Beacon "B" - The Medical Gas
Contents
1. 6 865198 00 6 865199 00 6 812115 00 6 415161 00 6 325161 00 6 811608 00 6 865124 00 6 415188 00 6 821068 00 Description Hospital grade receptacle 125 V 20A Hubbellock receptacle 125V 20A Screw 2 required Cover plate insert Trim Plate 5 spacing Mounting screw two required pkg of 10 Strain relief Mounting plate Locknut LO 3 Electrical Ceiling Drop Part No 847036 00 Rev D 19 MAN01 032 Part No 847036 00 Rev D Pg 20 Hubbellock is a registered trademark of Hubbell Incorporated 2001 BeaconMedaes Products All rights reserved BEACONMEDAS Corporate Headquarters For technical support or to BeaconMedees place an order call 13325 Carowinds Boulevard 1 800 676 1115 Charlotte NC 28273 Fax 913 894 6088 Phone 704 588 0854 Fax 704 588 4949 www beaconmedaes com2. 9 Oxygen International labeling 10 Air International labeling 11 Vacuum International labeling 12 Mounting screw three required 13 pkg of 10 14 Retaining washer pkg of 10 15 Screw four required pkg of 10 Part No 6 415101 00 6 835505 PG 6 290458 PG 6 290459 PG 6 622012 PG 6 833430 00 6 616275 00 6 622570 PG 6 415038 00 6 525307 00 6 325161 00 6 325160 00 Description Back plate Retaining ring pkg of 10 Spring and poppet kit includes item 8 Chemetron vacuum and evacuation pkg of 10 Chemetron pressure only pkg of 10 O Ring pkg of 10 Dust seal spring Dust seal O Ring pkg of 10 Washer Connector Trim Plate 5 center spacing Trim Plate 31 4 center spacing Chemetron Type Quick Connect Valve Assembly 12 Part No 847036 00 Rev D Replacement Components Medaes Type Quick Connect Valve Assembly Item PartNo Description 1 6 230940 00 6 230941 00 6 230942 00 6 230943 00 6 230945 00 6 230946 00 6 230947 00 6 230948 00 6 230949 00 6 811151 PG 6 621501 PG Medaes type quick connect latch valve assembly includes items 2 through 14 Oxygen U S labeling Nitrous oxide U S and international labeling Air U S labeling Vacuum U S labeling Oxygen International labeling WAGD U S labeling Air International labeling Vacuum International labeling Evacuation U S labeling Mounting screw two requ
3. 415037 PG Washer pkg of 10 6 6 655028 PG Seal pkg of 10 7 6 616272 PG Poppet pkg of 10 8 6 833426 PG Spring pkg of 10 16 Part No 847036 00 Rev D SD D Outlet Block Rough In Assemblies Part No 847036 00 Rev D Replacement Components Electrical Accessories Item Part No 1 6 405015 00 2 6 405014 00 3 6 811665 PG 4 6 405016 00 5 6 325161 00 6 325160 00 6 6 812101 PG 7 6 415164 00 8 6 865420 00 9 6 415161 00 10 6 865422 00 11 6 865412 00 12 6 811758 PG 13 6 415162 00 Description Item Wall mounting box 14 Wall mounting plate Screw two required pkg of 10 Plaster ring Trim Plate 5 spacing Trim Plate 31 4 spacing not shown Mounting screw two required pkg of 10 Insert grounding outlet 15 Hampden grounding outlet Insert single and Hubbellock receptacle Hospital grade single receptacle Hubbellock receptacle 125V 20A Mounting screw pkg of 10 Insert duplex receptacle Part No 6 865445 00 6 865415 00 6 865443 00 6 865444 00 6 865489 00 6 865489 01 6 415169 00 Electrical Accessories 18 Part No 847036 00 Rev D Description Hospital grade duplex receptacle 125V 20A gray 125V 15A gray 125V 20A red 125V 15A red 125V 20A ivory 125V 15A ivory Insert blank Replacement Components Electrical Ceiling Drop Item Nene w Nn Part No
4. 924 00 O2 He mixture He not over 80 5 Part No 847036 00 Rev D Item Part No 2 6 811151 PG 3 6 621501 PG 4 6 622537 PG 6 622036 PG 6 622501 PG 6 622536 PG 6 622538 PG 6 622539 PG 6 622508 PG 6 622012 PG 5 6 835505 PG 6 6 290458 PG 6 622012 PG so N 6 525223 00 6 525224 00 6 525225 00 6 325161 00 6 325160 00 DISS Valve Description Mounting screw two required pkg of 10 Retaining washer two required pkg of 10 O Ring pkg of 10 Air Vacuum Nitrogen C02 C02 02 mix He O2 mix 02 CO2 mix Evacuation O2 He mix N20 Retaining ring pkg of 10 Spring and poppet kit DISS pressure vacuum and evacuation includes item 7 pkg of 10 O Ring pkg of 10 Valve stem Oxygen Other gases Vacuum Trim Plate 5 center spacing Trim Plate 31 4 center spacing Replacement Components Slide Accessories tem o N Te Part No Description 6 811757 PG 6 525241 00 6 811756 PG 6 345008 00 6 415169 00 6 325161 00 6 325160 00 6 345002 00 6 415168 00 Mounting screw 2 pkg of 10 Slide stop Mounting screw 13 4 pkg of 10 Slide bracket Insert blank Trim Plate 5 spacing Trim plate 31 4 spacing not shown Slide bracket Insert blank Slide Accessories N Part No 847036 00 Rev D01 15 Replacement Components Outlet Block Rough In Assemblies Item Part N
5. Service Manual ve BEACONMEDAS Part No 847036 00 Rev D Pg 1 Table of Contents General Product Description eeen 3 Tools and Service Materials nnnnannannanaannannn 4 Cleaning and Lubrication neat 4 Inspection and Testing acnes 4 STAN e ke deden 4 9 Troubleshooting GUNA E nnee meme 10 Replacement Components nanasan 11 19 Introduction This manual provides the information needed to service Beacon Medical Products Series B Medical Gas Wall Outlets The information contained in this manual is intended for use by technicians or personnel qualified to repair and service medical equipment 2 Part No 847036 00 Rev D Definition of Statements Statements in this manual preceded by the following words are of special significance WARNING Means there is a possibility of injury or death to yourself or others CAUTION Means there is a possibility of damage to the unit or other property NOTE Indicates points of particular interest for more efficient and convenient operation General Product Description Beacon Medical Products medical gas and vacuum quick connect outlets provide a means of connecting to the medical gas piping system When the appropriate adapter is inserted in the outlet the primary valve is opened permitting gas to flow A mechanical latch secures the adapter in the outlet The primary seal closes when the adapter is removed Outlets are typically for oxygen nitrous oxide
6. air or vacuum and have been cleaned for the indicated Service WARNING Do not use oil on adapters or outlets Outlet Release Threaded outlets are typically used in ceilings of operating rooms or in place of quick connect outlets Connection to the outlet is by means of a nut and nipple Gas specific indexing to prevent accidental connection to the wrong service is accomplished by a series of interference diameters in accordance with the Diameter Index Safety System DISS published by the Compressed Gas Association CGA in Standard V 5 The nipple opens the primary valve as the nut is tightened to secure the nipple in the outlet The primary valve closes when the nipple is removed Part No 847036 00 Rev D 3 Tools and Service Materials Description Silicone lubricant Dow Corning compound 4 Manufacturer Local source Truarc Pliers 038 Local source No 2 Phillips screwdriver Local source No 2 Flat blade screwdriver Local source Oxygen compatible leak detector solution Sherlock or equivalent Cleaning and Lubrication Beacon Medical Products outlets are cleaned for oxygen or the indicated service Exposed surfaces of outlets may be cleaned with a mild detergent solution or wiped with a disinfectant used for patient room surfaces that is compatible with acetal and nylon plastic anodized aluminum and die cast zinc Lubricate elastomer sea
7. al 3 O Ring seal 3 is used on all DISS valves except for oxygen and WAGD Remove the retaining ring 6 from the back of the valve assembly 2 using Truarc pliers to compress the retaining ring Remove the spring and poppet 5 primary seal 4 and valve stem 7 Obtain a new primary seal 4 Inspect other items for wear or damage and replace with new parts as necessary Reassemble the DISS valve 2 Le a 5 Reinstall the DISS valve 2 in the outlet block Coat the connector with a thin film of silicone lubricant to aid in insertion Use care not to overtighten mounting screws 1 as this can cause distortion of the DISS valve 2 Connect a gas specific nut and nipple to the DISS valve Connection should be smooth and hand tightening of the nut should be sufficient to allow gas flow without leakage If not replace the entire DISS valve assembly 2 Diameter Index Safety System Valve g Part No 847036 00 Rev D Outlet Block Rough In Assembly WARNING Be certain to shut off supply pressure to the outlet before performing service Inside the pressure gas outlet block is a secondary valve The secondary valve s function is to shut off pressure gas flow when the primary valve is removed The secondary valve contains a seal to prevent leaks around the primary valve connector As the secondary valve seal is only a static seal the need for replacement is infrequent Apply leak detect
8. alve 1 Back off the two mounting screws 1 until the 5 Reassembly the latch valve 2 latch valve 2 can be pulled from the outlet As 6 Reinstall the latch valve 2 in the outlet block the screws are loosened system pressure will Coat the connector 7 with a thin film of silicone push the latch valve from the outlet lubricant to aid in insertion Use care not to 2 Remove the four screws 14 holding the back overtighten mounting screws 1 which can cause plate 13 on the latch valve 2 distortion of the latch valve 2 3 Remove the connector 7 Remove the washer 7 Insert a gas specific adapter in the latch valve It 5 and secondary seal 6 from the connector should enter smoothly latch flow gas and Remove the spring 4 from the valve assembly remain in place If not replace the entire latch Obtain a new secondary seal 6 valve assembly 2 4 Remove the retaining ring 12 from the back of the connector 7 using Truarc pliers to compress the retaining ring Remove the spring and poppet 11 primary seal 10 dust seal spring 9 and dust seal 8 Obtain a new primary seal 10 Inspect other items for wear or damage and replace with new parts as necessary Medaes Type Quick Connect Valve Part No 847036 00 Rev D Back off the two mounting screws 1 until the DISS valve 2 can be pulled from the outlet Remove the O Ring seal 3 from the front of the valve body Install a new O Ring se
9. ired pkg of 10 Retaining washer pkg of 10 Medaes Type Quick Connect Valve Assembly Item an 10 vi 12 13 14 15 16 Part No 6 815303 PG 6 415101 00 6 835505 PG 6 290458 PG 6 622012 PG 6 833430 00 6 616276 00 6 622570 PG 6 415038 00 6 833953 PG 6 525222 00 6 325161 00 6 325160 00 Description Screw four required pkg of 10 Back plate Retaining ring pkg of 10 Spring and poppet kit includes item 8 Medaes pressure vacuum and evacuation pkg of 10 O Ring pkg of 10 Dust seal spring Dust seal O Ring pkg of 10 Washer Spring pkg of 10 Connector Trim Plate 5 center spacing Trim Plate 3 1 4 center spacing Part No 847036 00 Rev D 13 Replacement Components DISS Valve Assembly Ite Part No Description 1 DISS valve assembly includes items 2 through 8 6 230910 00 Oxygen U S labeling 6 230911 00 Nitrous oxide U S and international labeling 6 230912 00 Air U S labeling 6 230913 00 Vacuum U S labeling 6 230914 00 Nitrogen U S and international labeling 6 230915 00 Oxygen International labeling 6 230917 00 Air International labeling 6 230918 00 Vacuum International labeling 6 230919 00 WAGD US labeling 6 230920 00 Carbon dioxide U S and international labeling 6 230921 00 CO2 02 mixture CO2 over 7 5 6 230922 00 02 C02 mixture CO2 not over 7 5 6 230923 00 He Oz mixture He over 80 5 6 230
10. ls sparingly with a lubricant compatible with oxygen Refer to Tools and Service Materials DO NOT USE OIL Inspection and Testing Medical gas outlets in high use areas should be inspected at least every six months and more frequently if outlets are used daily All outlets should be inspected at least once a year Follow National Fire Protection Association Standard 99 99C Gas and Vacuum Systems and Canadian Standards Association Standard Z 305 1 Nonflammable Medical Gas Piping Systems requirements and methods for periodic testing and maintenance of medical gas and vacuum systems Part No 847036 00 Rev D Notify appropriate hospital personnel when performing service or maintenance to medical gas systems Consult the Troubleshooting Guide to determine the required repair Outlets incorporate a primary and secondary valve The secondary valve prevents system gas from escaping when the primary valve is removed for service The primary valve is contained in the quick connect and DISS valve assemblies and the secondary valve is contained in the outlet block assembly which is brazed to the pipeline Refer to Replacement Components for identification of replacement part numbers Quick Connect and DISS Valve Assemblies Primary Valve Quick connect and DISS valves may be removed for replacement of seals and some components without interrupting service to other outlets in the piping system If vacuum quick connect or DISS
11. lty DISS nipple e Faulty O Ring seal Corrective Action e Replace e Replace e Replace e Replace Replace Replace Replace Replace Adapter will not engage and or release e Damaged adapter e Wrong adapter e Damaged latch valve assembly e Replace adapter e Check adapter outlet gas indexing and labels e Replace Flow Rate Does Not Meet Specification Outlet Pressure or Vacuum Does Not Meet Specification 10 Part No 847036 00 Rev D e Piping system pressure vacuum incorrectly set e Restriction in piping system e System demand greater than supply source or system capacity e System pressure vacuum not set correctly System demand exceeds supply source capability or system capacity e Restriction in piping system or outlet e Reset e Check system and or outlet e Check supply source and system sizing Reset e Check supply source and system sizing e Check and remove Replacement Components Puritan Bennett Quick Connect Valve Assembly l ltem Part No 1 Standard Upgrade 6 230930 00 6 230931 00 6 230932 00 6 230933 00 6 230935 00 6 230937 00 6 230938 00 6 230939 00 6 231830 00 6 231831 00 6 231832 00 6 231833 00 6 231835 00 6 231837 00 6 231838 00 6 231839 00 Description Puritan Bennett quick connect valve assembly includes items 2 through 8 6A and 7A not included Quick connect valve assembly for upgrade to Series B incl
12. o Description 1 Concealed rough in assembly includes items 2 4 through 10 1A Console rough in assembly includes items 2 through 10 1B Console rough in assembly w hose barb connector includes items 2 through 10 Console with Concealed Console Hose Barb 6 233110 00 6 233010 00 6 233210 00 Oxygen U S labeling 6 233111 00 6 233011 00 6 233211 00 Nitrous oxide U S and International labeling 6 233112 00 6 233012 00 6 233212 00 Air US labeling 6 233113 00 6 233013 00 6 233213 00 Vacuum U S labeling 6 233213 53 Vacuum U S Labeling 5 16 hose barb 6 233114 00 6 233014 00 6 233214 00 Nitrogen U S and International labeling 6 233115 00 6 233015 00 6 233215 00 Oxygen International labeling 6 233116 00 6 233016 00 6 233216 00 Air International labeling 6 233117 00 6 233017 00 6 233217 00 Vacuum International labeling 6 233119 00 6 233019 00 6 233219 00 WAGD US labeling 6 233219 53 WAGD US labeling 5 16 hose barb 6 233120 00 6 233020 00 6 233220 00 Carbon dioxide U S and International labeling 6 233121 00 6 233021 00 6 233221 00 CO2 02 mixture CO2 over 7 5 6 233122 00 6 233022 00 6 233222 00 O2 CO2 mixture CO2 not over 7 5 6 233123 00 6 233023 00 6 233223 00 He O mixture He over 80 5 6 233124 00 6 233024 00 6 233224 00 02 He mixture He not over 80 5 2 6 811665 PG Screw two required pkg of 10 3 6 836843 PG Plug vacuum outlets only pkg of 10 4 6 835900 PG Retaining ring pkg of 10 5 6
13. or solution over the white poppet and the outer edge of the seal at the block Look for bubbles indicating leaks pressure systems Also check for leaks when the latch or DISS valve connector is partially inserted by flowing leak detection solution around the connector Listen for leaks in vacuum systems when the seal plug P N 6 836828 00 is installed Below are instructions for servicing a leaking secondary valve seal 1 Turn off outlet supply pressure 2 Bleed residual pressure from the outlet by depressing the secondary valve poppet 1 3 Remove the retaining ring 2 from the inside of the outlet valve block Use a small screwdriver to carefully remove the ring as shown in the inset 4 Remove the washer 3 seal 4 secondary valve poppet 1 and spring 5 Obtain a new seal 4 Inspect other items for wear or damage and replace with new parts as necessary 5 Reassemble the secondary valve Secondary Valve Part No 847036 00 Rev D 9 Troubleshooting Guide Symptom Quick Connect or DISS Valve Leaks e without quick connect adapter in place e with quick connect adapter in place e without DISS nut and nipple in place e with DISS nut and nipple in place Possible Cause e Faulty primary seal e Faulty spring and poppet e Faulty primary seal PB only e Faulty secondary seal Chemetron and Medaes type only e Faulty quick connect stem e Faulty primary seal e Fau
14. tire latch valve assembly 2 Puritan Bennett Quick Connect Valve Part No 847036 00 Rev D 5 Chemetron Type Quick Connect Valve 1 Back off the three mounting screws 1 until the latch valve 2 can be pulled from the outlet Remove the two bottom screws first As screws are loosened system pressure will push the latch valve from the outlet Remove the four screws 13 holding the back plate 12 in place Remove the connector 6 from the valve assembly Remove the washer 4 and secondary seal 5 from the front of the connector 6 Obtain a new secondary seal 5 Remove the retaining ring 11 from the back of the connector 6 using Truarc pliers to compress the retaining ring Remove the spring and poppet 10 primary seal 9 dust seal spring 8 and dust seal 7 Obtain a new primary seal 9 Inspect other items for wear or damage and replace with new parts as necessary Reassemble the latch valve Reinstall the latch valve 2 in the outlet block Coat the connector 6 with a thin film of silicone lubricant to aid in insertion Use care not to overtighten mounting screws 1 which can cause distortion of the latch valve Insert a gas specific adapter in the latch valve It should enter smoothly latch flow gas and remain in place If not replace the entire latch valve assembly 2 Chemetron Type Quick Connect Valve g Part No 847036 00 Rev D Medaes Type Quick Connect V
15. udes items 2 through 5 6A 7A and 8 Oxygen U S labeling Nitrous oxide U S and International labeling Air U S labeling Vacuum U S labeling Oxygen International labeling Air International labeling Vacuum International labeling WAGD U S labeling Ite Part No 6 811151 PG 6 621501 PG 6 814653 PG 6 415102 00 6 525220 00 6 525248 00 6 230370 PG 6 230078 PG 6 290477 PG 6 290478 PG 6 290099 00 6 325161 00 6 325160 00 Description Mounting screw two required pkg of 10 Retaining washer two required pkg of 10 Screw two required pkg of 10 Connector retainer Connector Connector valve upgrade Spring and poppet kit Vacuum pkg of 10 Pressure pkg of 10 Spring and poppet kit valve upgrade Vacuum pkg of 10 Pressure pkg of 10 Seal pkg of 25 Tim Plate 5 center spacing Trim Plate 31 4 center spacing Puritan Bennett Quick Connect Valve Assembly Part No 847036 00 Rev D 11 Replacement Components Chemetron Type Quick Connect Valve Assembly Item Part No 1 6 230950 00 6 230951 00 6 230952 00 6 230953 00 6 230955 00 6 230957 00 6 230958 00 2 6 811151 PG 3 6 621501 PG 4 6 815303 PG Description lte Chemetron type quick connect 5 latch valve assembly includes items 6 2 through 13 7 Oxygen US labeling Nitrous oxide U S and international labeling Air U S labeling 8 Vacuum US labeling
16. valves are to be removed for a prolonged period of time install a secondary seal plug P N 6 836843 PG in the outlet block opening To check a latch or DISS valve for leaks apply leak detector solution at the primary valve opening both with and without the adapter connected Bubbles indicate pressure leaks Some leaks may be audible The following instructions are for servicing a leaking latch or DISS valve NOTE Replace elastomer seals whenever outlets are disassembled Puritan Bennett Quick Connect Valve 1 Back off the two mounting screws 1 until the latch valve 2 can be pulled from the outlet As the screws are loosened system pressure will push the latch valve from the outlet Remove the retaining ring 3 from the back of the valve assembly 2 by removing the two screws 4 Remove the connector 5 from the valve assembly 2 Remove the spring and poppet 6 and primary seal 7 Obtain a new primary seal 7 Inspect other items for wear or damage and replace with new parts as necessary 5 6 Reassemble the quick connect valve Reinstall the latch valve in the outlet block Coat the connector 5 with a thin film of silicone lubricant to aid in insertion Use care not to overtighten mounting screws 1 as this can cause distortion of the latch valve Insert a gas specific adapter in the latch valve It should enter smoothly latch flow gas and remain in place If not replace the en
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