Exotom Exotom-M
Contents
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3. 5 50 55595555555959905 14109007 51M19 Attachment vebt ovo 14109003 See Fig 10 B Sensor 81 protective screen closed 381MP336 See Fig 54 T Coi ar aol LA BA EB a EEG 14100140 See Fig 54 24 Inductiv Supply Relay X7 45 46 Exotom Exotom M Spare Parts and Diagrams Exotom Exotom M Spare Parts and Diagrams Diagrams 47 Hb V1 ost IL We R1 R2 CR IT S Pa Y3 k ref XT 5 U gt V2 ge 1 SE Erst 3 4 t1 446 13810147 Pneumatic diagram for Exotom T T SE nose mp 3v Fe PES no aes SSOOLSEL i Fr arme INO S ROLLOS ou emt E EH aay ON ovci 5592 anv ans j er or we te 4389 SAD 1 3300 81A W 9x3 WOON poe I 3010 08 4 j NEBUOSNO i 1 MOTA 2 BA Serien DO 2 S NOSX ROSA 58 NUCBB z NA MOVIE s MB 520008000 HOLON DNILLNO DIET 2SIMEBHIO Ld3OX3 55 DAN el SONI TTY SOLON dWNAd Hemd YOLOW NOLVIN9H1934 YOLOW LADIOXS E M 06 59 18 09 2 2 e jn M i ig Zu iR YA i 5 STE 0 a k Ea E Mm s B
4. ti 381MP419 Fig 26 Tube Branch 25 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No Fig 27a Cylinder Cy Cylinder Cy ueniret dant R3810540 Pos and Description Cat No Fig 27b Shock Absorber 1 Shock absorber mirne wa 2GS10001 2 Wop Bracket 4 NA 381MP321 3 Bottom Bracket sis 381MP322 4 Distance bush 381MP323 b Bolt yoyo Taa makaazi et 381MP324 6 Bolt lower slags 381MP325 Fig 27a Cylinder Fig 27b Shock Absorber Da NORS i cS b mu 26 Fig 28 Plate for Electronics and Hydro pneumatics Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Mounting plate for electronics and kydr o pneumaties EE 13819014 Y5 Solenoid valve Y1 Y2 and Y5 27 Fig 29 Water Expeller 28 Filter Unit Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No V3 Water expeller filter unit V3 2YF00001 375MP200 Glass for 381MP 189 cessere 1 d 49381100 006000111114 LI ED Gagn ee Den Ex lt A in gt C m Fig 30 Emergency Stop Manometer Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Manometer holder ns aan 2NS11309 2 Emergency stop switch element 4 381MP44
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11. Spindle Arm Ge QQ MB A D 5 gt SRV Jani N 22 oes I RENNEN AR ER A0 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 N Spindle arm with brass bearing and ecceritric shaft EE 381MP060 Eccentric shaft cannot be ordered separately part of 381MP60 Washer with kee 13810773 Lock nte eee engen ehe 2TF02515 Lock was hero ar En 22102512 Distance ring Outer eene eese 138107770 Distance ring with Ken 381MP376 COVER TINE zeriav 381MP377 Ball bearing 6205 2RS 05 5050505955995999959999999999 9 2BK00055 Ball bearing 6006 2RS 5 599999999555 2BK00080 Thrust collar 4 pes nn 2GF51019 CECH 06 EE 381MP098 Left arm for motor plate 381MP099 GET ee otc pd SE CERO GREEN 2ZL10250 Console for pointer shatft 381MP113 Pointer shaft a ee 381MP114 Distance ring with key 381MP376 Grease nipple type B1 straight 6 mm 2GN20002 Fig 51 Eccentric Shaft Exotom Exotom M Spare Parts and Diagrams gt Grease pp e 41 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No Fig 51 M Eccentric Shaft Exotom M Grease riaple 42 Exotom Exotom M Spare Parts and Diagrams Pos
12. Tighten carefully and close the guard Clamping the Sample m Place the sample between the clamp and the back stop m Pushthe clamp towards the sample and lock the quick clamping device with the locking handle Positioning the Cut off Wheel After clamping you may lower the cut off wheel into position min 1 mm above the sample to test the correct position of the cut on the sample m Press the button RAPID ADVANCE to lower the cut off wheel The cut off wheel stops when the button is released m Leave the cut off wheel in position before you press the button START Cutting on Exotom Starting the Cutting m Position the cut off wheel Close the protection guard m Press the button START The cut off wheel starts rotating and the cooling water starts running m Press the button FEED ON OFF and the cut off wheel will slowly move down into the sample Stopping the Cutting E Exotom automatically stops cutting when the sample is cut through The cut off wheel moves to its top position stops rotating and the recirculation unit is turned off m The machine can always be stopped by pressing the button RETRACT ON OFF B The machine can be stopped at any time during operation by pressing the button STOP Exotom Exotom M Instruction Manual Cutting on Exotom M Starting the Cutting W Close the protection guard m Press the button START The cut off wheel starts rotating and the cooling water starts running B Lower the
13. aa itd ates as Ammeter 220V beer Ammeter 380 500V 0 Bulb Sl ER Cat No 33 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No END s 13819035 2 Locking device Wa wa 381MP271 3 Distance platens nennen 13818039 Vibration damper 42 13810840 Connection box nn 381MP274 Fig 35 Door Locking Device 34 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No T Arm with bolt gengen ee e e it 381MP391 2 Guide BLOCK EEN 381MP392 3 Arm Pedestal sene eire en i 13819061 4 Shaft for SEI ke iii 13810571 5 8 Fork arm for cylinder 13810583 L Bearing bracket tte etes 381MP305 7 Shaft for bearing brackets eee 13810556 Bushing for sha sse eene 13810557 Radial flexible bearing for cylinder bottom 381MP443 9 Fitted bolt M10x12x20 an ae 2JT11220 Fig 36 Arm 35 Fig 37a V belts 36 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 V belts 3 pcs 50Hz 1 1202 2JD00002 2 Pulley for cutting motor 50Hz en 381MP107 3 Cutting motor 8 200 220 80 12 381MP210A Cutting motor Ze220 220NIGOH sss 381MP210B 3 Cutting motor 3x380V 415V 50Hz 3x4140V 480V 00H EE 381MP211 3 Cutting motor 3x500V 50Hz eee 381MP212 Fig 38 V belt Motor Detail Fig 37
14. and Description Cat No 1 Spindle lock case ecce 381MP083 2 Dowelw eirehp 4 280 akt el 13810439 3 ODPIng oerte T AME relin e eee 13680095 LEM E aT cT ERU 2GH00001 Fig 52 Spindle Lock Case a R N 43 Fig 53 Quick clamping House 44 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Quick clamping house cast right 381MP124 2 Quick clamping house cast left 381MP138 3 Guide pins AA Ti 13810085 4 Handle for guide pin eeeee 381MP126 5 Eccentric shaft complete 15110025 6 Handle EE 13810087 ROM ER LE 2GH00180 8 Clamping ring for 2 units none 315MP005 9 Clamping Spring 2 pes 12150155 TO daw for OCH left eo ee tee os 15330311 11 Jaw for QCD right 15330312 12 Base plate with dowel pins for 10mm T slots 15110027 BCEE EE 2GB01155 I4 Pawl PA tet eh tete re eem eee 381MP134 15 Short T headed screw with washer and cap nut 381MP135 16 Scraper ring 2 pcs ses 21 00009 Y no N KR R 1 N e S Ee AN V Exotom Exotom M Spare Parts and Diagrams List of Special Parts for Exotom M Console for below 13810595 H ndler i ERI e ERIS 14109002 51M16 Arm for Handle eee 14109001 51M17 Attachment left 14108003 51M18 Guide for arm
15. lgende EU direktiver Maskindirektivet EMC direktivet Lavsp ndingsdirektivet Supplerende oplysninger 89 392 E OF 91 368 EQF 93 44 E DF og 93 68 EYF efter f lgende norm er EN292 1 1991 EN292 2 1993 A1 1995 EN294 1993 EN349 1994 EN418 1994 EN954 1 1997 EN1037 1996 EN11200 1996 EN60204 1 1997 ED4 89 336 EQF og 92 31 EQF efter f lgende norm et EN50081 1 1991 EN50081 2 1993 EN50082 1 1992 EN50082 2 1994 73 23 EQF og efter folgende norm er EN60204 1 1997 ED4 Endvidere overholdes de amerikanske normer NEPA 79 1997 UL508 ED14 22 2 88 Ovenstaende overensstemmelse r er erkl ret iflg den globale metode modul A English Manufacturer Herewith declares that Dato 20 01 1999 Klaus Kisball udviklingschef Struers A S Declaration of Conformity Struers Struers A S Valhojs All 176 DK 2610 R dovre Denmark Telephone 36 70 35 00 Product Name Exotom Type No 381 Machine Type Cut off machine is in conformity with the provisions of the following directives Safety of Machinery EMC Directive Low Voltage Directive Supplementary Information 89 392 EEC 91 368 EEC 93 44 EEC and 93 68 EEC according to the following standard s EN292 1 1991 EN292 2 1993 A1 1995 EN294 1993 EN349 1994 EN418 1994 EN954 1 1997 EN1037 1996 EN11200 1996 EN60204 1 1997 ED4 89 336 EEC and 92 31 EEC according to the following standard s EN50081 1 1991 EN50081 2 1993 EN50082 1 1992 EN50082
16. the button has been activated or overload of the motors Pull the button to release the light Starts stops the Excicut motion of the cut off wheel The button lights when activated Starts stops the water flush The button lights when activated Name Exotom only FORCE RAPID ADVANCE RETRACT KD FEED FEED RATE Y A Key A Function Adjusting knob for setting the force Moves the cut off wheel down towards the sample for as long as the button is pressed The button lights when activated When pressed shortly the cut off wheel will return to its top position At quick repress the return movement will stop The button lights when activated Moves the cut off wheel down The button lights when activated Adjusting knob for setting the feed speed The knob is provided with a locking pin When it is pressed down it prevents a set speed rate from being unintentionally changed Exotom Exotom M Instruction Manual Changing the Cut off Wheel m Turn the finger grip to the left and swing the guard for the cut off wheel open B Turn the cut off wheel and press the button situated to the right so that it catches the flange and locks the spindle B Remove the nut by means of a fork spanner 32 mm B Remove the flange and the cut off wheel IMPORTANT Exotom Exotom M is left hand threaded B Mount the new cut off wheel with a cardboard washer on each side m Mount the flange and nut
17. y Struers Exotom A Exotom M Instruction Manual Exotom Exotom M Instruction Manual Table of Contents Page Users Guide oL atu dice dula inal dcc do dae asd Reference Crude oe e V ree LL Always state Serial No and Voltage frequency if you have technical questions or when ordering spare parts You will find the Serial No and Voltage on the type plate of the machine itself We may also need the Date and Article No of the manual This information is found on the front cover The following restrictions should be observed as violation of the restrictions may cause cancellation of Struers legal obligations Instruction Manuals Struers Instruction Manual may only be used in connection with Struers equipment covered by the Instruction Manual Service Manuals Struers Service Manual may only be used by a trained technician authorised by Struers The Service Manual may only be used in connection with Struers equipment covered by the Service Manual Struers assumes no responsibility for errors in the manual text illustrations The information in this manual is subject to changes without notice The manual may mention accessories or parts not included in the present version of the equipment The contents of this manual is the property of Struers Reproduction of any part of this manual without the written permission of Struers is not allowed All rights reserved Struers 1998 Struers A S Valhojs All 176 DK 2610 Redovre Cope
18. 0 V2 Reduction valve seen 368MP330 V4 Non return valve V4 2YH00012 29 Fig 31 Throttle Valves 30 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No V1 Throttle one way restrictor valve sss 2YH00010 1 Angle for valve II ia 381MP396 2 Shaft with toothed wheel 381MP397 3 Toothed wheel for valve 13810375 Exotom Exotom M Spare Parts and Diagrams Pos and Description 1 Fuse holder F1 F2 1 Fuse EL B2 hee 3 Angle for 381MP189 SO Main switch SO Fig 32 Main Switch and Fuses Cat No 2XS12004 2FU14150 2NF10107 260MP135 31 Fig 33 Transformers and Relays 32 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Transformer 220V ss 12601029 1 Transformer 380 500V us 381MP223 4 Contactor 220V 50 60Hz K3 K4 ce esses 2KM10232 4 Contactor 380 500V 50 60Hz K3 K4 2KM10232 5 Thermal relay TI16 0 13 0 20A 381MP345 5 Thermal relay TI16C 0 13 0 20A 2FS00120 5 Thermal relay TI16 0 19 0 29A 394MP050A 5 Thermal relay TI16C 0 19 0 29 2FS00130 5 Thermal relay TI16 0 27 0 42A 394MP050A 5 Thermal relay TI16C 0 27 0 42A 2FS00123 5 Thermal relay TI16 0 4 0 62A
19. 0065 3 EE 2NU20325 4 Hose clamp EE 2NS12409 b Hosea usui e ettet Hoe ihn 2NG20070 Le EH 2NG10002 Tt Nippl EE 13810682 EE RE NT Re E AUI 381MP152 9 Reduction socket 381MP153 TO Delivery Pipe nab aaa 2NP 10014 TI Elbow Win anna 2NG10040 12 Distribute brins e 13810680 13 Elbow EE 13810684 14 Delivery hose nn 2NU90020 15 gt BA OW AT 2NF 40098 ke Zeeche 381MP333 Fig 24 Hose Branch Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 2 Hose branch with union nut and gasket 2NG20063 3 Hosni r n 2NU20316 A gt Hosesclamip sa in ein iter ttr lia 2NS11309 5 Reducing nipple sites te ree tet eisen 13810689 e Pre Mr Me 2NU90021 T Hosgebranch uini tte sn 2NF40086 8 Hose clamp e ege ee ec 2NS11309 H Hose 2NU29310 10 Water g nz essen 381MP168 23 Fig 25 Hexagonal Nipple 24 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Hexagonal oppe nn 13810688 2 Elbow 67 5 with rubber ring 2NG20567 3 Elbow 15 with rubber 1 0 2NG20515 4 Elbow 45 with rubber ring 2NG20545 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Branch ala 381MP418 2 Outlet hose
20. 2 1994 73 23 EEC according to the following standard s EN60204 1 1997 ED4 The equipment complies with the American standards NEPA 79 1997 UL508 ED14 22 2 88 The above has been declared according to the global method module A eu erkN381c doc Lee Date 20 01 1999 Klaus Kisball R amp D Manager Struers A S Deutsch Hersteller erkl rt hiermit da Konformit tserkl rung Struers Struers A S Valhojs All 176 DK 2610 R dovre Danmark Telefon 36 70 35 00 Produktname Exotom Typennr 381 Maschinenart Trennmaschine konform ist mit den einschl gigen EG Richtlinien Sicherheit der Betriebsanlage EMC Direktive Niederspannungs Direktive Erg nzungs information 89 392 EWG 91 368 EWG 93 44 EWG und 93 68 EWG gem B folgender Normen EN292 1 1991 EN292 2 1993 A1 1995 EN294 1993 EN349 1994 EN418 1994 EN954 1 1997 EN1037 1996 EN11200 1996 EN60204 1 1997 ED4 89 336 EWG und 92 31 EWG gem B folgender Normen EN50081 1 1991 EN50081 2 1993 EN50082 1 1992 EN50082 2 1994 73 23 EWG gem folgender Normen EN60204 1 1997 ED4 Die Maschine entspricht ebenfalls den amerikanischen FCC Normen NEPA 79 1997 UL508 ED14 22 2 88 Die obenstehende Konformit t ist in Folge der globalen Methode Modul A erkl rt Fran ais Fabricant D clare ci apr s que AEE Ge Datum 20 01 1999 Klaus Kisball Entwicklungsleiter Struers A S Declaration de conformite Struers Struers
21. A S Valh js All 176 DK 2610 R dovre Denmark T l phone 36 70 35 00 Nom du produit Exotom Type no 381 Type de machine Machine pour le tron onnage est conforme aux dispositions des Directives CEE suivantes S curit des machines Directive EMC Directive de basse tension Informations suppl mentaires 89 392 CEE 91 368 CEE 93 44 CEE et 93 68 CEE conforme aux normes suivantes EN292 1 1991 EN292 2 1993 A1 1995 EN294 1993 EN349 1994 EN418 1994 EN954 1 1997 EN1037 1996 EN11200 1996 EN60204 1 1997 ED4 89 336 CEE et 92 31 CEE conforme aux normes suivantes EN50081 1 1991 EN50081 2 1993 EN50082 1 1992 EN50082 2 1994 73 23 CEE conforme aux normes suivantes EN60204 1 1997 ED4 L quipement est conforme aux standards am ricains NEPA 79 1997 UL508 ED14 22 2 88 La d claration ci dessus a t faite d apr s la m thode globale module A eu erkN381c doc AEE Lans Date 20 01 1999 Klaus Kisboll Chef du service developpement Struers A S
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23. C 56UNI 90EXO and its alloys as well as other non ferrous metals For direct cutting of sintered 305x1 8x32mm Diamond 25EXO 26EXO carbides and ceramics 350x1 8x32mm Diamond 12 Accessories Exotom Exotom M Instruction Manual Specification Extra Clamping Table UNFIT additional table for support of very large work pieces EXOBA Quick Clamping Device UNIEL UNIQI Clamping Tools UNIOF for Exotom EXOOF Fume Extractor Kit EXOKI for Exotom connecting tube 950 mm Movable Cutting Table EXOLA for long cuts To move the specimen parallel to the cut off wheel thereby increasing the cutting length up to 150 mm Movable Cutting Table for parallel cuts Positions the specimen at right angle to the cut off wheel With dial setting 0 1 mm movable up to 100 mm Disposable plastic inserts EXOSP for the recirculation unit tank 10 pcs 13 Cleaning Recirculation Unit 14 Exotom Exotom M Instruction Manual 2 Maintenance Wash the slot between disc screen and cutting arm clean every day The sieve must be emptied each day after a thorough washing down of the cutting chamber and especially the clamping table with the T slots The flushing pump must be removed and the sieve cleaned at least once a week or as necessary depending on use The cooling unit should be checked for cooling water every week and refilled when the flushing pump cannot reach the cooling water Remember to use Str
24. CIE t8 NAUN LL wisen 5 9 0 UJOJOX J 8LLOLSE Jujojnoddop pou Bo DI sod SaJe uou HO L6EOLSE JU ddb DA 110jpu epoui es 151428 SLedSO0e N33JOS M115 GH 3 SA 5 FER EI u a E veu an BI Lei 8 3 001 e B En FX em De o AWA x ed fd criam xi 65 5 91 5 o 3 a a m a S ac ety 274 508028 TI OHISP N931i INI dd wwo4sboipsdunne 56010017 wD1601Q Bu HIN AET GU SE aer aeg ac 7 RE Sg 087008 wosuxmp enen 35 vScO VSiL 09 087 SS aue tum x 0 vsco VSL 03 097 ese Sette 2252222220 mn Fe E S 575 gt aub D Sere ae ne VivO VSlL 057517 HOVUNNSUI S neu ang na WOQE ON UBSSOJUDSB WJTUDSZINUDS 685612 aqwnyn 842 uus wa QC monat ai E el 85 1 5 370 apy une UMG un Y el 55 pas jy ZIMI i Ka KE 5 S ASR 0 Unjjajsuia ZINUJS 304084 von d 6 8195 esnj UDIJD3 0IG 10 0N en ee TS Een LAU O bo 8M Sr 6 KS ARTETA r ub ak Fraises 5 2 SPI M ES ep i 4 Hre ej LEI ESCH 3 13 3 Ef E ITE 4 x
25. K 4 KU eene 381MP199 Distributor FCK 3 PK 6 KU e 2NF20104 Double nipple 1 8 1 8 2NF40011 OL EE 381MP204 Fig 18 Oil Reservoir and Valves 17 Fig 19 Belt Pulley 18 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Timing belt pulley spindle 381MP104 2 Timing Belt 322L 100 1 819 15 2JT00025 Fig 20 Pulley for Gear Motor Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Timing belt pulley for gear motor 381MP106 2 Eccentric motor 88220 50 60 12 13810810 2 Eccentric motor 3x380 500V 50 60Hz 381MP214 3 Motor bracket eb test rt 381MP283 4 Console for sensor eeeeee nennen 381MP296 B Sensor B3 arm position Up 381MP436B LITT 48333378 19 Fig 21 Cutting Table 20 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 UNIFT Cutting table with 10mm T slots 03816901 1 UNIBA Replacement Stainless Steel Bands 05336905 2 8 Fixed jaw with T screws for 10mm T slots R5330310 3 6 UNIRI Quick clamping device complete right fo
26. Plate Hidden not visible on figure 13819054 9 Top Plate EE 13819045 A Lover eene E 13819051 MESS n DR 13819002 6 Dial or pomter soon ananas 381MP295 7 Stop for protection screen ccccccccccccceceeeeeeeeeeeeeeeees 381MP007 Stop for spindle arm 0101 0 4 14108001 8 Cast EE 13819033 Column Exotom M och 14108004 Bumper Exrotom M EE 2GS00315 9i SPINE Eegen 13810135 10 Thread plate for lower plate 9 2 13818002 Grease gun iii la 381MP415 Cardboard discs 25 pcs 381MP431 EA UE 381MP387 A 13810129 12 Gas Spring Replacement Kit see fig 15 13810115 Fig 10 Front Details Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No Rande su AN 2GH20002 2 Front Plate without foil 05055555 3555 59595955555555559559999 381MP353 2 Front plate fol 13810209 4 Emergency stop push button without switch element 4 381MP439 5 JBourns Dials EE 381MP412 Cable enti y a ere em A 381MP291 Pork wrench is cscs reskin eink eius 2GR00232 Socket spanner for jaw nennen 2GR00313 6 Stop knob for protection screen 13810490 1 Manometer iin 13810238 S1 55 56 Push button S1 S5 S6 without switch element 381 MP249 S2 Push button 82 bagen nennen 381MP250 S3 Push button 3 381MP251 Push button symb
27. Y 264 Aoz 007 FW sar oe Ge RES s h CZ 615 La fun A I DAT Hi 3 i 1j67u0 H mc EE O O eg d DEE H Gi Ye je er gt jnomxa SH SS 12 3 le 5 05 ce OA Obr d r A AK Sleelelels S3TWHOSTI 2 i SS 177 7 7M gms B 96 64 0 95 ip FUME NA gui S KAN i Bes 115X 8002 a s s i 17 Or T SW UE ak Fry d 5 LX ex AZ NZI 7X BH e GE LA Zum 128 aam 044005 21607 SM 5 58 OW ZH 25 i paoog joJjuo 21607 Y Ya 8 5 95 SE 1884M 6 4 i 5 5 ES 80 6 85 8 5714 z x m RE 1x7 dung usni4 8 ly s 13 ENT RG al SE rete Pal EEE e 9000909 SEX OLM SM 9M CH TU3 DX EN OF C x le lx fU DO bei SX Bl Iji DESTIN oh Bes selle james NN f 34h o A EH S e999 S RIE 08 NOI23NNO2 ne 2 858772 elez ax 2 ohio il j ph TUIS EI zi Je s fra 108 fa H Wl CIV WB Ce ice o 0 0 OBE OUZY I7 e E x n A m EN ORA ml E 30 8990 N xiu 30VINVIKOM ME EN 1076 RT 1 38 33 d 5153 dung ysna j MER SA PAR EAT ZA 5 S size 1 ELX ZA LA 7A SM 8DUDAPY ra d p doy CIS GIS la kiaz zlaja ja ja ala jaja je a aja jaja lale xixi S Bla ol XL Glo x 18 Hahi ie fa v RE PrP be 21218 151
28. and fill it up with 65 1 of water 1 e 8 10 cm from the upper edge Add additive in the quantity which is stated on the bottle label and stir a little m Put the lid on the tank and place the sieve and the pumps in the lid s Connect the two inlet hoses to the pumps m Place the tank in the cupboard and adjust the outlet hoses so that they discharge into the sieve Exotom Exotom M Instruction Manual 2 Operation Using the Controls Front Panel of Exotom pu o Rapid Feed Retract Feed Rate Advance On Off On Off ha GE Struers Exotom ged Did ao Stop or Overload Spindle Speed 2675 rm Struers Exotom M Emergency Stop Front Panel Controls Name Key Exotom Exotom M Instruction Manual Function Exotom and Exotom M MAIN SWITCH POWER START STOP EMER GENCY STOP EXCICUT e FLUSH PUMP Power LEU B Turns on the main power of the machine The main switch is located on the left side of the machine Turns on off the power of the machine A switch for daily use The button lights when activated Starts the machine recirculation unit and Excicut when in ON position The button lights green when the safety screen is closed and the button can be pressed Stops the machine recirculation unit and Excicut when in ON position The button lights red when it can be activated Interrupts all functions A red light indicates that
29. b Toothed Belts Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Timing belt 60Hz 1200 8M 30 RPP 2JT11200 2 Pulley for cutting motor 60Hz 381MP405 4 Motor platz mirr n niku la 381MP424 5 Motor base plate belt tightener R3818044 6 Idler complete 60 Hz 381MP399 37 38 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Spindle arm with brass bearing and eccentric shall nase 381MP060 2 Spindle shaft w pin eeeeea 381MPXX13M 3 Ball bearing 6207 2RS 2BK00107 4 Ball bearing 6006 2RE a ea aa 2BK00080 5 Sealing ring steel 13810790 Eeer leen 2GF51019 E EE 2ZL20550 B E EE 2ZL10300 10 O ring 35 1 x 1 6 mm 10 pcs 21016030 LE Back MU sA bud te rarer 13810792 12 V belt pulley for spindle 50 12 381MP401 Timing belt pulley for spindle 60 Hz 381MP406 W sher 219 c Em 2ZA10020 Key A 8x7x36 for pulleys 2 PCS 2ZF10836 TB Outer AI i laine 13810791 14 Sealing ring eese 381MP411 15 Washer and screw for spindle 381MP450 Spare Parts and Diagrams Exotom Exotom M Fig 50
30. ccident or improper repair Struers will accept no responsibility for damage s to the user or the equipment Dismantling of any part of the equipment during service or repair should always be performed by a qualified technician electromechanical electronic mechanical pneumatic etc Exotom Exotom M Instruction Manual User s Guide Table of Contents Page 1 Getting Started Checking the Contents of Packung 3 BEiXOUOT EE 3 BxOtomMEM Er thin 3 Recirculation Cooling Unt eee 3 Unpacking Exotom Exotom M eee 4 Placing Exotom Exotom M nervu 4 Getting Acquainted with Exotom Exotom M 4 Details E 5 Details of Exotom M u a ea 5 Norse bevelo sense ee 6 DUpplying Power pesant on 6 Direction of the Cut off Wheel sese 6 Supplying Compressed Aur 6 Connecting the Recirculation Unit 5 5 55 5 6 2 Operation Usmg the Controls 36 oo teme etie tiec e i deris 7 Front Panels of Exotom 7 Front Panel of Exotom M nn 7 Front Panel Control ia rect vec oet casa 8 Changing the Cut off Wheel 9 Clamping the Sample cccccccccccccccccecccsecccecceeeeeeeeseeceseeeeeeeseeseeeeeeeess 9 Positioning the Cut off Wheel 9 Gutting On EXO O 5 re ERNST IR RI RE 9 Starting the Cutting nn 9 Sto
31. cut off wheel onto the sample by pulling the cutting handle slowly until it comes into contact with the sample Do not apply much cutting pressure m Let the cut off wheel work itself a little into the sample Then increase the pressure and begin cutting Keep the pressure constant B When the cut off wheel is almost through the sample the cutting pressure should be reduced Stopping the Cutting m After cutting return the cut off wheel to top position Stop the cut off wheel and the cooling water by pressing STOP Excicut m To start and stop the Excicut feature press the button EXCICUT ON OFF Flushing the Cutting Chamber To ensure a longer lifetime of your Exotom Struers strongly recommends cleaning of the cutting chamber with the flushing hose every day m Point the flushing hose towards the button of the cutting chamber m Press the button FLUSH PUMP ON OFF to turn the water on Adjust the flow by means of the lever on the spray nozzle m Clean the cutting chamber thoroughly m Turn off the water by pressing the button FLUSH PUMP ON OFF again Refilling of Cooling Water m Refill cooling water in the tank by pouring the water through the sieve until the water level is 2 3 cm from the upper edge NB Never refill by pouring the water in the cutting chamber as it would be impossible to check the increasing level in the tank IMPORTANT Always maintain the correct concentration of Struers Additive in the cooling water pe
32. ebe 381MP036 7 Bolt with washer nerv nnnnnnnne 381MP427 6 Slide strip complete neon 13810464 Sealing band for window 2 m eese 2 P00401 Window strip horizontal 381MP040 Window strip lower vertical 381MP041 Window strip upper vertical 381MP042 Fig 13 Protection Screen 12 Fig 14 Mounting Strip Horizontal Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No d Rubber plates s lv ce e e id 13810515 2 Mounting strip horizontal 381MP370 3 Mounting strip vertical right hand side 381MP371 4 Mounting strip vertical left hand side 381MP369 Tyr 13 Fig 15 Mounting Strip Oblique 14 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Mounting strip obloue cc eseccecccceccseseneeeeeeees 381MP369 2 Gas Spring 150N Lift o Mat 580 2YS00422 3 Bottom holder left hand side 13810149 Bottom holder Right hand side 13810148 4 Shaft for top holder o ren 13810143 5 Top holder for U rail 2 13810139 6 Shaft for bottom holder 13810144 Fig 16 Flange and Spindle Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat N
33. handle 000000 amp Exotom Exotom M Instruction Manual Details of Exotom COOC Gey i LOS 12 ot 2 19 de 803 v Ass L Details of Exotom M Noise Level Supplying Power Direction of the Cut off Wheel Supplying Compressed Air Exotom Model only Connecting the Recirculation Unit Both Exotom and Exotom M Exotom Exotom M Instruction Manual Approx 85 dB A measured at idle running at a distance of 1 0 m 39 4 from the machine IMPORTANT Check that the mains voltage corresponds to the voltage stated on the type plate on the side of the machine Exotom Exotom M is factory mounted with electric cable Mount a plug on the cable Black and Brown phase Yellow green earth Check that the cut of wheel rotates in the direction indicated on the label attached to the inner guard of Exotom Exotom M If the direction of rotation 1s incorrect switch two of the phases m Press the hose connection of the hose for compressed air into the inlet of Exotom placed on the left side of the machine Fasten it with a hose clamp 12 mm m Connect the other end of the hose to the compressed air source by means of a hose clamp 12 mm m Place a disposable plastic insert EXOSP in the tank and fold it over the edge The pre punched holes should be in front of the overflow aperture in the tank m Place the cooling unit on the trolley
34. ised 01 06 2002 Spare Parts and Diagrams Exotom Exotom M Spare Parts and Diagrams Always state Serial No and Voltage frequency if you have technical questions or when ordering spare parts The following restrictions should be observed as violation of the restrictions may cause cancellation of Struers legal obligations Instruction Manuals Struers Instruction Manual may only be used in connection with Struers equipment covered by the Instruction Manual Service Manuals Struers Service Manual may only be used by a trained technician authorised by Struers The Service Manual may only be used in connection with Struers equipment covered by the Service Manual Struers assumes no responsibility for errors in the manual text illustrations The information in this manual is subject to changes without notice The manual may mention accessories or parts not included in the present version of the equipment The contents of this manual is the property of Struers Reproduction of any part of this manual without the written permission of Struers is not allowed All rights reserved Struers 2002 Struers A S Valhojs All 176 DK 2610 Rodovre Copenhagen Denmark Telephone 45 36 70 35 00 Telefax 45 38 27 27 01 Photos and drawings Exotom Exotom M Spare Parts and Diagrams 1 Spare parts and Diagrams Table of contents ae Title Exotom complete Exotom M complete Exotom front Exotom M front Fastening the cutting
35. ng when the cut off wheel 1s in its upper position When filling up and changing the oil please use Shell Tellus 32 Grease the power transmission part While the rear plate 1s dismantled the guide block is greased Use Shell Albida Grease LX for greasing the eccentric shaft and the quick clamping device as well as the power transmission part If the cut off wheel spindle 1s serviced the gasket ring should be greased with special water resistant grease e g Staburags NBU 12 15 Exotom Exotom M Instruction Manual 4 Technical Data Specifications Compressed air Pressure 6 9 9 bar Gutingmotr 5suw 7s5H Approx 80 l min 50 Hz Capacity Approx 96 l min 60 Hz Flushing pump Approx 50 l min 50 Hz Approx 60 l min 60 Hz Volume work piece Max thickness of cut for a work piece approx 40 mm Max dimensions Thickness 5 5 of work piece Width 18 7 Length 23 6 longer sections of bar and rod can be accommodated Cutting Tables Cutting table 300 x 300 mm 12 x 12 Extra table 150 x 300 mm 6 x 12 Approx 85 dB A measured at idle running at a distance of 1 0 m 39 4 from the machine Voltage 3 x 200 V 50 60 Hz freguency 3 x 220 V 50 60 Hz TON 3 x 380 V 50 Hz DIN 3 x 415 V 50 Hz 3 x 440 V 60 Hz 3 x 480 V 60 Hz 3 x 500 V 50 Hz Dimensions and Weight Wis E T 16 Exotom A Struers Manual No 13817001 Date of Release 12 08 1998 Rev
36. nhagen Denmark Telephone 45 36 70 35 00 Fax 45 38 27 27 01 Exotom Exotom M Instruction Manual Exotom Exotom M Safety Precaution Sheet To be read carefully before use 10 The operator s should be fully instructed in the use of the machine and its cut off wheels according the Instruction Manual and the instructions on the cut off wheels The machine must be placed on a safe and stable support All safety functions and screws of the machine must be in working order Use only intact cut off wheels The cut off wheels must be approved for min 3400 rpm 63 m s Observe the current safety regulations for handling mixing filling emptying and disposal of the additive for cooling fluid Do not touch anything inside the cutting chamber while positioning the cut off wheel with the button RAPID ADVANCE The sample must be securely clamped in the quick clamping device or the like Large or sharp samples must be handled in a safe way Protruding work pieces should be shielded or marked Do not put your hands through the rubber curtain during operation of the machine Do not open the protection screen before the cut off wheel has stopped Struers recommends the use of exhaustion as the cutting materials may emit harmful gasses or dust See the instructions of the cut off wheel The equipment is designed for use with consumables supplied by Struers If subjected to misuse improper installation alteration neglect a
37. o 1 Kl nge inside sd ee e ee Edel 381MP433 2 Flange outside 4 381MP043 3 Spindle nut left hand tread 13810122 4 Cutting wheel guard eeeeeeeeeeeeeeeeneen 381MP394 4 Cutting wheel guard complete seeren 13810403 15 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Door for cutting wheel guard 381MP429 2 Hinge for cutting wheel guard 1 381MP078 9 ES AI e NUTUS 13810453 4 Door locking device wwemeewa 381MP082 5 Guide for strap essseseeeHHH 381MP420 6 Baffle and spark plate 381MP361 By Sensor B2 xa nne nA ee 381MP263 Fig 17 Cutting Wheel Guard 16 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No R1 R2 Oil reservoir R1 B3 na 381MP338 Y1 Y2 Solenoid valve Y1 Y2 Y5 o 2YM10001 Y3 Solenoid valve N 2YM10005 Y4 Solenoid valve NA 394MP058 1 Silencer for Y3 serre 2YL00010 2 Silencer for YA ass tore red reden serene re rensede 2YL00005 Fitting CK 1 8 PK 6 KU REENEN 2NF20017 Fitting CK 1 8 PK A4 KU ss 381MP194 Fitting CK 1 8 PK 3 KU ENEE 2NF20090 Fitting AC Ke KEE TEE 2NF10018 Angle fitting GCK 1 4 PK 4 KU eene 2NF10087 Angle fitting GCK 1 8 PK 6 KU eene 2NF20054 Angle fitting GCK 1 8 P
38. ol set 13810230 S1 S6 Push button cap vone 2SA30102 S7 S9 Push button S7 S9 ccsssssssee Henn 2SA40066 57 59 Push button cap Si 80 R3810258 Bulb S028 tien ess Bar 2HG10002 Inset 3 pes S7 89 sise 2SA41200 B Sensor 81 Exotom protective cover closed 381MP436A B Sensor 81 Exotom M protective cover closed 381MP336 H4 Lamp HA red 2HK20342 999999000 000 oma 909 Q a Fig 11 Lights Details 10 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 SWEEP Strip A 381MP363 2 Intermediate plate 13819064 o LMP rinnen la a 381MP264 Bulb for 38 1MP264 hehe 381MP265 Glass for 381MP264 22 222 2HW00002 4 Lemmgangleiglate ei unse 13819068 Lamp console AO 13819067 Bumper ais A anne 2GS00120 Ne TEE 381MP426 Fig 12a V belt Guard Fig 12bV belt Wheel Exotom Exotom M Spare Parts and Diagrams Pos and Description D OG G r V belt guard front lt V belt guard upper V belt guard 10 6 Rubber cover upper Mounting strip for rubber cover Cat No 381MP361 R3819048 381MP364 381MP365 EE 13810725 381MP368 11 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Protection screen complete 381MP390 2 Window pacton ss 381MP032 3 Protection EE 13818002 o Rubberplat use teet a
39. pping the Cutpong nennen 9 Cutting on Exotom M eee mener nennen 10 Starting the Cutting ente ete tec reet vertere est eei 10 Stopping the Cutting eene 10 BXCICU E 10 Flushing the Cutting Chamber 10 Refilling of Cooling Water 10 Exotom Exotom M Instruction Manual Checking the Contents of Packing Exotom Exotom M Recirculation Cooling Unit Exotom Exotom M Instruction Manual 1 Getting Started In the packing box you should find the following parts D e GA 2 No GA b i ka RPE Fi bh HE H D ta GA 2 Exotom Cut off wheels 81EXO 83EXO and 86EXO Cardboard flanges for cut off wheels 81EXO 83EXO and 86EXO Fork spanner 32 mm for mounting of cut off wheel Additive 1 1 for cooling water Socket spanner 19 mm Hose for compressed air 3000 mm Hose Clamps 12 mm Hose connection Grease gun Hexagon spanner 3 mm for the guick clamping device Angled socket spanner 13 mm for the guick clamping device Crossbeam Hexagon spanner 10 mm for mounting crossbeam Screws for mounting crossbeam Set of Instruction Manuals Exotom M Cut off wheels 81EXO 83EXO and 86EXO Cardboard flanges for above Fork spanner 32 mm for mounting of cut off wheel Additive 1 1 for cooling water Socket spanner 19 mm Grease gun Hexagon spanner 3 mm for the quick clamping device Angled socket spanner 13 mm fo
40. r 10mm T slots 05336907 7 UNILE Quick clamping device complete left for 10mm T slots 05336906 Fig 22 Cooling Tank and Trolley Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Cooling tank ee e ER 381MP140 Lid for cooling Tank 381MP142 KEE 381MP430 Be CR ee devia an epe UWAWA 381MP142 4 Sieve for return water a zen ei 14980071 5 Elbow joint for flush pump 1 27 381MP144A 6 Elbow joint for cooling pump 3 4 381MP145A 7 Pump cooling 3 x 220 240V 50 H2 381MP408A 7 Pump cooling 3 x 380 440V 50 Hz 381MP408A 7 Pump cooling 3 x 200 220V 60 Hz 381MP409A 7 Pump cooling 3 x 380 480V 60 Hz 381MP409A 8 Pump flushing 3 x 200 240V 50 60Hz 381MP410A 8 Pump flushing 3 x 380 480V 50 60Hz 381MP410B Sieve for Pump 2ABA 299 14980074 9 Clamp for steve 2NS20215 10 Holder for Sievers na A 315MP052 21 Fig 23 Hose Branch 22 Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 2 Hose branch with union nut and gasket 2NG2
41. r the quick clamping device Crossbeam Hexagon spanner 10 mm for mounting crossbeam Screws for mounting crossbeam Set of Instruction Manuals Recirculation cooling unit Lid for cooling unit Sieve for cooling water Plastic inserts for the tank Trolley for cooling unit Exotom Exotom M Instruction Manual Unpacking Exotom Exotom M B Remove the door from the cupboard and take out the loose parts trolley tank etc m Place the pumps in the cutting chamber m Unscrew the nuts from the four bolts fixing the machine to the pallet Placing Exotom Exotom M m Fasten the enclosed crossbeam at the bottom part of the door posts m Lift of the machine from the pallet by means of a fork lift truck from the front side or with a crane and place it in a suitable location B Unscrew the front crossbeam m Adjust the machine shoes so that the machine stands firmly Then mount the door Getting Acquainted with Take a moment to familiarise yourself with the location and Exotom Exotom M names of the Exotom Exotom M components Front panel controls Main switch Cutting chamber Protection guard Guard for cut off wheel Cut off wheel Finger grip for guard Spindle lock button Cutting table Quick clamping device Flushing hose Front panel controls Main switch Cutting chamber Protection guard Guard for cut off wheel Cut off wheel Finger grip for guard Spindle lock button Cutting table Quick clamping device Flushing hose Cutting
42. ration Ezotom M 14100155 The drawings are not to scale Some of the drawings may contain position numbers not used in connection with this manual Exotom Exotom M Spare Parts and Diagrams Photos and Drawings Fig 1 Exotom complete Fig 2 Exotom M complete Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No Q gt 2000mm 18099 e Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No Fig 3 Exotom Front Front plate with foil Exotom M eese 14100082 js o Rapid Feed Retract Feed Rate Emergency Stop Advance On Off On Off COC Hon ey Tele Flush Pump i On Off verload Ka Struers Exotom Flush Pump ES Emergency Stop Emergency Stop o On Off or Overload Spindle Speed 2675 rpm Struers Exotom M Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Rubber cover lower e 13810726 Fig gt Fastening the Cutting Wheel Fig 6 Cleaning the Cutting Table Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No Fig 8 Exhaust Fig 9 Motor Details Exotom Exotom M Spare Parts and Diagrams Pos and Description Cat No 1 Top rear plate iiie tee nen 13819053 1 Back Plate Removed not visible on figure 13819044 2 Lower Casings iessen nenne nnr nnn nnns R3819049 3 Mounting
43. rcentage stated on the container of the Additive Remember to add Struers Additive each time you refill with water 10 Exotom Exotom M Instruction Manual Reference Guide Table of Contents Page 1 Accessories C t ofr Wheels uec Aene Rede ies NCCES EL ch o ue EE e 2 Maintenance Cleaning NS MANO D EM E BARE SPEDE Recirculation Unit secre eebe eee ENEE 3 Service Every Week aussen hiec ite io PTS Every Loth Week zz sin WA e em e He eie Every 6th Month iii susanne 4 Technical Data 11 Exotom Exotom M Instruction Manual 1 Accessories Cut off Wheels Application as Code g agent For direct and oscillating 350x2 5x32mm Al203 81EXO cutting of extremely hard steels gt 60HRC For direct and oscillating 350x2 5x32mm Al2O3 83EXO cutting of steels lt 60HRC Extremely hard white cast iron or ductile 18 8 or St60 steel types are cut with oscil lating cutting Gives good wheel economy For cutting with Excicut 350x2 5x32mm Al2O3 8UEXO Universal cut off wheel for steel alloys less than 60 HRC and for general use Primarily for oscillating cutting 350x2 5x32mm Al203 84EXO of steels lt 60HRC Gives very good wheel economy For direct and oscillating 350x2 5x32mm SiC 86EXO cutting in non ferrous metals Primarily for oscillating cutting For direct cutting of titanium 350x2 5x32mm Si
44. uers Additive pH should be around 9 Replace if pH is a 8 0 To check the concentration of Additive use a refractometer 0 10 Brix see diagram Concentration 2 x Brix Concentration 2 x Brix Oo Cc Concentration 96 Brix Every Week Every 10th Week Every 6th Month Exotom Exotom M Instruction Manual 3 Service Grease the nut for cut off wheel spindle Use water resistant grease Spindle tightening Remove the fixed flange and wash off any dirt behind the flange Grease the eccentric bearing Use the grease from the grease gun supplied with the apparatus You gain access to the grease nipple by dismounting the round cover plate in the right side of Exotom On Exotom M the grease should be applied through the centre of the fixing piece of the lever IMPORTANT When the machine is in continuous function for 8 hours or more grease the eccentric bearing every day Grease hinges and lock for cut off wheel screen Belt tightening Remove rear plate release the motor now tighten the belt using the bolt closest to the belt pulley Remember to adjust the position of the motor so that it is at right angles to the belts before the motor is fixed again Check the oil level While the rear plate 1s removed the oil level can be checked on the reservoir tubes Each mark corre sponds to an extreme position of the cutting arm R1 should be at the upper marking and R2 at the lower marki
45. wheel Cleaning the cutting table Exhaust Motor details Front details Lights details V belt belt guard Protection screen Mounting strip horizontal Mounting strip oblique Flange and spindle Cutting wheel guard Oil reservoir and valves Belt pulley Pulley for gear motor Cutting table Cooling tank and trolley Hose branch Hose branch Hexagonal nipple Tube branch Cylinder and shock absorber Mounting plate for electronics and hydropneumatics Water expeller filter unit Emergency stop Manometer Throttle valves Main switch and fuses Transformers and relays PCB console Door locking device Arm Belts V belt motor detail Spindle arm Eccentric shaft Eccentric shaft Exotom M Spindle lock case Quick clamping house Diagrams Exotom Exotom M Exotom Exotom M Spare Parts and Diagrams List of special parts for Exotom M Pneumatic diagram ceeeeeeseeeseeeseeeneenneenneenneenneeenennnnenn 13810147A Power circuit diagram 5 555555555 13810065A Wiring diagramie 2828232 E 13810266B Control circuit diagram for auto model 13810272D Logic control diagram nn 13810384C Component illustration logic control board 13810388C Wiring diagram Ksotom AM reen urene 14100105 Control circuit diagram Exotom M o 14100111D Diagram for inductive supply and relay Exotom M 14100150B Component Illust
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