CCGS Cygnus: Alongside Refit 2012
Contents
1. In addition the Contractor is required to keep a log of all personnel entering and leaving any enclosed space The Contractor shall note that Canadian Coast Guard Ships are presently working under the International Safety Management System ISM code and each ship has a Fleet Safety manual on board The Fleet Safety Manual shall be adhered to when contract work involves CCG personnel and any other Public Service Employee during the contract period An electronic copy of the Fisheries and Oceans Canada Canadian Coast Guard Fleet Safety Manual DFO 5737 Adobe Acrobat PDF version can be found at http 142 130 14 20 fleet flotte Safety main_e htm 7 Revision 3 CCGS Cygnus Alongside Refit 2012 23 Suspension of work The Technical Authority reserves the right to suspend work immediately when that work is being performed in contravention of the Coast Guard s Safety Management System Work shall be allowed to resume when the Technical Authority in consultation with the Contractor and PWGSC is satisfied that the agreed upon procedures are in place and being adhered to 24 Regulatory Authority Inspections The Contractor shall confirm a schedule of inspections with the regulatory authority TCMS for all work described in this specification and shall be responsible for calling them when inspections are required 25 Vessel Security There will be a Visitor Log at each main vessel access Contractor shall ensure that all his2. d se mA SH A TWO 11 HOLES THRO LU CA IN EACH MOUNT DETAIL OF ANTI VIBRATION MOUNT FOOT PRINT PA DO NOT S ER ENGINE EXHAUST PA EE SS CALE IF IN DOUBT THIS DRAWING IS THE COPYRIGHT AND MUST NOT BE COMMUNICATED EIR WRITTEN ams Thaw Congo ear AA FABRICATED 11 5 CAST BS6615 CT9 15207 ISSUE DATE s no 385478 LAST MOD Do J CompAir EEE PERMISSION Oas ISSUE DATE MACHINE VERE wen V REMOVE SHARP Ges MANUFACTURING TOLERANCES TO BE AS FOLLOWS UNLESS OTHERWISE STATED SCALE UK LIMITED e q THIRD ANGLE MACHINED 0 3 ANGULAR 05 0 ronNONE Arnon PROJECTION ENGINE EXHAUST ENGINE EXHAUST COMPAR UK LIMITED GENERAL ARRG T 5207 D V A A REAVELL HOUSE Self HOUSE RD ERIKS INDUSTRIAL SERVICES SUFFOLK
3. 16 Revision 3 CCGS Cygnus Alongside Refit 2012 3 3 2 All coatings are to be applied as per manufacturer s specifications Part 4 PROOF OF PERFORMANCE 4 1 Inspection 4 1 1 All work shall be completed to the satisfaction of the Chief Officer 4 2 Testing 43 Certification 4 3 1 Certification to be provided to the Chief Officer upon completion of work Part 5 DELIVERABLES 5 1 Drawings Reports 5 1 1 The Contractor shall provide the Chief Engineer with three typewritten reports in both electronic and hardcopy formats outlining the details of the inspection and any alterations repairs made prior to the acceptance of this item 5 2 Spares 5 3 Training 5 4 Manuals 17 Revision 3 CCGS Cygnus Alongside Refit 2012 Spec item H 4 SPECIFICATION on Part 1 SCOPE 1 1 The intent of this specification shall be for the contractor to clean and touch up the Chain Locker for inspection 12 This item shall be carried out in conjunction with Anchors and Cables Inspection Part 2 REFERENCES 2 1 Guidance Drawings Nameplate Data a Ship s drawing 30 21037 Bitter End Details 2 2 Standards a 2 2 1 Fleet Safety and Security Manual DFO 5737 2 3 Regulations a 2 3 1 Canada Shipping Act 2001 18 Revision 3 CCGS Cygnus Alongside Refit 2012 2 4 Owner Furnished Equipment 2 5 The contractor shall supply all materials equipment and parts required to perform the specified work unless other
4. Part 2 REFERENCES 2 1 Guidance Drawings Nameplate Data 2 2 Standards 43 Revision 3 CCGS Cygnus Alongside Refit 2012 2 3 Regulations 2 4 Owner Furnished Equipment a The contractor shall supply all materials equipment and parts required to perform the specified work unless otherwise stated Part 3 TECHNICAL DESCRIPTION General 3 1 This will involve lifting and replacing deck plates and gratings as required All debris and liquids shall be removed by means of high pressure water spray degreasing solvent and vacuum hose service Areas that are hard to access with a vacuum hose shall be thoroughly washed out with high pressure spray to an area that is accessible The above areas shall be thoroughly cleaned to the finished surface Any debris taken up from the bilges is to be removed ashore daily 3 2 Any chemicals used for cleaning are to be nonflammable and the vapours non toxic The chemicals shall be OWS compatible A copy of the WHMIS MSDS is to be provided to the Chief Engineer before the work commences A copy of documentation verifying OWS compatibility shall be provided to the Chief Engineer before the work commences 3 3 Care is to be taken to keep overspray to a minimum from areas and equipment above the deck plates Such overspray shall be wiped clean upon completion of all work to the satisfaction of the Chief Engineer 3 4 All liquid and debris remaining as a result from the cleaning shall be removed fr
5. Residue or debris from surface preparation shall be completely cleaned from the Chain Lockers The Contractor shall quote on five square metres 3 1 9 After completion the contractor shall reinstall the chain locker covers using a new contractor supplied gasket Location 3 2 Interferences 3 2 1 Contractor is responsible for the identification of interference items their temporary removal storage and refitting to vessel 3 2 2 All coatings are to be applied as per manufacturer s specifications Part 4 PROOF OF PERFORMANCE 4 1 Inspection 4 2 All work shall be completed to the satisfaction of the Chief Engineer 4 3 Testing 4 4 Certification 20 Revision 3 CCGS Cygnus Alongside Refit 2012 Part 5 DELIVERABLES 5 1 Drawings Reports 5 2 Spares 5 3 Training 5 4 Manual 21 Revision 3 CCGS Cygnus Alongside Refit 2012 Spec item H 5 SPECIFICATION TCMSB Field Part 1 SCOPE 1 1 The intent of this specification shall be for the contractor to open up the listed tanks for cleaning inspection and 4 year survey by TCMS 12 This work shall be carried out in Conjunction with the following 1 2 1 1 2 2 1 2 3 1 2 4 1 2 5 1 2 6 1 2 7 Fuel Oil Settling Tank Starboard Fuel Oil Deep Tank Port Fuel Oil Deep Tank Starboard No 4 Double Bottom Fuel Oil Tank Port No 4 Double Bottom Fuel Oil Tank Starboard Flume Dump Tank Port Flume Dump Tank Starboard Part 2 REFERENCES 2
6. employees and sub contractor personnel sign in when entering vessel and sign out when departing vessel This requirement pertains to all visitors to the vessel including any Inspectors or vendors These Visitor Logs will be available to the Shipyard s Security Personnel in the event of any emergency 26 WHMIS Any WHMIS controlled products used onboard shall be accompanied by a current MSDS any neutralizing chemicals or specialized protective equipment required shall be provided by the Contractor at all times these WHMIS controlled products are onboard the vessel 27 Cranes The contractor shall notify the CCG Supervisor of Shops and Yards 772 5194 prior to the arrangement of any contractor designated crane services that are intended to be used at the Southside Base during the refit 8 Revision 3 CCGS Cygnus Alongside Refit 2012 Ship s Particulars Length 63 Metres Breadth 14 6 Metres Draft 3 8 Metres Gross Tonnage 1210 5 grt Net Tonnage 302 nrt Year built 1982 9 Revision 3 CCGS Cygnus Alongside Refit 2012 Spec item H 1 SPECIFICATION TCMS Field N A Part 1 SCOPE 1 1 The intent of this specification shall be to develop a production chart using MS Project encompassing all work specifications detailed in this project 1 2 All re
7. 1CC 12 2 1 2 Vickers Manual M 2253 S 2 1 3 CCGS Cygnus Equipment Book 3 2 2 Standards 36 Revision 3 CCGS Cygnus Alongside Refit 2012 2 2 1 Fleet Safety and Security Manual DFO 5737 2 3 Regulations 2 3 1 Canada Shipping Act 2001 2 3 2 Transport Canada TP127E 2008 2 4 Owner Furnished Equipment The contractor shall supply all materials equipment and parts required to perform the specified work unless otherwise stated Part 3 TECHNICAL DESCRIPTION 3 1 General 3 1 1 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 3 1 7 The contractor shall remove the port steering hydraulic pump and starboard steering hydraulic pump for inspection and overhaul Any oil that is spilled during dismounting will be the responsibility of the Contractor and any associated debris and waste oil shall be disposed of at Contractor expense and at the end of each day The Contractor shall ensure to sufficiently blank all hydraulic oil connections to the hydraulic system once the pump has been dismounted to maintain the cleanliness of the oil remaining in the system All blanks and plugs to be marked so as to ensure removal upon reinstallation of the pumps The Contractor shall disassemble each pump for inspection as per the manufacturer s recommended instruction New Contractor supplied OEM seals and required OEM parts are to be installed during reassembly The hydraulic pumps shall be inspected by TCMS inspector and Chief Engine
8. Southside Base St John s NL from Sept 6 to Oct 10 2012 The intention is to provide sufficient information such that the Contractor with this guidance and his own experience and knowledge of good marine practice shall complete the work items herein by carrying out the engineering and production work while conforming to the requirements of all applicable Regulatory Bodies Intent of this specification shall describe the necessary work involved in carrying out the ship s Annual Refit All work specified herein and all repairs inspections and renewals shall be carried out to the satisfaction of the Owner s Representative and where applicable the attending Transport Canada Marine Safety Inspector Unless otherwise specifically stated the Owner s Representative is the Chief Engineer 2 Manufacturer s Recommendations The overhaul and installation of all machinery and equipment specified herein shall be as per the manufacturer s applicable instructions drawings and specifications 3 Testing and Records All test results calibrations measurements and readings shall be properly tabulated compiled and two typewritten copies shall be presented to the Owner s Representative and attending surveyors in a timely manner 4 Workmanship The contractor shall use fully qualified certified and competent tradesmen and supervision to ensure a uniform high level of workmanship as judged by normally accepted shipbuilding standards a
9. posted at the tank for the duration of opening Copies of these certificates shall be given to the Chief Engineer prior to any personnel commencing work in each tank It is the Contractors responsibility to obtain and maintain these certificates Once the tank is safe for entry the contractor shall thoroughly clean the internal surfaces of the tanks from debris rust and scale All material and liquids remaining in the tank resulting from the cleaning shall be removed to the contractor s premises Rusty areas shall be wire brushed clean Following the cleaning of the tanks the tanks shall be inspected by the Chief Engineer and a TCMS Inspector The contractor shall quote a price on pneumatically testing each tank with a manometer The quote shall include the installation and removal of blanks for suctions sounding pipes overflow pipes and vent head removals All testing is to be done as per the requirements of the Chief Engineer and attending TCMS Inspector 23 Revision 3 3 2 CCGS Cygnus Alongside Refit 2012 3 1 7 Upon completion of all work and testing of tanks the contractor shall clean tanks of all fluids and debris and wipe dry as required Chief Engineer to carry out final inspection prior to manhole covers being fitted 3 1 8 The contractor shall clean the sealing surfaces around the manhole and cover and install the cover using new contractor supplied L inch thick reinforced neoprene gaskets Contractor to bid on
10. 1 Guidance Drawings Nameplate Data 2 1 1 Dwg CYG E 046 97037 61A Tank Plan 2 2 Standards 2 2 1 Fleet Safety and Security Manual DFO 5737 2 3 Regulations 22 Revision 3 2 4 2 3 1 CCGS Cygnus Alongside Refit 2012 Canada Shipping Act 2001 Owner Furnished Equipment 2 4 1 The contractor shall supply all materials equipment and parts required to perform the specified work unless otherwise stated Part 3 TECHNICAL DESCRIPTION 3 1 General 3 1 1 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 The intent of this item shall be to open up tanks listed below for cleaning inspection and testing in conjunction with the 5 year survey The ship s crew will pump transfer the tanks contents down to the suction levels of the pumps there will still be residual fuel present in the tanks The contractor shall quote the cost of removing 1500 liters of residual fuel for disposal ashore The quote shall also include the cost per liter for disposal above and below quoted value so that adjustments can be made The total value will be adjusted by 1379 action When the tanks are empty they are to be locked out in accordance with the agreed upon procedure The contractor shall remove the manhole covers from the tanks On opening the tanks they are to be mechanically ventilated for 24 hours The contractor shall obtain safe for entry and safe for hot work certificates issued by a Marine Chemist and certificates are to be
11. 28 Revision 3 CCGS Cygnus Alongside Refit 2012 5 4 Manuals Spec item E 1 SPECIFICATION TCMSB Field 3KK180 Part 1 SCOPE 1 1 The intent of this specification shall be for the contractor to provide the services of a qualified contractor to clean inspect and certify the ships heating boiler 1 2 This work shall be carried out in conjunction with the following Part 2 REFERENCES 2 1 Guidance Drawings Nameplate Data 2 1 1 Model 40 LSLO 15 Manufacturer Martin Oakwood Ltd Serial No 5549703 Pressure 15 psi 2 2 Standards 2 2 1 Fleet Safety and Security Manual DFO 5737 2 3 Regulations 2 3 1 Canada Shipping Act 2001 2 4 Owner Furnished Equipment 2 4 1 The contractor shall supply all materials equipment and parts required to perform the specified work unless otherwise stated 29 Revision 3 CCGS Cygnus Alongside Refit 2012 Part 3 TECHNICAL DESCRIPTION 3 1 3 2 3 3 General 3 1 1 The ships heating boiler is to be opened for cleaning and inspection 3 1 2 Contractor is responsible for any transportation of any boiler components to from any shore facilities All operating lockouts are to be carried out as per the Fleet Safety Manual All debris and garbage is to be removed from the work site daily The boiler water is to be pumped ashore and NOT to be pumped into the bilge 3 1 3 The smoke side of the boiler is to be cleaned of all soot and carbon Tubes are to be proven clear with an appropr
12. CCGS Cygnus Alongside Refit 2012 CCGS Cygnus Alongside Refit 2012 Contents NO 3 Ships Particulars cid didas 9 H Production Chart den Eed egenen NEE eer e AE 10 NA A icsetescehuncanadssvscn adeeaceshiedesisdat coencasetyensadbceabcaastes cartuesues tase 13 H 3 Anchors and Cable Inspection miii critic adelaida ona cid 15 ESE A NO 18 H 5 Tank as AAA TN 22 H 6 Rope Stores DOOT 5 tcsiccscdedeatssseacenesdeyessassesiseseandestteeateoncceubissaivesesocteaseesicesatessddeguesaicessteausegentssecayorssdetes 26 E 1Boler Internal External Tests fan fi Rien ide 29 E 2 Port amp Stbd Main Engine Clutches s cccciccssnsecnseceduneetecsessvacecueseanecansoindace si ous cenas EENEG EES 32 B 3 Steering Gear AAPP denne caucreccdausetacersbezandeguabentessheondedeetesaideesasdedecn 36 E 4 Emergency Air Compressor Replacement ss 39 E S Engine Room Bilge Clear ad oia 43 L 1 Steenng Gear MotoTS ssc isiecscissuccsaccsscoutiacsteecavesubebaeceaniachysSuetasuasysas tuent nes et OR a Tana aarti Tai 46 Comp Arr drawing ATATAA cucininciaic ic a A 50 2 Revision 3 CCGS Cygnus Alongside Refit 2012 Preamble 1 Intent These specifications are supplied to the shipbuilder or ship repairer hereinafter referred to as the Contractor for the purpose of outlining the objectives performance standards and basic engineering requirements for the alongside refit of the CCGS Cygnus for the Canadian Coast Guard Department of Fisheries and Oceans at the CCG
13. alve Final position and arrangement to be determined during installation Location 41 Revision 3 CCGS Cygnus Alongside Refit 2012 3 2 1 Main Engine Room Port 33 Interferences The contractor is responsible for the identification of interference items their temporary removal storage and refitting to vessel Part 4 PROOF OF PERFORMANCE 4 1 Inspection 4 1 1 All work shall be completed to the satisfaction of the Chief Engineer 4 2 Testing 4 2 1 Testing to be carried on new installation for a minimum of one hour of running time and with the compressor loaded to fill one receiver from empty to working pressure as designed 4 2 2 Testing to be carried out to satisfy TCMS 4 3 Certification 4 3 1 Test certificates are to be delivered to the Chief Engineer Part 5 DELIVERABLES 5 1 Drawings Reports N A 42 Revision 3 CCGS Cygnus Alongside Refit 2012 5 2 Spares N A 5 3 Training N A 5 4 Manuals N A Spec item E 5 SPECIFICATION TCMS Field Part 1 SCOPE 1 1 The intent of this shall be to carry out cleaning of the engine room bilges The intent of this specification item shall be to clean the tank top bilges piping machinery seats and frames below the engine room The contractor is to physically clean the vessel s engine room bilges of all debris and fluids 1 2 This work shall be carried out in Conjunction with the following Other contractor and ship s crew work in progress
14. bour Code Certificates are to clearly state the type of work permitted and are to be renewed as required by regulations Copies of the certificates are to be posted in conspicuous locations for the information of the Ship s and Contractor s personnel The Contractor is to ensure that any work carried out in confined spaces as defined by the Canada Labour Code must comply fully with all provisions of the code 13 Hotwork Any item of work involving the use of heat in its execution requires that the contractor advise the owner s representative prior to starting such heating and upon its completion The contractor shall be responsible for maintaining a competent and properly equipped fire watch during and for one full hour after all hot work The fire watch shall be arranged such that all sides of surfaces being worked on are visible and accessible The contractor shall provide sufficient suitable fire extinguishers and a fire watch during any such heating and until the work has cooled Ship s extinguishers shall not be used except in an emergency The Contractor shall abide by the Coast Guard Hotwork Policy The policy is listed in the Safety Annex as section 7 D 11 and section 7 D 11 N The contractor shall be responsible to ensure the contractor s personnel including any subcontractors shall follow the policy 5 Revision 3 CCGS Cygnus Alongside Refit 2012 14 Lockout and Tagout Procedures The Contractor shall be responsible to prot
15. d the torsional angle of twist on the Pneumaflex elements Contractor shall ensure all faces and flanges are properly marked for subsequent reassembly and correct orientation Contractor to 33 Revision 3 3 1 9 3 1 10 3 1 11 3 1 12 3 1 13 3 1 14 3 1 15 3 1 16 3 1 17 3 1 18 CCGS Cygnus Alongside Refit 2012 reference to the service manual on the proper procedure to carry out all task Any items found outside manufactures recommended values are to be replaced All fitted bolts and bolt holes shall be marked to ensure they are reinstalled in their original locations Contractor shall remove clutches from engines and gearbox and lay out for inspection All components shall be cleaned and inspected for wear and damage All components to be inspected by TCMS All measurements and clearances shall be taken and recorded in accordance with manufacturers specifications All magnetic pins on the input and output sides of the clutches shall be inspected and replaced if damaged Contractor shall rebuild the clutches with all new seals o rings gaskets and clutch linings if required Owner to supply all required replacement parts Upon completion of reassembly of clutch pack contractor to perform air pressure test of 100 psi on the clutch assembly to prove all seals properly aligned and tight and operating properly Chief Engineer to witness Contractor shall re install clutches using new nylock nuts for t
16. e existing door from the bulkhead The contractor shall take care to ensure that the opening cut in the bulkhead is of the size that will fit the new door The contractor is responsible for disposal of the old door and frame The contractor shall prepare the opening to accept the new door in accordance with manufacturer s recommendations A Hotwork permit shall be issued as per the agreed upon procedure prior to any hot work being carried out The contractor shall weld in the door into the prepared opening taking care not to warp the door The weld procedure shall be as the existing intermittent welds The contractor shall protect all equipment and items in the area while carrying out hotwork 27 Revision 3 CCGS Cygnus Alongside Refit 2012 3 1 7 The contractor shall provide additional ventilation during welding and cutting operations 3 1 8 Any new and disturbed steel work shall be given 2 coats of Amercoat 5105 red oxide primer 3 2 Location 3 3 Interferences 3 3 1 Contractor is responsible for the identification of interference items their temporary removal and storage and refitting to vessel 3 3 2 All coatings are to be applied as per manufacturer s specifications Part 4 PROOF OF PERFORMANCE 4 1 Inspection 4 1 1 All work shall be completed to the satisfaction of the Chief Engineer 4 2 Testing 4 3 Certification Part 5 DELIVERABLES 5 1 Drawings Reports 5 2 Spares 5 3 Training
17. ect persons working on board the vessel while working on or near shipboard systems and equipment from accidental exposure to Electrical currents Hydraulic Pneumatic Gas or stem pressure and vacuum High temperatures Cryogenic temperatures Radio frequency emissions Potentially reactive chemicals Stored mechanical energy Equipment actuation The contractor under the supervision of the Chief Engineer and his delegate shall be responsible for the Lockout and Tagout of equipment and systems listed in the specification The Contractor shall supply and install all locks and tags and shall complete the Lockout Tagout Log sheet provided by the Vessel The Contractor shall remove all locks and tags and complete the Lockout Tagout Log sheet provided by the Vessel 15 Painting All new and disturbed steelwork that will not be on the underwater wetted surface of the ship s hull shall be protected with one coat of marine primer or as stated in the individual work item The contractor will strictly adhere to the manufacturer s instructions and will be supervised by a Coast Guard contracted National Association of Corrosion Engineers NACE Inspector in the preparation application and curing of all coatings during this refit 16 Welding Welding shall be in accordance with the Canadian Coast Guard Welding Specifications for Ferrous Materials Revision 4 TP6151 E The Contractor shall be currently certified by the Canadia
18. er The contractor shall present the overhaul report for both pumps to the attending TCMS inspector for Division III credit The contractor shall reinstall the pumps in their original locations The Contractor shall top up the hydraulic system with new hydraulic oil to replenish that which was lost during dismounting Bleeding of air trapped in the system also to be carried out 37 Revision 3 CCGS Cygnus Alongside Refit 2012 3 1 8 Upon installation the operation of the pumps shall be tested under load confirming hard over to hard over operation within prescribed time limits in single unit and dual unit operation Operation of relief valves to be confirmed at the same time 3 1 9 The contractor shall submit three type written reports on company letterhead indicating the work done parts replaced and overall condition of the pumps 3 1 10 All work associated with the specification shall be coordinated with steering gear motors 3 2 Location Steering gear flat 3 3 Interferences Contractor is responsible for the identification of interference items their temporary removal storage and refitting to vessel Part 4 PROOF OF PERFORMANCE 4 1 Inspection 4 2 All work shall be to the satisfaction of the Chief Engineer and TCMS Inspector a Testing b 4 2 1 As outlined in 3 1 8 4 3 Certification a N A Part 5 DELIVERABLES 5 1 Drawings Reports 5 1 1 A completed overhaul report is to be submitted to the Chief Engineer
19. evision 3 CCGS Cygnus Alongside Refit 2012 Part 5 DELIVERABLES 5 1 The successful Contractor shall supply three copies of a detailed bar chart showing The planned work schedule for the ship s refit This bar chart shall show for each specification item the start date the duration and the completion date 5 2 Three copies of the original and three copies of each weekly update shall be given to the Chief Engineer one day prior to each weekly Production Meeting 5 3 The bar chart shall be updated weekly or for each production meeting to reflect the actual production on the refit and changes to the anticipated completion dates of each individual item The Contractor shall include on the updates to the production chart any Work Arising from PWGSC 1379 action and indicate how the additional work will impact the completion schedule for the vessel 12 Revision 3 CCGS Cygnus Alongside Refit 2012 Spec item H 2 SPECIFICATION TCMS Field N A Part 1 SCOPE 1 1 The following services shall be scheduled and carried out in consultation with the Chief Engineer Part 2 REFERENCES 2 1 Guidance Drawings Nameplate Data 2 2 Standards 2 3 Regulations 2 4 Owner Furnished Equipment The contractor shall supply all materials equipment and parts required to perform the specified work unless otherwise stated to the point of connection Part 3 TECHNICAL DESCRIPTION 3 1 Oily Bilge Water Contractor to quote on rem
20. fit specification items and shall be updated by the contractor prior to all production meetings Part 2 REFERENCES 2 1 Guidance Drawings Nameplate Data 2 2 Standards 2 3 Regulations 2 4 Owner Furnished Equipment The contractor shall supply all materials equipment and parts required to perform the specified work unless otherwise stated Part 3 TECHNICAL DESCRIPTION 10 Revision 3 CCGS Cygnus Alongside Refit 2012 General 3 1 The successful contractor shall supply three hard copies and forward one electronic copy to the vessel s Project Engineer i Joseph Earles dfo mpo gc ca ii The contractor shall forward a copy of the Production Chart to the Contracting Authority 3 2 The chart shall show for each specification item the start date the duration and the completion date 3 3 A critical path of work shall be identified which shows critical tasks that may delay the completion of the refit if they are not completed within the estimated time frame The critical path may exist due to labour constraints or tasks that cannot be completed concurrently with other tasks 3 4 If work arises that affects the critical path it shall be immediately brought to the attention of the Chief Engineer Project Engineer and PWGSC Every effort shall be made to prevent completion delay Part 4 PROOF OF PERFORMANCE 4 1 The Production Charts shall be done to the satisfaction of the Chief Engineer and PWGSC 11 R
21. for each of the two units detailing running currents pre and post overhaul insulation resistances pre and post overhaul details of the newly installed bearings and all work carried out on the individual units 5 2 Spares N A 5 3 Training 38 Revision 3 CCGS Cygnus Alongside Refit 2012 N A 5 4 Manuals N A Spec item E 4 SPECIFICATION TCMSB Field 3H024 Part 1 SCOPE 1 1 The intent of this specification shall be for the contractor to install a new Comp Air diesel driven air compressor Part 2 REFERENCES 2 1 Guidance Drawings Nameplate Data 2 1 1 Model 5207 Manufacturer Comp Air 2 1 2 Dwg A41444 Attached 2 2 Standards 2 2 1 Fleet Safety and Security Manual DFO 5737 2 3 Regulations 39 Revision 3 2 3 1 CCGS Cygnus Alongside Refit 2012 Canada Shipping Act 2001 2 4 Owner Furnished Equipment 2 4 1 2 4 2 The Owner shall supply the new air compressor complete with bedplate The Contractor shall supply all other materials equipment and parts required to perform the specified work unless otherwise stated Part 3 TECHNICAL DESCRIPTION 3 2 General 3 1 1 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 Removal The old diesel air compressor will be unfastened from the angled bedplate and all piping shall be disconnected The old unit shall be rigged and removed from the port tween deck to the engine room workshop The owner will be responsible for cranage and t
22. for end Chains to be marked at every shot 27 5 metres with stainless wire and white anti corrosive paint paint to be contractor supplied The number of shots will be indicated by the number of painted links either side of the wire starting at the anchor to the bitter end Chief Officer to be consulted before marking commences The contractor shall paint the joining shackles red Contractor to arrange TCMS for inspection After inspection is complete the contractor shall arrange for transport of the anchors and chains to the vessel and for cranage for installation on the vessel Contractor shall re connect anchor to chain with new contractor supplied shackles and ensuring pin on shackle is secured with lead plug Bitter ends to be re secured at respective locations Special care to be taken to ensure the longer chain 220 metres is placed on the stbd side The contractor shall supply new Kentor 1 and 1 4 inch joining shackles and certificates Three random links per shot shall be measured to check for wastage and wear Ships crew will assist in retrieving the anchor chains via the anchor windlass Contractor to arrange crane to assist in retrieving the anchors and chains back onboard the vessel Contractor to ensure chains are properly stowed in the respective chain locker Location Interferences 3 3 1 Contractor is responsible for the identification of interference items their temporary removal storage and refitting to vessel
23. he fitted bolts care is to be taken to ensure the fitted bolts are installed in original bolt holes After installation radial and axial alignment of the clutch to be measured and recorded with both the clutch disengaged and engaged Contractor shall measure and record the torsional angle of twist on the Pneumaflex elements Contractor to adjust working pressure and check engagement time and adjust as required as per manufactures specifications Contractor to ensure line up bolts are removed upon completion of fastening of forward flange to crankshaft flange Contractor shall reinstall the guard housings that cover each clutch any piping wiring etc that was prior removed Upon completion of work Contractor to test operation of clutch with engine running ship alongside dock Slippage to be adjusted if required Contractor to monitor temperature of clutch assembly for a period of one hour with use of infrared hand held temperature gun Upon completion of dock trials vessel to carry out 2 hours of sea trials with the contractor in attendance During sea trials the clutch will be subjected to various load conditions Contractor to monitor clutch assembly temperature throughout the sea trials 34 Revision 3 CCGS Cygnus Alongside Refit 2012 3 1 19 The Contractor shall be responsible for contacting TCMS and confirming their requirements 3 2 Location 3 2 1 Engine room 3 3 Interferences 3 3 1 Contractor is responsible for the ide
24. iately sized wire brush 3 1 4 The following boiler mountings are to be removed for overhaul testing and certification where applicable 1 main steam stop valve ii boiler safety valve 15 psi iii blow down valve iv gauge glass cocks 3 1 5 The burner assembly is to be cleaned Operation of feed water pumps float control to be verified 3 1 6 A hydrostatic test of 22 5 psi is to be applied to the boiler for 1 hour On completion of the test the smoke side is to be boxed up using new gasket material contractor supplied 3 1 7 On completion of the work the boiler is to test run for one hour Pressures and temperatures to be monitored 3 1 8 All work to be carried out to the satisfaction of the Owner s Representative Location 3 2 1 Forward starboard engine room Interferences 3 2 1 Contractor is responsible for the identification of interference items their temporary removal storage and refitting to vessel Part 4 PROOF OF PERFORMANCE 4 1 Inspection 30 Revision 3 4 2 4 3 Part 5 5 1 5 2 5 3 5 4 CCGS Cygnus Alongside Refit 2012 4 1 1 All work shall be completed to the satisfaction of the Chief Engineer Testing 4 2 1 Testing to be carried out to the satisfaction of TCMS and the Chief Engineer Certification 4 3 1 Test certificates are to be delivered to the Chief Engineer DELIVERABLES Drawings Reports 5 1 1 The Contractor shall provide the Chief Engineer with three typewr
25. itten reports in both electronic and hardcopy formats outlining the details of the inspection and any alterations repairs made prior to the acceptance of this item Spares N A Training N A Manuals N A 31 Revision 3 CCGS Cygnus Alongside Refit 2012 Spec item E 2 SPECIFICATION TCMSB Field 3G007 3G008 Part 1 1 1 1 2 Part 2 2 1 2 2 2 3 SCOPE The intent of this specification shall be for the contractor to supply the services of a FSR to supervise the overhaul and testing of the vessels main engine port and stbd clutches for 5 year survey by TCMS The contractor shall provide labour under the direction of the FSR This work shall be carried out in conjunction with the overhaul inspection of the Stbd main engine by the ship s crew REFERENCES Guidance Drawings Nameplate Data 2 1 1 Pneumaflex Type amp Size KAE260 SHD 1299 1300 Hardness Degree of Rubber Elements SHD Input Speed 750 rpm Order No 14 321 017 1 Weight approx 880 kg 2 1 2 Lohmann and Stolterfoht Installation Operation Maintenance Including Parts and Drawings Manual Installation Drawing No 3 1637 5020 0 Standards 2 2 1 Fleet Safety and Security Manual DFO 5737 Regulations 32 Revision 3 CCGS Cygnus Alongside Refit 2012 2 3 1 Canada Shipping Act 2001 2 4 Owner Furnished Equipment 2 4 1 The contractor shall supply all materials equipment and parts required to perform the specified wor
26. k unless otherwise stated Part 3 TECHNICAL DESCRIPTION 3 1 General 3 1 1 The contractor shall supply the services of a Factory Service Representative FSR to carry out overhaul testing and survey of the vessels main engine port and stbd clutches 3 1 2 Bosch Rexroth is Representative for Pneumaflex Contact information is as follows 3 1 3 Kevin Sanford Field Services Representative Bosch Rexroth Dartmouth NS Tel 902 468 4500 3 1 4 The Contractor shall include in their bid an allowance of 11000 00 for the services of the FSR The actual cost shall be adjusted by 1379 3 1 5 Ships crew will isolate and lockout electrical control and air supply to both port and stbd clutches 3 1 6 Contractor shall remove the guard housings that cover each clutch any piping wiring etc deemed necessary to facilitate the removal of the clutch assemblies 3 1 7 Prior to commencing the work in this specification the contractor shall record the axial and radial run out with the each clutch disengaged and engaged Contractor shall compare readings with the manufactures tolerances to see if current readings are still within spec Contractor shall check condition of all pickups and measure and record distances between pickups and pins 3 1 8 Prior to clutches being uncoupled the contractor shall measure and record the thickness of the friction pad linings on the input and output sides of the clutch Contractor shall measure and recor
27. ly fitted Details of each bearing are to be included in the overhaul report Upon reassembly the Contractor shall once again measure the insulation resistance and values to be included in the overhaul report The electro motor shall be inspected by TCMS inspector and Chief Engineer The contractor shall present the overhaul report for both electro motors to the attending TCMS inspector for Division III credit The contractor shall reinstall the electro motors There is no requirement for alignment as each pump mounts directly on the motor The contractor shall submit three type written reports on company letterhead indicating the work done megger readings running currents and confirmation of rotation after the electro motors are reinstalled All work associated with the specification shall be coordinated with steering gear pumps 3 2 Location a Steering gear flat 3 3 Interferences a Contractor is responsible for the identification of interference items their temporary removal storage and refitting to vessel Part 4 PROOF OF PERFORMANCE 48 Revision 3 CCGS Cygnus Alongside Refit 2012 4 1 Inspection 4 1 2 All work shall be to the satisfaction of the Chief Engineer and TCMS Inspector 4 2 Testing N A 4 3 Certification N A Part 5 DELIVERABLES 5 1 Drawings Reports i Three typewritten copies of the completed overhaul report is to be submitted to the Chief Engineer for each of the three uni
28. n Welding Bureau CWB in accordance with CWB 47 1 latest revision Division I II or IT at the time of bid closing The Contractor shall provide a current letter of validation from the CWB indicating compliance with standard CSA W47 1 Division I II or III latest revision The Contractor may be required to provide approved procedure data sheets for each type of joint and welding position that will be involved in this refit The Contractor may be required to supply a current Welders Ticket for each individual welder that will be involved in this refit 17 Smoking The Public Service Smoking Policy forbids smoking in all Government ships in areas inside the ship where shipyard personnel will be working The contractor shall inform shipyard workers of this policy and ensure that it is compiled with 6 Revision 3 CCGS Cygnus Alongside Refit 2012 18 Restricted Areas The following areas are out of bounds to shipyard personnel except to perform work as required by the specifications all cabins offices Wheelhouse Control Room Engineer s office public washrooms cafeteria dining room and lounge areas 19 Electrical Standards Any electrical installations or renewals shall be in accordance with the latest editions of the following marine standards a TP 127E TC Marine Safety Electrical Standards b IEEE Standard 45 Recommended Practice for Electrical Installation on Shipboard If any cable installed within this contract is f
29. n the working area ii Best positioning of doubler plates for mounting of new unit to align with deck beams under port tween deck iii Best positioning for compressed air and exhaust connections Contractor shall fabricate and install a new exhaust connection to the unit The new exhaust shall be flexible enough to permit movement of the air compressor on its mounts Contractor shall modify the existing compressed air piping to allow for connection to the unit Flexible sections to be used to permit movement of the air compressor on its mounts Subsequent to establishing the final location of the new diesel air compressor the contractor shall fabricate and weld four doubler plates to the port tween deck The doubler plates shall correspond with the dimensions of the anti vibration mounts The material for the doublers shall be inch steel plate ASTM A36 The weld procedure shall be continuous fillet weld NDE shall be performed on all welds The doubler plates and tween deck shall be drilled to correspond with the 11mm holes in the anti vibration mounts The hold down bolts and lock nuts for fastening the diesel air compressor frame to the deck shall be shall be contractor supply Any disturbed control air lines will be rerouted as necessary and reconnected to their original locations at Contractor expense The removed fuel filling line will be rerouted through a new penetration in the deck and terminated using the existing flanged v
30. nd to the Owner s satisfaction 5 Facilities Quotation shall include all of the necessary labour and equipment required for the erection of access staging rigging lighting tugs pilotage necessary cranage and line handling 3 Revision 3 CCGS Cygnus Alongside Refit 2012 6 Materials amp Substitutions All material shall be supplied by the contractor and all materials shall be new and unused unless otherwise specified All replacement material in the form of jointing packing insulation small hardware oils lubricants cleaning solvents preservatives paints coatings etc shall be in accordance with the equipment manufacturer s drawings manuals or instructions Where no particular item is specified or where substitution must be made the Owner s representative must approve all material offered in advance of utilization 7 Removals Any items of equipment to be removed and subsequently reinstalled in order to carry out work specified or for access to carry out the work specified shall be jointly inspected for damages prior to removal by both the contractor and Owner s representative 8 Exposure amp Protection of Equipment The contractor shall provide adequate temporary protection for any equipment or areas affected by this refit The contractor shall take proper precautions to maintain in a proper state of preservation any machinery equipment fittings stores or items of outfit which might become damaged by ex
31. ntification of interference items their temporary removal storage and refitting to vessel Part 4 PROOF OF PERFORMANCE 4 1 Inspection 4 1 1 All work shall be completed to the satisfaction of the Chief Engineer and the attend TCMS inspector 4 2 Testing 4 2 1 Testing to be completed as per item 3 1 16 of this specification 4 3 Certification Part 5 DELIVERABLES 5 1 Drawings Reports 5 1 1 The contractor shall arrange for the Bosch Rexroth FSR to supply three typewritten reports in both electronic or hardcopy formats detailing all measurements taken detailed list of work completed and list and quantity of parts used to the Chief Engineer at the completion of the work 5 2 Spares 5 3 Training 5 4 Manuals 35 Revision 3 CCGS Cygnus Alongside Refit 2012 Spec item E 3 SPECIFICATION TCMSB Field 3H037 3H040 Part 1 SCOPE 1 1 The intent of this specification shall be for the contractor to remove each of the port steering and starboard steering hydraulic pumps for inspection and overhaul The contractor shall arrange the services of certified hydraulics contractor to carry out the inspection and overhaul The contractor shall make an allowance of 500 00 for supply of parts required for the overhauls 1 2 This work shall be carried out in Conjunction with the following 1 2 1 Steering Gear Motors Part 2 REFERENCES 2 1 Guidance Drawings Nameplate Data 2 1 1 Hydraulic Pumps 2 off Vickers V2010 1F7S2S
32. o perform the specified work unless otherwise stated The contractor is responsible for cranage and transport of the anchors and chains to and from Southside to their repair facility Part 3 TECHNICAL DESCRIPTION 3 1 General 3 1 1 The contractor shall remove both the port and stbd anchors and chains from the vessel and arrange on the dock Ships crew to assist with use of anchor windlass Contractor to arrange crane to assist in removal The contractor is responsible for 15 Revision 3 3 1 3 2 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 3 1 7 3 1 8 3 1 9 CCGS Cygnus Alongside Refit 2012 transport of the port and starboard anchors and chains to their facility and for flaking out the chains for inspection Contractor to release the bitter ends of the chains prior to removal The bitter ends are located in the forward end of the bow thruster compartment Contractor shall disconnect the chains form the anchors The port chain is approximately 190 metres long and the stbd chain is approximately 220 metres long The chain weight is approximately 8500 kg The anchors weigh approximately 1152 kg each The contractor shall hydro blast both port and stbd anchors and chains at their facility The contractor shall apply two coats of International anti corrosive primer and one coat of Inter Sheen black to each anchor Primer and paint to be contractor supplied The contractor shall change the anchor chains end
33. om the vessel Ship s systems and equipment shall not be used to dispose of any liquids and sludge All bilge wells shall be shown to be clean upon completion of all work Bilge float alarms in the wells shall be proven operational 44 Revision 3 CCGS Cygnus Alongside Refit 2012 3 5 The contractor shall supply all material and equipment to perform the specified work including the services of the vacuum truck 3 6 All bilge cleaning shall be done with the Chief Engineer s designate present 3 7 All work is to be to the satisfaction of the Chief Engineer Location i Suction well port forward engine room ii Suction well stbd forward engine room iii Suction well centre aft engine room Interferences Contractor is responsible for the identification of interference items their temporary removal storage and refitting to vessel Part 4 PROOF OF PERFORMANCE 4 1 Inspection 4 2 All work shall be completed to the satisfaction of the Chief Engineer 4 3 Testing 4 4 Certification Part 5 DELIVERABLES 5 1 Drawings Reports 5 2 Spares 45 Revision 3 CCGS Cygnus Alongside Refit 2012 5 3 Training Spec item L 1 SPECIFICATION TCMSB Field 3H037 3H040 Part 1 SCOPE 1 1 The intent of this specification shall be for the contractor to remove each of the port steering electro motor and starboard steering electro motor for inspection and overhaul 1 2 This work shall be carried out in Conj
34. ound to be damaged shorted or opened as a result of the manner of installation the entire length of cable shall be replaced and installed at no cost to the Department Plastic tie wraps may be used to secure wiring in panels or junction boxes only 20 Drawings All drawings and drawing revisions that the contractor is requested to do in the execution of this contract shall be of a quality equal to that of the drawings that are requested to be updated For example drawings that have been lettered and dimensioned in a professional manner shall not be updated using freehand Prints and reproductions that a contractor is required to provide shall be made on one piece of paper 21 Transducers The contractor shall not paint the transducers and all transducers shall be afforded the necessary protection during hull cleaning blasting burning welding and coating operations 22 Safety Annex The Contractor shall have in place a Safety Management System that complies with the Canada Labour Code and Provincial Regulations and deals with the contractor responsibilities for items such as Hot Work Confined Space Entry Diving Diving Operations lock out and tagout procedures and Dry docking The Contractor shall be aware that the vessel is considered to be a Federal Work Place and thereby regulated by the Canada Labour Code The Contractor shall comply with the work requirements as outlined in the Canada Labour Code and applicable Provincial Regulations
35. oving from ship s bilges approximately twenty cubic meters of oil water mixture Quotation to include cranage pumping trucking and disposal of waste mixture Contractor to provide identity of firm s licensed for pumping and disposal of waste oil Contractor shall quote a unit price per cubic meter Contractor shall quote on three visits these visits shall be scheduled in consultation with the Chief Engineer 13 Revision 3 CCGS Cygnus Alongside Refit 2012 3 2 Interferences Contractor is responsible for the identification of interference items their temporary removal storage and refitting to vessel Part 4 PROOF OF PERFORMANCE 4 1 All work shall be completed to the satisfaction of the Chief Engineer 4 2 Certification Waste facility disposal certificates Part 5 DELIVERABLES 5 1 Reports Three copies of disposal certificates to be provided to Chief Engineer 14 Revision 3 CCGS Cygnus Alongside Refit 2012 Spec item H 3 SPECIFICATION TCMSB Field 3LL120 3LL140 Part 1 SCOPE 11 The intent of this specification shall be for the contractor to carry out maintenance and inspection of the ship s anchors and chains Part 2 REFERENCES 2 1 Guidance Drawings Nameplate Data 2 2 Standards 2 2 1 Fleet Safety and Security Manual DFO 5737 2 3 Regulations 2 3 1 Canada Shipping Act 2001 2 4 Owner Furnished Equipment 2 4 1 The contractor shall supply all materials equipment and parts required t
36. posure movement of materials sand grit or shot blasting airborne particles from sand grit or shot blasting welding grinding burning gouging painting or airborne particles of paint Any damage shall be the responsibility of the contractor Government furnished equipment and materials shall be received by the contractor and stored in a secure warehouse or storeroom having a controlled environment appropriate to the equipment as per the manufacturer s instructions The contractor shall cover all deck machinery and openings into the ship to prevent ingress of grit from blasting The contractor will remove any and all coverings after the coating operations are complete 9 Lighting amp Ventilation Temporary lighting and or temporary ventilation required by the contractor to carry out any item of this specification shall be supplied installed and maintained in a safe working condition by the contractor and removed upon the completion of work 10 Cleanliness The contractor shall at all times maintain the work areas in which his personnel have access in a clean condition and free from debris Upon completion of this refit the contractor shall ensure that the vessel is in a clean condition free from all foreign material in any system or location placed there as a result of this refit The contractor shall provide adequate temporary protection for any equipment or areas affected by this refit The contractor shall dispose of any and all oil and
37. ransport of the old unit to CG Technical Stores The new unit to be installed is autonomous and does not require connection to the Alarm and Monitoring system of the ship The only connections to be required are exhaust and compressed air discharge The Contractor is to modify the existing bedplate for the removed unit The bedplate will remain in way of the control air receiver control air station and railing The angled bedplate shall be removed in way of the old diesel air compressor mounts Welds where the angled bedplate was removed are to be ground flush to the deck The contractor shall recoat all disturbed coating areas with 2 coats of owner supplied primer and 2 coats of owner supplied topcoat The Contractor shall crop the existing fuel filling line to the compressor to a suitable location below the generator flat thread the existing piping and install a new 3 ball valve No hotwork will be permitted on the fuel piping Contractor to ensure that no metal filings enter the fuel piping during threading Delivery of the new air compressor to the ship and onto the engine room workshop deck will be via Owner supplied means Movement of the unit in the ship will be Contractor responsibility The final location of the unit will be decided upon during installation so as to give 40 Revision 3 3 2 3 1 7 3 1 8 3 1 9 3 1 10 3 1 11 3 1 12 CCGS Cygnus Alongside Refit 2012 i Best access and preserve mobility i
38. renewal of six manhole studs A per stud cost is to be supplied in the bid for adjustment purposes 3 1 9 All work is to be to the satisfaction of Chief Engineer and TCMS Inspector Location of tanks 3 2 1 Fuel Tanks Tank Frames Other Specs Fuel Oil Settling Tank 39 50 Starboard Fuel Oil Deep Tank Port 39 49 Fuel Oil Deep Tank 39 49 Starboard No 2 Fuel Oil Double 57 67 Bottom Port No 2 Fuel Oil Double 57 67 Bottom Starboard No 4 Fuel Oil Double 39 50 Bottom Port No 4 F O DB Starboard 39 50 Flume Dump Tank Port 39 50 Flume Dump Tank 39 50 Starboard 24 Revision 3 CCGS Cygnus Alongside Refit 2012 3 2 2 Contractor is responsible for the identification of interference items their temporary removal storage and refitting to vessel Part 4 PROOF OF PERFORMANCE 4 1 Inspection 4 1 1 All work shall be completed to the satisfaction of the Chief Engineer and the TCMS Inspector 4 2 Testing 4 2 1 Pneumatic test pressure not to exceed 3 psi and shall be held for a period of 1 hour 4 2 2 Test to be witnessed by TCMS inspector and Chief Engineer 4 3 Certification Part 5 DELIVERABLES 5 1 Drawings Reports 5 2 Spares 5 3 Training 5 4 Manuals 25 Revision 3 CCGS Cygnus Alongside Refit 2012 Spec item H 6 SPECIFICATION TCMSB Field Part 1 SCOPE 1 1 The intent of this specification shall be for the contractor to replace the door located in
39. the Rope Stores forward with a new owner supplied door Part 2 REFERENCES 2 1 Guidance Drawings Nameplate Data 2 2 Standards 2 2 1 Fleet Safety and Security Manual DFO 5737 2 3 Regulations 2 3 1 Canada Shipping Act 2001 26 Revision 3 2 4 CCGS Cygnus Alongside Refit 2012 Owner Furnished Equipment 2 4 1 2 4 2 2 4 3 2 4 4 The Owner shall supply a door complete with weld in door frame The owner will be responsible for cranage and placement of the door and frame on foc sle deck adjacent to the rope store hatch The door shall be inspected prior to installation to ensure it is undamaged and functionally tested after installation to ensure it is not damaged or warped The contractor shall supply all materials equipment and parts required to perform the specified work unless otherwise stated Part 3 TECHNICAL DESCRIPTION 3 1 General 3 1 1 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 All precautions shall be taken to protect all areas from hot work damage Any hot work shall be carried out as per the vessel s hot work authorization system with all necessary precautions being taken Forced portable ventilation with flexible ducting shall be used during any hot work or grinding operations to lead any dirt dust smoke and fumes to the outside of the ship The contractor is responsible for maintaining an adequate fire watch during the course of all hot work The contractor shall remove th
40. ts detailing running currents pre and post overhaul insulation resistances pre and post overhaul details of the newly installed bearings and all work carried out on the individual units 5 2 Spares 5 3 Training 5 4 Manuals 49 Revision 3 CCGS Cygnus Alongside Refit 2012 Comp Air drawing A141444 50 Revision 3 550 175 200 250 300 350 400 450 500 150 125 0 10 20 30 40 50 60 70 80 90 100 COMPUTER GENERATED DRAWING DO NOT ALTER MANUALLY FINAL DELIVERY CONNECTION PARTS LIST DEN DESCRIPTION MANUAL UNLOADING VALVE SAFETY VALVE SECOND STAGE BLOCK FITTING E61010 FINAL DELIVERY WITH INTEGRAL NON RETURN VALVE 04 AFTER COOLER o O 05 VEE BELT DRIVE DRIVE GUARD 07 COMPRESSOR C5207 PLUG O DRAIN SIGHT GLASS OIL LEVEL FUSIBLE PLUG ASSY 78C C202557 3 TEMP SMTCH GAUGE FINAL DELIVERY SUCTION FILTER SILENCER DIESEL ENGINE LVI LLOYDS APPD FILLER CAP DIESEL SLIDE BASE ADJUSTING_SCREW TEM or 02 tal 04 05 06 07 08 09 o PRESSURE GAUGE SAFETY VALVE FIRST STAGE 21 DIESEL EXHAUST NES EN EN EN EN EN EN EN EN SO INIST un APPROXIMATE WEIGHT 175 KG ZNN MINIMUM CLEARANCE TO PROVIDE ADEQUATE AIR FLOW i J a Te ll i ise ioo Es Iesel AA 186 FINAL DELIVERY CONNECTION FINAL DELIVERY CONNECTION Rp 3 4 3 4 BSPP EXHAUST 472
41. unction with the following 1 2 1 Steering Gear Pumps Part 2 REFERENCES 2 1 Guidance Drawings Nameplate Data 2 1 1 Port steering electro motor Baldor 10 HP 460 3 60 46 Revision 3 CCGS Cygnus Alongside Refit 2012 Starboard steering electro motor Baldor 10 HP 460 3 60 2 1 2 CCGS Cygnus Equipment Book 3 2 2 Standards 2 2 Fleet Safety and Security Manual DFO 5737 2 3 Regulations 2 3 1 Canada Shipping Act 2001 2 3 2 Transport Canada TP127E 2008 2 4 Owner Furnished Equipment The contractor shall supply all materials equipment and parts required to perform the specified work unless otherwise stated Part 3 TECHNICAL DESCRIPTION 3 1General 3 1 1 The contractor shall remove each of the port steering electro motor and starboard steering electro motor for inspection overhaul 3 1 2 Prior to removal the Contractor shall determine running direction of rotation unloaded phase currents and electrical insulation values for both units These 47 Revision 3 3 1 3 3 1 4 3 1 5 3 1 6 3 1 7 3 1 8 CCGS Cygnus Alongside Refit 2012 values are to be recorded and submitted with the overhaul report upon completion of work The contractor shall disassemble each electro motor for inspection as per the manufacturer s recommended instruction New Contractor supplied bearings are to be installed during reassembly and are to be of the same make model and design as those current
42. water residue which accumulates in the machinery space bilges as a result of any refit work detailed in this specification 4 Revision 3 CCGS Cygnus Alongside Refit 2012 11 Asbestos Any and all insulation materials shall be asbestos free and approved for the required application 12 Entry Into Enclosed Spaces The Contractor shall be aware that the vessel is considered to be a Federal Work Place and thereby regulated by the Canada Labour Code Entry certificates shall clearly state the type of work permitted and shall be renewed as required by the regulations Additional copies of these certificates shall be posted in conspicuous locations for the information of ship and contractor personnel In addition the Contractor is required to keep a log of all personnel entering and leaving any enclosed space Chemists Certificate The Contractor is to supply the Owner s Representative with certificates issued by a marine chemist or other qualified person in accordance with Part IX Confined Spaces of the Canada Labour Code Part II before any cleaning painting or hot work is commenced in confined spaces or machinery compartments Please note the contractor is to provide proof at the pre refit meeting that the marine chemist or other qualified person who will be issuing certificates meets the qualifications of marine chemist or other qualified person as defined in the Marine Occupational Safety and Health Regulations of the Canada La
43. wise stated Part 3 TECHNICAL DESCRIPTION 3 1 General 3 1 1 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 3 1 7 Once the chains have been removed the contractor shall open up and ventilate the chain locker The internal atmosphere is to be tested by a marine Chemist and certified safe for entry The chain locker internals including perforated plates shall be cleaned of all rust scale and debris The chain locker is to be water washed and the residual water to be removed from the vessel The contractor shall ensure that the bilge suction box is clean of all debris and mud at the end of cleaning The contractor shall be responsible for contacting TCMS to carry out an inspection for survey credit The bitter end connection is to be cleaned inspected and measured The original size of the bolt is 5 1 2 inches x 1 inches diameter The bolt is slotted to take a 1 8 inch thick wedge A 1 8 inch washer is located between wedge and support frame Any Defects are to be reported to the Owner s Representative immediately 19 Revision 3 CCGS Cygnus Alongside Refit 2012 3 1 8 After cleaning all disturbed interior surfaces including centerline division plate are to be painted with 2 coats of Amercoat Oxide Red 5105 primer to achieve a 5 0 mil DFT Surface preparation is as follows Power Tool Clean all bare rusted areas to SSPC SP 11 power tool clean to bare metal Feather back all intact existing coating
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