Part Catalogue - Honda Power Products Indonesia
Contents
1. PACKING HEAD COVER Parts catalogue code Service item CAM THROTTLE INC RELATIVE PART LINKAGE PIVOT ROD COMP THROTTLE DIAPHRAGM ASSY 2007 02 10 E Address number Address No is provided in place of the page No to help you refer to the part with the part No or part name 2 Block title 3 Block number 4 Service item Flat rate time Reference number Title number marked with the parenthesis or parentheses indicates that it continues from the previous page 6 Part number Honda color code 8 Description Assemblies Sections framed with broken lines in the exploded view drawings are available as complete assemblies Their in dividual parts can also be obtained 9 Color description Note Notes are shown with the parentheses in the part name column 2 Required quantity Required QTY shown in the parenthesis or parentheses indicates the optional part Required QTY marked with N Indicates the optional part that should be selected as needed Required QTY indicates the number ofthe part used in the block Serial number A Type When the type column is blank it indicates that the part is applicable to all types As the type of the actual unit may differ from the parts cat alogue type please refer to Models types and applica ble serial numbers for confirmation different block aa A hollow arrow a indicates the block No for the2. 4 1 Removal Installation 3 Inspection Measurement Cleaning Set with the parts configuration in the status of being removed from LON DESCRIPTION the product 1105A0 ENGINE OIL INSPECTION LON DESCRIPTION FRT CARBURETOR FLOAT LEVEL ENGINE AND GENERATOR 18 3115A2 MEASUREMENT REMOVAL INSTALLATION CLEANER CLEANING CYLINDER HEAD ASSEMBLY 3120 0 INCLUDES Air cleaner inspection 1111L3 REMOVAL INSTALLATION 1 7 INCLUDES Engine removal installation 3130A0 SPARK ARRESTER CLEANING 3111E4 CARBURETOR REMOVAL INSTALLATION 0 4 614040 SPARK PLUG ADJUSTMENT CLEANING NOTE For 1 product 3101H1 FUEL TANK REMOVAL INSTALLATION 0 2 B 622542 INVERTER UNIT DIAGNOSE 6221E2 INVERTER UNIT REMOVAL INSTALLATION 0 3 uj 20 Work condition The required Measurements inspections adjustments and cleaning washing of each part are performed including the main body removal installation work and the LON DESCRIPTION replacement of defective parts VALVE CLEARANCE ADJUSTMENT DESCRIPTION FRT NOTE For 1 product CARBURETOR OVERHAUL 3113A2 CARBURETOR IDLE ADJUSTMENT 3112 0 INCLUDES All necessary adjustment 0 7 1001A0 6221B3 2 Adjustment 1113A1 5 Other work LON DESCRIPTION ENGINE OIL CHANGE INCLUDES Engine oil inspection 1101E1 2
3. 007 90320 747 000 90405 463 000 90409 952 000 90432 898 000 90441 2E2 010 90473 ZF6 F40 90501 215 000 90501 ZA7 640 90503 711 000 90505 211 000 90516 725 000 90601 2 3 000 90615 3 003 90659 692 000 90660 7 0 600 2007 02 10 E 90674 211 003 90686 263 300 90701 HC4 000 90741 2 2 000 90851 898 000 91000 91001 2 6 013 91201 7 3 004 91301 805 000 91353 671 004 91501 ZL8 000 91507 693 003 91507 P01 003 91551 203 000 91551 225 000 91552 703 000 91554 225 000 91555 711 000 91558 SM4 003 91651 759 000 91654 211 000 92000 92900 08032 0E 92900 08055 08 93000 95500 04008 0G 93500 05008 3J 95500 05012 06 93500 05016 4J 93600 04016 16 95600 04020 16 95600 05010 0 95895 04012 18 95915 25410 amp 94050 04000 94050 06000 94050 06070 94050 08000 94050 10000 94070 08080 94101 06800 94101 12000 94102 08800 94102 20000 94103 06000 94103 06700 94103 08800 94109 12000 94111 06800 94201 40280 94301 12200 94305 40203 95000 95002 02080 95002 45000 95003 09040 31 95003 09055 31 95011 14100 95012 17001 95018 54250 95701 06012 00 95701 06012 07 95701 06016 00 95701 06020 00 95701 06022 07 95701 06025 00 95701 06025 07 95701 06030 00 95701 06030 07 95701 08012 00 95701 08016 00 95701 08016 07 E1 E2 E4 E1 E2 E4 E6 E11 E14 E7 D1 E7 E14 F1 D2 E14 E9 E9 F1 D1 F1 F4 E11 F1 D2 E9 F1 D1 E13 D10
4. TA s uA NO un TUN n 16173 001 004 16950 711 003 16952 784 005 16958 397 771 16963 111 000 16967 GA6 671 17510 225 0007 17537 225 000 17620 899 015 17630 711 A31 17631 899 000 17670 ZB6 000 17670 899 000 90105 ZT3 000 90501 215 000 90851 898 000 91551 225 000 95600 05010 0A 95701 06025 07 PACKING FUEL STRAINER COCK ASSY FUEL SCREEN FUEL STRAINER O RING LEVER FUEL COCK CUP FUEL STRAINER TANK COMP FUEL SEAL FUEL TANK CAP COMP FUEL FILLER METER ASSY FUEL PACKING FUEL FILLER CAP FILTER COMP FUEL SCREW PAN 4X19 WASHER 6MM RUBBER TANK CUSHION COLLAR TANK CUSHION SCREW FLAT 5X10 BOLT FLANGE 6X25 2007 02 10 E ENGINE WIRE HARNESS Ref L O N Relative ref Number No Description 2 6221E1 TERMINAL SET EARTH 3 6101A7 BATTERY amp 6111C0 HARNESS ENGINE WIRE 6 3111F9 COVER THROTTLE MOTOR NOTE Same time for two units 8101BB COVER CHOKE MOTOR NOTE Same time for two units 225321900 Reqd QTY Part No Description Serial No Parts catalogue code 15 Ref No 15712 PD1 811 CLIP BREATHER TUBE PROTECTOR 31428 899 840 TERMINAL SET EARTH 31500 002 BATTERY YTZ14S GS YUASA 32110 225 00 HARNESS ASSY ENGINE WIRE 32110 225 30 32172 GJ1 003 36168 211 003 COVER THROTTLE MOTOR 90011 899 840 BOLT HEX 6X28 90013 883 000 BOLT FLANGE 6X12 CT200
5. 30000 30201 PH9 004 30202 21 003 30300 HA0 033 E7 E7 E7 D1 E7 D1 E7 E7 E7 E7 E7 E7 2007 02 10 O 00 Ui F QI NO SINO NO UP AWN 2 oO ONU PUO rN 30312 211 000 30500 211 003 30524 211 000 30700 21T 003 31000 31000 711 A30 31018 211 30 31110 2 6 40 31130 211 00 31200 7F6 F41 31203 PN4 003 31204 7J1 H01 31207 ZF6 F41 31208 ZF6 F41 31209 PH9 004 31210 PH9 004 31211 PH9 004 31212 PH9 004 31214 PH9 004 31217 268 003 31218 PH9 004 31219 ZF6 F41 31220 PH9 004 31223 006 31231 PH9 004 31233 PH9 004 31310 125 50 31310 225 B60 31426 ZA8 761 31428 899 840 31500 MCR D02 31512 711 000 31700 196 000 31700 8 610 32000 32100 211 70 32100 211 81 32100 711 830 32103 711 000 32110 225 00 32110 225 30 32140 222 800 32150 711 A32 32150 711 A61 32150 711 A71 32158 711 A30 32172 GJ1 003 32310 836 000 32310 ZD8 F61 32330 899 631 32331 880 680 F2 F2 F2 F2 SO ON Ui F UN UT Q QN gt O ON 32331 ZT3 C60 32332 107 081 32332 184 630 32334 ZA0 631 32335 875 610 32345 111 31 32345 111 70 32345 111 80 52566 225 A80 32366 725 830 32366 725 860 32366 2125 810 E4 E1 E1 E3 E1 E2 E3 E4 E4 E1 E2 E3 32380 Z11 810ZA F8 32380 Z11 820ZA F8 32380 Z11 830ZA F8 32380 Z11 870ZA F8 32380 Z11 880
6. 90122 KCW 007 BOLT BATTERY TERMINAL 90306 KCW 007 NUT BATTERY TERMINAL I ON 90501 ZA7 640 RETAINER 6MM 90672 SA0 003 STRAP CABLE 118MM BLACK 90672 SB2 003 STRAP CABLE 105MM BLACK 91507 P01 003 CLIP B HARNESS BAND DARK BROWN 129 4MM 91507 693 003 CLIP WIRE HARNESS BLACK 50MM HARNESS TAPING 93500 05008 3J SCREW PAN 5X8 94001 06390 05 NUT HEX 6MM 94070 08080 NUT WASHER 8MM 94101 06800 WASHER PLAIN 6MM 94111 06800 WASHER SPRING 6MM 2007 02 10 E Ref No Part No SHROUD FAN COVER Reqd QTY Description EU 65 15 Serial Ref No L O N Relative ref Number Description 1 114168 4141E2 414192 4141E0 4141J1 414109 4141J5 4141F5 4141F4 4131L7 COVER ENGINE COOLING FAN INCLUDES Engine removal and installation SHROUD ENGINE UPPER INSULATOR SHROUD UPPER SHROUD ENGINE LOWER INSULATOR SHROUD LOWER 12 SHROUD ENGINE LEFT INSULATOR SIDE COVER LEFT SHROUD ENGINE UNDER INCLUDES Engine removal and installation 16 17 SHROUD HEAD COVER COVER SPARK PLUG MAINTENANCE Parts catalogue code O Oo 19611 211 405 19612 225 000 19617 211 000 19619 118 300 19631 111 000 19634 111 000 19637 111 000 19641 211 000 19647 211 000 19649 111 000 19665 111 000 19666 111 000 19668 111 000 19671 111 000 19681 111 000 19683 111 000 19684 211 000 63347 711 000 657
7. FLANGE 8X25 22 32 FLANGE 8X30 22 FLANGE 8X40 8 FLANGE 8X60 9 HANDLE HOLDER 12 HEAD COVER HEX 6X28 PIVOT 8MM 16 SOCKET 5X14 SOCKET 8X22 SOCKET 8X45 SPECIAL 6MM SPECIAL 6X26 STUD 6X30 STUD 8X126 5 BOLT STUD 8X32 BOLT STUD 8X55 BOLT THROUGH BOX ASSY REMOTE CONTROL BRACKET FAN COVER BRACKET FR ENGINE MOUNT BRACKET HANGER UPPER BRACKET LOWER SHROUD BRACKET L HANDLE BRACKET PULSER COIL BRACKET RR ENGINE MOUNT BRACKET R HANDLE BRACKET THROTTLE MOTOR BRACKET UPPER SHROUD BRACKET WIRE HARNESS CLIP BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT BOLT N O UP O rN U1 OUI Cc CABLE ASSY REMOTE CONTROL CABLE COMP SUB EARTH CAMSHAFT ASSY CAP ASSY NOISE SUPPRESSOR CAP COMP FUEL FILLER CAP OIL FILLER CARBURETOR ASSY CASE COMP AIR CLEANER CASE COMP AIR CLEANER CHAMBER CASE COMP RECOIL STARTER CHAMBER SET FLOAT CLAMPER HIGH TENSION CORD CLAMP CASE CLAMP TUBE 7 5X2 CLIP B HARNESS CLIP B HARNESS BAND CLIP BREATHER TUBE PROTECTOR CLIP ENGINE KILL SWITCH CORD CLIP INSULATOR BIND CLIP PISTON PIN 20MM CLIP TUBE D F PO NN N COON 2007 02 10 E CLIP TUBE CLIP VALVE GUIDE CLIP WIRE HARNESS CLUTCH COMP OVERRUNNING COCK ASSY FUEL COIL ASS
8. MAINTENANCE COVER 65154 211 000 SEAL B MAINTENANCE COVER 63163 Z25 000 SEAL 10X6X320 Ref No 65164 225 000 SEAL 10X10X500 65166 225 000 SEAL 10X6X605 63167 Z25 000 SEAL 10X5X640 63310 225 0007 COVER COMP RR CONDUCT GRAY ufu m 63510 211 0007 COVER COMP FR CONDUCT GRAY 65522 211 000 SEAL A FR COVER 65524 211 000 SEAL C FR COVER 90028 2C5 000 BOLT AIR CLEANER COVER 90104 211 000 BOLT SPECIAL 6X26 90301 693 000 NUT OPEN STAY 6MM 90220 747 000 NUT SPRING 6MM 90505 711 000 COLLAR FR COVER 95701 06030 07 BOLT FLANGE 6X30 2007 02 10 E MAINTENANCE COVER Ref L O N Relative ref Number No Description 4131AU HINGE MAINTENANCE COVER LEFT 4131AV SPRING HINGE PLATE 4131AS COVER MAINTENANCE LEFT 4141U5 SEAL MAINTENANCE COVER LEFT 4141U6 SEAL MAINTENANCE COVER RIGHT 4131AT COVER MAINTENANCE RIGHT 9 4131AW SPRING MAINTENANCE COVER LOCK LEFT 4151AX SPRING MAINTENANCE COVER LOCK HT Z253F2300 Reqd QTY Part No Description E Serial No Parts catalogue code 15 Ref No 50129 862 000 RETAINER LOCK SPRING 65140 225 000 HINGE COMP R MAINTENANCE 63142 225 000 SPRING HINGE PLATE 63151 Z25 000ZA COVER COMP R MAINTENANCE POWER RED 63153 225 000 SEAL MAINTENANCE COVER 63154 225 000 SEAL L MAINTENANCE COVER 63171 225 0007 COVER COMP L MAINTENANCE R280 POWER RED 63173 225 000 SPRI
9. 13 13 63151 211 0007 E12 63151 225 0007 E13 63153 211 000 63153 225 000 63154 211 000 63154 225 000 65165 125 000 63164 725 000 E12 15 12 15 12 12 O IN EN 63171 725 0007 E13 63173 Z25 000 E13 63175 Z25 000 E13 63191 Z25 000 E13 63310 225 0007 E12 65312 125 000 65547 211 000 E10 63510 711 0007 E12 65522 211 000 E12 65524 211 000 E12 65640 225 000 E14 65642 225 000 E14 63713 Z25 000 E16 65714 225 000 E10 65776 211 000 E14 65778 211 000 E14 64000 64266 MG9 770 68000 68322 111 0007 E14 68323 Z11 000 E14 68325 Z11 000 E14 68325 ZC2 000 E14 68326 Z11 000 E14 68546 2C5 700 E14 85000 85618 GF0 751 87000 87101 225 A60 87102 225 A60 87117 211 A00 87150 211 70 87150 211 810 87150 222 30 87247 211 870 87247 222 800 87264 211 A30 87264 211 A70 87511 ZT3 S20 87531 211 A00 87534 892 640 87539 225 A30 87539 225 A40 87539 225 R10 87565 2B4 A00 87594 225 A00 0 0 UT UT D n FE UND 90000 90001 2 8 000 90002 7 000 90003 ZLO D30 90004 7E2 W01 90011 899 840 90012 2 0 010 90013 883 000 90014 ZE2 000 90018 ZE1 000 90028 2C5 000 90042 7 6 40 90045 761 750 90049 KBH 000 90102 711 000 90103 711 000 90104 711 000 90105 ZT3 000 90109 711 000 90110 711 000 90121 952 000 90122 KCW 007 90128 KET 900 90131 883 000 90201 ZE3 790 90201 2 0 000 90206 2 1 000 90301 693 000 90306
10. 2 6 400 19645 111 000 35480 2 6 003 90045 761 750 90121 952 000 90131 883 000 90674 211 005 91201 2 3 004 91353 671 004 94050 10000 94109 12000 95701 06012 00 96100 62020 00 BARREL ASSY CYLINDER SHROUD COMP ENGINE SWITCH ASSY OIL LEVEL BOLT STUD 6X30 BOLT FLANGE 6X25 CT200 BOLT DRAIN PLUG 12X15 BAND CABLE OIL SEAL 35X52X8 O RING 14MM NOK NUT FLANGE 10MM WASHER DRAIN PLUG 12MM BOLT FLANGE 6X12 BEARING RADIAL BALL 6202 2007 02 10 E CRANKCASE COVER Ref Relative ref Number L O N S No Description 1 1101F1 COVER CRANKCASE INCLUDES Engine removal and installation 2 1101 9 PACKING CRANKCASE COVER INCLUDES Engine removal and installation 5 1101E5 OIL SEAL CRANKSHAFT REAR INCLUDES Engine removal and installation 10 1101F5 BEARING BALANCER WEIGHT REAR INCLUDES Engine removal and installation 11 1101A6 BEARING CRANKSHAFT REAR INCLUDES Engine removal and installation Reqd QTY Part No Description m Serial No Parts catalogue code 15 Ref No 11300 ZF6 415 COVER ASSY CRANKCASE 11381 2 3 801 PACKING CASE COVER 15620 ZE2 700 OIL FILLER 90701 HC4 000 DOWEL PIN 8712 91201 ZE3 004 OIL SEAL 35X52X8 91301 805 000 O RING 26 2 7 92900 08055 0B BOLT STUD 8X55 95701 08040 00 BOLT FLANGE 8X40 95701 08060 00 BOLT FLANGE 8X60 96100 62020 00 BEARING RADIAL BALL 6202 O Oo EN D 96100 62070 00 B
11. 40 16124 ZF6 F41 16166 ZF6 F41 16172 ZE3 W10 16173 001 004 16211 ZF6 F40 16220 ZA0 702 16221 ZF6 800 16223 ZE3 W00 16269 ZA0 800 16950 111 003 16952 2B4 005 16958 397 771 16963 111 000 16967 GA6 671 17000 17203 ZY1 000 17205 PC6 000 17208 GR1 010 17211 211 000 17220 111 000 17229 125 000 17231 111 000 17232 125 000 17233 111 000 17270 225 000 17272 ZC3 300 17273 125 000 17274 225 000 17510 725 0007 E8 17537 125 000 17620 899 013 17630 211 31 17631 899 000 17670 899 000 17670 2B6 000 17701 211 000 18000 18310 225 003 0 00 N ON EN gt E6 D9 E12 E E E E E E E F4 E6 E6 N gt O0 N ON Ui 200 E8 E8 E8 E8 E8 E8 D9 18318 Z25 000 E7 18320 225 0002 E7 18322 125 000 18325 111 010 18329 125 000 18331 ZK6 E40 18333 187 800 18333 ZF6 WO1 18355 111 30 18376 111 60 18377 125 000 18378 125 000 18390 225 000 18510 225 000 19000 19510 211 000 19611 211 405 19612 225 000 19617 211 000 19619 ZL8 300 19631 111 000 19634 711 000 19637 111 000 19641 211 000 19645 211 000 19647 211 000 19649 211 000 19665 211 000 19666 211 000 19668 211 000 19671 211 000 19681 211 000 19683 111 000 19684 211 000 28000 28400 711 003 28410 711 003 28421 ZE3 W01 28422 7E2 W01 28441 2E2 W01 28442 7E2 W01 28443 7E2 W01 28444 7E2 W01 28451 ZE3 W01 28453 711 010 28460 711 003 28462 ZK3 003 28469 7 2 01
12. ASSY GENERATOR CONTROL 35100 211 003 SWITCH ASSY COMBINATION 35111 880 013 KEY COMP 35320 211 01 SWITCH ASSY VOLT CHANGE 36214 ZS9 A00 SWITCH COMP AUTO THROTTLE 38206 735 921 FUSE BLADE 1A 90672 SB2 003 STRAP CABLE 105MM BLACK 91654 211 000 GROMMET CONTROL HARNESS 93500 05008 3J SCREW PAN 5X8 93500 05012 0G SCREW PAN 5X12 94050 04000 NUT FLANGE 4MM 94050 06000 NUT FLANGE MM 98200 31500 FUSE BLADE 15 2007 02 10 E Ref No CONTROL PANEL R Part No Reqd QTY Description EU Serial No Z253F0201 Ref No L O N Relative ref Number Description 6111C3 611189 622105 6221E5 6221N9 6201c2 6151E1 6151E5 8121A7 HARNESS MAIN WIRE HARNESS CONTROL WIRE RECEPTACLE CONSENT CONTROL PANEL RECEPTACLE CONSENT CONTROL PANEL ALL PANEL GENERATOR CONTROL CONTROL UNIT GENERATOR SWITCH COMBINATION SWITCH AUTO THROTTLE 17 FUSE BLADE NOTE Same time for two units or more Parts catalogue code e F EN D 32100 711 A70 32150 211 61 32331 880 680 32345 111 70 32366 125 860 34110 211 31 35100 211 003 35111 880 013 56214 289 A00 38206 735 921 90672 SB2 003 91654 211 000 93500 05008 3 93500 05012 06 94050 04000 94050 06000 98200 31500 HARNESS ASSY MAIN WIRE HARNESS ASSY CONTROL WIRE CONSENT
13. No Parts catalogue code No 12200 ZF6 406 HEAD COMP CYLINDER 12204 ZE2 306 GUIDE IN VALVE 0 S 12205 ZE2 305 GUIDE EX VALVE 0 S 12216 ZE2 300 CLIP VALVE GUIDE 12251 ZF6 W00 GASKET CYLINDER HEAD 12310 ZE2 020 COVER COMP HEAD 12391 ZE2 020 PACKING HEAD COVER 15721 ZK6 E40 TUBE BREATHER 18331 ZK6 E40 PIPE EX 18333 ZF6 W01 GASKET EX PIPE O O0 W 35673 ZF6 F41 SENSOR ASSY TEMPERATURE 90014 ZE2 000 BOLT HEAD COVER 90042 ZK6 E40 BOLT STUD 8X126 5 90441 ZE2 010 WASHER COMP HEAD COVER 92900 08032 0E BOLT STUD 8X32 94050 08000 NUT FLANGE 8MM 94102 08800 WASHER PLAIN 8MM 94301 12200 DOWEL PIN 12X20 95725 10080 00 BOLT FLANGE 10X80 98079 55846 PLUG SPARK BPR5ES 98079 55855 PLUG SPARK W16EPR U DENSO NAH 2007 02 10 E Ref No Part No Description CYLINDER BARREL Reqd QTY EU 65 iS Ray Z253E0300 Serial No Ref No L O N Relative ref Number Description 1 110140 2 4141E3 5 6151E8 8 1101E4 13 1101F4 BARREL CYLINDER INCLUDES Engine removal and installation SHROUD ENGINE 9 SWITCH OIL LEVEL INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT FRONT INCLUDES Engine removal and installation BEARING BALANCER WEIGHT FRONT INCLUDES Engine removal and installation Parts catalogue code O Oo D EE WN 12000
14. QTY Description Serial No 15 Parts catalogue code 90003 ZLO D30 93893 04012 18 95002 02080 95002 45000 95003 09040 31 95003 09055 31 99101 2H8 0980 99101 2 8 0920 99101 2 8 0950 99204 ZE2 0400 SCREW WASHER 3X8 SCREW WASHER 4X12 CLIP TUBE B8 CLIP TUBE C8 TUBE VINYL 4 5X8X400 95003 09001 60 TUBE VINYL 4 5X8X550 95003 09001 60 JET MAIN 98 JET MAIN 92 JET MAIN 95 JET SET PILOT 40 2007 02 10 E Ref No Part No Description Reqd QTY EU 65 iS FLYWHEEL Serial No Z253E1900 Ray Ref Relative ref Number No L O N Description 1 2161B5 FLYWHEEL Parts catalogue code 1 31110 ZF6 F40 2 90201 ZE3 790 3 90473 ZF6 F40 4 90741 2E2 000 FLYWHEEL COMP NUT SPECIAL 16MM WASHER FLYWHEEL KEY SPECIAL WOODRUFF 25X18 1 1 1 1 2007 02 10 E STARTER MOTOR Ref L O N Relative ref Number No Description 6121D5 MOTOR STARTER 6121C9 SWITCH STARTER MAGNETIC 6121B0 CLUTCH OVERRUNNING 6121C2 HOUSING DRIVE SIDE 6121A9 BRUSH STARTER 6121A0 ARMATURE STARTER 612101 YOKE STARTER 6121B6 HOLDER STARTER BRUSH CE eH ANNWU gt O 2253 2100 Reqd QTY Description Serial No Parts catalogue code 15 Ref No 30201 PH9 004 RING SNAP DENSO 30202 21 003 COLLAR SET CLUTCH STOP 31200 2 6 41 55 5 31203 PN4 003 L
15. code n 0 3 W D 2 D D WW 42310 225 000 42710 899 801 50323 225 000 50337 211 000 50338 211 000 51511 211 0002A 53110 211 00073 53112 211 000 53113 211 000 53114 211 000 53115 211 000 53116 711 000 53117 Z11 000 53118 Z11 000 53170 225 00073 65165 225 000 63713 725 000 90109 711 000 90128 KET 900 90301 693 000 90505 211 000 90516 225 000 SHAFT COMP WHEEL WHEEL COMP 10 X2 75 PLATE UNDER BRACKET R HANDLE BRACKET L HANDLE STAND NH105 MAT BLACK 415 420 PIPE COMP HANDLE NH105 MAT BLACK 415 420 HOLDER R HANDLE HOLDER L HANDLE LEVER COMP HANDLE N RUBBER GRIP BOLT HANDLE HOLDER SPRING HANDLE LEVER RUBBER STOPPER PIPE COMP RR NH105 MAT BLACK 15 20 NN N gt SEAL 8 8 705 PLUG OIL DRAIN BOLT SOCKET 8 45 BOLT SOCKET 8X22 OPEN STAY 6 WASHER SPRING WASHER PLAIN 10 3X34 2007 02 10 E HANDLE WHEEL HANGER Ref L O N Relative ref Number No Description 29 NOTE Same time for two units 4131E1 GRIP HANDLE RIGHT NOTE Same time for two units F R T Z253F2510 Reqd QTY Part No Description E Serial No Parts catalogue code 15 91555 711 000 COLLAR HANDLE 94050 08000 NUT FLANGE 8MM 94101 12000 WASHER PLAIN 12MM 94102 20000 WASHER PLAIN 20MM 94103 08800 WASHER PLAIN 8MM 94201 40280 PIN SPLIT 4 0X28 9501
16. numbers Models parts catalogue codes and applicable serial numbers Features of each type Fuel hose general purpose hoses and vinyl FLAT RATE SERVICE TIME Illustrated index ENGINE GROUP FRAME GROUP PART NO INDEX PART NAME INDEX How to refer to the part information Reference with Illustrated index ENGINE GROUP CYLINDER HEAD CRANKCASE COVER E CASE Reference with Part number index un A Ma PART NO INDEX Part Number Address Page Ref Part Number Address Page 06000 T5212 249 000 15220 249 003 06316 249 000 1 89 15332 289 000 15332 2w9 A20 3 Service item 11300 249 405 15473 881 000 AN O RING 2632 7 11300 29 406 15474 749 000 Q ORNE 9 5X1 5 E 5 11381 249 003 N TEMPERATURE 16000 PACKING HEAD COVER BNNNN COVER COMP HEAD s E SS amp CYLINDER HEAD OIL SEAL 20X32X6 16010 7 4 005 HEAD CYLINDER 16011 ZV4 005 16013 289 003 16016 ZW9 003 16016 ZW9 721 16023 Zw9 003 16024 2V4 650 16028 2V4 650 12000 2W9 4052A 1 C11 12155 ZV4 A00 1 C13 12166 249 000 1 C10 12209 684 681 1 C16 12210 ZW9 405ZA 1 C10 12216 ZE2 300 8 1 E11 BARRES EEEEEEEE 2 83 0200 Description Serial No Parts catalogue code 9901 9901 1001 1001 10B1 1081 12166 149 000 STOPPER ENGINE SIDE 2 12210 ZW9 000ZA HEAD COMP CYLINDER Partname Address Pa
17. parts en closed within a dotted line i solid arrow t indicates the block No the part in question is connected to When the parts were revised 12166 ZW9 000 Be sure to checkthe serial number Reqd QTY BF BFP BF BFP BF BFP 9 901 9 9D1 1001 1001 10B1 10B1 Description STOPPER ENGINE SIDE 12210 249 0002 HEAD COMP CYLINDER 12251 149 003 12310 249 000 12312 249 000 15611 921 000 16617 249 000 16617 249 010 GASKET CYLINDER HEAD COVER COMP HEAD PACKING HEAD COVER NO GAUGE HOLDER CABLE HHH The number Serial No has been When shown at the left side When shown atthe right side used from the initial model it is applicable to the models it is applicable to the models without revision subsequent numbers of No 1001801 and the up to No 1001800 The parts listed with at the end of the parts name have limited supply period parts not for sale 2007 02 10 C Abbreviations used in the parts catalogue The following abbreviations are used in the parts name column AXE uu Alternating current ASSY Assembly AT a Automatic transmission Capacitive discharge ignition Complete Direct current Exhaust Ground fault circuit interruptor Hexagonal Hydrostatic transmission E ER Lu Front Inlet L 100L Link 100 Links Left Millimeter Manual Transmis
18. 007 02 10 E ENGINE GROUP 557 CYLINDER HEAD CYLINDER BARREL CRANKCASE COVER CRANKSHAFT CAMSHAFT CARBURETOR FLYWHEEL STARTER MOTOR 2007 02 10 E FRAME GROUP RECOIL STARTER AIR CLEANER 6 16 16 MUFFLER FUEL TANK ENGINE WIRE HARNESS 2007 02 10 E gt O O LLI lt LL MAINTENANCE COVER IGNITION COIL FRONT COVER REAR COVER HANDLE WHEEL HANGER INVERTER SHROUD FAN COVER GENERATOR ASSY COOLING FAN 2007 02 10 FRAME GROUP TOOL CONSENT PLUG HANGER KIT REMOTE CONTROL BOX p d Cr ES 1 M unn 2007 02 10 CYLINDER HEAD Ref L O N Relative ref Number No Description 1 1111N3 HEAD CYLINDER INCLUDES Valve clearance adjustment and reface 1111E9 GUIDE INTAKE VALVE INCLUDES Valve clearance adjustment 1111E9E Replace intake and exhaust all add 1111E8 GUIDE EXHAUST VALVE INCLUDES Valve clearance adjustment 1111E8E Replace intake and exhaust all add 1111N4 GASKET CYLINDER HEAD 7 1111D5 COVER CYLINDER HEAD AND OR PACKING HEAD COVER 1111K5 TUBE BREATHER 3131C9 PIPE EXHAUST 3131B5 GASKET EXHAUST PIPE 6171C1 SENSOR TEMPERATURE 6141C1 PLUG SPARK INCLUDES Spark plug check Z253E0200 Reqd QTY Ref Part No Description EU Serial
19. 1 14100 GRIP D R HANDLE 95701 06016 00 BOLT FLANGE 6X16 95701 06030 07 BOLT FLANGE 6X30 95701 08025 00 BOLT FLANGE 8X25 DD D FN NAN 2007 02 10 E IGNITION COIL Ref L O N Relative ref Number No Description 1 6141B6 GENERATOR IGNITION PULSE INCLUDES Engine removal and installation 3 6141 5 COIL IGNITION CONE 4 6141C2 CLAMPER HIGH TENSION CORD 5 6141B8 TERMINAL HIGH TENSION Z253F2800 Reqd QTY Ref Part No Description Serial No Parts catalogue code No gt 30300 HA0 033 IGNITION PULSE GENERATOR ASSY 30312 211 000 BRACKET PULSER COIL 30500 211 003 COIL ASSY IGNITION 30524 211 000 CLAMPER HIGH TENSION CORD 30700 21 003 ASSY NOISE SUPPRESSOR 31512 211 000 GROMMET CORD 90049 KBH 000 BOLT SOCKET 5X14 90121 952 000 BOLT FLANGE 6X25 CT200 90660 7 0 600 CLIP ENGINE KILL SWITCH CORD 91501 2L8 000 COLLAR 6 6 13 8 14 5 ONO V T EN gt 93913 25410 SCREW TAPPING 5X16 PO 95801 06045 00 BOLT FLANGE 6X45 N 2007 02 10 E Ref No Part No GENERATOR ASSY COOLING FAN Reqd QTY Description EU 65 15 Ray 2253 2900 Serial Ref No L O N Relative ref Number Description 1 6201B7 2 6201C4 3 6201 4 amp 6201B9 5 6201A9 6 6201B8 FAN GENERATOR COOLING INCLUDES Engine removal installation ADAPTER RECOIL PULLEY INCLUDES
20. 1 TIE CABLE C 35120 222 801 SWITCH ENGINE STOP 35150 222 801 SWITCH COMP START 37570 Z22 A91 LED ASSY 87247 222 800 MARK REMOTE CONTROL 87247 211 870 90615 PN3 003 BAND HARNESS NATURAL 98MM 91558 SM4 003 CLIP TUBE BLACK 135MM 93500 04008 0G SCREW PAN 4X8 2007 02 10 E Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 06000 06531 211 E002A F7 11000 11300 2 6 415 11381 2 3 801 12000 12000 2 6 400 12200 7F6 406 12204 ZE2 306 12205 ZE2 305 12209 ZE8 003 12216 ZE2 300 12251 ZF6 W00 12310 2 2 020 12391 2 2 020 13000 13010 2 6 003 13010 2 6 005 13011 2 6 003 13011 2 6 005 13012 2 6 003 13012 2 6 005 13013 ZF6 003 13013 ZF6 005 13101 ZF6 W00 13102 ZF6 W00 13103 ZF6 W00 13104 ZF6 WOO 13111 ZF6 W00 13200 ZE3 020 13200 2 3 315 13310 ZF6 F42 13351 ZE3 010 14000 14100 2 6 01 14410 ZE3 013 14431 ZE2 010 14441 ZE2 000 14451 ZE1 013 14568 ZE1 000 14711 ZE3 000 14721 ZE3 810 14751 ZE2 003 14771 ZE2 000 14773 ZE2 000 14775 ZE2 010 14781 ZE2 000 14791 ZE2 010 NOUR AWN gt gt NAR gt gt gt 15000 15620 ZE2 700 15712 PD1 811 15721 ZK6 E40 16000 16010 ZA0 921 16011 7 0 931 16013 7 0 931 16015 7 0 931 16016 ZH7 W01 16024 124 760 16028 ZA0 701 16100 2 6 41 16105 2 6
21. 14 225 000 64266 MG9 770 90013 883 000 90018 2 1 000 90028 ZC3 000 90103 211 000 90110 211 000 COVER FAN PLATE R SIDE BRACKET FAN COVER COLLAR FAN COVER SHROUD UPPER BRACKET UPPER SHROUD INSULATOR UPPER SHROUD SHROUD LOWER INSULATOR SHROUD LOWER BRACKET LOWER SHROUD SHROUD COMP R SIDE SEAL R SIDE COVER INSULATOR R SIDE COVER SHROUD UNDER SHROUD HEAD COVER SEAL HEAD COVER SHROUD UPPER SEAL HEAD COVER SHROUD LOWER COVER PLUG RUBBER OIL CHECK GROMMET SPEAKER PANEL BOLT FLANGE 6X12 CT200 BOLT FLANGE 6X23 CT200 BOLT AIR CLEANER COVER BOLT SPECIAL 6MM BOLT FLANGE 6X12 CT200 2007 02 10 E SHROUD FAN COVER Part No Description Serial No Parts catalogue code 90320 747 000 NUT SPRING 6MM 90686 ZG3 300 CLIP INSULATOR BIND A 94050 06000 NUT FLANGE 6MM 94103 06700 WASHER PLAIN 6MM 95701 06012 00 BOLT FLANGE 6X12 95701 06012 07 BOLT FLANGE 95701 06020 00 BOLT FLANGE 95701 06022 07 BOLT FLANGE 95701 06030 00 BOLT FLANGE 2007 02 10 E COVER REAR COVER Ref L O N Relative ref Number No Description 3 4 4131K5 COVER MAINTENANCE 7 8 4101E0 COVER GENERATOR REAR 11 12 410107 COVER GENERATOR FRONT 2253 2200 QTY Description E Serial No Parts catalogue code is 17208 GR1 010 COLLAR AIR CLEANER SETTING 6 63151 211 0007 COVER MAINTENANCE NH314 CONDUCT GRAY 63153 211 000 SEAL A
22. 20A 250V PANEL COMP CONTROL MARK PANEL EU R UNIT ASSY GENERATOR CONTROL SWITCH ASSY COMBINATION KEY COMP SWITCH COMP AUTO THROTTLE FUSE BLADE 1A STRAP CABLE 105MM BLACKO GROMMET CONTROL HARNESS SCREW PAN 5X8 SCREW PAN 5X12 NUT FLANGE 4MM NUT FLANGE 6MM FUSE BLADE 15A 2007 02 10 E CONTROL PANEL SK Ref L O N Relative ref Number No Description 2 6111C3 HARNESS MAIN WIRE 3 6111B9 HARNESS CONTROL WIRE amp 1 5 6221D5 RECEPTACLE CONSENT CONTROL PANEL 6221E5 RECEPTACLE CONSENT CONTROL PANEL ALL 6221N9 PANEL GENERATOR CONTROL 6201C2 CONTROL UNIT GENERATOR 6151E1 SWITCH COMBINATION 6151E5 SWITCH AUTO THROTTLE 20 8121A7 FUSE BLADE NOTE Same time for two units or more y Ne gt Z253F0202 Reqd QTY Description EU Serial No Parts catalogue code 31426 ZA8 761 PLATE CONSENT SETTING 32100 211 81 HARNESS ASSY MAIN WIRE 32150 211 71 HARNESS ASSY CONTROL WIRE 32331 ZT3 C60 RECEPTACLE 16A 250V 32335 875 610 PACKING RECEPTACLE 32345 Z11 A80 PANEL COMP CONTROL 32366 Z25 R10 MARK PANEL CEU SK 34110 211 31 UNIT ASSY GENERATOR CONTROL 35100 211 003 SWITCH ASSY COMBINATION 35111 880 013 KEY COMP 36214 259 00 SWITCH COMP AUTO THROTTLE 38206 735 921 FUSE BLADE 1A 90672 SB2 003 STRAP CABLE 105MM BLACK 91654 211 000 GROMMET CONTROL HARNESS 93500 05008 3J SCREW PAN 5X8 93500 05012 0G SCREW PAN 5X12 93
23. 25 211 000 BRACKET RR ENGINE MOUNT 68325 ZC2 000 RUBBER BOTTOM CON O uz D 68525 211 000 RUBBER BOTTOM 68526 211 000 RUBBER L BOTTOM 68346 ZC3 700 RUBBER STOPPER 83618 GF0 751 RUBBER BATTERY BOX 90201 2M0 000 NUT FLANGE 6MM 90432 898 000 WASHER LOCK 6MM 94050 06000 NUT FLANGE MM 94050 08000 NUT FLANGE 8MM 94050 10000 NUT FLANGE 10MM 95012 17001 BAND F BATTERY 95701 08012 00 BOLT FLANGE 8X12 95701 08030 00 BOLT FLANGE 8X30 2007 02 10 E Relative ref Number Description INCLUDES Engine removal and installation NOTE Same time for two units 2007 02 10 E HANDLE WHEEL HANGER Z253F2510 Reqd QTY Description EU 65 15 Serial Ref No L O N Relative ref Number Description 2091 amp 7101B amp 7101B4A 7101B5 7101B5A 4101CG 4101 5 4101V5A 4101V6 4101V6A 8101J5 8101P0 8101P0A 8101P1 8101P1A amp 131AQ 4131AQA 4131AR 4131ARA 4101U0 4131E0 SHAFT WHEEL WHEEL LEFT Replace one WHEEL RIGHT Replace one PLATE UNDER STAND LEFT Replace one STAND RIGHT Replace one PIPE HANDLE HOLDER HANDLE LEFT Replace right handle holder add HOLDER HANDLE RIGHT Replace Left handle holder add SPRING HANDLE LEVER LEFT Replace right handle Lever spring add SPRING HANDLE LEVER RIGHT Replace Left handle Lever spring add PIPE GUARD REAR GRIP HANDLE LEFT Parts catalogue
24. 600 04016 1G SCREW FLAT 4X16 94050 04000 NUT FLANGE 4MM 94050 06000 NUT FLANGE 6MM 98200 31500 FUSE BLADE 15 2007 02 10 E CONTROL PANEL U Reqd QTY Description EU Serial No Ref No L O N Relative ref Number Description 2 6111C3 3 6111B9 4 6221J4 622145 6221 9 620162 6151 1 6151 5 8121A7 HARNESS MAIN WIRE HARNESS CONTROL WIRE 1 SOCKET CONTROL PANEL SOCKET CONTROL PANEL ALL PANEL GENERATOR CONTROL CONTROL UNIT GENERATOR SWITCH COMBINATION SWITCH AUTO THROTTLE 19 FUSE BLADE NOTE Same time for two units or more Parts catalogue code 0 00 ON M gt 31426 ZA8 761 32100 711 A81 32150 211 61 32332 207 081 32345 111 80 32366 125 80 34110 211 31 35100 211 003 35111 880 013 56214 289 A00 38206 735 921 90672 SB2 003 91654 211 000 93500 05008 3 93500 05012 06 95600 04020 1G 94050 04000 94050 06000 98200 31500 PLATE CONSENT SETTING HARNESS ASSY MAIN WIRE HARNESS ASSY CONTROL WIRE SOCKET 15A 250V PANEL COMP CONTROL MARK PANEL EU U UNIT ASSY GENERATOR CONTROL SWITCH ASSY COMBINATION KEY COMP SWITCH COMP AUTO THROTTLE FUSE BLADE 1A STRAP CABLE 105MM BLACK GROMMET CONTROL HARNESS SCREW PAN 5X8 SCREW PAN 5X12 SCREW FLAT 4X20 NUT FLANGE 4MM NUT FLANGE 6MM FUSE BLADE 15A 200
25. 7 02 10 E Ref No Part No RECOIL STARTER CL Vo QUA RA T TZ Z253F0900 Reqd QTY Description EU 65 Serial No Ray Ref No L O N Relative ref Number Description 1 1121B9 3 112181 4 112180 1121B7 1121 4 1121 9 112143 1121B3 STARTER RECOIL REEL RECOIL STARTER 7 RATCHET STARTER AND OR SPRING RATCHET NOTE Same time for two units SPRING RECOIL STARTER RETURN 5 GUIDE RATCHET PULLEY RECOIL STARTER INCLUDES Engine removal and installation GRIP RECOIL STARTER ROPE RECOIL STARTER Parts catalogue code O O0 28400 711 003 28410 211 003 28421 2E5 W01 28422 2E2 W01 28441 2E2 W01 28442 2E2 W01 28443 ZE2 W01 28444 7E2 W01 28451 ZE3 W01 28460 711 003 28462 7 3 003 28469 7E2 W01 90004 2E2 W01 90013 883 000 90409 952 000 STARTER ASSY RECOIL CASE COMP RECOIL STARTER PULLEY RECOIL STARTER RATCHET STARTER SPRING FRICTION SPRING STARTER RETURN SPRING RATCHET RETAINER SPRING PULLEY STARTER GRIP ASSY STARTER ROPE RECOIL STARTER GRIP REINFORCEMENT SCREW CENTER BOLT FLANGE 6X12 CT200 WASHER 10MM 95701 10025 00 BOLT FLANGE 10X25 2007 02 10 E AIR CLEANER Z253F1400 Reqd QTY Description EU 65 15 Serial Ref No L O N Relative ref Number Description 1 3121F6 2 3121B8 3121 5 3121P8 3121P9 3121
26. D10 D10 D10 F1 E14 E6 D2 E11 E11 F1 E11 E11 F3 F4 E8 E11 E12 F1 E14 E7 F7 Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 95701 08025 00 95701 08030 00 95701 08040 00 95701 08060 00 95701 10025 00 95701 10035 00 95725 10080 00 95801 06045 00 96000 96100 62020 00 96100 62070 00 98000 98079 55846 98079 55855 98200 31500 99000 99005 01000 99101 2H8 0920 99101 2H8 0950 99101 ZH8 0980 99204 ZE2 0400 E7 36 F1 46 E14 45 D3 20 D3 20 E5 34 D12 29 D1 18 F2 2007 02 10 E Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref CA ADAPTER RECOIL PULLEY ARMATURE COMP ARM VALVE ROCKER ARRESTER SPARK CB BAND F BATTERY BAND AIR CLEANER CONNECTING BAND CABLE BAND HARNESS BARREL ASSY CYLINDER BAR A HANDLE BATTERY BEARING A BEARING B BEARING RADIAL BALL 6202 BEARING RADIAL BALL 6207 BEARING RADIAL BALL 6207SH BOLT AIR CLEANER COVER BOLT BATTERY TERMINAL BOLT CONNECTING ROD BOLT DRAIN PLUG 12X15 BOLT FLANGE SOCKET 6X78 BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE 2 13 4 8 BOLT
27. E9 3121P7 3121K5 TRAP FRAME ELEMENT AIR CLEANER INCLUDES Air cleaner inspection CASE AIR CLEANER SEAL AIR CLEANER CHAMBER RUBBER AIR CLEANER SEAL AIR CLEANER COVER CASE AIR CLEANER CHAMBER TUBE AIR CLEANER CONNECTING Parts catalogue code 17203 ZY1 000 17211 211 000 17220 211 000 17229 725 000 17231 211 000 17232 225 000 17233 111 000 17270 225 000 17275 225 000 17274 225 000 19619 ZL8 300 90018 2 1 000 90028 ZC3 000 90659 692 000 94050 06000 95018 54250 TRAP FLAME ELEMENT AIR CLEANER CASE COMP AIR CLEANER SEAL AIR CLEANER CHAMBER COVER AIR CLEANER RUBBER AIR CLEANER SEAL AIR CLEANER COVER CASE COMP AIR CLEANER CHAMBER COVER AIR CLEANER CHAMBER TUBE AIR CLEANER CONNECTING COLLAR FAN COVER BOLT FLANGE 6X23 CT200 BOLT AIR CLEANER COVER CLAMP CASE NUT FLANGE 6MM BAND AIR CLEANER CONNECTING TUBE 54 2007 02 10 E MUFFLER Ref L O N Relative ref Number No Description 3131C5 MUFFLER EXHAUST 3131H7 SEPARATOR MUFFLER INNER 4 15 313109 PROTECTOR EXHAUST MUFFLER OUTER 313108 PROTECTOR EXHAUST MUFFLER INNER 3131G6 SEAL MUFFLER PROTECTOR NOTE Same time for two units 3131H9 GASKET EXHAUST PIPE A 3131A1 ARRESTER SPARK INCLUDES Spark arrester check 3131P1 INSULATOR MUFFLER PROTECTOR A 3131P2 INSULATOR MUFFLER PROTECTOR B 3131P3 INSULATOR MUFFLER PROTECTOR C 3131DO PIPE EXHAUS
28. EARING RADIAL BALL 6207 2007 02 10 E CRANKSHAFT Ref L O N Relative ref Number No Description 1 1101F0 CRANKSHAFT INCLUDES Engine removal and installation 2 110108 WEIGHT BALANCER INCLUDES Engine removal and installation 4 1101A4 BEARING CRANKSHAFT FRONT 3 4 INCLUDES Engine removal and installation Z253E0700 Reqd QTY Part No Description y Serial No Parts catalogue code iS 1 13310 ZF6 F42 CRANKSHAFT COMP 1 2 13351 ZE3 010 WEIGHT BALANCER 1 3 90741 ZE2 000 KEY SPECIAL WOODRUFF 25X18 1 4 91001 ZF6 013 BEARING RADIAL BALL 6207SH 1 Ref No 2007 02 10 E PISTON CONNECTING ROD Ref L O N Relative ref Number No Description 1 3 4 1111R1 PISTON AND OR RING SET AND OR Ref No Part No Description Serial No BEARING AND OR ROD INCLUDES Engine removal and installation INCLUDES Inspection Measurement Cleaning Parts catalogue code 1 13010 7F6 003 13010 2 6 005 13011 2 6 003 13011 2 6 005 13012 2 6 003 13012 ZF6 005 13013 ZF6 003 13013 ZF6 005 13101 ZF6 w00 13102 7F6 W00 13103 7F6 W00 13104 7F6 W00 13111 ZF6 W00 13200 ZE3 020 13200 2 3 315 90001 7 8 000 90601 2 3 000 RING SET PISTON STD NIPPON RING SET PISTON STD TEIKOKU RING SET PISTON 0 25 NIPPON RING SET PISTON 0 25 TEIKOKU RING SET PISTON 0 50 NIPPON RING SET PISTON 0 50 TEIKOKU RING SET PISTON 75
29. EVER PINION DRIVE 31204 231 01 SWITCH ASSY MAGNET 31207 2 6 41 CLUTCH COMP OVERRUNNING 31208 ZF6 F41 HOUSING COMP DRIVE SIDE 31209 PH9 004 BEARING A 31210 PH9 004 BEARING B 31211 PH9 004 URWN 31212 PH9 004 SPRING BRUSH 31214 PH9 004 BOLT THROUGH 31217 ZG8 003 ARMATURE COMP 31218 PH9 004 YOKE COMP 31219 2 6 41 FRAME COMMUTATOR END NE pollo 21220 PH9 004 NUT HEX 8MM 31223 PA0 006 NUT HEX 31231 PH9 004 HOLDER BRUSH 31233 PH9 004 INSULATOR BRUSH HOLDER 95701 10035 00 BOLT FLANGE 10X35 D 2007 02 10 E CONTROL PANEL L Ref LON Relative ref Number No Description 1 6111C3 HARNESS MAIN WIRE 2 6111B9 HARNESS CONTROL WIRE 3 4 5 622105 RECEPTACLE CONSENT CONTROL PANEL 6221E5 RECEPTACLE CONSENT CONTROL PANEL ALL 6221N9 PANEL GENERATOR CONTROL 6201C2 CONTROL UNIT GENERATOR 6151E1 SWITCH COMBINATION 6151F1 SWITCH VOLT CHANGE 6151E5 SWITCH AUTO THROTTLE 20 8121A7 FUSE BLADE NOTE Same time for two units or more Z253F0200 Reqd QTY Rer Part No Description EU Serial No Parts catalogue code No 32100 211 830 HARNESS ASSY MAIN WIRE 32150 211 52 HARNESS ASSY CONTROL WIRE 32330 899 631 RECEPTACLE 20A 125V MATSUSHITA 32332 ZB4 630 RECEPTACLE 30A 125V 32334 ZA0 631 RECEPTACLE 30A 125 250V 32345 Z11 A31 PANEL COMP CONTROL 32366 Z25 B30 MARK PANEL CEU L 34110 211 31 UNIT
30. Engine removal installation GENERATOR ASSEMBLY INCLUDES Engine removal installation STATOR GENERATOR INCLUDES Engine removal installation ROTOR GENERATOR INCLUDES Engine removal installation HARNESS GENERATOR WIRE INCLUDES Engine removal installation Parts catalogue code gt D 19510 211 000 28453 111 010 31000 211 30 31018 211 30 31130 211 00 352158 211 A30 90102 211 000 90201 ZE3 790 91551 Z03 000 91552 205 000 95701 06025 00 FAN COMP COOLING ADAPTER RECOIL PULLEY GENERATOR ASSY CORE SET STATOR COIL ROTOR COMP HARNESS ASSY GENERATOR WIRE BOLT FLANGE SOCKET 6X78 CT200 NUT SPECIAL 16MM COLLAR STATOR 6 3X13X21 5 COLLAR STATOR 6 3X13X16 5 BOLT FLANGE 6X25 2007 02 10 E Ref No Part No Description INVERTER Z253F2910 Reqd QTY EU Serial No 65 15 Ray Ref Relative ref Number No Description 2 6221F7 INVERTER UNIT GENERATOR 3 6221G3 RUBBER INVERTER UNIT LOWER NOTE Same time for two units or more 4 6221G2 RUBBER INVERTER UNIT UPPER NOTE Same time for two units Parts catalogue code 17272 2C5 300 COLLAR IN JOINT 31310 225 30 INVERTER UNIT COMP 31310 225 860 90851 898 000 RUBBER TANK CUSHION 91651 ZS9 000 RUBBER INVERTER UNIT 9 amp 103 06000 WASHER PLAIN 6MM 95701 06025 00 BOLT FLANGE 6X25 2007 02 10 E Ref L O N Relati
31. G INSULATOR PACKING RECEPTACLE PANEL COMP CONTROL PANEL REMOTE CONTROL PIN COVER LOCK PIN PISTON PIN SPLIT 4 0X28 PIN SPRING 4X20 PIPE COMP EX TAIL PIPE COMP HANDLE PIPE COMP RR ON O0 UT UT ON FO AO N D VIN PIVOT ROCKER ARM PLATE CONSENT SETTING PART NAME INDEX Part name Address Page Ref Part name Address Page Ref Part name Address Ref PLATE CONSENT SETTING PLATE FUEL INDICATION PLATE PUSH ROD GUIDE PLATE PLATE PLUG ASSY PLUG ASSY CONSENT PLUG OIL DRAIN PLUG SPARK PROTECTOR COMP MUFFLER INNER PROTECTOR COMP MUFFLER OUTER PULLEY RECOIL STARTER PULLEY STARTER CENTER SPRING RATCHET 34 FLAT 4X16 SPRING STARTER RETURN 34 FLAT 4X20 SPRING VALVE FLAT 5X10 SPRING WEIGHT RETURN PAN 4X19 PAN STARTER ASSY RECOIL PAN STRAP CABLE 105MM PAN 118MM SWITCH COMBINATION NO UN UN 2 60 CR RATCHET STARTER RECEPTACLE SCREW SWITCH MAGNET SCREW TAPPING 5X16 SWITCH OIL LEVEL SEAL A FR COVER SWITCH VOLT CHANGE SEAL A MAINTENANCE COVER SWITCH AUTO THROTTLE SEAL B MAINTENANCE COVER SEAL C FR COVER SEAL 10X10X500 SEAL 10X5X640 SEAL 10X5X785 SEAL 10X6X320 SEAL 10X6X605 SEAL 10X8X290 SEAL 8X8X705 SEAL AIR CLEANER CHAMBER SEAL AIR CLEANER COVER SEAL FR FRAME SEAL FUEL TANK SEAL HEAD COVER SHROUD LOWER SEAL HEAD COVER SHROUD UPPER SEAL L
32. HONDA GENERATOR PARTS CATALOGUE 13225701 Honda Motor Co Ltd 2007 EU6SIS FOREWORD INDEX aa ENGINE GROUP am FRAME GROUP 3 o PART NUMBER P PART NAME INDEX 5 Instruction for use of parts catalogue This parts catalogue was prepared based the latest infor mation available as of February 10 2007 See the parts catalogue news for any revision that is made after February 10 2007 Always specify the part number when ordering a part Check the model type serial numbers color maker and the size as needed before ordering a part Note that the illustrations part drawings can differ from the ac tual parts in shape They are given just to help you to refer to the parts When modifications or additions to this parts catalogue are made a revised edition will be issued at an appropriate time with successively progressing revision numbers on the cov er We recommend obtaining such revisions in order to keep your parts catalogue up to date at all times To check whether a parts catalogue revision has been issued please contact your Honda distributor Initial version issue date February 10 2007 Honda Motor Co Ltd 2007 02 10 CONTENTS Address Instruction for use of parts catalogue How to refer to the part information Part catalogue structure When the parts were revised Abbreviations used in the parts catalogue How to check the part block and serial
33. MAINTENANCE COVER SEAL MUFFLER PROTECTOR SEAL R MAINTENANCE COVER SEAL R SIDE COVER SEAL VALVE STEM SEAT VALVE SPRING RUBBER SENSOR ASSY TEMPERATURE RUBBER INVERTER UNIT SEPARATOR M FFLER INNER RUBBER L BOTTOM SHAFT COMP WHEEL RUBBER OIL CHECK SHROUD COMP ENGINE RUBBER STOPPER SHROUD COMP R SIDE SHROUD HEAD COVER SHROUD LOWER RUBBER TANK CUSHION SHROUD UNDER SHROUD UPPER RECTIFIER COMP SILICON SWITCH ENGINE STOP SWITCH RETAINER RETAINER EX VALVE SPRING RETAINER IN VALVE SPRING RETAINER LOCK SPRING RETAINER RING SET RING SNAP ROD ASSY CONNECTING ROD PUSH ROPE RECOIL STARTER ROTATOR VALVE ROTOR COMP RUBBER A SEPARATOR SEAL RUBBER B SEPARATOR SEAL RUBBER AIR CLEANER RUBBER BATTERY BOX RUBBER BOTTOM OTO NOD 00 3 gt E CT TANK COMP FUEL TERMINAL SET EARTH TIE CABLE TRAP TUBE AIR CLEANER CONNECTING TUBE BREATHER TUBE FUEL TANK TUBE VINYL 4 5X8X400 TUBE VINYL 4 5X8X550 UNIT ASSY GENERATOR CONTROL CV VALVE SET FLOAT VALVE EX VALVE IN gt 5 1 SPACER COMP CARBURETOR SPRING SCREEN FUEL STRAINER SPRING COMPRESSION COIL SCREW WASHER 3X8 SPRING COVER LOCK SCREW WASHER 4X12 SPRING FRICTION SCREW SET SPRING HANDLE LEVER SCREW SET DRAIN SPRING HINGE PLATE SCREW
34. NG COVER LOCK 63175 Z25 000 PIN COVER LOCK 63191 225 000 SPRING MAINTENANCE COVER FW N gt 90002 MC7 000 BOLT FLANGE 5X8 90405 463 000 WASHER 8 94305 40203 PIN SPRING 4X20 2007 02 10 E Ref L O N Relative ref Number No Description 1 4141F7 BRACKET WIRE HARNESS CLIP 2 6111A4 CABLE EARTH 3 4101H6 FRAME MAIN INCLUDES Engine removal and installation 4101H5 FRAME FRONT 4141F5 RUBBER A SEPARATOR SEAL 4141F6 RUBBER B SEPARATOR SEAL 4101T9 BRACKET ENGINE MOUNTING REAR INCLUDES Engine removal and installation 4101V0 RUBBER BOTTOM LEFT FRONT INCLUDES Engine removal and installation NOTE Same time for two units 4101V3 RUBBER BOTTOM LEFT REAR INCLUDES Engine removal and installation NOTE Same time for two units 4101V4 RUBBER BOTTOM RIGHT REAR INCLUDES Engine removal and installation NOTE Same time for two units 4101V1 RUBBER BOTTOM RIGHT FRONT Reqd QTY Part No Description Serial No Parts catalogue code 15 Ref No 32103 211 000 BRACKET WIRE HARNESS CLIP 1 32610 211 A00 CABLE COMP SUB EARTH 1 32610 211 40 1 50505 725 0007 FRAME COMP GENERATOR NH105 MAT BLACK 15 20 65640 225 000 FRAME COMP FR 65642 225 000 SEAL FR FRAME 65776 211 000 RUBBER A SEPARATOR SEAL 63778 Z11 000 RUBBER B SEPARATOR SEAL 68522 211 000Z2A BRACKET FR ENGINE MOUNT NH105 MAT BLACK 15 20 685
35. NIPPON RING SET PISTON 5 TEIKOKU PISTON STD PISTON 0 25 PISTON 0 50 PISTON 0 75 PIN PISTON ROD ASSY CONNECTING STD ROD ASSY CONNECTING 0 25 UNDER SIZE BOLT CONNECTING ROD CLIP PISTON PIN 20 2007 02 10 E CAMSHAFT Ref L O N Relative ref Number No Description 1 1111K2 SEAL INTAKE VALVE STEM INCLUDES Valve clearance adjustment 1111C2 CAMSHAFT INCLUDES Engine removal and installation INCLUDES Valve clearance adjustment 1111L6 ROD PUSH INTAKE INCLUDES Valve clearance adjustment 1111L6A Replace exhaust push rod add 1111L7 ROD PUSH EXHAUST INCLUDES Valve clearance adjustment 111L7A Replace intake push rod add 111A2 ARM ROCKER INTAKE INCLUDES Valve clearance adjustment 1111A2A Replace exhaust rocker arm add 1111A1 ARM ROCKER EXHAUST INCLUDES Valve clearance adjustment 1111A1A Replace intake rocker arm add 1 1 Z253E0900 Reqd QTY Part No Description d Serial No Parts catalogue code 15 Ref No 12209 ZE8 003 SEAL VALVE STEM 14100 2 6 01 CAMSHAFT ASSY 14410 ZE3 013 ROD PUSH 14431 ZE2 010 ARM VALVE ROCKER 14441 ZE2 000 LIFTER VALVE 14451 ZE1 013 PIVOT ROCKER ARM 14568 ZE1 000 SPRING WEIGHT RETURN 14711 ZE3 000 VALVE IN 14721 ZE3 810 VALVE EX STELLITE 14751 ZE2 003 SPRING VALVE O O0 NON UAWN Ma 2 2 0 14771 ZE2 000 RETAINER IN VALVE SPRING 14773 ZE2 000 RETAINE
36. R EX VALVE SPRING 14775 ZE2 010 SEAT VALVE SPRING 14781 ZE2 000 ROTATOR VALVE 14791 ZE2 010 PLATE PUSH ROD GUIDE ny 90012 ZE0 010 BOLT PIVOT 8MM 90206 2E1 000 NUT PIVOT ADJUSTING NN 2007 02 10 E CAMSHAFT Z253E0900 2007 02 10 E Ref LON Relative ref Number No Description 5 111119 LIFTER VALVE INTAKE INCLUDES Engine removal and installation INCLUDES Valve clearance adjustment NOTE Same time for two units 1111M0 LIFTER VALVE EXHAUST INCLUDES Engine removal and installation INCLUDES Valve clearance adjustment NOTE Same time for two units VALVE INTAKE Replace intake and exhaust all add VALVE EXHAUST Replace intake and exhaust all add 10 1111P3 SPRING VALVE INTAKE INCLUDES Valve clearance adjustment 1111P3A Replace intake and exhaust all add 1111P4 SPRING VALVE EXHAUST CAMSHAFT Ref L O N Relative ref Number No Description 10 INCLUDES Valve clearance adjustment 1111P4A Replace intake and exhaust all add 14 111197 ROTATOR VALVE INCLUDES Valve clearance adjustment Z253E0900 2007 02 10 E Ref No Part No Reqd QTY Description EU 65 15 CARBURETOR Z253E1400 Serial No Ref No L O N Relative ref Number Description 1 3111B1 2 3111E1 3111A3 3111D7 3111F3 3111C0 3111D9 3111C8 3121D9 3101F1 6151 0 6151F0A 8101BA 8101BAA 3111C3 GASKET SE
37. Relative ref Number Description 1 6131B8 6131B8A 6131C6 6131C6A 6111E4 622168 611148 6151D9 6151F4 622104 RECTIFIER SILICON Replace one add RECTIFIER SILICON A Replace one add HARNESS REMOTE CONTROL WIRE BOX REMOTE CONTROL CABLE REMOTE CONTROL SWITCH ENGINE STOP SWITCH START LED ASSEMBLY Parts catalogue code u 8 8 8 8 3 D 31700 8 610 31700 196 000 32140 222 800 32380 211 8107 32380 211 8207 32380 211 8307 32380 211 8707 32380 211 8807 32381 222 8007 32382 222 8007 32520 711 800 32520 711 810 32520 711 820 RECTIFIER COMP SILICON RECTIFIER COMP SILICON HARNESS ASSY REMOTE CONTROL BOX ASSY REMOTE CONTROL 10M BLACK 415 420 REMOTE CONTROL 20M BLACK 415 420 REMOTE CONTROL 30M BLACK 15 20 REMOTE CONTROL 20M NH105 MAT BLACK 415 420 BOX ASSY REMOTE CONTROL 30M NH105 MAT BLACK 15 20 PANEL REMOTE CONTROL NH105 MAT BLACK 15 20 NH105 BOX ASSY NH105 BOX ASSY NH105 BOX ASSY COVER REMOTE CONTROL NH105 MAT BLACK 415 220 CABLE ASSY REMOTE CONTROL 10M CABLE ASSY REMOTE CONTROL 20M CABLE ASSY REMOTE CONTROL 30M 1 1 1 2007 02 10 REMOTE CONTROL BOX Z253Y0200 Reqd QTY Ref Part No Description EU Serial No Parts catalogue code 32903 ZC8 NO
38. S ASSY REMOTE CONTROL HEAD COMP CYLINDER HINGE COMP R MAINTENANCE HOLDER HOLDER HOUSING L HANDLE R HANDLE COMP DRIVE SIDE EST IGNITION PULSE GENERATOR ASSY INSULATOR BRUSH HOLDER INSULATOR CARBURETOR INSULATOR MUFFLER PROTECTOR INSULATOR R SIDE COVER INSULATOR SHROUD LOWER 12 D O D D J sO O0 INSULATOR UPPER SHROUD INVERTER UNIT COMP CJ JET SET PILOT JET MAIN KEY COMP KEY SPECIAL WOODRUFF 25X18 LED ASSY LEVER COMP HANDLE LEVER FUEL COCK LEVER LINK LEVER PINION DRIVE LIFTER VALVE CM MARK MARK MARK MARK MARK BRANCH FUSE CAUTION CAUTION VOLTAGE EMBLEM MARK MARK MARK MARK EX CAUTION OIL CAUTION MARK MARK METER PANEL SWITCH REMOTE CONTROL ASSY FUEL MOTOR ASSY STARTER MOTOR COMP THROTTLE CONTROL MUFFLER COMP EN NOZZLE MAIN NUT WASHER 8MM NUT BATTERY TERMINAL NUT FLANGE 10MM NUT FLANGE 4MM 2007 02 10 E 39 49 7 2 NONUAKNUNANON OARW N E FLANGE 4MM FLANGE 6MM FLANGE 8MM HEX HEX 8MM OPEN STAY 6MM PIVOT ADJUSTING SPECIAL 16MM SPRING 6MM Co OIL SEAL 35X52X8 O RING 14MM O RING 26X2 7 CP PACKING PACKING PACKING PACKING PACKING PACKING AIR CLEANER CARBURETOR CASE COVER FUEL FILLER CAP FUEL STRAINER CUP HEAD COVER PACKIN
39. SET PILOT SPRING MAINTENANCE COVER D UI UI Ui UJ 2 P PO ON ON ON N N T ON Ur AIL IOO ON PU Q WASHER COMP HEAD COVER WASHER 10MM WASHER 6MM WASHER 8MM WASHER DRAIN PLUG 12MM WASHER FLYWHEEL 2007 02 10 PART NAME INDEX Part name Address Page Ref Part name Address Page Ref Part name Address Page Ref WASHER LOCK 6MM WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER PLAIN WASHER SPRING WASHER SPRING 6MM WEIGHT BALANCER WHEEL COMP 10 X2 75 WRENCH BOX YOKE COMP 2007 02 10 E D FOREWORD INDEX NP ENGINE GROUP GROUP IND NUMBER INDEX ED PART NAME INDEX HONDA The Power of Dreams Published by Honda Motor Co Ltd E Y 40 2007 02 Printed in Japan
40. T CARBURETOR 3 VALVE SET FLOAT AND OR FLOAT SET CHAMBER SET FLOAT AND OR GASKET FLOAT CHAMBER SCREW SET PILOT CARBURETOR 16 INSULATOR CARBURETOR AND OR PACKING INSULATOR SPACER CARBURETOR PACKING CARBURETOR 9 PACKING AIR CLEANER TUBE FUEL TANK MOTOR THROTTLE CONTROL Replace one control motor add MOTOR CHOKE CONTROL Replace one control motor add JET MAIN Parts catalogue code 0 7 EN UT O Oo F EN D 25 16010 2 0 921 16011 ZA0 931 16013 ZA0 931 16015 ZA0 931 16016 ZH7 W01 16024 124 760 16028 2A0 701 16100 2 6 41 16105 2 6 40 16124 ZF6 F41 16166 ZF6 F41 16172 ZE3 W10 16211 ZF6 F40 16220 ZA0 702 16221 ZF6 800 16223 7E3 W00 16269 240 800 17205 PC6 000 17701 211 000 32172 GJ1 003 36161 ZF6 F41 36161 ZL0 D31 36162 ZL0 D31 36165 2 6 41 36166 2 6 41 GASKET SET VALVE SET FLOAT FLOAT SET CHAMBER SET FLOAT SCREW SET PILOT SCREW SET DRAIN SCREW SET CARBURETOR ASSY BE89G A HOLDER TUBE SCREW STOP NOZZLE MAIN COLLAR SETTING INSULATOR CARBURETOR SPACER COMP CARBURETOR PACKING CARBURETOR PACKING INSULATOR PACKING AIR CLEANER CLAMP TUBE 7 5X2 TUBE FUEL TANK CLIP B HARNESS LEVER LINK LEVER LINK SPRING COMPRESSION COIL MOTOR COMP THROTTLE CONTROL BRACKET THROTTLE MOTOR 2007 02 10 E Part No CARBURETOR Z253E1400 Reqd
41. T TAIL 3131P4 GUIDE EXHAUST AIR Z253F1500 Reqd QTY Part No Description Serial No Parts catalogue code iS 18310 Z25 003 MUFFLER COMP 1 18318 Z25 000 SEPARATOR MUFFLER INNER 1 18320 Z25 O00ZA PROTECTOR COMP MUFFLER OUTER NH105 MAT BLACK 15 20 18322 225 000 SEAL 10X5X785 18325 111 010 MUFFLER INNER Ref No 18329 225 000 SEAL MUFFLER PROTECTOR 18333 187 800 GASKET EX PIPE 18355 Z11 A30 ARRESTER SPARK 18376 Z11 A60 INSULATOR MUFFLER PROTECTOR OOND UF WN 18377 Z25 000 INSULATOR MUFFLER PROTECTOR 18378 Z25 000 INSULATOR MUFFLER PROTECTOR C 18390 Z25 000 PIPE COMP TAIL 18510 Z25 000 GUIDE COMP EX AIR 50388 211 000 RUBBER STOPPER 63312 225 000 SEAL 10 8 290 90012 883 000 BOLT FLANGE 6X12 CT200 91554 725 000 COLLAR MUFFLER 93500 05016 4J SCREW PAN 5X16 94050 06070 NUT FLANGE 6MM 94050 08000 NUT FLANGE 8MM 95701 08016 00 BOLT FLANGE 8X16 22 95701 08025 00 BOLT FLANGE 8X25 2007 02 10 E Ref No Part No FUEL TANK Reqd QTY Description EU 65 iS Serial No Ref No L O N Relative ref Number Description 1 3101L6 3101A3 310105 3101 6 3101H7 310102 6171 1 3101 6 6 PACKING FUEL STRAINER CUP COCK FUEL 4 SCREEN FUEL STRAINER LEVER FUEL COCK TANK FUEL SEAL FUEL TANK METER GAUGE UNIT FUEL FILTER FUEL Parts catalogue code
42. Y IGNITION COLLAR SET CLUTCH STOP COLLAR 6 6X13 8X14 5 COLLAR AIR CLEANER SETTING COLLAR FAN COVER COLLAR COLLAR COLLAR IN JOINT COLLAR MUFFLER COLLAR SETTING COLLAR STATOR FR COVER COLLAR TANK CUSHION CORE SET STATOR COIL COVER ASSY CRANKCASE COVER COMP FR COVER COMP COVER COMP COVER COMP RR COVER COMP COVER AIR 14 gt RR RH r 0 D N AWN L MAINTENANCE R COVER AIR CLEANER CHAMBER COVER REMOTE CONTROL COVER THROTTLE MOTOR CRANKSHAFT COMP CUP FUEL STRAINER CD DOWEL PIN 12X20 DOWEL PIN 8X12 FAN COMP COOLING FILTER COMP FUEL FLOAT SET FLYWHEEL COMP FRAME COMP COMMUTATOR FRAME COMP FRAME COMP GENERATOR FUSE BLADE Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Ref FUSE BLADE 32 GASKET SET GASKET CYLINDER HEAD GASKET EX PIPE GENERATOR ASSY GRIP ASSY STARTER GRIP D R HANDLE GRIP REINFORCEMENT GROMMET CONTROL HARNESS GROMMET CORD GROMMET SPEAKER PANEL GUIDE COMP EX AIR GUIDE EX VALVE GUIDE IN VALVE CH HANGER COMP HANGER KIT HARNESS ASSY CONTROL WIRE HARNESS ASSY HARNESS ASSY HARNESS ASSY ENGINE WIRE GENERATOR WIRE MAIN WIRE HARNES
43. ZA F8 32381 Z22 800ZA F8 32382 Z22 800ZA F8 32520 711 800 32520 711 810 32520 711 820 32610 711 A00 32610 211 40 32903 7C8 N01 34000 34110 711 A31 35000 35100 711 003 35111 880 013 35120 722 801 35150 722 801 35320 711 A01 35480 2 6 003 35673 ZF6 F41 36000 36161 ZF6 F41 36161 ZL0 D31 56162 2L0 D31 36165 ZF6 F41 36166 ZF6 F41 36168 711 003 56214 2S9 A00 F8 F8 F8 E14 E14 F9 I 4 4 SSO F Onun 4 4 4 U 0 O oo O oo 0 gt PART NO INDEX PartNumber Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 36214 ZS9 A00 E 31 9163165 Z25 000 E16 ES 32 11 63166 225 000 E12 amp 33 10 63167 225 000 E12 89000 90672 SA0 003 E9 90672 SB2 003 El 7 89216 225 000 2 94000 94001 06390 05 E9 37000 37570 222 91 38000 38206 735 921 42000 42510 225 000 42710 899 801 50000 50129 862 000 15 50305 725 0007A E14 50323 725 000 50337 711 000 50338 711 000 50388 711 000 51000 E16 E16 E16 E7 51511 11 000 E16 53000 53110 711 0007A E16 53112 711 000 53113 711 000 53114 711 000 53115 Z11 000 53116 211 000 53117 211 000 53118 711 000 E16 E16 E16 E16 E16 E16 E16 53150 11 00 F7 53155 899 801 F7 53170 225 0002 E16 63000 63140 725 000 63142 225 000
44. age during normal use Service work that can be finished by one touch Service work that is seldom done i e extremely small causes of trouble and service frequency Products and parts whose location for installation differs according to its status of use and application When is not presented please calculate wages based on ap propriate actual work time Operation not included of FRT Oil and coolant water drainig Waiting time for warming up operation and etc Additional operation that involves removal installation of standard exterior equipment Indirect time spent for service by visiting the customer trade in and delivery Indirect time required for ordering and delivery of parts Cost for grease adhesive agent etc used for service work Explanation of FRT by using an example The example may differ from the actual presented items Kons Relative ref Number No Description 8 1 3 4 7 1111L1 VALVE INTAKE 4 1 3 NOTE OHV type 6 Includes Engine removal and installation 1111L1A ne head intake all add 6 Reference No of the illustration of part that shows location of the replacement work 2 FRT is an abbreviation of Flat Rate Time indicating the standard service time required for the replacement 3 LON is an abbreviation of Labor Operation Number a
45. ative ref Number L O N No Description NO INFORMATION LON code system 11 A b e a Category code Engine b Location function code Engine upper Operation code Replace C d Operation sequence number Unit code can be shown with alphabet Intake valve No regular rule of code One head intake all No regular rule of code 2007 02 10 4 11 11 C a Category codes and classification Code Category 1 Engine Power drive Fuel amp Exhaust Frame amp Body Steering Electrical Axle amp Brake Control system O N O O AJ O Attachments c Operation codes and classification Code Operation category 1 Replace Removal Installation Change Overhaul Adjust Rotation Paint related work Top coat Test Inspect diagnose Measurment Overhaul related work Rebore Overhaul related work Reseal Resurface Paint related work Refinish O O N O Q O N Repair Cleaning Air bleeding Major service items without using spare parts 1 Removal Installation 2 Adjustment 3 Inspection Measurement 4 Overhaul 5 Other work E Engine T Transmission D Drive system B Body and related parts a
46. el hose general purpose hose and vinyl hose may be substituted by the coiled bulk part When ordering the standard part fuel hose general purpose hose and vinyl hose use the bulk part number written in the parts catalog in brackets underneath the part name When exchanging the hose cut and use at the specified length as mentioned in the part name For the method of cutting the bulk part and method of filling out orders etc please refer to the instructions issued with the bulk part Bulk part number of fuel hose general purpose hose and vinyl hose Example 95001 75001 50M Bulk part number Refers to the bulk part Marking code fuel hose and general purpose hose Change code Vinyl hose Indicates number mark or change sequence however the code for the bulk part must be strictly O zero Types of code Fuel hose 2 outside braid Generalhose 1 Ash gray e Vinyl hose 1 Clear mm inside dia only 2 Ash gray 2 Black ack inside braid 3 Black 3 Light red ed 3 mm inside dia only 5 Black 6 Light red sh gray with red stripe 7 Pale black mm inside dia only ack 20 0865 2 5 3 4 6 Uo 5 0 mm 7 0 mm 11 mm 12 12 outside dia 17 mm 55 5 3 mm 5 5 mm 7 3 mm 7 5 mm 12 outside dia 15 mm 65 6 5 mm 8 0 mm 12 outside dia 16 mm 6 8 mm 6 0 mm 6 5 mm 7 0 mm 6 5 mm 8 0 m
47. ge Ref 12251 ZW9 003 GASKET CYLINDER HEAD ABSORBER FUEL 12310 149 000 COVER COMP HEAD ARMATURE 12512 199 000 PACKING HEAD COVER ARM COMP LINK JOINT ARM COMP SHIFT LINK 13611 921000 x ARM TILT W SAUSE ARM FUEL PUMP ROCKER 16617 1 9 000 HOI ARM REVERSE 06 16617 589 010 ARM SHIFT LINK ARM STOPPER 35675 145 003 SENSOR ASSY WATER ARM THROTTLE REMOTE TEMPERATURE ARM VALVE ROCKER 90003 149 000 BOLT FLANGE 6722 90007 149 005 BOLT FLANGE 8X83 B 90011 149 000 BOLT FLANGE 6X14 CT200 90020 ZW9 000 BOLT FLANGE 8X40 91202 19 003 OIL SEAL 20X32X6 91301 805 000 O RING 26X2 7 BAND B1 WIRE 91507 2 005 O RING 9 5X1 5 HONDA KIKAKI BAND BAND TUBE CLIP 11 98059 55916 PLUG SPARK CR5EH 9 BAND TUBE CLIP 12 5 98059 55926 PLUG SPARK U16FER9 2000 09 20 2007 02 10 E Part catalogue structure CYLINDER HEAD Description BF BFP BF BFP BF BFP 9 9901 9 901 1001 1001 1081 1081 166 249 000 251 749 005 2510 299 000 12312 2w9 000 1 1 1 1 1 2 3 4 5 6 15611 921 000 7 16617 zw9 000 16617 zw9 010 2 2210 2W9 0002A HEAD 2 Reqd QTY Serial No NHB GASKET CYLIND COVER COMP HEA PACKING HEAD COVER CAP OIL GAUGE THROTTLE ROD Service item O RING 26X2 7 PLUG SPARK O RING 9 5X1 5 SENSOR ASSY WATER TEMPERATURE COVER COMP HEAD
48. m 010101 oooooo 999999 oooooo Hose type 1 Fuel hose 3 Vinyl hose 5 General hose CAUTION It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa Always use the correct bulk part in the parts catalogue according to the service manual or the instructions issued with the bulk part 2007 02 10 E FLAT RATE SERVICE TIME Flat rate service time FRT means the standard time required to service a product which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide FRT setting system Net service time Removal Disassembly reassembly Installation Inspection Measurement Adjustment Confirmation Diagnosis troubleshooting Electric system Completion inspection oat time Preparation Process check Confirmation arrangement for necessary tools Related work Transfer of products Float time is set by multiplying the net service time by a given coefficient 2007 02 10 The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject Other representative service items not using repair parts removal installation adjustment inspec
49. nd it is a classification of the service items by the work unit code The same operation code is used regardless of the models Standard operation is indicated with 6 digits code and additional operation is indicated with 7 digits code 4 Indicating the intake valve replacement and FRT4 1 5 Indicating FRT1 4 that will be added when additional operation whole intake side of one cylinder head is done in association with intake valve replacement 2007 02 10 amp Indicating work condition or application condition of the service item Z Indicating work contents that are included in the service item 8 Indicating a reference No whose operation and time are the same as FRT4 1 for the intake valve The application range is limited to the service items without an LON setting within a same block How to refer to the service item by using the sample intake valve replacement Open to the page of the block where the intake valve s spare part illustration is shown Look for the intake valve illustration and refer to the ser vice item and FRT that agree with the reference No Indication mark for the listing of service items that continues to the following page Ref Relative ref Number L O N M F R T No Description 2 1111L1 VALVE INTAKE 4 1 dur indicated at the last line Indication of the block with no setting of FRT Ref Rel
50. sion Power take off uen Right RR Rear STD Standard T 22T Tooth 22 Teeth How to check the part block and serial numbers CARBURETOR Engine parts x Carburetor Frame parts Qu IDENTIFICATION NUMBER parts Part block Es is Stamped Numbers x x carburetor Stamped F 2 CARBURETOR 5 IDENTIFICATION NUMBER needed engine identification frame number number D33Z256CA0 Check point 1 3 0332256 0 FRAME SERIAL NUMBER ENGINE SERIAL NUMBER 2007 02 10 E Models parts catalogue codes and applicable serial numbers Models parts catalogue codes and applicable serial Nos given in this parts catalogue can be identified as follows Parts Applicable Applicable Applicable Type catalogue engine frame carburetor type Model Type serial No serial No identification No EU65iS GX390K1 GCAA 3400001 EASJ 1000001 BE89G A Of carburetor identification numbers only the portions underlined in the example below are used for registration 89G 2007 02 10 E Features of each type See the following table for the features of each type Items in brackets are optional Frequency lt EF aw Cm fe 2007 02 10 C Fuel hose general purpose hoses and vinyl hose The standard part fu
51. tion measuring and other work are listed collectively in the list in the preface classified according to the work Editorial style FRT setting standard Decimal system in unit of 0 1 is adopted to set FRT as it is convenient to calculate the wage Example 0 1 6 minutes 0 2 12 minutes Labor cost per hour x FRT Wage FRT is set with a hand tool Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure Work procedure As the work procedure is set with the work time according to the method in the separate Service Manual refer to this Manual as required Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual Work basically is to be performed by one person and when two or more people are required setting is done as the total time for the number of people The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda products as the standard Special tools and service equipment used to set FRT are those specified or recommended in Service Manual 2007 02 10 Service item whose FRT is not presented Accessories and service parts that are not listed to use in this manual Locations with little aging deterioration or break
52. ve ref Number No Description NO INFORMATION Z253F3100 Reqd QTY Part No Description Serial No Parts catalogue code 15 Ref No 87101 225 A60 EMBLEM R 87102 225 A60 EMBLEM L 87117 211 A00 BRANCH FUSE 87150 211 A70 CAUTION 87150 211 R10 87150 222 30 CAUTION E 8726 amp 711 0 PANEL SWITCH 87264 211 A70 87511 ZT3 S20 87531 Z11 A00 87534 892 640 87539 225 A30 87539 225 A40 87539 225 R10 87565 2B4 A00 87594 225 A00 2007 02 10 E TOOL CONSENT PLUG Ref L O N Relative ref Number No Description NO INFORMATION Z253F3200 Reqd QTY Rer Part No Description Serial No Parts catalogue code No 1 32310 ZD8 F61 PLUG ASSY 20A 250V 2 32310 836 000 PLUG ASSY CONSENT 15A 125V 3 89216 225 000 WRENCH BOX P21X12 4 99005 01000 BAR A HANDLE 2007 02 10 E Ref No HANGER KIT Part No Description Z253Y0100 Reqd QTY EU Serial No 65 15 Ref L O N Relative ref No Number Description 1 410109 HANGER KIT Parts catalogue code 1 06531 211 002 HANGER KIT NH105 MAT BLACK 15 20 1 2 53150 Z11 EOOZA HANGER COMP NH105 MAT BLACK 15 20 1 3 53155 899 801 BRACKET HANGER UPPER 4 95701 08016 07 BOLT FLANGE 8X16 2007 02 10 E Ref No REMOTE CONTROL BOX Part No Z253Y0200 Reqd QTY Description EU Serial No 65 15 Ref No L O N
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