92553_C_DH15&16_Insul plus base heaters.indd
Contents
1. DAMAGE All claims should be reported within 10 business days Any receiving operation should inspect for this type of damage IF PRODUCT IS DAMAGED 1 Receiver should hold the shipping container and its contents in the same condition as when the damage was discovered insofar as possible and call the delivering carrier to arrange II INSTALLATION NOTE The installation instructions are similar for all the heaters A All models are equipped with a self leveling mechanism that is removable through the top of the unit No adjustments are required to the tension springs as they are preset at the factory B See ELECTRICAL section IV and START UP section V before plugging unit into power supply wu DHI5 DHI CONVECTEDAIRINSUL PLUS BASE HEATERS IV ELECTRICAL Refer to the specifications data on page 4 the serial tag vour local code or the National Electrical Code to be sure the unit is connected to the proper power source A protected circuit of the correct voltage and amperage must be available for connection of the line cord All Insul Plus Base heaters are provided with a NEMA plug type 6 20P Everv heater is fitted with a grounded power cord and must be connected to a properlv grounded receptacle Each receptacle must be wired to a dedicated circuit breaker rated at not more than 20 amps To prevent electrical shock hazard the main power switch must be turned to off position and the heater d2. 15 DH16 Series Base Heaters please call ALADDIN TEMP RITE SERVICE DEPARTMENT 1 800 888 5426 XI WARRANTY ALADDIN TEMP RITE EQUIPMENT LIMITED WARRANTY Effective April 1 1998 Aladdin Temp Rite ATR warrants to the original purchaser that the equipment listed below shall be free from defects in material and workmanship under normal use for the applicable warranty term set forth below ATR s obligation under this warranty is limited to the repair or replacement at the sole option of ATR of any part which upon inspection and examination by ATR or its authorized agent is found to be defective A written description detailing the nature of the claimed defect together with the equipment claimed to be defective if required by ATR must be delivered to ATR or its authorized agent within 30 days of discovery of the claimed defect but in no event later than 30 days after the expiration of the applicable warranty term EQUIPMENT WARRANTY TERM PARTS LABOR DH15 DH16 1 Year 90 Days The warranty term commences 30 days after Aladdins invoice for the equipment THE WARRANTIES AND REPRESENTATIONS OF ATR CONTAINED HEREIN ARE EXPRESSLY IN LIEU OF AND THE BUYER WAIVES ANY AND ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE AND ANY OTHER REMEDIES AGAINST ATR WHETHER BASED UPON CONTRACT NEGLIGENCE STRICT LIABILITY OR OTHERWI
3. 3 4 23 3 4 Height 42 13 16 42 13 16 Electrical Requirements Voltage Phase 208 V 1 208 V 1 Amperage 13 5 6 3 Cycle 60 60 NEMA Plug Configuration e EE Approximate Shipping Weight 270 Ibs 300 Ibs II RECEIVING INSPECTIONS NOTE All Aladdin units are factory tested for performance and certified free from defects and customer ready prior to shipment You should carefully inspect your Insul Plus Base Heaters to assure that no damage has occurred in transit If however damage is detected see the following damaged goods policy Under no condition may a damaged unit be returned to Aladdin Temp Rite without first obtaining written permission return authorization No credit will be issued for claims not reported to Aladdin within ten 10 business days from receipt of shipment ia ALADDIN DAMAGED GOODS POLICV There are two tvpes of damaged merchandise A VISIBLE DAMAGE OR SHORTAGE B CONCEALED DAMAGE A VISIBLE DAMAGE OR SHORTAGE All claims should be reported within 10 business days 1 Receiver should refuse the damaged portion of the shipment 2 Receiver should sign the bill of lading indicating delivery receipt what merchandise is being refused due to damage and have the driver initial the notation 3 Receiver should note any shortages on the bill of lading delivery receipt in the same manner 4 Receiver should contact Aladdin Customer Service at 1 800 888 8018 and alert them to the situation B CONCEALED
4. I TROUBLESHOOTING COMPLAINT PROBLEM SOLUTION A Unit does not operate and no 1 No power 1 Make sure plug is connected lights are on and switch is ON Check for power to the recep tacle 2 Replace power switch 3 Check and secure wiring 1 Replace motor 2 Bad power switch 3 Loose wiring B Unit heats but fan does not 1 Defective motor operate 2 Jammed or loose fan blade 3 Loose wiring C Unit does not heat but fan 1 Defective heating element operates Replace or tighten blade Determine fault and correct Replace heating element a w 2 Open high limit switch 2 Replace switch Check for causes before restarting equip ment 3 Check and secure wiring 1 Readjust thermostat 3 Loose wiring D Plate temperature is too low 1 Thermostat set too low fan operating 2 Jammed or loose fan blade 3 Cover is open 2 Replace or tighten blade 3 Close cover E Plate temperature is too high 1 Thermostat set too high fan is operating 1 Readjust thermostat 2 Closed thermostat 3 Closed high limit switch F Cover is loose 1 Hinge screws are missing or loose G Elevator Binds 1 Improper springs 1 Check springs chart and use correct number of springs Make sure identical number and size of springs are on each side of elevator 2 Debris on guide rods 2 Clean off debris H Cabinet does not roll easily 1 Debris on wheel or axle 1 Clean out debris 2 No lubrication 2 Lubricat
5. Machin Aer Ate P O Box 2978 Hendersonville TN 37077 2978 1 800 888 8018 or 615 537 3600 Fax 1 888 812 9956 www aladdintemprite com better by degrees DH15 DH16 CONVECTED AIR INSUL PLUS Base Heaters INSTALLATION OPERATION amp MAINTENANCE MANUAL Manual P N 92553 Rev C 03 14 2007 Copvright O 2002 Aladdin Temp Rite Changes mav be made to the information in this document without notification CONVECTED AIR INSUL PLUS DH l 5 DHI 6 BASE HEATERS CONTENTS L MODELS ae eer 4 I RECEIVING INSPECTIONS o on 4 HE INSTALLATION E 5 IV ELECIRIGA b i ri l 6 CS E ae a en i e TE 8 NIL TROUBLESHOOTING asxitvedsessecsvetscesecacevaviveccc lt 9 VIII PARTS LIST DIAGRAMS acexertirsrosturidSeuopcersddees 10 IX PREVENTATIVE MAINTENANCE 14 X DA Cl ene nen een ee eee Te eee 5 K E CR KEE 15 CONVECTED AIR INSUL PLUS DH l S DH l 6 BASE HEATERS I MODELS The Aladdin Convected Air Insul Plus Base Heaters are available in two capacities These units are designed specifically for use with the Aladdin Insul Plus wax filled bases The Aladdin Convected Air Insul Plus Base Heaters are mobile modularly designed products which are able to be used independently or in conjunction with other units in a tray line arrangement Aladdin Sales Codes DH16 DH15 Number of Stacks 2 3 Capacitv per Stack 33 33 Capacitv Total 66 99 Overall Dimensions Length 33 3 8 46 11 16 Width 23
6. S BASE HEATERS DH15 DH16 DHI6 EXPLODED VIEW DRAWING ELEVATOR ASSEMBLV EXPLODED VIEW DRAWIN DH15 DH16 l DHI5 DHI CONVECTEDAIRINSUL PLUS BASE HEATERS WIRING DIAGRAM POWER SWITCH E MANUALLY RESETABLE FIXED HIGH LIMIT REGULATING BLK THERMOSTAT THERMOSTAT FIXED HIGH LIMIT CAUTION WE FEE ENT DISCONNECT POWER BEFORE SERVICING MANUAL RESET X PREVENTATIVE MAINTENANCE CASTERS 1 Check casters for freedom of movement and proper brake retention 2 Maintain casters free of debris mop strings paper plastic hair nets etc 3 Clean or replace as required 4 Replace caster when rubber tread is less than 1 4 from rim CORD amp PLUG 1 Inspect plug blades for distortion and replace if any blades are missing bent or broken 2 Inspect cord wiring for integrity at termination points by having qualified service person remove the back panel from cabinet Make sure the cord sheathing extends into the cabinet interior If wires are showing on the outside of the cabinet remove the unit from use and have repairs made before turning on power to the unit DISPENSING MECHANISM 1 Periodically check springs for proper base dispensing by filling each cavity with bases and checking to see that it indexes as bases are removed If bases do not index properly and unit is not overloaded replace springs X SERVICE In the event service is required on your Aladdin DH
7. SE ATR SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGES OR ECONOMIC LOSS OF ANY NATURE INCLUDING WITHOUT LIMITATION LOSS OF REVENUES AND OR PROFITS THAT MAY BE CLAIMED TO RESULT FROM ANY NEGLIGENCE OR BREACH OF WARRANTY OR CONTRACT BY ATR Exceptions and Exclusions This warranty is issued only to the original purchaser and is not transferable and applies only to the products installed within the United States of America its territories and Canada During the term of any labor warranty ATR will pay all pre approved shipping charges incurred in returning defective equipment to ATR and labor costs incurred in the removal and reinstallation of such equipment Contact ATR before returning any claimed defective equipment or otherwise performing warranty repairs ATR assumes no liability for any work or repair performed without its prior approval After the expiration of any labor warranty the original purchaser is responsible for all shipping charges incurred in returning defective equipment to ATR and labor for removing and reinstalling such equipment ATR shall not be responsible for the replacement of expendable items like lamps and fuses or product failure resulting from normal wear and tear improper installation misuse sabotage abuse neglect accident unauthorized alterations or repair or other factors beyond the control of ATR Neither this warranty nor the liability of ATR may be modified or extended by action of any agent dist
8. ators should always wear gloves or use base lifters when dispensing bases After the unit is turned off or unplugged the bases remaining inside the unit will remain hot for sometime Leave the lid open to allow the unit and its contents to cool CONVECTED AIR INSUL PLUS DH l B DH l 6 BASE HEATERS VI CLEANING The following procedures should be followed during the regular cleaning regimen on all of the dish heaters 1 Turn the unit off and disconnect the plug from the outlet and allow the cabinet to cool Remove plug by pulling it straight out Never pull on the cord 2 Pull the elevator mechanism up and out place it on a work surface You can now wipe down the mechanism with a damp cloth to clean it 3 Clean out any debris inside the cabinet and wipe the cabinet down with a damp cloth 4 Place the elevator mechanisms back inside the cabinet and clean the outside of the cabinet with a mild non abrasive soap or detergent in a warm water solution A commercial stainless steel cleaner can also be used for this procedure 5 After the heater has been thoroughly cleaned and dried with a soft cloth the plug can be replaced NOTE Do not use abrasives harsh chemicals or chlorine products for cleaning Do not steam or pressure clean or hose down the cabinet This could damage the equipment and possibly cause an electrical shock to the operator Repairs to be done by qualified service personnel only oo VI
9. e axles with load bear ing grease Lubricate swivel bear ings with 30 weight oil 2 Replace thermostat 3 Replace high limit switch 1 Replace or tighten screws CONVECTED AIR INSUL PLUS DH l S DH l 6 BASE HEATERS VIII PARTS LIST DIAGRAMS DESCRIPTION ALADDIN PART Lid assembly End 92496 Lid assembly Center 92497 Hinge RH amp LH 92203 Lid handle 92500 Push Pull handle 92501 Rear louvered panel DH16 92502 Rear louvered panel DH15 92503 Cord 10 foot length 24719 Plug NEMA 6 20 straight blade 92504 Plug NEMA L6 20 twist lock 39169 On off switch 93989 Motor 208 230V 60hz 1 ph 3200 rpm 92506 High limit switch manual reset 265F 92507 Thermostat 230 F non adjustable 93103 Heating element 208V 92510 Heating element 240V A Models only 92511 Fan Blade 5 16 bore 92512 Wrap around bumper DH16 Obsolete Use 93052 92513 Wrap around bumper DH 15 Obsolete Use 93052 92514 Caster 5 swivel 92515 Caster 5 swivel with brake 92516 Elevator spring 93104 Elevator bushing 92518 Elevator guide rod 92519 Elevator assembly 93105 Corner Bumper 93052 Q a 333 f N O GO JOU R gt M7 RBNRW YRD p p Een Ee ka kA eh ken bh bh rn I GOVER Corner Bumpers are used in place of wrap around bumpers on units manufactured after August 1999 of wrap on units manufactured after place ed in a d bump August 1999 EXPLODED VIEW DRAWING DH15 CONVECTED AIR INSUL PLU
10. isconnected from the power source whenever performing service or maintenance Hazardous voltage inside back of cabinet Only qualified personnel totally familiar with electrical circuits service manual and service procedures should open or work inside unit V START UP A OVERVIEW B D These units are designed to heat Insul Plus wax filled bases only Once the unit is turned on the fan motor heater and power indicator light will come on There is a power indicator light to let the operator know the power is on The fan motor will begin to circulate the heated air in and around the bases in a convection process that promotes a quick and even heat absorption by the bases Once the air inside the cabinet has reached the desired and preset temperature the thermostat will continue to maintain this temperature by regulating the power to the heater The fan motor will run as long as the unit is energized LOADING Load carrier tray by carefully stacking the bases in each cavity Always keep the load leveled on the carrier or it may bind Never try to exceed the recommended base capacities that are shown in the models chart on page 4 POWER Set the power switch to the ON position The power switch will light up when the unit is on Keep the cover closed completely to insure proper and efficient heating The heater should always be turned on 75 to 90 minutes before dispensing DISPENSING N CAUTION Oper
11. ributor or other person or by custom or practice CALL ALADDIN TOLL FREE AT 1 800 888 5426 IF YOU HAVE ANY QUESTIONS ABOUT THIS WARRANTY OR YOUR ATR PRODUCT
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