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PARTS & SERVICE MANUAL

1. TO GROUND UNDER W ENGINE FRAME TO POSITIVE BATTERY R ON STARTER SOLENOID 16 456 FLOW METER DRAWING PATA M SUN CONTROL 1002 SYSTEM PARTS LIST RAVEN 203 QUANTITY REF PART 10 259 16 898 16 900 16 899 16 958 33 090 02 16 958 02 16 525 03 16 895 16 958 04 16 958 05 16 866 15 552 16 183 16 955 16 902 33 271 33 284 10 225 33 508 16 852 DESCRIPTION Mounting Bracket Boom Switch Mounting Knob Master Switch Console only Liquid Filled Pressure Gauge Fuse Holder Fuse 15 AMP Pressure Switch Cable Assembly 8ft Enclosure Hook Up Union Fitting Motorized Control Valve Manifold Ball Valve FPT 1x1 x1 Tubing Cable Assembly 72 Solenoid Hook Up Fuse Block Auto Blade Type Fuse 5 amp Wire Harness fuse block to electric valve Auto Blade Type Fuse 15 Amp 203 Sprayer Control Kit includes all items Use Dielectric Grease On All Electrical Connections
2. H NEG Pos Use dielectric grease on all electrical connections 197 gt 10 WIRING PARTS LIST REF PART DESCRIPTION QUANTITY 11 10 202 Speedometer 1 8859 Ring Terminal 3 16 2 8962 Heat Shrink 2 2 8935 Buss Bar 1 3 13 288 Ignition Switch Kohler 25 099 04 1 76 310 Key Set 1 4 34 146 Panel Mounted Circuit Breaker 1 34 145 Circuit Breaker Boot 1 5 8935 Buss Bar 1 6 Speedometer Buss Bar 78 Buss Bar to Hour Voltmeter 8 42 064 Hour Voltmeter Combo 1 9 10 182 Hot Wire Hour Voltmeter 1 10 50 359 Oil Warning Light 1 8849 2 Black Wire 1 8860 String Connector 1 8859 Ring Terminal 3 16 1 8853 Slide On Connector 1 8962 Heat Shrink 3 16 3 11 Oil Sender Part Of Engine 12 Ignition Module Part Of Engine 13 Fuel Shut Off Solenoid Part Of Engine 14 Rectifier Part Of Engine 15 Starter Part Of Engine 16 10 167 Red Battery Cable 1 17 22 073 Battery Optional 1 18 76 327 Ground Battery Cable 1 19 10 204 Fuse Block Ground Wire 1 20 33 271 Fuse Block 1 21 10 203 Fuse Block Hot Wire 1 22 Wire With Fuse Part Of Engine Fuse AGC 30 238 Buss Bar to Ignition Switch 24 71 207 Buzzer 1 8845 3 5 White Wire 1 8860 String Connector 1 8859 Ring Terminal 3 16 1 8853 Slide On Connector 1 8962 Heat Shrink 3 258 Wire Toggle Switch To Buss Bar 26 33 480 Pressure Switch 1 27 15 314
3. 16 456 FLOW METER PARTS LIST REF q 2 CO PART 16 456 03 16 456 04 16 456 05 16 456 06 16 143 16 456 01 16 456 02 16 144 16 456 07 16 456 08 16 456 09 16 456 10 DESCRIPTION O Ring Viton RFM55 dual O Ring XDCR assembly RFM55 turbine Turbine hub bearing assembly Turbine stud assembly Sensor housing 10 32 x 3 4 stainless steel screw O Ring Viton Hub housing with inserts Mounting bracket RFM 55 Thread sealer O Ring Transducer Kit QUANTITY 2 1 1 1 1 1 12 1 1 1 1 2 16 968 STRAINER DRAWING 16 524 AND 16 866 MOTORIZEDCONTROL VALVE DRAWING MEE x 3 I M AIN 16 968 STRAINER PARTS LIST REF PART DESCRIPTION QUANTITY 1 16 968 01 Head 11 4 1 2 16 968 02 Gasket 1 3 16 968 03 Screen 1 4 16 968 04 Bowl 1 16 524 AND 16 866 MOTORIZED CONTROL VALVE PARTS LIST REF PART DESCRIPTION QUANTITY 1 16 870 Valve Cover 1 2 16 524 01 6 Self Tapping Screw 3 4 Long 6 3 16 897 Seal Tetraseal 1 4 16 875 Motor Assembly For 16 524 on 1602 1 4 16 866 01 Motor Assembly For 16 866 on 1604 1 5 16 957 Woodruff Key 1 6 16 524 04 Isolation Flange Assembly 1 7 16 524 02 Coupler Shaft 1 8 16 956 Butterfly 1 9 16 524 03 Valve Bod
4. DP W Q Ul BY 1010 3 WAY MANUAL PLUMBING DRAWING A a EYL 1010 3 WAY MANUAL PLUMBING PARTS LIST QUANTITY PART 16 154 16 859 16 158 16 163 16 164 8896 10 18 222 16 183 HB 516 18 175 HNTL 516 18 10 226 HB 516 18 225 HNTL 516 18 10 120 10 271 8896 10 5 18 222 8887 106 8887 93 50 8887 106 18 040 DESCRIPTION Fitting 3 4 MPT x3 4 HB Ball Valve 3 4 Brass Close Nipple 4x 3 4 Reducer Bushing 1 x 3 4 Elbow 1 MPT X 1 HB Discharge Hose 1 x 10 Hose Clamp Tee FPT1x1x1 Bolt 5 16 18 x 13 4 5 16 18 Valve Mount Bolt 5 16 18 x 21 4 Lock Nut 5 6 18 Park Brake Handle Spacer Discharge Hose 1 x 101 2 Hose Clamp Orange PVC Hose 4 to right boom Orange PVC Hose 3 4 to center boom Orange Hose 3 4 to left boom Hose Clamp W m po Ss ap Hp m m a Ul 1008 PLUMBING DRAWING RAVEN 440 We lt lt A 1008 PLUMBING PARTS LIST RAVEN 440 REF 20 21 23 24 25 26 PART 16 164 16 183 HSDPS 14 100 10 226 18 222 50 394 16 163 16 158 16 859 16 154 8896 62 HB 38 16 300 HW 38 HNTL 38 16 16 168 10 210 16 968 16 161 10 147 8897 9 5 10 249 HB 14 20 075 HWL 14 HNTL 14 20 16 162 8887 40 18 040 15 553 15 553 01 15 553 02 8887 35 15 552 10 194 HW 14
5. Systemic Pesticides At lower pressures 15 20 psi produces larger spray droplets and reduces drift while still providing uniform coverage along the boom FEATURES Excellent spray distribution over a wide range of pressures 15 60 psi Ideal for rigs equipped with sprayer controllers Reduces drift at lower pressures better coverage at higher pressures e Available in stainless steel and hardened stainless steel in 80 and 110 tip spray angles with VisiFlo color coding RECOMMENDEDOVERLAP Adjust nozzle spray height to overlap 30 of each edge of pattern NOZA EHE GHT Suggested spray nozzle height with 20 spacing tip spray angle of 80 should be 17 19 tip spray angle of 110 should be 12 14 M 10 103 ELECTRIC LIFTKITDRAWING 10 103 ELECTRIC LIFT WIRING Left Actuator Don gene Ground O Hot Switch 10 103 ELECTRIC LIFT KIT PARTS LIST REF PART DESCRIPTION QUANTITY 1 HCPS 12 225 Stainless Steel Clevis Pin 2 x 21 4 4 HPS 18 100 Stainless Steel Cotter Pin 1 4 2 33 295 Pivot Bracket 2 3 10 319 Actuator Cover 2 5 11 158 Linear actuator 2 11 158 01 Seal Kit 1 per 6 33 331 Left Actuator Bracket 1 T 33 330 Right Actuator Bracket 1 8 15 561 Boom Lift 2 15 014 Shift Knob 2 HB 38 16 175 Bolt 3 16 x 13 4 2 HN 38 16 Nut s 16 2 9 HSSQ 38 16 150 Square Head Set Screw 3 16 x 11 2 2 HN 38 16 Nut s 16 2 10 33 329 Center Mount 1 a Part of 10 160 Boom
6. 2 8 x 180 part of 10 311 Left Brush Guard Rubber Bumper Lockwasher 1 4 Nut 4 20 Grip Pad Left Boom Holder Linear Actuator Stainless Steel Clevis Pin 1 2 x 2 Stainless Steel Cotter Pin 9 x 1 Stainless Steel Bolt 9 8 16 x 11 4 Stainless Steel Washer 3 8 Lock Nut 8 16 Right Boom Holder Boom Carrier part of machine Actuator Cover Pivot Bracket Nylon Flange Bushing 1 ID 2 per 10 330 Oilite Bushing ID 2 per 10 330 Grease Fitting 28 x 180 2 per 10 330 Nut 3 8 16 1 per 10 330 Stainless Steel Set Screw 3 8 16 x 1 1 per 10 330 Stainless Steel Bolt 3 8 16 x 11 4 Stainless Steel Washer 3 8 Lock Nut 2 8 16 Pivot Stainless Steel Machine Bushing x 14GA Stainless Steel Cotter Pin 1 8 x 1 Left Cam Stop must also order 10 308 Oilite Bushing part of 10 309 Grease Fitting 28 x 180 part of 10 309 Right Cam Stop must also order 10 309 Oilite Bushing part of 10 308 Grease Fitting 28 x 180 part of 10 308 U Bolt 5 16 24 Stainless Steel Lockwasher 5 16 Stainless Steel Nut 5 16 24 Right Brush Guard Stabilizer Center Stabilizer Mount Bolt 3 5 16 x 3 Washer 3 8 Lock Nut 3 8 16 Bolt 5 11 x 3 Machine Bushing 5 8 x 14GA Lock Nut 5 8 11 QUANTITY O O ND N N T N N N N N N N S I P N N B N S O N N N S I SIS 10 30115
7. Boom Lever Plate Spring Clip 5 Cap O Ring included with 10 268 19 Seal Kit Main Body Seal Kit O Ring for Main Body Main Pressure Adjust Seal Kit Pressure Adjust Body Main Boom Lever Master Boom Lever Guts Boom Lever Pin O Ring included with 10 268 19 Seal Kit Hose Barb 4 Spring Clip s O Ring included with 10 268 12 and 10 268 14 Boom Pressure Adjust threaded end Boom Pressure Adjust middle Boom Pressure Adjust capped O Ring Gage Elbow Elbow 90 1 Hose Barb with Nut Liquid Filled Gauge not part of 10 268 Boom Lever Guts Tie Rod with Nuts and Washer 3 22 G gt 1 per body WOH WH WH RE Q 0 OO HH 9 gt xl 10 160 STAINLESS STEEL 15 MANUAL BOOM DRAWING We lt AN 10 160 STAINLESS STEEL 15 MANUAL BOOM PARTS LIST QUANTITY REF 1 Of WP 12 14 15 16 17 18 19 20 22 23 24 25 27 28 PART 16 926 13 498 15 562 15 565 15 564 HBS 38 16 550 HNTL 38 16 16 761 16 024 HWS 516 HNS 516 24 18 249 18 040 16 925 33 301 HMB 100 14 HMB 100 10 15 495 33 306 18 268 33 308 HBS 38 16 125 HWS 38 HNTL 38 16 16 927 33 330 HBS 38 16 125 HWS 38 HNTL 38 16 33 329 HSSQS 38 16 150 HN 38 16 33 331 HB 38 16 125 HW 38 HNTL 38 16 33 309 HBS 38 16 125 HWS 38 HNTL 38 16 33 295 15 494 18 036 HSSQS 38 16 150 HN 38 16 H
8. 10 206 33 216 DESCRIPTION Seat Panel Decal Control Panel Rubber Insert Pedal Pad Forward Foot Pedal Machine Bushing 2 14GA Cotter Pin 3 4 Pedal Mount Bushing Grease Fitting 4 28 x 180 Short Pedal Pad Reverse Foot Pedal Machine Bushing zx 14GA Cotter Pin sx 3 4 Ball Joint Nut 16 24 Reverse Linkage Nut 5 16 24 Cotter Pin sx 3 4 Relay Bushing Grease Fitting 4 28 x 180 Machine Bushing zx 14GA Cotter Pin 3 4 Ball Joint 4 NF Lock Washer 1 4 Nut 4 28 Forward Linkage Nut 5 16 24 Cotter Pin 3 4 Truss Head Machine Screw 16 18 x 3 4 Lock Nut 5 16 18 Cable with Nuts Bolt 5 16 18 x 4 Lock Nut 5 16 18 Spray Boss Control Spacer Cable Spray Boss Control Rear Engine Mount Yoke 5 16 Nut 5 16 24 Clevis Pin 16x 1 Cotter Pin sx 1 Swash Plate Main Frame Speed Boss Bushing Hood Rod Bracket Battery Optional Continued on next page QUANTITY PP PP N A A A DD DD DP He He O NUS FOOT PEDALLINKAGE DRAWING FOOT PEDAL LINKAGE PARTS LIST QUANTITY REF 24 25 26 27 28 30 PART 10 150 HN 14 20 10 195 HW 516 HP 18 100 8929 26 HST 14 20 075 HW 14 HWL 14 HN 14 20 10 211 HST 14 20 075 HWL 14 HN 14 20 HB 38 16 350 HNTL 38 16 34 162 HSM 10 3
9. 12 5 down This can be adjusted by moving the boom holders In will increase the up range Out will increase the down range 4 Take right boom and slide pivot bracket Ref 38 in the center mount Ref 20 and hold in place with 2 13 x 6 bolt and lock nut Ref 23 Do not over tighten boom must be able to move up and down Repeat for left boom You may need to loosen the pivot Ref 40 to install 13 x 6 bolt due to interference with the cam stops Ref 41 and 42 5 Actuator cover Ref 37 has a velcro opening on the bottom Place each actuator Ref 33 into the actuator covers with both rod ends coming out the holes in the cover Fasten velcro in place 6 Mount the actuator Ref 33 with the fixed end to the right and left boom holders Ref 35 and 32 using 1 2 x 2 clevis pin and cotter pin Mount the ram end to the pivot brackets Ref 38 using 2x 23 4 clevis pin and cotter pin Ref 25 with the 1 2 x 14GA machine bushing on the outside of the pivot brackets 7 Hook hoses to the respective fittings using hose clamps 18 040 The hose coming from the right side of the sprayer goes to the straight fitting on the right boom The center hose from the sprayer goes to the straight fitting on the center boom The left hose from the sprayer goes to the straight fitting on the left boom Be sure all hose clamps are tight Now install the wiring harness Refer to the wiring diagram Lower the booms so that the ends are at a height that you
10. 401 DESCRIPTION HB 516 18 100 Bolt 5 16 18 x 1 HW 516 Washer 5 16 HNTL 516 18 Lock Nut 5 e 18 16 456 Flow Meter 16 456 08 Mounting Bracket 18 116 Hose Clamp 8887 37 Orange PVC Hose 3 4 18 040 Hose Clamp 16 150 Double Thread Fitting 3 4 16 153 Elbow 3 4 MPT 9 4 HB 16 194 Anti Vortex Fitting 16 156 Elbow 11 4 x1 HB 16 966 Hypro Pump 8889 24 Suction Hose 17 4 18 116 Hose Clamp 16 181 Quick Coupler 1 4Female 8889 26 Suction Hose 11 4 18 116 Hose Clamp 8896 45 Discharge Hose 1 18 222 Hose Clamp 16 161 Fitting 11 4 NPT x 17 HB 16 182 Elbow 18 296 Black Pipe Nipple 1 4x 5 16 170 Gate Valve 17 4 16 880 Close Nipple 17 4 16 180 Quick Coupler 1 Male 16 166 Hex Plug 3 4 10 111 110 Gallon Poly Tank 16 953 16 Hinged Lid Well with Gasket 16 953 01 Gasket for 16 953 16 169 Strainer Basket 16 10 252 440 Sprayer Control Kit Comes with 110 Gallon Poly Tank AA N N N NN W N bh Ul ey 1006 PLUMBING DRAWING TEEJET 834 xy IT 1006 PLUMBING PARTS LIST TEEJET 834 QUANTITY PART 16 164 16 183 HSD 14 100 10 226 18 222 18 040 16 168 15 569 16 288 16 158 16 163 10 199 HB 516 18 100 HW 516 HNTL 516 18 15 552 15 552 07 16 851 15 531 10 194 HW 14 HWL 14 HN 14 20 8887 40 15 553 15 553 01 15 553 02 8887 35 16 157 16 155 8896 9 10 147 16 968 10 210 HB 3
11. Diaphragm Viton Optional Chemsaver End Cap Gasket Viton Cap Raindrop Tip 4 RA8 Lb ol Body 1 When the 16 920 05 Teflon Diaphragm is used it is placed in the assembly in front of the 16 920 06 EPDM Rubber Diaphragm Nozzles are located 20 51 cm apart on the right left and center tubes There are predrilled holes in all tubes The Nozzle should be at a 45 angle to the ground for proper application For all 18 Booms The eleven 16 920 bodies are installed on the boom sections The eleven 16 800 viton gasket 16 805 Raindrop tip and 16 921 cap are in the small parts bag For all 15 Booms The nine 16 920 bodies are installed on the boom sections The nine 16 800 viton gasket 16 805 Raindrop tip and 16 921 cap are in the small parts bag for 10 301 Booms BOOM WIRING PARTS LIST PART 8853 8963 15 472 11 158 16 755 16 810 22 075 33 272 WIRING INSTRUCTIONS 1 DESCRIPTION QUANTITY Slide on Connectors Heat Shrink 1 4 Switch Boot Linear Actuator with 4 stroke Switch Wiring Harness Nylon Tie Fuse 20 amp mm Use Dielectric Grease On All Electrical Connections Mount the two switches on the control on the right hand side of the machine Connect the wiring harness 16 810 to the switches 16 755 and fuse block as shown in the boom wiring diagram Put 20 amp fuse 33 272 into the fuse block as shown 2 Runthe wire harness backto the boom along
12. HNTL 38 16 Lock Nut 3 s 16 4 2 10 205 Boom Carrier part of machine 2 3 10 221 Hose Reel Mount 1 4 16 906 Electric Hose Reel 1 16 129 Manual Hose Reel 1 5 18 249 Barb Fitting 3 4 x 9 4 1 6 HB 516 18 150 Bolt 5 16 18 x 11 2 4 HNTL 516 18 Lock Nut 5 16 18 4 HOSEREEL MOUNTINGINSTRUCTIONS Wear protective clothing when draining the tank and taking apart the lines Drain tank and spray system in a safe and approved method insuring that no chemical or water remain in tank as you will be taking apart lines Remove key from ignition set park brake and block wheels Remove square rubber covers on boom carriers Cut a notch into the covers to clear the top bolt then put them back in Place hose reel bracket inside the boom carrier tubes with arms pointing toward front of machine Lower bracket until top hole in bracket lines up with hole in upright Use four s 16 x 33 4 bolts and four s 16 lock nuts with nuts on inside of uprights Put hose reel on hose reel bracket with fitting on left side of machine Use four bolts 16 18 1 2and four 5 18 18 lock nuts to hold place Tighten bolts Put 18 249 barb fitting into hose reel For 1006 amp 1002 System Remove pressure regulating valve from manifold ball valve Use a 1 close nipple on each side of the tee Place reducer bushing close nipple ball valve and hose barb into tee pointing upward For 1004 System From the back of the machine remov
13. Hex Head Screw Needle Bearing Lip Seal Charge Pump Housing Geroter O Ring O Ring Plug Truncated Shaft short 1 hole Retaining Ring Ball Bearing Retaining Ring Variable Swash Plate Spring Pin Thrust Plate Pin Roller Bearing Gasket Pump End Cap O Ring Hex Head Screw Valve Relief Valve Spring O Ring Relief Valve Plug Plug Washer Housing Assembly includes 9 amp 10 Seal Kit Charge Pump Po N N N N N PF P PUL O W ND BIS xy 16 966 HYPRO PUMP DRAWING 40 16 966 HYPRO PUMP PARTS LIST QUANTITY REF PART 16 966 01 16 966 02 16 966 03 16 966 16 16 966 05 16 966 06 16 966 07 16 966 08 16 966 09 16 966 10 16 966 11 16 966 12 16 822 20 16 966 13 16 966 14 16 967 16 966 15 DESCRIPTION Drain Plug Pump Casing Impeller Nut Impeller 0 Ring Mechanical Seal Silicon Carbide Seal Retainer Slinger Ring Mounting Flange Name Plate Bolt Ball Bearing Key Pump Shaft Key Bearing Retainer Gasket Clutch Silicone Carbon Seal Kit Pump Only A A A When servicing the spray pump or filter all control valves must be shut off if there is liquid in the tank Ay xy 1010 3 WAY MANUAL PLUMBING DRAWING BIL 1010 3 WAY MANUAL PLUMBING
14. QUANTITY REF 21 3t 4t st 6t 7 8 9 T PART 15 510 01 15 511 02 15 511 03 15 511 04 18 123 15 511 05 15 511 01 DESCRIPTION Nut Screw Foam Nozzle Inlet Body Nozzle Mounting Rods Foam Sponge Stainless Steel Screen Stainless Steel Snap Ring Hose Clamp Drop Tube Restrictor Bell Foam Nozzle Inlet Sub Assembly 1 N poo NY JAG 10 108 SPEEDOMETER KI T DRAWING 7 en BL 4 gt gt 9 SPEEDOMETER LOCATION j O Place Speedometer Here 8 RE el N 10 108 SPEEDOMETER KIT PARTS LIST REF PART DESCRIPTION QUANTITY 1 10 202 Speedometer 1 8854 Fork Terminal 2 8962 Heat Shrink 2 2 8935 Buss 1 3 8935 Buss Bar 1 4 Speedometer to Buss Bar Part of console wire harness 10 224 5 10 183 Speedometer Ground Wire 1 6 10 152 Left Spindle 1 7 16 883 Magnetic Sensor 1 8 10 209 Speedometer Wire Harness 1 Part of 10 108 Speedometer Kit SPEEDOMETER KI T INSTALLATION Shut off machine remove key set park brake remove negative battery cable from battery Using a utility knife cut out decal covering hole on left side of dashboard Remove plug from speedometer hole Put the heat shrink on the red and black wires on
15. 10 180 HBC 516 18 100 HW 516 HWL 516 HN 516 18 76 294 10 113 10 323 10 163 10 164 10 137 11 086 42 220 42 226 10 118 16 857 16 857 01 16 857 02 10 159 HBC 516 18 100 HW 516 HWL 516 HN 516 18 10 258 HSDPS 14 075 10 272 HB 14 20 100 HWL 14 HN 14 20 10 129 10 130 10 325 DESCRIPTION 110 Gallon Poly Tank Horizontal Boom Support Tank Strap Seat Seat Switch Plastic Spacer Bolt 5 6 18 x 11 4 Washer 5 16 Lock Washer 5 16 Nut 5 6 18 Park Brake Handle Oil Tank Filler Breather Left Side Panel Stainless Pan Head Drill Screw 1 4x 3 4 Steering Wheel Left Front Fender Carriage Bolt 546 18 x 1 Washer 5 16 Lock Washer 5 16 Nut 5 6 18 Black Boot Console Seat Panel Forward Foot Pedal Reverse Foot Pedal Main Frame Choke Two Bank Valve Valve Handles Kohler 25 hp Engine Tire and Wheel Tire 20 x 10 10NHS 4 Ply Wheel Right Front Fender Carriage Bolt 5 16 18 x 1 Washer 5 16 Lock Washer 5 16 Nut 5 6 18 Right Side Panel Stainless Pan Head Drill Screw 3 4 Oil Cooler Bolt 1 4 20 x 1 Lock Washer 1 4 Nut 4 20 Front Cooler Mount Rear Cooler Mount Hydraulic Lift Kit Continued on Next Page 1 u10AARALO AAAA PNPND lt PaiiiuiuiiiAAAAG1O 10101AAAAA 1P L gt BODY amp FRAMEDRAWING Mio ha BODY amp FRAME PARTS LIST REF PART DESCRIPTION QUANTITY 23 34 160 Throttle Control with Cable 1 24 10
16. 3 4 3 4 Elbow 3 4 x 3 4 HB Orange Hose 4 to center boom Hose Clamp Loom Clamp 1 Stainless Steel Pan Head Drill Screw 1 4 x 3 4 Hose Barb 3 4 MPT x 1 HB Discharge Hose 1 Hose Clamp Muffler Clamp 21 2 Strainer 50 Mesh Strainer Mount Elbow 11 4MPT x 1 HB Bolt 3 s 16 x 3 Lock Nut s 16 Discharge Hose 1 3 4 90 Hose Barb Clip O Ring 1 90 Hose Barb Clip O Ring Manual Ball Valve Bolt 4 20 x 21 2 Lock Nut 4 20 Reducer Bushing 1 x 3 4 Liquid Filled Gauge Throttling Valve Spare Parts Kit for 16 034 Elbow 3 4 x 1 HB Double Threaded Fitting Elbow 3 4 x 3 4 HB Anti Vortex Fitting 11 4 Elbow 1 4MPT x 1 HB 110 Gallon Poly Tank 16 Hinged Lid Well with Gasket Gasket for 16 953 Strainer Basket 16 Discharge Hose 1 Hose Clamp Comes with 10 207 Manual Ball Valve Comes with 10 111 110 Gallon Poly Tank Continued on next page Sp dl A A W G N PD QUANTITY AS 1004 PLUMBING DRAWING MANUAL S A Je OC 0 cf M eJ 1004 PLUMBING PARTS LIST MANUAL REF 30 31 PART 8889 26 18 116 8889 24 18 116 16 966 16 181 16 180 16 182 16 880 16 170 18 296 16 161 8887 44 18 040 8896 45 18 222 DESCRIPTION Suction Hose 11 4 Hose Clamp Suction Hose 11 4 Hose Clamp Hypro Pump Quick Coupl
17. 5 15 509 6 33 271 33 507 Q N DESCRIPTION Compressor Wiring Harness Extension Wire Switch Box Fuse F10A 250V Switch Power Cable Fuse Block Auto Blade Type Fuse 10 amp QUANTITY 1 A 0 1 0 4 l 0 4 0 1 0 4 c DAN SIN FOAMER NOZZLEMOUNT amp HOSEGUARD MOUNT DRAWING M r 10 105 FOAM MARKER PARTS LIST REF PART DESCRIPTION QUANTITY 1 15 537 Foamer Hose Guard 31 2 10 256 Foamer Hose Guard 16 2 HSDPS 14 075 Stainless Steel Pan Head Drill Screw 1 4 x 3 4 8 2 15 510 02 Locking Collar 4 3 15 507 Foamer Tubing 2 4 Clear Tubing 5 15 511 Foam Nozzle 2 6 Blue Tubing 7 15 510 01 Nozzle Mounting Rod 2 8 Boom 15 510 Bracket Accessory Bag includes items INSTALLATION INSTRUCTI ONS Slide hose clamp onto drop tube of foam nozzle and attach restrictor bell Place splined end of Nozzle mounting rod Ref 7 into top of foam nozzle Ref 5 Tighten screw Slide one locking collar Ref 2 onto rod Slide rod into mounting bracket on boom Ref 8 Slide second locking collar onto rod Adjust locking collars and rod so nozzle assembly will clear end of boom Tighten lock collar bolts to prevent side to side movement Being careful not to cut the tubing Ref 3 cut the oversleeve back approximately 2 5 cm to expose blue Ref 6 and clear tubing Ref 4 Remove blue wing nut from top connector of foam nozzle and slide it on the blue tube with the threads facing toward
18. Bolt 1 4 20 x 3 4 Washer 4 Lock Washer 1 4 Tank Mount Gas Cap with Gauge QUANTITY RA N OIL TANK amp OIL FILTER PARTS LIST DESCRIPTION Breather Machine Screw 8 32 x 1 gt Star Washer 8 Oil Tank Male Elbow Hydraulic Hose Fitting 1 4 NPT 174 HB to spray tank Elbow Pipe Plug Black Pipe Nipple 17 4 x 5 Gate Valve 11 4 Muffler Clamp 13 4 Bolt 1 4 20 3 4 Washer 1 4 Lock Washer 7 4 Close Nipple 11 4 Bolt 1 4 20 x 1 Washer 1 4 Lock Washer 7 4 Quick Coupler 11 4 Male Quick Coupler 11 4 Female to pump intake Valve Mount 13 46 x 3 4 90 Straight Thread Elbow Hollow Hex Plug Reducer Bushing Tank Mount Filter Relacement Filter 13 16 x 11 1 Straight Thread Connector Hydraulic Hose QUANTITY 1 m dl N W PB 5 ap Gy Gy SU FOOT PEDALLINKAGE DRAWING We FOOT PEDAL LINKAGE PARTS LIST REF 1 10 11 PART 10 323 10 326 42 116 48 066 10 163 HMB 12 14 HP 18 075 76 296 18 234 HG 14 28 180 48 132 10 164 HMB 12 14 HP 18 075 21 462 HN 516 24 10 148 HN 516 24 HP 18 075 10 178 18 234 HG 14 28 180 HMB 12 14 HP 18 075 18 115 HWL 14 HN 14 28 10 149 HN 516 24 HP 18 075 HST 516 18 075 HNTL 516 18 42 063 HB 516 18 400 HNTL 516 18 10 228 10 134 10 190 10 166 11 100 HN 516 24 516 100 18 100 10 151 10 137 10 189 18 289
19. HWL 14 HN 14 20 16 524 18 293 18 050 16 159 18 116 8897 20 16 851 15 552 07 10 199 10 252 DESCRIPTION Elbow 1 x 1 HB Tee FPT1x1x1 Stainless Steel Pan Head Drill Screw 4x 1 Valve Mount Hose Clamp Muffler Clamp 13 4 Reducer Bushing 1 x 3 4 Close Nipple 3 4x 3 4 Ball Valve 3 4 Brass Fitting 3 4 x 3 4 HB Discharge Hose 1 Bolt 3 s 16 x 3 Washer 3 8 Lock Nut 3 s 16 Elbow 11 4MPT x 1HB Strainer Mount Strainer 50 Mesh Fitting 1 4MPT x 1 4HB Muffler Clamp 21 2 Discharge Hose 11 4 Flow Meter Bracket Bolt 4 20 x 3 4 Lock Washer 1 4 Lock Nut 1 4 20 Hex Plug 1 Orange Hose 3 4 to right and left boom Hose Clamp 3 4 90 Hose Barb comes with 25 Clip O Ring Orange PVC Hose 3 4 to center boom Manifold Ball Valve U bolt Washer 7 4 Lock Washer 1 4 Nut 4 20 Motorized Control Valve Pipe Nipple 1 x 4 Black Elbow 1 NPT x 90 Fitting 1 MPT x 1 2HB Hose Clamp Discharge Hose 11 4 Close Nipple 1 Steel Mounting Bracket comes with Ref 25 Shield 440 Sprayer Control Kit Comes with 110 Gallon Poly Tank Continued on next page N NN HS A A PE N 00 00 00 N N N N HH KH O 0 QUANTITY Ul Sy 1008 PLUMBING DRAWING RAVEN 440 y o lt lt uN 1008 PLUMBING PARTS LIST RAVEN 440 QUANTITY REF 36 37 38 39
20. INSTALLATION INSTRUCTIONS Remove Boom Lift Ref 8 from boom and replace with the Linear Actuators Ref 5 Use the existing hardware Refer to the wiring diagram below to hook up the wire harness The switches mount in the seat panel on the right side Refer to the decal for correct placement Use the 14 2Nylon Ties to bind wire harness to main frame so that it does not drag Use dielectric grease on all electrical connections 10 103 ELECTRIC LIFT WIRING PARTS LIST PART DESCRIPTION QUANTITY 8853 Slide on Connectors 2 8963 1 4 Heat Shrink 2 15 472 Switch Boot 2 11 158 Linear Actuator with 4 stroke 2 16 755 Switch 2 16 810 Wiring Harness 1 22 075 Nylon Tie 14 2 12 33 272 Fuse 20 amp 1 11 158 02 11 158 04 Rear Housing Gear Kit 20 1 11 158 03 Motor 12Vdc 11 158 Linear Actuator Ref 5 M YN 10 325 HYDRAULIC LIFT KIT DRAWING Boom Lift To Be Removed 42 220 HYDRAULIC VALVE DRAWING lg AN 10 325 HYDRAULIC LIFT KIT PARTS LIST REF 1 2 3 4 5 6 PART 18 171 10 187 14 273 33 331 33 330 HCPS 12 225 HPS 18 100 33 329 HSSQ 38 16 150 HN 38 16 Part of 10 160 Boom INSTALLATION INSTRUCTIONS Shut machine off Set park brake Allow system to cool down 1 2 3 DESCRIPTION 11 16 x9 16 Straight Thread 90 Elbow Hydraulic Cylinder Seal Kit Left Actuator Bracket Right Actuator Bracket Stainless Steel Clevis Pin 2x 21 4 Stainless Steel Cotter Pin
21. Machine Bushing x 14GA Stainless Steel Cotter Pin x 1 Continue on Next Page N N N N NN N N amp GQ Q D N N NANNANNNNADANA WANA RD 10 30115 TERRAIN FOLLOWING BOOM DRAWING 94 IES gt SA R 11 158 03 Motor 12VDC 11 158 02 Rear Housing Gear Kit 20 1 11 158 04 11 158 Linear Actuator 10 30115 TERRAIN FOLLOWING BOOM PARTS LIST REF 26 27 28 29 30 31 32 41 42 amp amp 47 PART 33 302 HMBS 100 10 HMBS 100 14 HRPS 14 150 16 024 HWLS 516 HNS 516 24 10 311 18 035 HG 14 28 180 10 315 15 013 HWL 14 HN 14 20 10 318 10 316 11 158 HCPS 12 200 HPS 18 100 HBS 38 16 125 HWS 38 HNTL 38 16 10 317 10 319 10 330 15 494 18 036 HG 14 28 180 HN 38 16 HSSQS 38 16 150 HBS 38 16 125 HWS 38 HNTL 38 16 10 303 HMBS 58 14 HPS 18 100 10 309 18 268 HG 14 28 180 10 308 18 268 HG 14 28 180 16 024 HWLS 516 HNS 516 24 10 314 10 322 10 331 HB 38 16 300 HW 38 HNTL 38 16 HB 58 11 300 HMB 58 14 HNTL 58 11 DESCRIPTION Left Pivot Bracket Stainless Steel Machine Bushing 1 x 10GA Stainless Steel Machine Bushing 1 x 14GA Stainless Steel Roll Pin 1 4 x 11 2 U Bolt 5 16 24 Stainless Steel Lockwasher 5 16 Stainless Steel Nut 18 24 Left Castor Wheel Bracket Bushing part of 10 311 Grease Fitting
22. TERRAIN FOLLOWING BOOM DRAWING NS oo A W O 3 NL Y SES UR ISA 8 SS INSTALLATION INS TRUCTI ONS For best results use Teflon Tape on all fittings 1 Thethree boom assemblies are not on the packing list but are in carton You can NOT order these boom assemblies as one unit Please refer to parts drawing for individual parts The long boom assemblies are the right and left booms The labels are located on right and left pivot brackets Ref 14 and 26 The small boom assembly is the center boom Each assembly is shipped with the nozzle bodies 16 920 The remainder parts of the nozzles need to be installed 2 Mount small boom assembly to the boom carriers on sprayer using the four boom brackets Ref 19 four 3 s 16 x 5 2 bolts and lock nuts Ref 18 One boom bracket should go on boom assembly and one on boom carrier Do the same for right and left side Place boom at desired level approximately 20 51 cm and be sure it is centered Tighten bolts 3 Putthe boom holders Ref 32 and 35 on the center mount Ref 20 using s 16 x 11 4 bolts washers and lock nuts Ref 34 with washers next to slots Center the bolts in the slots and tighten The set screws Ref A on the center mount should be tightened to the stop It is used to set the up and down movement of the boom at the castor wheel The range of the boom is approximately 25 total 12 5 up and
23. This is a list of decals located on the Spray Star 1000 Part number description and location will help in reorder ing a decals 25 344 25 358 25 347 10 326 13 063 25 298 27 092 16 231 25 308 76 304 25 328 25 307 25 352 25 353 25 356 Decal 3 Star Decal Smithco Decal Dash Decal Control Panel Decal Warnings Decal Warning Hot Decal Lift Hood Decal Computer Cables Decal Engine RPM Decal Crush Pinch Decal Spray Star 1000 Decal Gas Decal Bypass Valve Decal Spray Boss Decal Tire Pressure Front Nose Cone Front Nose Cone Dashboard Control Panel In Front of Seat Hood Back Edge Both Sides Hood Back Edge Middle Front Edge Engine Front Side of Tank Right and Left Tank Sides Gas Tank Hang Tag Hang Tag All Wheels DN SIN xy QUICK REFERENCE REPLACEMENT PARTS REPLACEMENT FILTERS 23 031 Hydraulic Oil Filter 78 090 Oil Filter Kohler 12 050 01 76 311 Air Filter Element Kohler 24 083 03 76 312 Pre Cleaner Kohler 24 083 05 13 288 Key Switch 76 310 Key Set REPLACEMENT BELTS 10 179 Belt SEALKITS 34 103 Orbital 15 315 01 Repair Kit 10 135 Hydraulic Cylinder 14 267 Seal Kit 10 116 Wheel Motor 10 117 Pump 10 187 Hydraulic Cylinder 14 273 Seal Kit 42 220 2 Bank Hydraulic Valve 14 062 Seal Kit FLUIDS Brake Fluid Dot 3 Engine Oil SAE 10W 40 API Service SJ or higher Motor Oil Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil Rear Axle Fluid SAE 80W 90 Gear Lu
24. Toggle Switch 1 15 472 Switch Boot 1 28 16 966 Hypro Pump With Electric Clutch 1 29t 10 183 Wire Speedometer Ground 1 301 16 883 Magnetic Sensor 1 311 10 209 Speedometer Wire Harness 1 32 14 272 Seat Switch 1 10 262 Wire Harness Includes all wire colors with 1 8 10 224 Console Wire Harness 1 T 10 108 Speedometer Kit optional gt HYDRAULIC DIAGRAM x gf 1 S HYDRAULIC DIAGRAM PARTS LIST REF PART DESCRIPTION QUANTITY 1 10 143 Hydraulic Hose 2 2 10 135 Hydraulic Cylinder 1 3 10 141 Hydraulic Hose 1 4 34 103 Orbitrol Motor 1 5 10 144 Hydraulic Hose 1 6 10 142 Hydraulic Hose 1 7 18 190 Tee 1 8 34 105 Oil Cooler 1 9 10 145 Hydraulic Hose 1 10 10 116 Wheel Motor 2 11 10 123 Hydraulic Hose 4 12 8832 12 Hose 4ID 1 18 222 Hose Clamp 2 13 23 006 Oil Filter 1 23 031 Replacement Filter 14 8832 14 Hose 4ID 1 18 222 Hose Clamp 2 15 10 196 Hydraulic Hose 1 16 48 135 Oil Tank 1 17 10 140 Hydraulic Hose 2 18 10 117 Hydrostatic Pump 1 FITTING TORQUECHARTS SAE Straight Thread O ring Plugs Seal Lok Straight and Adjustable Fitting Steel Steel Hollow Hex Head Plug SAE Port P Torque 2 HP5ON Assembly Head Plug P5ON Fitting Thread Fitting SAE Port Torque Assembly Torque Size Size Size nibs f
25. and taking apart the lines Drain tank and spray system in a safe and approved method insuring that no chemical or water remain in tank as you will be taking apart lines Remove key from ignition set park brake and block wheels Remove square rubber covers on boom carriers Place hose reel bracket inside the boom carrier tubes with arms pointing toward front of machine Lower bracket until top hole in bracket lines up with hole in upright Use four s 16 x 32 4 bolts and four 3 s 16 lock nuts with nuts on inside of uprights Put hose reel on hose reel bracket with fitting on left side of machine Use four bolts 5 6 18 x 1 2and four 5 16 18 lock nuts to hold in place Tighten bolts Put 18 249 barb fitting into hose reel For 1006 amp 1002 System Remove pressure regulating valve or motorized control valve from manifold ball valve Use a 1 close nipple on each side of the tee Place reducer bushing 3 4 close nipple ball valve and hose barb into tee pointing upward For 1004 System From the back of the machine remove the two elbows at the end of the spray fittings Insert the 3 4 tee pointing toward the back of the machine Insert the 3 4 hose barb elbow into the middle of the tee This goes to the right boom section Place a 3 4 close nipple into the open end of the tee and add the 3 4 elbow pointing upward Insert the 3 4 close nipple ball valve and hose barb Use 8887 46 hose to connect reel to ball valv
26. can work at 10 Putthe left castor wheel bracket Ref 28 onto the left boom as shown Using two s 16 x 13 4 bolts and lock nuts Ref 12 and one u bolt two 5 16 stainless steel lockwashers and stainless steel 5 16 24 nuts Ref 27 Repeat for the right boom with the right castor wheel bracket Ref 11 using the same hardware 11 Putthe assembled castor forks into the castor wheel brackets adjusting the spacers to get the boom height you desire 12 Make certain set screws Ref B on both sides are completely screwed in Raise booms with boom switches all the way up Adjust set screws Ref B so they contact the stop and lock 13 Install center stabilizer mount Ref 45 onto center boom Ref 20 with the 3 16 x 3 bolt washers and lock nuts 14 Place stabilizers Ref 46 into pivot brackets Ref 38 with 5 5 11 x bolts machine bushings and lock nuts Ref 47 Place rod end of stabilizers into center stabilizer mount Make sure all bolts are tight We do not recommend putting these booms into the forward position M AN NOZZLEASSEMBLY DRAWING Switch NOZZLE ASSEMBLY PARTS LIST REF PART 4 2 3 4 5 6 7 8 9 10 16 920 01 16 920 02 16 920 03 16 920 04 16 920 05 16 920 06 16 920 07 16 798 16 800 16 921 16 805 16 920 DESCRIPTION QUANTITY Screw 2 Upper Clamp O Ring Body with Lower Clamp Diaphragm Teflon Optional Diaphragm EPDM Rubber Standard
27. speedometer Put the fork terminals on the wires slide heat shrink over the ends of terminals and apply heat to shrink Connect the ground wire 10 183 to the negative terminal on the speedometer using the fork terminal Use dielectric grease on all electrical connections Turn the steering wheel all the way to the right On the inside of the left front wheel there is a sprocket From the rear of the machine place the magnetic sensor into the hole on the bracket of the spindle that lines up with the teeth on the sprocket Adjust the magnetic sensor so that it is between s and 9 16 inch away from the sprocket Connect the ring terminals on the wire harness to the terminals on the magnetic sensor Run the wire harness to the center of the machine along the front axle up through the hole in the floorboard up the console and through the hole for the speedometer Use the nylon ties to tie the wire harness to the axle so that it will not hang loose or rub on anything Cut off the excess ties Bring the speedometer up to the dashboard Connect the speedometer wire harness to the center terminal of the speedometer Under the dashboard there is a red wire with a fork terminal that is not connected to anything Bring it up to the speedometer and connect it to the positive terminal Remove the hold down from the speedometer and slide the speedometer through the hole Make sure that the speedometer is straight Put the hold down back on keeping the speed
28. use parts prescribed by the manufacturer Read the engine manual before maintenance ls Engine OilFiter Air Cleaner Paper Element i Pre Cleaner Spark Plugs Ide Speed 1200 RPM Ic Ic Cooling System C C C 101010 BeltsandHoses Ic TrePressue 101010 Visual Inspection of Tires C C Fullee Fuel Fiter R JR Hydraulic Ol tHydraulic Fiter L R IR Hydraulic System for Leaks and Loose Parts C C C C C Battery ElectrolyteLevel ejeje Clean Battery Terminais 0 Ic TorqueLugNuts 11 Ic eje Lubricate or Clean at specified intervals R Replace at specified intervals Tire pressure 20 psi 1 4 bar Front and Rear T Replace hydraulic filter after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 ft Ib 87 100Nm x Change Oil and Filter after first 5 hours Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty o _ olojo aforo 400 Hours gt G 2 2 gt o I o LO gt gt R 245 olo As Required 200 Hours The suggested maintenance checklist is not offered as a repla
29. 13 800 76 241 14 265 HNTL 12 13 10 116 HB 12 13 125 HNJ 12 13 HB 12 13 750 HWK 516 100 10 154 11 100 HN 516 24 516 100 18 100 10 121 516 18 400 516 138 18 100 10 120 HN 516 18 10 134 15 626 23 031 HB 14 20 075 HW 14 HWL 14 10 126 10 125 HG 14 28 180 HB 12 13 150 HW 12 HNTL 12 13 HB 516 18 125 HW 516 HNTL 516 18 18 302 10 273 10 205 16 557 34 101 02 DESCRIPTION Lug Bolt 1 2 20 x 15 16 8 Brake Disk 5 hole 45 Straight Thread Elbow 1 7 Left Caliper CCW Rear Axle Bolt 2 13x 8 Cam Side Pad Right Caliper CW Carrier Side Pad Carrier Side Pad Support Cam Side Pad Support Nut 1 20 included with 14 Lock Nut z 13 Wheel Motor includes Refs 12 amp 17 Bolt 1 2 13 x 11 4 Jam Nut 2 13 Bolt 1 2 13 x 71 2 Woodruff Key sx 1 included with Ref 14 Fender Brackets Linkage Yokes 5 16 Nut 16 24 Clevis Pin 16x 1 Cotter Pin 1 Brake Cable with Nuts Bolt 5 16 18 x 4 Clevis Pin 5 16x 13 s Cotter Pin sx 1 Park Brake Handle Nut 5 6 16 Spacer Oil Filter Replacement Filter Bolt 1 4 20 x 3 4 Washer 1 4 Lock Washer 7 4 Brake Rod 5 e 24 Brake Relay Grease Fitting 4 28 x 180 Bolt 1 2 13 x 11 2 Washer 2 Lock Nut 2 13 Bolt 5 16 18 x 11 4 Washer 5 16 Lock Nut 5 1 18 Union Tee 1 Hydraulic Hose Boom Carrier Square Cap Pad Kit with 2 Pads and Steel Backing Pl
30. 2 063 HWL 10 HN 10 32 HST 14 20 075 HWL 14 HN 14 20 DESCRIPTION Battery Hold Down Nut 4 20 Hood Rod Washer 5 16 Cotter Pin sx 1 Seat Hinge Truss Head Machine Screw 20 x 3 4 Washer 1 4 Lock Washer 1 4 Nut 4 20 Hood Rod Mount Truss Head Machine Screw 20 x 3 4 Lock Washer 1 4 Nut 4 20 Bolt 3 s 16 x 31 2 Lock Nut s 16 Throttle Bracket Machine Screw 10 32 x 5 8 Lock Washer 10 Nut 10 32 Truss Head Machine Screw 1 4 20 x 3 4 Lock Washer 7 4 Nut 4 20 N N N O 00 0 NN N xl SU ENGINE PUMPS AND EXHAUS T DRAWING G po JY Pid DA 27 RS A REASE Me E ENGINE PUMPS AND EXHAUST PARTS LIST REF 25 26 28 30 31 35 36 PART 23 126 18 307 10 117 HSSH 12 13 175 18 220 10 118 01 10 229 34 163 HKSQ 14 100 10 212 10 179 60 107 60 168 10 197 HB 38 16 150 HW 38 HNTL 38 16 10 245 HMB 58 14 HP 18 100 16 168 16 966 33 480 16 825 16 161 33 494 HSSQ 38 16 150 HN 38 16 10 133 HG 14 28 180 18 268 HB 38 16 100 HNTL 38 16 10 166 HRP 14 100 10 151 10 134 14 266 18 270 HB 38 16 225 HNTL 38 16 18 313 18 303 10 136 18 234 HG 14 28 180 HMB 12 14 HP 18 100 18 304 10 177 21 212 10 118 76 324 03 DESCRIPTION O Ring Plug 45 Straight Thread Elbow 1 16 x 16 Hydrostatic Pump Socket Screw 2 13 13 4 Muffler Clamp 17 4 Muffler Kohle
31. 228 Spray Boss Control 1 25 10 115 Gas Tank 1 10 220 Gas Cap 1 26 10 114 Tire and Wheel 2 10 114 01 Tire 24 12 12NHS 2 10 114 02 Wheel 2 27 10 168 Rear Fender 2 HBC 516 18 100 Carriage Bolt 5 16 18 x 1 8 HW 516 Washer 5 16 8 HWL 516 Lock Washer 16 8 HN 516 18 Nut 5 16 18 8 2 gt NOSE CONE DRAWING NOSE CONE PARTS LIST QUANTITY REF 1 2 3 ON O gt mk 11 12 13 14 15 PART 15 030 15 031 76 294 76 293 HB 516 18 150 HNTL 516 18 HWK 316 075 13 288 76 310 34 146 34 145 42 064 50 359 10 113 18 309 HB 516 18 150 HB 516 18 275 HNTL 516 18 10 163 48 066 10 164 48 132 10 137 10 200 HSA 8 075 34 103 HBM 6 1 16 HWLM 6 34 167 18 306 77 207 15 314 15 472 10 202 25 347 50 400 HNJ 58 18 10 235 HSM 8 32 075 HWL 8 HN 8 32 10 236 33 509 76 293 01 10 108 DESCRIPTION Steering Wheel with Cap Steering Wheel Cap Replacement Only 90 Black Boot Tilt Steering Mechanism Bolt 5 16 18 x 11 2 Lock Nut 5 e 18 Woodruff Key 3 16 3 4 Key Switch with hardware Kohler 25 099 04 Key Set Circuit Breaker Circuit Breaker Boot Hour Voltmeter Oil Warning Indicator Light Console 1 16 Swivel Nut 90 Elbow Bolt 5 1 18 x 17 2 Bolt 5 16 18 x 23 4 Lock Nut 5 16 18 Forward Foot Pedal Pedal Pad Reverse Pedal Short Pedal Pad Main Frame Tower Plate Tapping Screw 8 x 3 4 Orbitrol Metric Bolt M6 1 x 16 Metric Lock Washer M
32. 4 8 kph Automotive type 24F 12 Volt Size 24 575 minimum Negative 10 25 26 cm 6 88 17 cm 10 25 cm See Engine Manual 5 gallon 19 liters 5 gallon 19 liters SAE 10W 40 API Service SJ or higher Motor OPTIONAL EQUIPM ENT 10 108 10 106 10 103 10 325 10 105 10 160 10 301 10 107 16 129 16 906 Speedometer Kit Fresh Water Tank Electric Actuator Lift Kit Hydraulic Actuator Lift Kit Foam Marker 15 Stainless Steel Boom manual 10 260 203 Spray System 1002 10 102 Manual Spray System 1004 10 101 834 Spray System 1006 10 110 440 Spray System 1008 10 270 3 Way Manual System 1010 10 160 15 Stainless Steel Boom manual 15 Terrain Following Boom 10 301 15 Terrain Following Boom Hose Reel Mounting Kit 33 216 Battery Automotive Type 24F 12 volt Hose Reel 200 61 m Manual capacity to be used with 10 107 A Hose Reel 12 volt electric rewind 200 61 m capacity to be used with 10 107 SA 3 MAINTENANCE Before servicing or making adjustments to machine stop engine and remove key from ignition CAUTION NOTE Use all procedures and parts prescribed by the manufacturer s Read the engine manual before operation LUBRICATION Use No 2 General purpose lithium base grease and lubricate every 100 hours The Spray Star 1000 has 9 grease fittings A Oneonthe rod end of hydraulic cylinder One on each the right and left spindles One on the center front pivot One on the p
33. 6 Stub Shaft 11 16 x 16 Straight Thread Connector Buzzer Toggle Switch Switch Boot Speedometer Optional Decal Console Rubber Grommet Jam Nut 18 Speedometer Plug Button Machine Screw 48 32 x 3 4 Lock Washer 8 Nut 48 32 Strong Back Master Boom Switch Release Lever part of 76 293 Speedometer Kit 1 A A dl dl 6 A A A O A O ND 00 00 ul NIC xy FRONTAXLEDRAWING FRONT AXLE PARTS LIST REF GQ ND Y PART 80 167 HNAR 100 14 11 043 80 019 10 265 HSSHS 516 18 038 11 041 11 042 10 294 HG 14 28 180 33 086 HNA 100 14 HP 18 150 HMB 100 14 10 158 50 081 HCP 58 175 18 153 10 138 HP 18 100 18 307 10 135 14 267 18 171 HNJ 58 18 HB 58 11 250 18 154 10 156 HMB 58 14 10 295 HG 14 28 180 HNTL 58 11 16 076 16 565 HNM 12 125 10 155 10 131 HG 14 28 180 10 139 HNAT 114 12 16 883 HNJ 34 16 10 157 27 022 02 HNL 12 20 HMB 100 10 10 327 10 108 DESCRIPTION Dust Cap Slotted Jam Nut 1 14 Bearing Hub includes Ref 1 3 6 38 amp 39 Hub with Sprocket Socket Head Set Screw 5 16 18 3 Oil Seal Spacer Left Spindle Grease Fitting 4 28 x 180 Bushing Slotted Nut 1 14 Cotter Pin 1 11 2 Machine Bushing 1 x 14GA Left Front Fender Bracket Front Rubber Insulator Clevis Pin 5 s 13 4 Bushing Axle Pi
34. 6 966 Hypro 40 41 5 Accessories 42 121 1010 Plumbing Manual Valve 42 45 1008 Plumbing Raven 440 46 49 1006 Plumbing TeeJet 834 50 53 1004 Plumbing Manual 54 57 1002 Plumbing Raven 203 58 61 1006 Controls TeeJet 834 62 63 1008 Controls Raven 440 62 63 1002 Controls Raven 203 64 65 16 456 Flow 64 65 16 524 16 866 Motorized Control Valve 66 67 LAICA treni 66 67 10 207 Manual Manifold Ball Valve 68 69 15 552 Manifold Ball Valve 70 71 15 531 Control 72 73 10 268 Way Manual Valve 74 75 10 160 Stainless Steel 15 Manual Boom 76 79 10 301 15 Terrain Following Boom 80 85 Nozzle Assembly 2 tee 86 87 Wiring Diagram for 10 301 Terrain Fllowing Boom 86 87 RA Raindrop Tips n h an 88 XR TEEJET Tips ansehen 89 10 103 Electric Lift 90 91 10 325 Hydraulic Lift Kit nennen 92 95 16 906 Electric H
35. 7 HSSQS 38 16 150 HN 38 16 33 309 HBS 38 16 125 HWS 38 HNTL 38 16 HBS 12 13 600 HNTL 12 13 10 313 HCPS 12 275 HMB 12 14 HPS 18 100 DESCRIPTION Muffler Clamp 17 8 Lockwasher 5 16 Nut 5 16 18 part of 13 498 Lynch Pin 1 4 1 2 Spacer Stainless Steel Cap 1 Spacer Castor Fork Machine Bushing 1 x 10 3 per fork Tire and Wheel Tire Wheel Axle Bearing Castor Wheel Spacer Stainless Steel Bolt 13x 6 Lock Nut 1 2 13 Right Castor Wheel Bracket Bushing part of 10 310 Grease Fitting 28 x 180 part of 10 310 Stainless Steel Bolt 9 8 16 x 13 4 Lock Nut 3 8 16 Right and Left Tube Right Pivot Bracket Stainless Steel Machine Bushing 1 x 10GA Stainless Steel Machine Bushing 1 x 14GA Stainless Steel Roll Pin 1 4 x 17 2 Spade Bolt 16 Washer 3 8 Lockwasher 3 8 Nut 2 8 16 Right Center Tube Mount Stainless Steel Bolt 9 8 16 x 11 4 Stainless Steel Washer 3 8 Lock Nut 3 8 16 Stainless Steel Pipe Elbow 3 4 x 90 Barb Fitting Hose Clamp HS 12 Stainless Steel Bolt 3 8 16 x 51 2 Lock Nut 16 Boom Bracket Center Boom Mount Center Tube Stainless Steel Set Screw 16 x 11 2 part of 10 305 Nut 3 8 16 part of 10 305 Left Center Tube Mount Stainless Steel Bolt 9 8 16 x 11 4 Stainless Steel Washer 3 8 Lock Nut 3 8 16 Stainless Steel Bolt 1 2 13x 6 Lock Nut 13 Extension Spring Stainless Steel Clevis Pin x 23 4
36. 7 100Nm Change Oil and Filter after first 5 hours Clean more often under dusty conditions or when airborne debris is present replace air cleaner parts if very dirty Nr 8 ADJ USTMENTS WHEELCREEP Creep is when the engine is running and hydrostatic transmission is in neutral but due to inadequate align ment wheels still move Do the following procedure to stop this motion 1 Lift up and support machine so rear wheels are off the ground and can turn freely 2 Inthe engine compartment the hydrostatic transmission is on the left side The swash plate D is under the transmission and comes out forward The idler arm B has a bearing that runs in the notch of the swash plate Loosen bolt A 3 With engine running move bearing B so it centers on the swash plate D and wheel creep stops 4 Tighten all fasteners and test by using foot pedal linkage to see that creep is removed 5 Turn engine off and lower machine SPRAY PUMP WITH ELECTRIC CLUTCH BELT Located to the rear and right of the engine Should have approximately 2 13mm of deflection in the center of the top strand Loosen and tighten the se 18 x 11 4 set screw located on the foot of the pump mount PARK BRAKE Turn knob clockwise on end of park brake to tighten Turn it counter clockwise to loosen If finer adjustment is needed turn clevis on brake cable to adjust length of cable SPEED CALIBRATION NUMBERS The speed calibration n
37. 8 16 300 HW 38 HNTL 38 16 8896 62 16 154 16 859 50 394 16 182 18 296 16 170 16 880 8887 37 18 040 10 227 DESCRIPTION Elbow 1 MPT x 1 HB Tee FPT1x1x1 Drill Screw 4x 1 Valve Mount Hose Clamp Hose Clamp Elbow 1 sMPT x 1HB Pressure Transducer Reducer Bushing 3 1 4 Close Nipple 9 4 x 3 4 Reducer Bushing 1 x 3 4 Shield Bolt 5 16 18 x 1 Washer 5 16 Lock Nut 5 6 18 Manifold Ball Valve Steel Mounting Bracket comes with Ref 16 Close Nipple 1 Pressure Regulating Valve U bolt Washer 7 4 Lock Washer 7 4 Nut 4 20 Orange PVC Hose 3 4 to right and left boom 3 4 90 Hose Barb comes with Ref 16 Clip O Ring Orange PVC Hose 3 4 to center boom Tee FPT 3 4X 3 4X 3 4 Elbow 3 4 x 1 HB Discharge Hose 1 Muffler Clamp 21 2 Strainer 50 Mesh Strainer Mount Bolt ys 16 x Washer s Lock Nut s 16 Discharge Hose 1 Fitting 3 4 x 3 4 Ball Valve 3 4 Brass Muffler Clamp 13 4 Elbow Black Pipe Nipple 11 4 x 5 Gate Valve 17 4 Close Nipple 17 4 Orange Hose 3 4 Hose Clamp 834 Sprayer Control Kit Comes with 110 Gallon Poly Tank Continued on next page AS IAN ESSE SES 02 SA 1006 PLUMBING DRAWING TEEJET 834 Ys 4 FG AZ gt 52 xy 1006 PLUMBING PARTS LIST TEEJET 834 REF 40 41 421 431 44 45 46 47 48 49 50 51 521 DESCRIPTION 16 1
38. 80 Quick Coupler 1 4 Male 16 153 Elbow 3 4 MPT x 3 4 HB 16 150 Double Threaded Fitting 3 4 16 194 Anti Vortex Fitting 11 4 16 156 Elbow 11 4 MPT x 114 HB 16 181 Quick Coupler 11 4 Female 8896 65 Discharge Hose 1 18 222 Hose Clamp 8889 27 Suction Hose 11 4 18 116 Hose Clamp 8889 24 Suction Hose 11 4 18 116 Hose Clamp 16 966 Hypro Pump 8896 45 Discharge Hose 1 18 222 Hose Clamp 16 161 Fitting 11 4 NPT x 11 4 HB 10 111 110 Gallon Poly Tank 16 953 16 Hinged Lid Well with Gasket 16 953 01 Gasket for 16 953 16 169 Strainer Basket 16 16 155 Elbow 4MPT x 1 HB 10 227 834 Sprayer Control Kit Comes with 110 Gallon Poly Tank QUANTITY 1 1 1 1 1 1 1 2 1 2 1 2 1 1 2 1 1 1 1 1 1 1 lt r SS 1004 PLUMBING DRAWING MANUAL PO 4 ex 2 Ga M SUN 1004 PLUMBING PARTS LIST MANUAL REF 1 WP 18 19 PART 8887 40 18 040 16 151 16 172 16 157 16 153 8887 35 18 040 HLC 100 HSDPS 14 075 16 196 8896 16 18 222 10 147 16 968 10 210 16 168 HB 38 16 300 HNTL 38 16 8896 65 15 553 15 553 01 15 553 02 10 208 15 553 01 15 553 02 10 207 HB 14 20 250 HNTL 14 20 16 163 16 281 16 034 16 034 01 16 155 16 150 16 153 16 194 16 156 10 111 16 953 16 953 01 16 169 8896 35 18 222 1 DESCRIPTION Orange Hose 4 to right and left boom Hose Clamp Elbow 3 4 x 3 4 Nylon Nipple 3 4x 31 2 3 4x
39. ERLAP AND NOZZLE HEIGHT 100 overlap of spray pattern is recommended for RA Raindrop and WRW Whirl Rain Nozzles for uniform coverage Nozzle height is determined by measuring the width of the spray pattern as it hits the ground This width should be 10096 greater or twice as wide as the nozzle spacing Adjust nozzle height until this is achieved If a decision to tilt the nozzle is made do it before measuring the width of the spray on the ground and adjusting nozzle height See example below NOZZLETYPEDROPLET SIZECOMPARISONS Volume median diameter in microns For Nozzles with a 0 5 gpm Output Spraying Pressure 20 psi 40 psi RA Raindrop Drift Reduction Nozzle 810 810 LF Flat Fan Tip 510 400 D Flooding Tip 450 315 WRW Whirl Rain Cone Spray Nozzle 350 2251 DRIFTABLEFINES PRODUCED 0 5 gpm at 40 psi Nozzle Percent of Spray Volume 5 Output less than 200 microns RA Raindrop Drift Reduction Nozzle 0 796 LF Flat Fan Tip 7 20 depending on spray angle XR 5 This is an extended range flat spray tip It is excellent for Contact Pesticides and Growth Regulators and good for Systemic Pesticides Contact Pesticides and Growth Regulators At medium pressures 20 30 psi provides medium size droplets for good surface coverage and less drift At higher pressures 30 60 psi produces smaller droplets for better coverage Wide angle 110 tips produce slightly smaller droplets than 80 tips at equal pressures
40. Hose Clamp Elbow 11 4 MPT x 11 4 HB Anti Vortex Fitting 11 4 203 Spray Controller Comes with 110 Gallon Poly Tank N N AH BS NS N N QUANTITY 22 CONTROL 1006 SYSTEM DRAWING TEEJET 834 0 0 El E CONTROL 1008 SYSTEM DRAWING RAVEN 440 WHEEL MAGNETS RIGHT FRONT WHEEL gt 7 CONSOLE LEFT BACK 4 8 BL w I Wer R W B 9 T w Bpa 5 11 B w R R U Y GROUND UNDER em ENGINE FRAME W 8 49 TO POSITIVE BATTERY R EE 8 ON STARTER SOLENOID 0 AZ 62 xy CONTROL 1006 SYSTEM PARTS LIST TEEJET 834 QUANTITY REF g SOON O G Tn 11 13 PART 10 233 10 232 10 152 15 569 15 531 15 552 10 286 33 271 33 508 33 509 8851 72 8854 8860 8962 33 284 10 225 10 266 10 227 DESCRIPTION 834 Console only Speed Sensor Left Spindle Pressure Transducer Pressure Regulating Valve Manifo
41. PARTS LIST QUANTITY REF 1 Ook PART 10 263 HB 516 18 200 HNTL 516 18 10 264 HB 516 18 200 HNTL 516 18 10 268 16 281 10 268 13 8896 4 18 222 10 269 8896 22 18 222 16 155 10 111 16 194 16 156 8889 24 18 116 16 966 16 168 8896 51 18 222 8889 26 18 116 16 161 16 182 18 296 16 170 16 880 8887 33 18 040 16 180 16 181 50 394 16 153 16 150 38 16 300 HNTL 38 16 10 147 16 968 10 210 8896 48 18 222 DESCRIPTION Front Valve Bracket Bolt 5 16 18 x 2 Lock Nut 5 6 18 Rear Valve Bracket Bolt 5 16 18 x 2 Lock Nut 5 6 18 Valve 3 Way Liquid Filled Gauge 90 Elbow comes with 10 268 Discharge Hose 1 x 4 Hose Clamp Plastic Tee Discharge Hose 1 x 22 Hose Clamp Elbow 3 4 MPT x 1 HB 110 Gallon Poly Tank Anti Vortex Fitting 17 4 Elbow 1 4MPT x 1 4HB Suction Hose 1 ax 24 Hose Clamp Hypro Pump Elbow 17 1 4HB Discharge Hose 1 x 51 Hose Clamp Suction Hose 11 4 Hose Clamp Fitting 11 4NPT x 1 4HB Elbow Black Pipe Nipple 1 4 5 Gate Valve 17 4 Close Nipple 17 4 3 4Orange PVC Hose 4x 33 Hose Clamp Quick Coupler 1 4 Male Quick Coupler 11 4 Female Muffler Clamp 19 4 Elbow 3 4 x 3 4 Double Thread Fitting Bolt 3 s 16 x 3 Lock Nut s 16 Muffler Clamp 21 2 Strainer 50 Mesh Strainer Mount Discharge Hose 1 x 48 Hose Clamp Comes with 110 Gallon Poly Tank Continued on next page Na dl N A NN
42. RPS 14 150 33 302 HCPS 12 225 HPS 18 100 33 305 HMB 58 14 HPS 18 100 HBS 38 16 125 HWS 38 HNTL 38 16 DESCRIPTION Stainless Steel Cap 2 4 U Bolt Kit 17 8 Right and Left Boom Tube Left Brush Guard Right Brush Guard Boom Carrier part of the truck Stainless Steel Bolt s 16 x 51 2 Lock Nut 3 16 Boom Brackets U Bolt 5 16 24 Stainless Steel Washer 5 16 Stainless Steel Nut 5 6 24 Barb Fitting Hose Clamp Stainless Steel Pipe Elbow x 90 Right Pivot Bracket Machine Bushing 1 x 14GA Machine Bushing 1 x 10GA Extension Spring Right Cam Stop must also order 33 307 Oilite Bushing Right Center Tube Bracket Stainless Steel Bolt s 16 x 17 4 Stainless Steel Washer s Lock Nut s 16 Center Tube Right Actuator Bracket Stainless Steel Bolt 3 s 16 x 17 4 Stainless Steel Washer 3 Lock Nut s 16 Center Mount Stainless Steel Set Screw s 16 x 11 2 part of 33 329 Nut 3 16 part of 33 329 Left Actuator Bracket Bolt s 16 x 11 4 Washer 3 Lock Nut as 16 Left Center Tube Bracket Stainless Steel Bolt ys 16 x 17 4 Stainless Steel Washer s Lock Nut 3 16 Pivot Bracket Nylon Flange Bushing Oilite Bushing Stainless Steel Set Screw s 16 x 17 2 Nut 3 16 Stainless Steel Roll Pin 1 4 x 17 gt Left Pivot Bracket Stainless Steel Clevis Pin 1 2 x 21 4 Stainless Steel Cotter Pin s x 1 Pivot Machine Bushing 5 x 14GA Cotter Pin s x 1 Stainles
43. Ring Seal End Cap Cap Screw Seal Kit 1015 psi 70 bar 150 psi 10 bar 200 F 93 C 4 gpm 15 Maximum Temperature Differential between Steering Unit and System Input Torque Powered Input Torque Maximum Non powered Rotation Limits Fluid Check Valve for Manual Steering Relief Valve Setting Ports Displacement 50 F 28 C 15 25 Ib in 100 psi tank pressure 2 3 Nm 7 bar 60 Ib ft 81 Nm None SAE 10W 40 API Service SG Yes 1015 psi 70 bar 9 16 18 SAE O Ring five 61 cu in R 100 cu cm R o l l l l ll l tt NA NE GO N SIS 10 117 HYDRAULIC PUMP DRAWING Mco nad 10 117 HYDRAULIC PUMP PARTS LIST QUANTITY PART 42 003 01 14 130 13 110 01 14 115 42 003 16 42 003 02 42 003 03 13 110 05 14 069 42 003 04 42 003 05 14 220 14 105 13 110 10 10 117 02 14 234 14 235 13 110 14 42 003 07 14 054 13 110 13 42 003 08 13 110 10 14 212 42 003 09 42 003 10 14 132 14 221 14 216 14 114 14 215 14 217 14 107 10 117 01 42 003 11 10 117 04 10 117 05 10 117 03 42 003 12 42 003 13 42 003 17 14 098 42 003 14 DESCRIPTION O Ring Ring By Pass Valve Valve Plate Cylinder Block Kit Pump Shaft Plug Pipe Plug Needle Bearing Lip Seal Washer Truncated Shaft long 2 holes Retaining Ring Plug O Ring Shim Pack Kit Release Valve Spring Release Valve Cone
44. SMITHEU Wayne Pennsylvania 19087 PARTS amp SERVICE MANUAL Spray Star Model 1000 PRIME MOVER Spray Star 10 100 B Starting Serial 100199 March 2000 SMITHCO PRODUCT SUPPORT 800 891 9435 wy SS and Poplar Avenue Cameron WI 54822 mail productsupport smithco com uon npo nul 2 g 3 SSUOSSODIV BDUBJBJSH Introduction 1 3 5 6 2 SA 3 Optional Equipment 2 3 SGTVICE naar 4 9 Maintenance ie Red Eo ert Aree edat 4 6 usss a P 7 End User s Service 8 five UE inii 9 iolage I 9 Diagrams m 10 14 Wiring Diagram 2 ed 10 11 Hydraulic Diagram ese 12 13 Fitting Torque Charts 13 Wiring 14 Hydraulic Schematic 2 14 q 16 41 Body and Frame 16 19 Nose GONE c 20 21 6 red lea lata 22 23 Fuel Tank ie een 24 25 Hydraulie Tank 24 25 Foot Pedal Linkage 26 29 Engine Pumps and Exhaust 30 31 Park Brake and Rear Axle 32 33 Poly TANK iiie HR eitis 34 35 Turbo Quad Agitator 2 2 34 35 34 103 Orbitrol 36 37 10 117 Hydraulic 38 39 1
45. Screw 2 Bank Hydraulic Valve includes all items Actuator Housing Assembly Continued On Next Page QUANTITY 1 1 1 Per Bank 1 3 3 2 1 Per Bank PP N N N N N 1 Per Bank S eA 10 325 HYDRAULIC DRAWING 5 7 OM 5 9 9 9 10 3 1 _ 4 3 5 O ea LI M SUN 10 325 HYDRAULIC DRAWING PARTS LIST REF PART DESCRIPTION QUANTITY 1 18 310 11 16 x 9 16 Straight Thread 90 Elbow 2 2 10 187 Hydraulic Cylinder 2 14 273 Seal Kit 1 per 3 10 280 Hydraulic Hose 108 4 4 34 103 Orbitrol 1 5 10 284 Hose 28 1 6 10 279 Hydraulic Hose 1 42 220 Hydraulic Valve 1 42 226 Valve Handle 2 8 10 276 Hydraulic Hose 1 9 18 304 13 16 X3 4x 13 16 Straight Thread Run 1 10 10 272 Oil Cooler 1 10 325 Hydraulic Lift Kit INSTALLATION INSTRUCTIONS 1 Shut machine off Set park brake Allow system to cool down 2 Remove the boom lifts from boom and replace with hydraulic cylinder Ref 2 Use the existing hardware 3 Refertothe valve drawing for placement of fittings The valve mounts in the seat panel on the right side Use two 20 x 2 bolts washers lock washers and nuts Refer to the decal for correct placement 4 Remove the hose from the top of th
46. Sub Assembly Stainless Steel Self Cinching Stud O Ring ERP Rubber Neoprene Motor Mount Nylon Mounting Plate EPDM Rubber Grommet Polypropylene Grommet Retainer Stainless Steel Slotted Hex Washer Screw Teflon Thrust Washer Nylon Ball Valve Stem Stainless Steel Spring Pin Viton O ring Nylon Body Dense Felt Dust Plug Viton Gasket Teflon Seal Viton O ring Nylon Quick End Cap Stainless Steel Hex Head Cap Screw Stainless Steel Hex Nut Stainless Steel Lockwasher Polypropylene Ball Manifold Body Nylon Control Cable Allgnment Insert Polypropylene Inner Connector Polypropylene O Ring Viton Hex Head Bolt Stainless Steel Flat Washer Stainless Steel Connecting Stud Stainless Steel 1 NPT Female Threaded Inlet Body Polypropylene Steel Mounting Bracket Single Unit Spare Parts Kit Comes with three 15 553 34 90 Hose Barbs RD DA RPR QUANTITY NWA ZA 15 531CONTROL VALVE DRAWING flew NAN 15 531CONTROL VALVEPARTS LIST REF PART 15 517 10 15 517 09 15 517 08 15 517 04 15 517 05 15 517 06 15 517 07 15 517 11 15 517 13 15 531 04 15 517 14 15 517 15 15 517 16 15 517 17 15 531 06 15 517 26 15 531 05 15 517 22 15 531 03 15 517 20 15 517 19 15 517 18 15 517 23 15 517 24 15 531 02 15 531 01 DESCRIPTION Stainless Steel Slotted Hex Washer Screw Polypropylene G
47. TITY N J N ND N AH AH AH O Comes with 110 Gallon Poly Tank only one 16 150 Double Threaded Fitting in bottom of tank TURBO QUAD AGITATOR PARTS LIST PART 16 036 16 036 01 16 036 02 16 036 03 16 173 16 158 16 157 16 172 DESCRIPTION Agitator Jet Includes one each 5 sa and 1e orifaces Interchangeable Orifices s Interchangeable Orifices s2 Interchangeable Orifices 2 1 Reducer 3 4 x 1 2 Close Nipple 3 4 x 3 4 Female Pipe Thread Tee 3 4 x 3 4 x 3 4 Nylon Nipple 3 4 NPT x 31 2 QUANTITY ODPALA 34 103 ORBITROL DRAWING 34 103 ORBITROL PARTS LIST QUANTITY REF PART q 2 3 15 301 14 4 5 15 301 13 6 15 301 15 7 15 301 08 8 9 10 15 301 11 11 15 301 12 12 13 14 15 301 06 15 15 301 07 16 15 301 05 17 15 301 04 18 19 20 15 301 03 21 15 301 02 15 301 01 15 3010RBITOR SPECIFICATIONS Maximum System Pressure Maximum Back Pressure Maximum System Operating Temperature Maximum Flow DESCRIPTION O Ring Seal Quad Seal Bearing Kit Bearing Race Bearing Spool External Retaining Ring Spring Centering Kit Includes Ref 9 Spring Spacer Centering Spring Spring Retaining Ring Pin Sleeve Retainer Plug and O ring O Ring Seal Plug Relief Valve Check 1015 psi 70bar Housing Dust Seal Wear Plate Drive Spacer Gerotor O
48. Tube O ring EPR Rubber Body Tubing Connector Pressure Relief Valve Cap Tank includes 26 054 Bushing amp 26 055 Shut off Valve Switch Box Fuse F10A 250V Switch Tubing Compressor Extension Cable Optional Power Cable Also Order Two 8853 Female Connectors Boom Mounting Bracket Accessories Includes Two 15 510 01 Nozzle Mounting Rods and Four Lock Collars with Bolts Cover Sub Assembly Valve Manifold Sub Assembly W pd A A O DO OO f O S NY JE 15 505 MOTOR SUB ASSEMBLY DRAWING ME WR 15 505 MOTOR SUB ASSEMBLY PARTS LIST QUANTITY REF 1t PART 15 505 01 15 505 03 15 505 06 15 505 05 15 505 02 15 505 04 DESCRIPTION Manifold Screw Exhaust Manifold Exhaust Reed Valve Washer Exhaust Valve Screw Exhaust Manifold Gasket Head Bolt L Tubing Connector Intake Valve Screw Split Lockwasher Intake Reed Valve Diaphragm Piston Connecting Rod Nut Connecting Rod Bolt Brush Retainer Brush 12 Volt Electric Motor Stainless Steel Bearing Block Motor Bolt Motor Nut Cover Cover Screw Intake Exhaust Valve Sub Assembly Intake Piston Sub Assembly N N N MP N CO NY AG xy 15 511 FOAM NOZZLESUB ASSEMBLY DRAWING Cut Here To Shorten Nozzle a 15 511FOAM NOZZLESUB ASSEMBLY PARTS LIST
49. Viscosity Grades 10W 30 10W 40 9W 20 SW 30 Starting Temperature Range Anticipated Before Next Oil Change HYDRAULIC OIL 1 UseSAE 10W 40 API Service SJ or higher motor oil For proper warranty change oil every 500 hours or annually which ever is first Oil level should be 2 212 5 6 4cm from top of the tank when fluid is cold Do not overfill After changing oil run the machine for a few minutes Check oil level and for leaks Always use extreme caution when filling hydraulic oil tank or checking level to keep system free of contaminants Check and service more frequently when operating in extremely cold hot or dusty condi tions 6 Ifthe natural color of the fluid has become black or smells burnt it is possible that an overheating problem exists If fluid becomes milky water contamination may be a problem If either of the above conditions happen change oil immediately after fluid is cool and find the cause Take fluid level readings when the system is cold 9 In extreme temperatures you can use straight weight oil We recommend SAE Service SG when hot above 90 F 33 C and SAE 10W API Service SJ or higher when cold below 32 F 092 ambient temperature Use either motor oil or hydraulic oil but do not mix 10 Oil being added to the system must be the same as what is already in the tank Mark the tank fill area as to which type you put in DIRECTO VALVES Dire
50. ads facing toward end of tube Slide blue tube all the way over the top of the small tube on foam nozzle Slide wing nut back to the threads and hand tighten Follow the same steps for the clear tube and tube nut Route the tubing along underside of main frame using tie downs as necessary Install opposite ends of air liquid tubes to compressor again cutting back the oversleeve approximately 2 5 cm and inserting blue and clear tubes for the left boom section into the tubing connectors on the right side of compressor as far as possible Follow the same steps for the right boom tubing Notice the right boom is in serted into left side of compressor To release tubing from compressor hold black ring around tubing and pull tube out WIRING Use dielectric grease on all electrical connections Connect extension wire 10 222 to the pig tail on the switch box and compressor Connect power cable 15 509 to the switch box Turn the switch off Route the power wire to the fuse block on the inside of the engine cover out of the way of any heat or moving parts Use nylon ties as needed Cut the power wire with enough length to connect the fuse block Put the slide on terminal with heat shrink onto the wire ends and connect to fuse block Red to positive black to negative Insert 10 amp fuse into slot which has red wire attached to it 10 105 FOAM MARKER WIRING PARTS LIST REF PART 15 504 15 504 04 10 222 15 506 15 506 01 15 506 02
51. ates 10 PR mo DA mo mb N B gt N N k PP R 2 Kits Req d Axle xl 2 gt 33 TANK DRAWING TANK PARTS LIST REF 1 2 REF 1 oR OP PART 15 437 HSM 8 32 100 HWL 8 HN 8 32 10 193 10 253 HB 38 16 400 HB 38 16 100 HNTL 38 16 33 495 16 937 33 496 33 494 8954 30 16 194 16 156 10 112 16 966 16 153 16 150 10 111 HB 38 16 200 HW 38 HWL 38 HN 38 16 16 953 16 953 01 16 169 16 155 16 166 10 254 16 962 16 961 10 191 HB 38 16 400 HB 38 16 100 HNTL 38 16 DESCRIPTION Latch Machine Screw 8 32 x 1 Lock Washer 8 Nut 8 32 Horizontal Boom Support Right Tank Strap Bolt 3 s 16 x 4 Bolt 3 s 16 x 1 Lock Nut s 16 Bulkhead Fitting Elbow inside tank Reducer Bushing 2x s Male Elbow Clear Hose 1s ID Anti Vortex Fitting 17 4 Elbow 114 MPT x 1 HB Tank Carrier Hypro Pump Elbow 3 4 MPT x 3 4 HB Double Threaded Fitting 3 4 110 Gallon Poly Tank Bolt ys 16 x 2 Washer 3 Lock Washer 3 Nut 3 16 16 Hinged Lid Well with Gasket Gasket for 16 953 Strainer Basket 16 Elbow 5 4 x 1 HB use 1004 8 1006 3 4 Plug use on 1008 Air Gap Filler Aluminum Coupler 1 Male Thread Aluminum Adapter 1 Female Thread Left Tank Strap Bolt ys 16 x 4 Bolt ss 16 x 1 Lock Nut s 16 QUAN
52. be API Service GL 5 GL 4 OTHER PARTS 16 953 Hinged Cover On Tank with Gasket 16 953 01 Gasket For Cover Spark Plugs Champion type RC12YC Gap 0 030 inch 76 mm Spline Grease 77 Assembly Paste Kohler 25 357 12 5 ES NUN LIMITED WARRANTY SMITHCO warrants this product to be free from defects in material and workmanship under normal use for one year from the date of purchase by the original user 60 days if product is used for rental purposes All warranty claims must be handled through a SMITHCO authorized dealer or by SMITHCO INC All transportation charges must be paid by the purchaser There is no further express warranty All implied warranties including those of merchantability and fitness for a particular purpose are limited to one year 60 days if product is used for rental pur poses from the date of purchase by the original user and to the extent permitted by law any and all implied warranties are excluded and disclaimed after the expiration of such period All incidental and consequential damages including pickup and delivery of the unit communica tion mileage charges and or rental of a replacement unit during repair are not covered under this warranty nor is any loss of income and or other loss resulting from the failure of the product to function due to a warranty defect The following items are not covered under the SMITHCO warranty and are warranted by their respective manufacturer Engine and engine pa
53. cement for the manufacturer s engine manual but as a supplement You must adhere to the guidelines established by the manufacturer for warranty coverage In adverse conditions such as dirt mud or extreme temperatures maintenance should be more frequent END USER S SERVICE CHART As Required 100 Hours 200 Hours AUS 250 Hours 300 Hours iEngneOilw Filer21qt 2 Engine Oil Filter Engine for Leaks and Loose Parts t Cleaner Paper Element t Pre Cleaner Every 25 hours pd Spark Plugs Speed 1200 RPM 111111 CooingSysiem BelsandHoses Tire Pressure Visual Inspection of Tires Fuel Level CCT roo Hous EREHES Every 500 Hours Yearly Fuel Level Fuel Filter o L Hydraulic Oil Hydraulic Oil Filter Hydraulic System for Leaks and Loose Parts Battery Electrolyte Level Clean Battery Terminais 1 ToquelugNus Lubicate 11 1 or Clean at specified intervals R Replace at specified intervals Tire pressure 20 psi 1 4 bar Rear 22 psi 1 5 bar Front T Replace hydraulic filter after the first 20 100 and every 250 there after Torque tire nuts after the first 10 hours and every 200 hours there after 64 to 74 8
54. cto Valves should be disassembled cleaned inspected and a service kit installed annually More often depending on the chemicals being used and the frequency of use In most cases this can be done without re moving the valve from the sprayer Nr MAINTENANCE TIREPRESSURE Caution must be used when inflating a low tire to recommended pressure Over inflating can cause tires to ex plode All tires should be 20 psi 1 4bar Improper inflation will reduce tire life considerably WHEELMOUNTINGPROCEDURE 1 Setpark brake Turn machine off and remove key Block wheel on opposite corner Loosen nuts slightly on wheel to be removed Jack up machine being careful not to damage underside of machine Place wheel on hub lining up bolt holes O wD Torque to 64 74 ft lb 87 100Nm using a cross pattern Retorque after first 10 hours and every 200 hours thereafter 7 Lower machine to ground and remove blocks and jack BATTERY Batteries normally produce explosive gases which can cause personal injury Do not allow flames sparks or any ignited object to come near the battery When charging or working near battery always shield your eyes and always provide proper ventilation Battery cable should be disconnected before using Fast Charge Charge battery at 15 amps for 10 minutes or 7 amps for 30 minutes Do not exceed the recommended charging rate If electrolyte starts boiling over decrease charging Always remove grounded battery c
55. e clamp with 18 040 hose clamps Use 22 075 cable ties to tie hose to main feed hose Continued on next page JAW ELECTRIC HOSEREEL WIRING DIAGRAM xy OT HOSEREELADJ US TMENTS OPERATIONAL CHECK 1 Pull hose off drum at least one full revolution A clicking noise should be heard from locking mechanism 2 Letthe hose retract 3 Pull the hose off until the first click is heard Drum should lock when the hose tension is removed 4 Continue pulling the hose no more than one revolution until no clicking is heard Hose should rewind when tension is removed SPRINGTENSI ON ADJ USTMENT Reels are shipped with three winds of tension adequate for most application However if your usage requires either more or less initial tension perform the following 1 Make sure spring is locked 2 Disconnect inlet hose to permit the hose to go around the drum 3 To adjust the spring tension add or remove the wraps of the hose from the drum one wrap at a time until the desired tension is obtained ROLLER BRACKET AD USTMENT All hose reels are shipped with the roller bracket in the ceiling mount position For either floor or wall mount simply remove the guide arm that is attached to the support frame and rotate it 90 then reinstall HOSEREPLACEMENT PROCEDURE 1 Facing swivel turn the hose drum clockwise until all of the hose is removed from the drum and the drum is held by locking mechanism Make su
56. e extension wire 10 222 to connect the compressor to the control box 6 Between the gas tank and the machine there are extra holes in the gas tank mount Ref 6 Place the foamer tank bracket Ref on top of the gas tank mount and bolt down with 3 16 1 4bolts washers and lock nuts 7 Place the foamer tank 21 464 on the foamer tank bracket Ref 3 and hold in place with the tank strap Ref 4 using two 6 18 x 2 bolts and lock nuts Continued On Next Page RE S N 10 105 FOAM MARKER INSTALLATION S R 10 105 FOAM MARKER INSTALLATION REF PART A 15 504 B 15 506 C 21 464 26 054 26 055 D 16 939 25 335 10 222 DESCRIPTION Compressor Sub Assembly Switch Box Foamer Tank Bushing Insert Shut off Valve Tank Strap Decal Foam Blue Tube Clear Tube Extension Wire QUANTITY 1 INSTALLATION INSTRUCTI ONS CONNECTING THE CAP ASSEMBLY Connect the blue tube to the tank cap connector which is also connected to the large blue tube which hangs below the cap This is the soap outlet tube Connect the clear tube to the other connector on the tank cap This is the air input tube Tighten connectors hand tight assembly tank cap onto tank HOSES Being careful not to cut the tubing cut the oversleeve back approximately 2 5 cm to expose blue and clear tubing Remove blue wing nut from top connector of foam nozzle and slide it on the blue tube with the thre
57. e oil cooler that comes out of the top of the tee This hose traces back to the top of the orbital Place that hose to the inlet side of the hydraulic valve 5 Usethe short hose 10 284 Ref 5 to connect the outlet side of the valve to the tee on the oil cooler 6 Usethe four other hoses to connect the valve to the hydraulic cylinders Refer to the hydraulic drawing S os 16 906 ELECTRIC HOSEREEL DRAWING N nad 16 906 ELECTRIC HOSE REEL PARTS LIST QUANTITY REF NOOR OD PART 16 906 25 16 906 22 HB 38 16 100 HW 38 16 906 27 16 906 21 12 015 HB 14 20 075 HWL 14 HN 14 20 33 251 16 906 19 HB 516 18 075 16 906 26 HWL 516 HW 516 33 252 HB 516 18 100 HW 516 HWL 516 HN 516 18 HNTL 516 18 HB 516 18 100 16 906 17 16 906 29 HNTL 38 16 16 906 18 16 906 08 16 906 24 16 906 07 16 906 20 16 906 23 16 906 30 16 906 28 16 980 HB 516 18 075 HW 516 HNTL 516 18 16 982 DESCRIPTION Retaining Ring Axle Assembly Bolt s 16 x 1 Washer s Trim Drum Edge Drum Center Solenoid Bolt 1 4 20 x 3 4 Lockwasher 1 4 Nut 1 4 20 Switch Disc and Gear Assembly Bolt 5 16 18 x 9 4 Pipe Cap 3 4 Lockwasher 5 16 Motor 12VDC Washer 5 16 Switch and Solenoid Brkt Bolt 5 16 18 x 1 Washer 5 16 Lockwasher 5 16 Nut 5 16 18 Lock Nut 5 16 18 Bolt 5 16 18 x 1 Key Set Screw Pinion Lock Nut s 16 Frame Assembly Mounting Pillow Block Bottom Bearing Mounting Pillow B
58. e tank cap This is the air input tube Tighten connectors hand tight assembly tank cap onto tank Connect small plastic electrical plug under compressor to electrical extension cable For Spray Star 1600 route extension cable under engine along the mainframe cross bar using tie downs as neces sary Cut cable and strip casing allowing enough length to connect to fuse block Strip and connect spade type terminals to each wire and use the heat shrink Connect black negative wire to the ground and connect red wire to the positive vi Insert 20 amp fuse into slot which red wire was attached to NY xy 15 504 COMPRESSOR SUB ASSEMBLY DRAWING NS 99 0 9 RE 15 504 COMPRESSOR SUB ASSEMBLY PARTS LIST DESCRIPTION QUANTITY REF x 2 gr 4 5t et PART 15 504 01 15 504 03 15 504 07 15 504 11 15 525 15 504 04 15 505 15 504 06 15 512 02 15 512 01 15 504 10 15 504 09 15 504 08 15 512 21 464 15 506 15 506 01 15 506 02 15 507 15 508 15 509 15 510 15 504 01 15 504 05 Tubing Cover Seal Compressor Cover Cover Screw Air Filter Needle Valve Sub Assembly Tubing Connectors Gasket Manifold Cover Gasket Mounting Plate Front Foam Pad Nut Washer Washer Bolt Threaded Rod Bushing Bracket Switch Box Mount Wiring Harness Rear Foam Pad Grommet L Tubing Connector Tube 4 Motor Sub Assembly Solenoid Valve Sub Assembly Strainer Manifold Block
59. e the two elbows at the end of the spray fittings Insert the 3 4 tee pointing toward the back of the machine Insert the 3 4 hose barb elbow into the top of the tee This goes to the right boom section Place a 3 4 close nipple into the open end of the tee and add the 3 4 elbow pointing upward Insert the 3 4 reducer bushing ball valve and hose barb Use 8887 46 hose to connect reel to ball valve clamp with 18 040 hose clamps Use 22 075 cable ties to tie hose to main feed hose Continued on next page Ike xy 1006 amp 1002 834 203 HOSEREEL PLUMBING DRAWING HOSE REEL PLUMBING PARTS LIST REF PART DESCRIPTION QUANTITY 1 15 552 Manifold Ball Valve 1 2 16 851 Close Nipple 1 1006 and 1008 only 2 3 16 154 Fitting 3 4 x 9 4 HB 1 4 16 859 Ball Valve 3 4 Brass 1 5 16 158 Close Nipple 3 4 2 6 16 163 Reducer Bushing 1 x 4 1006 and 1008 only 1 7 16 183 Tee FPT 1 x 1 x 1 1006 and 1008 only 1 8 15 531 Pressure Regulating Valve 1006 1 16 886 Motorized Control Valve 1002 1 9 16 164 Elbow 1 MPT x 1 HB 1 10 16 151 Elbow FPT 3 4 x 3 4 1 11 16 157 Tee FPT 3 4 x 3 4 x 3 4 1004 only 1 12 16 153 Elbow 3 4 MPT x 3 4 HB 1 13 16 172 Nylon Nipple 3 4 x 31 2 1 14 16 162 Hex Plug 1 15 16 524 Motorized Control Valve 1 10 107 Hose Reel Mounting Kit includes 1 16 851 Close Nipple HOSEREEL MOUNTINGINSTRUCTIONS N Wear protective clothing when draining the tank
60. en hazards Never operate equipment that is not in perfect working order or without decals guards shields or other protective devices in place Never disconnect or bypass any switch Carbon monoxide in the exhaust fumes can be fatal when inhaled never operate a machine without proper ventilation Fuel is highly flammable handle with care Keep engine clean Allow the engine to cool before storing and always remove the ignition key Disengage all drives and set park brake before starting the engine Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do stop or start suddenly on any slope C Reduce speed on slopes and in sharp turns Use caution when changing directions on slopes D Stay alert for holes in the terrain and other hidden hazards Before leaving operator s position A Disengage all drives B Set park brake C Shutengine off and remove the ignition key D If engine has to run to perform any maintenance keep hands feet clothing and all other parts of body away from moving parts Keep hands feet and clothing away from moving parts Wait for all movement to stop before you clean adjust or service the machine Keep the area of operation clear of all bystanders N
61. end of tube Slide blue tube all the way over the top of the small tube on foam nozzle Slide wing nut back to the threads and hand tighten Follow the same steps for the clear tube and tube nut Route the tubing along underside of main frame using tie downs as necessary Install opposite ends of air liquid tubes to compressor again cutting back the oversleeve approximately 2 5 cm and inserting blue and clear tubes for the left boom section into the tubing connectors Ref A on the right side of compres Sor as far as possible Follow the same steps for the right boom tubing Notice the right boom is inserted into left side Ref B of compressor Ref C To release tubing from compressor hold black ring around tubing and pull tube out Hose s must be routed on bottom of the boom square tubing Mark 6 inches in from inside edge of foamer nozzle mounting bracket on square boom tubing Screw hose guard Ref 1 flush with top of square tubing with edge on previous mark The channel covers hoses on the bottom of the square tubing Install hose guard using 3 drill screws you may want to drill a 5 16 pilot hole first Place another hose guard against first and install in same manner Repeat process for other boom side Connect the blue tube Ref D to the tank cap connector Ref F which is also connected to the large blue tube which hangs below the cap This is the soap outlet tube Connect the clear tube Ref E to the other connector on th
62. er 11 4 Female Quick Coupler 1 Male Elbow Close Nipple 17 4 Gate Valve 11 4 Black Pipe Nipple 11 4 x 5 Fitting 11 4 NPT x 1 HB Orange Hose 3 4 Hose Clamp Discharge Hose 1 Hose Clamp Comes with 10 207 Manual Ball Valve Comes with 10 111 110 Gallon Poly Tank QUANTITY 2 I 2 2 2 2 SA xy 1002 PLUMBING DRAWING RAVEN 203 RO Af SN Lo SS 1002 PLUMBING PARTS LIST RAVEN 203 QUANTITY REF Q N 34 PART 16 164 16 170 16 880 8887 37 18 040 16 182 16 180 16 153 16 150 10 226 HSDPS 14 100 16 183 10 111 16 953 16 953 01 16 169 16 155 18 222 50 394 16 163 16 158 16 859 16 154 8896 62 10 210 HB 38 16 300 HW 38 HNTL 38 16 16 168 16 968 10 147 8896 9 16 851 8887 40 18 040 15 553 15 553 01 15 553 02 8887 35 15 552 10 194 HW 14 HWL 14 HN 14 20 16 866 16 852 DESCRIPTION Elbow 1 x 1 HB Gate Valve 17 4 Close Nipple 11 4 Orange PVC Hose 3 4 Hose Clamp Elbow 1 4 x 11 4 Quick Coupler 11 4 Male Elbow 3 4 MPT x 3 4 HB Double Threaded Fitting 4 Valve Mount Stainless Steel Pan Head Drill Screw 4x 1 Tee FPT1x1x1 110 Gallon Poly Tank 16 Hinged Lid Well with Gasket Gasket for 16 953 Strainer Basket 16 Elbow 3 MPT x 1 HB Hose Clamp Muffler Clamp 13 4 Reducer Bushing 1 x 3 4 Close Nipple 9 4 x 3 4 Ball Valve 3 4 Brass Fitting 3 4 x 3 4 Discharge Ho
63. ever carry passengers Stop engine before making repairs adjustments or checking adding oil to the crankcase Use parts and materials supplied by SMITHEO only Do not modify any function or part Use caution when booms are down as they extend out beyond the center line of the machine The tank is a confined space take precaution This machine is intended for turf maintenance Other use is forbidden 197 SPECIFICATIONS WEIGHTS AND DIMENSIONS Length Width Width With Boom Open Height Wheel Base Weight Empty Weight Full SOUND LEVEL DBA At ear level At3 ft 0 914 m At 30 ft 9 14 ENGINE Make Model Type Spec Horsepower Fuel Cooling System Lubrication System Alternator WHEELS amp TIRE BRAKES PARK BRAKE SPEED Forward Speed Reverse Speed BATTERY BCI Group Cold Cranking Amps Ground Terminal Polarity Maximum Length Maximum Width Maximum Height FLUID CAPACITY Crankcase Oil Fuel Hydraulic Fluid Grade of Hydraulic Fluid 112 285 cm 70 178 180 457 m 48 122 cm 53 135 cm 1283 lbs 582 kg 2200 lbs 998 kg 88 dba 84 dba 72 dba Kohler Command CH25S PA 68620 25HP 19 kw Unleaded 87 Octane Gasoline Minimum Air Cooled Full Pressure 25 Amp Front Two 20 x 10 00 x 10 NHS Multi Rib 20psi 1 4 bar Rear Two 24 x 12 00 x 12 NHS Multi Trac 20 psi 1 4 bar Dynamic Through Hydrostat Hand Operated Lever Discs on Rear Axle 0 8 mph 0 12 8 kph 0 3 mph 0
64. ial number plate on the Spray Star 1000 is located on the right main frame in front of the oil tank Refer to engine manual for placement of engine serial number For easy access record your Serial and Model numbers here SMITHCO WAYNE PENNSYLVANIA 19087 USA 610 688 4009 Fax 610 688 6069 5 SERIAL NO kWihp MODEL NO kg lb Information needed when ordering replacement parts 1 Model Number of machine 2 Serial Number of machine 3 Name and Part Number of part 4 Quantity of parts SMITHCOCUSTOMER SERVICE 1 800 891 9435 SAFE PRACTICES 1 2 15 16 17 18 19 20 21 Itis your responsibility to read this manual and all publications associated with this machine Never allow anyone to operate or service the machine or its optional equipment without proper training and instructions Never allow minors to operate any equipment Learn the proper use of the machine the location and purpose of all the controls and gauges before you operate the equipment Working with unfamiliar equipment can lead to accidents Wear all the necessary protective clothing and personal safety devises to protect your head eyes ears hands and feet Operate the machine only in daylight or in good artificial light Inspect the area where the equipment will be used Pick up all debris you can find before operating Beware of overhead obstructions and underground obstacles Stay alert for hidd
65. ibs inibs flbs 7 4 17716 25 18051007 1621 07 ome e 420515 55510 m 220 510 18 1 320 20 2722 BEEN EE a SE 36 1516 12 1600275 13526 1920275 160 6 2 Over tightened fittings will result in crushing the cone which will create leak Charts Developed by Parker Henniphin WIRING SCHEMATIC 43 o JA mE i s JAN v 30 z 1 tral ol 21 0 m o at 1512 110 218 50 30 gt gt i i H gt a 1 H gt lt A TH 1 i Stee I M NOTES T S BODY amp FRAMEDRAWING N Me BODY amp FRAME PARTS LIST QUANTITY REF 1 2 3 4 21 PART 10 111 10 193 10 191 14 269 14 272 42 098 HB 516 18 125 HW 516 HWL 516 HN 516 18 10 120 48 135 23 095 10 257 HSDPS 14 075 15 030
66. ive to positive negative to negative while attaching power leads you do not observe polarity damage will result to electrical com ponents WARNING Use Dielectric Grease On All Electrical Connections RE JAN 10 105 FOAM MARKER PARTS LIST REF PART DESCRIPTION QUANTITY 1 Control Box Bracket 1 2 HB 14 20 250 Bolt 1 4 20 x 21 2 1 HNTL 14 20 Lock Nut 4 20 1 3 10 198 Foamer Tank Bracket 1 4 16 939 Tank Strap 1 HB 516 18 200 Bolt 5 e 18 x 2 2 HNTL 516 18 Lock Nut 5 16 18 2 5 HB 38 16 125 Bolt 3 s 16 x 11 4 2 HW 38 Washer 3 2 HNTL 38 16 Lock Nut 3 s 16 2 6 10 127 Tank Mount 1 7 HB 38 16 225 Bolt 3 s 16 x 21 4 2 HNTL 38 16 Lock Nut 3 s 16 2 8 10 213 Foamer Compressor Bracket 1 FOAM MARKER INSTALLATION 1 Before working on machine stop engine set park brake remove key from ignition and block wheels Disconnect negative battery terminal 2 mount the control box on the right side tube you need to drill a s2hole in the center of the tube even with the seat Use a 4 20 x 2 4bolt and lock nut to the bracket Ref 1 that comes with the control box to the side panel 3 Now mount the foamer compressor bracket Ref 8 to the horizontal boom support Use two s 16 21 4 bolts and lock nuts 4 Remove the original mounting bracket from the compressor saving the hardware and mount the com pressor on the bracket you just put on the boom support Use existing hardware 5 Useth
67. lamp first and replace it last Avoid hazards by 1 Filling batteries in well ventilated areas 2 Wear eye protection and rubber gloves 3 Avoid breathing fumes when electrolyte is added 4 Avoid spilling or dripping electrolyte Battery Electrolyte is an acidic solution and should be handled with care If electrolyte is splashed on any part of your body flush all contact areas immediately with liberal amounts WARNING of water Get medical attention immediately Use of booster battery and jumper cables Particular care should be used when connecting a booster Engine D battery Use proper polarity in order to prevent sparks Booster Battery Jumper Cable 2 TOJUMP START NEGATIVEGROUNDED BAT TERY 1 Shield eyes A 2 Connect ends of one cable to positive Dead gt terminals of each battery first A then B Battery Jumper Cable 1 3 Connectone end of other cable to negative terminal of good battery C 4 Connectother end of cable D to engine block on unit being started NOT to negative terminal of battery To prevent damage to other electrical components on unit being started make certain that engine is at idle speed before disconnecting jumper cables NZ 7e SERVICECHART KOHLER COMMAND 25 HP Before servicing or making adjustments to the machine stop engine set park break block wheels and remove key from ignition CAUTION y 9 Follow all procedures and ONLY
68. ld Ball Valve Power Cord Fuse Block Auto Blade Type Fuse 15 AMP Master Boom Control Brown Wire 14Ga Ring Terminal String Connector Heat Shrink Auto Blade Type Fuse 5 AMP Ball Valve Power Wire Speed Sensor Bracket 834 Sprayer Control Kit includes all items NOTE White wire on manifold ball valve may be red yellow Use dielectric grease on all electrical connections 1 PP PP m CONTROL 1008 SYSTEM PARTS LIST RAVEN 440 QUANTITY REF 1 2 PART 16 558 16 525 16 234 15 370 03 10 252 01 HN 14 20 HWL 14 16 139 33 059 04 33 059 05 15 552 16 524 33 089 01 33 271 10 237 16 456 33 284 10 225 33 508 33 509 8851 72 8854 8860 8962 10 252 DESCRIPTION Mounting Knob Console only Console Cover Turret Assembly Speed Sensor Rod Nut 1 4 20 Lockwasher 1 4 Sensor Assembly Red Magnet Assembly Black Magnet Assembly Manifold Ball Valve Motorized Control Valve Console Control Cable Fuse Block Mounting Bracket Flow Meter Auto Blade Type Fuse 5 amp Ball Valve Power Wire Auto Blade Type Fuse 15 AMP Master Boom Control Switch 14GA Brown Wire Fork Terminal String Connector Heat Shrink 440 Sprayer Control Kit includes all items DN dl dl PP PD DD BI CONTROL 1002 SYSTEM DRAWING RAVEN 203 RIGHT
69. lock Top Disc 171 2 Swivel Assembly 3 4 Seal Kit For 16 906 23 Bracket 12VDC Mount Bracket Bolt 5 16 18 x 3 4 Washer 5 16 Lock Nut 5 16 18 Electric Hose Reel only ID S N N N NN FH WHOHHNMNNNH k S Sm 16 129 MANUAL HOSEREEL DRAWING N nad 16 129 MANUAL HOSEREEL PARTS LIST QUANTITY REF PART 16 129 11 16 906 25 16 906 22 38 16 100 HW 38 16 906 27 16 906 21 16 906 20 HWL 516 HB 516 18 075 16 129 09 16 129 10 HNTL 38 16 HNTL 516 18 16 129 08 HB 516 18 075 HW 516 16 129 07 16 906 08 16 906 24 16 906 07 16 906 23 16 906 30 16 980 HB 516 18 075 HW 516 HNTL 516 18 DESCRIPTION Disc 171 2 Retaining Ring Axle Assembly 3 4 Bolt 3 s 16 x 1 Washer 3 Trim Drum Edge Drum Center Disc 17 2 Crank Side Lockwasher 5 16 Bolt 5 16 18 x 3 4 Crank Assembly 3 4 Brake Assembly 3 4 Lock Nut s 16 Lock Nut 5 18 Lock Pin Assembly Bolt 5 16 18 x 3 4 Washer 5 16 Frame Assembly Mounting Pillow Block Bottom Bearing Mounting Pillow Block Top Swivel Assembly 3 4 Seal Kit For 16 906 23 Mount Bracket Bolt 5 16 18 3 4 Washer 5 16 Lock Nut 5 16 18 1 Sy HOSE REEL MOUNT PARTS LIST REF PART DESCRIPTION QUANTITY 1 HB 38 16 375 Bolt 3 s 16 x 33 4 4
70. n Cotter Pin sx 1 1 16 x 9 16 45 Straight Thread Elbow Hydraulic Cylinder Seal Kit 1 46 x hs 90 Straight Thread Elbow Jam Nut 5 s 18 Bolt s 11 x 21 2 Rod End Right Front Fender Bracket Front Machine Bushing sx 14GA Right Spindle Grease Fitting 4 28 x 180 Lock Nut 11 King Pin Rod End Metric Nut M12 1 25 Right Front Fender Bracket Back Front Axle Grease Fitting 4 28 x 180 Tie Rod Thick Slotted Nut 114 12 Magnetic Sensor Optional Jam Nut 3 4 16 Left Front Fender Bracket Back Stud 2 20 Lug Nut 2 20 Machine Bushing 1 x 10GA Shim Speedometer Kit j NN N N S gt spy WOTD ZE WD PDP ND DD QUANTITY xl FUEL TANK DRAWING OILTANK OIL FILTER DRAWING Mz REF REF SOON OOS i PART 10 231 HMS 8 32 050 HWS 8 10 115 15 039 18 186 8800 28 HB 14 20 075 HW 14 HWL 14 10 127 10 220 PART 23 095 HMS 8 32 050 HWS 8 15 627 10 305 10 275 16 161 16 182 18 118 18 296 16 170 50 394 HB 14 20 075 HW 14 HWL 14 16 880 HB 14 20 100 HW 14 HWL 14 16 180 16 181 10 128 18 305 18 228 18 315 10 127 15 626 23 031 18 311 10 281 FUEL TANK PARTS LIST DESCRIPTION Gas Tank Neck Machine Screw 48 32 x 1 2 Star Washer 8 Gas Tank Fuel Valve Hose Clamp 1 4 Fuel Hose 7 4
71. om Be sure all clamps are tight Use the adjustment slots on the boom lifts to completely lift and lower booms Using set screws Ref A adjust actuator brackets so nozzles of booms are at same height with nozzles of center section Tighten bolts holding actuator brackets to center mount and locknuts on set screws Rubber boom carrier and latch are located on the horizontal boom support on top of tank Put the viton gaskets 16 800 Raindrop tips 16 805 and quick TeeJet caps 16 921 on nozzle bodies 16 920 on the three boom sections Make certain set screws B on both sides are completely screwed in and locked with the lock nut Nr 79 xl 10 30115 TERRAIN FOLLOWING BOOM DRAWING 11 158 04 Gear Kit 20 1 11 158 02 Rear Housing 11 158 03 O a gt a O gt 11 158 Linear Actuator 10 30115 TERRAIN FOLLOWING BOOM PARTS LIST QUANTITY REF 1 WP 11 12 13 14 15 16 17 18 19 21 23 24 25 PART 13 498 HWL 516 HN 516 18 42 539 29 584 16 926 29 585 10 312 HMB 100 10 42 202 42 202 01 42 202 02 42 213 42 212 HBS 12 13 600 HNTL 12 13 10 310 18 035 HG 14 28 180 HBS 38 16 175 HNTL 38 16 15 562 33 301 HMBS 100 10 HMBS 100 14 HRPS 14 150 42 537 HW 38 HWL 38 HN 38 16 33 308 HBS 38 16 125 HWS 38 HNTL 38 16 16 925 18 249 18 040 HBS 38 16 550 HNTL 38 16 10 304 10 305 16 92
72. ometer straight and not touching any ofthe wires Connect the white ground wire from the speedometer to the ground buss bar on the left hand side of the steering column Reconnect the negative battery cable Speedometer should work If not check sensor clearing DN EIN 10 106 FRESH WATER WASH TANK DRAWING 10 106 FRESH WATER WASH TANK PARTS LIST REF PART DESCRIPTION QUANTITY 1 HB 516 18 075 Bolt 5 16 18 x 3 4 4 HWL 516 Lock Washer 5 16 4 HW 516 Washer 5 16 4 2 10 216 Fresh Water Tank Bracket 1 3 HB 38 16 200 Bolt 3 s 16 x 2 2 HNTL 38 16 Lock Nut 3 s 16 2 4 10 234 3 Gallon Rectangular Tank 1 5 16 158 Close Nipple 3 4 x 3 4 1 6 16 960 Spigot 3 4 1 7 16 151 Elbow 3 4 x 3 4 1 INSTALLATI ONINS TRUCTI ONS 1 Fresh Water Wash Tank mounts on the left side of the horizontal boom support 2 Insertthe close nipple into the bottom of the tank Then place the elbow on the close nipple so it is pointing away from the machine Place the spigot into the elbow For best results use plumbers tape on all fittings 3 Place the mount bracket onto the boom support using the two s bolts and lock nuts 4 Line holes on the tank with holes on the mount bracket and use 5 1 bolts to fasten tank to mount bracket 5 Rinse tank with clear water and check for leaks around fittings This tank is for fresh clear water ONLY Do not put chemicals in this tank UL SUN NOTES AR T A DECAL LIST
73. ose Reel 96 97 16 129 Hose Reel en 98 99 10 107 Hose Reel Mounting Instructions 100 101 Hose Reel 102 103 Electric Hose Reel Wiring 104 105 Hose Reel Adjustments 104 10 105 Foam 106 111 15 504 Compressor 112 113 15 505 MOOT Lui ae 114 115 15 511 Foam 02216 116 117 10 108 Speedometer 118 119 10 106 Fresh Water Wash Tank 120 121 Reference 122 124 Decal list ut cete ens 123 Quick Reference Replacement Parts 124 Limited Warranty Inside Back Cover INTRODUCTION Thank you for purchasing a SMITHEO product Read this manual and all other manuals pertaining to the Spray Star 1000 carefully as they have safety operat ing assembly and maintenance instructions Failure to do so could result in personal injury or equipment dam age Keep manuals in a safe place after operator and maintenance personnel have read them Right and left sides are from the operator s seat facing forward All SMITHGU machines have a Serial Number and Model Number Both numbers are needed when ordering parts The ser
74. r 24 786 11 Heat Shield Cable Bracket Machine Key ax 1 Pulley BK57 Belt Rubber Bushing Spacer Exhaust Pipe Bolt ys 16 x 11 2 Washer s Lock Nut s 16 Pump Mount Machine Bushing 14GA Cotter Pin 1 Elbow 1 44MPT x 1 HB Hypro Pump Pressure Switch Reducer Bushing 17 4 Fitting 1 4MPTx 11 4HB Male Elbow Adjustment Screw s 16 x 11 2 Nut s 16 Pivot Grease Fitting 4 28 180 Bushing Bolt s 16 x 1 Lock Nut ys 16 Rear Engine Mount Roll Pin 1 4 x 1 Swash Plate Spacer Ball Bearing 13 4 OD s ID Oilite Bushing s OD x sID Bolt ys 16 x 21 4 Lock Nut ys 16 90 Straight Thread Elbow 13 16 x 3 4 Straight Thread Connector 1 3 4 Idler Arm Oilite Bushing Grease Fitting 28 x 180 Machine Bushing 1 14GA Cotter Pin 1 Union Tee 13 16 x 3 4 x 19 16 Front Engine Mount Spring Engine Kohler 25 hp Crankshaft Splined Insert part of engine QUANTITY A A ND N N ld NN N 0 N N A OO po PARK BRAKEANDREAR AXLE DRAWING MAIN FRAME TORQUE TO 160FT LBS 208Nm LUG NUT y f y y Y ff Y JP Y ELE Aj Z x Q WE AT 7 Mo PARK BRAKEANDREAR AXLE PARTS LIS T QUANTITY REF 28 29 30 31 PART 60 268 76 239 18 301 76 240 10 124 HB 12
75. re spring is locked 2 Remove hose clamps and disconnect hose from swivel Remove old hose Insert new hose through roller guide connect to swivel and reinstall hose clamps Use spring guard over hose to protect the hose from being cut by the drum Remove check ball from old hose and install on replacement hose Carefully keeping the tension on the hose pull the hose to release the locking mechanism Let the hose wind on the drum SC ELECTRIC HOSE REEL WIRING PARTS LIST REF PART DESCRIPTION QUANTITY 8843 132 Flexguard 3 s ID 1 1 8919 144 10GA Red Wire 144 1 8901 Slide On Connector 1 2 16 979 Wire Switch to Solenoid Hot Terminal 1 3 33 251 Push Button Switch 1 4 16 978 Wire Switch to Solenoid Start Terminal 1 6 12 015 Solenoid 1 SOLENOID TERMINALS HN 516 24 5 16 24 Hex Nut 2 HN 10 32 10 32 Hex Nut 1 7 8931 144 10GA White Wire 144 1 8901 Slide On Connector 1 8 33 273 Auto Blade Type Fuse 30Amp 1 CONNECTIONINSTRUCTIONS Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components Cut off excess wire and strip back e Place one 8963 heat shrink 1 4 x 11 4 on each wire before crimping 8901 slide on connectors to the red and white wires Connect the two wires to the fuse block first the red to the positive and the white to the negative Put the 33 273 auto blade type fuse 30 amp into fuse block Make certain you are connecting posit
76. rommet Retainer EPDM Rubber Grommet Stainless Steel Self Cinching Stud Cell Sponge Rubber Gasket Neoprene Motor Mount Nylon Mounting Plate Teflon Thrust Washer Stainless Steel Spring Pin Nylon Ball Valve Stem Viton O ring Teflon Coated Viton O ring Nylon Body Dense Felt Dust Plug Polypropylene Cover Phenolic Limit Switch Motor Sub Assembly Stainless Steel Hex Head Cap Screw Nylon End Cap Viton O ring Carbon Filled Teflon Seal Viton O ring Stainless Steel Hex Nut Stainless Steel Lockwasher Polypropylene Ball Spare Parts Kit O O N ND A JO ps QUANTITY xl SJ 10 268 3 WAY MANUAL VALVE DRAWING Ch gm LS 600 0 9 0 0 6 0002 00022 af BL ML imi SIDE VIEW Wis 10 268 3 WAY MANUAL VALVE PARTS LIST QUANTITY REF Q Q ND Not Shown PART 10 268 07 10 268 16 10 268 17 10 268 06 10 268 05 10 268 21 10 268 02 10 268 19 10 268 24 10 268 08 10 268 20 10 268 10 10 268 09 10 268 18 10 268 25 10 268 22 10 268 03 10 268 04 10 268 23 10 268 11 10 268 12 10 268 14 10 268 21 10 268 01 10 268 13 16 281 10 268 26 10 268 15 DESCRIPTION Boom Lever Bolt and Washer
77. ropylene Handle Stainless Steel Self Cinching Stud Polypropylene Mounting Plate Teflon Thrust Washer Nylon Ball Valve Stem Viton O ring Nylon Body Dense Felt Dust Plug Viton Gasket Teflon Seal Viton O ring Quick End Cap Stainless Steel Hex Head Cap Screw Stainless Steel Hex Nut Stainless Steel Lockwasher Polypropylene Ball Teflon Coated Viton Oring Nylon End Cap Hex Head Bolt Stainless Steel Flat Washer Stainless Steel Steel Mounting Bracket 1 NPT Female Threaded Inlet Body Polypropylene Connecting Stud Stainless Steel Single Unit Inner Connector Polypropylene Allgnment Insert Polypropylene O Ring Viton 1 Hose Shank Inlet Spare Parts Kit includes all items Comes with two 10 208 1 90 Hose Barbs 0 amp R a ayas QUANTITY BY xy 15 552 MANIFOLD BALL VALVE 3 UNIT DRAWING Sys PART 15 531 06 15 552 12 15 552 06 15 517 04 15 552 03 15 517 06 15 517 07 15 552 02 15 517 09 15 517 10 15 517 11 15 552 04 15 517 13 15 552 05 15 517 16 15 517 17 15 552 13 15 517 19 15 517 20 15 552 17 15 517 22 15 517 23 15 517 24 15 552 09 15 552 11 15 552 19 15 552 16 15 552 14 15 552 15 15 552 22 15 552 21 15 552 18 15 552 20 15 552 07 15 552 01 15 552 10 15 552 MANIFOLD BALL VALVE 3 UNIT PARTS LIST DESCRIPTION Polypropylene Cover Stainless Steel Phillips Square Pan Head Screw Motor
78. rts including starters generators alternators and filters Transaxle differentials gear boxes and mechanical pumps Hydrostatic transmissions hydraulic pumps and motors Batteries Wheels and tires A copy of the warranty for the above items is furnished if necessary with each SMITHCO product Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitations of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from state to state Federal law now requires disclosure of the warranty which applies to this product prior to the sale to a customer Please leave this statement attached to the product and allow the buyer to remove it after purchase SMITHED Wayne Pennsylvania 19087 AZ 2 SMITHCO al 050902
79. s Steel Bolt s 16 x 17 4 Stainless Steel Washer s Lock Nut 3 s 16 Continued on next page op ME E N O N N N N N N N S N R O N N N N N NN FH WWW NY 10 160 STAINLESS STEEL 15 MANUALBOOM DRAWING CONTINUED Mio LN AN 10 160 STAINLESS STEEL 15 MANUAL BOOM PARTS LIST CONTINUED REF PART DESCRIPTION QUANTITY 29 15 014 Shift Knob 2 30 HB 38 16 175 Bolt 16 x 13 4 2 HN 38 16 Nut 3 16 2 31 15 561 Boom Lift 2 32 HBS 12 13 550 Stainless Steel Bolt 1 2 13 x 5 2 2 HNCL 12 13 Center Lock Nut 2 13 2 33 33 307 Left Cam Stop must also order 33 306 2 18 268 Oilite Bushing 2 34 18 289 Bushing Ys ID 2OD x s 4 35 HB 38 16 225 Bolt 3 16 x 21 4 2 HNTL 38 16 Lock Nut s 16 2 36 10 247 Right Boom Stabilizer 1 37 21 212 Extension Spring 1 38 HB 38 16 300 Bolt ys 16 x 3 1 HW 38 Washer 3 s 2 HNTL 38 16 Lock Nut ys 16 1 39 10 162 Boom Support 1 40 HB 516 18 225 Bolt 9 16 18 x 21 4 2 HNTL 516 18 Lock Nut 9 16 18 2 41 10 246 Left Boom Stabilizer 1 INSTALLATIONINSTRUCTIONS For best result use Teflon tape on all fittings 1 The three boom assemblies are not on the packing list but are in the carton The long boom assemblies are the right and left booms The labels are located on the pivot brackets Ref 13 and 26 The small boom assembly is the cen
80. se 1 Strainer Mount Bolt ys 16 x 3 Washer 3 Lock Nut 3 16 Elbow 1 4MPT x 1HB Strainer 50 Mesh Muffler Clamp 21 2 Discharge Hose 1 Close Nipple 1 Orange Hose 3 4 to right and left boom Hose Clamp 3 4 90 Hose Barb comes with 15 552 ball valve Clip part of 15 553 O ring part of 15 553 Orange PVC Hose 3 4 to center boom Manifold Ball Valve U Bolt Washer 7 4 Lock Washer 1 4 Nut 4 20 Motorized Control Valve 203 Spray Controller Comes with 110 Gallon Poly Tank Continued on next page P 00 00 OO N HHH Add 00 A N py eS xy 1002 PLUMBING DRAWING RAVEN 203 BM lt _ 9 AN cf s SU 1002 PLUMBING PARTS LIST RAVEN 203 REF 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 501 PART 8896 65 18 222 15 552 07 HB 516 18 100 HW 516 HNTL 516 18 10 199 16 288 16 958 07 16 955 16 161 18 296 8896 45 18 222 16 966 8889 24 18 116 16 181 8889 27 18 116 16 156 16 194 16 852 DESCRIPTION Discharge Hose 1 Hose Clamp Steel Mounting Bracket comes with Ref 32 Bolt 5 16 18 x 1 Washer 5 16 Lock Nut 5 e 18 Shield Reducer Bushing 1 4 Male Fitting Tube Fitting 11 4 NPT x 11 4 HB Black Pipe Nipple 11 4 x 5 Discharge Hose 1 Hose Clamp Hypro Pump Suction Hose 11 4 Hose Clamp Quick Coupler 11 4 Female Suction Hose 11 4
81. sx 1 Center Mount Square Head Set Screw s 16 x 11 2 Nut ys 16 QUANTITY 4 2 1 per N N Remove the boom lifts from boom and replace with hydraulic cylinder Ref 2 Use the existing hardware Referto the valve drawing for placement of fittings The valve mounts in the seat panel on the right side Use two 1 4 20 x 2 bolts washers lock washers and nuts Refer to the decal for correct placement Remove the hose from the bottom of the oil cooler that comes out of the top of the tee This hose traces back to the top of the orbitrol Place that hose to the inlet side of the hydraulic valve Use the short hose 10 146 Ref 3 to connect the outlet side of the valve to the tee on the oil cooler Use the four other hoses to connect the valve to the hydraulic cylinders Refer to the hydraulic drawing 42 220 2 BANK HYDRAULIC VALVEPARTS LIST REF 1 2 3 4 PART 14 106 14 062 42 220 01 42 220 01 18 171 18 306 18 309 14 203 13 261 02 42 220 04 42 220 05 42 220 03 42 226 42 220 08 HNJ 516 18 42 220 07 42 220 06 42 220 42 220 09 DESCRIPTION Relief Assembly Kit Seal Kit Spool Valve Housing 11 16 x 9 16 Straight Thread 90 Elbow 11 16 x 9 16 Straight Thread Connector 1 16 Swivel Nut 90 Elbow Spring Centered Kit Plug Actuator Housing Dowel Pin Actuator Link Valve Handles Tapered Knob comes with handle Jam Nut 5 16 18 comes with handle Actuator Boot Socket Head Cap
82. ter boom You can NOT order these boom assemblies as one unit Please refer to parts drawing for individual parts Mount small boom assembly to the boom carriers on sprayer using four boom brackets Ref 8 four bolts 3 8 16 x 5 and four lock nuts s 16 Ref 7 boom bracket should go on boom assembly and one on boom carrier Do the same for right and left side Place boom at desired level approximately 20 51 cm nozzle height and center Tighten bolts Put the actuator brackets Ref 20 and 22 on the center mount Ref 21 using s 16 x 17 4 bolts washers and lock nuts with washers next to the slots Snug up the bolts so that you can adjust actuator brackets with the set screws Ref A on the center mount after booms have been mounted Take right boom and slide pivot bracket Ref 24 in center mount Ref 21 and hold in place with 2 13 x 5 2 bolt and 2 13 center lock nut Ref 32 Do not over tighten boom must be able to move up and down Repeat for left boom Install boom lifts Ref 31 using clevis pin and cotter pin Ref 27 so the bushing end hooks to the pivot bracket Ref 24 and the slotted end hooks to the actuator bracket Ref 20 and 22 Hook hoses to respective fittings using hose clamps 18 040 The hose coming from right side of sprayer goes to straight fitting on right boom Center hose from sprayer goes to straight fitting on center boom The left hose from sprayer goes to straight fitting on left bo
83. the main frame keeping it away from hot or moving parts Use the nylon tie 22 075 to hold it in place 3 Connectthe wiring harness to the linear actuator 11 158 as shown Use a nylon tie on each actuator to hold the wires to the fixed end of actuators NZ 87 xy RARAINDROP TIPS This is a wide angle 1209 hollow cone drift reduction nozzle Replaces conventional flooding nozzles in broad cast applications FEATURES Color coding makes it easy to match nozzle flow rates for easy identification Color coding is available in sizes 4 1 4 RA15 Uniform spray distribution A large orifice opening and passages minimize clogging The Raindrop nozzle s patented design element a secondary swirl chamber in the nozzle cap alters the swirling action of the liquid so that the fewer driftable lines are discharged from the secondary orifice Maximum recommended pressure for Nylon is 100 psi 70 bar Maximum recommended temperature is 120 F 50 C NOZAETILT Delavan s extensive research on spray patterns has proven that a tilt of about 45 for flood Nozzles or tips RA Raindrop and WRW Whirl Rain nozzles will significantly improve the spray pattern uniformity The nozzle tilt reduces the effect of boom height variation and allows the spray nozzle to maintain a more fully developed pattern even when the nozzle outlet is below the recommended height for the best spray pattern uni formity RECOMMENDED OV
84. umbers for the Spray Star 1006 is 120 The speed calibration numbers for Spray Star 1008 is 612 STORAGE If the engine will be out of service for two or more months use the following storage procedure 1 Clean the exterior surfaces of the engine 2 Change the oil and filter while the engine is still warm from operation The fuel system must be completely emptied or the gasoline must be treated with a stabilizer to prevent deterioration If you choose to use a stabilizer follow manufacturers recommendations and add the correct amount for the capacity of fuel system Fill fuel tank with clean fresh gasoline Run engine for 2 3 minutes to get stabilized fuel into carburetor Close fuel shut off valve when unit is being stored or transported To empty the system drain fuel tank and carburetor or run engine until tank and system are empty 4 Remove the spark plugs Add one tablespoon of engine oil into each spark plug hole Install plugs but do not connect the plug leads Crank the engine two or three revolutions 5 Store machine in a clean dry place WIRINGDIAGRAM Color Code Chart Blue Boom Lift Brown Manifold Valve Yellow Spray Systems Green Foamer Orange Hose Reel Red Black Purple White Foamer
85. ump pivot One on the brake relay One on the pedal relay One on the reverse pedal TO Tm One on the forward pedal Every 500 hours of operation seperate the hydrostatic pump and the engine clean the splined areas and lightly grease the male portion of the pump spline Use either Dow Corning amp G N Metal Assembly Paste or 77 As sembly Paste Kohler 25 357 12 5 As you mount the pump back onto the engine be certain the mating surfaces are clean and free of any foreign material and that the pump is correctly aligned EELCTRI CALCONNECTI ONS Use dielectric grease on all electrical connections MAINTENANCE AIR CLEANER Loosen cover retaining knob and remove cover 2 Remove pre cleaner from paper element 3 Check paper element Replace element as necessary 4 Wash pre cleaner in warm water with detergent Rinse pre cleaner thoroughly until all traces of detergent are eliminated Squeeze out excess water do not wring Allow pre cleaner to air dry 5 Saturate pre cleaner with new engine oil Squeeze out all excess oil 6 Reinstall pre cleaner over paper element 7 Reinstall air cleaner cover Secure cover with cover retaining knob ENGINEOIL Change and add oil according to chart below based on air temperature at the time of operation Do not overfill Use a high quality detergent oil classified For Service SJ or higher oil Use no special additives with recom mended oils Do not mix oil with gasoline SAE
86. y Mod 1 2 16 524 05 1 Valve ISO Bogy Kit WHENSERVICING VALVE Replace valve body with iso body kit 16 524 05 if valve has been leaking internally Replace motor assembly if the motor will not run or if the printed circuit board is corroded Before reassembling valve remove the coupler shaft from the valve body Apply Loctite to coupler shaft and woo druff key Place the coupler shaft Ref 7 and the woodruff key Ref 5 onto the motor shaft Plug motor into the valve connector coming from Sprayer Control Console Check that the motor rotates in both directions Motor must stop when coupler cam releases printed circuit board switch button When reassembling valve grease both sealing surfaces of coupler shaft Insert coupler shaft into Iso flange and be sure seal properly seats on shaft Install on valve body and apply RTV 738 to mounting holes Reassemble remaining items as shown in parts diagram on opposite side 2 gt 767 A 10 20 7MANUAL BALL VALVE DRAWING 10 20 7MANUAL BALL VALVEPARTS LIST REF PART 10 207 02 15 517 10 10 207 03 15 517 04 10 207 04 15 517 11 15 552 04 15 517 14 15 517 16 15 517 17 15 552 13 15 517 19 15 517 20 15 552 17 15 517 22 15 517 23 15 517 24 15 552 09 15 552 05 15 552 08 15 552 22 15 552 21 15 552 07 15 552 20 15 552 18 10 207 01 15 552 14 15 552 16 15 552 15 10 207 05 10 207 06 DESCRIPTION Handle Plug Stainless Steel Slotted Hex Washer Screw Polyp

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PARTS & SERVICE MANUAL