Service SW Revision 11, 1V and 2V, 920205RevC
Contents
1. 1 1 INTRODUCTION TO OPTION PROGRAMMING The Duplex II computer can be programmed to control various Wayne dispenser models Computer option data settings provide a means for programming the computer to control a specific dispenser model The options are initially set at the factory However the proce dures in this manual will enable you to change the data settings within the options if neces sary to satisfy local conditions This manual does not cover dispenser interface with the Wayne 2400 Management Control System 2400 MCS or Wayne Plus Retail Control System Refer to the appro priate installation manual for the equipment that will be interfaced with the dispenser 2 Part No 920205 Rev July 1999 2 OPTION PROGRAMMING INSTRUCTIONS This section provides option programming instructions to be used in conjunction with the option descriptions in Section 3 and the option settings in Appendix A Make sure that any changes to the option settings are consistent with the available options for the particular dispenser model number 2 4 OPTION CATEGORIES Options fall into four categories as follows Specified options are those that are dictated by dispenser model number Incorrect dispenser operation may occur if a specified option is not set correctly Options 02 03 05 06 07 23 24 25 28 and 51 are specified options e Non specified options are those that are not dictated by the dispenser model number and may2. Zero DATA 01 X00 000 02 X0 000 03 X 000 04 X00 05 X0 06 Note The decimal point location in the above Data assumes that three decimal places were selected in Option 15 therefore if Option 45 is set to Data 03 and a 2 and 3 are entered at the keypad 23 000 will be displayed If Option 45 is set to Data 04 the same entry would display 2 300 21 July 1999 Part No 920205 Rev C 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 46 DESCRIPTION Volume Pre Cutoff Amount Sets the volume amount before the end of a preset sale at which the dispenser will go into slow flow For example if the pre cutoff amount is set at 15 the dispenser will slow down 15 volume units before the end of a preset sale Note The DATA range below allows the flexibility to change this setting from the Default setting of 15 gallons 57 liters Various settings can be entered until a suitable slow down interval is obtained The value entered should provide NO LESS than a 5 to 6 second slow down time otherwise Preset Overruns may occur 51 DATA 01 to 2 55 volume units Gallons or Liters in one one hundredth of a volume unit increments Blend Ratios Programming Sequence Note This option can only be altered from its default value if the security switch is set when entering option programming as discussed in Section 2 2 2 Note If the dispenser is connected to a control system the blend
3. 28 Cash Credit And Push to Start Switches 17 29 Flash Unit Price Displays In Idle State 17 30 Blank Non Selected Unit Price Displays 18 31 Beep After Nozzle Active lees 18 34 Cal On P shto5STat sal ere VEU S ERE E UM ER 18 36 Submersible Pump Relay Control 19 37 Inhibit Vista Actuator Assembly LEDs 19 38 Electromechanical Totalizer per Product or Meter 19 40 Money Volume Default 20 41 Money Only Volume Only Or 20 42 Display Fill or Dashes On Fill 20 43 Preset Requited E UE cs RR ER Rd ER 20 44 First Digit Entry Point For Money 21 45 First Digit Entry Point For Volume 21 46 Volume Pre Cutoff 22 ii July 1999 Part No 920205 Rev C TABLE OF CONTENTS continued Title Page 3 OPTION PROGRAMMING DESCRIPTIONS continued 51 Blend Ratios Programming Sequence 22 52 Blend Errore d e Ssh ok ert e EA RUE ene Ug 24 53 First Check Set a bon boo eR E eo ENDE E SS UR 24 97 RAM Cle ear ies ra ce O eb ake LR 25 98 Code Allocation 2L o eO ee Ee
4. 6 IfaRAM clear is performed the macro setting will default to Macro 00 and be ready for option programming to one of the other Macros Pump Configuration Configures the computer for the type of dispenser it will be control ling and the type of communications it will use with the control system Data marked SC 82 communications will operate with any Rev of data link control system CPU All other data requires control system CPU Rev 49 or higher DATA 01 02 03 04 05 06 07 08 SC 82 Emulation Non Blender Fixed Blender Reserved Variable Blender Reserved Duo 2 UniHose MGD SC 82 communications Duplex communications Duplex communications Do not use Duplex communications Do not use Duplex communications Duplex communications 9 Part No 920205 Rev C 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 04 05 10 Part No 920205 Rev C DESCRIPTION Gallons Liters This is a read only option unless option programming is entered via the security switch as discussed in Section 2 2 2 This option is interlocked to Option 53 The data setting in this option determines the data range allowed in Option 53 DATA 01 02 03 04 05 Gallons Volume based on 1072 pulses per gallon Liters Volume based on 1072 pulses per liter Liters Volume based on 283 pulses per liter Gallons Volume based on 1514 pulses per gallon Liters Volume based on 400 pulses p
5. Jog push button to go to the desired programming option As the Price Jog push button is pressed the unit price display s will show the selected option in the range of OPO1 to OP99 Press the Totals push button to change the data in the selected option Press the Price Jog push button until Option 99 is displayed and Press the Totals push button to select the appropriate data of 03 to Exit and save changes 02 to Exit and do not save changes or 01 to review the options again Remove the jumper from connector J6 If the jumper is not removed exiting programming through Option 99 is inhibited and a cycle back to Option 01 will occur when performing the next step Press the Price Jog push button to display the original fueling point number Press the Position Select push button to return the dispenser to the normal operating mode 5 Part No 920205 Rev C 6 Part No 920205 Rev C July 1999 3 OPTION PROGRAMMING DESCRIPTIONS This section describes the programming options available in Duplex II computers that have soft ware revision 11 OPTION DESCRIPTION 01 Code History Display Read Only This option cannot be changed This option displays the last Fault Code Error Hydraulic or Service information The format for the display of a fault code is Sale Money NNNNN S Sale Volume PF CC T Unit Price OPOI NNNNN Transaction counter increments from 00000 to 59999 Itis incremented with e
6. Option Programming Mode via the Security Switch 5 3 OPTION PROGRAMMING DESCRIPTIONS sseeeeeee cece eens 7 01 Code History Display b bero pere eee ids 7 02 Macro Setting cc esee lidem Re Rex ca eee EE Be Ner e nre S 8 02 Macro Setting continued 4 44 lt lt 4 lt 4444 4 44444444ee 9 03 Pump Configuration 8 5 9 04 Gallons Eiters sobi ete tee teet ive er Bs 10 05 Nozzle Configuration 10 06 Number Of Fueling Points 11 07 Unit Prices Per Grade o were pool ss Pes ages eA 11 10 Totals Eormat deeem e RECIBEN I Aree E 12 11 Valve On Delay ite eB cee esce es ve AA abe UN RAS E 12 12 Time Out With No Pulses 12 13 Nozzle On Delay ae ie Te EATER yb obe 13 14 Money Display Decimal Location 13 15 Volume Display Decimal Location 14 16 Unit Price Display Decimal 14 19 Number of Cash i znal pepret Agena PUE RIEN PURI eee 14 23 Flow Valve Sequence iio cte Ee ee ble E be Ere 15 24 Unit Price o ure RO ho Re ata eee ies Bs 15 25 Push button Start Stop 2 0 cece eh 16 26 Totalizer Sequence Code Display 17
7. TIA Tr ers eum OA LUON Ip jnejeq eum oA LUON siozqeoL NH 8 7 Assy Jojenjoy LE 105009 Avjoy dumq qns 9c E T6SA T S6SA T p S6SA T N S6S A C S8S qadsn LON N 06S A C O8S A C Gasn LON 06 A T O6S A C O6r A C 06 A C 668A T 68 A C L g0 uondo 39 9J ON 88EA 7 L8 A C suondo SUIUIUIeISOJq YJAWNN TAdOW H3SN3dSIG A8 SONILLSS NOILdO LL 3 18VL Part No 920205 Rev C July 1999 38 Part No 920205 Rev C July 1999 Software Revision 11 Option Programming 1 Vista and 2 Vista Model Dispensers Written and illustrated by Stephen G Martin This manual was produced using Adobe FrameMaker on a Power Macintosh 8100 80 Page design uses Times 12 and Helvetica 10 Fonts Manuals were electronically produced on a Xerox Docutech 135 Publishing System at 600 dpi Art was produced using Aldus Freehand and Adobe PhotoShop Copyright 1999 Dresser Industries Inc AI rights reserved Printed in the United States of America Power Macintosh is a trademark of Apple Computer Inc FrameMaker and Adobe PhotoShop are trademarks of Adobe Systems Inc This manual and the software described within are furnished under license and may be used or copied only in accordance with the terms of such license No part of this publication may
8. and the volume display is dashes The sequence number is a count of how many times the blend ratio data has been changed and saved Press the Totals push button to display the first blend position in the money display and the currently programmed data blend ratio for that position in the volume display Press the Totals push button to change the blend ratio The ratio can be set in 1 increments Each digit is set individually by releasing and pushing the Totals button to advance to the next digit Dashes are not valid digits for blend ratios Press the Price Jog push button to increment to the next blend position Repeat Steps 2 and 3 until all blend ratios have been entered Note The blend ratios can also be viewed without entering option programming by pressing the Totals button and then the Price Jog button to enter the Audit Report Display Mode In this mode the blend ratios are shown in the unit price displays The sale volume shows the number of times a RAM clear has been performed and the sale money shows the combined total of the number of RAM clears the number of times Option 04 Gal Lit has been changed the number of times Option 51 has been changed Non blending dispenser unit price displays will show Ar in the Audit Report mode Press the Totals button to exit this mode July 1999 23 Part No 920205 Rev C 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 52 53 24 Part No 920205 Rev C
9. be altered to suit customer preference and local requirements There are default values for the non specified options These values are typical and should be checked against local requirements Hidden options are those that cannot be viewed or altered from their default settings Many previous options are now hidden Service only options are those that can be altered only if the security switch is set when entering option programming Service only options consist of Options 02 04 51 and 97 These options can be viewed but not changed without setting the secu rity switch 2 2 PROCEDURES FOR OPTION PROGRAMMING There are two procedures that can be used to enter the option programming mode to view or change option settings The first procedure simply enters the option programming mode and can be used to change any non Hidden option except Service only options The second procedure enters the option programming mode via a security switch which allows service personnel to change any non Hidden option including Service only options Both procedures are discussed in detail on the following pages While performing either of these procedures if the data setting for an option is changed from the default setting the display will flash when viewing that option and when viewing Option 02 the macro setting The altered option and Option 02 will stop flashing if the data is changed back to the default setting If the change
10. be electronically or mechanically reproduced stored in a retrieval system or transmitted in any form or by any means except as permitted by such license Translation of this material to another language without express written permission of Dresser Industries is prohibited The information in this publication is for informational use only and is subject to change without notice The contents should not be construed as a commitment by Dresser Industries Inc who assumes no responsibility or liability for inaccuracies that may appear in this publication Wayne Division Dresser Industries Inc is located at 124 West College Ave Salisbury MD 21804 Dresser Industries general telephone number is 410 546 6600 The Documentation fax number is 410 546 6753 WARRANTY AND LIMITATION OF REMEDY AND LIABILITY Seller warrants that new products and parts of its own design and manufacture when shipped will be of good quality and will be free from defects in material and workmanship and will conform to applicable specifications Work when performed by Seller will meet applicable work require ments No warranty is made with respect to used or rebuilt equipment and with respect to products not manufactured by Seller Seller s only obligation shall be to assign to Buyer at the time of sale whatever warranty Seller has received from the manufacturer Items such as but not limited to lamps electric motors hoses nozzles hose swivels and safety im
11. manual describes the programming options of Duplex II computers that have software revision 11 2 Vista dispensers that require revision 11 or higher software can be identified by their model number prefix of 2 and a main body designation of V For example 2 V387 2 V390 2 V 590 2 V 595 etc Also see Important Software Information on inside cover In this manual model number prefix designations are shown but suffix designations are deleted except when the suffix is needed to distinguish one particular model variation from another For example 2 V590D1 and 2 V590D1 U Any service problems which cannot be solved should be referred to Wayne Technical Support or to the appropriate regional service office Wayne Technical Support Austin TX Northeast Regional Service Office Salisbury MD Southeast Regional Service Office Atlanta GA North Central Regional Service Office Chicago IL South Central Regional Service Office Houston TX Southwest Regional Service Office Cypress CA Northwest Regional Service Office San Ramon CA Mid Atlantic Regional Service Office Baltimore MD July 1999 1 800 926 3737 24 hours 7 days 410 546 6750 8 30AM 5 00PM Eastern 770 926 6005 8 30AM 5 00PM Eastern 773 693 7404 8 30AM 5 00PM Central 281 871 5442 8 30AM 5 00PM Central 714 952 1137 8 30AM 5 00PM Pacific 510 328 0400 8 30AM 5 00PM Pacific 410 691 2200 8 30AM 5 00PM Eastern Part No 920205 Rev C
12. protection against harmful interference when the equipment is operated in a com mercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be re quired to correct the interference at his own expense Wayne Division Dresser Industries Inc P O Box 1859 Salisbury MD 21802 1859 410 546 6600 Part No 920205 Rev C 7 99 01999 Dresser Industries Inc 300 7 99 920205 C
13. ratios must be entered in this option first and then at the control system If the control system does not agree with the dispenser data link communications will cease and the dispenser will drop off line The control system will not override the blend ratios entered in the dispenser Weights and Measures requirement 22 Part No 920205 Rev C This option applicable to blending dispensers only sets the blend ratios which are used to mix the end grades when dispensing the blended grades of product The entries are made as a percentage of high product for example an entry of 75 would produce a blend made up of 75 percent high product and 25 percent low product The blends are assigned by hose position A variable blender can have ratios set in positions 2 through 7 The representative unit price displays for positions 2 through 7 are either right to left or bottom to top respectively depending on the type of display installed in the dispenser A fixed blender can have a blend ratio set in position 3 only This ratio must be between 01 and 99 with positions 2 and 4 fixed at 000 and 100 respectively July 1999 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 51 DESCRIPTION Blend Ratios Programming Sequence continued Once the correct programming is determined the steps to enter that programming after setting the security switch are as follows l Upon entering Option 51 the money display shows a sequence number
14. seu ae bs e EOM 26 99 Exit Programming be dn k len bern e EE eda 27 4 FAULT DETECTION AND REPORTING esses 29 4 Lie Intt oduction ooo dua la der RR SUP e ao Rue VU Saba s dab aaa 29 4 2 Clearing Faults cz oii rere evt bere Da eot eg ees 29 4 3 Fault Code Status Descriptions 4444444444000 enna 29 4 4 Fault Reporting oeuvre Cee hoe hens aa ad et ee us 31 4 4 1 Totalizer Sequence Code 1 1 32 APPENDIX A MACRO SETTINGS cece las 35 AT Py ADE saoe cM etae SB altos n a do Pool pt a tod me 35 WARRANTY AND LIMITATION OF REMEDY AND LIABILITY Inside Back Cover ECC WARNING Felt ace bie eto ele Tae Aina ertt i Po C E Back Cover LIST OF FIGURES Figure 4 1 Fault Code Display 5o reU een ty LET ESSE PES Up E pm 32 Figure 4 2 Main Sale Display Showing Transaction Counters 33 Figure 4 3 Sale Display Showing Transaction Counter and Fault Code 33 LIST OF TABLES Table 3 1 Option ZAD ALA ok diee axes n dt tme ese ie Rut 15 Table 4 1 Fault Codes Status and Description 30 Table 4 2 Fault Codes Status Effect on 1 31 Table A 1 Rev 11 Option Settings by Dispenser Model Number 36 iv Part No 920205 Rev C July 1999 1 INTRODUCTION This
15. 1999 OPTION 36 3 OPTION PROGRAMMING DESCRIPTIONS continued DESCRIPTION Submersible Pump Relay Control DATA 01 Relay turns ON if nozzle is out and Authorized 02 Relay turns ON if nozzle is out and not Authorized Note If there is no authorization in 60 seconds the relay is turned OFF 37 38 July 1999 Inhibit Vista Actuator Assembly LEDs DATA 01 Do not inhibit LEDs LEDs will flash when a nozzle is out and user action is required 02 Inhibit LEDs LEDs will not flash if all of the following are true The dispenser is not in stand alone The dispenser is not authorized from the controller Option 25 is set at 03 Option 03 is not set at 04 05 or 08 A nozzle is out Electromechanical Totalizer per Product or Meter DATA 01 One EMT per product 02 One EMT per meter 19 Part No 920205 Rev C 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 40 41 42 43 20 Part No 920205 Rev C DESCRIPTION Money Volume Default Tells the preset assembly which mode money or volume to default to at power up or after a completed sale DATA 01 Default to the money mode 02 Default to the volume mode 03 No default Money Only Volume Only Or Both Tells the preset controller whether it can operate in only the money mode only the volume mode or if it can be toggled between the two DATA 01 Money or volume sales can be preset 02 Money sales can be preset money mo
16. DESCRIPTION Blend Error Sets the percentage by which the programmed blend ratio may fluc tuate before a blend error is recorded For example if option 52 is set to 2 the selected blend ratio may fluctuate 2 if the ratio fluc tuates more than 2 the dispenser is shut down and a blend error is displayed at the next reset Option applies to blending dispensers only DATA 1 to 5 in 196 increments First Check Set Sets the volume amount at which the computer begins to check the blend ratio for correctness For example if Option 53 is set at 1 2 the first 1 2 volume units would be dispensed before the blend ratio was checked Once the 1 2 volume units is exceeded the blend ratio will continue to be checked throughout the rest of the sale Option applies to blending dispensers only Option 53 is interlocked to Option 04 Gallon Liter DATA 0 2 to 5 0 Gallons in 0 2 increments when Option 04 I Gallons 0 8 to 20 0 Liters in 0 2 increments when Option 04 2 Liters or 3 Liters July 1999 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION DESCRIPTION 97 RAM Clear Provides a means for clearing the RAM on the computer The RAM clear counter is shown in the sale volume display during the Audit Report Display Mode as discussed on page 23 To perform a RAM clear follow these steps 1 Enter option programming via the security switch as discussed in Section 2 2 2 and leave the security jumper install
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18. Software Revision 11 Option Programming 1 Vista and 2 Vista Model Dispensers SERVICE IMPORTANT SOFTWARE INFORMATION This manual describes the operation of Software Revision 11 for 1 Vista and 2 Vista model dispensers With exceptions noted below this manual can be used for Software Revisions 8 and 11 Rev 8 only supports 1 Vista models Example 1 V390 1 V 590 etc Rev 11 supports both 1 Vista and 2 Vista models Rev 11 is required for 2 Vista models Example 2 V 390 2 V 590 etc Option 04 must be set to 4 or 5 for 2 Vista models and 1 2 or 3 for 1 Vista Option 24 and 28 settings vary between the 1 Vista and 2 Vista model series To determine the revision of Software residing on the computer and if this is the appropriate manual for describing that software follow these steps 1 Press the Position Select push button 2 Press and hold the Totals push button until the ones digit is 0 Press and hold the Totals push button again until the tens digit is O 3 Press the Price Jog push button twice to show the Software Revision number the two middle digits between the decimals in the money display 4 To use this manual the Software Revision number again the two digits between the decimals should be 08 or higher and the dispenser model number must have 1 or a 2 in the prefix and a in the main body For example 1 V387 1 V390D 2 V387 2 V390 etc The two far left digit
19. TORY INCLUDING WITHOUT LIMITATIONS THE IMPLIED WAR RANTIES OF MERCHANTABILITY AND FITNESS Upon Buyer s submission of a claim as provided above and its substantiation Seller shall at its option either I repair or replace its product or work at the original f o b point or location of pur chase products and or parts or II refund an equitable portion of the purchase price THE FOREGOING IS SELLER S ONLY OBLIGATION AND BUYER S EXCLUSIVE REM EDY FOR BREACH OF WARRANTY AND EXCEPT FOR GROSS NEGLIGENCE OR WILLFUL MISCONDUCT THE FOREGOING IS BUYER S EXCLUSIVE REMEDY AGAINST SELLER FOR ALL CLAIMS ARISING HEREUNDER OR RELATING HERETO WHETHER SUCH CLAIMS ARE BASED ON BREACH OF CONTRACT TORT INCLUD ING NEGLIGENCE AND STRICT LIABILITY OR OTHER THEORIES BUYER S FAILURE TO SUBMIT A CLAIM AS PROVIDED ABOVE SHALL SPECIFICALLY WAIVE ALL CLAIMS FOR DAMAGES OR OTHER RELIEF INCLUDING BUT NOT LIMITED TO CLAIMS BASED ON LATENT DEFECTS IN NO EVENT SHALL BUYER BE ENTITLED TO INCIDENTAL OR CONSEQUENTIAL DAMAGES ANY ACTION BY BUYER ARISING HEREUNDER OR RELATING HERETO WHETHER BASED ON BREACH OF CONTRACT TORT INCLUDING NEGLIGENCE AND STRICT LIABILITY OR OTHER THEORIES MUST BE COMMENCED WITHIN ONE 1 YEAR AFTER THE CAUSE OF ACTION AC CRUES OR IT SHALL BE BARRED NOTE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable
20. The value of side 2 transac tion counter if two fueling points is shown in the Sale Volume Display See Figure 4 2 for an example Pushing the Totals button while the transaction values are displayed causes entry into the Fault Code History Display Mode See Figure 4 3 for an example As shown the transaction number is displayed for each side along with the fault code for that transac tion number The first fault code displayed is the most recent Pushing the Totals button cycles through the fault codes This mode will display the last 16 fault codes detected by the dispenser s computer since the last RAM clear not 16 per side but 16 total for that computer In order to reset Status 1 and Status 2 Fault Codes the initial problem must be corrected and power to the computer cycled or a 3 entered in Option 99 Until these conditions are satisfied the fault code will continue to be displayed at the end of the reset cycle The fault code is also stored in Option 01 Code History Display The effect an error fault has on the dispenser depends on the status of the fault code as described below in Table 4 2 TABLE 4 2 FAULT CODE STATUS EFFECT ON DISPENSER STATUS 1 STATUS 2 STATUS 3 Current sale is interrupted X X X The next reset attempt is normal X The next reset attempt displays the error code X X The error code is stored in Option 01 X X X The entire side is out of service until the error is c
21. ach sale and allocated to each fault code detected S Side 1 or 2 that the fault code was detected on is the junction box side P Product that was selected at the time the fault occurred The range is 0 7 with 0 meaning that no position was selected F Identifies the fault source if the fault can be linked to a hydraulic condition The range is 0 7 or L The numeric values indicate positions 0 2 none while H and L indicate blending feed stocks Fault Code number in the range of 00 99 T Fault Code Status 1 Error 2 Hydraulic 3 Service Pressing the Totals button displays fault codes detected from both sides beginning with the most recent The last 16 are stored and displayed Pressing the Price Jog button at any point increments to the next option See Section 4 for more details on fault codes their status and defini tions See Fault Codes 20 and 21 in Section 4 for display format 7 July 1999 Part No 920205 Rev C 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 02 8 Part No 920205 Rev C DESCRIPTION Macro Setting This is a read only option unless option programming is entered via the security switch as discussed in Section 2 2 2 DATA 00 Manufacturing default 02 to 13 Macro numbers See Appendix A for available options in each macro Remember this manual only applies to 1 Vista and 2 Vista model dispensers which are the Enhanced Vista
22. ain to change the status or Press the Price Jog push button to increment to the next fault code Repeat Step 3 as necessary until the money and volume displays show dashes Press the Totals push button to repeat the sequence or press the Price Jog push button to go to the next desired programming option Error Code Shuts down the entire side of the dispenser until power is cycled or until Option 99 is set to 03 Displayed in Option 01 Hydraulic Code Shuts down the affected hydraulic system hose until power is cycled or until Option 99 is set to 03 Displayed in Option 01 Service Code Generally do not affect dispenser operation see paragraph 4 3 for exceptions but are displayed in Option 01 Disable code Do not affect dispenser operation and are not displayed in Option 01 July 1999 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 99 July 1999 DESCRIPTION Exit Programming Allows the option programming mode to be exited DATA 01 02 03 Review option settings If the data is left at 01 the next closure of the Price Jog push button will return the computer to Option 01 Exit options and do not save new settings If 02 is entered the next closure of the Price Jog push button will exit the option programming sequence without saving program ming changes Exit options and save new settings If 03 is entered the next closure of the Price Jog push button will exit the option programmi
23. card activated terminal Flash Unit Price Displays In Idle State Sets the computer to either flash or not flash the unit price displays DATA 01 Do not flash unit price displays 02 Flash unit price displays when the dispenser is idle and all nozzle switches are off 03 Flash unit price displays after a nozzle switch is turned on and until product flow begins 17 Part No 920205 Rev C 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 30 31 DESCRIPTION Blank Non Selected Unit Price Displays Sets the computer to display dashes in the non selected unit price displays or to blank out the non selected unit price displays when a nozzle switch is turned on DATA 01 Display dashes in non selected unit price displays 02 Blank out non selected unit price displays Beep After Nozzle Active DATA 01 Beep until authorized No Beep during reset cycle Yes 02 Beep until authorized Yes Beep during reset cycle Yes 03 Beep until authorized No Beep during reset cycle No 04 Beep until authorized Yes Beep during reset cycle No Note Push to Start dispensers will beep on nozzle active until Push to Start requirements are met regardless of how Option 31 is set 34 18 Part No 920205 Rev C Call On Push to Start Tells the computer when to generate a call signal to the control system DATA 01 Call on product selection 02 Call after product selection and Push to Start is satisfied July
24. de 03 Volume sales can be preset volume mode Display Fill Or Dashes On Fill Command Tells the preset controller to display dashes or the word FILL when a customer selects fill DATA 01 FILL is displayed 02 js displayed Preset Required Tells the preset controller if a preset selection is required prior to beginning a sale DATA 01 Preset entry not required before a sale begins 02 Preset entry required before a sale begins July 1999 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION DESCRIPTION 44 First Digit Entry Point For Money Sets the position at which the money digit s entered will be displayed The X below indicates the position on the display where the last digit entered will be shown All digits to the right of the X position will remain Zero DATA 01 X000 00 02 X00 00 03 X0 00 04 X 00 05 X0 06 X Note The decimal point location in the above Data assumes that two decimal places were selected in Option 14 therefore if Option 44 is set to Data 04 and a 2 and 3 are entered at the keypad 23 00 will be displayed If Option 44 is set to Data 05 the same entry would display 2 30 45 First Digit Entry Point For Volume Sets the position at which the volume digit s entered will be displayed The X below indicates the position on the display where the last digit entered will be shown digits to the right of the X position will remain
25. ed Press the Price Jog push button to go to Option 97 where the sale money display will show XAB AB being the right hand two digits Use the Totals push button to change the value in the volume display to XBA For example if the money display shows 06 in the right hand two digits enter 60 in the right hand two digits in the volume display Press the Price Jog push button a RAM clear will occur in a few seconds and the computer will immediately enter Option 01 Use the Price Jog and Totals push buttons to reset the options as necessary and Save the new settings with Option 99 set to 03 Remove the security jumper Press the Price Jog and then the Position Select push button to return the dispenser to the normal operating mode Note Reset the fueling point number and unit prices as necessary after performing this procedure July 1999 25 Part No 920205 Rev C 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 98 26 Part No 920205 Rev C DESCRIPTION Code Allocation Allows the status of some fault codes to be changed as discussed in Section 4 This option will display only the changeable fault code statuses as follows 1 DATA 01 02 03 04 When Option 98 is entered the money and volume displays will show dashes Press the Totals push button to display the first fault code in the money display and the fault code status in the volume display Press the Totals push button ag
26. ensed in valve or relay output circuit 08 1 2 3 Time out limit has been exceeded 09 1 5 consecutive no pulse timeouts 10 1 2 3 Reverse pulse limit has been exceeded 11 1 Corrupted option data The pump will not restart until Option 99 is set to 03 Cycling power will not reset this error 12 3 Corrupted totals data the totals were reset to zero 13 gt Corrupted unit price data the unit prices were reset to zero 14 1 2 3 Forward pulses from illegal pulser exceeds limit 15 1 2 3 Jitter pulses from illegal pulser exceeds limit 16 1 2 3 Reverse pulses from illegal pulser exceeds limit 20 3 4 Jitter count exceeds logging limit blenders only 21 3 4 Reverse count exceeds logging limit blenders only 30 Corrupted Electro mechanical totalizer data Totalizer fractional amounts stored in memory after each sale have been reset to 0 31 35 Electro mechanical totalizer overflow The computer missed incrementing at least one volume unit on the EM totalizer 51 1 2 3 Blend ratio has exceeded error limits in Option 52 54 1 2 3 Communication failure between computer and blender solenoid drive board 55 1 Computer did not configure iMeter module due to communication problems with blender solenoid drive board at power up Applicable only at power up 2 Indicates the default status of the fault code ee Illegal pulsers are defined as follows In Blending dispensers pulses received from a feedstock product that is not selec
27. er for Side 1 of the dispenser is shown in the Money Display and the transaction number for Side 2 is shown in the Volume Display MAIN SALE DISPLAY LILIH 33 1 SGM FH 102A FIGURE 4 3 MAIN SALE DISPLAY SHOWING TRANSACTION COUNTER AND FAULT CODE n this example Fault Code 05 occurred on transaction number 00833 on Side 1 of the dispenser Note Side 1 of the dispenser is the junction box side 33 July 1999 Part No 920205 Rev C 34 Part No 920205 Rev C July 1999 APPENDIX A MACRO SETTINGS A 1 AVAILABLE MACROS Each macro 02 to 13 listed in the Macro Settings row in Table A 1 on the following page has been designed for use with a specific dispenser model The settings listed under each macro are the default settings to be used for the dispenser model shown Exception Macro 00 is the Manufacturing Default but is also used for the 2 V388 Duo 2 model as shown Use the Macro designed for the dispenser model as listed and if necessary change the option setting within that Macro for single or dual pricing single sided models etc 35 July 1999 Part No 920205 Rev C 1181 I I I I I I I I I I I pE ezuogny I I I I I I I I I I I mun dg c I I I I I I I I I I I OE I d N Use 6c I I I I I c T T TI SMSI 80
28. er liter Required setting for 2 Vista models U S gal or liter Nozzle Configuration Sets the number and location of nozzle positions active on the dispenser DATA 01 02 03 04 05 06 07 Nozzle A Nozzle A Nozzle B Nozzle A Nozzle B Nozzle C Nozzle A Nozzle B Nozzle C Nozzle D Nozzle B Nozzle B Nozzle C Nozzle B Nozzle C Nozzle D July 1999 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 06 07 July 1999 DESCRIPTION Number Of Fueling Points Sets the Duplex II computer to control either one or two fueling points on the dispenser DATA 01 One Fueling Point per computer 02 Two Fueling Points per computer Unit Prices Per Grade Sets the Duplex II computer to assign either one unit price per grade non cash credit or two unit prices per grade cash credit C C With either of the data selections below the Duplex II computer automatically determines if cash credit selection and cash credit confirmation are required DATA 01 One unit price per grade Non Cash Credit C C Confirmation is not required at dispenser and C C Selection is not required to begin sale 02 Two unit prices per grade Cash Credit C C Confirmation is required at dispenser and C C Selection is required to begin sale 11 Part No 920205 Rev C 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 10 11 12 12 Part No 920205 Rev C DESCRIPTION Totals F
29. leared X The hydraulic position is out of service until the error is cleared X The dispenser will operate normally unless another error occurs X July 1999 3l Part No 920205 Rev C 4 4 1 Totalizer Sequence Code Display The last fault code detected is displayed on the applicable side of the dispenser when the totalizer read sequence is initiated unless Option 26 02 Disable or since the last fault code was detected Option 99 has been entered or power has been cycled SGM FH 101A NNNNN z Transaction Counter in the range of MAIN SALE DISPLAY 00000 59999 NNNNN S S Side 1 or 2 This is the side on which the code was PF CC T detected T Fault Code Status 1 Error 3 Service 2 Hydraulic 4 Disable CC Fault Code number in the range of 00 99 F Fault Source This value identifies the fault source if the fault can be linked to a particular hydraulic condition The range is 0 7 H or L The numeric values indicate positions 0 none while the letters indicate blending feedstocks P Product Source This is the position that was selected at the time the fault occurred The range is 0 7 with 0 no position selected FIGURE 4 1 FAULT CODE DISPLAY The fault code will have a format similar to that shown 32 Part No 920205 Rev C July 1999 MAIN SALE DISPLAY Huds SGM FH 111 00525 FIGURE 4 2 MAIN SALE DISPLAY SHOWING TRANSACTION COUNTERS 7he transaction numb
30. models See separate manual for Standard Vista The display format in this option is Sale Money FF RR SS Salh e Volume TT DD Unit Price 02 FF Software ID number 00 99 Identifies the use type of software residing in the dispenser 11 Domestic use 12 International Export use 13 ISM use 14 Domestic Touchscreen use RR Software revision number 00 99 For example Rev 08 or Rev 11 SS Revision sub number 00 99 00 production release TT Datalink pump type 00 99 DD Option data 00 02 to 13 This is the Macro number OP02 Option 02 Note the following about this option and macros 1 Macros set all option data defined in the macro table see Appendix A and hide those options that may not be configured to a setting different from the macro table configuration 2 Settings which are hidden are not displayed in the option setting sequence 3 Ifa data setting is altered from the macro setting the display will flash for both the altered option s and Option 02 The display will flash when reviewing the options prior to or after saving the option data July 1999 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 02 03 July 1999 DESCRIPTION Macro Setting continued 4 Option 02 is entered and is flashing data changed changing the macro will reset any altered options to that macro s default 5 Once a macro other than Macro 00 is saved Macro 00 will be locked out
31. ng sequence and save all programming changes 27 Part No 920205 Rev 28 Part No 920205 Rev C July 1999 4 FAULT DETECTION AND REPORTING 4 4 INTRODUCTION The purpose of the fault detection and reporting circuits in the Duplex II computer is to Monitor the operation of the dispenser Identify a fault when it occurs by linking the fault to a fault code Take the appropriate action as dictated by the status of the fault code 4 2 CLEARING FAULTS Once the cause of a fault is corrected the fault code can be cleared from the display of the dispenser by cycling power to the computer or by entering Option 99 If the problem is corrected but power is not cycled or Option 99 is not entered the fault code will continue to be displayed See Table 4 1 for a listing of fault codes 4 3 FAULT CODE STATUS DESCRIPTIONS When a fault is detected the Duplex II computer records a Fault Code Status number of 1 2 3 or 4 The fault code status number dictates what action if any the computer will take as a result of the fault A description of Status numbers are Error Code shuts down the affected side of the dispenser until power is cycled or Option 99 is set to 03 Error codes are displayed in Option 01 2 Hydraulic Code shuts down the affected hydraulic system on the specific side of the dispenser until power is cycled or Option 99 is set to 03 Hydraulic codes are displayed in Option 01 3 Service Code shuts do
32. on to go to the next desired programming option Press the Price Jog push button until Option 99 is displayed and Press the Totals push button to select the appropriate data 03 to Exit and save changes 02 to Exit and do not save changes or 01 to review the options again Press the Price Jog push button to display the original fueling point number Press the Position Select push button to return the dispenser to the normal operating mode Part No 920205 Rev C July 1999 2 2 2 Entering The Option Programming Mode Via The Security Switch Electric Shock Hazard The procedure below requires that electrical power to the dispenser be turned ON Avoid touching any of the components on the circuit boards Failure to do so may result in serious injury In order to change Options 02 04 51 and 97 the security switch must be set To set the security switch and enter the option programming mode locate the Duplex II computer board and perform the following procedure l 2 July 1999 Remove power from the board by removing connector J3 Locate connector J6 and bridge jumper pins 3 amp 5 Use jumper part number 129930 Pin 1 of J6 is located closest to the center of the board Apply power to the board by re installing connector J3 The unit price display will show to indicate that the security switch has been set you have entered the option programming mode and Option 01 has been selected Press the Price
33. ormat Sets the computer to store money totals in one of three formats First to separate cash and credit totals per position Second to combine all money per position regardless if it s cash or credit Third to calculate all money per fueling point If Option 10 is set to separate cash and credit totals then Option 07 must be set for two unit prices per grade DATA 01 Money totals are separated into cash totals and credit totals per position 02 Money totals are calculated equal to cash plus credit per position 03 Money totals are calculated per fueling point only Valve On Delay Programs a delay between the time that the relay select line is ener gized and the slow valve is turned on This delay is intended to give the leak detectors time to perform their check DATA 2 to 6 seconds in 0 5 second increments Time Out With No Pulses Received If after the dispenser starts its reset pulses to begin a sale or during a sale are not received for the programmed time period the dispenser goes out of use and Fault Code 08 is set DATA 120 to 300 seconds in 10 second increments Cannot be disabled July 1999 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 13 14 July 1999 DESCRIPTION Nozzle On Delay When enabled sets a 3 4 second time which the nozzle switch must be turned off before moving the switch to the on position will be recognized This prevents a customer from inadvertently reset
34. pact valves are included in the category referred to in the previous sentence Seller s recommendations with respect to the oper ation of Seller s equipment are advisory only and are not warranted All claims under this warranty must be made in writing immediately upon discovery and in any event within twenty four 24 months from date of start up if a product is involved or from completion of the applicable work if work is involved or thirty 30 months from date of invoice whichever shall occur first Pro vided however that with respect to the Wayne Plus system 2400 system DL series dispensers and card readers all claims must be made in writing within twelve 12 months from date of start up With respect to receipts totals printers and any other printers or printing mechanisms all claims must be made in writing within ninety 90 days from date of start up Wayne Vista dis penser external metal panels will be free from defects due to rust and or corrosion for a period of forty eight 48 months from date of dispenser start up Defective and nonconforming items must be held for Seller s inspection and returned to the original f o b point upon request Seller s war ranty on service parts whether new or reconditioned is ninety 90 days from the date of installa tion or twelve 12 months from date of invoice whichever first occurs THE FOREGOING IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES WHATSOEVER EXPRESSED IM PLIED AND STATU
35. r use with Lift to Start models 02 Enabled Push to start Switch A push to start switch is the only valid push to start signal The push to start switch is a normally open switch which ultimately connects to pins 7 and 5 of the J6 connector on the lighted cash credit interface board If this switch is continuously closed for 30 seconds Fault Code 01 is set 03 Enabled Push to start Cash Credit or Grade Select Switches The select switches are considered valid push to start signals These are normally open switches which ulti mately connect to the J5 connector on the lighted cash credit interface board 04 Reserved Do not use 16 Part No 920205 Rev C July 1999 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 26 28 29 July 1999 DESCRIPTION Totalizer Sequence Code Display Sets the computer to display the most recent fault code detected for a given side of a dispenser before any totals have been displayed DATA 01 Enable Display fault code 02 Disable Do not display fault code Cash Credit And Push to Start Switches Sets the computer to control the proper number of lighted or unlighted cash credit or Push to Start switches DATA 01 One cash switch and one credit switch or one Push to Start bar per side 02 One set of cash credit switches or one Push to Start bar per nozzle or lighted cash and credit switches 03 Cash credit selection or Push to Start required from dispenser mounted
36. s are saved the displays will flash when the option programming mode is entered on the next occasion If 30 seconds pass without making an entry the computer will revert to normal mode without saving any changes July 1999 Part No 920205 Rev C 2 2 PROCEDURES FOR OPTION PROGRAMMING continued Refer to the Installation and Operation manual for the dispenser being serviced for the loca tion of the push buttons used in these procedures 2 2 1 Entering The Option Programming Mode To enter the option programming mode to view or make changes as allowed in this mode perform the following procedure 1 2 4 Press the Position Select push button Press and hold the Totals push button until the ones digit in the unit price display is 0 Press and hold the Totals push button again until the tens digit is 0 The fueling point number is now set to 00 the money display on both sides will show dashes and both sides of the dispenser will be inoperative Press the Price Jog push button The unit price display will show OPO1 to indicate that you have entered the option programming mode and Option 01 has been selected Press Price Jog push button to go to the desired programming option As the Price Jog push button is pressed the unit price display s will show the selected option in the range of OPO1 to OP99 Press the Totals push button to change the data in the selected option or Press the Price Jog push butt
37. s shown in the money display are the Software Identifica tion number which is used to identify the type of software and not the revision See Option 02 description for more details Software Revision 11 Option Programming 1 Vista and 2 Vista Model Dispensers Service Manual July 1999 Part No 920205 Rev C INDICATORS AND NOTATIONS DANGER Danger indicates a hazard or unsafe practice which if not avoided will result in severe injury or possibly death Warning indicates a hazard or unsafe practice which if not avoided may result in severe injury or possibly death Caution indicates a hazard or unsafe practice which if not avoided may result in minor injury Note Important information to consider otherwise improper operation may occur in some instances A vertical bar appearing on the right side of the pages indicates text figures or tables that are new or changed from the previous revision of this manual Part No 920205 Rev C July 1999 TABLE OF CONTENTS Title Page INTRODUCTION rere st n IS lee bites et ea te els cheat 1 1 1 Introduction to Option Programming 0 0 4 4400 2 2 OPTION PROGRAMMING INSTRUCTIONS 0 0 0 0 3 2 1 Option Categories oer RH HB eave akties URP ERI UMP 3 2 2 Procedures for Option Programming 4444444444400 3 2 2 1 Entering the Option Programming Mode 4 2 2 2 Entering the
38. ted In single hose MGD dispensers pulses received from unselected product 30 Jitter pulse count exceeds logging limit Fault code is displayed in the following special format NNNNN S Sale Money PF 20 BB Sale Volume NNNNN Transaction Counter S Side 1 or2 P Product Source 0 7 F Fault Source 0 7 or L 20 Fault Code 20 Jitter pulse logging error BB Maximum jitter count allowed Part No 920205 Rev C July 1999 4 4 FAULT REPORTING When the computer detects a fault the sale currently in progress will be shut down Depending on the fault code status on the next reset a fault code may be displayed The fault code is displayed only for the affected side of the dispenser In addition to the displayed fault code a transaction counter number is also displayed The transaction counter number can be used as a troubleshooting aid to determine on which sale an error occurred and if that particular error is related to the reported problem This fault code along with the new transaction counter number will have a format similar to that in Figure 4 1 Status 3 Fault Codes are not displayed on the next reset but may be viewed in Option 01 Code History Display The transaction counter has a range of 00000 59999 and then rolls over to 00001 Each side of the dispenser has a transaction counter When Option 01 is entered the current trans action number for side 1 is shown in the Sale Money Display
39. ting the sale amount For example l DATA 01 02 The nozzle is turned off and the dispenser goes out of use The computer initializes a 3 4 second delay of nozzle on recognition If the nozzle comes back on in less than 3 4 seconds the computer ignores the switch closure and does not reset If the nozzle comes on after the 3 4 second timer has expired the computer resets and starts the sale Disabled Enabled Money Display Decimal Location Sets the location of the money display decimal point This same location is used on the preset assembly if present DATA 01 02 03 04 05 X XX XXX XXXX No Decimal Point 13 Part No 920205 Rev C 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 15 16 19 14 Part No 920205 Rev C DESCRIPTION Volume Display Decimal Location Sets the location of the volume display decimal point This same location is used on the preset assembly if present DATA 01 XX 02 XXX Unit Price Display Decimal Location Sets the location of the unit price decimal point DATA 01 X 02 XX 03 XXX 04 No decimal point Number of Cash Digits Sets the number of digits which will be shown in the money display DATA 01 5 digits 02 6 digits July 1999 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION 23 24 DESCRIPTION Flow Valve Sequence Sets the sequence which the computer turns the flow control val
40. ves on and off In dispensers with new style hydraulics with a two stage actuator this option must always be set at 02 In dispensers with old style hydraulics two external electric solenoid valves this option must be set to 01 DATA 01 S F S Slow on Fast off Fast on slow off Slow on Fast off 02 S SF S Slow on Fast off Slow on Fast on Slow on Fast off Unit Price Order Reverses the order of unit price positions switch inputs and lighted cash credit button outputs on each side of the dispenser See Table 3 1 for data DATA TABLE 3 1 OPTION 24 DATA Side 1 Unit Price Side 2 Unit Price Option 24 Data Position Order Position Order 01 Left to Right Left to Right 02 Left to Right Right to Left 03 Right to Left Left to Right 04 Right to Left Right to Left Note Side 1 of the dispenser is the junction box side July 1999 15 Part No 920205 Rev C 3 OPTION PROGRAMMING DESCRIPTIONS continued OPTION DESCRIPTION 25 Push button Start Stop Enables or disables the push to start option If the option is enabled a push to start switch must be pressed before the dispenser will reset If the option is disabled the dispenser will reset without a push to start signal Note NFPA 30A requires the dispenser to be manually activated This requires a sepa rate intentional operation other than simply removing the nozzle from its hang up position DATA 01 Disabled Fo
41. wn the affected hydraulic system on the specific side of the dispenser The nozzle switch must close and open and the dispenser must be reautho rized to initiate a new sale Service codes are displayed in Option 01 4 Disable Code when a fault code has this status the computer does not take any action and the fault code is not displayed in Option 01 Fault codes their status and descriptions are shown in Table 4 1 When more than one number is shown in the Fault Code Status column it indicates that the Fault Code can be assigned either status An asterisk next to a number indicates the default status For example Fault Code 08 Time out limit has been exceeded has three numbers 1 2 3 in the Fault Code Status column The default status is 3 however you may assign either a Status 1 Error Code Status 2 Hydraulic Code or Status 3 Service Code to Fault Code 08 29 July 1999 Part No 920205 Rev C 4 3 FAULT CODE STATUS DESCRIPTIONS continued TABLE 4 1 FAULT CODES STATUS AND DESCRIPTION Fault Fault Code Code Status Description 01 1 3 Push to start open but configured for push to start or push to start switch shorted 02 1 Push to start jumper shorted but not configured for push to start 03 1 2 3 Unit has overrun prepay preset amount 04 1 ROM checksum error 05 1 2 3 Pulser error or Wayne Vac error Set if jitter count exceeds limit 06 1 3 Illegal current s
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