electra glo™ trim ring kits for 4 inch auxiliary lamps - Harley
Contents
1. 4 from the kit 2 Route the trim ring wires toward the center of the vehicle 3 WITH Electra Glo headlamp trim ring kit Remove the dust cover from the third connector on the harness Plug in the headlamp trim ring connector 3 of 5 WITHOUT Electra Glo headlamp trim ring kit Plug the left and right trim ring connectors into the two open con nectors on the harness 4 FLSTC models Unplug the fender tip light at the left front of the fuel tank Install jumper harness 69200602 6 from the kit Plug the fender tip light into the one of the con nectors on the jumper harness Plug the Electra Glo trim ring connector into the remaining jumper harness con nector Softail models EXCEPT FLSTC Plug the harness into the open connector on the headlamp harness located under the left side of the fuel tank 5 ALL models Secure the trim ring wiring behind the nacelle or along the frame behind the fuel tank with cable straps and clips from the kit 6 Proceed to the COMPLETION section XL Models With Auxiliary Lamp Kit 1 Remove the fuel tank per the service manual to gain access to the headlamp connector 2 Unplug the headlamp connector from the vehicle harness Snap open the secondary lock on the rear of the headlamp connector 3 Obtain harness 69200696 9 from the kit Insert the orange white wire socket terminal into the open cavity of the headlamp connector Reference other terminals in the connector for proper orientati2. Glo headlamp trim ring kit Remove the dust cover from the third connector on the harness Plug in the headlamp trim ring connector J05646 WITHOUT Electra Glo headlamp trim ring kit Plug the left and right trim ring connectors into the two open con nectors on the harness 7 ALL installations Use the cable straps 10 and adhesive backed clips 11 from the kit to secure the wiring within the nacelle Make sure wires do not pull tight when handlebars are turned fully to left or right fork stops 8 Install the headlamp and headlamp retaining ring using the OE hardware 9 Install the headlamp trim ring 10 Proceed to the COMPLETION section 2013 Earlier Electra Glide Street Glide Trike Models With Auxiliary Lamps 1 Remove the outer fairing per the service manual 2 Route the trim ring wiring rearward alongside the auxiliary lamp wiring and into the inner fairing 3 Obtain harness 69200604 8 from the kit Plug the black wire spade terminal on the jumper harness into the black HDI position lamp terminal Plug the Orange White wire spade terminal on the jumper harness into the Orange White HDI position lamp terminal 4 Obtain harness 69200603 4 from the kit Plug the har ness into jumper harness 69200604 5 WITH Electra Glo headlamp trim ring kit Remove the dust cover from the third connector on the harness Plug in the headlamp trim ring connector WITHOUT Electra Glo headlamp trim ring kit Plug the lef
3. kit Snap the trim ring over the auxiliary lamp and nesting ring and into the groove on the auxiliary lamp housing Make sure that a the tabs on the auxiliary lamp engage the notches on the nesting ring b the tab on the nesting ring is angled away from the auxiliary lamp c the tab on the nesting ring engages the notch in the lamp housing and d Verify that the lamp does not pinch the Electra Glo trim ring wires 3 Geta screw 12 and lockwasher 13 from the kit Slide the lockwasher onto the screw threads Insert the screw assembly through the trim ring Thread the locknut saved earlier onto the screw Tighten to 6 10 in Ibs 0 68 1 13 N m 4 Repeat steps with the left side trim ring 5 Proceed to the CONNECTION section for the specific model CONNECTION 2013 Earlier Road King Models With Auxiliary Lamps 1 Remove the headlamp trim ring per the service manual 2 Remove the headlamp retaining ring Remove the head lamp 3 Route the wiring for both Electra Glo trim rings rearward alongside the auxiliary lamp wiring and up into the nacelle 4 Obtain harness 69200604 8 from the kit Plug the black wire spade terminal on the jumper harness into the black HDI position lamp terminal Plug the Orange White wire spade terminal on the jumper harness into the Orange White HDI position lamp terminal 5 Obtain harness 69200603 4 from the kit Plug the har ness into jumper harness 69200604 6 WITH Electra
4. Apply a light coat of Electrical Contact Lube Part No 99861 02 or equivalent to battery terminals b XL models only See the service manual to connect the negative battery cable at the engine crankcase 2 ALL models Test the Electra Glo Trim Ring for proper operation a Turn ignition switch OFF The trim ring LEDs are OFF b Turn ignition switch to ACC The trim ring LEDs are ON c Turn ignition switch ON The trim ring LEDs are ON WARNING After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 3 See the service manual to install the seat 4of5 SERVICE PARTS is07928 Figure 1 Service Parts Electra Glo Trim Ring Kits for Four Inch Auxiliary Lamps Table 1 Service Parts Kit Item Description Quantity Part Number Kit 61400094 Chrome 1 Electra Glo trim ring 4 in right Chrome includes Item 3 61400186 2 Electra Glo trim ring 4 in left Chrome includes Item 3 61400258 Kit 61400141 Black 1 Electra Glo trim ring 4 in right Black includes Item 3 61400187 2 Electra Glo trim ring 4 in left Black includes Item 3 61400259 Common Parts for All Kits 3 e Two way socket housing Tyco Amp 2 73152 96BK 4 Wire harness a
5. cMOTOR HARLEY DAVIDSON WY J05646 INSTRUCTIONS REV 2013 12 13 ELECTRA GLO TRIM RING KITS FOR 4 INCH AUXILIARY LAMPS GENERAL Kit Numbers 61400094 61400141 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Installation Requirements Unless installing an Electra Glo trim ring kit for the vehicle headlamp 2014 later FLHR Road King models require separate purchase of a jumper harness Part No 69200850 Electrical Contact Lube Part No 99861 02 or equivalent is required for all unprotected electrical terminals and after battery cable disconnection This item is available from a Harley Dav idson dealer Use an assistant to aid in the testing procedure WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet refers to service manual information A service manual for this year model motorcycle is required for this installation One is available from a Harley Davidson dealer ELECTRICAL OVERLOAD NOTICE It is possible to overload your vehicle s charging system by adding too man
6. etaining ring using the OE hardware 9 Install the headlamp trim ring 10 Proceed to the COMPLETION section Dyna Models Except Switchback With Auxiliary Lamp Kit 1 Remove the fuel tank per the service manual to gain access to the headlamp connector 2 Unplug the headlamp connector from the vehicle harness Snap open the secondary lock on the rear of the headlamp connector 3 Obtain harness 69200696 9 from the kit Insert the orange white wire socket terminal into the open cavity of the headlamp connector Reference other terminals in the connector for proper orientation Push in the terminal until it clicks Gently pull on the wire to make sure that it is fully seated 4 Close the headlamp connector secondary lock Plug the connector into the vehicle harness 5 Route the harness black ground wire down the frame backbone Install the ring terminal to a ground stud on the frame the negative battery terminal or another suitable grounding location 6 Obtain harness 69200603 4 from the kit Plug the har ness into the open connector on harness 69200696 7 Plug the left and right Electra Glo trim ring connectors into the two open connectors on harness 69200603 8 Secure the trim ring wiring under the fuel tank with the cable straps and clips from the kit Install the fuel tank and seat per the service manual 9 Proceed to the COMPLETION section Softail Models With Auxiliary Lamps 1 Obtain harness 69200603
7. on Push in the terminal until it clicks Gently pull on the wire to make sure that it is fully seated 4 Close the headlamp connector secondary lock Plug the connector into the vehicle harness 5 Route the harness black ground wire down the frame backbone Install the ring terminal to a ground stud on the frame the negative battery terminal or another suitable grounding location 6 Obtain harness 69200603 4 from the kit Plug the har ness into the open connector on harness 69200696 7 Plug the left and right trim ring connectors into the two open connectors on harness 69200603 J05646 8 Secure the trim ring wiring under the fuel tank with the cable straps and clips from the kit Install the fuel tank and seat per the service manual 9 Proceed to the COMPLETION section COMPLETION WARNING Be sure that steering is smooth and free without interfer ence Interference with steering could result in loss of vehicle control and death or serious injury 00371a e Make sure wires clutch cables throttle idle cables and brake lines do not pull tight when handlebars are turned fully to left or right fork stops NOTE Verify that the ignition is OFF before installing the main fuse or attaching the negative battery cable 1 Models with main fuse See the service manual to install the main fuse Models with main circuit breaker a ALL models except XL See the service manual to attach the negative battery cable
8. rk stops Loosen the upper auxiliary lamp mount nuts Remove the lower nuts Pivot the auxiliary lamp mount assemblies rearward to position the outer fairing Install the outer fairing per the service manual Proceed to the COMPLETION section 2012 Later Dyna Switchback Models With Auxiliary Lamp Kit 1 2 Remove the headlamp trim ring per the service manual Remove the headlamp retaining ring Remove the head lamp Route the wiring for both Electra Glo trim rings toward the center of the vehicle and up into the nacelle Obtain harness 69200604 8 from the kit Plug the black wire spade terminal on the jumper harness into the black HDI position lamp terminal J05646 Plug the Orange White wire spade terminal on the jumper harness into the Orange White HDI position lamp terminal 5 Obtain harness 69200603 4 from the kit Plug the har ness into jumper harness 69200604 6 WITH Electra Glo headlamp trim ring kit Remove the dust cover from the third connector on the harness Plug in the headlamp trim ring connector WITHOUT Electra Glo headlamp trim ring kit Plug the left and right trim ring connectors into the two open con nectors on the harness 7 ALL installations Use the cable straps 10 and adhesive backed clips 11 from the kit to secure the wiring within the nacelle Make sure wires do not pull tight when handlebars are turned fully to left or right fork stops 8 Install the headlamp and headlamp r
9. security code See the service manual to remove the main fuse For vehicles WITHOUT security siren See the service manual to remove the main fuse For Vehicles With Main Fuse 1 Remove the seat per the service manual Retain the seat and all mounting hardware See the service manual to remove the main fuse For Vehicles With Main Circuit Breaker WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 1 See the service manual to remove the seat and disconnect the negative black battery cable from the negative battery terminal Retain all seat mounting hardware 2 ALL models Turn the ignition OFF unless already done 1of5 Please dispose of materials responsibly INSTALLATION ALL Models NOTE If also installing an Electra Glo trim ring kit for the vehicle headlamp install that kit now up to the point where the headlamp trim ring wires and socket terminals are inserted into the two way socket housing 1 While maintaining the position of the auxiliary lamp and nesting ring remove the screw and locknut at the bottom of each currently installed auxiliary lamp bezel ring Remove the rings Retain the nuts for assembly Discard the screws NOTE The Electra Glo trim rings are side specific The rings install with the wire exit on the inboard side 2 See Figure 1 Get the right side trim ring 1 from the
10. t and right trim ring connectors into the two open con nectors on the harness 6 ALLinstallations Use the cable straps 10 and adhesive backed clips 11 from the kit to secure the wiring within the inner fairing Make sure wires do not pull tight when handlebars are turned fully to left or right fork stops 7 Install the outer fairing per the service manual 8 Proceed to the COMPLETION section 2014 Later Road King Models With Auxiliary Lamps 1 Remove the headlamp trim ring per the service manual Retain all components 2 Remove the headlamp retaining ring Remove the head lamp 3 Route the wiring for both Electra Glo trim rings rearward up into the nacelle 4 Unplug the main harness from the accessory power right side toggle switch connector C67A 5 Get the jumper harness Part No 69200850 purchased separately Plug the jumper harness into the open con nectors 6 Attach the ground wire from the jumper harness to the ground screw on the fork bracket 7 Secure the jumper harness to existing wiring using the cable straps 10 from the kit 20f5 10 11 12 13 Obtain harness 69200603 4 from the kit Plug the har ness into jumper harness 69200850 WITH Electra Glo headlamp trim ring kit Remove the dust cover from the third connector on the harness Plug in the headlamp trim ring connector WITHOUT Electra Glo headlamp trim ring kit Plug the left and right trim ring connectors into the t
11. uxiliary lamp trim ring includes Item 5 ALL models 69200603 5 e Two way socket housing Tyco Amp used as dust cover 73152 96BK 6 Wire harness auxiliary lamp trim ring includes Item 7 FLST models 69200602 7 e Two way socket housing Tyco Amp used as dust cover 73152 96BK 8 Wire harness auxiliary lamp trim ring FLD FLHR FLHT models 69200604 9 Wire harness auxiliary lamp trim ring FXD XL models 69200696 10 Cable strap 6 10065 11 Clip adhesive back 4 10102 12 Screw fillister head 8 32 x 1 25 in 32 mm long 2 3383 13 Split lockwasher 8 2 7015 J05646 5 of 5
12. wo open con nectors on the harness ALL installations Use the cable straps 10 and adhesive backed clips 11 from the kit to secure the wiring within the nacelle Make sure wires do not pull tight when handlebars are turned fully to left or right fork stops Install the headlamp and headlamp retaining ring using the OE hardware Install the headlamp trim ring Proceed to the COMPLETION section 2014 Later Electra Glide Street Glide Trike Models With Auxiliary Lamps 1 2 8 9 Remove the outer fairing per the service manual Temporarily install the auxiliary lamp mount assemblies if removed in step 1 Route the wiring for both Electra Glo trim rings through the gap between the handlebars and fairing into the inner fairing Tuck the external wiring into the gap between the auxiliary lamp mount and the inner fairing Obtain harness 69200603 4 from the kit Plug the har ness into the OE accessory connector 299 WITH Electra Glo headlamp trim ring kit Remove the dust cover from the third connector on the harness Plug in the headlamp trim ring connector WITHOUT Electra Glo headlamp trim ring kit Plug the left and right trim ring connectors into the two open con nectors on the harness ALL installations Use the cable straps 10 and adhesive backed clips 11 from the kit to secure the wiring within the inner fairing Make sure wires do not pull tight when handlebars are turned fully to left or right fo
13. y electrical accessories If the combined electrical accessories operating at any one time consume more electrical current than the vehicle s charging system can produce the electrical consumption can discharge the battery and cause damage to the vehicle s electrical system See an authorized Harley Davidson dealer for advice about the amount of current consumed by addi tional electrical accessories or for necessary wiring changes 00211Cc J05646 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled IWIN IN When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a This kit requires up to 270 mA more current from the electrical system Kit Contents See Figure 1 and Table 1 PREPARATION WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b NOTE For 2007 later vehicles equipped with security siren With security fob present turn ignition switch ON After system is disarmed turn ignition switch OFF IMMEDI ATELY remove the main fuse per the service manual For 2006 earlier vehicles equipped with security siren Disarm the siren with the key fob or
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