INSTALLATION AND OPERATING INSTRUCTIONS Photostability
Contents
1. 14 3 7 Climatic tests with 15 38 Humay diagram 2222 16 1 option IV 3 9 CHAPTER 4 4 1 4 2 4 3 4 4 45 5 5 1 5 2 5 3 5 4 5 5 5 6 5 7 6 6 1 6 2 6 3 CHAPTER 7 7 1 7 2 CHAPTER 8 8 1 8 2 8 3 8 4 Il IV WPA ATION Rb ot lo c o e a cb af bo rs 16 PREPARATION FOR INITIAL OPERATION Preparing the place of installation 17 4 1 1 Installation lt 17 Transporting the test system 19 Installing the test system 19 Supply and discharge 20 441 Overflow condensate 21 4 4 2 Automatic water replenishment 21 443 Setting up the power supply 21 444 Temperature limiter for the test 22 Precommissioning check list 22 PUTTING INTO OPERATION Adding humidification 23 5 1 1 Automatic water replenishment from nelwork 23 51 252. 0 0 20 30 40 50 60 70 80 9085100 Test space temperature in C B Relative humidity in r h Fig 3 1 Humidity range 3 9 Illumination at 100 irradiation relating to the test space temperature Irradiation module 1 and 3 Irradiation module 2 and 4 Test space temperature Illumination UV energy 15 C approx 15 kLux approx 1 75 W m 25 C approx 18 kLux approx 3 W m 45 C approx 25 kLux approx 3 7 W m Light distribution UV distribution 6 10 1 6 E 40 1 option Betriebsanleitung f r Photostabilit tsschrank kap3 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap4 fm 64567851 GB 08 2005 PREPARATION FOR INITIAL OPERATION 4 1 4 1 1 gt PREPARING THE PLACE OF INSTALLATION PREPARATION FOR INITIAL OPERATION Preparing the place of installation Installation requirements Ensure that the place of installation meets the following requirements Rooms must be dry and ventilated A minimum volume of 2 5 m kg of refrigerant is necessary For quantity of refrigerant Rating plate If open flames or similarly hot surfaces are used on site adequate ventilation must be provided due to potential leaks and decomposition products caused by refrigerants Max pollution degree 2 according to EN 50178 Altitude max 1000 m above mean sea level Do not expose the test system to direct sunlight Avoid installing
3. 1 1 2 Descriptiori ERE RUE bale aka ea RE Pee RR 1 15271 Design su ia a og Sat we gS e eer 1 1 2 2 SUNCOM iat Sate Bi ee ae ei 1 To Technical data vices canada uy ur t yy eA E exe E eisen 2 Td DIMENSIONS neue eese eee ga ODER ra alien 2 1 3 2 Connection data 2 1 3 3 Performance data a a a BL ee CES Ve meet ae ws 2 1 3 4 Powerssupply eid red ayri tat twee ru 2 1 4 Preparation for initial operation 3 1 4 1 Setting up the connections 3 1 4 2 Electrical connection ar teed Pea ale ude ads 3 1 5 Putting into operation eee 4 1 5 1 1 4 1 6 Putting out of operation 0 00s 4 1 7 Malf nctlOns c 1o iei ER peek S bee SUR SENI UNS Gaeta ee aerate Se 4 1 7 1 Fault diagnosis and rectification 4 1 8 gt 5 1 81 Changing the cartridge 5 1 8 2 Gorisumables Dea eas x e EE et eee Ae ea RR E 5 1 8 3 behropur station 5 APPENDIX TOLERANCE BAND MONITORING 1 option Hl IV
4. ex enu Eie E ela ne oe ae ies 27 Automatic water replenishment 21 C Capacitive measuring system 39 Connector panel een 9 12 Control Unit Aus rasta Sue reU RES Der p Rea Sie ud Sele 9 10 11 D Danger warnings erra eee nenne een nenn 1 Demineralization unit usuy 3 eae 21 see Appendix Digital O nte aig Riel Pe ead he Re a es Bae ee ee ee et es 12 Appendix Interface connections 3 Disposal of the test system 30 E Entry PONS d D 10 27 F Fault diagnosis and rectification 31 Appendix Demineralization unit 4 Fault and warning signals displayed on the control unit 31 General malfunctions ux ER E LER E RP WR RED EE eS he 31 Feet Casto S coepto db cete ee iR axis ue hy qe RE vex 10 Float valve sse ve bp Y TP ERR PR Y A ERR A hed ede 23 Floor requirements em a Vid ee asa Nee ae ee ET REG ux 17 xix want ada ent bei espe b VAR etu cd ete ede ca nee 9 11 H Humidification system Au
5. Nand em wht Fran et 23 Preparing the test 5 24 5 21 Requirements ES Dich ang eg we PER E Rd 24 Adjusting the test specimen protection 24 5 3 4 Software temperature 24 5 3 2 Test specimen protection by independent temperature limiter 25 Sealing the entry 5 27 Switching on the test system 27 Starting 27 5 6 1 Photostability test in manual mode 27 Preoperational check 28 PUTTING OUT OF OPERATION After eachtest oi orsi p MU pea alee ERE ERG Begala QE E eae ated 29 Longer rest periods Hanne nennen een nenn 29 Final disposal of the test system 30 FAULT DIAGNOSIS AND RECTIFICATION General malfunctions 31 Messages on the 31 MAINTENANCE General information 35 5 Da DE rapere s SEE ER 36 Maintsnance sched le 2 2 anne a en Ba a ae 3
6. S00z 80 99 198 999 WIZANENIGEISOJOUA 52 119 150 04 AN 1 option IV IV Betriebsanleitung Photostabilitatsschrank kap1 fm 64567851 GB 08 2005 INTRODUCTION GENERAL INFORMATION 1 1 1 2 1 2 1 INTRODUCTION General information This manual shall be read carefully prior to operating the test system in order to avoid mal functioning and resultant damage This manual contains detailed information and directions regarding Installation Operation Mode of operation Faults Fault rectification Please observe the separate operating manual for the control unit Please observe the operating instructions for options in the appendix For your guidance Explanation of the signs and symbols Symbols Adash is used for enumerations Adot denotes directions which must be followed by operator and user cross references are preceded by an arrow Danger warnings consist of explanatory remarks with a symbol right next to it DANGER is used if non compliance with the instructions may endanger living beings or the environment WARNING is used if non compliance with the instructions may cause damage to the test sy stem or test specimen NOTE is used to indicate any form of assistance 1 option 1 40 SEPARATE OPERATING INSTRUCTIONS INTRODUCTION 1 3 1 4 Separate operating instructions Please observe the separate documentatio
7. Switch UV 2 and UV 4 2 2 9 Front panel lt OO x 3 3 The front panel contains Fig 2 2 Front panel 1 Independent temperature limiter 2 Mains switch 3 Switches for the irradiation modules 4 Control unit Betriebsanleitung f r Photostabilit tsschrank kap2 fm 64567851 GB 08 2005 1 option 11 40 COMPONENTS AND THEIR FUNCTION DESCRIPTION OF THE TEST SYSTEM 2 2 10 Connector panel 14 Fig 2 3 Connector panel 1 Temperature limiter 6 Digital gt Appendix Interface connections gt 1 4 page 3 12 Analog I O gt Appendix Interface connections gt 1 3 page 2 13 RS 232 interface gt Appendix Interface connections gt 1 1 page 1 14 RS 485 RS 422 interface gt Appendix Interface connections gt 1 2 page 2 WARNING N Connecting cables may only be plugged if the test system is switched off 12 40 1 option Betriebsanleitung f r Photostabilit tsschrank kap2 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap3 fm 64567851 GB 08 2005 TECHNICAL DATA 3 TECHNICAL DATA These figures represent average values of standard test systems based on an ambient GENERAL CHARACTERISTICS temperature of 25 C Rated voltage 3 3 page 13 Without test specimen without options NOTE The dimensions are specified in the layout gt Fig 4 1 page 18 3 1 General characteristics T
8. 2 2 6 10 40 DESCRIPTION OF THE TEST SYSTEM Components and their function Fig 2 1 page 9 Test spaces The test spaces are made of lacquered high grade steel The test specimens can be pla ced on the test space floor Test space door The test space door can be locked with a key Control unit All control and operating commands can be activated by pressing the function keys on the control unit Mechanical section The mechanical section is accessible from the top It contains the equipment necessary for producing the test conditions Castors The test system is equipped with four castors Entry ports Entry ports enable the inserting of measuring lines and testing equipment Observe the relevant safety instructions gt When using the entry ports page 6 1 option Betriebsanleitung f r Photostabilitatsschrank kap2 fm 64567851 GB 08 2005 DESCRIPTION OF THE TEST SYSTEM 2 2 7 Switchgear cabinet COMPONENTS AND THEIR FUNCTION The switchgear cabinet is located in the supply section It contains the system fuses con trol modules and electrical components The controller design complies with EN 60204 Part 1 2 2 8 Irradiation modules Two test spaces contain UV lamps two contain cool white fluorescent lamps The lamps can be operated individually via the switches on the front panel gt 2 2 9 page 11 Cool white lamps Switch VL 1 and VL 3 UV fluorescent lamps
9. Consumables may be ordered from our service organisation For the address Appendix behropur station Germany BEHR Labor Technik SpangerstraBe 8 40599 D sseldorf Tel 0211 7 48 47 0 Fax 0211 7 48 97 72 1 option 5 _ 6 DEMINERALIZATION UNIT TYPE B10DN 5002780 90 19829999 uyjesiuo v 2 119 150 0 1N 1 option Betriebsanleitung f r Photostabilitatsschrank A Toleranzband fm 64567851 GB 08 2005 TOLERANCE BAND MONITORING APPENDIX TOLERANCE BAND MONITORING The test system is equipped with tolerance band monitoring The tolerances for temperature 2 K and humidity 5 r h are factory set Monitoring begins automatically 10 minutes after reaching the tolerance band If the actual value remains outside the tolerance band for more than 15 minutes fault message Tolerance temperature or Tolerance humidity 7 2 Messages on the control unit page 31 is displayed on the control unit 1 option 1 2 TOLERANCE BAND MONITORING 5002780 89 19829599 urpueqzueejo v 52 119 150 0 1N 1 option Betriebsanleitung f r Photostabilitatsschrank Photostabilit tSIX fm 64567851 GB 08 2005 A Ambient temperature een 17 A alog han ihr 12 Appendix Interface connections 2 Autoimatic mode st iiiv
10. EN 60519 2 1993 Independent temperature limiter tri protection against thermal overstressing of the test specimen Thermal safety class 2 in accordance with EN 60519 2 1993 Software temperature limiter protection against non permissible temperatures in the test space Excess pressure in the refrigeration circuit Pressure switch protection against non permissible pressure in the refrigeration circuit DANGER The safety devices are only working if the test system is switched on The test systems may be equipped with options For relevant safety directions see the re spective appendices 1 option 7 40 INTRODUCTION SAFETY 00580 90 19879979 uy dey yuesyossyey iqe sojoud An 1 option 8 40 Betriebsanleitung f r Photostabilitatsschrank kap2 fm 64567851 GB 08 2005 DESCRIPTION OF THE TEST SYSTEM STRUCTURE 2 DESCRIPTION OF THE TEST SYSTEM 2 1 Structure 9 13 6 7 12 11 VL1 1 10 UV2 Fig 2 1 Test system 1 Test spaces 2 Test space door 8 Front panel 3 Control unit 9 Connector panel 4 Mechanical section 10 Irradiation module 1 and 3 with UV fluorescent lamps 5 Castors 11 Irradiation module 2 and 4 with cool white fluorescent lamps 6 Switchgear cabinet 12 Sensor cover 7 Supply section 13 Electrical connection cable length 5 m 1 option 9 __ 40 COMPONENTS AND THEIR FUNCTION 2 2 2 2 1 2 2 2 2 2 3 2 2 4 2 2 5
11. Rectification Conductivity value exceeds 20 uS cm The resin in the cartridge is exhausted Reionization caused by long rest periods or weak flow Replace the cartridge 1 8 1 page 5 Drain water until the conductivity value drops below 20 uS cm 4 En 6 1 option Betriebsanleitung f r Photostabilit tsschrank A entsal fm 64567851 GB 08 2005 Betriebsanleitung Photostabilitatsschrank A entsal fm 64567851 GB 08 2005 1 8 1 8 1 DEMINERALIZATION UNIT TYPE B10DN Maintenance Observe the directions gt 1 6 5 page 6 Maintenance work Pull the mains plug of the conductivity meter Changing the cartridge On reaching a conductivity limit of 20 uS cm during operation the cartridge must be repla ced NOTE It is advisable to keep a spare cartridge ready when the conductivity meter reads 10 uS cm To change the cartridge proceed as follows Turn off the on site water supply Undo the screw connections on the cartridge Detach the conductivity meter from the cartridge Drain off the residual water in the cartridge Send exhausted cartridges to one of the behropur stations for regeneration Connect a new cartridge 1 4 1 page 3 WARNING N There is still some water left in the hoses 1 8 2 1 8 3 Consumables The following material is used for maintenance Ordering code Designation 63640241 Cartridge for demineralization unit
12. in the vicinity of heat sources Permissible ambient temperature during operation 18 C to 27 Permissible storage temperature 25 C to 55 C Relative atmospheric humidity 75 max WARNING Observe the directions gt chap 1 5 page 3 Floor requirements The floor must be suitable for the weight of the test system and the test specimens gt 3 2 Mechanical loads page 13 The floor must be horizontal with an even surface Slight unevenness can be compen sated by adjusting the feet Space requirements Fig 4 1 Layout page 18 WARNING Be sure to maintain the required distance from the wall 1 option 17 40 PREPARING THE PLACE OF INSTALLATION 18 40 Entry port NW 50 mm Front panel Control unit Connector panel Connection for overflow condensate drain Electrical connection cable length 5 m Test space door Connection for automatic water replenishment external thread R Independent temperature limiter Useful width 1 option PREPARATION FOR INITIAL OPERATION Fig 4 1 Layout Betriebsanleitung f r Photostabilit tsschrank kap4 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap4 fm 64567851 GB 08 2005 PREPARATION FOR INITIAL OPERATION TRANSPORTING THE TEST SYSTEM 4 2 Transporting the test system A fork stacker or other suitable lifting equipment with adjustable fork
13. maintenance are essential for optimum operation and long service life of the test system The maintenance schedule gt 8 3 page 36 contains some basic maintenance work which may be performed on site by trained personnel only It does however not replace the ex pert maintenance offered by our service organisation The inspection intervals for refrigerating unit electrical equipment and safety devices are specified in a maintenance contract with our service organisation For the address pendix NOTE Annual inspection of the pressure limiter is necessary according to EN 378 2 Ap pendix C 6 Safety Requirements The inspection must be performed by our service organisation or a skilled person authorized by us DANGER Maintenance work on refrigerating unit and electrical equipment must be perfor med by a skilled person Contact our service organisation We will either charge a qualified maintenance specialist to perform the servicing or name you authorized experts Our service organisation has the technical facilities required for expert disposal of the wa ste material resulting from servicing If desired our service organisation will take back the material to be disposed of at customer s expense 1 option 35 40 CONSUMABLES 8 2 8 3 36 40 Consumables The following material is used for maintenance Ordering code Designation 64567051 Lamp set consisting of 6 UV fluorescent la
14. width is necessary for lifting and transporting the test system WARNING not apply straps You can lift the test system from the front or from behind if the fork is long enough to support the entire depth of the test system Fig 4 1 Layout page 18 Position the fork under the test system Adjust the fork width Raise the test system by approx 50 mm Transport the test system to the place of installation The packing material must be disposed of according to regulations 4 3 Installing the test system Apply the wheel brakes Turn the feet to compensate any floor unevenness Relieve the castors 1 option 19 40 SUPPLY AND DISCHARGE CONNECTIONS PREPARATION FOR INITIAL OPERATION 4 4 Supply and discharge connections The connections are located in the supply section Fig 4 2 Supply and discharge connections 1 Connection for overflow condensate drain outlet NW 12 2 Connection for automatic water replenishment external thread 3 Hose clamp for draining the reservoir 20 40 1 option Betriebsanleitung f r Photostabilit tsschrank kap4 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap4 fm 64567851 GB 08 2005 PREPARATION FOR INITIAL OPERATION SUPPLY AND DISCHARGE CONNECTIONS 4 4 1 Overflow condensate drain Fig 4 2 page 20 Open the door of the supply section Attach hose to the outlet connection 1 Lead the hose to a floor
15. 2005 1 4 1 5 INTERFACE CONNECTIONS Digital 1 0 The Digital I O connection comprises the digital inputs and outputs which can be freely programmed within a program or as additional function in manual mode max output load 24 V 0 5 A max input load 24 V DC approx 30 mA Max insulation voltage to ground is 1 kV DC The 25 pole D subminiature plug is assigned as follows Input 1 Pin 6 Input 1 Pin 14 Input 2 Pin 9 Input 2 Pin 15 Pin 12 Output 1 Pin 7 Output 1 _ Pin 10 Output 2 Pin 8 Output 2 Potential free contact for fault signal A potential free contact is available for alerting an external monitoring system In case of power failure this contact can be used for fault indication An audible and visual signal is emitted The connection for the potential free contact is taken to a socket max load 24 V 0 5 A Pin 3 Pin 2 In case of malfunction pin 2 and 3 are open If the potential free contact is used ensure it is compatible with the on site measuring system 1 option 3 ET 4 INTERFACE CONNECTIONS 5002780 89 19829599 2 119 150 0 1N 1 option Betriebsanleitung f r Photostabilitatsschrank A ethernet maxi fm 64567851 GB 08 2005 ETHERNET INTERFACE APPENDIX ETHERNET INTERFACE This appendix contains installation instructions for the Ethernet interface 1 1 Description The inte
16. 4 1 6 4 Safety symbols 4 1 uestes e RH RR dee RR Eg 5 1 6 5 1 5 5 6 1 6 6 7 CHAPTER 2 DESCRIPTION OF THE TEST SYSTEM 2 1 eos bye eke a ee aa QI usa ae PELLE ad ah 9 2 2 Components 1 10 221 Testspaces eve RAE REPRE Ee 10 2 2 2 Testspace door i kid ER LE E pU ee urus 10 2 2 3 Control Unit cree eet IY Ree bruta EI a EIER d 10 2 2 4 Mechanical section 10 2 2 5 268Sl0IS soos eiut eG Grek steered du Eum 10 2 2 Gre EG DURS ass do koe quu ouod op do ge thee tiara 10 2 2 7 Switchgear cabinet 11 2 2 8 Irradiation modules u u eee 11 2 29 iFrontpanel sur ser i d 11 2 2 10 Connector panel 12 CHAPTER 3 TECHNICAL DATA 3 1 General 5 lt 13 3 2 Mechanicalloads liliis 13 3 3 Operating data cmn gods annexe I eX ud ii 13 3 4 Noise 14 3 5 Humidification system 00 n 14 3 6 Climatic tests without
17. 6 Maintenance wOoIK siri 2 o sa wen astra er en Des 37 8 4 1 Cleaning the test space 37 1 option Betriebsanleitung f r Photostabilit tsschrank Photostabilit tlVZ fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank Photostabilit tlVZ fm 64567851 GB 08 2005 8 4 2 Cleaning the test space 37 8 4 8 Cleaning the air cooled condenser 37 8 4 4 Cleaning the water 38 8 45 Calibrating the capacitive humidity measuring system 39 846 Replacing the fluorescentlamps 40 APPENDIX INTERFACE CONNECTIONS isi amp 282 Ohi quia aoe obo 1 2 GRAIG ON nu 2 Digtal ON ar ds ea 3 1 5 Potential free contact for fault signal 3 APPENDIX ETHERNET INTERFACE Tal 1 1 2 Technical Data stu Dr al Den UA 1 1 3 Preparation for initial operation 1 1 8 1 Installing the connecting 1 1 3 2 Entering the TCP IP 5 2 APPENDIX DEMINERALIZATION UNIT TYPE B10DN
18. B 08 2005 FAULT DIAGNOSIS AND RECTIFICATION 7 1 7 2 GENERAL MALFUNCTIONS FAULT DIAGNOSIS AND RECTIFICATION Depending on the kind of fault signal the rectification can be performed by the user a skilled person or our service organisation If a warning signal marked in chap 7 2 occurs the test operation is restricted If a fault signal marked in chap 7 2 occurs the test operation is interrupted General malfunctions Fault Possible cause Rectification Temperature setpoints cannot be achieved Lack of refrigerant in the refriger ating unit Contact our service organisation Actual humidity value deviates from setpoint The water from the reservoir fails to reach the steam humidifier defective pump Contact our service organisation Messages on the control unit Malfunctions which occur during operation are signalled by a flashing message on the con trol unit In case of malfunctions please proceed as follows Rectify the fault in accordance with the following table Acknowledge the message operating manual for the control unit Resume operation Code Message Possible cause Rectification No warning signal fault signal 1 Act value defect EKO X21 Temperature sensor defective Switch off the test system Contact our service organisation 4 Act value defect EK3 X24 Sensor defective Switch off the test system Co
19. Bioblock Scientific fax 0388671168 fax 056260270 fax 915159235 Belgique Belgi Espa a f Fisher t l 0388671414 tel 056260260 tfno 915159234 email vente bioblock fr email belgium bioblock com email ventas bioblock com Parc d innovation BP 50111 F67403 illkirch cedex www bioblock com www bioblock be www es fishersci com GB 64567851 08 2005 INSTALLATION AND OPERATING INSTRUCTIONS Photostability Test System VP 500 L With Simcon 32 NET Controller Betriebsanleitung f r Photostabilit tsschrank Photostabilit tlVZ fm 64567851 GB 08 2005 Table of Contents CHAPTER 1 INTRODUCTION 1 4 General information herren ne ed 1 1 2 Foryour guidance ee neun Lg LE 1 1 21 Gastar ee ada aan 1 12 2 Danger warnings reirs We 1 1 3 Separate operating instructions 2 1 4 sy s yu eb UE RI en MEE S E E Ma E e PAT HR 2 1 5 Normal use and application 3 1 6 Safety us scere tee Mn rg HL ue D ablata ahd Wege repel ara 4 1 6 1 4 1 6 8 Requirements to be met by the 4 1 6 3 Definition of a skilled
20. ION SEALING THE ENTRY PORTS 5 4 Sealing the entry ports Close the entry ports with the sealing plugs supplied NOTE Open entry ports will cause high water consumption during climatic tests As a re sult tests with extreme humidity values are not feasible and low test space tem peratures may cause icing of the evaporator 5 5 Switching on the test system Set the mains switch to l 5 6 Starting a test Tests are started on the control unit Two modes are available Manual mode Automatic mode For further details please refer to the separate operating manual for the control unit 5 6 1 Photostability test in manual mode NOTE Use a UV and Lux sensor to determine the illumination under the desired test conditions and calculate the necessary irradiation time operating manual for the control unit chap Menu layout operating manual for the control unit chap Manual mode Irradiation time for irradiation module 1 via control variable 1 Daylight Irradiation time for irradiation module 2 via control variable 2 UV light Irradiation time for irradiation module 3 via control variable 3 Daylight Irradiation time for irradiation module 4 via control variable 4 UV light Activate digital channel Start Switch on the irradiation module in question 1 option 27 E 40 PREOPERATIONAL CHECK LIST 5 7 28 40 PUTTING INTO OPERATION Preoperational ch
21. IRE 35 Maintenance schedule 36 Maintenance work hh hn hh 37 Manual mode asc e eb eo e e ee eee W Q re Eee dex e ea o qs 27 Mechanical section llle ers 9 10 N Networking see Appendix Interface connections 2 Overflow condensate drain 18 20 21 23 P installation tu pb pwede Det esta Pd Rese he De 17 Potential free contact Appendix Interface connections 3 Power supply i ya dicate nodal ER HR die aoe NM MAX FER MER TENES MEME 21 Precommissioning check list usaq nh 22 Preoperational check list ses eG Dae Be ba EAE 28 Preparing the test specimen manner te ete ee 24 Putting into operation ii ke 23 Putting outior operation ed wade eel ern Se 4 b Ag bee eek ate 29 R Requirements to be met by the user cee eee 4 KESEIVOIRrs Sopa ise 23 38 5 Service agencies see Appendix Space requirements pak OX RERO Fatale gale ea Rye lack RC rer SUS gees E 17 Special voltage eed a Nae Pe hie Peed a Yaqa Wa eee eae hae ae 21 Starting TEST x area tea bet tk Y VEL Nes ewe eg 27 Storage temp
22. Observe safety instructions when operating the test system WARNING ABOUT DANGER AREAS Observe the danger warnings in the operating instructions WARNING ABOUT DANGEROUS ELECTRICAL VOLTAGE Work on these devices to be performed by electrical experts only Set the mains switch to O WARNING ABOUT HAND INJURIES The heat exchanger fins are sharp edged Wear safety gloves NOT FOR DRINKING Demineralized water is required for climatic operation WARNING ABOUT PLUG AND SOCKET CONNECTIONS Connectors may only be plugged if the test system is switched off Demineralized water is not drinkable EYE PROTECTION MUST BE WORN The safety goggles must be impermeable to ultraviolet rays 1 option 5 _ 40 1 6 5 INTRODUCTION Safety instructions Read first the operating instructions for the control unit Keep the operating instructions near the test system n addition to these operating instructions the relevant national laws regulations and directives must be observed when installing and operating the test system Maintenance work Setthe test system to room temperature the mains switch to O gt 2 2 9 Front panel page 11 Padlock the mains switch against accidental switching on Provide a safety clearance of 500 mm between test system and wall as escape route in accordance with VDE 0100 Part 729 Remove the key from the test space door Donotuse sharp tools f
23. ave the temperature value return to basic setting NOTE Depress the combinations B 0 or 69 simultaneously for more than 3 se conds while AH or AL is being displayed otherwise the temperature value cannot be changed In this case use again to select display AH or AL If the changed temperature value is not saved with 2 x the test system will return to the previously set temperature value after 30 seconds Malfunctions will cause the respective indicator light on the temperature limiter to light up In addition a fault message will be displayed on the control unit To eliminate the fault proceed as follows ncrease the AH value or reduce the AL value by approx 10 K Alternatively open the test space door until the temperature in the test space is back within the limit range Save the new temperature value with 2 x D Keep pressed for approx 3 seconds the indicator light goes off e Acknowledge the fault message on the control unit gt operating manual for the control unit If the test space temperature is still outside the limit range the fault signal will occur again By pressing the actual value can be interrogated on the temperature limiter function INP 1 option Betriebsanleitung f r Photostabilitatsschrank kap5 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap5 fm 64567851 GB 08 2005 PUTTING INTO OPERAT
24. e limiter STM It may have tripped due to shocks during transport or ambient temperatures 10 The temperature limiter for the test space is located in the mechanical section Fig 4 3 Temperature limiter To rectify the fault proceed as follows Open the door of the switchgear cabinet Press the green button 1 Acknowledge the message on the control panel operating manual for the control unit Precommissioning check list Verify these preparatory steps Does the place of installation meet the requirements gt 4 1 page 17 Does the wall distance comply with the specifications Fig 4 1 Layout page 18 Is the test system horizontal Are the wheel brakes applied 4 3 page 19 Are the supply and discharge connections set up correctly 4 4 page 20 Are the hose connections secured with hose clamps Does the humidification water comply with our specifications 3 5 page 14 Does the electrical supply comply with our specifications 3 3 page 13 Have all options been installed correctly 1 option Betriebsanleitung f r Photostabilit tsschrank kap4 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap5 fm 64567851 GB 08 2005 PUTTING INTO OPERATION ADDING HUMIDIFICATION WATER 5 PUTTING INTO OPERATION 5 1 Adding humidification water You may fill the reservoir by hand or connect it to a demineralized water network 5 1 1 Automatic water replenishment fr
25. eck list Verify these preparatory steps Has humidification water been added 5 1 page 23 Has the automatic water replenishment been set up gt 5 1 1 page 23 Is the test specimen suitable for the planned test gt 5 2 page 24 Check settings on software temperature limiter gt 5 3 1 page 24 Check settings on independent temperature limiter 5 3 2 page 25 Are the entry ports sealed 5 4 page 27 Maintenance work to be expected during the scheduled test period should be carried out beforehand gt 8 3 page 36 Have all options been installed correctly 1 option Betriebsanleitung f r Photostabilitatsschrank kap5 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap6 fm 64567851 GB 08 2005 PUTTING OUT OF OPERATION AFTER EACH TEST 6 6 1 6 2 PUTTING OUT OF OPERATION The following directions must be observed After each test Set the test system to room temperature Finish the test Putexternal systems out of operation Put optional equipment out of operation Open the test space door Remove the test specimen from the test space Clean and dry the test space Longer rest periods If a longer rest period is expected or if the test system is moved to a place with room tem peratures below zero the following activities in addition to those in chapter 6 1 After each test page 29 must be performed Set the mains switch to O Pul
26. erature 17 Supply and discharge connections 20 erstes ec ape Meine dete 9 11 20 switchgear cabinet 2 453 s 24 vu epu eri seed wata kalah eis 9 11 1 option Betriebsanleitung f r Photostabilit tsschrank Photostabilit tSIX fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank Photostabilit tSIX fm 64567851 GB 08 2005 Technical data ERI adele Sus 13 Temperature limiter Independent temperature 11 25 Software temperature limiter 24 edente out bu esteri dns qe LL AS t ee Guan Rian Lee 10 37 Test space doOr zo dd MAM PGA ER eel Pat aka ale are 10 Testspace seal ccce et xke ee eae eae i ea MR REPRE 37 Testsystem Structure ass geese eee eee aS hen eal A 9 Tolerance band monitoring see Appendix Transporting the test system 19 W Warranty ue REX LASER UC IE ade REPERI eere I REC EE A 2 1 option HI IV 5002780 dO 198 969 WIXISIENNGEISOIOUd xueJuossieliqersojoug 1N 1 option IV IV
27. est space volume gross approx 700 ltr net approx 460 ltr Weight approx 250 kg 3 2 Mechanical loads Maximum load evenly distributed over the entire surface on each test space floor 25 kg total load 100 kg 3 3 Operating data Irradiation module 1 and 3 Cool white fluorescent lamps Irradiation module 2 and 4 UV fluorescent lamps Emitted interference interference immunity see declaration of conformity Rated voltage 1 N PE AC 230 V 10 50 Hz or 1 N PE AC 254 V 10 60 Hz Rated power 3 3 kW Rated current 14A On site fuse protection 16 A slow Protection switchgear cabinet IP 20 1 option 13 40 NOISE MEASUREMENT TECHNICAL DATA 3 4 Noise measurement in accordance with DIN 45635 Part 1 accuracy class 2 Sound pressure level measured at a distance of 1 m from the front approx 52 dB A 1 m in height free field measurement 3 5 Humidification system Volume of reservoir 19 Itr Water quality demineralized pH value 6 to 7 Conductivity 5 to 20 uS cm 3 6 Climatic tests without irradiation 3 8 Humidity diagram page 16 Temperature range 10 to 50 C Humidity range 20 to 90 r h Dew point range 5 C to 40 Temperature deviation in space 0 5Kto 1K Temperature deviation in time in centre of working space 0 1Kto 0 5K Humidity deviation i
28. h Exhaustion point 20 uS cm Power supply Rated voltage 230 V 50 60 Hz Rated current 5 mA Protection IP 65 1 option Betriebsanleitung f r Photostabilit tsschrank A entsal fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank A entsal fm 64567851 GB 08 2005 DEMINERALIZATION UNIT TYPE B10DN 1 4 Preparation for initial operation 1 4 1 Setting up the connections Connect the supply hoses as follows Fig 1 1 Demineralization unit page 1 Fixthe straight screw connection of the water inlet 2 to the on site tap 3 size R 34 Fixthe elbow screw connection of the water inlet 2 to the inlet connection piece 4 of the demineralization cartridge 1 Fixthe elbow screw connection of the outlet 7 to the outlet connection piece 6 of the demineralization cartridge Fixthe straight screw connection of the outlet 7 to connection piece 8 on the test sy stem Screw the conductivity meter 5 to the top of the demineralization cartridge WARNING For safe operation it is essential to Insert the seals supplied in the hose connections Ensure a water pressure between 1 5 and 6 bar WARNING Connect demineralization unit to cold water tap only Protect the unit against freezing and heat NOTE The local plumbing regulations and water board instructions must be observed Keep the cartridge caps and use them when retur
29. itable connecting cables and adaptors are available NOTE If the connecting cable is produced by yourselves be sure that both ends of the shield are fixed to the metallic enclosure 1 option 1 4 INTERFACE CONNECTIONS 1 2 1 3 Interface RS 485 RS 4221 The network RS 485 RS 4221 interfaces in connection with mini Combox 2 are used for networking several test systems The 15 pole D subminiature connectors are assigned as follows PC Test system Signal Gnd Pin 1 Pin 1 8 1 Rx Pin 11 Pin 11 Tx Pin 9 Pin 9 Rx Pin 4 Pin 4 Pin 2 Pin 2 NOTE The pin assignment for PC is only valid in connection with interface converter RS 232 RS 485 ordering code 63823080 Interfaces RS 232 and RS 485 422 cannot be used simultaneously Analog I O The Analog I O connection is used for external acquisition of actual temperature and hu midity values Outputs 0 10 V 2 0 to 100 or Oto 100 96 Max insulation voltage to ground is 1 kV DC The 15 pole D subminiature socket is assigned as follows actual temperature Pin 1 actual temperature Pin 9 8 7 actual humidity Pin 2 actual humidity Pin 10 Pt 100 1 Pin 3 Pt 100 1 Pin 11 Pt 100 2 Pin 4 Pt 100 2 Pin 12 Pt 100 3 Pin 5 100 Pin 13 15 2 1 option Betriebsanleitung f r Photostabilit tsschrank A schnit fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank A schnit fm 64567851 GB 08
30. l the mains plug Shut off the automatic water replenishment Open the door of the supply section Open the hose clamp gt Fig 4 2 Supply and discharge connections page 20 Connect the hose to a floor outlet Empty the reservoir 1 option 29 40 FINAL DISPOSAL OF THE TEST SYSTEM 6 3 30 40 PUTTING OUT OF OPERATION Final disposal of the test system In the event the test system is no longer needed please ensure it is disposed of pro fessionally DANGER The following materials represent hazardous waste and must be disposed of se parately Refrigerants Compressor oil Electrical components Irradiation lamps If desired our service organisation can take care of the disposal at customer s expense Please get in touch with us so that we can arrange for a professional and environmentally acceptable way of disposal If you decide to dispose of the test system yourselves please take the following precauti ons Ensure that materials like refrigerants compressor oil electrical components and irra diation lamps are treated as special waste With regard to the specified materials and the disposal of the remaining components the national and local waste disposal regulations valid at the time of disposal must be obser ved 1 option Betriebsanleitung f r Photostabilit tsschrank kap6 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap7 fm 64567851 G
31. m please bear in mind that the displayed humidity values may differ from the actual ones depending on the test conditions high temperature and humidity values and operating hours of the test sy stem Gas emissions from the test specimens may affect the humidity measuring system thus causing deviations Yearly calibration of the humidity values by our service organisation is advisable 1 option 39 40 MAINTENANCE WORK MAINTENANCE 8 4 6 Replacing the fluorescent lamps NOTE Always replace the whole set to ensure homogenous light distribution in the test space To detach the lamps proceed as follows Push the light filter 1 upward and detach it Push the lateral panels 2 upward and detach them Turn the fluorescent lamps 4 and remove them Fig 8 2 Detaching the lamps 40 40 1 option Betriebsanleitung f r Photostabilitatsschrank kap8 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank A schnit fm 64567851 GB 08 2005 INTERFACE CONNECTIONS APPENDIX INTERFACE CONNECTIONS 1 1 gt 2 2 10 Connector panel page 12 Interface RS 2321 The RS 232 interface is used for e g external control via computer Depending on the num ber of poles the pin assignment is as follows GND RTS CTS DCD 8 DTR 20 DSR 6 N U NNN U Test system 25 pole D SUB 9 pole D SUB 9 pole D SUB 25 pole D SUB Fig 1 1 Pin assignment RS 232 Su
32. men Actual temperature value is out Check input values and adjust protection side the test chamber configu setpoint to temperature range ration 3 page 13 22 Communication Datalogging Connection to software Check connections to PC Check SIMPATI interrupted test system settings 23 Tolerance temperature The actual temperature value Close the door Clean the conden has been outside the tolerance ser Check if the temperature band for more than 15 min deviation is permissible for the test running Contact our service organisation 24 Tolerance humidity The actual humidity value has Close the door Make sure the been outside the tolerance water supply is ok Clean the band for more than 15 min overflow condensate drain Check if the humidity deviation is permis sible for the test running Contact our service organisation 34 High pressure compr Excess pressure in the refrige Switch off the test system Clean precooling rating unit the condenser 49 Humidity out of range Actual humidity value has been Check input on the control unit outside the test chamber confi Adjust setpoint to permissible guration for 5 min humidity range gt 3 page 13 50 Steam temp limiter activated Fault at steam humidifier Contact our service organisation 54 Refill demin water The humidification water sup Replenish the reservoir The test ply is running short System continues operating 55 Reservoir humidity system No wate
33. mps F18 W BLB T8 Blacklight Blue 64567050 Lamp set consisting of 6 cool white fluorescent TDL 18 W 33 MAINTENANCE Consumables may be ordered from our service organisation For the address Appendix Maintenance schedule Interval Assembly group compo Activity Follow directions in chap nent After each Test space Clean 8 4 1 page 37 test Test space seal Clean 8 4 2 page 37 Monthly Water reservoir Clean 8 4 4 page 38 Quarterly Fins on air cooled condenser Clean 8 4 3 page 37 Yearly Capacitive humidity system Calibrate 8 4 5 page 39 As necessary Demineralization cartridge Replace separate operating instruc tions Irradiation lamps Replace 8 4 6 page 40 1 option Betriebsanleitung f r Photostabilitatsschrank kap8 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap8 fm 64567851 GB 08 2005 MAINTENANCE MAINTENANCE WORK 8 4 8 4 1 8 4 2 8 4 3 Maintenance work Observe the safety instructions 1 6 5 page 6 Maintenance work Cleaning the test space To prevent corrosion the test spaces must be cleaned with a damp cloth Remove impurities with a brush Drythe test space Cleaning the test space seal To prevent the test space seal from sticking to the test space door it must be cleaned with clear water and subsequently dried after each test You may use a regula
34. n for the following equipment Control unit Printer Interface converter Software SIMPATI Warranty The design of the test system as supplied by us must not be altered No warranty can be given in case of improper use contrary to the directions in this ma nual The test system has been designed manufactured and inspected before delivery with all due care in accordance with the EC directives as per enclosed declaration of confor mity The test system meets the standards for conducted and emitted interference specified in the declaration of conformity It is imperative for the safety of the test system that the necessary maintenance and re pair work should be performed by our service organisation or authorized service outlets The user himself can service and clean the test system in accordance with the mainte nance schedule Only use original spares when performing maintenance or repair work For translations into other languages the statements and specifications of the German operating instructions are binding 1 option Betriebsanleitung f r Photostabilit tsschrank kap1 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap1 fm 64567851 GB 08 2005 INTRODUCTION NORMAL USE AND APPLICATION 1 5 Normal use and application The test system has been designed and constructed exclusively for climatic tests with our without irradiation You can perform testing methods to determine the effects of
35. n the test space floor They must be distributed evenly over the entire surface Ensure that the test specimens are suitable with regard to Quality 1 5 page 3 Corrosive effect 1 5 page 3 Weight 3 2 page 13 Adjusting the test specimen protection Software temperature limiter The controller has a software temperature limiter for setting alarm and warning limits for permissible minimum and maximum temperature values If no limits are set the test system will automatically use the limits of the previous test Set the limits in accordance with the separate operating manual for the control unit WARNING On starting a test ensure that the lower limit to be set is below the actual test space temperature and the upper limit above the actual test space temperature The permissible limits must be at least 5 K higher lower than the respective set points of the test system The exact upper and lower limits depend on the temperature sensitivity of the test specimen 1 option Betriebsanleitung f r Photostabilit tsschrank kap5 fm 64567851 GB 08 2005 Betriebsanleitung Photostabilitatsschrank kap5 fm 64567851 GB 08 2005 PUTTING INTO OPERATION ADJUSTING THE TEST SPECIMEN PROTECTION 5 3 2 Test specimen protection by independent temperature limiter A temperature limiter which operates independently of the controller protects the test spe cimen against thermal overstressing The temperature sen
36. n time in centre of working space 1 to 2 r h Temperature gradient according to IEC 60068 3 5 1to2K Humidification water consumption approx 0 5 Itr 24 h at constant 25 60 r h 14 40 1 option Betriebsanleitung f r Photostabilitatsschrank kap3 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap3 fm 64567851 GB 08 2005 TECHNICAL DATA 3 7 Climatic tests with irradiation 3 8 Humidity diagram page 16 CLIMATIC TESTS WITH IRRADIATION Temperature range 10 C to 50 C Humidity range 20 to 90 r h Dew point range 5 C to 40 C Temperature deviation in space 0 5Kto 1K Temperature deviation in time in centre of working space 0 1Kto 0 5K Humidity deviation in time in centre of working space 1 lo 2 r h Temperature gradient according to IEC 60068 3 5 1to2K Humidification water consumption at constant 25 C 60 r h 100 irradiation approx 0 5 Itr 24 h Lamps for irradiation module 1 and 3 Spectrum 320 nm to 400 nm cool white fluorescent lamps TDL 18 W 33 8 sach Lamps for irradiation module 2 and 4 UV fluorescent lamps F18 W BLB T8 6 each 1 option 15 40 HUMIDITY DIAGRAM TECHNICAL DATA 3 8 Humidity diagram The following humidity range may be used N _ 30 E C 20 10 0
37. ning the cartridges for regeneration 1 4 2 Electrical connection Insert the mains plug of the conductivity meter into an on site socket outlet 1 option 3 6 DEMINERALIZATION UNIT TYPE B10DN 1 5 Putting into operation WARNING N Prior to switching on be sure to Put the test system into operation in accordance with 5 page 23 Close the test space door Longer rest periods and a weak flow will cause reionization thus increasing the conductivity value If this happens drain water until the conductivity value drops below 20 uS cm If the value fails to drop below 20 uS cm 1 8 Maintenance page 5 1 5 1 Venting the cartridge WARNING Ensure that every new or newly regenerated cartridge is thoroughly vented IN Fix the water inlet to the outlet connection piece on pressure proof cartridges pull back the red ring of the quick release coupling Open the water tap until water comes out of the inlet connection piece Setup the connection again in accordance with gt 1 4 1 page 3 Open the water tap Drain water until the pointer of the conductivity meter is back in the green zone 1 6 Putting out of operation Depending on the scheduled duration of the rest period the following steps must be taken Turn off the on site water supply Undo the hose screw connections Allow the water to drain off 1 7 Malfunctions 1 7 1 Fault diagnosis and rectification Fault Possible cause
38. ntact our service organisation 6 Act value defect EK5 X26 Sensor defective Switch off the test system Contact our service organisation 13 Communication control unit Connection control unit Check connectors controller is interrupted 15 Chambertype invalid Wrong test system parameters Switch off the test system Contact our service organisation 16 Power fail Power failure or tolerance band Check duration of power failure outside defined range and tolerance band values Restart the test system 1 option 31 40 MESSAGES ON THE CONTROL UNIT FAULT DIAGNOSIS AND RECTIFICATION Code Message Possible cause Rectification No warning signal fault signal 17 Door not closed The test space door has been Close the test space door open for more than 10 minutes 19 Temp limiter activate Thermal safety device in the Switch off the test system test space triggered 4 4 4 page 22 Contact our service organisation 20 Thermal specimen protection Limits of test specimen Press or RESET on the adju protection exceeded stable temperature limiter to clear fault Check limit setting and pro grammed setpoint Switching point hysteresis is 2 K Display of temperature limiter is Sensor of temperature limiter Switch off the test system flashing and reads 1999 is broken or short circuited Contact our service organisation 21 Software speci
39. om a network WARNING If you are using demineralization cartridges with ion exchanger resins please re member to replace exhausted cartridges i e conductivity meter reading gt 20 uS cm without delay Failure to do so may result in acidification of the humi dification water which has the potential of damaging the test specimens and the test system Open the on site water supply Open the door of the supply section Watch the level during the filling process WARNING The water level is controlled by a float valve If the float valve becomes leaky the water discharges via the overflow condensate drain Be sure to shut the on site water supply at the end of operation 5 1 2 Filling by hand Undo the screw cap at the right side of the test system Pour demineralized water into the reservoir using e g a watering can NOTE 7 The reservoir holds 19 ltr The warning signal for water shortage occurs in two steps Onreaching the minimum water level a warning signal indicates that the reservoir needs replenishing Another warning signal i e Reservoir humidity system empty is emitted when the reservoir is empty The climatic system is switched off The test system continues with the set temperature values 1 option 23 40 PREPARING THE TEST SPECIMENS PUTTING INTO OPERATION 5 2 5 2 1 5 3 5 3 1 AN 24 40 Preparing the test specimens Requirements The test specimens can be placed o
40. or maintenance work Wear safety gloves When using the entry ports Observe the safety standards applicable to electrical systems e g IEC 60364 4 41 VDE 0100 part 410 and EN 60204 part 1 as well as the relevant accident prevention regulations Only use lines that are resistant to temperature and humidity Seal the used entry ports with temperature and humidity resistant material Refrigerants The refrigerants used rating plate belong to group L1 according to EN 378 They are not inflammable nor are they harmful to humans Refrigerants are heavier than air Lea king refrigerants will therefore accumulate around the floor Shouldrefrigerants be released please notify our service organisation or a skilled per son authorized by us Ensure that the site is well ventilated Observe the safety data sheets in the Service Manual Ultraviolet radiation If the test space door is open while irradiation is in progress the ultraviolet rays can harm your eyes 1 option Betriebsanleitung f r Photostabilit tsschrank kap1 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap1 fm 64567851 GB 08 2005 1 6 6 INTRODUCTION SAFETY Safety devices The test systems are equipped with the following safety devices Test system and test specimen protection Safety temperature limiter protection against overtemperature in the test system Thermal safety class 1 in accordance with
41. outlet without bending it The water must flow by gravity 4 4 2 Automatic water replenishment Fig 4 2 page 20 Useapressure proof hose to link the demineralized water network or the demineraliza tion unit to connection 2 Secure the hose with a hose clamp WARNING When using automatic water replenishment or the demineralization unit the overflow condensate drain must always be connected to a floor outlet The maximum admissible water pressure is 6 bar For quality of humidification water gt 3 5 page 14 WARNING It is advisable to install a water stop or sensor device in the humidification water supply line as a precaution against damage by water Such safety devices are available at your stockist 4 4 3 Setting up the power supply Ensure that the mains voltage and frequency correspond to the specifications on the rating plate Ensure that the mains fuse is adequate Connect the test system to the mains supply gt 3 3 page 13 the test system must be connected by a skilled person in accor WARNING N If the on site mains voltage and frequency differ from our standard values as per dance with the Special voltage manual enclosed 1 option 21 40 PRECOMMISSIONING CHECK LIST 4 4 4 4 5 22 40 PREPARATION FOR INITIAL OPERATION Temperature limiter for the test space NOTE If the control panel displays the fault message gt Temp limiter activate check temperatur
42. r detergent Cleaning the air cooled condenser DANGER The fins of the condenser may cause hand injuries Besure to wear safety gloves Dust deposits on the fins of the air cooled condenser will cause non permissible pressure increase in the refrigerating unit e Check the air cooled condenser regularly for dust deposits Clean it every three months more often in dusty environments Use a vacuum cleaner compressed air or brush 1 option 37 40 MAINTENANCE WORK 8 4 4 38 40 MAINTENANCE Cleaning the water reservoir Clean the reservoir as follows Shut off the automatic water replenishment Open the door of the supply section Detach hose 1 and 2 from the reservoir the water drains off Detach connecting cable 4 of float switch F53 and F54 Detach hose 3 of automatic water replenishment Undo screw cap 5 Undo screws 6 Remove the reservoir from its support WARNING Be careful not to damage the float switches in the reservoir Clean the reservoir carefully through the filling hole using a brush Rinse the reservoir with water Fig 8 1 Water reservoir 1 option Betriebsanleitung f r Photostabilitatsschrank kap8 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap8 fm 64567851 GB 08 2005 MAINTENANCE MAINTENANCE WORK 8 4 5 Calibrating the capacitive humidity measuring system As regards the humidity control with capacitive humidity measuring syste
43. r in humidity system or Fill reservoir with water If the empty pump not working pump is defective contact our ser vice organisation 32 40 1 option Betriebsanleitung f r Photostabilit tsschrank kap7 fm 64567851 GB 08 2005 FAULT DIAGNOSIS AND RECTIFICATION MESSAGES ON THE CONTROL UNIT Code Message Possible cause Rectification No warning signal fault signal 57 Door not closed The test space door is open This incident is saved in the SIMPATI report file Close the door Contact our service organisation if a fault cannot be rectified with the aforementioned measures or if a fault occurs repeatedly For service agencies Appendix NOTE To ensure speedy service please quote the following particulars when reporting a fault Type of test system order no D no Fault message on the control unit You will find this data on the rating plate over the mains switch and on the reverse of the front cover of this manual Betriebsanleitung f r Photostabilit tsschrank 64567851 GB 08 2005 1 option 33 40 MESSAGES ON THE CONTROL UNIT 34 40 1 option FAULT DIAGNOSIS AND RECTIFICATION Betriebsanleitung f r Photostabilitatsschrank kap7 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap8 fm 64567851 GB 08 2005 MAINTENANCE GENERAL INFORMATION 8 MAINTENANCE 8 1 General information Regular care and
44. rface enables communication with the SIMPATI software from version 2 04 up in LAN Ethernet LAN The communication occurs via TCP IP A separate IP address must be assigned to each test system NOTE We would advise you to have the networking done by your network administrator The description in the appendix in the installation and operating instructions for the SIMPATI software must be observed The connector socket RJ 45 is located in the switchgear cabinet 1 2 Technical Data For setting up the connection a network cable type patch cable RJ45 Cat 5 STP 4x2 is required NOTE 7 The Ethernet and RS 485 422 interfaces cannot be used simultaneously 1 3 Preparation for initial operation 1 3 1 Installing the connecting cable DANGER The connecting cable must be installed by a skilled person Pull the mains plug prior to installing the connecting cable 1 option 1 2 ETHERNET INTERFACE Install the connecting cable as follows Open the door of the switchgear cabinet Unscrew cable gland 1 e Open the cable gland insert the cable Screw cable gland and cable to the switchgear cabinet Insert plug in socket 2 Fig 1 1 Ethernet interface Test system with Simcon controller 1 3 2 Entering the TCP IP address Operating manual for the control unit Select interface protocol J Bus TCP IP on the control unit Enter the TCP IP address 1 option Betriebsanleitung f r Photos
45. sor is located behind the cover over the test spaces On exceeding or falling below the set maximum minimum limits the test system is swit ched off permanently by the controller The control unit displays a fault message Simulta neously the respective indicator light MIN MAX on the temperature limiter lights up The temperature limiter is located on the front panel WARNING The limit for the maximum value must be approx 5 to 10 K above the limit for the minimum value approx 5 to 10 K below the temperature setpoint O O MN MAX FORM 272 221298 mk Fig 5 1 Temperature limiter The limits are factory set in accordance with the temperature range of the test system You can adapt these values to your requirements as follows 1 option 25 40 ADJUSTING THE TEST SPECIMEN PROTECTION 26 40 PUTTING INTO OPERATION Input the maximum temperature value as follows Use D to select display AH 3 gt 35 AH alarm limit high and actual maximum temperature value are displayed alternately Q Select the desired temperature value 2x Save the temperature value return to basic setting Input the minimum temperature value as follows Use to select display AL 6 3s AL alarm limit low and actual minimum temperature value are displayed alternately or O Select the desired temperature value 2x S
46. tabilitatsschrank A ethernet maxi fm 64567851 GB 08 2005 Betriebsanleitung Photostabilitatsschrank A entsal fm 64567851 GB 08 2005 DEMINERALIZATION UNIT TYPE B10DN APPENDIX DEMINERALIZATION UNIT TYPE B10DN 1 1 Introduction This appendix contains installation and operating instructions for the demineralization unit 1 2 Description 1 2 1 Design Choose a convenient place in the vicinity of the test system Use flexible hoses to connect the unit to the on site water supply and test system lt 1 ND Fig 1 1 Demineralization unit Cartridge Water inlet R On site water tap Inlet connection piece Conductivity meter Outlet connection piece Outlet R 34 N O Ci CQ Connection for automatic water replenishment 1 2 2 Function The demineralization unit ensures a reliable supply of demineralized water for the humidi fication system Filling by hand is no longer necessary 1 option 1 6 DEMINERALIZATION UNIT TYPE B10DN 1 3 1 3 1 1 3 2 1 3 3 1 3 4 Technical data Dimensions Diameter 210 mm Height incl cond meter 680 mm Height cartridge only 550 mm Connection data Max allowable working press 10 bar Inlet R34 Outlet R34 Performance data Output based on water hardness 10 dH approx 100 mg CaOlltr 1200 Itr 20 dH approx 200 mg CaO Itr 600 Itr Maximum flow 300 Itr
47. temperature humidity and ra diation on the quality of pharmaceutical products DANGER Improper and inadmissible use of the test system means e g Placing inflammable or explosive gases dusts or fluids inside or in the vicinity of the test system Placing inflammable explosive toxic or corrosive test specimens inside or near the test system Placing test specimens which become potentially hazardous when exposed to the tem perature range of the test system in or near the test system Placing substances which can create an explosive atmosphere with air inside or in the vicinity of the test system Endangering living beings by allowing them into the test system Using the test system for heating or storing food Placing heat emitting or energized test specimens in the test space 1 option 3 n 40 1 6 1 6 1 1 6 2 1 6 3 INTRODUCTION Safety General information Certain basic rules must be observed even for reliable safety devices Improper and inadmissible use may represent a danger to life and limb of the operator or third parties or result in destruction of the test specimen or the test system Do not remove protective covers Do render safety devices ineffectual Do not manipulate safety devices Such manipulations are particularly dangerous as others know nothing about them and have confidence in the safety of the test system Requirements to be met b
48. tomatic water replenishment 23 hand xc Seeds Peer nnd aan PEREGIT ER 23 Technical data a gb eel keen au S aT ee ERR M RR S EUR 14 H midrtyidiagram y ulaqa nes PO wae re tae E nett a Raves HE Ed 16 Initial operatlOn 4 2 niet ee hee Pet Oe ude Oats 17 Installation requirements S eea nenne 17 Installing the test system RR IRI IR nenn 19 Interface Ethernet see Appendix Ethernet interface Interface RS 232 seed bot bees ee rea ee bets nh reset kr dh PE ae 12 Appendix Interface connections 1 Interface RS 485 RS 422 12 Appendix Interface connections 2 Irradiatior i Qua a uhr eam ebat nine ed oad 16 Irradiation lamps C d tU Re E vu Bu DE Ee DEDE ME Arche Dag 11 1 option IV Il IV Irradiation modules deceased awa Pode slags Beta dne ud pa 9 11 L Layout sot ets aqa qk paypu bled teen ia ep E xd 18 Longerrest periods en ELE dare rip 29 Main switch panel bea Wee eo ee pee Be eee es 11 Mains SWOI PP 11 Mainten nce uncus FIER IURE LINDE ee EG ERE FUE
49. y the user Operation of the test system may only be performed by trained personnel The user must compile operating instructions on the basis of this manual taking the re levant local and plant internal conditions and the language of the operating personnel into account The user must ensure that all personnel working with the test system know and observe the safety instructions Work on electrical devices and the refrigerating unit must be performed by our service organisation or a skilled person authorized by us The necessary documentation is in the Service Manual and should only be used by these persons The user must ensure that the directions regarding installation and operation of refrigera ting plants as per EN 378 1 chap 5 3 EN 378 2 Appendix C EN 378 4 chap 4 and 5 and national directives are duly observed Definition of a skilled person Personnel who based on their training and experience are in a position to prevent electri city related potential hazards or dangers connected with the refrigerating unit 1 option Betriebsanleitung f r Photostabilit tsschrank kap1 fm 64567851 GB 08 2005 Betriebsanleitung f r Photostabilitatsschrank kap1 fm 64567851 GB 08 2005 INTRODUCTION SAFETY 1 6 4 Safety symbols Please observe the safety symbols on the test system OPERATING AND SAFETY INSTRUCTIONS Carefully read the operating instructions before putting the test system into operation gt
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