Service Information
Contents
1. 11 BOTTOM VIEW 3 8 NPT f EN C Inlet REGULATOR MAINTENANCE 1 Occasionally remove bottom plug 7 and clean valve seat 10 and body 5 Clean parts with denatured alcohol wipe off seat and blow out body with compressed air 1 4 NPT f Outlet Unregulated 1 4 NPT f 1 4 NPT f Unregulated Port Regulated Port 2 To disassemble regulator remove screws bonnet spring and spring button Diaphragm assembly can now be removed 3 Check all o rings for signs of damage Replace if necessary 4 Reassembly parts Insert stem of valve through hole in regulator body Install spring and o rings Screw bottom plug into body Erratic operation or loss of regulation is usually due to dirt in the valve area and cleaning is necessary If cleaning does not correct the problem replace the items included in Repair Kit KK 4977 See diagram below If unit leaks air at A install Repair Kit KK 4977 BINKS WARRANTY POLICY Binks products are covered by Finishing Brands one year materials and workmanship limited warranty The use of any parts or accessories from a source other than Finishing Brands will void all warranties For specific warranty information please contact the closest Finishing Brands location listed below Finishing Brands reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg BGK and Binks are registered trademarks of Carlisl2. G ccs ievisedsimsdotionnamesen 1 10 VIE saci cecan a auermestin 1 We ORING genenan 1 12 0 SPRING 2 sndhaccsdanucamresants 1 134 RING acento cusiantendas 1 77 2781 R8 3 8 2015 1 4 BINnKS In this part sheet the words WARNING CAUTION and NOTE are used to emphasize important safety information as follows A WARNING Hazards or unsafe practices which Hazards or unsafe practices which could result in minor personal injury product or property damage could result in severe personal injury death or substantial property damage A WARNING Read the following warnings before using this equipment READ THE MANUAL Before operating finishing equipment read and understand all safety operation and maintenance information provided in the operation manual Important installation operation or maintenance information PROJECTILE HAZARD You may be injured by venting liquids or gases that are released under pressure or flying debris OPERATOR TRAINING PINCH POINT HAZARD All personnel must be trained before operating finishing Moving parts can crush and cut Pinch points are basically any equipment areas where there are moving parts EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture malfunction or start unexpectedly and result in serious injury STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipm
3. IS INFORMATION TO THE OPERATOR OF THE EQUIPMENT FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT SEE THE GENERAL EQUIPMENT SAFETY BOOKLET 77 5300 Binks reserves the right to modify equipment specification without prior notice BINK 2 4 77 2781 R8 3 8 2015 BINKS MODEL HAR 511 AIR REGULATOR DESCRIPTION This regulator has been designed to receive air at main line pressure and to deliver it at a desired lower regulated pressure SPECIFICATIONS Air inlet Air outlets 2 regulated 3 8 NPT f 1 4 NPT f 1 Ea 3 8 NPT f 1 Ea Air outlets 2 unregulated 1 4 NPT f 2 Ea Air Capacity 60 CFM Maximum Temp 150 F Max Inlet Pressure 150 psi Regulator range 0 125 psi INSTALLATION 1 Maximum inlet pressure and operating temperature ratings are 150 psig and 150 F intermittent to 180 F 2 Install as close as possible to where regulated air is needed Install the unit with the air flowing through the body in the direction indicated by the arrow 4 Install the same pipe size unit as the pipe line in use Avoid using fittings couplings etc that restrict the air flow unless maximum flow is not needed 5 Regulator may be installed so that adjusting handle is in any position Attach gauge to one 1 4 female port 6 Turning the adjusting screw clockwise increases the regulated pressure and turning it counterclockwise reduces the regulated pressure Ww 77 2781 R8 3 8 2015 HAR 5
4. SERVICE MANUAL BINKS MODEL HAR 511 AIR REGULATOR IMPORTANT Read and follow all instructions and SAFETY PRECAUTIONS before using this equipment Retain for future reference A WARNING Risk of personal injury Risk of property damage Except as otherwise specified by the manufacturer this product is specifically designed for compressed air service and use with any other fluid liquid or gas is a misapplication For example use with or injection of certain hazardous gases in the system such as oxygen or liquid pertroleum gas could be harmful to the unit or result in a combustible condition that may cause fire or explosion Manufacturer s warranties are void in the event of misapplication and manufacturer assumes no responsibility for any resulting loss A WARNING Risk of injury Release all air pressure from system before servicing system Be sure to read and understand all Service Bulletins on the separate components before using the system Use only specified Binks parts When ordering please specify Part No ITEM PART NO NO DESCRIPTION 1 SCREW 10 32X9 16 FILLISTER HD 2 HAR 14 COVER sescessceesteessiadceciavessecctescinavessess 3 SPRING BUTTON c cceeeeeeeeeees 4 DIAPHRAGM SPRING 5 BODY nioso aa r aai 6 PIPE PLUG 1 4 NPT M 7 BOTTOM PLUG PARTS LIST ITEM PART QTY NO NO DESCRIPTION QTY 8 DIAPHRAGM ASSY sssseeeeeeeeeeeee 1 ge O RIN
5. butor contact one of our sales and AUTOMOTIVE REFINISHING p customer support locations below USA Canada Mexico www autorefinishdevilbiss com www autorefinishdevilbiss com mx askus carlisleft com Toll Free Tel 1 888 835 6232 USA Toll Free Tel 1 800 445 3988 Toll Free Fax 1 800 445 6643 Binks 4 4 77 2781 R8 3 8 2015
6. ctor you suspect an injection injury e Show the doctor this medical information or the medical alert card provided with your airless spray equipment e Tell the doctor what kind of fluid you were spraying or dispensing KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY WEAR SAFETY GLASSES Failure to wear safety glasses with side shields could result in serious eye injury or blindness GET IMMEDIATE MEDICAL ATTENTION To prevent contact with the fluid please note the following e Never point the gun valve at anyone or any part of the body e Never put hand or fingers over the spray tip INSPECT THE EQUIPMENT DAILY Inspect the equipment for worn or broken parts on a daily basis Do not operate the equipment if you are uncertain about its eho se condition e Never attempt to stop or deflect fluid leaks with your hand NEVER MODIFY THE EQUIPMENT pody glove ar Ted l Do not modify the equipment unless the manufacturer provides e Always have the tip guard on the spray gun before spraying written approval e Always ensure that the gun trigger safety operates before spraying NOISE HAZARD PROP 65 WARNING You may be injured by loud noise Hearing protection may be CA PROP WARNING This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm required when using this equipment i Ul IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE TH
7. e Fluid Technologies Inc dba Finishing Brands 2015 Carlisle Fluid Technologies Inc dba Finishing Brands All rights reserved Binks is part of Finishing Brands a global leader in innovative spray finishing technologies For technical assistance or to locate an authorized distributor contact one of our international sales and customer support locations below USA Canada Mexico Brazil www binks com www carlisleft com mx www devilbiss com br info carlisleft com ventas carlisleft com mx vendas carlisleft com br Tel 1 800 992 4657 Tel 011 52 55 5321 2300 Tel 55 11 5641 2776 Fax 1 888 246 5732 Fax 011 52 55 5310 4790 Fax 55 11 5641 1256 United Kingdom France Germany www finishingbrands eu www finishingbrands eu www finishingbrands eu info carlisleft eu info carlisleft eu info carlisleft eu Tel 44 0 1202 571 111 Tel 33 0 475 75 27 00 Tel 49 0 6074 403 1 Fax 44 0 1202 573 488 Fax 33 0 475 75 27 59 Fax 49 0 6074 403 281 China Japan Australia www finishingbrands com cn www ransburg co jp www finishingbrands com au mkt carlisleft com cn overseas sales carlisleft co jp sales carlisleft com au Tel 8621 3373 0108 Tel 081 45 785 6421 Tel 61 0 2 8525 7555 Fax 8621 3373 0308 Fax 081 45 785 6517 Fax 61 0 2 8525 7500 DeVilbiss Automotive Refinishing is part of Finishing Brands a global Devil BISS leader in innovative spray finishing technologies For technical assistance o or to locate an authorized distri
8. ent objects to be sprayed and all other electrically conductive objects in the dispensing area Improper grounding or sparks can cause a hazardous condition and result in LOCK OUT TAG OUT fire explosion or electric shock and other serious injury I Failure to de energize disconnect lock out and tag out all power sources before performing equipment maintenance could cause serious injury or death WEAR RESPIRATOR Toxic fumes can cause serious injury or death if inhaled Wear a respirator as recommended by the fluid and solvent AUTOMATIC EQUIPMENT manufacturer s Material Safety Data Sheet Automatic equipment may start suddenly without warning TOXIC FLUID amp FUMES Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin inhaled injected or swallowed LEARN and KNOW the specific hazards or the fluids you are using FIRE AND EXPLOSION HAZARD Improper equipment grounding poor ventilation open flame or sparks can cause a hazardous condition and result in fire or explosion and serious injury PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed MEDICAL ALERT Any injury caused by high pressure liquid can be serious If you are injured or even suspect an injury e Go to an emergency room immediately e Tell the do
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