SERVICE PARTS MANUAL 605271
Contents
1. gt n n N 73652 G SEAT BACK 73651 01 SEAT BACK COVER PLATE 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL 600610 SCREW TORX 1 4 20 X 1 LG STAINLESS STEEL N m N N N N a N 73909 G01 SEAT CROSSMEMBER 75900 G02 SEAT BACK SUPPORT BRACKET 74947 G01 BUMPER REST 13437 G4 BOLT 3 8 16 X 1 LG 800698 LOCK NUT 3 8 16 N N Service Parts Manual SEATING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL 600610 SCREW TORX 1 4 20 X 1 LG STAINLESS STEEL 73563 01 70113 01 ADJUSTABLE BUMPER 800697 LOCK NUT 5 16 18 600268 G01 SEAT FRAME 00426 G6 BOLT 3 8 16 X 3 4 LG 800698 LOCK NUT 3 8 16 Page P 3 Service Parts Manual SEATING Notes Service Parts Manual Page P 4 STEERING 1 Includes Items 2 8 To Knuckle In Y z o 2 n gt z LL c 9 Ref Str 19 Service Parts Manual Page Q 1 STEERING Where applicable THE USE OF NON2. 9 sue Z4 swe Swell swe ZG Swe Swe 26 swe sepnjou swa SWE Page G 18 Service Parts Manual DRIVETRAIN TRANSMISSION Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m BPR2ES 73680 G01 ENGINE HONDA 18 HP MODEL GX610K1 VDF2 R280 RCD 311392 BOLT 7 16 14 X 2 LG 00922 G3 WASHER 7 16 00734 G1 LOCK NUT 7 16 14 72971 01 HIGH ALTITUDE KIT 5 8 000 FT 72971 G02 HIGH ALTITUDE KIT 8 10 00 FT o O QO N gt n n N 72686 01 INDICATOR SWITCH gt a 311391 BOLT 3 8 16 X 4 LG 00560 G1 WASHER 3 8 11098 G5 LOCK NUT 3 8 16 N gt o 73879 G01 ENGINE SUB FRAME 73890 G01 ISOLATION MOUNT 00438 G6 BOLT 5 16 18 X 3 4 LG 11098 G6 LOCK NUT 5 16 18 00427 G8 BOLT 3 8 16 X 2 LG 72051 G02 WASHER 3 8 800698 LOCK NUT 3 8 16 m N N N N N N O O N QO A N Page G 19 Service Parts Manual DRIVETRAIN TRANSMISSION Where
3. 23 o Service Parts Manual Page J 1 EXHAUST Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73579 G01 MUFFLER ASSEMBLY INCLUDES ITEMS 2 5 73575 G01 MUFFLER 73544 G01 SPRING 73578 G01 MOUNTING BRACKET INCLUDES ITEM 5 BUSHING 73628 G01 EXHAUST PIPE 73627 G01 EXHAUST MANIFOLD 73860 G01 GASKET 94050 08000 o O N n N 311398 BOLT 1 2 13 X 3 1 2 LG 00643 G3 WASHER 1 2 73993 G01 INNER PIVOT TUBE 800700 LOCK NUT 1 2 13 A 72986 G01 SPARK ARRESTER SCREW INCLUDED N 600402 G01 HEAT SHIELD 00414 G06 SCREW 1 4 20 X 1 LG 800706 NUT LOCK 1 4 20 N N Service Parts Manual Page J 2 FRONT SUSPENSION Page K 1 Service Parts Manual FRONT SUSPENSION Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION o O A N m N
4. 73641 LOWER SIDE PANEL DRIVER SIDE 73641 G LOWER SIDE PANEL PASSENGER SIDE 73642 G SEAT SUPPORT PANEL 600609 LOCKING RETAINER NUT J TYPE 1 4 20 600610 SCREW TORX 1 4 20 X 1 LG STAINLESS STEEL o O N 600417 G01 REAR FENDER DRIVER SIDE 600417 G02 REAR FENDER PASSENGER SIDE 13437 G9 LOCK SCREW 1 4 20 X 3 4 LG 16469 G1 WASHER 1 4 800706 LOCK NUT 1 4 20 16816 G2 RATCHET FASTENER 1 4 X 3 4 LG 4 n n ln n O A N 73819 G01 SEAT PANEL DRIVER SIDE 73818 G01 SEAT PANEL PASSENGER SIDE 600609 LOCKING RETAINER NUT J TYPE 1 4 20 600610 SCREW 1 4 20 X 1 LG STAINLESS STEEL N N N N N N N 73769 G01 LABEL PARK BRAKE 75696 G01 LABEL HOT EXHAUST 74093 G01 LABEL WARNING N m 24880 G1 LABEL GOVERNOR WARNING 600819 LABEL ST 4X4 74099 G01 LABEL WARNING PICTOGRAM m Service Parts Manual ROPS AND Components indicated in gray are part of the ROPS unit Item 1 Damage to any component of the ROPS will require replacement of entire unit Item 1 Includes ROPS Components Roof Item 2 Includes Cab Components Passenger Side Door Windshield Support Rear Support Rear Window Windshield Major Cab Components Shown Item 2 Rear Panel Driver Side Door Page C 9 Service Parts Manual ROPS AND Where appl
5. DRIVETRAIN FRONT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 73838 01 DIFFERENTIAL ASSEMBLY INCLUDES ITEMS 34 74 602790 DRAIN PLUG KIT INCLUDES ITEMS 35 36 PLUG 3 8 16 WASHER 602789 SCREW 3 8 16 X 1 1 4 LG 602778 SCREW 5 16 18 X 1 1 2 LG 602787 DIFFERENTIAL LOCK LEVER KIT INCLUDES ITEMS 40 43 LOCK NUT 5 16 24 BELLCRANK 602808 WASHER 602788 DIFFERENTIAL CASE KIT UPPER INCLUDES ITEMS 46 48 DIFFERENTIAL CASE 602837 602839 602809 602780 602810 BEARING 602811 DIFFERENTIAL CASE LOWER 602786 DIFFERENTIAL HOUSING KIT INCLUDES ITEMS 59 60 HOUSING BALL BEARING Service Parts Manual DRIVETRAIN FRONT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 602831 DOG ENGAGEMENT 602805 DIFFERENTIAL PINION AND GEAR SET INCLUDES ITEMS 63 67 PINION DIFFERENTIAL PIN GEAR OUTPUT SHAFT GE
6. 01 73679 01 75498 G02 75791 G01 75791 G02 13437 G3 800697 600054 G01 600053 G01 75789 G01 00439 G4 800697 28082 G01 00963 G01 00532 G4 73701 G01 73701 G02 800698 01111 G01 14443 G3 10387 G3 PARK BRAKE LEVER ASSEMBLY INCLUDES ITEMS 2 5 PARK BRAKE LEVER PARK BRAKE CABLE CLEVIS PIN 3 8 X 1 1 8 LG COTTER PIN 15 32 X 2 13 16 LG LOCK SCREW 5 16 18 X 1 LG LOCK NUT 5 16 18 PULLEY MOUNT BRACKET DRIVER SIDE PULLEY MOUNT BRACKET PASSENGER SIDE PULLEY 2 DIA BOLT 5 16 18 X 1 1 2 LG LOCK NUT 5 16 18 EQUALIZER BRACKET SPHERICAL NUT 5 16 24 NUT 5 16 24 PARK BRAKE CABLE DRIVER SIDE PARK BRAKE CABLE PASSENGER SIDE LOCK NUT 3 8 16 RETAINING RING 25 64 STAINLESS STEEL CLEVIS PIN 5 16 X 1 LG COTTER PIN 3 32 X 3 4 LG Service Parts Manual BRAKES PARK Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 73864 G02 CLAMP 3 4 600052 G01 SENSOR ASSEMBLY INCLUDES ITEMS 39 41 73826 G01 PROXIMITY SENSOR SWITCH 600051 G01 SENSOR BRACKET 10570 G3 RIVET 1 8 X 17 32 LG ALUMINUM 13437 G3 LOCK SCREW 5 16 18 X 1 LG 800697 LOCK NUT 5 16 18 73676 01 PARK BRAKE FR
7. 20 BALL STUD LOCK NUT 1 4 28 TWO FOUR WHEEL DRIVE SELECTOR HANDLE INCL ITEMS 11 15 COMPRESSION SPRING 3 8 X 5 8 LG DETENT PIN LOCK NUT 10 32 BALL STUD LOCK NUT 1 4 28 PIVOT SHAFT LOCK NUT 3 8 24 TWO FOUR WHEEL DRIVE SELECTOR CABLE INCLUDES ITEM 20 DIRECTION SELECTOR CABLE INCLUDES ITEM 20 CABLE END SOCKET PROXIMITY SENSOR SWITCH RIVET 1 8 X 11 32 LG ALUMINUM BOLT 5 16 18 X 1 1 8 LG LOCK NUT 5 16 18 HAND CONTROL COVER PLATE LABEL HAND CONTROLS RIVET 3 16 X 1 LG ALUMINUM Service Parts Manual Page F 2 DIRECTION AND DRIVE SELECTOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 73745 01 BALL STUD 00734 G2 LOCK NUT 1 4 28 73988 01 17618 01 WIRE TIE 73864 G02 CLAMP 3 4 Page F 3 Service Parts Manual DIRECTION AND DRIVE SELECTOR Notes Service Parts Manual Page F 4 DRIVETRAIN FRONT RU MN 4 N PA MS H Ss 2 e V A E V es Service Parts Manua
8. 42442444221 75506 G01 BIO DEGRADEABLE CLEANER 32 OUNCE 950 ML WITH TRIGGER SPRAYER 75507 G01 MUETI PURPOSE VALUE PACK e cal lente t ee ted ee te te erdt Pacis 75508 G01 BATTERY PROTECTOR 4 OUNCE 120 ML SPRAY e PENETRANT LUBRICANT 4 OUNCE 120 ML SPRAY WHITE LITHIUM GREASE 4 OUNCE 120 ML SPRAY CARBURETOR amp CHOKE CLEANER 4 OUNCE 120 ML SPRAY Appendix A 2 Service Parts Manual OPTIONS ACCESSORIES OPTIONS ACCESSORIES Service Parts Manual Appendix B 1 OPTIONS ACCESSORIES KIT NO SECTION HIGH OUTPUT ALTERNATOR KIT 72979 G01 Electrical FRONT BRUSH GUARD 74982 G01 Body SIDE BRUSH GUARD KIT 74983 G01 Body REAR KIT 74989 G01 Hitch WINCH KIT 74259 G05 HIGH ALTITUDE CONVERSION 5 8K FT 72971 G01 HIGH ALTITUDE CONVERSION KIT 8 10K FT 72971 G02 TURF TIRE AND WHEEL ASSEMBLY 600872 Wheels And Tires FRONT DIFFERENTIAL GUARD 72844 G01 Drivetrain Front REAR DIFFERENTIAL GUARD 72899 G01 Drivetrain Rear Appendix B 2 Service Parts Manual Certified ISO 9001 ISO 14001 by A Textron Company E Z GO Division Of Textron Inc 1451 Marvin Griffin Road Augusta Georgi
9. Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 602023 BED ASSEMBLY 49 INCLUDES ITEMS 2 10 602021 PLASTIC BED 49 602026 LATCH PIN 602027 PLATE LATCH 602022 TAILGATE 73455 G01 TAILGATE CABLE 73454 G01 PIVOT TAILGATE 73449 G02 CHANNEL EXTRUSION 74384 G01 SCREW 1 4 20 73460 G01 SHOULDER BOLT OO N O WO N T m 74821 G04 LABEL BED LOAD WARNING 73903 G01 BUSHING 21683 G1 COTTER PIN 15 32 X 2 13 16 LG 73904 G01 CLEVIS PIN N m m N N 00642 G7 WASHER 1 4 14443 G10 CLEVIS PIN 1 2 X 2 7 8 LG 14443 G11 CLEVIS PIN 1 2 X 1 3 4 LG 73907 G01 SPRING CHANNEL N N N N nm N N O 71537 G02 GAS SPRING Service Parts Manual Page R 4 TRUCK BED Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION E 01118 G01 70113 G01 11027 G
10. 72819 G02 BRAKE ASSEMBLY PASSENGER SIDE INCLUDES ITEMS 53 63 72180 01 BRAKE SHOE 75829 G PARK BRAKE WHEEL LEVER 75828 01 WHEEL CYLINDER WHEEL CYLINDER BOLT UPPER RETURN SPRING LOWER RETURN SPRING CUP AND SPRING ADJUSTER Page D 3 Service Parts Manual 5 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION WASHER BOLT 1 4 28 X 1 2 LG DUST COVER 75826 01 ADJUSTER INCLUDES ITEMS 60 63 75827 G01 HARDWARE KIT INCLUDES ITEMS 56 59 72818 G01 BRAKE DRUM Service Parts Manual Page D 4 BRAKES PARK 38 Includes Items 39 41 ounts o Frame Mounts 50 To Frame Ref Brp 19 Page E 1 Service Parts Manual BRAKES PARK Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION o O N m N N N N N N N N fF a a n QO CQ N o N 73678
11. A 25972 G145 6 GA WIRE BLACK 20 GRD 00438 G8 BOLT 5 16 18 X 1 LG 800697 LOCK NUT 5 16 18 N N N 25972 G146 6 GA WIRE BLACK 26 GRD ENG 00426 G6 BOLT 3 8 16 X 3 4 LG 00560 G1 WASHER 3 8 800698 LOCK NUT 3 8 16 N N N N 72927 G01 VOLTAGE REGULATOR 00414 G8 BOLT 1 4 20X1 LG 14390 G4 LOCK NUT 1 4 20 17618 G1 WIRE TIE m Service Parts Manual ELECTRICAL Oil Pressure Switch Mounted G On Passenger Side Of a 6 DRIVER SI DE FRONT OF VEHICLE 2 All Items Are Not Shown 3 But Are Item 3 Qty 19 SIDE OF Existing Engine Ref He 19 4 Page H 7 Service Parts Manual ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73989 01 WIRE HARNESS 73864 G01 CLAMP 1 2 73864 G02 CLAMP 3 4 12914 G1 FASTON MALE TERMINAL 10 X 1 4 o O N 73561 G01 ALTERNATOR BELT 893633 ALTERNATOR 73557 G01 ALTERNATOR MOUNTING SHAFT 800698 LOCK NUT 3 8 16 4 n T N 00438 G8 BOLT 5 16 18 X 1 LG 00571 G2 WASHER 5 16 ki O1 73556 01 ALTERN
12. GAUGE CLUSTER LIGHT SWITCH SWITCH HOLE PLUG BED DUMP SWITCH SEE POWER DUMP SECTION SWITCH HOLE PLUG ROCKER SWITCH POWER OUTLET RIVET 5 32 X 3 4 LG LOCK WASHER EXTERNAL TOOTH KEY SWITCH OFF ON START PLATE KEY LABEL KEY START Service Parts Manual Page H 4 ELECTRICAL Ref He 19 3 Page H 5 DRIVER SIDE BEHIND SIDE DRIVER SIDE BEHIND SIDE LL K y i Wire From Positive Battery Post VS ca ASF 2277 IA Service Parts Manual ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 74956 G01 BATTERY 74959 G01 SCREW 5 16 18 X 1 LG 00993 G01 LOCK WASHER 5 16 SILICON BRONZE 00994 G01 NUT 5 16 18 SILICON BRONZE 35493 G01 LABEL BATTERY DISPOSAL CE 74957 G01 BATTERY TRAY 00438 G8 BOLT 5 16 18 X 1 LG o O a N 800697 LOCK NUT 5 16 18 74958 01 BATTERY RETAINER 00438 G8 BOLT 5 16 18 X 1 LG 00642 G8 WASHER 5 16 11098 G6 LOCK NUT 5 16 18 a V a N 25972 G144 6 GA WIRE BLACK 94 SOL
13. it with the pictorial representation on the illustrated page 2 IF YOU KNOW THE PART NUMBER Use the INDEX OF MAJOR COMPONENTS to find the page s the part number appears on Turn to the page number indicated and locate the part number in the parts list Refer to the accompanying description for specific information regarding the part From the parts list obtain the item number assigned to it and confirm that the part selected is correct by verifying it with the pictorial representation on the illustrated page Should an asterisk appear in the part number column on the parts list page read upwards until a part number is found The part number is the lowest assembly sold by Service Parts The asterisk indicates that the part depicted is not available for purchase NOTE Descriptions are indented under the assembly that they are used on That assembly is in turn listed under the assembly that it is used on This process is repeated until the highest final assembly is reached To facilitate the maintenance and repair of the vehicle a Technician s Repair and Service Manual is available from the Service Parts Department Page vi Service Parts Manual ILLUSTRATED PARTS BREAKDOWN ILLUSTRATED PARTS BREAKDOWN Service Parts Manual Page vii ACCELERATOR 27 Includes Items 28 36 31 Includes Items 32 35 Ref Acl 19 Page A 1 Service Parts Manual ACCLERATOR Where applicable THE USE OF NON UL PARTS WILL VO
14. G01 73726 G01 73653 G01 11098 G5 73597 G01 71102 G02 73736 01 73735 01 00440 4 800697 COWL SUPPORT BRACKET DRIVER SIDE COWL SUPPORT BRACKET PASSENGER SIDE LOCK SCREW 5 16 18 X 1 LG LOCK NUT 5 16 18 ADJUSTABLE BUMPER LOCK NUT 5 16 18 INSTRUMENT PANEL CUP HOLDER HAND RADIO HOLDER SCREW TORX 3 8 16 X 1 1 8 LG LOCK NUT 3 8 16 INSTRUMENT PANEL SUPPORT BRACKET BOLT 1 4 20 X 1 2 LG HAND RAIL HAND RAIL MOUNT BOLT 5 16 18 X 2 1 2 LG LOCK NUT 5 16 18 Service Parts Manual BODY FRONT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 61 74973 01 BRUSH GUARD 00463 G4 BOLT 7 16 14 X 1 1 2 LG 00643 G3 WASHER 1 2 00734 G1 LOCK NUT 7 16 14 74978 01 BRUSH GUARD SIDE DRIVER SIDE 74978 G02 BRUSH GUARD SIDE PASSENGER SIDE 13437 G4 LOCK SCREW 3 8 16 X 1 LG 00571 G2 WASHER 5 16 11098 G5 LOCK NUT 3 8 16 29187 G01 LABEL COLD STARTING Service Parts Manual Page C 4 BODY MID I Seroice Parts Manua Page C 5 BODY MID Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of
15. JUMPER WIRE HEADLIGHT 20574 G4 LENS AMBER 00645 G5 SCREW 6 32 X 5 8 LG 14390 G9 LOCK NUT 6 32 o O a N N 20058 1 WIRE TIE ADHESIVE BASE 17618 G1 WIRE TIE _ A 31539 1 WIRE TIE N O 35211 G02 FUSE BLOCK 12 POSITION 00379 G2 SCREW 10 24 X 1 1 4 LG 00559 G5 WASHER 10 14390 G10 LOCK NUT 410 24 N N N N N a N 35212 G01 FUSE 15 AMP 35212 G02 FUSE 20 AMP 35212 G03 FUSE 25 AMP 00526 G4 NUT 10 32 73499 G01 IN LINE FUSE COVER 71055 G01 RIVET 3 16 X 1 LG ALUMINUM m N N N Service Parts Manual ELECTRICAL SWITCHES AND GAUGE CLUSTER 2 MN M lo Page H 3 Service Parts Manual ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m o O N m D m NM PNP DO NM a a a ON O WO N 73660 G01 71055 G01 600807 73829 G01 73877 G01 73830 G01 73892 G01 73829 G02 71078 G01 71045 01 00568 G7 72926 G01 73772 G01 73767 G01 GAUGE PLATE RIVET 3 16 X 1 LG ALUMINUM
16. LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 72841 G 73586 01 COWL FRAME 73583 G01 FRONT COWL BRACKET 00565 G5 LOCK WASHER 10 73640 G01 SCREW 10 16 X 3 4 73639 G01 HOOD LATCH 00379 G4 SCREW 10 24 X 1 2 LG 14390 G10 LOCK NUT 410 24 14601 G9 RIVET 3 16 X 9 16 LG STAINLESS STEEL o BB N _ n c N o 74813 G01 LABEL EZGO a n A 73496 01 COWL LATCH 73653 01 SCREW TORX 3 8 16 X 1 1 8 LG 00771 G4 NYLON WASHER 1 2 23726 G4 SPACER 5 16 800698 LOCK NUT 3 8 16 72939 G01 LABEL LATCH WARNING N N N N N N N N G N 17651 G2 CLEVIS PIN 5 16 X 1 1 8 LG 10387 G3 COTTER PIN 3 32 X 3 4 LG Service Parts Manual Page C 2 BODY FRONT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION Page C 3 73585 G01 73585 G02 13437 G3 800697 70113 01 11027 91 72842 G01 73638
17. the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION z 73608 G01 600610 00642 G8 800706 35643 G01 72940 G01 73653 G01 11098 G5 o O N _ n n n T N o 73833 G01 14382 G4 14382 G7 600610 800706 N N N 73599 G01 73599 G02 600610 800706 N N N N N N N O 73771 G01 FRONT FENDER WELL SCREW TORX 1 4 20 X 1 LG STAINLESS STEEL WASHER 5 16 LOCK NUT 1 4 20 HOLE PLUG FRONT VALANCE BOLT 3 8 16 X 1 1 8 LOCK NUT 3 8 16 FLOORPAN NOISE SUPPRESSION STRIP 6 NOISE SUPPRESSION STRIP 2 SCREW TORX 1 4 20 X 1 LG STAINLESS STEEL LOCK NUT 1 4 20 ROCKER PANEL DRIVER SIDE ROCKER PANEL PASSENGER SIDE SCREW TORX 1 4 20 X 1 LG STAINLESS STEEL LOCK NUT 1 4 20 LABEL WARNING Service Parts Manual Page C 6 BODY REAR Attaches To Frame SEE SEATING SECTION TT CROSSMEMBER Page C 7 Service Parts Manual BODY REAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION
18. 1 73940 G01 73905 G02 71538 G01 71099 G02 71477 G02 00414 G5 00565 G7 71704 G01 Page R 5 SCREW 1 4 20 ADJUSTABLE RUBBER BUMPER LOCK NUT 5 16 18 BED LATCH ASSEMBLY INCLUDES ITEMS 36 42 BED LATCH LATCH TORSION SPRING KEEPER PLATE RETAINER BRACKET BOLT 1 4 20 X 5 8 LG LOCK WASHER 1 4 HANDLE GRIP Service Parts Manual TRUCK BED Service Parts Manual Page R 6 POWER DUMP 1 Includes Items 2 25 Page R 7 Service Parts Manual POWER DUMP THE USE OF NON U L PARTS WILL VOID ANY U L LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 602364 POWER DUMP INCLUDES ITEMS 2 25 602315 TRUCK BED FRAME 00415 G4 BOLT 1 4 20 X 1 1 2 LG 00565 G7 LOCK WASHER 1 4 16469 G7 FENDER WASHER 1 4 00414 G7 00642 G7 602310 602356 14390 G4 LOCK NUT 1 4 20 602357 U BOLT 3 8 16 11098 G5 LOCK NUT 3 8 16 ON O WO N 4 c T N 27613 G01 SPACER 602353 ACTUATOR 14443 G10 CLEVIS PIN 21683 G1 COTTER PIN HAIR CLIP 14443 G11 CLEVIS PIN N N N N N N 602442 WIRING HARNESS 17618 G1 WIRE TIE 73830
19. 48 G3 SCREW 10 32 x 3 4 LG 73773 G01 FUEL TANK MOUNTING STRAP ON O N 00439 G1 BOLT 5 16 18 X 1 1 8 LG 00565 G8 LOCK WASHER 5 16 00642 G8 WASHER 5 16 73815 01 FUEL 17470 G1 18292 G1 11845 G3 28839 G01 TUBING 3 16 1 0 X 3 8 O D BULK 18292 G3 CLAMP 3 8 11845 G3 INSULATED CABLE CLAMP 11 16 73875 G01 BOLT M8 1 25 x 20MM LG 17618 G1 WIRE TIE 72999 G01 FUEL FILTER 17618 G1 WIRE TIE Service Parts Manual HITCH 1 INCLUDES ITEMS 2 7 Page M 1 Service Parts Manual HITCH Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION QTY 74989 01 REAR HITCH INCLUDES ITEMS 2 7 74987 G01 REAR HITCH 74988 G01 BACKING PLATE 00403 G4 BOLT 1 2 13 X 1 1 2 LG 00643 G3 WASHER 1 2 14390 G6 LOCK NUT 1 2 13 74991 G01 LABEL HITCH CAPACITY Service Parts Manual Page M 2 REAR SUSPENSION Page N 1 Service Parts Manual REAR SUSPENSION Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates c
20. 605271 EZGO A Textron Company SERVICE PARTS MANUAL GASOLINE POWERED UTILITY VEHICLE ISSUED DATE MAY 2006 REVISED DATE JULY 2008 SERVICE PARTS MANUAL GASOLINE POWERED UTILITY VEHICLES E Z GO ST 4X4 STARTING MODEL YEAR 2006 E Z GO Division of TEXTRON Inc reserves the right to make design changes without obligation to make these changes on units previously sold and the infor mation contained in this manual is subject to change without notice E Z GO Division of TEXTRON Inc is not liable for errors in this manual or for incidental or consequential damages that result from the use of the material in this manual CUSTOMER SERVICE DEPARTMENT IN USA PHONE 1 800 241 5855 FAX 1 800 448 8124 OUTSIDE USA PHONE 001 706 798 4311 FAX 001 706 771 4609 E Z GO DIVISION OF TEXTRON INC P O BOX 388 AUGUSTA GEORGIA USA 30906 3852 Service Parts Manual Page i To obtain a copy of the limited warranty applicable to the vehicle or write local Distributor authorized Branch or the Warranty Department with vehicle serial number and manufacturer code The use of non Original Equipment Manufacturer OEM parts may void the warranty Tampering with or adjusting the governor to permit vehicle to operate at above factory specifications will void the vehicle warranty When servicing engines all adjustments and replacement components must be per original vehicle specifications in orde
21. 879 LOCK NUT 1 4 20 25757 G1 PILOT WASHER 00566 G2 LOCK WASHER 7 16 73953 01 BOLT M10 X 1 25 X 160MM LG C N N N N N m m N N a a o G N O o A WB N Page G 9 Service Parts Manual DRIVETRAIN MID Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73842 G01 DRIVEN CLUTCH ASSEMBLY 602881 WASHER THRUST 602883 SPRING RETAINER INNER 602884 COMPRESSION SPRING 602885 SPRING RETAINER OUTER 602886 RETAINER RING 602887 BEARING 25756 G1 RETAINING WASHER 00565 G8 LOCK WASHER 5 16 548958 SCREW 5 16 18 X 3 1 2 LG 73664 G01 CVT COVER 71204 01 BOLT 1 4 20 X 7 8 LG Service Parts Manual Page G 10 DRIVETRAIN REAR Page G 11 Service Parts Manual DRIVETRAIN REAR 99 SW sepniou swa 5 ZG SWE Swe sue s pn ou swe Lp sue 2 swe 5 SE LS mA ca RE Ka Page G 12 Service Parts Manual DRIVETRAIN REAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering pa
22. AME 00438 G6 BOLT 5 16 18 X 3 4 LG 800697 LOCK NUT 5 16 18 00426 G6 BOLT 3 8 16 X 3 4 LG 800698 LOCK NUT 3 8 16 73854 G01 PARK BRAKE BOOT 17618 G1 WIRE TIE 72936 G01 GROMMET Page E 3 Service Parts Manual BRAKES PARK Notes Service Parts Manual Page E 4 DIRECTION AND DRIVE SELECTOR 1 Includes Items 2 22 Page F 1 Service Parts Manual DIRECTION AND DRIVE SELECTOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION o O N m N N N m N N N NN a a o aA N NN 73740 01 73761 001 73747 G01 73751 G01 73752 G01 73753 G01 14390 G4 73745 G01 00734 G2 73741 G01 72733 G01 73746 G01 00734 G5 73745 G01 00734 G2 75937 001 14390 01 601568 601567 72811 001 73825 G01 10570 G9 00439 G1 800697 73725 G01 73777 G01 71055 G01 FNR amp 2WD 4WD SHIFTER ASSEMBLY INCLUDES ITEMS 2 22 SHIFTER HOUSING DIRECTION SELECTOR HANDLE INCLUDES ITEMS 4 9 FLANGED BUSHING 5 16 TORSION SPRING SHOULDER BOLT 1 4 20 LOCK NUT 1 4
23. AR OUTPUT SHAFT DIFFERENTIAL RETAINING RING 602779 602806 602807 602834 602836 Page G 5 Service Parts Manual DRIVETRAIN FRONT Notes Service Parts Manual Page G 6 DRIVETRAIN MID e e o o e Ref Dtm 19 2 Service Parts Manual Page G 7 DRIVETRAIN MID a MN Service Parts Manual Page G 8 DRIVETRAIN MID Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION z 73663 G01 COVER BACK PLATE 73960 G01 LOCK WASHER 5 16 73959 G01 SCREW 5 16 24 X 3 4 LG 00565 G7 LOCK WASHER 1 4 00414 G6 BOLT 1 4 20 X 3 4 LG 73965 G01 DRIVE BELT o O N 2 O 73841 G01 DRIVE CLUTCH ASSEMBLY INCLUDES ITEMS 12 26 602877 SCREW 312 X 1 3 4 LG 602879 LOCK NUT 1 4 20 603009 603011 603013 603014 603003 BEARING 603004 BEARING 603005 WEIGHT CLUTCH 602874 PIN 125 X 1 LG 602875 DOWEL PIN 375 X 1 1 2 LG 602876 ROLLER 602877 SCREW 312 X 1 3 4 LG 602878 ROLLER WEIGHT 602
24. ATOR BRACKET 00426 G8 BOLT 3 8 16 X 1 LG 800698 LOCK NUT 3 8 16 73558 01 PTO SHAFT 01120 G01 WASHER M8 01119 G01 BOLT M8 X 1 25 X 55MM LG 842996 PULLEY 2702249 WOODRUFF KEY 73973 G01 WIRE HARNESS ALTERNATOR 25977 G102 16 GA WIRE BLACK 3 00565 G7 LOCK WASHER 1 4 00532 G1 NUT 1 4 20 00565 G5 LOCK WASHER 10 00526 G4 NUT 10 32 m N N N N m N N N NN o a G N Service Parts Manual ELECTRICAL Fuse Bracket Page H 9 Service Parts Manual ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION z 600399 G01 BRAKE LIGHT HARNESS 600398 G01 TAIL LIGHT MOUNTING BRACKET 600401 G01 ADAPTER 32739 G3 TAILLIGHT WITH SEALED CONNECTORS 21510 G1 BRAKE LIGHT SWITCH 11845 G7 INSULATED CABLE CLAMP 1 2 00414 G6 BOLT 1 4 20 X 3 4 LG 14390 G4 LOCK NUT 1 4 20 31539 G1 WIRE TIE 600479 WASHER 8 PRESSURE SEALING 35212 G01 FUSE 15 AMP 00740 G4 SCREW 10 32 X 1 2 LG STAINLESS STEEL 00734 G5 LOCK NUT 10 32 73499 G01 INLINE FUSE COVER o N _ n n n N o Service Parts Manual Page H 10 EXHAUST 9 N z
25. G01 SWITCH m D Service Parts Manual Page R 8 WHEELS amp TIRES 1 Includes Items 2 3 4 7 Includes Items 2 3 4 13 Includes Items 14 3 4 Ref Whl 19 Page S 1 Service Parts Manual WHEELS amp TIRES Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 72941 G02 TIRE AND WHEEL ASSEMBLY DRIVER SIDE TIRE AT489 25 X 11 12 WHEEL 10 X 6 VALVE STEM 72941 G03 TIRE AND WHEEL ASSY PASSENGER SIDE INCLUDES ITEMS 2 4 o O N 14723 91 LUG NUT 1 2 20 n 72994 G02 TIRE AND WHEEL ASSEMBLY INCLUDES ITEMS 14 3 4 72994 G01 TIRE TURF CTR TREAD 25 X 11 12 A Service Parts Manual Page S 2 WHEELS amp TIRES Notes Page S 3 Service Parts Manual SPECIALTY PRODUCTS SPECIALTY PRODUCTS Service Parts Manual Appendix A 1 SPECIALTY PRODUCTS SPECIAL TOOLS PART NO CLUTCH PULLER DRIVE AAO t AR nn Pe tua cune 19779 G2 CURRENT INDICATOR i iE P d eR deal a E a ad e 16489 G2 DIGITAL MULTI METER tet i
26. ID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73999 G01 ACCELERATOR PEDAL 73547 G01 PEDAL PAD 311398 SCREW 1 2 13 X 3 1 2 00643 G3 WASHER 1 2 73995 G01 BUSHING 73993 G01 INNER PIVOT TUBE 800700 LOCK NUT 1 2 13 73813 G01 EXTENSION SPRING o O a N 2A 2 O 73699 G01 ACCELERATOR CABLE 10386 G3 CLEVIS PIN 5 16 X 13 16 LG 10387 G3 COTTER PIN 3 32 X 3 4 LG 12064 G3 PUSH NUT 3 16 IX 240 l O A N 73720 01 ACCELERATOR AND GOVERNOR CABLE BRACKET 311391 SCREW 3 8 16 X4 00643 G1 WASHER 3 8 800698 LOCK NUT 3 8 16 N N N N N T N 73820 01 GOVERNOR CABLE N OC 73719 01 GOVERNOR LEVER ASSEMBLY INCLUDES ITEMS 28 36 73718 01 15944 91 BALL JOINT N 00734 95 LOCK NUT 10 32 Service Parts Manual ACCELERATOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPT
27. ION 22751 2 GOVERNOR BRACKET ASSEMBLY INCLUDES ITEMS 32 35 25274 G1 GOVERNOR ROD 23578 G1 COMPRESSION SPRING 23859 G1 GOVERNOR ADJUSTER 00526 G4 NUT 10 32 14390 G4 LOCK NUT 1 4 20 00491 G4 SETSCREW 1 4 20 X 1 2 LG 25738 G01 SPRING 73571 G01 GOVERNOR CABLE AND CHOKE BRACKET 73875 G01 BOLT M8 1 25 X 20MM LG 73722 G01 BALL STUD 00734 G5 LOCK NUT 10 32 73862 G01 EXTENSION SPRING 73566 G01 CHOKE CABLE 72154 G01 CHOKE CABLE ADAPTER 72155 G02 ADAPTER RETAINER 00568 G4 LOCK WASHER 9 16 00545 G4 JAM NUT 9 16 18 72943 G01 CHOKE LINKAGE 73570 01 CHOKE PIVOT PLATE Page A 3 Service Parts Manual ACCLERATOR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 00415 G2 BOLT 1 4 20 X 1 1 4 LG 00559 G7 WASHER 1 4 75677 G01 BUSHING 23726 G7 SPACER 9 16 23577 G1 TORSION SPRING 14390 G4 LOCK NUT 1 4 20 73745 G01 BALL STUD 00734 G2 LOCK NUT 1 4 28 Service Parts Manual Page A 4 AIR FILTER 1 Includes Items 2 5 Front of Vehicle V VT XIX 3f IWA 274 277 7 ELLE D Page B 1 Service Parts Manual See DRIVETRAIN MID Sect
28. LUDES ITEM 3 72935 G01 BRAKE PADS SET OF 4 73972 G01 BOLT 3 8 24 x 1 LG 00878 G1 LOCK WASHER 3 8 73791 G01 FRONT BRAKE LINE 00414 G8 BOLT 1 4 20 X 2 LG 00559 G7 WASHER 1 4 14390 G4 LOCK NUT 1 4 20 o O N 4 ln N o 73864 G02 CLAMP 3 4 cx oA A 73800 G01 REAR LINE 00414 G8 BOLT 1 4 20 X 1 LG 00559 G7 WASHER 1 4 14390 G4 LOCK NUT 1 4 20 11845 G9 INSULATED CABLE CLAMP 5 16 N N N N N T N 75683 G01 BANJO BOLT 75684 G01 COPPER GASKET N N N 73793 G01 MASTER CYLINDER 00439 G1 BOLT 5 16 18 X 1 1 8 LG 800697 LOCK NUT 5 16 18 m Service Parts Manual 5 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 3 4 5 DESCRIPTION 31 601180 BRAKE PEDAL 810152 COVER PEDAL PAD 73995 01 BUSHING 73993 01 311398 SCREW 1 2 13 X 3 1 2 LG 800700 LOCK NUT 1 2 13 10385 G10 CLEVIS YOKE ADJUSTABLE 00544 G2 JAM NUT 1 4 28 73545 01 BUSHING 10386 G4 CLEVIS PIN 3 8 X 15 16 00798 G1 COTTER PIN 1 16 X 1 LG 72819 01 BRAKE ASSEMBLY DRIVER SIDE INCLUDES ITEMS 53 63
29. N GEAR CASE FRONT TUBE VENT GEAR CASE REAR DOG ENGAGEMENT SHIFTER SPROCKET KIT INCLUDES ITEMS 76 77 SPROCKET 18 TEETH SPROCKET 38 TEETH COLLAR BELL CRANK ACTUATOR SPACER SPACER REVERSE SHAFT Service Parts Manual DRIVETRAIN TRANSMISSION Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 602869 FRONT OUTPUT SHAFT 602847 GOVERNOR KIT INCLUDES ITEMS 93 94 5 FLY WEIGHT 602870 602851 SPPED SENSOR PLUG KIT INCLUDES ITEMS 97 98 4 SCREW 14 20 602871 602872 BELLCRANK FNR 602873 LOCK NUT 3 8 24 602849 NYLON WASHER 603085 RETAINING RING Service Parts Manual Page G 22 ELECTRICAL HEADLIGHT FUSE BLOCK Service Parts Manual Page H 1 ELECTRICAL Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 22523 1 HEADLIGHT RECTANGULAR 00906 G6 SCREW 10 16 X 1 LG 74337 G01
30. N N N N N N NN a N O QO G ND oo O QO A N 11098 G8 73611 G01 73615 G01 73614 G01 73612 G01 73613 G01 73623 G01 73623 G02 00427 G8 11098 G4 73786 G01 00664 G8 01055 G01 73814 G01 00798 G1 600423 G01 70291 G01 316913 00557 G1 72839 G01 00566 G3 01066 G01 21830 G01 800973 12091 G2 LOCK NUT 1 2 20 STRUT WASHER STRUT BUSHING SPHERICAL BALL BALL SEAT KNUCKLE DRIVER SIDE KNUCKLE PASSENGER SIDE BOLT 3 8 16 X 2 LG LOCK NUT 3 8 16 BALL JOINT LOCK WASHER 5 16 STAINLESS STEEL BOLT 8 1 25 X 30MM LG CASTLE NUT COTTER PIN 1 16 X 1 LG CONTROL ARM FLANGED BUSHING SCREW 1 2 13 X 4 LG LOCK NUT 1 2 18 BEARING LOCK WASHER 1 2 BOLT M12 1 75 X 40MM LG OUTER BRAKE WASHER LOCK NUT 3 4 16 SPINDLE CAP Service Parts Manual Page K 2 FUEL SYSTEM Service Parts Manual Page L 1 FUEL SYSTEM Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73827 G01 FUEL TANK PLATE 00426 G6 BOLT 3 8 16 X 3 4 LG 800698 LOCK NUT 3 8 16 74759 G01 FUEL TANK ASSEMBLY 20048 G6 FUEL LEVEL SENDER INCLUDES ITEM 6 200
31. UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73809 GO1 RACK 8 PINION ASSEMBLY INCLUDES ITEMS 2 8 TIE ROD END DRIVER SIDE TIE ROD END PASSENGER SIDE 73814 002 NUT CASTLE M12 X 1 25 00679 G3 WASHER 1 2 STAINLESS STEEL 00798 G1 COTTER PIN 1 16 X 1 LG BOOT DRIVER SIDE 4 BOOT PASSENGER SIDE o O N a 2 00441 G8 BOLT 5 16 18 X 4 LG 13437 G3 LOCK SCREW 5 16 18 X 1 LG 00660 G8 WASHER 5 16 STAINLESS STEEL 11098 G6 LOCK NUT 5 16 18 IX OX O A N 73807 01 STEERING COLUMN 00426 G8 BOLT 3 8 16 X 1 LG 00879 G1 WASHER 3 8 00891 G1 LOCK NUT 3 8 16 01092 G01 BOLT M8 X 1 25 X 30MM LG 00565 G8 LOCK WASHER 5 16 N N N N N N 73637 G01 BUSHING N m N O 73808 G01 STEERING WHEEL 00560 G3 WASHER 1 2 11098 G03 LOCK NUT 1 2 20 73812 01 STEERING WHEEL COVER m Service Parts Manual TRUCK BED 1 Includes items 2 10 DETAIL A DETAIL B Page R 1 Service Parts Manual TRUCK BED Service Parts Manual Page R 2 TRUCK BED 35 Includes Items 36 42 Page R 3 Service Parts Manual TRUCK BED
32. VETRAIN TRANSMISSION m rm G 17 ELECTRIGAL x 4 oan Ced due tp dr s sc tnr H 1 EXHAUST SS J 1 FRONT SUSPENSION taire ia Ee me e e al Rn e pe AER e ret K 1 FUEL SYSTEM iit oh DES b eee bieten tidie rod Dei e Po S Ee eed L 1 HITCH Ted M 1 REARCSUSPENSION 41 ge ehe pb areal ARE ee reagents N 1 SEATING E up acad notera Me P 1 STEERING 2 ae eode Det gus acne dl era ede Seda ale su Q 1 TRUCK BED ero COS a baie te RO ED CR ET QR R 1 WHEELS amp TIRES kone cem ehe on eee tata endured waa d a oed RR ad rs 5 1 SPECIALTY PRODUCTS E RM BOIRE als APPENDIX A 1 OPTIONS AGCESSORIES Se de E sn ck gc APPENDIX B 1 Service Parts Manual Page iii TABLE OF CONTENTS Page iv Service Parts Manual HOW USE THE SERVICE PARTS MANUAL This manual is divided into several sections GENERAL INFORMATION TABLE OF CONTENTS HOW TO USE THE SERVICE PARTS MANUAL ILLUSTRATED PARTS BREAKDOWN Contains illustrations and parts lists for all systems of the vehicle APPENDIX Contains a listing of sp
33. a USA 30906 3852 TO CONTACT US North America Technical Assistance amp Warranty Phone 1 800 774 3946 FAX 1 800 448 8124 Service Parts Phone 1 888 GET EZGO 1 888 438 3946 FAX 1 800 752 6175 International Phone 001 706 798 4311 FAX 001 706 771 4609 Copyrighted Material This manual may not be reproduced in whole or in part without the express permission of E Z GO Division of Textron Inc Technical Communications Department
34. applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73839 01 TRANSFER CASE ASSEMBLY INCLUDES ITEMS 32 105 602841 DRAIN PLUG KIT INCLUDES ITEMS 33 34 PLUG 1 2 20 5 WASHER NYLON 602850 SCREW 1 4 20 602848 602840 SCREW 5 16 18 X 1 1 2 LG 2 NUT 5 16 24 602856 WASHER 602972 FRONT OUTPUT COVER KIT INCLUDES ITEMS 44 46 DOWEL PIN 602857 602858 BALL BEARING 602859 NEEDLE BEARING 602860 BALL BEARING 602846 OUTPUT SHAFT KIT INCLUDES ITEMS 52 54 BEARING SHAFT REAR RETAINING RING 602861 BALL BEARING 602862 602863 602852 Service Parts Manual Page G 20 DRIVETRAIN TRANSMISSION Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 602853 602864 602831 602845 602865 602844 602855 602842 602866 602867 602868 Page G 21 SWITCH COMPRESSION SPRING FRONT GEAR CASE KIT INCLUDES ITEMS 64 68 DOWEL PI
35. ecialty products and options accessories USE OF THE MANUAL To use this manual consult the TABLE OF CONTENTS page iii to locate the information or illustration required Introduction of some revisions varies due to supply of components therefore it is possible that various combinations of components may be found that are not directly reflected by each illustration Consult the illustration that best suits your situation Locate the serial number plate see BODY located in the Illustrated Parts Breakdown section of this manual for its location and note the complete number shown on the plate It is important that the serial number of your vehicle and its model number be supplied to Service Parts when ordering any replacement components Service Parts Manual Page v HOW USE THE SERVICE PARTS MANUAL Left hand illustration page continued on right hand page Parts list continued on if required rear of page if required 1 WHEN THE PART NUMBER IS NOT KNOWN Determine the function and application of the part required Turn to the INDEX OF MAJOR COMPONENTS and select the most appropriate component description Turn to the page number indicated and locate the part description in the parts list Read the full accompanying description for specific information regarding the part that was not shown in the index From the parts list obtain the item number assigned to it and confirm that the part selected is correct by verifying
36. icable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 600895 ROPS UNIT INCLUDES ALL ITEMS IN GRAY AND REQUIRED HARDWARE 600917 CAB REQUIRES INSTALLATION OF ROPS UNIT INCLUDES ALL MAJOR ITEMS SHOWN WINDSHIELD WIPER amp MOTOR ALL WEATHER STRIPPING AND MOUNTING HARDWARE INDIVIDUAL REPLACEMENT PARTS OF ROPS ARE NOT AVAILABLE IN CASE OF DAMAGE ENTIRE UNIT MUST BE REPLACED CAB COMPONENTS CAN BE PURCHASED BY CONTACTING CURTIS TRACTOR CAB INC 111 HIGGINS STREET WORCESTER MA 01606 1 800 343 7676 Service Parts Manual Page C 10 BRAKES Includes Items 53 63 Includes Items 53 63 Includes Items 60 63 Includes Items 56 59 G 44 36 P 29 9017 38 35 To Passenger o 77 Side Caliper Mounts 18 To Frame Page D 1 Service Parts Manual 5 Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73625 G01 73790 G01 CALIPER INC
37. inet ee eee e aa Lon eb ena o 27481 G01 COMPRESSION TESTER t hito det e Ate ict qo aer ER e 72524 01 FEELEH GAUGE ins op Ve tte ute uem 72525 G01 PES 72526 01 ENGINE OIL PART NO 4 CYCLE ENGINE OIL 5 GALLON 19 LITER 25730 G03 4 CYCLE ENGINE OIL 12 QUART 25730 G04 4 CYCLE ENGINE OIL 1 QUART BOTTLE 950 ML 25730 G06 TOUCH UP PAINT PART NO PEN OUNCE 89 ML RECON GREEN ase Soa aia ekaia 28432 G PEN OUNCE 89 ML CAMOUFLAGE PAINT THREE PENS a 75831 G01 AEROSOL 12 OUNCE 360 ML RECON GREEN 7 28140 G MAINTENANCE PRODUCTS PART NO PLEXUS CLEANER 7 OUNCE 210 ML FOR 28433 G01 PLEXUS CLEANER 13 OUNCE 380 ML FOR WINDSHIELDS eee 28433 G02 BATTERY PROTECTOR 14 OUNCE 410 ML SPRAY 75500 G01 CARBURETOR amp CHOKE CLEANER 15 OUNCE 440 ML 75501 G01 WHITE LITHIUM GREASE 14 OUNCE 410 ML SPRAY 75502 G01 PENETRANT LUBRICANT 15 OUNCE 440 ML SPRAY inner 75503 G01 MULTI PURPOSE CLEANER amp DEGREASER 14 OUNCE 410 ML 75504 G01 MULTI PURPOSE HAND CLEANER 32 OUNCE 950 ML LIQUID un 75505 G01 BATTERY CLEANER 32 OUNCE 950 ML WITH TRIGGER 2
38. ion AIR FILTER Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION o O N C N N N N N m NYO a QO N O N 73654 01 72997 G01 72998 G01 72987 G01 01055 G01 450411 73713 G01 73876 G01 73875 G01 73695 G01 73694 G01 73711 G01 16469 G1 73715 G01 73574 G01 71055 G01 11391 G2 73714 G01 11391 G7 73712 G01 11391 G7 70999 G01 AIR CLEANER CANISTER ASSEMBLY INCLUDES ITEMS 2 5 AIR CLEANER CANISTER AIR CLEANER COVER AIR CLEANER O RING AIR CLEANER LATCH AIR CLEANER ELEMENT SCREW M8 1 25 X 30MM LG LOCK WASHER M8 AIR FILTER BRACKET BOLT M6 1 00 x 12MM LG BOLT M8 1 25 x 20MM LG AIR INTAKE PLENUM TO CARBURETOR SEAL AIR INTAKE PLENUM SPACER WASHER 1 4 BOLT M6 1 00 x 60MM LG REMOTE AIR INTAKE RIVET 3 16 X 1 LG ALUMINUM HOSE CLAMP 2 1 16 HOSE CONVOLUTED HOSE CLAMP 1 9 16 HOSE AIR FILTER TO PLENUM HOSE CLAMP 1 9 16 SEALANT Service Parts Manual Page B 2 BODY FRONT Service Parts Manual Page C 1 BODY FRONT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL
39. l Page G 1 DRIVETRAIN FRONT 69 9 swe SSDnIOUI sue sue SSDnIOUI 9p swe SSDnIOUI Op Sue swe SSDnIOUI sepnjour G 2 Service Parts Manual DRIVETRAIN FRONT Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION m 72951 G01 FRONT UNDERCARRIAGE 72847 01 HALF SHAFT 602951 BOOT KIT INNER 602952 BOOT KIT OUTER 00426 G8 BOLT 3 8 16 X 1 LG 00566 G1 WASHER LOCK 3 8 00560 G1 WASHER 3 8 o O N 2A 2 O 13437 G4 LOCK SCREW 3 8 16 X 1 LG 800698 LOCK NUT 3 8 16 a A N 73948 01 FRONT DRIVE SHAFT 00565 G8 LOCK WASHER 5 16 72687 G01 BOLT 5 16 24 X 1 1 2 LG N o 600047 G01 SOLENOID 600117 G01 SCREW amp WASHER 1 4 28 X 5 8 LG 00544 G2 JAM NUT 1 4 28 00565 G7 LOCK WASHER 1 4 600046 G01 DIFFERENTIAL LOCK LINKAGE 73962 G01 SHOULDER BOLT 10 24 14390 G10 LOCK NUT 10 24 C m N N N N N N m N O N O A N 73834 G01 FRONT DIFFERENTIAL GUARD Page G 3 Service Parts Manual
40. nent that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 12 345 DESCRIPTION 31 1 BELLCRANK i LOCK NUT 5 16 24 602808 WASHER 602788 602809 602780 602810 BEARING 602830 RETAINING RING EXTERNAL 602811 DIFFERENTIAL CASE LOWER 602786 DIFFERENTIAL LOCK HOUSING KIT INCLUDES ITEMS 48 49 HOUSING BALL BEARING 602831 DOG ENGAGEMENT 602792 DIFFERENTIAL PINION AND GEAR SET INCLUDES ITEMS 52 54 PINION 602832 602793 602825 602833 602834 602835 Service Parts Manual Page G 14 DRIVETRAIN REAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 602836 602837 602838 602839 602779 Page G 15 Service Parts Manual DRIVETRAIN REAR Notes Service Parts Manual Page G 16 DRIVETRAIN TRANSMISSION Engine Model GX610K1 VDF R280 RCD Page G 17 Service Parts Manual DRIVETRAIN TRANSMISSION OL SOL sue ZOL 46 SSDnIOUI 6 swa v9 Swe sepnjouj 08 swe
41. onsult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73802 01 LEAF SPRING 265 500 LB 73896 G01 SHOCK MOUNTING BRACKET 600282 G01 LEAF SPRING PLATE 73900 01 U BOLT 3 8 16 00560 G1 WASHER 3 8 11098 G5 LOCK NUT 3 8 16 o O N 73898 01 LEAF SPRING SHACKLE 70291 G01 FLANGED BUSHING 316913 SCREW 1 2 13 X 4 LG 00643 G3 WASHER 1 2 14390 G6 LOCK NUT 1 2 18 O N a 73805 G01 SHOCK ABSORBER 13437 G8 LOCK SCREW 3 8 16 X 2 LG 800698 LOCK NUT 3 8 16 N N N N N N 70492 G01 RUBBER BUMPER 00968 G01 LOCK WASHER 10MM 00974 G01 NUT MI0 SE N O Service Parts Manual Page N 2 SEATING ice Parts Manual Page P 1 SEATING Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73649 G 73648 G01 34197 G02 00664 G7 LOCK WASHER 1 4 STAINLESS STEEL 600610 SCREW 1 4 20 X 1 LG STAINLESS STEEL o O BB N 35914 G01 HOUSING HALF HINGE 71204 01 BOLT 1 4 20 X 7 8 LG 800706 LOCK NUT 1 4 20 ln n A N 35928 01
42. r to maintain the United States of America Federal and State emission certification applicable at the time of manufacture BATTERY PROLONGED STORAGE batteries will self discharge over time The rate of self discharge varies depending on the ambient temperature and the age and condition of the batteries A fully charged battery will not freeze in winter temperatures unless the temperature falls below 75 F 60 C Page ii Service Parts Manual TABLE OF CONTENTS SECTION Page No HOW TO USE THE SERVICE PARTS MANUAL AN coe ILLUSTRATED PARTS BREAKDOWN e en vii ACCELERATOR reden n Reemi Vet Ye e ce e e tn e een oes A 1 AA B 1 BODY SFERON P eas TE C 1 ek UPC kd we e belt C 5 BODY REAR epe Ud pas a CE od ad Mad Tapa eran C 7 ROPS AND eet esie tne ette re de Dus ee TU nece u ee Re dele ue de C 9 BRAKES dead ae iac are EN ERU E De nO UI RU PST E RS D 1 BRAKES ER S dar Eas as ed eet ien Oed acce cu eio afe E 1 DIRECTION AND DRIVE SELECTOR F 1 DRIVETRAIN FRONT seats e REUS EE tee A ei uo b ton eot Rat ee G 1 DRIVETRAIN MID sasi an Su I PR EISE Oe eL IT p E ete G 7 DRIVETRAIN REAR eR er RR E GIP ge ee oe RR OR ete dore ud G 11 DRI
43. rts please specify the model and serial number of the product Indicates a component that is not available as an individual part G Indicates consult Customer Service Department for additional information ITEM PART NO 2 3 4 5 DESCRIPTION 73949 01 REAR DRIVE SHAFT 00565 G8 LOCK WASHER 5 16 72687 G01 BOLT 5 16 24 X 1 1 2 LG 600047 G01 SOLENOID 600117 G01 SCREW amp WASHER 1 4 28 X 5 8 LG 00544 G2 JAM NUT 1 4 28 00565 G7 LOCK WASHER 1 4 600046 G01 DIFFERENTIAL LOCK LINKAGE 73962 G01 SHOULDER BOLT 10 24 14390 G10 LOCK NUT 10 24 ON O A N Ik Oh CL LX 02 a N 73399 G01 REAR DIFFERENTIAL GUARD 73653 01 BOLT 3 8 16 X 1 1 8 LG 800698 LOCK NUT 3 8 16 N lt 2A a 73840 01 REAR AXLE INCLUDES ITEMS 21 67 72759 01 LUG BOLT 1 2 20 REAR 602790 DRAIN PLUG KIT INCLUDES ITEMS 23 24 PLUG 3 8 16 E WASHER 602791 SCREW 3 8 16 X 1 1 4 LG 602789 SCREW 3 8 16 X 1 1 4 LG 602807 DIFFRENTIAL BRACKET 602778 SCREW 5 16 18 X 1 1 2 LG 602787 DIFFRENTIAL LOCK LEVER KIT INCLUDES ITEMS 30 33 ACTUATOR DIFFERENTIAL LOCK C m N N N N N N N N o N Page G 13 Service Parts Manual DRIVETRAIN REAR Where applicable THE USE OF NON UL PARTS WILL VOID ANY UL LISTING When ordering parts please specify the model and serial number of the product Indicates a compo
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