Flex Manual Rev I
Contents
1. oy T Y PENDANT CORD 8 0 J BOX CORD FLAT BURNDY MOTOR CONNECTORS 0 E 8 M 8 CC PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 7 1 999 0337 005 HAND CONTROL 8 BUTTON NOT SHOWN 6 1 999 0150 199 PANEL MT PEND HOLDER NOT SHOWN gt 5 898 0150 021 CAUTION LABEL NOT SHOWN FOUR BUTTON PENDANT FOR SEMI ELECTRIC BED PART IS 999 0530 050 5 ma STRAIN RELIEF mue cm Snowy I 220 VOLT JUNCTION BOX PART IS 999 0627 063 WOUT PLUG ANO 990 0527 063P W PLUG THE PLUG TS ONLY SUPPLIED FOR ORDERS DF A SIGNIFICANT AMOUNT AND ALSO DEPENDS d a ON WHAT COUNTRY THE BED IS TO BE DELIVERED TD 1 999 0530 003 JUNCTION BOX 2 100 7419 011 3 18 DIAMETER POP RIVET NEW MOTOR COVER ASSEMBLY AFTER JAN 2004 PENDANT CORD 999 0700 930T PARTS LIST J BOX CORD 999 0700 935T PARTS LIST F1 ka WHITE MOLEX SOUARE MOTOR CONNECTORS 999 0700 920T PART2. ITEM OTY PART NUMBER DESCRIPTION 121 8 100 5506 001 6 x 1 2 PPHIF AB ZI SCREW OLD MOTOR BRACKET REMOVE m d 999 0700 3039 HAND CONTROL BUTTON LUG THE BED 0 2 1100 431 002 5 16 18 X 375 HWHNS ZINC UVE THE MOTOR COVER FROM THE BED AND DISCONNECT THE 0 2 0909012410 SELF WRENCHING NIT IRS FROM THE OLD lt a CC HANNE DVE OLD J BOX AND ATTACH THE ALPHA ANI UVE HEAD MOTOR DISCOMNENCT PLATED MOTOR BRACKET FROM HOTOR 7 999 0646 0187 PRCT MOTOR MOUNT ALPHA BOX Qu WITH PAINTED BRACKET ATTACH WITH NEW MOTOR BRACKET B 999 0700 400 CONTROL BOX ALPHA 2601 ONNECT THE MOTORS ACCORDING TO LABELS ON J BOX 3 2 100 6705 001 45 32 ACH MOTOR COVER FRAME 4 999 0646 070 INTERFACE CABLE 34 18 BOARDS ACH NURSE CONTROL AS SHOWN eee ECT NURSE CONTROL SWITCH TO INTERFACE CABLE AS SHOWN PAGE CONNECT INTERFACE CABLE ALPHA CONTROL BOX 4 2 555 254 001 NURSE CONTROL SWITCH H THE CHANNEL II THE FOOT BOARD AS SUN 4 100 5425 087 1 4 20 X 500 PPH TYPE 23 EXTSEMS gt Zoe Z tI I md TT EST 2 ASSEMBLY INSTRUCTIONS ALPHA LOW NURSE CONTROL KIT GEN 4 EA CUTAWAY
3. E 4 ELECTRIC FLEX BED MAINFRAME MOTOR COVER ASSEMBLY 2 1 999 0651 950T ASSEMBLY MOTOR COVER TAUPE 100 5425 087 4 20 x 500 HH 23 EXTSEMS 1 30 mil 2 NOTE DIMENSION A REPRESENTS HEAD MOTOR TOTALLY RETRACTED FOOT MOTOR TOTALLY EXTENDED HI LO MOTOR TOTALLY EXTENDED TABLE 1 NUT DIMENSION MOTOR SETTINGS BEDS PRODUCED BEFORE JAN 2004 115 VOLT PN 220 VOLT PN DESCRIPTION DIMENSION A 999 0651 952 999 0670 952 HEAD ACTUATOR 5 75 999 0651 953 999 0670 953 FOOT ACTUATOR 7 75 999 0651 951 999 0670 951 HI LO ACTUATOR 11 50 TABLE 1 NUT DIMENSION BEDS PRODUCED AFTER JAN 2004 115 VOLT PN 220 VOLT PN DESCRIPTION DIMENSION A 999 0700 902 999 0752 902 HEAD ACTUATOR 5 75 999 0700 903 999 0752 903 FOOT ACTUATOR 7 75 999 0700 901 999 0752 901 HI LO ACTUATOR 11 50 PART NUMBER DESCRIPTION 100 7718 005 188 x 750 ROLL PIN P01747 0002 VW R12023 0002 1 4 x Ye SELF TAPPING SCREW BRACKET MOTOR MNTG MOTOR AND THREADED ROD STOP CLIP MAIN NUT RH BEDS PRODUCED BEFORE JAN 2004 HAVE BURNDY BLACK FLAT MOTOR PLUGS BEDS PRODUCED AFTER JAN 2004 HAVE MOLEX WHITE SQUARE MOTOR PLUGS 26 PREVIOUS MOTOR COVER ASSEMBLY BEFURE JAN 2004
4. CLARITY 11 zu U ZO 7 ART NUMBER DESCRIPTIO 011 999 0700 305 HAND CONTROL 6 BUTTON La HE BED 2 Yo 51848 X 37 5 THE MOTOR COVER FROM THE BED AND DISCONNECT THE g1 ORS FROM THE OLD JH z 1 8 2 999 0032 010 SELF WRENCHING MI J BUX AND ATTACH THE ALPHA CONTROL BUX KE 1 999 0546 0161 BRK T MOTOR MOUNT ALPHA BOX MOVE HEAD MOTOR DISCONNECT PLATED BRACKET FROM MOTOR AND REPLACE 0 0700400 CONTROL BIN ALPHA 280 H PAINTED BRACKET ATTACH WITH NEW MOTOR BRACKET AS SHOWN s 2 100 6706 001 62 MM IL NUT ECONNECT THE MOTORS ACCORDING TO LABELS DN ALPHA CONTROL BOX h A EATTACH MOTOR COVER FRAME 4 19 0646 070 INTERFACE CABLE 34 18 BOARDS ACH NURSE CONTROL WELOMENT FRAME AND CONNECT NURSE CONTROL 3 222 0354 802 BEZEL WELDMENT TCH INTERFACE CABLE CONNECT INTERFACE CABLE ALPHA 3 88800400 NURSE CONTROL SWITCH 4 100 5425 087 1 4 20 X 500 PPH TYPE 23 EXTSEMS MANUAL FLEX BED MAINFRAME DRIVE PACK ASSEMBLY 9 1 99906339531 MANUAL DRIVEPACK FOOT 8 1 99906339521 MANUAL DRIVEPACK HEAD EE 5 6 CIRCLE COTTER 7 16 1 SHAFT 1 6 1063100 5 16 18WASHERHDL
5. SECURE HEAD BOARD WITH 100 5425 021 BOLTS AS SHOWN ASSEMBLY INSTRUCTIONS HEAD ANO FOOT BOARD 144 20 X 3 4 LG CARRIAGE BOLTS LOCK WASHERS 00 5431 003 5 16 18 1 5 HHMS FULL THREAD 00 5225 002 174 20 X 1 1 4 LG CARRIAGE BOLTS 00 6625 002 1 4 20 HEX NUTS 00 6525 001 174 20 ACORN NUTS 999 0145 0021 LZH HEAD BRACKET 999 0652 002T ZH FOOT BRACK 999 0652 0011 K H FOOT BRACKET HEAD AND FOOT BOARD INSTRUCTIONS 4 8099690 081 688 2 ASSEMBLY INSTRUCTIONS FOOT BOARD AS SHOWN USING SLOTS REMOVABLE PANEL MOUNTS 554 0659 000 amp 554 0659 500 INDICATED IN DIAGRAM EEA 2 ATTACH 999 0659 0317 0327 TO FOOT 7 ENO OF MAINFRAME AS SHOWN 1 3 ATTACH FOOT BOARD TO FRAME MOUNTS 2 ON FOOT END OF BED HARDWARE AS FROM THE STANDARD KI 4 ATTACH 0 0145 021 BRACKETS TD HEAD AE BOARD AS SHOWN VIDEO VIII THE BED 5 ATTACH HEAD BOARD TO HEAD END OF MAINFRAME AS SHOWN NO ASSEMBLY INSTRUCTIONS HEAD ANO FOOT BOARD BRKI UK REL FRAME MN 00 5225 009 20 324 LG CARRIAGE BOLTS 00 8525 001 LOCK WASHERS 6 18 1 5 HHMS FULL THREAD 00 5225 002 4 20 X 1 174 LG CARRIAGE BOLTS 00 6625 002 4 20 HEX NUTS 00 6525 001 74 20 ACORN NLITS HEX 999 0145 002T LZH HEAD BRACKET 999 0659 034 I BRKT UK REL BRD MNT RH TAUPE 888 0658 033 BRKT REL BRD MNT
6. 9 7 ASSEMBLY INS TRUL SELECTOR RATCHE PARTS LISI ITEM PART NUMBER DESCRIPTION 4 100 531 017 5716 18 X 5 8 HANS ZINC 2 4 100 6731 002 5 16 NYLON 004 3 2 100 7518 001 CIRCLE COTTER 7 16 1 2 SHAFI SELECTOR RATCHET INSTRUCTIONS 4 2 100 792 001 CLEVIS PIN 25 X 5 ZINC ATTACH 999 0658 0197 0207 RH AND LH FOOT RATCHET 5 00088101 BRACKET FOOT EMO RATCHET LH BRACKETS TD FOOT END OF BED RESPECTIVELY WITH 7 909 0658 0211 TUBE FOOT RATCHET SELECT OM OM TOR NM mm 2 4 333700 WING UF BED USING H ES E E CIRCLE COTTERS AND LEVIS PINS AS SHOW 14 2 45 1 ATTACH 999 0633 0217 TUBE FOOT WING OF BED USING II 2 100 5431 016 59 16 18 1 25 BUTTON HEAD CAP SCREW BUTTON CAP SCREW AND LOCKNUTS 2 100 6731 006 5 16 18 NYLON THIN 25 HEAD AND FOOT BOARD INSTRUCTIONS ATTACH 999 0652 001 002 BRACKETS ASSEMBLY INSTRUCTIONS FOOT BOARD AS SHOWN USING SLOTS FIXED PLACE PANEL MOUNTS 554 0652 000 INDICATED IN DIAGRAM ATTACH BRACKETS FOOT END OF MAINFRAME AS SHOWN ATTACH 999 0145 002 BRACKETS HEAD BOARD AS SHOWN SLIDE HEAD BOARD ASSEMBLY INTO L SLOTS ON HEAD END OF MAINFRAME AS SHOWN
7. 16 AWG 3 conductor type SUT The cord extends 92 from the end of the bed MATERIALS CONSTRUCTION SPECIFICATIONS Base Frame Welded tubular construction Main Frame 10 Ga 135 high strength low alloy steel Roll formed Sleeping Surface 11 Ga 120 cold rolled steel Roll formed Spring Fabric Steel wire and steel coil spring assembly Springs 12 Ga coil Fabric 080 dia doubled up wire Approx 2 x 4 spacing Load Limits 450 Evenly Distributed 13 BED FINISH SPECIFICATIONS All finished parts are thoroughly cleaned in a five stage wash before powder coating Stage 1 Alkaline bath to clean grease and oil off of steel aluminum zinc copper and brass in spray washing machines Stage 2 Fresh water rinse Stage 3 Iron phosphate conversion coating used for pre paint treatment for ferrous metals Stage 4 Cold water rinse Stage 5 Chem Seal 3610 additional corrosive protection used to remove unreacted phosphate salts leaving surface ready to paint All parts are then coated with a taupe colored epoxy powder and baked 35 minutes at 375 degrees The powder coating finish is to be approximately 2 5 mils thick The coating will be a smooth uniform finish without runs wrinkles or grit GENERAL SPECIFICATIONS DRIVE UNITS There are 3 individual motors to operate the head knee and high low functions The motors have a plug in type connector to allow for easy removal in the event of a motor problem The mo
8. LH TAUPE lt UNILOCK POSITIONING K FOR BED WITH ROLND TUBE LEGS POSITIONING FOR BED WITH SQUARE TUBE LEGS ASSEMBLY INSTRUCTIONS FLEX BED UNILOCK LEG KIT 554 0653 000 HEAD END ASSEMBLY DIAGRAM UNTLOCK POSITIONING FOR BED WITH SQUARE TUBE LEGS amp 4 CASTERS NOTE THE FRAMES ARE SHOWN WITH THE SEAT SECTIONS REMOVED FOR CLARITY THEY ARE NOT RELEVANT FOR THE INSTALLATION OF THE UNILOCK LEG BRACKETS NOTE MC T AT ITEM 1 IS USED ON THE 76 FRAME ASSEMBLY INSTRUCTIONS ITEM 2 IS USED ON THE 80 FRAME COMMON FLEX BED WALL SAVER 999 0654 080 80 TEM 3 IS USED ON THE 84 FRAME 999 0651 076 76 MOUNTING INSTRUCTIONS REMOVE CASTERS FROM HEAD END UF BED LINE UP WALL SAVER SU THAT HOLES UN WALL AVER LINE UP WITH RULES ON CASTER INSERTS ASSEMBLY DIAGRAM AS SHOWN IN DIAGRAM WALL SAVER 24 080 qi OI AOI TL REINSERT CASTERS ASSEMBLY INSTRUCTIONS DUST COVER MANUAL CRANK 554 0685 000 v PE 23 EXSTEMS 100 5425 087 NOTE PART NUMBER FOR MANUAL DRIVE PACK IS 999 0684 9521 ASSEMBLY INSTRUCTIONS MANUAL TWIN TRAX ASSEMBLY 554 0684 000 ELECTRIC TWIN TRAX ASSEMBLY 554 0687 000 E NOT OVER TIGHTEN NUT AM BOLT NOT BEND CROSS MEMBERS A Ro 3 MOUNTING INSTRUCTIONS 1 1
9. QUARTER TRIGGER RAIL KIT HALF TRIGGER RAIL KIT SLEEPING SURFACE MOUNT HEAD RAIL HALF TRIGGER RAIL KIT MAIN FRAME MOUNT FOOT RAIL TRAPEZE ADAPTER KIT FOOT SECTION RATCHET KIT FIXED PANEL MOUNTING KIT REMOVABLE PANEL MOUNTING KIT FLEX BED UNI LOCK LEG KIT FLEX BED WALLSAVER KIT MANUAL CRANK DUST COVER TWIN TRAX ASSEMBLY ZIMMER TRACTION ADAPTER SECTION FOUR TROUBLE SHOOTING GUIDE 2 INSPECTION MAINTENANCE PLAN PACKAGING HANDLING INSPECTION INSPECTION OF ALL COMPONENTS Inspect Receipt of shipment 1 Check bed components for obvious damage 2 Inspect power supply cord for cuts and or damage 3 Check that the actuator cords are connected properly into the control box ASSEMBLY INSPECTION MECHANICAL SLEEPING SURFACE FRAME AND BASE ASSEMBLIES Inspect 1 Year 1 Inspect welds on the sleeping surface frame and base assemblies for stress fractures 2 Inspect all fasteners for wear and looseness HEAD FOOT AND HI LO ACTUATOR PULL TUBES Inspect 1 Year 1 Inspect head foot and hi lo torque tube components for excessive wear 2 Inspect head foot and hi lo torque tubes for bends wear or stress damage Clevis pins on head and hi lo pull tubes should not be bent 3 Tighten all actuator mounting hardware CASTERS Inspect 1 Year 1 Check locks on both locking casters to ensure they are operational 2 Check casters to ensure they roll properly ASSEMBLY INSPECTION ELECTRICAL CONTROL BOX Inspect
10. the bed RADIO FREQUENCY INTERFERENCE Most electronic equipment is influenced by Radio Frequency Interference RFI Caution should be exercised with regard to the use of portable communications equipment in the area around such equipment II FFI causes erratic behavior shut the bed OFF immediately Leave OFF while transmission is in progress WEIGHT LIMITATION The weight limitation for Manual Electric bed taking into consideration patient size proper positioning realignment transfer and overall care is 450 pounds SIDE RAIL INSPECTION PLAN PACKAGING HANDLING INSPECTION INSPECTION OF ALL COMPONENTS Inspect Receipt of shipment 1 Check side rail components for obvious damage 2 Check hardware package assuring all hardware is available for proper assembly ASSEMBLY INSPECTION MECHANICAL SIDE RAIL ASSEMBLY Rail options do not apply to Lomax Bed Inspect 3 Months 1 Inspect side rails welds for stress fractures 2 Inspect all fasteners for wear and looseness replace and tighten as needed 3 Bent side rails should be replaced immediately 4 Lubricate all pivot points as needed Note Contact Basic American Metal Products Customer Service Department for Technical Support at 800 365 2338 Safety Summary Side rails when used with a Manual Electric bed DO NOT fall within any weight limitations Side rails can be deformed or broken if excessive side pressure is exerted on the side rails These side rails are for t
11. 00 365 2338 SAFETY SUMMARY Warning Caution labels applied to the bed apply to hazards or unsafe practices that could result in personal injury and or property damage NOTICE The information contained in this document is subject to change without notice Check all parts for shipping damage and test before using In case of damage do NOT use Contact the Manufacturer for further instructions WARNING OPERATING INFORMATION When using nasal or masked type administering equipment oxygen or air tubing MUST be routed and secured properly to ensure that tubing does NOT become entangled and eventually severed during normal operation of Manual Electric bed When operating moving Manual Electric Beds ALWAYS ensure that the individual confined to the bed is positioned properly within the confines of the bed DO NOT let any extremities protrude over the side or between the bed rails when performing these functions Pendant cord MUST be routed and secured properly to ensure that cord does NOT become entangled and eventually severed during using electric cords which may get tangled around the bed side rails or legs during operation of Manual Electric beds normal operation of Manual Electric bed Keep ALL moving parts free of obstructions i e blankets sheets heating blankets pads tubing wiring etc and other types of products SAFETY SUMMARY Continued DO NOT use the side rails as push handles for moving the bed Trapeze units must be
12. 57 SIDEHELICAL I0COIL 999 0032057 72 76 999 0032 010 SELF WRENCHING NUT SMALL 999 0032 010 PART NUMBER AND OR GUANTITIES IN BOLD PRINT MAY BE DIFFERENT BETWEEN 80 AND 76 BEDS ITEMS 12 16 USED ON PAN FABRIC BED INSTEAD OF ITEMS 3 5 AND 6 84 PART NUMBER 999 0633 924T 84 SPRING FABRIC USES 80 SPRING FABRIC PLUS 4 ADDED DURING ASSEMBLY ITEMS 3 5 6 ARE USED ON SPRING FABRIC BEDS INSTEAD OF ITEMS 12 16 ON 80 84 PAN FABRIC BEDS ITEM 12 IS USED ONLY FOR FOOT SECTION PAN ITEM 13 84 PAN HEAD SECTION TAUPE PART NUMBER 999 0644 014 IS FOR HEAD SECTION PAN 16 7 TIM 3 IS USED 4 ON BOTH ENDS OF BED SEAT BRACKET DRAWN IN SHOW HOW SLEEPING SURFACE 15 ATTACHED MAIN FRAME FRAME AND LIFT ASSEMBLY e 1009736006 NYLON JAMLOGKNUT imerascos 5 8 10 1 10548904 W amp i6x30HHCS ZNC 1088801 1 9 1 999 0033 9101 WELDMENT FRAME TAUPE 98083901 1 1 s 2 9980883908T WELDMENT U LEVER TAUPE 9908301 2 2 7 8 9380833100 HOULDERBOLT ULEVERMG 9908810 6 6 6 2 999009009 UNKHILODRAG TAUPE 990801 2 2 5 8 100940004 625 OD x 4371 ID x 093 THICK 1008410004 8 8 4 2 1007419011 _ 3 16 DIAMETER STEEL POPRIVET 10074901 2 2 s 8 1008731008 54618 NYLON LOCKNUT THIN 25 1009731000 6 6 2 4 1004715002 ENDGAP 15OD14GA B
13. 6 Months 1 Check power cord for chafing cuts or wear 2 Make sure all attaching hardware is securely tightened 3 Check electrical connections for wear or fractures PENDANT Inspect 6 Months 1 Check pendant cord for chafing cuts or wear 2 Check all pendant functions e Head raises and lowers properly e Foot raises and lowers properly e Bed raises and lowers properly full electric only Note Follow electrical troubleshooting guide if failures are experienced 3 Check to make sure each button and associated function correspond example Activate HEAD UP button and head section raises ACTUATORS Inspect 6 Months 1 Check actuator cords for chafing cuts or wear 2 Check range of movement on all motors to ensure they do not bind in the FULL UP or FULL DOWN position Note Should binding occur adjust the pull tube of the actuator by turning it clockwise or counter clockwise in or out just enough to allow the motor to shut off automatically Failure to do so will damage the head foot hi lo function and the internal gears of the actuator 3 Lubricate acme screws as needed with petroleum jelly This maintenance inspection plan contains guidelines to ensure correct bed maintenance procedures are followed and is included as a reference only If any problems arise during testing of the bed s refer to the owner s Assembly Operating Manual or contact Basic American Metal Products Customer Service Department for Technical Support at 8
14. 7 00 11 FEATURES PATIENT CONTROLS Each bed is equipped with a pendant type hand control as standard equipment Each control function head knee and bed has two clearly identifiable switches for up and down travel The controls are designed to prevent damage to the motor in the event that both the up and down functions are activated simultaneously HEAD DOWN BED UP FOOT DOWN IV Fracture Frame Receptacle There are two IV sockets located at the seat section 12 ELECTRICAL SPECIFICATIONS 115 VOLT HIGH LOW MOTOR e 4 0 Amps maximum 115 Volts AC 60 cycles Automatic thermal protection 1 10 H P Gear Ratio 19 1 Permanenily lubricated internally Instant reversing 115 VOLT HEAD FOOT MOTOR 4 0 Amps maximum 115 Volts AC 60 cycles Automatic thermal protection 1 10 H P Gear Ratio 19 1 Permanenily lubricated internally Instant reversing 220 VOLT HIGH LOW MOTOR 4 0 Amps maximum 220 Volts AC 60 cycles Automatic thermal protection 1 10 H P Gear Ratio 19 1 Permanenily lubricated internally Instant reversing 220 VOLT HEAD FOOT MOTOR 4 0 Amps maximum 220 Volts AC 60 cycles Automatic thermal protection 1 10 H P Gear Ratio 19 1 Permanenily lubricated internally Instant reversing PRINTED CIRCUIT BOARDS All circuit boards are tested by the board manufacturer and by B A M P assembly department prior to shipping ELECTRICAL CORD AND PLUG Hospital grade U L C S A listed The cord is
15. C MOTOR BRKT 6 1 999 0651 010T TORQUETUBE ELECTRIC TAUPE QTY ARE PER MOTOR 28 16 NUT POSITION A RTS 2 SHAFT TAIL LENGTH DETAIL ORIENTATION IL STOP CLIP CRITICAL CN BEDS PRODUCED BEFORE JAN 2004 1 9 ED AFTER JAN 2004 BEDS PRODUCED AFTER JAN 2004 ER SERVICE MOTORS WITH BRACKET MAIN NUT AND STOP CLIP BEDS PRODUCED BEFORE JAN 2004 220 VOLT PART 115 VOLT PART DESCRIPTION 999 0670 952 999 0651 952 HEAD MOTOR ASSEMBLY 999 0670 853 999 0651 953 FODT MOTOR ASSEMBLY 999 0670 851 888 0851 851 HI LU MOTOR ASSEMBLY BEDS PRODUCED AFTER JAN 2004 4 220 VOLT PART 115 VOLT PART DESCRIPTION NUT POSITION 999 0752 902 999 0700 902 HEAD MOTOR ASSEMBLY BED HIZLO MOTOR HEAD MOTOR FOOT MOTOR 696 0752 903 999 0700 903 FOOT MOTOR ASSEMBLY FLEX SHURPLUS ASTROL TTE 11 50 5 75 7 75 20 999 0752 901 999 0700 901 HI LO MOTOR ASSEMBLY U ZU 70 wu z LI 1 uran ZO TU 6 77 TT CH ASSEMBLY INSTRUCTIONS ALPHA BOX HIGH MOUNT NURSE CONTROL KIT GEN 4 Q
16. ITION SIDE ELEVATION LOW POSITION 2 00 4 5 zs it x 222 85 75 SIDE ELEVATION HIGH POSITION FRONT ELEVATION HIGH POSITION lem 1 E FLEX BED WITH SQUARE TUBE AND 3 CASTERS SIDE ELEVATION HIGH POSITION n SIDE ELEVATION LOW POSITION ALL MEASUREMENTS ARE IN INCHES UNLESS OTHERWISE SPECIFIED MEASUREMENTS IN DIAGRAM ARE FOR 80 BED 76 DIMENSIONS ARE LOCATED IN a TOR oe SIDE ELEVATION HIGH POSITION FRONT ELEVATION HIGH POSITION 85 75 Y SIDE ELEVATION LOW POSITION FLEX BED WITH SQUARE TUBES AND 4 CASTERS ALL MEASUREMENTS AREIN INCHES UNLESS OTHERWISE SPECIFIED MEASUREMENTS IN DIAGRAM ARE FOR 80 BED 76 DIMENSIONS ARE LOCATED IN CHART AT TOP OF PAGE SIDE ELEVATION HIGH POSITION 9 10 HEAD BOARD CONTACT MANUFACTURER BEFORE MAKING SIGNIFICANT VARIATIONS TO DIMENSIONS r 0 75 F ee A 20 00 0 375 TYP 4 PLACES 22 38 FOOT BOARD CONTACT MANUFACTURER BEFORE MAKING SIGNIFICANT VARIATIONS TO DIMENSIONS Pau R 1 50 TYP r r0 75 4 PLACES A 0 375 4 PLACES 2 00 4 1 2 00 4 2
17. J FRAME IN HEAD END UANTITIES LISTED ARE FUR 2 KITS REM HOLE IN S li CHANNEL WITH 25 64 DRILL BIT R LARGER 300001 Y MIN UCTIONS ZIMMER TRACTION ER 556 IDE 7007 ALLOW FUR BU IF NECESSARY DESCRIPTION PART NUMBE TV ADAPTER CHANNEL BRAZEMENT 990 0005 13 32 x 3 16 x 16 SAE WASHER 38 0 18 16 NYLON JAM LOCKNUT 0 6738 00 3 8 16 x 4 50 ZN 9438 07 END CAP 0 4615 0005 000 2 SLEEPING SURFACE REMOVED FUR CLARITY REAM HOLE 1 I CHANNEL WITH 25 64 DRILL OR LARGER TO ALLOW FOR BOLT CLEARANCE NECESSARY N SIDE ANGLE FOUT II NOTE ALL GENERATION 4 BEDS USE 2 1 ADAPTER KITS AS SHUWN SECTION FOUR TROUBLE SHOOTING GUIDE Actuator and Control Box Troubleshooting Guide Confirm the Power Cord is properly connected Confirm the Pendant is properly connected Do a Visual Inspection of the Control Box e 81 the Actuator Connectors have six 6 pins and are they straight e Does the Pendant Connector have nine 9 pins and are they straight e ls Power Cord or Plug damaged e ls the Control Box damaged All Functions Inoperative 1 epee When a Pendant Button is pushed and a clicking sound is heard but the Actuator does not move Replace the Control Box Bad relay When a Pendant Buiton is pushed a
18. LAGK 10041802 4 4 1 2 1004515001 BUMPER DEIAFEXPD 104818001 2 2 84 FRAME PART NUMBER 999 0633 912T PART NUMBER AND OR QUANTITIES IN BOLD PRINT MAY BE DIFFERENT BETWEEN 80 AND 76 BEDS 18 FLEX BED LEG ASSEMBLY END CAP 1 5 SQ 16 GA CASTER INSERT 1 2 12 UNS CASTER INSERT 1 SO 16 GA DOUBLE LOCK CASTER BAG CONSISTS OF 4 DOUBLE LOCKING CASTERS 100 0634 014 1 CASTER BAG 2 LOCKING AND TWO NON LOCKING CONSISTS OF 2 LOCKING 100 6330 015 AND TWO NON LOCKING 100 6330 005 CASTERS 20 NOTE BUTH IM TUBES ATTACH LIFT ASSEMBLY IN THE SAME MANNER AS THE ROUND TUBE LEGS USING THE SAME FASTENERS STANDARD LOW HEIGHT WITH ROUND TUBE AND 3 CASTERS IS STANDARD LOW HEIGHT WITH SQUARE TUBE AND 3 CASTERS I STANDARD LOW HEIGHT WITH SQUARE TUBE 4 CASTERS I 14 50 12 00 13 30 ELECTRIC FLEX BED MAINFRAME DRIVE PACK ASSEMBLY 1 6 100 6731001 _ 5 16 18 WASHER HEAD LOCKNUTS 10 6 9990032007 PIVOT BLOCKS 9 1 999 0651099 NAMEPLATE COMMONZED 8 1 SEEPAGE28 amp 29 ACTUATORFOOTASSEMBY 6 1 SEEPAGE288 29 ACTUATOR HI LO ASSEMBLY 1 6 1001100 018 CABLE TIE 84 1 0811 NOTSHOWN 22 NOTE PIN LOCATION IN SECOND 84 01 07 09 MUS FROM FOOT OF MADE BEFORE THIRD HOLE ED TIK D
19. M 5 BASIC AMERICAN MEDICAL PRODUCTS 336 Trowbridge Dr Fond du Lac WI 54937 Customer Service 800 365 2338 FLEX MANUAL DRIVE BED INSTRUCTIONS FOR USE To avoid injury or damage to the bed please read all sections pertaining to the bed model before use For information on other products such as Patient Aids and Patient Room or Common Area Furniture please call 800 554 9215 or visit our web site at www grahamfield com ETL LISTING INFORMATION Basic American Medical Products is a manufacturing facility of UL 2601 1 GF Health Products Inc 2935 Northeast Parkway Atlanta GA 30360 CAN CSA C22 2 NO 601 1 GF Health Products Inc www grahamfield com Flex Bed Service Manual 999 0651 0901 SEPTEMBER 2013 PAGE 3 PAGE 4 PAGE 5 PAGE 8 PAGE 9 PAGE 11 PAGE 12 PAGE 13 PAGE 14 PAGE 16 PAGE 18 PAGE 20 PAGE 22 PAGE 32 PAGE 36 PAGE 39 PAGE 40 PAGE 41 PAGE 42 PAGE 43 PAGE 45 PAGE 46 PAGE 47 PAGE 48 PAGE 49 PAGE 50 PAGE 51 PAGE 52 PAGE 54 TABLE OF CONTENTS SECTION ONE INSPECTION MAINTENANCE PLAN ASSEMBLY INSPECTION SAFETY SUMMARY SIDE RAIL INSPECTION PLAN BED SPECIFICATIONS BOARD SPECIFICATIONS FEATURES ELECTRICAL MATERIALS CONSTRUCTION SPECIFICATIONS BED FINISH GENERAL SPECIFICATIONS SECTION TWO SLEEPING SURFACE ASSEMBLY MANUAL ELECTRIC FRAME AND LIFT ASSEMBLY FLEX BED LEG ASSEMBLY ELECTRIC FLEX INFORMATION MANUAL FLEX INFORMATION SEMI ELECTRIC FLEX INFORMATION SECTION THREE THREE
20. MMARY AR LIMBING OUT OF A BE IF AN INDIVIDUAL ERNATIVE IMBING OUT OF MEA PES MEASURE PAPMENT RAPMEN TIONS CONT LLINI KN J 12 mE NS ASSEMBLY DIAGRAM DAMI V 4 n 1 7 INGIH AND AIND uni ASSEMBLY INSTRUCTIONS HALF HEAD TRIGGER RAIL 554 0704 000 HEAD END OF HEAD SECTIO SHOWN IS HE I BED USE THE KET THA HE FOOT ENO OF THE BED RU L2 gt lt U A PATIENT gt m m EN A WAR N REI AS FIN NAM MANJ MAN ATE Al EU IAM 4 A DIISH HAND HAND HARDW ISEN ASSEMBLY INSTRUCTIONS HALF FOOT TRIGGER RAIL 554 0705 000 255 ASSEMBLY DIAGRAM UC AND AND 1 NL LISTA US LIN NUTS aia AND WASI AINO HAST EN EL HLEN FRA AN 2 ASSEMBLY INSTRUCTIONS TRAPEZE ADAPTOR 554 0639 000 5 16 BOLT MOUNTING BRACKET LOCKNUT ING LIHE ASSEMBLY DIAGRAM ASSEMBLY INSTRUCTIONS TRAPEZE 554 0143 000 ROX L MOUNTING INSTRUCTIONS 2 ASSEMBLY DIAGRAM LJA ASSEMBLY INSTRUCTIONS LI SECTION RATCHET KIT 554 0658 000
21. OCKNUT 32 80 84 BEDS PRODUCED BEFORE 01 07 99 MUST USE THIRD HOLE FROM FOOT END OF BED FLEX BED MANUAL CRANK ASSEMBLY 9 1 9990032062 RETAINER NUT 8 1 999002033 KNOB CRANK 6 1 999003202 HUB 4 2 1008043001 ERING 7 16 SHAFT 3 2 1007718003 ROLLPIN3 16DIA x125LG QTY ARE PER CRANK ASSEMBLY 34 MANUAL DRIVE PACK HILU 2 1 a LL gt LI NOTE MANUAL DRIVE PACK SEMI ELECTRIC FLEX BED MOTOR MAINFRAME ASSEMBLY ACTUATOR FOOT AZ W NUT amp CLIP 9 1 999 0651 951T MANUAL DRIVE 9990619571 1 __8 2 9990032008 FEMALEPIVOTBLOCK 999003208 2 7 6 999003207 999 0032 007 6 6 2 1007938009 CLEVIS 375 2 25 1007938009 2 CIRCLE COTTER 7 16 1 2 SHAFT __3 6 1006731001 5 16 18 WASHER HEAD LOCKNUT 1006731001 6 36 NOTE THE PIN LOCATION IN SECOND HOLE 80 84 BEDS MADE BEFORE 01 07 99 MUST USE THIRD HOLE FROME FOOT END BED SECTION THREE INSTRUCTION SHEETS AVAILABLE ACCESSORIES AND TROUBLE SHOOTING GUIDE INSI COMPONENT r 000 D 999 0 III ASSEMBLY INSTRUCTIONS PAGE THREE QUARTER TRIGGER RAIL 554 0706 000 DAT SLI
22. S LIST ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION ITEM QTY PART NUMBER DESCRIPTION 9 999 0700 305 8 FUNCTION PENDANT 9 1 999 0700 355 8 FUNCTION PENDANT W PLIL 9 1 999 0700 205 4 FUNCTION PENDANT 8 1 999 0700 199 PENDANT HOLDER 700 8 1 999 0700 199 PENDANT HOLDER 700 8 1 999 0700 199 PENDANT HOLDER 700 7 1 999 0150 021 CAUTION LABEL NUT SHOWN 1 999 0150 021 CAUTION LABEL NOT SHOWN 7 1 999 0150 021 CAUTION LABEL NOT SHOWN gt 5 100 1100 038 STRAIN RELIEF PLUG SHOWN 5 1 100 1100 038 STRAIN RELIEF PLUG NOT SHOWN gt 6 1 100 1100 038 STRAIN RELIEF PLUG NOT SHOWN gt 5 1 100 8510 003 LOCKWASHER SHAKEPRO 5 1 100 8610 003 10 32 LOCKWASHER SHAKEPRO 8 1 100 8610 003 10 32 LOCKWASHER SHAKEPRO 4 2 100 8710 001 10 22 NYLOCK NUT 4 2 100 6710 001 10 32 NYLOCK NUT 4 2 100 6710 001 10 32 NYLOCK NUT 3 1 999 0651 0501 COVER LOW VOLTAGE 3 1 999 0651 050 COVER LOW VOLTAGE 3 1 999 0851 050T COVER LOW VOLTAGE 2 1 999 0700 300 6 FUN J BOX 2601 2 1 999 0700 300 6 FUNCTION JUNCTION BOX 2 1 999 0700 300 8 FUNCTION JUNCTION BOX 1 2 100 5410 001 1 5 LONG 10 32 PHILLIPS HEAD 1 2 100 5410 001 1 5 LONG 10 32 PHILLIPS HEAD 1 2 100 5410 001 1 5 LONG 10 32 PHILLIPS HEAD FLEX BED MOTOR ASSEMBLY 9 2 9990032010 SELF WRENCHING NUTS 8 1 999 0651 905T WELDMENT ELECTRI
23. ctuator connector on the Control Box Then activate the Head and or Foot Buttons on the Pendant If the Actuator does not function Replace the Actuator If the Actuator functions Reconnect all cords to original positions Press the hi lo up and or down button again If you hear a clicking sound Replace the Control Box If you hear no clicking sound Replace the Pendant 55 ATTENTION NOTE CONTACT BASIC AMERICAN METAL PROQUCTS CUSTOMER SERVICE AT 1 800 365 2338 WITH QUESTIONS OR IF I STANDARD 3 CASTER BAG PN 999 0301 904 ASSISTANCE IS REQUIRED 2 4 DOUBLE LOCK CASTER BAG PN 999 0617 903 3 UNILOCK LEG KIT PN 554 0653 000 X THE UNILOCK LEGS PROVIDED WITH THE BED MUST BE ATTACHED TO BED AT ALL TIMES FAILURE TO INSTALL THE UNILOCK LEGS MAY VOID MANUFACTURER S WARRANTY NON LOCKING CASTER NON LOCKING CASTER CAUTION THE 4 CASTERS PROVIDED WITH THE MUSE BE ORIENTED AS SHOWN AND LOCKED WHILE BED IS IN USE THE BED SHOULD BE LEFT IN ITS LOWEST POSITION DURING PATIENT TRANSFERS OR WHEN A PATIENT S UNATTENDED THIS REDUCES THE RISK OF INJURY DUE TU FALLS OCCURING WHEN PATIENTS GET INTO OR OUT OF UNASSISTED DURING STAFF ASSISTED TRANSFERS AND WHILE THE PATIENT IS LYING IN BED LOCKING CASTER
24. he purpose of preventing an individual from inadvertently rolling climbing out of a bed If an individual is capable of injuring himself herself an alternative means of preventing the patient from rolling climbing out of a bed should be initiated Additional safety measures should be considered for patients identified as high risk for entrapment Such patients include those with pre existing conditions such as confusion restlessness lack of muscle control altered mental status organic or medication related or a combination of these factors Increased risk also occurs when the patient s size and or weight are inappropriate for the bed s dimensions DO NOT use the side rails as push handles for moving the bed SPECIFICATIONS DIMENSIONS ai Gs 85 75 81 75 Overall Width With rails 40 50 40 50 Overall Width With boards 35 88 35 88 Table 1 Overall Length Includes 12 rubber bumper Length of Mattress Surface 79 75 Mattress Platform Height Low Position SEE DIAGRAMS SEE DIAGRAMS FLEX BED WITH ROUND TUBE AND 3 CASTERS ALL MEASUREMENTS ARE IN INCHES UNLESS OTHERWISE SPECIFIED MEASUREMENTS IN DIAGRAM ARE FOR 80 BED 76 DIMENSIONS ARE LOCATED IN CHART AT TOP OF PAGE Overall Width Without boards 35 25 tion Mattress Platform Height High Position SEE DIAGRAMS SEE DIAGRAMS Maximum Head Elevation 5 SIDE ELEVATION HIGH POS
25. nd there is no clicking sound and or Actuator movement Replace the Pendant Head Up or Head Down Function Inoperative Step 1 Actuator Disconnect the Head Actuator from the Control Box Disconnect the Foot Actuator from the Control Box Reconnect the Head Actuator into the Foot Actuator connecior on the Control Box Then activate the Foot Buttons on the Pendant If the Actuator does not function Replace the Actuator If the Actuator functions Reconnect all cords to original positions Press the head up and or down button again If you hear a clicking sound Replace the Control Box If you hear no clicking sound Replace the Pendant 54 Foot Up or Foot Down Function Inoperative Step 1 Actuator Disconnect the Foot Actuator from the Control Box Disconnect the Head Actuator from the Control Box Reconnect the Foot Actuator into the Head Actuator connector on the Control Box Then activate the Head Buttons on the Pendant If the Actuator does not function Replace the Actuator If the Actuator functions Reconnect all cords to original positions Press the foot up and or down button again If you hear a clicking sound Replace the Control Box If you hear no clicking sound Replace the Pendant Hi Lo Function Inoperative Step 1 Actuator Disconnect the Hi Lo Actuator from the Control Box Disconnect the Foot and or Head Actuator from the Control Box Reconnect the Hi Lo Actuator into the Foot and or Head A
26. tors will be overload protected with an automatic thermal reset FINAL ASSEMBLY AND TESTING The bed is to be fully assembled and tested at the manufacturing facility before shipping The only necessary assembly by the customer will be attachment of the head and footboards to the bed frame all other components will be attached All beds will be completely tested for proper operation The bed will be tested for insulation and leakage current The testing results for each bed will be recorded and kept on file at the manufacturing facility for proof that the bed has been tested and is operating properly at the time of shipment 14 SECTION TWO ASSEMBLY PRINTS BILL OF MATERIALS SLEEPING SURFACE ASSEMBLY 17 6 100 2500002 NON SKID TAPE t x 8 NOT SHOWN 100250000 6 15 1 999 0644 0137 PAN SEATSECTION TAUPE 899 0644087 1 1 14 1 9990644012T PAN THIGHSECTION TAUPE 999064027 1 11 pitt PAN HEADSEGTION TAUPE 99906401 1 1 123 2 99906440101 PAN FOOT HEAD SECTION TAUPE 99906440017 1 1 1 1 9990633940T WELDMENT KNEE SECTION TAUPE 9990633590 1 1 10 1 99906339301 WELDMENT FOOTWING _ 5090653930 1 1 __9 999 0633925T WELDMENT HEAD WING TAUPE 9990653921 1 1 8 1 99906330547 MATTRESSSTOP TAUPE 999065047 1 1 6t 1 9990098001 SPRINGFABRIC 999 0032059 1 1 5 68 99900320
27. used ONLY in ASSISTING the patient in repositioning or transferring in or out of bed NEVER allow patients to use a trapeze unit as a total individual weight support NEVER permit more than one 1 person on in the bed at any time Body weight should be evenly distributed over the sleeping surface of the bed DO NOT lay sit or lean in such a way that your entire body weight is placed only on RAISED head or foot sections of the bed This includes when assisting in repositioning or transferring in or out of bed ELECTRICAL The bed is equipped with a three prong grounding plug for protection against possible shock hazard DO NOT under any circumstances cut or remove the round grounding prong from any plug used on Basic American Metal Products DO NOT remove caution warning labels applied to bed NEVER operate the bed if a cord or plug is damaged or if it is not working properly contact Qualified Service Personnel for examination and repair SAFETY SUMMARY Continued REPAIR OR SERVICE INFORMATION Do NOT open assemblies such as the actuators hand control and control box Only trained service personnel certified by Basic American Metal Products are qualified to repair these parts If uncertified individuals perform work on these products the warranty is voided DO NOT use unauthorized parts accessories or adapters other than those authorized by Basic American Metal Products Unplug the power cord when performing any maintenance on
Download Pdf Manuals
Related Search