EEEA136A - Snap
Contents
1. controllers COME Dynamome ter COMS a7 COM H Barcode Reader COM6 COM L OBDII Key COM A i Communications Port COM1 aF ECP Printer Port LPT1 4 z SCSI and RAID controllers Device Manager Action View gt 8 5 a E D333Q821 Computer ml ACPI Uniprocessor PC Disk drives Maxtor 2B020H1 M Sys DiskOnKey USB Device B m Display adapters mj Intel R Extreme Graphics Controller DVD CD ROM drives 23 SAMSUNG DVD ROM SD 616T H 3 Floppy disk controllers H E Floppy disk drives H IDE controllers Keyboards 173 Mice and other pointing devices Conexant HSF 92 56K Data Fax PCI Modem Monitors Network adapters d lt OBIS devices OBIS IR remote receiver OBIS devices amp OBIS IO module S Ports COM amp LPT COM C Gas Cap Tester COMI 1 COME Dynamometer COM10 aF COM H Barcode Reader COM9 aF COM L OBDII Key COMB Ej Communications Port COM1 ECP Printer Port LPT1 Ha SCSI and RAID controllers 4 Sound video and game controllers HEY Storage volumes System devices Universal Serial Bus controllers 2 IF THE COMM PORTS ASSIGNMENT ARE CORRECT PROCEED TO THE NEXT STEP OTHERWISE USING THE TEEEA136A0 01 21 2005 REV M Page 34 of 42 CORRECT RE IMAGE PROCEDURE AND SOFTWARE REINSTALL THE SOFTWARE LOG OUT AND2. m My Computer HKEY_LOCAL_MACHINE SOFTWARE Snap on Diagnostics Emissions AnalyzerlPeripheralstBarcode Scanner Figure 1 Registry Editor 10 Verify barcode scanner by clicking on Barcode Scanner and double clicking on CommPort You should see the following dialog as shown in Figure 2 Value name EemmPort Value data Base Hexadecimal C Decimal Figure 2 Edit DWord Value 11 Verify the Gas Cap Tester by clicking on Gas Cap Tester and double clicking on CommPort You should see the following dialog as shown in Figure 3 Value name EemmPort Value data Base p Hexadecimal C Decimal Cancel Figure 3 Edit DWord Value TEEEA136A0 01 21 2005 REV M Page 40 of 42 12 Verify OBDII Key by clicking on OBDII and double clicking on CommPort You should see the following dialog as shown in Figure 4 Value name EemmPort Value data Base p Hexadecimal C Decimal Cancel Figure 4 Edit DWord Value 13 Close Registry TEEEA136A0 01 21 2005 REV M Page 41 of 42 DIAGNOSTICS TESTS The Diagnostics Test is used for diagnosing and troubleshooting device related problems LOOPBACK TEST The Loopback Test is used for testing the COMM Ports on the Communication Box The test verifies that the COMM Ports are working correctly Tools needed set of 3 Loopback Adapters CPG 7 pin DB B nin DE 26 pin SNAP ON PART EAE0030L10A SNAP ON
3. BUTTON POWER TO PORT C RESELECTING THIS BUTTON SHOULD TOGGLE THE LED ON THE LOOPBACK ADAPTER ON AND OFF IF THE TEST FAILS REPLACE THE CONNECTING CABLE AND OR GAS CAP TESTER OTHERWISWE CONTINUE TO THE NEXT STEP 9 FROM THE MAIN MENU SELECT SERVICE MENU 1 10 ENTER DAILY SERVICE CODE AND PRESS F10 11 SELECT DIAGNOSTIC MENU 2 12 SELECT LOOPBACK TEST 13 FROM THE SERIAL PORT DROP DOWN WINDOW SELECT COMM PORT C FOR TEST 14 ATTACH APPROPRIATE LOOPBACK ADAPTER TO THE PORT UNDER TEST AT THE REAR CONNECTOR PANEL LOOPBACK ADAPTERS WILL ONLY FIT INTO APPROPRAITE CONNECTORS 15 SELECT START VERIFY CORRECT LOOPBACK RESPONSE IN THE TEST STATUS WINDOW RX TX PASS RTS CTS PASS DTR DSR PASS ad et an e TEEEA136A0 01 21 2005 REV M Page 38 of 42 16 IF THE TEST RESULTS ARE NOT AS EXPECTED PROCEED TO THE NEXT STEP OTHERWISE REPLACE THE CONNECTING CABLE REPLACE THE CONNECTING CABLE AND OR GAS CAP TESTER CHECK FOR 12 VOLTS ACROSS THE PINS OF J9 BAR CODE SCANNER POWER IF 12 VOLTS IS NOT PRESENT CHANGE THE CONTROLLER BOARD IF 12 VOLTS IS PRESENT AT THE CONTROLLER BOARD CHECK FOR THE 12 VOLTS AT THE BACK PANEL CONNECTORS COM C IF 12 VOLTS IS NOT PRESENT REPAIR OR REPLACE EFFECTED HARNESS OR TROUBLESHOOT REPLACE COMMUNCIATION BOX IF 12 VOLTS IS PRESENT REPLACE THE CONNECTING CABLE REPLACE THE CONNECTING CABLE AND OR GAS CAP TESTER COMPUTER TEST 1
4. TEEEA136A0 01 21 2005 REV M Page 5 of 42 53 Locate the OBDII Reader EAE0032L514 in the kit Referring to figure 5 locate the label on the OBDII Reader that indicates which end connects towards the Vehicle and which end connects towards the Analyzer 54 Connect the end of the OBDII Reader labeled To Analyzer to the end of the cable installed in the step 53 55 Locate and attach the 15 OBDII Extension Cable 6 042224 to the other end of the OBDII Reader 36 of 58 59 60 61 62 63 64 labeled To Vehicle Secure using the screws contained within the connector of the vehicle EAE0032L51A TO VEHICLE z e Pes a e a lt z TO ANALYZER PIN Figure 5 OBDII Reader Label Attach the DB9 to DB25 Serial Port Adapter to the connector on the rear panel labeled COM P Referring to Figure 4 connect the Gas Cap Tester Communications Cable EAWO0166L034A to the connector on the rear panel labeled COM C Attach the other end to the Gas Cap Tester Communications Cable to the Gas Cap Tester Place the Gas Cap Tester Adapters in the Storage Compartment Locate the Remote Control 7009E9321 30 Remove the rear cover from the remote control Place the two batteries in the Remote Control being careful of polarity Place the rear cover back on the Remote Control and secure with the four screws Place the Remote Control in the Keyboard
5. Throw away all literature that comes with the Bar Code Scanner Attach one end of the Bar Code Scanner Cable to the Bar Code Scanner Head To install the interface cable for the 2D Two Dimensional Bar Code Scanner DS3408 SF20005 loosen the two screws on the cable clamp at the bottom of the digital scanner and gently pull the clamp away from the bottom of the digital scanner Open the clamp and plug the interface cable modular connector into the cable interface port on the bottom of the digital scanner handle Gently tug the cable to ensure the connector is properly secured Close the clamp push it back into place and tighten the screws on the clamp to secure the cable into the bottom of the digital scanner To install the cable on the yellow 2D Bar Code Scanner P304PRO I000 or 1100 insert the cable and twist into place in the Scanner Head Attach one end of the Bar Code Scanner Cable to the Bar Code Scanner Head Ensure that the cable twist into place in the Scanner Head Figure 3 Scanner Bracket Referring to Figure 3 on the next page attach the other end of the cable to the rear panel connector port labeled COM H Locate the 6 Null Modem Cable 6 041224 in the kit Referring to Figure 4 on the next page attach one end of the Null Modem Cable to COM L Secure the cable using the screws in the connector zd COM C CAS CAP COM H SCANNER COML OBDII COM J Figure 4 Rear Panel Connectors
6. 3 11226CUSC3 1 of 2 and insert GX 150 Dell OBIS Re Image Utility CD 3 11226CUSC4 2 of 2 into the DVD ROM Drive e For GX 260 Insert media 2 containing file Y GX2600S 002 into drive Y pop up window will appear remove the GX 260 Dell OBIS Re Image Utility CD 3 35426CUSC2 1 of and insert GX 260 Dell OBIS Re lmage Utility CD 3 35426CUSC3 2 of 2 into the DVD ROM Drive e For GX 270 Insert media 2 containing file Y GX2700S 002 into drive Y pop up window will appear remove the GX 270 Dell OBIS Re Image Utility CD 3 38626EUSCA 1 of 2 and insert GX 270 Dell OBIS Re Image Utility CD 3 38626EUSC5 2 of into the DVD ROM Drive 11 Select OK and the CD will continue to load to the hard drive NOTE THIS WILL TAKE APPROXIMATELY 10 MINUTES TO LOAD TEEEA136A0 01 21 2005 REV M Page 8 of 42 12 When the Reboot window or an prompt is displayed remove the OBIS Re lmage Utility Floppy Disk from the flo drive and remove the OBIS Re lmage Utility CD from the DVD ROM drive 13 Select Reboot or Reset the computer to reboot up to Windows 2000 14 Next click on the OK button to log on as the Administrator Do not use a password 15 If for some reason Windows Plug and Play does not automatically go through on its own you may have to select OK or Next and then select the CD ROM device or the path of CADRIVERSYOBIS DRIVERS to tell it the location of the drivers it is looking for Y
7. Device Manager slal 29 Action View da gt gn i a E D333Q821 E Computer m ACPI Uniprocessor PC Disk drives C3 Maxtor 2B020H1 C3 M Sys DiskonKey USB Device B al Display adapters uj Intel R Extreme Graphics Controller DVD CD ROM drives 23 SAMSUNG DVD ROM SD 616T Floppy disk controllers H E Floppy disk drives IDE controllers H Keyboards 2 Mice and other pointing devices Conexant HSF 92 56K Data Fax PCI Modem Monitors Network adapters d i OBIS devices OBIS IR remote receiver lt OBIS devices amp OBIS IO module Y Ports COM 8 LPT aF COM C Gas Cap Tester COMI 1 COME Dynamometer COM10 aF COM H Barcode Reader COM9 aF COM L OBDII Key COMB F Communications Port COM1 ECP Printer Port LPT1 Ha SCSI and RAID controllers Sound video and game controllers H E Storage volumes Ml System devices m e Universal Serial Bus controllers Eo e THE COMM PORTS ASSIGNMENT ARE CORRECT PROCEED TO THE NEXT STEP OTHERWISE USING THE CORRECT RE IMAGE PROCEDURE AND SOFTWARE REINSTALL THE SOFTWARE LOG OUT AND LOGIN BACK AS OBIS FROM THE MAIN MENU SELECT MANUFACTURER S TECHNICIAN MENU 5 ENTER DAILY SERVICE CODE AND PRESS F10 SELECT DIAGNOSTIC MENU 2 FROM THE DIAGNOSTIC MENU SELECT SWITCH TEST ATTACH THE 7 PIN CPC LOOPBACK ADAPTER TO THE FUEL CAP TESTER CONNECTOR C SELECT THE POWER 1
8. 8 Locate the Product Key number on the top of the computer Write this number on the front of the Dell Computer User s Manual as it will be used later 9 Place the computer product literature and software in the Unit s Storage Compartment 10 Slide 55 of the computer in from the rear of the analyzer such that the rear of the computer is facing the rear of the unit While sliding the computer in place the front and rear straps over the top of the computer Once the computer is the way in place the foam block on top of the computer with the thicker side of the block on the left if viewed from the rear about 4 from the front 11 Once the computer is in tighten the straps To tighten the straps pull on the loose end of the strap below the computer compartment These straps do not have to be extremely tight snug is enough 12 Referring to Figure 1 and 2 attach the following cables to the computer e Power Connector Video Connector 2 USB Connectors e Keyboard Connector Mouse Connector 9pin DB Connector to Com 1 Figure 2 Video Hookup Figure 1 Computer Hookups 13 Run 8 inches of the phone cord 6 037224 through the side of computer compartment TEEEA136A0 01 21 2005 REV M 17 18 19 20 21 Page 3 of 42 Place the Heyco Bushing 8 6419 on the cord at this point Using Heyco Pliers push the bushing into the hole Plug the end of the phone cord now in the computer compartment into the jack on th
9. MALFUCTIONS PROBLEM CAUSE SOLUTION DOES NOT SCAN BAR CODE READER NOT e REPROGRAM THE YELLOW BAR CODE SCANNER CODES PROGRAMMED CORRECTLY USING THE SETUP SHEET INCLUDED IN THE INSTALLATION INSTRUCTIONS TEEEA136A0 EB id Nee TOWEL TO CLEAN THE BAR GODE READER LENS BAR GODE READER NOT e VERIFY THAT THE BAR CODE READER IS CONNECTED TO CONNECTED TO THE CORRECT THE COMM PORT H COMM PORT WRONG BAR CODE SCANNER VERIFY THE PART NUMBER FOR THE BAR CODE SCANNER OR CABLE AND THE CABLE AS SHOWN ON PAGE 14 VERIFY THAT THE SCANNER CABLE HAS BLACK BREAKER ON IT IF NOT REPALCE THE CABLE WITH THE CORRECT ONE COMM PORTS NOT SET UP TO VERIFY THAT THE COMM PORTS ARE SET UP CORRECTLY IN SOFTWARE OR CORRECTLY IN SOFTWARE PERFORM THE FOLLOWING BAD COMMUNCIATIONS PORT STEPS H e EXITFROM THE OBIS PROGRAM 9 LOGINAS EQUISERV e RIGHT CLICK ON MY COMPUTER ICON ON TEEEA136A0 01 21 2005 REV M Page 31 of 42 WINDOWS 2000 DESKTOP SELECT PROPERTIES FROM MENU BY LEFT CLICK OF THE MOUSE LEFT CLICK ON THE HARDWARE FOLDER TAB CLICK ON DEVICE MANAGER BUTTON EXPAND PORTS COM amp LPT PROPERTIES BY CLICKING ON SIGN NEXT TO THE LABEL VERIFY WITH THE PICTURES BELOW FOR COMM PORT LABELS NOTE THAT THE VALUE FOR COM NUMBERS CAN BE DIFFERENT EXAMPLE COM H BARCODE READER COM6 COULD ALSO READ COM H BARCODE READER COM8 ENSURE THERE ARE NO YELLOW OR 7 OR RED X CHECK MARKS ERRORS IN THE DEVICE MANAGER SEE
10. PART EAE0027L05A SNAP ON PART EAE0027L04A 1 From the Main Menu select Manufacturer s Technician Menu 5 2 Enter daily Service Code and press lt F10 gt 3 Select Diagnostic Menu 5 4 From the Diagnostic Menu select Loopback Test 5 From the Serial Port drop down window select the desired port for test 6 Attach appropriate Loopback Adapter to the port under test at the rear Connector Panel Loopback adapters will only fit into appropriate connectors 7 Select Start Verify correct Loopback response in the Test Status window with the table below onse Er Pass 1866 886 Or cade Reader H ster C 09910 1 86 1 6 Pass Nk Table 2 6 Expected Loopback Test Results NOTE IF LOOPBACK RESULTS DO NOT MATCH EXPECTED RESULTS IN THE ABOVE TABLE PROCEED TO TROUBLESHOOTING LOOPBACK TEST COMPLETE SWITCH TEST The Switch Test is used to test the Fuel Cap Tester Power Tools needed one Loopback Adapter CPC 7 pln SNAP ON PART EAE0030L10A From the Main Menu select Manufacturer s Technician Menu 5 Enter daily Service Code and press lt F10 gt Select Diagnostic Menu 5 From the Diagnostic Menu select Switch Test Attach the 7 Pin CPC Loopback Adapter to the Fuel Cap Tester Connector C Select the Power 1 button power to port C Reselecting this button should toggle the LED on the Loopback Adapter ON and OFF LE Uo EI NOTE IF LOOPBACK RESULTS DO NOT MATCH EXPECTED RESUL
11. Pennsylvania Analyzer type OBIS 0 Analyzer Serial Number located at the back of the Analyzer on the left side above the computer storage compartment 11 Analyzer Phone Number the phone number to which the Analyzer is connected 12 Dialing Prefix number to be dialed to call an outside line example 9 gt ae Press lt F10 gt to Save The Analyzer will automatically dial out and register After completing of registration the Analyzer will do a remote software update NOTE IF THE SOFTWARE UPDATE STOPS OR THERE IS ERROR REPORTED IT CAN BE PERFORMED AGAIN THOUGH SERVICE MENU REFER TO THE SECTION FOR REMOTE SOFTWARE UPDATE Analyzer will reboot after completion of Software Updates INITIALIZATION OF NEW MEDIA VERIFICATION OF DATE AND TIME AND CUSTOMER INFORMATION SETUP De pO IO ILI D TOS Logon as OBIS do not enter any Password Click on Manufacturers Technician Menu Number 5 Enter the Access Code Press F10 to Continue Click on State Functions Number 3 Click on Install New Removable Medium Number 2 Click on lt Initialize gt When Backup Device Ready is displayed click on the CLOSE button Click on Reset Date and Time Verify the date and time are correct if not set the correct date and time by clicking on the down arrow for the date and clicking on the up or down arrow to set the correct time 10 Click on the F10
12. front bracket as far back as it will go to ensure that the monitor is snug between the two brackets Tighten both Allen Screws 35 Locate the two inner thumbscrews Now screw the inner thumbscrews down to hold the monitor base to the unit 36 Attach the AC Power Cable coming out of the units top to the Monitor TEEEA136A0 01 21 2005 REV M Page 4 of 42 37 Attach the Video Data Cable coming out of the unit s top to the monitor 38 Secure the extra monitor Video Cable with the straps below the units top NOTE INSTALLATION COMPLETE FOR DELL E773S COLOR MONITOR GOTO LINE 39 39 AO 41 42 43 44 45 46 AT 48 49 30 91 02 53 54 Unpack the Printer if it is not already done Referring to the Printer Literature install the printer s toner cartridge Place the Printers Product Literature and in the Units Storage Compartment Leave the CD out as it will be needed to load the printer drivers later Place the Printer on the top of the unit next to the monitor Attach the Printers Power Cable coming out of the units top to the Printer Attach the Printers USB Data Cable coming out of the unit s top to the Printer Ensure the Printers Power Switch is in the on position Load 100 sheets of paper 8 010104 into the printer Referring to Figure 3 mount the Bar Code Scanner Bracket EAS2052E02A using two screws 1 129064 Unpack the Bar Code Scanner EEEH102A if it is not already done
13. on lt NEXT gt to continue Add Printer Wizard Local or Network Printer Is the printer attached to your computer If the printer is directly attached to your computer click Local printer If itis attached to another computer or directly to the network click Network printer C Local printer Iv Automatically detect and install my Plug and Play printer Network printer lt Back Cancel Figure 8 Local or Network Printer TEEEA136A0 01 21 2005 REV M Page 10 of 42 3 The third page of the ADD PRINTER WIZARD will be displayed as shown in Figure 9 Click on Use the following port Next scroll down through the list of available ports until USBO001 is highlighted Then click on lt NEXT gt to continue Add Printer Wizard Select the Printer Port Computers communicate with printers through ports Select the port you want your printer to use Ifthe port is not listed you can create a new port Use the following port Pot Description _ Printer LPT1 Printer Port HP DeskJet 690C Acrobat PDF YY LPT2 Printer Port LPT3 Printer Port COM T Serial Port COM 2 Serial Port COM3 Serial Port Note Most computers use the LPT1 portto communicate with a local printer C Create a new port ype lt Back Cancel Figure 9 Printer Port 4 The fourth page of the ADD PRINTER WIZARD will be displayed as shown in Figure 10 Click on HAVE DISK gt
14. 2 Click on OBD II Communication Test Number 2 Follow the directions on the Screen Allow for the data fields to fill in The data displayed will differ from vehicle to vehicle we are only concerned that data is appearing NOTE IF AFTER SEVERAL SECONDS THE SCREEN DISPLAYS ERROR OPENING OBD II THEN TEST ANOTHER VEHICLE OR PROCEED TO TROUBLESHOOTING IN WHAT IF SECTION pp 9 Asuccessful communication test will result in the data fields being filled 6 Press ESC to return to Diagnostic Functions Menu 7 Click on Bar Code Reader Test Number 3 8 Using the Bar Code Reader scan any bar codes i e vehicle VIN NOTE IF AFTER SEVERAL TRIES AT SCANNING AND NO DAT IS DISPLAYED TRY SCCANNING A DIFFERENT BAR CODE OR PROCEED TO TROUBLESHOOTING IN WHAT IF SECTION 9 Asuccessful read will result in values being displayed on the screen 10 Press lt ESC gt to return to Diagnostic Functions Menu 11 Click on Gas Cap Integrity Test Number 4 12 Follow the directions on the Screen 13 Upon successful completion of the test Test Completed Successful will be displayed NOTE IF THE SCREEN DISPLAYS TEST FAILED PROCEED TO TROUBLESHOOTING IN WHAT IF SECTION 14 From the Main Menu select Manufacturer s Technician Menu 5 15 Enter daily Service Code and press lt F10 gt 16 Select Diagnostic Menu 2 17 From the Diagnostic Menu select Network Communication Diagnostics 18 From the N
15. 5 Key Obtained from Technical Support e 2 5mm Allen Wrench e Heyco Pliers Obtain from Engineering TEEEA136A0 01 21 2005 REV M Page 2 of 42 HARDWARE INSTALLATION INSTRUCTIONS 1 Carefully unpack all the items listed in the Parts amp Accessories List above Identify each piece to ensure that it is included and set aside for assembly in the next steps 2 Once the packaging has been removed from the unit push it to the spot where you will work on it LOCK THE CASTERS 3 Remove the six retaining screws from the computer compartment rear panel Using a 225 key unlock and remove the computer compartment rear panel and set it aside Using the key shipped with the cabinet unlock and open the front computer compartment door Jl Standing in front of the unit locate the storage compartment just below the computer compartment Locate the ends to the computer hold down straps in this area Open the computer hold down straps so they are as big as possible but still connected Move these straps out of the way so the computer can be slide into this compartment without sliding it on top of the straps 6 Lookin the top of the computer compartment you will find a power strip Ensure all power cords are fully seated in this power strip as once the computer is in this is hard to check 7 If not already done completely unpack the computer from its packaging Discard the power cord and modem cable that comes with the computer
16. 50 or a GX 260 or a GX 270 before starting this procedure Turn On the analyzer Press F12 when the Dell logo appears during boot up Next you should see a Boot Device Menu Use one of the following e For GX 150 insert the GX 150 Dell OBIS Re lmage Utility Floppy Disk 3 11226BUSD2 into the floppy drive and insert the GX 150 Dell OBIS Re lmage Utility CD 3 11226CUSC3 Disk 1 of 2 into the DVD ROM drive e For GX 260 insert the GX 260 Dell OBIS Re lmage Utility floppy disk 3 35426BUSD1 into the floppy drive and insert the GX 260 Dell OBIS Re lmage Utility CD 3 35426CUSC2 Disk 1 of 2 into the DVD ROM drive 9 For GX 270 insert the GX 270 Dell OBIS Re lmage Utility Floppy Disk 3 38626BUSD1 into the floppy drive and insert the GX 270 Dell OBIS Re lmage Utility CD 3 38626EUSCA Disk 1 of 2 into the DVD ROM drive Press 2 for GX 260 or GX 150 or Press 3 for GX 270 to highlight Diskette Drive and then press ENTER When text appears on the screen press the Space Bar key each time when prompted to Strike a key when ready to advance through the license agreement Select Continue on the Power EZ Restore screen Select Yes on the Warning window to continue 10 EZ Restore will start to load the software to the hard drive and then e For GX 150 Insert media 2 containing file Y GX1500S 002 into drive Y pop up window will appear remove the GX 150 Dell OBIS Re Image Utility CD
17. Drawer Attach the Unit s Power Cord to the outlet on the rear of the Unit Re attach the computer rear panel using the six that were removed in step 3 Lock the compartment Referring to Figure 6 mount the Storage Brackets using the screws provided Figure 6 Bracket Mounting TEEEA136A0 01 21 2005 REV M Page 6 of 42 BIOS SETUP Power up the unit by placing the power switch on the rear panel to the 1 position Power up the computer by pressing the On Off switch on the front of the computer While the analyzer is booting press lt F2 gt to enter the BIOS Setup If Windows is displayed then you must shut down Windows and restart the computer to try again 4 The analyzer may prompt for a BIOS Password If so enter the password and press Once in the BIOS Main Menu cursor down to the Boot Sequence option and press Ensure that the Boot Sequence is setup to CD ROM Hard Drive and Diskette If it is not highlight each device and press the or key to move it to the correct position Press when completed 7 Once back at the BIOS Main Menu use the cursor to highlight System Security and press 8 Cursor down until Chassis Intrusion is highlighted Press to set Chassis Intrusion to Enabled 9 Highlight Setup Password and press NOTE IN THE NEXT STEP ENSURE THE PROPER PASSWORD IS TYPED IN IF THE PASSWORD IS DIFFERENT AND IS NOT KNOWN THEN THE COMPUTER WILL NEED TO BE REPLACED 10 When prompted to enter a S
18. EQUIPMENT SERVICE ON SITE EEEA136A Pennsylvania OBIS Setup Instructions 1 of 42 Providing Factory Service For Automotive Service Equipment Installation Instructions INSTALLATION MUST BE PERFORMED BY QUALIFIED EQUISERV PERSONNEL ONLY INSTALLATION OVERVIEW The following Installation Instructions will provide you with the procedures necessary to complete the final assembly of the OBIS NOTE IF THE LOGON BOX IS ADMINISTRATOR AND THE YOU CAN LOGON START ON PAGE 14 BAR CODE SCANNER SETUP NOTE IF THE LOGON BOX IS EITHER EQUISERV OR OBIS AND YOU CAN LOGON AS EITHER EQUISERV OR OBIS START ON PAGE 7 SETTING UP WINDOWS 2000 SOFTWARE PARTS amp ACCESSORIES LIST PART NUMBER DESCRIPTION QTY 1 12906A Screws Thrd Rlg 8 32 x 38 3 03306A20 Printer OkiData B4250 6 03722A Modem Cable 6 04122A Cable Null Modem 6 04222A Cable OBDII Extension 8 01010A Paper 8 6419 Bushing EAA0145C20A Gas Cap Tester EAA0293E04B Unit Stand Assembly EAA0293L14A Computer EAE0032L51A OBDII Code Reader EAS2052bE02A Bracket Bar Code Scanner EAS2052bE07A Brackets Storage EASP304A Snap Link Software Package EAWO166L03A Cable Gas Cap Tester Communications EAZOOOSLOOA QC Questionnaire EAZOO08L06A Warranty Sheet EEEH103A Bar Code Scanner 2D EESP304A Snap Link Package MT2500 509A 359 to DB25 Serial Port Adapter TEEEA136A0 Installation Instructions ZEEEA136A Operator s Manual Pennsylvania REQUIRED TOOLS e 22
19. FIGURE BELOW Device Manager action wor e gt amela O 4 D333Q821 Maxtor 2B020H1 M Sys DiskOnKey USB Devi E 2 Display adapters 2 SAMSUNG DYD ROM SD 616T Floppy disk controllers H E Floppy disk drives HEY IDE ATA ATAPI controllers 1 Keyboards c 3 1 EF Intel R PRO 1000 MT Network Connection 1 OBIS devi lt OBIS IR remote receiver OBIS devi aF COME Dynamometer COMS COM H Barcode Reader COM6 COM L OBDII Key COM7 Communications Port COM1 ECP Printer Port LPT1 Ha SCSI and RAID controllers 4 Sound video and game controllers Device Manager Action view gt 86 5 E D333Q821 Computer ml ACPI Uniprocessor PC Disk drives Maxtor 2B020H1 M Sys DiskOnKey USB Device B m Display adapters uj Intel R Extreme Graphics Controller DVD CD ROM drives 23 SAMSUNG DVD ROM SD 616T H 3 Floppy disk controllers amp 9 Floppy disk drives IDE ATA ATAPI controllers Gg Keyboards Mice and other pointing devices CE E PH Conexant HSF 92 56K Data Fax PCI Modem m Monitors B9 Network adapters lt OBIS devices amp OBIS IR remote receiver OBIS devices amp OBIS IO module S Ports COM amp LPT aF COM C Gas Cap Tester COMI 1 COME Dynamometer COM10 aF COM H Barcode Reader COM9 aF COM L OBD
20. Follow the instructions on the screen and when prompted press the pressurize test button once and release All LEDs flash to show the test Is in progress 5 After the green pass cal is checked at the prompt switch the lever on top of the calibration fixture to the red fail side and repeat steps 3 and 4 6 Atthe Test Complete Passed screen Click on the F10 button or press lt F10 gt to continue Mo NOTE FOR ADDITIONAL INFORMATION ON CALIBRATION SEE THE WAEKON MANUAL WHICH CAME WITH THE TESTER A GAS CAP CALIBRATION FAILURE WILL PREVENT EMISSIONS TESTING TEEEA136A0 01 21 2005 REV M Page 27 of 42 DATA REFRESH AND CALIBRATION Click on Station Menu Number 3 Enter the Access Code STATION click on the F10 button or press lt F10 gt to continue Click on Data File Refresh the Analyzer will call out Upon receiving a invalid token repeat Step 3 Click on Print button to print the report Click on the Back button or press lt ESC gt to return to Station Menu po REMOTE SOFTWARE UPDATE Click on Station Menu Number 3 Enter the Access Code STATION click on the F10 button or press F10 to continue Click on Remote Software Update the Analyzer will call out The Analyzer will automatically be updated if necessary Upon completion of update Analyzer will reboot 2 VERIFICATION Click on Diagnostic Functions Number
21. II Key COMB J Communications Port COM1 ECP Printer Port LPT1 Ha SCSI and RAID controllers E K Sound video and game controllers HEY Storage volumes 8 System devices 1 Universal Serial Bus controllers TEEEA136A0 01 21 2005 REV M Page 32 of 42 1 IF THE COMM PORTS ASSIGNMENT ARE CORRECT PROCEED TO THE NEXT STEP OTHERWISE USING THE CORRECT RE IMAGE PROCEDURE AND SOFTWARE REINSTALL THE SOFTWARE LOG OUT AND LOGIN BACK AS OBIS FROM THE MAIN MENU SELECT SERVICE MENU 1 ENTER DAILY SERVICE CODE AND PRESS F10 SELECT DIAGNOSTIC MENU 2 SELECT LOOPBACK TEST FROM THE SERIAL PORT DROP DOWN WINDOW SELECT COMM PORT H FOR TEST ATTACH APPROPRIATE LOOPBACK ADAPTER TO THE PORT UNDER TEST AT THE REAR CONNECTOR PANEL LOOPBACK ADAPTERS WILL ONLY FIT INTO APPROPRAITE CONNECTORS SELECT START VERIFY CORRECT LOOPBACK RESPONSE IN THE TEST STATUS WINDOW RX TX PASS RTS CTS PASS DTR DSR PASS IF THE TEST RESULTS ARE NOT AS EXPECTED PROCEED TO THE NEXT STEP OTHERWISE REPLACE SCANNER CABLE AND OR SCANNER HEAD CHECK FOR 12 VOLTS ACROSS THE PINS OF J9 BAR CODE SCANNER POWER IF 12 VOLTS IS NOT PRESENT CHANGE THE CONTROLLER BOARD IF 12 VOLTS IS PRESENT AT THE CONTROLLER BOARD CHECK FOR THE 12 VOLTS AT THE BACK PANEL CONNECTORS COM H PINS 7 AND 25 BAR CODE SCANNER IF 12 VOLTS IS NOT PRESENT REPAIR OR REPLACE EFFECTED HARNESS OR TRO
22. LOGIN BACK AS OBIS FROM THE MAIN MENU SELECT SERVICE MENU 1 ENTER DAILY SERVICE CODE AND PRESS F10 SELECT DIAGNOSTIC MENU 2 CLICK ON OBD I COMMUNICATION TEST NUMBER 2 FOLLOW THE DIRECTIONS ON THE SCREEN ALLOW FOR THE DATA FIELDS TO FILL IN THE DATA DISPLAYED WILL DIFFER FROM VEHICLE TO VEHICLE WE ARE ONLY CONCERNED THAT DATA IS APPEARING IF IF THE TEST RESULTS ARE NOT AS EXPECTED PROCEED TO THE NEXT STEP CHECK FOR 12 VOLTS ACROSS THE PINS OF J9 BAR CODE SCANNER POWER IF 12 VOLTS IS NOT PRESENT CHANGE THE CONTROLLER BOARD IF 12 VOLTS IS PRESENT AT THE CONTROLLER BOARD CHECK FOR THE 12 VOLTS AT THE BACK PANEL CONNECTORS COM H PINS 7 AND 25 BAR CODE SCANNER IF 12 VOLTS IS NOT PRESENT REPAIR OR REPLACE EFFECTED HARNESS OR TROUBLESHOOT REPLACE COMMUNCIATION BOX IF 12 VOLTS IS PRESENT REPLACE THE OBD II KEY AND CONNECTING CABLE TEEEA136A0 01 21 2005 REV M Page 35 of 42 VID COMMUNICATIONS MALFUCTIONS PROBLEM CAUSE SOLUTION No No DIALTONE BAD FROM THE MAIN MENU SELECT MANUFACTURER S COMMUNICATION TELEPHONE LINE BAD TECHNICIAN MENU 5 WITH VID TELEPHONE JACK INCORRECT ENTER DAILY SERVICE CODE AND PRESS F 10 ANALYZER PHONE NUMBER SELECT DIAGNOSTIC MENU 2 INCORRECT VID PHONE FROM THE DIAGNOSTIC MENU SELECT NETWORK NUMBER OR BAD MODEM COMMUNICATION DIAGNOSTICS FROM THE NETWORK COMMUNICATION DIAGNOSTICS SELECT DIALTONE TEST Y
23. OFTWARE PERFORM THE FOLLOWING CAP TESTER CORRECTLY IN SOFTWARE OR STEPS BAD COMMUNCIATIONS PORT EXIT FROM THE OBIS PROGRAM C LOG IN AS EQUISERV RIGHT CLICK ON MY COMPUTER ICON ON WiNDOWS 2000 DESKTOP SELECT PROPERTIES FROM MENU BY LEFT CLICK OF THE MOUSE LEFT CLICK ON THE HARDWARE FOLDER TAB CLICK ON DEVICE MANAGER BUTTON EXPAND PORTS COM amp LPT PROPERTIES BY CLICKING ON SIGN NEXT TO THE LABEL VERIFY WITH THE PICTURES BELOW FOR COMM PORT LABELS NOTE THAT THE VALUE FOR COM NUMBERS CAN BE DIFFERENT EXAMPLE COM C GAS CAP TESTER COM4 COULD ALSO READ COM C GAS CAP TESTER COM8 ENSURE THERE ARE NO YELLOW OR OR RED X CHECK MARKS ERRORS IN THE DEVICE MANAGER SEE FIGURE BELOW uj E Device Manager action view gt S Ed EIE RA E S D333Q821 E Computer Maxtor 2B020H1 G3 M Sys DiskOnKey USB Devi E 5 Display adapters 5 SAMSUNG DYD ROM SD 616T H 6 Floppy disk controllers H E Floppy disk drives Sy IDE controllers E ge Keyboards 1 1 p EF Intel R PRO 1000 MT Network Connection OBIS devi eS OBIS IR remote receiver OBIS devi OBIS IO module COM Gas Cap Tester COM4 COME Dynamometer COMS COM H Barcode Reader COM6 COM L OBDII Key COM F Communications Port COM1 ECP Printer Port LPT1 53 4 SCSI and RAID controllers TEEEA136A0 01 21 2005 REV M Page 37 of 42
24. OG ON AS PC BLINKING 1 DOUBLE CLICK ON THE PRINT MANANGER ICON RIGHT BOTTOM CORNER CHECK PRINTER STATUS CORRECT THE REPORTED PROBLEM IN PRINT MANAGER CLOSE ALL WINDOWS AND EXIT FROM PC LOG ON AS OBIS VERIFY THE PRINTER IS WORKING BLANK SHEETS IMAGE DRUM CARTRIDGE NOT E IMAGE DRUM CARTRIDGE PRINTED PROPERLY INSTALLED PRINTS BAD PRINTER SOFTWARE NOTSETUP e LoGINAS PC CHARACTERS AND CORRECTLY 1 CLICK ON START EXTRA PAGES 2 CLICK ON SETTINGS TEEEA136A0 01 21 2005 REV M Page 30 of 42 3 CLICK ON PRINTERS 4 VERIFY THAT THE CORRECT PRINTER ICON IS THERE AND IS SET TO BE THE DEFAULT PRINTER OTHERWISE REISINSTALL THE PRINTER DRIVER USING THE OKIDATA B4200 PRINTER DRIVER CD RECEIVED WITH THE PRINTER FOR INSTALLING THE PRINTER DRIVERS PLACE THE CD IN THE DVD DRIVE WAIT FOR THE INSTALL MENU TO BE DISPLAYED ON THE SCREEN SELECT INSTALL AND FOLLOW SCREEN INSTRUCTIONS VERIFY THAT THE PRINTER IS SETUP AS THE DEFAULT PRINTER LOG OUT AS PC AND LOGIN AS OBIS AND VERIFY THAT PRINTER PRINTS THE REQUIRED REPORTS CORRECTLY NO POWER BAD POWER SUPPLY OR LOOSE e CHECK THE PRINTER POWER CORD FROM THE PRINTER DOES NOT POWER OR USB CONNECTIONS PRINTER TO THE COMPUTER AND VERIFY THAT IT INITIALIZE IS PROPERLY CONNECTED CHECK PRINTER POWER SWITCH SHOULD BE IN THE ON POSITION CHECK USB CONNECTION FROM THE PRINTER TO THE BACK OF THE COMPUTER AND VERIFY THAT IT IS CONNECTED SECURELY e REPLACE PRINTER BAR CODE SCANNER
25. OU WILL HEAR A DIALTONE AND WILL RETURN BACK TO NETWORK COMMUNICATION DIAGNOSTICS MENU PAGE IF THERE IS NO DIALTONE CHECK PHONE LINE CONNECTION AND THE TELEPHONE WIRE REPLACE TELEPHONE WIRE AND OR TRY ANOTHER TELEPHONE LINE IF THE DIALTONE TEST IS OKAY VERIFY THE VID PHONE NUMBER AND ANALYZER PHONE NUMBER BY DOING THE FOLLOWING STEPS CLICK ON MANUFACTURERS TECHNICIAN MENU NUMBER 5 ENTER THE ACCESS CODE PRESS F10 TO CONTINUE CLICK ON STATE FUNCTIONS NUMBER 3 CLICK ON UPDATE STATION INFORMATION MERIFY AND CORRECT AS NECESSARY THE VID PHONE NUMBER AND THE ANALYZER PHONE NUMBER IF BOTHE ARE CORRECT THEN PERFORM THE NEXT STEP FROM THE MAIN MENU SELECT MANUFACTURER S TECHNICIAN MENU 5 13 ENTER DAILY SERVICE CODE AND PRESS F10 14 SELECT DiAGNOSTIC MENU 2 15 FROM THE DiAGNOSTIC MENU SELECT NETWORK COMMUNICATION DIAGNOSTICS 16 FROM THE NETWORK COMMUNICATION DIAGNOSTICS SELECT MODEM DIAGNOSTICS 17 VERIFY THAT THE COMPUTER IS CONNECTED USING A TELEPHONE LINE TO A TELEPHONE JACK A SUCCESSFUL MODEM TEST WILL RETURN BACK TO NETWORK COMMUNICATION DIAGNOSTICS MENU PAGE IF THE MODEM IS BAD OR NOT WORKING COMMUNICATION ERROR WILL BE REPORTED REPLACE COMPUTER TEEEA136A0 01 21 2005 REV M Page 36 of 42 GAS CAP TESTER MALFUNCTIONS PROBLEM CAUSE SOLUTION CANNOT SOFTWARE POWER SWITCH TO VERIFY THAT THE COMM PORTS ARE SET UP CALIBRATE GAS OFF COMM PORTS NOT SET UP CORRECTLY IN S
26. PRO I000 or 1100 scan the 18 Bar Codes on page 1 in order Once all codes are scanned the Bar Code Scanner is ready for operation NOTE THE BAR CODE SCANNER WILL NOT WORK IF THE WRONG CODES ARE SCANNED IDENTIFY THE BAR CODE SCANNER AND CHOOSE THE CORRECT PROGRAMMING CODES DS3408 SF20005 P304PRO I000 OR 1100 The following are the codes for programming the yellow 2D Two Dimensional Bar Code Scanner DS3408 SF20005 1 Set Scanner to Defaults Scan Code 1 SET DEFAULT 2 Set Scan lt Prefix gt Data Suffix Scan Code 2 PREFIX DATA SUFFIX 3 Set Scan Prefix Scan Code 3 SCAN PREFIX TEEEA136A0 01 21 2005 REV M Page 15 of 42 4 Set Scan Prefix Setup for Cntrl B STX 1002 Scan Code 4 PROGRAMMING NUMERIC CODE 1 5 Set Scan Prefix Setup for Cntrl B STX 1002 Scan Code 5 PROGRAMMING NUMERIC CODE 0 6 Set Scan Prefix Setup for Cntrl B STX 1002 Scan Code 6 PROGRAMMING NUMERIC CODE 0 7 Set Scan Prefix Setup for Cntrl B STX 1002 Scan Code 7 PROGRAMMING NUMERIC CODE 2 8 Set Scan Suffix Scan Code 8 SCAN SUFFIX TEEEA136A0 01 21 2005 REV M Page 16 of 42 9 Set Scan Suffix Setup for Cntrl C ETX 1003 Scan Code 9 PROGRAMMING NUMERIC CODE 1 10 Set Scan Suffix Setup for Cntrl C ETX 1003 Scan Code 10 PROGRAMMING NUMERIC CODE 0 11 Set Scan Suffix Setup for Cntrl C ETX21003 Scan Code 11 PROGRAMMING NUMERIC CODE 0 12 Set Scan Suffix S
27. Place the DELL Diagnostic CD in the CD ROM drive and reboot the computer During the initialization blue DELL screen press the F12 key to select the Boot Device Menu NOTE SOME OF THE FOLLOWING STEPS HAVE TIMES IN SECONDS AT THE BEGINNING OF THE STEP THESE ARE TIMED STEPS AND A CHOICE MUST BE MADE BEFORE THE TIMER RUNS OUT OR THE DEFAULT WILL BE SELECTED At the Boot Device Menu select the IDE CD ROM Device then press Enter 8 seconds From the Boot Menu press 2 to select Boot from the CD ROM 28 seconds Press 1 then Enter to select Run DELL Diagnostics From the black and white Dell Diagnostics Menu press 1 to select Dell 32 bit Diagnostics for Resource CD for OptiPlex GX 150 or 260 or 270 8 After various modules load the following menu will be displayed MAIN MENU SERVICE TAG XXXXXX Express Test Extended Test pep QU UT dm Custom Test Symptom Test 9 Click on Express Test NOTE THE SCREEN MAY TURN BLACK FOR SHORT PERIODS DURING TESTING B THE TESTS WILL TAKE ABOUT 7 MINUTES TO COMPLETE 10 Upon completion of the tests the computer will indicate either failures or that no faults were found If one or more failures were detected the operator is prompted to select Ok to view the results 11 If a fault is detected or if no fault is detected but you still suspect a particular area you may select the option of Custom Test by clicking on the custom Test button from the Menu Thi
28. TS PROCEED TO TROUBLESHOOTINC TEEEA136A0 01 21 2005 REV M Page 42 of 42 SWITCH TEST COMPLETE DIALTONE TEST The Dialtone test confirms that the computer is connected to a good phone line via a good telephone cable iF DR IS From the Main Menu select Manufacturer s Technician Menu 5 Enter daily Service Code and press lt F10 gt Select Diagnostic Menu 5 From the Diagnostic Menu select Network Communication Diagnostics From the Network Communication Diagnostics select Dialtone Check 2 You will hear a Dialtone and will return back to Network Communication Diagnostics menu page if there is no Dialtone check phone line connection and the telephone wire Replace telephone wire and or try another telephone line DIALTONE TEST COMPLETE MODEM TEST The Modem test confirms that the modem inside the Computer is functional NOTE BEFORE DOING THE MODEM TEST A DIALTONE TEST NEEDS TO BE PERFORMED 1 Du R0 NS From the Main Menu select Manufacturer s Technician Menu 5 Enter daily Service Code and press lt F10 gt select Diagnostic Menu 5 From the Diagnostic Menu select Network Communication Diagnostics From the Network Communication Diagnostics select Modem Diagnostics 1 Verify that the Computer is connected using a telephone line to a telephone jack A successful modem test will return back to Network Communication Diagnostics menu page If t
29. This will bring up the INSTALL FROM DISK splash screen Add Printer Wizard mar Add Printer Wizard he manutacturer and model determine which printer to use E Select the manufacturer and model of your printer If your printer came with an installation disk Ly click Have Disk your printer is not listed consultyour printer documentation for a compatible pnnter Mianufacturers Printers Figure 10 Printer Manufacturer 5 Place the OKIDATA B4250 Installation Software CD ROM disk in the DVD ROM drive of the computer Wait 10 seconds for the Drive to read the disk 6 Inthe Copy manufacturer s file from field Go to Browse and click on D Drivers B4250 English Win2k_xp directory and select the B42503e Inf file and click on Open 7 Inthe INSTALL FROM DISK splash screen click on lt OK gt 8 Atthe Name your Printer Prompt click lt NEXT gt 9 Highlight Do Not Share this Printer and click lt NEXT gt 10 When prompted Do You Want To Print a Test Page click lt YES gt and then lt NEXT gt 11 Next click on FINISH and then lt OK gt if the page printed correctly 12 Remove the OKIDATA B4250 Installation Software CD ROM disks from the DVD ROM Drive and places it in the Unit s Storage Compartment TEEEA136A0 01 21 2005 REV M Page 11 of 42 INSTALLING THE B4250 STATUS MONITOR 1 2 3 4 10 11 12 13 First you must uninstall the B4200 status monitor by going t
30. UBLESHOOT REPLACE COMMUNCIATION BOX IF 12 VOLTS IS PRESENT REPLACE SCANNER CABLE AND OR SCANNER HEAD OBDII MALFUNCTIONS PROBLEM CAUSE SOLUTION No OBD Il WRONG OBD II KEY COMM VERIFY THE SNAP ON OBD KEY PART NUMBER THE COMMUNICATIONS PORTS NOT SET UP CORRECTLY CORRECT PART NUMBER IS EAE0032L51A IN SOFTWARE OR BAD TO VERIFY THAT THE COMM PORTS ARE SET UP COMMUNCIATIONS PORT L CORRECTLY IN SOFTWARE PERFORM THE FOLLOWING STEPS EXIT FROM THE OBIS PROGRAM LOG IN AS EQUISERV RIGHT CLICK ON MY COMPUTER ICON ON WiNDOWS 2000 DESKTOP SELECT PROPERTIES FROM MENU BY LEFT CLICK OF THE MOUSE TEEEA136A0 01 21 2005 REV M Page 33 of 42 LEFT CLICK ON THE HARDWARE FOLDER TAB CLICK ON DEVICE MANAGER BUTTON EXPAND Ports COM amp LPT PROPERTIES BY CLICKING ON SIGN NEXT TO THE LABEL VERIFY WITH THE PICTURES BELOW FOR COMM PORT LABELS NOTE THAT THE VALUE FOR COM NUMBERS CAN BE DIFFERENT EXAMPLE COM L OBDII KEY COM7 COULD ALSO READ COM L OBDII KEY COM8 ENSURE THERE ARE NO YELLOW OR OR RED X CHECK MARKS ERRORS IN THE DEVICE MANAGER SEE FIGURE BELOW Device Manager Action View gt 1 1 D333Q821 m Computer ACPI Uniprocessor PC 2 Disk drives Maxtor 2B020H1 E M Sys DiskOnKey USB Device 2 Display adapters E SAMSUNG DVD ROM SD 616T Floppy disk controllers H E Floppy disk drives IDE
31. button or press lt F10 gt to continue 11 Click on Update Station Information TEEEA136A0 01 21 2005 REV M Page 26 of 42 12 Enter all information in the boxes as required refer to the picture below Update Station Information Ora Pie me ri 552588 PENNSYLVANIA Bee dL Yee eee hal al ed Analyzer Number provided by the State Of Pennsylvania Station Number provided by the State Of Pennsylvania Name of Service Station Business Name Address of Service Station or Business Address of Service Station or Business Name of City where the Service Station or Business is located State where the Service Station or Business is located Zip Code of the City where the Service Station or Business is located 9 Service Station or Business phone number 10 State VID Phone Number provided by the State Of Pennsylvania 11 Network Username provided by the State Of Pennsylvania 12 Network Password provided by the State Of Pennsylvania ea Ste 13 Click on the F10 button or press lt F10 gt to continue 14 Click on Main Menu GAS CAP CALIBRATION 1 Conduct the testing using the same method as with conventional gas cap testing except use the calibration tool Install the pass fail standard device into the quick coupler on the end of the hose and place the lever on top toward the green pass side Click on Calibration button located at the bottom of the screen 3
32. can Sufix Setup for Cntrl C ETX21003 Scan Code 14 3 Set Scan Parity Even Scan Code 15 81 Even Set Scan 7 Bits Scan Code 16 7 Bit Set Scan Enable No Read Scan Code 17 Enable No Read Baud Rate 9600 Set Scan Baud Rate 9600 Scan Code 18 BAR CODE SCANNER SETUP COMPLETE TEEEA136A0 01 21 2005 REV M Page 21 of 42 STATE SOFTWARE INSTALLATION PA CUSTOMER SETUP AND VERIFICATION Rem FORMATTING Disk ON KEY REMOVABLE Disk Log on as Administrator do not enter any Password Right click on My Computer icon on Windows 2000 Desktop Select Explore from Menu by clicking the left Mouse button Right Click on Removable Disk E select Format from Menu by clicking the left Mouse button File Edit view Favorites Tools Help de cack Search Fyrolders CHistoy x GZ X A EB Address amp My Computer Folders 3j 9 cet Desktop Es AE ay My Documents 31 Floppy Local Disk Compact Disc Removable My Computer As D Disk E 3 Floppy A HE Local Disk C 1 amp Compact Disc D Control Panel Control Panel Explore My Network Places Open Val Recycle Bin Search Internet Explorer Sharing Eject Paste Create Shortcut Rename Properties e My Computer 6 Select NTFS in the File Sy
33. ce Manager button Click on the sign next to Ports Compare your device settings with the figures 8 or 9 QUO IG De pel PORTS should be identical NOTE t T TARN ioi Device Manager TERE Note that the COMM values might no be the same as you see in the figures 8 or 9 but the labels for the COMM ENSURE THERE ARE NO YELLOW OR OR RED X CHECK MARKS ERRORS IN THE DEVICE MANAGER SEE FIGURES 12 13 BELOW Action View je amea H 3 Floppy disk controllers H E Floppy disk drives IDE ATA ATAPI controllers H Keyboards 9 Mice and other pointing devices 3 Modems Monitors OBIS devices OBIS devices Other devices 5 Ports COM amp LPT COM Gas Cap Tester COM4 F COM E Dynamometer COMS COM H Barcode Reader COM6 2 COM L OBDII Key COM F Communications Port COM1 F Communications Port COM2 og ECP Printer Port LPT1 amp SCSI and RAID controllers Sound video and game controllers Storage volumes H System devices lt Universal Serial Bus controllers Figure 12 E Device Manager Action View EN D333Q821 ml Computer HEY Disk drives Display adapters 5 DVD CD ROM drives Floppy disk controllers H E Floppy disk drives IDE ATA ATAPI controllers 8 Keyboards Mice and other pointing devices 2 Modems WU M
34. e rear of the computer the modem card with a picture of the connector on it Not the jack with the picture of the telephone Fully extend the Keyboard Drawer by lifting up on the Drawer Latches The latches are the cone shaped silver knobs on the front top corners of the unit Place the Keyboard and Mouse in the Keyboard Drawer Attach the Keyboard and Mouse PS2 Connectors to their respective connectors on the rear of the Keyboard Drawer Unpack the Monitor if it is not already done Discard the power cord with the monitor and place the monitor product literature in the Units Storage Compartment Install the monitor base according to the literature with the monitor NOTE FOR INSTALLING DELL E771P AND DELL E772P COLOR MONITOR GOTO LINE 22 FOR INSTALLING DELL E773S COLOR MONITOR GOT TO LINE 30 22 Locate the Monitor Mounting Bracket on the top of the unit Locate the four inner thumbscrews that are on the bottom of the bracket Screw these thumb screws all the way up so all of the threads of the screw are poking through the top of the sheet metal 23 Using a 2 5mm Allen Wrench remove the right side right Allen screw from the front bracket and loosen the left side Allen Screw Swing open the front bracket 24 Place the monitor on the unit top and slide it into the cup in the rear bracket 25 Slide the front bracket closed and replace the Allen Screw Push the front bracket as far back as it will go to ensure that the moni
35. etup Password type RZ T F 1 and press 11 To confirm the Setup Password once again type RZ T F 1 and press 12 Once back at the BIOS Main Menu highlight Power Management then AC Power Recovery and press to set the AC Power Recovery to On 13 Press lt ESC gt to exit the BIOS When prompted highlight Save Changes and Exit and press 14 The analyzer will now reboot 15 Again attempt to access the computer by pressing F2 Ensure that the computer now requires you to enter the password to access the BIOS and ensure that RZTF1 works NOTE ALSO ENSURE THAT THE COMPUTER DOES NOT REQUIRE A PASSWORD TO ENTER WINDOWS IF IT DOES THE WRONG SECURITY PASSWORD HAS BEEN SET RETURN TO THE BIOS AND DISABLE THE SYSTEM PASSWORD BY PRESSING ENTER FOR THE PASSWORD AND SET THE SETUP PASSWORD AS INDICATED ABOVE TEEEA136A0 01 21 2005 REV M Page 7 of 42 SETTING UP WINDOWS 2000 SOFTWARE NOTE FOR RE IMAGING THE HARD DISK ON THE GX 150 COMPUTER USE THE SOFTWARE INCLUDED WITH THE EAKO252L21A KIT NOTE FOR RE IMAGING THE HARD DISK ON THE GX 260 COMPUTER USE THE SOFTWARE INCLUDED WITH THE EAKO292L22A KIT NOTE FOR RE IMAGING THE HARD DISK ON THE GX 270 COMPUTER USE THE SOFTWARE INCLUDED WITH THE EAK0252L23A KIT NOTE ENSURE THE COMMUNICATIONS BOX IS POWER UP BY OPENING THE STORAGE pi s c 8 9 COMPARTMENT DOOR AND ENSURING THE FAN IS RUNNING IF IT IS NOT POWER IT UP NOW Identify the computer as a GX 1
36. etup for Cntrl C ETX 1003 Scan Code 12 PROGRAMMING NUMERIC CODE 3 13 Set Scan Parity Scan Code 13 EVEN PROGRAMMING CODE TEEEA136A0 01 21 2005 REV M Page 17 of 42 14 Set Scan 7 Bits Scan Code 14 SEVEN BIT PROGRAMMING CODE The following are the codes for programming the yellow 2D Two Dimensional Bar Code Scanner P304PRO I000 or 1100 Set Scanner to Defaults Scan Code 1 Set All Defaults Set Scan Options Scan Code 2 Scan Options Set Scan lt Prefix gt lt Data gt lt Suffix gt Scan Code 3 lt Prefix gt lt Data gt lt Suffix gt TEEEA136A0 01 21 2005 REV M Page 18 of 42 Set Scan Enter Scan Code 4 Enter Set Scan Prefix Scan Code 5 I Scan Prefix Set Scan Prefix Setup for Cntrl B STX 1002 Scan Code 6 Set Scan Prefix Setup for Cntrl B STX 1002 Scan Code 7 0 Set Scan Prefix Setup for 11 B STX 1002 Scan Code 8 0 TEEEA136A0 01 21 2005 REV M Page 19 of 42 Set Scan Prefix Setup for Cntrl B STX 1002 Scan Code 9 2 Set Scan Sufix Scan Code 10 Scan Suffix Set Scan Sufix Setup for Cntrl C ETX 1003 Scan Code 11 Set Scan Sufix Setup for Cntrl C ETX 1003 Scan Code 12 0 Set Scan Sufix Setup for Cntrl C ETX21003 Scan Code 13 0 TEEEA136A0 01 21 2005 REV M Page 20 of 42 Set S
37. etwork Communication Diagnostics select Dial tone Test 19 You will hear a Dial tone and will return back to Network Communication Diagnostics menu page if there is no Dial tone check phone line connection and the telephone wire Replace telephone wire and or try another telephone line other wise perform a Modem Diagnostic Test TEEEA136A0 01 21 2005 REV M Page 28 of 42 SNAP LINK SOFTWARE INSTALLATION Reboot the analyzer From the Windows Login screen log in as Equiserv as the User ID and enter Equiserv as the password Note the User ID and Password are Case Sensitive Follow the on screen prompts and the instructions in the Snap Link Manual starting on page 2 Do not change the destination folders instead let the software install with the defaults After the installation is complete reboot to the OBIS Software Inspection Menu Locate the Snap Link Menu and select it When the Snap Link program appears enter the Shop Information Next enter the Registration number off the CD You must configure the COMM and Baud Rate Reference Page 7 of the Snap Link Book to set the settings as follows a SCANNER l COM 1 li Baud Rate 4800 b VANTAGE l COM 1 C MICROVAT l COM 1 The SNAP LINK connects to the Scanner through COMM on the rear of the OBIS using the Adapter MT2500 5094 provided The MICROVAT will need an ACT IR220L and an Infrared Adapter SNAP LINK SETUP COMPLETE TEEEA136A0 01 21 2005 REV M Pa
38. ge 29 of 42 TROUBLESHOOTING This section addresses device issues and problems This section is developed to assist in troubleshooting external devices attached to the Analyzer PRINTER MALFUNCTIONS PROBLEM CAUSE SOLUTION VERY LIGHT PRINT TONER CARTRIDGE CHECK IF TONER IS INSTALLED CORRECTLY 2 CHECK IF THE SEALING TAPE ON THE TONER CARTRIDGE HAS BEEN REMOVED USE RECOMMENDED PAPER CLEAN LED ARRAY REPLACE TONER ERROR LIGHT PAPER JAM CLEAR THE PAPER JAM BY REMOVING THE BLINKING LAMMED PAPER TURN PAPER OVER IN TRAY NOTE ARROW ON PAPER PACKAGE INSTALL PAPER PRINT SIDE DOWN IN TRAY PAGES CURL EXCESSIVELY DUE TO HUMIDITY CAUSING PAPER JAM USE RECOMMENDED PAPER ADD PAPER AND ADJUST TRAY FOR PAPER SIZE OF 8 5X11 ADJUST TRAY FOR THE CORRECT PAPER SIZE OF 8 5X11 MAKE SURE THAT THE PAPER SIZE SETTING LOCKING MECHANISM IS NOT BROKEN OR DAMAGED AND DOES NOT MOVE AFTER IT IS SET TO THE CORRECT SIZE INSTALL TONER CARTRIDGE CORRECTLY REPLACE TONER CARTRIDGE LOW PAPER OR PAPER TRAY NOT SET TO CORRECT PAPER SIZE ERROR LIGHT BLINKING LOW TONER OR TONER CARTRIDGE NOT INSTALLED CORRECTLY PAPER TRAY NOT INSERTED PROPERLY OR FRONT COVER NOT CLOSED PROPERLY ERROR LIGHT BLINKING VERIFY THAT THE PAPER TRAY IS INSERTED ERROR LIGHT BLINKING CORRECTLY REMOVE THE PAPER TRAY AND REINSTALL IT CHECK THE FRONT COVER IF IT IS CLOSED ALL THE WAY OPEN THE FRONT COVER AND SANP IT SHUT ERROR LIGHT CAUSE UNKNOWN L
39. he modem is bad or not working communication error will be reported Replace Computer MODEM TEST COMPLETE OBDII TEST The OBDII test is used for verifying the Communication between the Analyzer and Vehicle i 2 3 4 With the OBD Reader connected to its cable and the cable connected to Port L connect the 9 6 f From the Main Menu select Manufacturer s Technician Menu 5 Enter daily Service Code and press lt F10 gt Select Diagnostic Menu 5 vehicle end of the OBD Reader to an OBD equipped vehicle Turn the ignition on From the Diagnostic Menu select OBDII Test 1 Allow a second or two for the data fields to fill in The data displayed will differ from vehicle to vehicle we are only concerned that data is appearing NOTE IF AFTER SEVERAL SECONDS THE SCREEN DISPLAYS ERROR OPENING OBD Il THEN TEST ANOTHER VEHICLE OR PROCEED TO TROUBLESHOOTING OBDII TEST COMPLETE TEEEA136A0 01 21 2005 REV M
40. now 17 After Windows reboots back up click on the OK button to log on as the Administrator Do not use a password 18 Click on the START button in the bottom left hand corner of the screen 19 Next click on Programs then Accessories and then Command Prompt This will bring up a DOS Box on the screen 20 Inthe DOS Boxtypeconvert E fs NTFS asshownin Figure 11 21 The information as shown in Figure 11 will be displayed Type Y and press 22 You will now be at a C prompt Type E XI T and press Command Prompt GCossconvert E FS NTFS The type of the file system is FAT Determining disk space required for file system conversion Total disk space Free space on volume ZYL KB Space required for conversion 2249 KB Converting File system Conversion complete CoN Figure 11 NTFS Disk On Key 23 Right Click on the Desktop 24 Click on Properties 25 Click on the Screen Saver tab 26 Click on the Power button 2f From the Power Schemes windows select Always On 28 Click on Apply button 29 Close the Display Properties window by clicking on X located in the top right corner of the Display Properties window TEEEA136A0 01 21 2005 REV M Page 13 of 42 CHECKING THE INSTALLATION Right click on My Computer icon on Windows 2000 Desktop Click on Properties Click on the Hardware folder tab Click on Devi
41. o Start Settings Control Panel Double click on Add Remove Programs Scroll down the list of software until you get to the OKI B4200 program Click on Change Remove It will ask you if you want to confirm file deletion Click on Yes and it will uninstall Click on OK when completed Close the Add Remove Programs window by clicking on the X in the upper right hand corner of the window Next go to Start Run Browse Browse to your DVD ROM drive where the CD is inserted and double click on Install exe click OK The License Agreement appears Click Next if you except the terms Select your Language Then select the Printers Model number B4250 from the list and click on Continue The software Installation screen should appear Click on Status Monitor Install Shield Wizard appears Click Next Follow the on screen instructions until it is completely loaded The Status Monitor can be accessed by going to Start Programs Okidata gt 84250 and maximizing the Status Monitor window For more information on how to use the status monitor refer to the OBIS Service Manual B4250 PRINTER INSTALLATION COMPLETE TEEEA136A0 01 21 2005 REV M Page 12 of 42 16 After Windows is done installing the drivers for the hardware it finds it should come up with a window telling you to restart your computer for the settings to take effect You should then click on Yes when it asks you Do you want to Restart your computer
42. onitors OBIS devices OBIS devices mB Port COM amp LPT a COM Gas Cap Tester COM11 a7 COME Dynamometer COM10 E COM H Barcode Reader COM9 9 COML OBDII Key COMS Communications Port COMI ECP Printer Port LPT1 Ha SCSI and RAID controllers g Sound video and game controllers Up REI PRI Be Comm Port Labels should read COM C Gas Gap Tester COMXX COM E Dynamometer COMXX COM H Barcode Reader COMXX COM L OBDII Key COMXX El Figure 13 8 Write the COMXX values assigned to Gas Cap Tester Barcode Reader and OBDII Key 9 Close this dialog by clicking on the X in the upper right hand corner NOTE ONCE THE PROCEDURE IS COMPLETE STORE ALL THE PRODUCT LITERATURE DISKS AND CD S IN THE COMPARTMENT UNDER THE COMPUTER FROM THE WINDOWS 2000 MAIN MENU CLICK ON START THEN SHUTDOWN NEXT SELECT RESTART AND CLICK ON OK THIS WILL REBOOT THE COMPUTER WINDOWS 2000 SETUP COMPLETE TEEEA136A0 01 21 2005 REV M Page 14 of 42 BAR CODE SCANNER SETUP Once the analyzer has booted and Bar Code Scanner has power scan the following codes to program the respective yellow 2D Bar Code Scanner For programming the and setting up the yellow 2D Two Dimensional Bar Code Scanner DS3408 SF20005 scan the 14 Bar Codes on page 14 in order For programming the and setting up the yellow 2D Two Dimensional Bar Code Scanner P304
43. ou may have to repeat this process for each driver Refer to the table below for list of drivers Devices Where to find the Driver Okidata B4200 Printer Drivers Okidata Printer Driver CD included with the Printer Rocket Port USB to Serial Hub Drivers CADRIVERSYOBIS DRIVERS Moxa NPORT 1240 USB to Serial Hub Drivers C DRIVERS OBIS DRIVERS or Moxa USB Serial Hub Driver Part 3 39226AUSD1 IR Port Drivers C DRIVERS OBIS DRIVERS NOTE IF YOUR UNIT HAS A B4250 PRINTER INSTALLED FOLLOW THE INSTRUCTIONS ON THE FOLLOWING PAGES IF NOT SKIP TO STEP 16 ON PAGE 12 TEEEA136A0 01 21 2005 REV M Page 9 of 42 Setting up the OKI B4250 PRINTER on OBIS Installing the B4250 Printer Driver NOTE IF WINDOWS PLUG AND PLAY FINDS THE NEW PRINTER CLICK ON THE CANCEL BUTTON AND CLOSE THE WINDOW THEN FOLLOW THE PROCEDURE BELOW 1 Select Start Settings Printers Double click on the ADD PRINTER icon The Welcome to the Add Printer Wizard will be displayed as shown in Figure 7 Click on lt NEXT gt to continue add Printer Wizard I Welcome to the Add Printer Wizard This wizard helps au install a printer or make printer connections To continue click Mert mm Figure 7 Add Printer Wizard 2 The second page of the ADD PRINTER WIZARD will be displayed as shown in Figure 8 Click on LOCAL PRINTER Unclick the Automatically detect and install my Plug and Play printer Click
44. s will allow the user to test a individual device for more advanced testing 12 Press lt ESC gt key to exit or close the Diagnostic Menu by clicking on the box with an X in the upper right hand corner of the active window TEEEA136A0 01 21 2005 REV M Page 39 of 42 COMM PORT ASSIGNMENT VERIFICATION 1 Log into Windows as the Equiserv user 2 Inspect the current port settings by 3 Enter the system registry by clicking Start Run Type REGEDIT and press Enter Navigate to the following as shown in Figure 1 HKEY_LOCAL_MACHINE Software Snap on Diagnostics Emissions Analyzer Peripherals Registry Editor E 1 1 x Registry Edit View Favorites Help Analog Devices Type Data el BYRP Software lab Default REG SZ value not set LO Classes RY BaudRate REG_DWORD 0500002580 9600 Clients 82 CommPort REG_DWORD 0x00000006 6 3 8 DataBits REG_DWORD 0x00000007 7 ab Parity REG SZ EVEN C Dell Computer Corporation Del bom RS Stopaits REG DWORD 0x00000001 1 8 8 R 7 InstalledOptions 5 INTEL CJ Intervideo 1 Microsoft ODBC 1 Okidata E Policies 1 Program Groups 1 Secure 7 Snap on Diagnostics Emissions Analyzer Applications 3g Peripherals X SEEN 1 Gas Cap Tester G OBDIT J Services J Voice J Windows 3 1 Migration Status 9 YAMAHA el YAMAHA CORPORATION I SYSTEM H E HKEY_USERS HKEY_CURRENT_CONFIG HAHAHA
45. stem Box by clicking on the down arrow 7 Click on the Start button then Click on OK My Computer 24 File Edit view Favorites Tools Help Back Search yrolders CHistoy A Uz X A Address My Computer e Folders x 3j rd Desktop F y My Documents slee Dee emat 1 My Computer l D Disk E ey 31 Floppy A Capacity 198 1 191 99 88 Allocation unit size amp Internet Explorer 512 bytes Volume label Format options Quick Format Enable Compression 5 object s LS My Computer TEEEA136A0 01 21 2005 REV M E Local Disk C 7 60 MB 25 Compact Disc D ai iind BEEN Control Panel NTFS hd The value could be different depending upon the size of the Disk On Key File System should be NTFS Page 22 of 42 8 Click on Yes in the box 9 Click on Ok when formatting is completed EV My Computer File Edit View Favorites Tools Help gt 51 Folders CBristory GF X wo ER Address El my computer SSCS S ag E rd Desktop z My Documents 2 x pact Disc Removable i My Computer D Disk E 3 Floppy A Capacity Local Disk 7 60 MB amp Compact Disc D Removable Disk E File
46. system Control Panel ures z My Network Places um Recycle Bin Allocz i nimik eine Formatting E xj t E Internet Explorer 512 Volun i Format Complete t 4 i l 5 objects My Computer Z 10 Once completed close all Windows Disk On Key Format Complete Do qe po c INSTALL STATE SOFTWARE PA Log on as Administrator do not enter any Password Place PA OBIS CD in DVD ROM drive From the desktop double click the My Computer icon Double click on the Drive D icon Double click on the DISK 1 folder Double click on the file Setup exe ox Fie Edit view Favorites Tools Help Back Search Folders History GS X 5 Eg Address PA OBDII a java policy Ox0409 CreateUser Datal instmsia PA OBDII in h 3 z setup sa e Application inskmsiw NTUSER OBDII setup Setup Modified 9 30 2003 6 02 PM Analyzer 03 Size 208 KB Attributes Read only xcacls Type Application Size 208 KB 208 KB e My Computer TEEEA136A0 01 21 2005 REV M Click on Setup Page 23 of 42 1 Click on Next Welcome to the trestaltshield Wizard for PA OUDIT Analyzer 0301 884 0017 The 14 5 1 Wired vd installa OBDII Anais 501 Euki 0017 oc var computer Te continue dick Nest WARNING The ceogrim it protected by ccgrprigh
47. t law and 2 When prompted for the key code use PA OBIS 2003 and click on Next e g java policy 0x0409 CreateUser Datal instmsia aie Customer Information Application Please enter your information Modified 9 30 2 Size 208 KB Attributes Reac Snap on Diagnostics Installshield TEEEA136A0 01 21 2005 REV M Page 24 of 42 3 Click on Install PA OBDII z File Edit View Favorites Tools Help Back gt tJ Search C Folders i History As Ur X Er Address C 080 x ee ET J ra java policy 0x0409 CreateUser Datal instmsia i PA OBDII Analyzer 0301 Build 0017 InstallShield Wizard Application Ready to Install the Program The wizard is ready to begin installation Modified 9 30 2 size 208 KB If you want to review or change any of your installation settings click Back Click Cancel to Attributes Reac the wizard Current Settings Setup Type Destination Folder C Program Files Snap on Diagnostics Emissions Analyzer User Information Name Snap on Diagnostics Company Serial P4 OBIS 2003 Installshield Type Application 5 are ID 4 Click on Finish java policy 0x0409 CreateUser Datal instmsia Application InstallShield Wizard Completed Modified 9 30 2 Sze 209 KB The InstallShield Wizard has successfully installed OBDII Attributes Reac Analy
48. tor is snug between the two brackets Tighten both Allen Screws 26 Now screw the inner thumbscrews down to hold the monitor base to the unit 21 Attach the AC Power Cable coming out of the units top to the Monitor 28 Attach the Video Data Cable coming out of the unit s top to the monitor 29 Secure the extra monitor Video Cable with the straps below the unit s top NOTE INSTALLATION COMPLETE FOR DELL E771P AND DELL E772P COLOR MONITORS GOTO LINE 39 30 Locate the Monitor Mounting Bracket on the top of the unit Using a 2 5mm Allen Wrench remove the right side and left side Allen screw from the front bracket Remove the front bracket Repeat these steps for the rear bracket 31 Locate the inner thumbscrews that are on the bottom of the front and rear brackets Unscrew these thumb screws all the way till they are removed Partially screw two thumbscrews only in the front Monitor Mounting Bracket in the inner holes from the topside of Monitor Mounting Bracket Place the balance of the six thumbscrews in a safe place in the storage cabinet 32 Attach the rear Monitor Mounting Bracket using an Allen screw on the right side and left side using 2 5mm Allen Wrench Note There are no thumbscrews installed on the rear Monitor Mounting Bracket 33 Place the monitor on the unit top and slide it into the cup in the rear bracket 34 Install the front bracket using the Allen Screws Do not tighten the Allen Screws all the way Push the
49. zer 0301 Build 0017 Click Finish to exit the wizard 1 Address 71 80 x Pe mg ey i a I Type Application 5 lt Back Cancel y 5 Remove the PA OBIS CD from the DVD ROM drive OBIS Software Installation Complete 6 From the Windows 2000 Main Menu click on START then Shutdown Next select Restart and click on OK This will reboot the computer TEEEA136A0 01 21 2005 REV M Page 25 of 42 PA OBIS CUSTOMER SETUP CUSTOMER INFORMATION SETUP 1 2 3 Logon as OBIS do not enter any Password setup customer information in Sun Emissions Analyzer Registration sun Emissions Analyzer Registration ME 34 Station Name Address City rere ziPcede Station Phone Number State Staton ID EE y HE state Analyzer Number eae 90900 State VIDPhoneNumber Analyzer Type OBIS Analyzer Serial Number UU Analyzer Phone Number ts Dialing Prefix g Save Abort F10 Ese Enter full station name Name of Service Station Business Name Address of Service Station or Business Name of City where the Service Station or Business is located Zip Code of the City where the Service Station or Business is located Service Station or Business phone number State Station ID provided by the State Of Pennsylvania State Analyzer Number provided by the State Of Pennsylvania State VID Phone Number provided by the State Of
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