Home

Idh Max Lock Service Manual

1. i Retractor Ie or Latch tube Z S 0 prong Latch i O Q 7 e acd ky i X i Latch tuber i prong a i Chassis frame lt i Notch Chassis J O Inside of door Figure 12 Installing the lock chassis and engaging the retractor in the latch Through bolt j RQE rose liner we ROE a wig i ad liner Solenoid wire ae eid Inside of door Figure 13 Installing the through bolts and RQE rose liner 11 is Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Installing the lock amp through bolt trim Trim hole insert Bushing Trim hole insert Bushings Hub us Inside of door Hub washer Figure 14 Installing the trim hole inserts bushings and hub washers 12 Indianapol Install trim hole inserts bushings and hub washers 1 Insert the two trim hole inserts into the upper trim hole on each side of the door as shown in Figure 14 For LH and LHRB doors Insert two bushings into the door status switch amp LH LHRB reader wire hole on each side of the door as shown in Figure 14 For RH and RHRB doors Insert two bushings into the field harness amp RH RHRB reader wire hole on each side of the door Insert a bushing into the remaining wire hole on the inside of the door as shown in Figure 14 On each side of the door slide a hub washer over the chassis
2. Terminals Description Related DIP switches TPR on J3 Switch like output to the access control panel reader interface that is DIP switch 8 Communication tamper configured using DIP switch 8 to serve one of two possible functions configures the function output or Option 1 Communication tamper output Indicates the status of the of this output Latchbolt status output communication connection between the panel interface circuit board andthe DIP switch 6 provides lock s control electronics circuit board By default the output is closed to the ability to invert the indicate communication is OK and open to indicate communication has been signal interrupted Option 2 Latchbolt status output Indicates the state of the lock s latchbolt status switch By default the output is closed to indicate the latchbolt status switch is closed Note The lock s latchbolt status switch is closed when the latchbolt is extended DLS on J3 Switch like output to the access control panel reader interface that is DIP switch 8 Door status amp latchbolt status output or Door status output configured using DIP switch 8 to serve one of two possible functions Option 1 Door status amp latchbolt status output Indicates whether the door is secure both the door status and latchbolt status switches are closed or unsecure one or both of these switches are open By default the output is closed to indicate the door is secure Option 2
3. p i sw2 lO O0O000000 J3 L Install strain relief here Figure 5 3 Connecting the wire harnesses to the control electronics circuit board Reinstalling the field wire harness 1 Connect the field wire harness to the control electronics circuit board See Figure 5 3 2 Reinstall the field wire harness strain relief and install the circuit board screw Try to start the circuit board screw without laying the strain relief flush against the control electronics circuit board Then tighten the screw Remember to reinstall the field wire harness strain relief The lock may be damaged or not operate properly without the strain relief 3 Pull the field wire harness through the door and connect the field wire harness to the wire transfer hinge For mortise instructions see Task A To pull the field wire harness through the door on page 3 13 For cylindrical instructions see Task A To pull the field wire harness through the door on page 4 8 4 For mortise locks perform the following steps m Reinstall the mortise case See Task B To reinstall the mortise case on page 3 14 m Reinstall the mounting plates See Task C To reinstall the mounting plates on page 3 15 m Reinstall the cylinder and mortise case faceplate See Task D To reinstall the cylinder and mortise case faceplate on page 3 16 IDH Max Service Manual Additional Service
4. page 3 3 through page 3 12 page 3 13 through page 3 24 3 2 IDH Max Service Manual Service and Maintenance for Mortise Locks Removing Task A To remove the core components Note Only EEL and EEU function locks have a core 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 Remove the core from the cylinder Core Control key Outside of door oe Figure 3 1 Removing the core IDH Max Service Manual Service and Maintenance for Mortise Locks Task B To remove the inside and outside levers knobs 1 Remove the set screw cap and use a 1 8 Allen wrench to remove the set screw from the inside lever knob 2 Remove the inside lever knob then the outside lever knob and spindle assembly from the door N i Set screw cap g B al D Set screw PO Ale Inside of door Outside aa Spindle Figure 3 2 Removing the knobs y Set screw 19 Spindle lt Outside of door inside of door Figure 3 3 Removing the levers 3 4 IDH Max Service Manual Service and Maintenance for Mortise Locks IDH Max Service Manual Task C To remove the access door 1 Use the appropriate bit driver to remove the security screw from the access door 2 Open the access door and remove it from the escutcheon hs _ Security screw Inside of door Figure 3 4 Removing the access door Service and Maintena
5. 2 Slide the rose liner off the door Task G To remove the lock chassis Slide the lock chassis out of the door 4 6 IDH Max Service Manual Service and Maintenance for Cylindrical Locks A Caution IDH Max Service Manual Task H To remove the inside escutcheon 1 Remove the wire transfer hinge 2 Pull the wires and splice connectors out of the holes or pockets in the door and frame 3 Disconnect the leads Access holes o Field wire PL harness leads Field wires EAT Splice connectors Door frame Door Figure 4 8 Removing the field wire harness 4 Remove the inside escutcheon from the door and pull the field wire harness out of the door When removing the inside escutcheon make sure that the field wire harness is not rubbed across any sharp edges or over any surface that could damage its sleeving or wire insulation Service and Maintenance for Cylindrical Locks Reinstalling Task A To pull the field wire harness through the door components 1 Feed the field wire harness connected to the inside escutcheon into the field harness amp RH RHRB reader wire hole and down into the hole drilled through the door to the hinge mortise 2 From the latch edge of the door fish the field wire harness through the door to the hinge mortise 3 Make sure there are 3 to 4 of slack in the field wire harness to allow access to the control electronics circuit board in the inside escutche
6. Latchbolt operated by m inside lever knob m Outside lever knob when electric power is applied to the solenoid m outside key Outside lever knob locked by m removing 12 VDC from the solenoid Outside lever knob unlocked by m applying 12 VDC to the solenoid remains unlocked only while power continues to be applied Inside lever knob is always unlocked IDH Max Service Manual Functions and Parts NEL Electrically Locked Fail Safe AAO Latchbolt operated by m inside lever knob m outside lever knob when electric power is removed from the solenoid Outside lever knob locked by m applying 12 VDC to the solenoid remains locked only while power continues to be applied Outside lever knob unlocked by m removing 12 VDC from the solenoid Inside lever knob is always unlocked NEU Electrically Unlocked Fail Secure A50 Latchbolt operated by a inside lever knob m outside lever knob when electric power is applied to the solenoid Outside lever knob locked by m removing 12 VDC from the solenoid Outside lever knob unlocked by m applying 12 VDC to the solenoid remains unlocked only while power continues to be applied Inside lever knob is always unlocked IDH Max Service Manual Functions and Parts Cylindrical functions Outside key Sg Outside The following lists describe how the latchbolt outside lever and inside lever opera
7. q 3 Z 2 M U gt m 0 IDH MAX LOCK SERVICE MANUAL AN HES Ng CCESS SYSTEMS CREDITS COPYRIGHT Copyright 2000 2004 Stanley Security Solutions Inc and Stanley Logistics Inc All rights reserved Printed in the United States of America Information in this document is subject to change without notice and does not represent a commitment on the part of Stanley Security Solutions Inc The software described in this document are furnished under a license agreement or nondisclosure agreement This publication is intended to be an accurate description and set of instructions pertaining to its subject matter However as with any publication of this complexity errors or omissions are possible Please call your BEST distributor or Stanley Security Solutions Inc Best Access Systems at 317 849 2250 if you see any errors or have any questions No part of this manual and or databases may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recording or information storage and retrieval systems for any purpose without the express written permission of Stanley Security Solutions Inc This document is distributed as is without warranty of any kind either express or implied respecting the contents of this book including but not limited to implied warranties for the publication s quality performance merchantability or fitness for any particular purpo
8. 2 communication Door frame Door Figure4 Preparing for the wire transfer hinge 6 Indianapol EZ Drill hole for field wire harness Caution 1 Check with your local fire marshal before drilling a fire rated door Drilling through a fire rated door may void the fire label Caution 2 Drill carefully through the door making sure the drill does not break through the face of the door Remove the hinge nearest to the door status switch hole Using a three 3 to four 4 foot drill bit drill a 3 8 diameter hole through the door from the bottom of the door status switch hole to the center of the hinge mortise Note t may be easier to drill halfway from each side of the door Prepare for wire transfer hinge and run field wiring 1 Drill a wire access hole through the frame side of the hinge mortise Drill holes or pockets for the splice connectors in the frame and door Refer to the hinge manufacturer s specifications for the hole location De burr the holes to prevent damage to the hinge leads Run the power field wiring from the location for the lock s power supply to the location for the wire transfer hinge Note For an overview of the system see the figure on page 1 For specifications for power and communication field wiring see Components checklist on page 2 Run the communication field wiring from the location for the panel interface module to the location for the door transfer hing
9. Pull the rose locking pin and rotate the outside rose liner until the proper groove on the through bolt stud lines up with the hub face Note 1 Make sure that the locking pin fully locks into the rose liner Note 2 The lock fits doors 1 3 4 to 2 1 4 thick A spacer is available for 1 3 8 doors 2 1 4 groove Through bolt stud a Hub face Outside rose mw E Figure 4 11 Adjusting the outside liner for the door thickness 4 10 IDH Max Service Manual Service and Maintenance for Cylindrical Locks A Caution A Caution Task C To reinstall the lock chassis and engage the retractor in the latch 1 From the outside of the door insert the lock chassis into the 2 1 8 chassis hole routing the solenoid wire through the notch Make sure that the latch tube prongs engage the chassis frame and that the latch tailpiece engages the retractor Retractor lt T T iin tia Latch tube LA N 0 prong IS Latch Q tailpiece i es Latch tube eR prong SU Pa Chassis frame 2 A S P O 7 aid Inside of door Figure 4 12 Reinstalling the lock chassis and engaging the retractor in the latch Task D To reinstall the RQE rose liner 1 Place the RQE rose liner on the chassis aligning the holes in the rose liner with the holes prepared in the door Make sure that there is clearance for the solenoid wire between th
10. Template Wire harness IDH Max Service Manual The device in the lock that produces sound The sounder annunciates when access is denied A wrench used to tighten a rose ring onto a door See Hand of door A precise detailed hole pattern that serves as a guide for the mortising and drilling of doors and frames A group of wires bundled together with connectors at either end A 3 Glossary A 4 IDH Max Service Manual INSTALLATION INSTRUCTIONS The following pages contain a Installation Instructions for 34HW 35HW IDH Max Mortise Locks a Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks IDH Max Service Manual Installation Instructions B 2 IDH Max Service Manual pr gt ron TES I ACCESS SYSTEMS Overview Installation Instructions for 34HW 35HW IDH Max Mortise Locks Contents The 34HW 35HW IDH Max Mortise Lock provides the following features in an integrated lock eliminating the need to install separate sensors in and around the door frame m electrified locking mechanism electronic token reader integrated trim door status detection latchbolt status detection ability to exit without triggering an alarm compatibility with varied access control panels reader interfaces Note For a list of compatible access control panels reader interfaces contact your local BEST representative A panel interface module is provided with the lock The panel interfa
11. The templates and specifications required for lock installations also can be ordered separately Document Title Doc No W13 Template Installation Specifications for 160776 34HW 35HW IDH Max Mortise Locks W14 Template Installation Specifications for 160777 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks W15 Template Installation Template for 160772 34HW 35HW IDH Max Mortise Locks W16 Template Installation Template for 160773 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks The service manuals referred to in this manual can also be ordered separately Document Title Doc No H Series Service Manual T61964 9K Series Service Manual T56082 SK Series Service Manual T56081 IDH Max Service Manual 1 3 Getting Started TECHNICAL SUPPORT Support When you have a problem with an IDH Max Lock your first resource services for help is the IDH Max Service Manual If you cannot find a satisfactory answer contact your local BEST Representative Telephone A factory trained Certified Product Specialist CPS is available in your technical area whenever you need help Before you call however please make support sure you are where the hardware is located and that you are prepared to give the following information m what happened and what you were doing when the problem arose m what you have done so far to fix the problem Best Access Systems Representatives provide telephone technical support for all W Series products You may
12. and COM terminals on the panel interface circuit board Note The field wire harness leads connected to the door side of the wire transfer hinge are described in the table below Wire Color Ground Black 12VDC Red Com Orange Com Green Figure 21a Panel interface circuit board 2 Ifyou aE providing power to the lock through the panel interface module connect the two power field wires run from the wire transfer hinge to the 12V and GND terminals on the panel interface circuit board Note JP2 and JP3 shown in Figure 21a are used for aS manufacturing purposes only Connecttowire a 3 Connect the RS 485 shield wire to one of the GND transfer hinge z terminals on J1 JI Figure 21b Connecting field wiring from the wire transfer hinge 18 BEST ACCESS SYSTEMS Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Installing the panel interface module Connect panel interface module to access control panel reader interface With power removed from the panel interface circuit board and the access control panel reader interface connect the wiring between the panel interface circuit board and the access control panel Refer to the table below Connecting to the access control panel reader interface DSOSOEU9OS TPR DLS ERQE STK Se Connect to access control panel reader interface Figure 22a Connecting to the access control panel reader interface
13. see Task F To secure the escutcheons and complete the connections on page 3 20 For cylindrical instructions see Task G To secure the escutcheons and complete the connections on page 4 15 Reinstall the inside lever knob For mortise instructions see Task G To reinstall the inside and outside levers knobs on page 3 21 For cylindrical instructions see Task H To reinstall the inside and outside levers knobs on page 4 16 Reinstall the core and throw member For mortise instructions see Task H To reinstall the core EEL and EEU only on page 3 23 For cylindrical instructions see Task I To reinstall the core and throw member on page 4 17 Making sure that the access door does not pinch any wires insert the tabs of the access door into its mating slots and swing the door closed Use the appropriate bit driver to secure the access door with the security screw Tighten firmly Removing the proximity card reader assembly 1 Remove the core and throw member For mortise instructions see Task A To remove the core on page 3 3 For cylindrical instructions see Task A To remove the core and throw member on page 4 3 Remove the inside and outside knobs levers For mortise instructions see Task B To remove the inside and outside levers knobs on page 3 4 For cylindrical instructions see Task B1 To remove the keyed lever knob on page 4 3 Use the appropriate bit driver to remove the security screw from the acces
14. through bolt trim Inside trim Combination mounting screw Make these connections mounting screw Inside of door Figure 16 Securing the through bolt trim and completing connections 1 Secure through bolt trim and complete connections Position the inside and outside trim onto the door 2 Making sure that the trim does not pinch the wires secure the trim to the door but do not tighten Use the combination mounting screw at the top trim hole and the standard mounting screw at the bottom trim hole Caution When routing the solenoid and sensor wire harness the sensor wires and the solenoid wires make sure the wires are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation Make the three 3 sensor connections and solenoid connection and place the wires into the inside trim Wire connection Color No of No of wires pins Solenoid Yellow 2 RQE Brn Org 2 Shorting connection Purple 2 2 N N U W Door status sensor White Caution When making the sensor connections and solenoid connection make sure m there are no loose wire connections where the wires are inserted into the connectors m the connectors are firmly mated 14 BEST ACCESS SYSTEMS Indianapo is Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Installing the lock amp through bolt trim Install inside and outside knob
15. 24 Panel interface module Card present 1 Access control panel reader interface Token data 2 Door status 2 Communication tamper 2 BEST ACCESS SYSTEMS 1 Indianapolis Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Site survey Components checklist Use the following survey to record information about the installation site You need this information to determine field wiring needs select a power supply and determine how to prepare the door for the lock Lock information Lock function Q DDEL Electrically locked Q DDEU Electrically unlocked Power source for lock Q Separate power supply Q Power provided through panel interface module Power source for panel interface module Q Separate power supply Q Power provided through access control panel Distance of lock site from lock power source feet Distance of lock site from panel interface module site feet Door information Door handing and bevel Q Left hand LH Q Left hand reverse bevel LHRB Q Right hand RH Q Right hand reverse bevel RHRB Door thickness inches 1 3 4 2 1 4 1 3 8 with spacer Environment information Ambient temperature Q Is within specifications See the tables below This product meets the following Locked Door Outdoor test requirements for ANSI BHMA 156 25 Side of door Range Inside 66 F to 74 F 19 C to 23 C Outside 31
16. 85KW 95KW DDEL DDEU function locks CERTIFICATIONS AND STANDARDS IDH Max Locks m IDH Max Service Manual The 8KW 9KW and 34 37HW locks are UL listed for GYQS electrically controlled single point locks or latches The 8KW 9KW and 34 37HW locks are approved by the California State Fire Marshal CSFM pursuant to section 13144 1 of the California Health and Safety Code The 8KW 9KW locks are approved by the city of New York Board of Standards and Appeals under calendar number 730 89 SA See CSFM listing number 4136 1175 103 The 34 37HW locks are approved by the city of New York Board of Standards and Appeals under calendar number 49 88 SA See CSFM listing number 4136 1175 101 1 1 Getting Started Mortise locks Cylindrical locks The strike fits the standard door frame cutout as specified in ANSI A115 1 The lock case and faceplate dimensions fit the standard door preparation as specified in ANSI A115 1 The 34H 35H locks meet or exceed ANSI A156 13 Series 1000 Grade 1 Operational and Grade 2 Security standards The 36H 37H locks meet or exceed ANSI A156 13 Series 1000 Grade 1 Operational and Grade 1 Security standards The 34 37H locks are certified in the Builders Hardware Manufacturers Association Directory and comply with FF HH 106C standard The 34 37H locks are listed by Underwriter s Laboratories for use on 3 Hr A label doors These locks also carry the C UL mark The 36H 37H locks conform to U
17. C 1 iv IDH Max Service Manual FIGURES FUNCTIONS AND PARTS Understanding mortise function drawings 2 2 Understanding cylindrical function drawings 2 4 Location of the DIP switch on the control electronics circuit board 2 14 Mortise lock components 2 18 Panel interface module components 2 22 SERVICE AND MAINTENANCE FOR MORTISE LOCKS Removing the core 3 3 Removing the knobs 3 4 Removing the levers 3 4 Removing the access door 3 5 Removing the inside escutcheon 3 6 Disconnecting the wire harnesses 3 7 Removing the outside escutcheon from the door 3 8 Removing the trim hole inserts and bushings from the door 3 9 Removing the mortise case faceplate and cylinder 3 10 Removing the mounting plates 3 11 Removing the mortise case 3 11 Disconnecting the field wire harness 3 12 Pulling the field wire harness through the door 3 13 Reinstalling the wire transfer hinge 3 14 Reinstalling the mortise case 3 15 Reinstalling the mounting plates 3 15 Reinstalling the cylinder and mortise case faceplate 3 16 IDH Max Service Manual Figures vi Reinstalling bushings and trim hole inserts 3 17 Feeding the reader wire harness connector through the door 3 18 Connecting the reader wire harness to the control electronics circuit board 3 19 Securing the escutcheon and completing the connections 3 20 Reinstalling the knobs 3 21 Reinstalling the levers 3 22 Reinstalling the core 3 23 Reinstalling the access door 3 24 E
18. DIP switch 1 configures this input for one wire or two wire operation BPR amp GND on J2 Sounder input Input for the sounder control signal from the access control panel reader interface By default the lock s sounder turns on when the access control panel reader interface closes the contact for the sounder connecting the panel interface circuit board s BPR terminal to ground GND DIP switch 7 provides the ability to invert the interpretation of the sounder input signal 12V amp GND on J1 Power input Input for 12 volts DC at 1 amp power supply Caution To prevent damage and injury connect the power supply after all other connections have been made None Note The two NC terminals on J2 are not used J2 GND AZT DO D1 RED GRN BPR GND NC NC CP 12 VDCat 1A DSOSSUGSS cea eS Connect to access control panel reader interface Figure 23b Connecting to the access control panel reader interface supply Qa BEST ACCESS SYSTEMS Indianapolis Indiana NINAN Figure 23c Connecting to the power supply 21 Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Installing the panel interface module Set DIP switches eee eielere 1 Figure 24 Setting DIP switches Set panel interface module DIP switches Set the DIP switches on the panel interface circu
19. F to 151 F 35 C to 66 C This product meets the following Full Indoor test requirements for ANSI BHMA 156 25 Side of door Range Inside and outside 32 F to 120 F 0 C to 49 C Use the following checklist to make sure that you have the items necessary to install the components provided with your 83KW 93KW 85KW 95KW IDH Max Cylindrical Lock Components provided in the box Q Chassis with outside knob lever and outside rose liner assembly Inside escutcheon assembly with field wire harness Inside escutcheon access door Inside rose liner with RQE feature Outside escutcheon assembly Inside knob lever Throw member package Latch Door status switch amp magnet assembly Plastic bushing package Hub washers Trim hole insert package Escutcheon screw package Panel interface module Strike package OUUWCOWWOKWOKWKWOUOOUOD Bar code ID sticker for your records Other items you ll need Q Power supply for one IDH Max Cylindrical Lock if you re providing a separate power supply regulated 12 volts DC at 85 amps Note Ifyou intend to power more than one lock with the same power supply calculate the amperage for the power supply by multiplying 85 by the number of IDH Max Cylindrical Locks 1 1 by the number of IDH Max Mortise Locks Q Power supply for the panel interface module if you re providing a separate power supply 12 volts DC at 1 amp Q Wire transfer hinge 8 conductors min 28 AWG min
20. Figure 3 10 Removing the mounting plates Task G To remove the mortise case 1 Remove the two case mounting screws 2 Remove the mortise case from the door Case mounting Screws Inside escutcheon N Mortise case Figure 3 11 Removing the mortise case IDH Max Service Manual 3 11 Service and Maintenance for Mortise Locks Task H To remove the inside escutcheon 1 Remove the wire transfer hinge from the door and door frame 2 Pull the wires and splice connectors out of the holes or pockets in the door and frame 3 Disconnect the leads K Field wire Zi arness leads o Field me E Splice pollo connectors Wire transfer i hinge Door frame Door Figure 3 12 Disconnecting the field wire harness 4 Remove the inside escutcheon from the door and pull the field wire harness out of the door When removing the inside escutcheon make sure that the field wire A harness is not rubbed across any sharp edges or over any surface Caution that could damage its sleeving or wire insulation 3 12 IDH Max Service Manual Service and Maintenance for Mortise Locks Reinstalling Task A To pull the field wire harness through the door components 1 Feed the field wire harness connected to the inside escutcheon into the field harness amp reader wire hole and down into the mortise cavity 2 From the hinge edge of the door fish the field wire harness through the do
21. IDH Max Mortise Locks Installing the panel interface module Set panel interface module DIP switches Set the DIP switches on the panel interface circuit board Refer to the table below Default settings are shown in boldface 25 Set and connect power supply 1 Make sure that the output voltage of the power supply for the panel interface module and lock is set to 15 volts DC or lower Make the final power supply connections 3 Adjust the power supply output voltage to 13 8 volts DC Setting DIP switches Set DIP switches SAE Bele Figure 23 Setting DIP switches Feature Option DIP Switch Setting Reader LED input configuration Provides the ability to select between one wire and two wire LED operation for the reader LED input Baud rate selection Provides the ability to select the baud rate for communication between the Note To control the baud rate using DIP switches 2 and 3 on the panel interface circuit board DIP switches 6 and 7 on the control electronics circuit board both must be set to ON automatic baud rate detection Request to exit RQE status output configuration Provides the ability to invert the request to exit RQE status signal If DIP switch 4 is ON the contact is closed when the door knob lever is turned activating the RQE switch Door status amp latchbolt status Door status output configuration Provides the a
22. L latch part drawings for 2 21 part numbers for 2 21 latch lever and pin assembly part drawings for 2 16 part numbers for 2 17 latch screw part drawings for 2 21 part numbers for 2 21 latch status switch part drawings for 2 16 part numbers for 2 17 latch status switch lever 2 16 part drawings for 2 16 part numbers for 2 17 latch status switch screw part drawings for 2 16 part numbers for 2 17 latchbolt part drawings for 2 16 part numbers for 2 17 turning over 3 32 lens covers part drawings for 2 5 2 8 part numbers for 2 6 2 9 lever part drawings for 2 5 2 8 2 11 part numbers for 2 6 to 2 7 2 9 to 2 10 2 12 reinstalling 3 21 4 16 removing 3 4 IDH Max Service Manual lever return spring part drawings for 2 19 part numbers for 2 20 locking bar part drawings for 2 16 part numbers for 2 17 lower escutcheon screw part drawings for 2 5 2 8 2 11 part numbers for 2 13 M magnetic stripe insertion card reader part drawings for 2 11 part numbers for 2 12 reinstalling 5 14 removing 5 13 magnetic stripe swipe card reader part drawings for 2 8 part numbers for 2 9 reinstalling 5 12 removing 5 11 mortise case part drawings for 2 16 part numbers for 2 17 reinstalling 3 14 removing 3 11 mortise case spacer part drawings for 2 16 part numbers for 2 17 reinstalling 3 33 removing 3 28 Motorola proximity card reader see proximity card reader mounting plate part drawings for 2 18 part numbers for 2
23. Manual enue ad1Alag XEN HAI LL Z MAGNETIC STRIPE INSERTION CARD READER AND TRIM EXPLODED DIAGRAM Outside Figure 2 5 Magnetic stripe insertion card reader and trim exploded diagram Inside sued pue suonouny Functions and Parts Magnetic stripe insertion card reader and trim Refer to Figure 2 5 and the table below to find the find the part you need or to convert the function of the lock parts list 5 J gt D mr Item Part No Qty Description u uS 522a 1 A35084 1 4 outside knob assembly or E E 8 E d A35455 1 15 outside lever assembly or E E 8 E not shown B54704 1 4 keyed knob or E 8 not shown B55168 1 15 keyed lever handle E 2 D62556 1 35HW outside escutcheon with key or E not shown D62558 1 8KW 34HW outside escutcheon without key or E E E E not shown D62557 1 9KW outside escutcheon E 8 not shown 1773340 1 FCC label affixed to the outside escutcheon E E E 8 8 E 3 B61646 1 Magnetic stripe insertion card reader E E EEEE E not shown A61512 1 Adhesive strip for card slot E E EEE E 4 B61332 1 Reader wire harness E E EEEE E 5 B61649 1 Harness clamp E E EEEE E 6 See page 2 13 2 Reader electronics mounting screw E E E E E E 7 A61433 3 Bushing E E EEE E 8 B61439 2 Trim hole insert E E EEEE 9 B61326 1 Field wire harness E E EEEE E 10 See page 2 13 4 Control electronics mounting screw E E E E E E 11 1805968 1 Cable clamp E E EEEE 12 B61327 1 Sensor and solenoid wire harness E E EEEE
24. PartNo Qty Description wm sses8 1 A35084 1 4 outside knob assembly or E EE d A35455 1 15 outside lever assembly or E E E E not shown B54704 1 4 keyed knob or E E not shown B55168 1 15 keyed lever handle E 2 B64404 1 HID proximity card reader with antenna or E E EEE E not shown B64403 1 Motorola proximity card reader with antenna E E E EE E 3 B60321 1 Reader gasket E E EEEE 4 D62566 1 35HW outside escutcheon with key or E not shown D62565 1 35HW outside escutcheon without key or E not shown D62571 1 35HW outside escutcheon for use with E non interchangeable cores or not shown D62569 1 34HW outside escutcheon with key or E not shown D62568 1 8KW 34HW outside escutcheon without key or E E E E not shown D62572 1 34HW outside escutcheon for use with E E non interchangeable cores or not shown D62567 1 9KW outside escutcheon E not shown A60344 1 HID FCC label affixed to the outside escutcheon or E E 8 EEE E not shown A60343 1 Motorola FCC label affixed to the outside escutcheon E E E NE E HE 5 A60317 2 Lens cover E E EEEE E not shown A60318 2 Lens retaining ring E E E E E E 6 See page 2 13 4 Reader electronics mounting screw E E E E E E 7 A60324 1 Tape for mounting the sounder E E EEE E 8 B80902 1 Reader circuit board assembly E E EEEE E 9 B61333 1 Reader wire harness E E EEEE E 10 B63294 1 Harness clamp E E EEEE E 11 A61429 2 Reader circuit board mounting screw E E EEE E 12 A61433 3 Bushing E E EEEE 13 A60725 1 Outside
25. ability to invert the signal for the communication tamper output If DIP switch 6 is ON the contact is closed when the communication connection between the panel interface circuit board and the lock s control electronics circuit board is OK Sounder input configuration Provides the ability to invert the interpretation of the sounder input signal The normal input configuration interprets a closed contact as sounder ON panel interface circuit board and the lock s control electronics circuit board One wire operation Switch 1 OFF 38400 bps Switch 2 0FF Switch 3 OFF 19200 bps Switch 2 ON Switch 3 OFF 9600 bps Switch 2 OFF Switch 3 ON 2400 bps Switch 2 ON Switch 3 ON Normally open NO Switch 4 ON Normally closed NC Switch 4 OFF Normally closed NC Switch 5 ON Normally open NO Switch 5 OFF Normally closed NC Switch 6 ON Normally open NO Switch 6 OFF Normal input Switch 7 ON Inverted input Switch 7 OFF 22 BEST ACCESS SYSTEMS Indianapolis Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Testing the installation Perform the following steps to test the installation Also perform any standard testing recommended by the manufacturer of the access control panel If you encounter problems see Troubleshooting the installation on page 24 1 Check the control electronics green status LED and the panel interface module s green sta
26. and Maintenance IDH Max Service Manual Connect the reader wire harness to the control electronics circuit board For mortise instructions see Task E To connect the reader wire harness on page 3 17 For cylindrical instructions see Tighten the RQE rose liner on the door with the through bolis on page 4 12 Make the connections and reinstall the inside escutcheon For mortise instructions see Task F To secure the escutcheons and complete the connections on page 3 20 For cylindrical instructions see Task G To secure the escutcheons and complete the connections on page 4 15 Reinstall the inside lever knob For mortise instructions see Task G To reinstall the inside and outside levers knobs on page 3 21 For cylindrical instructions see Task H To reinstall the inside and outside levers knobs on page 4 16 Reinstall the core and throw member For mortise instructions see Task H To reinstall the core EEL and EEU only on page 3 23 For cylindrical instructions see Task I To reinstall the core and throw member on page 4 17 Making sure that the access door does not pinch any wires insert the tabs of the access door into its mating slots and swing the door closed Use the appropriate bit driver to secure the access door with the security screw Tighten firmly 5 7 Additional Service and Maintenance REPLACING THE CONTROL ELECTRONICS CIRCUIT BOARD 1 Remove the field wire harness from the control electro
27. based on of d daisy chained t I no of doors daisy chained to powersupply 4 1door 2doors 3doors 4doors wire gauge 250feet 125feet 75 feet 60 feet 18 AWG 400 feet 200feet 130feet 100 feet 16 AWG 600 feet 300feet 185feet 150 feet 14 AWG Q Field wiring for RS 485 communication connections between the lock and panel interface module 4000 feet maximum Category 5 shielded twisted pair 24 AWG min TORXisa registered trademark of the Camcar Division of Textron BEST ACCESS SYSTEMS 3 Indianapolis Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Preparing the door and door jamb Figure 1 Positioning the template Installation template Horizontal centerline of lock 1 Position template and mark drill points Note f the door is a fabricated hollow metal door determine whether it is properly reinforced to support the lock If door reinforcement is not adequate consult the door manufacturer for information on proper reinforcement For dimensions for preparing metal doors see the W14 Template Installation Specifications for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Note f the door is a LH or RH door mark the inside of the door If the door is a LHRB or RHRB door mark the outside of the door For uncut doors and frames 1 Measure and mark the horizontal centerline of the knob lever the centerline for the chassis hole on the door and door j
28. escutcheon dangle from the field wire harness while completing this task Disconnect the three sensor connections and the solenoid connection Disconnect the sensor and solenoid wire harness from the control electronics circuit board Reader wire harness connector Control electronics circuit board Solenoid and sensor wire harness Sensor wires and solenoid wire Large opening a A Inside escutcheon Pa p we Inside of door Figure 5 1 Disconnecting and connecting the reader wire harness 5 2 cylindrical lock shown IDH Max Service Manual Additional Service and Maintenance Replacing the reader wire harness IDH Max Service Manual Reinstalling the sensor and solenoid wire harness 1 Connect the sensor and solenoid wire harness to the control electronics circuit board Make the connections and reinstall the inside escutcheon For mortise instructions see Task F To secure the escutcheons and complete the connections on page 3 20 For cylindrical instructions see Task G To secure the escutcheons and complete the connections on page 4 15 Reinstall the inside lever knob For mortise instructions see Task G To reinstall the inside and outside levers knobs on page 3 21 For cylindrical instructions see Task H To reinstall the inside and outside levers knobs on page 4 16 Reinstall the core and throw member For mortise instructions see Task H To reinstall the core EEL
29. escutcheon gasket E E EEE E 14 B61439 2 Trim hole insert E E EEEE E 15 B61326 1 Field wire harness E E EEEE E 16 See page 2 13 4 Control electronics mounting screw E E E E E E 17 1805968 1 Cable clamp E ee ee ee ee 18 BG61327 1 Sensor and solenoid wire harness E E E EE E 19 B63022 1 Control electronics circuit board E E EEE E 20 C62104 1 35HW inside escutcheon or E E 8 E not shown C62103 1 8KW 34HW inside escutcheon or E E EEE E not shown C62102 1 9KW inside escutcheon E 21 See page 2 13 1 Lower escutcheon screw E E E E E E 22 See page 2 13 1 Upper escutcheon screw E E E E E E IDH Max Service Manual Functions and Parts gt Saka es Item Part No Oty Description H U 3 20A 23 C62520 1 4 inside knob assembly or E EEE 23 A35454 1 15 inside lever assembly or E E 8 E not shown B54707 1 4 plain knob or E not shown B55169 1 15 plain lever handlet E 8 24 B62128 1 Access door E E EEEE E 25 See page 2 13 1 Access door screw TORX with post head or E E EEE E not shown See page 2 13 1 Access door screw McGard head E E 8 8 8 E a See the H Series Service Manual for other knob styles b See the H Series Service Manual for other lever styles c See the 8K Series Service Manual for other knob styles d See the 9K Series Service Manual for other lever styles IDH Max Service Manual 2 7 enue ad1Alag XEN HAI Y oo MAGNETIC STRIPE SWIPE CARD READER AND TRIM EXPLODED DIAGRAM Outside Figure 2 4 Magnetic s
30. for 2 17 spanner wrench definition of A 3 spring see auxiliary bolt springs see hub lever spring see knob return spring see lever return spring see solenoid spring see tumbler spring spring drive plate part drawings for 2 19 part numbers for 2 20 stop pin part drawings for 2 16 part numbers for 2 17 IDH Max Service Manual Index strike box part drawings for 2 18 2 21 part numbers for 2 18 2 21 strike plate part drawings for 2 18 2 21 part numbers for 2 18 2 21 strike screw part drawings for 2 18 2 21 part numbers for 2 18 2 21 support technical 1 4 switch plunger part drawings for 2 19 part numbers for 2 20 T tape for mounting the sounder part drawings for 2 5 2 8 part numbers for 2 6 2 9 technical documentation package 1 3 technical support 1 4 through bolt screw part drawings for 2 21 part numbers for 2 21 throw member 4 3 4 17 thrust plate part drawings for 2 19 part numbers for 2 20 trim conversion for DDEL chassis 2 6 2 9 2 12 for DDEU chassis 2 6 2 9 2 12 for EEL case 2 6 2 9 2 12 for EEU case 2 6 2 9 2 12 for NEL case 2 6 2 9 2 12 for NEU case 2 6 2 9 2 12 trim hole insert part drawings for 2 5 2 8 2 11 part numbers for 2 6 2 9 2 12 reinstalling 3 17 4 12 removing 3 9 4 6 tumbler assembly part drawings for 2 16 part numbers for 2 17 tumbler spring part drawings for 2 16 part numbers for 2 17 IDH Max Service Manual U upper escutcheon screw
31. locate the Representative nearest you by calling 317 849 2250 Monday through Friday between 7 00 a m and 4 00 p m eastern standard time or visit the web page www BestAccess com IDH Max Service Manual FUNCTIONS AND PARTS IDH Max Service Manual The following pages contain function descriptions for all IDH Max Locks This chapter also includes exploded diagrams that show all field serviceable mechanical parts diagrams of trim and other miscellaneous parts as well as function and trim conversion information Functions and Parts FUNCTION DESCRIPTIONS This section includes function descriptions grouped by the following Mortise functions function types m mortise m cylindrical The following lists describe how the latchbolt outside lever and inside lever operate for each IDH Max mortise function Outside y Outside Inside Latchbolt Figure 2 1 Understanding mortise function drawings EEL Electrically Locked Fail Safe HAO Latchbolt operated by m inside lever knob m outside lever knob when electric power is removed from the solenoid m outside key Outside lever knob locked by m applying 12 VDC to the solenoid remains locked only while power continues to be applied Outside lever knob unlocked by m removing 12 VDC from the solenoid Inside lever knob is always unlocked EEU Electrically Unlocked Fail Secure AAO
32. not shown A24248 5 e e ce e e e e ee N e ee e e N oe e e e N NO oe e e a e Case cover mounting screw Non UL case cover Retaining ring Tumbler spring Spacer E latch lever and pin assembly Deadlocking E tumbler assembly Wire strain relief Case Cylinder clamp plate Auxiliary bolt spring Case mounting screw Door status switch Auxiliary bolt Latch status switch Latch status switch lever Latch status switch screw Modified locking bar Solenoid assembly Mortise case spacer Lower auxiliary spring G 5HW Auxiliary return lever G 5HW Upper auxiliary spring G5HW RQE switch assembly Inside hub Outside hub Short hub lever and pin assembly Stop pin G 5HW Hub lever spring Latchbolt lever 5HW Latchbolt knob 4HW UL label IDH Max Service Manual 2 17 Functions and Parts OTHER MORTISE LOCK COMPONENTS Other mortise lock Figure 2 8 Mortise lock components 6 we Refer to Figure 2 8 and the table below to find the part you need Partno Qty Description components parts list Item 1 A18991 2 B35030 3 B35247 4 B61341 not shown BG61342 not shown BG61343 5 B61224 6 C29553 not shown C 29552 7 A18724 not shown A34450 8 A18722 not shown A34454 9 B34099 2 NN NN e KF KF e e EF SS A Mounting plate screw Inside mounting plate Outside mounting plate Concealed cylinder for 1 3 4 2 thick doors or Concealed cylin
33. notice any static discharge Caution IDH Max Service Manual 3 1 Service and Maintenance for Mortise Locks REPLACING COMPONENTS To replace all of the components for IDH Max Mortise Locks perform all of the tasks in the sections Removing components and Reinstalling components Also use these sections to replace individual components Use the following table to determine which tasks to perform For the tasks in the column See these tasks to remove see the section Removing components which starts on page 3 3 For the tasks in the column See these tasks to reinstall see the section Reinstalling components which starts on page 3 13 To replace this component See these tasks to remove See these tasks to reinstall Core Task A Task H page 3 3 page 3 23 Inside and outside lever knob Task B Task G page 3 4 page 3 21 Access door Task C Task I page 3 5 page 3 24 Outside escutcheon Task A through Task D Task E through Task I page 3 3 through page 3 6 page 3 17 through page 3 24 Mortise case faceplate and Task A through Task E Task D through Task I cylinder page 3 3 through page 3 10 page 3 16 through page 3 24 Mounting plates Task A through Task F Task C through Task I page 3 3 through page 3 11 page 3 15 through page 3 24 Mortise case Task A through Task G Task B through Task I page 3 3 through page 3 11 page 3 14 through page 3 24 Inside escutcheon Task A through Task H Task A through Task I
34. part drawings for 2 5 2 8 2 11 part numbers for 2 13 W wire harnesses A 3 wire protector cap part drawings for 2 19 part numbers for 2 20 wire strain relief part drawings for 2 16 part numbers for 2 17 C 5 Index C 6 IDH Max Service Manual
35. rotate it The solenoid plunger rotates with it 4 Remove the locking bar from the solenoid pin 5 Flip the solenoid and insert the pin of the solenoid plunger into the hole on the locking bar Note The solenoid rests in an opening in the case and is held in place by the case cover 6 Rotate the solenoid and locking bar into place See Figure 3 36 UTI 6 EEIT Locking bar O ID Solenoid pin O kj Solenoid rs i i l plunger 05 Z2 _ Solenoid A E OON cable os Bottom right corner of the case Electrically locked assembly Electrically unlocked assembly Figure 3 36 Reversing the solenoid 7 Make sure that the solenoid wires or cable is not pinched 8 Reinstall the mortise case cover and case spacer See Task H To reinstall the mortise case cover and case spacer on page 3 33 9 Reinstall the mortise case See Reinstalling components on page 3 13 IDH Max Service Manual Service and Maintenance for Mortise Locks REPLACING MORTISE CASE COMPONENTS Replacing the solenoid IDH Max Service Manual Removing the solenoid 1 Remove the mortise case See Removing components on page 3 3 2 Remove the mortise case cover and spacer See Task A To remove the mortise case cover and case spacer on page 3 28 3 Remove the wire strain relief from the case 4 Open the w
36. service the lock page 4 3 Replace a component page 4 2 Change the function from electrically locked to page 4 19 electrically unlocked or from electrically unlocked to electrically locked Replace the solenoid page 4 20 Replace the RQE rose liner page 4 20 Replace the door status switch and magnet assembly page 4 21 Change a reader wire harness or panel interface module Chapter 6 IDH Max Service Manual A Caution A Caution Note When removing and replacing components always test that the lock works properly when you re finished Before you perform any maintenance on your lock make sure that you remove power from the lock Before you handle the circuit board or any component on the circuit board make sure that you are properly grounded using an electrostatic discharge ESD protection kit Touching the circuit board without proper grounding can damage sensitive electronic components even if you don t notice any static discharge Service and Maintenance for Cylindrical Locks REPLACING CYLINDRICAL LOCKS To replace this component See these tasks to remove To replace all of the components for IDH Max Cylindrical Locks perform all of the tasks in the sections Removing components and Reinstalling components Also use these sections to replace individual components Use the following table to determine which tasks to perform For the tasks in the column See these tasks to remove see the section Removin
37. sleeve so it rests on the hub Note You do not need to change the positions of the DIP switches on the control electronics circuit board located in the inside escutcheon m By default switches 1 through 5 are set to ON These switches are for possible future applications By default switches 6 and 7 are set to ON for automatic baud rate detection This setting lets you determine the baud rate for communication between the lock s control electronics circuit board and the panel interface module by setting DIP switches on the panel interface circuit board See page 22 Switch 8 is set to OFF for locks with a swipe type magnetic stripe card reader a proximity reader or a keypad reader it is set to ON only for locks with an insertion type magnetic stripe card reader BEST ACCESS SYSTEMS is Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Installing the lock amp through bolt trim 15 Connect reader wire harness 1 For LH and LHRB doors From the outside of the door feed the reader wire harness connector through the door status switch amp LH LHRB reader wire hole For RH and RHRB doors From the outside of the door feed the reader wire harness connector through the field harness amp RH RHRB reader wire hole Caution When routing the reader wire harness make sure the reader wire harness is not routed across any sharp edges or over any surface that could damage its sleeving or wi
38. supplied to the lock Make sure that the lock s power supply is connected to electrical service Check the connections for all power field wiring to the lock Check the power connections between the field wire harness and the wire transfer hinge Panel interface module s green status LED is off Power is not being supplied to the panel interface module Check the connections for power wiring between the panel interface module and the access control panel or other power source A door forced alarm occurs when someone exits through the door RQE wiring and door status and or latchbolt status wiring is reversed between the panel interface module and the access control panel reader interface Refer to Connect panel interface module to access control panel reader interface on page 19 and correct the wiring problem 24 BEST ACCESS SYSTEMS Indianapolis Indiana 2002 Best Lock Corporation dba Best Access Systems T61843 RevB 1852410 ER 7991 12 December 2002 pr gt Z ACCESS SYSTEMS Overview Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Contents The 83KW 93KW 85KW 95KW IDH Max Cylindrical Lock provides the following features in an integrated lock eliminating the need to install separate sensors in and around the door frame m electrified locking mechanism electronic token reader integrated trim door status detection ability
39. 1 9KW DDEU C60785 9KW DDEU non IC C60789 IDH Max Service Manual 4 19 Service and Maintenance for Cylindrical Locks REPLACING COMPONENTS FOR CYLINDRICAL LOCKS Replacing the Because of the complex nature of this procedure BEST recommends solenoid that you order a new cylindrical chassis Contact your BEST Representative Use the part numbers listed in Reversing the solenoid when changing the function when ordering a new cylindrical chassis Replacing the Removing the ROE rose liner ROE rose liner for SA 1 Remove the following parts cylindrical locks m Remove the access door See Task C To remove the access door on page 4 4 m Remove the inside lever knob See Task B1 To remove the keyed lever knob on page 4 3 m Remove the upper and lower escutcheon screws from the inside escutcheon m Remove the inside hub washers Note You can let the inside escutcheon dangle from the field wire harness while completing this task 2 Disconnect the RQE connector 3 Remove the through bolts and the RQE rose liner Through bolt ea lt ects Fl TON ROE rose liner 7 Solenoid wire ROE rose liner Inside of door Hub washer Figure 4 22 Removing and reinstalling the ROE rose liner 4 20 IDH Max Service Manual Service and Maintenance for Cylindrical Locks Reinstalling the ROE rose liner 1 Place the RQE rose liner on the chassis aligning the holes i
40. 18 reinstalling 3 15 removing 3 11 mounting plate screw part drawings for 2 18 part numbers for 2 18 N NEL case function conversion for 2 17 function description for 2 3 trim conversion for 2 6 2 9 2 12 NEU case function conversion for 2 17 function description for 2 3 trim conversion for 2 6 2 9 2 12 non keyed sleeve assembly part drawings for 2 19 part numbers for 2 20 O outside escutcheon gasket part drawings for 2 5 2 8 part numbers for 2 6 2 9 outside hub see hubs P panel interface board reinstalling 5 17 removing 5 17 panel interface electronics 2 22 panel interface module 2 22 part numbers and drawings for chassis 2 20 for mortise case 2 16 to 2 17 for other cylindrical lock components 2 21 for other mortise lock components 2 18 for panel interface module 2 22 part numbers and drawings trim for HID proximity card reader 2 5 to 2 6 for magnetic stripe insertion card reader 2 12 for magnetic stripe swipe card reader 2 9 for Motorola proximity card reader 2 6 PIE mounting rail 2 22 plain knob see knob plain lever see lever proximity card reader part drawings for 2 5 part numbers for 2 6 reinstalling 5 15 removing 5 14 R reader circuit board assembly part drawings for 2 5 2 8 part numbers for 2 6 2 9 reinstalling 5 10 removing 5 9 C 3 Index reader circuit board mounting screw part drawings for 2 5 2 8 part numbers for 2 6 2 9 reader conversion 2 14 reader electro
41. 29 2 Reader circuit board mounting screw E E E EEE E 11 B63294 1 Harness clamp E E EEE E 12 A61433 3 Bushing E E EEEE E 13 A60725 1 Outside escutcheon gasket E E EEEE E 14 B61439 2 Trim hole insert E E EEE E 15 B61326 1 Field wire harness E E EEE E 16 See page 2 13 4 Control electronics mounting screw E H E E E E 17 1805968 1 Cable clamp E E EEE E 18 B61327 1 Sensor and solenoid wire harness E E E EEE E 19 B63022 1 Control electronics circuit board E E E EE E 20 D62104 1 35HW inside escutcheon or E E E E not shown D62103 1 8KW 34HW inside escutcheon or E E E EEE E not shown D62102 1 9KW inside escutcheon E E 21 See page 2 13 1 Lower escutcheon screw E E E E E E 22 See page 2 13 1 Upper escutcheon screw E E E E E E 23 C62520 1 4 inside knob assembly or E E E E 23 A35454 1 15 inside lever assembly or E E E E IDH Max Service Manual 2 9 Functions and Parts D J D mr Item PartNo Qty Description u uS 522a not shown B54707 1 4 plain knob or E E not shown B55169 1 15 plain lever handle E E 24 B62128 1 Access door E E EEE E 25 See page 2 13 1 Access door screw TORX with post head or E E EEE E 1 E E not shown See page 2 13 Access door screw McGard head anoop 2 10 See the H Series Service Manual for other knob styles See the H Series Service Manual for other lever styles See the 8K Series Service Manual for other knob styles See the 9K Series Service Manual for other lever styles IDH Max Service
42. 38 recommended On both sides of the door on the door s edge and on the door jamb mark the horizontal centerline of the lock 1 1 2 above the centerline of the knob lever Note f the door is a LH or RH door mark the inside of the door If the door is a LHRB or RHRB door mark the outside of the door 2 On the door s edge and door jamb mark the vertical centerline of the lock 3 Measure and mark the backset 2 3 4 standard from the vertical centerline on the door s edge On both sides of the door mark the vertical centerline of the lock 4 On the door jamb mark the horizontal centerline of the strike 3 8 above the horizontal centerline of the lock 2 Position template and mark drill points 1 Cut the W15 Template Installation Template for 34HW 35HW IDH Max Mortise Locks along the dashed lines and align the horizontal and vertical arrows with the marked centerlines on the door 2 Tape the template to the door 3 Center punch the necessary drill points Refer to the Sa instructions on the template DaN Vertical centerline of lock Figure2 Positioning the template 4 BEST ACCESS SYSTEMS Indianapol is Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Preparing the door and door jamb EI Mortise for lock case and faceplate Lock faceplate mortise p p 1 Mortise the edge of the door for the lock case ij Note The mortise cavity depth of 4 5 8 includes Lock
43. 50feet 125feet 75 feet 60 feet 18 AWG 400 feet 200feet 130feet 100 feet 16 AWG 600 feet 300feet 185feet 150 feet 14 AWG Q Field wiring for RS 485 communication connections between the lock and panel interface module 4000 feet maximum Category 5 shielded twisted pair 24 AWG min TORX is a registered trademark of the Camcar Division of Textron BEST ACCESS SYSTEMS 3 Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Preparing the door and door jamb Daa Vert centerline _ of lock Vert centerline i Vert centerline of strike of door s edge ix Horz centerline of strike at a aa ee W i a Horz centerline of lock ai Horz centerline of knob lever i 38 from floor wok eas Door jamb L Door Figure1 Marking the centerlines Installation template Horizontal centerline of lock Horizontal centerline of knob lever 1 Mark centerlines Note f the door is a fabricated hollow metal door determine whether it is properly reinforced to support the lock If door reinforcement is not adequate consult the door manufacturer for information on proper reinforcement For dimensions for preparing metal doors see the W13 Template lInstallation Specifications for 34HW 35HW IDH Max Mortise Locks 1 On the door measure and mark the height of the centerline of the knob lever from the floor
44. Door status output Indicates the state of the lock s door status switch By default the output is closed to indicate the door status switch is closed Note The lock s door status switch is closed when the door is closed configures the function of this output DIP switch 5 provides the ability to invert the signal RQE on J3 Request to exit status output Switch like output to the access control panel reader interface that indicates the status of the lock s RQE switch By default the output is closed to indicate the ROE switch is closed Note The lock s RQE switch is closed when the door knob lever is turned activating the switch DIP switch 4 provides the ability to invert the signal STK on J3 Strike input Input from the access control panel s reader interface s strike relay which provides the solenoid control signal The access control panel reader interface output usually has normally open NO and normally closed NC terminals as well as a common terminal The common and NO terminals should be connected to the two STK terminals on J3 To invert the operation use the access control panel s reader interface s common and NC terminals The operation of the solenoid varies by lock function See the W Series Service Manual 160775 None continued BEST ACCESS SYSTEMS Indianapolis Indiana 19 Installation Instructions for 34HW 35HW IDH Max Mortise Locks Instal
45. E 13 B63022 1 Control electronics circuit board E E EEEE E 14 D62104 1 35HW inside escutcheon or E E E E not shown D62103 1 8KW 34HW inside escutcheon or E E EEEE E not shown D62102 1 9KW inside escutcheon E 8 15 See page 2 13 1 Lower escutcheon screw E E E EE E 16 See page 2 13 1 Upper escutcheon screw E E E EE E 17 C62520 1 4 inside knob assembly or E EEE 17 A35454 1 15 inside lever assembly or E E 8 E not shown B54707 1 4 plain knob or E not shown B55169 1 15 plain lever handle E not shown C62520 1 4 inside knob assembly or E EEE 18 B62128 1 Access door E E EEEE E 19 See page 2 13 1 Access door screw TORX with post head or E E EEE E not shown See page 2 13 1 Access door screw McGard head E E E 8 EE E ono oR 2 12 See the H Series Service Manual for other knob styles See the H Series Service Manual for other lever styles See the 8K Series Service Manual for other knob styles See the 9K Series Service Manual for other lever styles To order a weatherized card reader use part number B61661 IDH Max Service Manual Functions and Parts SCREW KITS Mounting screw kits Kit name Qty Part number Reader Electronics Mounting Screw Kit 25 1838621 Control Electronics Mounting Screw Kit 25 1839300 Upper escutcheon screw kits Kit name Qty Partnumber Upper Escutcheon Screw for 1 3 4 Thick Doors Kit 25 1846978 Upper Escutcheon Screw for 2 Thick Doors Kit 25 1847018 Upper Esc
46. E E Tasks to perform for converting readers 1 IDH Max Service Manual Remove the inside and outside escutcheons from the door For mortise instructions see page 3 12 For cylindrical lock instructions see page 4 7 Remove the existing card reader m To remove the magnetic stripe swipe card reader see page 5 11 m To remove the proximity card reader see page 5 14 Install the replacement card reader m To install the magnetic stripe swipe card reader see page 5 12 m To install the proximity card reader see page 5 15 Reinstall the inside and outside escutcheons on the door For mortise lock instructions see page 3 20 For cylindrical lock instructions see page 4 15 2 15 Functions and Parts MORTISE CASE EXPLODED DIAGRAM Mortise case exploded diagram EEU function shown Figure 2 7 IDH Max Service Manual 2 16 Functions and Parts Mortise case parts list Item Refer to Figure 2 7 and the table below to find the part you need Note These parts are used in all IDH Max mortise functions Part No Oty Description 1 OMAN WDB W KR W NW N N NNNNNNNN e FR FP KR RP KR Ke KF a OMAN NWN KR WM e CO WAN DAWN KW NY KF O 30 A34087 D34316 A34013 A34072 A34068 A35013 A35021 A34236 B61340 A35022 AG61226 A18724 A61328 B34092 B61227 A61329 A61250 A61337 B61331 B62041 A34065 B34020 A34066 A61330 B34043 B34003 B35248 A34048 A34081 B35019 not shown B35018
47. E LOCKS This section describes how to change the hand and or bevel of a mortise lock The section includes a quick reference outlines of the tasks required to change the hand and or bevel and detailed instructions for each task Each outline references the detailed instructions for each task found in Tasks for changing the hand and bevel which starts on page 3 28 Changing hand and Review the diagram below to understand the hand and bevel of the bevel quick door reference Left hand LH Outside Right hand RH Outside Left hand reverse bevel LHRB Right hand reverse bevel RHRB Figure 3 26 Explanation of the hand and bevel of the door IDH Max Service Manual 3 25 Service and Maintenance for Mortise Locks The following diagram and table show which components need to be turned over when changing the hand and bevel See the sections that follow for instructions Latchbolt Auxiliary bolt et Cylinder clamp plate Figure 3 27 Overview of changing the hand and bevel LHRB orientation shown B represents the latchbolt and auxiliary bolt H represents the hubs C represents the cylinder clamp plate assembly R represents the request to exit switch LH RH LHRB RHRB LH B H C R B H C R RH B H C R H C R B LHRB B H C R B H C R RHRB H CR B B H C R 3 26 IDH Max Service Manual Service and Maintenance for Mortise Locks Changing the hand only with the ROE switch Changing the
48. Figure 8 Hand of door High edge of door bevel Interchangeable core Key override Latchbolt status sensor LED Life Safety Code Lock function Loiding Magnetic stripe card Mortise cylinder Mortise Mortise lock Removable core Request to exit ROE Reverse bevel Solenoid A 2 A finished part of a mortise lock that covers the armored front See Armored front The basic shape of the interchangeable core and its housing door knob cylinder padlock etc See also Interchangeable core The swing direction of the door as viewed from the outside of the door A right handed RH door is hinged on the right and swings inward A left handed LH door is hinged on the left and swings inward If either of these doors swings outward it becomes a right hand reverse bevel RHRB door or a left hand reverse bevel LHRB door respectively The edge of the door that is closer to the frame A figure 8 shaped device that contains all mechanical parts for a masterkeyed system The interchangeable core can be removed by a special control key and can be recombinated without disassembling the lock See also Figure 8 An optional feature that enables an authorized user in an emergency to bypass all electronic locking features and open the lock with a mechanical key A sensor that monitors whether the latchbolt is extended or retracted This sensor can be used in combination with the door status sensor to determi
49. L437 Standard for Key Locks referencing door locks The 36H 37H high security cylinder complies with ANSI Grade 1 Security and is UL listed UL 437 both in Canada and the US The cylinder also conforms to ANSI A156 5 mortise cylinder Grade 1A The 9K locks comply with ANSI A156 2 Series 4000 Grade 1 standards The 9K locks are listed by Underwriter s Laboratories for use on 3 Hr A label single swinging doors 4 x 10 or pairs of doors 8 wide and 10 high The chassis conforms to ANSI A115 2 The 8KS3 strike fits the standard door frame cutout as specified in ANSI A115 2 The 14 and 15 lever handles conform to California Administrative Code Title 19 and Title 24 The 14 15 and 16 lever handles conform to the Illinois Accessibility Standard IDH Max Service Manual Getting Started DOCUMENTATION PACKAGE The following documentation is available to help you with the installation start up and maintenance of your IDH Max Locks The installation assembly and wiring instructions also can be ordered separately Document Title Doc No Installation Instructions for 34HW 35HW IDH Max T61843 Mortise Locks Installation Instructions for 83KW 93KW 85KW 95KW T61842 IDH Max Cylindrical Locks Installation Instructions for 9K Non interchangeable T56093 Cores amp Throw Members a These installation instructions are included in this service manual See Installation Instructions page B 1
50. MS Indianapo is Indiana 23 Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Troubleshooting the installation To troubleshoot installation problems refer to the table below For more information refer to the W Series Service Manual T60775 and to the documentation provided by the manufacturer of the access control panel reader interface You notice Possible causes include You should Control electronics green status LED and panel interface module s green status LED are steadily on Note You can check the control electronic s green status LED by removing the access door from the inside trim You can see the reflection of the LED inside the upper left corner of the trim Communication between the lock s control electronics circuit board and the panel interface circuit board has been interrupted Make sure DIP switches 6 and 7 on the lock s control electronics circuit board are both set to ON automatic baud rate detection or to the same positions as DIP switches 2 and 3 on the panel interface circuit board Check the connections for all communication field wiring Check the communication connections between the field wire harness and the wire transfer hinge Control electronics green status LED is off Power is not being supplied to the lock Make sure that the lock s power supply is connected to electrical service Check the conne
51. Range Inside and outside 32 F to 120 F 0 C to 49 C Use the following checklist to make sure that you have the items necessary to install the components provided with your 34HW 35HW IDH Max Mortise Lock Components provided in the box Q Mortise case assembly Q Mortise case faceplate Q Inside escutcheon assembly with field wire harness Q Inside escutcheon access door Q Outside escutcheon assembly Q Inside and outside mounting plates Q Inside knob lever Q Outside knob lever amp spindle assembly Q Cylinder assembly for use with EEL and EEU functions only Q Mortise screw package Q Trim hole insert package Q Plastic bushing package Q Escutcheon screw package Q Panel interface module Q Strike Q Strike box with magnet Q Spacer for 6 pin cores Q Bar code ID sticker for your records Other items you ll need Q Power supply for one IDH Max Mortise Lock if you re providing a separate power supply regulated 12 volts DC at 1 1 amps Note f you intend to power more than one lock with the same power supply calculate the amperage for the power supply by multiplying 1 1 by the number of IDH Max Mortise Locks 85 by the number of IDH Max Cylindrical locks Q Power supply for the panel interface module if you re providing a separate power supply 12 volts DC at 1 amp Q Wire transfer hinge 8 conductors min 28 AWG min continued 2 BEST ACCESS SYSTEMS Indianapo is Indiana Install
52. Removing the ROE switch 1 2 Remove the mortise case See Removing components on page 3 3 Remove the mortise case cover and spacer See Task A To remove the mortise case cover and case spacer on page 3 28 Remove the wire strain relief from the case Open the wire strain relief and remove the RQE wires or cable Remove the hubs from the case Maintain the orientation of the hubs Tilt the RQE switch forward and remove it from the case Pivot point on the ROE switch Flat side of the outside hub Figure 3 38 ROE switch and hub orientation closeup Reinstalling the ROE switch 1 Make sure that the new RQE switch components are oriented correctly When installed the pivot point on the RQE switch should be opposite the flat side of the outside hub as shown in Figure 3 38 Note If you need to change the orientation of the RQE switch see step 3 through step 5 Task C To turn over the RQE switch on page 3 28 Tilt the RQE switch forward and slide it into place in the case Clamp the RQE wires or cable in the strain relief Slide the strain relief into position on the case It should lock into place Reinstall the hubs The flat side of the outside hub should be opposite the pivot point on the RQE switch Reinstall the mortise case cover and case spacer See Task H To reinstall the mortise case cover and case spacer on page 3 33 Reinstall the mortise case See Task B To reinstall the mortise case on p
53. S TPR Connect to access control panel reader interface Figure 23a Connecting to the access control panel reader interface DLS STK LRQE7 Refer to the table below Connecting to the access control panel reader interface Connect panel interface module to access control panel reader interface With power removed from the panel interface circuit board and the access control panel reader interface connect the wiring between the panel interface circuit board and the access control panel reader interface Terminals Description Related DIP switches TPR on J3 Communication tamper output Switch like output to the access control panel reader interface that indicates the status of the communication connection between the panel interface circuit board and the lock s control electronics circuit board By default the output is closed to indicate communication is OK and open to indicate communication has been interrupted DIP switch 6 provides the ability to invert the signal Set DIP switch 8 to ON DLS on J3 Door status output Switch like output to the access control panel reader interface that indicates the state of the lock s door status switch By default the output is closed to indicate the door status switch is closed Note The lock s door status switch is closed when the door is closed DIP switch 5 provides the ability to invert the signal Set DIP swit
54. S SYSTEMS Indianapolis Indiana None Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Installing the panel interface module Terminals Description Related DIP switches RED amp GRN on J2 Reader LED input Input for the red and green LED control signal s from the access control panel reader interface This input is configured using DIP switch 1 for either one wire LED operation or two wire LED operation Two wire LED operation Connect the access control panel s reader interface s red LED output to the RED terminal and the access control panel s reader interface s green LED output to the GRN terminal The reader s red LED turns on when the access control panel reader interface provides 0 volts DC to the input for the red LED The reader s green LED turns on when the access control panel reader interface provides 0 volts DC for the green LED One wire LED operation Connect the access control panel s reader interface s LED output to the RED terminal The reader s LEDs are controlled as shown below Input signal LED response 0 volts DC Green LED ON 5 volts DC Red LED ON Not driven Both LEDs OFF Note The signals provided to the Reader LED input and the Sounder input must be greater than 3 5 volts DC to be interpreted as a 5 volts DC signal Signals with voltage less than 8 volts DC are interpreted as 0 volts DC connection to ground GND
55. T ACCESS SYSTEMS 1 Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Site survey Components checklist Use the following survey to record information about the installation site You need this information to determine field wiring needs select a power supply and determine how to prepare the door for the lock Lock information Lock function Q EEL Electrically locked with key Q EEU Electrically unlocked with key Q NEL Electrically locked without key Q NEU Electrically unlocked without key Power source for lock Q Separate power supply Q Power provided through panel interface module Power source for panel interface module Q Separate power supply Q Power provided through access control panel Distance of lock site from lock power source feet Distance of lock site from panel interface module site feet Door information Door handing and bevel Q Left hand LH Q Left hand reverse bevel LHRB Q Right hand RH Q Right hand reverse bevel RHRB Door thickness inches 1 3 4 3 Environment information Ambient temperature Q Is within specifications See the tables below This product meets the following Locked Door Outdoor test requirements for ANSI BHMA 156 25 Side of door Range Inside 66 F to 74 F 19 C to 23 C Outside 31 F to 151 F 35 C to 66 C This product meets the following Full Indoor test requirements for ANSI BHMA 156 25 Side of door
56. TISE LOCKS 3 1 Replacing components 3 2 Changing the hand and bevel for mortise locks 3 25 Changing hand and bevel quick reference 3 25 Changing the hand only with the RQE switch 3 27 Changing the bevel only 3 27 Changing the hand and bevel with the RQE switch 3 27 Tasks for changing the hand and bevel 3 28 Reversing the solenoid when changing the function 3 34 Replacing mortise case components 3 35 Replacing the solenoid 3 35 Replacing the RQE switch 3 36 Replacing the door status switch 3 37 Replacing the latch status switch 3 38 SERVICE AND MAINTENANCE FOR CYLINDRICAL LOCKS 4 1 Replacing Cylindrical Locks 4 2 Reversing the solenoid when changing the function 4 19 Replacing components for cylindrical locks 4 20 Replacing the solenoid 4 20 Replacing the RQE rose liner for cylindrical locks 4 20 Replacing the door status switch and magnet assembly 4 21 ADDITIONAL SERVICE AND MAINTENANCE 5 1 Replacing wire harnesses 5 2 Replacing the sensor and solenoid wire harness 5 2 Replacing the reader wire harness 5 3 Replacing the field wire harness 5 5 Replacing the control electronics circuit board 5 8 Replacing the reader circuit board assembly 5 9 Replacing readers 5 11 Replacing the magnetic stripe swipe card reader 5 11 Replacing the magnetic stripe insertion card reader 5 13 Replacing the proximity card reader assembly 5 14 Replacing the panel interface circuit board 5 17 GLOSSARY A 1 INSTALLATION INSTRUCTIONS B 1 INDEX
57. Y D gt Spindles gt zs Inside of door Outside of door l Figure 3 23 Reinstalling the levers 3 22 IDH Max Service Manual Service and Maintenance for Mortise Locks A Caution IDH Max Service Manual Task H To reinstall the core EEL and EEU only 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 With the control key in the core insert the core into the cylinder Note If the core does not insert easily into the cylinder loosen the escutcheon screws and reposition the outside escutcheon When the core is inserted fully retighten the escutcheon screws 3 Rotate the control key 15 degrees to the left and withdraw the key The control key can be used to remove cores and to access doors Provide adequate security for the control key Core Control key a Outside of door gt Figure 3 24 Reinstalling the core 3 23 Service and Maintenance for Mortise Locks Task I To reinstall the access door 1 Making sure that the access door does not pinch any wires insert the tabs of the access door into its mating slots and swing the door closed 2 Use the appropriate bit driver to secure the access door with the security screw Tighten firmly ep Security screw Tabs Figure 3 25 Reinstalling the access door 3 24 IDH Max Service Manual Service and Maintenance for Mortise Locks CHANGING THE HAND AND BEVEL FOR MORTIS
58. a Installation Instructions for 34HW 35HW IDH Max Mortise Locks Completing the installation at the door 16 Install core EEL and EEU only 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 With the control key in the core insert the core into the cylinder 3 Rotate the control key 15 degrees to the left and withdraw the key Caution The control key can be used to remove cores and to access doors Provide adequate security for the control key Install access door 1 Making sure that the access door does not pinch any wires insert the tabs of the access door into its mating slots and swing the door closed 2 UseaT15 TORX bit driver to secure the access door with the security screw Tighten firmly Core Control key Inside of door gt Figure 16 Installing the core eg _ Security screw Tabs Figure 17 Installing the access door BEST ACCESS SYSTEMS 15 Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Completing the installation at the door Field wire harness leads Field eee a y 1 Splice connectors oe o Wire transfer o hinge Door frame Door Figure 18 Installing the wire transfer hinge 18 Install wire transfer hinge 1 Trim the four wires of the field wire harness which you pulled through the hinge edge of the door in Task 8 Leave sufficient length to connect to the wire tra
59. actor in the latch 4 11 Reinstalling the through bolts and RQE rose liner 4 12 IDH Max Service Manual Figures Reinstalling trim hole inserts bushings and hub washers 4 13 Feeding the reader wire harness connector through the wire hole 4 14 Connecting the reader wire harness to the control electronics circuit board 4 15 Securing the through bolt escutcheon and completing connections 4 16 Reinstalling the levers knobs 4 17 Reinstalling the blocking plate and throw member 4 17 Reinstalling the core and throw member lever shown 4 18 Reinstalling the access door 4 18 Removing and reinstalling the RQE rose liner 4 20 Removing and reinstalling the door status switch and magnet assembly 4 22 ADDITIONAL SERVICE AND MAINTENANCE Disconnecting and connecting the reader wire harness cylindrical lock shown 5 2 Removing the harness clamp 5 4 Connecting the wire harnesses to the control electronics circuit board 5 6 Installing the screws for the control electronics circuit board 5 8 Removing and reinstalling the magnetic stripe swipe card reader 5 13 Removing and replacing the proximity card reader 5 15 IDH Max Service Manual vii Figures viii IDH Max Service Manual GETTING STARTED INTRODUCTION The IDH Max Service Manual contains essential information to help you maintain your IDH Max Locks Throughout this manual the term IDH Max is used to refer to 34HW 35HW EEL EEU NEL NEU function locks and 83KW 93KW
60. age 3 14 IDH Max Service Manual Service and Maintenance for Mortise Locks Replacing the door Removing the door status switch status switch L 2 Remove the mortise case See Removing components on page 3 3 Remove the mortise case cover and spacer See Task A To remove tbe mortise case cover and case spacer on page 3 28 Remove the wire strain relief from the case Open the wire strain relief and remove the door status switch wires or cable Remove the door status switch from the clamp Door status switch cable Top right corner of the case Clamp Door status l switch Armored front MG the case O Strain relief y HU Figure 3 39 Replacing the door status switch for mortise locks Reinstalling the door status switch A IDH Max Service Manual Install the new door status switch in the clamp so that the door status switch rests just behind the armored front of the case Route the door status switch wires or cable as shown in Figure 3 39 Clamp the door status switch wires or cable in the strain relief Slide the strain relief into position on the case It should lock into place Reinstall the mortise case cover and case spacer See Task H To reinstall the mortise case cover and case spacer on page 3 33 Replace the mortise case See Reinstalling components on page 3 13 3 37 Service and Maintenance for Mortise Locks Replacin
61. alling the magnetic stripe swipe card reader 1 10 11 Orient the magnetic stripe card reader assembly and insert the reader harness through the slot in the outside escutcheon Position the magnetic stripe card reader assembly on the reader gasket and install the four reader assembly mounting screws Connect the reader harness to the reader circuit board and position the circuit board in the outside escutcheon Loosely install the two reader electronics mounting screws Position the harness clamp under the left reader electronics mounting screw Make sure the reader wire harness is positioned properly under the harness clamp Tighten the screws Peel away the protective backing from the edge of the escutcheon gasket and slide the gasket onto the upper escutcheon post Press the gasket into place on the edge of the escutcheon so the reader circuit board is covered Connect the reader wire harness to the control electronics circuit board For mortise instructions see Task E To connect the reader wire harness on page 3 17 For cylindrical instructions see Tighten the RQE rose liner on the door with the through bolis on page 4 12 Reinstall the outside escutcheon For mortise instructions see Task F To secure the escutcheons and complete the connections on page 3 20 For cylindrical instructions see Task G To secure the escutcheons and complete the connections on page 4 15 Reinstall the inside lever knob For morti
62. amb Mark the vertical centerline of the door edge Note The recommended height from the floor to the centerline of the lock is 38 2 Fold the W16 Template installation Template for 83KW 93KW IDH Max Cylindrical Locks on the dashed line and carefully place it in position on the high side of the door bevel Note For steel frame applications align the template s horizontal centerline for the latch with the horizontal centerline of the frame s strike preparation 3 Tape the template to the door 4 Center punch the necessary drill points Refer to the instructions on the template For doors with standard cylindrical preparation 1 Fold the W16 Template lInstallation Template for 83KW 93KW IDH Max Cylindrical Locks on the dashed line Looking through the hole from the opposite side of the door align the template so that you see the template outline of the 2 1 8 diameter hole 2 Tape the template to the door 3 Center punch the necessary drill points Refer to the instructions on the template BEST ACCESS SYSTEMS Indianapol is Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Preparing the door and door jamb 2 Drill holes and mortise for latch face 1 Drill the holes listed below m upper and lower trim holes 5 8 diameter through door m door status switch amp LH LHRB reader wire hole 7 8 diameter through door m field harness amp RH RHRB reade
63. and EEU only on page 3 23 For cylindrical instructions see Task I To reinstall the core and throw member on page 4 17 Making sure that the access door does not pinch any wires insert the tabs of the access door into its mating slots and swing the door closed Use the appropriate bit driver to secure the access door with the security screw Tighten firmly Removing the reader wire harness To replace a reader wire harness for the magnetic stripe swipe or proximity card reader a new outside escutcheon gasket A60725 is needed 1 Remove the core and throw member For mortise instructions see Task A To remove the core on page 3 3 For cylindrical instructions see Task A To remove the core and throw member on page 4 3 Remove the inside lever knob For mortise instructions see Task B To remove the inside and outside levers knobs on page 3 4 For cylindrical instructions see Task B2 To remove the plain lever knob on page 4 4 Use the appropriate bit driver to remove the security screw from the access door Open the access door and remove it from the inside escutcheon Remove the outside escutcheon from the door For mortise instructions see Task D To disconnect the connections and remove the outside escutcheon on page 3 6 For cylindrical instructions see Task D To disconnect the connections and remove the outside escutcheon on page 4 4 For magnetic stripe swipe or proximity card readers remove the escutc
64. ation Instructions for 34HW 35HW IDH Max Mortise Locks Components checklist Special tools checklist Q Field wiring for power connections between the lock Use the following checklist to make sure that you have the and power supply or the lock and panel interface special tools necessary to install the components module provided with your 34HW 35HW IDH Max Mortise Lock If you re powering the lock s through the panel Q Three 3 to four 4 foot 3 8 drill bit interface module calculate the total length of the Q 115 TORX bit drivert power wire run by summing m The distance from the power supply to the panel interface module m The distance from the panel interface module to the first door m f powering more than one door daisy chained to the same power supply add the total distance of the power runs between the doors If you re powering the lock s using a separate power supply calculate the total length of the power wire run by summing m The distance from the power supply to the first door m f powering more than one door daisy chained to the same power supply add the total distance of the power runs between the doors Refer to the table below to determine the minimum wire gauge based on the number of doors sharing the power supply and the total length of the wire run Maximum wire length based on of d daisy chained t l no of doors daisy chained to power supply 4 1door 2doors 3doors 4doors wire gauge 2
65. bevel only Changing the hand and bevel with the ROE switch IDH Max Service Manual Refer to the detailed instructions for each task that follows Pt es pS co NI 10 Remove the mortise case See Removing components on page 3 3 Perform Task A To remove the mortise case cover and case spacer page 3 28 Perform Task B To remove and turn over the hubs page 3 28 Perform Task C To turn over the ROE switch page 3 28 Perform Task D To reinstall the hubs page 3 30 Perform Task E To turn over the cylinder clamp plate page 3 31 Perform Task F To turn over the auxiliary bolt page 3 31 Perform Task G To turn over the latchbolt page 3 32 Perform Task H To reinstall the mortise case cover and case spacer page 3 33 Replace the mortise case See Reinstalling components on page 3 13 Refer to the detailed instructions for each task that follows 1 2 Remove the mortise case See Removing components on page 3 3 Perform Task A To remove the mortise case cover and case spacer page 3 28 Perform Task F To turn over the auxiliary bolt page 3 31 4 Perform Task G To turn over the latchbolt page 3 32 Perform Task H To reinstall the mortise case cover and case spacer page 3 33 Replace the mortise case See Reinstalling components on page 3 13 Refer to the detailed instructions for each task that follows ON E ae S Remove the mortise case See Removing components on
66. bility to invert the signal for this output If DIP switch 8 is ON and DIP switch 5 is ON the contact is closed when the door is secure the door status switch amp latchbolt status switch are closed If DIP switch 8 is OFF and DIP switch 5 is ON the contact is closed when the door is unsecured the door status switch is closed Communication tamper Latchbolt status output configuration Provides the ability to invert the signal for this output If DIP switch 8 is ON and DIP switch 6 is ON the contact is closed when the communication connection between the panel interface circuit board and the lock s control electronics circuit board is OK If DIP switch 8 is OFF and DIP switch 6 is ON the contact is closed when the latchbolt is extended the latchbolt status switch is closed continued Two wire operation Switch 1 ON One wire operation Switch 1 OFF panel interface circuit board and the lock s control electronics circuit board 38400 bps Switch 2 OFF Switch 3 OFF 19200 bps Switch 2 ON Switch 3 OFF 9600 bps Switch 2 OFF Switch 3 ON 2400 bps Switch 2 ON Switch 3 ON Normally open NO Switch 4 ON Normally closed NC Switch 4 OFF Normally closed NC Switch 5 ON Normally open NO Switch 5 OFF Normally closed NC Switch 6 ON Normally open NO Switch 6 OFF BEST ACCESS SYSTEMS Indianapolis Indiana 21 Installation Instructions for 34HW 35HW IDH Max Mortise Locks In
67. case clearance for wiring behind the mortise case mortise 2 Insert the lock in the mortise cavity Lock faceplate 3 Mark the outline of the lock faceplate L ock case Remove the lock Mortise to fit the faceplate p O Figure3 Mortising for the lock case and faceplate BEST ACCESS SYSTEMS 5 Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Preparing the door and door jamb _ Upper trim hole Field harness amp reader wire hole Cylinder hole o A o r 9 Through bolt we holes 0 0 N Oo QQ N o Knob lever hole sensor amp solenoid wire hole Lower trim hole Inside of RI RH ddot Bonide of RHRB door Figure 4a Drilling the RH and RHRB holes Upper trim hole Field harness amp J eater wire hole a N J Vie 9 Sag 4 Drill holes Caution Check for the correct lock function hand and bevel before drilling Drill the holes listed below m upper and lower trim holes 5 8 diameter through door m field harness amp reader wire hole 7 8 diameter through door location based on handing m cylinder hole 11 4 diameter from outside into mortise cavity EEL and EEU functions only m upper and lower through bolt holes 3 8 diameter through door m knob lever hole 7 8 diameter through door m sensor amp solenoid wire hole 7 8 diameter from inside into mortise cavity appr
68. ce module 1 Connect the two communication field wires run from the wire transfer hinge to the COM and COM terminals on the panel interface circuit board Note The field wire harness leads connected to the door side of the wire transfer hinge are described in the table below H is lt fal 2 Ss fal Q 2 fa o 2 H R lt fal 2 5 IVSSOOD Ei o Wire Color E P Ground Black 3 1 9 12VDC Red DEOSSOU9OS OSGSSEVUdgss TPR DLS RQE STK DO D1 RED GRN BPR GND NC NC CP Com Orange Com Green Figure 22a Panel interface circuit board 2 If you are providing power to the lock through the panel interface module connect the two power field wires run from the wire transfer hinge to the 12V and GND terminals on the panel interface circuit board Note JP2 and JP3 shown in Figure 22a are used for manufacturing purposes only 3 Connect the RS 485 shield wire to one of the GND terminals on J1 Connect to wire transfer hinge ji N lt 9 z is Q e F Q e T p N lt fay z is s S Figure 22b Connecting field wiring from the wire transfer hinge BEST ACCESS SYSTEMS 19 Indianapolis Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Installing the panel interface module Ga DSOSSUO
69. ce module receives token data and lock sensor data from the lock through an RS 485 connection It translates this data into parallel signals which it sends to the access control panel reader interface The panel interface module also translates control signals received from the access control panel reader interface and sends them to the lock The figure below shows the relationship between the components in the IDH Max system Power 2 RS 485 Communication 2 Field wire harness These installation instructions describe how to install wire and configure the components provided with your 34HW 35HW IDH Max Mortise Lock The following topics are covered SILO SUPVOY lt i a eatea 2 Components CHECKIiSt sssessessescsecssecsssssessescseeees 2 Special tools checklist sssssssssssssssesesseseseessesseesees 3 Preparing the door and door jamb sssssessseeseeees 4 Installing the l0Ck sssssssssssssesssssssssseeressssssssssssssses 8 Completing the installation at the doof 13 Installing the panel interface module 18 Testing the installation sssscsesssssssessesscessesseeseess 23 Troubleshooting the installation s ssssssseees 24 Panel interface module Card present 1 Access control panel reader interface Reader LED 2 Token data 2 Door amp latchbolt status or Door status 2 Communication tamper or Latchbolt status 2 Power 2 BES
70. ch 8 to ON RQE on J3 Request to exit status output Switch like output to the access control panel reader interface that indicates the status of the lock s RQE switch By default the output is closed to indicate the RQE switch is closed Note The lock s RQE switch is closed when the door knob lever is turned activating the switch DIP switch 4 provides the ability to invert the signal STK on J3 Strike input Input from the access control panel s reader interface s strike relay which provides the solenoid control signal The access control panel reader interface output usually has normally open NO and normally closed NC terminals as well as a common terminal The common and NO terminals should be connected to the two STK terminals on J3 To invert the operation use the access control panel s reader interface s common and NC terminals The operation of the solenoid varies by lock function See the W Series Service Manual 160775 None DO D1 amp CP on J2 Token data output continued 20 DO is the Data 0 Wiegand or Strobe ABA token data output to the access control panel reader interface D1 is the Data 1 Wiegand or Data ABA output DO and D1 are capable of transmitting up to 250 feet Note The strobe signal is sometimes called clock CP is the Card Present ABA output The card present signal is low 0 volts DC during output of ABA token data BEST ACCES
71. ch wires or cable in the strain relief Slide the strain relief into position on the case It should lock into place Make sure that the latchbolt s anti friction latch lever is in position and place the latchbolt in the case Anti friction latch lever Figure 3 41 Latchbolt with anti friction latch lever in position 5 Slide the brass grommet on the latchbolt away from the U shaped latchbolt rod support Rest the latchbolt rod into the U shaped support Release the grommet It should snap into place Note If you can pull the square shaped tail out of the rod support the latchbolt is not placed properly Reposition the latchbolt Install the E tumbler in the case Make sure that the tumbler spring rests against the E tumbler Latchbolt Latchbolt support E tumbler Tumbler spring Figure 3 42 Positioning the tumbler spring closeup LHRB orientation shown Reinstall the mortise case cover and case spacer See Task H To reinstall the mortise case cover and case spacer on page 3 33 Reinstall the mortise case See Task B To reinstall the mortise case on page 3 14 3 39 Service and Maintenance for Mortise Locks 3 40 IDH Max Service Manual SERVICE AND MAINTENANCE FOR CYLINDRICAL LOCKS This chapter contains instructions for replacing IDH Max cylindrical components and servicing and maintaining IDH Max cylindrical components If you need to See Remove components to
72. continued 2 BEST ACCESS SYSTEMS Indianapol is Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Components checklist Special tools checklist Q Field wiring for power connections between the lock Use the following checklist to make sure that you have the and power supply or the lock and panel interface special tools necessary to install the components module provided with your 83KW 93KW 85KW 95KW IDH Max If you re powering the lock s through the panel Cylindrical Lock interface module calculate the total length of the Q Three 3 to four 4 foot 3 8 drill bit power wire run by summing Q KD303 Drill jig m The distance from the power supply to the panel Q T15 TORX bit drivert interface module m The distance from the panel interface module to the first door m If powering more than one door daisy chained to the same power supply add the total distance of the power runs between the doors If you re powering the lock s using a separate power supply calculate the total length of the power wire run by summing m The distance from the power supply to the first door m f powering more than one door daisy chained to the same power supply add the total distance of the power runs between the doors Refer to the table below to determine the minimum wire gauge based on the number of doors sharing the power supply and the total length of the wire run Maximum wire length
73. control key 15 degrees to the left and withdraw the key Caution The control key can be used to remove cores and to access doors Provide adequate security for the control key 19 Install access door 1 Making sure that the access door does not pinch any wires insert the tabs of the access door into its mating slots and swing the door closed 2 Usea T15 TORX bit driver to secure the access door with the security screw Tighten firmly ag _ Security screw A Na Tabs 2 l Figure 19 Installing the access door 16 BEST ACCESS SYSTEMS Indianapolis Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Completing the installation at the door 20 Install wire transfer hinge 1 Trim the four wires of the field wire harness which you pulled through the hinge edge of the door in Task 7 Leave sufficient length to connect to the wire transfer hinge 2 Splice the power and communication field wiring to the four pairs of leads on the frame side of the hinge following the hinge manufacturer s instructions 3 Splice the four field harness wires listed in the table below to the four pairs of leads on the door side of the hinge matching each pair of leads to its corresponding field wire Wire Color Ground Black 12VDC Red Com Orange Com Green 4 Insert the wires and splice connectors into the holes or pockets in the door and frame being careful not to pinch the wires Install the wir
74. ctions for all power field wiring to the lock Check the power connections between the field wire harness and the wire transfer hinge Panel interface module s green status LED is off Power is not being supplied to the panel interface module Check the connections for power wiring between the panel interface module and the access control panel or other power source A door forced alarm occurs when someone exits through the door RQE wiring and door status wiring is reversed between the panel interface module and the access control panel reader interface Refer to Connect panel interface module to access control panel reader interface on page 20 and correct the wiring problem 24 BEST ACCESS SYSTEMS 2002 03 Best Lock Corporation dba Best Access Systems Indianapolis Indiana T61842 RevC 1852379 ER 7991 12 June 2003 INDEX A access door part drawings for 2 5 2 8 2 11 part numbers for 2 7 2 10 2 12 reinstalling 3 24 4 18 removing 3 5 4 4 access door screw part drawings for 2 5 2 8 2 11 part numbers for 2 13 adjusting door s thickness 4 10 auxiliary bolt part drawings for 2 16 part numbers for 2 17 turning over 3 31 auxiliary bolt springs part drawings for 2 16 part numbers for 2 17 auxiliary return lever part drawings for 2 16 part numbers for 2 17 bevel changing bevel only for non deadbolt locks 3 27 changing hand and bevel with RQE switch 3 27 bush
75. cutcheon screws 2 13 reader electronics mounting screws 2 13 upper escutcheon screws 2 13 field wire harness part drawings for 2 5 2 8 2 11 part numbers for 2 6 2 9 2 12 pulling through the door 3 13 4 8 reinstalling 5 6 removing 5 5 function conversion for DDEL chassis 2 20 for DDEU chassis 2 20 for EEL case 2 17 for EEU case 2 17 for NEL case 2 17 for NEU case 2 17 reversing the solenoid 3 34 4 19 function description for DDEL chassis 2 4 for DDEU chassis 2 4 for EEL case 2 2 for EEU case 2 2 for NEL case 2 3 for NEU case 2 3 H hand changing 3 27 harness clamp part drawings for 2 5 2 8 2 11 part numbers for 2 6 2 9 2 12 HID proximity card reader see proximity card reader hub lever and pin assembly part drawings for 2 16 part numbers for 2 17 hub lever spring part drawings for 2 16 part numbers for 2 17 hub washer part drawings for 2 21 part numbers for 2 21 hubs part drawings for 2 16 2 19 part numbers for 2 17 2 20 reinstalling 3 30 removing and turning over 3 28 inside hub see hubs IDH Max Service Manual Index K key release cam assembly part drawings for 2 19 part numbers for 2 20 keyed knob see knob keyed lever see lever keyed sleeve assembly part drawings for 2 19 part numbers for 2 20 knob part drawings for 2 5 2 8 2 11 part numbers for 2 6 to 2 7 2 9 2 12 reinstalling 3 21 4 16 removing 3 4 knob return spring part drawings for 2 19 part numbers for 2 20
76. d slide the now bottom hub under the auxiliary levers 2 Insert the now top hub onto the bottom hub Top hub Auxiliary levers Cylinder clamp plate Figure 3 31 Turning over the hubs and cylinder clamp plate LHRB orientation shown IDH Max Service Manual Service and Maintenance for Mortise Locks Note The flat side of the outside hub should be opposite the pivot point on the RQE switch as shown in Figure 3 32 Pivot point on the ROE switch Flat side of the outside hub Figure 3 32 ROE switch and hub orientation closeup Task E To turn over the cylinder clamp plate If the lock is single keyed turn over the cylinder clamp plate and insert it in the case See Figure 3 31 Note The screw must be on the same side of the lock case as the mortise cylinder Task F To turn over the auxiliary bolt 1 Remove the auxiliary bolt spring 2 Remove the auxiliary bolt from the case and turn it over 3 Insert the auxiliary bolt into the case The angled portion of the bolt should be pushed through the front of the case and the feet should be resting in the slot 4 Place the long straight end of the auxiliary bolt spring into the hole on the auxiliary bolt The center of the spring coil should rest around the screw post IDH Max Service Manual 3 31 Service and Maintenance for Mortise Locks 5 Press the L shaped end of the spring so that the center of the spring can slide to the bottom o
77. der for 2 1 4 2 1 2 thick doors or Concealed cylinder for 2 3 4 3 thick doors Magnetized strike box Strike plate for LH RHRB or Strike plate for RH LHRB Standard strike screw Security strike screw Standard faceplate screw or Security faceplate screw Faceplate a Required for EEU EEL functions only 2 18 IDH Max Service Manual enue ad1Alag XEN HAI 6L 2 CYLINDRICAL CHASSIS EXPLODED DIAGRAM Figure 2 9 Cylindrical chassis exploded diagram 9K DDEU function shown Outside sued pue suonouny Functions and Parts Cylindrical chassis Refer to Figure 2 9 and the table below to find the part you need or to parts list convert the function of the lock DD Item Part no Qty Description ea 1 B60207 1 Switch plunger E E 2 C60206 1 Inside hub assembly for RQE E E 3 B60217 1 Modified drive collar amp non keyed sleeve assembly OKW or E m not shown B60234 1 Modified drive collar amp non keyed sleeve assembly 8KW E E 4 B55518 2 Lever return spring QKW or E E not shown B60420 2 Knob return spring 8KW E E 5 B55504 2 Thrust plate E E 6 B60470 1 Wire protector cap 8 7 B54172 1 Chassis cover E E not shown A60765 1 ID label affixed to the chassis cover E E 8 C61034 1 DDEL solenoid or E not shown C61033 1 DDEU solenoid E 9 A60224 1 DDEL solenoid spring or E not shown A60223 1 DDEU solenoid spring a 10 B60463 1 Chassis frame and retractor assembly E E 11 A60531 1 Key release cam assembly o
78. door Figure 4 23 Removing and reinstalling the door status switch and magnet assembly Reinstalling the door status and switch magnet assembly 1 2 4 22 Insert the new magnet in the hole in the door frame Insert the door status switch assembly into the door status switch hole in the edge of the door feeding the connectors out the wire hole to the inside of the door Connect the door status sensor connector and shorting connector to the sensor and solenoid wire harness Wire connection Color No of wires No of pins Shorting connection Purple 2 2 Door status sensor White 2 2 Reinstall the upper and lower escutcheon screws on the inside escutcheon Reinstall the inside lever knob See Task H To reinstall the inside and outside levers knobs on page 4 16 Reinstall the access door See Task J To reinstall the access door on page 4 18 IDH Max Service Manual ADDITIONAL SERVICE AND MAINTENANCE This chapter contains instructions for replacing IDH Max components such as wire harnesses card readers and circuit boards If you need to See Replace the sensor and solenoid wire harness page 5 2 Replace the reader wire harness page 5 3 Replace the field wire harness page 5 5 Replace the control electronics circuit board page 5 8 Replace a reader circuit board assembly page 5 9 Replace a card reader page 5 11 Replace the panel interface board page 5 17 A Caution A Caution IDH Max Se
79. e Pull the field wiring down the wall and through the access hole in the frame BEST ACCESS SYSTEMS is Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Preparing the door and door jamb E Install latch Install the latch in the door Note The latch tube prongs should be centered and should project into the chassis hole Check that the door swings freely Latch tube prong Chassis hole ee Inside of door Figure5 Installing the latch in the door Gi Use drill jig to drill through bolt holes 9KW only 1 Press the drill jig KD303 onto the door engaging it Drill upper through with the latch tube prongs Make sure the front edge cE Dail of the jig is parallel with the door edge Q 2 Drill the through bolt holes 5 16 diameter halfway into the door 3 Turn the drill jig over and repeat steps 1 and 2 from the wd Latentupe prongs opposite side of the door Note Replace the drill jig after 10 door preparations Drill lower through ED ne Inside of door Figure6 Installing the drill jig and drilling the through bolt holes BEST ACCESS SYSTEMS 7 Indianapolis Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Preparing the door and door jamb Hinge mortise Field harness amp RH RHRB reader wire hole ae TA Inside trim Figure7 Pulling the field wire harness through the door Indianapo Pull field wire harne
80. e RQE rose liner and the door 2 Install the through bolts through the RQE rose liner and door in the top and bottom holes IDH Max Service Manual 4 11 Service and Maintenance for Cylindrical Locks 3 Tighten the RQE rose liner on the door with the through bolts Through bolt i ROE rose liner Solenoid wire ROE rose liner Inside of door Hub washer Figure 4 13 Reinstalling the through bolts and ROE rose liner Task E To reinstall trim hole inserts bushings and hub washers 1 Insert the two trim hole inserts into the upper trim hole on each side of the door 2 For LH and LHRB doors Insert two bushings into the door status switch amp LH LHRB reader wire hole on each side of the door For RH and RHRB doors Insert two bushings into the field harness amp RH RHRB reader wire hole on each side of the door 3 Insert a bushing into the remaining wire hole on the inside of the door 4 12 IDH Max Service Manual Service and Maintenance for Cylindrical Locks 4 On each side of the door slide a hub washer over the chassis sleeve so it rests on the hub Trim hole insert pig SS 10 Hub washer Ne Q Outside of door l ai o ap iP s Trim hole insert f pe Bushing fo A 36 Hub washer O Inside of door Figure 4 14 Reinstalling trim hole inserts bushings and hub washers IDH Max Service Manual 4 13 Service and Maintenance for Cylindr
81. e connections where the wires are inserted into the connectors m the connectors are firmly mated a escutcheon Pe escutcheon screw em Make these connections ote lower escutcheon screw wa P Inside of door Figure 4 17 Securing the through bolt escutcheon and completing connections Task H To reinstall the inside and outside levers knobs Note To use a core and throw member from a manufacturer other than BEST with a 9KW Lock see the Installation Instructions for 9K Non interchangeable Cores amp Throw Members T56093 Skip Step 4 and Step 5 of those instructions 1 For the inside and outside knobs Push firmly on the knob until it is seated For the inside and outside levers With the handle pointing toward the door hinges push firmly on the lever until it is seated 2 Tighten the upper and lower escutcheon screws 4 16 IDH Max Service Manual Service and Maintenance for Cylindrical Locks 3 Turn the levers knobs to check that they operate smoothly Outside of door a Figure 4 18 Reinstalling the levers knobs Task I To reinstall the core and throw member 1 Install the blocking plate onto the throw member You must use the blocking plate to prevent unauthorized access Caution Core a Blocking plate Throw member SS Figure 4 19 Reinstalling the blocking plate and throw member 2 Insert the control key into the core and rotate the key 15 degrees to the right 3 Ins
82. e transfer hinge 21 Install lock power supply optional If you are providing a separate power supply for the lock instead of providing power via the panel interface module connect the two power field wires run from the wire transfer hinge to the power supply Make sure power 12 volts DC and ground are connected properly Follow the instructions provided by the power supply manufacturer Do not plug in the power supply yet Note For specifications for the power supply see Components checklist on page 2 Field ee Splice connectors eae Wire transfer hinge Field wire harness leads Door frame Door Figure 20 Installing the wire transfer hinge BEST ACCESS SYSTEMS Indianapo is Indiana 17 Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Installing the panel interface module 22 Mount panel interface module Peel the paper off the adhesive tape affixed to the back of the panel rail and press the panel rail into position Adhesive Note Mount the panel interface module in the oe tape enclosure with the access control panel reader interface if possible Figure 21 Mounting the panel interface module 18 BEST ACCESS SYSTEMS Indianapolis Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Installing the panel interface module O IDH Panel Interface Connect field wiring from wire transfer hinge to panel interfa
83. eader wire harness connector Control electronics circuit board Solenoid and sensor wire harness ee eal Inside escutcheon 4 Large opening Sensor wires and solenoid wires Inside of door Figure 3 20 Connecting the reader wire harness to the control electronics circuit board IDH Max Service Manual 3 19 Service and Maintenance for Mortise Locks A Caution A Caution 3 20 Task F To secure the escutcheons and complete the connections 1 2 Position the inside and outside escutcheons onto the door Making sure that the escutcheons do not pinch the wires secure the escutcheons to the door but do not tighten Use the upper escutcheon screw at the top trim hole and the lower escutcheon screw at the bottom trim hole When routing the solenoid and sensor wire harness the sensor wires and the solenoid wires make sure the wires are not rubbed across any sharp edges or over any surface that could damage their sleeving or wire insulation 3 Make the solenoid connection and three sensor connections and place the wires into the inside trim Wire connection Color No of wires No of pins Solenoid Yellow 2 3 RQE Brn Org 2 3 Shorting connection Purple 2 2 Door status sensor White 2 2 When making the sensor connections and solenoid connection make sure there are no loose wire connections where the wires are inserted into the sensor and solenoid connectors the sensor and soleno
84. enoid wire hole on the inside of the door 4 From the outside of the door feed the reader wire harness connector through the field harness amp reader wire hole Field harness amp reader wire hole Reader wire harness Va connector r Outside escutcheon Outside of door Figure 3 19 Feeding the reader wire harness connector through the door 5 Temporarily rest the outside escutcheon on the door by inserting the trim studs into the stud holes Note You can temporarily install the outside lever knob to hold the outside escutcheon in place See Task G on page 3 21 6 Connect the reader wire harness to the control electronics circuit board in the inside escutcheon 7 Feed the solenoid and sensor wire harness from the control electronics circuit board as well as the solenoid and sensor wires from the mortise case through the large opening in the inside trim When routing the reader wire harness make sure the reader wire A harness is not rubbed across any sharp edges or over any surface Caution that could damage its sleeving or wire insulation 3 18 IDH Max Service Manual Service and Maintenance for Mortise Locks m there are no loose wire connections where the wires are inserted When connecting the reader wire harness make sure into the reader wire connector Caution m the reader wire harness connector is fully seated in its mating connector on the control electronics circuit board R
85. er For mortise instructions see Task H To reinstall the core EEL and EEU only on page 3 23 For cylindrical instructions see Task I To reinstall the core and throw member on page 4 17 Making sure that the access door does not pinch any wires insert the tabs of the access door into its mating slots and swing the door closed Use the appropriate bit driver to secure the access door with the security screw Tighten firmly IDH Max Service Manual Additional Service and Maintenance REPLACING READERS Replacing the magnetic stripe swipe card reader IDH Max Service Manual To replace a proximity card reader assembly the following new parts are needed m proximity card reader B64404 for HID B64403 for Motorola m outside escutcheon gasket A60725 To replace a magnetic stripe swipe card reader the following new parts are needed m magnetic stripe swipe card reader B63269 m outside escutcheon gasket A60725 To replace a magnetic stripe insertion card reader the following new part is needed m magnetic stripe insertion card reader B61646 Removing the magnetic stripe swipe card reader _ Remove the core and throw member For mortise instructions see Task A To remove the core on page 3 3 For cylindrical instructions see Task A To remove the core and throw member on page 4 3 2 Remove the inside and outside knobs levers For mortise instructions see Task B To remove the inside and outside
86. er supply optional If you are providing a separate power supply for the lock instead of providing power via the panel interface module connect the two power field wires run from the wire transfer hinge to the power supply Make sure power 12 volts DC and ground are Strike plate connected properly S Follow the instructions provided by the power supply AnA bai manufacturer Do not plug in the power supply yet al Note For specifications for the power supply see Components checklist on page 2 Figure 19b Positioning the strike BEST ACCESS SYSTEMS 17 Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Installing the panel interface module IDH Panel Interface O mm ND AZT WOD WOD GND AZT VSSGOeEO0 ti J3 DOOOGOOS DISIOISIEWICISTS TPR DLS7 ERQE STK DO D1 RED GRN BPR GND NC NC CP 21 Mount panel interface module Peel the paper off the adhesive tape affixed to the back of the panel rail and press the panel rail into position Note Mount the panel interface module in the enclosure with the access control panel reader interface if possible 22 Connect field wiring from wire transfer hinge to panel interface module 1 Connect the two communication field wires run from the wire transfer hinge to the COM
87. ert the throw member into the core IDH Max Service Manual 4 17 Service and Maintenance for Cylindrical Locks 4 Insert the core and throw member into the lever knob with the control key Throw member Core Control key oe NES Figure 4 20 Reinstalling the core and throw member lever shown 5 Rotate the control key 15 degrees to the left and withdraw the key Note For 6 pin core users only install the plastic spacer supplied with permanent cores instead of the blocking plate onto the throw member The control key can be used to remove cores and to access doors A Provide adequate security for the control key Caution Task J To reinstall the access door 1 Making sure that the access door does not pinch any wires insert the tabs of the access door into its mating slots and swing the door closed 2 Use the appropriate bit driver to secure the access door with the security screw Tighten firmly ag _ Security screw Figure 4 21 Reinstalling the access door 4 18 IDH Max Service Manual Service and Maintenance for Cylindrical Locks REVERSING THE SOLENOID WHEN CHANGING THE FUNCTION Because of the complex nature of this procedure BEST recommends that you order a new cylindrical chassis Contact your BEST Representative Use the following part numbers when ordering a new cylindrical chassis Chassis type Part number 8KW DDEL C60783 8KW DDEU C60781 9KW DDEL C60787 9KW DDEL non IC C6079
88. etic stripe swipe card reader 5 11 mortise case 3 11 mortise case spacer 3 28 mounting plate 3 11 outside escutcheon 3 6 4 4 panel interface circuit board 5 17 proximity card reader 5 14 reader circuit board assembly 5 9 reader wire harness 5 3 RQE rose liner 4 6 4 20 RQE switch 3 36 sensor and solenoid wire harness 5 2 solenoid 3 35 4 20 throw member 4 3 trim hole inserts 3 9 4 6 retaining ring part drawings for 2 16 part numbers for 2 17 rose liner part numbers and drawings for 2 21 RQE rose liner reinstalling 4 11 4 21 removing 4 6 4 20 RQE switch adding to electrified mortise locks 3 34 changing the hand and bevel 327 changing the hand only 3 27 circuit part drawings for 2 16 part numbers for 2 17 reinstalling 3 36 removing 3 36 turning over 3 28 S screw see access door screw see control electronics mounting screw see lower escutcheon screw see reader circuit board mounting screw see reader electronics mounting screw see upper escutcheon screw sensor and solenoid wire harness connecting 3 20 4 15 disconnecting 3 6 4 4 part drawings for 2 5 2 8 2 11 part numbers for 2 6 2 9 2 12 reinstalling 5 3 removing 5 2 solenoid definition of A 2 part drawings for 2 16 2 19 part numbers for 2 17 2 20 reinstalling 3 35 4 20 removing 3 35 4 20 reversing for function conver sion 3 34 4 19 solenoid spring part drawings for 2 19 part numbers for 2 20 spacer part drawings for 2 16 part numbers
89. f the screw post The spring tension should push the bolt toward the front of the case L shaped end of the auxiliary bolt spring Screw post Auxiliary bolt Figure 3 33 Turning over the auxiliary bolt closeup Task G To turn over the latchbolt 1 Slide the brass grommet on the latchbolt away from the U shaped latchbolt rod support Grasp the latchbolt by the square shaped tail and pull the latchbolt up and out of the case 2 Turn over the latchbolt and rotate the anti friction latch lever into position Place the latchbolt in the case Anti friction latch lever Figure 3 34 Latchbolt with anti friction latch lever in position 3 Slide the brass grommet on the latchbolt away from the U shaped latchbolt rod support Rest the latchbolt rod into the U shaped support Release the grommet It should snap into place Note If you can pull the square shaped tail out of the rod support the latchbolt is not placed properly Reposition the latchbolt 3 32 IDH Max Service Manual Service and Maintenance for Mortise Locks 4 Make sure that the tumbler spring rests against the E tumbler Square shaped tail of the latchbolt Brass grommet Tumbler spring E tumbler Figure 3 35 Turning over the latchbolt closeup LHRB orientation shown Task H To reinstall the mortise case cover and case spacer 1 Place the case cover on the mortise case 2 For mortise ca
90. for 2 18 part numbers for 2 18 reinstalling 3 16 removing 3 10 cylinder cam A 1 cylinder clamp plate part drawings for 2 16 part numbers for 2 17 turning over 3 31 cylinder ring A 1 D DDEL chassis function conversion for 2 20 function description for 2 4 trim conversion for 2 6 2 9 2 12 DDEU chassis function conversion for 2 20 function description for 2 4 trim conversion for 2 6 2 9 2 12 disconnecting reader wire harness 3 6 4 4 sensor and solenoid wire harness 3 6 4 4 documentation package 1 3 C 2 door status switch part drawings for 2 16 part numbers for 2 17 reinstalling 3 37 removing 3 37 door status switch assembly part numbers and drawings for 2 21 reinstalling 4 22 removing 4 21 door s thickness adjusting 4 10 E EEL case function conversion for 2 17 function description for 2 2 trim conversion for 2 6 2 9 2 12 EEU case function conversion for 2 17 function description for 2 2 trim conversion for 2 6 2 9 2 12 escutcheon definition of A 1 part drawings for 2 5 2 8 2 11 part numbers for 2 6 2 9 2 12 reinstalling inside escutcheon 3 20 4 15 reinstalling outside escutcheon 3 20 4 15 removing inside escutcheon 3 12 4 7 removing outside escutcheon 3 6 4 4 F faceplate definition of A 2 part numbers and drawings for 2 18 reinstalling 3 16 removing 3 10 faceplate screw part drawings for 2 18 part numbers for 2 18 field replacement kits access door screws 2 13 lower es
91. g components on page 4 3 For the tasks in the column See these tasks to reinstall see the section Reinstalling components on page 4 8 See these tasks to reinstall Core Keyed lever knob Plain lever knob Access door Outside escutcheon RQE rose liner Lock chassis Inside escutcheon Task A page 4 3 Task A and Task B1 page 4 3 Task B2 page 4 4 Task C page 4 4 Task A through Task D page 4 3 through page 4 4 Task A through Task F page 4 3 through page 4 6 Task A through Task G page 4 3 through page 4 6 Task A through Task H page 4 3 through page 4 7 Task I page 4 17 Task I and Task J page 4 16 and page 4 17 Task H page 4 16 Task J page 4 18 Task F through Task J page 4 12 through page 4 18 Task D through Task J page 4 11 through page 4 18 Task B through Task J page 4 10 through page 4 18 Task A through Task J page 4 8 through page 4 18 4 2 IDH Max Service Manual Service and Maintenance for Cylindrical Locks Removing Task A To remove the core and throw member components 1 Insert the control key into the core and rotate the key 15 degrees to the right 2 Remove the core and throw member from the lever knob Throw member Core Control key Figure 4 1 Removing the core and throw member lever shown Task B1 To remove the keyed lever knob 1 Insert a flat blade screwdriver into the figure 8 core hole and in
92. g the latch Removing the latch status switch Status switch 1 Remove the mortise case See Removing components on page 3 3 2 Remove the mortise case cover and spacer See Task A To remove the mortise case cover and case spacer on page 3 28 3 Remove the wire strain relief from the case 4 Open the wire strain relief and remove the latch status switch wire or cable 5 Slide the brass grommet on the latchbolt away from the U shaped latchbolt rod support Grasp the latchbolt by the square shaped tail and pull the latchbolt up and out of the case Maintain the orientation of the latchbolt 6 Pull the tumbler spring away from the E tumbler and lift the E tumbler out of the case Strain relief Tumbler spring Latch status switch wire Latch lever Til SS E Tumbler TNI Brass grommet 4 Latchbolt Latch status ira switch Figure 3 40 Replacing the latch status switch 7 Remove the latch status switch screws 8 Remove the latch status switch assembly from the case Move the latch lever as necessary to remove the cable 3 38 IDH Max Service Manual Service and Maintenance for Mortise Locks IDH Max Service Manual Reinstalling the latch status switch 1 2 3 Install the new latch status switch assembly in the case Route the latch status switch wires or cable as shown in Figure 3 40 Clamp the latch status swit
93. heon gasket from the outside escutcheon and discard the gasket Additional Service and Maintenance 5 4 6 Loosen the screw holding the harness clamp and remove the clip Save the clip Control electronics circuit board a Reader wire harness Lower left mounting screw Harness clamp Figure 5 2 Removing the harness clamp 7 Disconnect the reader wire harness from the reader circuit board Reinstalling the reader wire harness 1 Connect the reader wire harness to the reader circuit board 2 Slide the harness clamp under the loosened screw Tighten the screw See Figure 5 2 3 For magnetic stripe swipe and proximity card readers peel away the protective backing from the edge of the escutcheon gasket and slide the gasket onto the upper escutcheon post Press the gasket into place on the edge of the escutcheon so the reader circuit board is covered 4 Connect the reader wire harness to the control electronics circuit board For mortise instructions see Task E To connect the reader wire harness on page 3 17 For cylindrical instructions see Tighten the RQE rose liner on the door with the through bolis on page 4 12 5 Reinstall the outside escutcheon For mortise instructions see Task F To secure the escutcheons and complete the connections on page 3 20 For cylindrical instructions see Task G To secure the escutcheons and complete the connections on page 4 15 6 Reinstall the inside lever
94. his setting lets you determine the baud rate for communication between the lock s control electronics circuit board and the panel interface module by setting DIP switches on the panel interface circuit board m Switch 8 is set to ON only for locks with a magnetic stripe insertion card reader it is set to OFF for locks with a magnetic stripe swipe card reader DIP switch IDH Control Electronics Best Access Systems J2 Ji O O000000000 D ooo0oo00000 J3 Figure 2 6 Location of the DIP switch on the control electronics circuit board board make sure that you are properly grounded using an electrostatic discharge ESD protection kit Touching the circuit board without proper grounding can damage sensitive electronic components even if you don t notice any static discharge Before you handle the circuit board or any component on the circuit Caution 2 14 IDH Max Service Manual Functions and Parts z g 55 5 55 2S st gt 02 35 S68 o So gt z i D5 Fs Ss mer cS 2 o gt Part type Part No Description 28 s S68 Card reader B63269 Magnetic stripe swipe card reader a B64404 HID proximity card reader with antenna a B64403 Motorola proximity card reader with reader assembly a Reader circuit board B80901 Reader circuit board assembly for magnetic stripe swipe a card readers B80902 Reader circuit board assembly for proximity card readers
95. i sw2 F 56 1 ee Le Install strain O D O relief here U J3 Figure 5 4 Installing the screws for the control electronics circuit board 5 Reinstall the field wire harness Perform step 1 through step 9 in the section Reinstalling the field wire harness on page 5 6 5 8 IDH Max Service Manual Additional Service and Maintenance REPLACING THE READER CIRCUIT BOARD ASSEMBLY Replacing the reader circuit board assembly IDH Max Service Manual To replace a reader circuit board assembly for the proximity card reader the following new parts are needed m reader circuit board assembly B80902 m outside escutcheon gasket AG0725 m tape for mounting the sounder A60324 To replace a reader circuit board assembly for the magnetic stripe swipe card reader the following new parts are needed m reader circuit board assembly B80901 m outside escutcheon gasket AG0725 m tape for mounting the sounder A60324 Removing the reader circuit board assembly 1 Remove the core and throw member For mortise instructions see Task A To remove the core on page 3 3 For cylindrical instructions see Task A To remove the core and throw member on page 4 3 2 Remove the inside and outside knobs levers For mortise instructions see Task B To remove the inside and outside levers knobs on page 3 4 For cylindrical instructions see Task B1 To remove the keyed lever knob on page 4 3 3 Use the appropriate bit driver to rem
96. ical Locks Task F To connect the reader wire harness 1 For LH and LHRB doors From the outside of the door feed the reader wire harness connector through the door status switch amp LH LHRB reader wire hole For RH and RHRB doors From the outside of the door feed the reader wire harness connector through the field harness amp RH RHRB reader wire hole Reader wire harness connector Field harness amp RH RHRB reader wire hole Outside ae We escutcheon Door status switch amp LH LHRB reader wire hole Outside of door i Figure 4 15 Feeding the reader wire harness connector through the wire hole 2 Temporarily rest the outside escutcheon on the door by inserting the escutcheon studs into the trim holes 3 Connect the reader wire harness to the control electronics circuit board in the inside escutcheon m there are no loose wire connections where the wires are inserted When connecting the reader wire harness make sure that into the connectors Caution m the connectors are firmly mated 4 14 IDH Max Service Manual Service and Maintenance for Cylindrical Locks A Caution A Caution IDH Max Service Manual 4 From the inside of the door feed the sensor and solenoid wire harness from the control electronics circuit board as well as the sensor wires and the solenoid wire through the large opening in the inside escutcheon Reader wire harness connector Control electronics circui
97. id wire harness connector is fully seated in its mating connector on the control electronics circuit board ae Inside escutcheon Upper escutcheon screw Lae pp Make these connections ees Lower escutcheon screw a pal Inside of door Figure 3 21 Securing the escutcheon and completing the connections IDH Max Service Manual Service and Maintenance for Mortise Locks Task G To reinstall the inside and outside levers knobs For both knobs and levers 1 Unscrew the inside spindle one full turn to allow the spindles to turn freely For knobs 1 From the outside of the door insert the outside knob and spindle assembly into the lock 2 Slide the inside knob onto the inside spindle and secure it with the set screw 3 Push the set screw cap into the set screw hole 4 Tighten the upper and lower escutcheon screws 5 Turn the knobs to check that they operate smoothly Set screw yo Set screw OO E of door Figure 3 22 Reinstalling the knobs IDH Max Service Manual 3 21 Service and Maintenance for Mortise Locks For levers 1 With the handle pointing toward the door hinges insert the outside lever and spindle assembly into the lock from the outside of the door 2 Slide the inside lever onto the inside spindle and secure it with the set screw 3 Tighten the upper and lower escutcheon screws 4 Turn the levers to check that they operate smoothly Set screw ile
98. ide trim Combination yg mounting screw oS Make these connections mounting screw P Inside of door Figure 14 Securing the through bolt trim and completing connections BEST ACCESS SYSTEMS 13 Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Completing the installation at the door Set screw cap Set screw Outside of door a Spindles Figure 15a Installing the knobs Set screw Spindles Outside ofdoor os Figure 15b Installing the levers 14 15 Install inside and outside knobs levers For both knobs and levers Unscrew the inside spindle one 1 full turn to allow the spindles to turn freely For knobs 1 From the outside of the door insert the outside knob and spindles assembly into the lockset Slide the inside knob onto the inside spindle and secure it with the set screw Push the set screw cap into the set screw hole Tighten the trim mounting screws Turn the knobs to check that they operate smoothly 3 4 5 For levers 1 With the handle pointing toward the door hinges insert the outside lever and spindles assembly into the lock from the outside of the door 2 Slide the inside lever onto the inside spindle and secure it with the set screw 3 Tighten the trim mounting screws 4 Turn the levers to check that they operate smoothly al y inside of door BEST ACCESS SYSTEMS Indianapolis Indian
99. ing part drawings for 2 5 2 8 2 11 part numbers for 2 6 2 9 2 12 reinstalling 3 17 4 12 removing 3 9 4 6 IDH Max Service Manual C cable clamp part drawings for 2 5 2 8 part numbers for 2 6 2 9 card reader A 1 case see mortise case case cover part drawings for 2 16 part numbers for 2 17 reinstalling 3 33 removing 3 28 case cover mounting screw part drawings for 2 16 part numbers for 2 17 case mounting screw part drawings for 2 16 part numbers for 2 17 certifications and standards 1 1 changing bevel only for non deadbolt locks 3 27 hand and bevel with RQE switch 3 27 hand only with RQE switch 3 27 chassis part drawings for 2 19 part numbers for 2 20 reinstalling in the door 4 11 removing from the door 4 6 chassis cover part drawings for 2 19 part numbers for 2 20 chassis frame and retractor assembly part drawings for 2 19 part numbers for 2 20 2 11 2 12 C 1 Index chassis screw part drawings for 2 19 part numbers for 2 20 connecting reader wire harness 3 17 4 12 sensor and solenoid wire harness 3 20 4 15 control electronics circuit board part drawings for 2 5 2 8 2 11 part numbers for 2 6 2 9 2 12 reinstalling 5 8 removing 5 8 control electronics mounting screw part drawings for 2 5 2 8 2 11 part numbers for 2 13 conversion see reader conversion see trim conversion core definition of A 1 reinstalling 3 23 4 17 removing 3 3 4 3 cylinder definition of A 1 part drawings
100. ions for 34HW 35HW IDH Max Mortise Locks Installing the lock H Connect reader wire harness 1 From the outside of the door feed the reader wire harness connector through the field harness amp reader wire hole 2 Temporarily rest the outside trim on the door by inserting the trim studs into the stud holes Note You can temporarily install the outside knob lever to hold the outside trim in place See Task 15 3 Connect the reader wire harness to the control electronics circuit board in the inside trim 4 Feed the solenoid and sensor wire harness from the control electronics circuit board as well as the solenoid and sensor wires from the mortise case through the large opening in the inside trim Reader wire o harness connector 0 A g Field harness amp reader wire hole oo Outside trim p Outside of door Figure 13a Feeding the reader wire harness connector from the outside trim through the door Caution 1 When routing the reader wire harness make sure the reader wire harness is not routed across any sharp edges or over any surface that could damage its sleeving or wire insulation Caution 2 When connecting the reader wire harness make sure m there are no loose wire connections where the wires are inserted into the reader wire connector m the reader wire harness connector is fully seated in its mating connector on the control electronics circuit board Reader wire harness co
101. ire strain relief and remove the solenoid wires or cable 5 Grasp the locking bar and rotate it The solenoid plunger will rotate with it 6 Remove the locking bar from the solenoid pin 7 Remove the solenoid from the case Remember the orientation of the solenoid Locking bar 5 a Solenoid pin D reas O J Maana gt L plunger y S 227 7 E Solenoid SS a GF DONI cable QE on Bottom right corner of the case Electrically locked assembly Electrically unlocked assembly Figure 3 37 Removing and replacing the solenoid Reinstalling the solenoid 1 Insert the new solenoid in the case Note The solenoid rests in an opening in the case and is held in place by the case cover 2 Insert the pin of the solenoid plunger into the hole on the locking bar 3 Rotate the solenoid and locking bar into place 4 Make sure that the solenoid wires or cable is not pinched 5 Clamp the solenoid wires or cable in the strain relief Slide the strain relief into position on the case It should lock into place 6 Reinstall the mortise case cover and case spacer See Task H To reinstall the mortise case cover and case spacer on page 3 33 3 35 Service and Maintenance for Mortise Locks Replacing the ROE 3 36 switch 7e Reinstall the mortise case See Reinstalling components on page 3 13
102. it board Refer to the table below Default settings are shown in boldface Note DIP switch 8 is used in IDH Max Mortise installations Leave this switch set to ON 26 Set and connect power supply Make sure that the output voltage of the power supply for the panel interface module and lock is set to 15 volts DC or lower Make the final power supply connections 3 Adjust the power supply output voltage to 13 8 volts DC Setting DIP switches Feature Option DIP Switch Setting Reader LED input configuration Two wire operation Switch 1 ON Provides the ability to select between one wire and two wire LED operation for the reader LED input Baud rate selection Provides the ability to select the baud rate for communication between the Note To control the baud rate using DIP switches 2 and 3 on the panel interface circuit board DIP switches 6 and 7 on the control electronics circuit board both must be set to ON automatic baud rate detection Request to exit RQE status output configuration Provides the ability to invert the request to exit RQE status signal If DIP switch 4 is ON the contact is closed when the door knob lever is turned activating the RQE switch Door status output configuration Provides the ability to invert the signal for the door status output If DIP switch 5 is ON the contact is closed when the door is closed the door status switch is closed Communication tamper configuration Provides the
103. knob For mortise instructions see Task G To reinstall the inside and outside levers knobs on page 3 21 For cylindrical instructions see Task H To reinstall the inside and outside levers knobs on page 4 16 IDH Max Service Manual Additional Service and Maintenance Replacing the field wire harness IDH Max Service Manual Z 8 Reinstall the core and throw member For mortise instructions see Task H To reinstall the core EEL and EEU only on page 3 23 For cylindrical instructions see Task I To reinstall the core and throw member on page 4 17 Making sure that the access door does not pinch any wires insert the tabs of the access door into its mating slots and swing the door closed Use the appropriate bit driver to secure the access door with the security screw Tighten firmly Removing the field wire harness 1 Remove the core and throw member For mortise instructions see Task A To remove the core on page 3 3 For cylindrical instructions see Task A To remove the core and throw member on page 4 3 Remove the inside and outside knobs levers For mortise instructions see Task B To remove the inside and outside levers knobs on page 3 4 For cylindrical instructions see Task B1 To remove the keyed lever knob on page 4 3 Use the appropriate bit driver to remove the security screw from the access door Open the access door and remove it from the inside escutcheon Loosen the inside escutcheo
104. latchbolt mortise the door jamb to fit the strike box and strike plate 2 Insert the strike box and secure the strike with the two lt screws provided a Rips 3 Check the position of the deadlocking plunger against a the strike plate Caution The deadlocking plunger of the latchbolt must make contact with the strike plate as shown in Figure 9b The plunger deadlocks the latchbolt and prevents someone from forcing the latch open when the door is closed Deadlocking plunger Strike plate 77 Door jamb Figure 9a Installing the strike box and strike plate Figure 9b Aligning the deadlocking plunger with the strike plate BEST ACCESS SYSTEMS 9 Indianapolis Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Installing the lock amp through bolt trim Knob lever as Insert screwdriver blade here Figure aN core hole Figure 10 geet the outside knob lever 21 4 groove Through bolt stud Hub face jee rose liner Rose locking pin Figure 11 Adjusting the rose liner for the door thickness 10 Indianapol 10 Remove outside knob lever 1 Insert the control key into the core and rotate the key 15 degrees to the right Insert a flat blade screwdriver into the figure 8 core hole and into the knob lever Press the screwdriver blade in the direction of the arrow in Figure 10 Note Y
105. levers knobs on page 3 4 For cylindrical instructions see Task B1 To remove the keyed lever knob on page 4 3 3 Use the appropriate bit driver to remove the security screw from the access door Open the access door and remove it from the inside escutcheon 4 Remove the outside escutcheon For mortise instructions see Task D To disconnect the connections and remove the outside escutcheon on page 3 6 For cylindrical instructions see Task D To disconnect the connections and remove the outside escutcheon on page 4 4 5 Remove the escutcheon gasket from the outside escutcheon and discard the gasket 6 Unscrew the two reader electronics mounting screws on the reader circuit board assembly and remove the harness clamp Save the harness clamp and screws Note You can carefully set aside the reader circuit board and sounder affixed to the outside escutcheon 7 Remove the four reader assembly mounting screws Save the screws 5 11 Additional Service and Maintenance 5 12 8 Remove the magnetic stripe card reader assembly from the outside escutcheon sliding the reader harness through the slot in the escutcheon Note To determine the read head track position for ordering a magnetic stripe swipe card reader look at the back of the reader for the label that states This reader was factory set to reader magstripe track no 1 2 The track number is circled If there is no label the track number is 3 Reinst
106. ling the panel interface module Reader LED input reader interface This input is configured using DIP switch 1 for either one wire LED operation or two wire LED operation Two wire LED operation Connect the access control panel s reader interface s red LED output to the RED terminal and the access control panel s reader interface s green LED output to the GRN terminal The reader s red LED turns on when the access control panel reader interface provides 0 volts DC to the input for the red LED The reader s green LED turns on when the access control panel reader interface provides 0 volts DC for the green LED One wire LED operation Connect the access control panel s reader interface s LED output to the RED terminal The reader s LEDs are controlled as shown below Input signal LED response 0 volts DC Green LED ON 5 volts DC Red LED ON Not driven Both LEDs OFF Note The signals provided to the Reader LED input and the Sounder input must be greater than 3 5 volts DC to be interpreted as a 5 volts DC signal Signals with voltage less than 8 volts DC are interpreted as 0 volts DC connection to ground GND Terminals Description Related DIP switches DO D1 amp CP on J2 DO is the Data 0 Wiegand or Strobe ABA token data output to the access None control panel reader interface D1 is the Data 1 Wiegand or Data ABA Token dake output output DO and D1 are capable of transmitti
107. ming for the lock and putting the door in a locked mode use a valid token to access the lock Confirm that the red reader LED green reader LED and sounder respond as expected The lock should allow access verifying that the solenoid is working To check that the reader is working view the lock s event history and verify that the information recorded for the token is correct 3 Use an invalid token to attempt to access the lock Confirm that the red reader LED green reader LED and sounder respond as expected The lock should deny access 4 With the door armed attempt to exit through the door The request to exit RQE feature should let you exit without triggering an alarm by the access control panel 5 Remove power from the lock and check whether the door remains locked or is unlocked Verify that the lock fails safe or secure according to its function 6 With the door armed hold the door open Hold a magnet against the edge of the door over the door status sensor until the access control panel sees the door as closed Then remove the magnet Verify that the appropriate alarm response is triggered by the access control panel indicating that the door status sensor is working 7 With the door armed hold the door open Hold a magnet against the edge of the door over the door status sensor until the access control panel sees the door as closed With the magnet in place push in the latchbolt Verify that the ap
108. n Figure 3 7 Removing the outside escutcheon from the door 3 8 IDH Max Service Manual Service and Maintenance for Mortise Locks 5 Remove the bushings and trim hole inserts from each side of the door 1 OVET Trim hole mn 9 Bushing Outside of door S a Trim hole insert 0 0 NS Bushing s 5 i Bushing Inside of door Figure 3 8 Removing the trim hole inserts and bushings from the door IDH Max Service Manual 3 9 Service and Maintenance for Mortise Locks Task E To remove the mortise case faceplate and cylinder Note Only EEL and EEU function locks have a cylinder 1 Unscrew the two faceplate screws and remove the faceplate from the mortise case Save the screws Loosen the cylinder clamp screw located inside the mortise case 3 Turn the cylinder counterclockwise until you can remove it Cylinder clamp screw J inside mortise case Q Q Concealed p cylinder f lt Q Q M Mortise case faceplate Outside of door Jo Figure 3 9 Removing the mortise case faceplate and cylinder 3 10 IDH Max Service Manual Service and Maintenance for Mortise Locks Task F To remove the mounting plates 1 Remove the two mounting plate screws from the inside of the door Save the screws 2 Remove the outside and inside mounting plates Inside mounting plate Mounting plate screws Outside mounting plate gp es Outside of door es
109. n and disconnect the connections For mortise instructions see Task D To disconnect the connections and remove the outside escutcheon on page 3 6 For cylindrical instructions see Task D To disconnect the connections and remove the outside escutcheon on page 4 4 For mortise locks perform the following steps m Remove the cylinder and mortise case faceplate See Task E To remove the mortise case faceplate and cylinder on page 3 10 m Remove the mounting plates See Task F To remove the mounting plates on page 3 11 m Remove the mortise case See Task G To remove the mortise case on page 3 11 Remove the inside escutcheon from the door For mortise instructions see Task H To remove the inside escutcheon on page 3 12 For cylindrical instructions see Task H To remove the inside escutcheon on page 4 7 Place the inside escutcheon on a flat surface Use a 1 Phillips head screwdriver to unscrew the lower right circuit board screw and remove the field wire harness strain relief Be careful not to touch the circuit board with the screwdriver and not to strip the screw 5 5 Additional Service and Maintenance A Caution A Caution Do not use a power screwdriver to remove or reinstall the circuit board screw 9 Disconnect the field wire harness from the control electronics circuit board Connect field wire Connect reader harness here IDH caria Electronics Best Access wae ae wire harness here 7
110. n the rose liner with the holes prepared in the door Make sure that there is clearance for the solenoid wire between A the RQE rose liner and the door Caution 2 Install the through bolts through the RQE rose liner and door in the top and bottom holes 3 Tighten the RQE rose liner on the door with the through bolts 4 Connect the RQE connector 5 Reinstall the following parts m Reinstall the inside hub washer m Reinstall the upper and lower escutcheon screws on the inside escutcheon m Reinstall the inside lever knob See Task H To reinstall the inside and outside levers knobs on page 4 16 m Reinstall the access door See Task J To reinstall the access door on page 4 18 Replacing the door Removing the door status and switch magnet assembly status switch and 1 Remove the inside lever knob See Task B1 To remove the keyed magnet assembly lever knob on page 4 3 2 Remove the access door See Task C To remove the access door on page 4 4 3 Remove the upper and lower escutcheon screws from the inside escutcheon Note You can let the inside escutcheon dangle from the field wire harness while completing this task 4 Disconnect the door status switch connector from the sensor and solenoid wire harness IDH Max Service Manual 4 21 Service and Maintenance for Cylindrical Locks 5 Remove the magnet from the hole in the door frame Door status switch Wire hole Door jamb Inside of
111. nce for Mortise Locks Task D To disconnect the connections and remove the outside escutcheon 1 Remove the upper and lower escutcheon screws from the inside escutcheon Pull the inside escutcheon away from the door enough to expose the control electronics circuit board Note You can let the inside escutcheon dangle from the field wire harness while completing Task D through Task H aat escutcheon e _ Upper escutcheon screw Ty _ Lower escutcheon screw Inside of door Figure 3 5 Removing the inside escutcheon 3 6 IDH Max Service Manual Service and Maintenance for Mortise Locks IDH Max Service Manual 2 Disconnect the three sensor connections and solenoid connection 3 Disconnect the reader wire harness from the control electronics circuit board Reader wire harness connector Control electronics circuit board Inside escutcheon Solenoid and sensor wire harness Sensor wires and solenoid wires K Inside of door Figure 3 6 Disconnecting the wire harnesses Service and Maintenance for Mortise Locks 4 Remove the outside escutcheon from the door wire harness is not rubbed across any sharp edges or over any When removing the outside escutcheon make sure that the reader Caution Reader wire harness connector Field harness amp reader wire hole Outside we escutcheon Outside of door Si surface that could damage its sleeving or wire insulatio
112. nd mortise case A D gt 2 Position the inside mounting plate opposite the ee eee outside mounting plate and screw them securely in plate i place 0 Caution Do not overtighten the mounting plate oe screws Overtightening may compress the mortise A cavity and bind the locking mechanism ane utside mounting H Outsideofdoor Figure 10 Installing the mounting plates BEST ACCESS SYSTEMS 9 Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Installing the lock Q Concealed cylinder Q Outside of door Case set screw n inside mortise case case faceplate Figure 11 Installing the cylinder and mortise case faceplate 10 Install cylinder and mortise case faceplate Note nstall the cylinder for EEL and EEU function locks only Thread the concealed cylinder into the mortise case so that the groove around the cylinder head is even with the door surface Adjust the cylinder depth plus or minus one 1 turn so that the core when installed in the cylinder is flush with the outer surface of the trim Caution A malfunction can occur if the cylinder is threaded in too far Secure the cylinder in the mortise case with the case set screw Secure the mortise case faceplate to the mortise case with the faceplate mounting screws Check the cylinder and lock for proper operation BEST ACCESS SYSTEMS Indianapol is Indiana Installa
113. ne whether the door is fully secure Light Emitting Diode Indicates the status of the electronic lock to the user A document developed by the National Fire Protection Association NFPA that regulates building construction to prevent injury in case of fire Code sections 2 4 and 5 2 1 5 apply to locks and latches The way a lock operates A burglary attack method that uses a credit card like object This object is inserted between the door and the frame to separate the latchbolt from the strike A credit card shaped device to which data is encoded in the form of a magnetically encoded strip of tape A threaded lock cylinder that screws directly into the lock case A key driven rotating cam attached to the back drives the locking mechanism A rectangular cavity cut into the edge of a door Also can mean the act of making such a cavity A lock that fits into a mortise Other locks fit into bored holes or mount to a surface See also Mortise See Interchangeable core A switch that allows the user to exit without setting off an alarm Electrified and IDH Max Locks can be supplied with an internal request to exit switch Turning the inside knob or lever actuates the switch and when wired to an alarm system sends a signal to disable or sound an alarm start a timer etc See Hand of door A component that operates the locking mechanism of the lock IDH Max Service Manual Glossary Sounder Spanner wrench Swing
114. ng up to 250 feet Note The strobe signal is sometimes called clock CP is the Card Present ABA output The card present signal is low 0 volts DC during output of ABA token data RED amp GRN on J2 Input for the red and green LED control signal s from the access control panel DIP switch 1 configures this input for one wire or two wire operation BPR amp GND on J2 Sounder input Input for the sounder control signal from the access control panel reader interface By default the lock s sounder turns on when the access control panel reader interface closes the contact for the sounder connecting the panel interface circuit board s BPR terminal to ground GND DIP switch 7 provides the ability to invert the interpretation of the sounder input signal 12V amp GND on J1 Power input Input for 12 volts DC at 1 amp power supply Caution To prevent damage and injury connect the power supply after all other connections have been made None Note The two NC terminals on J2 are not used J2 e O J9 DOJAVA e O Connect to sS O DO D1 RED GRN BPR GND NC NC CP 12 VDCat 1A z supply 3 eh aml Connect to access control panel reader interface Figure 22b Connecting to the access control panel reader interface 20 a pa BEST ACCESS SYSTEMS Indianapolis Indiana Figure 22c Connecting to the power supply Installation Instructions for 34HW 35HW
115. nics circuit board Perform step 1 through step 9 in the section Removing the field wire harness on page 5 5 2 Unscrew the three remaining control electronics screws from the control electronics circuit board Save the screws 3 Remove the control electronics circuit board and place it in an anti static bag 4 Position the control electronics circuit board in the inside escutcheon and secure it using three of the control electronics screws Install all but the lower right control electronics screw Note You do not need to change the positions of the DIP switches on the control electronics circuit board m By default switches 1 through 5 are set to ON These switches are for possible future applications m By default switches 6 and 7 are set to ON for automatic baud rate detection This setting lets you determine the baud rate for communication between the lock s control electronics circuit board and the panel interface module by setting DIP switches on the panel interface circuit board m Switch 8 is set to ON only for locks with a magnetic stripe insertion card reader it is set to OFF for locks with a magnetic stripe swipe card reader Connect field wire Connect reader harness here TDH cas Eekan Best Access Systems oe wre hames her i E L Install control i electronics 3 m screw here Install control D electronics o screw here OO
116. nics mounting screw part drawings for 2 5 2 8 2 11 part numbers for 2 13 reader gasket part drawings for 2 5 2 8 part numbers for 2 6 2 9 reader wire harness connecting 3 17 4 12 disconnecting 3 6 4 4 part drawings for 2 5 2 8 2 11 part numbers for 2 6 2 9 2 12 reinstalling 5 4 removing 5 3 reinstalling access door 3 24 4 18 bushings 3 17 4 12 case cover 3 33 chassis 4 11 control electronics board 5 8 core 3 23 4 17 cylinder 3 16 door status switch 3 37 door status switch assembly 4 22 faceplate 3 16 field wire harness 5 6 hubs 3 30 inside escutcheon 3 20 4 15 knob 3 21 4 16 lever 3 21 4 16 magnetic stripe insertion card reader 5 14 magnetic stripe swipe card reader 5 12 mortise case 3 14 mortise case spacer 3 33 mounting plate 3 15 outside escutcheon 3 20 4 15 panel interface board 5 17 proximity card reader 5 15 reader circuit board assembly 5 10 reader wire harness 5 4 RQE rose liner 4 11 4 21 RQE switch 3 36 sensor and solenoid wire harness 5 3 circuit C 4 solenoid 3 35 4 20 throw member 4 17 trim hole inserts 3 17 4 12 removing access door 3 5 4 4 bushings 3 9 4 6 case cover 3 28 chassis 4 6 control electronics board 5 8 core 3 3 4 3 cylinder 3 10 door status switch 3 37 door status switch assembly 4 21 faceplate 3 10 field wire harness 5 5 hubs 3 28 inside escutcheon 3 12 4 7 knob 3 4 4 3 to 4 4 lever 3 4 4 3 to 4 4 magnetic stripe insertion card reader 5 13 magn
117. nnector Control electronics circuit board Solenoid and sensor wire i nee Inside trim Large opening Sensor wires and solenoid wires z 7 Inside of door Figure 13b Connecting the reader wire harness to the control electronics circuit board 12 BEST ACCESS SYSTEMS Indianapol is Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Completing the installation at the door Secure through bolt trim and complete connections Position the inside and outside trim onto the door 2 Making sure that the trim does not pinch the wires secure the trim to the door but do not tighten Use the combination mounting screw at the top trim hole and the standard mounting screw at the bottom trim hole Caution When routing the solenoid and sensor wire harness the sensor wires and the solenoid wires make sure the wires are not routed across any sharp edges or over any surface that could damage their sleeving or wire insulation 3 Make the solenoid connection and three sensor connections and place the wires into the inside trim Wire connection Color bes of No of wires pins Solenoid Yellow 2 3 RQE Brn Org 2 3 Shorting connection Purple 2 2 Door status sensor White 2 2 Caution When making the sensor connections and solenoid connection make sure m there are no loose wire connections where the wires are inserted into the connectors m the connectors are firmly mated yee Ins
118. nsfer hinge Splice the power and communication field wiring to the four pairs of leads on the frame side of the hinge following the hinge manufacturer s instructions Splice the four field wire harness wires listed in the table below to the four pairs of leads on the door side of the hinge matching each pair of leads to its corresponding field wire Wire Color Ground Black 12VDC Red Com Orange Com Green Insert the wires and splice connectors into the holes or pockets in the door and frame being careful not to pinch the wires Install the wire transfer hinge 16 BEST ACCESS SYSTEMS Indianapol is Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Completing the installation at the door 19 Install strike box and strike plate 1 Insert the strike box into the mortise in the door jamb Place the strike plate over the strike box and secure the strike with the screws provided Check the position of the auxiliary bolt against the strike plate Caution The auxiliary bolt must make contact with the strike plate The auxiliary bolt deadlocks the latchbolt and prevents someone from forcing the latch open when the door is closed If the incorrect strike is installed a lock in can occur Note The recommended gap between the door and jamb is 1 8 Strike box with magnet v plate N Door jamb t Figure 19a Installing the strike box and strike plate 20 Install lock pow
119. nstructions see Task D To disconnect the connections and remove the outside escutcheon on page 3 6 For cylindrical instructions see Task D To disconnect the connections and remove the outside escutcheon on page 4 4 Unscrew the two reader electronics screws on the card reader and remove the harness clamp Save the harness clamp and screws Disconnect the reader wire harness from the circuit board on the card reader Remove the card reader Reader harness Magnetic stripe Reader gasket swipe card reader assembly Outside escutcheon Figure 5 5 Removing and reinstalling the magnetic stripe swipe card reader IDH Max Service Manual 5 13 Additional Service and Maintenance Replacing the proximity card reader assembly 5 14 Reinstalling the magnetic stripe insertion card reader 1 Position the card reader in the outside escutcheon and secure it with the two reader electronics screws Do not tighten the left screw Connect the reader wire harness to the circuit board on the card reader Position the harness clamp under the left reader electronics screw Tighten the screw Connect the reader wire harness to the control electronics circuit board For mortise instructions see Task E To connect the reader wire harness on page 3 17 For cylindrical instructions see Tighten the RQE rose liner on the door with the through bolis on page 4 12 Reinstall the outside escutcheon For mortise instructions
120. o turn over the RQE switch 1 Pull the wire strain relief up and out of the case 2 Tilt the RQE switch toward the middle of the case then pull it up and out of the case 3 28 IDH Max Service Manual Service and Maintenance for Mortise Locks IDH Max Service Manual 3 Gently pull the switch bracket feet apart and remove the bracket from the switch Wire strain relief S ROE switch amp wire Np NN Switch bracket feet J Actuator button Pivot point of the switch lever Figure 3 29 RQE switch assembly anatomy LH orientation of RQE shown 4 Reposition the switch lever For RH RHRB the switch lever pivots at the bottom of the bracket near the feet For LH LHRB the switch lever pivots at the top of the bracket 3 29 Service and Maintenance for Mortise Locks 5 Position the bracket so that the RQE actuator button is on the same end as the pivot point of the switch hub lever Gently bend the bracket feet apart and slide the bracket forward on the switch until the bracket tabs enter the two switch mounting holes NB tabs Switch mounting holes Ce Switch bracket fet Figure 3 30 Assembled ROE switch assembly 6 Clamp the wires in the strain relief Slide the strain relief into position on the case It should lock into place 7 Tilt the RQE switch forward and slide it into place in the case Task D To reinstall the hubs 1 Push the hub lever toward the side of the case an
121. on Note You can let the inside escutcheon dangle from the field wire harness while completing Task B through Task E Hinge mortise Field harness amp RH RHRB reader wire hole Field wire harness mam seo Inside of door s Inside escutcheon Figure 4 9 Pulling the field wire harness through the door 4 Trim the four leads of the field wire harness Leave sufficient length to connect to the wire transfer hinge 5 Splice the power and communication field wiring to the four pairs of leads on the frame side of the hinge following the hinge manufacturer s instructions 4 8 IDH Max Service Manual Service and Maintenance for Cylindrical Locks 6 Splice the four field wire harness leads listed in the table below to the four pairs of leads on the door side of the hinge matching each pair of leads to its corresponding field wire Wire Color Ground Black 12 VDC Red Com Orange Com Green 7 Insert the wires and splice connectors into the holes or pockets in the door and frame being careful not to pinch the wires Install the wire transfer hinge Access holes o Field wire A R harness leads Field me EE Splice ro connectors Door frame Door Figure 4 10 Installing the wire transfer hinge IDH Max Service Manual 4 9 Service and Maintenance for Cylindrical Locks Task B To adjust for the door s thickness 1 Determine the door s thickness 2
122. or to the hinge mortise Note You can let the inside escutcheon dangle from the field wire harness while completing Task A through Task F Hinge mortise Field harness amp reader wire hole Field wire harness T X Pe LS 1 1 1 i 1 1 1 1 1 1 1 ow seo z Inside of door SS Inside escutcheon Figure 3 13 Pulling the field wire harness through the door 3 Trim the four leads of the field wire harness Leave sufficient length to connect to the wire transfer hinge 4 Splice the power and communication field wiring to the four pairs of leads on the frame side of the hinge following the hinge manufacturer s instructions IDH Max Service Manual 3 13 Service and Maintenance for Mortise Locks 5 Splice the four field wire harness leads listed in the table below to the door side of the hinge matching each pair of leads to its corresponding field wire Wire Color Ground Black 12 VDC Red Com Orange Com Green Insert the wires and splice connectors into the holes or pockets in the door and frame being careful not to pinch the wires Install the wire transfer hinge o Field wire DL harness leads Field wires Splice a connectors ire transfer AL hinge Door frame cid Door Figure 3 14 Reinstalling the wire transfer hinge Task B To reinstall the mortise case 1 2 3 14 Insert the mortise case into the mortise cavity while feeding the sensor and
123. ou cannot remove the knob lever if the screwdriver blade is inserted too far past the keeper Slide the knob lever off of the sleeve 11 Adjust for door thickness 1 Determine the door s thickness 2 Pull the rose locking pin and rotate the outside rose liner until the proper groove on the through bolt stud lines up with the hub face Note 1 Make sure that the locking pin fully locks into the rose liner Note 2 The lockset fits doors 1 3 4 to 2 1 4 thick A spacer is available for 1 3 8 doors BEST ACCESS SYSTEMS is Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Installing the lock amp through bolt trim Install lock chassis and engage retractor in latch From the outside of the door insert the lock chassis into the 2 1 8 chassis hole routing the solenoid wire through the notch Caution Make sure that the latch tube prongs engage the chassis frame and that the latch tailpiece engages the retractor H Install through bolts and RQE rose liner 1 Place the RQE rose liner on the chassis aligning the holes in the rose liner with the holes prepared in the door Caution Make sure that there is clearance for the solenoid wire between the RQE rose liner and the door 2 Install the through bolts through the RQE rose liner and door in the top and bottom holes 3 Tighten the RQE rose liner on the door with the through bolts BEST ACCESS SYSTEMS Indianapo
124. ove the security screw from the access door Open the access door and remove it from the inside escutcheon 4 Remove the outside escutcheon For mortise instructions see Task D To disconnect the connections and remove the outside escutcheon on page 3 6 For cylindrical instructions see Task D To disconnect the connections and remove the outside escutcheon on page 4 4 5 Remove the escutcheon gasket from the outside escutcheon and discard the gasket 6 Unscrew the two reader electronics mounting screws on the reader circuit board assembly and remove the harness clamp Save the harness clamp and screws 7 For locks with a magnetic stripe swipe card reader disconnect the reader harness from the reader circuit board assembly For locks with a proximity card reader carefully pull the reader circuit board assembly straight out from the escutcheon and remove it 8 Remove the reader circuit board from the outside escutcheon 9 Insert a flat blade screwdriver under the sounder and turn it to remove the sounder from the outside escutcheon Additional Service and Maintenance Reinstalling the reader circuit board assembly 1 i 10 11 5 10 For locks with a magnetic stripe swipe card reader connect the reader harness to the reader circuit board and position the circuit board in the outside escutcheon For locks with a proximity card reader align the connectors on the back of the reader circuit board assembly
125. oximately 1 deep Note 1 To locate the center of a hole on the opposite side of the door drill a pilot hole completely through the door Note 2 For holes through the door it is best to drill halfway from each side of the door to prevent the door from splintering Knob lever hole We hole Sensor amp solenoid wire hole Outside of LHRB door Inside of LH door Figure 4b Drilling the LH and LHRB holes 6 BEST ACCESS SYSTEMS Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Preparing the door and door jamb 5 Drill hole for field wire harness Caution 1 Check with your local fire marshal before drilling a fire rated door Drilling through a fire rated door may void the fire label Caution 2 Be careful to drill straight through the door making sure the drill does not break through the face of the door 1 Remove the hinge nearest to the mortise cavity 2 Using a three 3 to four 4 foot drill bit drill a 3 8 diameter hole through the upper back of the mortise cavity to the center of the nearest hinge mortise Note t may be easier to drill halfway from each side of the door Prepare for wire transfer hinge and run field wiring 1 Drill a wire access hole through the frame side of the hinge mortise 2 Drill holes or pockets for splice connectors in the frame and door Refer to the hinge manufacturer s specifications for the hole location 3 De burr the holes to p
126. page 3 3 Perform Task A To remove the mortise case cover and case spacer page 3 28 Perform Task B To remove and turn over the bubs page 3 28 Perform Task C To turn over the RQE switch page 3 28 Perform Task D To reinstall the hubs page 3 30 If the lock is single keyed perform Task E To turn over the cylinder clamp plate page 3 31 Perform Task H To reinstall the mortise case cover and case spacer page 3 33 Replace the mortise case See Reinstalling components on page 3 13 3 27 Service and Maintenance for Mortise Locks Tasks for changing Task A To remove the mortise case cover and case spacer the hand and bevel 1 set the mortise case on a flat surface 2 For mortise cases with a plastic case spacer remove the case spacer from the case The plastic case spacer is tension mounted For mortise cases with a metal case spacer remove the case cover screw from the case spacer Remove the case spacer 3 Remove the case cover screws There are five screws total 4 Carefully remove the case cover Many parts are spring loaded and may shift Task B To remove and turn over the hubs 1 Remove the top hub from the case maintaining the hub s orientation 2 Push the hub lever toward the side of the case and remove the bottom hub from the case Maintain the hub s orientation 3 Turn over the hubs Top hub Figure 3 28 Turning over the hubs LHRB orientation shown Task C T
127. plete the connections on page 4 15 Reinstall the inside lever knob For mortise instructions see Task G To reinstall the inside and outside levers knobs on page 3 21 For cylindrical instructions see Task H To reinstall the inside and outside levers knobs on page 4 16 Reinstall the core and throw member For mortise instructions see Task H To reinstall the core EEL and EEU only on page 3 23 For cylindrical instructions see Task I To reinstall the core and throw member on page 4 17 12 Making sure that the access door does not pinch any wires insert 5 16 the tabs of the access door into its mating slots and swing the door closed Use the appropriate bit driver to secure the access door with the security screw Tighten firmly IDH Max Service Manual Additional Service and Maintenance REPLACING THE PANEL INTERFACE CIRCUIT BOARD IDH Max Service Manual I p Disconnect the connections running from the panel interface module to the wire transfer hinge and the connections from the panel interface module to the access control panel reader interface Slide the panel interface circuit board out of the panel rail Slide the new panel interface circuit board into the panel rail Reconnect the connections running to the wire transfer hinge and the access control panel reader interface For instructions see the appropriate installation instructions in Appendix B Set the DIP switches on the panel interface circ
128. propriate alarm response is triggered by the access control panel indicating that the latchbolt status sensor is working BEST ACCESS SYSTEMS 23 Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Troubleshooting the installation To troubleshoot installation problems refer to the table below For more information refer to the W Series Service Manual 160775 and to the documentation provided by the manufacturer of the access control panel reader interface You notice Possible causes include You should Control electronics green status LED and panel interface module s green status LED are steadily on Note You can check the control electronic s green status LED by removing the access door from the inside trim You can see the reflection of the LED inside the upper left corner of the trim Communication between the lock s control electronics circuit board and the panel interface circuit board has been interrupted Make sure DIP switches 6 and 7 on the lock s control electronics circuit board are both set to ON automatic baud rate detection or to the same positions as DIP switches 2 and 3 on the panel interface circuit board Check the connections for all communication field wiring Check the communication connections between the field wire harness and the wire transfer hinge Control electronics green status LED is off Power is not being
129. r a not shown A60541 1 Key release cam assembly a 12 C55515 1 Spring drive plate E E 13 A55687 1 Keyed sleeve and driver assembly OKW or E not shown A60424 1 Keyed sleeve assembly 8KW E E 14 D55571 1 Outside hub or E E not shown D56003 1 Outside hub lost motion E 15 A55505 2 Chassis screw E E 2 20 IDH Max Service Manual Functions and Parts OTHER CYLINDRICAL LOCK COMPONENTS fo O Figure 2 10 Cylindrical lock components Other cylindrical Refer to Figure 2 10 and the table below to find the part you need lock components parts list Item Partno Qty Description 1 B34380 1 ANSI plastic strike box 2 B25641 1 ANSI strike plate 3 A18724 2 Screw for ANSI strike 4 C54680 1 Latch for 2 3 4 backset not shown C51682 1 Latch for 3 3 4 backset not shown C54684 1 Latch for 5 backset 5 A25359 2 Latch screw 6 A60413 1 Door status switch and magnet assembly 7 A80775 2 Hub washer 8 B61049 1 Small RQE rose liner assembly 9 B55603 1 Small outside rose liner 10 B55557 2 Through bolt screw IDH Max Service Manual 2 21 Functions and Parts PANEL INTERFACE MODULE COMPONENTS DIAGRAM QO IDH Panel Interface Best Access Systems GND AZT WOD WOD GND AZT tai prs 8 1 DSOSOSUOS MJAVINAVY TPR DLS RQE STK DO D1 RED GRNBPR GND NC NC CP Fig
130. r wire hole 7 8 diameter through door m door status switch hole 1 diameter meets door status switch amp LH LHRB reader wire hole m solenoid wire hole 3 8 diameter through door before drilling chassis hole m chassis hole 21 8 diameter through door after drilling solenoid wire hole m latch hole 1 diameter meets chassis hole Note 1 To locate the center of a hole on the opposite side of the door drill a pilot hole completely through the door Note 2 For holes through the door it is best to drill halfway from each side of the door to prevent the door from splintering 2 Mortise the edge of the door to fit the latch face Field harness Upper trim hole amp RH RHRB reader wire D g hole oor status switch hole gt es A Door status switch amp LH LHRB reader Wire hole Latch hole mie RJ Solenoid wire e E Ne Latch pem i a hole Morse RS re trim hole 77 Inside of door Figure2 Drilling holes and mortising for the latch face BEST ACCESS SYSTEMS Indianapo is Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Preparing the door and door jamb Hinge mortise 4 L Hole through door Door status switch hole a S E ESSE IT ASE ea eee Inside of door Drilling the hole for the field wire harness Figure 3 Holes for splice connectors Field wiring 2 power amp
131. re insulation 2 Temporarily rest the outside trim on the door by inserting the trim studs into the trim holes 3 Connect the reader wire harness to the control electronics circuit board in the inside trim Caution When connecting the reader wire harness make sure m there are no loose wire connections where the wires are inserted into the reader wire connector m the reader wire harness connector is fully seated in its mating connector on the control electronics circuit board 4 From the inside of the door feed the solenoid and sensor wire harness from the control electronics circuit board as well as the sensor wires and the solenoid wire through the large opening in the inside trim Reader wire harness connector Field harness amp RH RHRB reader wire hole o lt o A Outside trim THA Door status switch N oQ 0 amp LH LHRB reader wire hole ne Outside of door t Figure 15a Feeding the reader wire harness connector through the wire hole Reader wire harness connector Control electronics circuit board Solenoid and sensor wire harness Sensor wires and solenoid wire Large opening Inside trim Inside of door Figure 15b Connecting the reader wire harness to the control electronics circuit board BEST ACCESS SYSTEMS Indianapo is Indiana 13 Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Installing the lock amp
132. revent damage to the hinge leads 4 Run the power field wiring from the location for the lock s power supply to the location for the wire transfer hinge 5 Run the communication field wiring from the location for the panel interface module to the location for the wire transfer hinge Note For an overview of the system see the figure on page 1 For specifications for power and communication field wiring see Components checklist on page 2 6 Pull the field wiring down the wall and through the access hole in the frame BEST ACCESS SYSTEMS Hinge mortise Hole through door Upper back of mortise cavity Holes for splice connectors Field wiring 2 power amp 2 communication a per ais Door frame Door Figure6 Preparing for the wire transfer hinge Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Installing the lock Door jamb Figure7 Mortising the door jamb for the strike box and strike plate Hinge mortise Field harness amp reader wire hole Mortise for strike box and strike plate 1 On the door jamb locate the horizontal centerline of the strike 3 8 above the centerline of the lock as well as the vertical centerline of the strike 2 Mortise the door jamb to fit the strike box and strike plate EI Pull field wire harness through door 1 Feed the field wire harness connected to the inside trim in
133. rvice Manual Note When replacing components always test that the lock works properly when yourre finished Before you perform any maintenance on your lock make sure that you remove power from the lock Before you handle the circuit board or any component on the circuit board make sure that you are properly grounded using an electrostatic discharge ESD protection kit Touching the circuit board without proper grounding can damage sensitive electronic components even if you don t notice any static discharge Additional Service and Maintenance REPLACING WIRE HARNESSES Replacing the Removing the sensor and solenoid wire harness sensor and solenoid wire harness Remove the core and throw member For mortise instructions see Task A To remove the core on page 3 3 For cylindrical instructions see Task A To remove the core and throw member on page 4 3 Use the appropriate bit driver to remove the security screw from the access door Open the access door and remove it from the inside escutcheon Remove the inside lever knob For mortise instructions see Task B To remove the inside and outside levers knobs on page 3 4 For cylindrical instructions see Task B2 To remove the plain lever knob on page 4 4 Remove the upper and lower escutcheon screws from the inside escutcheon Pull the inside escutcheon away from the door enough to expose the control electronics circuit board Note You can let the inside
134. s door Open the access door and remove it from the inside escutcheon Remove the outside escutcheon For mortise instructions see Task D To disconnect the connections and remove the outside escutcheon on page 3 6 For cylindrical instructions see Task D IDH Max Service Manual Additional Service and Maintenance IDH Max Service Manual 5 6 To disconnect the connections and remove the outside escutcheon on page 4 4 Remove the escutcheon gasket from the outside escutcheon and discard the gasket Unscrew the two reader electronic mounting screws on the reader circuit board and remove the harness clamp Save the harness clamp and screws Carefully pull the reader circuit board assembly straight out from the escutcheon Note You can carefully set aside the reader circuit board and sounder affixed to the outside escutcheon 8 9 Unscrew the four bezel mounting screws Save the screws Remove the proximity card reader assembly from the outside escutcheon 3v T Slot KAUNI Location of prongs ll in 0 0 7 Reader gasket Proximity card reader assembly 0 Outside escutcheon Figure 5 6 Removing and replacing the proximity card reader Reinstalling the proximity card reader assembly 1 Orient the proximity card reader assembly and insert the pins through the slots in the outside escutcheon Position the proximity card reader assembly on the reader gasket and in
135. s levers Note To use a core and throw member from a manufacturer other than BEST with a 9KW Lock see the Installation Instructions for 9K Non interchangeable Cores amp Throw Members 756093 Skip task 17 and task 18 1 For the inside and outside knobs Push firmly on the knob until it is seated For the inside and outside levers With the handle pointing toward the door hinges push firmly on the lever until it is seated Tighten the trim mounting screws Turn the knobs levers to check that they operate smoothly BEST ACCESS SYSTEMS Indianapo Outside of door Figure 17 Installing the knobs levers 15 is Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Completing the installation at the door Core Blocking plate Throw member ed b Figure 18a Installing the blocking plate and throw member Figure 18b Installing the core 18 Install core and throw member 1 Install the blocking plate onto the throw member Caution You must use the blocking plate to prevent unauthorized access For 6 pin core users only Install the plastic spacer not shown supplied with permanent cores instead of the blocking plate on the throw member Insert the control key into the core and rotate the key 15 degrees to the right Insert the throw member into the core Insert the core and throw member into the knob lever with the control key Rotate the
136. se Neither Stanley Security Solutions Inc nor its dealers or distributors shall be liable to the user or any other person or entity with respect to any liability loss or damage caused or alleged to be caused directly or indirectly by this publication The Life Safety Code is a registered trademark of the National Fire Protection Association Written and designed by Stanley Security Solutions Inc and Avalon Group Inc Indianapolis Indiana T60775 Rev D 1824430 ER 7991 6 November 2004 CONTENTS FIGURES V GETTING STARTED 1 1 Introduction 1 1 Certifications and standards 1 1 IDH Max Locks 1 1 Mortise locks 1 2 Cylindrical locks 1 2 Documentation package 1 3 Technical support 1 4 FUNCTIONS AND PARTS 2 1 Function descriptions 2 2 Mortise functions 2 2 Cylindrical functions 2 4 Trim components 2 5 Proximity card reader and trim exploded diagram 2 5 Magnetic stripe swipe card reader and trim exploded diagram 2 8 Magnetic stripe insertion card reader and trim exploded diagram 2 11 Screw kits 2 13 Mounting screw kits 2 13 Upper escutcheon screw kits 2 13 Lower escutcheon screw kits 2 13 Access door screw kits 2 13 Reader conversion 2 14 Mortise case exploded diagram 2 16 Other mortise lock components 2 18 Cylindrical chassis exploded diagram 2 19 IDH Max Service Manual iii Contents Other cylindrical lock components 2 21 Panel interface module components diagram 2 22 SERVICE AND MAINTENANCE FOR MOR
137. se instructions see Task G To reinstall the inside and outside levers knobs on page 3 21 For cylindrical instructions see Task H To reinstall the inside and outside levers knobs on page 4 16 Reinstall the core and throw member For mortise instructions see Task H To reinstall the core EEL and EEU only on page 3 23 For cylindrical instructions see Task I To reinstall the core and throw member on page 4 17 Making sure that the access door does not pinch any wires insert the tabs of the access door into its mating slots and swing the door closed Use the appropriate bit driver to secure the access door with the security screw Tighten firmly IDH Max Service Manual Additional Service and Maintenance Replacing the Removing the magnetic stripe insertion card reader magnetic stripe insertion card reader Remove the core and throw member For mortise instructions see Task A To remove the core on page 3 3 For cylindrical instructions see Task A To remove the core and throw member on page 4 3 Remove the inside and outside knobs levers For mortise instructions see Task B To remove the inside and outside levers knobs on page 3 4 For cylindrical instructions see Task B1 To remove the keyed lever knob on page 4 3 Use the appropriate bit driver to remove the security screw from the access door Open the access door and remove it from the inside escutcheon Remove the outside escutcheon For mortise i
138. ses with a plastic case spacer install the five case cover screws For mortise cases with a metal case spacer install four of the case cover screws Do not install the screw that holds the case spacer in place 3 For mortise cases with a plastic case spacer make sure that all of the wires exiting the mortise case are routed through the raised loop on the case spacer Snap the plastic case spacer into position on the mortise case Make sure that the wires are flat against the case and the connectors are routed toward the armored front of the case Note The plastic case spacer helps prevent pinching and nicking of the wires during installation of the trim For mortise cases with a metal case spacer position the case spacer on the mortise case and install the remaining case cover screw IDH Max Service Manual 3 33 Service and Maintenance for Mortise Locks REVERSING THE SOLENOID WHEN CHANGING THE FUNCTION 3 34 To change an electrically locked function mortise lock to the corresponding electrically unlocked function or to change an electrically unlocked function to the corresponding electrically locked function you must flip the solenoid To flip the solenoid for mortise locks perform the following steps 1 Remove the mortise case See Removing components on page 3 3 2 Remove the mortise case cover and spacer See Task A To remove the mortise case cover and case spacer on page 3 28 3 Grasp the locking bar and
139. solenoid wires into the mortise cavity and out the sensor amp solenoid wire hole to the inside of the door Note The field wire harness should be routed above and behind the mortise case depending on where the hole through the door meets the mortise cavity Make sure there are 3 to 4 of slack in the field wire harness to allow access to the control electronics circuit board in the inside escutcheon IDH Max Service Manual Service and Maintenance for Mortise Locks 3 Secure the mortise case with the case mounting screws Mortise cavity Field wire harness Inside escutcheon case Figure 3 15 Reinstalling the mortise case Task C To reinstall the mounting plates 1 Insert the outside mounting plate through the door and mortise case 2 Position the inside mounting plate opposite the outside mounting plate and screw them securely in place Do not overtighten the mounting plate screws Overtightening may A compress the mortise cavity and bind the locking mechanism Caution Inside mounting plate Outside mounting plate Outside of door Figure 3 16 Reinstalling the mounting plates IDH Max Service Manual 3 15 Service and Maintenance for Mortise Locks Task D To reinstall the cylinder and mortise case faceplate Note Install the cylinder for EEL and EEU function locks only 1 Thread the concealed cylinder into the mortise case so that the groove aro
140. ss through door 1 Feed the field wire harness connected to the inside trim into the field harness amp RH RHRB reader wire hole and down into the hole drilled through the door to the hinge mortise From the latch edge of the door fish the field wire harness through the door to the hinge mortise Make sure there are 3 to 4 of slack in the field wire harness to allow access to the control electronics circuit board in the inside trim Note You can let the trim dangle from the field wire harness while completing tasks 8 through 15 BEST ACCESS SYSTEMS is Indiana Installation Instructions for 83KW 93KW 85KW 95KW IDH Max Cylindrical Locks Preparing the door and door jamb EI Install door status switch and magnet oe WENO 1 On the door jamb mark the drill point for the 3 i ai i 1 diameter magnet hole This hole should be directly Magnet opposite the door status switch reader wire hole when At the door is closed f O 2 Drilla 1 diameter hole for the magnet at least 1 3 4 li A i deep l Door 3 Insert the magnet in the hole status i switch 4 Insert the door status switch assembly into the door status switch hole in the edge of the door feeding the connectors out the wire hole to the inside of the door as shown in Figure 8 Door jamb 77 Inside of door g Install strike box and strike plate Figure8 Installing the door status switch and magnet 1 In alignment with the center of the
141. stall the four bezel assembly mounting screws Align the connectors on the back of the reader circuit board assembly with the reader pins Press the board into place Loosely install the two reader electronics mounting screws 5 15 Additional Service and Maintenance 10 11 Position the harness clamp under the left reader electronics mounting screw Make sure the reader wire harness is positioned properly under the harness clamp Tighten the screws Peel away the protective backing from the edge of the escutcheon gasket and slide the gasket onto the upper escutcheon post Press the gasket into place on the edge of the escutcheon so the reader circuit board is covered Connect the reader wire harness to the control electronics circuit board For mortise instructions see Task E To connect the reader wire harness on page 3 17 For cylindrical instructions see Tighten the RQE rose liner on the door with the through bolis on page 4 12 Make the connections and reinstall the inside escutcheon For mortise instructions see Task F To secure the escutcheons and complete the connections on page 3 20 For cylindrical instructions see Task G To secure the escutcheons and complete the connections on page 4 15 Reinstall the outside escutcheon For mortise instructions see Task F To secure the escutcheons and complete the connections on page 3 20 For cylindrical instructions see Task G To secure the escutcheons and com
142. stalling the panel interface module Feature Option DIP Switch Setting Sounder input configuration Normal input Switch 7 ON Provides the ability to invert the interpretation of the sounder input signal A The normal input configuration interprets a closed contact as sounder ON Inverted input Switch 7 0FF Function of TPR terminals and DLS terminals Option 1 Switch 8 0N Provides the ability to determine the function of the TPR terminals and 7 A DLS terminals as shown below Option 2 Switch 8 OFF Configuration Function of Function of option TPR terminals DLS terminals Option 1 Communications Door status amp Switch 8 ON tamper latch status Option 2 Latch status Door status Switch 8 OFF 22 BEST ACCESS SYSTEMS Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Testing the installation Perform the following steps to test the installation Also perform any standard testing recommended by the manufacturer of the access control panel If you encounter problems see Troubleshooting the installation on page 24 1 Check the control electronics green status LED and the panel interface module s green status LED Both LEDs should be blinking indicating that the communication connection between the panel interface circuit board and the lock s control electronics circuit board is OK 2 After performing any necessary program
143. t board Bushings Sensor and solenoid wire harness IS Sensor wires and TS solenoid wire 4 Large opening Inside escutcheon Inside of door Figure 4 16 Connecting the reader wire harness to the control electronics circuit board When routing the reader wire harness make sure the reader wire harness is not rubbed across any sharp edges or over any surface that could damage its sleeving or wire insulation Task G To secure the escutcheons and complete the connections 1 Position the inside and outside escutcheons onto the door 2 Making sure that the escutcheon does not pinch the wires secure the escutcheons to the door but do not tighten Use the upper escutcheon screw at the top escutcheon hole and the lower escutcheon screw at the bottom escutcheon hole When routing the sensor and solenoid wire harness the sensor wires and the solenoid wires make sure the wires are not rubbed across any sharp edges or over any surface that could damage their sleeving or wire insulation 4 15 Service and Maintenance for Cylindrical Locks 3 Make the solenoid connection and three sensor connections and place the wires into the inside escutcheon Wire connection Color No of wires No of pins Solenoid Yellow 2 3 RQE Brn Org 2 3 Shorting connection Purple 2 2 Door status sensor White 2 2 When making the sensor connections and solenoid connection make A Caution m there are no loose wir
144. te for each IDH Max cylindrical function I Latchbolt i a Inside Figure 2 2 Understanding cylindrical function drawings DDEL Electrically Locked Fail Safe ele Latchbolt operated by m inside lever knob m outside lever knob when electric power is removed from the solenoid m outside key Outside lever knob locked by m applying 12 VDC to the solenoid remains locked only while power continues to be applied Outside lever knob unlocked by m removing 12 VDC from the solenoid Inside lever knob is always unlocked DDEU Electrically Unlocked Fail Secure Latchbolt operated by m inside lever knob m outside lever knob when electric power is applied to 3 the solenoid A m outside key Outside lever knob locked by m removing 12 VDC from the solenoid Outside lever knob unlocked by applying 12 VDC to the solenoid remains unlocked only while power continues to be applied Inside lever knob is always unlocked IDH Max Service Manual enue ad1Alag XEN HAI Y o TRIM COMPONENTS PROXIMITY CARD READER AND TRIM EXPLODED DIAGRAM Outside Figure 2 3 Proximity card reader and trim exploded diagram sued pue suonouny Functions and Parts Proximity card reader and trim Refer to Figure 2 3 and the table below to find the part you need or to convert the function of the lock parts list 5 J gt D D Item
145. tion Instructions for 34HW 35HW IDH Max Mortise Locks Installing the lock 12 Install trim hole inserts and bushings lt lt 1 Insert the two trim hole inserts into the upper trim B iiss hole on each side of the door as shown in Figure 12 2 Insert two bushings into the field harness amp reader wire hole on each side of the door as shown in Figure 12 3 Insert a bushing into the sensor amp solenoid wire hole Trim hole on the inside of the door as shown in Figure 12 insert T aD e Bushing Outside of door ae Note You do not need to change the positions of the DIP switches on the control electronics circuit board located in the inside escutcheon m By default switches 1 through 5 are set to ON These switches are for possible future applications m By default switches 6 and 7 are set to ON for automatic baud rate detection This setting lets you determine the baud rate for communication between the lock s control electronics circuit board and the panel interface module by setting DIP switches on the panel interface circuit board See page 21 m Switch 8 is set to OFF for locks with a swipe type magnetic stripe card reader a proximity reader or a keypad reader it is set to ON only for locks with an insertion type magnetic stripe card reader Inside of door Figure 12 Installing the trim hole inserts and bushings BEST ACCESS SYSTEMS 11 Indianapolis Indiana Installation Instruct
146. tions and solenoid connection 4 4 IDH Max Service Manual Service and Maintenance for Cylindrical Locks 3 Disconnect the reader wire harness from the control electronics circuit board Reader wire harness connector Control electronics circuit board Sensor and solenoid wire harness Sensor wires and solenoid wire Large opening Inside escutcheon ee Inside of door Figure 4 5 Loosening the escutcheon and disconnecting the connections 4 Remove the outside escutcheon from the door wire harness is not rubbed across any sharp edges or over any When removing the outside escutcheon make sure that the reader surface that could damage its sleeving or wire insulation Caution Reader wire harness connector Outside escutcheon a Figure 4 6 Removing the outside escutcheon from the door Outside of door IDH Max Service Manual 4 5 Service and Maintenance for Cylindrical Locks Task E To remove the bushings trim hole inserts and hub washers Remove the bushings trim hole inserts and hub washers from each side of the door Trim hole insert ai Soh OF Hub washer Outside of door E ie aie SN Trim hole insert F Bushing S Ce Hub washer 9 O Inside of door Figure 4 7 Removing the bushings trim hole inserts and hub washers Task F To remove the RQE rose liner 1 Remove the through bolts from the top and bottom holes in the RQE rose liner
147. to the lever knob keeper 2 Press the screwdriver blade in the direction of the arrow shown in Figure 4 2 Note You will not be able to remove the lever if the screwdriver blade is inserted too far past the keeper 3 Slide the lever off the sleeve Insert the screwdriver here Lever keeper TT a ES Figure 8 core hole Figure 4 2 Removing the keyed lever knob lever shown IDH Max Service Manual 4 3 Service and Maintenance for Cylindrical Locks Task B2 To remove the plain lever knob Insert the protrusion on the spanner wrench into the hole on the shaft of the lever as shown in Figure 4 3 Slide the lever off the sleeve Protrusion on the spanner wrench a Lever shaft Figure 4 3 Removing the plain lever Task C To remove the access door 1 Use the appropriate bit driver to remove the security screw from the access door 2 Open the access door and remove it from the inside escutcheon 4 eg _ Security screw 1 l J Mats f I Figure 4 4 Removing the access door Task D To disconnect the connections and remove the outside escutcheon 1 Remove the upper escutcheon and lower escutcheon screws from the inside escutcheon Pull the inside escutcheon away from the door enough to expose the control electronics circuit board Note You can let the inside escutcheon dangle from the field wire harness while completing Task D through Task H 2 Disconnect the three sensor connec
148. to exit without triggering an alarm compatibility with varied access control panels reader interfaces Note For a list of compatible access control panels reader interfaces contact your local BEST representative A panel interface module is provided with the lock The panel interface module receives token data and lock sensor data from the lock through an RS 485 connection It translates this data into parallel signals which it sends to the access control panel reader interface The panel interface module also translates control signals received from the access control panel reader interface and sends them to the lock The figure below shows the relationship between the components in the IDH Max system RS 485 Communication 2 Field wire harness These installation instructions describe how to install wire and configure the components provided with your 83KW 93KW 85KW 95KW IDH Max Cylindrical Lock The following topics are covered Site SUIV OY issnin 2 Components CHECKIiSt s ssesssecsecssessecsssesssesseseenes 2 Special tools checklist sas ccsitecsssicientseeenaenn 3 Preparing the door and door jAMD seseeseessees 4 Installing the lock and through bolt trim 10 Completing the installation at the door 16 Installing the panel interface Module 18 Testing the installation s ssscsessssssesssssssssesseceeses 23 Troubleshooting the installation s sssssseeseeees
149. to the field harness amp reader wire hole and down into the mortise cavity Field wire 2 From the hinge edge of the door fish the field wire harness y ee harness through the door to the hinge mortise am Note You can let the inside trim dangle from the field oe wire harness while completing tasks 9 through 13 Op it OO FF g Lo ees Inside of door oe Inside trim Figure8 Pulling the field wire harness through the door 8 BEST ACCESS SYSTEMS Indianapolis Indiana Installation Instructions for 34HW 35HW IDH Max Mortise Locks Installing the lock g Install mortise case Mortise cavity 1 Remove the faceplate from the mortise case Field wire harness 2 Insert the mortise case into the mortise cavity while Sensor amp solenoid feeding the sensor and solenoid wires into the mortise wire hole and wires cavity and out the sensor amp solenoid wire hole to the inside of the door Note The field wire harness should be routed above and behind the mortise case depending on where the hole through the door meets the mortise cavity 3 Make sure there are 3 to 4 of slack in the field wire harness to allow access to the control electronics circuit board in the inside trim 4 4 Secure the mortise case with the case mounting Zz ie screws OY N Mortise l case trim Figure9 Installing the mortise case 10 Install mounting plates 1 Insert the outside mounting plate through the door a
150. tripe swipe card reader and trim exploded diagram Inside sued pue suonouny Magnetic stripe swipe card reader and trim parts list Functions and Parts Refer to Figure 2 4 and the table below to find the part you need or to convert the function of the lock 5 J gt D 7 Item PartNo Qty Description u u sses8 1 A35084 1 4 outside knob assembly or E 8 8 G d A35455 1 15 outside lever assembly or E E E E not shown B54704 1 4 keyed knob or E E not shown B55168 1 15 keyed lever handlet E E 2 BG63269 1 Magnetic stripe swipe card reader E E EEE E 3 B60321 1 Reader gasket E E EEEE 4 D62566 1 35HW outside escutcheon with key or E E not shown D62565 1 35HW outside escutcheon without key or E not shown D62571 1 35HW outside escutcheon for use with E non interchangeable cores or not shown D62569 1 34HW outside escutcheon with key or E E not shown D62568 1 8KW 34HW outside escutcheon without key or E E E E not shown D62572 1 34HW outside escutcheon for use with E E non interchangeable cores or not shown D62567 1 9KW outside escutcheon E E not shown 1773340 1 FCC label affixed to the outside escutcheon E E E HEE E 5 A60317 2 Lens cover E E EEEE E not shown A60318 2 Lens retaining ring E E E E E E 6 See page 2 13 4 Reader electronics mounting screw E E E E E E 7 A60324 1 Tape for mounting the sounder E E E EE E 8 B80901 1 Reader circuit board assembly E E E EE E 9 B61333 1 Reader wire harness E E E E EE E 10 A614
151. tus LED Both LEDs should be blinking indicating that the communication connection between the panel interface circuit board and the lock s control electronics circuit board is OK 2 After performing any necessary programming for the lock and putting the door in a locked mode use a valid token to access the lock Confirm that the red reader LED green reader LED and sounder respond as expected The lock should allow access verifying that the solenoid is working To check that the reader is working view the lock s event history and verify that the information recorded for the token is correct 3 Use an invalid token to attempt to access the lock Confirm that the red reader LED green reader LED and sounder respond as expected The lock should deny access 4 With the door armed attempt to exit through the door The request to exit RQE feature should let you exit without triggering an alarm by the access control panel 5 Remove power from the lock and check whether the door remains locked or is unlocked Verify that the lock fails safe or secure according to its function 6 With the door armed hold the door open Hold a magnet against the edge of the door over the door status sensor until the access control panel sees the door as closed Then remove the magnet Verify that the appropriate alarm response is triggered by the access control panel indicating that the door status sensor is working BEST ACCESS SYSTE
152. uit board For instructions see the appropriate installation instructions in Appendix B 5 17 Additional Service and Maintenance 5 18 IDH Max Service Manual GLOSSARY Anti friction latch Armored front Auxiliary dead latch Backset Cam Card reader Core Cylinder Cylinder cam Cylinder ring Door bevel Door status sensor Escutcheon IDH Max Service Manual A latchbolt designed to reduce friction between the main latchbolt and strike The mortise lock front and faceplate designed to prevent tampering with the cylinder clamp screw and case mounting screws A latch that prevents the latchbolt from being loided when the door is closed See Loiding The distance from the faceplate to the center of the cylinder or lever knob See Cylinder cam A device that reads the information encoded on magnetic stripe cards or proximity cards See Interchangeable core See Mortise cylinder A rotating part of a keyed cylinder that drives the deadbolt or latchbolt A metal ring that fits around the cylinder and protects it from tampering The cylinder ring also spaces the cylinder out to the right position The angle on the edge of a door A sensor that monitors whether the door is open or closed This sensor is used to detect a forced entry or a door that is propped open A surface mounted plate that covers holes that were made in the door for knobs and cylinders Glossary Faceplate
153. und the cylinder head is even with the door surface Adjust the cylinder depth plus or minus one turn so that the core when installed in the cylinder is flush with the outer surface of the escutcheon A Caution 2 screw A malfunction can occur if the cylinder is threaded in too far Secure the cylinder in the mortise case with the cylinder clamp 3 Secure the mortise case faceplate to the mortise case with the faceplate mounting screws 4 Check the cylinder and lock for proper operation Q Concealed cylinder 9 N Q Q Outside of door S Cylinder clamp screw inside mortise case amp N Faceplate mounting screw SS Mortise case faceplate D Faceplate mounting screw Figure 3 17 Reinstalling the cylinder and mortise case faceplate IDH Max Service Manual Service and Maintenance for Mortise Locks Task E To connect the reader wire harness 1 Insert the two trim hole inserts into the upper trim hole on each side of the door 2 Insert the two bushings into the field harness amp reader wire hole on each side of the door ee OY lt 0 Trim hole insert a Y Bushing P Outside ofdoor Trim hole insert DS Bushing Bushing a Inside of door Figure 3 18 Reinstalling bushings and trim hole inserts IDH Max Service Manual 3 17 Service and Maintenance for Mortise Locks 3 Insert a bushing into the sensor amp sol
154. ure 2 11 Panel interface module components Panel interface Refer to Figure 2 11 and the table below to find the part you need module components parts list Item Partno Oty Description 1 B63023 1 Panel interface electronics 2 B61038 1 PIE mounting rail 1 amp 2 B61036 2 Panel interface electronics and PIE mounting rail 2 22 IDH Max Service Manual SERVICE AND MAINTENANCE FOR IVIORTISE LOCKS This chapter contains instructions for replacing IDH Max mortise components and servicing and maintaining IDH Max mortise components If you need to See Remove components to service the lock page 3 3 Replace a component page 3 2 Change the hand and or bevel page 3 25 Change the function from electrically locked to page 3 34 electrically unlocked or from electrically unlocked to electrically locked Replace a component inside the mortise case page 3 35 Change a reader wire harness or panel interface module Chapter 6 Note When removing and replacing components always test that the lock works properly when you re finished Before you perform any maintenance on your A lock make sure that you remove power from the Caution lock Before you handle the circuit board or any A component on the circuit board make sure that you are properly grounded using an electrostatic discharge ESD protection kit Touching the circuit board without proper grounding can damage sensitive electronic components even if you don t
155. utcheon Screw for 2 1 4 Thick Doors Kit 25 1847050 Upper Escutcheon Screw for 2 1 2 Thick Doors Kit 25 1847091 Upper Escutcheon Screw for 2 3 4 Thick Doors Kit 25 1847133 Upper Escutcheon Screw for 3 Thick Doors Kit 25 1847175 Lower escutcheon screw kits Kit name Qty Partnumber Lower Escutcheon Screw for 1 3 4 Thick Doors Kit 10 1877702 Lower Escutcheon Screw for 2 Thick Doors Kit 10 1877744 Lower Escutcheon Screw for 2 1 4 Thick Doors Kit 10 1876557 Lower Escutcheon Screw for 2 1 2 Thick Doors Kit 10 1876599 Lower Escutcheon Screw for 2 3 4 Thick Doors Kit 10 1876630 Lower Escutcheon Screw for 3 Thick Doors Kit 10 1876672 Access door screw kits Kit name Oty Part number McGard Access Door Screw Kit 10 1839489 TORX Access Door Screw Kit 25 1839447 IDH Max Service Manual 2 13 Functions and Parts READER CONVERSION Mortise or If you want to convert the reader of an existing mortise or cylindrical cylindrical reader IDH Max Lock use the following table to determine the parts that you conversion need You will also need to replace the outside escutcheon gasket AG0725 The table includes only the parts that are different Note You do not need to change the position of the DIP switches on the control electronics circuit board m By default switches 1 through 5 are set to ON These switches are for possible future applications m By default switches 6 and 7 are set to ON for automatic baud rate detection T
156. with the reader pins Press the board into place Loosely install the two reader electronics mounting screws Position the harness clamp under the left reader electronics mounting screw Make sure the reader wire harness is positioned properly under the harness clamp Tighten the screws Remove the backing from the adhesive tape and apply the tape to the back of the outside escutcheon Press the sounder in place on the tape Peel away the protective backing from the edge of the escutcheon gasket and slide the gasket onto the upper escutcheon post Press the gasket into place on the edge of the escutcheon so the reader circuit board is covered Connect the reader wire harness to the control electronics circuit board For mortise instructions see Task E To connect the reader wire harness on page 3 17 For cylindrical instructions see Tighten the RQE rose liner on the door with the through bolis on page 4 12 Reinstall the outside escutcheon For mortise instructions see Task F To secure the escutcheons and complete the connections on page 3 20 For cylindrical instructions see Task G To secure the escutcheons and complete the connections on page 4 15 Reinstall the inside lever knob For mortise instructions see Task G To reinstall the inside and outside levers knobs on page 3 21 For cylindrical instructions see Task H To reinstall the inside and outside levers knobs on page 4 16 Reinstall the core and throw memb
157. xplanation of the hand and bevel of the door 3 25 Turning over the hubs LHRB orientation shown 3 28 RQE switch assembly anatomy LH orientation of RQE shown 3 29 Assembled RQE switch assembly 3 30 Turning over the hubs and cylinder clamp plate LHRB orientation shown 3 30 RQE switch and hub orientation closeup 3 31 Turning over the auxiliary bolt closeup 3 32 Latchbolt with anti friction latch lever in position 3 32 Turning over the latchbolt closeup LHRB orientation shown 3 33 Reversing the solenoid 3 34 Removing and replacing the solenoid 3 35 RQE switch and hub orientation closeup 3 36 Replacing the door status switch for mortise locks 3 37 Replacing the latch status switch 3 38 Latchbolt with anti friction latch lever in position 3 39 Positioning the tumbler spring closeup LHRB orientation shown 3 39 SERVICE AND MAINTENANCE FOR CYLINDRICAL LOCKS Removing the core and throw member lever shown 4 3 Removing the keyed lever knob ever shown 4 3 Removing the plainlever 4 4 Removing the access door 4 4 Loosening the escutcheon and disconnecting the connections 4 5 Removing the outside escutcheon from the door 4 5 Removing the bushings trim hole inserts and hub washers 4 6 Removing the field wire harness 4 7 Pulling the field wire harness through the door 4 8 Installing the wire transfer hinge 4 9 Adjusting the outside liner for the door thickness 4 10 Reinstalling the lock chassis and engaging the retr

Idh Max Lock Service Manual

Contents

Download Pdf Manuals

Related Search

Related Contents