1965 Model 5813-0000
Contents
1. Toledo Ohio or through any Authorized Tillotson Service outlet M eee No Part No Part Name 014387 Body Service 02531 Body Channel Welch Plug 2 013737 Body Channel Welch Plug 04784 Choke Friction Ball 08805 Choke Friction Spring 014359 Choke Shaft amp Lever 014356 Choke Shutter 08942 Choke Shutter Screw amp Lockwasher 2 010393 Choke Wire Connection 010392 Choke Wire Connection Ret Clip 058 Choke Wire Ret Screw 012473 Diaphragm Gasket 012475 Diaphragm 014402 Diaphragm Cover 05322 Econom ser Check Ball 014319 Flange Gasket 012930 Fuel Pump Gasket 014230 Fuel Pump Diapbragm Pulse 014229 Fuel Pump Diaphragm Vaive 013335 Fuel Punp Body 010098 Fuel Pump Body Screw amp Lockwasher 6 010530 Fuel Strainer Screen 010529 Puel Strainer Cover Gasket 010527 Fuel Strainer Cover 010571 Fuel Strainer Cover Ret Screw 014321 Idle Mixture Screw 08793 Idle Mixture Screw Spring 011428 Idle Mixture Screw Washer 011401 Idle Mixture Screw Packing 014326 Idle Speed Screw 0788 Idle Speed Screw Spring 010513 Inlet Control Lever 013406 Inlet Control Lever Fulcrum Pin 013269 Inlet Control Lever Fulcrum Pin Ret Screw 013546 Inlet Needle Seat amp Gasket 010165 Inlet Seat Gasket 013434 Inlet Tension Spring 014323 High Speed Mixture Screw 011103 High Speed Mixture Screw Spring 03114 High Speed Mixture Screw Washer 010511 High Speed Mixture Screw Packing 014334 Nozzle Check Valve 014361 Throttle Shaft amp Lever2. on the drive sprockets with a hammer Tap them to the right side This will free the drive shaft from the gear shaft 12 Loosen set screws which hold the drive sprockets inplace Slide them off the left end of the drive shaft 13 Replace or repair sprockets 14 Reassemble in opposite order 15 When replacing the drive shaft into the gear case align the large sprocket and the spacer behind it with your finger before in serting the drive shaft See Figure 5 Insert shaft and align notches on the end of the drive shaft with those on the sprocket in the gear case Figure 5 For Parts List See Page 5 ALL UNNUMBERED PARTS INTER CHANGEABLE WITH OPPOSITE SIDE AMF SKI DADDLER SNOWMOBILE BODY PARTS FIGURE 1 AMF SKI DADDLER SNOWMOBILE ALWAYS GIVE THE FOLLOWING INFORMATION WHEN ORDERING REPAIR PARTS 1 THE PART NUMBER 2 THE PART 3 QUANTITY DESIRED 4 THE MODEL NUMBER 58130000 SEND PART ORDERS TO ATTENTION OF PARTS DEPARTMENT BOX 377 DES MOINES IOWA 50302 Your Unit is Right Hand R H or Left Hand L H as you stand behind it DO NOT USE KEY NUMBERS WHEN ORDERING REPAIR PARTS ALWAYS USE PART NUMBERS BODY PARTS FIGURE 1 PARTS LIST FOR MODEL 58130000 No 6 32 x 1 Oval Hd Sc No 6 32 Lock Nut 134186 271482 30418 Windshield 30295 Rubber Spacer 3055
3. Ignition cable for cyl 2 2 4 3 05 20 DINS4 5S M x12 4 Screw ior mounting fly wheel magneto 3 82x127 f Sereen for cooling air intake 3 30 21 DINI37 6 4 Lockwasher 549x397 1 Air shroud 110 00 22 787x150 1 Marked bushing for ignition cable No 1 5 810 278 1 Cover for air shroud 1 80 23 141x235 1 Ignition cable for cyl No 2 visa 5 Li okwashar 05 24 9281x134 1 Fly wheel magneto assembly 7 DIN933 5D 2 5 Screw for mounting and air shroud M ow 26 DIN835 5D MBx15 4 Stud for fixing air shroud 287 32 1 Breaker caver 535 27 209 82 1 Nut for mountiny fly wheel 9 954 806 1 Stud fae ate 9 28 141x237 1 Wire for stop button 10 DINI37 AB Luckweshes SS 141x238 1 Wire for stop button 11 01934 55 MB ahequd ud 1 Stop button 12 583 241 1 2 01933 55 Mix amp 2 Screw for stop batten 13 DIN7976 Bz 4 9 E Screw fov mounting fan 32 929 179 1 Support clip for insulating sheath 1 01484 55 M5xi5 2 Foo v 33 204 211 005 2 ignition 15 DIN137 AS 2 AS awo ananos 1 Condensor 16 DIN435 St 5 5x10 2 Plain 5 L Contact Set iT 187x161 1 Marked bushing for ignition cable No 2 25 is 1434160 1 Insulating sheath 1 00 CRANKSHAFT CRANKSHAFT PARTS LIST ENGINE TYPE 2054 SRB x 18 AMF ITEM NOS 1 9020 29 9020 29 1 9020x29 RZ 3020x29 R3 9020x29 R4 2
4. Sc 5 16 Washer 31802 Rear Shaft Assy W Plugs Short Hinge Wire 31803 Boggie Suppen Assy W Plugs 5 16 18 Lock Nut 30577 Drive Sprocket Assy Consists of Belt Adjust Angle Assy R H 24 27 28 43 44 45 46 47 Belt Adjust Angle Assy L H 998010 5 16 18 3 Carriage Bolt Rear Support Arm Assy 120638 5 16 Split Lock Washer Rear Support Arm Asy L H 30523 Plate No 40 Sprocket 26 Tooth 30524 Hub Traction Belt Assy 998503 5 16 18 x 5 16 Set Sc Long Hinge Wire 121887 4 20 x 34 Hex Hd Sc Rear Sprocket Complete Consists 9413314 20 Lock Nut of 24 25 26 27 28 29 38 31073 Link Belt Bearing Not Illus 31074 Link Belt Collar Rubber Sprocket 9 Tooth 31075 Link Belt Stamping Grease Seal 8288 Snap Ring Standard Hardware Items May Be Purchased Locally For Illustration See Page 8 All replacement parts will be supplied in current production colors or in a neutral color AMF SKI DADDLER SNOWMOBILE ENGINE ELECTRICAL AND FUEL ELEMENTS FIGURE 4 For Parts List See Page 11 ALL UNNUMBERED PARTS INTER CHANGEABLE WITH OPPOSITE SIDE AMF SKI DADDLER SNOWMOBILE ENGINE ELECTRICAL AND FUEL ELEMENTS FIGURE 4 PARTS LIST FOR MODEL 58130000 No Part No Description No Description 1 30556 Rubber E
5. first 20 hours of running Tighten cylinder head screws to 32 foot pounds torque Tighten fixing nuts and screws for the main parts as follows Screws and nuts for crankcase M8 thread 18 foot pounds Screws and nuts for crankcase M10 thread 32 foot pounds Nuts for intake manifold 18 foot pounds Nuts for exhaust pipe 18 foot pounds Nuts for air shroud 18 foot pounds Nuts for carburetor 18 foot pounds Nuts for cylinder 32 foot pounds Nuts and screws for starter generator 18 foot pounds Check the tension of the starter generator belt and if necessary adjust it Every 100 hours of running Checkthe sparkplugs The spark plug gap should be twenty thousandths 020 ofaninch and plugs should be kept clean both inside and out If the porcelain insulator is cracked replace withanew plug of correct heat range like BOSCH 225 1 or equal The thread is 18 millimeters When mounting either old or new plug thoroughly clean threads in cylinder heads before installation Clean the blower screen if dirty Adjust the starter generator belt if it is too unbended Every 200 hours of running Repeat procedures as mentioned under paragraph 2 a b c d Every 100 hours of running Breaker points adjustments Magnetos are properly adjusted and timed before leaving the factory The breaker point gap of BOSCH type 0204402001 should have an opening of 015 inch at full separation If the spark becomes weak after c
6. or gunning it to hurry the warm up period is very destructive to the polished wearing surfaces on pistons rings cylinders bearings etc Running in period The various wearing surfaces on pistons rings cylinders bearings etc ina new engine have not been glazed as they will be with continued operation and it is in this period of RUNNING IN that special care must be exercised otherwisethehighly desired glaze will not be obtained Anew wearing surface that has once been damaged by carelessness will be ruined forever Therefore operate the engine at light loads for a period totaling about 40 HOURS before maximum load is applied This will greatly increase engine life Stop the engine Set throttle into idle position Press stop switch and hold it down until engine stops Safety precautions Precaution is the best insurance against an accident Neverfillfueltank while engine is in operation to avoid the possibility of spill ed fuel causing a fire Never operate engine in a closed building unless the exhaust is piped outside This exhaust contains carbon monoxide a poisonous odorless and invisible gas which if breathed causes serious illness and possible death Keep engine clean This engine is air cooled lf cooling system becomes clogged serious damage may result Therefore keep the blower screen free from dirt Maintenance adjustments 9 b 2 a b c a b c 9 After the
7. 09678 Throttle Shaft Clip 0992 Throttle Shaft Clip Lockwasher 01974 Throttle Shaft Clip Ret Screw 014324 Throttle Shaft Return Spring 014320 Throttle Shutter 08942 Throttle Shutter Screw amp Lockwasher 2 012305 Throttle Wire Ret Screw 65 199 Gasket 6 Packing Set RK 756 Repair Parts Kit Indicates contents of Repair Parts Kit Specifications are subject to change without notice b c d C ENGINE OPERATING INSTRUCTIONS FOR ENGINE TYPE 2054 SRB x 18 Donotstart this engine until you have carefully read the instructions on opera ting the engine Fill fuel tank with correct fuel mixture The MAG engine type 2054 SRB is a 2 stroke engine which runs using a GASO LINE OIL MIXTURE During the period of RUNNING IN that means fora period of about 40 HOURS a gasoline oil mixture which contains 5 oil should be used After this period the proportion of oil should be 4 Starting procedure Set throttle about 1 2 open Set choke control into position closed Start the engine by operating the starting switch After engine starts open choke fully Less choking is necessary in warm weather or when engine is warm than when it is cold Should flooding occur open choke fully and continue starting Warm up period When starting a gasoline engine the engine should be allowed to warm up to operating temperature before the load is applied This requires only a few minutes of running at moderate speed Racing an engine
8. 2 73 217 33 DIN931 5S 10 160 34 549 385 35 DINI25 10 5 36 DIN931 8G M10x45 37 819 77 38 DIN84 5S M x10 39 813x62 40 813 4l DIN433 St 6 4 1 10 10 QUANTITIES DESIGNATION Cover for air shroud Connection clamp for grounding wire Insulating washer Screw for connection clamp Shield for cylinder Terminal for ignition cable Spark plug BOSCH M 225 T 1 Cylinder head Gasket for Cylinder head Cylinder Gasket for cylinder baae Screw for crankcase Lockwasher Nut for crankcase Stud for cylinder Cr nkcase assembly Roll pin Impulse tube O ring seal for crankcase Stud for crankcase Lockwasher Nut for crankcase and cylinder Washer for drainage plug Plug for crankcase drainage Stud for mounting crankcase Straight fitting for fuel pump Screw for crankcase Main bearing plate fly wheel end Lockwasher Screw for main bearing plate ring seai for crankcase ring seal for crankcase Screw for crankcase Air guidance tin Plain washer for mounting cylinder head Screw for mounting cylinder head Screw for mounting cylinder head and cover for air shroud Screw for fixing cover for air shroud Rubber nipple for grounding wire Rubber nipple for ignition cable Plain washer FLY WHEEL AND MAGNETO FLY WHEEL AND MAGNETO PARTS LIST ENGINE TYPE 2054 SRB 18 oven QUANT DESIGNATION PRICE ITEM NOS QUANT DESIGNATION noy M8x15 3 Screw for mounting screen 15 19 141x234 1
9. 24829 34 16 Jam Nut Standard Hardware Items May Be Purchased Locally For Illustration See Page 10 All prices subject to change without notice replacement parts will be supplied in current production colors or in a neutral color Replacement engines and parts obtainable from the Engine Manufacturer s authorized Service Stations who are also to be contacted in regards to the Engine Warranty See your Engine Manual for location of these stations AMF SKI DADDLER SNOWMOBILE gt w CHAIN CASE COMPLETE For Parts List See Below FIGURE 5 CHAIN CASE COMPLETE FIGURE 5 PARTS LIST FOR MODEL 58130000 Housing Spring for Detent Drive Sprocket amp Bushing 5 16 Nut Shifter Shaft Snap Ring Reverse Pinion Snap Ring Reverse Shaft Seal Input Shaft Reverse Gear Dust Cap Taper Bearing Bushing Expansion Plug Shift Lever Torrington Bearing Sprocket Driven Seal Input Shaft Oilite Bearing Output Shaft Set Screw Inspection Cover Ye x 1 Roll Pin Cover Plate Breather Fulcrum amp Nut Stud Washer Axle Lever Ball Gasket for Inspection Cover Chain link 5 Gasket for Cover Plate Bearing amp Collar O Ring for Flanget Flanget Gasket for Flanget Detent Ball v Shaft amp Bearing 5 16 Lock Washer Roller 3 Bolt Spacer Output Vs x Vo Roll Pin Collar Input V Bolt Timken Bearing Standard Hardware Items May Be Purchased Locally For Illustration See Above All repl
10. 49 813 63 ENGINE 2054 SRB x 18 QUANTITIES DESIGNATION 1 2 2 Starter generator assembly Nut for adjusting strap Lockwasher Plain washer for adjusting strap Strap for starter generator belt adjustment Screw for mounting adjusting strap Nut for fixing starter generator Lockwasher Stud for mounting starter generator Driven pulley on starter generator Belt for starter generator Current voltage regulator assembly Spacer for mounting starter genera tor Support bracket for starter genera tor Rubber hood for cable terminal Rubber hood for cable terminal MANIFOLD AND MUFFLER ITEM NOS 2 3 9003 484 DIN933 5D M x25 929x246 DIN934 M8 Laiton DIN939 5D M8x18 9003x485 759x182 73 142 903x301 DIN939 5D M8x25 DIN137 8 DIN934 5S5 8 DIN939 5D M x22 DIN137 A6 DIN933 5S M xi5 MANIFOLD AND MUFFLER PARTS LIST ENGINE 2054 SRB x 18 AMF QUANTITIES DESIGNATION 1 Muffler Screw for muffler strap Muffler strap Nut for muffler strap Stud for exhaust pipe Pipe nipple for muffler mounting Gasket for pipe nipple for muffler Gasket for intake manifold Intake manifold Stud for intake manifold Lockwasher Nut for intake manifold Stud for intake manifold Lockwasher Screw for support at carburetor L19 NOTICE Parts listed on this page available from Tillotson Mfg Parts amp Service Division 761 69 Berdan
11. 5 Rubber Bumper Strip 30581 Glove Box Lid 30529 Aluminum Trim Strip 30218 Head Lamp Assy 30376 End Cap Trim R H 30630 Windshield Trim Strip R H 30377 End Cap Trim L H 16615 Light Switch Decal 30394 Kick Stand Tube 134244 No 8 32 x 1 Oval Hd Sc 30395 Hand Rail Tube 996907 No 10 32 Keps Nut 30396 Hood Access Lid 457514 No 8 32 Lock Nut 30397 Tote Pouch 30283 Sponge Pad 30398 Seat Back 30219 Latch 30399 Seat 16634 Ignition Decal 30233 Snap Male Half 30417 Hood 30245 Spring Latch Hook 31450 Fuel Tank 30246 Latch Hook 30229 Gas Line Long 2251 7 32 x 3 Washer 30263 Gas Tank Inlet Fitting 8728 Formed Washer 30264 Gas Tank Outlet Fitting 121913 14 20 x 1 4 Hex Sc 30265 Fuel Filter 121926 20 x 1 Hex Hd Sc 30270 Fuel Pick Up Tube 9417373 No 10 x 5 Flat Washer 24180 Hose Clamp 112726 1 16 x V Cotter Pin 30278 O Ring 17 O D 125680 4 20 54 Truss Hd Mach 30279 Ring 1 4 120854 20 x 54 Hex Hd Sc 120706 4 20 x Yz Hex Hd Sc 30275 3 16 x 54 Pop Rivet 30810 Hood Grommet 457509 No 10 24 Lock Nut 31763 Rubber Strip 9413314 V 20 Lock Nut 30365 Support Angle 120691 No 10 24 x 144 Flat Hd Sc 30488 Hose Clamp 995355 4 20 x 1 Truss Hd Sc 132911 10 32 54 Hd Sc 30276 A Pop Rivet 30635 Clutch Guard 30400 Fuel Inlet Tube Assy 30605 Pla
12. CRUISER 22 L SN ee MODEL 5813 0000 PARTS AND SERVICE MANUAL AMERICAN MACHINE amp FOUNDRY COMPANY PART NO 37950 TABLE OF CONTENTS Page Page WARRANTY 55224 data 5 56 1 CHAIN CASE COMPLETE AND TABLE OF CONTENTS Serene ere 2 DAR PSARIST 22 260 12 SERVICE INSTRUCTIONS 2 WIRING 13 BODY Si 4 BLOCK AND HOOD 2 14 BODY PARTS LIST erie greta sane 5 BLOCK AND HOOD PARTS LIST 15 STEERING SKIS AND UPPER FLY WHEEL MAGNETO DIAGRAM DRIVE MEN ES od d a 6 ANDUBARIESUESE 2 16 STEERING SKIS AND UPPER CRANKSHAFT DIAGRAM AND PARTS DRIVE ELEMENTS PARTS LIST 7 efi aca ES yi DRIVE BELT AND LOWER DRIVE GENERATOR SOLENOID DIA ELEMENTO 8 GRAM AND PARTS LIST 18 DRIVE BELT AND LOWER DRIVE MANIFOLD MUFFLER DIAGRAM ELEMENTS PARTS LIST 9 ANDUIPARTS 1 52v 9 so ENGINE ELECTRICAL AND CARBURETOR AND PARTS LIST 20 EHEI 1622 ENGINE OPERATING ENGINE ELECTRICAL AND 255505026506 RIFE EAE ES IAS Su qus 11 information in the preceding section relative to Models 5811 and 5812 apply to Model 5813 except the information under POWER TRAIN on pages 7 amp 8 Brake Ad justment and To Remove Drive Sprockets on page 11 New copy for the latter is below TO REMOVE DRIVE SPR OCKETS FASTENERS 1 Remov
13. DIN73123 B20 3 240x125 240x125 R1 240x125 R2 240x125 R3 240x125 R4 DIN73121 K D20x14x60 5 DIN931 5D 8 40 6 DIN137 8 334 92 8 9002x10 9 9493x680 10 321 39 11 1212 202 109 12 9341 144 13 DIN6885 St 5 5 30 14 9090 72 15 9341 66 16 321 143 17 1652 180 18 DINI37 19 15931 50 8 20 20 732 80 QUANTITIES Teora w DESIGNATION Piston assembly standard do 0 25 mm 5 do 0 50 mm O S do 0 75 mm S do 1 00 mm 5 Retaining ring for piston pin Piston ring standard do 0 25 mm 5 do 0 50 mm O S do 0 75 mm 5 do 1 00 mm O S Piston pin Screw for rope starter sheave Lockwasher Rope starter sheave Starting assembly Oil seal for crankshaft T O and fly wheel end Thrust washer for main bearing fly wheel end Cam for breaker contacts Main bearing fly wheel end Key for mounting cam and fly wheel Crankshaft assembly Main bearing end Thrust washer for main bearing T O end Main bearing plate end Lockwasher Screw for main bearing plate Piston pin bashing LM GENERATOR AND VOLTAGE REGULATOR GENERATOR AND VOLTAGE REGULATOR PARTS LIST 11 12 13 14 15 16 NOS 9281x113 DIN934 5S 8 DIN137 8 DIN125 8 4 1552x603 DIN933 5D 8 25 DIN934 5S M10 DIN137 A10 112 93 221 149 332 52 9448x34 889x215 1552x604 813
14. URE 2 PARTS LIST FOR MODEL 58130000 Description Bumper Pad Spring Roller Spring Pivot Pin Ws x 1 Cotter Pin 4 20 Centerlock Nut Ski Wear Rod Assy Spring Plate Leaf Spring Main Leaf Spring Middle Leaf Spring Spring Mounting Bracket 3 4 24 x 11 4 Hex Hd Sc 3 4 24 Slotted Nut Ski and Wear Rod Assy Grease Fitting Spacer Bushing Hand Grip Hand Control Assy 3 32 x 3 Cotter Key Brake Spring Bracket Spring Spindle Bolt 35 16 x1 Hex Hd Sc Spring Spindle 35 Lock Washer Throttle Control Cable U Strap Column Support Plate Upper Thumb Lever Throttle Control Brake Cable Spacer Bushing Cable Clamp 3 Washer Housing Brake Cable 1 20 x Hex Hd Sc Cable Ferrule Cable Housing be r a 120383 457507 30575 25188 121893 124925 142443 181643 995364 999101 9413314 995339 30414 30579 181652 9415106 181650 424339 120614 30060 30403 30081 30124 180079 30228 30561 30535 30576 8103 30592 30392 28783 28784 30390 120638 31406 Standard Hardware Items Purchased Locally Lock Washer 10 32 Lock Nut Square Key Swivel Button 0 x Hd 5 3 24 Jam Nut No 10 32 x 134 Rd Hd Sc 35 24 x 15 Hex Hd Sc 3 24 x 23 4 Hex Hd Sc 10 32 x 3 Self Tap Sc 1 20 Lock Nut 8 32 x 34 Socket Hd Sc Main Frame Assy Steering Handle amp Column Assy 34 24 x 3 Hex H
15. acement parts will be supplied current production colors or a neutral color ev REPAIRMAN S REFERENCE WIRING DIAGRAM WIRE CABLE HEADLAMPS GROUND CABLE E z 3 2 E 6 ESI STARTER GENERATOR 15 OR 20 AMP FUSE LIGHT SWITCH IGNITION SWITCH The wiring diagram shown here is a technical ex planation of the circuitry on this unit It is intended for use by repairman or owners capable of reading and using wiring diagrams The various component parts have been labeled See your Service Dealer for part numbers price and ordering WIRE SERVICE ONLY CONNECTOR TAIL LAMP HOOD HARNESS GROUND WIRE information Also see your Service Dealer for available Service Manual We recommend that unless you are fully qualified to make repairs on the electrical system on this unit you take it to a competent repairman for such work or adjustments is BLOCK AND HOOD PARTS LIST ENGINE TYPE 2054 SRB x 18 AMF ITEM NOS 1 549x398 2 EAZ102B 3 884 7 4 84 55 5 5 549 399 6 836 43 7 50 39 8 1712x142 759 181 10 205 178 11 759x183 12 DIN931 5S 5 13 DIN137 14 DIN934 5S 15 DIN835 5S 10 22 16 9244 159 17 343 135 18 318x340 13 73 218 20 DIN835 5S 10 70 21 DIN137 10 22 DIN934 5S M10 23 DIN7603 8 11 5 24 DIN933 5D 8 15857 25 954x87 26 222x366 27 DIN931 5S M8x60 28 582 33 29 DINI37 A8 30 DIN931 5D 8 20 31 73x219 3
16. d Sc 30 Lock Nut 345 24 x 21 Hex Hd Sc No 10 32 x 1 Rd Hd Sc No 10 32 Hex Nut Spindle Arm Tie Rod Rod End Bearing Spindle Tube Assy 5 16 18 x 1 Hex Hd Sc Foot Pad Drag Link No 706 Hi Pro Key Washer Disc Brake Flat Washer Front Brake Mounting Bracket Driven Clutch Disc Brake Disc Brake Hub Apex Gear Case Complete 5 16 Lock Washer Lever Assy For Illustration See Page 6 All replacement parts will be supplied in current production colors or in a neutral color AMF SKI DADDLER SNOWMOBILE DRIVE BELT AND LOWER DRIVE ELEMENTS For Parts List See Page 9 ALL UNNUMBERED PARTS INTER CHANGEABLE WITH OPPOSITE SIDE FIGURE 3 AMF SKI DADDLER SNOWMOBILE DRIVE BELT AND LOWER DRIVE ELEMENTS FIGURE 3 PARTS LIST FOR MODEL 58130000 rm Description Grease Fitting Ball Bearing Spring Washer 120222 10 24 x a Mach Sc Spacer 997316 No 10 24 Lock Nut Adjusting Block 29955 Sprocket Support Plate Assy Rear Torsion Spring R H 30087 Boggie Wheel amp Support Assy Rear Torsion Spring L H 30402 Boggie Wheel amp Support Shaft Retainer Spring 29944 Boggie Wheel Spring 5 16 18 x 3 Hex Hd Sc 29942 Boggie Tire 5 16 18 x 3 4 Hex Hd Sc 29954 Boggie Wheel Half Outer 5 16 18 x 2 Hex Hd Sc 29953 Boggie Wheel Half Inner 5 16 Lock Washer 30560 Bearing Back Up Plate 5 16 24 x 3 4 Hex Hd Sc 120221 10 24 2 Mach
17. e the battery from the sled A Remove cables from battery termi nals B Remove battery hold dow n fasteners 2 Place rear of sled on kick stand 3 Release track tension by removing both right hand and left hand adjuster plates Re move all fasteners holding adjuster plates to the frame See Figure 1 4 Remove track tension springs by push ing the extended top end toward the center and pulling down Use same procedure on both sides See Figure 2 5 R emove the three screws lock washers and nuts that hold the bearing retainer to the right side of the sled See Figure 3 6 Turnsledupon its right side With the sledonits right side the grease in the gear case will not run out as much as it would if the sled were on its left side 7 Remove lacer pins from the drive track by bending the ends straight and pulling them TRACK TENSION out 8 Pull belt to one side so you can gain access to the drive sprockets 9 Remove the set screw in the collar at bothends of the drive shaft There is a notch Figure 2 BOLT AND WASHER SCREWS SET SCREW prRIVE SPROCKETS COLLAR SET SCREW BEARING RETAINER FASTENERS Figure 3 ineachcollar Insert a punch into the notch Figure 4 Tap the punch lightly to loosen the collar See Figure 3 10 Remove the three screws which secure the chain case cover See Figure 3 11 Remove the bolt and washer from the end of the drive shaft See Figure 4 Tap
18. king Magneto condenser leaking or grounded Spark timing wrong Correct timing 140 160 before T D Engine misses Spark plug gap incorrect Worn and leaking ignition cable Weak spark Loose connections at ignition cable Magneto breaker points pitted or worn Water in gasoline O0 Poor compression Engine stops Fuel tank empty Water dirt or gum in gasoline Gasoline vaporized in fuel lines due to excessive heat around engine Air vent hole in fuel tank cap plugged Engine scored or stuck due to lack of oil
19. ngine Mounting Pad 30176 Air Cleaner Screen 2 29677 Connector 30178 Air Cleaner Cover 3 30557 Exhaust Pipe 30180 Air Cleaner Mount Plate 4 30393 Variable Speed Belt 30375 Air Cleaner Stud 5 9416107 345 16 Lock Nut 16635 Kill Button Decal 6 999701 V4 20 x 5 5 Hex Hd Self Tap Sc 30603 Anchor Bracket Throttle Cable 7 999101 10 32 x 3 Self Tap Sc 30610 Clutch Spacer 8 30391 Drive Clutch 30628 Carburetor Tillotson HR 3A 9 26032 Key Switch 21970 Washer 29073 Light Switch 30676 Intake Manifold Gasket 30618 Wiring Harness 30629 Insulator Block 30389 Wiring Clip 30573 Special Screw 30612 Lead Wire Battery to Solenoid 30574 4 Square Key 30614 Lead Wire Regulator to Ground 119117 3 32 V Cotter Pin 30615 Lead Wire Regulator to Gen 30642 Carburetor Adapter Arm Assy 30616 Lead Wire Solenoid to Regulator 30601 Battery Hold Down Assy 30617 Lead Wire Regular to Generator 30602 Battery Hold Down Rod 135629 1 Shakeproof Washer 126177 W 20 Wing Nut 31470 Voltoge Regulator See 120386 4 Washer Engine Manual Engine See Footnote Below 3324 Solenoid 120380 4 Lock Washer 30572 Engine Base Assy 180124 34 16 x 1 Hex Hd Sc 9415106 34 24 Lock Nut 30489 Hose Clamp Carburetor 446363 4 Washer 120382 3 4 Split Lock Washer 30568 Engine Mount Plate 995246 7 20 Acorn Nut 30613 Lead Wire Battery to Ground 1
20. ontinued operation itmay be necessary to re adjust the breaker points To do this first remove the cover on the magneto Check carbon brush Checkdynamoifitis worn out replace if necessary Removing of the oil carbon Carbon oil is set up at the places as follows due to the burning of the added lubrication oil in the fuel in the cylinder head on the piston head in the exhaust pipe in the transfer part in the exhaust silencer TROUBLES CAUSES AND REMEDIES Three prime requisites are essential to starting and maintaining satisfactory operation of gasoline engines They are a proper fuel mixture in the cylinder good compression in the cylinder good spark properly timed to ignite the mixture If all three of these conditions do not exist the engine cannot be started Asa guide to locating any difficulties which might arise the following causes are listedunder the three headings Fuel Mixture Compression and Ignition IL In each case the causes of trouble are given in the order in which they are mostapt to occur In many cases the remedy is apparent and in such cases no further remedies are suggested Starting difficulties Fuel mixture No fuel in tank Fuel pump diaphragm worn out sopump does not apply carburetor with fuel Fuel pump diaphragm worn out so pump does not supply carburetor with fuel Carburetor not choked sufficiently especially if engine is cold Water dirt or gum in ga
21. soline interfering with free flow of fuel to carbure tor Poor grade or stale gasoline that will not vaporize sufficiently to form the proper fuel mixture Carburetor flooded caused by too much choking especially if engine is hot Compression If the engine has proper compression considerable resistance will be en countered in the pull on the starting sheave If this resistance is not countered compression is faulty Following are some reasons for poor compression Cylinder dry due to engine having been out of use for some time Loose spark plug or broken spark plug In this case a hissing noise will be heard in cranking engine due to escaping gas mixture on compression stroke Damaged cylinder head gasket or loose cylinder head This will likewise cause hissing noise on compression stroke Piston rings stuck in piston due to carbon accumulation If rings are stuck very tight this will necessitate removing pistons Scored cylinder This will require reboring of the cylinder and fitting with new piston andrings If scoredtoo severely an entirely new cylinder may be nec essary Ignition Ignition cable disconnected from magneto coil or spark plug Broken ignition cables causing short circuits Ignition cable wet or oil soaked Spark plug insulator broken Spark plug wet or dirty Spark plug point gap wrong Condensation on spark plug electrodes Magneto breaker points pitted or fused Magneto breaker arm stic
22. stic Hood Trim 30409 Seat Back Tube Assy 30272 Hinge 30412 Fuel Tank Retainer Plate Assy 30171 J Bolt 30268 Gas Cap 122007 5 16 18 x 34 Hex Hd Sc 30624 Chain 9415988 5 16 18 Lock Nut 30269 Fuel Level Indicator 122027 5 16 18 1 Hex Hd Sc 30414 Main Frame Assy 30633 Bumper 29080 Tail Lamp Door 22780 5 16 18 Curved Hd Bolt 29081 Tail Lamp Lens 120272 5 16 18 x 1 Truss Hd Sc 29266 Rubber Spacer 996407 5 16 Washer 30363 Tail Lamp 271184 5 16 18 Lock Nut 31151 Seat Back Cover 30587 Rear Brake Mounting Bracket 30362 Tail Lamp Ground Wire 30285 Plate Glove Box Lid 120622 No 8 32 Hex Nut 16439 Decal F N R 132764 8 32 x 54 Rd Hd Mach Sc 30631 Windshield Trim Tape L H Standard Hardware Items may be purchased locally For Illustration See Page 4 All replacement parts will be supplied in current production colors or in a neutral color 5 AMF SKI DADDLER SNOWMOBILE For Parts List See Page 7 ALL UNNUMBERED PARTS INTER CHANGEABLE WITH OPPOSITE SIDE FIGURE 2 aia Part 30247 8441 28762 137185 997314 30369 28764 28766 28770 29645 28769 995365 995224 30799 706 21777 28416 28907 121222 30673 2347 30117 120233 30149 120382 20202 24054 30211 30212 30224 30251 27128 120396 30282 120854 29032 30284 AMF SKI DADDLER SNOWMOBILE STEERING SKIS FRAME AND TOP DRIVE ELEMENTS FIG
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