Home

TL-7 Turf Lift (Rev 12

1. 52 BETWEEN SHORT BARS ji SEE SLAB TABLE A SEE SIAB TABLE seal ss ta SHORT BARS SEE SLAE TABLE LONG BARS SEE SLAG TABLE m BETWEEN LONG BARS L SEE SLAB TABLE SEE SLAB TABLE UNSUITABLE EXISTING CONCRETE SLAB 4 x 18 IN LONG ANCHORAGE DOWELS SPACED EVERY 18 AROUND PERIMETER OF SLAB AND OR USE ALTERNATIVE KEY INS SEE BELOW NEW Fo 4000 PSI COMPRESSIVE STRENGTH CONCRETE SLAB INCH MIN REINFORCEMENT SEE SLAB TABLE 8 33 J 44 K 3 2 ro 1 1 4 AROUND PERIMETER OF SLAB AS ALTERNATE A A 63 MOHAWK MODEL TL 7 NEW RECOMMENDED SLAB DESIGN FOR 4 POST LIFTS FILE 089 10 00 REV DATE 7 2003 i m ta SEE SPECIFIC LIFT DIMENSIONS FOR POST CENTERS 70 SEE SLAB TABLE 5 SEE SUB TABLE ag ALL PADS SEE SLAB TABLE SEE SPECIFIC LIFT DIMENSIONS nT FOR POST CENTERS UNSUITABLE EXISTING CONCRETE SLAB 4 x 18 INCH LONG ANCHORAGE DOWELS SPACED EVERY 18 AROUND PERIMETER OF SLAB AND OR USE ALTERNATIVE KEY INS SEE BELOW NEW Fo 4000 PS COMPRESSIVE STRENGTH CONCRETE SLAB 5 INCH MIN REINFORCEMENT SEE SLAB TABLE ta 3 4 TO EK 6 KEY IH
2. RECOMMENDED TOOL LIST SIZE QTY DESCRIPTION USED IN 1 1 8 IN WRENCH amp SOCKET WEJ IT ANCHORS 15 16IN WRENCH amp SOCKET CARRIAGE STOPS 11 16 IN WRENCH HYDRAULIC LINES 5 8 IN WRENCH HYDRAULIC LINES 1 2 IN WRENCH amp SOCKET BACK BOARD CYLINDER RETAINER 7 16 IN WRENCH SWING ARM RESTRAINT ASSEMBLIES 1 WRENCH 8 NEEDED 1 GRIPS 8 NEEDED 1 CRESCENT WRENCH 8 NEEDED 1 4 FT BUBBLE LEVEL VERIFY LEVEL ASSEMBLY 1 PRY BAR MOVING HEAVY ITEMS 1 TIN SNIPS PACKAGING BANDING 1 CHALK LINE FLOOR LAYOUT 1 SOAP STONE FLOOR LAYOUT 1 25 FT TAPE MEASURE FLOOR LAYOUT SQUARING POST 1 MEDIUM HAMMER WEJ IT ANCHORS 1 HAMMER DRILL DRILLING CONCRETE 1 DRILL BIT 3 4 INCH DRILLING CONCRETE 1 TON LIFTING DEVICE LIFTING MOVING HEAVY ITEMS 8 FT STEP LADDER ASSEMBLE ELEVATED ITEMS 100 FT LEAD CORD OPERATE ELECTRICAL TOOLS MOHAWK MODEL TL 7 BEFORE INSTALLING A LIFT IMPORTANT BEFORE INSTALLING A MOHAWK LIFT THERE ARE A FEW ITEMS THAT MUST BE INSPECTED EACH REPAIR SHOP BAY IS DIFFERENT IN AN ATTEMPT TO PREVENT OVERSIGHTS ALL OF THE FOLLOWING INFORMATION IS TO BE VERIFIED OVERHEAD OBSTRUCTIONS THE AREA WHERE THE LIFT WILL BE LOCATED SHALL BE FREE OF OBSTRUCTIONS HEATERS BUILDING SUPPORTS ELECTRICAL CONDUIT ALL OF THESE ITEMS ARE TO BE TWELVE FEET ABOVE THE BAY FLOOR SEE FIGURE 1 amp 3 DEFECTIVE CONCRETE VISUALLY INSPECT THE BAY FLOO
3. 2 2179 0086 KANA A JINO VI NILSAS 404 10 NO OER WEG 4 MOHAWK MODEL TL 7 DETAIL 871 MOHAWK RESOURCES LTD 42 MOHAWK MODEL TL 7 18 2 2 50 ar je Elle Feet __ MOHAWK RESOURCES LTD ezz NOTICE OF CONFIDENTIAL INFORMATION 3 43 90 9 31va 13711 478032557 30153430 2 11 INIT 20 z 1 Fi FEE PEER j j i MOHAWK MODEL 7 oes s00 099 009 02 37 Unn 800 089 009 t INT 1 338 a o 9ZZNYA e e 44 MOHAWK MODEL TL 7 96 r 30 02 7374 031545 01 W3LSAS VI WILSAS 90 2 2
4. TMAN278 1 07 7 007 012 006 _MAN209 T MAN210 752 153 254 BLEEDER VALVE ASSEMBLY 213 155 SMALL PARTS _MAN231 156 PARTS BOX MAN279 157 158 159 160 PARTS BOX 2 2 CHAIN COVER ASSEMBLY DIVERTER VALVE ASSEMBLY NEW SLAB RECOMMENDATIONS PAGE SLAB REQUIREMENTS amp NEW SLAB RECOMMENDATIONS 61 69 ALI WARNING CAUTION AND SAFETY MESSAGES 70 71 ALL INFORMATION ILLUSTRATIONS AND SPECIFICATIONS IN THIS MANUAL ARE BASED ON THE LATEST PRODUCT INFORMATION AVAILABLE AT THE TIME OF PRINTING WE RESERVE THE RIGHT TO MAKE CHANGES AT ANY TIME WITHOUT NOTICE MOHAWK MODEL TL 7 APPENDAGES RECOMMENDATIONS BY THE INDIVIDUAL USER OR USING ORGANIZATION FOR IMPROVING THIS PUBLICATION OR ANY ASPECT OF THE PRODUCT ARE ENCOURAGED AND SHOULD BE FORWARDED IN WRITING TO MOHAWK RESOURCES LTD PRODUCT IMPROVEMENTS 65 VROOMAN AVE AMSTERDAM NY 12010 THIS IS NOT A VEHICLE LIFTING PROCEDURE MANUAL AND NO IS MADE OR IMPLIED HEREIN TO INSTRUCT THE USER IN LIFTING METHODS PARTICULARLY TO THE INDIVIDUAL APPLICATION OF THE EQUIPMENT DESCRIBED IN THIS MANUAL RATHER THE CONTENTS OF THIS MANUAL ARE INTENDED AS A BASE LINE FOR OPERATION MAINTENANCE TROUBLE SHOOTING AND PARTS LISTING OF THE UNIT AS IT STANDS ALONE AND AS IT 15 INTENDED AND ANTICIPATED TO BE USED IN CONJUNCTION WITH OTHER EQUIPME
5. RESOURCES LTD MOHAWK MODEL TL 7 3 4 MIN t 97 5 8 OPTIONAL DRIVE ON dl ea 1 22 10 1 2 MIN ji 20 1 2 2 J f 20 3 8 MIN 42 7 8 40 3 4 MIN 85 3 4 MAX TL 7 GOLF MOWER LIFT CONVERTED SYSTEM IA Figure 1 24 MOHAWK MODEL TL 7 V V 0 225 HSIN 38 8 X VPEENVW j NOLLV214IQOW 50074 Ts WILSAS 21 2 T T 1708 47372 OL 032745 8 S AVIS 313 02 HLINFALS 31 5 31 154 0007 M3N BVIS 31740NO2 INILSIXI 3T9VLINSNN aai i i kasi mn 1 4 13 7 INIT 12 AVIS 121 I Lo 1 L 45350034 NOJN JIBWIWAV ANY 504 SUYTANIL 3215 TINA 2288 7 2 Figure 2 25 MOHAWK MODEL TL 7 IFLENVW SNOISNIWIG NOILVTIVLSNI VI NILSAS Figure 3 26 MOHAWK MODEL TL 7 597 13 OS OL 300 01 530874 8 4 345330 7 4708 2 11 8 5 JQISNIVW 4015 22 8 QIQVI HI
6. 2 170 009 109 W230 7YNOLV amp Sd0 100 008 109 W030 LINN HIYYNOW 2 19 ZL 2 601 008 109 222 9 972 RIGE 5370 TIRQ HOLYN NMOHS NOUISOd NI 22 L ON od SM3IA JQISNIVW gt SM3IA 3018230 MOHAWK MODEL TL 7 1 355 YFIGNITAD 34 5 200 100 500 18 355 ONISNOH 004 100 200 200 01 71 45 7 VI WILSAS o 60ZNVW 338 0 210 090 109 ZZ 1 20 220 008 109 92 1 601 000 810 SZ 1 7 35 1 404 900 000 109 rZ z 90 2 8 200 090 109 2 lt 00 020 109 22 f 004 lt 01 100 600 12 z Nas 291 200 600 02 1 730998 201 100 600 61 1 H3HSYM v1 200 200 81 1 5 4 801 100 600 21 1 735 1 0154 lt 00 010 109 81 z 10 090 109 SI 1 4915 191 100 600 i 1 45 800 0 8 000 I 2 70045 251 100 600 21 61 100 600 _ 11 7 0 S00 0S0 109 01 1 Maus 135 971 400 200 6 1 2 845 200 078 009 00 090 109 1 0 200 090 109 9 1 10045 11 010 600 U WOLLOB 011 200 200 438 9 0
7. 58 MOHAWK MODEL TL 7 96 3174 SEENVW 13714 ATEWNASSV JATVA 4ILHIAG 412253 538 1884 man 7 INWA 1A0 080 018 109 I 1 AWA _ 0 329 0140 2 1 BAIA 2 50 0 02 01 2 n ASSW NOLSId 1074 pvirezezj 1 WIS gt sveszz z S 5 410 0 0 109 9 9 OL 840 9 06 A0873 410 028 109 n 630 9 JOM 88 o 98 HONVJS 331 970 027 109 8 204 252 ANVL OL 1404 34055384 aNd OL 3015330 30 401 OL 3015220 JO NOLLOG OL 20 7742 2 5 WOLIOB OL 1804 90 2 8 42 SSENVW O MIIA HOVE Haa MIIA 401 Y Y 235 MHA 30 5 LH MIIA 1 Q 1 MIN 30 5 1431 59 MOHAWK MODEL TL 7 MOHAWK PRE EXISTING SLAB REQUIREMENTS amp NEW SLAB RECOMMEDATIONS MOHAWK RESOURCES LTD 65 VROOMAN AVE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 8 842 1431 842 INTERNET www MOHAWKLIFTS com E MAIN Service MOHAWKLIFTS com 60 MOHAWK MODEL TL 7 Error Not a valid link New Slab Recommendations The information contained in this appendage superc
8. WNNIXVW 1 N 021 96 1712395 2346 je 021 GANNIHS 41439049 338 51504 ONY 5 32 42 JHL AINO 0310 SI 54 2NIMS FHL JO LHOIZH FHL 32 3 333 0 FHL 36 Figure 12 0010 606 me TET HORO umu z pr 1 ev ER Ee rn pre UR GT 530 551 4 UNS poet AJA be MOAN NAD AA 1459 1387 Jik y MOHAWK MODEL TL 7 2108 aw m N 66 37 Figure 13 CHAIN BREAK MOHAWK MODEL TL 7 SAFETY SYSTEM MAN250A DWG U n n n n H H H H H SECTION FOR SERVICING INSPECTING AND REPLACING CHAIN BREAK SAFETV CABLE 1
9. 5 AROUND PERIMETER OF SLAB AS ALTERNATE 5 SECTION 64 MOHAWK MODEL TL 7 Saosin 5350 ANY 34 AR 485 SOWIE DOL OL 845 UHOWJUV 900 010 600 OL N10250O TIVAS RNIGA SSB ge 39 61 HEINE terra OE LEEN EE 3S1A33810 SSD Erd 7111 832800538 78399 GINO avis MORMI NOILVNYOINI JO 32108 3 5 v V 335 Q31V901 34 SI 1317 3143823802 01 4 38 OL 580 SMOTIV SIHL 31815504 N3HM 83833384 SI SSANMOIHL 15 341133 S 53 2 31515 02 0073 3H10 MO INIO 1081405 NV3S NOISNYdX3 WOH4 49 30 38 LSNN SYOHONY p 4 5 30853580 SNIHS 03801709 7 1 30 WNNIXYN 8114 38 05 IAY 51508 AVHL 38 5 3 OL SV 3LVld 3SV8 WIHS QIHOVLIV 21319395 NOILVTIVISNI 1108 YOHONY Yad SYOHONY TIVISNI 7 S1108 YOHINV 31415 IVNIDIJO 8343 10 73215 TIXO 804 QIHOVLLV SNOILYOI4ID3dS NOILVTIVISNI 1708 HOHONV Ol 83438 S310H 31414 35 8 TY TING HOLVW 72 SI NOISN3NIG 1504 30ISNI JHL 0
10. OFF SIDE CYLINDER THOROUGHLY CLEAN THE CYLINDER VERIFY LEAK ORIGIN FITTINGS ARE BE TIGHTENED PER SPECIFICATIONS BAD FLAIR OR FITTING REMOVE THE HYDRAULIC LINE AND INSPECT FLAIR AND FITTING FOR DEFORMATION REPLACE IF NEEDED BAD O RING O RING TYPE FITTINGS CHANGE O RING LOOSE PIPE FITTING REMOVE RESEAL AND RE INSTALL FITTING SEAL ALL PIPE FITTING CONNECTIONS WITH THREAD SEALANT MOHAWK PART 601 610 002 NOTE DO NOT USE TEFLON MECHANICAL LOCK CHAIN BREAK SAFETY CABLE NEEDS ADJUSTMENT TENSION IN CABLE MAY BE TO TIGHT REFER FIGURE 14 MECHANICAL LOCK HARD TO PULL CHAIN BREAK SAI ADJUSTMENT ETY CABLE NEEDS TENSION IN CABLE MAY BE TO TIGHT REFER FIGURE 14 FLIPPER STICKING ONTO LOCK BAR APPLY A SMALL AMOUNT OF LUBRICANT TO THE LOCK BAR WHERE THE FLIPPER RIDES DO NOT USE HEAVY GREASE 001 IF THE UNIT CONTINUES TO DRIFT DOWN USING MOHAWK PART 601 420 001 IF THE UNIT CONTINUES TO DRIFT DOWN MOHAWK MODEL TL 7 MODEL SERIAL NUMBER DATE OF INSTALLATION SERVICE CHART DATE PART REPLACED SERVICED SERVICE SERVICED BY COMPANY MAINTENANCE CHART DATE MAINTENANCE PERFORMED SERVICE SERVICED BY COMPANY 22 MOHAWK MODEL TL 7 Golf Turf Lift FIGURES amp DIAGRAMS
11. LOENVW 45 MOHAWK MODEL TL 7 SEIR ERA g si 2 9 fu El EK gt N r 1 1 2 TIE T A 1 Ir PE 0 u N el g NDA Y Y 5 46 MOHAWK MODEL TL 7 2 ET Fers mitt wl OG me 4 1901 Em FTI crown 011 983 0858 385 ss EI EFES MBI EES pero FVL RT 87 EENS 353 Reps 6 pers L v pog pico bar mur 00 092 9 CAC 25 3 1009 950 0016 eu L 91 57 20750 i 3 I 879 ra TEE ee z SY x 38 02 57 EIE mi 212374 oven SZ x GO SEL 9 51 NOIO3S 9 9 1935 pl 47 MOHAWK MODEL TL 7 070 010 60
12. AA yaana 980 919 109 1104 OSE EL 2 1 49 998 1409 MAD ens 979 919 1409 9 YIONUI 440 9 SSTINN 9 SINT 2 754 0082 13 0553 MILSAS NONIKYN OL 4 OG ONILVAIAO IS4 0101 587 0004 154 4 NI IXVN s09 r AJNAN ANZUYd NYIQYNYO 440006 538 INZIVE S 031231094 SLZ 135 0 2 NOTIVO ET ISd 0022 135 A38 M n9 091 OST 540002 BET 4 2 INA Mod ONA 3018140 4 2 WEE gt ISNI AHOOTSA 208 22 3OISNIYW svn gl 44190734 Figure 15 39 MOHAWK MODEL TL 7 Golf Turf Lift PARTS MANUAL MOHAWK RESOURCES LTD MOHAWK MODEL TL 7 rg 5 A 1 130 AN OSLL INNINIXYIN AR
13. 572 7 4015 22 NMOHS SI HOIHM NOILISOd 0317391530 NI ISIHL 32774 OL INVIJOdNI ATINIYLXF SI 147 5 40 355 FHL 0450 39 OL JYV 54015 22 2 5 NOILNVI MAN234B Figure 4 27 MOHAWK MODEL TL 7 WEJ IT INSTALLATION DONOT USE IMPACT WRENCH USE HAND WRENCH ONLY MOHAWK MODEL TL 7 L The Original wej Kev FEATURES BENEFITS Time Tested Pr ven Reliability An industry standard for over 45 years M Fully Assembled and Ready to Use Borr E Wedge Anchors SPECIFICATIONS PPROVALS AND LISTINGS Tyre Zinc Plating ASTM B 633 Type Ill SCI ICBO ES Report 21821 Unparalleled job site convenience BOLT SIZE IS HOLE SIZE Allows precision placement of equipment through pre drilled holes E Exclusive Positive Wedge Connections Minimizes wedge loosening due to vibratory loads City of Los Angeles RR 24939 Customer Service for specific information state Federal 002 325 Type Il Class 3 Specifications Clear Chromate added 325 Group Type 4 Class 1 Maximum TENSILE AND SHEAR CAPACITY FOR Static LOADS LIMESTONE UNREINFORCED STONE AGGREGATE ONCRETE UNREINFORCED AGGREGATE ZN PLATED ARBON STEEL LIGHTWEIGHT IDEALITE Anchor Embed 2000psi Embed 3000 psi 5000 psi 7000 psi
14. AND ARE NOT COVERED UNDER THIS WARRANTY THIS WARRANTY SUPERSEDES ALL OTHER WARRANTY POLICIES PREVIOUSLY STATED AND IN ALL OTHER MOHAWK PRODUCT SPECIFIC LITERATURE MANUALS BROCHURES ETC MOHAWK MODEL TL 7 Warranty page 2 MOHAWK MODEL TL 7 CONTENTS TEXT APPENDAGES SPECIFICATIONS PACKING LIST RECOMMENDED 2 BEFORE INSTALLING A LIFT WEIT INSTALLATION INSTALLATION INSTRUCTIONS SAFETY TIPS LIFT FINAL CHECKOUT 5 5 2 POST LIMITATIONS AND ADAPTER USAGE _ PRE OPERATION CHECKS AND LIFT PROCEDURES MAINTENANCE PROCEDURES CHAIN INSPECTION AND MAINTENANCE CABLE INSPECTION AND MAINTENANCE TROUBLE SHOOTING SERVICE CHART MAINTENANCE CHART FIGURES DIAGRAMS TL 7 DIMENSIONS FLOOR MODIFICATION 4 BAY SIGHT LAYOUT INSTALLATION DIMENSIONS CARRIAGE STOP ASSEMBLY WEJ IT INSTALLATION POST LEVELING _ POST SHIMMING BLEEDER VALVE ASS CYLINDER SHIMS UNEVEN FLOORS POWER UNIT CHAIN BREAK SAFETY CABLE HYDRAULIC SCHEMATIC PARTS FIGURE PAGE ZZ645 B 177645 1007 012 TMAN275 276 201 009 030 0 TL 7 ASSEMBLY _ FORK ASSEMBLY GOLF TURF PARTS PACKING MAIN SIDE ASSEMBLY OFF SIDE ASSEMBLY HYDRAULIC SYSTEM CARRIAGE ASSEMBLY LOCK BODY ASSEMBLY YOKE ASSEMBLY CYLINDER CLAMPS LEG WELDMENT LI amp DECAL MAIN SIDE CYLINDER ASSEMBLY OFF SIDE CYLINDER ASSEMBLY
15. BUBBLE LEVEL SET THE POST PARALLEL TO THE MAIN SIDE POST USING A MEASURING TAPE MEASURING FROM THE EDGE OF THE MAIN SIDE CHANNEL TO THE EDGE OF THE OFF SIDE CHANNEL AT THE BASE AND AT THE TOP OF THE POST THE MEASUREMENT AT THE OF THE POST MUST THE SAME AS THE MEASUREMENT AT THE BASE OF THE POST AT THIS TIME PERFORM THE PRE OPERATION CHECK LIST AND MAINTENANCE PROCEDURES DAILY WEEKLY MONTHLY MAKE ALL ADJUSTMENTS PERTAINING TO THESE PROCEDURES 12 DIVERTER VALVE OPERATION WARNING AS WITH ALL FUNCTIONS OF THE LIFT UNIT NEVER OPERATE THE DIVERTER VALVE UNLESS YOU HAVE FIRST PERFORMED THIS OPERATION WITH NO VEHICLE AND FULLY UNDERSTAND ITS FUNCTIONS BOTH MECHANICAL SAFETIES MUST BE ENGAGED BEFORE OPERATING THE DIVERTER VALVE PURPOSE THE PURPOSE OF THE DIVERTER VALVE IS TO ENABLE THE OPERATOR TO RAISE OR LOWER THE OFF SIDE CARRIAGE INDEPENDENTLY OF THE MAIN SIDE CARRIAGE TO OPERATE THE DIVERTER VALVE ENGAGE THE DIVERTER VALVE BY PULLING DOWN ON THE DIVERTER VALVE PULL KNOB REFER TO MAN235 THIS WILL DIVERT ALL FUNCTIONS OF THE POWER UNIT TO THE OFF SIDE CYLINDER WITH THE VALVE ENGAGED ENERGIZE THE POWER UNIT BY PUSHING THE UP BUTTON WHEN THE DESIRED HEIGHT HAS BEEN ACHIEVED RELEASE THE DIVERTER VALVE PULL KNOB AND THE UP BUTTON PULLING DOWN ON THE LOWERING HANDLE LOWER THE UNIT ONTO BOTH MECHANICAL SAFETIES ENDING THIS PROCEDURE MODEL TL 7 SAFETY TI
16. UNIT OVERLOADED VEHICLE IS TO HEAVY TO BE RAISED NOT LOWERING MECHANICAL LOCKS ENGAGED RAISE UNIT DISENGAGE MECHANICAL LOCKS UNIT UNEVEN SIDE TO SIDE RAISE UNIT TO FULL HEIGHT TO EQUALIZE THEN LOWER OR USE DIVERTER VALVE TO EQUALIZE POSTS OUT OF SQUARE VERIFY LEVEL ASSEMBLY MAKE ANY AND ALL NECESSARY ADJUSTMENTS SEE FIGURE 8 amp 9 DEBRIS IN POSTS TOOLS ETC CLEAN UNIT OBSTRUCTION UNDER VEHICLE OR LIFT REMOVE OBSTRUCTION RULE OF THUMB IF THE MAI IDE IS HIGH RAISING UNEVEN RUN UNIT TO FULL HEIGHT IF THE MAIN SIDE IS LOW LOWER UNIT TO FLOOR ALLOW TIME FOR THE OFF SIDE TO EQUALIZE AIR IN SYSTEM BLEED UNIT REFER TO BLEEDING PROCEDURES CARRIAGE BEARINGS CONTACTING CARRIAGE STOPS CARRIAGE BEARINGS ON THE MAIN SIDE MUST NOT CONTACT CARRIAGE STOPS RESULT OF INCORRECT CYLINDER SHIMS SEE SHIMMING FOR CHAIN TENSION SECTION SEE FIGURE 11 POSTS OUT OF SQUARE VERIFY LEVEL ASSEMBLY MAKE ANY AND ALL NECESSARY ADJUSTMENTS SEE FIGURE 8 amp 9 CYLINDER SHIMS VERIFY CYLINDER SHIMS MAKE ANY AND ALL NECESSARY ADJUSTMENTS SEE SHIMMING FOR CHAIN TENSION SECTION SEE FIGURE 11 SHOP FLOOR UNEVEN VERIFY PROPER INSTALLATION OF MAIN SIDE POST MAIN SIDE BE ON HIGH SIDE SEE FIGURE 12 20 CARRIAGE FOR MOVEMENT THE UNIT HAS CHECK MOHAWK MODEL TL 7 TROUBLE SHOOTING CONT
17. xo NIL 6 D 91 WIL 02 MILI Bi WILL 64 NIL EZ NIL EE l amg a ET HIL 56 MOHAWK MODEL TL 7 00 210 100 EES 26 Siva LEN 00 210 200 017 vee s os vongaoo 700 009 109 4 TUS lt 383734 HAND 500 006 009 z 4015 M svazz GET NHS 3TVIS MALI OINI 30d S3ION 57 MOHAWK MODEL TL 7 MELT la al 273 220 010 600 TE Te EA VI VIEMISSV 2080 6091 Tan mun 011532800638 MMVHOM avan Vern 1 ape NOLLVMEDINT TWIINTOLINOI SH 894 5598 HOONSA 0530 wall Era 180 010 600 L 100 190 q osL 2 394898 F I 00 01 009 2 0007 25760 z 1 x 1 seg 900 088 009 1009 x 91 1 00 68 008 pora EZIFEYE EWON 2 921 nous 6 0 026 009 Fe EE
18. ALSO SEE DRAWINGS MAN231 232 IN PARTS MANUAL ORDER PART PART NUMBER NUMBER DESCRIPTION 009 010 015 PARTS BOX CONTENTS 1 423 009 010 009 BLEED VALVE ASSEMBLY 1 559 009 010 115 CARRIAGE STOP DRILLED 1 460 601 170 008 HUBBLE CONNECTOR FEMALE 1 007 012 010 MANUAL TL 7 1 622 009 010 059 TUBING ASSEMBLY 13 3 4 LG 1 482 600 690 008 LOCK NUT 1 3 8 12 NF 4 623 007 007 075 SHIM BAG 1 600 690 017 LOCK NUT JAM 1 3 8 12 NF 4 284 009 010 071 SMALL PARTS BAG 1 281 009 010 114 SWING ARM PIN 4 600 670 002 WEJ IT ANCHOR 3 4 5 284 009 010 071 SMALL PARTS BAG CONTENTS 171 600 640 019 BOLT 1 4 20 X 1 1 2 10 258 600 690 005 LOCK NUT 1 4 20 NC 10 259 600 710 004 WASHER 1 4 SAE FLAT 8 621 600 710 014 WASHER 1 3 8 SAE FLAT 8 021 601 310 005 BREATHER CAP 1 094 601 420 011 FITTING DOUBLE MALE UNION 6 JIC 4 409 601 710 001 DOUBLE LINE CLIP 6 658 600 710 010 WASHER FLAT 17 ARM RESTRAINT 4 595 600 710 003 WASHER FLAT 5 16 4 593 600 690 001 LOCK NUT 5 16 18 NC 4 585 600 640 001 BOLT 5 16 18 NC x 1 LG 4 608 601 420 052 ELBOW 90 DEG 6 JIC TO 6 JIC 1 600 710 006 WASHER FLAT FENDER 5 16 ID X 1 OD 6 623 007 007 075 SHIM BAG CONTENTS 633 600 740 001 SHIM 1 16 BLUE 8 634 600 740 002 SHIM 1 8 RED 8 635 600 740 003 SHIM 1 4 BLACK 8 MOHAWK MODEL 7
19. THE CYLINDERS WIPER SEALS AND THE BASE OF EACH POST TO REMOVE ANY WEEPING OIL AND DUST VERIFY FLUID LEVEL WITH THE UNIT FULLY LOWERED THE FLUID LEVEL WILL BE 1 2 INCH BELOW THE BREATHER PORT USE DEXRON AS REPLACEMENT FLUID CYCLE UNIT TO FULL APPROXIMATELY 30 SECONDS HEIGHT AND BLEED MONTHLY INSPECT LIFTING CHAINS AND COMPONENTS FOR DEFORMATION WEAR OR CORROSION SEE CHAIN INSPECTION AND MAINTENANCE PROCEDURE ON FOLLOWING PAGE INSPECT SAFETY CABLES AND COMPONENTS FOR DEFORMATION WEAR OR CORROSION SEE CABLE INSPECTION AND MAINTENANCE PROCEDURE ON FOLLOWING PAGE INSPECT ALL HYDRAULIC COMPONENTS FOR LEAKS DEFORMATION WEAR OR CORROSION TIGHTEN ALL FASTENERS AND HYDRAULIC FITTINGS AS REQUIRED 1 ALL O RING BOSS FITTINGS JAM NUTS ARE TO TIGHTENED TO 15 FOOT POUNDS TORQUE ALL PIPE FITTINGS IF LEAKING IS TO BE REMOVE RE SEALED AND RE INSTALLED SELECT UNITI THREAD SEALANT OR EQUIVALENT ON FITTING THREADS INSPECT ANCHOR CONDITIONS FOR POSSIBLE CORROSION AND INSPECT THE FLOOR FOR ANY SIGNS OF FATIGUE OR FRACTURES 17 UPON PART REPLACEME SEMI ANNUAL QUALIFY RE QUALIFY ALL PERSONNEL IN THE SAFE OPERATION OF THIS UNIT VERIFY ALL FASTENERS TO PROPER TORQUE ARM NUTS TIGHTEN TO 1000 FT LB THEN BACK OFF UNTIL ARMS MOVE FREELY CARRIAGE STOP FASTENERS TO 150 FT LB CARRIAGE SIDE ROLLER NUTS TO 50 FT LB 5 SEE ANCHOR SPECIFICATION SECTION L
20. 4 10 3 14 9 10 30 7880 7 8 8 41 2 13 4 10 30 7810 7 8 10 41 2 13 4 10 30 A Minimum embedment 7812 7 8212 442 13 4 Minimum Embedment AJ 1080 1 8 51 2 2 10 30 Material Thickness B 1010 1x10 51 2 2 5 15 1 1 2 x Bolt Diameter 4 Total Anchor Length 0 1012 vi syv 2 5 5 el EG ID Figure7 30 MOHAWK MODEL TL 7 0 O O 4 MAINSIDE MAINSIDE BUBBLE POST FEVER POST SIDE REAR VIEW VIEW 120 720 3 MAINSIDE OFFSIDE POST POST POST LEVELING MAN234F Figure 8 31 MOHAWK MODEL TL 7 OPETNYN ONIWNIHS 1504 20 5330 JQISNIVW 2 1 3015330 20 5 021 95 aya 1224 07 42239 3 7 22 3 7 0 2 8 94 3015330 JOISNIVN 3015330 3GISNIVW 2 de ee g 45389802 2222 2 Y 912 Figure 9 32 MOHAWK MODEL TL 7 PLASTIC SHIM LONGER ANCHORS BASE PLATE SHM GENERAL POST SHIMMING GUIDELINES 1 High strength plastic shims are supplied with all lifts to
21. 8 6 3201 100 022 009 ON 1 1 8 6 NIVId UNN 200 089 009 INIWQIIM 937 30 5430 900 010 500 4 1 073 927 JQISNIVW 00 010 600 4015 728 611 010 600 j j SE SE 303978 AJ8W3SSV 600 010 600 90 2 8 134 LOENVW 50 MOHAWK MODEL TL 7 300 210 700 0 8 4 3 1 030 awan 000 210 200 7111 5 5 INON vos TFILNIQLINOD JO EET s t 17230 30 950 008 109 2 1 77239 59 009 109 W330 NOUNS 5 0 008 109 Mi sx 120 008 109 228 91 6 Z 0345 Tas 920 009 109 5 Hi Maas 100 029 009 NNS r e oz x a 51509 2 13S 70030 ALJJVS NOUN 290 009 109 79230 190 008 109 2 1 9 x JO 51 ONINYYM 201 009 109 ATBN3SSV 931 30430 200 010 600 AT NSSSY 937 100 010 600 79030 5891 000
22. 800 080 109 I 3503 ALIDOTIA 180 019 109 Z Z M0813 06 ONILLIY 410 02 109 ALO NOWd4IS3O 1974 Wall 90 2 84 2 LA 96 5 31vq WIU OL 92 WILI GOENVW 73713 02 900 100 600 VIBHISSV NOLSId 400 200 200 ASSY GNVIS 52 MOHAWK MODEL TL 7 100 06 109 478 4755 27 742 3415340 Ol VI 315 5 B VI WILSAS 77 88 HIGNITAD 30 32 2 JIMOT OL QIHOVIIV WIL 96 31Ya OLZNVW FU 438 2 910 080 109 6 2 4504 2073 920 017 109 1 NOUNVI WJA 120 009 109 4 IN ASSY 3801 06 9 0 9 438 210 068 109 5 338 435 110 06 109 f 235 ANN 26150 134 GOM 010 067 109 2 JIN ASSY GOM 08 99 69960 1 410 NOMAYISIO 184 WIL 90 7 47 OLENVW 53 MOHAWK MODEL TL 7 96 9 LENVW 1171 ATEWISSVY JATVA 4303378 EET 4 9 OL 840 9 06 0873 410 02 109 1 7 840 98 01 4220034 111 010 600 2 97 2 1 81 91 6 LIS MIUDS 211 010 600 za 91 6 Ui HSM 500 012 009 4 15 X 696 9 200 078 009 1 97 2 1 2 x vid 8 2 10045 511 010 600 1 2 1 9Nia o 200 080 109 2 0 0
23. DOWN EFFORTLESS AND SIMULTANEOUS MOVEMENT LEVEL LIFTING CONTROLS FUNCTION PROPERLY ALL SAFETY MECHANISMS FULLY FUNCTIONAL PREVIOUS OPERATION REPORT VERIFY WITH SUPERVISOR THAT THERE WAS NO PROBLEMS EXPERIENCED THE PREVIOUS DAY IF THERE WERE ANY PROBLEMS VERIFY THAT ALL NECESSARY REPAIRS HAVE BEEN COMPLETED PROCEDURES 16 TO RAISE ENGAGE THE UP BUTTON ON THE POWER UNIT RAISE VEHICLE TO THE DESIRED WORKING HEIGHT LOWER THE UNIT ONTO THE MECHANICAL SAFETIES LOWER INSPECT THE LIFTING AREA TO INSURE THAT ALL PERSONNEL AND DEBRIS HAVE BEEN CLEARED FROM THE LIFTING AREA ENGAGE THE UP BUTTON ON THE POWER UNIT RAISE UNIT APPROXIMATELY TWO INCHES DISENGAGE THE MECHANICAL SAFETIES LOWER UNIT TO THE DESIRED WORKING HEIGHT IF WORK IS COMPLETE CONTINUE LOWERING THE UNIT UNTIL BOTH CARRIAGES ARE FULLY LOWERED MODEL TL 7 MAINTENANCE PROCEDURES TRAINDED LIFT SERVICE PERSONNEL ONLY REFER TO ANSI ALI ALIS SAFETY REQUIREMENTS FOR INSTALLATION AND SERVICE OF AUTOMOTIVE LIFTS DAILY PERFORM THE PRE OPERATION CHECK LIST REPORT ANY AND ALL EQUIPMENT MALFUNCTIONS IMMEDIATELY CLEAN ALL MOVING PARTS IT IS NOT RECOMMENDED TO GREASE THE INSIDE OF THE CHANNEL ON THE POST IF OXIDIZATION IS OCCURRING USE A LIGHT LUBRICANT WD 40 OR EQUIVALENT KEEP AREA AROUND THIS EQUIPMENT FREE OF DIRT SAND WATER ETC WEEKLY PERFORM THE DAILY OPERATION CHECK LIST WIPE CLEAN
24. ENDS OF ARMS REFER TO ZZ645 B SHIMMING FOR CHAIN TENSION LIFT UP ON THE YOKE MEASURE THE SPACE BETWEEN THE TOP OF THE CHROME ROD AND THE BASE OF THE YOKE THIS WILL BE THE AMOUNT OF SHIMS REQUIRED REFER TO FIGURE 10 TO SHIM MANUALLY LIFT THE CARRIAGE ONE FOOT APPROX AND LOWER THE CARRIAGE ONTO THE MECHANICAL SAFETY WARNING e VISUALLY VERIFY PROCEEDING SAFETY ENGAGEMENT BEFORE PLACE THE CORRECT NUMBER OF SHIMS ON THE TOP OF THE CHROME ROD AND RE INSTALL THE YOKE MOHAWK MODEL 7 INSTALLATION INSTRUCTIONS BLEEDING PROCEDURE ENGAGE THE UP BUTTON ON THE POWER UNIT OBSERVE THE CARRIAGE WHEN THE MAIN AND OFF SIDE CARRIAGES HAVE REACHED FULL HEIGHT CONTINUE TO RUN THE UNIT FOR TWO MINUTES THIS WILL PURGE THE AIR FROM THE HYDRAULIC SYSTEM NOTE LISTEN FOR THE PRESSURE RELIEF VALVE A NOTICEABLE INCREASE IN POWER UNIT VOLUME THIS WILL INDICATE EXCESS OF SHIMS BENEATH THE YOKE ASSEMBLIES RESTRICTING THE MAIN OR OFF SIDE CYLINDERS FROM REACHING FULL STROKE IF THIS OCCURS REMOVE ONE SHIM FROM BENEATH THE YOKE SHIMMING THE POST LEVEL THE POST BY INSERTING THE SUPPLIED SHIMS UNDER THE POST FOOTING AROUND THE WEJ IT ANCHOR THE LIFT MUST BE LEVEL BOTH FRONT TO REAR AND SIDE TO SIDE A LEVELING DEVICE AND A MEASURING TAPE MUST BE USED REFER TO FIGURES 7 amp 8 LEVEL THE MAIN SIDE POST FRONT TO REAR AND SIDE TO SIDE USING A BUBBLE LEVEL LEVEL THE OFF SIDE POST FRONT TO REAR USING
25. ENGAGED WHEN LIFT IS RAISED LIFT IS NOT DRIFTING DOWN WHEN RAISED RAISE LIFT THEN STOP AND VERIFY DRIFT DOWN OF CYLINDERS NO VIBRATIONS FROM LOOSE CLAMPING ETC SWING ARMS ROTATE SMOOTHLY WHEN LIFT FULLY LOWERED AND LOCK IN PLACE WHEN LIFT RAISED ONCE THIS IS COMPLETE LOCATE A REPRESENTATIVE VEHICLE INTO THE LIFTING AREA USE A VEHICLE THAT WEIGHS AT LEAST 75 PERCENT OF THE CAPACITY OF THE LIFT OBSERVING LIFTING PROCEDURES CONTAINED IN THIS MANUAL TO LOCATE VEHICLE IN LIFTING AREA AND TO LOCATE LIFTING PADS AT LIFTING POINTS FOR VEHICLE AND WHILE RAISING AND LOWERING RAISE LIFT APPROXIMATELY 1 FOOT VERIFTY THE FOLLOWING PROPER SYNCHRONIZATION OF LIFT ARMS NO EXCESSIVE DEFLECTION OF POSTS OR ARMS NO LOOSENING OF REAR ANCHOR BOLTS IN BASE PLATES AT FLOOR LOOK FOR GAP BETWEEN FLOOR AND BASES UNIT IS RAISING SMOOTHLY AIR IS BLEED FROM HYDRAULIC SYSTEM SEE BLEEDING PROCEDURE FOR MORE DETAILS NO LEAKS PRESENT AT ANY FITTING JUNCTIONS LOCKS ARE ENGAGING ON BOTH POSTS AS LIFT IS RAISING LIFT IS NOT DRIFTING DOWN WHEN RAISED RAISE LIFT THEN STOP AND VERIFY DRIFT DOWN OF CYLINDERS NO VIBRATIONS FROM LOOSE CLAMPING ETC RELEASE LOCKS AND LOWER UNIT VERIFY THE FOLLOWING PROPER SYNCHRONIZATION OF LIFT ARMS UNIT IS LOWERING SMOOTHLY AIR IS BLEED FROM HYDRAULIC SYSTEM SEE BLEEDING PROCEDURE FOR MORE DETAILS NO LEAKS PRESENT AT ANY FITTING JUNCTIONS NO VIBRATIONS FROM LOOSE CLAMPIN
26. IN 775IN 787 IN SEE ANCHOR SPECS PRE EXISTIN 3 FLOOR REQUIREMENTS MINIMUM MINIMUM COMPRESSIVE MINIMUM THICKNESS STRENGTH AGING 4 17218 20007 51 28 DAYS DO NOT INSTALL ANY LIFT ON ANY SURFACE OTHER THAN CONCRETE CONFORMING TO THE MINIMUM COMPRESSIVE STRENGTH MINIMUM AGING AND THE MINIMUM THICKNESS STATED ABOVE DO NOT INSTALL ANY MOHAWK LIFT ON EXPANSION SEAMS OR ON CRACKED OR DEFECTIVE CONCRETE DO NOT INSTALL ANY MOHAWK LIFT ON SECONDARY FLOOR LEVELS OR ANY SURFACE WITH A BASEMENT BENEATH WITHOUT WRITTEN AUTHORIZATION FROM THE BUILDING ARCHITECT NEVER HAND MIX YOUR OWN CONCRETE IF FOR ANY REASON A NEW CONCRETE SLAB SECTION IS REQUIRED FOLLOW THE INSTRUCTIONS FOR THE FLOOR MODIFICATION DATA FLOOR MODIFICATION DATA NEW FLOOR SECTION THICKNESS SLAB SIZE CUBIC WIDTH X LENGTH YARDS 12 INCHES 48 INCH x 161 INCH 21 IF FOR ANY REASON A NEW CONCRETE SLAB SECTION IS REQUIRED MINIMUM THICKNESS COMPRESSIVE STRENGTH AND PROPER AGING IS MANDATORY THE NEW SLAB SECTION MUST BE TOTALLY SURROUNDED BY EXISTING CONCRETE FLOOR THAT IS STRUCTURALLY SOUND CERTIFIED STRENGTH DOCUMENTATION SHOULD BE OBTAINED FROM THE FIRM WHO SUPPLIES THE CONCRETE MIXTURE AT THE TIME OF THE POUR NEVER HAND MIX THE CONCRETE REFER TO NEW SLAB RECOMMENDATIONS SECTION USE SYSTEM IA INFORMATION MOHAWK MODEL 7 TL 7 PACKING LIST
27. TL 7 USAGE LIMITATIONS ALL MOHAWK TL 7 LIFTS ARE FOR INDOOR USE UNLESS SPECIFICALLY QUALIFIED AND MODIFIED FOR A CUSTOM ENVIRONMENT ALL MOHAWK TL 7 LIFTS MUST ACCOMPLISH THREE MAIN CRITERIA IN ORDER TO LIFT A VEHICLE SAFELY 1 PROPER ENGAGEMENT WITH WHEELS THE TL 7 IS DESIGNED TO LIFT VARIOUS TURF EQUIPMENT WITHIN THE RATED CAPACITY OF THE LIFT BY THE VEHICLE TIRES IF SUITABLE TIRE CONTACT CANNOT BE REACHED OR ACHIEVED THE VEHICLE MUST NOT BE RAISED WITH THE LIFT PLACEMENT OF VEHICLE ON LIFT ENSURE THAT THE CENTER OF GRAVITY OF THE VEHICLE LIES CENTERED BETWEEN THE POSTS SHIFTING OF THE FORK ARMS AND TROUGH MAY BE NECESSARY TO ACHIEVE THIS 3 PROPER LOADING OF ARMS AND TROUGH INDIVIDUAL ARM CAPACITIES MUST NOT BE EXCEEDED THE TROUGH CAPACITY MUST NOT BE EXCEEDED EITHER THIS LIFT IS SPECIFICALLY DESIGNED TO BE USED TO RAISE VARIOUS TYPES OF TURF EQUIPMENT WITHIN ITS RATED CAPACITY DO NOT ATTEMPT TO RAISE OTHER TYPES VEHICLES WITHOUT FIRST REVIEWING THE THREE MAIN CRITERIA ABOVE THIS LIFT IS NOT INTENDED NOR DESIGNED TO LIFT VEHICLE FRONT OR BACK ENDS USING ONLY TWO ARMS THE FORKS ON THIS LIFT ARE INTENDED TO LIFT THE VEHICLE BY THE WHEELS ONLY DO NOT USE THEM TO LIFT VEHICLE BY THE FRAME CARE MUST BE OBSERVED WHEN REMOVING ANY HEAVY COMPONENTS FROM VEHICLE AND THEREBY DRASTICALLY SHIFTING THE VEHICLE CENTER OF GRAVITY LE ENGINE REMOVAL TRANSMISSION REMOVAL ETC THE USE OF JACK STANDS A
28. TO DRILLING WEJ IT WARNINGS AND INSTALLATION INSTRUCTIONS REFER TO FIGURES 5 6 amp 7 CHECK THE INSIDE DIMENSIONS OF THE POST AT THE BOTTOM FROM THE FACE OF THE MAIN SIDE POST TO THE FACE OF THE OFF SIDE POST THE INSIDE DIMENSION IS 120 INCHES USE SHARP DRILL BIT TO PREVENT DRILLING AN UNDERSIZED HOLE DRILL THE HOLE EQUAL TO THE LENGTH OF THE WEI IT ANCHOR BLOW OUT THE HOLE WITH SHOP AIR OR VACUUM INSERT THE WEI IT ANCHOR SO THAT THE WASHER RESTS AGAINST THE POST FOOTING 10 NEVER USE AN IMPACT TOOL TO TIGHTEN THE WEJ IT ANCHORS USE A TORQUE WRENCH ONLY MAKE SURE THE CONCRETE IS SOLID WHEN DRILLING CRACKS AND EXPANSION SEAMS REDUCE THE EFFECTIVENESS OF THE WEJ IT ANCHOR NEVER INSTALL THE ANCHOR UNDER THESE CONDITIONS DRILL EIGHT 3 4 INCH HOLES ON THE OUTSIDE OF THE MAIN SIDE POST USING THE HOLES AT THE BASE OF THE POST AS A GUIDE INSERT AND TIGHTEN THE WEJ IT ANCHORS PER SPECS LOCATED IN THE BACK OF THIS MANUAL INSURE THE INSIDE DIMENSIONS BETWEEN THE MAIN AND OFF SIDE POST IS STILL CORRECT 120 INCHES DRILL EIGHT 3 44 HOLES ON THE OUTSIDE OF THE OFF SIDE POST USING THE HOLES AT THE BASE OF THE POST AS A GUIDE INSERT AND TIGHTEN THE WEJ IT ANCHORS PER SPECS LOCATED IN THE BACK OF THIS MANUAL MOHAWK MODEL 7 INSTALLATION INSTRUCTIONS IMPORTANT READ THIS MANUAL IN ITS ENTIRETY BE FAMILIAR WITH PART NAMES AND HAVE A GOOD UNDERSTANDING OF HOW THIS UNIT IS TO BE ASSEMBLED AND OF HOW INDI
29. WILL ELIMINATE OVERSIGHTS IN THE USE OF PROVIDED SAFETY DEVICES MOHAWK MODEL 7 LIFT SPECIFICATIONS TL 7 SPECIFICATIONS SUGGESTED SITE SELECTION BAY SIZE LIFT TYPE TWO POST ELEC HYDRAULIC WIDTH DEPTH HEIGHT LIFTING CAPACITV 7 000 LBS ISFEET 20 FEET Eee CAPACITY PER FORK ARM 1750 LBS TROUGH CAPACITY 3 000 LBS NOTE LIFTING SPEED APPROX 45 SECONDS LIFTING HEIGHT 72 INCHES THE PLACEMENT OF THE UNIT IS DETERMINED BY THE TYPE OVERALL WIDTH 142 3 8 INCHES LENGTH WIDTH HEIGHT OF VEHICLE BEING SERVICED WIDTH BETWEEN POST 120 INCHES POST HEIGHT 104 INCHES WEJ IT ANCHOR SPECIFICATIONS OVERHEAD HYDRAULIC LINES 144 INCHES SHIPPING WEIGHT 3 000 LBS LENGTH DRILL DRILL DRILL SIZE TORQUE POWER UNIT SPECIFICATIONS BRAND NAME MONARCH MODEL 4509 0100 POWER UNIT VERTICAL MOTOR VOLTAGE 208 230 RATED CAPACITY 139 13 MOTOR HORSEPOWER 212 MOTOR PHASE SINGLE MOTOR CYCLE HERTZ 60 MOTOR SPEED RPM 3450 PUMP FLOW GP M 2 39 3450 RPM RELIEF VALVE SETTING 2800 P S I WORKING PRESSURE 2500 P S I RESERVOIR CAPACITY 2 5 GALLONS HYDRAULIC FLUID MEDIUM DEXRON Performance Table 10000 9000 8000 7000 6000 5000 4000 3000 2000 1000 Load LBS 0 500 1000 1500 2000 2500 Pump Pressure PSI DEPTH SIZE MIN 5 IN THRU 3 4
30. accommodate slight slopes in floors for proper leveling of posts These are not intended to compensate for larger slopes 2 Post shimming should not exceed base plate thickness If it does it is recommended to use an additional base s as shims ordered separately 3 Any shimming be it plastic shims or base plates over 1 2 inch in total thickness will require longer anchor bolts ordered separately to maintain proper anchor embedment depth in concrete 4 For any gap filling in up to 1 2 inch it is recommended to use high compression 2 part epoxy grouting under the base plate to spread the compressive load of the base plate onto the flooring For filling gaps in excess of 1 2 inch it is recommended to use high compression concrete grouting Refer to Mohawk s recommendations on preferred grout types and methods FILE MANOS3 DWG Figure 33 0 WI K MODEL TL 1 10 por ON Pa 10 0 war 90 pe 4 G gt N 50 2 gt eo yt p KU 40 40 wo 10 on EF F igurel0 34 MOHAWK MODEL TL 7 El 3 4 I CYLINDER SHIMS 1170 Figure 11 MOHAWK MODEL TL 7 JQISNIVW 30154330 IM
31. but not more than 5 turns past the hand tight 1430 14x3 1 1 2 100 600 position Use of an Impact wrench for Installation of the anchor is NOT recommended 5620 5 16x2 11 4 5 8 100 600 5630 5 16x3 11 4 5 8 100 600 3820 38x2 11 2 3 4 100 600 f 3823 3 8x23 4 11 2 3 4 100 600 Er 3832 3 8x31 2 11 2 3 4 50 300 3850 3 8 5 11 2 3 4 50 300 Fu 3 46 7 3860 3 8 6 1 2 3 4 50 300 5 1223 1 2x23 4 2 1 50 300 1232 1 2 31 2 2 1 50 300 g 1250 1 2x5 2 1 25 150 1260 1 2x6 2 1 25 150 1270 1 227 2 1 25 150 INSPECTION 8 MAINTENANCE INSTRUCTIONS 5832 5 8x3 1 2 3 11 4 25 150 1 Verify torque on anchors to 85 Ft Lbs for future annual inspections 5842 5 8 41 2 3 11 4 25 150 Always wear safety glasses Follow the drill manufacturer s safety 5850 5 8x5 3 11 4 20 120 instructions Use only solid carbide tipped drill bits meeting ANSI 821215 5860 5 8x6 3 11 4 15 90 diameter standards listed on back cover 5870 5 8x7 3 11 4 15 90 L G 3440 3 4x4 3 11 2 18 108 ENGTH SELECTION GUIDE 3450 3 4x5 3 112 12 72 34 turns of nut 1 2 bolt diameter 3460 3 4x6 3 112 1 72 OCT Nut thickness bolt diameter 3470 3 4 7 3 11 2 10 60 B Material thickness 3482 3 4x81 2 3 11 2 10 30 0 3410 3 4 10 3 11 2 10 30 7880 7 8 8 412 13 4 10 30 7810 7 8 10 41 2 13 4 10 30 Minimum embedment 7812 7 8x12 41 2 13 4 5 8 1080 1 8 51 2 2 10 30 Material Thickne
32. 0 ATAWISSV 2 4 WILSAS VI WILSAS ALO 4142830 18 x JN 91 1708 1 000 900 1 1 LNINGTIM 190 100 600 2 JN 91 F 94207 LAN 800 069 009 2 837704 INOA DNIHV38 600 098 009 137 2 52 79 255 3X04 2 OML 90 2 Aa F0ZNVW 48 MOHAWK MODEL TL 7 90 8 BLENYN 2 2 71 T z gt 22 5 200 012 009 9 8 5 901 HON 109 063 009 n zz oo eoo 7 Tarawa wanna 201 010 600 9 TF 01 8 708 200 075 009 8LENVW 438 3415330 SL 347 AN3NGTIM 937 3015330 8 404 937 40 100 030019 3 NMOHS S12NOVMg 2 742 AN3NGT3M 937 JQISNIVW 49 MOHAWK MODEL TL 7 96 Alva LOZNVAN 13714 01 WILSAS 9 VI 1545 54015 J9VIJUVI SLUOdANS INIT LNINGTIM 931 5 53 1404418 INIT 880 400 400 2 1 I ON OZ P 1 1108 610 079 009 F 1 JIHSVM 00 012 009 02 9 1 2201 UNN 800 069 009 4015 228 171 100 600 2 1 Z ON 11 8 5 1108 010 079 009
33. 1 W3LSAS 803 7213 SNANTOD 30 SNOISN3WIG 30ISNI 804 TYNNYN 137 OL 83438 SNOISN3WIG 4 135 14 833 40 2 4341530 NI 51504 349907 71 TSNOILONSISNI ONISOHONV 3LVId 35 8 alvid 3598 834 SHOHONV 8 38 NMOHS VI N3LSAS 7130 349714 35 8 TWOIdAL 65 The Original wej Key FEATURES BENEFITS Time Tested Pr ven Reliability An industry standard for over 45 years B Fully Assembled and Ready to Use MOHAWK MODEL TL 7 Wedge Anchors SPECIFICATIONS APPROVALS AND LISTINGS TYPE Zinc Plating ASTM 633 III SCI 5 Report 21821 Unparalleled jobsite convenience B BOLT SIZE IS HOLE SIZE Allows precision placement of equipment through pre drilled holes B Exclusive Positive Wedge Connections Minimizes wedge loosening due to vibratory loads City of Los Angeles 288 24939 DOT Please call Customer Service for specific information by state Federal QQZ 325C Type Il Class 3 Specifications Clear Chromate added FF 325 Group Il Type 4 Class 1 Maximum TENSILE AND SHEAR Capacity FOR Static Loaps LIMESTONE UNREINFORCED STONE AGGREGATE ONCRETE UNREINFORCED AGGREGATE ZIN PLATED ARBON STEEL LIGHTWEIGHT DEALITE Anchor Embed 2000 psi Embed 3000 psi 5000 psi 7000 psi TEmbed 5000 psi amp Hole ment Tension Shear ment Tension Shear Tension Shear Tension Shear ment Tension She
34. 1 078 215974 FOHSISUOH 109 094 009 2 421 9007 2001 8 220 009 109 z 5 5 2 OVE 91 NYHL SWIL 5 3 TIVNS IB OVE I SWIL PL WIL _ 41 91 NIL 20 200 200 z ova 90 2 1 ENVW 8 1 HIL 6 NIL 2 8 8 01 it wail 24 NIL 9 2 L WIL u 41 KILU 120 010 600 1 ove 55 MOHAWK MODEL TL 7 90 9 320 ELENA TU 7 12 11 525602 990 209 468 1 ASSY 0 010 600 Z n 683559 MAYA 010 210 200 EE TED ETIES IN EF WE 8 5 I JI 1940 600 EE TEI BOEI VAIN 7 2 49 7 FIG e T ei 26 510 65 57 n 266 77 26 108 21 XEYO ABTS 920 008 135 s 7 5582 227 820 2010 3 R YANE LETE sor or 7 EER EET ETE rik n ZL 79 27 21701 VAS Li WIH 24 MIL over 1 4 Fi 6 7 8 HIL
35. 1 1 2 100 600 6 Tap anchor into hole with a 2 Ib hammer until the washer rests solidly against 1423 VAK 2 4 1 1 2 100 600 Tighten nut to not less than 3 full turns but not more than 5 tums past the hand tight 1430 1 4x3 1 1 2 100 600 position Use of an Impact wrench for Installation of the anchor is NOT recommended 5620 5 16x2 11 4 5 8 100 600 5630 5 16 x3 11 4 5 8 100 600 2 3820 3 8 2 11 2 3 4 100 600 IG 3823 3 8x23 4 11 2 3 4 100 600 3832 3 8x31 2 11 2 3 4 50 300 3850 3 8 5 11 2 3 4 50 300 12 eee me 46 T 7 3860 3 8x6 11 2 3 4 50 300 Z42 11 1223 1 2 23 4 2 1 50 300 1232 1 2x3 1 2 2 1 50 300 1250 1 2x5 2 1 25 150 1260 1 2x6 2 1 25 150 1270 VER 2 k 25 150 INSPECTION amp MAINTENANCE INSTRUCTIONS 5832 5 8 x3 1 2 3 11 4 25 150 1 Verify torque on anchors to 85 Ft Lbs for futurelannual inspections 5842 5 8 4 1 2 3 11 4 0 Alwoys wear safety glasses Follow the drill manufacturer s safety 5850 5 8x5 3 11 4 20 120 instructions Use only solid carbide tipped drill bits meeting ANSI 821215 5860 5 8 x 6 3 11 4 15 90 diameter standards listed on back cover 5870 5 8x7 3 11 4 15 90 L 8 G 3440 3 4x4 3 11 2 18 108 ENGIN SELECTION GUIDE 3450 3 4 5 3 11 2 12 72 934 turns of nut 1 2 bolt diometer 3460 3 4x6 3 11 2 12 72 Nut thickness bolt diometer 3470 3 4 x7 3 11 2 10 60 Material thickness 3482 3 4 8 1 2 3 11 2 10 30 3410 3
36. 66 x 967 NM IN MIVB 00 090 109 9 n 97 2 1 WIG 2 SATYA 4008 101 010 600 5 4 2 98 01 YO 7 2 520 02 109 01 JIU 00 729 9 0 410 080 109 4 338 PZE QO 95171 9 0 420 070 109 21 138 1687 00 56 0 820 080 109 t 54 MOHAWK MODEL TL 7 96 7 va 5721 5 5 OVE 51974 TIVWS I 978 3 721 iwa 7 1 598 200 017 009 I ON 02 1 7 9907 900 069 009 OVIH Z71 1 x ON 02 7 1 1108 610 059 009 378000 490 012 109 1 27 7 01 98 06 9813 290 027 109 n 82 W31Y330 800 016 109 9 9 01 NON 110 029 109 72 OVIH 1 ON 81 9175 1708 100 073 009 ON 6 91 6 94207 100 069 009 9 91 6 1713 W3HSVA 600 012 009 n IVS I UVTI HSN 710 042 009 I 9175 0 33 1114 3 5 8 999 014 009 9 52 WAV 1 1712 VINSVM 010 012 009 MAL HOVIG 25974 00 07 009 HHL 8 2 OUST 101515401 290 094 009 MAL 291
37. 6d shallow 3 50 17 6d lt E lt 8d standard 200 100 89 lt E deep 1 50 0 75 information provided only for the use of a qualified design engineer Use of technical data by persons not qualified could cause serious damage injury or even death Ultimate values shown For static loads use 66 onefourth of the maximum tensile and shear capacities for the recommended 4 1 safety factor MOHAWK MODEL TL 7 INSTALLATION INSTRUCTIONS MOHAWK LIFTS 1 Drill the hole perpendicular to the work surface To assure full holding power do not ream the hole or allow the drill to wobble 2 Drill the hole deeper than the intended ombedment of the anchor but not closer then two anchor diameters to the bottom opposite surface of the concrete 3 Clean the hole using compressed air and nylon brush clean hole is ORDER INFORMATION necessary fr proper performance 4 Foreoseofinstalion make certain thatthe spear heads are located up against the wedge pockets Anchor Minimum Thread Quantity Catalog Diameter amp Embed Length Box 5 the nut on to the anchor until contact is made with the top of the spears and the bottom of the washer Insert anchor into hole Number _ Length ment in in Carto 1413 14 13 4 1 127 100600 2 8 irto hole wih a hammer the vaster rests sold against 1123 VANDA 1 1 2 100 000 Tighten the nut to not less than 3 ful tums
38. ARNING Failure to keep cables free of corrosive agents and solvents will lead to reduced service life and or cable failure Maintenance Cables should be kept free of corrosive agents solvents and road salts lf such agents are spilled or splashed onto cables immediately rinse cables thoroughly with water spray with WD 40 or equivalent and wipe down with clean rag Check these weekly Inspections 1 Check cables for wear or damage Any cable with broken wires severe corrosion excessive stretch deformed strands variations in diameter necking any change from normal appearance or loose end crimps must be replaced If any area of the cable is found to be defective the entire cable must be replaced Refer to Figures 1 2 3 and 4 below Typical Cable shown Typical Cable with broken wires Typical Cable with severe corrosion shown Typical Cable necking shown 2 Check sheaves pulleys for wear or damage i e wobble tilt cracks loose on pin or excessive noise during operation Ensure that sheaves spin freely Replace defective parts if found 3 Check for loose or missing sheave pulley pins 4 Watch locking latches and slack cable device during lift operation to ensure that latches engage and disengage properly WARNING MOHAWK MODEL TL 7 TROUBLE SHOOTING NEVER TO LOOSEN HYDRAULIC FITTINGS OVERRIDE SAFETY DEVICES IN AN TO CORRECT A PROBLEM ALL TESTS ARE TO BE PERFORME
39. BOLT RE TIGHTENING OR ANY SHIMMING OR ADJUSTMENTS REQUIRED DURING A PROPER AND PROFESSIONAL INSTALLATION BY A QUALIFIED INSTALLER MAINTENANCE AND INSPECTIONS IF THIS UNIT IS NOT MAINTAINED AND INSPECTED IN ACCORDANCE TO THE RELEVANT SECTIONS IN THE USERS MANUAL FOR THIS SPECIFIC MODEL WARRANTY IS VOID OSHA ANSI AND MOHAWK REQUIRE THAT RECORDS MUST BE MAINTAINED TO PROVE THAT INSPECTIONS AND MAINTENANCE OF THIS UNIT HAVE BEEN ROUTINELY PERFORMED BY QUALIFIED INDIVIDUALS ABUSE IF THIS UNIT IS FOUND TO BE OVERLOADED PURPOSELY OR UNKNOWINGLY USED IN A SITUATION BEYOND ITS INTENDED FUNCTION NOT MAINTAINED OR INSPECTED REGULARLY OR USED IN AN ABUSIVE ENVIRONMENT OR BEYOND NORMAL SHOP USAGE ETC THIS WARRANTY IS VOID IN ITS ENTIRETY NON EXISTENT PROBLEMS FOR SERVICE VISITS PART REPLACEMENTS LABOR ETC FOR PARTS FOUND TO BE NON DEFECTIVE OR FOR A UNIT DIS FUNCTION THAT DOES NOT EXIST IT IS THE LIFT OWNER THAT REQUESTED THE SERVICE VISIT WHO BEARS THE RESPONSIBILITY OF ALL RELATED EXPENSES BATTERIES ALL BATTERIES CARRY THE BATTERY MANUFACTURER S WARRANTY MAINTENANCE REQUIREMENTS AND ABUSE PROVISIONS ARE AS STATED BY THE BATTERY MANUFACTURER REFER TO BATTERY MANUFACTURER S WARRANTY SPECIAL MODIFIED INSTALLATIONS THIS WARRANTY DOES NOT COVER NON TRADITIONAL INSTALLATIONS INSTALLATIONS ARE TO BE DONE ACCORDING TO SPECIFICATIONS OR THE WARRANTY IS VOID WEARABLE COMPONENTS SOME ITEMS ON LIFTS ARE SUBJECT TO NORMAL WEAR AND TEAR
40. CONTACT VEHICLE CHECK SUPPORTS FOR SECURE CONTACT WITH VEHICLE RAISE LIFT TO DESIRED WORKING HEIGHT CAUTION IF YOU ARE WORKING UNDER VEHICLE LIFT SHOULD BE RAISED HIGH ENOUGH FOR LOCKING DEVICE TO BE ENGAGED NOTE THAT WITH SOME VEHICLES THE REMOVAL OR INSTALLATION OF COMPONENTS MAY CAUSE A CRITICAL SHIFT IN THE CENTER OF GRAVITY AND RESULT IN RAISED VEHICLE INSTABILITY REFER TO THE VEHICLE MANUFACTURER S SERVICE MANUAL FOR RECOMMENDED PROCEDURES WHEN VEHICLE COMPONENTS ARE REMOVED BEFORE LOWERING LIFT BE SURE TOOL TRAY S STANDS ETC ARE REMOVED FROM UNDER VEHICLE RELEASE LOCKING DEVICES BEFORE ATTEMPTING TO LOWER LIFT BEFORE REMOVING VEHICLE FROM THE LIFT AREA POSITION LIFT ARMS AND SUPPORTS TO PROVIDE AN UNOBSTRUCTED EXIT MOHAWK MODEL 7 LIFT FINAL CHECKOUT AFTER INSTALLATION REV 2 9 2006 THIS PROCEDURE OUTLINES THE FINAL CHECKS TO MAKE AFTER INITIAL INSTALLATION OF THE LIFT UNIT REPEAT THIS PROCEDURE IF THE LIFT IS RELOCATED AFTER THE LIFT IS FULLY ASSEMBLED RAISE THE LIFT EMPTY A FEW TIMES TO VERIFY PROPER SYNCHRONIZATION OF LIFT ARMS UNIT IS RAISING SMOOTHLY AIR IS BLEED FROM HYDRAULIC SYSTEM SEE BLEEDING PROCEDURE FOR MORE DETAILS NO LEAKS PRESENT AT ANY FITTING JUNCTIONS LOCKS ARE ENGAGING ON BOTH POSTS AS LIFT IS RAISING LOCKS ARE DIS ENGAGING ON BOTH POSTS WHEN RELEASE CABLE PULLED SEE J BAR ADJUSTMENT PROCEDURE LOCKS ARE RE ENGAGING AFTER DIS
41. D WITH NO VEHICLE HYDRAULIC SAFETY CHECK NOTE THE HYDRAULIC SAFETY CHECK IS TO BE PERFORMED WITH NO VEHICLE ON THE UNIT CONTACT YOUR LOCAL MOHAWK DISTRIBUTOR OR THE MOHAWK FACTORY IF EITHER TEST FAILS MAINSIDE SAFETY CHECK OFFSIDE SAFETY CHECK 1 RAISE THE UNIT APPROXIMATELY 3 FEET 1 RAISE THE UNIT APPROXIMATELY 3 FEET 2 DISENGAGE THE OFFSIDE MECHANICAL SAFETY 2 DISENGAGE THE MAINSIDE MECHANICAL SAFETY 3 LOWER THE UNIT ONTO THE MAINSIDE MECHANICAL 3 LOWER THE UNIT ONTO THE OFFSIDE MECHANICAL SAFETY SAFETY 4 WHILE CONTINUING TO HOLD DOWN THE POWER UNIT 4 WHILE CONTINUING TO HOLD DOWN THE POWER UNIT LOWERING HANDLE OBSERVE THE OFFSIDE CARRIAGE FOR MOVEMENT THE UNIT HAS CHECK OUT OK IF THERE IS NO MOVEMENT OFFSIDE CARRIAGE DOES NOT CONTINUE TO LOWER LOWERING HANDLE OBSERVE THE MAINSIDE OUT OK IF THERE IS NO CARRIAGE DOES NOT CONTIN MAINSIDE E LOWER PO SIBLE CAUSE SOLUTIO NOT RAISING LOAD TOW HYDRAULIC FLUID LEVEL TOWER UNIT REMOVE RESERVOIR BREATHER CAP FILL UNIT TO WITHIN 172 INCH BELOW PORT USE DEXRON III TRANSMISSION HYDRAULIC FLUID PRESSURE RELIEF ADJUSTME T CONSULT SERVI EPARTMENT PRESSURE RELIEF CONTAMINATION REFER TO POWER UNIT SPECIFICATIONS REMOVE AND CLEAN DEBRIS FROM VALVE ASSEMBLY VOLTAGE TO POWER UNIT REFER TO POWER UNIT SPECIFICATIONS CONSULT AN ELECTRICIAN
42. EED VALVE ASSEMBLE THE TWO OVERHEAD HYDRAULIC LINES FLAT ON THE FLOOR USING THE FOUR DOUBLE MALE UNIONS SEE FIGURE 9 amp MAN201 ASSEMBLE TWO OF THE DOUBLE LINE CLIPS TO THE CENTER SPAN OF THE OVERHEAD LINES APPROXIMATELY 3 INCHES FROM THE DOUBLE UNIONS ASSEMBLE THE TWO OVERHEAD LINE SUPPORT BRACKETS TO THE TOP OF THE MAIN AND OFF SIDE POST ERECT THE OVERHEAD HYDRAULIC LINE ASSEMBLIES ROUTE THE LINES THROUGH THE TOP OF EACH POST ASSEMBLE THE 11 LINES TO THE HYDRAULIC CONNECTIONS AT THE TOP OF EACH POST SECURE THE LINES TO THE OVERHEAD LINE SUPPORTS USING THE TWO DOUBLE LINE CLIPS REMOVE THE BREATHER PORT PLUG ON THE POWER UNITS RESERVOIR AND DISCARD REFER TO FIGURE 14 VERIFY FLUID LEVEL 1 2 IN BELOW BREATHER PORT IN THE POWER UNIT RESERVOIR WHEN BOTH CYLINDERS ARE FULLY RETRACTED INSTALL THE BREATHER CAP AT THIS TIME HAVE A QUALIFIED ELECTRICIAN CONNECT THE POWER SUPPLY TO THE UNIT THE UP BUTTON ON THE POWER UNIT AND RAISE THE CARRIAGES APPROX 3 FEET OR TO HEIGHT SUITABLE FOR INSTALLING THE ARMS INSERT THE FOUR ARMS INTO THE CARRIAGES ASSEMBLE WITH ARM STOPS AND SECURE WITH CARRIAGE PINS AND NUTS REFER TO ZZ645 B ENSURE THAT CARRIAGES ARE BOTH RAISING EVENLY PRIOR TO ASSEMBLING TROUGH ON LIFT REFER TO BLEEDING PROCEDURE ON NEXT PAGE PLACE TROUGH OVER ONE END OF ARMS ASSEMBLE FORK ARMS AND SECURE OVER OTHER END OF ARMS REFER TO 77645 6 ZZ645 C BOLT END STOPS ON
43. ER MIS DIAGNOSING OF UNIT OR PARTS RETURNED THAT ARE NON DEFECTIVE THIS WARRANTY DOES NOT COVER ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING BUT NOT LIMITED TO LOST REVENUES OR BUSINESS HARM THIS EQUIPMENT HAS BEEN DESIGNED FOR USE IN NORMAL COMMERCIAL VEHICLE MAINTENANCE APPLICATIONS A SPECIFIC INDIVIDUAL WARRANTY MUST BE ISSUED FOR UNITS THAT DEVIATE FROM INTENDED USAGE SUCH AS HIGH CYCLE USAGE IN INDUSTRIAL APPLICATIONS OR USAGE IN EXTREMELY ABUSIVE ENVIRONMENTS ETC MOHAWK RESERVES THE RIGHT DECLINE RESPONSIBILITY WHEN REPAIRS HAVE BEEN MADE OR ATTEMPTED BY OTHERS THIS WARRANTY DOES NOT COVER LABOR THIS WARRANTY DOES NOT COVER DOWNTIME EXPENSES INCURRED WHEN UNIT IS IN REPAIR THE LIFT MUST BE REGISTERED WITHIN 30 DAYS OF INSTALLATION BY MAILING SUPPLIED WARRANTY REGISTRATION CARD TO MOHAWK AND MUST BE SIGNED BY LICENSED ELECTRICIAN THE MODEL NAME AND SERIAL NUMBER OF THE EQUIPMENT MUST FURNISHED WITH ALL WARRANTY CLAIMS THIS WARRANTY STATEMENT CONTAINS THE ENTIRE AGREEMENT BETWEEN MOHAWK RESOURCES LTD AND THE PURCHASER UNLESS OTHERWISE SPECIFICALLY EXPRESSED IN WRITING THIS NON TRANSFERABLE WARRANTY APPLIES TO THE ORIGINAL PURCHASER ONLY THIS WARRANTY IS APPLICABLE TO UNITS LOCATED ONLY IN THE UNITED STATES OF AMERICA AND CANADA CONTACT MOHAWK RESOURCES LTD FOR SPECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES THIS WARRANTY DOES NOT COVER NORMAL SURFACE WEAR ITEMS ITEMS SUBJECT TO ABRASION OR
44. ETIME CYLINDER SEAL WARRANTY IS AS FOLLOWS AS THE ORIGINAL PURCHASER OF A MOHAWK LIFT MANUFACTURED BY MOHAWK RESOURCES LTD YOU ARE ENTITLED TO AN EXTENDED CYLINDER SEAL WARRANTY TO QUALIFY FOR THIS WARRANTY THE FOLLOWING CONDITIONS MUST BE MET ALL LIFTS MUST BE REGISTERED WITH MOHAWK RESOURCES LTD P O BOX 110 65 VROOMAN AVENUE AMSTERDAM NY 12010 WITH THE ORIGINAL CUSTOMER NAME ADDRESS AND PHONE NUMBER WITHIN 30 DAYS OF INSTALLATION USE POSTAGE PAID WARRANTY REGISTRATION CARD ATTACHED TO THE FRONT OF THE MANUAL PROVIDED 5 OBLIGATION UNDER THIS WARRANTY IS LIMITED TO SUPPLYING MODEL SPECIFIC CYLINDER SEALS THE CUSTOMER IS RESPONSIBLE FOR SHIPPING AND HANDLING OF THE SEALS MOHAWK IS NOT RESPONSIBLE LIABLE FOR THE REBUILD OF CYLINDERS BY OTHERS THIS WARRANTY IS NON TRANSFERABLE AND RUNS TO THE ORIGINAL PURCHASER ONLY STANDARD OPTIONS ALL LIFTS ALL STANDARD OPTIONS OF THIS UNIT ARE GUARANTEED FOR ONE YEAR FOR PARTS FROM THE DATE OF SHIPMENT FROM FACTORY AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS CUSTOM LIFTS AND OPTIONS ALL CUSTOM LIFTS AND OR CUSTOM OPTIONS ARE GUARANTEED ON A CASE BY CASE BASIS CONSULT MOHAWK FACTORY FOR DETAILS ON SPECIFIC CUSTOM LIFTS AND OR OPTIONS WARRANTY EXCEPTIONS ALL LIFTS ADJUSTMENTS THIS WARRANTY DOES NOT COVER CASUAL AND ROUTINE ADJUSTMENTS SUCH AS BUT NOT LIMITED TO FITTINGS ANCHOR
45. Embed 5000 psi amp Hole ment Tension Shear ment Tension Shear Tension Shear Tension Shear ment Tension Shear Size in 04 in bs bs lbs 4 in 59 5 1 4 118 132 1211 11 8 1320 1751 1760 2316 2464 2494 11 2 1861 1947 1 4 134 1256 12 11 2 1856 1751 2473 2316 3462 2494 5 16 114 1308 120 11 4 2057 1839 2742 2530 3939 3439 11 2 2493 3064 5 16 2 1181 1210 13 4 2389 1839 3185 2530 4459 3439 38 1 4 994 1223 11 2 2876 4286 3834 5213 5368 5658 13 4 3125 4289 38 4 1728 1223 4 3488 4266 4650 5213 6510 5658 1 2 13 4 1542 3009 21 4 3473 7138 5789 10748 8105 11550 2 1 4 4778 9833 1 2 6 2695 3009 5 4809 7138 8015 10748 11221 11550 gt 5 8 312 7582 10719 12636 15583 17690 16700 2 1 2 6455 12500 5 8 43 4 9179 10719 15299 15583 21419 16700 3 4 3 11579 15537 19299 21000 27019 23103 3 1 2 17293 19050 3 4 7 15444 15537 25740 21000 36036 23103 7 8 41 2 15266 25444 25099 33622 28718 7 8 7 16992 28320 25099 39648 28718 1 51 2 16351 27252 33083 38153 35700 4 1 2 21616 31666 1 7 17832 29728 33083 41619 35700 Source 1 2 2 Sources available upon request 1 University of Texas Austin TX using new ICBO ES testing criteria 1993 2 AA Engineers amp Associates Inc Denver O 1981 EDGE DISTANCE AND S
46. G ETC LOCKS ARE NOT RE ENGAGING WHILE LOWERING 14 RAISE LIFT TO FULL STROKE VERIFY THE FOLLOWING PROPER SYNCHRONIZATION OF LIFT ARMS NO EXCESSIVE DEFLECTION OF POSTS OR ARMS NO LOOSENING OF REAR ANCHOR BOLTS IN BASE PLATES AT FLOOR LOOK FOR GAP BETWEEN FLOOR AND BASES UNIT IS RAISING SMOOTHLY AIR IS BLEED FROM HYDRAULIC SYSTEM SEE BLEEDING PROCEDURE FOR MORE DETAILS NO LEAKS PRESENT AT ANY FITTING JUNCTIONS LOCKS ARE ENGAGING ON BOTH POSTS AS LIFT IS RAISING LIFT IS NOT DRIFTING DOWN WHEN RAISED RAISE LIFT THEN STOP AND VERIFY DRIFT DOWN OF CYLINDERS NO VIBRATIONS FROM LOOSE CLAMPING ETC LOWER LIFT ONTO LOCKS VERIFY THE FOLLOWING LOCK IS ENGAGING UPON DESCENT PROPER SYNCHRONIZATION OF LIFT ARMS RAISE THEN RELEASE LOCKS THEN LOWER VEHICLE TO FLOOR VERIFY THE FOLLOWING PROPER SYNCHRONIZATION OF LIFT ARMS 4 UNIT IS RAISING amp LOWERING SMOOTHLY AIR IS BLEED FROM HYDRAULIC SYSTEM SEE BLEEDING PROCEDURE FOR MORE DETAILS NO LEAKS PRESENT AT ANY FITTING JUNCTIONS NO VIBRATIONS FROM LOOSE CLAMPING ETC LOCKS ARE NOT RE ENGAGING WHILE LOWERING NO LOOSENING OF REAR ANCHOR BOLTS IN BASE PLATES AT FLOOR LOOK FOR GAP BETWEEN FLOOR AND BASES ENSURE THAT ALL MANUALS AND OTHER INSTRUCTIONAL MATERIALS ARE DELIVERED TO OWNER USER EMPLOYER ENSURE THAT USERS ARE INSTRUCTED IN THE SAFE AND PROPER USER OF THE LIFT FINAL CHECKOUT OF LIFT IS COMPLETE MODEL TL 7
47. INUED POSSIBLE CAUSE SOLUTION RAISING UNEVEN CONTINUED DIVERTER VALVE REMOVE BLEED LINE FROM THE TOP OF THE OFF SIDE CYLINDER AND CAP USING MOHAWK PART 601 42 THE DIVERTER PULL VALVE WILL NEED TO BE CLEANED OR REPLACED BLEEDER VALVE REMOVE BLEED LINE FROM THE TOP OF THE OFF SIDE CYLINDER AND CAP USING MOHAWK PART 601 420 001 IF THE UNIT NO LONGER DRIFTS DOWN THE BLEEDER VALVE WILL NEED TO BE SERVICED OR REPLACED MAIN SIDE CYLINDER PERFORM HYDRAULIC SAFETY CHECKS CHECK FOR INTERNAL HYDRAULIC LEAKS SLOW DRIFT DOWN SAFETIES NOT ENGAGED RAISE UNIT TO RE ENGAGE SAFETIES THEN LOWER UNIT ONTO SAFETIES POWER UNIT LOWERING VALVE CONTAMINATION BACK FLUSH POWER UNIT PULL DOWN ON THE LOWERING HANDLE AND THEN ENGAGE THE UP BUTTON AT THE SAME TIME RUN UNIT APPROX 10 SECONDS DIVERTER REMOVE BLEED LINE FROM THE OF THE OFF SIDE CYLINDER AND THE DIVERTER PULL VALVE WILL NEED TO BE CLEANED REPLACED BLEEDER REMOVE BLEED LINE FROM THE TOP OF THE OFF SIDE CYLINDER AND CAP USING MOHAWK PART 601 420 001 IF THE UNIT NO LONGER DRIFTS DOWN THE BLEEDER VALVE WILL NEED TO BE SERVICED OR REPLACED EXTERNAL HYDRAULIC LEAKS NOTE TIGHTEN ALL FITTINGS PER SPECIFICATIONS MAIN SIDE CYLINDER THOROUGHLY CLEAN THE CYLINDER VERIFY LEAK ORIGIN FITTINGS BE TIGHTENED PER SPECIFICATIONS
48. ITEMS USED IN CORROSIVE ENVIRONMENT SOME ITEMS ON LIFT ARE SUBJECT TO NORMAL WEAR AND AND ARE COVERED UNDER THIS WARRANTY STRUCTURAL COMPONENTS ALL LIFTS STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR THE BELOW STATED TIME FRAME SPECIFIC TO MODEL LISTED FROM THE DATE OF SHIPMENT FROM FACTORY AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS 25 YEARS STRUCTURAL 10 YEARS MECHANICAL MODELS A 7 SYSTEM 10 LC 12 LC 12 3SA LMF 12 TP 16 18 TP 20 TP 26 TP 30 STRUCTURAL ITEMS COVERED INCLUDE LEG CARRIAGE SWING ARM AND SLIDER WELDMENTS EXCLUDING NORMAL WEAR AREAS AS STATED ABOVE MECHANICAL ITEMS COVERED INCLUDE ROLLER BEARINGS AND LIFTING CHAIN MODELS TL 7 MODELS TR 19 TR 25 FL 25 TR 30 TR 33 TR 35 TR 50 TR 75 TR 110 TR 120 MP SERIES RP SERIES LIFTS MODELS PARALLELOGRAM SERIES LIFTS MODELS TD 1000 TD 2000 CT 1000 USL 6000 POWER UNIT ALL 5 ALL POWER UNIT COMPONENTS MOTOR PUMP AND RESERVOIR ARE GUARANTEED FOR TWO YEARS FOR PARTS FROM THE DATE OF SHIPMENT FROM FACTORY AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN THE LIFT IS INSTALLED CONNECTED LICENSED ELECTRICIAN AND USED ACCORDING TO SPECIFICATIONS ELECTRICAL COMPONENTS ALL LIFTS ALL ELECTRICAL COMPONENTS EXCLUDING MOTOR ARE GUARANTEED FOR ONE YEAR FOR PARTS FROM THE DATE OF SHIPMENT FROM FACTOR
49. L ONLY LIFT MUST PASS FULL LIFT INSPECTION AS DEEMED SUITABLE BY TRAINE SERVICE PERSONNEL MOHAWK MODEL TL 7 CHAIN INSPECTION MAINTENANCE PROCEDURES The following checks to be performed MONTHLY Inspect for contamination Visually inspect chain for areas of dirt debris and any areas showing evidence of rust corrosion If dirty clean chain using a light lubricant WD 40 0 5 oz per foot by spraying Inspect for corrosion If excessive rust or corrosion is witnessed replace chain Inspect chain link pins Visually inpect link pins for wear on both ends ensuring that pins retain links If any links are loose or worn replace chain Inspect chain links Inspect links for wear on surfaces in contact with yoke rollers Inspect yoke rollers as well If excessive wear is found replace both chain and rollers Inspect for excessive chain stretch Measure 16 pitches of chain while taut see picture to right Dimension should be no more than 12 3 8 If longer replace chain Note It is a rule of thumb that when the chain is replaced the yoke rollers are replaced as well File Man133 dwg RevA Chain Acceptabliity Limit Changed to Match ALI Inspection criteria Was 12 1 4 18 8 12 13 14 15 16 MOHAWK MODEL TL 7 CABLE MAINTENANCE amp INSPECTION PROCEDURES The cables found this lift are non load holding and are part of the slack chain device on this unit W
50. MOHAWK MODEL TL 7 MOHAWK MADE IN THE USA MODEL TL 7 Turf Lift 7 000 LB CAPACITY TWO POST VEHICLE LIFT MANUAL MOHAWK RESOURCES LTD 65 VROOMAN AVE AMSTERDAM NY 12010 TOLL FREE 1 800 833 2006 LOCAL 1 518 842 1431 FAX 1 518 842 1289 INTERNET WWW MOHAWKLIFTS COM E MAIL SERVICEGMOHAWKLIFTS COM TL 7 12 18 2013 doc Rev Date 12 18 2013 Part 601 800 269 INSTALLATION OPERATION MAINTENANCE PARTS KIR RR READ MANUAL THOROUGHLY BEFORE INSTALLING OPERATING OR SERVICING THIS LIFT Deliver these instructions to lift owner user employer along with other instructional materials furnished with this lift MOHAWK MODEL TL 7 IMPORTANT SAFETY INSTRUCTIONS When using your garage equipment basic safety precautions should always be followed including the following 1 2 10 1 Read all instructions Care must be taken as burns can occur from touching hot parts Do not operate equipment with a damaged cord or if the equipment has been dropped or damaged until it has been examined by a qualified serviceman Do not let cord or hoses come in contact with hot manifolds or moving fan blades If an extension cord is necessary a cord with a current rating equal to or more than that of the equipment should be used Cords rated for less current than the equipment may overheat Care should be taken to arrange the cord so that it will not be tripped over or pulled Always
51. NT PROPER APPLICATION OF THE EQUIPMENT DESCRIBED HEREIN IS LIMITED TO THE PARAMETERS DETAILED IN THE SPECIFICATIONS AND THE USES SET FORTH IN THE DESCRIPTIVE PASSAGES ANY OTHER PROPOSED APPLICATION OF THIS EQUIPMENT SHOULD BE DOCUMENTED AND SUBMITTED IN WRITING TO MOHAWK RESOURCES LTD FOR EXAMINATION THE USER ASSUMES FULL RESPONSIBILITY FOR ANY EQUIPMENT DAMAGE PERSONAL INJURY OR ALTERATION OF THE EQUIPMENT DESCRIBED IN THIS MANUAL OR ANY SUBSEQUENT DAMAGES DO NOT WELD APPLY HEAT OR MODIFY THIS EQUIPMENT IN ANY MANNER WITHOUT WRITTEN AUTHORIZATION FROM MOHAWK RESOURCES LTD CERTAIN ALLOY OR HEAT TREATED COMPONENTS MAY BE DISTORTED OR WEAKENED RESULTING IN AN UNSAFE CONDITION MOHAWK RESOURCES LTD 18 NOT RESPONSIBLE FOR DISTORTIONS WHICH RESULT FROM WELDING ON THIS EQUIPMENT AFTER MANUFACTURING IS COMPLETED UNAUTHORIZED WELDING APPLICATION OF HEAT OR MODIFICATION OF THIS EQUIPMENT VOIDS ANY AND OR ALL APPLICABLE WARRANTIES COVERING THIS EQUIPMENT ALL WARRANTIES APPLICABLE TO THIS EQUIPMENT ARE CONTINGENT ON STRICT ADHERENCE TO THE MAINTENANCE SCHEDULES AND PROCEDURES IN THIS MANUAL KEEP ALL SHIELDS AND GUARDS IN PLACE INSURE ALL SAFETY MECHANISMS ARE OPERABLE KEEP HANDS FEET AND CLOTHING AWAY FROM POWER DRIVEN AND MOVING PARTS WARNING DO NOT INSTALL THIS UNIT IN A PIT OR DEPRESSION DUE TO FIRE OR EXPLOSION RISK IMPORTANT NOTE A LEVEL FLOOR IS SUGGESTED FOR A PROPER INSTALLATION SITE AND WILL ENSURE LE
52. PACING REQUIREMENTS Nores Information provided only for the use of a qualified design engineer Use of technical data by persons not qualified could cause serious damage injury or even death IM Ultimate values shown For static loads use one fourth of the maximum tensile and shear capacities for the recommended 4 1 safety factor Embedment E in Spacing Edge Distance Anchor Diameters d E lt 6d shallow 3 50 175 6d lt E lt 8d standard 2 00E 100 84 lt E deep 150 07 Figure 6 29 MOHAWK MODEL TL 7 INSTALLATION INSTRUCTIONS MOHAWK LIFTS 1 Drill the hole perpendicular to the work surface To assure full holding power do not ream the hole allow the dril to wobble 2 Drilithe hole deeper than the intended embedment of the anchor but not closer than two anchor diameters to the bottom opposite surface of the concrete 3 Clean the hole using compressed air and a nylon brush A clean hole is ORDER INFORMATION necessary for proper performance 4 Forease of installation make certain thatthe spear heads are located up against the wedge pockets Anchor Minimum Thread Quantity Catalog Diameter amp Embed Length Box 5 Tum the to the anchor until contact is made with the top of the spears and 2 the bottom of the washer Insert anchor into hole Number Length in ment in Corto 1413 1 4 13 4
53. PS PLEASE POST THE AUTOMOTIVE LIFT SAFETY TIPS CARD A COPY IS INCLUDED IN THE PARTS BOX WHERE THEY WILL BE CONSTANTLY REMINDED TO YOUR LIFT OPERATOR FOR INFORMATION SPECIFIC TO THE LIFT ALWAYS REFER TO THE MOHAWK MANUAL INSPECT YOUR LIFT DAILY NEVER OPERATE IT IF IT MALFUNCTIONS OR IF IT HAS BROKEN OR DAMAGED PARTS REPAIRS SHOULD BE MADE WITH ORIGINAL MOHAWK PARTS OPERATING CONTROLS ARE DESIGNED CLOSE WHEN RELEASED DO NOT BLOCK OPEN OR OVERRIDE THEM NEVER OVERLOAD YOUR LIFT BEYOND STATED LIFTING RATED 18 SHOWN ON NAMEPLATE AFFIXED TO THE LIFT ONLY TRAINED AND AUTHORIZED PERSONNEL SHOULD DO POSITIONING OF VEHICLE AND OPERATION OF THE LIFT DO NOT ALLOW CUSTOMERS OR BY STANDERS TO OPERATE THE LIFT OR TO BE IN A LIFTING AREA DURING ITS OPERATION ONLY PROPERLY TRAINED PERSONNEL SHOULD BE ALLOWED TO OPERATE LIFT NEVER RAISE VEHICLE WITH PERSONS INSIDE ALWAYS KEEP LIFT AREA FREE OF OBSTRUCTIONS DEBRIS GREASE AND OIL PERFORM THE PRE OPERATION CHECK LIST PER INSTRUCTIONS BEFORE RAISING VEHICLE TO DESIRED HEIGHT BEFORE DRIVING VEHICLE INTO THE BAY POSITION ARMS AND SUPPORTS TO PROVIDE UNOBSTRUCTED CLEARANCE DO NOT HIT OR RUN OVER LIFT ARMS ADAPTERS OR AXLE SUPPORTS THIS COULD DAMAGE LIFT OR VEHICLE LOAD VEHICLE ON LIFT CAREFULLY POSITION LIFT SUPPORTS TO CONTACT AT THE VEHICLE MANUFACTURER S RECOMMENDED LIFTING POINTS RAISE LIFT UNTIL SUPPORTS
54. R AREA THE UNIT CANNOT BE INSTALLED ON EXPANSION SEAMS OR CONCRETE THAT 18 CRACKED THE UNIT IS ONLY AS STRONG AS THE FLOOR IT IS INSTALLED ON FLOOR REQUIREMENTS THIS INFORMATION IS IN THE GENERAL FLOOR REQUIREMENTS IF THE BAY FLOOR DOES NOT CONFORM THESE SPECIFICATIONS REFER TO THE NEW SLAB RECOMMENDATIONS SECTION IN THIS MANUAL USE SYSTEM TA INFORMATION IN TABLES LOCATE THE MAIN SIDE POST ON THE HIGH SIDE OF THE FLOOR IF SLOPE 15 NOTED REFER FIGURE 12 POWER SUPPLY THE STANDARD POWER UNIT IS 220 VOLT SINGLE PHASE REFER TO THE POWER UNIT SPECIFICATIONS SECTION REQUIREMENTS MAY VARY ON SPECIAL ORDERS THE MAIN SIDE POST WILL REQUIRE THE POWER SUPPLY FOR THE UNIT NOTE THE LOCATION OF THE POWER SUPPLY BAY SIZE TO OPTIMIZE SHOP SPACE IT IS ADVISED TO LOCATE A VEHICLE IN THE BAY PRIOR TO LAYOUT NOTE WALKWAY S OVERHEAD OBSTRUCTIONS AND ABILITY TO MOVE EQUIPMENT IN THE BAY AREA REFER TO FIGURE I amp 3 REQUIREMENTS MAY VARY ON SPECIAL ORDERS SPECIFICATIONS REFERENCE ALL SPECIFICATIONS PRIOR TO INSTALLING A LIFT WARNING BEFORE DRILLING THE MOUNTING HOLES ALL ANCHORS MUST BE MINIMUM OF 6 INCHES AWAY FROM ANY EXPANSION SEAMS CONTROL JOINTS OR OTHER INCONSISTENCIES IN THE CONCRETE REFER TO ANCHOR MANUFACTURER SPECIFICATIONS FOR SPECIFIC INFORMATION CONCERNING EDGE DISTANCES AND BOLT TO BOLT DISTANCE REQUIREMENTS REFER TO FIGURES 5 6 amp 7 REFERENCE ALL FIGURES PERTAINING
55. ROUTE CHAIN BREAK SAFETV CABLE AS SHOWN 2 PULL LOCK RELEASE CABLE AND ALLOW THREADED ROD TO HANG UNDER ITS OWN WEIGHT TO TENSION CHAIN BREAK GABLE 4 TIGHTEN NUT AND JAM NUT ON END OF THREADED ROD UNTIL IT IS 1 16 INCH FROM LEG BRACKET SEE DETAIL BELOW 3 RAISE AND LOWER TO ENSURE THAT TENSION OF CABLE DOES NOT RE ENGAGE LOCKS ADJUST NUTS ON THREADED ROD IN BACK OF POST AS REQUIRED 4 REFER TO CABLE INSPECTION AND MAINTENANCE PROCEDURES REPLACE ANY CABLE THAT DOES NOT MEET INSPECTION CRITERIA IMMEDIATELY 5 WARNING DO NOT OPERATE THIS LIFT UNLESS THE CHAIN BREAK SAFETY CABLE IS PRESENT AND PERIODICALLY INSPECTED FAILURE TO DO SO NAY COMPROMISE THE CHAIN BREAK SAFETY SYSTEM SHEEVE SPRING LEVIS THREADED ROD NUT amp JAM NUT cite CABLE 5 1 CABLE RETAINER SHEEVE Figure 14 38 MOHAWK MODEL TL 7 Ege 2 74 OUVAIHOS ONNVEQAH 266 000 210 200 882883 017 8338 0538 500 210 100 MAYES TIV MAO tx IVILNIQIINOD JO 3 EI ET 2 00 98 09 100 400 400 2 303318 enassv 600 040 600 100 019 109 asna Kio 1107987109 079 8 8
56. T THE FRONT AND REAR ENDS OF THE VEHICLE IS HIGHLY RECOMMENDED WHEN PERFORMING THIS TYPE OF WORK 15 MODEL TL 7 PRE OPERATION CHECK LIST TRAINED OPERATOR THE OPERATOR MUST BE FULLY TRAINED AND QUALIFIED TO SAFELY AND EFFECTIVELY OPERATE THIS EQUIPMENT OF THIS SPECIFIC MAKE AND MODEL ABSENCE OF OBSTRUCTIONS THE TOTAL WORK AREA MUST BE FREE OF ANY AND ALL OBSTRUCTIONS AND BE GENERALLY CLEAN FREE OF OIL AND DEBRIS VISUAL INSPECTION THOROUGHLY INSPECT THE UNIT WITH A TRAINED EYE NOTING ANY PROBLEM AREAS INSPECT THE FLOOR AND THE ANCHORING FASTENERS AS WELL REPORT ANY QUESTIONABLE ITEMS LIFT PREPARATION AND VEHICLE POSITIONING PERFORM PRE OPERATION CHECK LIST ITEM BY ITEM POSITION THE ARMS TO THE OUTSIDE OF THE UNIT POSITION THE VEHICLE CENTERED BETWEEN THE POSTS POSITION THE TROUGH AS NEEDED TO ALIGN THE VEHICLE COG CENTER OF GRAVITY BETWEEN THE POST NOTE ALIGN THE VEHICLE S CENTER OF GRAVITY WITH THE CENTERLINE OF THE POSTS THIS CAN BE VERIFIED BY VIEWING THE CAM FOLLOWER BEARINGS ON THE CARRIAGE THESE BEARINGS ARE LOCATED AT EACH CORNER OF THE CARRIAGE CENTERING OF VEHICLE IS ACHIEVED WHEN ALL 4 CAM FOLLOWER BEARINGS ARE FREE TO SPIN CAUTION IF SUITABLE TIRE CONTACT CANNOT BE REACHED OR ACHIEVED THE VEHICLE MUST NOT BE RAISED WITH THE LIFT NO LOAD PERFORMANCE CHECK ALL MECHANICAL SAFETIES OPERATE PROPERLY AND CONSISTENTLY EXTERNAL FLUID LEAKS BLEED
57. UBRICATE LOCK BODY MAIN PIVOT PINS REMOVE WITH SNAP RING PLIERS WHEN FULLY LOWERED AND CLEAN LOCK PIVOT PIN AND LOCK BODY HOLE SPRAY PIN WITH A LIGHT LUBRICANT WD 40 OR EQUIVALENT THEN RE ASSEMBLE ENSURING SMOOTH MOTION THE CHANNEL SECTIONS WHERE THE CARRIAGE BEARINGS RIDE AGAINST SHOULD BE CLEANED AND LUBRICATED USING SLIP PLATE OR A LIGHT LUBRICANT WD 40 THE MAIN CARRIAGE BEARINGS ARE FACTORY LUBRICATED AND SEALED THEY DO NOT REQUIRE ANY ADDITIONAL PERIODIC LUBRICATION HOWEVER IF ADDITIONAL LUBRICATION IS DESIRED ON THESE UNDER THE CUSTOMER S OWN INSPECTION AND MAINTENANCE PROGRAM IT IS RECOMMENDED TO USE 2 MULTIPURPOSE 2 GREASE PART NO 86035 OR EQUIVALENT USE APPROXIMATELY 2 OZ PER BEARING ANNUALLY CHECK YOUR HYDRAULIC FLUID ANNUALLY EVERY FIVE YEARS REPLACE AND RE BLEED THE HYDRAULIC FLUID ALWAYS USE A CLEAN FUNNEL AND FILTER USE DEXRON HYDRAULIC FLUID INSPECT ALL BEARINGS FOR UNUSUAL OR EXCESSIVE WEAR REPLACE IF NEEDED REMOVE THE LIFTING CHAINS THOROUGHLY CLEAN LUBRICATE AND RE INSTALL REPLACE IF UNUSUAL OR EXCESSIVE WEAR IS NOTED SEE CHAIN INSPECTION AND MAINTENANCE PROCEDURE ON FOLLOWING PAGE PERFORM THE DAILY MAINTENANCE PROCEDURES WEEKLY AND MONTHLY PART REPLACEMENT NOTES REPLACE ALL WORN OR BROKEN PARTS WITH GENUINE LIFT MANUFACTURER SUPPLIED PARTS FROM MOHAWK RESOURCES LTD ONLY ALL REPLACEMENTS OF PARTS ARE TO BE PERFORMED BY TRAINED LIFT SERVICE PERSONNE
58. UR PROTECTION CERTIFIED STRENGTH DOCUMENTATION SHOULD BE OBTAINED FROM THE FIRM WHO SUPPLIES THE CONCRETE MIXTURE AT THE TIME OF THE POUR SPECIAL CONSIDERATION SHOULD BE MADE TO THE JOINING OF THE EXISTING FLOOR AND THE NEW SECTION BEING ADDED CHECK WITH BUILDING ARCHITECT THE SUGGESTED SIZE OF THE NEW CONCRETE SLAB SECTION IS SHOWN IN THE NEW SLAB RECOMMENDATIONS SECTION CAUTION THE EQUIPMENT DESCRIBED IN THIS MANUAL COULD BE POTENTIALLY DANGEROUS IF IMPROPERLY OR CARELESSLY OPERATED FOR THE PROTECTION OF ALL PERSONS AND EQUIPMENT ONLY COMPETENTLY TRAINED OPERATORS WHO ARE CRITICALLY AWARE OF THE PROPER OPERATING PROCEDURES POTENTIAL DANGERS AND SPECIFIC APPLICATION OF THIS EQUIPMENT SHOULD BE ALLOWED TO TOUCH THE CONTROLS AT ANY TIME SAFE OPERATION OF THIS EQUIPMENT IS DEPENDENT ON USE IN COMPLIANCE WITH THE OPERATION PROCEDURES OUTLINED IN THIS MANUAL ALONG WITH THE MAINTENANCE AND INSPECTION PROCEDURES WITH CONSIDERATION PREVAILING CONDITIONS THE EQUIPMENT DESCRIBED IN THIS MANUAL IS NEITHER DESIGNED NOR INTENDED FOR ANY APPLICATION ALONE OR IN CONJUNCTION WITH ANY OTHER EQUIPMENT THAT INVOLVES THE LIFTING OR MOVING OF PERSONS ALWAYS CONSULT THE VEHICLE LIFTING GUIDE FOR THE PROPER LIFTING POINTS ON ANY VEHICLE THESE GUIDES ARE AVAILABLE FROM THE VEHICLE MANUFACTURERS AFTER LIFTING THE VEHICLE TO THE DESIRED HEIGHT ALWAYS LOWER THE UNIT ONTO THE MECHANICAL SAFETIES THE FORMING OF GOOD OPERATIONAL WORK HABITS
59. VEL LIFTING SMALL DIFFERENCES IN FLOOR SLOPES MAY BE COMPENSATED FOR WITH SPECIAL LIFTING PADS ANY MAJOR SLOPE CHANGES WILL AFFECT THE LOW PROFILE HEIGHT OF THE LIFTING PADS AND OR THE UNITS LEVEL LIFTING PERFORMANCE IF A FLOOR IS OF QUESTIONABLE SLOPE CONSIDER A SURVEY OF THE SIGHT AND OR THE POSSIBILITY OF POURING A NEW LEVEL CONCRETE SLAB SECTION SIMPLY STATED FOR OPTIMUM LEVEL LIFTING THE EQUIPMENT AT BEST CAN LIFT ONLY AS 6 LEVEL AS THE FLOOR ON WHICH IT IS LOCATED AND SHOULD NOT BE EXPECTED TO COMPENSATE FOR DRASTIC FLOOR SLOPE DIFFERENCES THIS EQUIPMENT MUST BE INSTALLED ON A LEVEL CONCRETE FLOOR WITH A MINIMUM THICKNESS OF 4 1 2 THE CONCRETE MUST BE AGED AT LEAST 28 TWENTY EIGHT DAYS PRIOR TO INSTALLATION AND HAVE MINIMUM COMPRESSIVE STRENGTH OF 4000 P S I DO NOT INSTALL THIS UNIT ON ANY ASPHALT SURFACE DO NOT INSTALL THIS UNIT ON ANY SURFACE OTHER THAN CONCRETE CONFORMING TO THE MINIMUM SPECIFICATIONS STATED THE PRE EXISTING FLOOR REQUIREMENTS SECTION DO NOT INSTALL THIS UNIT ON EXPANSION SEAMS OR ON CRACKED DEFECTIVE CONCRETE CHECK WITH BUILDING ARCHITECT DO NOT INSTALL THIS UNIT ON A SECOND FLOOR OR ANY GROUND FLOOR WITH A BASEMENT BENEATH WITHOUT WRITTEN AUTHORIZATION FROM THE BUILDING ARCHITECT INSTALL THIS EQUIPMENT ON CONCRETE ONLY IF FOR ANY REASON A NEW CONCRETE SLAB SECTION IS REQUIRED THE MINIMUM THICKNESS COMPRESSIVE STRENGTH AND AGING ARE MANDATORY FOR YO
60. VIDUAL PARTS OPERATE BEFORE ASSEMBLING THE UNIT REFER ANSI ALI ALIS SAFETY REQUIREMENTS FOR INSTALLATION AND SERVICE OF AUTOMOTIVE LIFTS USING A CHALK LINE LAYOUT THE FLOOR DIMENSIONS WHERE THE UNIT WILL BE LOCATED REFER FIGURES I amp 3 SECURE THE OVERHEAD LIFTING DEVICE TO THE MAIN SIDE POST USING STRAPS OR CHAINS WARNING EACH POST WEIGHS OVER 900 LBS ERECT THE POSTS WITH CHAINS AND STRAPS ATTACHED TO THE TOP OF THE POST DO NOT REMOVE THE CHAINS AND STRAPS UNTIL THE POST HAS BEEN SECURED SEPARATE THE POSTS REMOVE THE PARTS BOX HYDRAULIC LINES AND SUPPORTS VERIFY PARTS BOX CONTENTS IF MISSING PARTS ARE NOTED THEY CAN BE OBTAINED BY CALLING 1 800 833 2006 OR BY CONTACTING YOUR LOCAL DISTRIBUTOR USING THE 5 8 INCH PACKING BOLTS NUTS AND WASHERS ASSEMBLE THE CARRIAGE STOPS TO THE TOP OF THE MAIN SIDE POST TIGHTEN 150 FOOT POUNDS REFER TO FIGURE 3 ERECT THE MAIN AND OFF SIDE POSTS TO THE UP RIGHT POSITION ALIGN THE POST FOOTINGS TO THE CHALK LINE LAYOUTS SECURE THE MAIN AND OFF SIDE POSTS TO THE BAY FLOOR USING THE 16 3 4 X 5 1 2 INCH WEJ IT ANCHORS REFER BEFORE DRILLING THE MOUNTING HOLES SECTION USING THE 5 8 INCH PACKING BOLTS NUTS AND WASHERS ASSEMBLE THE CARRIAGE STOPS TO THE TOP OF THE OFF SIDE POST TIGHTEN TO 150 FOOT POUNDS REFER TO FIGURE 3 NOTE REFER TO FIGURE 9 FOR PLACEMENT AND BLEED VALVE ASSEMBLY ASSEMBLE THE HYDRAULIC LINES TO THE BL
61. Y AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS PNEUMATIC AIR COMPONENTS ALL LIFTS ALL PNEUMATIC AIR COMPONENTS LE AIR CYLINDERS AND POPPET AIR VALVES ARE GUARANTEED FOR ONE YEAR FOR PARTS FROM THE DATE OF SHIPMENT FROM FACTORY AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS HYDRAULIC CYLINDERS MODEL SPECIFIC LIFTS THE FOLLOWING MODELS ARE GUARANTEED FOR 5 YEARS PARTS ONLY FROM DATE OF SHIPMENT FROM FACTORY FOR HYDRAULIC CYLINDERS AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS A 7 SYSTEM IA 10 LC 12 1 12 35 LMF 12 16 TP 18 TP 20 TP 26 TP 30 ALL OTHER MODELS ARE GUARANTEED FOR TWO YEARS PARTS ONLY FROM THE DATE OF SHIPMENT FROM FACTORY FOR HYDRAULIC CYLINDERS AGAINST DEFECTS IN WORKMANSHIP AND OR MATERIALS WHEN THE LIFT IS INSTALLED AND USED ACCORDING TO SPECIFICATIONS EXCLUDING USL 6000 WHICH IS ONE YEAR AFTER THE FIRST 5 YEARS FROM OF SHIPMENT FROM FACTORY THE EXTENDED LIFETIME CYLINDER SEAL WARRANTY BELOW IS APPLICABLE TO THE FOLLOWING MOHAWK LIFTS ONLY A 7 SYSTEM 10 LC 12 LC 12 3SA LMF 12 TP 16 TP 18 20 TP 26 TP 30 SEE MOHAWK S EXTENDED LIFETIME CYLINDER SEAL WARRANTY FOR SPECIFIC WARRANTY PROVISIONS FOR HYDRAULIC CYLINDERS THE EXTENDED LIF
62. ar Size in 5 18 in 54 59 bs lbs 5 in 59 1 4 11 8 1132 1211 11 8 1320 1751 1760 2316 2464 2494 11 2 1861 1947 14 13 4 056 11 2 1856 1751 2473 2316 3462 2494 5 16 11 4 1308 1210 11 4 2057 1839 2742 2530 3939 3439 11 2 2493 3064 5 16 2 1181 1210 13 4 2389 1839 3185 2530 4459 3439 38 11 4 994 1223 11 2 2876 4286 3834 5213 5368 5658 13 4 3125 4289 3 8 4 1728 1223 4 3488 4286 4650 5213 6510 5658 13 4 1542 3009 21 4 3473 7158 5789 10748 8105 11550 2 1 4 4778 9833 1 2 6 2695 3009 5 4809 7138 8015 10748 11221 11550 gt 5 8 31 2 7582 10719 12636 15583 17690 16700 2 1 2 6455 12500 5 8 3 4 909 10719 15299 15583 21419 16700 3 4 3 11579 15537 19299 21000 27019 23103 3 1 2 17293 19050 3 4 7 15444 15537 25740 21000 36036 23103 7 8 41 2 15266 25444 25099 33622 28718 7 8 7 16992 28320 25099 39648 28718 1 51 2 16351 27252 33083 38153 35700 4 1 2 21616 31666 1 7 17837 29728 33083 41619 35700 Source 1 2 2 Sources available upon request 1 University of Texas Austin TX using new ICBO ES testing criterio 1993 2 Engineers amp Associates Inc Denver O 1981 EDGE DISTANCE AND SPACING REQUIREMENTS NOTES Embedment E in Spacing Edge Distance Anchor Diameters d E lt
63. edes any other information given in the accompanied manual This information is presented for design recommendations for a new concrete slab in the event that the pre existing floor does not meet minimum requirements of the applicable lift type Please read all instructions below carefully before producing new slab Basic Concrete Requirements Minimum Tensile Strength of Concrete 4 000 P S I Minimum Aging of New Concrete Slab 28 days cure time Minimum Thickness of Concrete Slab See New Slab Table amp Figure Attached Minimum Width and Length of Slab See New Slab Table amp Figure properties of the new concrete slab are mandatory and must conform to the above stated properties before installation of the lift is deemed acceptable The new slab must be totally surrounded an existing concrete floor Certified strength documentation should be obtained from the firm who supplies the concrete mixture at the time of the pour The slab above is designed as stand alone and does not take into account the contribution of strength from surrounding concrete It may be desirable to reinforce the new slab to the pre existing surrounding floor Care should be taken to locate these specific reinforcement bars away from any anchor positions of the specific lift This new slab design does not account for second floor installations or installations in a ground floor with a basement beneath For this case the lift should
64. ided by the Automotive Lift Institute Box 33116 Indialantic FL 32803 They are protected by copyright Sat of labels may be obtained from or its member companies 21092 by ALI ne ALWLIOIE MOHAWK MODEL TL 7 SAFETY INSTRUCTIONS Read operating and safety manuals SAFETY INSTRUCTIONS U Do not operate a damaged lift 69 SAFETY INSTRUCTIONS Proper maintenance and inspection is necessary for safe operation The messages and pictographe shown are generic in nature and are meant to generally represent hazards common to automotve lifts regardless of specific style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copyright Sot of labels may be obtained from ALI or its member companies MOHAWK MODEL 7 MOHAWK Because Quality Lasts Forever wen The A 7 is a 7 000 Ib capacity asymmetric lift that allows full opening of Model USL 6000 all vehicle doors as well as total Full rise space saving no post undercar underdash access thanks to portable scissors lift offers full Mohawk s unique design under car access Low 4 arms accommodate all imports and low riding sports cars Includes both 3 and 6 truck adapters Model System The 9 000 Ib capacity System like all Mohawk lifts features Mohawk s patented hydrau
65. in Short Bars 8 in ma ee se J Note 2 3 4 Four Slabs Formed at each Post An additional layer of 6 6 10 10 WWF at mid height of new slab would be advisable in any extremely hot or cold climate to control cracking due to temperature fluctuations and shrinkage At anchor bolt locations only keep WWF mesh below the elevation of the anchorage to avoid drilling interference with the wire The main reinforcing and lower temperature steel shall be Grade 60 deformed bars The tolerance on spacing of the bars in each direction shall the value shown plus or minus 1 inch In addition the number of bars specified in the table must be used The concrete outline dimensions and the reinforcing shown are for foundation bed allowable bearing capacity of not less than 2 000 Ib sq ft 1 ton per square foot Many clays and most all firm clay hard clay sand amp clay mixes dry sands course dry sands dry sand and silt mixes sand and gravel mixes and gravel type soils meet or exceed this allowable bearing capacity If there is question regarding the foundation bed allowable bearing capacity soils testing engineer should be consulted Situations where the allowable bearing capacity is lower than this value will require special attention MOHAWK MODEL TL 7 NEW RECOMMENDED SLAB DESIGN FOR 2 POST LIFTS FILE MANO66 DATE 2 98 REV DATE 7 2003
66. le NEMA Plug supplied with lift and wire as follows See Diagram Below G Ground green W Neutral white X 208 VAC Hot 110 VAC to ground Red Y 208 VAC Hot 110 VAC to ground Black Face of Plug Represented Neutral White 208 Hot Red 208 Hot Black G Ground Green MOHAWK MODEL TL 7 HAVE A QUESTION Call your local Mohawk distributor For parts service and technical support Distributor Place Card Please have this unit s model and serial number when calling for service Model Number Serial Number OR CONTACT MOHAWK RESOURCES LTD 65 Vrooman Ave P O Box 110 Amsterdam NY 12010 Toll Free 1 800 833 2006 Local 1 518 842 1431 Fax 1 518 842 1289 Internet www MOHAWKLIFTS com E Mail Service OMOHAWKLIFTS com WARRANTIES EFFECTIVE DATE 8 1 2013 GENERAL WARRANTY INFORMATION MOHAWK S OBLIGATION UNDER THIS WARRANTY IS LIMITED TO REPAIRING OR REPLACING ANY PART OR PARTS RETURNED TO THIS FACTORY TRANSPORTATION CHARGES PREPAID WHICH PROVE UPON INSPECTION TO BE DEFECTIVE AND WHICH HAVE NOT BEEN MISUSED DAMAGE OR FAILURE TO ANY PART DUE TO FREIGHT DAMAGE OR LACK OF REQUIRED REGULAR DOCUMENTED MAINTENANCE IS NOT COVERED UNDER THIS WARRANTY ALL WARRANTY CLAIMS MUST BE PERFORMED IN ACCORDANCE TO MOHAWK S WARRANTY PARTS RETURN POLICY CONTACT MOHAWK S SERVICE DEPARTMENT FOR MORE INFORMATION THIS WARRANTY DOES NOT COV
67. lic equalization system with adjustable overhead or optional underground hydraulic lines Offers low 3 1 2 swing arms and comes standard with truck adapters Model LMF 12 TP 15 TP 18 TP 26 amp TP 30 These 12 000 to 30 000 Ib capacity models are the ideal heavy duty lifts for up to Class VI trucks 5 unique clear floor design makes these the perfect lifts for all fleet applications Truck adapters are standard equipment Model LMF 12 a MOHAWK 2 L Mohawk Industrial Park PO Box 110 TR Series Ramp Style Lifts Amsterdom NY 12010 Standard models from 25 000 up to 1 800 833 2006 or 518 842 1431 125 000 Ibs for total under vehicle access Se Ramp lengths from 20 to 50 Completely operated by a single technician and features fully interlocked redundant safety systems MOHAWK MODEL TL 7 SEND US YOUR PHOTOS MOHAWK 15 ALWAYS INTERESTED 15 SEEING HOW YOUR LIFTS ARE USED WE HAVE CREATED ON LINE PHOTO DATABASE FOR CUSTOMERS TO VIEW OUR LIFTS IN USE VISIT WWW MOHAWKLIFTS COM PR AND MAYBE WE CAN ADD YOUR PHOTOS TO OUR COLLECTION JPG FORMATS PREFERED E MAIL YOUR PHOTOS AND COMMENTS TO PHOTOS MOHAWKLIFTS COM BEST REGARDS amp HAPPY LIFTING YOUR FRIENDS AT MOHAWK LIFTS 71
68. not be installed without written authorization from the building architect 34 inch diameter anchors must be a minimum of 6 inches away from any expansion seams control joints or other inconsistencies in the concrete I inch diameter anchors must a minimum of 7 inches away from any expansion seams control joints or other inconsistencies in the concrete Refer to anchor manufacturer specifications for specific information concerning edge distances and bolt to bolt distance requirements NEVER NEVER hand mix your own concrete Rev 6 7 06 File New Slab doc 61 MOHAWK MODEL TL 7 New Slab Recommendations File New slab xIs Rev Date 5 16 2012 Lift Model NEW SLABS MUST BE 12 THICK MINIMUM See Notes Below L R 51852 Slab Width Slab Length Reinforcement Reinforcement Wej it Inches Inches Size Inch Spacing Inch Dia Inch Length Inch Gee Note 1 amp 2 See Note 3 Sm Long Bars 8 in Short Bars 5in Mam Bars Long Bars 21 4 Temperature Bars 8 in Short Bars 5in Din Long Bars 8 in Short Bars 5in 21 Bars Bt Bars FT Man Bars BT Bars FT Man Bars BT Long Bars FT Man Bars Em Long Bars 23 4 Temperature Bars 8 in Short Bars 1 Man Bars Bt Long Bars Man Bars Long Bars Mam Bars 171 2010 Bars Temperature Bars 8 in Short Bars 8 in Mam Bars qm Long Bars TP 30 WB 220 Min 24 4 a
69. ss 8 1010 1x10 5 1 2 2 5 15 11 2 x Bolt Diameter Total Anchor Length gt 0 1012 1 12 51 2 2 5 15 REV iia 67 MOHAWK MODEL TL 7 Clear area if vehicle is in danger of falling Position vehicle with center of gravity midway between adapters Remain clear of lift when raising or lowering vehicle Avoid excessive rocking of vehicle while on lift Do not override self closing lift controls Keep feet clear of lift while lowering The messages and pictographs shown are generic In nature and are meant to generally represent hazards common to all automotive lifts regardless of 699616 style Funding for the development and validation of these labels was provided by the Automotive Lift Institute PO Box 33116 Indialantic FL 32903 They are protected by copyright Set of labels may be obtained from ALI or its member companies 651962 by ALI ine 68 Lift to be used by trained operator only CAUTION Authorized personnel only in lift area Use vehicle manufacturer s lift points Always use safety stands removing or installing heavy compone Auxiliary adapt may reduce load capacity Use height extender when necessary to ensure good contact The messages and pictographs shown are generic in nature and are meant to represent hazards common to automotive lifts regardless of Funding for the development and validation of these labels was prov
70. unplug equipment from electrical outlet when not in use Never use the cord to pull the plug from the outlet Grasp plug and pull to disconnect To reduce the risk of fire do not operate equipment in the vicinity of open containers of flammable liquids gasoline WARNING Risk of Explosion This equipment has internal arcing and sparking parts which should not be exposed to flammable vapors This equipment is only suitable for installation in a garage having sufficient air circulation to be considered non hazardous location Adequate ventilation should be provided when working on operating internal combustion engines Keep hair loose clothing fingers and all parts of body away from moving parts To reduce the risk of electric shock do not use on wet surfaces or expose to rain Use only as described in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses SAVE THESE INSTRUCTIONS Rev 8 3 98 MOHAWK MODEL TL 7 APPENDAGE Rev 2 9 2006 LIFT ENVIRONMENT standard lifts are designed for indoor usage in a normal garage type environment Any concerns in applications that expose the lift to additional environmental effects such as paint booths wash bays outdoors high or low temperatures etc must be addressed to our engineering department where provisions may be made to the lift to accommodate the area of
71. use Our engineering department must be made aware in advance of these conditions and any additional code requirements that must be met Also the foundation for which this lift must be installed on must comply to the minimum specifications as set forth in this manual Any drainage slopes in the bay where the lift is to be installed must be directed away from the posts to prevent water accumulation at the post bases ACCESSORIES accessories i e Lifting Pads Height Adapters Wheel Adapters Turf Adapters supplied with this lift are to be used on this lift only Accessories from other lifts are not acceptable and could result in injury to the user LOCK WARNING Latches do not automatically reset after disengagement After the latches have been manually disengaged this lift must be raised approximately 2 inches to reactivate the latches LOCKOUT TAGOUT REQUIREMENTS The start switch provided with this unit must not be used as primary disconnecting means separate disconnecting means must be provided in accordance with all applicable codes It is the responsibility of the owner user of this unit to provide a proper lockout tagout device for this unit before or during installation in conformance to ANSI Z244 1 and any local state national electrical codes and any OSHA regulations PROPER SELECTION OF POWER SUPPLY CORD Acceptable Cord Types SO SEO STO SOW SEOO SOW A Cord Size 12 4 Cord Ampacity 20 Amps Cord Wiring Use Fema

TL-7 Turf Lift (Rev 12

Contents

Download Pdf Manuals

Related Search

Related Contents