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www.xtremevac.com Belt Driven Leaf Collector www.xtremevac.com
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1. 6 www xtremevac com 110 10 4 Curb Nozzle Assembly OPTIONAL 03 98 and after Entire Assembly includes 1 29 OD 600CN 03 DESCRIPTION DESCRIPTION 600CN 03 Entire Assembly LCT675 002 Bumper LCT672 001 Curb Nozzle Elbow LCT678 Deflector Shield LCT672 001 1A Intake Flange LCT6000 LCT678C Destaco Clamp For Above Adjustment Spring Roller Bearing 1 75 Adjustment Threaded Rod Shaft 23 LCT685 Roller Bering 1173 G uos E sd LCT690 601 A Limit Switch LCT696 Brass Bushing 1 OD x 75 ID x 375 EAMUS LCT672 007 Brass Bushing For Hinge Pin LCT697 Brass Bushing 1 OD x 75 ID x 1 3 16720 LCT665 Up Down Switch Bracket S For Hine PI STD23MC Up Down Buttons 5 LCT675 001 Front Detector LCT695 Bronze Flange Bushing 1 OD x 5 ID Xtreme Vac Debris Collectors www xtremevac com 111 px MULTI AXIS BOOM SECTION OPTIONAL MULTI AXIS BOOM SECTION OPTIONAL 11 1 2 or 3X Hydraulic Tank Valve Body Group 11 2 2 Axis Boom Assembly 11 3 Hinged Boom Frame Assembly INDEX AUBURN GEAR DRIVE USED UNTIL JUNE 2013 Xtreme Vac 5118 Glen Alden Drive Richmond VA 23231 www xtremevac com NOILdO 01296 woog SIXV DIDIN 11 1 2 or 3X Hydraulic Tank Valve Body Group LCT600 6000 multi axis units January 2006 a
2. URS IEEE 55 5 7 Replacing the Blower Housing Liners continued eere tabo torret tonto baden teh Eo 56 5 10 WIRING DIAGRAMS 5 10 1 Engine NN 58 5 10 2 Eneme Main Harness Enlarged quit ae NW aU M eds iE 39 JOS Auxillary Engine Harness 60 5 10 4 Eneme Wiring Harness Descriptions Lave ba ME 61 5 10 4 Engine Wiring Harness Descriptions CODICUM aaa 62 Xtreme Vac Debris Collectors www xtremevac com 5 TABLE OF CONTENTS 5 10 5 Engine Rocker Switch Wiring Ds Gees PR nu ed 63 MB vvs ee 64 MT M in Circuit Board Plug Diagrams Jarre 65 5 10 98 Trailer Plug Wiring DN 66 5 10 9 Engin Witing Harness DEP anes 67 2 10 10 Brake Wiring Harness 68 TITOV 69 5 10 12 Remote The Clutch Wiring soam apte Seed nr 70 5 20 1 Wiring Harness Diagram 2 Section Valve Body 2 AXIS 71 5 20 2 Wiring Harness Diagram 4 Section Valve Body abate ta secca p Ree trece ERAS uS 72 6 0 ENGINE GROUP LE PNE QNI 74 p E nstrument Panel Group son Era Res 75 6 2
3. T o gt o 10 x lt L gt 5 a gt c o S c I E e N Wiring Diagram Deadman Blue Boom Up Orange Boom Down Grey Boom Forward Green Boom Reverse Purple Boom Out Brown Boom In Yellow w Orange Stripe Door Lock Orange w Yellow Stripe Door Unlock Red w Green Stripe Proportional Valve Yellow Deadman Proportional Valve Red w Green Bottom Coil Door Unlock Orange w Yellow Top Coil Bottom Coil Door Lock Boom In Yellow w Orange Brown Bottom Coil Boom Reverse Green Purple Bottom Coil Boom Up Orange Top Coil Boom Forward Grey Top Coil Boom Down Blue Every connector has 2 wires one is a color the other is black 72 www xtremevac com Xtreme Vac Debris Collectors THE J co PARTS BREAKDOWNS SECTION Engine Group Clutch Group Blower Housing Group Trailer Group Hose Boom Group 0 gt A 5 00 JJ m gt g 2 lt f m Xtreme Vac 5118 Glen Alden Drive Richmond VA 23231 www xtremevac com 6 0 ENGINE GROUP 6 0 ENGINE GROUP 6 1 Instrument Panel Group 6 2 Air Cleaner Group 6 3 Air Cleaner Group 6 4 Strobe Light Parts Group 6 5 Sheet Metal Group 6 6 Engine Mount Group 6 7 Muffler Exhaust Assembly 6 8 Radi
4. ln Na Krim Yellow with Green Stripe Yellow with Blue Yellow with Blue Stripe Cummins Engine Heater Rocker Switch Pin Color Description Black Looped from 1 Yellow with Orange Stripe d z 2 gt gt 2 5 5 Orange with Yellow Stripe gt LYellow with Orange Stripe Orange with Yellow Strij Xtreme Vac Debris Collectors www xtremevac com 63 5 10 6 Main Circuit Board Top Layer T me JAG JE Gauge light The circuit board has traces on a 2 layers the top and bottom Main Plug Wire ID s Main Wire Wire Light Aux Plug Wire ID s 17 Church Disengage Greene i Throtte Slow Ligh etlow Pui gnition fellow Eng Heat 1 Cire 14 15 17 18 19 21 Xtreme Vac Debris Collectors www xtremevac com 64 5 10 7 Main Circuit Board Plug Diagrams Main Harness Plug Pin Description Red from battery Red Blue stripe starter 6 White Red stipe Oi Signal White Tach Signal Q 8 Tan Black stripeE Stop Sig PA So 9 tan Insp Door Signal 0 0 0 o Aux Harness Plug Pin Description 6 Yellow Green stripe Clutch Eng Gren Yow sie Cue Dine 9 Yellow Bluestips Throtle Fast Purple Yellow stripe Stro
5. THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD Xtreme Vac 5118 Glen Alden Drive Richmond VA 23231 7 VAC www xtremevac com
6. DO NOT tow the leaf vacuum with damaged or non operating brakes Check the brakes daily for proper operation The brakes should be adjusted after the first 200 miles of operation when the brake shoes and drums have seated and at 3 000 mile intervals or as use and performance requires The adjustment procedures are beyond the scope of this manual please see the axle owners service manual for specific instructions The trailer brakes should be inspected and serviced at yearly intervals or more often as use and performance requires Magnets and shoes must be changed when they become worn or scored thereby preventing adequate vehicle braking Again see the axle owner s service manual for specific procedures 7 FUEL TANK Fill the fuel tank at the beginning of the work shift leaving a gap of at the top of the tank for expansion of fuel A full fuel tank will reduce the possibility of condensation forming in the tank and moisture entering the fuel lines Check the fuel lines daily for cracks holes or tightness Xtreme Vac Debris Collectors www xtremevac com 41 Maintenance Section 4 4 Preventative Maintenance continued Preventative Maintenance continued A CAUTION ALWAYS wear eye and hand protection when working with the bat tery 8 BATTERY The units are supplied with maintenance free batteries so there is no need to check fluid levels but the battery terminals should be checked daily for corrosion Remove any corrosio
7. Lithium Complex Grease qnd IS rapper plug Dropping Point 230 degr C minimum i r yn MM NLGI No 2 Additives EP Corrosion amp Oxidation Inhibitors Base Solvent refined Petroleum Oil Base Oil Viscosity 040 deg C 150cSt Min Viscosity Index eese 80 Minimum pe Pour uoi PD 10 deg Minimum T amer LAU Approved Sources dei 4 Mobilgrease HP ne VE Ronex AE Kendall Kendall L 427 Grease Zerk Ashland Co Valvoline Val plex EP Grease Metal End Cap Penzoil Premium Wheel Bearing Grease 707L For any questions concerning wheel lubrication please con sult the axle owner s manual supplied with your leaf collec tor or contact the manufacturer or dealer Xtreme Vac Debris Collectors www xtremevac com 37 Maintenance Section Figure 4 3d Ks One fitting on each bearing Figure 4 3e 4 3 Lubrication continued Boom Swivel Bearings figure 4 3d Grease the boom bearings once every week with multi purpose moisture resistant 42 grease PTO Bearing amp PTO Shaft Fitting figure 4 3e The PTO bearings should be greased after every 50 hours of operation with high grade high te
8. RM COLD INFLATION PRESICA 6000 RICHMOND R Psy The PHILO rae SIZE ELITE rer OLR TIRE PRESSURE 5 H Front E TRAILER LCT609 SPAnE T CE Xtreme Vac Debris Collectors www xtremevac com 16 2 0 PRE OPERATING SECTION 2 0 Pre Operating Section 2 0 PRE OPERATING SECTION 2 0 PRE OPERATING SECTION NNN 20 PT 22 ERRERA ERESSE 23 2 5 Personal Protective Equipment and Clothing 25 VENN 26 Xtreme Vac Debris Collectors www xtremevac com 17 Pre Operating Section 2 1 Instrument and Controls water temp gauge Murphy combination Switch tachometer Ignition hour meter Switch fuel gauge oil press gauge Low Oil pressure volt meter High Water Temp TEN Inspection Door Safety Switch Emerg Stop _ Indicator Lights strobe light remote throttle remote pre Engine switch switch switc Heater Always make sure the PTO is disengaged before starting unit Xtreme Vac Debris Collectors Ignition Switch Used to power the accessories and start the unit Unit will not start without Murphy switch depressed ACCESSORIES first position STARTER ENGAGE second position springs return to first position Murphy Switch This switch overrides the low oil pressure and high tem perature cutoff control This switch must be depresse
9. Yellow Green Stripe clutch engage Green Yellow Stripe clutch disengage Yellow Blue Stripe throttle increase Blue Yellow Stripe throttle decrease Red positive None None Blue disengage Brown engage Orange Red LED lig Green Green LED lig Blue increase throttle Brown decrease throttle View Facing female pins wires on back D RS ONS Empty Empty Red clutch disengage Black clutch engage Empty Empty White increase throttle Grey decrease throttle Remote Clutch Throttle Relay Board Yellow Orange Stripe Black Yellow Green Stripe Green Yellow Stripe pHummspm Yellow Blue Stripe Blue Yellow Stripe Xtreme Vac Debris Collectors www xtremevac com 70 Service Section 5 20 1 Wiring Harness Diagram 2 Section Valve Body 2 Axis ueuipeeq dn woog wonog un gt CN UMOG woog 1109 901 yoe q s Jeujo y 4O OD SI euo Seu 19 3 wW Q aay 538 s70Q908 5 200 5090450 oz o B d 3 gt 6 oD 95 9 55 5 5 gt 2 4 w 1 f50000 70 393333 5 382958 2258 sod 2 5 Xtreme Vac Debris Collectors www xtremevac com 71
10. Massachusetts New Jersey New York North Carolina Ohio Pennsylvania INSTALLATION AND MAINTENANCE MANUAL THIS MANUAL CONTAINS INSTRUCTIONS FOR INSTALLATION START UP FUNCTIONING AND MAINTENANCE KFBD POWER TAKE OFFS WE SUGGEST THAT ANY PERSON WHO 15 RESPONSIBLE FOR USE AND OR MAINTENANCE SHOULD BE PROVIDED WITH THIS MANUAL THE RESPECT OF RULES CONTAINED IN THIS MANUAL IS MANDATORY FOR WARRENTY VALIDITY WE REQUIRE THAT FOR SPARE PARTS ORDERS 15 IMPORTANT TO PROVIDE BESIDES PART NUMBER AND QUANTITY MODEL SPECIFICATION No AND SERIAL No WHICH ARE STAMPED ON NAME PLATE Type 13KFBD Spec nr 2248 Serial nr 13KFBD drive with us Xtreme Vac Debris Collectors www xtremevac com 90 7 6 Kraft Fluid Drive Installation Optional Fluid Drive Coupler Optional MANUALE INSTALLAZIONE trasmissioni industriali 13 KFBD USO E MANUTENZIONE TF 6217 INSTALLATION USE AND Rev 0 MAINTENANCE MANUAL 1 3 Questo manuale contiene le istruzioni per l installazione l avviamento l uso e la manutenzione del giunto idrodinamico tipo KFBD CONSIGLIAMO CHE RESPONSABILI DELL USO E DELLA MANUTENZIONE DEL KFBD VENGANO DOTATI DEL PRESENTE MANUALE IL NON RISPETTO DELLE REGOLE CITATE IN QU ESTO MANUALE PROVOCA IL DECADERE DELLA GARANZIA Ricordiamo che per ordinare le parti di ricambio e importante specificare oltre al numero di dettaglio e quantita richiesta anche
11. Ua 105 Brake 106 HOSE BOOM GROUP EEE EEE ENER EEE ENE EN EE 107 INN 108 VNR 109 10 3 M3219 Hydraulic Boom PUMP aa 110 10 4 Curb Nozzle Assembly 111 MULTI AXIS BOOM SECTION OPTIONAL ULL M 112 11 1 2 or 3X Hydraulic Tank Valve Body 113 112 L Axis Boom PASS ee 114 11 3 Hinged Boom Frame Assembly Laverne VIN UIN ER ENSE IRE 115 INDEX lun 117 Xtreme Vac Debris Collectors www xtremevac com 7 SAFETY PRECAUTIONS 1 0 Contents 1 0 GENERAL SAFETY 1 1 Safety Symbol Definitions ed 10 a 11 RR passes reese e EE UR 13 14 Safety Decals terr 14 1 5 VIN And Serial Number 16 Xtreme Vac Debris Collectors www xtremevac com 8 SAFETY PRECAUTIONS DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call Xtreme Vac immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals A DA
12. 2 Engaging the PTO continued Grasp the PTO handle fig 3b and slowly raise the han dle NOTE Some units have a PTO assist cylinder which engages the PTO at a specific speed in order to properly engage the PTO Because of this the PTO handle only needs to be raised slightly then the assist cylinder will take over and engage the PTO automatically fig 3c If the unit experiences any heavy vi brations or makes any unusual noises shut the en gine down and after following the necessary safety guidelines have a qualified technician investigage the cause DO NOT operate a unit that is in a state of disrepair If the unit is running smoothly and does not dispaly any excessive vibration the unit is ready to vacuum leaves NOTE Please see the next section before vacuuimg leaves Disengaging the PTO refer to figures 3b and 3d Decrease the rpm to 1000 rpm 2 Grasp the PTO handle and slowly disengage the PTO 3 When the PTO is fully disengaged the engine can be shut down Xtreme Vac Debris Collectors www xtremevac com 31 Operating Section 3 3 Vacuuming Leaves Thoroughly read and understand the safety pre operating and oper ating sections of this manual before vacuuming Wear the proper safety equipment as outlined in this manual Make sure the exhaust hose is connected to the box container properly before vacuuming leaves Visually inspect the leaves before vacuuming for a
13. Air Cleaner ERE 76 NNN 77 64 Strobe GLE NE 78 ENN 79 ee EE nU eda 80 6 7 Muffler Exhaust RE EE I UT EE 81 RNA 82 6 9 Engine Senders Switeh taste Geddes 83 ENN 84 7 0 CLUTCH GROUP EE erd 85 TDN 86 7 2 AutoHD PTO Assembly CIEOUD Gs 87 1 3 AutonD PTO Linkage Grou soos iere pO Pala pert ys eur pt ia due sueta 88 TN 89 149 Kraft Fluid Drive Group L Hr 90 74 Fluid Drive Installation been 91 7 7 Kraft Fluid Drive Breakdown Optional 92 7 8 Kraft Fluid Drive Common Parts ON 93 8 0 BLOWER HOUSING GROUP 2 A H PECTORI A TEA 94 BJ PD Housing o TEN NE IE UNI du aee rns UMS 95 8 2 Blower Housing Face Group EGER PF ER eA 96 8 3 Belt Diye cese P dx PRI 9T 8 4 Pedestal NEN TUR 98 8 5 Exhaust Duct Assembly Ge 99 9 0 TRAILER GROUP 100 Xtreme Debris Collectors www xtremevac com 6 TABLE CONTENTS TENG 101 TNS 102 e EE 103 OA Hydraulic Parking Jack OPTIONAL 104 OA Axle
14. Cold Start 73 Rocker Switch Remote PTO 73 Rocker Switch Remote Throttle 73 Rocker Switch Safety Light 73 Roller Bearing 104 Rubber Plug 98 5 Shaft 91 Shaft Bushing PTO 85 Shaft Collar PTO 85 Shaft Lever 85 Shaft Protector 88 Shaft PTO 84 Sheave 90 Shroud 79 Side Rail 77 Site Gauge 106 Spacer Bearing 88 91 Spindle Nut 98 Spindle Washer 98 Sprocket 107 Step down Key 90 Striker Plate 90 Strobe Light 75 Strobe Module 75 Support Chain 102 Switch Murphy 73 Oil Pressure 80 Xtreme Vac Debris Collectors Water Temperature 80 Switch Harness Cold Start 73 Switch Harness Remote PTO 73 Switch Harness Remote Throttle 73 Switch Harness Safety Light 73 Switch Up Down 101 T Tachometer 73 Tail Light 94 Tang Washer 98 Temperature Gauge 73 Terminal Cover 81 Throttle Cable 73 Throw out Bearing 83 Tire 94 Tow Bar 96 Trailer Bed 94 Transition 92 U Up Down Switch 101 V Vacuator Valve 74 Valve Body 106 Volt Meter 73 Wheel Stud 98 Wiring Harness 76 www xtremevac com 118 DO NOT ATTEMPT OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL Xtreme Vac FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT
15. Collectors www xtremevac com 103 9 4 Hydraulic Parking Jack OPTIONAL M PART NO DESCRIPTION ITEM PART NO DESCRIPTION LCT622 624H1 Hyd Parking Jack Assembly 5CZ 500 1 5 Bolts incl all below except 1 10 MPM310 Hydraulic Pump LCT622 624H2 Hyd Parking Jack Assembly 80 1552 Fitting 90 degree complete includes 1 19 80 1552 Fitting 90 degree STD 9001 15 STD 9009 Hydraulic Hose Top STD 9002 STD 9009B Hydraulic Hose Top 2 3X STD 9003 Caster Assembly 16 STD 9010 Hydraulic Hose Bottom 4 STD 9014 Cylinder STD 9010B Hydraulic Hose Bttm 2 3x 5 STD 9006 Lock Collars STD 9012 Battery Cable Red STD 9004 STD 9013 Battery Cable Black STD 9005 65 1306 Stud Cover Red Outer Tube Top 65 1307 Stud Cover Black 0 STD 9008 Clamp Top 10 STD 9007 Clamp Bottom 600 800 650 11 13 16 19 not used 2 3 axis units 6000 9007 Clamp Bottom 6000 will work on older units use LCT622 624H2 Xtreme Vac Debris Collectors www xtremevac com 104 9 4 Axle Hub Assembly ozo SpmdeWasher TK Electric Brake Assembly LH K23 181 00 Electric Brake Assembly RH 25 Grease Hub and Drum 008 219 04 1 2 Stud 008 219 13 9 16 Stud 008 219 18 5 8 Stud Xtreme Vac Debris Collectors www xtremevac com 105 9 5 Brake Assembly DESCRIPTION 23 181 00 RH Complete Brake Asembly Backing Plate Assembly Actuator Lever Arm Assembly LH 047 108 05 Actuator
16. Do Not Ride Sit or Stand on Unit 3 200181 Danger Head Eye and Ear Protection Required 4 200221 LCT600 Leaf Collector sticker 5 200109 Do Not Over Lubricate bearings 6 200055 Use Diesel Only 7 200177 Danger Flammable 8 200059 Do Not Engage PTO over 1 000 RPM 9 200183 Danger Rotating Parts 10 200178 Danger Explosion Hazard 11 200189 Danger Check Impeller and Liners Daily for Wear 12 200180 Danger Inspect Tow Bar for Damage 13 200104 Warning Check Lug nuts 14 200061 Xtreme Vac leaf collection systems sticker 15 200120 Throttle decal 16 200112 Safety Shut off Ignition decal Xtreme Vac Debris Collectors www xtremevac com 14 SAFETY PRECAUTIONS 1 4 Safety Decals Decal Layout for LCT60C 600 650 6000 A WARNING DO NOT OPEN COVER WHILE IN OPERATION A POY DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION HEAD EYE AND EAR PROTECTION REQUIRED WHILE OPERATING THIS EQUIPMENT HOUR METER AS A REFERENCE SEE YOUR OWNER S MANUAL DO NOI DO NOI DO EN Xtreme Vac Debris Collectors 10 11 12 13 14 15 16 EXPLOSION HAZARD DO NOT CUT BURN OR WELD WITHOUT FIRST REMOVING OR COMPLETELY PURGING THE FUEL TANK ONSIA T OWNERS MANUAL CHECK IMPELLER AND BLOWER HOUSING LINERS FOR WEAR DAILY WORN IMPELLER OR LINERS COULD RESULT IN EQUIPMENT DAMAGE AN
17. Section Valve Body 2 Axis 5 20 2 Wiring Harness Diagram 4 Section Valve Body 3 Axis Xtreme Vac 5118 Glen Alden Drive Richmond VA 23231 www xtremevac com 58 E 5 5 piousios 4032efu jan4 1 Iv Ais 2 og 2 100 y i 8 5 IEUS I egg gzezgyvapuas 10 fes 5 JO Joquinu y SI Joquinu MEL dual o 2 E puooos Oym ssourey 2 3 de T ezz eee n v 4 4 E Joquinu 151 ou sioquinu hunssavd m B OM 70 908 gt anm 1oquinu ay st sosoyjuared 1oquinu ou T 930N o 5 R 4 85 2019 pes ek 1 Bg 9n 044 2 Q Oo 4apuag 1 4 lo anBuo3 a 446 390445 29439105 HUNT kaayon uo x 9 SERRE 3 o Oo ID Q d 34 DN gt gt 2 lt i B 5 i amp v 5 z 3 e 5 8 w 0D 3 UPW pue 9007 1240193495
18. oj DO use these values if a different torque value or tightening procedure is given for specific applica tion Torque values listed are for general use only Check tightness of fasteners periodically Make sure fastener threads are clean and that you properly start thread engagement This will prevent them from failing when tightening Fasteners should be replaced with the same or higher grade If higher grade fasteners are used these should only be tightened to the strength of the original Tighten plastic insert or crimped steel type lock nuts to approximately 50 percent of the dry torque shown inthe chart applied to the nut not the bolt head Xtreme Vac Debris Collectors www xtremevac com 43 DO NOT ATTEMPT OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL Xtreme Vac FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD Xtreme Vac 5118 Glen Alden Drive 1 23231 nn www xtremevac com 5 0 SERVICE SECTION Service and Troubleshooting Wiring Diagrams Xtreme Vac 5118 Glen Alden Drive Ri
19. two inches then do the same to the other side Continue alternating between the two sides until the belt is tight 3 IMPORTANT Use a straight edge to make sure the pulleys are aligned figure 4 4 pulleys are not aligned use either of the adjustable motor mount nuts to compensate for the mis alignments Check the tightness at the center of the belt between the two pulleys The belt should depress approximately 1 2 5 Tighten down 2 bolts closest to the blower housing Item A figures 1 and 2 Loosen the adjustable motor mount nuts Item C figure 3 by turning counter clockwise a couple of turns until the front 2 motor mount bolts Item figures 1 2 competely straight The motor assembly should not move if it does move then the bolts Item A were not tight enough and the belt would need to be readjusted using the steps above Once the bolts Item B are straight tighten them down Close the belt guard assembly and secure it with the latches Re attach the battery cable to the negative battery post Start the engine and increase the throttle to 750 RPM s Engage the clutch listening for any squealing from the belt If belt squeals use the above directions to tighten the belt a little more 10 After approximately 8 hours of use the new belt should be checked for proper tightness in case the belt stretched Xtreme Debris Collectors www xtremevac
20. wait at least 2 minutes before trying again If the Switch engine fails to start after 4 attempts see the trouble shooting section of the EOM and this manual combination tachometer hour meter water temp gauge oil press gauge fuel gauge Low Oil pressure voltmeter 6 Turn the ignition switch all the way to the right when the High Water Temp d i Inspection Door RUE engine starts release the ignition switch It should spring Emerg Stop Indicator Lights back to the first position 7 IMPORTANT If the ignition switch is released before remote fronle the engine starts wait until the starter and the en switch switc Heater gine stop turning before trying again This will pre vent possible damage to the starter and or flywheel strobe light switch 8 After the engine starts continue to hold the Murphy Switch in until the oil pressure gauge reads at least 15 psi The Murphy shut off switch will not allow the engine to operate below this level If the gauge does not rise above 15 psi withing 5 seconds stop the engine and determine the cause Normal operating oil pressure is 50 psi with oil at normal operating temperature figure 3b 9 Check all gauges for normal engine opreration If op eration is not normal stop the engine and determine the cause 10 IMPORTANT To assure proper lubrication operate the engine at or below 1200 rpm with no load for 1 2 minutes Extend this perio
21. 1813 32 127 ES m B3 3 2120 s Lcr os 02 7 8332159 16 B332001C 8 650 114 Radiator Screen Clamp B3 3 2124 Top Side Filler Panel RH 9 183 3 2109 Panel Door LH B3 3 2126 Top Side Filler Panel LH 2856 26012 Xtreme Vac Debris Collectors www xtremevac com 79 6 6 Engine Mount Group Cummins DESCRIPTION Xtreme Vac Debris Collectors www xtremevac com 80 6 7 Muffler Exhaust Assembly Cummins ITEM PART NUMBER DESCRIPTION Muffler Non Turbo Engines 65HP 080018 Muffler Turbo Engines 74HP Exhaust Pipe With Brace Non Turbo Exhaust Pipe Without brace Turbo 35 seeengine manual Gasket 4 5451 Non Turbo Xtreme Vac Debris Collectors www xtremevac com 81 6 8 Radiator Assembly Group Cummins 8 1000 RadiatorCap_ 9 4045561 Lower Radiator Hose 6 8 8 090 Spacer Bolts 4 required Xtreme Vac Debris Collectors www xtremevac com 82 6 9 Engine Senders Switch Group Cummins d S wi 1 J 5 ST 27 dl 7 ae PART 9603273 Oil Pressure Switch 1500171 Oil Pressure Sender H HYF 1049
22. 8002 AB tg i 1 NG 3006 AM FILL X c NTF TF 5558 N 3 100 5511 AN 2 2222 EZ 7 FASATURA PER RIEMPIMENTO OIL FILL POSITION 13 KFBD 7 MANUALE INSTALLAZIONE TF 6217 USO E MANUTENZIONE Rev O trasmissioni industriali INSTALLATION USE AND MAINTENANCE MANUAL 2 3 AT 92 www xtremevac com Xtreme Vac Debris Collectors 7 8 Kraft Fluid Drive Common Parts Optional Fluid Drive Coupler Optional e 00 8002 5 Ball Bearing Xtreme Vac Debris Collectors www xtremevac com 93 8 0 BLOWER HOUSING GROUP 8 0 BLOWER HOUSING GROUP 8 1 Blower Housing Group 8 2 Blower Housing Face Group X V600 8 3 Belt Drive Assembly 8 4 Pedestal Group 8 5 Exhaust Duct Assembly dNOUd DNISNOH Xtreme Vac 5118 Glen Alden Drive Richmond VA 23231 www xtremevac com 8 1 Blower Housing Group After February 1999 7 27 76062 Lcrensns mner Bearing Pee 47 LCTe20602A Boltin Wrap Around Liner s crees FatHeedBot Nt Impeler Bushing BehngKey Xtreme Vac D
23. 816 812 Boom Cylinder _ du sen cm HYF 1028 M ETT d ivel 1 LCT622 635 Boom Hanger Bracket diu OE SE LCT616 601 90MA 90 Degree Nozzle LCT616 616 Hose Clamp SETS TESTENE 8X 002E Bushing 75 x 3750Dx 1 Se 704B Auburn Gear 15 800 709 Bolt 3 4 16 x 5 Long 3 4 16 x 5 Long 6 He xm Xtreme Vac Debris Collectors www xtremevac com 114 11 3 Hinged Boom Frame Assembly DESCRIPTION 800 609 Frame support tab Belt Drive 800 609A Frame support tab Direct Drive This is the new hinged style boom assembly The units before July 2005 had a telescoping boom assembly They are not interchangeable Xtreme Vac Debris Collectors www xtremevac com 115 SAFETY PRECAUTIONS DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call Xtreme Vac immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals DANGER DO RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR Xtreme Vac s leaf collectors are NEVER to be used to accomodate riders If your unit has been modi fied to accomdate riders remove these modifications immediately as this can result
24. 860 Lettura totale Lettura totale Lettura totale 2 UN 2706 Total reading Total reading Total reading 1 Z MN 2650 8 v 0 1 mm 0 2 D 0 15 mm E 8 38 M 2603 BEO 0 13mm E 0 15 mm 10 amp 1100 2308 2706 Apo eg EM p imi PEE 198C cB MESEN OLIO CONSIGLIATO per glunto idrodinamico GRASSO CONSIGLIATO per cuscinetto x 791100 101 14 RECOMMENDED OIL for fluid coupling RECOMMENDED GREASE for bearing uS gt LM 2850 AO AGIP 050 32 SAPPHIRE 2 7 26035 0 ARAL GF 32 ENERGREASE 102 E 2 di D 5 _ 103 59 BP ENERGOL HLP 32 CASTROL SPHEEROL EPL2 DM 7036 Aja CASTROL AWS 32 ESSO BEACON EP2 N 102 853 4 CHEVRON RPM HYDRAULIC 32 MOBIL HP 222 pus o ae 202 ESSO NUTO H 32 SHELL ALBIDA LX 2 06 ABr MOBIL DTE 24 TOTAL MULTIS 3 4212 61 289 8 SHELL TELLUS 32 Per ulteriori informazioni richiedere la specifica 1108 2860 7 TEXACO 32 For further deloiis ask for TB 1108 specification IT 138 7 TOTAL AZOLLA 75 32 6806 A K T gt a 15 875 Q J gt ita E E _ EE 5 o 2 2 103 6041 7 103 6111 6704 6704 E 3004 Al I 6806 A 103 60 3004 AM 103 9951 3o04 AE 2603 B 100 1091 100 5621 100 1021 103 6091 ea
25. 95 G Grease Cap 98 Grease Seal 98 Grommet for Rake Rack 90 H Handle Clutch 85 Hood 76 Hose Intake 102 Hose Band 92 Hose Clamp 102 Hose Exhaust 92 Hose Flange Multi Axis 107 Hose Support 92 Hydraulic Motor 107 Hydraulic Tank 106 I Ignition Switch 73 Ignition Switch Harness Plug 73 Impeller 88 Inspection Door 89 Intake Flange 89 Intake Nozzle 102 J Joystick 106 K Key Impeller Bushing 88 Key Stepdown 84 L Latch 73 Lift and Turn 76 Overcenter 76 Latch Hook 73 L E D Light Assembly 73 License Plate Bracket 94 Lift And Turn Latch 76 Light LED 94 Light License Plate 94 Light Marker 94 Limit Switch 89 Liner Set 88 Liner Wrap 88 Linkage 86 Linkage Bracket 85 Linkage Rod 85 Lock Rod 89 Lug Nut 98 M Motor Boom Pump 103 Motor Mount 77 Muffler 78 Murphy Switch 73 Murphy Switch Harness Plug 73 N Nozzle Foot Curb Nozzle 104 Nozzle Intake 102 O Oil Pressure Gauge 73 Overcenter Latch 76 90 91 P Panel 76 Parking Jack Hydraulic 97 Pedestal 91 Lid 91 www xtremevac com 117 Pedestal Door 91 Pilot Bearing 83 Pintle Eye 96 Pivot Shaft 86 Power Band 90 Power Cord 96 Pre Cleaner 74 Pressure Plate 83 PTO 83 PTO Assembly 84 Pulley 90 R Radiator 79 Radiator Access Door 76 Radiator Cap 79 Radiator Hose 79 Radiator Screen 76 Rake Rack 90 Rectractor Spring 99 Reservoir Boom Pump 103 Return Spring 85 Rim 94 Rocker Ball 85 Rocker Switch
26. Bushing Reducer 52320 009 Water Temp Sender YF 10571 T Fitting B3 3 2001C Engine Wiring Harness 35423 049 Water Temperature Switch Tier 4 HYF 1094 Switch Bushing Reducer Xtreme Vac Debris Collectors www xtremevac com 83 6 10 Battery Group Standard units 2001 and after Battery not shippable J Hook Battery Hold Down Bar Battery Tray all but SCL s N A 6 T Positive Battery Cable Battery to Solenoid LCT60C 650 42 long LCT600 848 Positive Battery Cable Battery to Solenoid LCT600 6000 84 long 7 LCT6045B Negative Battery Cable all 15 long 8 f rer 9 f re Terminal Cover Black a 10 1 600 7288 Red Cable to Hydraulic Boom Pump SCL 600 6000 72 long MET 60SS Red Cable to Hydraulic Boom Pump LCT650 60 long LCT60C 153SS Red Cable to Hydraulic Boom Pump LCT60C 153 long LCT600 24SS Ground Black Cable to Chassis 600 6000 60C 24 Xtreme Vac Debris Collectors www xtremevac com 84 7 0 7 0 CLUTCH GROUP 7 0 CLUTCH GROUP 7 1 AutoHD PTO Clutch Group 7 2 AutoHD PTO Assembly Group 7 3 AutoHD PTO Linkage Group 7 4 Clutch Assist Group 7 5 Kraft Fluid Drive Group Optional 7 6 Kraft Fluid Drive Installation Optional 7 7 Kraft Fluid Drive Breakdown Optional 7 8 Kraft Fluid Drive Common Parts Optional HIJLNTD Xtreme Vac 5118 Glen Alden Drive Richmond VA 23231 www xtremevac com 7 1 Au
27. D SERIOUS BODILY INJURY CHECK WHEEL LUGS BEFORE MOVING THIS www xtremevac com 15 SAFETY PRECAUTIONS 1 5 VIN And Serial Number Locations figure 1 5a AWARNING Say Thoroughly read and understand the safety and pre i operating sections of this manual before starting the engine WARNING Make sure each operator knows and understands the Serial Number Tag 4 gt SS 4 p load ratings of the towed vehicle and that he she is qualified to tow the vehicle The serial number tag and Vehicle Identification Number VIN sticker is located in front of the unit to the right of the the tongue See figure 1 5a lt L m VIN Number Tag The VIN sticker gives the user critical information regard ing the trailer specfications such as Gross Vehicle Weight Rating GVWR which is the maximum allowable total weight of the fully loaded trailer including liquids cargo and the tongue weight of any towed vehicle the GAWR or Gross Axle Weight Rating which is the maximum al lowable weight the axles are designed to carry The tire inflation pressure is also on the sticker Serial Number Tag VIN Number Tag Tire and Load Information MANUFA Es T ee 7 MFO By og LO DOMINIO IN BRU GVWR SH CO 1905 NC ODR TE aa ALL AXLES 9 ATE 11 2008 TIRE 2 O 22 OLD DOMINIO lt ST228TSRiS
28. E 74 Xtreme Vac Debris Collectors www xtremevac com 53 5 6 Impeller Installation and Removal FIGURE 5 i AN 4A AIT 7 9 Xtreme Debris Collectors Now move to the blower housing where the shaft comes out from the bearing Put the steel debris collar chrome color with a rubber seal on one side onto the shaft with the rubber gasket side facing the rear of the bearing away from the impeller See Figure 5 Push the steel collar seal up to the bearing and make sure the groove in the collar goes inside the groove in the bearing Figure 6 This creates the sealed fit to keep debris out of the bearing NOTE If the collar is too large for the hole in the bearing plate a new style bearing plate will need to be ordered that has a larger diameter hole Units manufactured before April 2002 will most likely need to be converted to the new bearing plate part number LCT600 603 all but LCT6000 and LCT630 104A for the LCT6000 This plate is for the blower housing or impeller side only The pulley side bearing does not use the steel debris collar Completely tighten the two Allen head screws See figure 6 NOTE Each bearing comes with a steel debris collar but it will be used only on the bearing on the impeller side You may dis card the other collar if you re replacing the pulley bearing www xtremevac com 54 5 7 Replacing the Blower Housing Liners figure 5 5a Thoroughly read and
29. Lever Arm Assembly RH Adjuster Assembly 046 018 00 Adjusting Screw Spring K71 125 00 Magnet Kit containing 042 143 00 1 Magnet Black Wire 027 009 00 1 Magnet Clip 046 080 00 1 Magnet Spring Plug Wire Grommet Anchor Post Washer Nut Washer Assembly Xtreme Vac Debris Collectors www xtremevac com 106 HOSE BOOM GROUP HOSE BOOM GROUP 10 1 Boom Group 10 2 Intake Hose Group 10 3 M3219 Hydraulic Boom Pump 10 4 Curb Nozzle Assembly OPTIONAL Xtreme Vac 5118 Glen Alden Drive Richmond VA 23231 www xtremevac com INOOS8 ISOH 10 1 Boom Group May 2012 present s STD2552 Switch Holder 8 LCT616 615D Hold Down Bracket 9205 4 4 Straight Fitting ZENC 625 9 5CZ62540 20 1 60442 6600 61052 Hydraulic Hose Xtreme Vac Debris Collectors www xtremevac com 108 10 2 Intake Hose Group ITEM PART NUMBER DESCRIPTION LC MDH 16 120 Intake Hose except SCL LC SDH 16 120 UC Intake Hose Urethane multi axis LC MDH 16 100 Intake Hose SCL800 22222 ILCT616 601 Intake Nozzle EEE e ee Hose Band Bolt Style 2 LCT616 603U Hose Clamp 3 8 thick hoses LCT616 603U B Hose Clamp urethane hoses LCT616 607 Hose Support Hanger 6 15616705 Xtreme Vac Debris Collectors www xtremevac com 109 1 3 4 5 10 3 M3219 Hydraulic Boom Pump ems Compete Pump Assembly above Xtreme Vac Debris Collectors
30. NGER DO NOT RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR Xtreme Vac s leaf collectors are NEVER to be used to accomodate riders If your unit has been modi fied to accomdate riders remove these modifications immediately as this can result in serious injury or death Xtreme Vac Debris Collectors www xtremevac com SAFETY PRECAUTIONS 1 1 Safety Symbol Definitions This manual provides the owners operator with procedures for safe opera tion maintenance and repair of your leaf collector As with any machine there are hazards associated with their operation For this reason safety is emphasized throughout this manual To highlight specific safety information the following safety definitions are provided to assist the reader The purpose of safety symbols are to attract your attention to possible dangers The safety symbols and their explanations deserve your care ful attention and understanding The safety warnings do not by themselves eliminate any danger The instructions or warnings they give are not substi tutues for proper accident prevention measures SYMBOL MEANING SAFETY ALERT SYMBOL Indicates danger warning or caution At tention is required in order to avoid serious personal injury May be used in conjuction with other symbols or pictographs A DANGER Disregarding this safety warning WILL result in serious equipment damage injury or possible de
31. ON engine and driven unit MUST be completely stopped before any adjustments or work is at temped to the engine driven unit or the PTO clutch itself The clutch linkage should be checked after the first 15 hours of operation and every 40 hours there after An im properly adjusted clutch can result in premature wear to the clutch disc flywheel and the throwout bearing and will m the warranty on the clutch and PTO EL _ meses Rocker Ball 2 1 Adjusting Nut EN ADJUSTMENT OF THE CLUTCH LINKAGE 1 Make sure the engine is OFF and remove the negative battery cable to ensure the unit can not accidently be started 2 Remove the spring from the throwout arm See PIC 1 An accurate measure of the arm tension CAN NOT be made with the spring attached 3 With the clutch in the engaged position the PTO is engaged when the PTO handle is pointing straight up on the LCT600 and LCT6000 and pointing out to the side 3 o clock on the LCT60C LCT650 and SCL800TM adjust the nut See PIC 2 against the rocker ball until a 1 8 gap between the nut and rocker ball is visible See PIC 3 4 If available use the special 1 8 gauge tool to slip between the nut and rocker ball With the proper adjustment the gauge should slide between the nut and rocker ball with a slight amount of pressure See PIC 4 5 Move the adjustment nut to create the 1 8 gap 6 Re install the return spring 7 Place the handle in the disengag
32. OURS 10 WEEKLY 2 WEEKS HOURS Check coolantievel x Check FuelFites Lubricate Main Shaft Bearings X _ PTO Bearings Jf x Check Bolt Hole where Tongue Connects to Trailer X Xtreme Vac Debris Collectors www xtremevac com 35 Maintenance Section 4 3 Lubrication Remove the negative battery terminal before at tempting any lubrication procedures Figure 4 3A Thoroughly read and understand the safety and pre operating sections of this manual before per forming any lubrication procedures The following are general lubrication procedures for our stan dard units Any special or custom built units may have other lubrication procedures not directly mentioned in this manual Please consult the factory or your dealer before any lubricating procedures not specifically mentioned in this manual Proper lubrication of your unit correlates directly to how long NOTE DO NOT mix different your unit will last A properly maintained unit will last much types of grease The old grease longer than a unit that is not maintained properly NOTE MUST BE purged before a differ ways lubricate bearings at the end of each work day This will ent type of grease is used Mix displace any moisture in the bearings Also lubricate thorougly ing grease WILL cause premature before extended shutdown or storage failure to the bearings Lubrica
33. SNININND 65 ZUM p EI MONA xny Xtreme Vac Debris Collectors 5 10 2 Engine Main Harness Enlarged To Aux Engine Main Harness AX Engine Harness 3 To Limit Switch Fuel Sender Harness Battery Dil Pressur h Switch 960327 3p Switch Dil Pressure Sender t52320 009 35423 049 1500171 Water Temp Water Temp Fuel Injector Solenoid Xtreme Vac Debris Collectors www xtremevac com 59 5 10 3 Auxillary Engine Harness Enlarged Aux Engine Harness Yellow 53 D 6 gt ca ees vith with Yellow Yellow 14 1p with Yellow Strip lt 122 Yellow with Orange Strip Blue with Black Str 1493 Battery EE S Remote Limit Switch Str be Light n lt Clutch Fuel Sender Throttle p Aux Plug Harness Note X Not all wires will be installed in the small d harnesses If the unit wasn t ordered with the 9 449 p an 1 1 94 factory installed option then wiring to that Ssg aaa saa 39 3 9 2 9 t option may not be included in the harness 1858845 t 4 1882 5 d 9 u amp 4 4253328 7 1 1 1 a Yap 3 2 el 1 g 7 als 3 z UENDRE QJ z E 5 1 a 9 c
34. TING SECTION ie aes 20 2 3 Permer 22 24 Pre Transport 23 25 Personal Protective Equipment vere eee 25 EPP 26 3 0 OPERATING SECTION TN 28 NNN 30 Ge MONEE EN er JER EE TE ET NE EE 32 4 0 MAINTENANCE SECTION 4 l Maintence SN ASI 34 2 7 Maintenance and LuDEICO GJ eide 35 GF OTC 36 4 4 d ES sea 29 TJ 43 5 0 SERVICE SECTION 5 1 Engine Electrical Troubleshooting Guide 47 5 2 Auto Mfg Clutch Adjustment 2008 and Paene ry hh se Ex kun PR kvad 48 5 3 Hydraulic Boom Troubleshooting 49 5 4 Impeller Installation and caecis eese anne ado 50 5 4 Impeller Installation and Removal continued ui uae FRANE me 51 5 5 Belt Adjustment and Replacement Guide ntn en Renan nen bak Unt ERE SB EAR HR ER Ex NA aA GS 52 5 6 Flange Bearing Installation and Rerigyal suona quite 53 5 6 Impeller Install tion and Removal ebat d s Ea dia Rua 54 5 7 Replacing the Blower Housing Lien enero dh d a SERRE
35. TIPO N di SPEGiFICA di SERIE del KFBD che si trovano stampigliati sulla targhetta di identificazione a bordo macchina This manual contains instructions for installation start up working and maintenance of KFBD fluid coupling WE SUGGEST THAT ANY PERSON WHO IS RESPONSIBLE FOR USE AND OR MAINTENANCE SHOULD BE PROVIDED WITH THIS MANUAL THE RESPECT OF RULES CONTAINED IN THIS MANUAL IS MANDATORY FOR WARRANTY VALIDITY We recall that for spare parts order it is important to provide besides detail number and quantity even TYPE SPECIFICATION Nr SERIAL Nr of KFBD that are stamped on identification metal plate DESCRIZIONE DESCRIPTION KFBD un giunto idrodinamico la cui parte esterna motrice collegata al volano di un motore endotermico mediante un giunto elastico ed il cui albero di uscita e supportato da un cuscinetto orientabile a rulli lubrificato ad olio alloggiati in una campana di supporto flangiata al coprivolano del motore Un secondo cuscinetto alloggiato nel volano sostiene l albero di uscita dal lato motore II KFBD e adatto per applicazioni con puleggia od i linea KFBD is a fluid coupling having the outer driving impeller connected to the internal combustion engine flywheel through an elastic coupling The output shaft is supported by a spherical roller bearing oil lubricated fitted in a cover flanged to the engine flywheel housing Another bearing fitted into the flywheel supports the ou
36. Turn fluid coupling untill X mark be on vertical line X 1 2 3 4 depends on application Remove plug and fill untill oil overflows 13KFBD fill X 5 2 Therefore fit the plug using sealent on thread Tightening torque is 30 Nm for 3 8 plug Fit again the cover Grease filling see recommended grease table Through the grease filler fill grease untill it comes out around the shaft Rap the shaft on the end to relieve any preloading that may result due to the resistance of pilot bearing when being pressed into the flywheel At first start up run the unit engaged and engine at half of max speed for not less than 10 minutes TRANSFLUID S r l via V Monti 19 20016 Pero MI Italy 1 1 0039 02 3393 15 1 fax 0039 02 33910699 www transfluid it e mail info www xtremevac com 91 7 7 Kraft Fluid Drive Breakdown Optional Fluid Drive Coupler Optional 471 3 D 100 5 371 60 45 39 85 120 5 250 5 11 12 30 4 5 12 108 5 142 5 105 5601 I M 2
37. X 1 2 3 4 dipende dall applicazione Togliere il tappo e riempire fino allo sbocco dal foro 13KFBD 5 2 It quindi chiudere utilizzando del sigillante sul filetto La coppia di serraggio e 30 Nm per tappo 3 8 Rimontare il coperchio di protezione Riempimento grasso vedere tabella grassi consigliati Mediante l apposito ingrasatore riempire la camera di lavoro del cuscinetto fino a far fuoriuscire il grasso attorno all albero Dare alcuni colpi con un martello non metallico sull estremita dell albero onde eliminare ogni eventuale tensione sui cuscinetti dovuta alla resistenza offerta dal cuscinetto pilota quando esso viene montato forzato nella sede del volano Al primo avviamento far girare il gruppo innestato per almeno 10 minuti con il motore alla meta dei giri massimi 6217 1 06 04 01 Xtreme Debris Collectors Mount elastic coupling driving ring onto engine flywheel Mount pilot bearing greased for life onto KFBD shaft Mount SAE 3 flange onto flywheel housing Install complete group paying attention at alignement between shaft and pilot bearing as well as alignement between rubber blocks and driving ring External housing must be orientated to get the oil fill opening at about 60 clockwise from vertical line looking at the flywheel In such a way the oil drain opening will be downwards Therefore tighten screws of external flange Fluid coupling oil filling see recommended oil table Remove cover
38. XV600 Belt Driven Leaf Collector VAC Owner s Manual Safety Manual Manual Maintenance Manual Service Manual Parts Catalog April 2015 Edition www xtremevac com DO NOT ATTEMPT OPERATE OR REPAIR THE LEAF COLLECTOR WITHOUT FIRST READING AND UNDERSTANDING THIS MANUAL IF YOU HAVE ANY QUESTIONS CONCERNING THE INSTALLATION OR OPERATION OF THIS UNIT PLEASE CALL Xtreme Vac FOR ASSISTANCE BEFORE ATTEMPTING TO REPAIR OR OPERATE THE UNIT IMPROPER USE OF ANY MACHINE CAN RESULT IN SERIOUS INJURY STUDY AND FOLLOW ALL SAFETY PRECAUTIONS BEFORE OPERATING OR REPAIRING UNIT THIS MANUAL IS AN INTEGRAL PART OF THE LEAF COLLECTOR AND SHOULD BE KEPT WITH THE UNIT WHEN IT IS SOLD Xtreme Vac 5118 Glen Alden Drive REM Richmond VA 23231 www xtremevac com VA SAFETY PRECAUTIONS DO NOT RIDE SIT OR STAND ON UNIT RIDING ON UNIT COULD RESULT IN BODILY HARM OR FATAL INJURY USE EXTREME CAUTION WHEN UNIT IS IN USE OR IN MOTION If the decal above is missing or damaged call Xtreme Vac immediately and we will send you a replacement free of charge Never operate a unit with damaged or missing safety decals DANGER DO RIDE SIT OR STAND ON UNIT A DANGER DO NOT MODIFY THE UNIT FOR RIDERS IN ANY WAY SERIOUS INJURY OR DEATH MAY OCCUR Xtreme Vac s leaf collectors are NEVER to be used to accomodate riders If your unit has been modi fied t
39. a 9 1 3 gt gt 5 Xtreme Debris Collectors www xtremevac com 5 10 4 Engine Wiring Harness Descriptions ENGINE MAIN HARNESS Pin Color iption R2 Te tom Salengid estie 3 Alternator Engergize Pact SR Oil Sender 27 White Tach Signal form Alternator CC amp Tanw Black Stripe Emergency Stop Button 650 only goes to Limit Switch Plugpin 5 Tan JjInspection Door on Blower Housing goes to Limit Switch Plug 10 Pink fFuelSender goes to Limit Switch Plugpin 1 4 Water Temperature Sender on Engine Block 12 Bluew BlackStripe Water Temperature Switch on Engine Block 1 1 1 1 AUXILLARY ENGINE HARNESS 1 Red10gauge from Solenoid batter 2 Yellow Aux from Ignition goes to Aux Plug Harness pi Aux from Ignition goes to Remote Clutch Harness 1 4 Yellow w Orange Stripe Engine Heater Switch goes to Aux Plug Harness pi i 5 Orange w Yellow Stripe Engine Heater Aux goes to Aux Plug Harness pin 8 Cat engine only 6 Yellow w Green Stripe Clutch Engage goes to Remote Clutch Harness r EMPTY Green w Yellow Stripe Fou secun uu To Remo Disengage goes to Remote Clutch Harness pin 4 9 Yellow w Blue Stripe Throttle Fast goes to Rem
40. anual Please consult the manufacturer before doing any preventative maintenance procedures not specifically mentioned in this manual Proper preventative maintenance of your unit just like lubrication correlates directly to how long your unit will last A properly maintained unit will last much longer than a unit that is not maintained properly Preventative Maintenance 1 Engine Oil Change the oil and oil filter according to schedules provided in your engine s owner s manual EOM The engine oil level should be checked every day The level should be checked after the engine has been stopped for a period of time This will allow the oil to drain back into the oil pan allowing a better indication of the true oil level If the level is low see the engines owner s manual for the correct type of oil 2 Engine Coolant Check the coolant level before starting the unit each day The coolant level should not be less than one inch below the top of the radiator NEVER check the engine coolant when the engine is hot Allow the engine to cool at least one hour before checking the coolant Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator Xtreme Vac Debris Collectors www xtremevac com 39 Maintenance Section 4 4 Preventative Maintenance continued Preventative Maintenance continued 3 Engine Radiator The engine radiator on a leaf vacuum becomes clogged wi
41. ath Disregarding this safety warning CAN result in serious equipment damage injury or possible death Disregarding this safety warning MAY result in minor or moderate injury or property damage Xtreme Vac Debris Collectors www xtremevac com 10 SAFETY PRECAUTIONS 1 2 Do s and Do Not s This section contains some general safety precautions to do and not to do This is not an all inclusive list and and it is the responsibilty of the operator to have proper training and use common sense in work situations DO NOT 1 DO NOT operate maintain or repair this unit without having fully read and understood ALL the aspects of this manual DO NOT ride sit or stand on unit at anytime DO NOT modify the leaf vacuum for any reasons to allow for riders DO NOT operate the unit in a state of disrepair DO NOT operate the unit with ANY guards or safety devices broken miss ing or inoperable DO NOT operate the unit without wearing proper safety equipment DO NOT operate this unit while under the influence of any alcohol or medi cation 8 DO NOT operate this unit if you have a record of mental instability or dizzi ness which could result in injury to yourself or others 9 DO NOT operate this unit if you are under 18 years of age 10 DO NOT operate this unit without fully inspecting the unit for any damage or leakage 11 DO NOT operate if the unit has any excessive vibration 12 DO NOT operate unit with the inspecti
42. ator Assembly Group 6 9 Engine Senders Switch Group 6 10 Battery Group m z o z m 2 c 0 Xtreme 5118 Glen Alden Drive Richmond VA 23231 www xtremevac com 6 1 Instrument Panel Group Standard units Nov 2008 and after 1 STD 6300 Instrument Panel Complete STD 6301 Inst Panel Housing with latches 18 62551 Fuel Gauge if equipped uM E ead IG 400022 Murphy Swith Harness Plug STD 6303 Cire Brd Supp Brkt LH 9 8 6 2 Brd Supp Brkt Xtreme Vac Debris Collectors www xtremevac com 75 6 2 Air Cleaner Group 74 HP Cummins Turbo Engine onea Ar Cleaner Assembly 24 oups Vacuator Valve a _UU P534048 Cover does not include vacuator vave e 050022 Ar Restriction Indicator 052105532 S0DegreeRubberEbow 7 Xtreme Vac Debris Collectors www xtremevac com 76 6 3 Air Cleaner Group 65 HP Cummins Non Turbo Engine DESCRIPTION 6 7 OD Xb102 Ar Restriction Indicator s 05 51052 90 RubberElbow p Joons Xtreme Vac Debris Collectors www xtremevac com 77 6 4 Strobe Light Parts Group PART NUMBER Xtreme Vac Debris Collectors www xtremevac com 78 6 5 Sheet Metal Group Cummins Tier 4 ITEM PART NO BBP Hood 74HP turbo
43. b throttle combination tachometer hour meter Murphy Switch Ignition Switch water temp gauge oil press sug Jj Thoroughly read and understand the safety and volt pre operating sections of this manual before star fuel gauge Low Oil pressure High Water Temp ing the engine Inspection Door Safety Switch Emerg Stop Indicator Lights strobe light switch remote throttle remote pe Engine switch switc Heater DO NOT start the engine in an enclosed building Proper ventilation is required before starting the engine Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and op erating instructions It is especially important to review break in service procedures for brand new units Starting Procedure refer to figures 3a and 3b 1 Perform all the pre starting pre operating checks out lined in the EOM and in this manual figure 3b 2 Make sure the PTO is disengaged as shown in figure 3b 3 Turn the throttle control fig 3a counter clockwise 2 revolutions Xtreme Vac Debris Collectors www xtremevac com 28 Operating Section 3 1 Starting Engine continued 4 Depress and hold the Murphy switch while starting throttle 5 IMPORTANT Do not operate the starter for more than 30 seconds at a time do so may overheat Murphy the starter If the engine does not start the first time 5
44. be Sw Xtreme Vac Debris Collectors www xtremevac com 65 5 10 8 Trailer Plug Wiring Diagram White Plugs into truck ground Red Brown or Black not used marker Green R turn Red mett Blue terminated here Brakes i Break away runs from here to Switch the trailer bed a _ Power Cord Plugs into trailer bed recepticle Xtreme Vac Debris Collectors www xtremevac com 66 2 T o E gt nm o N E S O m E I 5 o o T 5 TRAILER WIRING HARNESS LED Red Marker Light LED Red Marker Light LED Yellow Marker Light LED Yellow Marker Light White White White White Black Black Black Black me UL Brown Brown Brown Black y y 9 n License Plate Light Brown White gc White 1 Brown an Plugs to Brake Red Harness pe 4 Red MO Brake 2s cESFuse Lights Running Light Harness Blue E to battery S7 600 2413 Yellow left turn signal White ground Red break away switch Brown running lights Blue electric brakes Blue Brown running lights CHASSIS HARNESS 600 2412 Green right turn signal B Running Light Harness Brake Lights M 2 a 600 2413 R
45. button let X ter X Fig 3 in on the shut off switch While the button is suse VER depressed place the test light on terminal C Fig 3 If there ms is current at terminal C then the shut off switch is functioning Bloc e properly and the problem lies elsewhere If there is no current cape C at terminal C then the shut off switch is defective and needs to be replaced 9 Next locate the fuel solenoid valve located on the fuel injector pump Letter C Fig 2 It has an orange wire run ning to it Pull the ignition switch to the first position Put a test light on the terminal of the fuel solenoid where the wire is attached Test light should light up showing current if not shut off switch is bad Replace 10 If engine still cuts off after shut off button 1s released then test the water temperature switch located on the engine block Letter D fig 2 by removing the brown wire attached to the temperature switch Start the engine using the normal procedure then release the shut off button If the engine continues to run then the water temperature switch is defective Replace the switch If the engine shuts off do the same test on the oil pressure switch If the engine continues to shut off after this test call ODB for additional service procedures Xtreme Vac Debris Collectors www xtremevac com 47 5 2 Auto Mfg Clutch Adjustment 2008 and after Rotating Shafts pulleys and moving belts can cause severe injury or can be fatal The A CAUTI
46. came from ground on reve eIIOW een Disen age 5 EMPTY 6 EMPTY 7 Yeloww Blue Stripe Throttle Fast cam ine Ha in 9 8 Bluew YellowStripe Throttle Slow came from Aux Engine Harness pin 11 9 EMPTY AUX PLUG IN HARNESS Yellow La Yellow 4 mi ee oo o 8 Orange w Yellow Stripe Yolo residensen Xtreme Vac Debris Collectors www xtremevac com 62 5 10 5 Engine Rocker Switch Wiring Diagrams Strobe Light Rocker Switch Pin Color Description 1 Purple w Yellow Stripe Aux from Switch 2 Yellow from Circuit Board 3 Yellow w Purple Stripe from Strobe Light 4 Yellow w Purple Stripe Looped from 3 5 Looped from 2 ellow Stripe Plugs Yellow with Purple Stripe into Purple with Yellow Stri Circuit Board Yellow with Purple Stripe Yellow with Purple Stripe Remote Throttle and Remote Clutch Rocker Switch Pin Color Description 5 Black from Circuit Board 4 7 Black Looped from 9 8 Yellow Looped from 10 9 Black Looped from 5 10 Yellow Looped from 2 Yellow Plugs Yellow with Green Stripe into Circuit Yellow with Blue Stri Boa rd Yellow with Blue Stri This plug is used for the Remote Throttle and the Remote Clutch Rocker Switches
47. chmond VA 23231 WWW Xtremevac com NOI LO3S 3DIAUIS SERVICE AND TROUBLESHOOTING 5 0 SERVICE SECTION 5 1 Engine Electrical Troubleshooting Guide 5 2 Auto Mfg Clutch Adjustment 2008 and after 5 3 Hydraulic Boom Troubleshooting Guide 5 4 Impeller Installation and Removal 5 4 Impeller Installation and Removal continued 5 5 Belt Adjustment and Replacement Guide 5 6 Flange Bearing Installation and Removal 5 6 Impeller Installation and Removal 5 7 Replacing the Blower Housing Liners 5 7 Replacing the Blower Housing Liners continued ONILOOHS 39IAHAS Xtreme Vac 5118 Glen Alden Drive Richmond VA 23231 www xtremevac com 5 1 Engine Electrical Troubleshooting Guide ENGINE RUNS ONLY WHEN OVERRIDE BUTTON IS Limit Switch Fig 1 DEPRESSED cate Make sure the PTO is disengaged 1 Take a look at the limit switch located at the inspection door of Black the blower housing Check to be sure that the inspection door X closes completely and that the door presses in the limit switch A B The limit switch is extremely sensitive and only needs to open 1 64 to shut the engine off Typical Wiring Fig 2 2 I
48. com 42 Maintenance Section 4 5 Torque Values INCH BOLT AND CAP SCREW METRIC BOLT AND CAP SCREW TORQUE TORQUE VALUES VALUES MN HEAD MARK HEAD MARK LB FT LB FT HERE HUE 79167179 225 T o 2 o lt cS ER OT 90 N O eo 950 1200 1 1 2 1650 2100 E lt gt aj Lub means coated with a lubricant such as engine oil or fasteners with phospate or oil coatings Dry means plain or zinc plated without any lubrication un e ETE 125 32 fao 47 O gt 5 AIN O ENS O R N N d e 29 A lt 5 N o oi oj I amp NIN KID I X N d N CLASS 2 lt e A N OT S S N N N Co N B N N 8 N e N oO OT amp RIO olo e S aS R O c N e I e ola ajl ojojo oO ojojo
49. com 52 5 6 Flange Bearing Installation and Removal FIGURE 1 1 Place the bearings on to the black bearing plates inside the pedistal Hand tighten the bolts onto the nuts at this point 2 Slide the shaft through the back of the impeller bearing and half way to the pulley bearing The shaft should fit tight Clean the shaft and remove any burrs if necessary Also lightly polishing it with a fine emery may ease installation 3 Before going through the pulley bearing place both concen tric collars black collars onto the shaft figure 1 Make sure the grooved side is facing the bearing Grooved side should face the 4 Continue sliding the shaft through the pulley bearing until the shaft protrudes out from the pulley side 5 5 8 Figure 2 Shaft this wa 5 Now slide the concentric collar toward the respective bearing i p i making sure grooved side is toward bearing 6 Turn the concentric collar clockwise until it slips over the inner ring extension and engages the eccentric Turn by hand until the parts are locket together 7 Place a punch or drift in the blind hole in the collar and strike it sharply to lock the collar and ring tightly together figure 3 8 Tighten the set screws with an Allen wrench until the set screw stops turning and the Allen wrench starts to spring Figure 4 9 Completely tighten all four of the nuts to secure each bearing Continued gt FIGURE 3 FIGUR
50. d before the starter engages After the engine starts wait for oil pressure to rise before releasing the button Throttle This control provides positive locking and vernier adjust ment of engine Combination Tachometer Hour Meter This gauge indicates the engine r p m s The sender is located on the tachometer The hour meter is digital and indicates the accumulated hours of the engine This should be used to schedule maintenance Volt Meter The gauge shows the status of the engine charging system When the charging system is operating properly it should read approximately 14 volts If the gauge reads below 13 volts the alternator is not charging the battery and the system should be checked by a qualified tech nicican Oil Pressure Gauge Confirms and indicates the presense and pressure of engine oil If the gauge reads low it should be checked by a qualified technician Engine Temperature Indicates the engine coolant temperature If the gauge reads over 240 degrees the unit should be checked by a qualified technician Hour Meter Indicates the accumulated hours of the the engine This should be used to schedule maintenance www xtremevac com 18 Pre Operating Section 2 1 Instrument and Controls cont Typical water temp throtilg gauge Murphy combination Switch tachometer Ignition hour meter Switch fuel gauge oil press gauge Low Oil pressure volt meter High Water Temp TEN Inspect
51. d 2 4 minutes when operating at temperatures below freezing 1 Watch the coolant temperature gauge Do not place engine under load until it is properly warmed up The normal engine coolant temperature range is 180 202 degrees F Xtreme Vac Debris Collectors www xtremevac com 29 Operating Section figure 3b 3 2 Engaging the PTO Thoroughly read and understand the safety and pre operating sections of this manual before star ing the engine Make sure the intake hose is properly attached and make sure the front of the hose is clear of any objects which could be inadvertently vacu umed during the PTO engagement process Review the Engine Operating Manual supplied with your leaf vacuum for specific start up maintenance and operat ing instructions It is especially important to review break in service procedures for brand new units Engaging the PTO refer to figures 3b 3c and 3d 1 Perform all the pre starting pre operating checks out lined in the EOM and in this manual safety assist cylinder 2 Start the engine as previously discussed in this manual figure 34 and in the EOM Once the engine has been allowed to thoroughly warm up engine temperature gauge should read at least 180 degrees pull the throttle control until the engine reaches 1000 rpm Xtreme Vac Debris Collectors www xtremevac com 30 Operating Section figure 3d PTO shown fully engaged figure 3b 3
52. e sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing these procedures To gain access to the interior of the blower housing please see the previous sections Installing the Liners refer to 5 5a and 5 5b contin ued Install the long liner the same way as the short liner except the long liner should slip under the overlap piece Make sure the liner slips under the rear lip and the overlap piece Keep all fuel and fuel fumes away from the unit when grinding or weld ing Work only in a well ventialted 4 Tack weld the long liner to the overlap piece and tack weld around the liner as you did on the short liner Install the two bolt in liners just as they were removed Xtreme Vac Debris Collectors www xtremevac com 56 WIRING DIAGRAMS 5 10 WIRING DIAGRAMS CUMMINS ENGINES 5 10 WIRING DIAGRAMS 5 10 1 Engine Wiring Diagram 5 10 2 Engine Main Harness Enlarged 5 10 3 Auxillary Engine Harness Enlarged 5 10 4 Engine Wiring Harness Descriptions 5 10 4 Engine Wiring Harness Descriptions continued 5 10 5 Engine Rocker Switch Wiring Diagrams 5 10 6 Main Circuit Board 5 10 7 Main Circuit Board Plug Diagrams 5 10 8 Trailer Plug Wiring Diagram 5 10 9 Engine Wiring Harness Descriptions 5 10 10 Brake Wiring Harness 5 10 11 Boom Wiring Diagram 5 10 12 Remote Throttle Clutch Wiring Harness 5 20 1 Wiring Harness Diagram 2
53. ebris Collectors www xtremevac com 21 Pre Operating Section 2 3 Preparation For Operation Before your leaf vacuum is put into operation it is very important to read and follow the procedures outlined in the engine owner s manual EOM For specific information regarding the following checks please refer to the Maintenance section of this manual and the engine owner s manual DISENGAGE the clutch and remove the negative battery cable be fore performing the following checks NEVER place any part of the body under or behind guards or any other area in which you cannot see IMPORTANT CHECKS NOTE The following checks contained in the next three sections should be performed prior to leaving the storage area Check engine fuel coolant and oil levels see Check engine air filter Check all bolts and nuts to ensure they are tight Check all controls for free and proper operation Check main drive belt if equipped for proper adjustment Inspect the fan blades to ensure that they are not bent deformed fatiqued or cracked Replace fan if any damage is present Inspect the intake hose flange to make sure it is connected correctly to the blower housing Inspect the leaf vacuum frame and structure for any bent broken cracked missing or loose parts Check all guards to ensure they are undamaged in place and properly secured 10 All decals must be in place and legible prior to operating the leaf vacu
54. ebris Collectors www xtremevac com 95 8 2 Blower Housing Face Group XV600 Single Axis units after 2012 DESCRIPTION Blower Housing Face intake Flange Lock Rod STD 4000 Limit Switch Box 7 Inspection Door Hinge Bake Xtreme Debris Collectors www xtremevac com 96 E E WI db Re o e 8 3 Belt Drive Assembly After February 1999 2 3 NE mm EN mm 9 LCT650 601F Bushing Key LCT611 622 Guard Mount LCT600 611 Outer Bearing Plate LCT650 601K Step Down Key not 6000 6410 51 Limit Switch 7 8 LCT611 612A Belt Guard Inside Cover Xtreme Vac Debris Collectors www xtremevac com 97 8 4 Pedestal Group June 2006 and after ITEM PART NUMBER DESCRIPTION Flange Bearing 214 6 1600204 me O Pessano SS freroo Xtreme Vac Debris Collectors www xtremevac com V4 0 98 8 5 Exhaust Duct Assembly XV600 after February 2001 Xtreme Vac Debris Collectors www xtremevac com 9 0 TRAILER GROUP 9 0 TRAILER GROUP 9 1 Trailer Bed Group 9 2 Fuel Tank Group 9 3 Tongue Group 9 4 Hydraulic Parking Jack OPTIONAL 9 4 Axle Hub Assembly 9 5 Brake Assembly dNOUDd UATIVUL Xtreme Vac 5118 Glen Alden Drive Richmond VA 23231 WWW Xtrem
55. ed Nu Black White Brown 0 Brown EE White Brown Brown Brown UU Black white Black White Black White White LED Red Marker Light LED Red Marker Light LED Yellow Marker Light LED Yellow Marker Light 67 www xtremevac com Xtreme Vac Debris Collectors 5 10 10 Brake Wiring Harness BRAKE HARNESS 600 613 From Chassis Harness Blue Wire White Xtreme Vac Debris Collectors www xtremevac com 68 5 10 11 Boom Wiring Diagram Yellow SPX 2012 and after White Up Green Not Used a Red Hot itive Bat Black Down Ground on Solenoid Red 4 gauge cable Black 4 gauge cable Ground from Solenoid to Hydraulic Motor Xtreme Vac Debris Collectors www xtremevac com 69 Service Section 5 10 12 Remote Throttle Clutch Wiring Harness 1 Yellow Orange Stripe 1 Yellow Orange Stripe 2 Black 2 Black 3 Yellow Green Stripe 3 Yellow Green Stripe 4 Green Yellow Stripe 4 Green Yellow Stripe 5 Empty 5 Empty 6 Empty 6 Empty 7 Yellow Blue Stripe 7 Yellow Blue Stripe 8 Blue Yellow Stripe 8 Blue Yellow Stripe 9 Empty 9 Empty To Engine Rail at Instrument Panel To Intake Nozzle Switck if equipped 9 9 GREEN 6 Wire Descriptions BLUE 7 BROWN 8 Yellow Orange Stripe Black
56. ed position Check to make sure that the PTO output shaft turns freely Xtreme Vac Debris Collectors www xtremevac com 48 5 3 Hydraulic Boom Troubleshooting Guide 5 Yellow to 12V Switch 1 Down Valve NG Red White Up d 2 Red Hot 2 5 Green Down 2 5 5 5 e 0 2 Black 8 Red Green a 3 Black 4 9 UP DOWN Black Red Green Down BOOM WILL NOT GO UP 1 Check the fluid level in the reservoir 2 Using a test light make sure there is current at the outside solenoid post item 2 this has a 4 gauge Red battery cable attached If no current is found check the battery condition and battery connections 3 Ifthere is current at this post depress the up button item 3 while pressing the up button check for current at the middle post item 1 it has a White wire attached If there is current at the post item 1 the solenoid may be defective Run a jumper wire connecting 1 and 2 This will test the motor bypassing the solenoid If the boom raises the motor is okay motor part MP 08004 but the solenoid is bad and needs to be replaced Sole noid part number is MP 17744 4 is NO current at the post item 1 check the wiring between the switch and the solenoid If the wir
57. elines must be followed to insure safety 1 An inspection of the leaves to be vacuumed must be done prior to the vacu uming process We realize that it is impossible to completely inspect every inch of leaves being vacuumed but it is imperative that all leaves be inpsect ed for obvious dangerous material before vacuuming 2 The operator should never be in the line of traffic the operator should work on the shoulder whenever possible 3 The operators should place cones or other barriers to provide adequate warnings to vehicles and pedestrians that vacuuming is in progress 4 Strobe lights on the leaf vacuum and on the tow vehicle should be on at all times for high visibility 5 Confirm that all operators are wearing proper clothes and personal protec tive equipment 6 Restrict all personnel except the operator from the area near the leaf vacu um DO NOT allow pedestrians children or animals near the work area 7 Make sure that the exhaust hose if equipped fits properly into the box con tainer so that all debris is blown into the box container Xtreme Vac Debris Collectors www xtremevac com 26 3 0 OPERATING SECTION 3 0 OPERATING SECTION 3 0 OPERATING SECTION TATE T cs 28 ENN 30 NON PE 32 Xtreme Vac Debris Collectors www xtremevac com 27 Operating Section 3 1 Starting Engine Always make sure the PTO is disengaged before starting unit See figure 3
58. evac com 9 1 Trailer Bed Group XV600 April 2008 and after M PART NO DESCRIPTION LCT622 619 08 Tire and Rim Assembly consists of S i randi STD 2414 Tail Light Assembly LCT622 619T 08 Tire only 4 ITEM PART NO DESCRIPTION LCT613 602B Fender LH LCT600 010 License Plate Bracket LCT60 615B Licesne Plate Light LCT633 630 01 Trailer Bed 6000 LCT622 614TE Axle Assembly 600 6000 11 Axle Assembly 6000 Xtreme Vac Debris Collectors www xtremevac com 101 LCT622 601 09 Trailer Bed 600 9 2 Fuel Tank Group April 2007 and after 5 600 2527 Fuel Fitting pickup tube and screen 600 2523 Side Support Bracket 600 2522 yr 400016 Fuel Line Bracket mounts on engine rail Xtreme Vac Debris Collectors www xtremevac com 102 9 3 Tongue Group e eo e M PART NO DESCRIPTION ITEM PART DESCRIPTION LCT622 623D Pintle Eye Assembly LCT622 633 Tow Bar LCT60C 650 feonsistsof 1 LCT622 634 Bar LCT600 LCT622 623 Pintle Eye Ring LCT622 636 Tow Bar LCT6000 LCT622 623A 2 Bracket w U Channel LCT622 624 Parking Jack 4 200012 Pintle Eye Pins 12 LCT622 635A Hose Lock Brkt 600 5 200009 Safety Hook 3 8 LCT622 635B Hose Lock Brkt 6000 LCT600 201 Safety Chain 89102 Breakaway Switch included in 7 7 LCT622 626 Power Cord 13 incl Xtreme Vac Debris
59. fthe inspection door closes properly and presses in the limit switch properly then disconnect the two wires from the back S of the limit switch 3 Start the engine using the normal procedure then release the 9 shut off button If the engines continues to run then the prob lem lies in the limit switch or the limit switch wiring If the 5 m engine still cuts off then the limit switch is not the cause go to Testing the shut off switch 7 1 TO TEST THE LIMIT SWITCH 4 With an ohm meter check the resistance of the terminals A amp D B Fig 1 while the button is not depressed There should be Oil Pressure no resistance or continuity With the button depressed there Switch 9603278 should be full continuity or infinite resistance if not the switch is bad and should be replaced E TESTING THE SHUT OFF MURPHY SWITCH ster Tae gt 208 5 Turn the ignition switch to the first position Switch it Pressure Sender G32320 009 35423 049 Sender 1500171 6 Puta test light to terminal Fig 3 to test for current If there is no current at B power is not getting to the shut off switch C Then the problem is not the shut off switch Fuel Injector 7 If there is current at terminal B put a test light on the fuse Solenoid at location Z Fig 3 If there is no current there the fuse is blown Replace fuse Murphy Switch Fig 3 Z 8 Ifthere is current at B and Z push the override
60. in serious injury or death Xtreme Vac Debris Collectors www xtremevac com 116 Actuating Lever Arm 99 Air Cleaner 74 Alignment Tool 85 Axle 94 Axle Hub 98 B Backing Plate 99 Battery 81 Battery Box Door 94 Battery Box Latch 94 Battery Cable 81 Battery Tray 81 Bearing Block 107 Bearing Boom 89 Bearing Cone 98 Bearing Cup 98 Bearing Flange 91 Multi Axis 107 Bearing Plate Inner 88 Bearing Plate Outer 90 91 Bearing PTO 84 Bearing Retainer Cover 84 Bearings Boom Mast 101 Belt Guard 90 Belt Power Band 90 Blower Housing Back 88 Blower Housing Fac 89 Blower Housing Face 89 Boom Arm 101 Multi Axis 107 Boom Cylinder 101 Boom Mast 101 Multi Axis 107 Brake Assembly 98 99 Break Away Switch 96 Bushing 90 Bushing Impeller 88 Chain Boom Support 102 Circuit Board 73 Circuit Breaker 73 Clamp Hose 102 Clip Spring 85 Clutch 83 Clutch Bracket Arm 86 Clutch Cover 83 Clutch Cylinder 86 Clutch Disk 83 Clutch Fork 85 Clutch Handle 85 Coil Boom Pump 103 Xtreme Vac Debris Collectors Curb Nozzle 104 Cylinder Clutch 86 Cylinder Curb Nozzle 104 Cylinder Hydraulic Multi Axis 107 D Deflector Shield Curb Nozzle 104 Discharge Duct 92 Disk Clutch 83 Door Inspection 89 Drum 98 E Engine Mount 77 Exhaust Pipe 78 F Fender 94 Filler Cap 106 Filter Hydraulic 106 Fork 85 Frame 108 Fuel Cap 95 Fuel Fitting 95 Fuel Gauge 73 Fuel Line Bracket 95 Fuel Sender 95 Fuel Tank
61. ing checks out okay the switch is bad and needs to be replaced BOOM WILL NOT GO DOWN 1 Using a test light make sure there is current at the outside solenoid post item 2 this has a 4 gauge Red battery cable attached If no current is found check the battery condition and battery connections 2 Press and hold the down button item 4 take a test light and probe through the insulation and test for current on the red wire at the valve item 5 3 Ifthere is current the valve is bad and need to be replaced Valve part number is MP 19283 D If there is NO current check the wiring between the switch and valve especially any connections If the wiring checks out okay the switch is bad and needs to be replaced Xtreme Vac Debris Collectors www xtremevac com 49 5 4 Impeller Installation and Removal Fig 1 Before removing the blower housing CAUTION face remove the negative battery cable to Direct ensure unit can not be started Drive REMOVAL Fig 2 1 The blower housing face must be removed to gain access to the impeller Use an overhead crane or forklift to support the face while removing Belt Drive 2 Once the face has been removed remove the shaft protector Fig 1 or 2 3 Saturate the shaft and bushing using a penetrating lubricant to help loosen the bushing Clean any grease or debris from the bushing and shaft Fig 3 4 Remove the 3 bolts attaching the bushing to the impeller Fig 3 Being careful not
62. ing the throttle Remote PTO Switch optional Engages or disengages the PTO Pressing the top of the switch engages the PTO while pressing the bottom of the switch disengages the PTO Engine Heater Press the top of the switch for 20 30 seconds initiates the glow plug to aid in starting a cold engine www xtremevac com 19 Pre Operating Section 2 2 Safe Operations ALL personnel using maintaining or servicing this unit must be trained in all safety procedures outlined in this manual Improper or careless use of this equipment CAN result in personal injury or death Operations shall be restricted to 1 Properly trained qualified and experienced operators and or qualified and experienced maintenance and test personnel 2 Trainees under the direct supervision of qualified and experience personnel 3 Qualified and experienced maintenance and service personnel Operators who qualify to operate this equipment under the above restric tions shall also comply with the following physical requirements 1 Have good vision and the ability to read and understand this manual as well as all safety and operational decals on the equipment 2 Be capable of hearing with or without a hearing aid at a level needed to safely operate this equipment 3 Arecord of mental stability with no history of epileptic seizures dizziness or any other disability that may result in injury to himself or others If any of these re
63. ion Door Safety Switch Emerg Stop Indicator Lights strobe light remote throttle remote pre Engine switch switch switc Heater Always make sure the PTO is disengaged before starting unit Xtreme Vac Debris Collectors SAFETY SWITCH INDICATOR LIGHTS These lights work with the Murphy safety shut off switch When the light is on it indicates that the shut off switch has been tripped and the light indicates which device caused the trip Low Oil Pressure Indicator Light When lit the engine has reached a low oil pressure read ing and has tripped thus shut off the engine the safety shut off Muprhy switch This light will illuminate when the engine is first started until engine oil pressure has been established High Water Temperature Indicator Light Indicates the engine coolant temperature has reached 225 degrees and has tripped thus shut off the engine the safety shut off Muprhy switch Inspection Door Indicator Light Indicates that the limit switch located on the blower housing inspection door has been tripped thus shut off the engine ROCKER SWITCHES Strobe Light Switch Turns the strobe light on or off Remote Throttle Switch optional Increases or decreases the engine throttle Pressing and holding the top of the switch increases the thottle The longer the button is pressed the higher the throttle is advanced Pressing the bottom of the switch decreases the throttle in the same manner as increas
64. mperature lithium base 2 lubricant having an operating temperature of 200 degrees F Three to five pumps with hand operated grease gun is sufficient NOTE Units manufactured after 2000 may not bearing grease fitting These bearings are sealed and do not require greasing The PTO crossover shaft and linkage should be lubricat ed with high temperature lithium base 2 lubricant after 200 hours of operation Hinge and Friction Points Leaf vacuum operation and longevity can be improved by keeping hinges and friction points lubricated It is recommended that lubricaton be performed weekly Use SAE30 weight oil on hinges and a premium grade high temperature lithium based EP 2 grease on friction points Hitch and Tonque figure 4 3f The hitch and hitch ring should be checked and lubricated daily to minimize wear Apply grease and or SAE30 weight oil wherever appli cable Xtreme Vac Debris Collectors www xtremevac com 38 Maintenance Section 4 4 Preventative Maintenance CAUTION Remove the negative battery terminal before attempting any mainte nance procedures Thoroughly read and understand the safety and pre operating sec tions of this manual before performing any maintenance procedures The following are general preventative maintenance procedures for our stan dard units Any special or custom built units may have other preventative maintenance procedures not directly mentioned in this m
65. n with a wire brush and coat the terminals with light grease or petroleum jelly to reduce the possibility of corro sion Also check the battery cable for wear all cable connections and battery tie downs to be certain that they are not loose A CAUTION Remove the negative battery cable before opening the belt guard 9 DRIVE BELT if equipped The main drive belt should be checked daily for cracks and for proper tension If the belt shows any sign of cracking it should be replaced immediately The proper tension of the belt should be approxi mately 1 2 deflection when applying a 8 pound pull 10 FASTENERS Fasteners should be checked weekly for the first 30 days and monthly thereafter They must be in place at all times and properly torqued For general torque values see the torque chart at the end of this section 11 INSTRUMENT PANEL AND CIRCUIT BOARD The instrument panel and circuit board should be cleaned with compressed air daily Also the circuit board connectors should be wiped clean and have nonconductive grease ap plied weekly to help maintain solid connections 12 BOOM HYDRAULIC PUMP Check the fluid level daily If fluid needs to be added automatic transmission fluid ATF is recommended Clean debris and oil off the solenoid and pump daily A build up of debris can cause pre mature failure to the pump Check and tighten all hydraulic fittings making sure there are no leaks Xtreme Vac Debris Collectors www xtremevac
66. nd after Wy AG 2 Station Notes All hydraulic hoses and wiring harness are special and have to be made up to fit the particular application ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION 600 2401 Hydraulic Tank 13 STD 9015 Hydraulic Pump Double 800 2005 Filler Cap 650 142 Valve SCL 5CT1214 Site Guage Hydraulic Pump Single Valve ma Degree Fitting 4 800 2003 Hydraulic Filter Assembly 800 2004 Filter Only Wiring Harness to Valve Body mH a 90 Degree Fitting To Tank Wiring Harness To Joystick 6 190 Degree Fitting rifting 10 Tank Hydraulie Hose 12 iing to tank 18 800 950 Joystick Assembly Single STD 9057 Valve Body 2 Section am 550 1700B Valve Body 4 Section 800 900 Joystick Assembly Dual D 90 Degree Fitting 800 952 Single Joystick Holder fio __ 90 Degree Fitting Hydraulic Hose 1 2 Xtreme Vac Debris Collectors www xtremevac com 113 11 2 2 Axis Boom Assembly thru June 2013 18 will be different please verify All units are custom made use numbers as a reference only ITEM PART NO DESCRIPTION ITEM PART NO DESCRIPTION 80707 0 16660 Hose Suppor LCT616 606MA 3 Boom Arm 2 Axis when Varies please call using 90 degree nozzle 800 708 Bolt 3 4 16 x 4 5 Long LCT616 606MA 4 Boom Arm 2 axis when 800 710 Bolt 3 4 16 x 7 5 Long using standard nozzle SUDO m ETT SCL
67. ns will not activate the safety breakaway switch NOTE Follow manufacturers procedure to ensure tow vehicles brake control box is prop erly adjusted Xtreme Vac Debris Collectors www xtremevac com 23 Pre Operating Section 2 4 Pre Transport Checks continued IMPORTANT CHECKS continued 7 Check the general condition of the tires tire pressure and ensure that all lugnuts are securely fastened 8 Visual examination of the leaf vacuum frame suspension and structure to determine if all components are correctly positioned and secured for travel 9 Check the intake hose boom to verify that it is securely fastened to the leaf vacuum and can not swing free if equipped 10 Verify there are no loose tools or materials on the trailer inside the intake and exhaust hoses or inside the engine sheet metal 11 Check all cones wheel chocks signs or other support tools and materials to ensure proper stowage Xtreme Vac Debris Collectors www xtremevac com 24 Pre Operating Section 2 5 Personal Protective Equipment and Clothing Always wear proper safety equipment as outlined below not wear ing such equipment CAN result in serious personal injury or pos sible death IMPORTANT CHECKS Anyone operating the leaf vacuum equipment MUST wear appropriate protec tive equipment and clothing to protect them from injury during operations PROTECTIVE EQUIPMENT 1 Head Protection Hard hats without under chin stra
68. ny material that could be harmful to the leaf vacuum or people This includes bottles wood steel glass stone or other hard or breakable objects Vacuuming Leaves 1 Start the engine and engage the PTO using the procedures stated earlier in this manual 2 Set the engine throttle to around 1400 rpm 3 NOTE Always vacuum leaves using the lowest rpm as possible This saves fuel and decreases the amount of dust escaping the box container 4 Lower the intake hose to a few inches above the leaf pile Hold the intake nozzle at a 45 degree angle to allow proper air flow This should allow the leaves to be vacuumed DO NOT bury the intake nozzle into the leaf pile this will cut off the air flow and will make vacuuming much more difficult and increase the chance of clogging 5 If the leaves are not vacuuming increase the rpm to 1400 and try vacuum ing at this setting 6 NOTE Wet leaves will need higher rpm s to vacuum whereas dry leaves will only need minimal rpm s 7T Continue moving the nozzle in a sweeping motion above the leaves while vacuuming Xtreme Vac Debris Collectors www xtremevac com 32 4 0 MAINTENANCE SECTION 4 0 MAINTENANCE SECTION 4 0 MAINTENANCE SECTION ME NNN 34 4 2 Maintenance and Lubrication 35 36 4 4 Preventative Me 39 4 5 Torgus Vales 43 Xtreme Vac Debris Collectors www xtreme
69. o accomdate riders remove these modifications immediately as this can result in serious injury or death Xtreme Vac Debris Collectors www xtremevac com Xtreme Vac 5118 Glen Alden Drive Richmond VA 23231 www xtremevac com www XtremeVac com THANK YOU Thank you and Congratulations on your puchase of your Xtreme Vac Leaf Collector Your Xtreme Vac leaf collector has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble free operation Please take the time to thoroughly read this manual as well as the engine manual in its entirety be fore operating maintaining servicing or repairing your leaf collector Please thoroughly review and follow all the safety procedures located in this manual Whenever you need replacement parts service information or any question regarding your Xtreme Vac product please feel free to contact us at www xtremevac com or www XtremeVac com Please record the following information for future reference Model No Serial No Vin No Engine Serial No Date of Purchase Xtreme Vac Debris Collectors www xtremevac com TABLE CONTENTS Contents 1 0 GENERAL SAFETY SSL NN MIU TUR ITIN NP NEM EIS 10 LAN ee 11 Lime 13 NN c 14 1 5 VIN Serial Number 16 2 0 PRE OPERA
70. on door limit switch damaged or missing 13 DO NOT operate unit unless it is properly connected to a leaf collection box 14 DO NOT operate unit unless it is properly attached to the tow vehicle 15 DO NOT tow unit without using all the safety chains 16 DO NOT tow unit with a damaged tongue 17 DO NOT fill fuel tank with engine running Allow engine to cool for 5 min utes before refueling 18 DO NOT operate unit if fuel is spilled or with fuel cap off 19 DO NOT smoke or weld near the unit 20 DO NOT run engine in an enclosed area 21 DO NOT place hands or feet near moving or rotating parts 22 DO NOT operate engine with an accumulation of grass leaves or other ARAD Xtreme Debris Collectors www xtremevac com 11 SAFETY PRECAUTIONS AWARNING Do Not continued debris on the engine 23 DO NOT run engine with air cleaner removed 24 DO NOT leave leaf machine unattended while in operation 25 DO NOT park machine on steep grade or slope 26 DO NOT vacuum a leaf pile without looking for foreign objects such as metal glass plastic or large pieces of wood Do s 1 DO completely read and understand the owner s manual before operating maintaining or repairing the leaf collector 2 DO follow engine and PTO manufacturer operating and maintenance in structions 3 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary DO completely inspect the unit before leaving the se
71. ote Clutch Harness pin 7 00 0 10 _______ TIT 11 Blue w Yellow Stripe 7 Throttle Slow goes to Remote Clutch Harnsspin 8 0002 42 Yellow w Purple Stripe Strobe Light goes to Strobe Light Harness pint 1 14 Yellow Aux from Ignition goes to Aux Plug Harness pi Aux from Igntion goes to Aux Plug Harness 3 STROBE LIGHT HARNESS Yellow w Purple Stripe Strobe Light came from Aux Engine Harness pin 12 Black Strobe Light came from ground on Solenoid __ Purple w Yellow Stripe Strobe Switch Aux came from Aux Engine Harness pin 13 Black Strobe Switch Aux came from ground on Solenoid FUEL amp LIMIT SWITCH HARNESS Pink came from Engine Main Harness pin 10 Black Fuel Sender came from ground on Solenoid Tan Inspection Door came from Engine Main Harness Black A A X Inspection Door came from ground on Solenoid Tan w Black Stripe Emergency Stop Button NO came from Engine Main Harness 8 Black X Emergency Stop Button COM came from ground on Solenoid EMPTY Continued Xtreme Vac Debris Collectors www xtremevac com 61 5 10 4 Engine Wiring Harness Descriptions continued REMOTE THROTTLE AND 2 HARNESS 1 Yelow rom Ignition came from Aux Engine Harness pin 2 Ignition
72. pping 2 Eye Protection Wraparound goggle type eye protection held in place with an elastic band around the head or a hard hat mounted face shield which provides full protection of the face 3 Eye protection must meet ANSI 287 1 standards 4 Hearing Protection plug type or muff type ear protection should be worn at all times while operating the unit 5 Breathing Protection Paper filter type dust masks should be worn to pro tect from dirt and dust particles during the vacuuming process 6 Reflective Vests Highly visible vests should be worn so motorists can see see the operator in all weather and lighting conditions 7 Work Gloves Gloves should be worn to protect the hands and wrists from debris 8 Steel Toed Boots should be worn to protect the feet A DANGER Work clothes MUST be close fitting but not restrictive of move ment without any loose parts that could be entangled in any parts of the leaf vacuum This includes items such as jewelry chains and backpacks Xtreme Vac Debris Collectors www xtremevac com 25 Pre Operating Section 2 6 Work Site Preparation Never place any part of the body under or behind guards or any other visually obscured area Making sure the leaves are clear of possible dangerous material is critical to safe vacuuming Vacuuming up metal glass rocks or other dangerous material CAN cause serious damage to the equip ment or personal injury The following guid
73. quirements are not satisfied at any time the person failing to meet these requirements MUST NOT OPERATE THIS EQUIPMENT Xtreme Vac Debris Collectors www xtremevac com 20 Pre Operating Section 2 2 Safe Operations continued Additional Requirements 1 Each operator must demonstrate competence to understand all safety decals operator s manuals safety codes applicable government regula tions and all other information applicable to the safe and proper operation of the leaf vacuum Each operator must demonstrate the ability to recognize an emergency situation that may arise during vacuuming operations and the knowledge and procedures to implement corrective action Each operator must demonstrate or provide evidence of qualificatation and experience prior to operating the leaf vacuum Each operator must be able to recognize existing or potential problems regarding the mechanical integrity of the leaf vacuum and report any main tenance requirements to the supervisor in charge Each operator must wear the proper personal clothing and safety gear Refer to SAFETY PRECAUTIONS Section 5 4 Operators must not be physically or mentally fatigued Operators must not be under the direct or indirect influence of alcohol and or drugs This includes prescription drugs that could cause drowsiness dizziness or any other condition that would impair their ability to operate or use this equipment in a safe manner Xtreme Vac D
74. rvice garage DO check the tow tongue each day for cracks DO inspect and be attentive to what is being vacuumed DO check the impeller liners and blower housing for cracks or holes daily DO wear proper safety equipment as described in this manual DO watch for pedestrians animals and other foreign material when vacu uming leaves 10 DO replace any worn or missing safety stickers immediately Xtreme Vac Debris Collectors www xtremevac com 12 SAFETY PRECAUTIONS 1 3 Training Improper use of the Xtreme Vac leaf collector CAN result in severe personal injury or death All personnel using this leaf vacuum must be trained and qualified with all the operations maintenance repair and safety procedures defined in this manual The warnings and procedures regarding safety in this manual are to be used as a guideline only It is impossible to cover all the events that could happen in the vacuuming process For this reason it is vital that the owner accept the respon sibility to implement a training program that will provide every operator or me chanic the basic skills and knowledge to make good judgement in all situations This training program must include the entire scope of hazards precautions and government regulations encountered in the vacuuming process The program should stress the need for regularly scheduled preventive maintenance and de tailed equipment safety checks It is strongly recommended
75. th dust and debris frequently because of the nature of the job If the radiator is not cleaned properly it WILL cause improper cooling and WILL eventually cause serious damage to your engine The debris accumulat ing on the radiator can be lessened by lowering the RPM on the engine to a level just enough to vacuum the leaves The higher the RPM the more dust that is put into the air Also it may be necessary to put mesh or tarps on the top of the leaf box container to reduce the debris and dust If this is done make sure there is enough air ventilation on the box so the box is not blown apart Proper belt condition and coolant mix ratio as well as cool ant conditioners are all critical to proper engine cooling See the engines owner s manual for specifics on coolant mixture ratios and conditioners The radiator should be inspected and cleaned with compressed air every day at the very least PEN NEVER attempt to clean or inspect the radiator with the engine run ning or while the engine is HOT Allow the engine to cool at least one hour before mantaining the radiator Check the engine owner s manual for instructions ALWAYS wear eye and hand protection when working with the radiator 4 Engine Air Cleaner Due to the large amounts of dust generated in collec tion leaves it is critical to your engine s life that the pre cleaner and air filter be maintained properly The pre cleaner should be cleaned at least daily of any debris
76. that all training programs be documented to ensure all operators and mechanics receive initial training on not just the operation but the safety features of the leaf collector Xtreme Vac Debris Collectors www xtremevac com 13 SAFETY PRECAUTIONS 1 4 Safety Decals N 5 6 7 m LH Side Inside Pedestal RH Side x 2 of each on outside A 2 of lid Q Se N y 13 Bu s 3 14 r Front Rear m Decals 4 3 2 10 1 shown at end N af of section lt 8 1 4 13 Alf esses 13 z 16 E PART NO NUMBER DESCRIPTION 1 200182 Danger Do Not Open Cover While in Operation 2 200179 Danger
77. that has accumulated If conditions warrant it should be cleaned more The air filter should be checked daily and should be replaced at the first sign of it being dirty DO NOT attempt to clean the air filter replace the dirty air filter is a good idea to clean out the air filter housing once a week to clean any dust debris that may have accumulated 5 Tires and Wheels Tires and wheel lug nuts should be checked on a daily basis Tires should be checked for excessive wear and proper air pressure Check the side wall of the tire for proper inflation pressure Torque all 1 2 diameter lug nuts from 90 to 120 foot pounds Torque all 5 8 diameter lug nuts from 175 to 225 foot pounds Consult the axle manufacturers owner s manual for more detailed information Xtreme Vac Debris Collectors www xtremevac com 40 Maintenance Section 4 4 Preventative Maintenance continued Preventative Maintenance continued 6 Trailer Brakes if equipped The trailer s brakes should be checked daily before leaving the equipment yard for proper operation The trailer brakes are designed to work in synchronization with your tow vehicles brakes Never use your tow vehicle or trailer brakes alone to stop the combined load The synchronization between the tow vehicle and the leaf vacuum is accom plished through the brake controller and needs to be set correctly Please read the brake controllers manual and the axle owner s manual for these procedures
78. tion Points 1 Drive Bearings figure 4 3a These bearings are criti cal components of the belt driven units These bearings should be greased every 10 hours with approximately two strokes from the average hand pump grease gun The type of grease used in these bearings are also critical to the performance of the bearings multi purpose heavy load high temperature moisture resistant 2 grease is required for the drive bearings We recommend L Mantek Elite Supreme 1 WG Extreme Duty multi purpose grease Other premium quality grease that matches the above requirements may be used but after years of testing we Xtreme Vac Debris Collectors www xtremevac com 36 Maintenance Section 4 3 Lubrcation continued recommends the Mantek grease 2 Trailer Wheel Bearings figure 4 3b Most of the units are equipped with EZ Lube grease fittings This allows the operator to grease the bearings without removing the hubs The EZ Lube feature consists of axle spindles that have been specially drilled and fit Figure 4 3b ted with a grease zerk in their ends fig 4 3c When grease is pumped into the zerk it is channelled to the inner bearing and then flows back to the outer bear ing and eventually back out the grease cap hole The trailer wheel bearings should be checked and greased after the first 30 days of service then at the beginning of every season Grease specifications Thickener Point
79. to break the bolts If a set screw is on the lip of the bushing loosen it using an allen wrench Fig 4 5 Using two of the bolts that were just removed screw those bolts into the threaded holes on the bushing Drive the two bolts into the bushing Fig 5 This will separate the bushing from the impeller Alternate from one bolt to the other driving only about a 1 4 at a time to keep the bushing coming out straight It is imperative to keep the bushing straight to remove it IMPORTANT Be sure to drive the bushing out evenly or it will get in a bind making removal much harder 6 Ifthe bushing does not come off using the two bolts drill and tap several additional 3 8 16 holes around the bushing Us ing Grade 8 3 8 16 2 inch bolts alternately drive the bolts 1 4 at a time to remove the bushing KEEP THE BUSHING STRAIGHT while removing IMPORTANT If additional holes were drilled in the bushing it can not be reused It must be be replaced 7 Once the bushing has been removed use an overhead crane or other suitable device to help lift the impeller out of the blower housing 8 At this point it would be a good idea to inspect the blower housing liners and blower housing for any damage or wear Any damage or wear to the liners should be fixed by replacing the liners immediately Xtreme Vac Debris Collectors www xtremevac com 50 Before removing the blower housing CAUTION face remove the negative batter
80. toHD PTO Clutch Group Complete PTO Clutch Assembly 6777777 E o osme tock Washer Xtreme Debris Collectors www xtremevac com 86 7 2 AutoHD PTO Assembly Group February 2006 Present DESCRIPTION 00415018 Prosa PTO Bearing Snap Ring 11116 s fonaisoo000 A PTOCoar 6 7 oD4is00123 Bearing Retaining Cover 8 054600009 O p fonao Xtreme Vac Debris Collectors www xtremevac com 87 7 3 AutoHD PTO Linkage Group February 2006 Present 10 45000050 Nut 389 16 41500001 15000177 Bolt 3 8 16 x 1 3 4 45000064 7 41500041 HD 45000015 M PART NO DESCRIPTION PART NO DESCRIPTION 41500044 Clutch Handle 45000051 Locknut 3 8 16 41500045 Shaft Bushing 41500002 Assembly PTO Lever 41500046 Shaft Collar Xtreme Vac Debris Collectors www xtremevac com 88 7 4 Clutch Assist Group n feuten Gylinder Cylinder Support Bracket JD Clutch Bracket Arm 4 77141500197 77 Linkage Rod end 41500019A Linkage Threadedinsert G 5012 Pivot Shaft tube Auo HD Xtreme Vac Debris Collectors www xtremevac com 89 7 5 Kraft Fluid Drive Group Optional IRAN S TEU ssioni industriali ZKRAFT The power of performance 1000B Northbrook Parkway Suwanee GA 30024 Ph 770 963 6288 Fax 770 963 9678 E mail transfluid kraftpower com
81. tput shaft at the engine side The KFBD is suitable for pulley or in line applications Prima di iniziare il montaggio del KFBD sul motore e bene verificare che il volano rientri nelle tolleranze SAE Questo e importante soprattutto per il buon funzionamento del giunto elastico Vedere foglio 2 3 Fig 1 Before KFBD be mounted onto the engine it is recommended to check that flywheel be within SAE tolerances This is very important for elastic coupling good working see sheet 2 3 Fig 1 INSTALLAZIONE vedere foglio 2 3 INSTALLATION see sheet 2 3 Montare l anello di trascinamento del giunto elastico sul volano del motore Montare il cuscinetto pilota ingrassato a vita sull albero del KFBD Montare la flangia SAE 3 sul coprivolano Posizionare il gruppo completo osservando con cura l allineamento dell albero nel cuscinetto pilota e dei blocchetti del giunto elastico con l anello di trascinamento montato sul volano La campana esterna deve essere orientata in modo da avere l apertura per il riempimento dell olio a circa 60 dalla verticale in senso orario guardando il volano del motore Cosi montato si avra l apertura di drenaggio dell olio in basso Infine fissare il gruppo con le apposite viti sulla flangia esterna Riempimento olio giunto vedere tabella olii consigliati Togliere il coperchio che protegge il tappo di carico Ruotare il giunto sino a portare il tappo in corrispondenza del segno di riferimento X sulla verticale
82. treme Vac Debris Collectors www xtremevac com 51 5 5 Belt Adjustment Replacement Guide Before opening the belt cover emove the negative bat tery cable to ensure unit can not be started Figure 1 Belt Removal 1 Make sure the leaf vacuum is not running and remove the battery cable from the negative battery terminal to ensure that the unit cannot be accidentally started 2 Open the belt guard assembly to gain access to the belt and pulleys 3 Loosen the four motor mount bolts Items A and B figures 1 and 2 located above the motor mount adjustment brackets 4 To create slack in the belt the motor assembly needs to be moved toward the blower housing Locate the adjustable motor mount nuts C at the rear of the unit figure 3 Use a 7 8 socket to turn the nuts counter clockwise alter nating between the left and right mounts Move one side approximately two inches then move the other side to keep the mounts from binding 5 Continue moving the motor inward until the belt is loose enough to be re moved Belt Replacement 1 Place the belt around the two pulleys aligning the grooves of the belt with the grooves of the pulley 2 The motor assembly needs to be moved back away from the blower housing to tighten the belt Using the adjustable motor mount nuts at the rear of the unit Item C figure 3 turn one of the nuts clockwise to start moving the mo tor assembly Move the motor assembly approximately
83. um See the decal section for decal replacement D O oS Xtreme Vac Debris Collectors www xtremevac com 22 Pre Operating Section 2 4 Pre Transport Checks Failure to properly hitch the leaf vacuum to the tow vehicle verify the road worthiness of the leaf vacuum and the tow vehicle and verify all equipment is properly stowed may cause serious injury or death to yourself or others TOW VEHICLE MUST have proper towing capacity for the leaf vacu um being towed Check the tow vehicles operating manual for rated capacity Do not tow the leaf vacuum unless all important checks listed below are completed IMPORTANT CHECKS 1 Hitch is properly secured to tow vehicle and hose boom secured Frame must be level or the tongue slightly lower than the rear of the leaf vacuum while towing to ensure proper weight distribution The hitch may have to be adjusted when towing with vehicles of varying tow hitch height 2 Safety chains installed correctly 3 Chains routed under trailer tongue in an X pattern between tow vehicle and trailer 4 Slack in chain should be adjusted to permit turning but should not be drag ging on the ground 5 Connect trailer wiring to the tow vehicle and ensure that all trailer lighting is operating properly 6 Ensure that the safety breakaway switch is functioning properly and at tached securely to the tow vehicle Allow enough slack to ensure that vehicle tur
84. understand the safety and pre operating sections of this manual before work ing on the unit Make sure the negative battery cable is discon nected before opening the blower housing Review the safety section of this manual before attempt ing these procedures To gain access to the interior of the blower housing please see the previous sections Removing and installing the Liners refer to 5 5a and 5 56 1 Unbolt the the blower housing face as described Keep all fuel and fuel fumes away RO previously in this manual from the unit when grinding or weld Work aniy well ventioded 2 Remove the curved and straight bolt in liners by removing the appropriate bolts figure 5 50 _ 3 With a grinder cut out the remaining welds to free the liners DO NOT remove the stop piece at the bottom of the housing TO INSTALL 1 Place the short liner into lip at the rear of the housing and line up the bottom of the liner with the stop at the bottom of the housing The short liner has the overlap piece on it and should be installed as shown in the pictures at the left 2 Tack weld the liner place every 8 to 10 inches to help keep the liner in place Xtreme Vac Debris Collectors www xtremevac com 55 5 7 Replacing the Blower Housing Liners continued figure 5 5a Thoroughly read and understand the safety and pre operating sections of this manual before work ing on the unit Mak
85. vac com 33 Maintenance Section 4 1 Maintence Overview Only properly trained personnel should perform maintenance or repair on this equipment Consult Xtreme Vac before performing any maintenance procedures that is not specificially covered in this manual Improper maintenance or repair may void any and all war ranties on this equipment Improper maintenance or repair CAN result in equipment damage and or personal injuries A DANGER BEFORE CONTINUING please read and understand the Safety Pre operating and Operating sections of this manual before doing any prodcedures in this section A properly maintained leaf vacuum will dramatically extend the life of the unit and will create a safer work place as well For the general safety and welfare of all personnel it is important to create a scheduled maintenance program that covers all the elements in this manual as well as the engine PTO and axle owner s manuals provided with this unit Use the chart on the following page as a guide for your scheduled mainte nance program If there are any questions concerning any ot these proce dures please call the factory or your dealer Xtreme Vac Debris Collectors www xtremevac com 34 Maintenance Section 4 2 Maintenance and Lubrication This chart is only a reference always consult the Owners Manual of the Engine PTO axles hoist etc for actual recommendations Use Hour Meter as a Guide DAILY 40 HOURS 80 H
86. y cable to INSTALLATION 1 2 IMPORTANT Slowly spin the impeller by hand making sure that the back of the impeller is not hitting any of the bolt heads located at the back of the blower housing 8 9 Service Section 5 4 Impeller Installation and Removal continued Fig 1 ensure unit can not be started Clean the shaft of any debris and remove any rust using a 120 grit emory cloth Using an overhead crane or other suitable lifting device lift the im peller on to the shaft Turn the impeller to align the keyways of the shaft with the keyway in the impeller Insert key into the keyway A light sanding of the keyway may be needed as well as a few light blows with a rubber mallet Tap the bushing onto the shaft aligning the keyways BELT DRIVE UNITS Align the bushing and key to be flush with the end of the shaft Fig 1 DIRECT DRIVE UNITS The bushing and key should protrude from the shaft about 1 2 inch Fig 2 Put the 3 bolts into the non threaded holes and drive them into the impeller holes evenly Alternate between the three bolts as you drive the bolts in Torque to 40 to 50 Ibs ft There should be a gap of 3 8 to 1 2 between the bushing and the impeller If the bushing has a set screw on it tighten the screw snug with an allen wrench Fig 3 This will help keep the key in place Install the shaft protector on to the shaft Fig 4 or 5 Fig 4 Direct Drive Fig 5 Belt Drive X
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