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Apex Service Manual - E

1. CMS La 22 DR028a 8 x 3 4 Screw Ces To Be Discontinued for RV products in 2007 2 plcs min N i 2 Awning clam shell style control box Each box contains two control boards One box is required for 2 awning configurations Control Box is obsolete for replacements use the 2 awning 110VDR UL box Standard Control Enclosure UL Used for single 2 awning and 4 awning configurations Single awning contains one control board 2 awning configuration contains two boards Two boxes are required for 4 awning configurations Boards are labeled Motor 1 Motor 2 etc Multiple awning control boards are not interchangeable between boxes Single awning control boxes marked 110VDR uses the keypad control panel Single awning control boxes not marked or marked with DSK uses the DSK style switches 42 052522 301r9
2. E o o lt N N a 2 pn a f I oc 3 D 2 ss D SEX d d E E N SR d c iS st N N I I OO OO vr vr D Ki On Cela i n e N eo o q q gt a n PV O Oo i 5 3 S A O z gt SS M c lt lt Cerys E NEM 1 BU H N set cem 052522 301r9 38 Carefree of Colorado Service Manual APEX Item Notes R060525 001 Control Box Single Awning 2 R060535 001 Switch Plate Single Awning R019474 001 owitch Assy Single Awning 2 R072141 001 Mounting Box Switch Single Awning R060633 001 Control Box 110VDR Single Awning 3 RO60616 102 Key Pad Single Awning 3 RO60622 002 Key FOB Remote 433 MHZ Version 5 Single Awning 6 7 R060633 002 Control Box Motor 1 amp 2 110VDR 2 Awning R060616 202 Key Pad 2 Awning 4 R001391 Remote 418 MHz 2 Awning 6 7 H001393 Remote w Stop 433 MHz 2 Awning 6 7 R060633 002 Control Box Motor 1 amp 2 110VDR R060633 004 Control Box Motor 3 amp 4 110VDR R060616 402 Key Pad 4 R001392 Remote 418 MHz 6 7 R001394 Remote w Stop 433 MHz 6 7 R060538 002 Motion Sensor w cable 5 R001355 Bracket Kit Vertical Sensor Mount Apex 5 R040616 006 Cable Channel R040616 005 Cable Channel R060434 001 Phone Cable 60 R060434 008 Phone Cable 240 R060596 001 Coupler Cabl
3. Black White Green Ground 2 Awnings 1 amp 4 shown as LH Motor Awnings 2 amp 3 shown as RH Motor For LH Motor Configurations Motor Red goes to Pin 1 Motor Black goes to Pin 2 For RH Motor Configurations Motor Red goes to Pin 2 Motor Black goes to pin 1 3 The SO cable from the 110VAC awning motor can only pass directly through a wall it cannot be laid up in the wall and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point of entry 4 Splitter is used only when Optional Lock Out Sensor is installed Connect RF Receiver directly to EYE if Lock Out is not installed 5 ai Wires for the Ignition Lock Out Sensor are not pin specific E For screw type terminals After testing connections use Loctite 29005 or equivalent to secure screws in terminal block Le Cables are 4 wire RJ11 terminated phone cord straight no twist Terminal block designations are for reference only Actual boards may not be marked Screw Type Terminal Block DRO16 FROM To Moron 2 AC Power Source 4 5 7 Black Awning 1 Motor Black Refer to Flag Note 2 Awning 2 Motor Red Refer to Flag Note 2 1 Sensor 2 Sensor 10 Cabe Q 1 1 AMD Key Pad Splitter AMD RF Receiver 60 Cable Ignition Lockout Notes 1 Cable lengths are the lengths of the furnished cables If a connection requires a length greater than the sup
4. Test continuity and connections of motor wire between lud is good motor is control box and junction box pre P replace Repair wire as required and retest D01 Continued on next page 12 052522 301r9 Carefree of Colorado Service Manual APEX C TestTouhPad ll 1 Confirm 110VAC power to control box 1 1 Shut off power source Check vehicle circuits and fuses 1 2 Open control box Repair as required and retest 1 3 On some early units a fuse is installed on the circuit board Check that fuses on circuit boards are intact 1 4 Check that 110VAC connections and splices to board is correct and secure Refer to system schematic 1 5 While observing the circuit boards have power restored The LEDs on the boards should blink red then green Press the Power On button on the touch pad The Power On LED should illuminate NO Ge does not llamas go to step 3 Check the cable between the switch and control box As a continuity check Pin 1 of connector 1 goes to Pin NO Replace cable and retest 1 of connector 2 pin 2 goes to pin 2 pin 3 goes to pin 3 and pin 4 goes to pin 4 4 Checkthe function of the Touch pad Control Board is good Touch pad is 4 1 On the control board locate the terminal strip next defective replace to the phone cord connectors Control Board is defective replace 4 2 Insert 3 wires into the terminals shown below control box 4 3 While observing the awning short the wire ends between the Common and Extend term
5. d 2 pp 5S J N o T Cable Connector CO u DETAIL B 1 8 x 9 16 B d d DCUM Roll Pin 10 x 3 4 Screw qty 2 End Plate ref DETAIL A Pin ref Completed Installation RTA041a Figure 5 Replacing the Sensor Installing the Vertical Mount Bracket Detail A 1 Remove the lead rail end plate and set aside 2 Detach the existing sensor from the bracket The sensor is attached with a strong adhesive double sided tape lt will be necessary to use a putty knife or similar tool to carefully pry the sensor off the bracket Allow the sensor to hang from the cord DO NOT CUT THE SENSOR CABLE 3 Remove the existing mounting bracket from the lead rail The bracket is either attached using the double sided tape or is riveted onto the inner skin of the lead rail NCAUTION USE CARE TO NOT DAMAGE THE LEAD RAIL WHEN REMOVING THE BRACKET IF DRILLING OUT RIVETS DO NOT ALLOW THE DRILL TO GO THROUGH THE OUTER SKIN OF THE LEAD RAIL 4 Use an acetone solvent and clean any glue residue from the inner surface of the lead rail Follow the solvent manufacturer s directions 5 The sensor is secured to the new bracket with a 10 x 3 4 screw on each side of the bracket Insert one 1 screw into the edge of the bracket that will be pointed to the inside of the lead rail 6 Slide the new vertical mount bracket into the grooves of the lead rail Position in the approximate location of the old sensor 7 Secure the br
6. sene 77777 Remote N gt za A si 3 Zp ca Ea aa 20 To 110VAC NOTES Detail A Snitch ane Wire Legend 7777 Red For RH Configuration Black Reverse Red amp Black Wires Detail B White Used thru 2006 Green Ground BB For LH Motor Configurations Motor Red goes to Pin 1 Motor Black goes to Pin 2 For RH Motor Configurations Motor Red goes to Pin 2 Black Motor Black goes to pin 1 The SO cable from the 110VAC awning motor can only pass through a wall it cannot be laid up in the wall and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point of entry E Splitter i is used only when Optional Lock Out Sensor is installed Connect RF Receiver directly to EYE if Lock Out is not installed D wires for the Ignition Lock Out Sensor are not pin specific DR012 FROM To RHCONFIGURATION To RHCowriURATION RH CONFIGURATION To LHCoNHGURATION LH To LHCoNHGURATION Motor Control Box Control Box Red Control Box Control Box Control Box AMD Control Box AMD A AC Power Source Awning Sensor Key Pad DSK DSK Splitter EYE RF Receiver Tou Cable Splitter IL L nner Ignition Lockout Te Copie L nner IL L nner Notes 1 Cable lengths are the lengths of the furnished cables If a connection requires a length greater than the supplied cable the installer must provide a terminated jumper ca
7. PRESSING AN EXTEND BUTTON DURING THE LEARNING PHASE WILL CAUSE THE AWNING TO EXTEND WHEN THE RECEIVER LEARNS THE SIGNAL USE CAUTION TO AVOID UNEXPECTED MOVEMENT BY THE AWNING 5 Repeat for each additional remote Operational Notes a Transmitter and receiver must match in frequency 418 MHz or 433 MHz Cem b K FOBS NRE e e gray button Key are marked with a label for 418MHz or or y 433MHz 418 MHz 433 MHz Hz e Key FOBS w antenna are 433MHz e Multiple awning remotes WITHOUT a Stop All button are 418 MHz e Multiple awning remotes WITH a Stop All button are 433 MHz Receivers E vu DE Z e 418 MHz receivers are marked RF Receiver DRO26a RR24 e 433 MHz receivers marked RR Version 1 can only be used with the 433 MHz gray button Key FOB e 433 MHz receivers marked RR Version 2 can be used with either of the 433 MHz Key FOBs b The receiver exits the program mode after ten seconds If the light does not come on above the memory is full and must be cleared d If the light does not go out above the receiver already knows the transmitter s signal or the battery in the remote needs to be replaced 052522 301r9 33 APEX Service Manual Carefree of Colorado e To clear the memory PRESS AND HOLD the transmitter learn button While holding the button the indicator light should be OFF for the full 5 seconds then come on f The system may be programmed for up to 5 remotes Additional remotes
8. REQUIRES A MINIMUM OF 3 PEOPLE THE USE OF A LIFTING DEVICE IS STRONGLY RECOMMENDED Retract the awning completely Disconnect power to the awning Locate the junction box where the motor wires are routed Disconnect the motor wires and remove from the junction box Make note of the wire colors Bundle the wire to the awning NOTE Some installations use a waterproof junction box located on the top of the coach others may have the junction box located inside the coach at or near the cable entry point 4 Disconnect the sensor cable e For installations with a junction box Some installs may route the cable into a junction box with a cable coupler Disconnect the cable from the awning and remove from the junction box Bundle the cable to the awning e For installations hardwired to the control box option 1 Trace the cable to the control box Disconnect the cable from the control box and remove from the coach Bundle the cable to the awning e For installations hardwired to the control box option 2 If it is not possible to disconnect the cable from the control box and remove from the coach locate the cable inside the coach and at a convenient point cut the cable Pull the cable out and bundle to the awning If using this method it will be necessary to order a cable coupler and two phone cable connectors when reinstalling the awning 5 The awning is mounted using 4 mounting brackets attached to the roof of the coach Each mou
9. THE SPRING ARMS TO UNEXPECTANTLY EXTEND OUT POSSIBLY CAUSING PERSONAL INJURY AND DAMAGE TO THE AWNING 6 refer to Detail C For older units remove the 3 screws holding the end cap of the motor end if installed and remove from the case 7 Remove the top screws holding the top cover Rotate the top cover back and out of the way If rotated back without obstructions the top cover will disengage from the pivot rail and can be set aside NOTE On early units the attach screws for the cover went through the end plates under the end caps If this is an older unit it will be necessary to remove both end caps to access the cover screws 8 Use the manual override to partially unroll the canopy to provide slack in the fabric 052522 301r9 7 APEX Service Manual Carefree of Colorado 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 25 refer to Detail D Remove the screws holding the end plate Carefully lift up and pull out the end plate motor and roller tube until the idler shaft clears the end plate on the other end Rest the motor and roll bar on the case or a flat surface Use care to not stretch or damage the canopy If not previously done disconnect the motor wires from inside the coach and pull out Remove the screws and nuts holding the motor to the end plate Set the end plate aside Note the orientation of the motor then pull the motor crown and drive out of the roll bar Remove t
10. an RF remote control i e An optional ignition lockout is available 3 Direct Response for Dual Awning Installations e System includes 2 Control box 2 control boards each Master control panel w touchpad awning control and windspeed sensitivity settings motion sensors and an RF remote control i e An optional ignition lockout is available The switches use a 5VDC signal to operate the control box thus eliminating the need for a junction box for the control panel e e vellow Components are connected using terminated cables Terminated cable is 4 wire RJ11 terminated phone cord straight no twist This does not include 110VAC power in or awning motor power z leeren Cables are 4 wire RJ11 4 terminated phone cord straight no twist RTA031 18 052522 301r9 Carefree of Colorado Service Manual APEX WIRING DIAGRAM SINGLE AWNING Ignition Switched 12VDC RF Receiver Awning 12VDc Ignition M Ground Lockout Sensor a Oa E g ZE So vg ol 88 85 Fas aS ae l D Optional Zw Fa l m B So E EE farce Se I m i CL gt 2 2 YY Gi 4 Splitter L3 S D Lg ll J i Z i Key Pad 4 PW x Tm
11. below YES is a positive response to the test NO is a negative response D04 THE A OPERATE DIFFERENT THAN THE SWITCH MARKINGS The power switch at the touch A must be on the LED will be illuminated if power is present Does a different awning move when pressing the controls Awning Y moves when Awning X are pressed i e Awning 2 moves when Awning 1 is buttons are pressed pressed Awning motor wires from Awning X Board marked Motor 1 corresponds with touch pad and Awning Y are reversed Remove Awning 1 etc motor wires from control boards reattach motor X wires to motor X control board motor Y wires to motor Y control board Does the awning operate in reverse of the switch plate Motor wires from affected awning are labeling i e extends when retract is pushed reversed in control box Open control box and locate motor wires from affected awning Reverse the red and black wires NOTE For LH motor configurations RED WIRE goes to terminal RED 1 BLACK WIRE goes to terminal BLACK 1 For RH motor configurations BLACK WIRE goes to terminal RED 1 RED WIRE goes to terminal BLACK 1 Reanalyze condition oos THEAWNINGSDONOTOPERATE ALL EE For one awning that does not El refer to D03 Confirm 110VAC power to control box Power is present go to test B Shut off power source Check vehicle circuits and fuses O
12. set aside 9 refer to Detail D From the idler end of the roller tube simultaneously slide the old canopy out of the roller tube and lead rail NOTE It will be necessary to support the roll bar do not allow the roller tube to pull off the motor 10 Inspect the slots in the roller tube and lead rail Clean and deburr as required Lightly spraying the inside of the slot with a dry silicone lubricant will aid in sliding the new fabric in 11 Slide the new canopy into the lead rail and roller Both edges must be done at the same time Orient the fabric so that the large polycord goes into the lead rail the smaller polycord goes into the roll bar The hem should be on the down side 052522 301r9 3 APEX Service Manual Carefree of Colorado 12 Center the canopy into the slots of the roller tube and lead rail 13 Reattach the end plate to the case with the roll bar idler seated into the glide bearing 14 In the canopy slot on the idler side stake the canopy to the roller tube using one 1 8 x 1 flat head screw through the fabric polyrod and roller tube 15 Use the manual override to roll the canopy onto the roller tube the material rolls over the top of the roll bar Ensure the fabric rolls evenly onto the roller tube 16 Once the fabric is snugly rolled up remove the rope used to secure the arms previously 17 Restore power to the awning 18 Extend and retract the awning several times To confirm the canopy is centered an
13. to the description in the operations section of the manual NOTE The awnings have independent sensors and may not retract concurrently Press the power on button then press the auto retract button The flashing LED indicate that the Do the auto retract LED flash sensor s have been disengaged or other wise disabled Go to step C Go to test B Confirm standard awning operation From the touch pad Operation is normal Go to step C operate the awnings Ld Refer to the appropriate test D02 or D03 Check function of shaker sensor The affected awning retracts Original Open the affected awning does not have to be open all sensor is defective replace the way Return second shaker to the unaffected Open the second awning awning controller Open control box and disconnect sensor from controller Awning does not retract control box is board of awning that does not auto retract defective replace If cable has been spliced between sensor and control box check continuity of splice Repair as required and retest before proceeding Disconnect the sensor from the other controller and plug the cable into the SHAKE terminal of the affected awning controller At touch pad turn power ON and auto retract ON Set auto retract to the lowest setting At the unaffected awning create a firm but gentle rocking motion with the leading edge of the awning for about 3 4 seconds NOTE The touch pad LEDs will continue to flash after connecting g
14. 0 DIAGNOSTIC TESTS DIRECT RESPONSE FOR SINGLE AWNING cesse nnns nu nsn aaa aan nnn nana nnns 11 TESTING THE SYSTEM SINGLE AWNINGS onnoennnnonnoennenrerrorrrsrrsrrrrrrrrrsrrerrrnrrorirerrerrorrrerrerrerrrrrre rene 11 DO1 THE AWNING DOES NOT OPERATE 2 ccnssscnnssccnssccnssccnsssonnsscnnsscensssonsssonessonaesenesssonsssonessonaess 12 DO2 THE AWNING OPERATES DIFFERENTLY THAN THE SWITCH MARKINGS 000s0sssssssseeseeeeeeeeeeeeeesess 13 DO3 AWNING DOES NOT AUTO RETRACT IN WIND cccccccccsssssseeeeeececcessseeeeeeeeeceocanssseeeeeeeeeoousssseeneess 13 DIAGNOSTIC TESTS DIRECT RESPONSE FOR MULTIPLE AWNINGS 220 eccsceeeeeeeeeeeeeeececeecesssseseeeeeeeeeeeeseess 14 TESTING THE SYSTEM MULTIPLE AWNINGS eteran enr rr rr EEEEEEEEEEEEEEEEEE Erren E rnrn n n 14 D04 THE AWNING S OPERATE DIFFERENT THAN THE SWITCH MARKINGS eene nnne nnns 15 D05 THE AWNINGS DO NOT OPERATE ALL cccccccessssssseeeeeeeeeeeeeeeeeeeecececeeansnseseeeeeeeeeeeseseseseeoseeanss 15 DO6 ONE AWNING DOES NOT OPERATE csssscecesseeseeseeecenseeceanseeeenseeeonsseceasseseoaseesonseessonsesennsessones 16 DO7 AWNING S DO NOT RETRACT DURING WINDY CONDITIONS eee eene enn nnne nnne nnns nnn nnns 16 D08 AWNING DOES NOT MOVE WHEN REMOTE CONTROL BUTTONS ARE PUSHED 17 Common Operation ltems The following items are operational items that may come up as quest
15. 1 Figure 3 Manual Bypass Switch 24 052522 301r9 Carefree of Colorado Service Manual APEX CONTROL BOARD REPLACEMENT DIRECT RESPONSE When a control board fails it is possible to replace the board It is not necessary to replace the complete control box assembly NCAUTION THE PROCEDURE REQUIRES HANDLING THE PRINTED CIRCUIT BOARD TO AVOID INCIDENTAL DAMAGE FROM STATIC DISCHARGE THE TECHNICIAN SHOULD GROUND THEIR SELF TO DISSIPATE ANY STATIC ELECTRCITY BEFORE OPENING THE PACKAGE OF THE NEW BOARD FOR DISASSEMBLY AND ASSEMBLY USE ONLY HAND TOOLS DO NOT USE POWER EQUIPMENT opring Loaded ocrew Type Terminal Block Terminal Block DETAIL A opacer qty 4 DR027 Figure 4 Replacing a Control Board NOTES a The illustration shows the flat square enclosure The procedure is valid for all enclosure styles including the single and double rectangular enclosures b For reference use the appropriate Direct Response wiring diagram on page 18 c Detail A On older boards power and motor wires were connected using a spring loaded terminal block Newer and replacement boards uses a screw type terminal block Wire connections are the same for both i e motor ground wire goes to terminal 6 d For early units Label DSK was ACC Label EYE was BUS Label AMD was Shake Disconnect the AC power to the control box Remove the lid from the control box and set aside Disconnect all wires and c
16. 55 001 R001257XXX xxx R001579XXX xxx R001054 H001069 xxx xx R001055 R030886 001 R030885 001 R001516PBLK xx R036624 006 R030796 001 Mounting Plate Spring Arm Assy LH Knuckle LH Spring Arm Connector LH Lead Rail Spring Arm Assy RH Knuckle RH Spring Arm Connector RH Lead Rail End Plate Housing LH End Cap LH End Plate Assy LH End Plate Housing RH End Cap RH End Plate Assy RH Glide Bushing LH Top Cover used with RH Motor Top Cover used with LH Motor Plug Roller Tube Roller Tube Motor Assy Drive Gear Motor Crown Motor FSO R001190XXX FSO R001191XXX a Superseded Detail B Canopy Replacement See Canopy Order Form Lead Rail End Plate Lead Rail Hex Key Manual Override Notes 1 XXX Color xxx Length in inches NO oF WN 052522 301r9 mm LH end plate 8 and end cap 9 is superseded Use R001190XXX End Plate Assy 10 for replacement HH end plate 11 and end cap 12 is superseded Use R001191XXX End Plate Assy 13 for replacement Glide bushing 14 used with item 11 only Item 2 LH Spring Arm Assy includes items 3 and 4 Item 5 RH Spring Arm Assy includes items 6 and 7 For awnings 19 and longer with center arm use RH arm item 5 for center arm Lead rail end plate item 23 is universal and can be used on left or right side APEX 3 Carefree of Colorado Service Manual ELECTRONICS COMPONENTS APEX
17. ABE lI 2 White os 2 Black ET 20 1 Green 3 Conductor 14AWGLL 2 Green NM Wire w Gnd t Gu e um 7 See B S A Terminal Block 3t e DETAIL A O 110VAC Power Line In typical both boxes See A S 110VAC IN oo Hm ENT af E 5 oo i u Cables are 4 wire RJ11 1234 terminated phone cord a traight no twist LI s O O O DRO15 22 052522 301r9 Carefree of Colorado Service Manual APEX NOTES Se Wire Legend Red Black White Green Ground 2 Awnings 1 amp 4 shown as LH Motor Awnings 2 amp 3 shown as RH Motor For LH Motor Configurations Motor Red goes to Pin 1 Motor Black goes to Pin 2 For RH Motor Configurations Motor Red goes to Pin 2 Motor Black goes to pin 1 3 The SO cable from the 110VAC awning motor can only pass directly through a wall it cannot be laid up in the wall and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point of entry 4 Splitter is used only when Optional Lock Out Sensor is installed Connect RF Receiver directly to EYE if Lock Out is not installed 5 ai Wires for the Ignition Lock Out Sensor are not pin specific E For screw type terminals After testing connections use Loctite 29005 or equivalent to secure screws in terminal block Le Cables are 4 wire RJ11 terminated phone cord straight no twist Screw Type Terminal block designations are for referen
18. Close Clase and out of the way Chuck the 7mm hex key into a 3 8 battery powered drill Lead Rail 4 Insert the hex key into the manual override on the awning LH Motor RH Motor Operate the drill in the direction shown in the diagram to l Ree close the awning Reverse the drill to open the awning Figure 8 Manual Override Access 5 Reinsert the rubber plug or reattach the top cover 34 052522 301r9 Carefree of Colorado Service Manual APEX STANDARD MAINTENANCE Maintaining the Carefree APEX Awning is easy Just follow these basic steps e Always operate the awning according to the instructions e Periodically check that the fasteners are tight Tighten if necessary e Keep the awning fabric and arms clean FABRIC CARE NCAUTION DO NOT USE OIL BASED CLEANERS OR ANY CAUSTIC GRANULATED OR ABRASIVE TYPE CLEANERS ON YOUR CAREFREE PRODUCT 1 One of the best ways to keep the fabric looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water This practice will help prevent dirt from becoming deeply imbedded in the fabric In most environments a thorough cleaning will be needed every two to three years 2 Whenits time for a thorough cleaning the fabric can be cleaned while still on an awning frame e For Vinyl Fabric Use a soft brush and warm water with soap e For Acrylic Fabric Use a stiff brush and warm water with soap 3 When cleaning the fabri
19. Manual APEX LED LIGHTING An optional factory installed LED light strip is available for the Apex awning The strip is mounted in the lead rail the harness is routed through the awning with the Direct Response cable For multiple awning installations each LED strip may be attached to an individual switch or two LED strips can be hooked in parallel to a single switch NOTE Installers may choose to furnish the control switch The installation requires that the power line 12VDC be attached to a dedicated 2A circuit breaker or a 2A in line fuse must be installed between the switch and power source For easy access locate the fuse close to the switch Switch and Fuse Installation 1 Route the harness into the vehicle with 1 13 2A In line Fuse the Direct Response cable and the 12VDC Line motor power cable Determine the location of the switch At the switch location cut a 1 1 8 x 1 1 2 hole 4 Wire the switch as shown below Wire terminals at the switch are 187 18 24 awg female disconnects NOTE Allow adequate slack in the 12VDC power line so that the in line fuse installed in step 5 can be accessed from behind the switch 5 Install the in line fuse 5 1 Near the switch cut the red 12VDC power line to the switch Do not strip the insulation 5 2 Insert a wire end into one of the wire channels until it butts up 18awg Wir Single Pole against the stop minimum Single Throw Switch 5 3 Fold that half of the
20. OUS SITUATION THAT MAY CAUSE MINOR TO MODERATE PERSONAL INJURY AND OR PROPERTY DAMAGE IT MAY ALSO BE USED TO ALERT AGAINST UNSAFE PRACTICES NOTE A note indicates further information about a product part or step Tip A tip provides helpful suggestions Safety Notes e Always disconnect battery or power source before working on or around the electrical system e Always wear appropriate safety equipment i e goggles e Always use appropriate lifting devices and or helpers when lifting or holding heavy objects e When using fasteners use care to not over tighten Soft materials such as fiberglass and aluminum can be stripped out and lose the ability to grip Reference Publications located O www e carefree com 052522 002 Apex Installation Manual 052522 201 Apex Owner s Manual Single Awning Switch Button Controls 052522 220 Apex Owner s Manual Multiple Awning Full Time Direct Response 052522 230 Apex Owner s Manual Multiple Awning Key Pad Controls 052522 301 Apex Service Manual Electric components in this product have been tested by the following agencies U Motor UL Recogonized USA HL Ju CSA Approved Canada TE LISTED Controls UL Listed USA amp Canada Carefree of Colorado 2145 W 6 Avenue Broomfield CO 80020 a Scott Fetzer company Carefree of Colorado Service Manual APEX TABLE OF CONTENTS ee ei e TE d Apex Fallo Awning Ee teen CT 2 Canopy FRET rl EE omm 3 SERGE EE 5 act b S2 PE I T MM 5 Mepiacing
21. T be replaced with a Series III Key Pad for single awnings Enabled with Direct Response System Full Time Auto Retract G Enabled with Direct Response System Full Time Auto Retract G LJ L Carclie Carene Series Ill Remotes amp Receivers RF Receiver RR24 RF Receiver RR 433 MHz Remotes include a STOP ALL button RR Version 1 can only be used with the 433MHz Gray Button Single Remote All 433MHz remotes can be used with RR Version 2 thru 5 433 MHz Transmitter remote and receiver must have matching operating frequency See 052522 301r9 41 APEX Service Manual Carefree of Colorado Control Box Enclosure Identification ENCLOSURES Enclosures for the Apex control units may vary between installations Actual installation is the same for all boxes with the noted exceptions shown below primarily the box footprint Wiring to the control board s is the same for all enclosure configurations Boards are labeled Motor 1 Motor 2 etc Multiple awning control boards are not interchangeable between boxes Refer to the wiring diagrams starting on page MEE 67 Discontinued for RV products in 2007 2 pics min N f Single Awning clam shell style control box Was typically used C NE Ir with the DSK style control switches For replacements use He a y R060607 001 UL Enclosure
22. THE AWNING HOUSING refer to Detail A Figure 8 1 Extend the awning fully 2 Onone end loosen the 6mm hex screw located on the spring arm knuckle 3 SLIGHTLY loosen the 3 4 hex head screw on the side of the knuckle 4 Turn the 3 4 adjustment nut located on the bottom of the knuckle CLOCKWISE raises the pitch COUNTERCLOCKWISE lowers the pitch NOTE When raising the pitch it is helpful to have a second person lift up on the lead rail 5 Repeat steps 2 through 4 for the other end Note the caution information above 6 When the pitch adjustments are completed tighten the 6mm 3 4 Adjustment Nut screw and the 3 4 hex head screw on the side of the DETAIL A knuckle When the pitch is adjusted it is necessary to adjust the angle of the lead rail for the awning to close correctly Refer to Detail B Figure 7 7 SLIGHTLY loosen the 3 4 nut on the side of each arm knuckle on the lead rail 8 Turn the INSIDE 6mm hex screws of each knuckle to increase or decrease the angle of the lead rail The bottom of the lead rail should be parallel with the ground 9 When the lead rail adjustments are completed tighten the 3 4 Figure 7 Pitch Adjustment nut on the side of the knuckles 3 4 Hex Head Knuckle Attach Screw 6mm Hex Screw 6mm Hex Screw 3 4 Nut DETAIL B RTA013 052522 301r9 31 APEX Service Manual C
23. UTION WHEN THE ARM IS CLOSED IT CAN OPEN WITH SIGNIFICANT FORCE USE CARE WHEN OPENING THE ARM 052522 301r9 APEX Service Manual Carefree of Colorado Tip Use a floor or ground cover and place one knuckle and arm half on the ground Have one person firmly hold the arm half on the ground while the second person carefully opens the other arm half 15 Lift the arm assembly into position 16 refer to Detail B Slide the case arm knuckle into the support inside the case and secure with 1 each M12 1 25 x 25 bolt and washer and 1 each M12 1 25 x 40 bolt washer and saddle Do not tighten at this time 17 refer to Detail A Insert the lead rail arm knuckle into the lead rail connector and secure with 1 each M12 1 25 bolt washer and nut Do not tighten at this time 18 If the sensor cable is routed on the replacement arm e Attach a piece of wire channel to the top of each section of the arm If using new channel cut each piece slightly shorter than the arm extrusion Attach the channel using double sided tape e Route the cable through the wire channel At the arm joints arch the cable slightly to avoid binding Do not twist the cable Tip Use a small tool such as a flat bladed screwariver to gently spread open the channel then insert the cable Do this for the entire length of the channel until the cable is fully inserted 19 Adjust the arm pitch as required Follow the procedure for pitch adjustment on page 31 20 Extend and ret
24. UX DSK AUX Motor 1 Motor 2 Motor 3 Motor 4 CR024 Figure 2 Alternate Cabling for 110VDR Boxes 2 The RF Receiver and the optional ignition lock out can be plugged into any unused EYE port It is not necessary to use the splitter as shown in the diagrams 3 The 110VDR control boxes are compatible with integrator interfaces Contact Carefree engineering for information and system requirements OPTIONAL MANUAL BYPASS SWITCH Installers may elect to install a manual bypass switch for testing or emergency operation of the awning The simple switch allows the operator to extend or retract the awning without using the keypad control panel For multiple awning installations a separate switch must be installed for each awning Common 1 Open the control box and identify the terminal block next to the phone cord jacks Extend dnm sn Retract 2 Connect the switch to the terminal block as shown in the Hisl idR ingle Pole Double agrar Throw Momentary ON Center OFF The switch is a single pole double throw momentary ON center OFF Components are installer furnished DR01
25. ables from the board to be replaced Mark and tag the wires The wires must be connected to the replacement board in the same configuration as removed from the old board 4 Remove the four screws circuit board and spacers if used from the enclosure Set screws and spacers aside 5 Install the replacement board in the enclosure e For rectangular enclosures use the existing screws The board seats on top of the molded posts and does not require spacers e For the square enclosures new screws and spacers are included with the replacement board Spacers are required to provide clearance from the mounting board Connect the wires and cables to the new board Refer to notes above Restore AC power to the awning systems and test operation After testing use Loctite 29005 or equivalent to secure screws in terminal block B9 m dn X Reattach the lid to the control box 052522 301r9 25 APEX Service Manual Carefree of Colorado SENSOR REPLACEMENT FOR DIRECT RESPONSE NOTE The original Direct Response Shake Sensor was mounted horizontally on the inside of the lead rail For product integrity sensors are now mounted vertically If replacing an original horizontally mounted sensor it is necessary to install the vertical mounting bracket for the replacement sensor Replacement sensors must be mounted vertically and will not work properly if mounted horizontally Lead Rail Cable Gland ref m Clamping Nut Vertical Mounting Bracket c
26. acket by pressing the 1 8 x 9 16 roll pin between the bracket and lead rail as shown Installing a New Sensor The replacement sensor is furnished with a 25 foot cable The cable is furnished in case the installed cable has been damaged or compromised NCAUTION Do NOT ATTEMPT TO CUT AND SPLICE THE CABLE IF DAMAGED THE CABLE MUST BE REPLACED TO ENSURE SYSTEM INTEGRITY 26 052522 301r9 Carefree of Colorado Service Manual APEX REMOVING THE OLD SENSOR Detail B 1 After detaching the sensor from the lead rail loosen the clamping nut on the wire gland 2 Unscrew the wire gland from the sensor case and slide down the wire and out of the way 3 Remove the back of the sensor case to reveal the PC board 4 Carefully remove the board from the case In some instances the board may be tacked with adhesive and must be pried out Use care to not damage the cord or connector 5 Disconnect the cable from the board and slip the connector out of the case Set the old sensor parts out of the way 6 Test the integrity continuity of the installed cable Several cable testers are commercially available If the cable is faulty go to Replacing a Sensor and Cable If the cable is OK go Installing a Sensor Only REPLACING A SENSOR AND CABLE 1 Remove the existing cable Pay particular attention to the routing and attachment points of the existing cable 2 Slide the new sensor into the vertical mounting bracket and secure with a 10 x 3 4 sc
27. age 6 052522 301r9 Carefree of Colorado Service Manual APEX MOTOR REPLACEMENT During the following instructions use the manual override procedure on page 32 to open and close the awning For multiple awning installations where the awnings are mounted end to end it will be necessary to move the unaffected awning NCAUTION WHEN MOVING AN AWNING OR LIFTING THE ROLLER TUBE AND MOTOR OUT OF THE CASE THE SERVICING TECHNICIAN MUST USE CARE TO NOT BREAK OR DAMAGE THE MOTOR AND SENSOR CABLES Outer Spring Arms X v Remove Screw Elbows Together Bracket ref DETAIL A DETAIL B Cover ref Roll Bar ref End Plate Assy DETAIL D RTA030a 1 Disconnect power to the awnings 2 Locate the junction box inside the coach and disconnect the motor wires 3 refer to Detail A To move an adjacent unaffected awning 2 1 Close the awning if open 2 2 Loosen the retaining bolts in the back of the mounting plates 2 3 Slide the awning away from the other awning allow a minimum of 6 to 8 between awnings See Caution above 2 4 Temporarily tighten at least one of the retaining screws Open the awning to be serviced several inches to expose the arm elbows refer to Detail B Using a minimum 1 2 rope firmly tie the elbows of the outer spring arms together do not use bungee cords When tying the rope use a non slip knot such as a square knot or equivalent CAUTION FAILURE TO SECURE THE ARMS AS DESCRIBED WILL ALLOW
28. arefree of Colorado SETTING THE MOTOR LIMITS The motor limit switches are preset at the factory for best operation of the awning The OUT limit switch is used to stop the motor when the awning is fully extended The IN limit is NOT USED with the Direct Response system see description below The limit switches are located inside the case near the end cap To access the switches remove the small rubber plugs next to the end cap or end plate If rubber plugs are not installed it is necessary to open the top cover by removing the two attach screws and pivoting the cover back and out of the way Remove End Caps Units Built Before June 2005 NOTE There are two 2 motor limit switch configurations Before making adjustments visually inspect the limit switches to determine which configuration is installed in the awning Use the illustration below to determine the correct turning direction for the adjustments RTA014 Increase Increase Run Time Run Time LN AU N IN Limit Switch OUT Limit Switch Decrease 4mm Allen Head 4mm Allen Head Decrease Run Time Run Time s Configuration Previou Increase Run Time Increase ipu OUT Limit Switch 4mm Allen Head EE e Ir IN Limit Switch 4mm Allen Head Decrease Decrease Run Time Run Time Current Configuration LH Motor RH Motor Current Configuratio
29. ble from the box location to the cable end 052522 301r9 19 APEX WIRING DIAGRAM 2 AWNINGS Service Manual Zeg 12VDC Ground 3 Conductor 14AWG NM Wire w Gnd CENTS IT D RED C T ET BERND WHT mmm e 3 Conductor 14AWGL IN NM Wire w Gnd L4 JOSUaS Remote See AU 110VAC IN mena MOTOR 2 Z Josueg D K EYE AUX SUN gnition Switched Carefree of Colorado RF Receiver 12VDC Ignition Lockout Sensor Optional e A Carefree 9 MOTOR 1 See B Terminal Block Y 4M ummmmmmmmmmmmm Tj O 01 amp Go N gt igi a WLW UI Tm M TTTS E MOTOR 2 E IN fm wd kees Y PUD M M INN OMVTt Jojonpuo c VW Wa di MN OD 01 ON See B Terminal Block OVAOLL OL DETAIL A 110VAC Power Line In 20 Cables are 4 wire RJ11 terminated phone cord straight no twist DRO14 052522 301r9 Carefree of Colorado Service Manual APEX NOTES Se Wire Legend Red
30. c it is important to observe the following Always use a natural soap never detergent Water should be cold to lukewarm never more than 100 F Air dry only Never apply heat to the fabric Always allow the fabric to dry thoroughly before rolling up the awning Mildew Mildew is a fungus growth that looks like dirt Vinyl coated polyester fabrics are mildew resistant because of a chemical biocide in the vinyl coating Under ordinary conditions mildew will not appear However in areas where high temperature and humidity are common mildew can be a problem and required the material to be washed more frequently Thoroughly rinse the fabric with clean water and allow to air dry completely before rolling up the awning Pooling When water collects on the top of the fabric this is known as pooling This can occur during inclement weather or if a running air conditioner discharges over the awning The water is dumped when the awning is retracted It is recommended that if water accumulates on the top retract the awning in steps 8 12 to dump the water This will help prevent the fabric from stretching or distorting The effects of wind and rain on an awning are unpredictable Severe damage to the awning and the vehicle may result IF WIND OR EXTENDED PERIODS OF RAIN ARE EXPECTED ROLL UP THE AWNING AND SECURE FOR TRAVEL ARM CARE The best method of keeping the arms and braces operating smoothly is to clean them Dirt and debris can cause t
31. ce only Actual boards may not be marked Terminal Block DRO16 TO CONTROL BOARD FROM MOTOR 1 MOTOR 2 MOTOR 3 MOTOR 4 AC Power Source po o 5 O LL 7 Refer to Flag Nore 2 Refer E Flag Note 2 Awning 1 Motor Awning 2 Motor Awning 3 Motor Refer to Flag Note 2 Refer to Flag Note 2 3 6 Awning 4 Motor 1 Sensor 2 Sensor 3 Sensor 4 Sensor Key Pad Splitter RF Receiver Ignition Lockout Notes 2 Splitter is used wi Ignition Lock Out only If Lock Out is not installed connect the receiver directly to EYE 3 Cable lengths are the lengths of the furnished cables If a connection requires a length greater than the supplied cable the installer must provide a terminated jumper cable from the box location to the cable end AMD 052522 301r9 23 APEX Service Manual Carefree of Colorado CONNECTION FLEX W 110VDR CONTROL BOXES The wiring diagrams show the standard installation for multiple awning configurations For control boxes marked w 110VDR the installer may adjust the cable interconnections for greater flexibility during installation 1 The key pad may be installed in the unused DSK port of any board with the jumper cables sequentially connected from the AUX port to the DSK port of the next board Example Placing the keypad in the DSK of Board 3 yo eae fee Rae fU DSK AUX DSK AUX DSK A
32. connector body Vehicle Wall over until the element contacts the LED SIRE DEAS ES wire Use pliers to crimp the pea mal connector closed ST Com 5 4 Repeat for the second wire end Connector 5 5 Slide the fuse into the fuse port Individual Awning Ensure that is firmly seated 12VDC 12VDC 18 24awg 2A In line Fuse Female Disconnect x2 18 24awg 2A In line Fuse Female Disconnect x2 6 Press the in line fuse wires and switch into the mounting hole Secure the switch using two 2 6 x 1 2 screws 18awg Wir Single Pole minimum Single Throw Switch 7 Snap the switch bezel over the switch Vehicle Wall H D frame 1st awning LED Strip Kit SRO101 is available from Carefree and DI includes switch fuse holder and 2A fuse ISI edi f Connector 2nd awning LED Strip ey X S CUL SES edi f Connector Double Awning LED002f 052522 301r9 29 APEX Service Manual Carefree of Colorado Route LED Harness J Slot Cover w Sensor Cable LED Slot LED Strip Cut Between Pads to Adjust Length Connector C3 Wire Channel RTA053 Replacing the LED Strip Extend the awning out to access the inside of the case or lead rail as required Disconne
33. ct power to the awning and the LED strip Use a non permanent marker to mark the location of the ends of the LED strip Disconnect the strip connectors Remove the existing LED strip Clean the LED slot to remove any dirt and tape residue Thread the new strip behind the arm connectors Starting at the reference mark on the harness end press the new strip into the LED slot Se ki pr Wr s D YS At the end of the strip cut the LED strip to match the mark made previously To trim the LED strip always cut between the 4 pad cluster as shown 10 Route the new LED strip wires as shown and connect to the harness 11 Restore power and test Harness Replacement 1 Extend the awning out to access the inside of the case or lead rail as required 2 Separate the LED connectors 3 he wire is routed with the motion sensor cable Remove the harness from the arm channels 3 1 At the case clip the harness and clamp the harness at the case to prevent it from falling in the vehicle wall 3 2 Connect the new harness to the LED strip 3 3 Route the harness through the wire channel in the arms At the arm joints arch the cable slightly to avoid binding 4 Route the new harness through the case and vehicle wall to the switch Tip Tie the new harness to the old harness that was cut previously Use the old harness to pull the new harness through the wall to the desired location 4 1 Alternate_ method At the wall splice the new harness to
34. ction LED will come back on 052522 301r9 11 APEX Service Manual Carefree of Colorado In the charts below YES is a positive response to the test NO is a negative response DO1 THE AWNING DOES NOT OPERATE A Confirm 110VAC power to control box Shut off power source YES Power is present go to test B Open control box Check vehicle circuits and fuses On some early units a fuse is installed on the circuit Repair as required and retest board if installed Check that fuses on circuit boards are intact Check that 110VAC connections are correct and secure Refer to correct system schematic B Confirm awning motor is functioning 1 1 1 With power off disconnect motor wires and AC hd ns motor is good control circuit power in from switches system 1 or control box is defective test and repair 1 2 Connect awning motor directly to 110VAC power CIE to Step C source Go to step B 2 Motor White to Neutral White of AC cord Motor Green to Ground Green of AC cord Motor Red amp Black are Motor Direction Control connect Red to AC Hot Black 1 3 While observing awning briefly apply power 1 4 Disconnect power and attach other motor direction control wire Black to AC Hot Black 1 5 While observing awning briefly apply power 1 6 Does awning move when power is applied Note If the awning runs but does not extend or retract completely it may be necessary to adjust the motor limits refer to page 32
35. d SERVICE MANUAL ay acie APEX With Direct Response Electronics Single Awning Dual Awnings 4 Awnings RTA105 052522 301r9 Printed in USA December 2014 PROPRIETARY STATEMENT The Apex Awning is a product of Carefree of Colorado located in Broomfield Colorado USA The information contained in or disclosed in this document is considered proprietary to Carefree of Colorado Every effort has been made to ensure that the information presented in the document is accurate and complete However Carefree of Colorado assumes no liability for errors or for any damages that result from the use of this document The information contained in this manual pertains to the current configuration of the models listed on the title page Earlier model configurations may differ from the information given Carefree of Colorado reserves the right to cancel change alter or add any parts and assemblies described in this manual without prior notice Carefree of Colorado agrees to allow the reproduction of this document for use with Carefree of Colorado products only Any other reproduction or translation of this document in whole or part is strictly prohibited without prior written approval from Carefree of Colorado SAFETY INFORMATION AWARNING A WARNING INDICATES A POTENTIALLY HAZARDOUS SITUATION WHICH IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY AND OR MAJOR PROPERTY DAMAGE NCAUTION A CAUTION INDICATES A POTENTIALLY HAZARD
36. d rolls up NOTE It may be necessary to adjust the motor limits Refer to page 31 19 Install the fabric retainer screws in the lead rail 20 Install the top cover 4 052522 301r9 Carefree of Colorado SPRING ARM REPLACEMENT NCAUTION THE SPRING ARM IS UNDER TENSION TO OPEN USE EXTREME CARE TO FIRMLY HOLD THE SPRING ARMS DURING ASSEMBLY AND DISASSEMBLY TO AVOID ANY SUDDEN OR UNEXPECTED MOVEMENT BY THE Service Manual APEX ARM SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE COULD OCCUR NOTE If replacing an original series arm it will be necessary to also replace the lead rail connector page 6 REPLACING THE ARM The following procedure requires two people 1 11 12 13 14 Open the awning to the maximum extension or as wide as possible This is to minimize the spring tension in the arms during this procedure Disconnect power to the awning Use a scaffold ladder or other means to firmly support the lead rail For arms with the sensor cable mounted carefully remove the sensor cable from the wire channel on top of the arm Use care to not bend break or compromise the cable refer to Detail A At the lead rail remove the M12 1 25 lock washer and nut from the arm and lead rail connector Slightly loosen the 6mm adjustment screw DO NOT loosen the outer set screw Firmly grasp the spring arm and slide the lead rail arm knuckle out of the lead rail connector Allow the arm to extend to it
37. ditions An RF remote is furnished with the Direct Response system Apex Patio Awning Specifications The following information is for reference only Specific information is detailed in the installation instructions 8 75 ele x 15 6cm Direct Mount Slide amp Lock Plates LENGTH 12 3 7m 21 E 4m in 1 foot 305m increments EXTENSION 10 3m 12 30 5cm Minimum Pitch 36 91 4cm Maximum Pitch Values are approximate actual dimensions may vary with specific installations RTA003 MOTOR Available in LH or RH configurations 14 RPM CONTROLS Direct Response with a single master control and single remote for all awnings COLOR Black Woven Acrylic refer to sales literature for colors APPROXIMATE WEIGHT LBS Awning Length ft Weight Awning engin ft Weight Awning Length ft Weight 12 155 20 227 13 162 21 234 14 169 15 185 Notes 1 The Apex awning measurement is end of case to end of case 2 The awning uses 4 mounting brackets that are 7 wide and 24 long 2 052522 301r9 Carefree of Colorado Service Manual APEX CANOPY REPLACEMENT During the following instructions use the manual override procedure on page 32 to open and close the awning NCAUTION When moving an awning or lifting the roller tube and motor out of the case the servicing technician must use care to not break or damage the motor and sensor cables Outer Spring Arms Firmly Tie Ss Elbow
38. e R060532 001 Ignition Lockout Sensor R060532 002 Ignition Lockout Sensor RTL R060589 001 Splitter R060429 003 RF Remote Receiver 433 MHz Version 5 6 7 8 10 Notes 1 Control boxes switches and remotes are NOT interchangeable between systems 2 Items 1 thru 4 are used for Apex single awning installations thru 2006 and for Mirage single awing installations thru 2007 DSK style switch assy item 3 must be used with DSK control boxes item 1 3 Keypad item 6 must be used with control box item 5 4 Original multiple awning installations uses a touch pad control panel Touch pads have been superseded with a key pad control panel For spares order item 9 for dual awnings item 14 for 4 awning installations Replacement instructions are found in the Apex service manual 5 Replacement motion sensors must be mounted vertically If replacing a horizontal mount sensor it will be necessary to order and install R001355 bracket kit 6 Ifreplacing a 418MHz remotes and or receiver marked RR24 used for Apex thru 2006 it will be necessary to replace both the transmitter and reciever 7 433MHz remotes items 9 10 15 22 and receiver item 32 are used for Apex 2007 and on Remote transmitter and receiver must match in frequency 433 MHz The 433MHz receiver is marked with RR 8 Forsingle awning applications when replacing a 433MHz gray button key FOB item 9 and or a receiver marked RR version 1 it will be necessary to replace b
39. ent awnings will not function i e 1 and 2 works 3 and 4 don t and the touch pad LEDs do not illuminate Check the power to the first non functioning control board in sequence i e 3 and correct as necessary before proceeding Shut off power source if not already done YES Awning functions control board of non Open control boxes and disconnect the non working working awning is defective replace awning motor wires and a working awning s motor wires control box Connect the non operating awning to the functioning Pads to original configuration control board i e awning 2 to control board 1 H Restore power Test the operation of the awning using the controls for the functioning awning in the example above 1 awning Confirm awning motor is functioning Kee 1 7 With power off connect awning motor directly to YES Awning motor is good control box is 110VAC power source defective replace White Hot NO Go to step B 2 Green Ground Red amp Black are Motor Direction Control connect one 1 8 Briefly apply power 1 9 Does awning move when power is applied 2 Test continuity and connections of motor wire between Continuity is good motor is defective control box and awning motor replace Repair as required and retest DO7 AWNING S DO NOT RETRACT DURING WINDY CONDITIONS The Direct Response auto retract system operates by gauging the motion of the awning s leading edge not by the direct wind speed Refer
40. ently d defective replace move up and down 052522 301r9 13 APEX Service Manual Carefree of Colorado DIAGNOSTIC TESTS DIRECT RESPONSE FOR MULTIPLE AWNINGS AWARNING ALWAYS DISCONNECT POWER WHEN CONNECTING OR DISCONNECTING 110VAC WIRES Refer to the Wiring Diagrams in the next section for wire and cable connections TESTING THE SYSTEM MULTIPLE AWNINGS All function buttons are press ON The auto functions continue until the awning is fully extended or retracted Pressing the button a second time will stop the function It is not necessary to hold the button while the function is active 1 While observing the control panel have a second person initiate 110VAC power to the coach and awning system The following should occur 1 1 The Power ON OFF and Wind Speed LEDs will briefly illuminate 1 2 The system then goes to the default settings The POWER ON AUTO RETRACT ON and MEDIUM Wind Speed LED will be on NOTE If the awnings operate from the touch pad but no LEDs are illuminated check that the jumper cable between the controllers is plugged into AUX motor 1 and ACC motor 2 2 Press the POWER OFF ALL LEDs should be extinguished The POWER ON OFF button disables all functions including Auto Retract and the optional RF remote It does not disconnect the 110VAC power 3 Check the extend function 3 1 Press the POWER ON 3 2 Press the Awning 1 EXTEND button The awning should extend 3 3 Press the e
41. he channels not to slide easily NOTE Avoid introducing water into the motorized housings Periodically wash out the channels with running water i e a hose to keep them clean If the channels still do not slide easily lightly spray the joints with a dry silicone lubricant after the arms have been cleaned and dried thoroughly MOTOR MAINTENANCE e Check all wiring and connections for wear Repair when needed 052522 301r9 35 APEX Service Manual Carefree of Colorado ILLUSTRATED PARTS LISTINGS PART NUMBER CONFIGURATION Example Part Number ZQ19CW2510DR ZQ 19 CW 25 10 DR Apex Awning A CRYLIC CANOPY DIRECT STYLE CODE COLOR CASE COLOR EXTENSION RESPONSE 14 ZQ All Apex Box Refer to sales order Refer to sales motorized w ACRYLIC STANDARD DR Awnings information for order information Direct Response specific codes and for specific codes Standard colors available and colors available NOTE The assembly part number serial number is located on a tag on the inside of the lead rail or on the back of the case Serial Part Located on the Rear Outside Case on Motor Side RTA048 36 052522 301r9 Carefree of Colorado Service Manual AWNING COMPONENTS a 8 14 A D Ze D e y A Superseded Detail A 16 R076744 006 R001612BLK R062768 001 R019263 23L R001614BLK R062769 001 R019263 23R Superseded Superseded R001190XXX Superseded Superseded R001191XXX R0627
42. he drive gear and crown from the existing motor and install on the new motor Attach the new motor assembly to the end plate using the screws and nuts removed previously Slide the new motor assembly into the roll bar Ensure that the motor drive gear and crown are properly seated inside the roll bar Lift roller tube and canopy up and insert the idler shaft into the idler end plate Position motor end plate on the case and attach using the screws removed previously 18 Route the new motor wire into the coach and attach refer to wiring diagrams on page 18 for the appropriate control system Ensure that the wire colors match i e red to red and black to black All wiring must conform to NEC National Electrical Code and local codes Use the manual override to roll the canopy onto the roller tube Ensure the fabric rolls evenly onto the roller tube Once the fabric is snugly rolled up remove the rope used to secure the arms Restore power to the awning Extend and retract the awning several times This will allow the canopy to self center It will be necessary to adjust the motor limits Refer to page 32 Install the top cover and end caps if installed previously Reposition the adjacent awning if it has been moved Ensure that all the retaining bolts are properly tightened 052522 301r9 Carefree of Colorado Service Manual APEX REMOVING THE AWNING AWARNING THE APEX AWNING IS EXTREMELY HEAVY MOVING AND OR LIFTING THE AWNING
43. hen the button is pressed the LED illuminates The LED stays illuminated during the selected operation and after the awning has fully extended or retracted This provides an indicator of the awning position When the stop button is pressed the LED will illuminate and stay on until a function is pressed If on it indicates that the awning is partially extended retracted All function buttons are press ON press OFF The auto functions will continue until the awning is fully extended retracted or when the stop button is pressed b oe i 10 While observing the control panel have a second person initiate 110VAC power to the coach and awning system The following should occur 1 1 The Auto Retract and Wind Speed LEDs should illuminate briefly then extinguish 1 2 The Power ON OFF and function position LEDs will briefly illuminate 1 3 The system then goes to the default settings The POWER ON AUTO RETRact ON and MEDIUM Wind Speed LED will be on NOTE The function position LEDs extend stop and retract will not be illuminated During power up the controller does not retain position information The controller is updated with the first function used Press the POWER OFF ALL LEDs should extinguish The POWER ON OFF button disables all functions including Auto Retract and the optional RF remote if installed It does not disconnect the 110VAC power Press the POWER ON Press the EXTEND button the LED should illumi
44. inals Does the awning move 4 4 Short the wire ends between the Common and iu c Retract Retract terminals Does the awning move dand Common MIRAGE040 D02 THE AWNING OPERATES DIFFERENTLY THAN THE SWITCH MARKINGS This condition generally occurs during new installations or when major components have been replaced Does Awning operate in reverse of the switch plate labeling YES Motor wires from awning are reversed i e extends when retract is pushed locate motor wires in the control box reverse the red and black wires D03 AWNING DOES NOT AUTO RETRACT IN WIND A Press the power on button then press the auto retract button The flashing LED indicates that the Does the auto retract LED flash sensor has been disengaged or otherwise disabled Go to step C go to procedure D01 B Confirm that the retract function works using the push buttons test C Function does not work with switch go to procedure D01 Test Motion Sensor Confirm cable is plugged into connector on box marked Shaker 2 2 1 Unplug sensor from control box YES Awning retracts original sensor 2 2 Connect a second sensor into control box defective replace 2 3 Set the control switches for the auto retract function NO Awning does not retract control box 2 4 Hold the second sensor horizontally and g
45. ing instructions in this publication may void the motor warranty e All wiring must conform to NEC National Electrical Code and local codes e The SO cable from the 110VAC awning motor can only pass directly through a wall it can not be laid up in the wall and must be connected to NM wire or individual wires in conduit no more than 6 inches past the point of entry e For 110VAC installations enclosed junction boxes are required for all wire splices and direct connection switch installations Boxes are required in conformance with prevailing construction codes The servicing technician or installer is required to furnish the flush mounted UL approved electrical duplex boxes where required The 110V electronic control system provides the user with simple pushbutton controls for the awnings installed Four configurations are available AWARNING ALWAYS DISCONNECT THE VEHICLE BATTERY AND ELECTRICAL SOURCES BEFORE WORKING WITH ELECTRICAL WIRING AND COMPONENTS 1 Direct Response for Single Awning Installations e System includes Control box single control board Master control panel w pushbutton awning control and windspeed sensitivity settings motion sensor and an RF remote control e An optional ignition lockout is available 2 Direct Response for Dual Awning Installations e System includes Control box 2 control boards Master control panel w touchpad awning control and windspeed sensitivity settings motion sensors and
46. ions during normal operation These are also given in the operator s manual 1 Each awning has an independent motion sensor During windy conditions the awnings may not retract concurrently 2 f the optional Carefree EL ignition lockout is installed the system will disable the extend function while the vehicle ignition key is in the ON position opecial order RTL ignition lockouts will fully retract the awning s and disable the extend function Functions will return to normal operation when the ignition key is turned OFF Coach manufacturers may install their own lockout design Refer to the coach literature for AC power for accessories 3 Pressing multiple buttons at the same time may cause the awnings to appear to move erratically If this occurs press the stop button Use the individual controls to set the awning s to the desired position 10 052522 301r9 Carefree of Colorado Service Manual APEX DIAGNOSTIC TESTS DIRECT RESPONSE FOR SINGLE AWNING AWARNING ALWAYS DISCONNECT POWER WHEN CONNECTING OR DISCONNECTING 110VAC WIRES Refer to the Wiring Diagrams in the next section for wire and cable connections TESTING THE SYSTEM SINGLE AWNINGS When 110VAC power is removed from the system the controller DOES NOT retain previous positioning information When power is restored positioning information is updated when the first function is initiated The function LEDs extend retract and stop perform a dual function W
47. may be ordered separately Key FOB Batteries The Gray Button Key FOB remote uses a flat 3V Lithium Battery p n CR2032 that should provide a long period of service To access carefully pry off the back of the case Lift the circuit board out then slide the old battery out of the battery holder and slide a new battery in The should face away from the circuit board The Key FOB remote w antenna uses a battery Radio Shack p n 23 279 or equivalent that should provide a long period of service To access Remove the small screw from the back of the case and carefully snap off the back Lift the old battery out and insert the new battery Multiple awning remotes use two standard AAA Batteries that should provide a long period of service To access open the access cover on the back of the case Batteries are available through local battery outlets Battery life is dependent on frequency of use environmental conditions and condition of remote MANUAL OVERRIDE 1 If 110V power is not available to the coach the Apex 7mm Hex awning can still be safely retracted using the manual Manual Override override The bypass is located inside the case near the end s e cap Remove the large rubber plug located toward the rear Open Open of the case on the motor side of the awning If a rubber plug A I is not installed it is necessary to open the top cover by Ke removing the two attach screws and pivoting the cover back
48. n Paramount014 Adjusting the OUT Limit Switch NOTE During normal operation the awning will extend out then roll back slightly to tension the fabric 1 Extend the awning out completely 2 Confirm that the arms are fully extended The motor should stop and the fabric should be tight 3 Ifthe motor continues to run the fabric will sag use a 4mm allen wrench to turn the OUT limit switch to DECREASE the motor run time 4 f the motor quits before the arms are extended use a 4mm allen wrench to turn the OUT limit switch to INCREASE the motor run time NOTE It is best to make the adjustments in increments of a single turn 3 full turns of the screw equals approximately 2 of fabric extension 5 Extend and retract the awning several times to confirm that the adjustment is correct 6 Repeat as required until the awning extends correctly Adjusting the IN Limit Switch NOTE The IN limit switch is not adjusted when the Direct Response system is installed The system electronics monitors the motor and shuts the motor off when the awning is fully retracted If the IN limit switch is accidentally adjusted the motor may shut off before the awning is fully closed If this occurs turn the IN adjustment screw to INCREASE the motor run time It is not necessary that the screw matches the closed position The Direct Response electronics control the closed position NOTE Itis normal for the lead rail to slightly relax after the awning clo
49. nate while the awning extends and stay on after the awning auto stops Observe the awning it should fully extend The system performs an auto tension action when the awning is fully extended The awning rolls in reverse to tension the fabric The auto tension feature works only with the extend function when the awning is fully extended or the stop button is pushed while extending After the awning is fully extended press the RETRACT button the EXTEND LED should extinguish and the Retract LED should illuminate while the awning is retracting Press the STOP button When the STOP button is pressed the awning will stop the RETRACT LED should extinguish and the STOP LED should illuminate Press the RETRACT button allow the awning to retract fully the Retract LED will illuminate and stay lit Press the AUTO RETRACT OFF The AUTO RETRACT and WIND SPEED LEDs should go out Press the AUTO RETRACT ON Press each Wind Speed button and confirm that the LEDs illuminate Test the Auto Retract function 9 1 Fully extend the awning 9 2 With the AUTO RETRACT ON set the WIND SPEED to the lowest setting 9 3 Create a firm but gentle rocking motion with the leading edge of the awning The awning should retract after 2 3 seconds of the motion If the optional Ignition Sensor is installed 10 1 Partially retract the awning 10 2 Turn the ignition key ON 10 3 Press the EXTEND button The LED should flash for 2 seconds then shut off and the previous fun
50. nting bracket has a retaining bolt in the back side to hold the awning into the bracket Loosen all 4 of the retaining bolts It is not necessary to remove the bolts from the brackets ke Awning Frame ref 6 Slide the awning back and up to remove the awning from the brackets hj Bracket ref N Retaining Bolt RTA044 Figure 1 The Awning Mount 7 To reinstall the awning reverse the procedure above Special Notes a When attaching the motor wires ensure that the wire colors match the previous configuration All wiring must conform to NEC National Electrical Code and local codes b If the sensor cable was cut to remove the awning it is necessary to install a connector on each cut end of the cable The connector must be attached as shown in the wiring diagrams on page Error Bookmark not defined A coupler is then used to attach the two connectors 8 After installing the awning test the operation refer to page 11 Single Awning or page 14 Multiple Awnings 052522 301r9 9 APEX Service Manual Carefree of Colorado DIAGNOSTICS T ROUBLESHOOTING The following procedures are intended to aid the service technician to logically resolve operational issues with the Direct Response installation Refer to the appropriate wiring diagram Wiring Diagram Single Awning page 19 Wiring Diagram Dual Awnings page 20 Wiring Diagram 4 Awnings page 22 Procedures in this section Page COMMON Etui EGET TERR 1
51. ood sensors It is necessary to power off the system then turn it back on so that the touch pad recognizes the sensors are connected 16 052522 301r9 Carefree of Colorado Service Manual APEX DOS AWNING DOES NOT MOVE WHEN REMOTE CONTROL BUTTONS ARE PUSHED Confirm power is ON at the touch pad Oorectasrequred 2 Confirm batteries in remote are good Pressing any Replace as needed a button on the remote will illuminate the LED at the top of the remote 3 Check the cable between the Receiver and control box As YES Cable is OK Confirm that cable is a continuity check Pin 1 of connector 1 goes to Pin 1 of securely plugged in go to step 4 connector 2 pin 2 goes to pin 2 pin 3 goes to pin 3 and pin 4 goes to pin 4 Cable must be plugged into the BUS port of controller 1 Confirm that the Receiver is programmed for the Refer to Programming the Receiver Remote on page 32 and retest If system does Yes 2 work go to step 5 l is Program a second remote and test 2 remote works 1 remote M 2 remote does not work go to 2 remote does not work go to step 6 6 6 Replace the Receiver and test Lge System works OK ee receiver is it will be necessary to program receiver for remote defective System does not work Reinstall 1 receiver go to step 7 a 7 Replace control box EN 052522 301r9 17 APEX Service Manual Carefree of Colorado ELECTRICAL IMPORTANT NOTICES e Failure to follow the wir
52. oth the FOB and receiver Use items 7 and item 25 version 5 9 Remote Receiver marked Version D item 32 is compatible with all 433MHz remote marked version 2 thru 5 052522 301r9 39 APEX Service Manual Carefree of Colorado LED Parts List RTA502 Description R060732 001 LED Strip used for awnings 18 or less R060732 004 LED Strip used for awnings 19 or longer R060718 001 Harness 22 feet R040616 206 Wire Channel R001716 Slot Cover 2 feet SR0101 Switch Kit includes item 6 R019493 001 Fuse Kit includes in line fuse holder and 2A fuse Notes 1 LED strip item 1 is sent on a roll and cut to length during installation 40 052522 301r9 Carefree of Colorado Service Manual APEX COMPONENT IDENTIFICATION Control Panel and Remotes Identification Control Panels single Awning Series Multiple Awning Touch Pad Control Panels are Discontinued and Obsolete Use Series Ill Key Pads for Replacements Single Awning DSK style Key Pads are available for Spares CANNOT be replaced with a Series III Key Pad for single awnings Series Il Multiple Awning KeyPad Control Panels with Full Time Auto Retract are Discontinued and Obsolete Use Series Ill Key Pads for Replacements Single Awning DSK style Key Pads are available for Spares CANNO
53. pen control box Repair as required and retest On some early units a fuse is installed on the circuit board Check that fuses on circuit boards are intact Check that 110VAC connections and splices to both boards are correct and secure Refer to system schematic While observing the circuit boards have power restored The LEDs on the boards should blink red then green BU pp ee T ves ANA 1 Press the Power On button on the touch pad The Power On LED should illuminate At bridge disconnect cable then observe LED while plugging cable into BUS of bridge NO Go to step B 3 LED should flash red then green Check the cable between the bridge and control box YES Continuity OK go to step B 4 As a continuity check Pin 1 of connector 1 goes to Pin 1 of connector 2 pin 2 goes to pin 2 pin 3 goes to pin 3 Replace cable and retest cable and retest and pin 4 goes to pin 4 4 1 Disconnect jumper cable between controller boards Awning operates ee 1 is 4 2 Disconnect touch pad from ACC of controller 1 defective Replace control box and connect to ACC of controller 2 Awning does not respond touch 4 3 Does Awning 2 operate when pressing a pad bridge is defective replace command button on the touch pad 052522 301r9 15 APEX Service Manual Carefree of Colorado D06 ONE AWNING DOES NOT OPERATE NOTE The awnings are programmed sequentially i e 1 2 3 4 If power is missing from an awning the subsequ
54. plied cable the installer must provide a terminated jumper cable from the box location to the cable end 052522 301r9 21 APEX Service Manual Carefree of Colorado WIRING DIAGRAM 4 AWNINGS Ignition Switched 12VDC RF Receiver 12VDC Ignition Ground Lockout 3 Conductor 14AWG Sensor eb B OBS NM Wire w Gnd 4 Optional 4 Eege dM re I d i 3 Conductor 14AWGLL B m ups NM Wirew Gnd D E 2 yy Splitter Key Pad i Remote ZH Josueg See A F O 110VAC IN Sco B MOTOR 1 O Terminal Block E uz T 1 Red AT 2 1 Black mhummuunm m m aS 3 1 White ane gue 44 4 2 White O E E 5 2 Black C en de E EE Green O lt l B g Er 2 Green S zi P O i s dii Wi JT um MOTOR 2 ze PY Inl 3 Conductor 14AWG U4 ze Af NM Wire w Gnd 28 l 1 Red Q S 1 Black z E et 1 White
55. r TERRIER RR nee ene Pe nee erence ne Arete eee ree ee ee eres re E eae Tere ree J9 Motor Maintenance EEN 35 MUSAE TC E 36 Fe RUN ee eV deeg 36 PI CODD oaa EESTI THEM PM UAE MEAM MM NNNM 37 zwi eg rate di cR ET D o ERES 38 ELSE ERREUR E E N ITT 40 aig el em eae PTT TT EON 41 Control Panel and Remotes FOGG dn BE 41 Control Bok Enclosure FER 42 052522 301r9 1 APEX Service Manual Carefree of Colorado PRODUCT OVERVIEW The Apex Patio Awning offers the coach owner an awning system that provides as much or as little shade as required The canopies are housed in an aluminum case that easily blends in with the coach roof The awning extends to a maximum of 10 feet from the side wall The canopy is made from Acrylic fabric Each unit is equipped with lateral support arms that are the strongest available on the market No vertical arms interfere with coach sidewalls or equipment that may be mounted on the roof These arms can also be adjusted to vary the canopy pitch up to 3 feet it is strongly recommended that service and adjustments be performed by trained technicians The unique and innovative 110V electronic control system provides Carefree s Direct Response system with interior touch pad controls for standard extend retract functions At the master control panel the auto retract system can be engaged to automatically retract the awnings in windy conditions with sensitivity set by the user to respond to a variety of wind speed con
56. ract the awning several times This will allow the canopy to self center NOTE It may be necessary to adjust the motor limits Refer to page 32 Replacing the Lead Hail Connector Remove the lead rail end plate Carefully mark the location of the existing connector Loosen the 6mm securing screw and slide the existing connector from the lead rail Insert the new connector assembly into the lead rail and position at the marks made previously Tighten the outer 6mm securing screw Oy Or cape iO e dex Attach the lead rail end plate Replacing the Case Arm Support 1 Carefully mark the location of the existing support 2 Open the upper cover of the case 3 Remove the end cap if installed 4 Remove the end plate Refer to details on page 3 e For the idler side remove the end plate screws then slide the end plate off of the roll bar idler and set aside e For the motor side remove the motor attach screws and set end plate aside Loosen the clamping screws on the support and slide the old support out of the case Insert the new support assembly into the case and position at the marks made previously Tighten the clamping screws PE o es H Reinstall the end plate Ensure that the idler pin of the roll bar is properly seated If previously detached securely fasten the motor to the end plate 9 Close and secure the top cover if open 10 Reinstall the end caps if previously installed 11 Return to step 14 on the previous p
57. rew as shown 3 Route the new cable and sensor to the control box Arch the cable slightly at the arm joints to avoid binding Tip Use a small tool such as a flat bladed screwdriver to gently spread open the channel then insert the cable into the channel Do this for the entire length of the channel until the cable is fully inserted INSTALLING A SENSOR ONLY On the new sensor loosen the clamping nut on the wire gland Unscrew the wire gland from the sensor case and slide down the wire Remove the back of the sensor case to reveal the PC board Carefully remove the board from the case Disconnect the cable from the board and slip the connector out of the case Slide the connector of the installed cable into the new sensor case Attach the wire gland to the case Do not tighten the clamping nut at this time gor SL XX NS ee 209 dS e Attach the cable to the new board 9 Reassemble the new sensor 10 Tighten the cable gland clamping nut 11 Slide the new sensor into the vertical mounting bracket and secure with a 10 x 3 4 screw as shown 052522 301r9 2 APEX Service Manual Carefree of Colorado REPLACING THE TOUCH PAD WITH A KEY PAD The original touch pad control panel has been obsoleted and is replaced with a new Key Pad control panel The new control panel provides a positive tactile feel and control of the awning s The Key Pad provides improved reliability and performance even after years of use Remove the Existing Cont
58. rol Pad TO Ue 1 Disconnect power to the awning 2 Locate the existing touch pad control panel and bridge 3 Disconnect the wires and RJ11 cable from the bridge Set the bridge aside 4 Remove the front cover from the touch pad assembly It snaps off and on o Rotate the touch pad board away from the mounting plate 6 x 1 2 Screw 2 Remove the screws holding the mounting plate and pull the assembly RTAO19b and wires out and away from the wall and set aside do not discard Installing the New Key Pad ref oT 1 min Ls 125 Pilot Hole RJ11 Cable E Low 9 d Mounting Plate Key Pad Paramount005 1 Locate the mounting location of the key pad The key pad requires a flat area approximately 2 3 4 wide by 4 1 2 tall 2 Use the mounting plate as a template and mark the location of the two mounting holes NOTE The new mounting plate holes will match the mounting holes of the old touch pad Remove the plate mark and cut a 1 hole in the position shown Mount the plate to the surface using the included screws Route the RJ11 cable disconnected from the bridge through the wall and mounting plate oy eU ce en Attach the cable to the back of the key pad then attach the key pad to the mounting plate NOTE The key pad attaches to the plate with magnetic latches No additional attaching hardware is required 28 052522 301r9 Carefree of Colorado Service
59. s Together o aR DETAIL B 8 x 1 Screw Stake Canopy thru Fabric Polyrod and Roller Tube Lead Rail DETAIL C DETAIL D RTAO17b Disconnect power to the awnings 2 refer to Detail AJIf installed remove the 3 screws holding the end cap on the idler end and remove cap from the case 3 Remove the top screws holding the top cover Rotate the top cover back and out of the way If rotated back without obstructions the top cover will disengage from the pivot rail and can be set aside NOTE On early units the attach screws for the cover went through the end plates under the end caps If this is an older unit it will be necessary to remove both end caps to access the cover screws Open the awning to be serviced several inches to expose the arm elbows refer to Detail B Using a minimum 1 2 rope firmly tie the elbows of the outer spring arms together do not use bungee cords When tying the rope use a non slip knot such as a square knot or equivalent NCAUTION Failure to secure the arms as described will allow the spring arms to unexpectantly extend out possibly causing personal injury and damage to the awning refer to Detail C Remove the two fabric retainer screws on both sides of the lead rail and set aside Use the manual override to unroll the canopy until the roll bar slot holding the canopy and polyrod is exposed refer to Detail D Remove the screws holding the idler end plate and remove plate from case and
60. s maximum length outside the lead rail Have a second person hold or otherwise support the unattached end refer to Detail B Inside the case remove the M12 1 25 x 25 bolt and washer from the side of the arm support Remove the M12 1 25 x 40 bolt washer and saddle from the front of the support Slightly loosen the 6mm locking screw Firmly grasp the spring arm and slide the case arm Knuckle out of the arm support Set the old arm aside If the arm has wire channel mounted for the sensor cable carefully remove the channel from the arm to reuse on the new arm On the replacement arm assembly remove the lead rail connector and arm support bracket from the arm knuckles NOTE The lead rail connector and arm support bracket are included in case there is damage to the Lead Rail Connector 6mm Adjustment Screw M12 1 25 Rail Knuckle Washer amp Nut Detail A Lead Rail Case Knuckle Arm Support M12 1 25 x 25 i Bolt amp Washer J 6mm Locking Screw Saddle M12 1 25 x 40 Bolt amp Washer Detail B Case RTAO29 existing brackets If there is no damage it is not necessary to replace them with the arm If replacing the lead rail connector or case arm support go to page 6 then return to step 14 Using two people firmly hold the new arm assembly and remove the shipping ties Allow the arm to slowly open to its maximum extension NCA
61. ses completely 32 052522 301r9 Carefree of Colorado Service Manual APEX PROGRAMMING THE REMOTE RECEIVER Early transmitters amp receivers operate on a frequency of 418MHz Models for 2007 amp on operate on 433MHz The transmitter and receiver frequencies must match Identifying the transmitter frequency is described under the operational notes below 1 Power to the control box must be on 2 Press and release the Press to Learn Transmitter button on the bottom of the receiver box The receiver is in program mode when the red light comes on 3 For Gray Button Key FOBS amp Multiple Awning Remotes Press and release ANY button on the remote It is recommended to use the STOP button The red light will go out after the receiver learns the remote signal Indicator Program Light Button DRO20 4 For Key FOBS w Antenna Press and release the STOP button on the remote The red light will go out after the receiver learns the remote signal NOTE Pressing the stop button will cause the blue up arrow button to default as the open extend function If a function button is pressed to train the receiver it will be programmed as the open extend button Example Pressing the bottom button will program the bottom button for extend and the top button as retract NCAUTION FOR RR24 AND RR VERSION 1 RECEIVERS WHEN THE RECEIVER LEARNS THE TRANSMITTER SIGNAL THE SYSTEM WILL PERFORM THE OPERATION OF THE BUTTON PRESSED EXAMPLE
62. the Lead aite i e EE 6 m tednegir A9 6 Rl i e RT EDT 6 SEENEN D pemoving Te AWDIDE D 9 Diagnosis Troubleshoot mee 10 sun adr tT Fh ETE CE 10 Diagnostic Tests Direct Response for Single Awnmg 11 Testing the System Single FTN e CN 11 Diagnostic Tests Direct Response for Multiple AWNINGS E 14 Testing the By Multiple AWNINgS EE 14 Ied e e E E I E E HO 18 Wiring Diagram Single AWNING EE 19 ON en BIR E o FONTE TT 20 SHEHO Diagram A ANNOS EG 22 Connection Flex w 110VDR Control BOXES ceases ces pen pue rVln MG PRU Eed 24 Sedem mme 24 Control Board Replacement Direct Hesponse nennen nnne nnne nnns 25 Sensor Replacement for Direct Heepnonse nennen nennen nnn nnn nnns nane 26 Replacing me Touch Pad with a Key Pad LaeissxepepbekepeE UE EREKR ME IE E FEOEEREL KI R9 ERE IER ERAS PERMET DEA REPRE RES pMLAEA 28 EERDE U T m TERT ETE 29 reir EE eege 29 Pee GR SH ee 30 Harness Hepl cement EE 30 Standard Service Ge e uns eee enn eee enn oe een onc MUI i Once ctor el MUN EM DA DEMNM RM EM 31 eve CATS 1 ol ag Ce eee eee eee nen mms 31 ES E T EAE EE EEA E EN AEN ONAT NA 32 Puana e a WE eI ERR Em 32 Adjusting the IN Limit Gwtch nn nnns nna nnns nnns 32 Programming the Remote EE 33 da rear TE 33 De E EE TI EN RN 34 EISE Fite EE 34 orandard MaInIeITUf ID B sors EENE ETETE EE EE EE 35 PDO S E ao ulis RTT ed based sarees TU E 35 in let TEEN 35 ire d
63. the existing harness using 24 awg butt connectors Push the connectors into the vehicle wall Seal the entrance hole and wires with a quality silicone sealant NOTE Be sure to allow enough harness from the arm to provide a slack in the harness and adequate length for the connectors to be pushed inside before sealing the hole and harness with a quality silicone sealant Seal the entrance hole and harness with a quality silicone sealant Connect the new harness to the switch Two 2 187 18 24 awg female disconnects are provided if connecting to a switch 30 052522 301r9 Carefree of Colorado Service Manual APEX STANDARD SERVICE PROCEDURES ADJUSTING THE PITCH The awning is factory set with minimum pitch The amount of adjustment for increasing pitch may be limited by the mounting height above a door opening The diagram chart below provides the minimum distance required above an opening with a swing out door or window when the awning is set at MINIMUM and MAXIMUM pitch Width of Open Door RTA012 Door Width 0 12 18 24 30 36 A MINIMUM PITCH 1 1 25 1 5 1 75 2 2 5 A Q MAXIMUM PITCH 1 3 0 5 29 1 8 75 10 5 NOTE 1 Minimum Height A is measured from the door opening to the bottom of the mounting plate The value given is a minimum requirement Figure 6 Mounting Height VS Pitch NCAUTION DURING INSTALLATION OR WHEN THE PITCH OF THE AWNING IS ADJUSTED IT IS IMPORTANT THAT THE LEAD RAIL IS PARALLEL TO
64. xtend button again The awning should stop 3 4 Press the extend button a third time Observe the awning it should fully extend The system performs an auto tension action when the awning is fully extended The awning rolls in reverse to tension the fabric The auto tension feature works only with the extend function when the awning is fully extended 4 Checkthe retract function 4 1 Press the Awning 1 RETRACT button The awning should retract 4 2 Press the retract button again The awning should stop 4 3 Press the retract button a third time Observe the awning it should fully retract to the closed position NOTE If the awning moves in the opposite direction than the label the red and black MOTOR wires are reversed in the control box 5 HRepeat steps 3 and 4 for each of the Extend Retract button combinations NOTE The Extend All and Retract All buttons should extend retract all awnings 6 Test the Auto Retract function 6 1 Fully extend awning 1 6 2 Set the WIND SPEED to the lowest setting 6 3 Create a firm but gentle vertical rocking motion with the leading edge of the awning The awning should retract after 2 3 seconds of the motion Repeat step 6 for each of the awnings If the optional Ignition Sensor is installed 8 1 Partially retract the awning 8 2 Turn the vehicle ignition key ON 8 3 Press the EXTEND button The awning s should not extend 14 052522 301r9 Carefree of Colorado Service Manual APEX In the charts

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