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Contents
1. 4 56 B 11 F9 39 1 54 36 Ju ul 6 ut 53 443 CULTU BL 5 SB 4 nnn 26 Y GR LN 243 3 LY 0 44 BL 2 BN 0 45 1 37 5CYL cor 5 23 GN R c5 F16 Bi Fuel 4 72 54 7 39 1 b Bi X 8 75 B 13 GN GR 26 BN SB A 6 Yi V 7 123 15 5 24 VA MAN BN 41 ED AUTO BN 2 MAN WAN rE B 20 OR W 53 324 zL w si 42 Y R 54 106 Y R 4 58 9 14 13 9 AS 5 CNG CAN B 25 54 54 5 LIN Ne YR 8 sp 48 54 54 B32 W w B 50 P SB 2 P SB es E 7 51 5 9 GR W 6 i 25 BL W 2 41 BL R 1j E SB 3 2 453 604 SB 6 44 8 S8 _ 53 329 ORN 8 28 53 397 Qa 31 93 3 GN R C C lt 31732. 11 5 1 15 3 118 23 2 4 56 3 4 15 31_ 5 14 CEM P T 4 Gy 18 4 sws 2 85 5 87 A wD 15 31 C4 6 87 4 fe a zr Ju uuu CAN 11B 3 11 8 21 2 2 gt 9 4 46 5 5 68 53 438 5 5 kK 7 123 6 120 9 15 SB 2 JUN 184 PETROL BNg PETROL BN 4 S 1 0 SCYLT 6CYL BLR Asc ag my P q SMAN DIESEL 53 324 BN 2 5CYL 6CYL GN Y A 19 K 9 3 5CYL T 6CYL w A 59 4 5CYL 6CYL GN A35 d 5 5CYL T 6CYL BN A20 6 5CYL 6CYL GN SB 7 51 B 9 GR W 6 6 120 17 BN SB 7 5 EUA E x 1 9 7 7 1 SCYL BLR 35 54 2 5CYL T GN Y 36 B 25 BL W 2 eee A25 14 5 SCYLWOT Y BN AS p q 6 5CYL T GN SB__ AG T e 53 305 D Be BLR _ A 56 ___GNY__ A38 _W____A37 d GN __ 5 53 329 60 O 000 s 3 oO em z zzz O O O O 4 50 53 397
3. 206 54 106 25 1 ER CN gt 8 89 1 EK YR a 8 90 1 54 54 YR gt 8 88 1 YR LPG 8 76 2 REM 0 1 560 gt 10 18 1 10 17 1 GR W S80 10 18 1 10 17 1 W O SUM 54 32 SUM 5 7 120 Le GN R 1L d 6 W O SUM gj WIOSUM 4 U BNW SUM W OSUM 1j J JU ul 560 10 17A 3 LIN EE 62 P s80 10 17 6 GR s60 10 17B 1 10 17B 3 R D 5 GR 580 gt 10 17 4 GR W S60 gt 10 18B 1 10 18B 3 RD 6 GR W 580 gt 10 18 4 10 GR 2 10 3 5 BL BN BN R gt 3 78 4 6 YR m 54 13 S80 YR 10 191 Y S60 gt 10 178 4 Y S60 gt 10 18B 4 D 18 Y S80 10 18 7 10 17 7 BL S60 10 18A 3 BL S80 10 18 6 BL S60 gt 10 17 2 58 10 BL S80 gt 10 17 5 GN 560 gt 10 18 2 580 10 18 5 560 gt 10 18 2 10 178 2 64 580 10 18 2 10 17 2 9 BL SB 6 37 B 26 Y Y Y Y 2 11 gt 3 77 4 EB 3 77 2 0 28 BL BL 741 BL gt 3 77 5 B 24 vo 6 vo 3 77 8 12 GR 3 GR 10 GR gt 3 77 6 54 43 54 21 20 gt 4 56 29 21 GN W gt 4 56A 12 0 32 GN W gt 4 86A 12 gt 4 110 6 gt 4 1108 4 GN R gt 4 110A 11
4. 4 56 2 4 46 F9 ECM CEM 3 9 1 54 400 7 3 YR 53 443 0 16 HN 0 15 8 26 Y GR 35 21 9 0 43 5 C 22 0 44 6 CYL 0 45 BN B 37 BL R 14 5 16 23 GN R 54 3 1 5 46 18 GR 5 1 2 CNW 15 31_C5 11 26 BN SB 7 6 1 54 36 l 6 5 7 123 8 15 SB MAN Y MAN 3 BL BN 4 gt 5 AUTO Ba BN MAN BN Nl BN 6 BN B 29 OR W 53 324 w X w 9 y 6 62 213 BN 1 B 13 a 7 105 62 48 SB 5 GR R 44 7151 2 17___ 5 B 5 amp GR W 6 4 B25 BLW 2 6 44 BL R 1 53 329 88 3 a BN m 53 397 31 93 BL R J 31748 TP3976201 60 5 60R S 80 2005 45 Group 23 Fuel system Engine management system Bi fuel 1 2 30 R A 15 31_ 5 14
5. 30 30 1 11 1 11 5 2 2 2 54 400 4 56 0 49 5 x D 34 D 35 4 0 50 Ju CAN 53 425 Bw Das 9 LIN SWM LSM K Juan GN W B 27 Eee E23 7 4 Ju ut LIN 7 Ju LIN 5 gt m m m BN 53 438 8 5 8 5 5 10 2 10 1 q 5 A A 3 A2 AT 54 22 54 23 3 7 10 10 7 3 e m z N 7 m 53 301 60 53 303 m N 53 397 60 2 m amp 31 84 31 93 31 94 TP3976201 S 60 5 60R S 80 2005 56 Group 35 Lighting High and low beam S80 30 30 1 1 11 1 11 5 2 2 2 54 400 5 1 4 56 DIM 0 34 9 10 D 35 9 D 50 Juan LIU CAN UUU 53 425 nnn GN W D 58 LIN 3 111 SWM LSM L Jun GN W 7 5 a F22 F23 5 827 B 28 7 4 E LIN Juut LIN 5 x 53 438 10 1 54 22 54 23 10 10 e m z N 7 m 53 301 e 69 53 303 o 53 397 6 z 5 31 84 31
6. 53 433 w 4 56 4 9 SRS Aw B 24 52 GN B 26 54 x 4 3 126 16 1 w p w A2 DDM PDM AUM io GN GN amp B JUAN UUU CAN 4 70 16 60 UEM PHM 54 13 5 3 112 3 41516 5 EYES 0 Ju ul e Ju u LIN uu Ju ul Ju ul si LIN DIM D 34 w 2 Q X 54 24 LHD 54 25 TP3976201 60 5 60R S 80 2005 3 112 36 Q c 3 127 PDM DDM 4 52 36 Control modules LIN data communication 1 2 4 28 TCM 3 156 54 3 1 3 155 0 21 GN SB AUTO 5 GN W 2 24 GSM int T Ju ul LIN 60 nnn LIN 4 33 SRM 54 3 1 54 13 P 1 44 LOREMS nnn LIN 5 16 35 E 2 SCM 4 70 1 7 LIN P B 54 16 47 27 4 3 111 RCM LSM 60 5411 6 5 GN W GN W__RHD Q 12K LIN nnn LIN f z 4 56
7. 4 58 REM 4 56 15 GN Y 18 4 56A 4 lt Y R A3 10 127 2 w 12 lt B i mw AN GR R Bi fuel GR R 0 14 2l Bi fuel 5 VO 0 15 3l Y Bi fuel 3 Y 5 74 4l Y GR Bi fuel Y GR D 8 Ju lH 4 LIN 7 153 GN Y Bi fuel 15 GN Y D 36 BN Bi fuel 16 D 3 3 1 8 29 8 85 1 lt BL 54 85 s BL 8 15 F13 4 78A 2 lt R 6 22 Es 3 78 1 BL SB 5 3 75 3 lt P 54 11 P 54 35 P D29 7 12 3 lt GN 3 62 1 544 5 54 3 1 Y ca 3 74 3 54 10 p 3 78 2 GR W F 8 E28 3 78 1 BL SB F 2 3 78 4 BN R Fe 4 86A 1 BL B 21 226 16 15 2 R W E6 16 45D 1 4 82 1 lt BLR 93 502 5 BL 54 74 BL A 14 E23 R A 15 E38 16 16 1 R 8 59 1 lt Y R A25 G 8 60 1 YR 8 28 4 84C 1 SUM BL 30 E24 17191 R B 31 54 20 3 85 5 lt GN BN fre GN BN 3 85 1 lt Y Bi Y 19 10 3 85 3 6 BL A2 54 21 54 43 3 86 3 lt GN BN 8 GN BN B GN BN 1 3 86 1 lt X 5 Y Y 8 30 3 86 5 BL 6 BL 2 BL 82 54 20 3 76 2 3 76 5 lt BL BL cs 3 76 8 yo vo A27 3 76 6 GR GR 28 3 76 4 lt Y Y A23 32 0 12 a 7 m 2 53 602 m 7 31 47 31 72 TP3976201 S 60 S 60R S 80 2005 33 Control modules Rear Electronic Module REM 2 2
8. 4 56 4 46 F9 3 9 1 54 400 7 3 n YR C34 53 443 0 16 HN 0 15 8 26 Y GR 35 21 9 0 43 5 C 22 0 44 0 45 5 CYL 37 BL R 14 C 5 16 8 23 GN R 5608 BL 54 3 1 5 46 18 5 1 2 15 31_ 5 11 2 54 3 B47 Y S60R Jg 5 BL 53 578 w 7 123 SB SB 8 15 SB MAN Q 2 53 579 GN MAN 4 1 BN gt lt AUTO N 54 3 1 1 N 4 4 7 Ba n MAN MAN BN m BN O BN 829 og w 53 324 w Y 9 y 6 62 9 2 3 6 33 F B 1 Ja B 13 x p 1 al mm 7 105 e SB Y B 48 SB BL 7 51 l 5 41 6 33 7 BN SB B 5 amp GR W 6 4 B25 _ BLW 2 6 44 BL R 1 5 53 329 58 3 a BN m 53 397 31 93 BL R J 31 48 TP3976201 S 60 5 60R S 80 2005 43 Group 23 Fuel system Engine management system 6 cyl 1 2 30 E 4 46 8 28
9. 5 1 1 8 DIM 7 5 SSS nnn CAN iru 4 56 D 49 CEM D 34 D 35 D 50 JU ul CAN 53 425 GN W 0 58 LIN SWM LSM 53 Juan GN W D 41 Ey S 16 2 23 23 Px 00 P B27 F22 F23 pog Ju ul LIN B 8 B 9 B 7 B 4 Ju LIN 7 5 X z amp m a a m BN 53 438 152 5 2 gt 55 98 ala a m S S 6 10 1 10 2 5 5 1013114 7 1 5 54 22 54 23 __ WIOECPS __ _ _ amp 53 303 z 53 301 m 5 53 397 31 93 31 94 TP3976201 S 60 5 608 5 80 2005 59 Group 35 Lighting Fog lights 30 30 1 1 1 1 5 1 11C 7 11C 9 11E 5 11E 1 2 2 2 2 53 425 54 400 53 438 BN 10 5 10 6 53 303 BN 53 601 53 604 31 84 31 93 31 72 31 73 31 94 TP3976201 60 S 60R S 80 2005
10. 116 Relay electric engine heater ene 118 Parking heater remote start 119 Parking heater Call 120 Shortstop healer tenue euet sse 121 Group 88 equipment Supplemental Restraint System SRS 122 Electrically adjustable head restraint 123 Remote garage door 124 125 List of components 1 4 TP3976201 60 5 608 5 80 2005 Explanations Abbreviations Groups Group 23 Fuel system Group 26 Cooling system Group 27 Engine controls Group 2 Generator and voltage regulator Group 33 Starting system Group 35 Lighting Group 36 Additional electrical equipment Group 37 Wiring and fuses Group 38 Instruments Group 39 Other Group 43 Transmission Group 59 Brake system Group 64 Steering Group 76 Shock absorbers Group 83 Doors and openings Group 84 Exterior decorative elements etc Group 85 Interior equipment Group 87 Climate controls Group 88 Internal equipment Ignition switch symbols X Accessories audio position S Powered upon insertion of key 15 he switch remains connected during start 19 Contact 5 broken while starting 30 Constant power from the battery 50 Start Coun
11. 9 WIRING DIAGRAM 560 S60R S80 397520 2005 Frame contained PDF file click here to view List of components 1 4 1 1 2 14 2 22 2 32 2 33 2 35 2 64 2 90 2 91 2 138 2 139 2 182 2 191 2 192 3 1 3 4 3 6 3 8 3 9 3 10 3 25 3 26 3 27 3 35 3 37 3 47 3 53 3 56 3 59 3 60 3 62 3 71 3 74 3 75 3 76 3 77 3 78 3 80 3 82 3 85 3 86 3 91 3 92 3 93 3 94 3 95 3 111 3 112 3 113 3 117 Battery Relay glow plug unit Relay climate control system Engine management system main relay Relay fuel system Starter motor relay Auxiliary light accessory relay Relay windshield wiper low high speed Relay intermittent windshield wiper Deadlock relay left hand rear door Deadlock relay right hand rear door Relay headlight washer motor Relay remote parking heater start radio signal Relay 230V engine heater Ignition switch Cruise control switch SWS Hazard warning flasher switch Heated rear window door mirror switch Brake light contact Reversing light contact Power sunroof switch Power driver s seat module Power passenger seat module Trunk handle switch Horn contact Parking brake contact Recirculation switch Fan switch Control beam adjustment Auxiliary light switch Hood alarm contact Gear selector contacts Left hand front door lock unit Right hand front door lock unit Left hand rear door lock unit Right hand rear doo
12. 569 i m D s s z 2 e e L ej 4 m cele vc z i f 9 02 x o nn 2154 o 2 4 4 oc tA 4 220 amp 81 Sp m sm 81 zm sh sm gh sm em sm sh sm sm sm em sm x m m m m m A X m NI X XI lt L L L L L L L L L L L 01 75 679 evo ziv Veo 29 29 29 e 5 H e z 8 LE GL 2 4 e21329 3 4002 08 5 409 S O9 S 1049 6641 E 907 79 sedg aal Pra J 2 J 31 via L 4 4 4 79 8 j vj 8 b SIRE 99 82 86 7 wd 2454 ann ed e IS 6 SL X S 05 4 vea IND WHO 69 9 0 99 7 W3H 18 aS 89 7 gt gt S6 2 86 t
13. A29 R 453 375 TURBO 172 105 7 65 SB 2 TURBO L i 6CYL _ RW 70 d 53 376 3 6CYL GN BN b BL 3 son 47 5 Y GR 44 1 6CYL GR SB A43 4 2 _ 6CYL _ BNSB 69 4 6 6CYL GN R A 25 d R TURBO 73 7 104 SB TURBO 2 2 6CYL BL GN 8 27___ BL SB TURBO 3 1 6CYL GN BN 10 6CYL BN 3 SCYL Y GR d TP3976201 S 60 5 60R S 80 2005 5 Group 26 Cooling system Cooling fan 30 4 46 5 6 DIESEL onn _ A27 DIESEL _ PETROL GRR 4 PETROL BN SB BN SB__A 60 DIESEL 9 BN SB 63 PETROL 1 DIESEL A61 PETROL A 68 DIESEL A25 PETROL 6p 93 932 VO W PETROL A39 43 DIESEL Ann CAN PETROL DIESEL 8 5 B 1 B 13 4 46 ae 4 Bi Fuel 5 CYL W O T 9 15 31_ 4 2 15 31_ 1 13 5 Cyl W O T Bi Fuel 7 16 1 GN R Bi Fuel A40 9 2 BN SB 53 319 BN SB 61 M AN 6 29 x 7 8 1 BN SB 2 BN GR A21 3 VO W Q VO W 58 53 332 a 1 13 31 2 TP3976201 60 5 60R S 80 2005 Group 27 Engine control Cruise control 4 16 30 1131 1 45 34 BN GR 1 7 32 X Y R 46 K Y GR x 4 58 HB 71124
14. No Fuse function via A F1 10 48 Right hand reversing light 10 10 55 Left hand reversing light F2 10 42 Rear right parking light 20 10 44 Right hand tail light lamp 1 10 46 Fog light right rear 10 49 Rear left parking light 10 51 Left hand tail light lamp 1 10 53 Fog light left rear 10 127 Lighting cargo compartment left hand side 10 128 Lighting cargo compartment right hand side F3 4 78 Accessory Electronic Module AEM 15 F5 4 58 Rear Electronic Module REM 10 F6 16 15 CD changer 7 5 16 36 TV receiver 16 45 Road Traffic Information RTI F7 17 39 13 pin outlet towbar cable harness 15 F8 17 19 Accessories 15 F9 6 93 Motor rear right power window 3 86 20 F10 6 92 Motor rear left power window 3 85 20 F13 8 85 Thermostatic switch and fuel filter heating 15 F19 8 59 Rear left head restraint solenoid 15 8 60 Rear right head restraint solenoid TP3976201 60 5 60R S 80 2005 18 Rear Electronic Module REM F20 F38 ETETTTE 2 3703456 4 58 Rear Electronic Module REM No Fuse function via A F20 17 39 13 pin outlet towbar cable harness 20 F23 4 82 Differential Electronic Module DEM 7 5 F24 4 84 Suspension Module SUM 15 F26 4 86 Parking Assistance Module PAM 5 F27 Ma
15. 1 EN 5 oe 4 6 GN SB CNG LPG nan CAN BN CNG LPG uu jd 3 31 91 31 93 31 84 TP3976201 S 60 S 60R S 80 2005 53 Group 32 Generator and voltage regulator Power supply 6 26 4 56 m 2 I 15 31 A1 12 15 31 C4 1 5 deb 12 58 31 53 TP3976201 5 60 5 S 80 2005 Group 33 Starting system Starting system 30 118 22 2 35 FMA4 30 380 169 15 31 4 16 mE 4 15 31 4 12 15 31 1 8 5 87 2 85 5 m 6 6 26 1 x a _ 4 56 _ ce 21 2 60 0 15 22 kK Eus Y 53 443 LE Y GR D 32 N E BL Y Jr D 2 65 LIN o A 3 lt gt o 8 37 of a x 2 m A9 A44 4 28 B 23 x pis TCM 7 123 9 15 SB A 2 60 4 MAN PETROLBN MAN 4 EN F i 53 324 o BENE I 027 N MANDIESEL i v MEN 9 13 a a o a gt m 53 331 53 303 60 5 31 53 31 93 31 94 TP3976201 60 5 60R S 80 2005 55 Group 35 Lighting High and low beam S60
16. 15 31_ 4 6 1 4 46 po 118 23 5 8 6 ECM BN W A34 2 33 2 2 32 8 7 amp Tie 2 85 3 30 A15 d 4 8 8 EM P W A33 1 86 5 87 8 9 53 315 VO W 8 10 N 1 A _ 7 17 2 vo A 60 q 15 D 1 1 1 1 5 GNR 22 4 GR W A4 118 5 1B 6 t1B 3 118 8 118 11 P 4 5CYL 5 _BN SB P WIO T 2 2 2 2 2 2 BN SB Bi Fuel a TEE 7 81 VA Q 23 4 141 3 vow lt lt lt lt gt GRR A40 S S S e BN SB 61 1 BN SB 7 8 3 A58 2 BN GR 53 332 21 1 7 201 9 2 GN R m 3 BN SB 2 9 46 9 gt 5 7 24 rond 53 309 pu 1 R A 48 7 25 Me ye GN W R W BL A31 R W 5 30 4 53 328 39 360 a Y A29 2 8 79 R W P 5 1 R W 9 32 VO A50 2 d 6 1 31 89 4 50 BL R 56 x 5 GN Y A38 m aaa 3 2 37 a 3 HISPEED 55 60 5 58 36 6 58 53 53 326 SB 4 54 GN SB SB _ 2 62 SB 31 91 ipg 31 96 ES LPG GN W E BL R F BL R GN R H GN R gt TP3976201 S 60 5 60R S 80 2005 Group 23 Fuel system Engine management system Bi fuel 2 2 30 30
17. 69 807 58 2 2 2 2 2 2 2 2 2 2 2 2 SS LE won sou sou zor wort m J L L 3 D D L L D 85 L m 807 59 L SZ 9 a 99 SLv CS a a cm x M9IAJ9AQ 2 2 e21329 3 Fuses Engine compartment 11A 1 8 11A Fuses in the engine compartment No Fuse function via A 1 20 22 26 Glow plug 2 14 60 2 11B 20 Fuses in engine compartment fuse box 40 11B 21 Fuses in engine compartment fuse box 3 11B 17 Fuses in engine compartment fuse box 40 11B 18 Fuses in engine compartment fuse box 7 Accessories 60 8 6 29 Motor electric cooling fan 4171 60 TP3976201 60 5 60R S 80 2005 10 Fuses Engine compartment 11B 1 6 11B Fuses in the engine compartment No Fuse function via A 1 6 35 Fuel pump auxiliary heater 4 7 25 6 73 Coolant pump auxiliary heater 4 7 9 30 Auxiliary heater 4 7 2 54 8 1 Accessory wiring 30 feed 20 3 4 46 Engine Control Module ECM 5 cyl normally aspirated 10 4 50 Electronic Throttle Module ETM CNG LPG 6 120 Engine throttle body 5 cyl normally aspirated 4 46 4 4 46 Engine Control Module ECM Diesel CNG LPG 20 7 15 Heated oxygen sensor 7 82 Heated oxygen sensor diagnosis 1 7 103 Heated oxygen sensor 3 7 104 Heated oxygen sensor 4
18. Engine management system Diesel 1 2 2 2 Emission control 5 cyl Emission control 5 cyl amp 6 cyl Turbo e Group 26 Cooling system Cooling fan Group 27 Engine control Cruise control e Group 32 Generator and voltage regulator Power supply e Group 33 Starting system Q Starting system Group 35 Lighting High and low beam S60 High and low beam S80 High and low beam Bi Xenon amp Daytime running lights S60 High and low beam Bi Xenon amp Daytime running lights S80 Fog lights Brake lights Reversing lights Home safe lighting Position parking lights tail lights amp license plate lighting S60 Position parking lights tail lights amp license plate lighting S80 Interior lighting Beam length adjustment Auxiliary light e Group 36 Additional electrical equipment Rain sensor Direction indicators and hazard warning flashers Wiper washer windshield Wiper washer headlights High pressure headlight washer Horn Electronic immobilizer Anti theft alarm Accessory Electronic Module AEM Parking assistance e Group 37 Wiring and fuses Diagnostics system 12V outlet 12V outlet cargo compartment Towbar cable harness 7 pin Towbar cable harness 13 pin e Group 38 Instruments Seat belt
19. GN Y gt 4 110A 4 EE Y gt 4 110B 1 EF R W gt 17 39 10 E G R gt 17 39 9 E H BL gt 17 39 8 gt 4 110B 5 GN W gt 4 110B 3 E L GR gt 4 110B 2 R gt 4 110A 7 TP3976201 S 60 5 60R S 80 2005 Control modules High speed CAN data communication 4 50 4 46 3 so KI kK Junin CNG LPG CEM 2 ur 1 x w s s m 1 7 3 254 SWM qun pog CAN a NS lt p IP z 101 lt T 4 68 s 5 4 28 Oo E ad w 1 e w D 31 km e 1 9 1 7 nnn nnn M _______ B2 AUTO AU ua An p 21 Qo SS ss s c2 E GN st e 4 84 SUM 16 FOUR C es 53 568 9 x 2 4 82 53 512 J 4 16 BCM Juin us CAN TP3976201 60 5 60R S 80 2005 Control modules Low speed CAN data communication B 23 51 A 10 B 25 53 8
20. 5 gt B5244S6 BL A 47 mE x lt X B5244SusA _ CNG LPG Dr CNG LPG 7 73 8524496 2 8524486 5 3 B5244S6 BL 27 TP3976201 S 60 5 60R S 80 2005 50 Group 23 Fuel system Emission control 5 cyl amp 6 cyl Turbo 30 2 11B 19 15 31 C4 6 2 85 2 22 2 21 2 D 32 2 0 47 4 56 54 3 2 15 31 C5 13 TE 5 GN GR x lt 4 46 54 34 2 1 eo GN BN 5 D ECM xl amp 5 5 5 5 8 81 5 kK 34 lo 2 GN W TURBO AZ N 1 TURBO GN GR CAN 11 2 8 19 S 8 71 53 309 9 a A13 d 54 34 3 4 8 18 6 CYL K GN GR W O T 40 5 GN R 2 w 9 58 amp 6CYL T 87 BL SB 4 BL SB 7 15 w A18 3 GN BN 5 Y A42 1 GN SB A 41 2 BL SB 28 E 7 4 7 82 23 2 GN R 6 1 GN BN SB 61 4 Y ME E GR A 62 R
21. 5 8 6 I eo g w A15 FMA2 2 32 57 kK 118 23 5 8 8 m 4 2 1 86 5 87 8 9 i m u 8 10 gt A34 J 2 GR W 14 g 18 6 118 5 GN 2 GN i MAF 5 22 3 GRW 58 o A VOW 6 CYL 5 lt OX W O TURBO 5 9905 O lt 04 amp GNR 5 3 poe pe pe TURBO x 1 BN SB 7165 9 CNR RN 5 3 VO W 2 4 X 5 1 A23 GR R A4 7 16 0 X 33 309 Bus 53 319 7 3 VO W 53 332 vo w 39 2 68 NON BL 31 54 53 GN W 20 3 2 7 24 TL BN SB Q d SB 3 1 21 58 A64 GN W 7 23 3 BN A 45 20 4 4 Y SB 67 4 SB 3 BN 50 EN 7 25 ms R A48 3188 205 GNC 53 328 7 2 66 SB 3 Y 52 e L GN W 20 6 10 SB 3 49 GN W 20 7 SB 3 vo A30 GN W 20 8 SB 3 GR 51 3 6 120 BL R A36 GN Y A w 59 GN 35 E BN 20 6 GN SB A53 31 96 BL R 7 BL R gt D TP3976201 S 60 5 60R S 80 2005 44 Group 23 Fuel system Engine management system 6 cyl 2 2 30
22. 4 13 4 45 1 3 6 33 MOVE 2 2 B 13 m 7 7 48 SB 7 51 2 5 GR R 4 17 BN SB 5 B 9 GR W X 6 8 25 2 4 6 44 BL R 1 m M Y 8 50 _ 53 329 SB 3 a o Ba 53 397 BN 31 93 aq ON D 31 48 31 73 TP3976201 S 60 5 6085 80 2005 49 Group 23 Fuel system Emission control 5 cyl 30 4 56 118 23 2 9 Sv 2855 45 34 C4 6 11B 4 11B 5 5 N 54 3 2 GN GR GN GR 15 31_ 5 13 o I amp ___ ONR 5434 2 1 gt GN GR 4 46 1 GN GR ECM o 9 z p S88 e 53 309 2 667 kK 34 Ow GN GR 8 2 BL GN 2 13 n MN z 9 54 34 8 81 el 4 1 GN R 1 IN 5 CYL 2 GN W 524456 WOT 5 4 8 40 3 P e 715 CNG LPG 1 GN BN go GN N A9 9 2 BLR A18 d 87 _BL SB 4 p a O Ger 42 T A41 5 3 e q 7 82 1 GN BN e 2 BL 7 53 319 BMSB BN SB 61 52445 USA R _ _CNG LPG Ud 524456 53 375 A57 N 7172 8524486 53 376 SB A65
23. Violet White Yellow How to use wiring diagrams 1 2 The descriptions below apply in general to all wiring diagram manuals although not all sections are necessarily con tained in this manual A Component designation Every component has a component designation that consists of two parts The first part is a type number that describes the type of component in question for example 3 xx The second part of the designation is a serial num ber e g x 2 Together this constitutes a component designation e g 3 2 At the end of the manual is a list of components where with the help of the component designation you can read off the name of the component for example 3 2 light switch List of type numbers The list shows which type of component that respec tive type numbers refer to for example 3 x switch 6 x 7 electric motor etc Battery Relay Switch Control module Driver information module Electric motor Sensor Actuator Heating element 10 Light 11 Fuse 15 Electrical distribution rail box 16 Audio 17 Sermnice diagnostics 18 Contactreel 19 Meter 20 Ignition component shunt 26 Converter 27 Optics 31 G round connection 53 Junction point 54 Connector O N TP3976201 S 60 5 S 80 2005 B Junction points The wiring diagrams contain numbered junction points e g 53 352 This manual contains a section with a list of junction
24. 1 24 E SB X A64 GN W amp 1 R a 48 1125 PAG w A 66 ay 4 GN W 9 20 3 2 5 SB Nr 1 BL 31 4 20 4 2 R W 53 309 amp SB Nr 1 BN 30 1 rp E 3188 gt 53 328 RW N 53 260 Rw 28 9 32 SB 3 1 Y 29 2 GN GR a 4 1 SB 20 6 2 R W SB 3 1 P 51 5 P 20 7 RAW SB 3 1 50 6 120 i BL R A 35 31 89 ETA aR 8 w A 43 A 4 0 25 P BN AS GN SB 6 NT 34 53 314 T S 53 326 SB 53 7 BL R 31 96 3976201 5 60 5 60R S 80 2005 D 40 Group 23 Fuel system Engine management system 5 cyl 2 2 gt 30 4 56 4 46 mM F9 ECM CEM 3 9 1 54 400 lt 5 _CAN ULU CAN ru YR C34 nnm 53 443 0 16 LIN Y w D 15 B 26 Y GR 35 21 9 0 43 5 22 0 44 5 CYL 0 45 W O T 8 37 BL R 5 16 8 23 BL 54 3 1
25. 67 PRUE 68 Group 36 Additional electrical equipment IE 69 Direction indicators and hazard warning flashers 70 Wiper washer 71 Wiper washer 72 High pressure headlight washer 43 an TER 74 Electroni MMObIIZeF 75 ien uum t emi 76 Accessory Electronic Module 77 Parking ASSISTANCE 78 Group 37 Wiring and fuses Diagnostics 79 TAV OME 80 12V outlet cargo compartment 81 Towbar cable harness 7 82 Towbar cable harness 13 83 Group 38 Instruments Seat belt reminder 84 Driver information module 85 Driver information module 86 Group 39 Other Fete 87 Audio with auxiliary amplifier 1 2 88 Cellular Phone Eds 90 Road Traffic Information 91 ahi TEE 92 CD Charge M 93 Cable harness for audio
26. 94 TP3976201 60 5 608 5 80 2005 Table of Contents 2 2 Group 43 Transmission Automatic transmission AW55 50SN AWB5OAWD 95 Automatic transmission 4 65 96 Kerne 6 TE TTE LU 97 S RETE ETE REPE 98 Differential Electronic Module DEM 99 Group 59 Brake system Brake Control eo qi u u EPA SEE ES 100 Group 64 Steering Electronic power steering 101 Group 76 Shock absorbers PEE 102 Group 83 Doors and openings Central locking 103 104 Power sunrocf 105 Powerdoof Ill lS uuu 106 Heated door IMINMOTS u u uu u ua a 107 Heated rear 108 Power door mirrors with camera function 109 Group 85 Interior equipment Power driver s seat LHD 110 Power driver s seat RHD 111 Power power passenger seat LHD 112 Power power passenger seat 113 Heated esau uu Lu DE 114 Group 87 Climate controls Parking heater auxiliary heater 115 Climate control system 1 2
27. CEM 024 p RP M 2 s 54 9 O 1 3 9 32 S nnn GN W 15 31_ 1 12 GN W LIN 552 4 15 31 C4 1 T 6 26 27 3 LCM 54 10 5 GN W 12 LHD ERIO 3 254 1093 TP3976201 5 60 5 60R S 80 2005 37 Control modules LIN data communication 2 2 4 9 7193 SRS OWS 54 25 57 GN W GN W 11 Ju ul LIN LIN 3 112 2 GN W 12 3 GN W lt 44 5 GN W AT GN W 96 9 13 SHM 54 25 4 Jn ul LIN 9 12 SHM 54 24 62 4 Jr ul LIN 4 58 7 100 REM ISM D 26 GN W 2 0 32 GN W LIN 59 LIN 4 86 PAM A 12 q TP3976201 S 60 5 60R S 80 2005 36 38 Control modules Accessory Electronic Module AEM 26 50 2 4 1 25 Pos Function abun eon CAN communication Input output signals CAN communication Input output signals Remote heater start minical heater start ET Ground e A 3 EIL heater start minicall o E signal Remote heater start radio signal Engine heater Steering alternating cur rent feed Be s _ Speed signal RTI Japan B 30 Antenna amplifier audio Feed O
28. right hand side 3 111 Light Switch Module LSM 3 112 Climate Control Module CCM 3 254 Steering Wheel Module SWM 7 192 Temperature sensor evaporator 16 1 Audio Module AUM 16 2 Amplifier 16 46 RTI Display 16 60 Phone Module PHM 17 13 Data link connector 31 88 Engine ignition coils group 1 20 3 Spark plug and ignition coil 20 4 Spark plug and ignition coil 31 89 Engine ignition coils group 2 20 5 Spark plug and ignition coil 20 6 Spark plug and ignition coil 20 7 Spark plug and ignition coil 20 8 Spark plug and ignition coil 31 91 Engine 4 50 Electronic Throttle Module ETM Bi Fuel 9 32 PTC resistor air preheating Bi Fuel TP3976201 S 60 5 60R S 80 2005 26 Ground connections 31 93 31 94 31 93 Left MacPherson strut tower 3 10 Reversing light contact MAN 3 62 Hood alarm contact 4 56 Central Electronic Module CEM 4 99 Electronic power steering control module 6 1 Windshield wiper motor 6 4 Motor left hand headlight 6 38 Left hand headlight level adjustment motor 6 114 Vacuum pump 7 4 Brake fluid level sensor 7 73 Coolant level sensor 7 51 Accelerator pedal sensor 8 37 Automatic transmission 8 79 Valve LPG Bi Fuel 8 134 Solenoid reverse interlock manual 10 1 Left hand front lamp housi
29. 301 m F15 B 22 BL gt 4 16 4 LIN ESSI 1 GN GR gt 8 84 1 17 10 5 1 F18 18 gt 10 6 1 F22 27 BL 54 22 gt 10 1 4 S80 1 S60 Bi F23 28 w 54 23 580 1 S60 Bi B4 BL Y 54 23 580 TUN gt 2 S60 Bi 7 BL W 54 22 580 d gt 10 1A 2 S60 Bi x F28 22 gt 3 27 3 6 gt 16 1 2 16 GN W 15 31_ 4 1_ 15 31 A1 12 6 26 1 60 6 26 21 20 VO W AUTO vou AUTO 5 BL GN 54 22 rz 10 1A 6 DRL B 9 BL P 54 23 3 gt 10 1A 6 DRL 19 w 54 22 5 gt 10 1A 3 20 54 235 gt 10 2 3 5 6 3 48 30 Y SB oat vo gt 6 3 14 6 19 di F2 19 BL 54 24 gt 9 12 4 1 18 BL 54 2515 gt 9 13 4 BLR 54101 BLR 6 62 4 F30 A 8 BL R 54 11 25 BL R gt 6 63 4 16 BL gt 54 36 5 Dus GN gt 54 36 3 D44 BL 54 36 1 045 BN 54 36 2 BL gt 7 12 4 D 30 Y gt 7 12 1 0 42 gt 7 12 5 JA 0 6 22 18 25 38 Lese 1 R gt 16 35 1 e vO EHD 54 25 14 3 27 3 Zi X RHD 54 2515 gt 3 27 3 31 6 31 10 TP3976201 60 5 60R S 80 2005 32 Control modules Rear Electronic Module REM 1 2
30. 76 Gas tank valve 4 58 8 88 Solenoid gas tank CNG rear 4 58 8 89 Solenoid fuel tank CNG front left 4 58 8 90 Solenoid fuel tank CNG front right 4 58 6 38 Left hand headlight level adjustment motor 6 39 Right hand headlight adjustment motor 10 1 Left front lamp housing 10 2 Right front lamp housing continues 3976201 60 5 60R S 80 2005 16 Fuses Central Electronic Module CEM F17 F34 8 3388799090308 4 56 Central Electronic Module No Fuse function via A F17 10 5 Front left fog light 7 5 F18 10 6 Front right fog light 7 5 221 3 156 Gear Selector Module GSM 10 4 28 Transmission Control Module TCM F22 10 68 Left hand high beam 10 F23 10 64 Right hand high beam 10 F28 3 27 Power passenger seat module 5 16 1 Audio Module AUM F30 27 3 Left hand Camera Module LCM 5 2714 Right hand Camera Module RCM F33 6 114 Vacuum pump 8 84 20 F34 6 3 Right hand headlight wiper motor 15 6 4 Left hand headlight wiper motor 6 127 Washer pump TP3976201 S 60 5 60R S 80 2005 17 Fuses Rear Electronic Module REM F1 F19 ETETTTE 2 3703456 4 58 Rear Electronic Module REM
31. diagnostic probe 8 111 Solenoid valve high pressure Diesel 5 6 67 Pump fuel leakage control 10 6 105 Fuel distributor gas 8 17 EGR valve Diesel 8 18 EVAP valve 8 19 Solenoid variable valve time inlet 8 28 Turbocharger control valve 8 64 Solenoid valve engine mounting Diesel 8 75 Valve fuel cut off DFCO 8 81 Solenoid variable valve timing outlet 8 82 Solenoid variable turbo geometry Diesel 9 32 PTC resistor air preheating 6 7117 Mass airflow sensor MAF Diesel 10 4 46 Engine Control Module ECM Gasoline 15 7 17 Mass airflow sensor Gasoline 8 6 11 Injectors continues TP3976201 60 5 60R S 80 2005 11 Fuses Engine compartment 11B 8 23 11B Fuses in the engine compartment No Fuse function via 8 6 44 Cooling fan electrics box engine compartment 10 7 51 Accelerator pedal sensor 8 3 Electromagnetic clutch climate control system 2 22 9 2 33 Relay fuel system 10 8 79 Valve LPG 2 33 11 2 14 Relay glow plug unit 20 2 22 Relay climate control system 20 3 8 Spark plug and ignition coil 13 2 90 Relay windshield wiper low high speed 25 2 91 Relay intermittent wiping 6 1 Windshield wiper motor 2 90 2 91 14 4 16 Brake Control Module BCM 30 15 2 182 Relay headlight washer motor 35 6 104 High pressure headlight washer 2 182 17 10
32. low data signal CAN L MOST communication communication DIN cable coaxial cable etc Data communication CAN communication Connection with distribution box Further connection to Connector between wiring harnesses 1 Connector connected to component 392 4002 08 Y 409 5 095 106916541 x x B a wa st o e xe amp e 958 lt lt G 5 5 lt e lt SOD OSO O O lt lt 6 lt O lt lt O lt lt OO 42 719 c 3t 42 s z 2 Z LZ cU UU UL 4 1 1 3 1153 2154 26 2 6 6 06 2 6 c 55 6 Sele
33. points This list shows all the components which are connected to each junction point The location of the junction points is shown in the Cable harness routing in vehicle section C Connectors Connectors provide a bridge between two cables harnesses and are described in the Connectors section D Electrical distribution Operation of the fuses and relays is shown in the Electrical distribution section E Data communication Today s cars contain CAN and MOST networks that transfer information Connections to these networks are not shown in their entirety in the respective wir ing diagram Complete information on CAN and MOST communication is found in the section Con trol modules F Abbreviations A number of different abbreviations are used in the manual These are explained in the section Abbre viations G Component location There is a section at the end of the manual in which the appearance and location of components is described in numerical order How to use the wiring diagrams 2 2 X98 54 51 53 326 b 53 601 TP3976201 S 60 5 S 80 2005 List of symbols System voltage Ground connection via wiring L Ground connection on component chassis y Screened wire Junction point t Twisted cable Electrical connection Variant CAN communication CAN high data signal CAN H CAN
34. reminder Driver information module Driver information module Bi Fuel e Group 39 Other o Audio Audio with auxiliary amplifier 1 2 2 2 Cellular phone Road Traffic Information RTI Handsfree CD changer Cable harness for audio adapter e Group 43 Transmission Automatic transmission AW55 50SN AW50AWD Automatic transmission 4T65EV Geartronic Shift lock Differential Electronic Module DEM e Group 59 Brake system Brake control system e Group 64 Steering Electronic power steering e Group 76 Shock absorbers Four C e Group 83 Doors and openings Central locking Power windows o Power sunroof e Group 84 Exterior decorative elements etc Power door mirrors Heated door mirrors Heated rear window o Power door mirrors with camera function e Group 85 Interior equipment Power driver s seat LHD Power driver s seat RHD o Power power passenger seat LHD o Power power passenger seat RHD o Heated seats e Group 87 Climate controls o Parking heater auxiliary heater Climate control system 1 2 2 2 Relay electric engine heater Parking heater remote start Parking heater Call start Short stop heater e Group 88 Internal equipment o Supplemental Restraint System SRS o adjustable head restraint o Remote garage door opener e Index 1 2 22 e List of components o Listof components 1 4 o Listof components 2 4
35. 05 14 Fuses Battery 11E 1 7 11E Fuses by the battery No Fuse function via A 1 4 58 Rear Electronic Module REM 60 Main fuse for F1 F38 4 4 56 Central Electronic Module CEM 50 Main fuse for F1 F2 F11 F13 F16 F26 F30 F33 5 4 56 Central Electronic Module CEM 50 Main fuse for F3 F5 F10 F17 F23 F31 F32 F34 6 11C 1 5 Fuses in passenger compartment fuse box 50 7 11C 6 13 Fuses in passenger compartment fuse box 50 TP3976201 60 5 60R S 80 2005 15 Central Electronic Module 1 16 LU 55 ud 3838088008889 Hist 2095598589 4156 Central Electronic Module No Fuse function via A F1 9 13 Right seat warmer 45 F2 9 12 Left seat heater 15 F3 16 10 Horn 1 15 16 11 Horn 2 F8 16 35 Siren Control Module SCM F9 3 9 Brake light contact 5 F10 3 112 Climate Control Module CCM 10 4 7 Combustion Preheater Module 4 52 Power Seat Module PSM 5 1 Driver Information Module DIM 7193 Occupant Weight Sensor OWS 7 192 Temperature sensor evaporator F11 9 1 Front 12V outlet 15 9 25 Rear 12V outlet F14 6 3 Right hand headlight wiper motor 580 S60R 15 6 4 Left hand headlight wiper motor 580 5608 F15 4 16 Brake control module BCM 5 F16 4 99 Electronic power steering control module 10 8
36. 1 Left front lamp housing daytime running lights 4 56 20 10 70 Left hand low beam 4 56 18 10 11 Front left parking light 4 56 15 10 12 Front right parking light 4 56 19 4 16 Brake Control Module BCM 30 20 10 2 Right front lamp housing daytime running lights 4 56 20 10 66 Right hand low beam 4 56 21 4 83 Fuel pump control module 4 56 15 6 31 Feed pump ejectors 4 56 6 33 Fuel pump 4 56 22 6 25 Starter motor 2 35 35 23 2 32 Engine management system main relay 10 4 46 Engine Control Module ECM Gasoline 3976201 S 60 5 60R S 80 2005 12 Passenger compartment 11C 1 7 11C 1 11 10 11C 20 11 30 11C 9 11 19 11 29 11 38 11 Fuses passenger compartment Fuse function via A 1 6 16 Driver seat motor backrest angle 4 52 25 6 17 Driver seat motor up down front edge 4 52 6 18 Driver seat motor up down rear edge 4 52 6 19 Driver seat motor forward backward 4 52 2 6 20 Passenger seat motor forward backward 3 27 25 6 64 Passenger seat motor backrest angle 3 27 6 65 Passenger seat motor up down front edge 3 27 6 66 Passenger seat motor up down rear edge 3 27 3 6 28 Motor passenger compartment fan 4 31 30 3 74 Left hand front door lock unit 3 126 25 3 126 Driver Passenger Door Module DDM PDM 6 62 Left hand power door mirror 3 126 9 33 Left hand heated door mirror 3 126 10 148 Left hand rearv
37. 2 BL SB A20 3 BL A 38 2 GN 8 111 8 82 Y i R I Z GN W BN 37 2 BN SB 53 377 A55 1 GN Y __ 5 7 162 2 GN BB A22 3 GN W A40 4 Y A23 7 165 B i 1 Y SB __ 3 vw A4 8 64 yc BLR AT a 2 14 FMa3 I 3 30 1 86 2 53 335 15 31 C45 15 31 C2 2 SB 53 9 32 2 SB A 54 x 53 326 SB A 36 1 54 1 BN SB 67 d 53 374 7 EL RW d 20 22 20 23 a 20 24 SER BL R 1 20 25 us BN RW dO 20 26 31796 48 Group 23 Fuel system Engine management system Diesel 2 2 30 Y W A 4 56 4 58 4 46 _ Km 38 60 54 400 F13 15 Sn CAN n TT JU ul 3 53 443 LIN Y W 0 15 m 8 26 Y GR C 35 21 0 43 8 85 1 7 Diesel 24s BN m B 37 BL R C 14 Tc TA 6 B 23 GN R BL 4 54 35 00 53 604 GNAW 15 31 C5 11 54 36 54 3 1 SB 8 46 18 5 1 2 5 4 Y BN 2 7 BL 7 123 B 15 SB 2 4
38. 22 3 GR W 58 5 CYL eda x M _ _ _ 8 1 BN SB 8 5 5 7 165 2 as 2 D 2 P __ ___ 23 E A 4 iin 53 319 K BN SB 1 BN SB 7 8 3 VO W VO W A 39 VA BN P A68 o 1 BL W A40 L GNGR 495 7 35 QLT 2 BN SB 1 9 3 VO W 57 1 BN SB A26 au 7 6 a GN W A31 4 54 53 20 3 2 7 24 4 BN SB A46 SB 3 1 BL gt B A 64 9 32 P 1 GN GR 4 GN W 7 23 3 BN A45 20 4 2 Aer 2 SB SB 3 1 BN A30 m R A 48 388 20 5 2 ues VA w A 66 53 328 GN W 20 6 2 5 3 1 P 52 14 GN W 20 7 2 SB 3 1 51 E BL R A 36 31 89 6 120 12 GN Y 19 3 w 59 4 is GN 35 ES BN 20 X GN SB A1 SB 4 53 53 326 SB BL R 31 96 gt BL R TP3976201 S 60 5 60R S 80 2005 D 42 Group 23 Fuel system Engine management system 5 cyl Turbo 2 2 30
39. 3 no 54 54 A1 C1 6 Left hand Camera Module LCM Right hand Camera Module RCM Ground connection Junction point Connector Connector interface original vehicle Connecting rail to 15 31 Connecting rails to 15 31 130 Vehicles with SRS Airbag SIPS bag IC Inflatable curtain Warning Vehicles equipped with SRS SIPS bag IC must be handled with extra care when making repairs This avoids 1 Personal injuries when performing repair work 2 Damage or malfunction of the SRS SIPS bag IC system Work involving the SRS SIPS bag IC systems or other components in the vehicle that may affect the SRS SIPS bag IC systems must always be performed by an authorized Volvo workshop In case of doubt consult the SRS and SIPS bag IC service manual Is the vehicle equipped with SRS SIPS bag IC 2 Vehicles with SRS are most easily recognized by the letters SRS in the center of the steering wheel If the vehicle also has a passenger side airbag the letters SRS are stamped on the dashboard above the glove compartment SRS vehicles from 1993 and onward also have explosive seatbelt tensioners SIPS bags are only installed on SRS vehicles from 1995 and onward SIPS bag decals are located on the windshield and seat compartment Vehicles with IC can be recognized by the letters IC on the C D panel 4 door or the B panel 5 door General recommendations Be especially careful when working on or around SRS SIPS
40. 31 48 TP3976201 S 60 5 608 5 80 2005 47 Group 23 Fuel system Engine management system Diesel 1 2 30 15 31_ 4 6 2 32 TP3976201 60 5 60R S 80 2005 2 SB 52 4 46 285 360 8 6 WSB 537371 SB A70 2 W 5 A51 ECM 8 7 1 5 53 366 w 1 86 _ 5 87 I4 2 P 5 P 41 8 8 1 YVO 53 367 P 32 I 2 Y X A16 kK 53 368 34 BN 15 53 372 BN A33 8 9 Y 2 BL Y 6 BL A50 8 10 Fw T 6 amp 53 360 BL A68 GN A13 53 370 31 7 25 BE GRR A47 i i J A GR 651 nem 86 1185 2 2 2 2 2 Me BN SB A63 N 215 2 1 BN SB_A 61 AMN lt lt lo lt BN P gt dq 109 7 8 2 25 4 5 5 5 3 vow A43 vous 2 7 17 5 21 X _ 57 4 A 39 GN R A45 S Diesel GN R AT R 53 373 R A 18 R A 35 1 BL Y _A 56 7 173
41. 51 2 4 83 15 31_C5 11 54 3 1 54 36 47 Y B5244S6 B5244S USA 8 Y E Y L 5 71123 15 SB MAN 2 4 SB m BN MAN X 4 Ti 3 a 9 2 AUTO N M E B47 54 3 1 54 10 164 441 r OR BN BN BN 6 6 33 29 N OR W 53 324 w X 9 41 6 62 2 3 gt 1 B 13 a 7 105 5 Y B 48 SB BL 5 41 2 6 33 17___ BN SB B 5 amp B 9 GR W 6 8 25 BL W 2 6 44 BL R 1 GN 53 329 58 3 BN a ie BN 4 R 53 397 31 93 BL R 41 31 48 TP3976201 60 5 608 S 80 2005 41 Group 23 Fuel system Engine management system 5 cyl Turbo 1 2 30 GN GR 3 1 2 a 928 GN A38 ECM 5 8 6 2 BL W A 16 1 2 32 I 1 11B 23 8 7 BN W m GN 2 Y W 5 8 8 1 1 1 86 5 87 1 2 P W A33 53 315 A 17 2 VO W 8 10 7 17 GN 11B 8 18 6 18 5 P 4 2 2 5
42. 93 31 94 TP3976201 60 5 60R S 80 2005 57 Group 35 Lighting High and low beam Bi Xenon amp Daytime running lights S60 30 5 1 8 DIM 7 AOOO 5 quan CAN 4 56 9 0 49 0 34 0 35 D 50 53 425 Ul GN De LIN SWM LSM Ju GN W 7 S 1 16 2 23 23 0 ES 2 See ai B 27 F22 F23 5 28 Jinn LIN ____8 84 9 ___ B 7 B 4 uan 5 LIN 7 5 g a a a m BN 53 438 e 9 8 2 8 alal 2 95 5 4 10 1 69 69 29 2 7 9 T 10 4 2 3 1 5 54 22 54 2315 113 2 4 7 10 N ECPS WIO ECPS m X i s 7 m nnn amp 53 303 60 53 301 m 5 53 397 31 84 31 93 31 94 TP3976201 S 60 5 60R S 80 2005 58 Group 35 Lighting High and low beam Bi Xenon amp Daytime running lights S80 30 31 84
43. CNG LPG FST1 2 91 Relay intermittent wiping FST2 2 182 Relay headlight washer motor FST3 2 90 Relay windshield wiper low high speed TP3976201 S 60 5 60R S 80 2005 Relays Other relays Other relays Pos Relay function Left hand 2 138 Deadlock relay left hand rear door rear door Right hand 2 139 Deadlock relay right hand rear door rear door TP3976201 S 60 5 60R S 80 2005 22 Ground connections 31 1 31 44 31 1 Right MacPherson strut tower 6 3 Right hand headlight wiper motor 6 104 Pump high pressure headlight washer 75 Washer fluid level sensor 31 2 Left MacPherson strut tower 4171 Cooling fan control module 31 4 Engine 31 44 Ground connection 31 5 D post right hand 9 2 Heated rear window 31 6 A post left hand side 3 6 Hazard warning flasher switch 4 31 Fan control module RHD 4 33 Sunroof Control Module SRM 4 56 Central Electronic Module CEM LHD 10 29 Glove compartment lighting 10 125 Left hand front courtesy lighting 10 126 Right hand front courtesy lighting 16 65 Antenna ring ignition switch lighting 31 10 A post right hand side 4 31 Fan control module LHD 4 56 Central Electronic Module CEM RHD 4 84 Suspension Module SUM 9 1 Front 12V outlet 9 25 Rear 12V outlet 31 44 Left hand side member lower engine compartment 31 4 Grou
44. Control Module BCM Transmission Control Module TCM Fan control module Sunroof control module SRM Engine Control Module ECM Electronic Throttle Module ETM Power Seat Module PSM Central Electronic Module CEM Rear Electronic Module REM Steering Angle Sensor module SAS Upper Electronic Module UEM Cooling fan control module Remote control unit for garage door opener Accessory Electronic Module AEM Differential Electronic Module DEM Fuel pump control module Suspension Module SUM Parking Assistance Module PAM Electronic power steering control module Control module remote parking heater start Control module parking heater Call start Trailer Module TRM Left hand seat heater control module Right hand seat heater control module Driver Information Module DIM TPTP 3976201 60 5 60R S 80 2005 127 List of components 2 4 6 1 6 3 6 4 6 15 6 16 6 17 6 18 6 19 6 20 6 25 6 26 6 28 6 29 6 31 6 33 6 35 6 37 6 38 6 39 6 44 6 48 6 58 6 60 6 62 6 63 6 64 6 65 6 66 6 67 6 69 6 71 6 73 6 92 6 93 6 95 6 96 6 102 6 103 6 104 6 105 6 114 6 120 6 127 7 4 7 5 7 6 7 8 7 10 7 11 7 12 7 15 7 16 7 17 7 23 7 24 7 25 7 31 7 32 7 35 Windshield wiper motor Right hand headlight wiper motor Left hand headlight wiper motor Sunroof motor Driver seat motor backrest angle Driver seat motor up down front edge Driver seat motor up down rear edge Driver seat motor forward
45. List af components Vehicles with SRS Airbag SIPS bag IC Inflatable curtain Table of Contents 1 2 2 2 Fuses ONE O Q Q Q Abbreviations How to use the wiring diagrams 1 2 2 2 Electrical distribution 1 2 2 2 Engine compartment 11 1 8 Engine compartment 11B 1 6 Engine compartment 11B 8 23 Passenger compartment 11C 1 7 Passenger compartment 11 8 13 Battery 11E 1 7 Central Electronic Module CEM F1 F16 Central Electronic Module CEM F17 F34 Rear Electronic Module REM F1 F19 Rear Electronic Module REM F20 F38 Ignition switch and relays Engine compartment FMA2 FST3 Other relays e Ground connections 31 1 31 44 31 46 31 67 31 70 31 83 31 84 31 01 31 93 31194 31 95 31 120 e Control modules Overview of locations Overview of designations Central Electronic Module CEM 1 2 2 2 Rear Electronic Module REM 1 2 2 2 High speed CAN data communication Low speed CAN data communication LIN data communication 1 2 2 2 Accessory Electronic Module AEM e Group 23 Fuel system Engine management system 5 cyl 1 2 2 2 Engine management system 5 cyl Turbo 1 2 22 Engine management system 6 1 2 2 2 Engine management system Bi fuel 1 2 2 2 Frame contained PDF file click here to view
46. R c2 2 64 1 BN W 2 54 8 BN W 2 0 12 M66 BL W 5 23 3 156A 3 BL W 7 4 28 44 lt 4 65 5 Y GR Cos 8 37 3 AUTO AW50 55 BL Y 7 4 46B 37 lt BL R 4 58 13 lt Y R F16 4 58 18 GN Y 15 29 4 58A 21 lt GN W 4 58A 20 GN TP3976201 5 60 5 60R S 80 2005 31 Control modules Central Electronic Module CEM 2 2 11 1 2 53 408 vo 4198 27 55 gt 3 157 1 54 22 SW BEX 5 GROW BEX 10 14 5 i GN BkX 10 24 5 5258 E m 5440000 4 56 D 60 D 15 D 8 461 1 2 F9 B 11 R gt 3 9 34 YR 17 GN W gt 4 99 2 ECPS 8 GN W O 15 31 4 1 pos BL OR 15 31_C4 12 cT GN OR O 15 31_ 4 16 ca GR O 15 31_ 4 8 Y O 15 31 C5 15 25 GN SB O 15 31 C5 12 31 BL W gt 6 1 3 CEM gt 7 5 1 0 13 GN R gt 16 65 5 ER _ gt 10 29 1 10 T 54 95 vo _ 1 54 22 F16 8 23 vo _ ECPS 53 398 vo d A vo 54 23 VO 5 5 5 69 53
47. and IC components Make sure that no wires are pinched frayed or pierced Never install accessories by the sensors Where applicable work on the steering wheel steering shaft or steering gear must be done in accordance with the methods in the SRS section of VADIS Certain components of the aforementioned systems must be grounded while working Read the appropriate sections in VADIS Install no accessories in the areas between the A and B posts the B and C posts and the C and D posts Test terminal Data link connector in the passenger compartment Modifications introduced up to February 2004 Any changes made to the vehicles after this date are not included in the manual If necessary refer to service bulletins Volvo models are sold in versions adapted for different markets These adaptations depend on factors such as legal requirements taxation and market demands This manual may therefore include illustrations and text that do not apply to the vehicles in your country Volvo Car Corporation Table of Contents 1 2 Vehicles with SRS Airbag SIPS bag IC inflatable Cuma ac esas cipis Gba co bec 2 PADDICVIGLIONS 5 How to use the wiring diagrams 1 2 6 ElecticalidistribUtion 1 2 L 8 Fuses Engine compartment 11 1 8 10 En
48. backward Passenger seat motor forward backward Starter motor Generator Motor passenger compartment fan Motor electric cooling fan Feed pump ejectors Fuel pump Fuel pump auxiliary heater Lock motor fuel filler flap Left hand headlight level adjustment motor Right hand headlight adjustment motor Cooling fan electrics box engine compartment Damper motor recirculation Motor front left power window Motor front right power window Left hand power door mirror Right hand power door mirror Passenger seat motor backrest angle Passenger seat motor up down front edge Passenger seat motor up down rear edge Pump fuel leakage control Damper motor ventilation floor defroster Valve speed dependent power steering Coolant pump auxiliary heater Motor rear left power window Motor rear right power window Damper motor temperature left hand side Damper motor temperature right hand side Damper motor defroster Damper motor floor ventilation Pump high pressure headlight washer Fuel distributor gas Vacuum pump Engine throttle body Pump headlight washer front rear window Brake fluid level sensor Washer fluid level sensor pressure sensor Pressure sensor climate control system Interior temperature sensor Outside temperature sensor Solar sensor twilight sensor and indicator alarm Heated oxygen sensor Coolant temperature sensor Mass airflow sensor MAF Rear knock sensor Front knock sensor Impu
49. d side member lower engine compartment 10 65 Auxiliary light front right accessories 10 69 FL auxiliary light accessory 31 72 Rear seat support left hand side 4 58 Rear Electronic Module REM 4 86 Parking Assistance Module PAM 7 100 Inclination Sensor Module ISM 10 18 Lamp housing rear left 10 127 Lighting cargo compartment left hand side 16 15 CD changer accessories 16 45 Road Traffic Information RTI 31 73 Rear seat support right hand side 8 60 Rear right head restraint solenoid 8 76 Gas tank valve Bi Fuel 8 85 Thermostatic switch and fuel filter heating 8 88 Solenoid gas tank CNG rear 8 89 Solenoid fuel tank CNG front left 8 90 Solenoid fuel tank CNG front right 10 17 Lamp housing rear right 10 128 Lighting cargo compartment right hand side 17 19 12V outlet cargo compartment 31 83 A post left hand side 3 117 Dome light control module 4 33 Sunroof Control Module SRM 470 Upper Electronic Module UEM 5 1 Driver Information Module DIM 7 122 Mass Movement Sensor MMS front 7 149 Rain Sensor Module RSM 10 19 Auxiliary brake light 10 114 Left hand vanity mirror lighting 10 150 Rear reading light 16 65 Antenna ring ignition switch lighting 31 98 Ground connection TP3976201 S 60 5 60R S 80 2005 25 Ground connections 31 84 31 91 31 84 A post
50. enger compartment fuse box Main fuses at battery Connecting rail to 15 31 Engine compartment distribution box Audio Module AUM Connector interface original vehicle Amplifier Right hand front door speaker Left hand front door speaker Right hand rear door speaker Left hand rear door speaker Window antenna Horn 1 Horn 2 CD changer Window antenna amplifier left Left hand speaker rear shelf Right hand speaker rear shelf Central dashboard speaker Siren Control Module SCM TV receiver Road Traffic Information RTI Multimedia display GPS antenna RTI Left hand front tweeter Right hand front tweeter Antenna remote control Phone Module PHM Hand unit mobile phone GPS antenna Telephone Antenna mobile telephone TPTP 3976201 60 5 606 580 2005 16 65 16 67 16 68 16 71 16 77 16 78 16 93 16 126 16 127 17 13 17 17 17 19 17 38 17 39 18 4 20 3 8 20 16 Antenna ring ignition switch lighting Amplifier antenna bumper Antenna bumper Window antenna amplifier right Microphone mobile telephone Speaker mobile telephone Control module cellular telephone handsfree Holder cellular telephone handsfree Microphone cellular telephone handsfree Data link connector Jump start connection 12V outlet cargo compartment Socket 7 pin towing bracket wiring Socket 13 pin towing bracket wiring Contact reel Spark plug and ignition coil Capacitor 20 22 26 Glow plug 27 3 2714 31 no 5
51. ension Module SUM Steering Wheel Module SWM Transmission Control Module TCM 4 110 Trailer Module TRM 17 13 Data link connector 7 192 Water detection sensor TP3976201 S 60 5 60R S 80 2005 30 Control modules Central Electronic Module CEM 1 2 15 31 C1 1 15 31 C1 2 15 31 C3 3 15 31 C3 1 4 9 56 B 28 3 157 2 lt BL R 16 65 1 BL R BL R A 53 443 BL R D 40 0 55 10 48 0 33 10 16 14 10 126 2 oy O12222 54 20 D 10 1222 j 104232 W S80 15421 w i 54 22 10 13 1 10 11 2 10 15 2 10 14 1 1815423 221 10 12 2 7 10 16 2 3 254 9 E 3 254 10 6 127 1 15 31 C4 4 6 127 2 A R W F11 15 31_ 4 3 gt 118 21 16 10 1 lt R SB i R SB B 15 16 11 1 4 FSB 2 ESSE 15 31 C6 12 15 31 C6 13 z 4 468 23 GN R cm 4 46B 26 Y GR 28 16 60 17 19 16 65 3 lt BL Dong 16 65 2 lt GR D 57 MAN Y GR C 34 3 10 1 10 19 1 lt YR HI 54 13 Y R 6 4 9B 2 30 Y W 0 20 6 39 2 lt GN BU 54 23 GN BU 6 38 2 lt m 6 94 22 GN
52. gine compartment 11B 1 6 inrer mee 11 Engine compartment 118 8 23 12 Passenger compartment 110C 1 7 s 13 Passenger compartment 11 8 13 14 suc Az rr 15 Central Electronic Module CEM 1 16 16 Central Electronic Module F17 F34 17 Rear Electronic Module REM F1 F19 18 Rear Electronic Module REM F20 F38 19 Relays lonition Switchianid uuu u uu uuu uses 20 Engine compartment FMA2 21 ERE 22 Ground connections 1 1 DL c 23 91 40 Cras e 24 91 70 91 88 usus a E 25 candcm 26 Ee EEE E 27 3195 31 120 io desi tees tee acte 28 Control modules Overview of locations 29 Overview of desighnali ns u u uu uu uuu 30 Central Electronic Module 1 2 31 Rear Electronic Module REM 1 2 33 High speed CAN data communication 35 Low speed CAN data communication 36 LIN data commu ricatlon 2 erronee 37 Accessory Electronic Module AEM 39 Group 23 Fuel system Engine manage
53. heating Left hand heated door mirror Right hand heated door mirror Electrically heated fuel filter 10 1 10 2 10 3 10 5 10 6 10 11 10 12 10 13 10 14 10 15 10 16 10 17 10 18 10 19 10 29 10 42 10 43 10 44 10 45 10 46 10 47 10 48 10 49 10 50 10 51 10 52 10 53 10 54 10 55 10 64 10 65 10 66 10 68 10 69 10 70 10 71 10 72 10 73 10 114 10 115 10 122 10 123 10 125 10 126 10 127 10 128 10 129 10 130 10 142 10 143 10 148 10 149 10 150 10 151 10 152 10 155 10 156 10 157 10 158 10 159 10 160 10 218 Left hand front lamp housing Right hand front lamp housing License plate lighting Front left fog light Front right fog light Front left parking light Front right parking light Front left direction indicator Front right direction indicator Front left fender direction indicator Front right fender direction indicator Lamp housing right hand tail light Lamp housing left hand tail light Auxiliary brake light Glove compartment lighting Rear right parking light Right hand brake light Right hand tail light lamp Right hand tail light lamp 2 Fog light right rear Rear right direction indicator Right hand reversing light Rear left parking light Left hand brake light Left hand tail light lamp Left hand tail light lamp 2 Fog light left rear Rear left direction indicator Left hand reversing light Right hand high beam Auxiliary light front right Right hand low beam daytime runni
54. iew mirror lighting 3 126 5 3 75 Right hand front door lock unit 3 127 25 3 127 Passenger Driver Door Module PDM DDM 6 63 Right hand power door mirror 3 127 9 34 Right hand heated door mirror 3 127 10 149 Right hand rearview mirror lighting 3 127 6 3 117 Dome light control module 4 70 10 4 70 Upper Electronic Module UEM 4 76 Remote control unit for garage door opener 4 70 7 149 Rain Sensor Module RSM 4 70 10 114 Left hand vanity mirror lighting 4 70 10 115 Right hand vanity mirror lighting 4 70 10 150 Rear reading light 4 70 7 6 15 Sunroof motor 4 33 15 continues TP3976201 S 60 5 60R S 80 2005 13 Passenger compartment 11 8 13 11C 1 11 10 11 20 11 30 11C 9 11 19 11 29 11 38 11 Fuses passenger compartment No Fuse function via A 8 3 157 Passenger Airbag Cut Off Switch PACOS 3 1 7 9 4 9 Control module Supplemental Restraint System SRS 3 1 4 46 Engine Control Module ECM 3 1 4 56 4 56 Central Electronic Module CEM 3 1 4 58 Rear Electronic Module REM 3 1 16 65 Antenna ring ignition switch lighting 3 1 9 3 111 Light Switch Module LSM 5 3 254 Steering Wheel Module SWM 4 68 Steering Angle Sensor Module SAS 3 254 17 13 Data link connector 10 16 1 Audio Module AUM 20 11 16 2 Amplifier 30 12 16 46 RTI Display 10 13 16 60 Phone Module PHM 5 TP3976201 60 5 60R S 80 20
55. in fuse for F23 F24 F26 and trailer functions 30 F28 3 76 Left hand rear door lock unit 15 3 77 Right hand rear door lock unit 3 78 Trunk lid lock unit 6 37 Lock motor fuel filler flap F29 4 110 Trailer Module TRM 25 position lights left hand direction indicator F30 4 110 Trailer Module TRM 25 brake lights fog lights right hand direction indicator F31 Main fuse for F37 F38 40 F37 9 2 Heated rear window 16 16 20 F38 9 2 Heated rear window 16 16 20 TP3976201 S 60 5 60R S 80 2005 19 Relays Ignition switch and relays X 50 15 Relays general The diagram indicates two or three different designations for the relay s position This is described below A A Corresponds to the position on the back of the relay box wiring side B Corresponds to the position on the relay An old designation be found the relay 5 87 Ja 87a TP3976201 S 60 5 S 80 2005 20 Relays Engine compartment FMA2 FST3 FST1 FST2 e 2 gt i Relays in the engine compartment Pos Relay function FMA2 2 32 Engine management system main relay 2 14 Relay glow plug unit 4 2 35 Starter motor relay FMI1 2 22 Relay climate control system FMI2 2 33 Relay fuel system
56. k absorber Four C rear right Turbocharger control valve Driver side airbag igniter Passenger side airbag igniter Igniter passenger side airbag stage 2 Front left belt tensioner igniter Front right seat belt tensioner igniter Automatic transmission Shift solenoid 1 Shift solenoid 2 Lock up solenoid Pressure solenoid DSTC activation module Front left side airbag igniter Front right side airbag igniter Rear left belt tensioner igniter Rear right belt tensioner igniter Rear left head restraint solenoid Rear right head restraint solenoid Driver side airbag igniter step 2 Belt tensioner igniter center rear seat Solenoid valve engine mounting Left hand inflatable curtain igniter Right hand inflatable curtain igniter Throttle solenoid Shift solenoid 3 Shift solenoid 4 Shift solenoid 5 Valve fuel cut off DFCO Gas tank valve Oil pressure sensor Valve LPG Solenoid variable valve timing outlet Solenoid variable turbo geometry Switch vacuum pump Thermostatic switch fuel filter Solenoid gas tank CNG rear Solenoid fuel tank CNG front left Solenoid fuel tank CNG front right Solenoid valve high pressure diesel Solenoid reverse interlock M66 Front 12V outlet Heated rear window Left seat heater Right seat warmer Left hand backrest heating element Right hand backrest heating element Left hand seat heating element Right hand seat heating element Rear 12V outlet Auxiliary heater PTC resistor air pre
57. lse sensor Left hand front ABS sensor Right hand front ABS sensor Oil level sensor 7 41 7 51 7 56 7 57 7 61 7 62 7173 7174 7177 7 81 7 82 7 87 7 88 7 89 7 91 7 93 7 100 7 103 7 104 7 105 7 108 7 109 7 110 7 111 7 115 7 116 7 118 7 119 7 120 7 121 7 122 7 123 7 124 7 129 7 130 7 131 7 132 7 133 7 134 7 139 7 143 7 149 7 153 7 156 7 159 7 162 7 164 7 165 7 172 7 173 7 192 7 201 7 204 7 205 7 206 7 207 Temperature sensor evaporator Accelerator pedal sensor Left hand rear ABS sensor Right hand rear ABS sensor Input speed sensor Output speed sensor Coolant level sensor Oil temperature sensor automatic transmission Temperature sensor intake air Pressure sensor intake manifold Heated oxygen sensor diagnosis 1 Acceleration sensor Four C front left Acceleration sensor Four C front right Acceleration sensor Four C rear left Steering angle sensor Occupant Weight Sensor OWS Inclination Sensor Module ISM Heated oxygen sensor 3 Heated oxygen sensor 4 diagnostic probe Outside temperature sensor engine control mod ule Left hand rear side impact sensor Right hand rear side impact sensor Left hand seat temperature sensor Right hand seat temperature sensor Left hand front side impact sensor Right hand front side impact sensor Acceleration sensor Four C rear right Acceleration sensor shock absorber Four C front right Rear left angle sensor Rear right angle sen
58. ment system 5 cyl 1 2 40 Engine management system 5 cyl Turbo 1 2 42 Engine management system 6 1 2 44 Engine management system Bi fuel 1 2 46 Engine management system Diesel 1 2 48 Emission control 5seyl iaceo sette u uuu 50 Emission control 5 cyl amp 6 cyl 51 Group 26 Cooling system Cool gif able aves cepa eene tur ster ae cr Ran 52 Group 27 Engine control Ciise eee ter 53 Group 32 Generator and voltage regulator Power S pply u uy 54 Group 33 Starting system SLAMING SyS te uuu l Z oru E dr Rep 55 Group 35 Lighting low beam 500 u 56 Righiand low beam S80 ore u uu u rei 57 High and low beam 4 Daytime running e 58 High and low beam amp Daytime running 560 gem EET 59 INS c 60 Brake MOMS ug Ru aa 61 Reversing u uu y uuu eke 62 Home u 63 Position parking lights tail lights amp license plate teiginre 10 uuu yu s 64 Position parking lights tail lights amp license plate 80 uu s sssspas 65 17122016 01 u uu u uyu u u 66 Beam length adjustment
59. nd connection TP3976201 S 60 5 60R S 80 2005 23 Ground connections 31 46 31 67 31 46 Rear seat support left hand side 3 27 Switch unit power passenger seat RHD 3 76 Left hand rear door lock unit 3 85 Rear left door power window switch 4 52 Power Seat Module PSM LHD 4 82 Differential Electronic Module DEM 8 51 Front left side airbag igniter 8 59 Rear left head restraint solenoid 9 12 Left seat heater 31 47 gt seat support left hand side 4 58 Rear Electronic Module REM 31 48 Rear seat support right hand side 4 83 Fuel pump control module 6 31 Feed pump ejectors 6 33 Fuel pump 31 53 Firewall 1 1 Battery 31 66 Front seat support left hand side 3 126 Driver Passenger Door Module DDM PDM 27 3 Left hand Camera Module 31 67 Front seat support right hand side 3 27 Switch unit power passenger seat LHD 3 86 Rear right door power window switch 3 127 Passenger Driver Door Module PDM DDM 4 52 Power Seat Module PSM RHD 6 35 Fuel pump auxiliary heater 7 93 Occupant Weight Sensor OWS 8 52 Front right side airbag igniter 9 13 Right seat warmer 10 123 Right rear courtesy lighting S80 27 4 Right hand Camera Module RCM TP3976201 S 60 5 60R S 80 2005 24 Ground connections 31 70 31 83 31 70 Left han
60. ng 10 5 Front left fog light 10 11 Front left parking light 10 13 Front left direction indicator 10 15 Front left fender direction indicator EU OS 10 71 Front left side marker light 15 31 Engine compartment distribution box 16 10 Horn 1 16 11 Horn 2 54 9 Connector 31 94 Right MacPherson strut tower 4 28 Transmission Control Module TCM 6 39 Right hand headlight adjustment motor 10 2 Right hand front lamp housing 10 6 Front right fog light 10 12 Front right parking light 10 14 Front right direction indicator 10 16 Front right fender direction indicator EU OS 10 73 Front right side marker light 16 35 Siren Control Module SCM TP3976201 S 60 5 60R S 80 2005 27 Ground connections 31 95 31 120 31 95 Left MacPherson strut tower 4 16 Brake control module BCM 31 96 Right MacPherson strut tower 4 46 Engine Control Module ECM 6 105 Fuel distributor gas CNG LPG 9 32 PTC resistor air preheating Diesel Gasoline 5 cyl 31 98 Windshield member upper 3 117 Dome light control module 4 33 Sunroof Control Module SRM 4 70 Upper Electronic Module UEM 5 1 Driver Information Module DIM 7 122 Mass Movement Sensor MMS 7 149 Rain Sensor Module RSM 10 19 Auxiliary brake light 10 114 Left hand vanity mirror lighting 10 115 Right hand vanity mirror lighting 10 150 Rear reading light 16 65 Antenna ring ignition switch lighti
61. ng 31 83 Ground connection 31 120 Cargo compartment 4 78 Accessory Electronic Module AEM 4 110 Trailer Module TRM 17 39 13 pin outlet towbar cable harness TP3976201 S 60 5 S 80 2005 28 8 KATY 89 N 5 N N 87 S PERE We 7 WX 7 x lt Control modules Overview of designations Unt Designation O O 4 78 Accessory Electronic Module 7 159 Quality Sensor AQS 16 1 Audio Module AUM 4 16 Brake control module BCM 417 Combustion Preheater Module DDM PDM 3 126 Driver Passenger Door Module DDM PDM 5 1 Driver Information Module DIM Damper Motor Module DMM 6 48 Damper Motor Module DMM recirculation 6 95 Damper Motor Module DMM left hand side 6 96 Damper Motor Module DMM right hand side 6 102 Damper Motor Module DMM defroster 6 103 Damper Motor Module DMM floor ventilation 4 46 Engine Control Module ECM 4 50 Electronic Throttle Module ETM 3 156 Gear Selector Module GSM 7 100 Inclination Sensor Module ISM 27 3 Left hand Camera Module LCM 3 111 Light Switch Module LSM Occupant Weight Sensor OWS 4 52 Power Seat Module PSM 4 68 Steering Angle Sensor Module SAS 16 35 Siren Control Module SCM Seat Heater Module SHM 9 12 Seat Heater Module driver s side 9 13 Seat Heater Module SHM passenger side 4 9 Control module Supplemental Restraint System SRS Susp
62. ng lights Left hand high beam daytime running lights Auxiliary light front left Left hand low beam Front left side marker light Front ashtray lighting Front right side marker light Left hand vanity mirror lighting Right hand vanity mirror lighting Left hand rear courtesy lighting Right hand rear courtesy lighting Left hand front courtesy lighting Right hand front courtesy lighting Lighting cargo compartment left hand side Lighting cargo compartment right hand side Front left parking light Front right parking light Front left door control module lighting Front right door control module lighting Left hand rearview mirror lighting Right hand rearview mirror lighting Rear reading light Left hand rear door switch lighting Right hand rear door switch lighting Recirculation switch lighting Lighting passenger compartment fan potentiom eter Left heater control illumination Lighting control for climate control Right heater control illumination Lighting switch for heated rear window mirrors front seats Indicator light remote start TPTP 3976201 60 5 60R S 80 2005 129 List of components 4 4 11A no 11B no 11C no 11E no 15 30 15 31 16 1 16X 1 16 2 16 3 16 4 16 5 16 6 16 9 16 10 16 11 16 15 16 16 16 17 16 18 16 26 16 35 16 36 16 45 16 46 16 47 16 55 16 56 16 59 16 60 16 62 16 63 16 64 Main fuses in engine compartment fuse box Fuses in engine compartment fuse box Fuses in pass
63. r lock unit Trunk lid lock unit Switch left hand central lock Switch right hand central lock Rear left door power window switch Rear right door power window switch Switch left hand heated seat Switch right hand heated seat Switch left hand seat belt buckle Switch right hand seat belt buckle Spin control switch Light Switch Module LSM Climate Control Module CCM Rear adjustable head restraint relay Dome light control module 3 118 3 119 3 121 3 122 3 123 3 124 3 125 3 126 3 127 3 131 3 135 3 155 3 156 3 171 3 173 3 174 3 183 3 184 3 225 3 245 4 7 4 9 4 16 4 28 4 31 4 33 4 46 4 50 4 52 4 56 4 58 4 68 470 4 71 4 76 4 78 4 82 4 83 4 84 4 86 4 99 4 106 4 107 4 110 4 201 4 202 5 1 Climate control switch Climate control switch auto Climate control switch defroster Climate control switch ventilation Climate control switch floor Temperature switch left hand side Temperature switch right hand side Driver Passenger Door Module DDM PDM Passenger Driver Door Module PDM DDM Switch audio mobile phone RTI switch Automatic transmission program selector Gear Selector Module GSM Switch retractable door mirrors Switch trunk lid private lock Switch reduced alarm Switch max defrost CNG LPG switch Control unit continuous damping control CDC Steering Wheel Module SWM Combustion Preheater Module CPM Control module Supplemental Restraint System SRS Brake
64. sor Four C Bi Xenon Mass Movement Sensor MMS Clutch pedal sensor Brake pedal sensor Brake pressure sensor 2 Fuel level sensor injector side Parking assistance sensor rear 1 Parking assistance sensor rear 2 Parking assistance sensor rear 3 Parking assistance sensor rear 4 Brake pressure sensor 1 Fuel level sensor pump side Rain sensor Sensor fuel level LPG Pressure and temperature sensor Air quality sensor Pressure sensor fuel line Sensor module DSTC pressure sensor Temperature sensor intake manifold Position sensor camshaft intake side Sensor camshaft Temperature sensor evaporator Temperature sensor gas Parking assistance sensor front 1 Parking assistance sensor front 2 Parking assistance sensor front 3 Parking assistance sensor front 4 TPTP 3976201 60 5 60R S 80 2005 128 List of components 3 4 8 3 8 6 11 8 17 8 18 8 19 8 20 8 21 8 22 8 23 8 28 8 30 8 31 8 32 8 33 8 34 8 37 8 38 8 39 8 40 8 41 8 46 8 51 8 52 8 55 8 56 8 59 8 60 8 61 8 62 8 64 8 66 8 67 8 71 8 72 8 73 8 74 8 75 8 76 8 78 8 79 8 81 8 82 8 84 8 85 8 88 8 89 8 90 8 111 8 134 9 1 9 2 9 12 9 13 9 16 9 17 9 18 9 19 9 25 9 30 9 32 9 33 9 34 9 38 Electromagnetic clutch climate control system Injectors EGR valve EVAP valve Solenoid variable valve timing outlet Shock absorber Four C front left Shock absorber Four C front right Shock absorber Four C rear left Shoc
65. tries Markets A Austria AUS Australia B Belgium CDN Canada CH Switzerland D Germany DK Denmark Spain EU OS Markets outside USA and Canada FIN Finland GB Great Britain ISR Israel J Japan KOR Korea N Norway NL Netherlands S Sweden USA United States of America WEU Western Europe Other ACC AMP AUDIO AUTO BLIS CDCH CEM DRL DSIC ECC ECPS EXC D HISPEED LH LHD LOSPEED MAN OPN PCL GASOLINE REM RH RHD RTI SRS SULEV SUBWOOF T ULEV WA 5CYL 6CYL TP3976201 S 60 5 60R S 80 2005 Accessory Amplifier Audio system Automatic transmission BiXenon Blindspot Indication System CD Changer Under Shelf Central Electronic Module Daytime Running Lights Dynamic Stability Traction Control Electronic climate control system Electronic power steering Exclusive Extended electrical distribution High speed data bus Left hand side Left hand drive Low speed data bus Manual transmission Option factory installed Power Child Lock Gasoline Rear Electronic Righthand side Right hand drive Road Traffic Information Airbag Super Ultra Low Emission Vehicle Subwoofer Turbo engine Ultra Low Emission Vehicle Without engine 6cylinder engine Blue Brown Green Gray Light Blue Light G reen Orange Pink Red Black
66. utput signal B 33 Alarm signal Output signal RTI Japan Steering X feed B 34 Alarm signal Output signal Reverse gear signal RTI Japan TP3976201 S 60 5 S 80 2005 39 Group 23 Fuel system Engine management system 5 cyl 1 2 30 15 31_ 4 15 BL R B5244S6 USA A B 5244 1 BN SB Sulev Ulev 2 __ GN R _ SuleviUlev Aso 4 46 _ 7 156 3 Sulev Ulev 4 _ _ GN GR Sulev Ulev A19 BL W A 16 d 8 6 ECM BN W A32 8 7 A15 kK 8 8 A33 1 86 5 87 8 9 GN uu VO W 8 10 1 717 60 1 1 1 GN R 22 4 Ei GR W 1 8 6 118 3 118 5 kK 5 2 BN SB PETROL O N e 7 81 VA GN R 23 5 lt lt lt lt 2 5 5 5 5 5 1 GN R A 40 q 9 S S 9 7 16 6 2 X BN SB BN SB aet 1 BN SB 718 3 VO W amp 53 332 58 2 BN GR A 21 x 5 BN SB A 39 7 6 i E p 2 BN SB 1 BL W 68 1 BN SB A 46
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