LED HEADLAMP KIT - Harley
Contents
1. Retail Catalog or the Parts and Accessories section of www harley davidson com English only for a list of required parts or accessories for your model 2 See the service manual and install the new mounting ring 3 Connect the harness to headlamp a Domestic Models See Figure 5 The position lamp connector 6 is not used b HDI Models Connect the position lamp connector to the harness connector c 2006 2010 FLHTCUSE Models Use harness jumper 71628 04 to reconnect the cigar lighter garage door opener and headlamp 4 See the service manual and follow the instructions to install the headlamp 1 of 3 Please dispose of materials responsibly IWIN NIN After installing seat pull upward on seat to be sure it is locked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 5 Install seat if removed according to the instructions in the service manual HEADLAMP ALIGNMENT PROCEDURE isO6581a 1 Projector beam optic typical 2 Reflector optic typical 3 Centerline of low beam Figure 1 Headlamp Configuration NOTE Because of the differences between an LED headlamp and a halogen headlamp the alignment procedure is performed on both the low beam and the high beam Read these instructions thoroughly to properly align the LED2. cMOTOR HARLEY DAVIDSON WY J05004 INSTRUCTIONS REV 2013 06 27 LED HEADLAMP KIT GENERAL Kit Number 73390 10A 67700040A 67700173 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson dealer Separate purchase and installation of additional parts or accessories may be required for proper installation of this kit on your model motorcycle See the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only for a list of required parts or accessories for your model Kit Contents See Figure 5 and Table 1 REMOVAL AWARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a PINT NIN Disconnect n
3. egative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a J05004 Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled IWIN NIN To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Follow the instructions in the service manual to disconnect the battery cables negative 1 cable first or remove the main fuse 2 See the service manual and follow the instructions to replace the headlamp removing any trim rings and hard ware Save the hardware and trim ring for installation On black version use the included black retainer ring 3 Disconnect the harness and remove the headlamp a 2006 2010 FLHTCUSE Models Unplug cigar lighter and garage door opener to remove existing jumper harness b All other Models Remove existing jumper harness 4 Remove the mounting ring and mounting ring hardware Discard the mounting ring and headlamp INSTALLATION WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 1 2014 and later Touring Models See the P amp A
4. erpendicular to the front forks for proper left to right alignment 2 See Figure 3 With vehicle laden and upright point the front wheel straight forward at wall 3 Turn on the high beam and align the center of the high beam hot spot with the intersection of the horizontal and vertical lines 3 is06616 Qo J 1 Outline of high beam light pattern 2 Horizontal line 3 Intersection of horizontal and vertical lines Figure 3 Alignment of Headlamp High Beam Alignment of Low Beam Vertical Alignment 1 See Figure 4 Align the left side of the horizontal line of the low beam light pattern 3 with horizontal line 2 drawn on the wall If necessary adjust the headlamp position by following the adjustment procedure in the service manual 20f3 is06613a a Je SERVICE PARTS is06623b ee l e e e a a e e oe 1 Outline of low beam light pattern 2 Horizontal line g g z 3 Left side of low beam light pattern Figure 5 Service Parts LED Headlamp Kit 4 Vertical line 5 Projector beam optic only Table 1 Service Parts LED Headlamp Kit Figure 4 Alignment of Headlamp Low Beam Item Description Quantity Part Number 1 LED headlamp chrome includes 73391 10A Item 4 1 LED headlamp black includes 67700042A Item 4 2 LED headlamp chrome includes 67700188 Item 4 3 Retainer ring black Not Sold Se
5. headlamp 1 Verify that front and rear tire inflation pressures are correct and that the suspension is adjusted to the weight of the principal rider Refer to the owner s manual 2 Fill fuel tank or add an equal amount of ballast 3 See Figure 2 Position motorcycle so that front axle is 25 feet 7 6 meters 3 from wall NOTE As the weight of the rider will compress the suspension slightly have a person whose weight is approximately the same as that of the principle rider sit on the motorcycle 4 See Figure 1 With vehicle laden and upright point the front wheel straight forward at wall and measure the dis tance from the floor to the center of the low beam lens 3 Record this measurement 5 See Figure 2 Draw a horizontal line on the wall at 5 on the wall that is the same measurement as the measure ment recorded in Step 4 6 Draw a vertical line 2 off of the perpendicular line 1 so that it crosses through the horizontal line drawn in the previous step 7 If equipped with additional lighting such as passing lamps verify those lights are OFF during the alignment procedure J05004 isO6580 Perpendicular line Vertical line 25 feet 7 6 meters Low beam lens centerline Horizontal line align top of left side of low beam for vertical alignment SiN Figure 2 Checking Headlamp Alignment Alignment of High Beam Left to Right Alignment 1 Verify that the headlamp lens is p
6. parately 4 Washer 8 FLHR only 6717 5 Mounting ring assembly 68124 04B 6 Position lamp connector HDI 9897 J05004 3 of 3
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