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600LB-8K Catalog
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1. Spring Length 21 24 26 B 26 00 28 50 30 50 Cc 30 80 33 00 35 00 D 10 62 12 00 13 00 E 30 80 33 00 35 00 Double Eye Axle Assemblies Hanger Kits Quantity Per Kit Part No Description Height HGR 104 00 HGR 105 00 HGR 248 00 HGR 249 00 HGR 348 00 028 005 00 Hanger 3 25 2 4 2 4 028 006 00 Front Hanger 1 44 2 See ee ee 029 008 00 Front Hanger 2 06 4 029 031 00 Center Hanger 3 62 2 4 030 020 00 Rear Hanger EAR 2 2 Attaching Parts Kits Part No Description A P 122 00 A P 233 00 A P 264 00 A P 335 00 A P 364 00t 006 092 01 Flange Locknut 6 14 14 22 22 007 126 00 Shackle Bolt 2 6 6 10 10 013 104 02 Equalizer Je 2 2 013 105 02 Equalizer 2 013 122 02 Equalizer aie aa 2 sas 2 013 126 02 Equalizer ee ee 2 018 011 00 Shackle Link 4 4 6 6 018 012 00 Shackle Link Long 2 018 020 00 Shackle Link Assembly 4 4 6 6 018 021 00 Shackle Link Assembly Long 2 t For 35 axle spacing using 26 springs Slipper Spring Axle Assemblies Hanger Kits Part No Description Ht HGR 115 00 028 039 00 Front Hanger 3 25 2 030 037 00 Rear Hanger 1 44 2 Attaching Parts Kits Part No Description A P 115 00 006 092 01 Locknut 2 007 126 00 Shackle Bolt 2 Some combinations of hangers and sp
2. Double Eye Springs D35 Overhang Per Side For Standard 33 Axle Spacing i Mini Dike Max Single A P 122 00 Straight aoe T3 200 4 Drop 7 00 7 5 9 00 Tandem A P 233 00 w 8 6 Drop 7 87 7 87 9 00 Triple A P 335 00 3 Dia Straight 5 62 7 5 11 50 Spring Length 3 Dia Drop 7 00 7 5 11 50 21 24 26 Minimum overhang with disc brakes A 19 62 23 50 25 75 B 25 00 27 50 29 50 C 28 75 31 00 33 00 D 10 62 12 00 13 00 D30 Overhang Per Side Forward E 28 75 31 00 33 00 Min Max For Optional 35 Axle Spacing Straight 5 63 9 00 Tandem A P 264 00 3 Drop 7 00 9 00 Triple A P 364 00 Spring Length 21 24 26 B 26 00 28 50 30 50 C 30 80 33 00 35 00 D 10 62 12 00 13 00 E 30 80 33 00 35 00 Double Eye Axle Assemblies Hanger Kits Quantity Per Kit Part No Description Height HGR 104 00 HGR 105 00 HGR 248 00 HGR 249 00 HGR 348 00 028 005 00 Hanger 3 25 2 4 2 4 028 006 00 Front Hanger 1 44 2 029 008 00 Front Hanger 2 06 4 029 031 00 Center Hanger 3 62 2 4 030 020 00 Rear Hanger EAR 2 2 Attaching Parts Kits Part No Description A P 122 00 A P 233 00 A P 264 00t A P 335 00 A P 364 00t 006 092 01 Flange Locknut 6 14 14 22 22 007 126 00 Shackle Bolt 2 6 6 10 10 013 104 02 Equalizer 2 s 2 013 105 02 Equalizer 2 013 122 02 Equalizer aie aa 2 sas 2 013 126 02 Equalizer 2 018 01
3. Axle Front Center Height DE and SS Hanger Kit Combination Height Height Notes Tube Dia Tube Dia Pad Ht Pad Ht HAP 105 00 1 5 00 4 50 8K Max Capacity Standard Optional Standard Optional HGR 110 00 1 4 25 N A 5 2K Max D20 1 75 2 38 0 60 0 60 HGR 115 00 1 0 83 N A 2K Max D35 2 38 3 00 0 60 0 60 HGR 138 00 1 5 00 N A 8K Max D52 3 00 N A 0 60 N A HGR 202 00 2 4 25 3 50 5 2K Max D60 3 00 N A 0 60 N A HAP 205 01 2 5 00 4 50 8K Max D70 3 00 3 50 0 60 0 50 HGR 238 00 2 5 00 4 50 8K Max D72 3 00 3 50 0 60 0 50 HGR 302 00 3 4 25 3 50 5 2K Max D80 3 50 N A 0 50 N A HGR 338 00 3 5 00 4 50 8K Max N A not applicable Attaching Parts Kie Stack amp Loaded Arch Heights 33 5 Axle Spacing 36 Axle Spacing Capacity Single Tandem Triple Tandem Triple 7 Part Stack Width Axle Loaded Capacity Number Height Inches Location Arch Height D20 AR 115 00 NA N A N A NA 700 _072 003 00 0 57 1 75 13 00 3 12 E DoS TEAR 09 A 202 00 AR S02 00 NA T ONA 1000 072 002 00 0 68 1 75 13 00 3 12 D52 A P 103 00 A P 202 00 A P 302 00 A P 216 00 A P 316 00 1500 072 029 00 116 200 11 50 200 D60 A P 103 00 A P 202 00 A P 302 00 A P 216 00 A P 316 00 2000 072 030 00 1 33 2 00 11 50 2 00 D70 A P 103 00 A P 202 00 A P 302 00 A P 216 00 A P 316 00 2500 072 031 00 144 200 11 50 200 D72 A P 103 00 A P 202 00 A P 302 00 A P 216 00 A P 316 00 3500 072 032 00 1 80 200 11 50 2 00 D80 A P 103 00 A P 202 00 A P 302 00 A P 216 00 A P 316 00 4000 072
4. To insure proper tracking the axle must be placed on the frame perpendicular to the centerline of the vehicle The accuracy must be within plus or minus one half degree For multiple axle applications each axle must be parallel with the others within one sixteenth of an inch when measured at the wheel centers CAUTION When laying out the position for the axle s measuring from the front cross member should only be done if the cross member has been checked for squareness to the frame centerline Any error in the cross member will be transferred to the axle and can result in poor tracking and excessive tire wear NOILVTIVLSNI oX31J4O0 L 117 LIMITED WARRANTY 118 Dexter Axle Limited Warranty WHAT PRODUCTS ARE COVERED All Dexter Axle Company Dexter Axle trailer axles suspensions and brake control systems excluding Dexter 6000 series Manufactured Housing Axles LIMITED 2 YEAR WARRANTY Dexter Axle warrants to the original purchaser that its axles suspension systems and E H hydraulic brake actuators shall be free from defects in material and workmanship for a period of two 2 years from the date of first sale of the trailer incorporating such components Dexter Axle warrants to the original purchaser that its Genuine Replacement Parts shall be free from defects in material and workmanship for a period of two 2 years from the date parts were installed and serviced as specified in Dexter Axle s
5. Grease Lube Parts Hubs Item Part No Description Item Part No Description Bolt Circle 1 010 036 00 Grease Seal E Z Lube Seal Hubs and Drums 1 010 063 00 Oil Seal 24 008 201 05 Ya Stud for 5200 6 on 5 50 2 031 030 02 25580 Inner Bearing cone 24 008 201 09 Y2 Stud 15123 bearing for 6000 6 on 5 50 3 031 030 01 25520 Inner Bearing Cup Plain Hubs 4 031 032 01 LM67010 Outer Bearing Cup for 5200 25 008 213 05 Ye Stud for 5200 6 on 5 50 5 031 032 02 LM67048 Outer Bearing Cone for 5200 25 008 213 09 Ye Stud 15123 bearing for 6000 6 on 5 50 4 031 029 01 15245 Outer Bearing Cup for 6000 5 031 029 02 15123 Outer Bearing Cone for 6000 6 006 176 00 Spindle Nut Studs amp Wheel Nuts 7 019 002 00 Cotter Pin not used with E Z Lube em Part No Description 8 021 001 00 Grease Cap 10 007 122 00 Ya 20 x 1 99 Long Press in Stud 8A 021 042 01 Grease Cap for E Z Lube 10 007 262 00 Ya 20 x 2 70 Long Press in Stud 8B 085 001 00 Rubber Plug for E Z Lube hub drum after 2 09 9 005 023 00 Spindle Washer 11 006 080 00 Ya 20 60 Cone Nut 28 006 191 00 Special Jam Nut for E Z Lube after 2002 Stud length measured under head to end of stud 5 H H s d i 29 006 190 00 Spindle Nut Retainer for E Z Lube after 2002 8 on 6 5 hubs are available on these axles See section in 5500 7000 Ibs capacity 12 x 2 Brakes Item Part No Description 20 K23 105 00 K23 106 00 _LH RH Electric ns K23 112 00 K23 113 00 LH RH Elect
6. t For 35 axle spacing using 26 springs Leaf Spring Application Information Slipper Springs Single Tandem Triple A P 103 00 A P 202 00 A P 216 00 A P 302 00 A P 316 00 A 24 0 Forward B 28 8 30 4 28 8 30 4 C 33 5 36 0 33 5 36 0 D 11 5 11 5 11 5 11 5 11 5 E 33 0 35 0 Note All 2 wide slipper springs For 33 5 axle spacing For 36 axle spacing A B E Hanger Spacing C Axle Spacing D Axle Location H Center of Spindle Y Frame Height Z Top of Tire to Bottom of Frame SLR Static Load Radius To determine these values contact your local sales engineer or distributor to run ProSpec Slipper Spring Axle Assemblies Hanger Kits Quantity Per Kit Part No Description Height HGR 110 00 HGR 202 00 HGR 302 00 028 001 00 Front Hanger 4 25 2 2 2 029 001 00 Center Hanger 3 50 2 4 030 028 00 Rear Hanger 4 00 2 2 2 Attaching Parts Kits Part No Description A P 103 00 A P 202 00 A P 216 00 A P 302 005 A P 316 00 006 007 041 e 18 Locknut 2 4 4 6 6 006 011 00 Keeper Nut 2 4 4 6 6 006 111 00 Equalizer Nut ae 2 2 4 4 007 001 01 Equalizer Bolt aie 2 2 4 4 007 007 00 Keeper Bolt 2 4 4 6 6 007 017 00 Spring Eye Bolt 2 4 4 6 6 013 004 00 Equalizer 2 4 013 044 01 Equalizer Kc ae 2 4 For 33 5 axle spacing For 36 axle spacing Some combinations of hangers and spri
7. 27 _005 058 00 4 Lock Washer Not included with complete brake assembly Item sold separately Uni Servo version not shown 102 12 x 33s 8K Hydraulic Brake Manual Adjust Hydraulic Brake Shown With ABS Parts Hydraulic Brake litem Part No Qty Brk_ Description ltem Part No Qty Brk_ Description 0 K23 388 00 1 LH Complete Brake Assembly DS shown 18 034 062 00 1 Piston Stop D K23 387 00 1 RH Complete Brake Assembly DS 19 046 132 00 1 Adjuster Clip thread end 1 036 115 20 1 Dust Shield 20 _046 133 00 1 Adjuster Clip barrel end 2 _069 053 00 1 Retainer 21 _024 204 00 1 ABS Sensor Mounting Block 3 K71 165 00 1 LH Shoe amp Lining Kit Contains 22 _097 002 00 1 ABS Sensor Retaining Clip 1 040 199 01 LH Primary Shoe amp Lining 23 046 007 00 a Adjuster Slot Plug 1 040 199 02 LH Secondary Shoe amp Lining P 2 005 107 00 Shoe Hold Down Washer 24 _097 004 00 ___ABS Sensor straight 2 006 086 00 Locknut 25 005 142 00 1 Washer 3 K71 166 00 1 RH Shoe amp Lining Kit Contains 26 _006 129 00 4 Drake Mounting Nut 1 040 200 01 RH Primary Shoe amp Lining 27 _005 058 00 4 Lock Washer 1 040 200 02 RH Secondary Shoe amp Lining 2 005 107 00 Shoe Hold Down Washer 2 006 086 00 Locknut 4 007 113 00 2 Shoe Hold Down Screw 6 K71 080 00 1 Wheel Cylinder Kit 1 00 Bore Contains 1 046 130 00 Spring 2 054 032 00 Boot 2 054 041 00 Piston 2 054 085 00 Cup 1 054 03
8. a 0 a Not included with complete brake assembly Item sold separately ALIDVdV9 Sd 0009 OOLY 53 4100 6000 LBS CAPACITY 54 Uni Servo 2 D52 D60 12 x 2 Hydraulic Brake With Parking Feature Dech Note Uni Servo brakes to be used with surge actuator Hydraulic Parking Brake 5200 Item Part No Qty Brk Description 0 K23 318 00 1 LH Complete Brake Assembly DS 0 K23 319 00 1 RH Complete Brake Assembly DS shown 0 K23 320 00 1 LH Complete Brake Assembly US 0 K23 321 00 1 RH Complete Brake Assembly US shown 1 036 093 19 1 LH Backing Plate Assembly 1 036 093 20 1 RH Backing Plate Assembly 2 054 062 00 1 LH Brake Cylinder Duo Servo 2 054 063 00 1 RH Brake Cylinder Duo Servo 2 054 064 00 1 LH Brake Cylinder Uni Servo 2 054 065 00 1 RH Brake Cylinder Uni Servo 3 054 060 00 _1o0r2 Cylinder Push Rod US 1 DS 2 4 087 001 00 2 Sems screw amp washer assembly 5 005 113 00 1 Anchor Post Washer 6 046 101 00 Retractor Spring T K71 268 00 1 Shoe amp Lining Kit Contains 1 040 204 00 Primary Shoe amp Lining 1 040 206 00 Secondary Shoe amp Lining 2 046 077 00 Shoe Hold Down Spring amp Cup 2 049 012 00 Shoe Hold Down Pin 4 8 043 029 00 1 Adjuster Assembly 9 046 102 00 1 Adjusting Screw Spring 10 046 007 00 1 Adjuster Slot Plug WAN 006 193 00 5 Nut Washer Assembly 14 047 110 01 1 LH Parking Lever and Pin 14 047 111 01 1 RH parking Leve
9. 1 027 009 00 Magnet Clip 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 1 046 080 00 Magnet Spring 9 046 007 00 2 Adjuster Slot Plug 9 046 007 00 2 Adjuster Slot Plug 10 046 016 00 1 Wire Grommet 10 046 016 00 1 Wire Grommet 12 006 193 00 5 Nut Washer Assembly 12 006 193 00 5 Nut Washer Assembly 20 036 089 08 1 LH Backing Plate Assembly Complete 20 036 089 08 1 LH Backing Plate Assembly Complete includes 21 28 includes 21 28 20 036 089 09 1 RH Backing Plate Assembly Complete 20 036 089 09 1 RH Backing Plate Assembly Complete includes 21 28 includes 21 28 21 036 089 06 1 LH Backing Plate Assembly 21 036 089 06 1 LH Backing Plate Assembly 21 _036 089 07 1 RH Backing Plate Assembly 21 _036 089 07 1 RH Backing Plate Assembly 22 039 025 00 1 LH Pivot Pin amp Cam Sub Assembly 22 039 025 00 1 LH Pivot Pin amp Cam Sub Assembly 22 _039 026 00 1 RH Pivot Pin amp Cam Sub Assembly 22 _039 026 00 1 RH Pivot Pin amp Cam Sub Assembly 23 039 048 00 1 LH Actuating Cam 23 039 048 00 1 LH Actuating Cam 23 _039 049 00 1 RH Actuating Cam 23 _039 049 00 1 RH Actuating Cam 24 _038 068 00 1 Anchor Post amp Bushing Sub Assembly 24 _038 068 00 1 Anchor Post amp Bushing Sub Assembly 25 _006 047 00 1 Anchor Post Locknut 25 _006 047 00 1 Anchor Post Locknut 26 005 041 00 1 Washer 26 005 041 00 1 Washer 27 _006 011 00 1 Pivot Pin Locknut 27 _006 011 00 1 Pivot Pin Locknut 28 _047 070 00 1 Parking Brake Lever 28 _047 070 00 1 Parking Brake Lever 29
10. 1 040 134 00 Magnet 1 040 121 00 Magnet Clip 1 046 086 00 Magnet Spring 9 046 022 00 1 Adjusting Screw Spring 10 043 021 00 1 Adjusting Screw 11 007 041 00 4 Brake Mounting Bolt Press in 12 006 017 00 4 Brake Mounting Nut 13 064 001 00 1 Stabilizer Bracket 14 046 007 00 1 Adjuster Slot Plug For brakes manufactured after 8 1 91 15 046 114 00 2 Shoe Centering Spring Not included with complete brake assembly Item sold separately This brake is rated to a maximum capacity of 2200 Ibs pair 7 x 1 Electric Brake With Parking Feature Iech CSA approved at 2000 11 3 SLR 2200 10 2 SLR Electric Parking Brake Electric Parking Brake Item Part No Qty Brk Description Item Part No Qty Brk Description 0 K23 103 00 1 LH Complete Brake Assembly shown 21 036 036 07 1 LH Backing Plate amp Lever Arm 0 K23 104 00 1 RH Complete Brake Assembly includes items 22 30 2 11 13 2 046 023 00 2 Shoe Hold Down Clip 21 036 036 08 1 RH Backing Plate amp Lever Arm 3 K71 045 00 1 Shoe amp Lining Kit Contains includes items 22 30 2 11 13 1 040 125 00 Primary Shoe amp Lining 22 039 041 00 1 LH Pivot Pin amp Cam Sub Assembly 2 040 049 00 Secondary Shoe amp Lining 22 039 042 00 1 RH Pivot Pin amp Cam Sub Assembly 4 046 024 00 t Retractor spring 23 047 079 00 1 Lever For brakes manufactured after 4 1 90 24 006 075 00 P Self Locking Nut 8 K71 057 00
11. 1 _036 089 10 1 Backing Plate Assembly 2 047 107 05 1 LH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 3 _027 005 00 2 Wire Clip 4 046 009 00 2 Retractor Spring 5 K71 127 00 1 Shoe amp Lining Kit Contains 1 040 215 00 Primary Shoe amp Lining 1 040 216 00 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 6 _043 004 00 1 Adjuster Assembly 7 __046 018 00 1 Adjusting Screw Spring 8 K71 125 00 1 Magnet Kit Contains 1 042 143 00 Magnet black wire 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 9 046 007 00 2 Adjuster Slot Plug 10 046 016 00 1 Wire Grommet 11 _005 067 00 1 Anchor Post Washer 12 006 193 00 5 Nut Washer Assembly Not included with complete brake assembly Item sold separately ALIDVdV9 Sd 0002 009S 69 5500 7000 LBS CAPACITY 12 x 2 7K Nev R Adjust Electric Brake Iech CSA approved at 7000 13 8 SLR Electric Brake 7000 ltem Part No Qty Brk_ Description 0 K23 464 00 1 LH Complete Brake Assembly 0 K23 465 00 1 RH Complete Brake Assembly shown 1 _036 089 10 1 Backing Plate Assembly 2 047 107 05 1 LH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 3 _027 005 00 2 Wire Clip 4 046 009 00 2 Retractor Spring 5 K71 675 00 1 LH Shoe amp Lining Kit Contains 1 040 215 00 Primary Shoe amp Lining 1 040 216 01 Seconda
12. a amp Articulation Dimensions o Ce hal d n Dimensions are for top mount only Side ae 7 x v a mount is 31 higher Allow 3 bump a i clearance from full load Topof Bracket Note 13T is not available with low profile Forward a Start Angle Center of Spindle Left Hand Assembly Shown Full Load Shock Load DEAA SES Axle Location Start Bracket Angle Profile Down 7 18 4 24 10 Pi peas zel ACIL Boece E amp Full Load Dimensions VI v 13 Overhang Per Side N J Spindle Min Max 399 si Short 8 50 21 50 1 08 Standard 9 00 21 50 2 94 S 2a ow Ce SE 13T Overhang Per Side 5 Spindle Min No Bracket Zone Max 164 Short 17 12 20 26 21 50 23 50 0 05 1 08 Standard 18 12 er 22 50 24 50 Note Positive numbers in the H column indicate the spindle is BELOW the top of the bracket Conversely negative numbers are ABOVE the top of the bracket gt a 13T DP Dimensions are for low profile top mount only High profile brackets are 75 higher Side mount is 31 higher Allow 3 bump clearance from full load c Cc E Topofy E Bracket Top of Ze Bracket S S amp S B i i i 10 DN 0 10 Up 22 5 Up 22 5 Dn 45 Dn Start Angle x 45 Down 22 5 Down 10 Down 0 10 Up 22 5 Up Tire D E H B Cc H B Cc H B Cc H B Cc
13. 20 K23 428 00 K23 429 00 _LH RH Manual Adjust Electric Brake Note Spindle is not available for resale 007 224 00 5 Press in Studs 031 071 03 50mm Bearing Cartridge 069 093 00 Bearing Retainer Wheel Nuts Description s6 18 60 Cone Nut 5 18 90 Cone Nut 5 18 Flange Nut Item Part No 12 006 053 00 ns 006 109 00 ns 006 058 00 ns not shown 12 x 212 Electric Brake Cast Backing Plate CSA approved at 7100 14 2 SLR Electric Brake litem Part No Qty Brk_ Description D K23 428 00 1 LH Complete Brake Assembly shown D K23 429 00 1 RH Complete Brake Assembly 1 K71 497 00 1 LH Shoe amp Lining Kit Contains 1 040 348 01 LH Primary Shoe amp Lining 1 040 349 02 LH Secondary Shoe amp Lining 1 K71 496 00 1 RH Shoe amp Lining Kit Contains 1 040 349 01 RH Primary Shoe amp Lining 1 040 348 02 RH Secondary Shoe amp Lining 2 _036 119 02 1 Backing Plate 3 _046 119 00 1 Shoe Return gray 4 047 124 05 1 LH Actuating Lever Arm Assembly 4 047 125 05 1 RH Actuating Lever Arm Assembly 5 _027 039 00 3 Wire Clip 6 071 455 01 1 LH Lever Arm Retainer 6 071 455 02 1 RH Lever Arm Retainer 7 _006 092 01 1 Flange Nut 8 K71 441 00 1 Magnet Kit Contains 1 046 117 00 Magnet Spring 1 042 136 00 Magnet 1 027 050 00 Magnet Retainer 9 046 136 00 2 Centering Spring 10 046 018 00 1 Adjuster Spring red 11 _048 017 00 1 Adjuster
14. CAPACITY 20 Torflex Application Information Dech a amp Articulation Dimensions po S lt gt lt i gt lt gt Dimensions are for top mount only Side we of eS Y v aw mount is 18 higher Allow 3 bump eg clearance from full load SE K Z Top of Bracket Forward Start Angle Center of Spindle Left Hand Assembly Shown Axle Location L No Load Full Load Shock Load Start Bracket Angle Profile N ao ops Low 5 73 4 24 3 79 5 54 26 Down High 6 55 4 24 4 61 5 54 que Low 4 67 5 09 248 5 92 Down High 5 49 5 09 3 30 5 92 213 Overhang Per Side Low 3 79 5 54 1 49 0 32 5 88 Spindle Min Max Max Capacity Down 8 10 Standard w Drum 6 30 11 80 3500 High 4 61 5 54 2 31 14 5 88 3 10 w Disc Brake 6 56 11 80 3500 10 Low 2 53 5 91 0 19 0 93 5 49 10F w Drum 6 30 10 50 4000 Down High 3 35 5 91 1 01 5 86 0 11 5 49 10L w Drum 5 88 13 76 3000 Low 1 49 0 81 5 54 1 84 4 99 High 2 31 10 Low 0 45 Up High 1 27 5 91 0 91 5 06 1 84 4 33 zo iow oat ss 27s eee 90 200 r 01 5 54 1 02 4 99 5 91 1 73 5 06 2 66 4 33 ole 5 oa r o ala Le Note Positive numbers in the H column indicate the spindle is BELOW the top of the bracket Conversely negative numbers are ABOVE the top of the bracket a amp Full Loa
15. Description 17 036 118 20 Dust Shield not included with brake assembly 20 K23 429 00 20 K23 428 00 RH 12 x 2 Electric Brakes LH 12 x 2 Electric Brakes Service Parts Not Interchangeable With Cast Parts Hubs Before May 2000 for stamped backing plate brakes Item Part No Description Bolt Circle 24 008 355 13 Grease 6 Stud 8 on 6 50 24 008 355 15 Grease Stud 8 on 6 50 24 008 355 12 Oil 6 Stud 8 on 6 50 24 008 355 14 Oil S Stud 8 on 6 50 Brakes Before May 2000 with stamped backing plate brakes Item Part No Description 17 036 110 00 17 036 110 01 Dust Shield top included with brake assembly Dust Shield bottom included with brake assembly 20 023 369 00 20 023 370 00 RH 12 x 2 Electric Brakes LH 12 x 2 Electric Brakes ns not shown 87 7200 LBS CAPACITY 88 865 Nev R Lube Hub Group Ce Exp7200nvr_1 09 Nev R Lube Parts 50MM Hubs With Bearing and Wheel Studs Item Part No Description Item Part No Description Bolt Circle 3 005 149 00 Spindle Washer 24 008 395 80 Hub and Drum includes 8 on 6 50 4 006 183 00 Spindle Nut 007 223 00 Biel Press in Studs 5 092 002 00 Washer Torque Label 031 071 03 50mm Bearing Cartridge 6 069 096 00 Snap Ring 069 093 00 Bearing Retainer 8 021 086 00 Grease Cap ns 008 395 81 Hub and Drum includes 8 on 6 50 12 x 2 Brakes Item Part No Description 10 036 118 20 Dust Shield
16. Not included with complete brake assembly Item sold separately Hydraulic Free Backing Brake Corrosion Resistant ltem Part No Qty Brk_ Description D K23 344 01 1 LH Complete Brake Assembly FB O K23 345 01 1 RH Complete Brake Assembly FB 1 _036 094 04 1 Backing Plate Assembly includes item 11 2 054 064 01 1 LH Brake Cylinder Uni Servo 2 _054 065 01 1 RH Brake Cylinder Uni Servo 3 _054 060 00 1 Cylinder Push Rod 4 _087 001 00 2 Sems screw amp washer assembly 5 _037 069 02 1 Travel Link 6 046 009 01 2 Retractor Spring 6A _046 107 03 1 Shoe Lever Return Spring 7 K71 423 00 1 Shoe amp Lining Kit Contains 1 040 291 00 1 040 211 00 2 046 077 00 2 049 002 00 Primary Shoe amp Lining Secondary Shoe amp Lining Shoe Hold Down Spring amp Cup Shoe Hold Down Pin 8 8 043 004 02 Adjuster Assembly 9 046 083 01 Adjusting Screw Spring 10 046 007 00 11 007 041 00 7 P 1 Adjuster Slot Plug 4 12 _006 017 00 4 P 1 1 1 Brake Mounting Bolt Press in Brake Mounting Nut Shoe Lever Washer Primary Shoe Return Spring Bleeder Screw included with item 2 13 _040 240 02 16 005 064 00 17 _046 108 03 ns__054 089 00 D35 10 Disc Brake for 3 500 Lb Axles Iech Disc Brake 3500 Item Part No Qty Brk Description 1 090 004 01 1 Anchor Yoke Assembly includes item 2 2 007 041 00 4 Brake Mounting Bolt Press in 3 K71 624 00 1
17. 00 Minimum overhang with disc brakes Spring Length 21 24 26 A 19 62 23 50 25 75 D70 Overhang Per Side B 25 00 27 50 29 50 in Max C 28 75 31 00 33 00 Straight 6 63 9 00 D 10 62 12 00 13 00 4 Drop 7 87 9 00 Forward E 28 75 31 00 33 00 Nev R Lube 6 37 9 00 For Optional 35 Axle Spacing Disc 8 00 9 00 Tandem A P 264 00 Triple A P 364 00 Spring Length 21 24 26 B 26 00 28 50 30 50 Cc 30 80 33 00 35 00 D 10 62 12 00 13 00 E 30 80 33 00 35 00 Double Eye Axle Assemblies Hanger Kits Quantity Per Kit Part No Description Height HGR 104 00 HGR 105 00 HGR 248 00 HGR 249 00 HGR 348 00 028 005 00 Hanger 3 25 2 4 2 4 028 006 00 Front Hanger 1 44 2 See ee 029 008 00 Front Hanger 2 06 4 029 031 00 Center Hanger 3 62 2 4 030 020 00 Rear Hanger EAR 2 2 Attaching Parts Kits Part No Description A P 122 00 A P 233 00 A P 264 00t A P 335 00 A P 364 00t 006 092 01 Flange Locknut 6 14 14 22 22 007 126 00 Shackle Bolt 2 6 6 10 10 013 104 02 Equalizer a 2 2 013 105 02 Equalizer 2 013 122 02 Equalizer aie aaa 2 ees 2 013 126 02 Equalizer ee ee 2 018 011 00 Shackle Link 4 4 6 6 018 012 00 Shackle Link Long 2 018 020 00 Shackle Link Assembly ee 4 4 6 6 018 021 00 Shackle Link Assembly Long 2
18. 00 1 Brake Pad Kit axle set 4 K71 637 00 1 Rotor Kit 4 K71 637 00 1 Rotor Kit 5 006 193 00 5 s Brake Mounting Nut Washer Assembly 5 _006 193 00 5 Brake Mounting Nut Washer Assembly Item Part No Disc Brake Hubs amp Studs Qty Brk_ Description Nev R Lube Disc Brake Hubs ltem Part No Qty Brk_ Description 6 _008 403 05 1 Grease 1 2 Studs 6 on 5 50 6 008 404 80 1 12 Studs 42mm 6 on 5 50 7 007 262 00 6 12 20 x 2 70 Press in Stud hubs after 2 09 7 007 262 00 6 12 20 x 2 70 Press in Stud hubs after 2 09 75 5500 7000 LBS CAPACITY 76 Recommended Wheel Clearance for 6 000 Lb Disc Brake Hubface Wheel Mounting Surface 1 00 7 12 82 Dia 14 40 Dia CAUTION The above hub rotor profile shows the minimum clearance needed to insure that no part of the wheel makes contact with any brake component Make sure the wheel is in full contact with the hub face and does not drag against the brake caliper If there is not full contact with the hub face you may experience a dangerous wheel separation Disc Brake for 7 000 Lb Axles Disc Brake 7000 CSA approved at 7000 14 0 SLR Disc Brake Hubs amp Studs N
19. 00 14 77 SS 549 D 5 49 5 54 4 99 2 O a feo os b amp Full Load Dimensions lt gt Dimensions are for low profile top mount only High profile brackets are 75 higher Side mount is 31 higher Allow 3 bump clearance from full load oy ka Note Positive numbers in the H column indicate the spindle is BELOW the top of the bracket Conversely negative numbers are ABOVE the top of the bracket c c E i Top of Top of A Bracket Bracket gt A i i 10 DN 0 10 Up 22 5 Up 22 5 Dn 45 Dn Start Angle an 45 Down 22 5 Down 10 Down 0 10 Up 22 5 Up Tire D E H B C H B C H B C H B C H B c H B c LT235 85R16 14 3 15 4 43 18 6 11 1 20 163 13 4 07 15 0 147 0 3 140 15 7 1 2 13 1 166 22 121 17 6 7 50 16LT 14 9 167 43 192 124 20 169 147 0 7 156 160 03 146 17 0 12 137 179 22 12 7 189 9 50 16 5LT 14 1 152 43 184 109 20 161 132 07 14 8 145 0 3 138 155 1 2 129 164 2 2 11 9 17 4 Columns D and E are dimensional examples only D Static Loaded Radius E Inflated Radius 83 7200 LBS CAPACITY Torflex Application Information a lt gt Bracket Dimensions v Low Profile Forward For Wiring Access Right Hand Side of Axle Shown 12V Bracket Dimensions Low High A 1 25 1 25 B 3 50 3 50 C 9 50 9 50 D 9 00 9 00 E 12 00 12 00 F 4 37 5 12 G 2 50 2 50 J 2 06
20. 00 2 Pivot Bushing Kit 7 014 127 00 2 Bushing Spacer Liner D n a 2 34 10 UNC x 4 5 LG HHCS 9 nia 2 34 10 UNC Stover Lock Nut 10 n a 8 16 UNC x 1 5 LG HHCS 11 n a 8 Regular Split Lock Washer 12 ma 8 16 UNC x 1 LG HHCS 13 n a 2 Ys NPTM x 1 4 T 90 Elbow Swivel 14 n a 2 14 x 6 25 LG Nylon Tube 15 ma 2 Grommet 16 n a 2 14 T Union Tee 17 n a 2 YT Plug Air Supply Kits ns _K71 692 01 Ride Height Control Kit ns _K71 692 02 Air Supply and Control Kit ns K71 692 03 Air Control Kit Without Air Supply ns 059 809 00 Installation Instructions available on Dexter website n a not available ns not shown Height Control Valve Kit See Kit Instructions Ordered with Suspension All dimensions are shown at the design height position 25 25 Tube Cross Member 3 x 37 FORWARD General Applications ALIDVdV9 Sd 0008 Axle Types 8000 Lbs Capacity Complete service manual e Precision machined steel spindles and integral cast iron hub drums e Standard oil bath lubrication grease or Nev R Lube option e Press in wheel studs 6 or 3 e Hydraulic brakes are available with and without parking feature e Hydraulic brakes uni servo and duo servo available e Hydraulic disc brakes available e 12 x 3 self adjusting electric and hydraulic brakes e Inner wiring system for easier installation and protection of brake wiring e Heavy
21. 00 Cross Over Hydraulic Line yokes with notch yokes with notch 1 087 002 00 Hex Bolt 1 087 002 00 Hex Bolt 2 089 003 02 Assembled Caliper Half 2 089 003 02 Assembled Caliper Half 3 _K71 629 00 1 Brake Pad Kit axle set 3 _K71 629 00 1 Brake Pad Kit axle set 4 K71 631 00 1 Rotor Kit 4 K71 631 00 1 Rotor Kit 5 _005 058 00 4 Ya Lock Washer 5 _005 058 00 4 Ye Lock Washer 6 006 129 01 4 Yo Hex Nut 6 006 129 01 4 Ye Hex Nut 7 _007 097 00 4 Ya Brake Mounting Bolt 7 _007 097 00 4 v2 Brake Mounting Bolt 8 097 002 00 1 ABS Sensor Retaining Clip 8 097 002 00 1 ABS Sensor Retaining Clip 9 097 004 00 1 ABS Sensor straight 9 097 004 00 1 ABS Sensor straight litem Part No Disc Brake Hubs amp Studs Qty Brk_ Description Nev R Lube Disc Brake Hubs ltem Part No Qty Brk_ Description 10 008 399 05 1 Grease e Studs 8 on 6 50 10 008 402 80 1 6 Studs 50mm 8 on 6 50 10 008 399 06 1 Oil 6 Studs 8 on 6 50 10 008 402 81 1 5 Studs 50mm 8 on 6 50 10 008 399 07 1 Grease Studs 8 on 6 50 11 007 257 00 8 e6 18 x 2 50 Press in Stud 10 008 399 08 1 Oil Sei Studs 8 on 6 50 11 007 115 00 8 3 18 x 3 16 Press in Stud 11 007 257 00 8 e 18 x 2 50 Press in Stud 11 007 115 00 8 5 18 x 3 16 Press in Stud ALIDVdV9 Sd 0008 107 8000 LBS CAPACITY Recommended Wheel Clearance for 8 000 Lb Disc Brake Iech Hubface Wheel Mounting Surface 2 52 1 20 _ _ _ 30 E E 13 61 Dia 14
22. 00 K23 419 00 _LH RH Hydraulic Uni Servo ns 021 039 00 Grease Cap ns K23 252 00 K23 253 00 _LH RH Hydraulic Uni Servo w Park 8A _ 021 043 01 Grease Cap for E Z Lube ns _K23 420 00 K23 421 00 _LH RH Self Adj DS Corrision Resistant 8B 085 001 00 E Z Lube Rubber Plug ns K23 388 00 K23 387 00 _LH RH Hyd Manual Adjust Duo Servo 9 005 057 00 Spindle Washer 28 006 191 00 Special Jam Nut for E Z Lube after 2002 29 006 190 00 Spindle Nut Retainer for E Z Lube after 2002 Hubs Item Part No Description Bolt Circle Hubs and Drums Oil Lube Parts 24 008 285 08 Grease Stud 8 on 6 50 em Part No Description 24 008 285 15 Grease Stud ABS 8 on 6 50 1 010 063 00 Seal Unitized 24 008 285 11 Grease 6 Stud 8 on 6 50 2 031 030 02 25580 Inner Bearing Cone 24 008 285 13 Grease e Stud ABS 8 on 6 50 3 031 030 01 25520 Inner Bearing Cup 24 008 285 10 Oil 5 Stud 8 on 6 50 4 031 028 01 02420 Outer Bearing Cup 24 008 285 1414 Oil Stud ABS 8 on 6 50 5 031 028 02 02475 Outer Bearing Cone 24 008 285 09 Oil Sie Stud 8 on 6 50 6 006 176 00 Spindle Nut 24 008 285 1412 Oil e Stud ABS 8 on 6 50 7 019 002 00 Cotter Pin Plain Hubs 8C 021 035 00 Oil Cap ns 008 287 07 Grease Stud 8 on 6 50 8D___046 032 00__Oil Cap Plug ns 008 287 11 Grease gie Stud 8 on 6 50 9 005 057 00__ Spindle Washer ns 008 287 14 Oil e Stud 8 on 6 50 ns 046 052 00 Oil Filler Plug service part only ns 008 287 17 Oil Stud 8 on 6 50 16 010 045 00 O
23. 006 080 00 Ye 20 60 Cone Nut ns K23 458 00 K23 459 00 LH RH Electric Nev R Adjust ns 006 053 00 e 18 60 Cone Nut ns K23 466 00 K23 467 00 LH RH Electric 6K CSA Nev R Adjust ns 006 109 00 18 90 Cone Nut ns not shown Note Spindle is not available for resale 65 12 x 2 Electric Brake 5500 7000 LBS CAPACITY Electric Brake 6000 Nad CSA approved at 6000 14 2 SLR Electric Brake 6000 CSA 5200 CSA 6000 ltem Part No Qty Brk_ Description ltem Part No Qty Brk_ Description D K23 105 00 1 LH Complete Brake Assembly 0 K23 326 00 1 LH Complete Brake Assembly 0 K23 106 00 1 RH Complete Brake Assembly shown 0 K23 327 00 1 RH Complete Brake Assembly 1 _036 089 10 1 Backing Plate Assembly 1 _036 089 10 1 Backing Plate Assembly 2 047 107 05 1 LH Actuating Lever Arm Assembly 2 047 107 05 1 LH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 3 _027 005 00 2 Wire Clip 3 _027 005 00 2 Wire Clip 4 046 009 00 2 Retractor Spring 4 046 009 00 2 Retractor Spring 5 K71 048 00 1 Shoe amp Lining Kit Contains 5 K71 127 00 1 Shoe amp Lining Kit Contains 1 040 044 00 Primary Shoe amp Lining 1 040 215 00 Primary Shoe amp Lining 1 040 045 00 Secondary Shoe amp Lining 1 040 216 00 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 049 011 00 Shoe Hold
24. 046 005 00 1 Retractor Spring 29 046 005 00 1 Retractor Spring Not included with complete brake assembly Item sold separately ALIDVdV9 Sd 0009 OOLY 51 D52 D60 12 x 2 Nev R Adjust Electric Brake CSA approved at 5200 14 2 SLR CSA approved at 6000 14 2 SLR 4100 6000 LBS CAPACITY Electric Brake 6000 Electric Brake 6000 CSA 52004 CSA 6000 ltem Part No Qty Brk_ Description ltem Part No Qty Brk_ Description D K23 458 00 1 LH Complete Brake Assembly D K23 466 00 1 LH Complete Brake Assembly 0 K23 459 00 1 RH Complete Brake Assembly shown 0 K23 467 00 1 RH Complete Brake Assembly shown 1 _036 089 10 1 Backing Plate Assembly 1 _036 089 10 1 Backing Plate Assembly 2 047 107 05 1 LH Actuating Lever Arm Assembly 2 047 107 005 1 LH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 3 _027 005 00 2 Wire Clip 3 _027 005 00 2 Wire Clip 4 046 009 00 2 Retractor Spring 4 046 009 00 2 Retractor Spring 5 K71 673 00 1 LH Shoe amp Lining Kit Contains 5 K71 675 00 1 LH Shoe amp Lining Kit Contains 1 040 044 00 Primary Shoe amp Lining 1 040 215 00 Primary Shoe amp Lining 1 040 045 03 Secondary Shoe amp Lining 1 040 216 01 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 049 011 00 Shoe Hold Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 2 046 077 00 Shoe Hold Down Sp
25. 05 12 Studs 13 15 wheels ONLY 5 on 4 50 11A 005 151 00 Spindle Washer for E Z Lube before 2002 ns 008 259 04 ei Tapped 8 12 wheels ONLY 5 on 4 50 12 005 023 00 Spindle Washer for E Z Lube after 2002 ns 008 258 04 12 Tapped 13 15 wheels ONLY 5 on 4 50 29 006 190 00 Spindle Nut Retainer for E Z Lube after 2002 30 006 191 00 Special Jam Nut for E Z Lube after 2002 Brakes Item Part No Description 20 K23 047 00 K23 048 00 LH RH 7 x1 4 Electric ns K23 103 00 K23 104 00 LH RH 7 x1 4 Electric w park ns K23 398 00 K23 399 00 LH RH 7 x134 Hydraulic Uni servo ns not shown Note Spindle is not available for resale Studs amp Wheel Nuts Item Part No Description 9 007 040 00 Ye 20 Wheel Bolt 13 006 080 00 2 20 60 Cone Nut 28 007 246 00 20 Press in Stud ALIDVdV9 Sal 00d COOOL 15 1000 2200 LBS CAPACITY 16 7 x 1 Electric Brake Iech CSA approved at 2000 11 3 SLR 2200 10 2 SLR Electric Brake This brake is rated to a maximum Qty Brk Description capacity of 2200 Ibs pair Item Part No 0 K23 047 00 1 LH Complete Brake Assembly shown 0 K23 048 00 1 RH Complete Brake Assembly 1 036 036 04 1 Backing Plate Assembly includes items 11 13 2 046 023 00 2 Shoe Hold Down Clip 3 K71 045 00 1 Shoe amp Lining Kit Contains 1 040 125 00 Primary Shoe amp Lining 2 040 049 00 Secondary Shoe amp Lining 046 02
26. 051 041 252 200 11 50 200 4000 072 051 02 2 52 2 00 11 50 2 00 Rubber Bushed Loaded Arch Stack Equalizer Center Hanger Front Tie Plate Hanger i Tie Plate Rear Hanger U Bolt U Bolt O Spring Eye Bolts Keeper Bolts Overslung Shown Torflex Installation Iech The following instructions describe methods that can be used to attach your Torflex axles to the vehicle frame Step 1 The user must first decide where to place the axle s on the trailer The position of the wheel center relative to the CG center of gravity will determine the final axle loading as well as the hitch load Step 2 Determine the method of attachment you wish to use a For structural tube type frame rails refer to Figure 1 for the recommended attachment b For C channel or I beam type frame refer to Figure 2 Step 3 Once the method of attachment is decided the axle s must be carefully aligned on the trailer frame The axle s centerline must be perpendicular to the longitudinal centerline of the trailer See figure 3 CAUTION Misalignment of the axle s can cause poor tracking and accelerated tire wear Attachment to Structural Tube Type Frame a Dexter Axle recommends the use of side mounting hangers when mounting axles to tubular type frames These hangers provide a convenient means for bolting the axles in place All of the necessary components are included
27. 1 RH Arm Shoe Retainer 8 006 092 01 1 Flange Nut 9 K71 375 00 1 Magnet Kit Contains 1 042 127 00 Magnet 1 027 050 00 Magnet Retainer Clip 1 046 117 00 Magnet Spring Centering Spring 10 046 136 00 11 _071 462 00 Adjuster Cable 12 071 464 00 LH Adjuster Lever 12 _071 463 00 RH Adjuster Lever 14 046 137 00 Adjuster Spring 15 048 019 00 15 _048 020 00 16 _036 115 20 17 _007 097 00 18 046 007 00 19 046 016 00 20 046 133 00 21 046 132 00 26 _006 129 00 27 _005 058 00 28 046 119 00 Not included with complete brake assembly Item sold separately LH Adjuster Assembly silver RH Adjuster Assembly gold Dust Shield Brake Mounting Bolt Adjuster Slot Plug Wire Grommet Adjuster Clip barrel end Adjuster Clip thread end Brake Mounting Nut Lock Washer Return Spring A A o 2 o p aAsofoa lech lech alajp 100 12 x 3 8K Electric Brake Manual Adjust CSA approved at 7000 14 2 SLR Cast Backing Plate Electric Brake litem Part No Qty Brk_ Description D K23 432 00 1 LH Complete Brake Assembly shown 0 K23 433 00 1 RH Complete Brake Assembly 1 K71 499 00 1 LH Shoe amp Lining Kit Contains 1 040 350 01 LH Primary Shoe amp Lining 1 040 351 02 LH Secondary Shoe amp Lining 1 K71 498 00 1 RH Shoe amp Lining Kit Contains 1 040 351 01 RH Primary Shoe amp Lining 1 _ 040 350 02 RH S
28. 105 8000 LBS CAPACITY 106 1214 x 3 8K Hydraulic Brake Uni Servo With Parking Feature Manual Adjust Note Uni Servo brakes to be used with surge actuator Hydraulic Brake Hydraulic Brake ltem Part No Qty Brk_ Description ltem Part No Qty Brk_ Description D K23 252 00 1 LH Complete Brake Assembly US w park shown 10 033 083 00 1 Spacer D K23 253 00 1 RH Complete Brake Assembly US w park 14 046 018 00 1 Adjuster Spring 1_ 036 115 24 1 Dust Shield 15 _048 017 00 1 Adjuster Assembly 3 K71 165 00 1 LH Shoe amp Lining Kit Contains 16 _007 097 00 4 Brake Mounting Bolt reer T pimay Son s amg 17 _006 129 00 4 Brake Mounting Nut 2 00510700 Shoe Hold Down Washer 10005705800 T AA oek Washer 2 006 086 00 Locknut 19 046 132 00 1 Adjuster Clip thread end 3 K71 166 00 1 RH Shoe amp Lining Kit Contains 20 _046 133 00 1__Adjuster Clip barrel end 1 040 200 01 RH Primary Shoe amp Lining 21 _046 007 00 2 Adjuster Slot Plug 1 040 200 02 RH Secondary Shoe amp Lining 25 007 096 00 1 Hold Down Lever Bolt a 26 005 143 001 Star Washer 4 007 113 00 2 Shoe Hold Down Screw 27 _005 065 00 0 Hold Down Lever Washer 5 069 040 000 1 Snap Ring 28 _046 091 00 1 Hold Down Lever Spring 6 K71 080 00 1 Wheel Cylinder Kit 1 00 Bore Contains 29 039 055 00 1 Parking Cam LH 1 046 130 00 Spring 29 039 056 00 1 Parking Cam RH 2 054 032 00 Boot 30 047 089 00 1 Parking Lever
29. 2 049 014 00 Shoe Hold Down Pin 11 046 126 00 Retractor spring 12 046 127 00 Adjusting Screw Spring 15 043 004 00 Adjuster Screw Assembly 16 046 007 00 Adjuster Slot Plug 17 054 084 00 Bleeder Screw 6mm Thread brakes before 1 97 17 054 088 00 Bleeder Screw 7mm Thread brakes after 1 97 W I 006 017 00 4 Brake Mounting Nut Not included with complete brake assembly Item sold separately 0 K23 398 00 1 LH Complete Brake Assembly shown 0 K23 399 00 1 RH Complete Brake Assembly 1 036 038 00 1 Backing Plate 2 007 041 00 4 Brake Mounting Bolt Press in 3 054 080 03 1 Wheel Cylinder Assembly LH includes item 17 3 054 080 04 1 Wheel Cylinder Assembly RH includes item 17 4 038 072 00 1 Anchor Post 5 005 004 00 1 Lock Washer 6 007 235 00 1 Counter Sunk Cap Screw 7 1 8 1 9 1 sch Lech 1 sch lech Lech Dec CSA approved at 2500 11 2 SLR 2 This brake is rated to a maximum capacity of 2500 Ibs pair General Applications Axle Types 2300 4000 Lbs Capacity Complete service manual e Precision machined steel spindles and integral cast iron hub drums e Press in wheel studs e 10 x 1 and 10 x 2 CSA approved electric brakes CSA approved uni servo and free backing hydraulic brakes e Electric and hydraulic brakes are available with and without parking feature e Hydraulic free backing brakes available e Hydraulic disc brakes available e Standard grease lu
30. 2 06 N 1 03 P 1 00 Q en 1 00 Bolt Size Y bolt Tube Size 3 50 3 50 Leaf Spring Application Information Double Eye Springs D72 Overhang Per Side For Standard 33 Axle Spacing Straight Min gax Single A P 122 00 rag E 4 Drop 7 87 9 00 Tandem A P 233 00 Nev R Lube 7 00 9 00 Triple A P 335 00 Spring Length 21 24 26 A 19 62 23 50 25 75 B 25 00 27 50 29 50 C 28 75 31 00 33 00 D 10 62 12 00 13 00 Forward E 28 75 31 00 33 00 For Optional 35 Axle Spacing Tandem A P 264 00 Triple A P 364 00 Spring Length 21 24 26 B 26 00 28 50 30 50 C 30 80 33 00 35 00 D 10 62 12 00 13 00 E 30 80 33 00 35 00 Double Eye Axle Assemblies Hanger Kits Quantity Per Kit Part No Description HGR 105 00 HGR 271 00 HGR 274 00 HGR 371 00 028 070 00 Hanger 6 8 028 006 00 Front Hanger 2 ee 028 010 01 Hanger See ces 6 See 030 020 00 Bear Hanger 2 aan aoe Attaching Parts Kits Part No Description A P 122 00 _A P 233 00 _A P 264 00t A P 335 00 _A P 364 00T 006 092 01 Flange Locknut 6 14 14 22 29 007 126 00 Shackle Bolt 2 6 6 10 10 013 104 02 Equalizer 2 2 S 013 105 02 Equalizer Sees 2 Se 013 122 02 Equalizer 2 a 2 013 126 02 Equalizer SE BE 2 018 011 01 Shackle Link 4 4 6 6 018 012 01 Shackle Link Long 2 anti Soe See Sc 018 020 00 Shackle Link Assem
31. 5 00 2 2 2 029 005 01 Center Hanger 4 50 2 4 030 006 01 Rear Hanger 6 38 2 2 2 Attaching Parts Kits Part No Description A P 103 00 A P 202 00 A P 216 00 A P 302 005 A P 316 00 006 007 01 e6 18 Locknut 2 4 4 6 6 006 011 00 Keeper Nut 2 4 4 6 6 006 111 00 Equalizer Nut 2 2 4 4 007 001 01 Equalizer Bolt Kc 2 2 4 4 007 007 00 Keeper Bolt 2 4 4 6 6 007 017 00 Spring Eye Bolt 2 4 4 6 6 013 004 00 Equalizer SS 2 4 013 044 01 Equalizer 2 4 For 33 5 axle spacing For 36 axle spacing Slipper Springs Single Tandem Triple A P 103 00 A P 202 00 A P 216 00 A P 302 00 A P 316 00 A 24 0 B 28 8 30 4 28 8 30 4 C 33 5 36 0 33 5 36 0 D 11 5 11 5 11 5 11 5 11 5 E 33 0 35 0 Note All 2 wide slipper springs For 33 5 axle spacing For 36 axle spacing A B E Hanger Spacing Fomard C Axle Spacing D Axle Location H Center of Spindle Y Frame Height Z Top of Tire to Bottom of Frame SLR Static Load Radius To determine these values contact your local sales engineer or distributor to run ProSpec Some combinations of hangers and spring mountings may result in insufficient bump clearance Refer to the Miscellaneous section for additional hanger kits A P kits or other tires SE Rubber Bushed Suspension Straight 8 00 9 50 Part No Description Height HA
32. 58 Dia 15 44 Dia CAUTION The above hub rotor profile shows the minimum clearance needed to insure that no part of the wheel makes contact with any brake component Make sure the wheel is in full contact with the hub face and does not drag against the brake caliper If there is not full contact with the hub face you may experience a dangerous wheel separation ALIDVdV9 Sd 0008 SS AIRELEX AIR RIDE SUSPENSION Smooth Out the Roughest Roads Soft Ride New hybrid suspension combines air and rubber torsion for an excellent ride Independent Ride and stability improve with independent wheel action Equalizing Axle to axle load equalization allows use on triple axle trailers Reliable Rubber cushions ride even if air is not available Maintains constant ride height for the ultimate ride Fully assembled for easy installation Adjustable axle alignment feature Available for single tandem or triple axle applications Optional ride height control valve and air generation kits are available 2 year limited warranty 109 8000 LBS CAPACITY 110 AIRFLEX for 8 000 Lb Axles Before May 2010 Service Parts Only AIRFLEX Suspension Components 8000 ltem Part No Qty Axle_ Description 1 003 272 00 1 LH Suspension Assembly shown incl items 2 11 1 _003 273 00 1 RH Suspension Assembly incl items 2 11 Air Spring amp Mounting Hardware 2 _034 279 00 2 A
33. Adjuster Slot Plug 11 _006 193 00 5 Nut Washer Assembly 13 040 244 01 1 Shoe Lever 14 006 011 00 1 Locknut 15 007 210 00 1 Screw 16 005 064 00 1 Washer 17 _046 108 01 1 Primary Shoe Return Spring ns _054 089 00 1 Bleeder Screw included with item 2 ns not shown Not included with complete brake assembly Item sold separately ALIDVdV9 Sd OOOZ 009S Hydraulic Free Backing Brake Corrosion Resistant ltem Part No Qty Brk_ Description 0 K23 342 01 1 LH Complete Brake Assembly 0 K23 343 01 1 RH Complete Brake Assembly 1 036 093 09 1 Backing Plate Assembly 2 054 064 01 1 LH Brake Cylinder Uni Servo 2 054 065 01 1 RH Brake Cylinder Uni Servo 3 _054 060 00 1 Cylinder Push Rod 4 _087 001 00 2 Sems screw amp washer assembly 5 _037 069 02 1 Travel Link 6 046 101 00 1 Retractor Spring 6A __046 107 03 1 Shoe Lever Return Spring 7 K71 427 00 1 LH Shoe amp Lining Kit Contains 1 040 243 06 LH Primary Shoe amp Lining 1 040 315 06 LH Secondary Shoe amp Lining 1 046 077 01 Shoe Hold Down Spring amp Cup Sec 2 035 001 00 Shoe Hold Down Cup Primary 1 046 006 01 Shoe Hold Down Spring amp Cup Prim 1 049 013 00 Shoe Hold Down Pin 1 Primary 1 049 002 00 Shoe Hold Down Pin 8 Sec 7 K71 428 00 1 RH Shoe amp Lining Kit Contains 1 040 243 07 RH Primary Shoe amp Lining 1 040 315 05 RH Secondary Shoe amp Lining 1 046 077 01 Shoe Hold Down Spring amp Cup Sec 2
34. Arm Assembly 2 047 107 05 1 LH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 3 _027 005 00 2 Wire Clip 3 _027 005 00 2 Wire Clip 5 K71 048 00 1 Shoe amp Lining Kit Contains 5 K71 127 00 1 Shoe amp Lining Kit Contains 1 040 044 00 Primary Shoe amp Lining 1 040 215 00 Primary Shoe amp Lining 1 040 045 00 Secondary Shoe amp Lining 1 040 216 00 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 049 011 00 Shoe Hold Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 2 046 077 00 Shoe Hold Down Spring amp Cup 6 _043 004 00 Adjuster Assembly 6 _043 004 00 1 Adjuster Assembly 7 _046 018 00 Adjusting Screw Spring 7 _046 018 00 1 Adjusting Screw Spring 8 K71 105 00 1 Magnet Kit Contains 8 K71 105 00 1 Magnet Kit Contains 1 042 144 00 Magnet white wire 1 042 144 00 Magnet white wire 1 027 009 00 Magnet Clip 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 1 046 080 00 Magnet Spring 9 046 007 00 2 Adjuster Slot Plug 9 046 007 00 2 Adjuster Slot Plug 10 046 016 00 1 Wire Grommet 10 046 016 00 1 Wire Grommet 12 006 193 00 5 Nut Washer Assembly 12 006 193 00 5 Nut Washer Assembly 20 036 089 08 1 LH Backing Plate Assembly Complete 20 036 089 08 1 LH Backing Plate Assembly Complete includes 21 28 includes 21 28 20 036 089 09 1 RH Backing Plate Assembly Complete 20 036 089 09 1 RH Backing Plate Assembly Complete includes 21 28
35. Assembly 13 036 118 20 1 Dust Shield sold separately 14 046 007 00 2 Adjuster Slot Plug Ip 046 016 00 1 Magnet Wire Grommet 17 _007 251 00 4 Brake Mounting Bolt 26 _006 129 00 4 Hex Nut 27 _005 058 00 4 Lock Washer 28 005 142 00 1 Washer Not included with complete brake assembly Item sold separately Brakes manufactured after May 2000 use the cast backing plate ALIDVdV9 Sal 00cZ 89 12 x 2 Electric Brake Stamped Backing Plate Iech CSA approved at 7100 14 2 SLR 7200 LBS CAPACITY Service Parts Only Electric Brake Service Parts Only ltem Part No Qty Brk_ Description 0 023 369 00 1 RH Complete Brake Assembly obsolete no longer available O 023 370 00 1 LH Complete Brake Assembly obsolete no longer available 1 K71 410 00 1 Shoe amp Lining Kit Contains 1 040 310 01 RH Primary S amp L or LH Secondary S amp L 1 040 309 01 LH Primary S amp L or RH Secondary S amp L 2 005 107 00 Shoe Hold Down Washer 2 006 127 00 Locknut 2 K71 441 00 1 Magnet Kit Contains 1 042 136 00 Magnet 1 027 050 00 Magnet Retainer 1 046 117 00 Magnet Spring 3 K71 411 00 1 Adjusting Screw Kit Contains 1 046 018 00 Adjuster Spring red 1 046 017 00 Adjuster Assembly 4 K71 412 00 1 Brake Spring Kit Contains 1 046 119 00 Shoe Return gray 1 046 117 00 Magnet Spring 2 046 120 00 Centering Spring 1 046 018 00 Adjuster Spring red 5 _027 039 00 3 Wire Clip 6 071 455 01
36. D1 1 Structural Welding Code NOILVTIVLSNI oX31S9dOL 115 Torflex Installation fasteners to levels specified in Chart 1 lt O Chart 1 LG Attaching Parts Kits and lt q Torque Specifications mal Axle AIP Kit AIP Kit AIP Kit Bolt Torque l Size Top Mount Side Mount Side Mount Aluminum Size Lb Ft lt q 8 A P 161 00 A P 165 00 A P 180 00 1 2 70 90 ke 9 A P 161 00 A P 165 00 A P 180 00 1 2 70 90 10 A P 148 00 A P 166 00 A P 181 00 5 8 120 155 Se 10L A P 148 00 A P 166 00 A P 181 00 5 8 120 155 10F A P 148 00 A P 166 00 A P 181 00 5 8 120 155 Se 11 A P 148 00 A P 167 00 A P 182 00 5 8 120 155 u 12 A P 148 00 A P 168 00 A P 183 00 5 8 120 155 j 12T A P 148 00 A P 168 00 5 8 120 155 TE 12V A P 148 00 A P 168 00 5 8 120 155 aa 13 A P 148 00 A P 169 00 5 8 120 155 O 13T A P 148 00 A P 169 00 5 8 120 155 ke Side mount hangers and fasteners for mounting axle are provided in the A P Attaching Parts Kits shown in Chart 1 Torque Attachment to Structural Tube Type Frame a Refer to Chart 2 to find the mounting bracket dimensions of your axles This chart shows the dimensions from the wheel center to the bolt holes of the brackets b Lay out the bolt hole locations on the bottom flanges of the frame rails Make sure the hole pattern matches the mounting brackets of your axles and is properly oriented to allow proper alignment of the axle s c An alternate
37. IEC Spindle Min wa Down Te Short 7 00 15 20 High d BA 2 7 1 58 5 88 3 Ss S Standard 7 50 15 20 OO o w 33 Se i Oe Down High 5 91 1 45 5 86 Low 20 5 54 10 Low 0 96 5 91 amp Full Load Dimensions CO 45 5 54 0 58 1 22 5 06 2 15 Q ey 5 06 1 40 2 99 2 24 o of the bracket Note Positive numbers in the H column indicate the spindle is BELOW the top of the bracket Conversely negative numbers are ABOVE the top Dimensions are for low profile top mount only High profile brackets are 75 higher Side mount is 31 higher w Allow 3 bump clearance from full load oOo e ee pr Top of Bracket i 10 DN 0 10 Up 22 5 Up 22 5 Dn 45 Dn Start Angle an 45 Down 22 5 Down 10 Down 0 10 Up 22 5 Up Tire D E H B Cc H B Cc H B Cc H B Cc H B Cc H B Cc LT235 85R16 14 3 154 43 186 11 1 2 0 163 134 07 15 0 147 0 3 14 0 15 7 1 2 13 1 166 2 2 121 17 6 7 50 16LT 14 9 167 43 192 124 20 169 147 0 7 156 16 0 0 3 146 17 0 1 2 13 7 17 9 2 2 12 7 18 9 9 50 16 5LT 14 1 152 43 184 109 20 161 13 2 0 7 14 8 145 0 3 13 8 15 5 1 2 129 164 2 2 11 9 17 4 Columns D and E are dimensional examples only D Static Loaded Radius E Inflated Radius Torflex Application Information Iech Articulation Dimensions Bag D QED Dimensions are for
38. LBS CAPACITY 30 D35 10 10 x 2 Electric Brake AOX2E_2 77 Electric Brake Item Part No Qty Brk Description 0 K23 026 00 1 LH Complete Brake Assembly shown 0 K23 027 00 1 RH Complete Brake Assembly 1 036 019 10 1 Backing Plate Assembly 2 047 019 05 1 LH Actuating Lever Arm 2 047 020 05 1 RH Actuating Lever Arm 3 005 067 00 1 Washer 4 027 005 00 2 Wire Clip 5 046 009 00 2 Retractor Spring 6 K71 047 00 1 Shoe amp Lining Kit Contains 1 040 017 00 Primary Shoe amp Lining 1 040 021 00 Secondary Shoe amp Lining 2 049 002 00 Shoe Hold Down Pin 8 2 046 077 00 Shoe Hold Down Spring amp Cup 7 043 004 00 1 Adjuster Assembly 8 046 018 00 1 Adjusting Screw Spring 9 K71 104 00 1 Magnet Kit Contains 1 042 140 00 Magnet green wire 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 10 046 007 00 2 Adjuster Slot Plug 11 046 016 00 1 Wire Grommet 12 007 041 00 4 Brake Mounting Bolt Press in 13 006 017 00 4 Brake Mounting Nut Not included with complete brake assembly Item sold separately Nad CSA approved at 3500 13 3 SLR D35 10 10 x 214 Electric Brake With Parking Feature Iech CSA approved at 3500 13 3 SLR Electric Parking Brake Item Part No Qty Brk_ Description 0 K23 086 00 1 LH Complete Brake Assembly shown 0 K23 087 00 1 RH Complete Brake Assembly 2 047 019 05 1 LH Actuating Lever Arm 2 047 020 05 1 RH Actuating Lever Arm 4 0
39. Max Stack amp Loaded Arch Heights G 5 ros ook Mak Part Stack Length Axle Loaded S Capacity Number Height Inches Location Arch Height 700 072 016 00 0 67 21 10 62 2 12 Attaching Parts Kits 1000 _ 072 017 00 0 79 21 10 62 2 12 33 Axle Spacing 35 Axle Spacing 7925 0720060 094 24 12 00 50 Capacity Single Tandem Triple Tandem Triple D20 A P 122 00 A P 233 00 A P 335 00 N A N A E SE er a we E D35 A P 122 00 A P 233 00 A P 335 00 A P 264 00 N A 1750 072 042 00 127 26 13 00 1 50 D52 A P 122 00 A P 233 00 A P 335 00 A P 264 00 A P 364 00 1750 072 009 00 1 08 24 12 00 2 50 D60 A P 122 00 A P 233 00 A P 335 00 A P 264 00 A P 364 00 2000 072 018 00 1 37 DA 12 00 250 D70 A P 122 00 A P 233 00 A P 335 00 A P 264 00 A P 364 00 2500 072 020 00 1 44 24 12 00 250 D72 A P 122 00 A P 233 00 A P 335 00 A P 264 00 A P 364 00 2600 072 025 00 144 26 13 00 1 75 D80 A P 122 00 A P 233 00 A P 335 00 A P 264 00 A P 364 00 3000 072 073 00 201 Ze 13 00 1 75 3500 072 027 00 2 05 26 13 00 1 75 4000 _072 079 00 2 52 26 13 00 1 75 Length Loaded Arch Stack Center Hanger Shackle Link Front d 4 Rear Hanger ee Hanger Tie Plate Equalizer Shackle Bolts Underslung Shown 113 HANGER amp AP KITS 114 Hanger and Attaching Parts Kits Slipper Leaf Springs Hanger Heights Nad Tube Diameter amp Spring Pad
40. Radius To determine these values contact your local sales engineer or distributor to run ProSpec Some combinations of hangers and spring mountings may result in insufficient bump clearance Refer to the Miscellaneous section for additional hanger kits A P kits or other tires D72 Overhang Per Side Rubber Bushed Suspension Straight m cer y Gs Part No Description Height HAP 105 00 HAP 205 01 4 Drop 7 87 9 00 028 068 02 Front Hanger 5 50 2 029 039 04 Center Hanger 4 50 2 R 030 068 02 Rear Hanger 4 85 2 Single Axles l 006 011 00 46 18 UNC Locknut 2 2 require BAP 102 00 kit 006 038 00 11 UNC Locknut 2 2 Tandem Axles 006 112 00 1 8 UNC Locknut oe SS 2 require 1 FAP 100 00 kit 007 007 00 Keeper Bolt 2 2 __and 1 HAP 205 01 kit 007 181 00 Spring Eye Bolt Ss 2 2 Triple Axles 007 182 00 Equalizer Bolt SS 2 require 1 HAP 105 00 kit 013 117 03 Equalizer eee s 2 and 2 HAP 205 01 kits 059 200 00 Decal po 1 1 059 203 00 Instruction Sheet 1 1 865 Hub Group Exp7200_1 09 Grease Lube Parts Item Part No Description 1 010 036 00 Seal 2 031 030 02 25580 Inner Bearing Cone 3 031 030 01 25520 Inner Bearing Cup 4 031 028 01 02420 Outer Bearing Cup 5 031 028 02 02475 Outer Bearing Cone 6 006 176 00 Spindle Nut 7 019 002 00 Cotter Pin not used with E Z Lube 8 021 039 00 Grease Cap 8A 021 043 01 Grea
41. Spring amp Cup 7 K71 703 00 1 LH amp RH Brake Adjuster Kit Contains 2 046 139 00 Adjusting Screw Spring 1 046 140 00 LH Lever Spring 1 046 141 00 RH Lever Spring 1 048 022 00 LH Adjuster Assembly 1 048 023 00 RH Adjuster Assembly 2 071 529 00 Hook for Cable 1 071 532 01 LH Adjusting Lever 1 071 532 02 RH Adjusting Lever 2 071 533 00 Adjuster Cable 1 071 655 01 LH Cable Lever 1 071 655 02 RH Cable Lever 2 071 656 00 Adjuster Cable 8 K71 125 00 1 Magnet Kit Contains 1 042 143 00 Magnet black wire 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 9 046 007 00 2 Adjuster Slot Plug 10 046 016 00 1 Wire Grommet 11 007 271 00 4 Brake Mounting Bolt Press in 12 006 017 00 4 Brake Mounting Nut Not included with complete brake assembly Item sold separately This brake will not fit axles produced prior to 5 1 09 ALIDVdV9 Sd 0009 OOLY 49 4100 6000 LBS CAPACITY 50 D52 D60 12 x 2 Electric Brake Nad CSA approved at 5200 14 2 SLR CSA approved at 6000 14 2 SLR Electric Brake 6000 Electric Brake 6000 CSA 5200 CSA 6000 ltem Part No Qty Brk_ Description ltem Part No Qty Brk_ Description D K23 105 00 1 LH Complete Brake Assembly 0 K23 326 00 1 LH Complete Brake Assembly 0 K23 106 00 1 RH Complete Brake Assembly shown 0 K23 327 00 1 RH Complete Brake Assembly 1 _036 089 10 1 Backing Plate Assembly 1 _036 089 10 1 Backing Plate Assembly 2 047 107 05
42. Start Angle of Trailing Arm Mounting Hole to Wheel Center Dimension X Inches Mounting Hole 45 Down 32 Down 22 5 Down 10 Down 10 Up 22 5 Up Spacing Inches Torflex No Full No Full No Full No Full No Full No Full No Full Dim D Dim ET Axle Model Load Load Load Load Load Load Load Load Load Load Load Load Load Load Top Side 8 4 arm 5 21 6 08 5 77 6 33 6 08 6 38 6 32 6 29 6 38 6 08 6 32 5 75 6 08 5 21 7 75 8 00 9 6 arm 6 62 7 92 7 47 8 30 7 92 8 38 8 29 8 24 8 38 7 92 8 29 7 44 7 92 6 62 7 75 8 00 10 6 arm 6 74 8 04 7 59 8 42 8 04 8 50 8 41 8 36 8 50 8 04 8 41 7 56 8 04 6 74 8 00 8 00 10L 6 arm 6 74 8 04 7 59 8 42 8 04 8 50 8 41 8 36 8 50 8 04 8 41 7 56 8 04 6 74 8 00 8 00 10F 6 arm 6 74 8 04 7 59 8 42 8 04 8 50 8 41 8 36 8 50 8 04 8 41 7 56 8 04 6 74 8 00 8 00 11 6 arm 7 74 9 04 8 59 9 42 9 04 9 50 9 41 9 36 9 50 9 04 9 41 8 56 9 04 7 74 9 00 9 50 12 6 arm 7 74 9 04 8 59 9 42 9 04 9 50 9 41 9 36 9 50 9 04 9 41 8 56 9 04 7 74 9 00 9 50 12T 6 arm 7 87 9 17 8 72 9 55 9 17 9 63 9 54 9 49 9 63 9 17 9 54 8 69 9 17 7 87 10 56 10 56 12V 6 arm 7 74 9 04 8 59 9 42 9 04 9 50 9 41 9 36 9 50 9 04 9 41 8 56 9 04 7 74 9 00 9 50 13 6 arm 7 87 9 17 8 72 9 55 9 17 9 63 9 54 9 49 9 63 9 17 9 54 8 69 9 17 7 87 10 56 10 56 13T 6 arm 7 87 9 17 8 72 9 55 9 17 9 63 9 54 9 49 9 63 9 17 9 54 8 69 9 17 7 87 10 56 10 56 Axle Alignment Dimensions Figure 3
43. at 4400 13 0 SLR 6 OX2E_2 17 Electric Brake Electric Brake Old Style Before 5 1 09 New Style After 5 1 09 ltem Part No Qty Brk_ Description litem Part No Qty Brk_ Description ns K23 454 00 1 LH Complete Brake Assembly D K23 462 00 1 LH Complete Brake Assembly shown ns _K23 455 00 1 RH Complete Brake Assembly O K23 463 00 1 RH Complete Brake Assembly 1 _036 019 16 1 Backing Plate Assembly 1 _036 019 19 1 Backing Plate Assembly 2 047 019 05 1 LH Actuating Lever Arm 2 047 019 05 1 LH Actuating Lever Arm 2 _047 020 05 1 RH Actuating Lever Arm 2 _047 020 05 1 RH Actuating Lever Arm 3 _005 067 00 1 Washer 3 _005 067 00 1 Washer 4 027 005 00 2 Wire Clip 4 _027 005 00 2 Wire Clip 5 _046 009 00 2 Retractor Spring 5 _046 009 00 2 Retractor Spring 6 K71 672 00 1 Shoe amp Lining Kit Contains 6 K71 672 00 1 Shoe amp Lining Kit Contains 1 040 361 00 Primary Shoe amp Lining 1 040 361 00 Primary Shoe amp Lining 1 040 362 00 Secondary Shoe amp Lining 1 040 362 00 Secondary Shoe amp Lining 2 049 002 00 Shoe Hold Down Pin 8 2 049 002 00 Shoe Hold Down Pin 8 2 046 077 00 Shoe Hold Down Spring amp Cup 2 046 077 00 Shoe Hold Down Spring amp Cup 7 _043 004 00 1 Adjuster Assembly 7 _043 004 00 1 Adjuster Assembly 8 046 018 00 1 Adjusting Screw Spring 8 046 018 00 1 Adjusting Screw Spring 9 K71 125 00 1 Magnet Kit Contains 9 K71 125 00 1 Magnet Kit Contains 1 042 143 00 Magnet black wire 1 0
44. current publication Operation Maintenance Service Manual Grease and oil seals are the exception with a one 1 year limited warranty LIMITED 3 YEAR WARRANTY Dexter Axle warrants to the original purchaser of a trailer equipped with axle models D90 D100GD D100HD D120 or D150 and installed with properly matched Genuine Dexter Hanger and Attaching Parts Kits HAP Kits that this combination of components shall be free from defects in material and workmanship for a period of three 3 years The warranty period shall begin from the date of the original purchase of the trailer LIMITED 5 YEAR WARRANTY Dexter Axle warrants to the original purchaser that its Nev R Lube bearings and the suspension components only of its Torflex Axles shall be free from defects in material and workmanship for a period of five 5 years from the date of first sale of the trailer incorporating such components LIMITED 7 YEAR WARRANTY Dexter Axle warrants to the original purchaser that its Predator Series electric brake controllers shall be free from defects in material and workmanship for a period of seven 7 years from the date of purchase EXCLUSIVE REMEDY Dexter Axle will at its option repair or replace the affected components of any defective axle repair or replace the entire defective axle or refund the then current list price of the axle In all cases a reasonable time period must be allowed for warranty repairs to
45. in the Side Mount A P Kits listed in Chart 1 b Refer to Chart 2 to find the mounting bracket dimensions of your axles This chart shows the dimensions from the wheel center to the bolt holes of the brackets c The preferred way to use the side mount hanger is to pre assemble the hangers to the axle using the hardware provided in the A P kit Make sure the hangers are clamped firmly against the axle brackets and the bolts are tightened to the torque specifications shown in Chart 1 Position the axle assembly on the frame rails in the desired location and weld the side mount hangers to the frame d Axle bracket position is the distance as measured over the outboard edges of the brackets This dimension is usually matched to the outside measurement of the frame members but depending on the type of frame may not always be suitable The preferred arrangement should place the longest vertical section of the axle bracket directly under the most rigid section of the frame member Side Mount Installation OUTSIDE FRAME OUTSIDE BRACKET DIMENSION y ig as Washer s must be placed against the slotted hole in the axle bracket NOTE Low profile brackets have plain round holes Figure 1 Side mount hangers should be welded to frame with three 3 14 fillet welds 21 2 long on each side of the hanger and a fillet weld on each end Welds should meet the quality standards of the American Welding Society
46. ma 2 10 UNC Stover Lock Nut 10 n a 8 16 UNC x 1 5 LG HHCS 11 mia 8 Regular Split Lock Washer 12 na 8 16 UNC x 1 LG HHCS 13 n a 2 Ya NPTM x 1 4 T 90 Elbow Swivel 14 n a 2 Ys x 6 25 LG Nylon Tube 15 ma 2 Grommet 16 n a 2 14 T Union Tee 17 ma 2 Jo T Plug Air Supply Kits ns K71 692 01 KR Ride Height Control Kit ns _K71 692 02 Air Supply and Control Kit ns K71 692 03 Air Control Kit Without Air Supply ns _059 809 00 Installation Instructions available on Dexter website n a not available ns not shown 7200 LBS CAPACITY 82 General Applications J Axle Types 200 Lbs Capacity 7 D72 LEAF SPRING amp mg g G r TORELSX Complete service manual d Re S Precision machined steel spindles and integral cast iron hub drums Finned brake drums for better heat dissipation Press in wheel studs 6 or 3 Improved bearing package unitized seals Standard grease lubrication optional oil bath E Z Lube option 12 x 2 electric brakes CSA approved at 7100 Ibs Inner wiring system for easier installation and protection of brake wiring e Totally rubber cushioned for smooth quiet independent ride e Easy installation with less maintenance e Less transfer of road shock which insulates cargo from road shocks and vibration e Rubber cords compounded for maximum dependability and durability e Load carrying cross member e Self damping action e Independent wheel suspension s
47. numbers in the H column indicate the spindle is BELOW the top of the bracket Conversely negative numbers are ABOVE the top ow ow ow Low Low Low Low of the bracket SS CH w w N Vo w N X E N o Dimensions are for low profile top mount only Side mount is 18 higher Allow 3 bump clearance from full load too d l c E Topofy E Bracket mt F ECS racke l B 10 Dn 0 10 Up 22 5 Up 22 5 Dn 45 DN Start Angle sn 45 Down 22 5 Down 10 Down 0 10 Up 22 5 Up Tire D E H B C H B Cc H B Cc H B Cc H B Cc H B Cc ST175 80R13 11 2 120 25 13 7 9 5 1 0 122 110 01 113 119 0 5 107 125 1 1 101 131 18 94 13 8 4 80 8 79 88 25 104 6 3 10 89 78 01 8 0 8 7 05 7 4 93 11 6 8 9 9 18 61 106 4 80 12 9 5 108 25 120 8 3 1 0 105 9 8 01 9 6 10 7 05 9 0 11 3 1 1 84 119 18 7 7 12 6 20 5 x 8 0 10 97 108 25 122 83 10 107 98 01 98 107 0 5 92 11 3 1 1 86 11 9 18 7 9 126 Columns D and E are dimensional examples only D Static Loaded Radius E Inflated Radius ALIDVdV9 Sd OOF 009 600 1100 LBS CAPACITY Torflex Application Information a d Bracket Dimensions v For Wiri Access Right Hand Side of Axle Shown 8 Bracket Dimensions Low 1 00 2 38 8 00 7 75 10 00 2 88 2 00 cioim oloo gt 1 57 Bolt Size Yo bolt Tube Size 1 75 440 and 545 Hub Gr
48. to the lowest load rating of any individual component selected For instance the load rating of a pair of wheels may be lower than other axle components selected If this is the case the load carrying capacity of the axle assembly is reduced accordingly As a specific example if a pair of wheels is rated at 1500 pounds each and is used with other components rated at 4000 pounds per axle the maximum load capacity is limited to 3000 pounds If two tires are rated at 1400 pounds each and are used on this assembly the maximum load carrying capacity is limited to 2800 pounds Axle Orientation When working with trailer running gear it is important to understand the various features and descriptions of the equipment Most trailer axles are directional by nature that is it is imperative that they be installed onto the trailer in the proper manner to ensure brake functioning and correct wheel alignment The front of the axle must be oriented toward the front of the trailer The convention used to define right and left is based on viewing the trailer from the rear and facing in the direction of forward travel Introduction Iech Features to help identify the front of the axle e Electric brake wires exit brake backing plates toward the rear of the axle e 12 hydraulic brakes have view ports through the dust shield on the back of the assembly Where the brake lining is visible in the view port that will indicate the rear or secondary shoe which is
49. top mount only Side a on K aw mountis 31 higher Allow 3 bump CT clearance from full load p j Toot Forward t Start Angle Center of Spindle Left Hand Assembly Shown Full Load Shock Load Start Bracket Angle Profile oo vo fam oe ow fear Axle Location e L ALIOVdV9 Sd OOOZ 009S 12T Overhang Per Side ow 22s eon ous 55 oe oom Fan 2 soo ose 55 020 ooo 4 amp Full Load Dimensions d 12T gt Dimensions are for low profile top mount only High profile brackets are 75 higher Side mount is 31 higher aw Allow 3 bump clearance from full load Note Positive numbers in the H column indicate the spindle is BELOW the top of the bracket Conversely negative numbers are ABOVE the top of the bracket l tg Cc E Topofy E Bracket Top of Cy l Bracket Ge es i B i i J 10 DN 0 10 Up 22 5 Up 22 5 Dn 45 Dn Start Angle sn 45 Down 22 5 Down 10 Down 0 10 Up 22 5 Up Tire D E H B Cc H B Cc H B Cc H B Cc H B Cc H B Cc 10R17 5HC 156 180 46 202 134 23 179 157 10 166 17 0 0 1 155 181 10 146 190 20 136 20 0 215 75R17 5 14 0 153 46 186 10 7 23 163 13 0 10 150 143 0 1 139 154 1 0 13 0 163 20 12 0 17 3 12 16 5LT 149 158 46 195 11 2 23 172 135 10 159 148 0 1 148 159 10 13 9 168 20 129 17 8 9 50 16 5LT 14 1 152 46 187 106 23 164 129 10 151 142 0 1 140 153 1
50. users of this product catalog acknowledge that the information presented is significantly affected by factors within the exclusive knowledge of the user including among other things service conditions trailer configurations load distributions hitch and coupler arrangements and tow vehicle suspension characteristics that the users have independently investigated these factors and have solely relied on those investigations when using this catalog and that it is the responsibility of the user to adequately specify evaluate and test its trailer running gear combinations DEXTER AXLE DISCLAIMS ALL WARRANTIES WHETHER WRITTEN ORAL OR IMPLIED IN FACT OR IN LAW INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ASSOCIATED WITH THE USE OF THE CATALOG AND WITH ANY INFORMATION PRESENTED BY THIS CATALOG Dexter Axle shall not be liable in damages whether compensatory punitive direct indirect special incidental or consequential to any user of this catalog under contract tort strict liability or any other theory of liability and any user agrees to indemnify and hold Dexter Axle harmless from any and all claims actions or other proceedings including attorney fees and court costs arising out of the use of this catalog to the extent said claims actions or other proceedings do not arise out of the sole and exclusive negligence of Dexter Axle Load Ratings The maximum load carrying capacity of any assembly is limited
51. wall 3 diameter tube e Straight or Drop spindles 4 drop only e High quality alloy steel springs in a variety of capacities e Single tandem or triple axle assemblies with equalized suspensions D80 LEAF SPRING K e Slipper leaf spring suspension e Heavy duty suspension parts available e Optional rubber bushed suspension e Optional hanger and attaching parts kits available e Durable wear resistant components e 2 year limited warranty lt gt TORFLEX e Totally rubber cushioned for smooth quiet independent ride e Easy installation with less maintenance e Less transfer of road shock which insulates cargo from road shocks and vibration e Rubber cords compounded for maximum dependability and durability e Load carrying cross member e Self damping action e Independent wheel suspension system e 5 year limited warranty on suspension system e Low profile for maximum road clearance e Various starting angles to control trailer height e High and low profile brackets with optional mounting brackets are available e Rubber cushioning eliminates metal to metal contact e Shock absorption provided by the natural hysteresis of rubber e Single or tandem axle assemblies e Durable wear resistant components CAUTION Triple axle assemblies are NOT recommended for 13 Torflex axles however the 13T axle is designed for triple applications 93 8000 LBS CAPACITY 94 Torflex Application Information Dech
52. 0 1 Washer ns _054 089 00 1 Bleeder Screw included with item 2 Disc Brake for 6 000 Lb Axles ec CSA approved at 6000 14 3 SLR Disc Brake 6000 ALIDVdV9 Sd OOOZ 0OOSS Disc Brake 6000 With 42MM Nev R Lube litem Part No Qty Brk_ Description ltem Part No Qty Brk_ Description 1 090 005 01 1 LH Anchor Yoke 1 090 006 01 1 LH Anchor Yoke 1 _090 005 02 1 RH Anchor Yoke shown 1 _090 006 02 1 RH Anchor Yoke 2 K71 636 00 1 Caliper Assembly Kit for LH or RH Contains 2 K71 636 00 1 Caliper Assembly Kit for LH or RH Contains 4 006 045 00 Caliper Mounting Nut 4 006 045 00 Caliper Mounting Nut 4 007 254 00 Caliper Mounting Bolt 4 007 254 00 Caliper Mounting Bolt 1 019 019 00 Cotter Ring 1 019 019 00 Cotter Ring 1 027 060 00 Tube Clamp 1 027 060 00 Tube Clamp 1 046 145 00 Anti Rattle Spring 1 046 145 00 Anti Rattle Spring 1 054 092 00 Bleeder Screw 1 054 092 00 Bleeder Screw 1 054 094 00 Adapter Fitting 1 054 094 00 Adapter Fitting 1 056 038 00 Pad Retaining Pin 1 056 038 00 Pad Retaining Pin 1 071 513 00 Cross Over Hydraulic Line 1 071 513 00 Cross Over Hydraulic Line yokes without notch yokes without notch 1 071 517 00 Cross Over Hydraulic Line 1 071 517 00 Cross Over Hydraulic Line yokes with notch yokes with notch 1 087 002 00 Hex Bolt 1 087 002 00 Hex Bolt 2 _089 005 02 Assembled Caliper Half 2 089 005 02 Assembled Caliper Half 3 _K71 629 00 1 Brake Pad Kit axle set 3 _K71 629
53. 0 13 1 162 20 121 17 2 9R 17 5HC 154 17 1 46 200 125 23 17 7 148 10 164 161 0 1 153 172 1 0 144 181 20 134 191 Columns D and E are dimensional examples only D Static Loaded Radius E Inflated Radius 59 5500 7000 LBS CAPACITY Torflex Application Information a d Bracket Dimensions v Low Profile Forward For Wiring Access Right Hand Side of Axle Shown 12 Bracket Dimensions Low High A 1 25 1 25 B 3 50 3 50 C 9 50 9 50 D 9 00 9 00 E 12 00 12 00 F 4 37 5 12 G 2 50 2 50 J 2 06 2 06 N 1 03 P 1 00 Q en 1 00 Bolt Size Y bolt Tube Size 3 50 3 50 Torflex Application Information E d Bracket Dimensions v Low Profile Forward For Wiring Access Bolt Size Right Hand Side of Axle Shown 12T Bracket Dimensions Low High A 1 22 1 22 B 3 63 3 63 C 10 56 10 56 D 10 56 10 56 E 13 00 13 00 F 4 81 5 50 G 2 50 2 50 J 2 25 2 25 L 7 26 7 26 P 1 00 Q 1 00 Bolt Size 5 bolt Tube Size 3 88 3 88 ALIOVdV9 Sd OOOZ 009S 61 5500 7000 LBS CAPACITY 62 Leaf Spring Application Information Dech Double Eye Springs D60 Overhang Per Side For Standard 33 Axle Spacing Straight x SS pise E Single A P 122 00 4 ae 7 87 N A 9 50 Tandem A P 233 00 Nev R Lube 6 19 9 00 10 00 Triple A P 335
54. 035 001 00 Shoe Hold Down Cup Primary 1 046 006 01 Shoe Hold Down Spring amp Cup Prim 1 049 013 00 Shoe Hold Down Pin 1 Primary 1 049 002 00 Shoe Hold Down Pin 8 Sec 8 043 028 00 1 Adjuster Assembly 9 046 123 01 1 Adjusting Screw Spring 10 046 007 00 1 Adjuster Slot Plug Il _006 193 00 5 Nut Washer Assembly 13 040 244 02 1 Shoe Lever 14 006 011 00 1 Locknut 15 _007 210 00 1 Screw 16 005 064 00 1 Washer 17 _046 108 03 1 Primary Shoe Return Spring ns _054 089 00 1 Bleeder Screw included with item 2 73 5500 7000 LBS CAPACITY 74 12 x 2 Hydraulic Brake Free Backing With Parking Feature Note Uni Servo brakes to be used with surge actuator Hydraulic Free Backing Parking Brake Hydraulic Free Backing Parking Brake Corrosion Resistant litem Part No Qty Brk_ Description D K23 340 00 1 LH Complete Brake Assembly 0 K23 341 00 1 RH Complete Brake Assembly shown 1 036 093 15 1 LH Backing Plate Assembly 1 _036 093 16 1 RH Backing Plate Assembly 2 054 064 00 1 LH Brake Cylinder Uni Servo 2 _054 065 00 1 RH Brake Cylinder Uni Servo 3 _054 060 00 1 Cylinder Push Rod 4 _087 001 00 2 Sems screw amp washer assembly 5 _037 069 02 1 Travel Link 6 046 101 00 1 Retractor Spring 6A _046 107 01 1 Shoe Lever Return Spring 7 K71 394 00 1 LH Shoe amp Lining Kit Contains 1 040 243 08 LH P
55. 1 24 26 A 19 62 23 50 25 75 B 25 00 27 50 29 50 C 28 75 31 00 33 00 D 10 62 12 00 13 00 Forward E 28 75 31 00 33 00 For Optional 35 Axle Spacing Tandem A P 264 00 Triple A P 364 00 Spring Length 21 24 26 B 26 00 28 50 200 Cc 30 80 33 00 35 00 D 10 62 12 00 13 00 E 30 80 33 00 35 00 Double Eye Axle Assemblies Hanger Kits Quantity Per Kit Part No Description Height HGR 105 00 HGR 271 00 HGR 274 00 HGR 371 00 028 070 00 Hanger 4 25 oo 6 8 028 006 00 Front Hanger 1 44 2 028 010 01 Front Hanger 5 00 ee See 6 030 020 00 Rear Hanger 91 oo es Attaching Parts Kits Part No Description A P 122 00 A P 233 00 A P 264 00t A P 335 00 A P 364 00t 006 092 01 Flange Locknut 6 14 14 22 22 007 126 00 Shackle Bolt 2 6 6 10 10 013 104 02 Equalizer s 2 2 013 105 02 Equalizer aa 2 013 122 02 Equalizer aie _ 2 ee 2 013 126 02 Equalizer 2 018 011 00 Shackle Link 4 4 6 6 018 012 00 Shackle Link Long 2 018 020 00 Shackle Link Assembly 4 4 6 6 018 021 00 Shackle Link Assembly Long 2 ee See T For 35 axle spacing using 26 springs Leaf Spring Application Information Slipper Spring Axle Assemblies Hanger Kits Quantity Per Kit Part No Description Height HGR 138 00 HGR 238 00 HGR 338 00 028 009 01 Front Hanger
56. 1 00 Shackle Link 4 4 6 6 018 012 00 Shackle Link Long 2 018 020 00 Shackle Link Assembly 4 4 6 6 018 021 00 Shackle Link Assembly Long 2 See t For 35 axle spacing using 26 springs Leaf Spring Application Information Slipper Springs Forward Single Tandem Triple A P 103 00 A P 202 00 A P 216 00 A P 302 00 A P 316 00 A 24 0 B 28 8 30 4 28 8 30 4 C 33 5 36 0 33 5 36 0 D 11 5 11 5 11 5 11 5 11 5 E 33 0 35 0 Note All 2 wide slipper springs For 33 5 axle spacing For 36 axle spacing A B E Hanger Spacing C Axle Spacing D Axle Location H Center of Spindle Y Frame Height Z Top of Tire to Bottom of Frame SLR Static Load Radius To determine these values contact your local sales engineer or distributor to run ProSpec Slipper Spring Axle Assemblies Hanger Kits Quantity Per Kit Part No Description Height HGR 110 00 HGR 202 00 HGR 302 00 028 001 00 Front Hanger 4 25 2 2 2 029 001 00 Center Hanger 3 50 2 4 030 028 00 Rear Hanger 4 00 2 2 2 Attaching Parts Kits Part No Description A P 103 00 A P 202 00 A P 216 00 A P 302 005 A P 316 00 006 007 01 e 18 Locknut 2 4 4 6 6 006 011 00 Keeper Nut 2 4 4 6 6 006 111 00 Equalizer Nut ae 2 2 4 4 007 001 01 Equalizer Bolt aie 2 2 4 4 007 007 00 Keeper Bolt 2 4 4 6 6 007 017 00 Spr
57. 1 LH Actuating Lever Arm Assembly 2 047 107 05 1 LH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 3 _027 005 00 2 Wire Clip 3 _027 005 00 2 Wire Clip 4 046 009 00 2 Retractor Spring 4 046 009 00 2 Retractor Spring 5 K71 048 00 1 Shoe amp Lining Kit Contains 5 K71 127 00 1 Shoe amp Lining Kit Contains 2 046 077 00 Shoe Hold Down Spring amp Cup 1 040 044 00 Primary Shoe amp Lining 1 040 045 00 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 1 040 215 00 Primary Shoe amp Lining 1 040 216 00 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 6 _043 004 00 1 Adjuster Assembly 6 _043 004 00 1 Adjuster Assembly 7 _046 018 00 1 Adjusting Screw Spring 7 _046 018 00 1 Adjusting Screw Spring 8 K71 105 00 1 Magnet Kit Contains 8 K71 105 00 1 Magnet Kit Contains 1 042 144 00 Magnet white wire 1 042 144 00 Magnet white wire 1 027 009 00 Magnet Clip 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 1 046 080 00 Magnet Spring 9 046 007 00 2 Adjuster Slot Plug 9 046 007 00 2 Adjuster Slot Plug 10 _046 016 00 1 Wire Grommet 10 046 016 00 1 Wire Grommet 11 _005 067 00 1 Anchor Post Washer 11 _005 067 00 1 Anchor Post Washer 12 006 193 00 5 Nut Washer Assembly 12 _006 193 00 5 Nut Washer Assembly Not included with complete brake assembly Item sold separat
58. 1 LH Complete Brake Assembly w park US 0 K23 331 00 1 RH Complete Brake Assembly w park US shown 0 K23 400 00 1 LH Complete Brake Assembly w park DS 0 K23 401 00 1 RH Complete Brake Assembly w park DS shown 1 036 094 03 1 Backing Plate Assembly includes item 11 2 054 064 00 1 LH Brake Cylinder Uni Servo 2 054 065 00 1 RH Brake Cylinder Uni Servo 2 054 062 00 1 LH Brake Cylinder Duo Servo 2 054 063 00 1 RH Brake Cylinder Duo Servo 3 054 060 00 _1or2 Cylinder Push Rod US 1 DS 2 4 087 001 00 2 Sems screw amp washer assembly 5 005 113 00 1 Anchor Post Washer 6 046 009 00 2 Retractor Spring T K71 267 00 1 Shoe amp Lining Kit Contains 1 040 210 00 Primary Shoe amp Lining 1 040 211 00 Secondary Shoe amp Lining 2 046 077 00 Shoe Hold Down Spring amp Cup 2 049 002 00 Shoe Hold Down Pin 8 8 043 004 00 1 Adjuster Assembly 9 046 018 00 1 Adjusting Screw Spring 10 046 007 00 1 Adjuster Slot Plug 11 007 041 00 4 Brake Mounting Bolt Press in 12 006 017 00 4 Brake Mounting Nut 14 047 116 01 1 LH Parking Lever amp Pin Assembly 14 047 117 01 1 RH Parking Lever amp Pin Assembly 15 047 118 00 1 Parking Strut 16 046 103 00 1 Parking Strut Spring 17 005 112 00 1 Spring Tension Washer 18 069 055 00 1 Retainer ns 054 089 00 1 Bleeder Screw included with item 2 ns 071 514 00 1 Park Brake Cable ns not shown Not included with complete brake assembly Item sold separately D35 10 10 x 2 Hydraulic Brake With Parkin
59. 1 LH Lever Arm Retainer 6 _071 455 02 1 RH Lever Arm Retainer 7 _006 092 01 1 Flange Nut 8 046 007 00 2 Adjuster Slot Plug 9 046 016 00 1 Magnet Wire Grommet 10 005 142 00 1 Washer Note Only numbered items are available 90 Brakes manufactured before May 2000 use the stamped backing plate y g Ga UEL SS AIR RIDE SuSpENSION Smooth Out the Roughest Roads Soft Ride New hybrid suspension combines air and rubber torsion for an excellent ride Independent Ride and stability improve with independent wheel action Equalizing Axle to axle load equalization allows use on triple axle trailers Reliable Rubber cushions ride even if air is not available Maintains constant ride height for the ultimate ride Fully assembled for easy installation Adjustable axle alignment feature Available for single tandem or triple axle applications Optional ride height control valve and air generation kits are available 2 year limited warranty ALIDVdV9 ST 00cZ 91 7200 LBS CAPACITY 92 1 Bolt Torque Chart Ft Lbs Y 10 270 Torsion Axle AIRFLEX Suspension Components 7200 ltem Part No Qty Axle Description 1 ma 1 Torsion Axle with Suspension Brackets 2 003 327 00 1 RH Frame Bracket 3 _003 326 00 1 LH Frame Bracket 4 003 323 00 2 Channel Air Spring Support 5 W01 358 6947 2 Firestone Air Spring 6 014 123
60. 1 Magnet Kit Contains 25 005 056 00 1 Washer oo 26 038 057 001 Anchor Pin 1 046 121 00 Magnet Clip 1 046 086 00 Magnet Spring 27 006 074 00 1 Self Locking Nut 9 046 022 00 1 Adjusting Screw Spring 28 071 031 00 1 Spacer 10 043 021 00 1 Adjusting Screw 29 047 114 02 1 LH Lever Arm amp Cam Assembly 11 007 041 00 4 Brake Mounting Bolt Press in 29 047 115 02 1 RH Lever Arm amp Cam Assembly 12 006 017 00 4 Brake Mounting Nut 30 071 033 00 1 Lever Stop 13 064 001 00 1 Stabilizer Bracket 31 027 005 00 1 Wire Clip 14 046 007 00 1 Adjuster Slot Plug For brakes manufactured after 8 1 91 15 046 114 00 2 Shoe Centering Spring This brake is rated to a maximum Not included with complete brake assembly Item sold separately capacity of 2200 Ibs pair ALIDVdV9 Sd OOF 009 600 1100 LBS CAPACITY 10 7 x 1 Hydraulic Brake Note Uni Servo brakes to be used with surge actuator Hydraulic Brake Item Part No Qty Brk Description 006 010 00 007 234 00 K71 466 00 Hex Nut Socket Head Cap Screw Shoe amp Lining Kit Contains 1 040 327 01 Primary Shoe amp Lining 1 040 328 01 Secondary Shoe amp Lining 2 046 006 00 Shoe Hold Down Spring 4 035 001 00 Shoe Hold Down Spring Cup 2 049 014 00 Shoe Hold Down Pin 11 046 126 00 Retractor spring 12 046 127 00 Adjusting Screw Spring 15 043 004 00 Adjuster Screw Assembly 16 046 007 00 Adjuster Slot Plug 17 054 084 00 Bleeder Screw 6mm Thr
61. 12 x 2 Brakes Item Part No Description Item Part No Description 13 006 080 00 e 20 60 Cone Nut 20 K23 105 00 K23 106 00 LH RH Electric 6K ns K23 112 00 K23 113 00 LH BH Electric w park 6K ns K23 324 00 K23 325 00 ns K23 320 00 K23 321 00 LH RH Hydraulic Uni servo 5 2K LH RH Hydraulic Uni servo w park 5 2K ns K23 322 00 K23 323 00 LH RH Hydraulic Duo servo 5 2K ns K23 318 00 K23 319 00 LH RH Hydraulic Duo servo w park 5 2K ns K23 338 00 K23 339 00 LH RH Hydraulic Uni servo 7K ns K23 334 00 K23 335 00 ns K23 336 00 K23 337 00 LH RH Hydraulic Uni servo w park 7K LH RH Hydraulic Duo servo 7K ns K23 332 00 K23 333 00 LH RH Hydraulic Duo servo w park 7K ns K23 342 00 K23 343 00 LH RH Hydraulic Free Backing 7K ns K23 340 00 K23 341 00 LH RH Hydraulic Free Backing w park 7K ns K23 458 00 K23 459 00 _LH RH Electric Nev R Adjust ns K23 466 00 K23 467 00 LH RH Electric 6K CSA Nev R Adjust ns not shown Note Spindle is not available for resale 46 8 on 6 5 hubs are available on these axles See section in 5500 7000 Ibs capacity NEV R LUBE SEALED CARTRIDGE BEARING SYSTEM SAVE TIME SAVE MONEY WITH NEV R LUBE Nev R Lube Features e No more inner and outer bearings to repack e Pre lubricated and resistant to contamination e Sealed for life no bearing maintenance e Increased durability and reliability e No re
62. 14 127 00 2 Bushing Spacer Liner D ma 2 34 10 UNC x 4 5 LG HHCS 9 ma 2 10 UNC Stover Lock Nut 10 n a 8 16 UNC x 1 5 LG HHCS 11 mia 8 Regular Split Lock Washer 12 na 8 16 UNC x 1 LG HHCS 13 n a 2 Ya NPTM x 1 4 T 90 Elbow Swivel 14 n a 2 Ys x 6 25 LG Nylon Tube 15 ma 2 Grommet 16 n a 2 14 T Union Tee 17 ma 2 Jo T Plug Air Supply Kits ns K71 692 01 KR Ride Height Control Kit ns _K71 692 02 Air Supply and Control Kit ns K71 692 03 Air Control Kit Without Air Supply ns _059 809 00 Installation Instructions available on Dexter website n a not available ns not shown WHEELS amp TIRES 112 Wheels and Tires Wheel Rim Width Tire Size Tire Dia Contour Description SLR Radius Width Capacity PSI 12 4JA 4 80 12 B 9 50 10 84 5 27 780 60 12 AJA 5 30 12 C 10 20 11 37 5 88 1045 80 13 4 5JJ ST175 80R13 B 11 20 12 00 7 90 1100 35 13 4 5JJ ST185 80R13 C 11 40 12 30 8 10 1480 50 14 5 5JJ ST205 75R14 C 12 10 13 05 9 00 1760 50 14 5 5JJ ST215 75R14 C 12 40 13 35 9 60 1870 50 14 5 6 00MH 8 14 5LT E 13 30 14 10 8 50 2540 85 14 5 6 00MH 8 14 5LT F 13 30 14 10 8 50 2790 100 14 5 7 00MH 9 14 5LT E 13 30 14 68 10 10 2940 85 14 5 7 00MH 9 14 5LT F 13 30 14 68 10 10 3230 100 15 5JJ ST205 75R15 B 12 60 13 55 9 00 1480 35 15 5JJ ST205 75R15 C 12 60 13 55 9 00 1820 50 15 6JJ LT215 75R15 C 12 90 14 25 9 60
63. 1765 50 15 6JJ ST225 75R15 D 13 00 14 43 9 90 2540 65 15 6JJ LT235 75R15 E 13 40 14 70 10 60 2755 80 16 6K LT225 75R16 E 13 50 14 92 9 90 2680 80 16 6K LT235 85R16 E 14 30 15 40 10 30 3042 80 16 6K LT235 85R16 G 14 30 15 40 10 20 3750 110 16 5 9 75 12 16 5LT E 14 90 15 80 13 00 3550 60 16 5 9 75 12 16 5LT F 14 90 15 80 13 00 4045 75 17 5 6 00HC 215 75R17 5 14 00 15 30 8 40 4805 125 17 5 6 75HC 235 75R17 5 14 50 15 90 9 20 6005 125 Hanger and Attaching Parts Kits Z U Double Eye Leaf Springs e Hanger Heights Tube Diameter amp Spring Pad Axle Front Center Height DE and SS m Hanger Kit Combination Height Height Notes Tube Dia Tube Dia Pad Ht Pad Ht wu HGR 104 00 1 3 25 N A 7K Max Capacity Standard Optional Standard Optional HGR 105 00 1 1 44 NA 8K Max D20 1 75 2 38 0 60 0 60 Qo HGR 120 00 1 4 25 N A__ 5 2K Max D35 238 3 00 0 60 0 60 HGR 212 00 2 3 25 3 25 7K Max D52 3 00 N A 0 60 N A gt HGR 248 00 2 3 25 3 62 5 2K Max peo 300 NA O60 NA HGR 249 00 2 2 06 3 25 7K Max D70 3 00 3 50 0 60 0 50 H HGR 250 00 2 3 62 3 62__5 2K Max D72 3 00 3 50 060 050 HGR 252 00 2 4 25 4 25 5 26 Max D80 3 50 N A 0 50 N A A HGR 271 00 2 4 25 4 25 8K Max HGR 274 00 2 5 00 5 00 8K Max N A not applicable j HGR 312 00 3 3 25 3 25 7K Max 0 HGR 348 00 3 3 25 3 62 5 2K
64. 199 01 LH Primary Shoe amp Lining e ee 1 040 199 02 LH Secondary Shoe amp Lining 3 4074 43300 EE 2 005 107 00 Shoe Hold Down Washer 41 071 019 01 ig Adjusting Lever o K74 166 00 j SE PNA ei 1 071 019 02 PH Adjusting Lever 166 oe amp Lining Kit Contains 07 1 040 200 01 RH Primary Shoe amp Lining oe 4 Brake Mounting Boit 1 040 200 02 RH Secondary Shoe amp Lining 12 006 129 004 Brake Mounting Nut 2 005 107 02 Shoe Hold Down Washer 13 005 058 00 4 Lock Washer 2 006 086 00 Locknut 14 046 132 00 1 Adjuster Clip thread end 3 007 113 00 2 Shoe Hold Down Screw 15 046 133 00 1 Adjuster Clip barrel end 4 _069 040 00 1 Snap Ring for Uni servo only 16 _007 096 00 1 Hold Down Lever Bolt 5 K71 080 00 1 Wheel Cylinder Kit 1 00 Bore Contains 17 005 143 00 1 Star Washer 1 046 130 00 Spring ARE 2 054 032 00 Boot 18 _005 065 00 0 Hold Down Lever Washer 2 054 041 00 Piston 19 046 091 00 1 Hold Down Lever Spring 2 054 085 00 Cup 20 039 055 00 1 Parking Cam LH 1_ 054 035 00 Bleeder Screw 20 039 056 00 1 Parking Cam RH 6 054 033 00 2 Cylinder Push Rod US 21 047 089 00 1 Parking Lever LH ns 036 064 08 1 LH Spider Assembly incl items 4 5 6 7 US 21 047 090 00 1 Parking Lever RH ns 036 064 09 1 RH Spider Assembly incl items 4 5 6 7 US 7 _036 064 02 1 LH or RH Spider Assembly incl items 4 6 7 8 DS 8 046 087 00 1 Retractor Spring Not included with complete brake assembly Item sold separately ns not shown
65. 2 00 2 Boot 1 2054 035 00 Bleeder Screw 7 _054 033 00 2 Cylinder Push Rod 7 054 033 00 1or2 Cylinder Push Rod US 1 DS 2 8 036 064 14 1 Spider Assembly incl items 4 6 7 DS 8 036 064 06 1 LH Spider Assembly US incl items 4 6 7 9 046 087 01 1 Retractor Spring D 036 064 07 1 RH Spider Assembly US incl items 4 6 7 10 071 464 00 1 LH Adjuster Lever 8 _036 064 03 1 Spider Assembly incl items 4 6 7 DS 10 071 463 00 1 RH Adjuster Lever 9 046 087 00 1 Retractor Spring 11 046 135 01 1 LH Adjuster Spring 10 071 464 00 1 LH Adjuster Lever 11 _046 134 01 1 BH Adjuster Spring 10__071 463 00__1_RH Adjuster Lever 12 071 456 00 1 Cable Attachment Bracket 11 046 135 00 1 LH Adjuster Spring 13 046 131 02 1 Extension Spring 11 046 134 001 DU Adjuster Spring 15 048 019 00 1 LH Adjuster Assembly 12 071 456 00 1 Cable Attachment Bracket 15 048 020 00 1 RH Adjuster Assembly 13 046 131 01 1 Extension Spring 16 007 097 00 4 Brake Mounting Bolt 15 048 019 00 1 LH Adjuster Assembly 18 034 062 02 1 Piston Stop 15 048 020 00 1 DD Adjuster Assembly 19 046 132 000 1 Adjuster Clip thread end 16 007 097 00 4 Brake Mounting Bolt 20 046 133 00 1 Adjuster Clip barrel end 18 034 062 00 1 Piston Stop 25 046 007 00 2 Adjuster Slot Plug 19 046 132 00 1 Adjuster Clip thread end 26 006 129 00 4 Brake Mounting Nut 20 _046 133 00 1 Adjuster Clip barrel end 27 005 058 00 4 Lock Washer 25 046 007 00 2 Adjuster Slot Plug 26 006 129 00 4 Brake Mounting Nut
66. 2002 ns 008 258 04 12 Tapped 13 15 wheels ONLY 5 on 4 50 29 006 190 00 Spindle Nut Retainer for E Z Lube after 2002 30 006 191 00 Special Jam Nut for E Z Lube after 2002 Studs amp Wheel Nuts Item Part No Description Brakes 9 _007 040 00 12 20 Wheel Bolt Item PartNo Description 13 006 080 00 12 20 60 Cone Nut 20 K23 047 00 K23 048 00 LH RH 7 x1 Electric 28 007 246 00 12 20 Press in Stud ns K23 103 00 K23 104 00 LH RH 7 x114 Electric w park ns K23 398 00 K23 399 00 LH RH 7 x134 Hydraulic Uni servo ns not shown Note Spindle is not available for resale 600 1100 LBS CAPACITY 7 x 1 Electric Brake Mad Torflex CSA approved at 2000 11 3 SLR 2200 10 2 SLR Sprung CSA approved at 2000 12 8 SLR 2200 10 2 SLR Electric Brake Item Part No Qty Brk Description 0 K23 047 00 1 LH Complete Brake Assembly shown 0 K23 048 00 1 RH Complete Brake Assembly 1 036 036 04 1 Backing Plate Assembly includes items 11 13 2 046 023 00 2 Shoe Hold Down Clip 3 K71 045 00 1 Shoe amp Lining Kit Contains 1 040 125 00 Primary Shoe amp Lining 2 040 049 00 Secondary Shoe amp Lining 4 046 024 00 1 Retractor spring 5 047 114 04 1 LH Actuating Lever Arm 5 047 115 04 1 RH Actuating Lever Arm 6 046 030 00 2 Anchor Post Clip 7 027 005 00 1 Wire Clip For brakes manufactured after 4 1 90 8 K71 057 00 1 Magnet Kit Contains
67. 27 005 00 3 Wire Clip 6 K71 047 00 1 Shoe amp Lining Kit Contains 1 040 017 00 Primary Shoe amp Lining 1 040 021 00 Secondary Shoe amp Lining 2 049 002 00 Shoe Hold Down Pin 8 2 046 077 00 Shoe Hold Down Spring amp Cup 7 043 004 00 1 Adjuster Assembly 8 046 018 00 1 Adjusting Screw Spring 9 K71 104 00 1 Magnet Kit Contains 1 042 140 00 Magnet green wire 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring Adjuster Slot Plug Wire Grommet Brake Mounting Bolt Press in 10 046 007 00 2 11 046 016 00 1 12 007 041 00 4 13 006 017 00 4 Brake Mounting Nut 21 036 019 07 1 LH Backing Plate Assembly includes items 12 22 28 21 036 019 08 1 RH Backing Plate Assembly includes items 12 22 28 22 039 025 00 1 LH Pivot Pin amp Cam Sub Assembly 1 1 1 1 1 1 1 7 22 039 026 00 LH Pivot Pin amp Cam Sub Assembly 23 039 048 00 LH Actuating Cam 23 039 049 00 RH Actuating Cam 24 038 047 00 Anchor Post amp Bushing Assembly 25 006 047 00 Anchor Post Locknut 26 005 041 00 Washer 27 006 011 00 Pivot Pin Locknut 28 047 070 00 Actuating Lever 29 046 056 00 1 Retractor Spring Not included with complete brake assembly Item sold separately ALIDVdV9 Sal OOOP OU D35 10 10 x 214 Nev R Adjust Electric Brake 2300 4000 LBS CAPACITY Electric Brake Item Part No Qty Brk Description 0 K23 468 00 1 LH Complete Brake Assem
68. 4 00 Retractor spring 4 5 5 047 114 03 046 030 00 LH Actuating Lever Arm 7 P 047 115 03 1 RH Actuating Lever Arm 2 Anchor Post Clip 027 005 00 1 Wire Clip 6 7 r For brakes manufactured after 4 1 90 8 K71 057 00 1 Magnet Kit Contains 1 040 134 00 Magnet 1 046 121 00 Magnet Clip 1 046 086 00 Magnet Spring 9 046 022 00 1 Adjusting Screw Spring 10 043 021 00 1 Adjusting Screw 11 007 041 00 4 Brake Mounting Bolt Press in 12 006 017 00 4 Brake Mounting Nut 13 064 001 00 1 Stabilizer Bracket 14 046 007 00 1 Adjuster Slot Plug For brakes manufactured after 8 1 91 15 046 114 00 2 Shoe Centering Spring Not included with complete brake assembly Item sold separately 7 x 1 Electric Brake With Parking Feature CSA approved at 2000 11 3 SLR 2200 10 2 SLR Electric Parking Brake Nad ALIDVdV9 Sal 00d COOOL Electric Parking Brake Item Part No Qty Brk_ Description Item Part No Qty Brk Description 0 K23 103 00 1 LH Complete Brake Assembly shown 21 036 036 07 1 LH Backing Plate amp Lever Arm 0 K23 104 00 1 RH Complete Brake Assembly includes items 22 30 2 11 13 2 046 023 00 2 Shoe Hold Down Clip 21 036 036 08 1 RH Backing Plate amp Lever Arm 3 K71 045 00 1 Shoe amp Lining Kit Contains includes items 22 30 2 11 13 1 040 125 00 Primary Shoe amp Lining 22 039 041 00 1 L
69. 4 295 8666
70. 42 143 00 Magnet black wire 1 027 009 00 Magnet Clip 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 1 _ 046 080 00 Magnet Spring 10 _046 007 00 2 Adjuster Slot Plug 10 _046 007 00 2 Adjuster Slot Plug 11 _046 016 00 1 Wire Grommet 11 _046 016 00 1 Wire Grommet 12 007 271 00 4 Brake Mounting Bolt Press in 12 007 271 00 4 Brake Mounting Bolt Press in 13 _006 017 00 4 Brake Mounting Nut 13 _006 017 00 4 Brake Mounting Nut ns not shown Not included with complete brake assembly Item sold separately Not included with complete brake assembly Item sold separately D44 10 x 2 Nev R Adjust Electric Brake CSA approved at 4400 13 0 SLR Nad Electric Brake Item Part No Qty Brk_ Description 0 K23 478 00 1 LH Complete Brake Assembly shown 0 K23 479 00 1 RH Complete Brake Assembly 1 036 019 19 1 Backing Plate Assembly 2 047 019 10 1 LH Actuating Lever Arm 2 047 020 10 1 RH Actuating Lever Arm 3 005 067 00 1 Washer 4 027 011 00 2 Wire Clip 5 046 009 00 2 Retractor Spring 6 K71 698 00 1 LH Shoe amp Lining Kit Contains 1 040 379 00 Primary Shoe amp Lining 1 040 380 01 Secondary Shoe amp Lining 2 049 002 00 Shoe Hold Down Pin 8 2 046 077 00 Shoe Hold Down Spring amp Cup 6 K71 699 00 1 RH Shoe amp Lining Kit Contains 1 040 379 00 Primary Shoe amp Lining 1 040 380 02 Secondary Shoe amp Lining 2 049 002 00 Shoe Hold Down Pin 8 2 046 077 00 Shoe Hold Down
71. 5 00 Bleeder Screw 7 _054 033 00 2 Cylinder Push Rod 8 036 064 03 1 Spider Assembly incl items 4 6 7 9 046 087 00 1 Retractor Spring 14 046 018 00 1 Adjuster Spring 15 _048 017 00 1 Adjuster Assembly Ip _007 097 00 4 Brake Mounting Bolt Not included with complete brake assembly Item sold separately ALIDVdV9 Sd 0008 103 12 x 3 8K Hydraulic Brake With Parking Feature Manual Adjust 8000 LBS CAPACITY Hydraulic Brake Nad ABS Parts Available Hydraulic Brake ltem Part No Qty Brk_ Description ltem Part No Qty Brk_ Description 0 023 252 00 1 LH Complete Brake Assembly US w park 10 033 083 00 1 Spacer 0 023 253 00 1 RH Complete Brake Assembly US w park 14 046 018 00 1 Adjuster Spring 0 023 171 00 1 LH Complete Brake Assembly DS SA w park RSA 15 048 017 00 1 Adjuster Assembly O 023 172 00 1 RH Complete Brake Assembly DS SA w park RSA 16 007 097 000 4 Brake Mounting Bolt Il 036 115 24 1 Dust Shield 17 _006 129 00 4 Brake Mounting Nut 3 K71 165 00 1 LH Shoe amp Lining Kit Contains 18 005 058 000 4 Lock Washer h ae ae amay re wht 19 046 132 00 1 Adjuster Clip thread end 2 aon dey EE 20 046 133 001 Adjuster Clip barrel end 2 006 086 00 Locknut 25 _007 096 00 1 Hold Down Lever Bolt 3 K71 166 00 1 RH Shoe amp Lining Kit Contains 26 _005 143 00 1 Star Washer 1 040 200 01 RH Primary Shoe amp Lining 27 _005 065 00 0 Hold Down Lev
72. 5 S ns K23 402 00 K23 403 00 _ LH RH Hydraulic Self Adjust Duo Servo ns 1006109 00 96718 90 Cone Nut ns K23 171 00 K23 172 00 _LH RH Hyd Self Adj Duo Servo w Park ns K23 418 00 K23 419 00 _LH RH Hydraulic Uni Servo ABS Components ns K23 252 00 K23 253 00 _LH RH Hydraulic Uni Servo w Park Part No Description 097 004 00 Sensor Straight ABS Hubs Without Bearing 024 204 00 Sensor Block Screw In Item Part No Description Bolt Circle 097 002 00 Bereet Retainer Clip 24 008 389 09 Grease Stud ABS 8 on 6 50 ns not shown 24 008 389 12 Grease Zuel Stud ABS 8 on 6 50 Note Spindle is not available for resale 99 12 x 3 8K Electric Brake FSA Cast Backing Plate CSA approved at 7000 14 2 SLR 8000 LBS CAPACITY Brakes manufactured Item Part No Qty Brk Description after April 2000 use the Electric Brake 0 K23 434 00 1 LH Complete Brake Assembly shown t kin t O K23 435 00 1 RH Complete Brake Assembly cas bac g p ate 1 K71 499 00 1 LH Shoe amp Lining Kit Contains 1 040 350 01 LH Primary Shoe amp Lining 1 040 351 02 LH Secondary Shoe amp Lining K71 498 00 1 RH Shoe amp Lining Kit Contains 1 040 351 01 RH Primary Shoe amp Lining 1 040 350 02 RH Secondary Shoe amp Lining 2 _036 119 02 1 Backing Plate Assembly 5 047 123 38 1 LH Actuating Arm Assembly 5 _047 123 37 1 RH Actuating Arm Assembly 6 _027 039 00 3 Wire Clip 7 071 455 01 1 LH Arm Shoe Retainer 7 _071 455 02
73. 5 _006 116 00 2 13 Hex Nut 6 _005 058 00 6 v2 Lock Washer N 007 259 00 4 Ye 13 Hex Bolt Suspension Mounting Hardware 8 003 261 00 2 Side Mount Bracket 9 007 177 00 6 Mounting Bolt 10 006 126 00 6 Se Locknut 11 005 111 00 6 5 Washer Axle Attaching Hardware 12 011 090 01 8 y4 U Bolt 13 _006 113 00 16 34 Locknut 14 012 065 01 4 Tie Plate Air Supply Kits ns K71 632 01 Tandem Plumbing Kit with Ride Height Control Valve ns K71 632 02 Air Generation Kit includes compressor and tank ns _K71 632 03 Manual Dump Valve Kit ns K71 632 04 Tri Axle Conversion Plumbing Kit ns not shown Nad 1 Torsion Axle Height Control Valve Kit See Kit Instructions Ordered with Suspension 12 11 10 9 8 All dimensions are shown at the design height position A Q pm 25 25 ibe SCH Tube Cross Member 3A x 37 m 3 34 7 6 11 Bolt Torque Chart ALIDVdV9 Sd OOOZ 009S Ft Lbs AO 270 FORWARD AIRFLEX Suspension Components 7000 litem Part No Qty Axle Description 1 ma 1 Torsion Axle with Suspension Brackets 2 _003 327 00 1 RH Frame Bracket 3 _003 326 00 1 LH Frame Bracket 4 _003 323 00 2 Channel Air Spring Support 5 W01 358 6947 2 Firestone Air Spring 6 014 123 00 2 Pivot Bushing Kit 7 _014 127 00 2 Bushing Spacer Liner D ma 2 34 10 UNC x 4 5 LG HHCS 9
74. 8 on 6 50 8B 021 043 02 Grease Cap E Z Lube Chrome Option 865 Hub 26 008 231 20 Grease 5 Stud 8 on 6 50 8C 021 042 01 Grease Cap for E Z Lube Demountable 26 008 231 16 Oil 1 2 Stud 8 on 6 50 8C 021 042 02 Grease Cap for E Z Lube Chrome Option Dem 8D 085 001 00 E Z Lube Rubber Plug 9 005 057 00 Spindle Washer Brakes 16 006 005 00 e6 18 Nut for Rim Clamp Item Part No Description 23 015 002 00 Rim Clamp 20 K23 105 00 K23 106 00 _LH RH Electric 6K 29 006 191 00 Special Jam Nut for E Z Lube after 2002 ns K23 112 00 K23 113 00 _LH RH Electric w park 30 006 190 00 Spindle Nut Retainer for E Z Lube after 2002 ns K23 326 00 K23 327 00 _LH RH Electric 6K CSA ns K23 328 00 K23 329 00 _LH RH Electric 6K CSA w park P ns K23 180 00 K23 181 00 LH RH Electric 7K Oil Lube Parts ns K23 338 00 K23 339 00 _LH RH Hydraulic Uni servo 7K em Part No Description ns K23 334 00 K23 335 00 _LH RH Hydraulic Uni servo 7K w park 1 _ 010 063 00 Oil Seal 2 25 ns K23 336 00 K23 337 00 LH RH Hydraulic Duo servo 7K 2 031 030 02_ 25580 Inner Bearing cone ns K23 332 00 K23 333 00 LH RH Hydraulic Duo servo 7K w park 3 031 030 01 2520 Inner Bearing Cup ns K23 342 00 K23 343 00 _LH RH Hydraulic Uni servo 7K FB 4 031 017 01 14276 Outer Bearing Cup 865 Hub ns K23 340 00 K23 341 00 _LH RH Hydraulic Uni servo 7K FB w park 4 031 029 01_ 18248 Outer Bearing Cup Demountable ns __ K23 342 01 K23 343 01 _LH RH Hydraulic Uni servo 7K FB 5 031 029 02 15123 Outer
75. Actuating Lever Arm Assembly 3 _027 005 00 2 Wire Clip 4 046 009 00 2 Retractor Spring 5 K71 673 00 1 LH Shoe amp Lining Kit Contains 1 040 044 00 Primary Shoe amp Lining 1 040 045 03 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 5 K71 674 00 1 RH Shoe amp Lining Kit Contains 1 040 044 00 Primary Shoe amp Lining 1 040 045 04 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 6 K71 679 00 1 LH amp RH Brake Adjuster Kit Contains 2 046 139 00 Adjusting Screw Spring 1 046 140 00 LH Lever Spring 1 046 141 00 RH Lever Spring 1 048 022 00 LH Adjuster Assembly 1 048 023 00 RH Adjuster Assembly 2 071 528 00 Adjuster Cable 2 071 529 00 Hook for Cable 1 071 530 01 LH Adjusting Lever 1 071 530 02 RH Adjusting Lever 7 K71 105 00 1 Magnet Kit Contains 1 042 144 00 Magnet white wire 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 8 046 007 00 2 Adjuster Slot Plug 9 046 016 00 1 Wire Grommet 10 _005 067 00 1 Anchor Post Washer 11 _006 193 00 5 Nut Washer Assembly Not included with complete brake assembly Item sold separately 68 Nad CSA approved at 6000 14 2 SLR Electric Brake 6000 CSA 6000 Item Part No Qty Brk_ Description D K23 466 00 1 LH Complete Brake Assembly O K23 467 00 1 RH Complete Brake Assembly shown 1 _036 089 10 1 Backing Plate Asse
76. B Cc H B Cc H B Cc H B Cc H B Cc H B Cc ST225 75R15_ 13 0 144 41 171 103 18 148 126 0 5 135 139 0 5 125 149 15 115 159 25 105 16 9 LT235 85R16 14 3 15 4 41 184 113 18 161 136 0 5 148 149 0 5 138 159 1 5 128 169 25 11 8 17 9 LT225 75R16 13 5 149 41 176 108 18 153 131 0 5 140 144 0 5 130 154 15 120 164 25 11 0 17 4 8 75R16 5LT 13 8 148 41 17 9 10 7 18 156 130 05 143 143 0 5 133 153 15 123 163 25 11 3 17 3 Columns D and E are dimensional examples only D Static Loaded Radius E Inflated Radius Torflex Application Information a dl Bracket Dimensions v Low Profile Forward For Wiring Access Right Hand Side of Axle Shown 11 Bracket Dimensions Low High A 75 1 25 B 3 50 3 50 C 9 50 9 50 D 9 00 9 00 E 11 00 11 00 F 3 91 4 66 G 2 50 2 50 J 1 83 1 83 N 1 03 P 1 00 Q 1 00 Bolt Size SS bolt Tube Size 3 03 3 03 ALIDOVdV9 S41 0009 OOLY 41 4100 6000 LBS CAPACITY moO 42 Leaf Spring Application Information Dech Double Eye Springs D44 Overhang Per Side For Standard 33 Axle Spacing Straight Min wax Single A P 122 00 g Tandem A P 233 00 S Triple A P 335 00 D52 Overhang Per Side g Min Disc Max T SEN Se Straight 6 63 9 00 9 50 A 19 62 23 50 2575 4 Drop 7 87 N A 9 50 B 25 00 27 50 2950 Nev R Lube 6 19 9 00 9 50 C 2375 3100 33 00 Minimum ove
77. Bearing Cone ns K23 340 01 K23 341 01 _LH RH Hydraulic Uni servo 7K FB w park 5 031 017 02___14125A Outer Bearing Cone ns __ K23 458 00 K23 459 00 _LH RH Electric Nev R Adjust 6 006 176 00 Spindle Nut ns K23 466 00 K23 467 00 _LH RH Electric 6K CSA Nev R Adjust 7 019 002 00 Cotter Pin 8E 021 035 00 Oil Cap 865 Hub ns 021 040 00 Oil Cap Demountable Studs amp Wheel Nuts 8F 046 032 00 Oil Cap Plug ltem Part No Description 9 005 057 00 Spindle Washer 10 025 011 00 s 18 Stud UTG 14 046 052 00 Oil Filler Plug 865 and Demountable 11 007 122 00 2 20 x 1 84 Long Press in Stud ns 046 032 00 Oil Cap Plug hubs before 1 04 16 006 005 00 e6 18 Nut for Rim Clamp 11 007 262 00 Ye 20 x 2 70 Long Press in Stud 23 015 002 00 Rim Clamp hubs after 1 04 28 010 045 00 865 O Ring 12 006 080 00 2 20 60 Cone Nut ns 010 059 00 Demountable O Ring ns 007 132 00 e 18 Press in Stud Note Spindle is not available for resale ns___006 053 00 __ s 18 60 Cone Nut ns 007 232 00 ns 006 109 00 ns not shown 5 18 Press in Stud 5 18 60 Cone Nut 6 on 5 5 hubs are available on these axles See section in 4000 6000 Ibs capacity Stud length measured under head to end of stud 655 and 865 Nev R Lube Hub Group Exp6000nvr_3 11 Nev R Lube Parts Item Part No Description ns 005 147 001 Spindle Washer 42mm 3 005 149 00 Spindle Washer 50mm 4 006 183 00 Spindle Nut 5 092 002 00
78. Caliper Assembly Kit includes items 5 6 4 007 256 00 2 Caliper Mounting Bolt 5 K71 623 00 1 Brake Pad Kit axle set 6 K71 626 00 1 Rotor Kit 7 006 017 00 4 Yoke Mounting Nut ns 054 097 00 1 Bleed Screw amp Adapter service part only Disc Brake Hubs amp Studs Item Part No Qty Brk Description 8 008 248 22 1 Ye Stud 5 on 4 50 9 007 150 00 5 12 20 x 2 09 Wheel Stud ns 054 095 00 1 Bleeder Screw included with items 3 4 ns not shown ALIDVdV9 Sal OOOP OU 37 2300 4000 LBS CAPACITY 38 Recommended Wheel Clearance for 3 500 Lb Disc Brake Iech 60 11 41 Dia 12 49 Dia Sa 13 49 Dia Hubface Wheel Mounting Surface CAUTION The above hub rotor profile shows the minimum clearance needed to insure that no part of the wheel makes contact with any brake component Make sure the wheel is in full contact with the hub face and does not drag against the brake caliper If there is not full contact with the hub face you may experience a dangerous wheel separation General Applications Iech ALIOVdV9 S41 0009 O0OLt Axle Types A 4100 6000 Lbs Capacity D44 D52 amp D60 LEAF SPRING Complete service manual e Precision machined steel spindles and integral cast iron hub drums e Press in wheel studs e 10 x 2 CSA approved electric brakes e 12 x 2 C
79. Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 2 046 077 00 Shoe Hold Down Spring amp Cup 6 _043 004 00 1 Adjuster Assembly 6 _043 004 00 1 Adjuster Assembly 7 _046 018 00 1 Adjusting Screw Spring 7 _046 018 00 1 Adjusting Screw Spring 8 K71 105 00 1 Magnet Kit Contains 8 K71 105 00 1 Magnet Kit Contains 1 042 144 00 Magnet white wire 1 042 144 00 Magnet white wire 1 027 009 00 Magnet Clip 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 1 046 080 00 Magnet Spring 9 046 007 00 2 Adjuster Slot Plug 9 046 007 00 2 Adjuster Slot Plug 10 _046 016 00 1 Wire Grommet 10 046 016 00 1 Wire Grommet 11 _005 067 00 1 Anchor Post Washer 11 _005 067 00 1 Anchor Post Washer 12 006 193 00 5 Nut Washer Assembly 12 006 193 00 5 Nut Washer Assembly Not included with complete brake assembly Item sold separately These brakes are rated to a maximum capacity of 6000 Ibs pair 66 12 x 2 Electric Brake With Parking Feature CSA approved at 6000 14 2 SLR Electric Parking Brake 6000 Nad ALIDVdV9 Sd OOOZ 009S Electric Parking Brake 6000 CSA 5200 CSA 6000 litem Part No Qty Brk_ Description ltem Part No Qty Brk_ Description D K23 112 00 1 LH Complete Brake Assembly 0 K23 328 00 1 LH Complete Brake Assembly 0 K23 113 00 1 RH Complete Brake Assembly shown 0 K23 329 00 1 RH Complete Brake Assembly 2 047 107 05 1 LH Actuating Lever
80. H B Cc H B Cc 10R17 5HC 156 180 46 202 134 23 17 9 157 10 166 17 0 0 1 155 181 1 0 146 190 2 0 136 20 0 215 75R17 5 14 0 153 46 186 10 7 23 163 130 10 150 143 0 1 139 154 1 0 13 0 163 2 0 120 17 3 12 16 5LT 149 158 46 195 112 23 172 135 10 159 148 0 1 148 159 10 139 168 20 129 17 8 9 50 16 5LT 14 1 152 46 187 106 23 164 129 10 151 142 0 1 140 153 1 0 131 162 20 121 17 2 9R 17 5HC 154 171 46 200 125 23 17 7 148 1 0 164 161 0 1 153 17 2 1 0 144 181 20 134 19 1 Columns D and E are dimensional examples only D Static Loaded Radius E Inflated Radius Torflex Application Information a a iE lt Ey gt Bracket Dimensions v v Low Profile Forward For Wiring Access F Right Hand Side of Axle Shown Bolt Size lt N e P 13 Bracket Dimensions Low High A 1 22 1 22 B 3 63 3 63 C 10 56 10 56 D 10 56 10 56 E 13 00 13 00 F 4 81 5 50 G 2 50 2 50 J 2 25 2 25 L 7 26 7 26 P 1 00 Q 1 00 Bolt Size 5 bolt Tube Size 3 88 3 88 ALIDVdV9 SAT 0008 95 8000 LBS CAPACITY 96 Leaf Spring Application Information Double Eye Springs D80 Overhang Per Side For Standard 33 Axle Spacing Straight Min ek Single A P 122 00 rag lt E 4 Drop 9 00 9 50 Tandem A P 233 00 Nev R Lube 8 00 9 50 Triple A P 335 00 Minimum overhang with disc brakes Spring Length 2
81. H Pivot Pin amp Cam Sub Assembly 2 040 049 00 _ Secondary Shoe amp Lining 22 039 042 00 1 RH Pivot Pin amp Cam Sub Assembly 4 046 024 00 1 Retractor spring 23 047 079 00 P Kouer For brakes manufactured after 4 1 90 24 006 075 00 1 Self Locking Nut 8 K71 057 00 1 Magnet Kit Contains 25 005 056 00 1 Washer 1 042 134 00 Magnet s 1 046 121 00 Magnet Clip 26 038 057 00 1 Anchor Pin 1 046 086 00 Magnet Spring 27 006 074 00 1 Self Locking Nut 9 046 022 00 1 Adjusting Screw Spring 28 071 031 00 1 Spacer 10 043 021 00 1 Adjusting Screw 29 047 114 02 1 LH Lever Arm amp Cam Assembly 11 007 041 00 4 Brake Mounting Bolt Press in 29 047 115 02 1 RH Lever Arm amp Cam Assembly 12 006 017 00 4 Brake Mounting Nut 30 071 033 00 1 Lever Stop 13 064 001 00 1 Stabilizer Bracket 31 027 005 00 1 Wire Clip 1 14 046 007 00 Adjuster Slot Plug For brakes manufactured after 8 1 91 15 046 114 00 2 Shoe Centering Spring Not included with complete brake assembly Item sold separately This brake is rated to a maximum capacity of 2200 Ibs pair 17 1000 2200 LBS CAPACITY 18 7 x 1 Hydraulic Brake Hydraulic Brake Item Part No Qty Brk Description 006 010 00 007 234 00 K71 466 00 Hex Nut Socket Head Cap Screw Shoe amp Lining Kit Contains 1 040 327 01 Primary Shoe amp Lining 1 040 328 01 Secondary Shoe amp Lining 2 046 006 00 Shoe Hold Down Spring 4 035 001 00 Shoe Hold Down Spring Cup
82. Hub Group ExpD35_2 13 Grease Lube Parts Hubs Item Part No Description Item Part No Description Bolt Circle 1 010 019 00 Grease Seal for E Z Lube Hubs and Drums 2 031 033 02 L68149 Inner Bearing Cone 24 008 247 05 Ya Stud 5 on 4 50 3 031 033 01 L68111 Inner Bearing Cup 24 008 249 07 Ya Stud 5 on 5 00 4 031 031 01 L44610 Outer Bearing Cup 24 008 249 05 Yo Stud 5 on 5 50 5 031 031 02 L44649 Outer Bearing Cone 24 008 247 12 Yo Stud 5 on 4 75 6 006 176 00 Spindle Nut 26 008 250 05 Ye Stud 6 on 5 50 7 019 002 00 Cotter Pin Plain Hubs 8 021 003 00 Grease Cap 25 008 248 05 Yo Stud 5 on 4 50 8A 021 041 01 Grease Cap for E Z Lube 25 008 248 10 Ya Stud 5 on 4 75 8B 085 001 00 Rubber Plug for E Z Lube 25 008 256 07 Ya Stud 5 on 5 00 9 005 023 00 Spindle Washer 25 008 256 05 Ye Stud 5 on 5 50 28 006 191 00 Special Jam Nut for E Z Lube after 2002 27 008 251 05 Ye Stud 6 on 5 50 29 006 190 00 Spindle Nut Retainer for E Z Lube after 2002 Reg Studs amp Wheel Nuts 10 x 2 Brakes Item PartNo Description Item Part No Description 10 007 122 00 Ye 20 Pressed Wheel Stud ns K23 468 00 K23 469 00 LH RH Electric Nev R Adjust 13 006 080 00_ 12 20 60 Cone Nut 20 K23 026 00 K23 027 00_ LH RH Electric ns K23 086 00 K23 087 00 LH RH Electric w park ns K23 312 00 K23 313 00 LH RH Hydraulic Uni servo ns K23 330 00 K23 331 00 LH RH Hydraulic Uni s
83. LH 2 054 041 00 Piston 30 _047 090 00 1 Parking Lever RH Go eg ns 071 512 00 1 Parking Cable 7 _054 033 00 2 Cylinder Push Rod US ns not shown 8 036 064 08 1 LH Spider Assembly incl items 4 5 6 7 US 8 036 064 09 1 RH Spider Assembly incl items 4 5 6 7 US 9 046 087 00 1 Retractor Spring Not included with complete brake assembly Item sold separately Disc Brake for 8 000 Lb Axles litem Part No Disc Brake 8000 Qty Brk_ Description ec CSA approved at 8000 14 0 SLR Disc Brake 8000 With 50MM Nev R Lube Qty Brk_ Description Item Part No 1 _090 003 01 1 Anchor Yoke 1 _090 007 01 1 Anchor Yoke 2 K71 630 00 1 Caliper Assembly Kit for LH or RH Contains 2 K71 630 00 1 Caliper Assembly Kit for LH or RH Contains 4 006 045 00 Caliper Mounting Nut 4 006 045 00 Caliper Mounting Nut 4 007 254 00 Caliper Mounting Bolt 4 007 254 00 Caliper Mounting Bolt 1 019 019 00 Cotter Ring 1 019 019 00 Cotter Ring 1 027 060 00 Tube Clamp 1 027 060 00 Tube Clamp 1 046 145 00 Anti Rattle Spring 1 046 145 00 Anti Rattle Spring 1 054 092 00 Bleeder Screw 1 054 092 00 Bleeder Screw 1 054 094 00 Adapter Fitting 1 054 094 00 Adapter Fitting 1 056 038 00 Pad Retaining Pin 1 056 038 00 Pad Retaining Pin 1 071 513 00 Cross Over Hydraulic Line 1 071 513 00 Cross Over Hydraulic Line yokes without notch yokes without notch 1 071 518 00 Cross Over Hydraulic Line 1 071 518
84. M DEXTER AXLE www dexteraxle com 600 8 000 LBS CAPACITY TRAILER RUNNING GEAR Introduction Iech This information is intended as a guide for the proper specification and application of Dexter Axle running gear associated components and accessories Dexter offers a full line of trailer axles that can be used in many different applications When specifying any pre engineered components such as axles it is the responsibility of the trailer designer to insure compatibility with the vehicle and all of its sub systems Important Information The information presented is meant to assist trailer manufacturers in the specification of their running gear components Dexter Axle does not warrant that the information given constitutes an approved trailer design or application Dynamic loading travel requirements unique to the trailer design unusual service conditions trailer configurations unequal load distribution hitch or coupler arrangements and towing vehicle suspension characteristics can significantly affect the performance of any trailer axle and or suspension systems It remains the responsibility of the trailer manufacturer to evaluate specify and test their trailer running gear combination before production and to certify it as such While the information presented at the time of this writing is current it is subject to change as designs and components evolve over time Disclaimer of Warranty and Limitation of Liability All
85. P 105 00 HAP 205 01 4 Drop 9 00 9 50 028 068 02 Front Hanger 5 50 2 a 029 039 04 Center Hanger 4 50 2 p 030 068 02 Rear Hanger 4 85 2 Single Axles 006 011 00 54 18 UNC Locknut SS 2 2 TE HEN 006 038 00 __ 11 UNC Locknut 2 2 Tandem Axles 006 112 00 1 8 UNC Locknut SR 2 require 1 HAP 105 00 kit 007 007 00 Keeper Bolt 2 2 _ and 1 HAP 205 01 kit 007 181 00 Spring Eye Bolt 2 2 Triple Axles 007 182 00 Equalizer Bolt 2 require 1 HAP 105 00 kit 013 117 03 Equalizer ter Seen 2 and 2 HAP 205 01 kits 059 200 00 Decal m 1 1 059 203 00 Instruction Sheet 1 1 ALIDVdV9 Sd1 0008 97 8000 LBS CAPACITY 98 865 Hub Group Exp8000_2 13 Grease Lube Parts 12 x 3 Brakes Item Part No Description Item Part No Description 1__010 036 00__Seal 10 036 115 20 Dust Shield 2 031 030 02 25580 Inner Bearing Cone 10 036 115 24 Dust Shield for brakes with park 3 031 030 01 2520 Inner Bearing Cup 20 _K23 434 00 K23 435 00 _LH RH Electric Self Adjust 4 031 028 01 02420 Outer Bearing Cup ns K23 432 00 K23 433 00 _LH RH Electric Manual Adjust 5 031 028 02 02475 Outer Bearing Cone ns K23 402 00 K23 403 00 _LH RH Hydraulic Self Adjust Duo Servo 6 006 176 00 Spindle Nut ns __K23 171 00 K23 172 00 _LH RH Hyd Self Adj Duo Servo w Park 7 019 002 00 _ Cotter Pin not used with E Z Lube ns___K23 418
86. RH Backing Plate Assembly 2 054 064 01 1 LH Brake Cylinder Uni Servo 2 _054 065 01 1 RH Brake Cylinder Uni Servo 3 _054 060 00 1 Cylinder Push Rod 4 _087 001 00 2 Sems screw amp washer assembly 5 _037 069 02 1 Travel Link 6 046 101 00 1 Retractor Spring 6A _046 107 03 1 Shoe Lever Return Spring 7 K71 427 00 1 LH Shoe amp Lining Kit Contains 1 040 243 06 LH Primary Shoe amp Lining 1 040 315 06 LH Secondary Shoe amp Lining 1 046 077 01 Shoe Hold Down Spring amp Cup Sec 2 035 001 00 Shoe Hold Down Cup Primary 1 046 006 01 Shoe Hold Down Spring Primary 1 049 013 00 Shoe Hold Down Pin 1 Primary 1 049 002 00 Shoe Hold Down Pin 8 Sec 7 K71 428 00 1 RH Shoe amp Lining Kit Contains 1 040 243 07 RH Primary Shoe amp Lining 1 040 315 05 RH Secondary Shoe amp Lining 1 046 077 01 Shoe Hold Down Spring amp Cup Sec 2 035 001 00 Shoe Hold Down Cup Primary 1 046 006 01 Shoe Hold Down Spring Primary 1 049 013 00 Shoe Hold Down Pin 1 Primary 1 049 002 00 Shoe Hold Down Pin 8 Sec 8 043 028 00 1 Adjuster Assembly 9 046 123 01 1 Adjusting Screw Spring 10 046 007 00 1 Adjuster Slot Plug 11 _006 193 00 5 Nut Washer Assembly 13 040 244 02 1 Shoe Lever 14 006 011 00 1 Locknut 15 007 210 00 1 Screw 16 005 064 00 1 Washer 17 046 108 03 1 Primary Shoe Return Spring 18 069 055 00 1 Retainer 19 047 110 01 1 LH Parking Lever and Pin 19 047 111 01 1 RH Parking Lever and Pin 20 047 119 01 1 Strut for Parking Brake 22 005 112 0
87. Ring for Oil Lube Studs amp Wheel Nuts ABS Components Item Part No Description Nut Torque Part No Description 12 006 053 00 e6 18 60 Cone Nut 097 004 00 Sensor Straight 12 006 109 00 5 18 90 Cone Nut 200 Ibs ft 024 204 00 Sensor Block Screw In 13 033 052 01 Clamp Ring 097 002 00_ __ Sensor Retainer Clip 18 007 132 000 e 18 Press in Stud 024 205 01 Sensor Tone Ring 18 007 232 00 5 18 Press in Stud Note Spindle is not available for resale ns 006 058 00 5 18 Flange Nut ns not shown Must use the 90 cone nut with the clamp ring Alternate fastener is just the flange nut 865 Nev R Lube Hub Group 20 Nev R Lube Parts 50MM ALIDVdV9 Sd 0008 Hubs With Bearing and Wheel Studs Item Part No Description Item Part No Description Bolt Circle 3 005 149 00 Spindle Washer 24 008 389 81 Hub and Drum includes 8 on 6 50 4 006 183 00 Spindle Nut 007 223 000 6 Press in Studs 5092 02 00 Washer Torque Label GE E eg EE ns 008 389 80 Hub and Drum includes 8 on 6 50 8 _021 086 00 Grease Cap 007 224 00 5 Press in Studs 031 071 03 50mm Bearing Cartridge 069 093 00 Bearing Retainer 1214 x 3 Brakes Item Part No Description Wheel Nuts a 703671 19 20 Pust Shield ltem PartNo Description 10 036 115 24 Dust Shield for brakes with park 12 006 053 00 e 18 60 Cone Nut 20 K23 434 00 K23 435 00 _LH RH Electric Self Adjust
88. SA approved electric brakes e 12 x 2 hydraulic brakes e Electric and hydraulic brakes are available with and without parking feature e Hydraulic free backing brakes are available e Inner wiring system for easier installation and protection of brake wiring e Standard grease lubrication E Z Lube or Nev R Lube option e High strength 3 diameter tube a lt i gt TOReEL X e Straight or Drop spindles 4 drop only v wg e e High quality alloy steel springs in a variety of capacities e Single tandem or triple axle assemblies with equalized suspensions e Slipper spring or double eye leaf spring suspension e Optional hanger and attaching parts kits available e Durable wear resistant components e 2 year limited warranty e Totally rubber cushioned for smooth quiet independent ride e Easy installation with less maintenance e Less transfer of road shock which insulates cargo from road shocks and vibration e Rubber cords compounded for maximum dependability and durability e Load carrying cross member e Self damping action e Independent wheel suspension system e 5 year limited warranty on suspension system e Low profile for maximum road clearance e Various starting angles to control trailer height e High and low profile brackets with optional mounting brackets available e Rubber cushioning eliminates metal to metal contact e Shock absorption provided by the natural hysteresis of rubber e Single or tandem axle assem
89. Washer Torque Label 6 069 096 00 Snap Ring ns 021 085 00 Grease Cap 42mm 8 021 086 00 Grease Cap 50mm 12 x 2 Brakes Item Part No Description 20 K23 105 00 K23 106 00 _LH RH Electric ns K23 180 00 K23 181 00 LH RH Electric 7K ns K23 338 00 K23 339 00 LH RH Hydraulic Uni servo 7K ns K23 334 00 K23 335 00 LH RH Hydraulic Uni servo w park 7K ns K23 336 00 K23 337 00 LH RH Hydraulic Duo servo 7K ns K23 332 00 K23 333 00 LH RH Hydraulic Duo servo w park 7K ns K23 342 00 K23 343 00 LH RH Hydraulic Free Backing 7K ns K23 340 00 K23 341 00 LH RH Hydraulic 7K FB w park ALIDVdV9 Sd OOOZ 0OOSS Hubs With Bearing and Wheel Studs Item Part No Description Bolt Circle ns 008 388 80 Hub and Drum includes 6 on 5 50 007 122 00 12 20 Press in Studs 031 073 03 42mm Bearing Cartridge 069 095 00 Bearing Retainer Hub and Drum includes 007 122 00 12 20 Press in Studs 031 071 03 50mm Bearing Cartridge 069 093 00 Bearing Retainer Hub and Drum includes 007 223 00 c 18 Press in Studs 031 071 03 50mm Bearing Cartridge 069 093 00 Bearing Retainer Hub and Drum includes 007 224 00 18 Press in Studs 031 071 03 50mm Bearing Cartridge 069 093 00 Bearing Retainer 25 008 385 82 8 on 6 50 ns 008 385 81 8 on 6 50 ns 008 385 80 8 on 6 50 Wheel Nuts Item Part No Description ns K23 326 00 K23 327 00 LH RH Electric 6K CSA 13
90. aE aaa LAE ede lee Gedo 91 8000 Lbs Capacity cccssseeeseeeeerees 13 amp 13T Torflex D80 Leaf Spring 100 93 Torflex Application Information sisarensa nnen ainka EENE EE AENEAN EEE Pindaan 94 Leaf Spring Application Information 96 elle MEI EE 98 kee ee Ee Ee enee EES ee ees 100 Airflex Suspension SySteM siaina annaran n eee deu SEENEN REENEN 109 Miscellaneous KEE and MT 112 Hanger and Attaching Parts Io eeueteee ee EeeRdeeEeESAEN KEE aS AAE a enna erates 113 Tortlex Installation EE 115 Biel e Warianty EE 118 600 1100 LBS CAPACITY General Applications Axle Types oe 1100 Lbs Capacity Ideal application for light utility for hauling personal watercraft and motorcycles e Complete service manual e Heavy duty 11 6 spindle design e Precision machined steel spindles and integral cast iron hub drums e Short version spindle for trailers with extremely short overhangs e 7 x1 electric and 7 x 1 hydraulic brakes e Electric brakes are available with and without parking feature e Standard grease lubrication E Z Lube option e Lower cost CAUTION Triple axle assemblies are NOT recommended for 8 Torflex axles gt TORFLEX e Totally rubber cushioned for smooth quiet independent ride e Easy installation with less maintenance e Less transfer of road shock which insulates cargo from road shocks and vibration e Rubber cords compounded for maximum dependability
91. ad litem Part No Qty Brk_ Description Part No Qty Brk_ Description 1 090 008 01 1 LH Anchor Yoke 008 416 10 1 Grease 1 2 Studs 8 on 6 50 1 090 008 02 1 RH Anchor Yoke shown 008 416 11 1 Oil 1 2 Studs 8 on 6 50 2 K71 693 00 1 Caliper Assembly Kit for LH or RH Contains 008 416 12 1 Grease 6 Studs 8 on 6 50 4 006 045 00 Caliper Mounting Nut 008 416 13 1 Oil 6 Studs 8 on 6 50 4 007 254 00 Caliper Mounting Bolt S d EAL a ol Cotter Ring 008 416 14 1 Grease e Studs 8 on 6 50 1 027 060 00 Tube Clamp 008 416 15 1 Oil Studs 8 on 6 50 1 046 145 00 Anti Rattle Spring 007 122 00 8 12 20 x 1 84 Press in Stud oo Fee Cie 007 223 00 8 e 18 x 2 01 Press in Stud 54 094 apter Fitting e TE D E 1 056 038 00 Pad Retaining Pin 007 224 00 8 18 x 2 50 Press in Stud 1 071 517 00 Cross Over Hydraulic Line yokes with notch 1 087 002 00 Hex Bolt 2 089 005 06 Assembled Caliper Half 3 _K71 629 00 1 Brake Pad Kit axle set 4 006 193 00 5 Brake Mounting Nut Washer Assembly ALIDVdV9 Sd OOOZ 0OOSS 77 Recommended Wheel Clearance for 7 000 Lb Disc Brake Iech Hubface Wheel Mounting Surface ro E 23 14 74 Dia 11 39 Dia 13 34 Dia 5500 7000 LBS CAPACITY CAUTION The above hub rotor profile shows the minimum clearance need
92. aded Radius E Inflated Radius Torflex Application Information a d Bracket Dimensions v Right Hand Side of Axle Shown 9 Bracket Dimensions Low High A 1 00 1 00 B 2 38 2 38 C 8 00 8 00 D 7 75 7 75 E 10 00 10 00 F 2 88 3 75 G 2 00 2 00 J 1 57 1 57 N 86 P 94 94 Q 1 00 1 00 Bolt Size Ye bolt Tube Size 2 17 2 17 ALIOVdV9 Sd 002Z COOOL 1000 2200 LBS CAPACITY 14 Leaf Spring Application Information Double Eye Springs For Standard 33 Axle Spacing Single A P 122 00 Tandem A P 233 00 Triple A P 335 00 Spring Length D20 Overhang Per Side Min Max Straight 5 75 7 62 Drop 7 62 9 00 A B E Hanger Spacing C Axle Spacing D Axle Location 21 24 26 A 19 62 23 50 25 75 B 25 00 27 50 29 50 C 28 75 31 00 33 00 D 10 62 12 00 13 00 E 28 75 31 00 33 00 For Optional 35 Axle Spacing Tandem A P 264 00 Triple A P 364 00 H Center of Spindle Y Frame Height Z Top of Tire to Bottom of Frame SLR Static Load Radius To determine these values contact your local sales engineer or distributor to run ProSpec Forward
93. aight or Drop spindles 4 drop only e High quality alloy steel springs in a variety of capacities e Single tandem or triple axle assemblies with equalized suspensions e Slipper spring or double eye leaf spring suspension e Optional hanger and attaching parts kits available e Durable wear resistant components e 2 year limited warranty gt TORFLEX e Designed for fold down campers light utility boat trailer applications e Totally rubber cushioned for smooth quiet independent ride e Easy installation with less maintenance e Less transfer of road shock which insulates cargo from road shocks and vibration e Rubber cords compounded for maximum dependability and durability e Load carrying cross member e Self damping action e Independent wheel suspension system e 5 year limited warranty on suspension system e Low profile for maximum road clearance e Various starting angles to control trailer height e High and low profile brackets with optional mounting brackets available e Rubber cushioning eliminates metal to metal contact e Shock absorption provided by the natural hysteresis of rubber e Single or tandem axle assemblies e Durable wear resistant components CAUTION Triple axle assemblies are NOT recommended for 9 Torflex axles ALIDVdV9 Sal 00d COOOL 11 1000 2200 LBS CAPACITY 12 Torflex Application Information Dech 4 Articulation Dimensions Se d Dimensions are for top mount o
94. always oriented toward the rear of the axle e Slipper springs have the spring eye at the front of the axle e Leaf spring axles with inner wiring have the wires exit the tube toward the rear of the axle e Torflex axles have the wheel center trailing behind the axle tube e Axles using spherical ball seat wheel nuts will have right and left handed threads The right handed thread must be on the right end or curb side of the axle while the left handed thread will be on the left end or road side of the axle Stub Axle Disclaimer A stub axle is described as a trailer axle spindle welded to a short length of tubing Stub axles may be specified and purchased as plain spindle tube weldments or they may be fully assembled wheel end units with or without trailer brakes These incomplete axles are sold to manufacturers who wish to incorporate them into a variety of applications such as specialty vehicular axles belt tensioning devices machinery pivot points etc Dexter Axle has no control of the design intent of these special applications and therefore cannot apply a rating or capacity to these components The spindle tube connection has been designed for suitable stress levels when used in a trailer axle mounted to an approved suspension system and loaded to no more than the stated capacity The use of all or part of the product for applications other than its intended purpose may not be appropriate It is the customers responsibility to
95. and durability e Load carrying cross member e Self damping action e Independent wheel suspension system e 5 year limited warranty on suspension system e Low profile for maximum road clearance e Various starting angles to control trailer height e Low profile brackets available e Rubber cushioning eliminates metal to metal contact e Shock absorption provided by the natural hysteresis of rubber e Single or tandem axle assemblies e Durable wear resistant components Torflex Application Information Iech amp Articulation Dimensions Dimensions are for low profile top mount w only Side mount is 18 higher Allow 3 bump clearance from full load a Top of Bracket Forward Start Angle Center of Spindle Left Hand Assembly Shown Axle Location med D No Load Full Load Shock Load L L L Start Bracket Angle Profile 45 Down 32 Down oO N 3 8 A N p Go Co N E ei oa H es F oO 8 Overhang Per Side w 2 Ei w Ca D N w a o o CH 2 EI L L L Spindle Min Max PS Short 4 75 9 04 Down 2 54 3 70 1 01 4 00 0 23 3 92 Standard 6 00 9 04 e Za CH w o Kal a Ei D E N ro CH 2 Ei gt a N w N e 2 ip E Co Co 10 S 22 5 Up 0 52 3 70 1 82 2 83 a Full Load Dimensions dh v 0 Wd 2 wo 9 1 10 va Note Positive
96. be completed Allowance will only be made for installation costs specifically approved by Dexter Axle WHAT YOU MUST DO In order to make a claim under these warranties 1 You must be the original purchaser of the vehicle in which the spring suspension axles or Torflex axles were originally installed 2 You must promptly notify us within the warranty period of any defect and provide us with the axle serial number and any substantiation which may include but is not limited to the return of part s that we may reasonably request 3 The axles or suspensions must have been installed and maintained in accordance with good industry practice and any specific Dexter Axle recommendations including those specified in Dexter Axle s current publication Operation Maintenance Service Manual Nad EXCLUSIONS These warranties do not extend to or do not cover defects caused by 1 The connecting of brake wiring to the trailer wiring or trailer wiring to the towing vehicle wiring 2 The attachment of the running gear to the frame 3 Hub imbalance or any damage caused thereby 4 Parts not supplied by Dexter Axle 5 Any damage whatever caused by or related to any alteration of the axle including welding supplemental brackets to the axle 6 Use of an axle on a unit other than the unit to which it was originally mounted 7 Normal wear and tear 8 Alignment 9 Improper installation 10 Unreasonable use i
97. blies e Durable wear resistant components CAUTION Triple axle assemblies are NOT recommended for 11 Torflex axles 39 4100 6000 LBS CAPACITY 40 Torflex Application Information amp Articulation Dimensions d gt Dimensions are for top mount only Side Ww mountis 25 higher Allow 3 bump clearance from full load Forward Left Hand Assembly Shown Shock Load 5 92 No Load Full Load Start Bracket L L Angle Profile Made 2 9 6 6 8 2 E Ls EE 2 52 Oo 0 47 1 5 81 d 5 0 S 1 22 5 06 E amp Full Load Dimensions L 88 8 5 06 4 24 4 24 Top of Bracket Start Angle Center of Spindle Axle Location Le L 11 Overhang Per Side Spindle Min Disc Max Short 7 00 7 50 10 22 Standard 7 50 7 50 10 22 Minimum overhang with disc brakes Note Positive numbers in the H column indicate the spindle is BELOW the top of the bracket Conversely negative numbers are ABOVE the top of the bracket d Dimensions are for low profile top mount only High profile brackets are 75 higher Side mount is 25 higher v Allow 3 bump clearance from full load C E Top of Top of SEN Bracket j i i 10 Dn 0 10 Up 22 5 Up 22 5 Dn 45 DN Start Angle x 45 Down 22 5 Down 10 Down 0 10 Up 22 5 Up Tire D E H
98. bly 4 4 6 6 018 021 00 _ Shackle Link Assembly Lon 2 De esch Se SES t For 35 axle spacing using 26 springs ALIDVdV9 ST 00cZ 85 7200 LBS CAPACITY 86 Leaf Spring Application Information Slipper Spring Axle Assemblies Hanger Kits Quantity Per Kit Part No Description Height HGR 138 00 HGR 238 00 HGR 338 00 028 009 01 Front Hanger 5 00 2 2 2 029 005 041 Center Hanger 4 50 2 4 030 006 01 Rear Hanger 6 38 2 2 2 Attaching Parts Kits Part No Description A P 103 00 A P 202 005 A P 216 00 A P 302 00 A P 316 00 006 007 01 e 18 Locknut 2 4 4 6 6 006 01 1 00 Keeper Nut 2 4 4 6 6 006 111 00 Equalizer Nut 2 2 4 4 007 001 01 Equalizer Bolt 2 2 4 4 007 007 00 Keeper Bolt 2 4 4 6 6 007 017 00 Spring Eye Bolt 2 4 4 6 6 013 004 00 Equalizer 2 4 013 044 01 Equalizer 77 aas 2 4 For 33 5 axle spacing For 36 axle spacing Slipper Springs Single Tandem Triple A P 103 00 A P 202 00 A P 216 00 A P 302 00 A P 316 00 A 24 0 B 28 8 30 4 28 8 30 4 C 33 5 36 0 33 5 36 0 D 11 5 11 5 11 5 11 5 11 5 E ee 33 0 35 0 Note All 2 wide slipper springs For 33 5 axle spacing For 36 axle spacing Forward A B E Hanger Spacing C Axle Spacing D Axle Location H Center of Spindle Y Frame Height Z Top of Tire to Bottom of Frame SLR Static Load
99. bly shown 0 K23 469 00 1 RH Complete Brake Assembly 1 036 019 10 1 Backing Plate Assembly 2 047 019 10 1 LH Actuating Lever Arm 2 047 020 10 1 RH Actuating Lever Arm 3 005 067 00 1 Washer 4 027 005 00 2 Wire Clip 5 046 009 00 2 Retractor Spring 6 K71 681 00 1 LH Shoe amp Lining Kit Contains 6 K71 682 00 1 040 367 00 Primary Shoe amp Lining 1 040 368 01 Secondary Shoe amp Lining 2 049 002 00 Shoe Hold Down Pin 8 2 046 077 00 Shoe Hold Down Spring amp Cup 1 RH Shoe amp Lining Kit Contains 1 040 367 00 Primary Shoe amp Lining 1 040 368 02 Secondary Shoe amp Lining 2 049 002 00 Shoe Hold Down Pin 8 2 046 077 00 Shoe Hold Down Spring amp Cup 7 K71 703 00 1 LH amp RH Brake Adjuster Kit Contains 046 139 00 Adjusting Screw Spring 046 140 00 LH Lever Spring 046 141 00 RH Lever Spring 048 022 00 LH Adjuster Assembly 048 023 00 RH Adjuster Assembly 071 529 00 Hook for Cable 071 532 01 LH Adjusting Lever 071 532 02 RH Adjusting Lever 071 533 00 Adjuster Cable 071 655 01 LH Cable Lever 071 655 02 RH Cable Lever 071 656 00 Adjuster Cable N i h Mi A A hi 8 K71 104 00 1 Magnet Kit Contains 1 042 140 00 Magnet green wire 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 9 046 007 00 Adjuster Slot Plug 10 046 016 00 11 007 041 00 2 1 Wire Grommet 4 Brake Mounting Bolt Press in 12 006 017 00 4 Brake Mounting Nut 32 Not included with c
100. brication E Z Lube option e Inner wiring system for easier installation and protection of brake wiring E a E MD lt gt lt TOREL SX v v v i e Totally rubber cushioned for smooth quiet independent ride e Easy installation with less maintenance e Less transfer of road shock which insulates cargo from road shocks and vibration e Rubber cords compounded for maximum dependability and durability e Load carrying cross member e Self damping action e Independent wheel suspension system e 5 year limited warranty on suspension system e Low profile for maximum road clearance e Various starting angles to control trailer height e High and low profile brackets with optional mountin brackets available e Rubber cushioning eliminates metal to metal conte e Shock absorption provided by the natural hysteres e Single or tandem axle assemblies e Durable wear resistant components ALIOVdV9 S41 OOOP OU Straight or Drop spindles 3 D30 Straight or Drop spindles 4 and 6 drop D35 High strength 2 diameter tube High quality alloy steel springs in a variety of capacities Single tandem or triple axle assemblies with equalized suspensions Slipper spring or double eye leaf spring suspension Optional hanger and attaching parts kits available Durable wear resistant components 2 year limited warranty CAUTION Triple axle assemblies are NOT recommended for 10 10F and 10L Torflex axles 19 2300 4000 LBS
101. c Brake Item Part No Qty Brk Description 0 K23 310 00 1 LH Complete Brake Assembly DS 0 K23 311 00 1 RH Complete Brake Assembly DS 0 K23 312 00 1 LH Complete Brake Assembly US 0 K23 313 00 1 RH Complete Brake Assembly US shown 1 036 094 03 1 Backing Plate Assembly includes item 11 2 054 062 00 1 LH Brake Cylinder Duo Servo 2 054 063 00 1 RH Brake Cylinder Duo Servo 2 054 064 00 1 LH Brake Cylinder Uni Servo 2 054 065 00 1 RH Brake Cylinder Uni Servo 3 054 060 00 _1or2 Cylinder Push Rod US 1 DS 2 4 087 001 00 2 Sems screw amp washer assembly 5 005 113 00 1 Anchor Post Washer 6 046 009 00 2 Retractor Spring 7 K71 267 00 1 Shoe amp Lining Kit Contains 1 040 210 00 Primary Shoe amp Lining 1 040 211 00 Secondary Shoe amp Lining 2 046 077 00 Shoe Hold Down Spring amp Cup 2 049 002 00 Shoe Hold Down Pin 8 8 043 004 00 1 Adjuster Assembly 9 046 018 00 1 Adjusting Screw Spring 10 046 007 00 1 Adjuster Slot Plug 11 007 041 00 4 Brake Mounting Bolt Press in 12 006 017 00 4 Brake Mounting Nut ns 054 089 00 1 Bleeder Screw included with item 2 ns not shown Not included with complete brake assembly Item sold separately CSA approved at 3500 14 0 SLR Uni Servo Nad Uni Servo Note Uni Servo brakes to be used with surge actuator Hydraulic Parking Brake Item Part No Qty Brk Description 0 K23 330 00
102. d Dimensions a lt gt lt i gt d 10L gt Dimensions are for low profile top mount only High profile brackets are 82 higher v v w Side mount is 18 higher Allow 3 bump clearance from full load O m E Topof Bracket DI O 10 Dn 0 10 Up 22 5 Up 22 5 Dn 45 DN Start Angle x 45 Down 22 5 Down 10 Down 0 10 Up 22 5 Up Tire D E H B Cc H B e H B Cc H B Cc H B Cc H B c ST175 80R13 11 2 120 38 15 0 82 15 127 105 0 2 114 11 8 0 8 104 12 8 17 95 137 28 84 148 ST205 75R14 12 1 13 1 3 8 159 93 15 136 116 02 123 129 0 8 113 13 9 1 7 104 148 28 93 15 9 ST225 75R15 13 0 144 38 16 8 106 1 5 145 129 0 2 132 14 2 0 8 122 15 2 1 7 11 3 16 1 28 10 2 17 2 Columns D and E are dimensional examples only D Static Loaded Radius E Inflated Radius Torflex Application Information a a a O r dir Bracket Dimensions v v v ON Low Profile a E N D For Wiring Access Right Hand Side of Axle Shown 10 Bracket Dimensions Low High A 1 00 1 00 B 2 50 2 50 C 8 00 8 00 D 8 00 8 00 E 10 00 10 00 F 3 43 4 25 G 2 50 2 50 J 1 62 1 62 N 1 03 P 1 00 Q 1 00 Bolt Size 5 bolt Tube Size 2 62 2 62 ALIOVdV9 S41 OOOP OU 21 2300 4000 LBS CAPACITY Leaf Spring Application Information
103. der Uni Servo 2 054 065 00 1 RH Brake Cylinder Uni Servo 2 054 062 00 1 LH Brake Cylinder Duo Servo 2 054 063 00 1 RH Brake Cylinder Duo Servo 3 054 060 00 1or2 Cylinder Push Rod US 1 DS 2 4 087 001 00 2 Sems screw amp washer assembly 5 005 113 00 1 Anchor Post Washer 6 046 101 00 2 Retractor Spring T K71 269 00 1 LH Shoe amp Lining Kit Contains 1 040 219 00 LH Primary Shoe amp Lining 1 040 218 02 LH Secondary Shoe amp Lining 2 046 077 00 Shoe Hold Down Spring amp Cup 2 049 012 00 Shoe Hold Down Pin 4 7 K71 270 00 1 RH Shoe amp Lining Kit Contains 1 040 219 00 RH Primary Shoe amp Lining 1 040 218 01 RH Secondary Shoe amp Lining 2 046 077 00 Shoe Hold Down Spring amp Cup 2 049 012 00 Shoe Hold Down Pin 4 8 043 029 00 Adjuster Assembly 9 046 102 00 Adjusting Screw Spring 10 046 007 00 Adjuster Slot Plug S I 006 193 00 Nut Washer Assembly aa y a a ns 054 089 00 Bleeder Screw included with item 2 ns not shown Not included with complete brake assembly Item sold separately ALIDVdV9 Sd 0002 009S 71 5500 7000 LBS CAPACITY 72 12 x 2 Hydraulic Brake With Parking Feature Uni Servo Note Uni Servo brakes to be used with surge actuator Hydraulic Parking Brake 7000 Item Part No Qty Brk_ Description 0 K23 332 00 1 LH Complete Brake Assembly DS 0 K23 333 00 1 RH Complete Brake Ass
104. determine the efficacy and safety of their particular application Torflex axles can also be purchased as stub axles This type of axle incorporates a self contained suspension system They can be specified as stub assemblies that will be rated for capacity when fitted with approved mounting brackets The stated capacity will be based on the lowest rated component in each assembly These stub assemblies are essentially half axles that are intended to be mounted to the trailer chassis independent of each other The trailer manufacturer must assume responsibility for the integrity of the attachment as well as the final wheel alignment since independent mounting puts these critical aspects out of Dexter s control If used in pairs of unequal capacity the trailer manufacturer should assign a Gross Axle Weight Rating of not more than two times the capacity of the lower rated sub assembly Table of Contents Iech 600 1100 Lbs Capacity ccccceeeeeesseeeeeeesseneeeeeeeeees 8 TOUR ae sce cease ssecesseracneseatenateestazxessnaane 4 Tortlex Application Information E 5 PALI BE 7 Bake E EE E e de wend ile ae E P See Ce dead dark E eee Kee E 1000 2200 Lbs Capacity c eeessseereeees 9 Torflex D20 Leaf Spring s cccsseesseees 11 Torflex Application Information ccccccceeeesceeeneeeeceeeeeeececeaeeceeeecaeecaaeecaeeseaeceaeeseaeesaeeseaeeseeseaeesineseaeesaes 12 Leaf Spring Application Information 14 elle B
105. ead brakes before 1 97 17 054 088 00 Bleeder Screw 7mm Thread brakes after 1 97 W I 006 017 00 4 Brake Mounting Nut Not included with complete brake assembly Item sold separately 0 K23 398 00 1 LH Complete Brake Assembly shown 0 K23 399 00 1 RH Complete Brake Assembly 1 036 038 00 1 Backing Plate 2 007 041 00 4 Brake Mounting Bolt Press in 3 054 080 03 1 Wheel Cylinder Assembly LH includes item 17 3 054 080 04 1 Wheel Cylinder Assembly RH includes item 17 4 038 072 00 1 Anchor Post 5 005 004 00 1 Lock Washer 6 007 235 00 1 Counter Sunk Cap Screw 7 1 8 1 9 1 sch Lech 1 sch lech Lech Dec CSA approved at 2500 11 2 SLR 2 This brake is rated to a maximum capacity of 2500 Ibs pair General Applications Axle Types 1000 2200 Lbs Capacity e Complete service manual e Heavy duty 1 spindle design e Precision machined steel spindles and integral cast iron hub drums e CSA approved 7 x 1 electric and 7 x 1 hydraulic brakes e Electric brakes are available with and without parking feature e Standard grease lubrication E Z Lube option e Press in wheel studs e Inner wiring system for easier installation and protection of brake wiring D20 LEAF SPRING Ki e Designed for light capacity trailers e Designed for travel trailers being towed by smaller automobiles e High strength 13 4 diameter tube for straight axles and 2 for drops e Str
106. econdary Shoe amp Lining 2 036 119 02 1 Backing Plate Assembly 5 047 123 18 1 LH Actuating Arm Assembly 5 047 123 17 1 RH Actuating Arm Assembly 6 _027 039 00 3 Wire Clip 7 071 455 01 1 LH Arm Shoe Retainer 7 __071 455 02 1 RH Arm Shoe Retainer 8 006 092 01 1 Flange Nut 9 K71 375 00 1 Magnet Kit Contains 1 042 127 00 Magnet 1 027 050 00 Magnet Retainer Clip 1 046 117 00 Magnet Spring 10 046 136 00 2 Centering Spring 11 _005 142 00 1 Washer 14 046 018 00 1 Adjuster Spring 15 048 017 00 1 Adjuster Assembly Ip 036 115 20 1 Dust Shield 17 _007 097 00 4 Brake Mounting Bolt 18 046 007 00 2 Adjuster Slot Plug 19 046 016 00 1 Wire Grommet 20 046 132 00 1 Adjuster Clip thread end 21 _046 133 00 1 Adjuster Clip barrel end 26 006 129 00 4 Brake Mounting Nut 27 005 058 00 4 Lock Washer 28 046 119 00 1 Return Spring Not included with complete brake assembly Item sold separately Brakes manufactured before April 2000 use the stamped backing plate ec ALIDVdV9 Sd 0008 101 1214 x 3 8K Hydraulic Brake FSA Dech ABS Parts Available 8000 LBS CAPACITY Hydraulic Brake Hydraulic Brake Corrosion Resistant Item Part No Qty Brk_ Description Duo Servo Only 0 K23 418 00 1 LH Complete Brake Assembly FSA US ltem Part No Qty Brk_ Description 0 K23 419 00 1 RH Complete Brake Ass
107. ed to insure that no part of the wheel makes contact with any brake component Make sure the wheel is in full contact with the hub face and does not drag against the brake caliper If there is not full contact with the hub face you may experience a dangerous wheel separation 78 ALIOVdV9 ST OOOZ 009S y g Ga UEL SS AIR RIDE SuSpENSION Smooth Out the Roughest Roads Soft Ride New hybrid suspension combines air and rubber torsion for an excellent ride Independent Ride and stability improve with independent wheel action Equalizing Axle to axle load equalization allows use on triple axle trailers Reliable Rubber cushions ride even if air is not available Maintains constant ride height for the ultimate ride Fully assembled for easy installation Adjustable axle alignment feature Available for single tandem or triple axle applications Optional ride height control valve and air generation kits are available 2 year limited warranty 79 5500 7000 LBS CAPACITY 80 AIRFLEX for 7 000 Lb Axles Before May 2010 Service Parts Only AIRFLEX Suspension Components 7000 ltem Part No Qty Axle_ Description 1 003 272 00 1 LH Suspension Assembly shown incl items 2 11 1 _003 273 00 1 RH Suspension Assembly incl items 2 11 Air Spring amp Mounting Hardware 2 _034 279 00 2 Air Spring 3 _006 122 01 2 4 16 Jam Nut 4 005 143 00 2 34 Lock Washer
108. ely Electric Parking Brake 6000 D52 D60 12 x 2 Electric Brake With Parking Feature Hi CSA approved at 5200 14 2 SLR CSA approved at 6000 14 2 SLR Electric Parking Brake 6000 CSA 5200 CSA 6000 litem Part No Qty Brk_ Description ltem Part No Qty Brk_ Description D K23 112 00 1 LH Complete Brake Assembly 0 K23 328 00 1 LH Complete Brake Assembly 0 K23 113 00 1 RH Complete Brake Assembly shown 0 K23 329 00 1 RH Complete Brake Assembly 2 047 107 05 1 LH Actuating Lever Arm Assembly 2 047 107 05 1 LH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 3 027 005 00 2 Wire Clip 3 _027 005 00 2 Wire Clip 5 K71 048 00 1 Shoe amp Lining Kit Contains 5 K71 127 00 1 Shoe amp Lining Kit Contains 1 040 044 00 Primary Shoe amp Lining 1 040 215 00 Primary Shoe amp Lining 1 040 045 00 Secondary Shoe amp Lining 1 040 216 00 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 049 011 00 Shoe Hold Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 2 046 077 00 Shoe Hold Down Spring amp Cup 6 _043 004 00 1 Adjuster Assembly 6 _043 004 00 1 Adjuster Assembly 7 _046 018 00 1 Adjusting Screw Spring 7 _046 018 00 1 Adjusting Screw Spring 8 K71 105 00 1 Magnet Kit Contains 8 K71 105 00 1 Magnet Kit Contains 1 042 144 00 Magnet white wire 1 042 144 00 Magnet white wire
109. embly DS shown 0 K23 334 00 1 LH Complete Brake Assembly US 0 K23 335 00 1 RH Complete Brake Assembly US shown 1 036 093 15 1 LH Backing Plate Assembly 1 036 093 16 1 RH Backing Plate Assembly 2 054 062 00 1 LH Brake Cylinder Duo Servo 2 054 063 00 1 RH Brake Cylinder Duo Servo 2 054 064 00 1 LH Brake Cylinder Uni Servo 2 054 065 00 1 RH Brake Cylinder Uni Servo 3 054 060 00 1or Cylinder Push Rod US 1 DS 2 4 087 001 00 2 Sems screw amp washer assembly 5 005 113 00 1 Anchor Post Washer 6 046 101 00 2 Retractor Spring 7 K71 269 00 1 LH Shoe amp Lining Kit Contains 1 040 219 00 Primary Shoe amp Lining 1 040 218 02 Secondary Shoe amp Lining 2 046 077 00 Shoe Hold Down Spring amp Cup 2 049 012 00 Shoe Hold Down Pin 4 7 K71 270 00 1 RH Shoe amp Lining Kit Contains 1 040 219 00 Primary Shoe amp Lining 1 040 218 01 Secondary Shoe amp Lining 2 046 077 00 Shoe Hold Down Spring amp Cup 2 049 012 00 Shoe Hold Down Pin 4 8 043 029 00 1 Adjuster Assembly 9 046 102 00 1 Adjusting Screw Spring 10 046 007 00 1 Adjuster Slot Plug i 006 193 00 5 Nut Washer Assembly 14 047 110 01 1 LH Parking Lever and Pin 14 047 111 01 1 RH parking Lever and Pin 15 047 109 00 1 Parking Strut 16 046 103 00 1 Parking Strut Spring 17 005 112 00 1 Spring Tension Washer 18 069 055 00 1 Retainer ns 054 089 00 1 Bleeder Screw included with item 2 ns 071 515 00 1 Park Brake Cable ns not shown Not included with complete brake as
110. embly FSA US O K23 420 00 1 LH Complete Brake Assembly FSA D K23 402 00 1 LH Complete Brake Assembly FSA DS shown 0 K23 421 00 1 RH Complete Brake Assembly FSA K23 403 00 1 RH Complete Brake Assembly FSA DS vi 036 115 20 1 Dust Shield 1 036 115 20 1 Dust Shield 2 069 053 00 1 Retainer 069 053 001 Retainer 3 K71 437 00 1 LH Shoe amp Lining Kit Contains 3 K71 165 00 1 LH Shoe amp Lining Kit Contains 1 040 199 05 LH Primary Shoe amp Lining 1 040 199 01 LH Primary Shoe amp Lining 1 040 199 06 LH Secondary Shoe amp Lining 1 040 199 02 LH Secondary Shoe amp Lining 2 005 107 02 Shoe Hold Down Washer 2 005 107 00 Shoe Hold Down Washer 2 006 086 00 Locknut 2 006 086 00 Locknut 3 K71 438 00 1 RH Shoe amp Lining Kit Contains 3 K71 166 00 1 RH Shoe amp Lining Kit Contains 1 040 200 05 RH Primary Shoe amp Lining 1 040 200 01 RH Primary Shoe amp Lining 1 040 200 06 RH Secondary Shoe amp Lining 1 040 200 02 RH Secondary Shoe amp Lining 2 005 107 02 Shoe Hold Down Washer 2 005 107 00 Shoe Hold Down Washer 2 __ 006 086 00 Locknut 2 006 086 00 Locknut 4 _007 113 01 2 Shoe Hold Down Screw 4 _007 113 00 2 Shoe Hold Down Screw 5 071 462 00 1 Adjuster Cable 5 _071 462 00 1 Adjuster Cable 6A 046 130 00 1 Spring 6 K71 080 00 1 Wheel Cylinder Kit 1 00 Bore Contains ep _054 035 00 1 Bleeder Screw 1 046 130 00 Spring 2 054 032 00 Boot 6C__054 085 00 2 Go 2 054 041 00 Piston 6D _054 083 00 2 Piston 2 054 085 00 Cup 6E _054 03
111. er Washer os eebe 28 046 091 00 1 Hold Down Lever Spring 2 006 086 00 Locknut 29 039 055 00 1 Parking Cam LH 4 007 113 00 2 Shoe Hold Down Screw 29 039 056 00 1 Parking Cam RH 5 069 040 00 Snap Ring 30 047 089 00 1 Parking Lever LH 6 K71 080 00 1 Wheel Cylinder Kit 1 00 Bore Contains 30_047 090 00 1 Parking Lever RH 1 046 130 00 Spring 31 071 512 00 1 Parking Cable Bracket 2 054 032 00 Boot 2 054 041 00 Piston 2 054 085 00 Cup 1 054 035 00 Bleeder Screw 7 _054 033 00 2 Cylinder Push Rod US 8 036 064 08 1 LH Spider Assembly incl items 4 5 6 7 US 8 036 064 09 1 RH Spider Assembly incl items 4 5 6 7 US ns _036 064 02 1 LH or RH Spider Assembly incl items 4 6 7 US 9 046 087 00 1 Retractor Spring Not included with complete brake assembly Item sold separately Uni servo version not shown ns not shown 104 12 x 3 8K Hydraulic Brake RSA With Parking Feature Hydraulic Brake ABS Parts Available ec ALIDVdV9 Sd 0008 Hydraulic Brake litem Part No Qty Brk_ Description ltem Part No Qty Brk_ Description D 023 171 00 1 LH Complete Brake Assembly DS SA w park RSA 9 046 072 00 1 Adjuster Spring D 023 172 00 1 RH Complete Brake Assembly DS SA w park RSA 10 K71 417 00 1 LH amp RH Brake Adjuster Kit Contains zi 036 115 24 1 Dust Shield 1 046 073 00 LH Adjustment Lever Spring 2 K71 165 00 1 LH Shoe amp Lining Kit Contains oe a 1 040
112. ervo w park ns K23 310 00 K23 311 00 LH RH Hydraulic Duo servo ns K23 400 00 K23 401 00 LH RH Hydraulic Duo servo w park ns K23 344 00 K23 345 00 LH RH Hydraulic Free Backing ns K23 344 01 K23 345 01 LH RH Hydraulic FB Corrosion Resistant ns not shown Note Spindle is not available for resale ALIDVdV9 Sal OOOP OU 25 10F 545 Hub Group Exp4400_2 13 tas Note Available in 22 5 down only Only available in custom rubber capacity of 4000 2300 4000 LBS CAPACITY Grease Lube Parts Hubs Item Part No Description Item Part No Description Bolt Circle 1 010 019 00 Grease Seal for E Z Lube Hubs and Drums 2 031 033 02 L68149 Inner Bearing Cone 26 008 426 05 Ye Stud 5 on 4 50 3 031 033 01 L68111 Inner Bearing Cup 4 031 031 01 L44610 Outer Bearing Cup 5 __031 031 02 L44649 Outer Bearing Cone Studs amp Wheel Nuts 6 006 176 00 Spindle Nut em Part No Description 7 _019 002 00 _Cotter Pin not used with E Z Lube 10 007 122 00 12 20 Pressed Wheel Stud 8 021 001 00 Grease Cap 8A 021 042 01 Grease Cap for E Z Lube 8B 085 001 00 Rubber Plug for E Z Lube 9 005 023 00 Spindle Washer 28 006 191 00 Special Jam Nut for E Z Lube after 2002 29 006 190 00 Spindle Nut Retainer for E Z Lube after 2002 10 x 2 Brakes Item Part No Description 20 K23 462 00 LH Electric 20 K23 463 00 RH Elec
113. et 15 ie 16 2300 4000 Lbs Capacity 10 10F amp 10L Torflex D30 amp D35 Leaf Spring 19 Tortlex ele el ue TEE 20 Leaf Spring Application Information 22 elle BET 24 EE 28 4100 6000 Lbs Capacity 11 Torflex D44 D52 amp D60 Leaf Spring 0 39 Torflex Application Information cccccccescceeeeeeeeeeeceeeeeeeeceeeaeeceeeceaeecaaeseaeeseaeseaeeseaeeseeseaeeseeseaeesieesenesaes 40 Leaf Spring Application Information 42 elle Bee 44 BINAKOS no a Eege Eege SEENEN 48 5500 7000 Lbs Capacity 12 amp 12T Torflex D60 amp D70 Leaf Spring 57 Torflex Application Information cccccceeceseeeeeeeeeeeeaeeeeceeeaeeceeecaeecaaeecaeeeaaeseaeeseaeeseeseaeecaeesnaeesieeseeesaes 58 Leaf spring Application Information sx 62 elle BET TEE 64 Drake gung dia sent educaieenn cxviniaienesdeda ea den catwisieve ceevect pec ENE a AAE TENESTA NAEK ETASAN OaE EEEE 66 Airflex SUSPENSION Gvstem EAEE SEESEEENEASEEEEASEESEEENEESEEENEAN EEE EEE EEES E EEEE EnEn 79 7200 Lbs Capacity cccssssecceessseeeeeees 12V Torflex D72 Leaf Spring ccsseeeee 82 Torflex Application Information sssini nanninannan aai adia aaa aaan 83 Leaf Spring Application Information 85 elle BET 87 BTAKOS ere es cpt bevphaneg diay degt eene Ee ees 89 Airtlex SUSPENSION System sexs icceenies lected usteet deg clad a aAa aa EE aaa
114. g Feature CSA approved at 3500 14 0 SLR Uni Servo ALIDVdV9 Sal OOOP OU 35 2300 4000 LBS CAPACITY 36 D35 10 10 x 214 Hydraulic Brake Free Backing CSA approved at 3500 14 0 SLR Uni Servo lad Note Uni Servo brakes to be used with surge actuator Hydraulic Free Backing Brake ltem Part No Qty Brk_ Description 0 K23 344 00 1 LH Complete Brake Assembly FB 0 K23 345 00 1 RH Complete Brake Assembly FB shown 1 _036 094 03 1 Backing Plate Assembly includes item 11 2 054 064 00 1 LH Brake Cylinder Uni Servo 2 _054 065 00 1 RH Brake Cylinder Uni Servo 3 _054 060 00 1 Cylinder Push Rod 4 _087 001 00 2 Sems screw amp washer assembly 5 _037 069 02 1 Travel Link 6 046 009 00 2 Retractor Spring 6A _046 107 01 1 Shoe Lever Return Spring 7 K71 393 00 1 Shoe amp Lining Kit Contains 1 040 291 00 1 040 211 00 Primary Shoe amp Lining Secondary Shoe amp Lining 2 046 077 00 Shoe Hold Down Spring amp Cup 2 049 002 00 Shoe Hold Down Pin 8 8 043 004 00 1 Adjuster Assembly 9 _046 083 00 1 Adjusting Screw Spring 10 _046 007 00 1 Adjuster Slot Plug 11 _007 041 00 4 Brake Mounting Bolt Press in 12 006 017 00 4 Brake Mounting Nut 1 1 1 1 1 13 _040 240 02 Shoe Lever 16 005 064 00 Washer 17 _046 108 01 Primary Shoe Return ns _054 089 00 Bleeder Screw included with item 2 ns _071 514 00 Park Brake Cable ns not shown
115. gle Tandem Triple A P 103 00 A P 202 00 A P 216 00 A P 302 00 A P 316 00 A 24 0 Forward B 28 8 30 4 28 8 30 4 C 33 5 36 0 33 5 36 0 D 11 5 11 5 11 5 11 5 11 5 E 33 0 35 0 Note All 2 wide slipper springs For 33 5 axle spacing For 36 axle spacing A B E Hanger Spacing C Axle Spacing D Axle Location H Center of Spindle Y Frame Height Z Top of Tire to Bottom of Frame SLR Static Load Radius To determine these values contact your local sales engineer or distributor to run ProSpec Slipper Spring Axle Assemblies Hanger Kits Quantity Per Kit Part No Description Height HGR 110 00 HGR 202 00 HGR 302 00 028 001 00 Front Hanger 4 25 2 2 2 029 001 00 Center Hanger 3 50 2 4 030 028 00 Rear Hanger 4 00 2 2 2 Attaching Parts Kits Part No Description A P 103 00 A P 202 00 A P 216 00 A P 302 005 A P 316 00 006 007 01 e 18 Locknut 2 4 4 6 6 006 011 00 Keeper Nut 2 4 4 6 6 006 111 00 Equalizer Nut ae 2 2 4 4 007 001 01 Equalizer Bolt aie 2 2 4 4 007 007 00 Keeper Bolt 2 4 4 6 6 007 017 00 Spring Eye Bolt 2 4 4 6 6 013 004 00 Equalizer 2 4 013 044 01 Equalizer aia 2 4 For 33 5 axle spacing For 36 axle spacing Some combinations of hangers and spring mountings may result in insufficient bump clearance Refer to the Miscellaneous section for additional hanger kits A P kits or other
116. includes 21 28 21 036 089 06 1 LH Backing Plate Assembly 21 036 089 06 1 LH Backing Plate Assembly 21 _036 089 07 1 RH Backing Plate Assembly 21 _036 089 07 1 RH Backing Plate Assembly 22 039 025 00 1 LH Pivot Pin amp Cam Sub Assembly 22 039 025 00 1 LH Pivot Pin amp Cam Sub Assembly 22 _039 026 00 1 RH Pivot Pin amp Cam Sub Assembly 22 _039 026 00 1 RH Pivot Pin amp Cam Sub Assembly 23 039 048 00 1 LH Actuating Cam 23 039 048 00 1 LH Actuating Cam 23 _039 049 00 1 RH Actuating Cam 23 _039 049 00 1 RH Actuating Cam 24 038 068 000 1 Anchor Post amp Bushing Sub Assembly 24 _038 068 00 1 Anchor Post amp Bushing Sub Assembly 25 _006 047 00 1 Anchor Post Locknut 25 _006 047 00 1 Anchor Post Locknut 26 005 041 00 1 Washer 26 _005 041 00 1 Washer 27 _006 011 00 1 Pivot Pin Locknut 27 _006 011 00 1 Pivot Pin Locknut 28 047 070 00 1 Parking Brake Lever 28 _047 070 00 1 Parking Brake Lever 29 046 005 00 1 Retractor Spring 29 046 005 00 1 Retractor Spring Not included with complete brake assembly Item sold separately These brakes are rated to a maximum capacity of 6000 Ibs pair 67 12 x 2 Nev R Adjust Electric Brake 5500 7000 LBS CAPACITY Electric Brake 6000 ltem Part No Qty Brk_ Description 0 K23 458 00 1 LH Complete Brake Assembly 0 K23 459 00 1 RH Complete Brake Assembly shown 1 _036 089 10 1 Backing Plate Assembly 2 047 107 05 1 LH Actuating Lever Arm Assembly 2 _047 108 05 1 RH
117. ing Eye Bolt 2 4 4 6 6 013 004 00 Equalizer 2 4 013 044 01 Equalizer aia 2 4 For 33 5 axle spacing For 36 axle spacing Some combinations of hangers and spring mountings may result in insufficient bump clearance Refer to the Miscellaneous section for additional hanger kits A P kits or other tires ALIDVdV9 Sal OOOP OU 23 2300 4000 LBS CAPACITY 24 D30 and 10L 545 Hub Group Grease Lube Parts Hubs Item Part No Description Item Part No Description Bolt Circle 1 010 019 00 Grease Seal for E Z Lube Hubs and Drums 2 031 032 02 LM67048 Inner Bearing Cone 24 008 418 02 v2 Stud 5 on 4 50 3 031 032 01 LM67010 Inner Bearing Cup 4 031 031 01 L44610 Outer Bearing Cup 5 _031 031 02 L44649 Outer Bearing Cone Studs amp Wheel Nuts 6 006 176 00 Spindle Nut Item Part No Description 7 019 002 00 Cotter Pin 10 007 185 00 e 20 Pressed Wheel Stud 8 021 003 00 Grease Cap 13 006 080 00 2 20 60 Cone Nut 8A 021 041 01 Grease Cap for E Z Lube 8B 085 001 00 Rubber Plug for E Z Lube 9 005 023 00 Spindle Washer 28 006 191 00 Special Jam Nut for E Z Lube after 2002 29 006 190 00 Spindle Nut Retainer for E Z Lube after 2002 10 x 1 Brakes Item Part No Description 20 K23 472 00 K23 473 00 LH RH Electric 20 K23 476 00 K23 477 00 LH RH Nev R Adjust Note Spindle is not available for resale D35 10 545 and Other
118. ion e Self damping action e Load carrying cross member e Rubber cords compounded for maximum dependability and durability e Independent wheel suspension system e 5 year limited warranty on suspension system e Low profile for maximum road clearance e Various starting angles to control trailer height e High and low profile brackets with optional mounting brackets are available e Rubber cushioning eliminates metal to metal contact e Shock absorption provided by the natural hysteresis of rubber e Single or tandem axle assemblies e Durable wear resistant components CAUTION Triple axle assemblies are NOT recommended for 12 Torflex axles however the 12T Torflex axle is designed for triple applications ALIDVdV9 Sd OOOZ 0OOSS 57 5500 7000 LBS CAPACITY 58 Torflex Application Information amp Articulation Dimensions d gt Dimensions are for top mount only Side Ww mounrtis 31 higher Allow 3 bump clearance from full load Forward Left Hand Assembly Shown Axle Location L Top of Bracket Start Angle Center of Spindle No Load Full Load Shock Load L g Start Bracket Angle Profile 45 Low 4 24 Down el EES 2 3 Low 5 18 5 09 Down High 5 93 5 09 wo 2 ala E co ee 4 30 5 54 i 5 05 5 54 92 S GES Ki 2 99 6 92 3 74 5 92 2 57 12 Overhang Per Side z aS
119. ir Spring 3 006 122 01 2 34 16 Jam Nut 4 005 143 00 2 34 Lock Washer 5 _006 116 00 2 e 13 Hex Nut 6 _005 058 00 6 v2 Lock Washer 7 _007 259 00 4 13 Hex Bolt Suspension Mounting Hardware 8 003 261 00 2 Side Mount Bracket 9 007 177 00 6 Y Mounting Bolt 10 006 126 00 6 Y Locknut 11 005 111 00 6 5 Washer Axle Attaching Hardware 12 _011 090 01 8 J4 U Bolt 13 _006 113 00 16 J4 Locknut 14 012 065 01 4 Tie Plate Air Supply Kits ns__K71 632 01 Tandem Plumbing Kit with Ride Height Control Valve ns _K71 632 02 Air Generation Kit includes compressor and tank ns _K71 632 03 Manual Dump Valve Kit ns K71 632 04 Tri Axle Conversion Plumbing Kit ns not shown Nad 1 Torsion Axle Height Control Valve Kit See Kit Instructions Ordered with Suspension 12 11 10 9 8 All dimensions are shown at the design height position O e n 25 25 A SCH Tube Cross Member 3A x 37 m 3 34 7 6 11 Bolt Torque Chart ALIDVdV9 Sd 0008 Ft Lbs AO 270 FORWARD AIRFLEX Suspension Components 8000 litem Part No Qty Axle_ Description 1 ma 1 Torsion Axle with Suspension Brackets 2 003 327 00 1 RH Frame Bracket 3 _003 326 00 1 LH Frame Bracket 4 003 323 00 2 Channel Air Spring Support P W01 358 6947 2 Firestone Air Spring 6 014 123 00 2 Pivot Bushing Kit 7 _0
120. ith the hub face and does not drag against the brake caliper If there is not full contact with the hub face you may experience a dangerous wheel separation General Applications Axle Types 5500 7000 Lbs Capacity Complete service manual e Precision machined forged steel spindles e Precision machined integral cast iron hub drums e 8 bolt and 5 bolt UTG hubs available e Standard grease optional oil bath E Z Lube or Nev R Lube option e Press in wheel studs 8 bolt e 12 x 2 electric brakes CSA approved at 7000 Ibs 12 x 2 hydraulic brakes e Brakes are available with and without parking feature e Hydraulic free backing brakes available e Hydraulic brakes uni servo and duo servo available DG60 amp D70 LEAF SPRING e High quality alloy steel springs in a variety of capacities e Single tandem or triple axle assemblies with equalized suspensions e Slipper spring or double eye leaf spring suspension e Optional hanger and attaching parts kits available e Durable wear resistant components e Inner wiring system for easier installation and protection of brake wiring e Heavy wall 3 diameter tube e Straight or Drop spindles 4 drop only e 2 year limited warranty a a gt lt TORFLEX v v e Totally rubber cushioned for smooth quiet independent ride e Easy installation with less maintenance e Less transfer of road shock which insulates cargo from road shocks and vibrat
121. mbly 2 047 107 05 1 LH Actuating Lever Arm Assembly 2 _047 108 05 1 RH Actuating Lever Arm Assembly 3 _027 005 00 2 Wire Clip 4 046 009 00 2 Retractor Spring 5 K71 675 00 1 LH Shoe amp Lining Kit Contains 1 040 215 00 Primary Shoe amp Lining 1 040 216 01 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 5 K71 676 00 1 RH Shoe amp Lining Kit Contains 2 _ 046 077 00 Shoe Hold Down Spring amp Cup 1 040 215 00 1 040 216 02 2 049 011 00 Primary Shoe amp Lining Secondary Shoe amp Lining Shoe Hold Down Pin 2 6 K71 679 00 1 LH amp RH Brake Adjuster Kit Contains 2 046 139 00 Adjusting Screw Spring 1 046 140 00 LH Lever Spring 1 046 141 00 RH Lever Spring 1 048 022 00 LH Adjuster Assembly 1 048 023 00 RH Adjuster Assembly 2 071 528 00 Adjuster Cable 2 071 529 00 Hook for Cable 1 071 530 01 LH Adjusting Lever 1 071 530 02 RH Adjusting Lever 7 K71 105 00 1 Magnet Kit Contains 1 042 144 00 Magnet white wire 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 8 _046 007 00 2 Adjuster Slot Plug 9 046 016 00 1 Wire Grommet 10 _005 067 00 1 Anchor Post Washer 11 _006 193 00 5 Nut Washer Assembly 12 x 2 7K Electric Brake ec CSA approved at 7000 13 8 SLR Electric Brake 7000 litem Part No Qty Brk_ Description D K23 180 00 1 LH Complete Brake Assembly D K23 181 00 1 RH Complete Brake Assembly shown
122. method for determining hole location is to position the axle assembly on the frame rails align it perpendicular to the trailer centerline clamp in place and transfer the holes directly from the brackets d Drill the holes through the frame rails and attach the axle using the hardware provided in the A P kit Tighten the bolts to the torque specified in Chart 1 CAUTION When bolting to structural shapes that have tapered flanges bevel washers must be used to prevent uneven clamping and bending of the fasteners Note In the unlikely event a Torflex axle must be replaced during the warranty period Dexter Axle cannot assume responsibility for additional costs incurred for removal and reinstallation of axles that have been welded directly to the frame Top Mount Installation C channel frames should be reinforced in the area over the axle s Use bevel washers when bolting to structural steel Figure 2 CAUTION C channel and I beam type frame sections should be reinforced in the area over the axle mounting brackets It is recommended that the vertical leg of the axle bracket be positioned directly under the vertical segment or reinforcement of the frame member 116 Torflex Installation Chart 2 Bracket Dimensions E Side Holes D Top Holes Se aA be Bas Fender Clearance allow 3 over the tire at full load
123. ncluding failure to provide reasonable and necessary maintenance as specified in Dexter Axle s current publication Operation Maintenance Service Manual including required maintenance after Prolonged Storage 11 Improper wheel nut torque 12 Cosmetic finish or corrosion LIMITATIONS 1 In all cases Dexter Axle reserves the right to fully satisfy its obligations under the Limited Warranties by refunding the then current list price of the defective axle or if the axle has been discontinued of the most nearly comparable current product 2 Dexter Axle reserves the right to furnish a substitute or replacement component or product in the event an axle or any component of the axle is discontinued or is otherwise unavailable 3 These warranties are nontransferable GENERAL THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXCEPT THAT OF TITLE WHETHER WRITTEN ORAL OR IMPLIED IN FACT OR IN LAW INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE These warranties give you specific legal rights and you may also have other rights which vary from state to state DEXTER AXLE HEREBY EXCLUDES INCIDENTAL AND CONSEQUENTIAL DAMAGES INCLUDING LOSS OF TIME INCONVENIENCE LOSS OF USE TOWING FEES TELEPHONE CALLS OR COST OF MEALS FOR ANY BREACH OF ANY EXPRESS OR IMPLIED WARRANTY Some states do not allow limitations on how long an implied warranty lasts or
124. ng mountings may result in insufficient bump clearance Refer to the Miscellaneous section for additional hanger kits A P kits or other tires ALIDVdV9 Sd OOOZ 0OOSS 63 5500 7000 LBS CAPACITY 865 and Demountable Hub Group 25 Gi 8 MO 29 30 8s 8D 0 o SS 28 8E Gr Grease Lube Parts Hubs Item Part No Description Item Part No Description Bolt Circle 1 010 036 00 E Z Lube Seal 2 25 Hubs Drums 2 031 030 02 25580 Inner Bearing Cone 24 008 174 05 Grease Ziel Stud Demountable 3 031 030 01 25520 Inner Bearing Cup 24 008 174 06 Oil 6 Stud Demountable 4 031 017 01 14276 Outer Bearing Cup 865 Hub 25 008 219 04 Grease 1 2 Stud 8 on 6 50 4A 031 029 01 15245 Outer Bearing Cup Demountable 25 008 219 13 Grease 6 Stud 8 on 6 50 5 031 017 02 14125A Outer Bearing Cone 865 Hub 25 008 219 18 Grease Stud 8 on 6 50 5A 031 029 02 15123 Outer Bearing Cone Demountable 25 008 219 09 Oil 1 2 Stud 8 on 6 50 6 006 176 00 Spindle Nut 25 008 219 20 Oil 6 Stud 8 on 6 50 Ke 019 002 00 Cotter Pin not used with E Z Lube 25 008 219 26 Oil 3 Stud 8 on 6 50 8 021 039 00 Grease Cap 865 Hub Plain Hubs 8A 021 001 00 Grease Cap Demountable 26 008 231 09 Grease 1 2 Stud 8 on 6 50 8B 021 043 01 Grease Cap for E Z Lube 865 Hub 26 008 231 18 Grease 6 Stud
125. nly Side Let N we mount is 18 higher Allow 3 bump ee oi clearance from full load 7 K Top of Bracket Forward Start Angle Center of Spindle Left Hand Assembly Shown Fai ee CS Ce Axle Location L 9 Overhang Per Side aF 122 6 00 Spindle Min Max Down 8 Short 6 00 10 90 2 09 lem Standard d er 090 05 2 S 3 7 GA Cron 200 so 2 E amp Full Load Dimensions Dimensions are for low profile top mount only High profile brackets are 88 higher Side mount is 18 higher v Allow 3 bump clearance from full load Note Positive numbers in the H column indicate the spindle is BELOW the top of the bracket Conversely negative numbers are ABOVE the top of the bracket O m E Topof Bracket DI O 10 Dn 0 10 Up 22 5 Up 22 5 Dn 45 DN Start Angle an 45 Down 22 5 Down 10 Down 0 10 Up 22 5 Up Tire D E H B c H B c H B Cc H B c H B c H B Cc ST175 80R13 11 2 120 3 5 14 7 85 1 2 12 4 108 0 1 111 121 1 1 101 131 20 92 140 3 0 82 15 0 4 80 8 79 88 35 114 53 12 91 7 6 0 1 7 8 89 1 1 68 99 20 59 108 30 49 11 8 4 80 12 95 108 35 130 73 1 2 107 96 0 1 9 4 109 1 1 84 119 20 75 128 30 65 13 8 20 5 x 8 0 10 97 108 35 132 73 12 109 96 0 1 9 6 10 9 1 1 86 11 9 20 7 7 128 30 67 13 8 Columns D and E are dimensional examples only D Static Lo
126. omplete brake assembly Item sold separately CSA approved at 3500 13 3 SLR Nad 10F 10 x 2 Electric Brake Manual Adjust Note Brake mounting is not the same as a standard 10 It will not fit on a 10 0X2E_2 77 litem Part No Electric Brake Qty Brk_ Description 0 K23 462 00 1 LH Complete Brake Assembly shown 0 K23 463 00 1 RH Complete Brake Assembly 1 _036 019 19 1 Backing Plate Assembly 2 047 019 05 1 LH Actuating Lever Arm 2 047 020 005 1 RH Actuating Lever Arm 3 _005 067 00 1 Washer 4 027 005 00 2 Wire Clip 5 046 009 00 2 Retractor Spring 6 K71 672 00 1 Shoe amp Lining Kit Contains 1 040 361 00 Primary Shoe amp Lining 1 040 362 00 Secondary Shoe amp Lining 2 049 002 00 Shoe Hold Down Pin 8 2 046 077 00 Shoe Hold Down Spring amp Cup 7 _043 004 00 1 Adjuster Assembly 8 046 018 00 1 Adjusting Screw Spring 9 K71 125 00 1 Magnet Kit Contains 1 042 143 00 Magnet black wire 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 10 _046 007 00 Adjuster Slot Plug 11 046 016 00 12 007 271 00 2 1 Wire Grommet 4 Brake Mounting Bolt Press in 13 006 017 00 4 Brake Mounting Nut Not included with complete brake assembly Item sold separately Nad ALIDVdV9 Sal OOOP OU 33 2300 4000 LBS CAPACITY 34 D35 10 10 x 214 Hydraulic Brake Uni Servo 2 Note Uni Servo brakes to be used with surge actuator Hydrauli
127. oup 20 E Z Lube axles with spindle washer prior to mid 2002 ALIDVdV9 Sd OOF 009 Grease Lube Parts Hubs Item Part No Description Item Part No Description Bolt Circle 1 010 009 00 Grease Seal Hubs and Drums 1A 010 060 00 Grease Seal for E Z Lube ns 008 173 16 12 Studs elec brakes ONLY 4 on 4 00 2 031 031 02 L44649 Inner Bearing Cone ns 008 276 05 12 Studs hyd brakes ONLY 4 on 4 00 3 031 031 01 L44610 Inner Bearing Cup 26A 008 257 05 12 Studs elec brakes ONLY 5 on 4 50 4 031 031 01 L44610 Outer Bearing Cup 26B 008 271 07 _ Studs hyd brakes ONLY 5 on 4 50 5 031 031 02 L44649 Outer Bearing Cone 27 008 173 15 _ Tapped elec brakes ONLY 4 on 4 00 6 006 176 00 Spindle Nut ns 008 257 04 ei Tapped elec brakes ONLY 5 on 4 50 7 019 002 00 Cotter Pin not used with E Z Lube ns 008 271 04 _ Tapped hyd brakes ONLY 5 on 4 50 8 021 003 00 Grease Cap Plain Hubs 8A 021 041 01 Grease Cap for E Z Lube ns 008 091 05 Je Studs 4 on 4 00 8B 085 001 00 Rubber Plug for E Z Lube 24 008 091 04 ei Tapped 4 on 4 00 9 007 040 00 Wheel Bolt 25A 008 259 05 12 Studs 8 12 wheels ONLY 5 on 4 50 11 005 101 00 Tang Washer for E Z Lube before 2002 25B 008 258 05 12 Studs 13 15 wheels ONLY 5 on 4 50 11A 005 151 00 Spindle Washer for E Z Lube before 2002 ns 008 259 04 12 Tapped 8 12 wheels ONLY 5 on 4 50 12 005 023 00 Spindle Washer for E Z Lube after
128. placing seals when checking brakes e Pre set adjustment allows for easy installation e Human error is virtually eliminated in bearing adjustment e Five year or 100 000 mile limited warranty What is Nev R Lube Dexter s Nev R Lube bearings are comprised of opposed tapered roller bearing cones sealed inside of a precision ground one piece double cup arrangement These bearings are designed with a small amount of axial end play The end play is essential to the longevity of the bearing s service life Nev R Lube is not designed for immersion in water such as boat trailer use 42 M Ma SEALED CARTRIDGE BEARINGS 5 0 MMM SEALED CARTRIDGE BEARINGS e D52 and D60 leaf spring axles e D70 D72 and D80 leaf spring axles e 11 and 12 Torflex axles e 12 12V and 13 Torflex axles e Straight spindles only e Straight spindles only e Up to 6 000 Ibs capacity e Up to 8 000 Ibs capacity e 60n 5 50 bolt circle hub drums e 8 on 6 50 bolt circle hub drums e 12 x 2 brakes e 12 x 2 12 x 2 and e Use only zero offset wheels 12 x 3 brakes e Can be used with zero to 1 2 inset wheels at 7 000 Ib ratings e Zero offset or 0 19 inset wheels only at 8 000 Ibs capacity Nev R Lube is subject to the maintenance and inspection procedures as outlined in the Dexter Operation Maintenance Service Manual 47 4100 6000 LBS CAPACITY 48 D44 10 x 214 Electric Brake Manual Adjust Nad CSA approved
129. r and Pin 15 047 109 00 1 Parking Strut 16 046 103 00 1 Parking Strut Spring 17 005 112 00 1 Spring Tension Washer 18 069 055 00 1 Retainer ns 054 089 00 1 Bleeder Screw included with item 2 ns 071 515 00 1 Park Brake Cable ns not shown Not included with complete brake assembly Item sold separately D52 D60 Disc Brake for 6 000 Lb Axles CSA approved at 6000 14 3 SLR Disc Brake 6000 ALIDVdV9 Sd 0009 OOLY Disc Brake 6000 With 42MM Nev R Lube Item Part No Qty Brk_ Description Item_ Part No Qty Brk_ Description 1 090 005 01 1 LH Anchor Yoke 1 090 006 01 1 LH Anchor Yoke 1 090 005 02 1 RH Anchor Yoke shown 1 090 006 02 1 RH Anchor Yoke 2 K71 636 00 1 Caliper Assembly Kit for LH or RH Contains 2 K71 636 00 1 Caliper Assembly Kit for LH or RH Contains 4 006 045 00 Caliper Mounting Nut 4 006 045 00 Caliper Mounting Nut 4 007 254 00 Caliper Mounting Bolt 4 007 254 00 Caliper Mounting Bolt 1 019 019 00 Cotter Ring 1 019 019 00 Cotter Ring 1 027 060 00 Tube Clamp 1 027 060 00 Tube Clamp 1 046 145 00 Anti Rattle Spring 1 046 145 00 Anti Rattle Spring 1 054 092 00 Bleeder Screw 1 054 092 00 Bleeder Screw 1 054 094 00 Adapter Fitting 1 054 094 00 Adapter Fitting 1 056 038 00 Pad Retaining Pin 1 056 038 00 Pad Retaining Pin 1 071 513 00 Cross Over Hydraulic Line 1 071 513 00 Cross Over Hydraulic Line yokes without notch yokes without notch 1 071 517 00 Cross Over Hydra
130. rake Assembly 1 036 019 19 1 Backing Plate Assembly 2 047 019 10 1 LH Actuating Lever Arm 2 047 020 10 1 RH Actuating Lever Arm 3 005 067 00 1 Washer 4 027 005 00 2 Wire Clip 5 046 009 00 2 Retractor Spring 6 K71 701 00 1 LH Shoe amp Lining Kit Contains 1 040 129 00 Primary Shoe amp Lining 1 040 375 00 Secondary Shoe amp Lining 2 049 009 00 Shoe Hold Down Pin T 2 046 006 00 Shoe Hold Down Spring 6 K71 702 00 1 RH Shoe amp Lining Kit Contains 1 040 129 00 Primary Shoe amp Lining 1 040 376 00 Secondary Shoe amp Lining 2 049 009 00 Shoe Hold Down Pin T 2 035 001 00 Shoe Hold Down Spring amp Cup 7 K71 703 00 1 LH amp RH Brake Adjuster Kit Contains 2 046 139 00 Adjusting Screw Spring 1 046 140 00 LH Lever Spring 1 046 141 00 RH Lever Spring 1 048 022 00 LH Adjuster Assembly 1 048 023 00 RH Adjuster Assembly 2 071 529 00 Hook for Cable 1 071 532 01 LH Adjusting Lever 1 071 532 02 RH Adjusting Lever 2 071 533 00 Adjuster Cable 1 071 655 01 LH Cable Lever 1 071 655 02 RH Cable Lever 2 071 656 00 Adjuster Cable 8 K71 104 00 1 Magnet Kit Contains 1 042 140 00 Magnet green wire 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 9 046 007 00 2 Adjuster Slot Plug 10 046 016 00 1 Wire Grommet 11 007 041 00 4 Brake Mounting Bolt Press in 12 006 017 00 4 Brake Mounting Nut Not included with complete brake assembly Item sold separately ALIDVdV9 Sal OOOP OU 29 2300 4000
131. rhang with disc brakes D 10 62 12 00 13 00 E 28 75 31 00 33 00 D60 Overhang Per Side For Optional 35 Axle Spacing uia eie hcig Triple A P 364 00 4 Drop 7 87 N A 10 00 Nev R Lube 6 19 9 00 10 00 Spring Length 21 24 26 26 00 28 50 30 50 30 80 33 00 35 00 10 62 12 00 13 00 30 80 33 00 35 00 Minimum overhang with disc brakes Forward Double Eye Axle Assemblies Hanger Kits Quantity Per Kit Part No Description Height HGR 104 00 _HGR 105 00 HGR 248 00 HGR 249 00 HGR 348 00 028 005 00 Hanger 3 25 2 4 2 4 028 006 00 Front Hanger 1 44 2 029 008 00 Front Hanger 2 06 4 029 031 00 Center Hanger 3 62 2 4 030 020 00 Rear Hanger 91 2 2 Attaching Parts Kits Part No Description A P 122 00 A P 233 00 A P 264 00 A P 335 00 A P 364 00t 006 092 01 Flange Locknut 6 14 14 22 22 007 126 00 Shackle Bolt 2 6 6 10 10 013 104 02 Equalizer 2 2 013 105 02 Equalizer 2 013 122 02 Equalizer Sie en 2 2 013 126 02 Equalizer See ee 2 018 011 00 Shackle Link 4 4 6 6 018 012 00 Shackle Link Long 2 018 020 00 Shackle Link Assembly See 4 4 6 6 018 021 00 Shackle Link Assembly Long 2 t For 35 axle spacing using 26 springs Leaf Spring Application Information HJ Slipper Springs Sin
132. ric w park ns ns K23 326 00 K23 327 00 K23 328 00 K23 329 00 LH RH Electric 6K CSA LH RH Electric 6K CSA w park ns K23 324 00 K23 325 00 LH RH Hydraulic Uni servo ns K23 320 00 K23 321 00 LH RH Hydraulic Uni servo w park ns K23 322 00 K23 323 00 LH RH Hydraulic Duo servo ns ns K23 318 00 K23 319 00 K23 342 00 K23 343 00 LH RH Hydraulic Duo servo w park LH RH Hydraulic Free Backing ns K23 340 00 K23 341 00 LH RH Hydraulic Free Backing w park ns K23 342 01 K23 343 01 LH RH Hydraulic FB Corrosion Resistant ns K23 340 01 K23 341 01 LH RH Hydraulic FB Corrosion Resistant w park ns K23 458 00 K23 459 00 LH RH Electric Nev R Adjust ns K23 466 00 K23 467 00 LH RH Electric 6K CSA Nev R Adjust ns not shown Note Spindle is not available for resale ALIDVdV9 Sd 0009 OOLY 45 D52 D60 655 Nev R Lube Hub Group Exp5200nvr_3 11 4100 6000 LBS CAPACITY Nev R Lube Parts 42MM amp 50MM Hubs With Bearing and Wheel Studs Item Part No Description Item Part No Description Bolt Circle 3 005 147 01 Spindle Washer 42mm 24 008 388 80 Hub and Drum includes 6 on 5 50 4 006 183 00 Spindle Nut 007 122 00 12 20 Press in Studs 5 092 002 00 Washer Torque Label 031 073 03 42mm Bearing Cartridge 6 069 096 00 Snap Ring 069 095 00 Bearing Retainer 8 021 085 00 Hub Cap 42mm Wheel Nuts
133. rimary Shoe amp Lining 1 040 315 02 LH Secondary Shoe amp Lining 1 046 077 00 Shoe Hold Down Spring amp Cup Sec 2 035 001 00 Shoe Hold Down Cup Primary 1 046 006 00 Shoe Hold Down Spring Primary 1 049 013 00 Shoe Hold Down Pin 1 Primary 1 049 002 00 Shoe Hold Down Pin 8 Sec 7 K71 395 00 1 RH Shoe amp Lining Kit Contains 1 040 243 09 RH Primary Shoe amp Lining 1 040 315 01 RH Secondary Shoe amp Lining 1 046 077 00 Shoe Hold Down Spring amp Cup Sec 2 035 001 00 Shoe Hold Down Cup Primary 1 046 006 00 Shoe Hold Down Spring Primary 1 049 013 00 Shoe Hold Down Pin 1 Primary 1 049 002 00 Shoe Hold Down Pin 8 Sec 8 043 028 00 1 Adjuster Assembly 9 046 123 00 1 Adjusting Screw Spring 10 046 007 00 1 Adjuster Slot Plug 11 006 193 00 5 Nut Washer Assembly 13 040 244 01 1 Shoe Lever 14 006 011 00 1 Locknut 15 007 210 00 1 Screw 16 005 064 00 1 Washer 17 046 108 01 1 Primary Shoe Return Spring 18 069 055 00 1 Retainer 19 047 110 01 1 LH Parking Lever and Pin 19 047 111 01 1 RH Parking Lever and Pin 20 047 119 01 1 Strut for Parking Brake 22 _005 112 00 1 Washer ns _054 089 00 1 Bleeder Screw included with item 2 ns__071 515 00 1 Park Brake Cable ns not shown Not included with complete brake assembly Item sold separately ltem Part No Qty Brk_ Description 0 K23 340 01 1 LH Complete Brake Assembly O0 K23 341 01 1 RH Complete Brake Assembly 1 036 093 17 1 LH Backing Plate Assembly 1 _036 093 18 1
134. ring amp Cup 5 K71 674 00 1 RH Shoe amp Lining Kit Contains 5 K71 676 00 1 RH Shoe amp Lining Kit Contains 1 040 044 00 Primary Shoe amp Lining 1 040 215 00 Primary Shoe amp Lining 1 040 045 04 Secondary Shoe amp Lining 1 040 216 02 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 049 011 00 Shoe Hold Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 2 046 077 00 Shoe Hold Down Spring amp Cup 6 K71 679 00 1 LH amp RH Brake Adjuster Kit Contains 6 K71 679 00 1 LH amp RH Brake Adjuster Kit Contains 2 046 139 00 Adjusting Screw Spring 2 046 139 00 Adjusting Screw Spring 1 046 140 00 LH Lever Spring 1 046 140 00 LH Lever Spring 1 046 141 00 RH Lever Spring 1 046 141 00 RH Lever Spring 1 048 022 00 LH Adjuster Assembly 1 048 022 00 LH Adjuster Assembly 1 048 023 00 RH Adjuster Assembly 1 048 023 00 RH Adjuster Assembly 2 071 528 00 Adjuster Cable 2 071 528 00 Adjuster Cable 2 071 529 00 Hook for Cable 2 071 529 00 Hook for Cable 1 071 530 01 LH Adjusting Lever 1 071 530 01 LH Adjusting Lever 1 071 530 02 RH Adjusting Lever 1 071 530 02 RH Adjusting Lever 7 K71 105 00 1 Magnet Kit Contains 7 K71 105 00 1 Magnet Kit Contains 1 042 144 00 Magnet white wire 1 042 144 00 Magnet white wire 1 027 009 00 Magnet Clip 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 1 046 080 00 Magnet Spring 8 046 007 00 2 Adjuster Slot Plug 8 046 007 00 2 Adjuster Slot Plug 9 046 016 00 1 Wire Gromme
135. ring mountings may result in insufficient bump clearance Refer to the Miscellaneous section for additional hanger kits A P kits or other tires Slipper Springs A P 115 00 e 25 00 2 GE EES Forward 440 and 545 Hub Group E Z Lube axles with spindle washer prior to mid 2002 Grease Lube Parts Hubs Item Part No Description Item Part No Description Bolt Circle 1 010 009 00 Grease Seal Hubs and Drums 1A 010 060 00 Grease Seal for E Z Lube ns 008 173 16 ei Studs elec brakes ONLY 4 on 4 00 2 031 031 02 L44649 Inner Bearing Cone ns 008 276 05 _ Studs hyd brakes ONLY 4 on 4 00 3 031 031 01 L44610 Inner Bearing Cup 26A 008 257 05 ei Studs elec brakes ONLY 5 on 4 50 4 031 031 01 L44610 Outer Bearing Cup 26B 008 271 07 _ Studs hyd brakes ONLY 5 on 4 50 5 031 031 02 L44649 Outer Bearing Cone 27 008 173 15 ei Tapped elec brakes ONLY 4 on 4 00 6 006 176 00 Spindle Nut ns 008 257 04 y2 Tapped elec brakes ONLY 5 on 4 50 7 019 002 00 Cotter Pin not used with E Z Lube ns 008 271 04 _ Tapped hyd brakes ONLY 5 on 4 50 8 021 003 00 Grease Cap Plain Hubs 8A 021 041 01 Grease Cap for E Z Lube ns 008 091 05 Je Studs 4 on 4 00 8B 085 001 00 Rubber Plug for E Z Lube 24 008 091 04 ei Tapped 4 on 4 00 9 007 040 00 Wheel Bolt 25A 008 259 05 12 Studs 8 12 wheels ONLY 5 on 4 50 11 005 101 00 Tang Washer for E Z Lube before 2002 25B 008 258
136. ry Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 5 K71 676 00 1 RH Shoe amp Lining Kit Contains 1 040 215 00 Primary Shoe amp Lining 1 040 216 02 Secondary Shoe amp Lining 2 049 011 00 Shoe Hold Down Pin 2 2 046 077 00 Shoe Hold Down Spring amp Cup 6 K71 679 00 1 LH amp RH Brake Adjuster Kit Contains 2 046 139 00 Adjusting Screw Spring 1 046 140 00 LH Lever Spring 1 046 141 00 RH Lever Spring 1 048 022 00 LH Adjuster Assembly 1 048 023 00 RH Adjuster Assembly 2 071 528 00 Adjuster Cable 2 071 529 00 Hook for Cable 1 071 530 01 LH Adjusting Lever 1 071 530 02 RH Adjusting Lever 7 K71 125 00 1 Magnet Kit Contains 1 042 143 00 Magnet black wire 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 8 046 007 00 2 Adjuster Slot Plug 9 046 016 00 1 Wire Grommet 10 _005 067 00 1 Anchor Post Washer 11 _006 193 00 5 Nut Washer Assembly Not included with complete brake assembly Item sold separately 12 x 2 Hydraulic Brake Uni Servo Note Uni Servo brakes to be used with surge actuator Hydraulic Brake 7000 Item Part No Qty Brk Description 0 K23 338 00 1 LH Complete Brake Assembly US 0 K23 339 00 1 RH Complete Brake Assembly US shown 0 K23 336 00 1 LH Complete Brake Assembly DS 0 K23 337 00 1 RH Complete Brake Assembly DS shown 1 036 093 08 1 Backing Plate Assembly 2 054 064 00 1 LH Brake Cylin
137. se Cap for E Z Lube 8B 085 001 00 E Z Lube Rubber Plug 9 005 057 00 Spindle Washer 28 006 191 00 Special Jam Nut for E Z Lube after 2002 29 006 190 00 Spindle Nut Retainer for E Z Lube after 2002 Oil Lube Parts Item Part No Description 1 010 063 00 Seal Unitized 2 031 030 02 25580 Inner Bearing cone 3 031 030 01 25520 Inner Bearing Cup 4 031 028 01 02420 Outer Bearing Cup 5 031 028 02 02475 Outer Bearing Cone 6 006 176 00 Spindle Nut 7 019 002 00 Cotter Pin 9 005 057 00 Spindle Washer BC 021 035 00 Oil Cap 8D 046 032 00 Oil Cap Plug ns 046 052 00 16 010 045 00 Oil Filler Plug service part only O Ring for Oil Lube Studs amp Wheel Nuts Description Ye 20 Press in Stud 3 18 Press in Stud 6 18 18 Press in Stud e6 18 60 Cone Nut 12 006 109 00 18 90 Cone Nut ns 006 058 00 5 18 Flange Nut Note Spindle is not available for resale Item Part No 10 007 122 00 10 007 224 00 10 007 223 00 12 006 053 00 ALIDVdV9 SAT 00cZ Hubs After May 2000 for cast backing plate brakes Item Part No Description Bolt Circle 24 008 393 10 Grease V2 Stud 8 on 6 50 24 008 393 04 Grease 6 Stud 8 on 6 50 24 008 393 06 Grease Stud 8 on 6 50 24 008 393 09 Oil 1 2 Stud 8 on 6 50 24 008 393 03 Oil 6 Stud 8 on 6 50 24 008 393 05 Oil Stud 8 on 6 50 Brakes After May 2000 with cast backing plate brakes Item Part No
138. sembly Item sold separately Nad 12 x 2 Hydraulic Brake Free Backing Note Uni Servo brakes to be used with surge actuator Hydraulic Free Backing Brake ltem Part No Qty Brk_ Description D K23 342 00 1 LH Complete Brake Assembly 0 K23 343 00 1 RH Complete Brake Assembly shown 1 _036 093 08 1 Backing Plate Assembly 2 054 064 00 1 LH Brake Cylinder Uni Servo 2 _054 065 00 1 RH Brake Cylinder Uni Servo 3 _054 060 00 1 Cylinder Push Rod 4 _087 001 00 2 Sems screw amp washer assembly 5 _037 069 02 1 Travel Link 6 046 101 00 1 Retractor Spring 6A _046 107 01 1 Shoe Lever Return Spring 7 K71 394 00 1 LH Shoe amp Lining Kit Contains 1 040 243 08 LH Primary Shoe amp Lining 1 040 315 02 LH Secondary Shoe amp Lining 1 046 077 00 Shoe Hold Down Spring amp Cup Sec 2 035 001 00 Shoe Hold Down Cup Primary 1 046 006 00 Shoe Hold Down Spring Primary 1 049 013 00 Shoe Hold Down Pin 1 Primary 1 049 002 00 Shoe Hold Down Pin 8 Sec 7 K71 395 00 1 RH Shoe amp Lining Kit Contains 1 040 243 09 RH Primary Shoe amp Lining 1 040 315 01 RH Secondary Shoe amp Lining 1 046 077 00 Shoe Hold Down Spring amp Cup Sec 2 035 001 00 Shoe Hold Down Cup Primary 1 046 006 00 Shoe Hold Down Spring Primary 1 049 013 00 Shoe Hold Down Pin 1 Primary 1 049 002 00 Shoe Hold Down Pin 8 Sec 8 043 028 00 1 Adjuster Assembly 9 046 123 00 1 Adjusting Screw Spring 10 046 007 00 1
139. service parts only ALIDVdV9 Sal OOOP OU 27 2300 4000 LBS CAPACITY 28 D30 10L 10 x 112 Electric Brake Electric Brake Item Part No Qty Brk Description 0 K23 472 00 1 LH Complete Brake Assembly shown 0 K23 473 00 1 RH Complete Brake Assembly 1 036 134 03 1 Backing Plate Assembly 2 047 019 05 1 LH Actuating Lever Arm 2 047 020 05 1 RH Actuating Lever Arm 3 005 067 00 1 Washer 4 027 005 00 2 Wire Clip 5 046 009 00 2 Retractor Spring 6 K71 046 00 1 Shoe amp Lining Kit Contains 2 035 001 00 Shoe Hold Down Cup 1 040 129 00 Primary Shoe amp Lining 1 040 130 00 Secondary Shoe amp Lining 2 046 006 00 Shoe Hold Down Spring 2 049 009 00 Shoe Hold Down Pin T 7 043 004 00 1 Adjuster Assembly 8 046 018 00 1 Adjusting Screw Spring 9 K71 104 00 1 Magnet Kit Contains 1 042 140 00 Magnet green wire 1 027 009 00 Magnet Clip 1 046 080 00 Magnet Spring 10 046 007 00 2 Adjuster Slot Plug 11 046 016 00 1 Wire Grommet 12 007 041 00 4 Brake Mounting Bolt Press in 13 006 017 00 4 Brake Mounting Nut Not included with complete brake assembly Item sold separately Nad CSA approved at 3000 12 6 SLR D30 10L 10 x 1 Nev R Adjust Electric Brake CSA approved at 3000 12 6 SLR ec Electric Brake Item Part No Qty Brk Description 0 K23 476 00 1 LH Complete Brake Assembly shown 0 K23 477 00 1 RH Complete B
140. t 9 046 016 00 1 Wire Grommet 10 _005 067 00 1 Anchor Post Washer 10 _005 067 00 1 Anchor Post Washer Il _006 193 00 5 Nut Washer Assembly 11 006 193 00 5 Nut Washer Assembly Not included with complete brake assembly Item sold separately 52 Nad D52 D60 12 x 2 Hydraulic Brake Uni Servo Note Uni Servo brakes to be used with surge actuator Hydraulic Brake 5200 Item Part No Qty Brk_ Description 0 K23 322 00 1 LH Complete Brake Assembly DS 0 K23 323 00 1 RH Complete Brake Assembly DS shown 0 K23 324 00 1 LH Complete Brake Assembly US 0 K23 325 00 1 RH Complete Brake Assembly US shown 1 036 093 03 1 Backing Plate Assembly 2 054 062 00 1 LH Brake Cylinder Duo Servo 2 054 063 00 1 RH Brake Cylinder Duo Servo 2 054 064 00 1 LH Brake Cylinder Uni Servo 2 054 065 00 1 RH Brake Cylinder Uni Servo 3 054 060 00 _1or2 Cylinder Push Rod US 1 DS 2 4 087 001 00 2 Sems screw amp washer assembly 5 005 113 00 1 Anchor Post Washer 6 046 101 00 2 Retractor Spring T K71 268 00 1 Shoe amp Lining Kit Contains 1 040 204 00 Primary Shoe amp Lining 1 040 206 00 Secondary Shoe amp Lining 2 046 077 00 Shoe Hold Down Spring amp Cup 2 049 012 00 Shoe Hold Down Pin 4 Adjuster Assembly Adjusting Screw Spring Adjuster Slot Plug Nut Washer Assembly Bleeder Screw included with item 2 8 043 029 00 9 046 102 00 10 046 007 00 1 006 193 00 ns 054 089 00 ns not shown
141. the exclusion or limitation of incidental or consequential damages so the above exclusion or limitation may not apply to you Inquiries regarding these warranties should be sent to Dexter Axle Company P O Box 250 Elkhart Indiana 46515 Note Current publication Operation Maintenance Service Manual can be found at www dexteraxle com Notes Z U Notes Z U Genuine Dexter axles and components are available nationwide from our plant locations listed below or through our network of distributors Check our web site for the distributor nearest you Visit us online at www dexteraxle com Dexter Axle Dexter Axle 301 West Pearl Street 500 South 7th Street Fremont IN 46737 Albion IN 46701 Fax 260 495 1701 Fax 260 636 3030 Ph 260 495 5100 Ph 260 636 2195 Company Headquarters 2900 Industrial Parkway East Elkhart IN 46516 Fax 574 295 8666 Ph 574 295 7888 Dexter Axle 500 Southeast SE Street El Reno OK 730 Fax 405 262 GC Ph 405 262 6700 Dexter Axle 199 Perimeter Road Monticello GA 31064 Fax 706 468 2966 Ph 706 468 6495 DEXTER AXLE NO PART OF THIS CATALOG MAY BE REPRODUCED WITHOUT DEXTER AXLE S PERMISSION ALL PART NUMBERS DIMENSIONS AND SPECIFICATIONS IN THIS CATALOG ARE SUBJECT TO CHANGE WITHOUT NOTICE GEARED FOR INNOVATION SINCE 1960 www dexteraxle com 2900 Industrial Parkway East Elkhart IN 46516 Phone 574 295 7888 m Fax 57
142. tires ALIDVdV9 Sd 0009 OOLY 43 4100 6000 LBS CAPACITY 44 D44 655 Hub Group Exp4400_2 13 d Ge Dec 4596 7 8 Grease Lube Parts Hubs Item Part No Description Item Part No Description Bolt Circle 1 010 019 00 Grease Seal for E Z Lube Hubs and Drums 2 031 033 02 L68149 Inner Bearing Cone 26 008 407 05 Ye Stud 6 on 5 50 3 031 033 01 L68111 Inner Bearing Cup 4 031 032 01 LM67010 Outer Bearing Cup 5 __031 032 02 LM67048 Outer Bearing Cone Studs amp Wheel Nuts 6 006 176 00 Spindle Nut Item Part No Description 7 _019 002 00 _Cotter Pin not used with E Z Lube 10 007 122 00 __ 12 20 Pressed Wheel Stud 021 001 00 Grease Cap 8A 021 042 01 Grease Cap for E Z Lube 8B 085 001 00 Rubber Plug for E Z Lube 9 005 023 00 Spindle Washer 28 006 191 00 Special Jam Nut for E Z Lube after 2002 29 006 190 00 Spindle Nut Retainer for E Z Lube after 2002 10 x 214 Brakes Old Style Before 5 1 09 Item Part No Description ns K23 454 00 LH Electric ns K23 455 00 RH Electric 10 x 214 Brakes New Style After 5 1 09 Description LH Electric RH Electric Item Part No 20 K23 462 00 20 K23 463 00 ns not shown Note Spindle is not available for resale 11 006 080 00 12 20 60 Cone Nut D52 D60 655 Hub Group Exp5200_3 11 20
143. tric ns K23 478 00 ns K23 479 00 ns not shown LH Electric Nev R Adjust RH Electric Nev R Adjust Note Spindle is not available for resale 26 11 006 080 00 12 20 60 Cone Nut 655 Nev R Lube Hub Group Service Parts Only ue Exp3500nvr_3 11 Nev R Lube Parts 35MM Hubs With Bearing amp Wheel Studs Item Part No Description Item Part No Description Bolt Circle 3 005 150 00 Spindle Washer 24 008 386 80 Hub and Drum includes 6 on 5 50 4 006 183 00 Spindle Nut 007 185 00 12 20 Press in Stud S z 031 072 03 35mm Cartridge Bearing 5 092 002 00 Washer Torque Label 069 094 00 Bearing Retainer 6 069 096 00 _ Snap Ring 8 021 084 00 Grease Cap Wheel Nuts 10 x 2 Brakes Item Part No Description 13 006 080 00 Ye 20 60 Cone Nut Item Part No Description ns K23 468 00 K23 469 00 20 K23 026 00 K23 027 00 ns K23 086 00 K23 087 00 ns K23 312 00 K23 313 00 ns K23 330 00 K23 331 00 ns K23 310 00 K23 31 1 00 ns K23 400 00 K23 401 00 ns K23 344 00 K23 345 00 ns K23 344 01 K23 345 01 ns not shown LH RH Electric Nev R Adjust LH RH Electric LH RH Electric w park LH RH Hydraulic Uni servo LH RH Hydraulic Uni servo w park LH RH Hydraulic Duo servo LH RH Hydraulic Duo servo w park LH RH Hydraulic Free Backing LH RH Hydraulic FB Corrosion Resistant Note Spindle is not available for resale Available for
144. ulic Line 1 071 517 00 Cross Over Hydraulic Line yokes with notch yokes with notch 1 087 002 00 Hex Bolt 1 087 002 00 Hex Bolt 2 089 005 02 Assembled Caliper Half 2 089 005 02 Assembled Caliper Half 3 _K71 629 00 1 Brake Pad Kit axle set 3 _K71 629 00 1 Brake Pad Kit axle set 4 K71 637 00 1 Rotor Kit 4 K71 637 00 1 Rotor Kit 5 _006 193 00 5 s Brake Mounting Nut Washer Assembly 5 006 193 00 5 s Brake Mounting Nut Washer Assembly litem Part No Disc Brake Hubs amp Studs Qty Brk_ Description Nev R Lube Disc Brake Hubs ltem Part No Qty Brk_ Description 6 _008 403 05 1 Grease 1 2 Studs 6 on 5 50 6 008 404 80 1 Ye Studs 42mm 6 on 5 50 7 007 262 00 6 12 20 x 2 70 Press in Stud hubs after 2 09 7 007 262 00 6 12 20 x 2 70 Press in Stud hubs after 2 09 55 4100 6000 LBS CAPACITY Recommended Wheel Clearance for 6 000 Lb Disc Brake Iech Hubface D TEN Wheel Mounting Surface 1 00 e de SE EAI E 14 40 Dia Wa H H 12 82Dia BAA ll tice CAUTION The above hub rotor profile shows the minimum clearance needed to insure that no part of the wheel makes contact with any brake component Make sure the wheel is in full contact w
145. ystem e 5 year limited warranty on suspension system E Heavy wall 3 diameter tube e Low profile for maximum road clearance Straight or Drop spindles 4 drop only e Various starting angles to control trailer height High quality alloy steel springs in a variety of capacities e High and low profile brackets with optional mounting brackets Single tandem or triple axle assemblies with are available equalized suspensions e Rubber cushioning eliminates metal to metal contact Slipper leaf spring suspension e Shock absorption provided by the natural hysteresis of rubber Heavy duty suspension parts available e Single or tandem axle assemblies Optional rubber bushed suspension e Durable wear resistant components Optional hanger and attaching parts kits available i CAUTION Triple axle assemblies are NOT recommended Durable wear resistant components for 12V Torflex axles 2 year limited warranty Torflex Application Information Iech amp Articulation Dimensions Ba as MIEP Dimensions are for top mount only Side ost ig Y Ww mountis 31 higher Allow 3 bump S d clearance from full load aa Bracket Forward Ge BEE lt _ gh Start Angle Center of Spindle Left Hand Assembly Shown Full Load Shock Load Start Bracket Angle Profile Axle Location Lo L ALIDVdV9 SAT 002Z 12V Overhang Per Side 22 50 2 00 5 88 Spindle Min Max Down High 275 Standard 7
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