Operator Manual (PDF 3575 KB)
Contents
1. BLACK 15 BLACK 25 RED 25 VIOLET BLUE M lt n RINSE THERMOSTAT T 8 nn 30201 EARTH RELAY amp BASE 600 30080 600 30081 ORANGE BLACK YELLOW WHITE dd gt gt BROWN gt js amp DRAIN RELAY 25 7S UO E TERMINAL BLOCK N C RELAY amp BASE YELLOW ___ GREY 600 30080 s 600 30081 Nu lt gt ORANGE YELLOW WHITE RED WHITE RED N 0 7 20 WHITE BE PINK YELLOW WHITE HOUR YELLOW RED e Ld Bu i T6 T5 Th B T2 11 32621 001 b gt aK DETERGENT PUMP 600 30094 DOOR SWITCH 600 30183 lt ORANGE lt RED O O 2 m 7 WASH ELEMENT 24 600 30160 OTCO CUTOUT 35 5 600 30088 Ys LL z Ln LA lt gt 0 lt lt 2 m a WASH PUMP 600 30327 HOT CAPACITOR SOLENOID DRAIN PUMP YELLOW lt w Z 5 WHITE BLACK BLACK 1 RN ez z BLACK 15 SRONA cHasis GREEN JE 3342 600 60102 EARTH Y 600 30249 YELLOW BLUE 0 75 a BLACK 0 75 5 GREEN BLACK 0 75 10 XG Operator Manual 140611 ame nn mm AV SAAS sug T j 11 XG Operator Manual 140611 Information supplied in this manualis copyright No part2. ir Manual Opera P STARLINE STARLINE PROFESSIONAL WASH SYSTEMS WARNING Before installation and commisioning you must read the safety instructions and warnings carefully and all the warning labels attached to the equipment IMPORTANT Failure to comply even partially with the instructions given in this manual will invalidate the product warranty and relieves the manufacturer of any responsibility IMPORTANT The alteration of machine operation design or the replacement of parts not approved by the manufacturer may void warranties and approvals J gt 5 a 2 4 s 9 M RET Procedure SS SESS T m 6 assem gt o 9 10 We have checked that the contents of this document correspond to the model described There may be discrepancies nevertheless and no guarantee can be given that they are completely identical The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition We welcome suggestions for improvement Specifications and document subject to change without prior notice Information supplied in this manualis copyright No part o
3. a N O YELLOW BLUE 5 US WASH PUMP x T5 47 0 15 O D 6uf CAP N C gt WHITE HOT SOLENOID RINSE PUMP IF FITTED 9 lt a 0 DETERGENT PUMP DEGREES 0 30 60 90 120 150 180 210 240 270 300 330 360 SEC TIMER SPARE T2 THERMOSTOP 46 sed 58 SEC RINSE 12 WASH T5 T6 DETERGENT PUMP KEY 4906 60 5 CODE 32621 001 B o T1 IS CAM CLOSEST TO TIMER MOTOR 9 XG Operator Manual 140611 060281 11 07 13 1A Refers XG 2 Schematic Diagram 060181 START SWITCH CYCLE LIGHT DRAIN SWITCH READY LIGHT WASH READY LIGHT POWER SWITCH POWER LIGHT WASH THERMOSTAT 600 30101 600 30163 600 30102 600 30162 600 30162 600 30214 600 30161 30201 BROWN WHITE RED 14 RED 25 25 RED 1 48 p dL lt YELLOW YELLOW BROWN 2v 18 310
4. 1 and upstand 2 Remove wash and rinse arm 3 by undoing the central thumbscrew 4 Inspect all jets including top jet 5 use toothpick or paperclip and remove jets if necessary to flush and clear Clean and then replace all items ONG Tm MAINTENANCE Regular servicing of the dishwasher is essential for high performance efficient operation and Long machine life Contact us for information on maintenance contracts Manufactured in New Zealand by Washtech Ltd 414 Rosebank Road Avondale Auckland 1026 Tel O9 829 0930 Fax 09 828 9351 Web www starline co nz Troubleshooting Fault Filling Not filling Filling during wash cycle Heating Dishes not hot enough Cycle start Does not start Cycle Finish Wash too long Performance Poor wash result Poor rinse results Not drying Foaming Wash 8 XG Operator Manual 140611 Cause Water supply valve shut Door Switch not operating Upstand not fitted properly Machine not rinsing Rinsing but not hot Door switch Heating Issue Water supply cold Detergent not used Overloading racks Not pre rinsing Wash arms not rotating Wash jets blocked Excessive soiling Unrealistic expectation Rinse jets blocked Rinse arms not turning Poor racking procedures Excessive wash tank soil build up Poor wash rinse performance Low temperatures Drying agent not used Excessive Rinse Fluid Remedy Check Water supply valve Check Door is clo
5. Safety Data Sheets Use protective eyewear and clothing if decanting containers Hot Water Do not put hands in wash water which may be over 60 and contain hazardous caustic detergent Rinse water can be over 90 C Door safety switches are designed for emergency use only Cleaning Do not hose down the machine or splash water over the exterior Watch for broken glass etc when cleaning the inside of the machine Service repair Under no circumstances the user should attempt to carry out repairs service repair work must be carried out by qualified personnel only Power Cord Replacement If the supply cord is damaged it must be replaced by the manufacturer or its ser vice agent or a similar qualified person in order to avoid a hazard Operator Manual 140611 Installation Checklist WARNING Installer must be suitably qualified and ensure compliance with all codes and standards including AS NZS3500 1 Unpack Unpack the machine check for damage and complete delivery Positioning Place machine on sound waterproof self draining floor and adjust feet to level Allow room for adjacent chemical containers Water Flush supply lines before connection Connect hose supplied to adjacent accessible isolator valve 20 mm 3 4 male Flow rate required 10 litres per minute Temperature 65 Consumption per cycle 1 5 litres Pressure required 200 350 kPa fit limiter above this pressure Back Flow Atmospheric Vacuum Bre
6. aker Potable water quality is required filter or soften if necessary Power Machine shipped with cordset for 15 A 230 5OHz via adjacent switched outlet Waste Connect drain pump hose supplied to upstand or sink waste connection Detergent Note that detergent is hazardous read instructions and handle with care Insert hose into container of commercial dishwasher low foam detergent Pump will prime as machine fills and then come up to strength with use Rinse Fluid Insert hose into adjacent container of commercial dishwasher rinse fluid Injector accessible via front panel increase consumption by winding adjuster screw out Operation Run several cycles ensure that operator has read and understands instructions Troubleshooting Installation If machine doesn t fill after switching on power check amp ensure that hot water supply tap is open water supply pressure is not below specification 4 Operator Manual 140611 Installation Diagram XG INST 30 08 13 3A nce 290 cleara 625 775 E I A Water supply Hot Y B Waste Power 15A C Detergent J Rinse Fluid All dimensions in millimeters 5 Operator Manual 140611 Machine Operation Rinse Temperature Gauge Power on Switch Rinse Ready Light Cycle Light Power On Light Wash Ready Light Drain Switch Start Button Start Up Fit Wash pump filter drain upstand and shut door Tur
7. ervice manual DRYING Single tank commercial dishwashe However the machines do rinse a promotes fast drying particularly At the end of the cycle promptly r machine leave the rack on the emptying This time will be reduce agent rinse fluid which reduces water to drain quickly from wash and injectors refer to your chemic STAR ux gt ALINE cedures by Food Hygiene Regulations The varm water with a Fisher scraping or dunking in water arm water preferably containing your chemical supplier ontainers minimise the overlap d handles down onsumption per cycle low so ng racks rgent is essential for good results gularly check containers Discuss y pre soak solution with your centration can be changed nanual Rinse Fluid is factory take many cycles to prime The justing screw on the front cover ors do not have a drying cycle t high temperatures which when drying agents are used emowve the rack from the inch for 2 to minutes before xd with correct use of drying vater surface tension and allows ware For advice on drying agents al supplier LINE Care DAILY CLEANING It is essential that the machine is drained and cleaned at the end of each day Drain the machine as per the shut down instructions Remove clean and replace filters Regularly check the wash and rinse jets and clean if necessary see below REGULAR CLEANING at least once a week Remove filter
8. f this work may be reproduced or copied in any form or by any means electronic or mechanical without the express permission of the author publisher Service 0800 782 754 Parts 09 829 0930 STARLINE Manufactured in New Zealand by Washtech Ltd 414 Rosebank Road Avondale Auckland 1026 PO BOX 90548 Auckland 2 XG Operator Manual 140611 Safety Instructions WARNING Equipment contains dangerous voltages and can be hazardous if installed or operated incorrectly non compliance with warnings or failure to follow the instructions contained in this manual can result in loss of life severe or serious damage to property Installation Use qualified skilled personnel Follow installation instructions Connect to correct voltage and supply current Provide fully accessible electrical Isolation Switch amp water supply valves Training and Supervision Read and understand the Operating instructions and train all staff This appliance must not be operated by children or infirm persons Machine panels must only be removed by suitably qualified and trained personnel internal hazards include live electrics and very hot surfaces This appliance is not intended for use as a stepladder Hot Surfaces Some surfaces may be hot or very hot Chemicals Commercial dishwashing detergents are hazardous handle with care Read and follow the safety information found on the labels of detergent containers andMaterial
9. n wall and machine power switches on Power light glows red and machine fills automatically Wash Ready light glows amber when wash tank is ready Rinse Ready light glows amber when machine is up to required temperature Operation Load rack into machine and shut door Press start button Cycle light glows green while machine operates When Cycle light goes out cycle is complete Remove rack Close door Shut down every night Open door and turn Drain switch on After drain starts remove drain upstand when the top of the upstand is above the surface of the water Allow to drain for approximately 1 minute Turn Drain and Power switches off Remove filter and rinse clean Replace filter and drain upstand Service 0800 782 754 Parts 09 829 0930 Operating PRE RINSING Pre scraping of dishes is required best method is to pre rinse with v Pre rinse Unit or alternatively by Cutlery should be pre soaked in cutlery pre soak compound refe RACKING PROCEDURES Do not overload racks or cutlery c of crockery Wash cutlery unsorte Cycle times are short and water c there is no advantage in overloadi CYCLE TIMES The XG has a 1 minute cycle CHEMICAL Correct type and quantity of dete Use good quality chemicals and re the use of drying agent and cutler chemical supplier Detergent conc adjusting the timer refer servicer set to a low injection rate and wil operator can adjust this via the ad refer s
10. of this work may be reproduced or copied any form or by any means electronic or echanical without the permission of the It 7016 0 isher Hi aM TW E I TM Il 1 n by Ny fa ured N 11 jl 1 Il 1 M WT 110111 RO
11. sed Check Drain upstand is fitted Check water supply temperature Check water supply temperature amp arms spinning freely Check door is closed Check machine is up to temperature Check water temperature Use quality Low foam product Do not overload racks Use Fisher pre rinse Remove and clean arms check bushes Remove arms and Clean jets Pre rinse use Long Cycle E g baked on soiling requires pre soaking Remove arms and Clean jets Remove arms clean jets check bushes Do not overload racks Pre rinse change wash water regularly Refer above Check heating systems Use quality drying agent rinse fluid Adjust Rinse Fluid Injector 060181 05 07 13 1A 240V 15A 50HZ RED sa 3 ra mE POWER SWITCH Q BLACK 2 5mm NEUTRAL T DOOR SWITCH R Y ED ORANGE DOOR SWITCH RELAY POWER ON LIGHT WASH READY LIGHT RINSE ELEMENT 3KW SWITCH yo RED 1 5mm BLACK 15 BLACK 1 5mm RED 25mm nyo N C 0 WASH ELEMENT 25KW GREY 15mm BROWN 15mm BLACK 15mm RINSE TEMP 5 O READY LIGHT D GREY N C Q R1 T3 C 22222226 22 232222 HELD OPEN O TIMER MOTOR A N O START WHITE RED 6 CYCLE LIGHT WHITE RED DRAIN RELAY E cas 62 O 1 RAPID START DRAIN RED R2 BROWN SWITCH C YELLOW BROWN DOR EUMD 0 Iu lt
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