal cutter For on a wall and on a ceiling positions special cooling pastes or aerosol sprays or pressurized coolant dispersal agents should be used 2 6 Electromagnetic base clamping force control system This system for security reasons is an integral part of each drill type It works by constant monitoring of the electromagnetic force base adhesion value to the substrate In the case of a reduction in the force value below safety limits to guarantee safe operation of the machine the system automatically switches off the drive drill It also does not allow the drive to be started when there is no guarantee of the proper clamping force Clamping force depends on type and thickness of substrate
23. in without load for about 20 min Other repair work should be done only by authorized service points appointed by distributor Replacement of brushes is possible without removal the of the motor unit from the unit see IV Regularly lubricate brass slide guide inserts with grease as well as the rack and pinion To prevent the machine from rusting especially when used outdoors all steel parts should be covered with thin layer of grease film Damaged machine parts will be exchanged only with original parts p Motor Motor Spoke handle including knob assy Gear integrated with slider Pinion shaft Adjustment 0 screw DE _ Frame amp assembly Locking nut Control panel Arbor assy A Electromagnetic base Caution In the case that the machine falls on a hard surface from a height is wet or is subjected to other adverse events that could affect its technical state work should be terminated immediately and the machine should be sent to service for inspection as soon as possible D4X 1 2011 Operator s manual for drilling machine 18 Stea IV TECHNICAL DATA g R SER e E H J 8 8 N N N R hd i f 1 2 9 16 65 z 9 7 16 240 mm 1 15 16 49 mm i 13 15 16 354 mm 17 9 16 447 mm D4X 12 1 4 312mm 9 1 2
24. ing by driling for 18 for 18 1 70 final hole 18 1 32 diameter final hole diameter 2 80 final hole 32 1 40 18 diameter final hole diameter 3 D4X 1 2011 Operator s manual for drilling machine 21 Steefmax V PARTS LIST EXPLODED VIEW D4X WRT 0401 24 10 00 0 DRILLING MACHINE Steelmax D4X 120V WRT 0401 24 20 00 0 DRILLING MACHINE Steelmax D4X 230V ITEM PART NUMBER VERSION DESCRIPTION Q TY 1 STJ 0401 01 00 00 0 1986 FRAME ASSEMBLY 1 2 NPD 0401 02 00 00 0 2488 MOTOR COMPLETE 120V 1 2 NPD 0401 02 00 00 1 1987 MOTOR COMPLETE 230V 1 3 MSK 0401 03 00 00 0 1991 PANEL PLATE ASSY 1 4 OSL 0401 04 00 00 0 2477 GUARD ASSY 1 5 ZSP 0401 05 00 00 0 ELECTRONIC CONTROL SYSTEM 120V 1 5 ZSP 0401 05 00 00 1 ELEGTRONIG CONTROL SYSTEM 230V 1 6 TLJ 0399 06 00 00 0 LOWER SLEEVE 2 7 WLK 0400 05 00 00 0 PINION SHAFT ASSY 1 8 DZW 0400 07 00 00 0 SPOKE HANDLE INGLUDING KNOB ASSY 3 9 UKL 0399 11 00 00 0 COOLANT SYSTEM 1 10 SZN 0075 00 51 00 5 POWER CORD 120V 3x2 08 1 10 4 DLW 000007 STRAIN RIELIEF PG11 1 10 SZN 0212 10 02 00 2 POWER CORD 230V 3x1 5 1 10 4 DLW 000007 STRAIN RIELIEF PG11 1 11 UCW 0173 01 00 00 0 ARBOR ASSY AMT4 U19 4 3 1 12 SPR 000030 PUSH SPRING 2 13 WKR 000183 SCREW M4X10 PHCRMS 1 14 PRS 000019 EXTERNALE RETAINING RING 282 1 15 PDK 0
25. k better and easier to eject the slug after the hole is completed WARNING when the milling cutter goes through the material the slug can be pushed out often with considerable strength Pay attention to avoid injury 6 Do not allow excessively long chips swarf to accumulate that could interfere with the handles as this could be a safety hazard 7 After hole is made the cutter should be withdrawn back and both the motor and the electromagnet should be switched OFF in that order 8 When work with the machine is finished the power cord should be disconnected from the power source the machine should be cleaned of swarf and coolant etc The cutter should be removed and cleaned 9 The tool should be removed from drill chuck before returning to the toolbox D4X 1 2011 Operator s manual for drilling machine 11 V Steeimax Dax 2 5 Types of a ground material As shown on the graphs Drawing 4 magnetic clamping force of the electromagnetic base to the ferromagnetic ground depends on its magnetic properties Steel with increased carbon content and some other alloying ingredients have lower magnetic permeability which causes a decrease in the clamping force Also the thickness of the work piece on which the drill is placed is significant Maximum clamping force of the electromagnetic base to a 5 mm 0 2 thick work piece surface is only about 25 of a clamping force obtained from a smooth 22 0 87 mm thick standard plate If suc
26. kes it easier to position milling cutter over center of a planned hole During drilling as the cutter goes deep into steel the pilot moves back into the arbor body and tightens the discharge spring 4 That spring ejects the slug which is a by product of milling a hole with a center free cutter Basically milling cutters are designed to make through holes On occasions when there is a need for an overlapping hole the pilot should not be used Drawing 3 N N Jo jo S Drawing 2 Principle of milling cutter s work Drawing 3 A few types of holes that can be done with a milling cutter D4X 1 2011 Operator s manual for drilling machine 6 NI Steeimax D 1 1 Installing and uninstalling the arbor A The arbor installation and uninstallation should be carried out when the machine is turned off and disconnected from the power gridl Installing the arbor a o D Raise the guard 2 to the maximum Clean the inside of the spindle using a cotton cloth Before mounting clean off the lubricant from the new arbor 3 Place the arbor with the fin on top and place it in the spindle By turning the arbor align the fin to the appropriate slot in the spindle Using a light impact from the bottom side drive the arbor into the spindle
27. ndations 2 4 Cutting 1 Check working of cooling system Open coolant reservoir s tap and apply pressure on the pilot by turning spokes counter clockwise As the pilot starts to sink into the cutter cooling liquid should start to run down cutters inner wall If there is no liquid flowing down check if the tap is fully opened It may take a few seconds for cooling liquid to fill the whole system see point 2 8 2 Turn the motor on WARNING The cooling system can only be used when drilling machine is in vertical position In other positions additional external source of cooling should be used for example a coolant bottle with a long nozzle or a pressurized system 3 Start the engine by button on the control panel see II point 3 Drilling in the material must be conducted with sensitivity 4 Some of magnetic drilling machines have built in overload system Overload is indicated by red LED diode on the control panel Further increasing the engine load causes the activation of the overload system and power source loss It s possible to continue the drilling operation by pressing the MOTOR switch to reset the system and restart the engine Periodic uncommon illumination of LED s diode during the drilling process is normal This means that the drilling process is used to the maximum extent of the permissible engine capacity 5 Making hole with milling cutter should ideally be done in one pass It makes the cutter wor
28. off at any time c To change the rpm speeds machine use the shift lever 04 03 OVERLOAD f MAGNET www steelmax com _ O Drawing No 6 Control Panel Drawing No 7 View of the machine D4X AN move machine into next drilling spot stop the motor as described above then push switch MAGNET into the position MAINTENANCE AND SERVICE To avoid accidents the drill stand power cable wiring plug connectors switches must be regularly inspected for damage Perform adjustment of the machine play guides every 50 hours or as necessary performed by the regulation screws Slide guide tension is correct if the drive can be moved smoothly by using the lever The slide should not slide down under it s own weight see II point 2 9 T facilitate the proper distribution of lubricant after every days work the position of the gear lever used for selection of gearbox speed should be changed For example if the machine worked with 150 rpm speed it should be switched to 300rpm see IV point 1 D4X 1 2011 Operator s manual for drilling machine 17 NI Steeimax D After every 250 hours of work check the condition of carbon brushes If their length is less than 5 mm they should be replaced with original new ones After replacement new brushes should be run
29. only for the purpose described in this manual Using the machine incorrectly or not for its intended use may result in serious injury and or death 1 GENERAL INFORMATION Portable drilling machines with electromagnetic bases are fast becoming very universal power tools not only at steel fabricating workshops or steel building sites but also at every factory maintenance workshop truck manufacture amp repair company military equipment service onboard ship maintenance shop etc But full advantages of electromagnetic drilling machines can be achieved only with optimal tooling Milling cutters are designed and manufactured specifically for use with these machines and offer a whole range of advantages in one pass and with precision not otherwise attainable without heavy stationary equipment The drill is equipped with a powerful motor and automatically adjustable slides 2 GENERAL SAFETY ADVICE Drilling machine must not be used when The operator has not read the Operator s Manual The work to be done is not in agreement with the recommendations in this Manual Drilling machine is not complete or has been repaired with non original parts Power supply parameters do not conform to those stated on the motor s plate Machines operator has not checked the condition of the drilling machine condition of power cable control panel or cutter Power supply connection is not equipped with a protection circuit fuse or circuit breaker
30. rial Date of Production Serial INO stc eee Quality Control EEE NE Date ol PUA Sig at re of Seller u uuu E Steelmax Tools LLC 112 Inverness Circle East Englewood CO 80112 1 87STEELMAX Fax 303 690 9172 www steelmax com e mail sales steelmax com Steeimax 3 4 SHANK M2AL ANNULAR CUTTERS D4X 1 2011 M2AL Cutter Diameter 7 16 1 2 9 16 5 8 11 16 3 4 13 16 7 8 15 16 I 1 1 16 1 1 8 1 3 16 1 1 4 1 5 16 1 3 8 1 7 16 1 1 2 1 9 16 1 5 8 1 1 1 16 1 3 4 1 13 16 1 7 8 1 15 16 2 2 1 16 2 1 8 2 3 16 2 1 4 2 5 16 2 3 8 14mm 15mm 16mm 17mm 18mm 19mm 20mm 2 Imm 22mm 23mm 24mm 25mm 26mm 28mm 29mm 3 Imm DECIMAL EQUIVALENT 0 4375 0 5000 0 5625 0 6250 0 6875 0 7500 0 8125 0 8750 0 9375 1 0000 1 0620 1 1250 1 1870 1 2500 1 3120 1 3750 1 4370 1 5000 1 5620 1 6250 1 6870 1 7500 1 8120 1 8750 1 9370 2 0000 2 0620 2 1250 2 1870 2 2500 2 3120 2 3750 0 5512 0 5906 0 6299 0 6693 0 7087 0 7480 0 7874 0 8268 0 8661 0 9055 0 9449 0 9843 1 0230 1 1020 1 1410 1 2200 I D O C PART 5 0438 1 5 0500 1 5 0563 1 5 0625 1 SM AC 0688 SM AC 0750 1 SM AC 08 1 3 1 SM AC 0875 1 SM AC 0938 SM AC 1000 1 SM AC 1063 1 SM AC 1125 1 SM AC 1188 1 SM AC 1250 1 SM AC 1313 1 SM AC 1375 1
31. s in the slider 5 After loosening all the screws slide the slider up and down several times so that the pressure strip aligns itself and automatically adjusts the gib to the proper clearance This is only necessary in case the drill drops to the bottom by itself too loose or binds during operation too tight or out of straight alignment Canceling clearance x After resetting the gib clearance tighten screws 2 starting from the middle screw The slider should be located symmetrically relative to the middle screw Next tighten the neighboring screws 2 moving the slider as necessary to make the screws accessible Then tighten screws 3 until any noticeable resistance is felt When the screw is in this position and held with an allen key tighten counter nut 4 The screws 3 counteract the machining force and protect the pressure strip from shifting during operation D4X 1 2011 Operator s manual for drilling machine 16 NI Steeimax Dax 3 Machine start up In order to start the machine press the main switch MAGNET 01 on I button By pressing green button 02 MOTOR on 4 start the motor a Stopping the motor is executed with red button O 02 the motor is switched OFF but the electromagnetic base is still ON 02 b Blinking of the red LED overload indicator 03 means that the machine is working at the limit of the overload The machine can be automatically turned
32. thick coatings on the substrate rust or other contaminants lack of flatness of the substrate excessive roughness of the surface and excessive wear of the lower part of the electromagnetic base If the moto will not start after the magnetic base is clamped it means that the safety system is working properly The system will not allow drilling without sufficient clamping force for personnel safety reasons 2 7 Working in difficult areas While working in difficult access areas as well as left handed operator the pinions can be moved to the opposite side D4X 1 2011 Operator s manual for drilling machine 12 D4X Constructional Steel Toughening Steel Tool Steel Adhesive Power 120 100 Tool Steel Constructional Steel Toughening Steel 80 60 Adhesive Power el 40 20 DAX 1 2011 Air gap mm Operator s manual for drilling machine sia Drawing 4 Clamping force depending on the thickness of the substrate and the value gap V Dax 90 100 70 80 60 Diameter mm 50 40 30 20 Drawing 5 Dependence of rotational speed on drilling diameter Revolutions of the spindle rpm D4X 1 2011 Operator s manual for drilling machine 14 NI Steeimax Dax 2 8 Installing and uninstalling the cooling system Installing the cooling system Place the machine in the vertical position Slide the drive and the slider 1
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