FLECK 5800 SXT DOWNFLOW/UPFLOW SERVICE MANUAL
Contents
1. usum 21 MASTER PROGRAMMING MODE continued 14 Current Day Display Code CD Press the Extra Cycle button Use this display to set the current day on systems that have been configured as Day of Week controls This setting is identified by CD in the upper left hand corner of the screen Use the Up and Down buttons to select from Day 1 through Day 7 LI Figure 22 15 Flow Meter Type Display Code Press the Extra Cycle button Use this display to set the type of flow meter connected to the control This option setting is identified by FM in the upper left hand corner of the screen Use the Up and Down buttons to select one of the eight available settings Abbreviation Description P0 7 3 4 Paddle Wheel Meter t0 7 3 4 Turbine Meter P1 0 1 Paddle Wheel Meter t1 0 1 Turbine Meter P1 5 1 5 Paddle Wheel Meter t1 5 1 5 Turbine Meter P2 0 2 Paddle Wheel Meter Gen Generic or Other non Fleck Meter LIT LU I Figure 23 16 Meter Pulse Setting Display Code Press the Extra Cycle button Use this display to specify the meter pulse setting for a non standard flow meter This option setting is identified by K in the upper left hand corner of the screen Use the Up and Down buttons to enter the meter constant in pulses per unit volume E j2. section Abbreviation Parameter Description DO Day Override The controls day override setting RT Regeneration Time The time of the day that the system will regenerate meter delayed time clock and day of week systems H Feed Water Hardness The hardness of the inlet water used to calculate system capacity for metered systems RC or SF Reserve Capacity The fixed reserve capacity of the system in gallons to maintain before the next scheduled regeneration Can also be set as a percentage of total capacity See Master Programming section CD Current Day The current day of week NOTE Some items may not be shown depending on control configuration The control will discard any changes and exit User Programming Mode if a button is not pressed for 60 seconds User Programming Mode Steps 1 Press the Up and Down buttons for five seconds while in service and the time of day is NOT set to 12 01 PM 2 Use this display to adjust the Day Override This option setting is identified by DO in the upper left hand corner of the screen Figure 4 3 Press the Extra Cycle button Use this display to adjust the Regeneration Time This option setting is identified by RT in the upper left hand corner of the screen LLILI Figure 5 4 Press the Extra Cycle button Use this display to adjust the Feed Water Hardness This option setting i
3. Cover Assembly Black Black 3 D em ONEI Oreina Panel Gear Assembly Upflow Downflow jm 51036 sss Timer Assembly SXT 61835 me Motor Assembly 7 ls 1882 Cover Assembly Environmental 6 Le Transformer 12V UL fs 7 5545 1 RD Transformer Intl 12V UL BR61882 Rev B FLECK 5800 SXT Upflow Downflow 15 5800 CONTROL VALVE ASSEMBLY O ring 336 560CD Retainer Distributor Tube O ring 17 m BR61500 5800 Rev A Item No QTY Part No Description LFC Plastic 1 2 gpm lasse is 61857 01 Valve Body Assy Downflow Upflow Includes Items 9 10 11 12 CFG Plastic LS 61857 20 Valve Body Assy Mixing Downflow LFC Plastic 1 5 gpm Upflow Includes Items 9 10 11 12 LFC Plastic 1 7 gpm VI HH 8271 ieu Screen Injector 5000 LFC Plastic 2 0 gpm 7 PA lT oS Seal Injector LFC Plastic 2 4 gpm es 122 2 2 Cap Injector LFC Plastic 3 0 gpm gi 8278 20 Injector Cap Assy 1610 Regulated LFC Plastic 3 5 gpm 5000 20 psi Black Upflow LFC Plastic 4 0 gpm ui 8278 30 Injector Cap Assy 1610 Regulated 5000 30 psi Black Upflow LFC Plastic 4 5 gpm Des 82625 Screw Hex Washer Head 10 24 LFC Plastic 5 0 gpm 1 00 LFC Plastic 6 0 gpm Label 0 125 gpm Brine Flow LFC Plastic
4. Not Shown Dueh 19228 01 Adapter Assy Coupling w O rings 18 FLECK 5800 SXT Upflow Downflow BYPASS VALVE ASSEMBLY PLASTIC BR18706 Rev J Description O ring 119 Clip Mounting Screw Slot Ind Hex 8 18 x 0 60 Yoke 1 NPT Plastic Yoke 3 4 NPT Plastic Yoke 1 Sweat Yoke 3 4 Sweat Yoke Angle 90 Deg 3 4 NPT Yoke Angle 90 Deg 3 4 Sweat iom 19620 01 Yoke Assy 3 4 R Angle 90 Deg w O rings Clips amp Screws eu 40636 Yoke 1 1 4 NPT 40636 49 Yoke 1 1 4 Sweat 41027 01 Yoke 3 4 NPT Cast Machined 7 41026 01 Yoke 1 NPT Cast Machined SS 41026 02 Yoke 1 BSP Cast Machined SS sube 18706 10 Yoke 1 BSP Plastic 41027 02 Yoke 3 4 BSP Cast Machined ng 18706 12 Yoke 3 4 BSP Plastic 19620 01 Yoke Assy 3 4 R Angle 90 Deg 60044922222 Bypass Plastic Not Shown 19228 01 Adapter Assy Coupling w O rings SAFETY BRINE VALVE Item No QTY Part No Description Body Safety Brine Valve 2310 Safety Brine Valve Assy Screw Sckt Hd Set 10 24 x 0 75 Nut Hex 10 24 Nylon Black Poppet Assy SBV w O ring Flow Dispenser O ring 017 Elbow Safety Brine Valve Nut Assy 3 8 Plastic Retainer Drain Safety Brin
5. 2 0 gpm Label 0 25 gpm BLFC LFC Plastic 7 0 gpm Label 0 5 gpm 1 5 lbs Salt Min LFC AC x 3 4 F 8 gpm Label 1 0 gpm 3 lbs Salt Min LFC AC x 3 4 F 9 gpm Label Injector Blank LFC AC x 3 4 F 10 gpm Screw Hex Washer Head 10 24 0 81 LFC AC x 3 4 12 O ring 121 LFC AC x 3 4 F 15 gpm Injector Assy 1610 000 Brown Injector Assy 1610 00 Violet DLFC Housing Retainer Clip Piston and Seal Kit Assy Downflow 5800 Injector Assy 1610 0 Red Injector Assy 1610 1 White Injector Assy 1610 2 Blue Injector Assy 1610 3 Yellow Injector Assy Plug w O rings Piston and Seal Kit Assy Upflow 5800 Brine Valve 4600 5600 O ring 014 BLFC 0 125 M Plug Brine Valve w 0 ring 560CD LFC 0 m 0 5 AM BLFC Module Plug Assy w O ring LFU U m 9P NOTE In upflow units the Injector Plug and Injector Assy are put in the BLFC 1 0 gpm reverse holes In filter units both injector holes are plugged with DLFC Plastic Blank 18276 01 DLFC Plastic 0 60 gpm Excessive side load on piston rod may cause premature DLFC Plastic 0 80 SAULT damage If seal spacer stack is stuck in valve bore during 0 disassembly rotate stack prior to removal 60705 10 DLFC Plastic 1 0 16 e FLECK 5800 SXT Upflow Downflow TURBINE METER ASSEMBLY P N 60626 BR60626 Item No QTY Part No Description RR re Met
6. DLFC Leave at least 6 15 cm between the DLFC and solder joints when soldering pipes that are connected on the DLFC Failure to do this could cause interior damage to the DLFC 7 PTFE plumbing tape is the only sealant to be used on the drain fitting 8 Make sure that the floor is clean beneath the salt storage tank and that the tank is level 9 Place approximately 1 25 mm of water above the grid plate If a grid is not utilized fill to the top of the air check Figure 1 in the salt tank Do not add salt to the brine tank atthis time If grid plate is used cut air check height even with grid plate This is critical on 6 7 8 and 9 tanks The brine refill water must come above the grid plate and make contact with the salt 10 On units with a bypass place in bypass position Turn on the main water supply Open a cold soft water tap nearby and let run a few minutes or until the plumbing is free from foreign material usually solder that may have resulted from the installation Once clean close the water tap 11 Slowly place the bypass in service position and let water flow into the mineral tank When water flow stops slowly open a cold water tap nearby and let water run until the air is purged from the unit 12 Plug the transformer into an electrical outlet NOTE electrical connections must be connected according to local codes Be certain the outlet is uninterrupted 60002 Rev E Figure 1 Resi
7. Downflow 1 Service Position 4 Rapid Rinse Position 8 2 o n h 8 BRINE CAM 9 Ns BRINE LINE DRAIN BRINE VALVEL OUTLET AIR CHECK 0 BRINE TANK RESIN TANK BRINE TANK RESIN TANK 2 Backwash Position 5 Brine Tank RefiLL Position o 0 0 BRINE CAM 8 Q o BRINE LINE DRAIN DRAIN BRINE VALVE INLET AIR CHECK AIR CHECK c lt d BRINE TANK RESIN TANK BRINE TANK RESIN TANK 3 Brine Slow Rinse Position o I i Q BRINE CAM L 1252 o BRINE LINE BRINE VALVE DRAIN INLET AIR CHECK BRINE TANK RESIN TANK FLECK 5800 SXT Upflow Downflow e 21 DIMENSIONAL DRAWINGS BR61500 5800LNE Rev A 22 FLECK 5800 SXT Upflow Downflow INJECTOR FLOW DATA Injector 000 3 8 Brine System 0 7 T 06 1 dil bane oe G a X DATE 5 mode m cendi ES s aS 03 S 024 0 1 0 0 0 20 40 60 80 100 120 Pressure PSI Injector 0 16 3 8 Brine System C
8. MERE OMEN EM c c E a us no aye a 5 95 sog e moe Je EE les Fetal 1 E i 7 6 061 6 pap Rinse 4 9 ME y ues PY v 02 u iu i ua4 0 0 20 40 60 80 100 Pressure PSI Injector 2 3 8 Brine System 2 5 gabe Ad oe A ure 5 Total D 1 inse it 1 4 1 8 Ti I 3 t Draw 0 5 0 0 20 40 60 80 100 120 Pressure PSI Injector Flow GPM Injector Flow GPM Injector 00 3 8 Brine System 0 7 06 304 o 0 0 p om mens o D 02 TENET ME D 0 TrnI A r T u 0 20 40 60 80 100 120 Pressure PSI Injector 1 3 8 Brine System 1 6 T T T T T T 1 2 oS 1 0 8 0 6 E te 04 Ode erie dh Si imo rescue c i sm 0 T T T T T T 0 20 40 60 80 100 120 Pressure PSI Injector 3 3 8 Brine System Pressure PSI TR18755 Rev B FLECK 5800 SXT Upflow Downflow 23 For Fleck Product Warranties visit Fleck para las garant as de los productos visite w
9. calculated system capacity will result in a corresponding change to the reserve volume This option setting is identified by SF in the upper left hand corner of the screen Use the UP and Down buttons to adjust the value from 0 to 50 as needed Dr Lu ecce Figure 16 Range 0 5096 9 Fixed Reserve Capacity Display Code RC Press the Extra Cycle button Use this display to set the Reserve Capacity This setting specifies a fixed volume that will be held as a reserve The reserve capacity cannot be set to a value greater than one half of the calculated system capacity The reserve capacity is a fixed volume and does not change if the unit capacity or feed water hardness are changed This option setting is identified by RC in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value as needed 17 Range 0 half of the calculated system capacity FLECK 5800 SXT Upflow Downflow 9 MASTER PROGRAMMING MODE continued 10 Day Override Display Code DO Press the Extra Cycle button Use this display to set the Day Override This setting specifies the maximum number of days between regeneration cycles If the system is set to a timer type control the day override setting determines how often the system will regenerate A metered system will regenerate regardless of usage if the days since last regeneration cycle equal the day o
10. gt PENTAIR FLECK 5800 SXT DOWNFLOW UPFLOW SERVICE MANUAL waterpurification pentair com TABLE OF CONTENTS JOB SPECIFICATION SHEET cs xti renati 2 INSTALLATION tacite trt nere teg tte tct 3 START UP INSTRUCTIONS ach CONTROL FEATURES 4 USER 5 CONTROL OPERATION ect tetto tht nente tree 6 MASTER PROGRAMMING MODE CHART 7 MASTER PROGRAMMING MODE m VIEWING DIAGNOSTIC DATA 12 SYSTEM DISINFECTION zeit dra Less 13 INSTALLATION CHECKLIST n nnnennennnnsnnnnensinsrsssrarnrnnisnnnnnrnnnn 13 AND USE OF YOUR BRINE 13 TROUBLESHOOTING ctn uu uu nenas FA riete 14 POWERHEAD ASSEMBLY 15 5800 CONTROL VALVE ASSEMBLY es trissiisiii dipaesi 16 TURBINE METER ASSEMBLY P N 60626 17 PADDLE METER ASSEMBLY P N 60086 50 17 BYPASS VALVE ASSEMBLY METAL 18 BYPASS VALVE ASSEMBLY PLASTIC 18 SAFETY BRINE VALVE itti de cete rondes 19 WATER CONDITIONER FLOW DIAGRAMS DIMENSIONAL DRAWINGS iiisisesissiisinitininsasadiseiiditdabadananiiaiaiaa INJECTOR FLOW DATA IMPORTANT PLEASE READ The information specifications and illustrations in this manual are based on the latest information available at the time of printing The manufacturer reserves the right to make changes at any time without notice This manual is intended a
11. installation of a bypass valve if unit is not equipped with one Water pressure is not to exceed 125 psi 8 6 bar water temperature is not to exceed 110 F 43 C and the unit cannot be subjected to freezing conditions ta The system must be depressurized before removing any connections for servicing Installation Instructions 1 Place the softener tank where you want to install the unit Make sure the unit is level and on a firm base 2 During cold weather the installer should warm the valve to room temperature before operating 3 All plumbing should be done in accordance with local plumbing codes The pipe size for a residential drain line should be a minimum of 1 2 13 mm Backwash flow rates in excess of 7 26 5 L pm or drain line length in excess of 20 6 m require 3 4 19 mm drain line Commercial drain lines should be the same size as the drain line flow control NOTE The tank should have the distributor tube installed and have the proper amount of regenerant in place 4 Refer to the dimensional drawing for cutting height of the distributor tube If there is no dimensional drawing cut the distributor tube flush with the top of the tank 5 Lubricate the distributor O ring seal and tank O ring seal Place the main control valve on tank Note Only use silicone lubricant 6 Soldering of joints near the drain port must be done prior to connecting the Drain Line Flow Control fitting
12. NOTE If the unit is a filter or upflow the cycle step order may change NOTE A queued regeneration can be initiated by pressing the Extra Cycle button To clear a queued regeneration press the Extra Cycle button again to canceL If regeneration occurs for any reason prior to the delayed regeneration time the manual regeneration request will be cleared Control Operation During a Power Failure The SXT includes integral power backup In the event of power failure the control shifts into a power saving mode The control stops monitoring water usage The display and motor shut down but it continues to keep track of the time and day for a minimum of 8 hours The system configuration settings are stored in a non volatile memory and are stored indefinitely with or without power The Time of Day flashes when there has been a power failure Press any button to stop the Time of Day from flashing If power fails while the unit is in regeneration the control will save the current valve position before it shuts down When power is restored the control will resume the regeneration cycle from the point where power failed If power fails during a regeneration cycle the valve will remain in it s current position until power is restored The valve system should include all required safety components to prevent overflows resulting from a power failure during regeneration The control will not start a new regeneration cycle without power If th
13. as a reserve RC Fixed Reserve Capacity Fixed volume to be used as reserve DO Day Override The system s day override setting RT Regen Time The time of day the system will regenerate BW BD RR BF Regen Cycle Step Times The time duration for each regeneration step Adjustable from OFF and 0 199 minutes NOTE If Othr is chosen under Valve Type then C1 C2 C20 will be displayed along with available cycle steps RR BD SR BW RF SP LC denotes the Last Cycle D1 D2 D3 D4 Day of Week Settings Regeneration setting On or for each day of the week on day of week D5 D6 D7 systems CD Current Day The Current day of the week FM Flow Meter Type P0 7 3 4 Paddle Wheel Meter t0 7 3 4 Turbine Meter P1 0 1 Paddle Wheel Meter t1 0 1 Turbine Meter P1 5 1 5 Paddle Wheel Meter t1 5 1 5 Turbine Meter P2 0 2 Paddle Wheel Meter Gen Generic or Other non Fleck Meter K Meter Pulse Setting Meter pulses per gallon for generic other flow meter NOTE Some items may not be shown depending on control configuration The control will discard any changes and exit Master Programming Mode if any button is not pressed for five minutes FLECK 5800 SXT Upflow Downflow 7 MASTER PROGRAMMING MODE When Master Programming Mode is entered all available option setting displays may be viewed and set as needed Depending on current option settings some parameters cannot be viewed or set Setting the Time of Day 1 Press and hold e
14. aterpurification pentair com Pour Fleck garanties produit visitez le site PENTAIR WATER QUALITY SYSTEMS 5730 NORTH GLEN PARK ROAD MILWAUKEE WI 53209 P 262 238 4400 WATERPURIFICATION PENTAIR COM CUSTOMER CARE 800 279 9404 tech support pentair com Pentair trademarks and logos are owned by Pentair Inc or its affiliates All other registered and unregistered trademarks and logos are the property of their respective owners Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 43359 01 REV B MR15 2013 Pentair Residential Filtration LLC All Rights Reserved
15. dential Air Check Valve Electrical Connection The controller operates on 12 volt DC power supply This requires use of the supplied power adapter included with your System NOTE The power source should be constant Be certain the AC adapter is not on a switched outlet Power interruptions Longer than 8 hours may cause the controller to lose the time setting When power is restored the time setting must then be re entered FLECK 5800 SXT Upflow Downflow e 3 START UP INSTRUCTIONS The water softener should be installed with the inlet outlet and drain connections made in accordance with the manufacturer s recommendations and to meet applicable plumbing codes 1 Program the valve control according to instructions shown in this manual 2 Start an immediate regeneration by holding the Extra Cycle button for five seconds Position the valve to backwash Ensure the drain line flow remains steady for 10 minutes or until the water runs clear 3 Position the valve to the brine slow rinse position Ensure the unit is drawing water from the brine tank this step may need to be repeated 4 Position the valve to the rapid rinse position Check the drain line flow and run for five minutes or until the water runs clear 5 Position the valve to the start of the brine tank fill cycle Ensure water goes into the brine tank at the desired rate The brine valve drive cam will hold the valve in this position to fill the brine tank for th
16. e Valve Assy 2310 Grommet 0 30 Dia Float Assy 2310 w 10 5 Rod Float Assy 2310 w 11 5 Rod Float Assy 2310 w 20 Rod Float Assy 2310 w 30 Rod Air Check 500 11 38 Long Air Check 500 27 Long Air Check 500 32 Long Air Check 500 34 Long Air Check 500 36 Long Air Check 500 48 Long Air Check 500 26 25 Long Air Check 500 33 25 Long 42112RevA FLECK 5800 SXT Upflow Downflow e 19 WATER CONDITIONER FLOW DIAGRAMS Upflow 1 Service Position 2 Jm 4 Rapid Rinse Position 6 f 1 BRINE CAM 9 O h 9 BRINE BRINE LINE I M DRAIN BRINE BRINE LINE D INEST OUTLET BRINE VALVE RAIN INLET CHECK CHECK Les lt 2 CC lt J BRINE TANK RESIN TANK 2 Brine Slow Rinse Position BRINE TANK RESIN TANK 5 Brine Tank Refill Position o BRINE e Woy Q J BRINE LINE DRAIN BRINE VALVE JAIR CHECK BRINE TANK RESIN TANK 3 Backwash Position RESINTANI 2 o 1 kj BRINE CAM o BRINE LINE BRINE VALVE DRAIN INLET AIR CHECK 2 BRINE TANK RESIN TANK 20 e FLECK 5800 SXT Upflow Downflow WATER CONDITIONER FLOW DIAGRAMS continued
17. e button to advance motor to clear error Regen Failure The system has not regenerated Perform a Manual Regeneration to reset the error code for more than 99 days or 7 days if the Control Type has been set to If the system is metered verify that it is measuring flow by running Day of Week service water and watching for the flow indicator on the display If the unit does not measure flow verify that the meter cable is connected properly and that the meter is functioning properly Enter Master Programming Mode and verify that the unit is configured properly For the valve configuration Check that the correct system capacity has been selected that the day override is set properly and that meter is identified correctly If the unit is configured as a Day of Week system verify that at least one day is set ON Correct the setting as necessary Memory Error Control board memory failure Perform a Master Reset and reconfigure the system via Master Programming Mode After reconfiguring the system step the valve through a manual regeneration If error continues call technical support 4 Fail Safe Error Valve has failed to find position in Unplug the unit and plug it back in If error continues call technical one minute support 14 FLECK 5800 SXT Upflow Downflow POWERHEAD ASSEMBLY 1 3 BR61501 5800 Rev A Item No QTY Part No Description TET Taza 61832 01
18. e first regeneration Replace control cover Put salt in the brine tank NOTE Do not use granulated or rock salt CONTROL FEATURES Parameter Data PM Display Display Indicator em L LILL x1000 Indicator Error Information Icon Service Icon Programming Icon E 3 CN 4 o gt w 7 EL Z Extra Cycle Up Down M Button Button Button Figure 2 4 e FLECK 5800 SXT Upflow Downflow Features of the SXT Power backup that continues to keep time and the passage of days for a minimum of 8 hours in the event of power failure During a power outage the control goes into a power saving mode It does not monitor water usage during a power failure but it does store the volume remaining at the time of power failure e Settings for both valve basic system and control type method used to trigger a regeneration e Day of the Week controls e While in service the display alternates between time of day volume remaining or days to regeneration The Flow Indicator flashes when outlet flow is detected The Service Icon flashes if a regeneration cycle has been queued A Regeneration can be triggered immediately by pressing the Extra Cycle button for five seconds The Parameter Display displays the current cycle step BW BF RR etc during regeneration and the data display counts down the time remaining for that cycle step While the valv
19. e is transferring to a new cycle step the display will flash The parameter display will identify the destination cycle step BW BF RR etc and the data display will read Once the valve reaches the cycle step the display will stop flashing and the data display will change to the time remaining During regeneration the user can force the control to advance to the next cycle step immediately by pressing the Extra Cycle button Setting the Time of Day 1 Press and hold either the Up or Down buttons until the programming icon replaces the service icon and the parameter display reads TD 2 Adjust the displayed time with the Up and Down buttons 3 When the desired time is set press the Extra Cycle button to resume normal operation The unit will also return to normal operation after five seconds if no buttons are pressed 4mm LJ Z IEUU Figure 3 Queueing a Regeneration 1 Press the Extra Cycle button The service icon will flash to indicate that a regeneration is queued 2 To cancel a queued regeneration press the Extra Cycle button Regenerating Immediately Press and hold the Extra Cycle button for five seconds USER PROGRAMMING The 5800 SXT control was designed to operate under most conditions with minimal programming Follow the procedure below to set up the control for normal operation For more in depth programming information see the Master Programming
20. e valve misses a scheduled regeneration due to a power failure it will queue a regeneration Once power is restored the control will initiate a regeneration cycle the next time that the Time of Day equals the programmed regeneration time Typically this means that the valve will regenerate one day after it was originally scheduled If the treated water output is important and power interruptions are expected the system should be set up with a sufficient reserve capacity to compensate for regeneration delays MASTER PROGRAMMING MODE CHART ra Wy Before entering Master Programming please contact your local professional water dealer Master Programming Options Abbreviation Parameter Option Abbreviation Options DF Display Format GAL Gallons Ltr Liters VT Valve Type 5800 5800 Control Valve RF Regenerant Flow dF1b Standard Downflow Single Backwash dF2b Standard Downflow Double Backwash Fltr Filter dFFF Downflow Fill First UFbd Upflow Brine First UFFF Upflow Fill First UFIt Upflow Filter O dF Other Downflow 0 UF Other Upflow CT Control Type Fd Meter Flow Delayed FI Meter Flow Immediate tc Time Clock dAY Day of Week Unit Capacity Unit Capacity Grains Feed Water Hardness Hardness of Inlet Water Grains RS Reserve Selection SF Percentage Safety Factor rc Fixed Reserve Capacity SF Safety Factor Percentage of the system capacity to be used
21. er Assy 3 4 Dual Port SLP 19569 cusina Clip Flow Meter e A VR Screw Slot Ind 8 18 0 60 Not Shown 14613 Flow Straightener EN 19121 01 Meter Cable Assy Turbine SXT PADDLE METER ASSEMBLY P N 60086 50 BR60086 Rev E Item No QTY Part No Description II NAI etes Meter Assy NT includes items 2 3 and 4 qd WOOP Cap Meter Electronic 122 188872 RE O ring 137 Std Meter VAE H NN 17 Screw Slot Hex Washer Head yasa 19121 01 Meter Cable Assy SXT Paddle not included in P N 60086 50 Tas 18821 iiu Body Meter 5600 wo 13509 rieur Impeller Meter Bts AEN 12473 Screw Hex Wsh 10 24 x 5 8 19255 Clip Mounting O ns basses 13314 sse Screw Slot Ind Hex 8 18 x 0 60 ji T 19305 de O ring 119 I2 Flow Straightener FLECK 5800 SXT Upflow Downflow e 17 BYPASS VALVE ASSEMBLY METAL 6004055 Rev Y 6004155 Rev AA Description Bypass Body 3 4 Bypass Body 1 SS Seal Bypass 560CD ca Plug Bypass Side Cover nh Screw 10 24 x 0 5 Side Cover Lever Bypass NE Screw Hex Head 1 4 14 x 1 5 finite Bypass Valve 5600 3 4 NPT Black Grip Lever SS 60041565 Bypass Valve 5600 1 Black Grip Lever Stainless Steel
22. g the Up or Down buttons with the following selections Up to 20 individual Cycles can be set Time for each cycle can be set from 0 to 199 minutes Setting a cycle step time to 0 will cause the control to skip that step during regeneration but keeps the following steps available Use the Up and Down buttons to adjust the value as needed Press the Extra Cycle button to accept the current setting and move to the next parameter Program the last cycle step as LC which forces the valve back to the service position Abbreviation Cycle Step RR Rapid Rinse BD Brine Draw SR Slow Rinse BW Backwash RF Refill SP Service Position LC Last Cycle lt L 3 ecco Figure 20 Range 0 199 minutes 13 Day of Week Settings Press the Extra Cycle button Use this display to set the regeneration schedule for a system configured as Day of Week control The different days of the week are identified as D1 D2 D3 D D5 D6 and D7 in the upper left hand corner of the display Set the value to ON to schedule a regeneration or OFF to skip regeneration for each day Use the Up and Down buttons to adjust the setting as needed Press the Extra Cycle button to accept the setting and move to the next day Note that the control requires at least one day to be set to ON If all 7 days are set to Off the unit will return to Day 1 until one or more days are set to ON X
23. hile powering up the unit This resets all of the parameters in the unit Check and verify the choices selected in Master Programming Mode 8 FLECK 5800 SXT Upflow Downflow 1 Display Format Display Code DF This is the first screen that appears when entering Master Programming Mode The Display Format setting specifies the unit of measure that will be used for volume and how the control will display the Time of Day This option setting is identified by DF in the upper left hand corner of the screen There are two possible settings Display Format Unit of Volume Time Display Setting GAL U S Gallons 12 Hour AM PM Ltr Liters 24 Hour ur LIL Figure 10 2 Valve Type Display Code VT Press the Extra Cycle button Use the display to set the Valve Type 5800 is the only currently available valve type 3 Regenerant Flow Display Code RF Press the Extra Cycle button The Regenerant Flow Setting specifies the type of cycle that the valve follows during regeneration Note that some valve configurations are built with specific subcomponents Ensure the valve is configured properly before changing the Regenerant Flow setting This option setting is identified by RF in the upper left hand corner of the screen There are eight possible settings Abbreviation Parameter dF1b Standard Downflow Single Backwash dF2b Standard Downflow Double Backwash Fltr Fi
24. in the upper left hand corner of the screen or by V if volume capacity for a filter The Unit Capacity parameter is only available if the control type has been set to one of the metered options Use the Up and Down buttons to adjust the value as needed _ uad ecce Figure 13 Range 1 999 9 x 1000 grains gallon mg liter 6 Feed Water Hardness Display Code H Press the Extra Cycle button Use this display to set the Feed Water Hardness Enter the feed water hardness in grains per gallon or degrees for softener systems This option setting is identified by H in the upper left hand corner of the screen The feed water hardness parameter is only available if the control type has been set to one of the metered softener options Use the Up and Down buttons to adjust the value as needed M Figure 14 Range 1 199 grains degrees Abbreviation Parameter Abbreviation Parameter Fd Meter Flow Delayed SF Safety Factor FI Meter Flow Immediate rc Fixed Reserve Capacity tc Time Clock dAY Day of Week eeee Figure 15 8 Safety Factor Display Code SF Press the Extra Cycle button Use this display to set the Safety Factor This setting specifies what percentage of the system capacity will be held as a reserve Since this value is expressed as a percentage any change to the unit capacity or feed water hardness that changes the
25. ither the Up or Down buttons until the programming icon replaces the service icon and the parameter display reads TD 2 Adjust the displayed time with the Up and Down buttons 3 When the desired time is set press the Extra Cycle button to resume normal operation The unit will also return to normal operation after five seconds if no buttons are IU IL LILI ecco Figure 9 Entering Master Programming Mode Set the Time of Day display to 12 01 P M Press the Extra Cycle button to exit Setting Time of Day mode Then press and hold the Up and Down buttons together until the programming icon replaces the service icon and the display format screen appears Exiting Master Programming Mode Press the Extra Cycle button to accept the displayed settings and cycle to the next parameter Press the Extra Cycle button at the last parameter to save all settings and return to normal operation The control will automatically disregard any programming changes and return to normal operation if it is left in Master Programming mode for 5 minutes without any keypad input Resets Soft Reset Press and hold the Extra Cycle and Down buttons for 25 seconds while in normal Service mode This resets all parameters to the system default values Not reset are the volume remaining in meter immediate or meter delayed systems and days since regeneration in the time clock system Master Reset Hold the Extra Cycle button w
26. l to the regeneration day override pass before water usage depletes the calculated system capacity Meter Delayed Control A Meter Delayed Control measures water usage The system regenerates at the programmed regeneration time after the calculated system capacity is depleted As with Meter Immediate systems the control calculates the system capacity by dividing the unit capacity by the feed water hardness and subtracting the reserve The reserve should be set to ensure that the system delivers treated water between the time the system capacity is depleted and the actual regeneration time A Meter Delayed control will also start a regeneration cycle at the programmed regeneration time if a number of days equal to the regeneration day override pass before water usage depletes the calculated system capacity Time Clock Delayed Control A Time Clock Delayed Control regenerates the system on a timed interval The control will initiate a regeneration cycle at the programmed regeneration time when the number of days since the last regeneration equals the regeneration day override value Day of the Week Control This control regenerates the system on a weekly schedule The schedule is defined in Master Programming by setting each day to either off or on The control will initiate a regeneration cycle on days that have been set to on at the specified regeneration time Control Operation During Regeneration During regeneration the contr
27. lter dFFF Downflow Fill First UFbd Upflow Brine First UFFF Upflow Fill First UFIt Upflow Filter O dF Other Downflow O UF Other Upflow Figure 11 MASTER PROGRAMMING MODE continued 4 Control Type Display Code Press the Extra Cycle button Use this display to set the Control Type This specifies how the control determines when to trigger a regeneration For details on how the various options function refer to the Control Operation section of this service manual This option setting is identified by CT in the upper left hand corner of the screen There are four possible settings 7 Reserve Selection Display Code RS Press the Extra Cycle button Use this display to set the Safety Factor and to select the type of reserve to be used in your system This setting is identified by RS in the upper left hand corner of the screen The reserve selection parameter is only available if the control type has been set to one of the metered options There are two possible settings Figure 12 5 Unit Capacity Display Code Press the Extra Cycle button Use this display to set the Unit Capacity This setting specifies the treatment capacity of the system media Enter the capacity of the media bed in grains of hardness when configuring a softener system or desired volume capacity when configuring a filter system This option setting is identified by C
28. n L LILI Figure 24 17 End of Master Programming Mode Press the Extra Cycle button to save all settings and exit Master Programming Mode FLECK 5800 SXT Upflow Downflow 11 VIEWING DIAGNOSTIC DATA The SXT control records and maintains diagnostic data to assist with servicing and troubleshooting the water treatment system Abbreviation Parameter Description FR Flow Rate Displays the current outlet flow rate Displays the highest flow rate measured since last regeneration PF Peak Flow Rate Displays the total hours that the unit has been in service since last regeneration HR Hours in Service Displays the total volume of water treated by the unit since last regeneration VU Volume Used Displays the system s reserve capacity calculated from the system capacity feed water hardness and safety factor RC Reserve Capacity Displays the software version installed on the SV Software Version controller NOTE Some items may not be shown depending on control configuration The control will discard any changes and exit the Diagnostics View if a button is not pressed for 60 seconds Diagnostics View Steps 1 Press the Up and Extra Cycle buttons for five seconds while in service 2 Use this display to view the current Flow Rate This option setting is identified by FR in the upper left hand corner of the screen Figure 25 3 Press the Up butto
29. n Use this display to view the Peak Flow Rate since the last regeneration cycle This option setting is identified by PF in the upper left hand corner of the PF pr LILI Figure 26 12 e FLECK 5800 SXT Upflow Downflow 4 Press the Up button Use this display to view the Hours in Service since the last regeneration cycle This option setting is identified by HR in the upper left hand corner of the screen LIC LI 5 Press the Up button Use this display to view the Volume Used since the last regeneration cycle This option setting is identified by VU in the upper left hand corner of the TE Jt Jain Figure 28 6 Press the Up button Use this display to view the Reserve Capacity This option setting is identified by RC in the upper left hand corner of the screen HL o CHLI Figure 29 7 Press the Up button Use this display to view the Software Version This option setting is identified by SV in the upper left hand corner of the screen JL L Figure 30 NI 8 Press the Extra Cycle button to end Diagnostic Programming Mode SYSTEM DISINFECTION Disinfection Of Water Softeners The materials of construction of the modern water softener will not support bacterial growth nor will these materials contaminate a water supply During normal use a softener may become fouled with organic matter or in s
30. ol shows the current regeneration step number the valve is advancing to or has reached and the time remaining in that step The step number that displays flashes until the valve completes driving to this regeneration step position Once all regeneration steps are complete the valve returns to service and resumes normal operation Pressing the Extra Cycle button during a regeneration cycle immediately advances the valve to the next cycle step position and resumes normal step timing Control Operation During Programming The control only enters the Program Mode with the valve in service While in the Program Mode the control continues to operate normally monitoring water usage and keeping all displays up to date Control programming is stored in memory permanently 6 FLECK 5800 SXT Upflow Downflow Manually Initiating a Regeneration 1 When the system is in service press the Extra Cycle button for five seconds on the main screen 2 The control advances to Regeneration Cycle Step 1 backwash and begins programmed time count down 3 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 2 brine draw and slow rinse 4 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 3 rapid rinse 5 Press the Extra Cycle button once to advance valve to Regeneration Cycle Step 4 brine refill 6 Press the Extra Cycle button once more to advance the valve back to in service
31. ome cases with bacteria from the water supply This may result in an off taste or odor in the water Some softeners may need to be disinfected after installation and some softeners will require periodic disinfection during their normal life Depending upon the conditions of use the style of softener the type of ion exchanger and the disinfectant available a choice can be made among the following methods Sodium or Calcium Hypochlorite Application These materials are satisfactory for use with polystyrene resins synthetic gel zeolite greensand and bentonites 5 25 Sodium Hypochlorite These solutions are available by various sellers of household bleach If stronger solutions are used such as those sold for commercial laundries adjust the dosage accordingly 1 Dosage A Polystyrene resin 1 2 fluid ounce 35 5 ml per cubic foot B Non resinous exchangers 0 8 fluid ounce 23 7 ml per cubic foot 2 Salt tank softeners A Backwash the softener and add the required amount of hypochlorite solution to the well of the salt tank The salt tank should have water in it to permit the solution to be carried into the softener B Proceed with the normal recharge Calcium Hypochlorite Calcium hypochlorite 70 available chlorine is available in several forms including tablets and granules These solid materials may be used directly without dissolving before use 1 Dosage A Two grains approximately 0 1 ounce 3 ml per c
32. on of existing plumbing should be free from lime and iron buildup Piping that is built up heavily with lime and or iron should be replaced If piping is clogged with iron a separate iron filter unit should be installed ahead of the water softener Location Of Softener And Drain The softener should be located close to a drain to prevent air breaks and back flow Outdoor Locations When the water conditioning system is installed outdoors several items must be considered Moisture The system is not designed to withstand extreme humidity or water spray from below Examples are constant heavy mist near corrosive environment upwards spray from sprinkler This unit is for dry location use only unless used with a Listed Class 2 power supply suitable for outdoor use Direct Sunlight The materials used will fade or discolor over time in direct sunlight The integrity of the materials will not degrade to cause system failures If it is necessary to locate the system in direct sunlight protective outdoor cover P N 61882 over the valve and controller is necessary e Insects If installing in an environment that may expose the system to insects or other small animals a protective cover is required The protective outdoor cover P N 61882 has been designed to keep all but the smallest insects out of the critical areas The cover should be installed securely in place Bypass Valves Always provide for the
33. ridge can be broken up using a broom handle or similar rod Carefully pound it into the salt and the pellets will collapse After loosening the salt pellets wait 2 hours and start a regeneration A second recharge may be needed to fully recondition the media You should only use sodium chloride pellet salt for water softeners Other types of salt rock or snow melting will contain dirt and chemicals that will affect your water softener Keep the brine tank covered Empty and clean the tank every three years FLECK 5800 SXT Upflow Downflow e 13 TROUBLESHOOTING Error Codes NOTE Error codes appear on the In Service display Motor Stall Cam No state changes in the optical Unplug the unit and plug back in Allow the control to attempt to find Sense Error sensor are detected for six position again seconds Verify the optical sensor is in place with the wires connected to the circuit board Verify the motor and drive train components are in good condition and assembled properly Check the valve and verify that the piston travels freely Replace reassemble the various components as necessary Plug the unit back in and observe its behavior If the error reoccurs unplug the unit put it into bypass and contact technical support Motor Run On Error An undesired optical sensor state Non critical error Extra optical sensor pulse detected Press any Cycle Sense Error change occurred button to clear the error Press extra cycl
34. s a guide for service of the valve only System installation requires information from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water system only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation It is established that when daytime water pressure exceeds 80 psi 5 5 bar the maximum pressure rating of 125 psi 8 6 bar can be exceeded A pressure regulator must be installed on this system or warranty is voided Do not install the unit where temperatures may drop below 32 F 0 C or above 125 F 52 C Do not place the unit in direct sunlight Black units will absorb radiant heat increasing internal temperatures Do not strike the valve or any of the components Warranty of this product extends to manufacturing defects Misapplication of this product may result in failure to properly condition water or damage to product A prefilter should be used on installations in which free solids are present In some applications local municipalities treat water with Chloramines High Chloramine levels may damage valve components Correct and constant voltage must be supplied to the controller to maintain proper function 2 e FLECK 5800 SXT Upflow Downflow JOB SPECIFICATION SHEET Job N
35. s identified by H in the upper left hand corner of the screen 20 Range 1 199 hardness Figure 6 5 Press the Extra Cycle button Use this display to adjust the Fixed Reserve Capacity This option setting is identified by RC or SF in the upper left hand corner of the screen NOTE This setting is dependent upon Reserve Selection setting in Master Programming Default is RC Reserve Capacity Gallons See Master Programming section for more information o BIN L 0 I IL cung Figure 7 Press the Extra Cycle button Use this display to set the Current Day of the Week This option setting is identified by in the upper left hand corner of the screen L Figure 8 Press the Extra Cycle button to end User Programming FLECK 5800 SXT Upflow Downflow 5 CONTROL OPERATION Meter Immediate Control A Meter Immediate control measures water usage and regenerates the system as soon as the calculated system capacity is depleted The control calculates the system capacity by dividing the unit capacity typically expressed in grains unit volume by the feed water hardness and subtracting the reserve Meter Immediate systems generally do not use a reserve volume The control will also start a regeneration cycle at the programmed regeneration time if a number of days equa
36. ubic foot 2 Salttank softeners A Backwash the softener and add the required amount of hypochlorite to the well of the salt tank The salt tank should have water in it to permit the chlorine solution to be carried into the softener B Proceed with the normal recharge INSTALLATION CHECKLIST Read the owner s installation manual Follow all safety guidelines in the manual If metal pipe was used did you restore the electrical ground Securely install both drain hoses to an approved drain Perform a leak test Move the bypass valve to service the softener Add salt pellets to the salt storage tank L Program the control correctly to meet your needs Start a recharge CARE AND USE OF YOUR BRINE TANK Each time the softener recharges salty water brine is needed to recondition the media in the water tank The brine is pulled from the salt tank at a controlled amount If the salt tank does not contain enough salt the brine is weak the media will not fully recondition and untreated water will pass through You must keep salt in the tank The salt tank operates best when the salt level is below half full If the tank is filled more than that the salt pellets may bridge The salt pellets wedge against each other and do not fall into the water at the bottom Bridging will eventually provide no salt to make brine The softener will recharge but not recondition the media A salt b
37. umber Model Number Water Hardness ppm or gpg Capacity Per Unit Mineral Tank Size Diameter Height Salt Setting per Regeneration Regenerant Flow Upflow Downflow 1 Meter Size A 3 4 Paddle Wheel 3 4 Turbine 1 Paddle Wheel Not Used 1 Turbine Not Used 1 1 2 Electronic Inline Plastic Turbine Not Used 1 1 2 Paddle Wheel Not Used 2 Paddle Wheel Not Used Generic MN M m Pulse Count Meter Size 2 System Type A System 4 1 Tank 1 Meter Immediate or Delayed Regeneration B System 4 Time Clock 3 Control Program Settings A Backwash Minutes B Brine and Slow Rinse Minutes C Rapid Rinse Minutes D Brine Tank Refill Minutes E Pause Time Minutes F Second Backwash Minutes 4 Drain Line Flow Control gpm 5 Brine Line Flow Control gpm 6 Injector Size CALIFORNIA PROPOSITION 65 WARNING This product contains chemicals known to the State of California to cause cancer or birth defects or other reproductive harm INSTALLATION Water Pressure A minimum of 20 psi 1 4 bar of water pressure is required for the regeneration valve to operate effectively Electrical Facilities An uninterrupted alternating current 120 VAC supply is required The control uses a transformer to supply 12 VDC Please make sure your voltage supply is compatible with your unit before installation Existing Plumbing Conditi
38. verride setting Setting the day override value to OFF disables this function This option setting is identified by DO in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value as needed LI emma Figure 18 Range Off 99 days 11 Regeneration Time Press the Extra Cycle button Use this display to set the Regeneration Time This setting specifies the time of day the control will initiate a delayed manually queued or day override regeneration This option setting is identified by RT in the upper left hand corner of the screen Use the Up and Down buttons to adjust the value as needed MI LULU 19 12 Regeneration Cycle Step Times Press the Extra Cycle button Use this display to set the Regeneration Cycle Step Times The different regeneration Cycles are listed in sequence based on the valve type selected for the system and are identified by an abbreviation in the upper left hand corner of the screen The abbreviations used are listed below Abbreviation Cycle Step BD Brine Draw BF Brine Fill AD Air Draw BW Backwash RR Rapid Rinse SV Service 10 gt FLECK 5800 SXT Upflow Downflow If the system has been configured with the Other valve type the regeneration cycles will be identified as C1 C2 C20 Cycle steps can be programmed in any order usin
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