MODEL MVC-90H
Contents
1. INCLUDES ITEMS W 6 15620ZE1003 CAP OIL FILLER 9 156252 1003 GASKET OIL FILLER 1 10 156252 1003 GASKET OIL FILLER 1 11 91202883005 OIL SEAL 25 X 41 X 6 1 110 91201207801 OIL SEAL 25 X 41 X 6 1 12 9430108140 PIN A DOWEL 8 X 14 2 13 957010803200 BOLT FLANGE 8 X 32 6 14 961006205000 BEARING RADIAL BALL 6205 1 x GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 PAGE 51 HONDA GX160K1QMX2 GX160U1QMX2 ENG CRANKSHAFT ASSY CRANKSHAFT ASSY PAGE 52 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NAME QTY REMARKS 4 13310ZE1601 CRANKSHAFT Q TYPE 1 13x 900037 1000 BOLT HEX 5 16 1 SIN 6745959 AND ABOVE 130 900037 1000 BOLT HEX 5 16 1 14 90473842000 WASHER 8 1 S N 6745959 AND ABOVE 140 90473842000 WASHER 8 MM 1 15 90745ZE1600 KEY 78 X 38 MM 1 GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW 9 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 53 HONDA GX160K1QMX2 G2. 1 INCLUDES ITEMS W 2 WASHER 1 4 IN NOT SOLD SEPARATELY 2 12347 WASHER 3 8 IN 1 MQ 45T ONLY 3 12348 HOSE A R MAKE LOCALLY 4 12349 BEARING 1 S IN2345B AND ABOVE NO Column Unique Symbols All items with same unique symbol or gt in the number column belong to the same assembly or kit which is indicated by a note in the Remarks column Duplicate Item Numbers Duplicate numbers indicate multiple part numbers are in effect for the same general item such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order PART NO Column Numbers Used Part numbers can be indicated by a number ablank entry or TBD TBD To Be Determined is generally used to show a part that has not been assigned a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number ablank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that th
3. 64 65 Muffler Assembly u 66 67 Piston Assembly 68 69 Recoil Starter Assembly 70 71 Gasket Kit Assembly 72 73 Label 74 75 Terms and Conditions Of Sale Parts 76 Specification and part number are subject to change without notice PAGE 4 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 Effective January 1 2006 PARTS ORDERING PROCEDURES Ordering parts has never been easier Choose from three easy options Order MA Internet Dealers Only If you have Account to obtain Order parts on line using Multiquip s SmartEquip website Username and Password E mail us at Wi View Parts Diagrams parts multiquip com Order Parts To obtain an MQ Account contact your District Sales Manager more information Print Specification Information 1 4 Goto www multiquip com and click Use the internet and qualify for a 5 Discount Parts o log in and save on Standard orders for all orders which include complete part numbers 4 Note Discounts Are Subject To Change 4 I EC e Order via Fax Dealers Only Fax your order and qualify for 2 Di
4. Read safety instructions at the beginning of manual Remove dirt and dust particularly in the engine cooling air inlet carburetor and air cleaner Check the air filter for dirt and dust If air filter is dirty clean or replace the air filter with a new one as required Check carburetor for external dirt and dust Clean with dry compressed air Check fastening nuts and bolts for tightness Check the Engine Oil level Check the Fuel level Check the V belt tension and wear Check the Vibrator Oil level Engine Oil Check 1 Tocheckthe engine oil level place the plate compactor on secure level ground with the engine stopped 2 Remove the filler cap dipstick from the engine oil filler hole Figure 5 and wipe it clean FILLER CAP DIPSTICK Figure 5 Engine Dipstick 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 Ifthe oil level is low Figure 6 fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 400 cc UPPER LIMIT LOWER LIMIT Figure 6 Engine Oil Dipstick The Oil Alert system will automatically stop the engine before the engine falls below safe limits Always be sure to check the engine oil level prior to starting the engine Table 4 Oil Type Season Temperature Oil Type Summer 25 C or Higher SAE 10W 30 Spring Fall 25 C
5. PAGE 35 MVC 90H PLATE COMPACTOR VIBRATOR ASSY VIBRATOR ASSY PAGE 36 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 77 90 COMPACTOR VIBRATOR 55 ASSY NO PARTNO REMARKS 1 408010050 VIBRATING CASE 1 2 401301260 CASE COVER A 1 3 401301270 CASE COVER B 1 4 401010190 PACKING 2 5 040406309 BEARING 6309C4 2 6 011208025 8X25 T 12 7 030208200 SW 8 12 8 953400270 PLUG 1 4X14 1 9 953400160 PACKING 1 4 1 10 401010210 PULLEY VIBRATOR 1 11 401010220 WASHER 13406 1 12 012112035 BOLT 12 35 1 13 030212300 SW M12 1 14 951010090 KEY 7X7X23 1 15 401010200 ROTARY SHAFT 1 16 401010240 ECCENTRIC ROTATOR 1 17 014212030 SOCKET HEAD BOLT 12X30T 2 18 060403060 OIL SEAL TC 35488 1 20 920101190 DECAL TURBINE OIL NP 119 1 21 402910010 VIBRATOR ASSY INCLUDES ITEMS W MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 37 MVC 90H PLATE COMPACTOR CLUTCH ASSY OLD TYPE CLUTCH ASSY OLD TYPE PAGE 38 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR CLUTCH ASSY OLD TYPE CLUTCH ASSY OLD TYPE NO PARTNO PART NAME REMARKS 73 402010150 BOLT 5 16 24 UNF 35MM 1 84 952403630 WASHER 9X30X3 1 94 0
6. 17 Shut down Procedure 18 A 19 Maintenance ciar 20 22 Preparation For Long Term Storage 23 Troubleshooting Engine 24 25 Troubleshooting Compactor 26 COMPONENT DRAWINGS Explanation Of Codes In Remarks Column 28 Suggested Spare Parts 29 Name Plate and Decals 30 31 Body Assembly 32 35 Vibrator Assembly Pe 36 37 Clutch Assembly Old Type 38 39 Clutch Assembly New Type 40 41 HONDA GX160K1QMX2 GX160U1QMX2 GASOLINE ENGINE Air Cleaner Dual Assembly 42 43 Camshaft Assembly 44 45 Carburetor Assembly 46 47 Control Assembly 48 49 Crankcase Cover Assembly 50 51 Crankshaft Assembly 52 53 Cylinder Barrel Assembly 54 55 Cylinder Head Assembly 56 57 Fan Cover Assembly 58 59 Flywheel Assembly 60 61 Fuel Tank Assembly 62 63 Ignition Coil Assembly
7. OPERATION AND PARTS MANUAL IVI MULTIQUIP Miike ta SERIES MODEL MVC 90H ONE WAY PLATE COMPACTOR HONDA GASOLINE ENGINE Revision 2 1 26 07 To find the latest revision of this publication visit our website at www multiquip com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES PROPOSITION 65 WARNING CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm PAGE 2 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 PAGE 3 TABLE OF CONTENTS MULTIQUIP MVC 90H PLATE COMPACTOR Proposition 65 Warning ia 2 Table Of Contents aa ee a 4 Parts Ordering Procedures 5 Safety Message Alert Symbols 6 7 Rules For Safe Operation 8 9 Dimensions nn 10 een 11 General 1 12 Components Plate Compactor 13 Components Honda Engine 14 Inspection 15 16 Start Up Procedure
8. S N 7603338 AND BELOW S N 7603339 AND ABOVE S N 7603338 AND BELOW S N 7603339 AND ABOVE S N 7603338 AND BELOW S N 7603339 AND ABOVE INCLUDES ITEM W GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 69 HONDA GX160K1QMX2 GX160U1QMX2 ENG RECOIL STARTER ASSY RECOIL STARTER ASSY PAGE 70 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG RECOIL STARTER ASSY RECOIL STARTER ASSY REMARKS 28400ZH8013ZB STARTER ASSY RECOIL 1 1INCLUDES ITEMS W 10 284007H80237B STARTER ASSY RECOIL 1INCLUDES ITEMS W 2 28410ZH8003ZB CASE RECOIL STARTER 1 1 3 28420ZH8013 REEL RECOIL STARTER 1 309 28421ZH8801 REEL RECOIL STARTER 1 4 28422ZH8013 RATCHET STARTER 2 409 28422ZH8801 RATCHET STARTER 2 5 28433 8003 GUIDE RATCHET 1 6x 28441ZH8003 SPRING FRICTION 1 60 2844128801 SPRING FRICTION 1 7 2844228003 SPRING RECOIL STARTER 1 8x 28443ZH8003 SPRING RETURN 2 80 28443ZH8801 SPRING RETURN 2 9 284617 8003 KNOB RECOIL STARTER 1 1059 28462ZH8003 ROPE RECOIL STARTER 1 11 90003298003 SCREW SETTING 1 11059 9000
9. Daily Operation Check Before in kg cm Diameter Function of Controlling VERE hours Check Before Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm System Part y Daily Operation 4T 70 150 300 500 750 1 100 1 400 2 000 Vibrator Oil Check Every 100 hours 6 8T 100 250 500 800 1 300 2 000 2 700 3 800 Vibrator Oil See Page 21 t Every 300 hours 11T 150 400 800 1 200 2 000 2 900 4 200 5 600 ep acemen x 100 300 350 650 700 V belt amp Clutch Check Every 200 hours See Page 22 6mm 8mm 10mm In case counter part is of aluminum Material and quality of material is marked on each bolt and screw Fuel piping and connections should be replaced every 2 years Note Threads in use with this machine are all right handed PAGE 20 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR MAINTENANCE Air Filter Engine Oil Replacement 1 Replace engine oil in first 20 hours of operation and every 100 hours afterwards Oil may be drained more easily when it is warm after operation For more details see separate engine Owner s Manual When changing the engine oil thenold oil can be drained by removing the oil filler cap and un screwing the engine oil drain plug located at the base of the engine Figure 19 Remember to refill engine crankcas
10. and Improper spark gap points dirtry Set spark gap and clean SPARK is present at the spark plug points insulation worn or short condens Spark plug wire broken or short circuiting defective spark plug Difficult to start fuel is available spark is present and compression is normal Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Suction exhaust valve stuck or protruded Re seat valves is present and compression is low Cylinder head and or spark plug not Torque cylinder head bolts and tightened properly spark plug Head gasket and or spark plug gasket Replace head and spark plug damaged gaskets Fuel not available in fuel tank Fill with correct type of fuel Apply lubricant to loosen fuel Fuel cock open properly cock lever replace if necessary No fuel present at carburetor Fuel filter clogged Replace fuel filter Fue uel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line PAGE 24 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 Flush fuel system and replace 9 Wrong fuel type with correct type of fuel Piston ring and or cylinder worn piston naa and or Difficult to start fuel is available spark MVC 90H PLATE COMPACTOR TROUBLESHOOTING ENGINE TABLE 8 ENGINE TROUBLESHOOTING CONTINUED Air cleaner not lean clean
11. please leave the unit just as it is and consult our company s business office or service plant TABLE 9 PLATE COMPACTOR TROUBLESHOOTING SYMPTOM POSSIBLE CAUSE SOLUTION Engine speed too low Set engine speed to correct RPM Clutch slips Check or replace clutch Travel speed too low and vibration is V belt slips Adjust or replace V belt weak Excessive oil in vibrator Drain excess oil and fill to proper level Check eccentric gears and counter 2 Mallunction in vibrator housing V belt slips Replace V belt Does not travel forward Clutch slips Check clutch springs and shoes Check vibrator housing eccentric Sa gears and counterweights PAGE 26 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 PAGE 27 MVC 90H EXPLANATION OF PARTS SECTION REMARKS COLUMN The following section explains the different symbols and remarks used in the Parts section of this manual Use the help numbers found on the back page of the manual if there are any questions The contents and part numbers listed in the parts section are subject to change without notice Multiquip does not guarantee the availability of the parts listed Sample Parts List NO PARTNO PARTNAME QTY REMARKS 1 12345 BOLT
12. Safety DO NOT operate or service this equipment before reading this entire manual NEVER disconnect any emergency or safety devices These devices are intended for operator safety Disconnection of these devices can cause severe injury bodily harm or even death Disconnection of any of these devices will void all warranties NEVER use accessories or attachments which are recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties Whenever necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check all the bolts on the plate compactor for tightness NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine HighTemperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine of this plate compactor requires an adequate free flow of cooling air NEVER operate the plate compactor in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the plate compactor or engine and may cause injury to people and property R
13. be returned Theparts numbers and descriptions must match the current parts price list b The list must be typed or computer generated c Thelistmust state the reason s for thereturn d The list must reference the sales order s orinvoice s under whichthe items were originally purchased e Thelist must include the name and phone number ofthe person request ingthe RMA 3 Acopyofthe Return Material Authoriza tionmustaccompanytheretumshipment 4 Freight is at the sender s expense All parts must be returned freight prepaid to Multiquip s designated receiving point 5 Partsmustbeinnewandresalable con dition inthe original Multiquip package if any and with Multiquip part numbers clearly marked 6 Thefollowingitemsare not returnable 8 Obsolete parts If an item is in the price book and shows as being re placedby another item itisobsolete b Any parts with a limited shelf life such as gaskets seals rings andother rubber parts thatwere pur chased more than six months priorto thereturn date c Anylineitemwith anextended dealer netprice ofless than 5 00 d Special orderitems e Electrical components f Paint chemicals and lubricants 9 Decalsandpaper products h Items purchasedin kits 7 Thesenderwillbe notified of any material receivedthatis not acceptable 8 Suchmaterial willbe heldforfive working days from notification pending instruc tions Ifa reply
14. is not received within five days the material will be returnedtothe senderathis expense 9 Creditonreturnedparts will be issued at dealer net price at time of the original purchase less a 1590 restocking charge 10 In cases where an item is accepted for which the original purchase document can not be determined the price will be based on the list price that was effective twelve months prior to the RMA date 11 Credit issued will be applied to future purchases only PRICING AND REBATES Prices are subject to change without prior notice Price changes are effective on a spe cific date and ll orders received on or after that date willbe billed atthe revised price Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change Multiquip reserves the right to quote and sell directto Governmentagencies andto Original Equipment Manufacturer accounts who use our products as integral parts of their own products SPECIAL EXPEDITING SERVICE A 35 00 surcharge willbe addedtothe invoice for special handling including bus shipments insured parcel postor in cases where Multiquip mustpersonally deliverthe parts tothe carrier LIMITATIONS OF SELLER S LIABILITY Multiquip shall not be liable hereunder for damages in excess ofthe purchase price ofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or
15. the engine while working Figure 15 NEVER stop the engine suddenly while working at high 2 7 ON OFF switch the OFF position speeds This can damage your engine 1 Place the throttle lever Figure 15 in SLOW position and listen for the engine speed to decrease THROTTLE LEVER Figure 15 Throttle Lever SLOW Position 2 Placethe Engine ON OFF switch Figure 16 inthe OFF position ENGINE SWITCH Figure 16 Engine ON Off Switch OFF Position 3 Place the fuel valve lever Figure 17 in the OFF position Figure 17 Fuel Valve Lever OFF Position PAGE 18 90 PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR OPERATION Operation A CAUTION General Operation Safety Make sure to follow all safety rules referenced in the safety section of this manual before operating compactor Keep work area clear of debris and other objects that could cause damage to the compactor or bodily injury 1 Once the engine has started move the engine throttle lever quickly to the FAST position With the throttle lever in the fast position the engine speed should be around 2 300 RPM which engages the centrifugal clutch Always move the throttle lever quickly without hesitation Increasing the engine speed slowly causes the clutch to slip and can damage your clutch 2 Firmly gasp the compactor s handle bar with both hands as the comp
16. to help prevent damage to your plate compactor other property or the surrounding environment A CAUTION Sight and Hearing Hazards gt 4 ALWAYS wear approved eye and a This plate compactor other hearing protection t property or the surrounding environment could be damaged if you do not follow instructions S PLASTIC TRUCK BED DO NOT ADD FUEL TO COMPACTOR IF COMPACTOR IS PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 7 MVC 90H PLATE COMPACTOR RULES FOR SAFE OPERATION AX WARNING Read This Manual Failure to follow instructions in this manual may lead to Serious Injury or even Death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the Mikasa MVC 90H Plate Compactor EC This equipment should not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equipment when not feeling well due to fatigue illness or taking medicine NEVER operate the plate compactor under the influence or drugs or alcohol
17. 10 24 901145 0000 25 93500050250 26 90605230000 27 93500040060 28 93500050160 29 9405006000 CONTROL ASSY ARM GOVERNOR ROD GOVERNOR SPRING GOVERNOR SPRING THROTTLE RETURN LEVER CONTROL SPRING LEVER WASHER CONTROL LEVER HOLDER CABLE SPACER CONTROL LEVER BASE CONTROL SPRING CONTROL ADJUSTING SPRING CABLE RETURN HOLDER WIRE HOLDER WIRE BOLT FLANGE 6 X 12 CT200 BOLT GOVERNOR ARM NUT SELF LOCK 6MM SCREW PAN 5 X 25 CIRCLIP SCREW PAN 5 X 25 SCREW PAN 5 X 16 NUT FLANGE 6MM QTY REMARKS T 1 A la amp dl INCLUDES ITEMS W MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 49 HONDA GX160K1QMX2 GX160U1QMX2 ENG CRANKCASE COVER ASSY CRANKCASE COVER ASSY PAGE 50 90 PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG CRANKCASE COVER ASSY CRANKCASE COVER ASSY NO PARTNO PART NAME QTY REMARKS ix 113002 1641 COVER ASSY CRANKCASE U TYPE 1 INCLUDES ITEMS W x 10 113002 1642 COVER ASSY CRANKCASE U TYPE 1 INCLUDES ITEMS W 3 11381218801 GASKET CASE COVER 1 4 156002 1003 ASSY OIL 1 INCLUDES ITEMS W 5 15600ZG4003 CAP ASSY OIL
18. 10 C SAE 10W 30 20 Winter 0 C or Lower SAE 10W 10 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 15 MVC 90H PLATE COMPACTOR INSPECTION Fuel Check 1 Remove the gasoline cap located on top of fuel tank 2 Visually inspectto see if the fuel level is low If fuel is low replenish with unleaded fuel 3 When refueling be sure to use a strainer for filtration DO NOT top off fuel Wipe up any spilled fuel immediately DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames WARNING Explosive Fuel Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids Vibrator Oil Check 1 plate compactor horizontally on a flat surface Make sure the compactor 15 level when checking the oil in the vibrator assembly 2 Check vibrator oil level by removing the plug vibrator oil gauge as shown in Figure 7 The oil level should be up to the oil plug The vibrator holds 140 cc approxi mately 1 pint When adding or replacing oil re place using only SAE 10W 30 motor oil VIBRATOR VIBRATOR OIL PLUG V Belt Check CA
19. 13 16211ZE1000 INSULATOR CARBURETOR 1 14 16212ZH8800 GASKET INSULATOR 1 15 162202 1020 SPACER CARBURETOR 1 16 16221ZH8801 GASKET CARBURETOR 1 17 16610ZE1000 LEVER CHOKE STD Lp INCLUDES ITEMS W 18 169534 1812 LEVER VALVE 1 19 169542 1811 PLATE LEVER SETTING 1 19 169542 1812 PLATE LEVER SETTING 1 20 169562 1811 SPRING VALVE LEVER 1 21 16957ZE1812 GASKET VALVE 1 22 169672 0811 FUEL STRAINER 1 23 93500030060 SCREW PAN 3 X 6 2 23 93500030061 SCREW PAN 3 X 6 2 248 9430520122 PIN SPRING 2 X 12 1 25x 991012980650 JET MAIN 465 OPTIONAL 1 25x 991012980680 MAIN 468 OPTIONAL 1 25 991012980700 MAIN 70 1 26 992042 00350 JET SET PILOT 35 1 x GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 47 HONDA GX160K1QMX2 GX160U1QMX2 ENG CONTROL ASSY CONTROL ASSY PAGE 48 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG CONTROL ASSY CONTROL ASSY NO PART 2 16500ZH8813 4 16551ZE0010 5 16555ZE1000 6 16561ZE1020 7 16562ZE1020 9 16571ZH8020 10 165742 1000 11 165752 8000 12 16576891000 13 165782 1000 14 16580498813 15 16584883300 16 165922 1810 17 16594883010 17 16594883010 21 90013883000 22 90015ZE50
20. 30208200 SW M8 1 100 CLUTCH ASSY MUST USE NEW CLUTCH 101 PULLEY DRUM A2 143 MUST USE NEW CLUTCH ASSY 102 941020010 CLUTCH SHOE T90 4 103 941030010 CLUTCH SPRING 1 2X6 5X155 2 104 CLUTCH SHAFT S19 05DL 65 e MUST USE NEW CLUTCH ASSY 105 046006006 BEARING 6006DDU 1 106 080600550 STOP RING AR 55 1 107 080200300 STOP RING S 30 1 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 39 MVC 90H PLATE COMPACTOR CLUTCH ASSY NEW TYPE CLUTCH ASSY NEW TYPE PAGE 40 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE CLUTCH ASSY NEW TYPE CLUTCH ASSY NEW TYPE NO PARTNO PART NAME QTY REMARKS 1 943040050 CLUTCH SHAFT 0 19 05 1 2 943020030 CLUTCH SHOE 2 3 943030030 CLUTCH SPRING 4 4 943050080 SPRING PIN A CLUTCH 2 5 952010060 WASHER WAVE 2 6 080200120 STOP RING S 12 2 7 943050070 ARM PIN CLUTCH 2 8 943010030 PULLEY DRUM D 143 1 9 046006006 BEARING 6006DDU 1 10 080200300 STOP RING S 30 1 11 080100550 STOP RING R 55 1 12 402326850 CLUTCH AY A2 143 19 1 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 PAGE 41 HONDA GX160K1QMX2 GX160U1QMX2 ENG AIR CLEANER DUAL ASSY AIR CLEANER DUAL ASSY PAGE 42 MVC 90H PLATE COMPACTOR OP
21. 325ZE1010 320 900162 1000 339 900557 1000 MUFFLER ARRESTOR MUEFLER ee MUFFLER PROTECTOR MUFFLER MUFFLER MUFFLER ARRESTER SPARK GASKET MUFFLER SCREW TAPPING 5 X 8 SCREW TAPPING 4 X 6 GUIDE MUFFLER NUT HEX 8MM SCREW TAPPING 4 X 8 PROTECTOR LOWER BOLT FLANGE 6X13 SCREW TAPPING 4X6 REMARKS S N 6745958 AND BELOW S N 6745959 AND ABOVE GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 67 HONDA GX160K1QMX2 GX160U1QMX2 ENG PISTON ASSY PISTON ASSY PAGE 68 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG PISTON ASSY PISTON ASSY NO PARTNO 1 13010ZF1023 1 13010ZH8941 ix 13010ZL0003 10 13010ZL0003 ix 130112 1023 ix 13011ZH8941 ix 13011ZL0003 10 13011ZL0003 ix 13012ZF1023 ix 13012ZH8941 1x 13012ZL0003 1 13013ZF1023 1x 13013ZH8941 ix 13013210003 19 13013210003 2x 13101ZH8000 2x 13101ZH8010 20 13101ZH8010 2x 13102ZH8000 2x 13102ZH8010 20 13102ZH8010 2x 13103ZH8000 2x 13103ZH8010 20 13103ZH8010 2x 13104ZH8000 2 13104ZH8010 20 13104ZH8010 3 13111ZE1000 4 132002 1010 5 900012 1000 6 90551ZE1000 PART NAME RING SET PISTON STD RING SET PISTON
22. 3ZH8801 SCREW SETTING 1 12 90008ZE2003 BOLT FLANGE 6 X 10 3 130 32901MA1000 CLIP CORD 1 GX160K1QMX2 Model MVC 90H S N 5696 AND BELOW 9 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 71 HONDA GX160K1QMX2 GX160U1QMX2 ENG GASKET KIT ASSY GASKET KIT ASSY PAGE 72 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG GASKET KIT ASSY GASKET KIT ASSY NO PART REMARKS 1 06111ZH8405 GASKET KIT A INCLUDES ITEMS W x 2 11381ZH8801 GASKET CASE COVER 1 3 122512 1800 GASKET CYLINDER HEAD 1 4x 123912 1000 GASKET CYLINDER HEAD COVER 1 5 162122 8800 GASKET INSULATOR 1 6 16221ZH8801 GASKET CARBURETOR 1 T 18381ZH8800 GASKET MUFFLER 1 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 PAGE 73 HONDA GX160K1QMX2 GX160U1QMX2 ENG LABELS ASSY LABELS ASSY PAGE 74 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG LABELS ASSY LABELS ASSY NO PARTNO PART NAME QTY REMARKS 1 87521ZH8010 EMBLEM 5 5 loans d S N 7438467 AND BELOW ix 87521ZH8020 EMBLEM 5 5 zusenden Jesus S N 7438468 8367036 ix 87521ZH8030 EMBLEM Sansa S N 8367036 AND ABOVE 10 87521ZH8030 E
23. 91319ME5003 O RING einen Binna S N 6745959 AND ABOVE 459 91319 5003 O RING 2 x GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 63 HONDA GX160K1QMX2 GX160U1QMX2 ENG IGNITION COIL ASSY IGNITION COIL ASSY PAGE 64 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG IGNITION COIL ASSY IGNITION COIL ASSY NO PART PART NAME QTY REMARKS 1 30500ZE1033 COIL ASSY IGNITION 1 19 30500ZE1063 COIL ASSY IGNITION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 7 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 90121952000 BOLT FLANGE 6 X 25 2 GX160K1QMX2 Model 90 S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 65 HONDA GX160K1QMX2 GX160U1QMX2 ENG MUFFLER ASSY MUFFLER ASSY PAGE 66 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG MUFFLER ASSY MUFFLER ASSY NO PART 1 18310ZH8810 ix 18310ZK8V50 19 18310ZK8V50 3 18320ZF1H01 5x 18331883810 50 183402 1010 7 183552 1000 8 183817 8800 11 90050ZE 1000 12 900552 1000 13 18522ZE1000 15 940010800005 30 90002290003 310 18
24. ACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR COMPONENTS PLATE Figure 3 MVC 90H Plate Compactor Components Figure 3 shows the location of the components and general maintenance parts The function of each component is described below he 2 Fuel Tank Cap Remove this cap to add fuel Lifting Bale When lifting of the compactor is required either by forklift crane etc tie a rope or chain around this lifting point Handle Bar When operating the compactor use this handle bar to manuever the compactor Gasoline Engine This plate compactor uses a Honda GX160K1QMX2 GX160U1QMX2 engine Refer to the Honda owners manual for engine information and related topics Belt Cover Remove this cover to gain acess to the V belts NEVER run the compactor without the V belt cover If the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm Vibrating Plate A flat open plate made of durable cast iron construction used in the compacting of soil Vibration Case Encloses the eccentric gears and counter weights Water Tube Sprinkler Supplies water to the soil via a splash plate Water Shut Off Valve Turn this valve downward to let water flow from the water tank to the water tube Water Tank Holds 5 6 quarts of water built in 11
25. CTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 57 HONDA GX160K1QMX2 GX160U1QMX2 ENG FAN COVER ASSY FAN COVER ASSY PAGE 58 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG FAN COVER ASSY FAN COVER ASSY NO 2 196102 10002 4 19612ZH8811 50 36101ZE1010 7 90601ZH7013 8 19630ZH8000 11x 361004 1015 36100ZH7003 110 36100ZF6P81 13 90013883000 14 90022888010 17 34150ZH7003 19 957010600800 PART NAME COVER FAN NH1 BLACK PLATE SIDE OlL ALERT CORD STOP SWITCH 370 MM HARNESS SHROUD SWITCH ASSY ENGINE STOP SWITCH ASSY ENGINE STOP SWITCH ASSY ENGINE STOP BOLT FLANGE 6 X 12 CT200 BOLT FLANGE 6 X 20 CT200 ALERT UNIT OIL BOLT FLANGE 6 X 8 QTY REMARKS T 1 1 1 1 1 1 1 1 6 1 1 1 S N 4368640 AND BELOW S N 4368641 AND ABOVE x GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 59 HONDA GX160K1QMX2 GX160U1QMX2 ENG FLYWHEEL ASSY FLYWHEEL ASSY PAGE 60 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG FLYWHEEL ASSY FLYWHEEL ASSY NO PARTNO PART NAME QTY REMARKS 1 13331357000 KEY SPEC
26. ERATION 8 PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG AIR CLEANER DUAL ASSY AIR CLEANER DUAL ASSY NO PART PART NAME OTY REMARKS 1 16271ZE1000 GASKET ELBOW INCLUDES ITEMS W 2x 17210ZE1505 ELEMENT AIR CLEANER DUAL 1 20 17210ZE1517 ELEMENT AIR CLEANER DUAL 1 17218251505 FILTER OUTER 1 30 17218251507 FILTER OUTER 1 4 172307 1820 COVER CLEANER DUAL 1 5 17232891000 GROMMET CLEANER 1 6 17238ZE7010 COLLAR AIR CLEANER 2 7 17239ZE1000 COLLAR B AIR CLEANER 1 8 17410ZE1020 ELBOW 1 INCLUDES ITEMS W 9x 90201415000 NUT CAP 6 MM 2 90 9405006000 NUT CAP 6 MM 2 10 17235ZE1831 NOSE MUFFLER 1 11 90325044000 WINGNUT TOOL BOX SETTING 2 13 957010602000 BOLT FLANGE 6 X 20 1 140 5752827000 MARK CHOKE GRAY 1 GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 43 HONDA GX160K1QMX2 GX160U1QMX2 ENG CAMSHAFT ASSY CAMSHAFT ASSY PAGE 44 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG CAMSHAFT ASSY CAMSHAFT ASSY NO PARTNO PART NAME QTY REMARKS 1 141002 1812 CAMSHAFT ASSY zentrieren INCL
27. IAL WOODRUFF 25 X 18 2 19511ZE1000 FAN COOLING 4 28451ZH8003 PULLEY STARTER 5 31100ZE1010 FLYWHEEL 8 90201878003 NUT SPECIAL 14MM MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 PAGE 61 HONDA GX160K1QMX2 GX160U1QMX2 ENG FUELTANK ASSY FUEL TANK ASSY PAGE 62 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG FUEL TANK ASSY FUEL TANK ASSY NO PART 10 16854ZH8000 17 16955ZE1000 20 17510ZE1020ZF 21x 176207 7023 210 17620207305 23 17631ZH7003 2308 17631Z0T812 24 17672ZE2W01 29x 91353671003 290 91353671004 33 9405006000 36x 950014500360M PART NAME RUBBER SUPPORTER 107MM JOINT FUEL TANK TANK FUEL NH1 BLACK CAP FUEL FILLER BLACK GAP FUEL FILLER iin GASKET FUEL FILLER CAP GASKET FUEL FILLER CAP FILTER FUEL O RING 13 5 X 1 5 O RING 14MM NUT FLANGE 6MM BULK HOSE FUEL 4 5 X 3000 4 5 X 140 QTY REMARKS T 1 1 1 1 1 1 1 1 1 1 2 1 INCLUDES ITEMS W INCLUDES ITEMS W 360 950014514040 BULK HOSE FUEL 4 5X140 1 360 950014500160 BULK HOSE FUEL 4 5X1M 1 40 9500202080 CLIP TUBE B8 2 43 957010602500 BOLT FLANGE 6 X 25 1 430 04 7003 BOLT FLANGE 6 X 29 1 44 90404680000 WASHER cional anne 2 5 6745959 440 90404680000 WASHER 2 45x
28. MBLEM 5 5 3 87522ZH9010 LABEL CAUTION 87528751810 MARK CHOKE 60 57528ZH7000 MARK CHOKE GRAY 8 87532ZH8810 MARK OIL ALERT 90 875327H7000 MARK THROTTLE INDICATION 100 87516297000 OPERATOR CAUTION ENGLISH NOTE GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 75 Effective February 22 2006 TERMS AND CONDITIONS OF SALE PARTS PAYMENT TERMS Terms of paymentfor parts are net 30 days FREIGHT POLICY All parts orders will be shipped collect or prepaid with the charges addedtothe invoice All shipments are F O B point of origin Multiquip s responsibility ceases when a signed manifest has been obtained from the carrier andany claim forshortage ordamage mustbe settled between the consignee andthe carrier MINIMUM ORDER The minimum charge for orders from Mul tiquip is 15 00 net Customers will be asked for instructions regarding handling of orders not meeting this requirement RETURNED GOODS POLICY Return shipments will be accepted and credit will be allowed subjectto the following provi sions 1 A Returned Material Authorization must be approved by Multiquip prior to ship ment 2 ToobtainaReturn Material Authorization alistmustbe providedto Multiquip Parts Salesthatdefinesitem numbers quanti ties and descriptions of the items to
29. MX2 Model MVC 90H S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 55 HONDA GX160K1QMX2 GX160U1QMX2 ENG CYLINDER HEAD ASSY CYLINDER HEAD ASSY PAGE 56 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG CYLINDER HEAD ASSY CYLINDER HEAD ASSY PARTNO PART NAME QTY REMARKS 1 12210ZH8000 CYLINDER 1 INCLUDES ITEMS W x 1 12210ZH8405 CYLINDER 1 INCLUDES ITEMS W 2 122047E1306 GUIDE VALVE OS OPTIONAL 1 3x 12205ZE1315 GUIDE EX VALVE OS OPTIONAL 1 INCLUDES ITEMS W 4 12216255300 CLIP VALVE GUIDE 1 5 12251ZF1800 GASKET CYLINDER HEAD 1 6 12310ZE1010 COVER HEAD 1 7 123917 1000 GASKET CYLINDER HEAD COVER 1 8 15721ZH8000 TUBE BREATHER 1 9 90016ZE1000 BOLT FLANGE 6 X 13 4 10 90043ZE1020 BOLT STUD 6 X 109 2 11 900472 1000 BOLT STUD 8 X 32 2 12 9430110160 PIN A DOWELL 10 X 16 2 14 957230806000 BOLT FLANGE 8 X 60 4 i5x 9807955846 SPARK PLUG BPR5ES 1 i5x 9807956846 SPARK PLUG BPR6ES 1 150 0650140480 SPARK PLUG EY45V 1 x GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPA
30. PART NAME QTY REMARKS 1 920206290 DECAL READ OPERATORS MANUAL 629 2 920203330 DECAL HEARING PROTECTION una 333 3 920203060 DECAL OIL CAUTION nun A NPA 306 4 920206280 DECAL DANGER PINCH POINT 628 5 920203290 DECAL CAUTION OPERATING INSTRUCTIONS Isa NPA 329 6 920200320 DECAL WATER TANK una 320 7 NAME eat 2777 CONTACT PARTS DEPT MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 31 MVC 90H PLATE COMPACTOR BODY ASSY BODY ASSY PAGE 32 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR BODY ASSY BODY ASSY NO PARTNO PARTNAME QTY REMARKS 1 402100430 VIBRATING PLATE 1 2 930405011 SHOCK ABSORBER 4 3 959404350 EARTHWIRE 1 4 402010010 BASE 1 5 020310080 NUT M10 12 6 030210250 SW M10 12 10 012010030 BOLT 10 X 30 2 13 031110160 PW M10 4 15 011008035 BOLT 8 X 35 1 16 020108060 8 1 17 402326850 CLUTCH ASSY 2 143 19 1 18 408412320 4 77 4 77 35 1 19 402420740 SPACER CLUTCH 19 05 X 27 X 5 1 20 070100340 V BELT A33 2 21 402106590 BELT COVER 1 22 001200830 BOLT 8 X 30 4 23 030208200 SW M8 10 24 031108160 PW M8 8 26 012112035 BOLT 12X35 8 27 030212300 SW M12 8 28 031112230 PW M12 6 46 402010080 HANDLE 1 47 930305020 SHOCK ABSORBER 4 48 402010020 PLATE HANDLE
31. SETTING 2 49 402402430 BOLT HANDLE SETTING 2 50 952402281 WASHER 21363 4 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 33 MVC 90H PLATE COMPACTOR BODY ASSY BODY ASSY 74 80 95 2 75 46 PAGE 34 90 PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR BODY ASSY CONTINUED BODY ASSY CONTINUED NO PARTNO PART NAME QTY REMARKS 55 402010110 RETURN SPRING 1 62 954403241 COCK 1 68 402010040 T JOINT 1 69 402010050 VINYL PIPE A 10 X 13 X 380 2 70 402010060 VINYL PIPE B 10 X 13 X 350 1 71 954401600 ELBOW 1 4 1 74 956300060 THROTTLE LEVERL ASSY 1 75 402313120 THROTTLE WIRE 5110 250 1 76 501310130 LEVERHOLDER 1 011008020 BOLT 8 20 2 78 011008025 BOLT 8X25 2 80 0430430015 CAP WATER TANK 1 81 912216006 ENGINE ASSY GX160K1QMX2 S N N 5696 AND BELOW 81 912216011 ENGINE ASSY GX160U1QMX2 poro S N N 5697 AND ABOVE 82 402207080 ENGINE BASE 1 83 020108060 8 4 84 952403630 WASHER 9 X30 X3 1 86 012010035 BOLT 10 X 30 2 87 402206900 GUARD 1 90 959403750 RUBBER SLIP STOP 1 91 920200320 DECAL WATER TANK 1 92 920200390 PLATE S NUMBER 1 93 920200650 DECAL CAUTION 1 94 030208200 SW 8 1 95 020108060 8 2 96 030208200 SW 8 2 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07
32. STD RING SET PISTON STD RING SET PISTON STD RING SET PISTON OS 0 25 RING SET PISTON OS 0 25 RING SET PISTON OS 0 25 RING SET PISTON 08 0 25 RING SET PISTON OS 0 50 RING SET PISTON OS 0 50 RING SET PISTON OS 0 50 RING SET PISTON OS 0 75 RING SET PISTON OS 0 75 RING SET PISTON OS 0 75 RING SET PISTON OS 0 75 PISTON STD PISTON OS 0 25 PISTON OS 0 25 PISTON OS 0 25 PISTON OS 0 50 PISTON OS 0 50 PISTON OS 0 50 PISTON 0 75 PISTON 0 75 PISTON 0 75 PIN PISTON ROD ASSY CONNECTING BOLT CONNECTING ROD CLIP PISTON PIN 18MM REMARKS S N 5495899 AND BELOW iunio S N 5495900 7603338 S N 7603339 AND ABOVE S N 5495899 AND BELOW S N 5495900 7603338 S N 7603339 AND ABOVE S N 5495899 AND BELOW 5 5495900 7603338 S N 7603339 AND ABOVE S N 5495899 AND BELOW 5 5495900 7603338 S N 7603339 AND ABOVE S N 7603338 AND BELOW S N 7603339 AND ABOVE
33. UDES ITEMS W 2 14410ZE1010 ROD PUSH 2 3 14431ZE1000 ARM VLAVE ROCKER 2 4 14441ZE1010 LIFTER VALVE 2 5 144512 1013 PIVOT ROCKER ARM 2 6 145682 1000 SPRING WEIGHT RETURN 1 7 14711ZF1000 VALVE IN 1 8 14721ZF1000 VALVE EX STELITE 1 9 147512 1000 SPRING VALVE 2 10 14771ZE1000 RETAINER IN VALVE SPRING 1 11 147732 1000 RETAINER VALVE SPRING 1 12 14781ZE1000 ROTATOR VALVE 1 13 14791ZE1010 PLATE PUSH ROD GUIDE 1 14 90012ZE0010 BOLT PIVOT 8 2 15 90206ZE1000 NUT PIVOT ADJ 2 160 122092 8003 SEAL VALVE STEM 1 GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW 0 GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 45 HONDA GX160K1QMX2 GX160U1QMX2 ENG CARBURETOR ASSY CARBURETOR ASSY PAGE 46 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 HONDA GX160K1QMX2 GX160U1QMX2 ENG CARBURETOR ASSY CARBURETOR ASSY NO PARTNO PART NAME QTY REMARKS 1 160102 1812 GASKET SET 1 2 160112 0005 VALVE SET FLOAT 1 3 160132 0005 FLOAT SET 1 4 16015ZE0831 CHAMBER SET FLOAT 1 5 16016ZH7W01 SCREW SET 1 16024ZE1811 SCREW SET DRAIN 1 T 160282 0005 SCREW SET 1 8 16044ZE0005 CHOKE SET 1 9 16100ZH8W51 CARBURETOR ASSY BE65B 1 INCLUDES ITEMS W 10 16124ZE0005 SCREW THROTTLE STOP 1 11 16166ZH8W50 NOZZLE MAIN 1 12 16173001004 O RING 1
34. UNITS W HONDA GX160K1QMX2 GX160U1QMX2 ENGINES QTY P N DESCRIPTION 4 070100340 V BELT A33 1 0430430015 WATER 3 9807956846 SPARK PLUG x 3 0650140480 SPARK PLUG 0 1 28462ZH8003 ROPE RECOIL STARTER dius 1 210ZE1505 ELEMENT AIR CLEANER x Sosa 1 210ZE1517 ELEMENT AIR CLEANER 9 1 17620ZH7023 CAP FUEL TANK x 1 17620Z0T305 CAP FUEL TANK 0 1 17672ZE2W01 FILTER FUEL TANK 4 980405011 SHOCK ABSORBER 2 402819120 2 THROTTLE WIRE x GX160K1QMX2 Model MVC 90H S N N 5696 AND BELOW Q GX160U1QMX2 Model MVC 90H S N N 5697 AND ABOVE MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 29 MVC 90H PLATE COMPACTOR NAME PLATE AND DECALS NAME PLATE AND DECALS CO CAUTION Serial No OFill up the sumps with oil before Model No starting Engine Automobile engine oil i SAE 10W 30 TA MULTIQUIP Vibrator Automobile engine oil SAE 10W 30 up the engine at idle speed for 3 5 minutes WATER TANK PAGE 30 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 MVC 90H AND DECALS NAME PLATE AND DECALS NO PARTNO
35. UTION Checking and Replacing the V Belt NEVER attempt to check the V belt with the engine running Severe in jury occur if your hand gets caught between the V belt and the clutch Always use safety gloves 1 To check the V belt tension remove the three bolts that secure the belt cover to the frame as shown in Figure 8 cia T nea V BELT V BELT COVER Figure 8 V Belt Cover Removal 2 The V belt tension is proper if the V belt bends 10 to 15 mm Figure 9 when depressed with finger at midway between the clutch and vibration pulley shafts CORRECT V BELT TENSION 10 15 MM WHEN DEPRESSED AS SHOWN Figure 9 V Belt Tension 3 A loose V belt will decrease the power transmission output causing reduced compaction and premature wear of the belt 4 If the V belt becomes worn or loose replace it PAGE 16 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR START UP PROCEDURE Starting the Engine Honda engine This section is intended to assist the operator with the initial start up of the compactor It is extremely important that this section be read carefully before attempting to use the compactor in the field 1 Place the fuel valve lever Figure 10 inthe ON position Figure 10 Fuel Valve Lever ON Position 2 Place the Engine ON OFF switch Figure 11 inthe ON 8 position ENGINE ON OFF SWITCH Figure 11 E
36. Water Tank Cap Remove this cap to add water to the water tank MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 13 MVC 90H PLATE COMPACTOR COMPONENTS HONDA ENGINE Figure 4 Honda GX160K1QMX2 Engine Controls amp Components The engine Figure 4 must be checked for proper lubrication and filled with fuel prior to operation Refer to the manufacturer s Engine manual for instructions amp details of operation and servicing 1 FuelFiller Cap Remove this cap to add unleaded gasoline to the fuel tank Make sure cap is tightened securely DO NOT over fill AX CAUTION Fueling The Engine Adding fuel to the tank should be done only when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has gt been completely wiped up and the area surrounding the engine is dry Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 3 Engine ON OFF Switch ON position permits engine starting OFF position stops engine operations 4 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 Fuel Valve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel po 6 Choke Lever Used in the starting of a cold engine or in cold weat
37. X160U1QMX2 ENG CYLINDER BARREL ASSY CYLINDER BARREL ASSY PAGE 54 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 CYLINDER BARREL ASSY NO PART 12000ZH8811 20 12000ZH8426 155102 1023 3x 155102 1033 30 155102 1033 4 165102 1000 165112 1000 6 16512ZE1000 8 16531ZE1000 10 90131ZE1000 11 904512 1000 12 906012 1000 13 90602ZE1000 14 910012 1003 15 91202883005 150 91201207801 16 91353671003 160 91353671004 17 9405010000 18 9410106800 19 9425108000 20 957010601200 PART NAME CYLINDER ASSY OIL ALERT CYLINDER ASSY OIL ALERT SWITCH ASSY OIL LEVEL SWITCH ASSY OIL LEVEL SWITCH ASSY OIL LEVEL GOVERNOR ASSY WEIGHT GOVERNOR HOLDER GOVERNORWEIGHT SLIDER GOVERNOR BOLT DRAIN PLUG WASHER THRUST 6 WASHER DRAIN PLUG 10 2 CLIP GOVERNOR HOLDER BEARING RADIAL BALL 6205 OIL SEAL 25 X 41 X 6 OIL SEAL 25 X 41 X 6 O RING 13 5 X 1 5 ARAI O RING 14MM NUT FLANGE 10MM WASHER PLAIN 6MM PIN LOCK 8 BOLT FLANGE 6 X 12 HONDA GX160K1QMX2 GX160U1QMX2 ENG CYLINDER BARREL ASSY QTY REMARKS m 1 po INCLUDES ITEMS W INCLUDES ITEMS W S N 4367320 AND BELOW S N 4367321 AND ABOVE INCLUDES ITEMS W GX160K1Q
38. actor begins moving forward 3 Slowly walk behind the compactor and be on the lookout for any large objects or foreign matter that might cause damage to the compactor or bodily injury Whenever the compactor s vibra tion becomes weak or lost during normal operation regardless of op eration hours check the V belt and clutch immediately Operating the Compactor on High Moisture Content Soil Compactor traveling speed may drop on soils which contain clay or other types of soil Soil with high moisture content can cause the compaction plate to stick to the ground not lifting up off the ground very fast or high To rectify this problem consider the following Check the bottom plate to see if clay or equivalent material has been lodged in the plate mechanism If so wash with water and remove Remember the compactor does not work as efficiently on clay or soils that have a high moisture content level the soil has a high moisture level dry soil to appropriate moisture content level or carry out compaction twice Using the Compactor Sprinkler System The MVC 90H is equipped with a watering system that can be used to wet the ground during compaction to keep dust levels down To operate the watering system turn the water cock handle to open the valve Figure 18 and start the water flow With the compactor at full speed and the water cock fully open the water system will provide approximately 20 minutes of spr
39. ase and follow procedures described in the engine Owner s Manual for engine storage Completely drain the compactor s hydraulic oil from the vibrating case Clean entire plate compactor especially the bottom plate removing all dirt and foreign matter Cover plate compactor and engine with plastic covering or equivalent and store in a clean dry place MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 23 MVC 90H PLATE COMPACTOR TROUBLESHOOTING ENGINE Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Engine Troubleshooting Table 8 information shown below and on the following page If the problem cannot be remedied please leave the unit just as it is and consult our company s business office or service plant TABLE 8 ENGINE TROUBLESHOOTING 1 Check gap insulation or replace 9 Spark plug bridging spark plug i Difficult to start fuel is available but no Carbon deposit on spark plug Clean or replace spark plug SPARK at spark plug Short circuit due to deficient spark plug Check spark plug insulation insulation replace if worn Improper spark plug gap Set to proper gap Check switch wiring replace 7 ON OFF switch is shorted switchi Ignition coil defective Replace ignition coil Difficult to start fuel is available
40. ax 810 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Ashton under Lyne Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA BRAZIL Multiquip Multiquip 4110 Industriel Boul Tel 450 625 2244 Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 Contact jmartin Q multiquip com Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2007 MULTIQUIP INC Multiquip Inc Mikasa and the logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustratio
41. ays know the location ES 65 FIRSTAID of the phone keep phone job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency 2 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 PAGE 9 MVC 90H PLATE DIMENSIONS 27 Figure 1 90 Plate Compactor Dimensions TABLE 3 DIMENSIONS magnam Length Handle Deployed 48 in 1 219 mm Height Handle Detatched 31 in 787 mm PAGE 10 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE SPECIFICATIONS TABLE 1 COMPACTOR SPECIFICATIONS Centrifugal Force 3 350 lbs 1 520 kg TABLE 2 ENGINE SPECIFICATIONS MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 11 MVC 90H PLATE COMPACTOR GENERAL INFORMATION Definition of Plate Compactor The Mikasa MVC 90H is a walk behind plate compactor designed for the compaction of sand mixed soils and asphalt This plate compactor is a powerful compacting tool capable of applying a tremendous force in consecutive high frequency vibrations to a soil surface Its applications include compacting for road embankments and reservoirs as well as backfilling for ga
42. e item is not sold separately Other entries will be clarified in the Remarks Column REMARKS Column Some of the most common notes found in the Remarks Column are listed below Other additional notes needed to describe the item can also be shown Assembly Kit All items on the parts list with the same unique symbol will be included when this item is purchased Indicated by INCLUDES ITEMS W unique symbol Serial Number Break Used to list an effective serial number range where a particular part is used Indicated by S N XXXXX AND BELOW S N XXXX AND ABOVE S N XXXX TO S N Specific Model Number Use Indicates that the part is used only with the specific model number or model number variant listed It can also be used to show a part is NOT used ona specific model or model number variant Indicated by ONLY NOT USED ON Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip PAGE 28 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR SUGGESTED SPARE PARTS MIKASA MVC 90H 1 TO 3
43. e with the recommended type of oil as listed in Table 4 FILLER CAP DIPSTICK WASHER do PLUG Figure 19 Engine Oil Plug Changing Vibrator Oil When changing the vibrator oil remove the oil plug located at the bottom of the vibrator Figure 19 Tip the compactor to drain the oil Vibrator oil will drain more easily while it is warm 1 The air filter element should be because clogged air cleaner can cause poor engine starting lack of power and shorten engine life substantially To clean or replace air filter loosen the wing nut on the air filter housing Figure 20 remove the cover and take out air filter cartridge If only cleaning of the air filter is desired blow through the air filter cartridge from the inside moving a jet of dry compressed air up and down until all dust is removed Figure 20 Air Filter MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 21 MVC 90H PLATE COMPACTOR MAINTENANCE Checking the Clutch Replacing the V belt CAUTION Checking and Replacing the V Belt NEVER attempt to check the V belt with the engine running Severe in jury can occur if your hand gets caught between the V belt and the clutch Always use safety gloves Remove cover 2 Place offset wrench 13 mm or the like on the vibrator pulley lower fastening bolt 3 Using a waste cloth o
44. emember the compactor s engine gives off DEADLY gases ALWAYS refuel in a well ventilated area away from sparks and open flames ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could result from fuel vapors or if fuel is spilled on a hot engine NEVER operate the plate compactor in an explosive atmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death Topping off to filler port is dangerous as it tends to spill fuel ALWAYS store the plate compactor in a clean dry location out of the reach of children NEVER run engine without air cleaner Severe engine damage may occur NEVER leave the plate compactor unattended turn off engine CAUTION must always be observed while servicing this plate compactor Rotating parts can cause injury if contacted DO NOT leave plate compactor with engine running PAGE 8 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR RULES FOR SAFE OPERATION Loading and Unloading Crane Before lifting make sure that machine parts hook and vibration insulator are not damaged and screws are not loosened or lost Always make sure crane or lifting device has been properly secured to the hook of guard
45. er not lean clean Clean or replace cleaner or Clean or replace cleaner air cleaner Check float re build Weak in power compression is proper and does not misfire Defective Spark plug Clean or replace spark plug Flush fuel system replace 2 Water in fuel system with correct type of fuel Weak in power compression is proper but misfires Dirty spark plug Clean or replace spark plug Ignition coil defective Replace ignition coil Replace with correct type of Spark plug heat value improper spark plug Engine overheats Correct type of fuel Replace with correct type of fuel Cooling fins dirty Clean cooling fins Governor adjusted correctly Adjust governor Rotational speed fluctuates Governor spring defective Replace governor spring Recoil mechanism clogged with dust and Clean recoil assembly with soap dirt and water Recoil starter malfunction Sprial spring loose Replace sprial spring MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 25 MVC 90H PLATE TROUBLESHOOTING PLATE COMPACTOR Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of a breakdown please take a remedial action following the diagnosis based on the Plate Compactor Troubleshooting Table 9 information shown below and on the following page If the problem cannot be remedied
46. frame on compactor II NEVER lift the machine while the engine is running Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting Try not to lift machine to unnecessary heights Transporting ALWAYS shutdown engine before transporting Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Drain fuel when transporting compactor over long distances or bad roads ALWAYS tie down the compactor during transportation by securing the compactor s guard frame with rope Maintenance Safety NEVER lubricate components or attempt service on a running machine ALWAYS allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use food or plastic containers to dispose of hazardous waste DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source Emergencies ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kil in emergencies alw
47. good will or for any otherspecial consequential or incidental dam ages LIMITATION OF WARRANTIES No warranties express orimplied are made in connection with the sale of parts or trade accessories noras to any engine not manufac tured by Multiquip Such warranties made in connection withthe sale of new complete units are made exclusively by a statement of war ranty packaged with such units and Multiquip neitherassumes nor authorizes any personto assume for it any other obligation or liability whatever in connection with the sale of its products Apartfrom such written statement of warranty there are no warranties express implied or statutory which extend beyond the description ofthe products onthe face hereof PAGE 76 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 PAGE 77 OPERATION AND PARTS MANUAL HERE S GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mq multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 F
48. her conditions The choke enriches the fuel mixture 7 Air Cleaner Prevents dirt and other debris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 8 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 6 0 7 mm 0 028 0 031 inch for HONDA engine and 0 5 0 6 mm 0 020 0 024 inch for ROBIN engine Clean spark plug once a week 9 Muffler Used to reduce noise and emissions AX CAUTION Burn Hazard Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operating NEVER operate 216 the engine with the muffler removed 10 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual PAGE 14 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE COMPACTOR INSPECTION Before Starting CAUTION General Safety Precautions pas E NEVER operate the compactor in a SM E confined area or enclosed area structure 15 Seat that does not provide ample free flow of alr ALWAYS wear approved eye and hearing protection before operating the A compactor m N
49. his gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air AX WARNING Explosive Fuel Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids Wy DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames WARNING Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations Never operate the engine with heat shields or heat guards removed ZW ERE CAUTION Respiratory ALWAYS wear approved respiratory protection when required PAGE 6 MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 MVC 90H PLATE SAFETY MESSAGE ALERT SYMBOLS CAUTION Rotating Parts CAUTION Equipment Damage Messages NEVER operate equipment with covers or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury Other important messages are provided throughout this manual
50. hould be followed 2 Sa at all times when operating this equipment Failure to read and understand the Safety Messages and Operating Instructions could result in This Manual has been developed to provide complete instructions for the safe and efficient operation of the injury to yourself and others Multiquip Plate Compactor MVC 90H Refer to the engine manufacturer s instructions for data relative to its safe operation Before using this plate compactor ensure that the operating individual has read and understood all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION DANGER You WILL be KILLED SERIOUSLY injured if you DO NOT follow directions WARNING You CAN be KILLED or SERIOUSLY injured if you DO NOT follow directions You CAN be INJURED if you DO NOT follow directions Potential hazards associated with the operation of an MVC 90H Reversible Plate Compactor will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols HAZARD SYMBOLS AX WARNING Lethal Exhaust Gasses Engine exhaust gases contain poisonous carbon monoxide T
51. inkling WATER TANK CAP WATER COCK Figure 18 Water System MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 19 MVC 90H PLATE COMPACTOR MAINTENANCE Maintenance TABLE 6 ENGINE INSPECTION CAUTION General Maintenance Safety For details see seperate Engine Manual Inspection and other services should always be carried out on hard and level ground with the engine shutdown Check ltem Hours of Operation Fuel or Oil Leakage Every 8 Hours Daily Inspection and Maintenance Service Tables Fastening Threads To make sure your plate compactor is always in good working Every 8 Hours Daily x Tightness condition before using carry out the maintenance inspection in accordance with Tables 5 through 7 Check Replenish Every 8 Hours Daily Engine Oil y y Daily Service Check for leakage of fuel or oil Replace Engine First 20 hours then every 100 hours Remove soil and clean the bottom of compaction plate Check engine oil Check Clean the Every 50 hours Check for loose screws including tightness See Table 5 eae below tightening torque for retightening These inspection intervals are for under normal TABLE 7 MVC 90H MACHINE INSPECTION conditions Adjust your inspection HOURS 0F intervals based on the number ITEM OPERATION hours plate compactor is in use and particular working conditions Damaged Parts Check Before
52. ngine ON Off Switch ON Position 3 Placethe Choke Lever Figure 12 inthe OPEN position CHOKE LEVER Figure 12 Choke Lever OPEN Position The CLOSED position of the choke lever enriches the fuel mixture for starting a COLD engine The OPEN position provides the correct fuel mixture for normal operation after starting and for restarting a warm engine 4 Placethe throttle lever Figure 13 halfway between fast and slow THROTTLE LEVER Figure 13 Throttle Lever FAST Position 5 Grasp the starter grip Figure 14 and slowly pull it out The resistance becomes the hardest at a certain posi tion corresponding the compression point Rewind the rope a little from that point and pull out sharply STARTER GRIP DO NOT pull the starter rope all the way to the end DO NOT release the starter rope after pulling Allow it to rewind as soon as possible 6 If the engine has started slowly return the choke lever Figure 11 tothe CLOSED position Ifthe engine has not started repeat steps 1 through 5 7 Beforethecompactoris putinto operation run the engine for 3 5 minutes 8 Checkfor abnormal engine noises or fuel leaks MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 17 MVC 90H PLATE SHUT DOWN PROCEDURE Stopping the Engine Emergency Shutdown Proucedure 1 1 Move the throttle lever quickly to SLOW position CAUTION Stopping
53. ns are based on the MVC 90H Plate Compactor Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is RE MULTIQUIP
54. r the like pull the V belt back strongly at midway of the belt on the left side and rotate the offset wrench clockwise so that the V belt will come off 4 Check the clutch and replace as necessary following the procedures listed in Checking the Clutch 5 Place the V belt on the lower vibrator pulley Push the V belt to the left side of the upper clutch and rotate the offset wrench clockwise so that the V belt moves onto the pulley With belt cover removed visually check outer drum of the clutch for seizure and V groove for wear or damage Clean the V groove as necessary Check the clutch lining and shoe for signs of wear If the shoe is worn replace the clutch to prevent deficient power transmission and slippage Replacing the Clutch 1 2 Remove V belt Remove bolt at engine power output by tapping an engaged wrench e g tapping with hammer and rotate the bolt counterclockwise Remove clutch with a pulley extractor To install a new clutch reverse steps 1 3 PAGE 22 90 PLATE COMPACTOR OPERATION 8 PARTS MANUAL REV 2 1 26 07 90 PLATE COMPACTOR PREPARATION FOR LONG TERM STORAGE Compactor Storage For storage of the compactor for over 30 days the following is required Drain the fuel tank completely Run the engine until the fuel in the injection system is completely consumed Completely drain the oil from the engine crankc
55. s pipelines water pipelines and cable installation work The MVC 90H has a heavy duty steel base plate with closed design It is ribbed for extra strength The tubular steel roll bar cage protects engine components and provides a lifting point The MVC 90H also has a reversible shock mounted handle Vibratory Plate The vibratory plate of the compactor produce low amplitude high frequency vibrations designed to compact granular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate The double V belt drive assures less downtine and superior drive characteristics Unit can still operate if one belt breaks WaterTank The compactor has a built in water tank which helps provent damage and adds to long life Brass water valve eliminates rust and corrosion problems Frequency Speed The compactor s vibrating plate has a frequency range between 5 800 vpm vibrations per minute The forward and reverse travel speed of the compactor is approximately 82 ft minute 25 meters minute Engine The Mikasa MVC 90H Plate Compactor is equipped with a Honda GX160K1QMX2 GX160U1QMX2 air cooled 4 cycle gasoline engine The engine drives an eccentric weight at a high speed to develop a compaction force Controls Before starting the MVC 90H Plate Compactor identify and understand the function of the controls and components PAGE 12 MVC 90H PLATE COMP
56. scount customers welcome to order parts Fax on Standard orders for all orders which include Domestic US Customers dial complete part numbers L 4 1 800 6 PARTS 7 80082487 Note Discounts Are Subject Change Order via Phone Domestic US Dealers Call 1 800 427 1244 tiqu ae O Non Dealer Customers Contact your local Multiquip Dealer International Customers should contact parts or call 800 427 1244 for help in their local Multiquip Representatives for locating a dealer near you Parts Ordering information 4 poc 4 When ordering parts please supply Dealer Account Number Specify Preferred Method of Shipment Dealer Name and Address w UPS Fed Ex DHL Shipping Address if different than billing address 2 Y Truck Return Fax Number Next Day Applicable Model Number Second ThirdDay Quantity Part Number and Description of Each Part Allordersaretreatedas Standard Orders andwillshipthe same day if received prior to 3PMPST WWW MULI WE ACCEPT ALL MAJOR CREDIT CARDS MID AA MULUGSUIP MVC 90H PLATE COMPACTOR OPERATION amp PARTS MANUAL REV 2 1 26 07 PAGE 5 MVC 90H PLATE SAFETY MESSAGE ALERT SYMBOLS FOR YOUR SAFETY AND THE SAFETY OF OTHERS Safety precautions s
Download Pdf Manuals
Related Search