Manual - Northern Tool + Equipment
Contents
1. Description Tem 46277 Capacity 20 Ton Bed Opening 3 15 16 in Work Range 0 35 13 16 in Stroke Length TA in Inside Bed Dimensions Lx W 3 15 16 x 21 1 4 in Dimensions LxWxH 25 3716 x 27 916 x 71 174 in Safe Operating Temperature is between 40 F 105 F 4 C 41 C GENERAL SAFETY RULES Averno Read and understand all instructions Failure to follow all instructions listed below may result in serious injury An canon Do not allow persons to operate or assemble this Jack until they have read this manual and have developed a thorough understanding of how the Jack works MN warn na The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions or situations that could occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS IMPORTANT SAFETY CONSIDERATIONS SHOP PRESS USE AND CARE Do not modify the Shop Press in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment There are specific applications for which the Shop Press was designed Always check of damaged or worn out parts before using the Shop Press Broken parts will affect the Shop Press operation Replace or repair damaged or worn parts immediately Store idle Shop Press When Jack is not in2. 7 When work is completed stop pumping the handle Slowly turn the release valve counter clockwise in small increments until ram is free from work piece 8 Once ram has fully retracted remove workplace from bed frame Cautiously remove work piece from press MAINTENANCE INSTRUCTIONS If you use and maintain your equipment properly it will give you many years of service Follow the maintenance instructions carefully to keep your equipment in good working condition Never perform any maintenance on the equipment while itis under a load Inspection You should inspect the product for damage wear broken or missing parts e g pins and that all components function before each use Follow lubrication and storage instructions for optimum product performance Binding If the product binds while under a load use equipment with equal or a larger load capacity to lower the load safely to the ground After un binding clean lubricate and test that equipment is working properly Rusty components dirt or worn parts can be causes of binding Clean and lubricate the equipment as indicated in the lubrication section Test the equipment by lifting without a load If the binding continues contact Customer Service Cleaning If the moving parts of the equipment are obstructed use cleaning solvent or another good degreaser to clean the equipment Remove any existing rust with a penetrating lubricant Lubrication This e
3. 1 95 Screw M10X1 SEN 1 96 Plastic Cap QF4 21 1 97 Screw M5 QF10 5 2 TROUBLESHOOTING WLL wut WLLNOT poor winor NOT nor RETRACT LUFTING LIFTTO CAUSES AND SOLUTIONS LIFT HOLD FULL LOAD LOAD EXTENSION Release valve is not completely closed Turn x handle clockwise x Weight Capacity Exceeded Airis in the hydraulics ze x Purge air from system x x x X Low oil level Add oil as required Oil reservoir is overfiled x Drain excessive oil Lubricate moving parts x Jack is binding or foreign obstruction Power unit malfunctioning Replace the power unit Air Supply Inadequate For Units supplied with air fittings and air pumps x x x x x Safe Operating Temperature is between 40 F 105 4 C 41 C REPLACEMENT PARTS For replacement parts Customer Service at 1 800 222 5381 Not all equipment components are available for replacement illustrations provided are a convenient reference of location and position in the assembly sequence When ordering parts the following will be required Model Number Serial Number and Description The distributor reserves the rights to make design changes and or improvements to product lines and manuals without notice For replacement parts and technical questions please call 1 800 222 5381 imited Warranty Limited Warranty Northern Tool and Equipment Company Inc We or Us warrants to the
4. cylinder is inserted into the frame support plate 24 make sure that the round lifting ring 40 is seated flat on the cylinder support plate 24 Then attach the round threaded nut 41 to the hydraulic cylinder Turn clockwise to screw the round nut onto threaded shaft on the ram Tighten round nut 41 31 40 6 Insert the bed frame pins 13 into the frame holes Then insert the joined press bed frame 21 between the press frame and onto bed frame pins 7 Attach the pump assembly plate 18 to the right frame using bolls 19 washers 09 lock washers 10 and nuts 11 then secure the pump assembly using screws 16 and washer 17 When this step is complete insert the handle to the handle bracket 8 Locate the hydraulic hose fitting on the cylinder and install the pressure gauge 33 to the pressure gauge connection fitting on the top of the hydraulic cylinder 31 9 Tighten all bolls and screws SYSTEM AIR PURGE PROCEDURE Perform the following Air Purge Procedure to remove any air that may have been introduced into the hydraulic system as a result of product shipment and handing This step is to be completed without and weight on the shop press 1 Firmly close the Release Valve by turning it clockwise 2 Press the tip of the Hydraulic Hose Coupling against a hard surface and pump the pump handle D 3 Continue pumping until the hydraulic fluid coming out from the e
5. fitting clothing Remove ties watches rings and other loose jewelry and contain long hair Wear ANSI approved impact safety goggles full face impact safety shield and heavy duty work gloves when operating the press Keep proper balance and footing do not over reach and wear nonskid footwear Only use this press on a surface that is stable level dry and not slippery and capable of sustaining the load Keep the surface clean tidy and free form unrelated materials and ensure that there is adequate lighting Inspect the press before each use Do not use if bent broke cracked leaking or otherwise damaged Any suspect parts are noted or it has been subjected to a shock load Check to ensure that all applicable bolts and nuts are firmly tightened Ensure that work piece is center loaded and secure Keep hands and feet away from bed area at all times Do not use the shop press to compress spring or any other item that could disengage and cause a potential hazard Never stand directly in front of loaded press and never leave loaded press unattended Do not operate the press when you are tired or under the influence of alcohol drugs or an intoxicating medication Do not allow untrained persons to operate the press Do not make any modifications to the press Do not use brake fluid or any other improper fluid and avoid mixing different types of oil when adding hydraulic oil Only good quality hydraulic jack oil can be u
6. original purchaser only You or Your that the Strongway product purchased will be free from material defects in both materials and workmanship normal wear and tear excepted for a period of one year from date of purchase The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions There are no other warranties express or implied including the warranty of merchantability or fitness for a particular purpose If the product does not comply with this limited warranty Your sole and exclusive remedy is that We will at our sole option and within a commercially reasonable time either replace the product without charge to You or refund the purchase price less shipping This limited warranty is not transferable Limitations on the Warranty This limited warranty does not cover a normal wear and tear b damage through abuse neglect misuse or as a result of any accident or in any other manner c damage from misapplication overloading or improper installation d improper maintenance and repair and e product alteration in any manner by anyone other than Us with the sole exception of alterations made pursuant to product instructions and in a workmanlike manner Obligations of Purchaser You must retain Your product purchase receipt to verify date of purchase and that You are the original purchaser To make a warranty claim contact Us at 1 800 222 5381 identify
7. the product by make and model number and follow the claim instructions that will be provided The product and the purchase receipt must be provided to Us in order to process Your warranty claim Any returned product that is replaced or refunded by Us becomes our property You will be responsible for return shipping costs or costs related to Your return visit to a retail store Remedy Limits Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty or any other warranty related to the product We shall not be liable for service or labor charges or damage to Your trailer incurred in removing or replacing the product any damages including without limitation damages to tangible personal property or personal injury related to Your improper use installation or maintenance of the product or any indirect incidental or consequential damages of any kind for any reason Assumption of Risk You acknowledge and agree that any use of the product for any purpose other than the specified use s stated in the product instructions is at Your own risk Governing Law This limited warranty gives You specific legal rights and You also may have other rights which vary from state to state Some states do not allow limitations or exclusions on implied warranties or incidental or consequential damages so the above limitations may not apply to You This limited warranty is governed by the laws of the State of Minnesot
8. use store it in a secure place out of the reach of children Inspect it for good working condition prior to storage and before re use Not for use by children or people with reduced mental capacity Do not use under the influence of drugs or alcohol Ensure children and other bystanders are kept at a safe distance when using press INSPECTION Inspect the press carefully before each use Ensure the press is not damaged excessively worn or missing parts Do not use the press unless it is properly lubricated Using a press that is not in good clean working condition or properly lubricated may cause serious injury Inspect the work area before each use Make sure it is free and clear of any potential hazards DO NOT OPERATE OR REPAIR THIS EQUIPMENT WITHOUT READING THIS MANUAL To maintain the Shop Press and user safety the responsibility of the owner is to read and follow these instructions Inspect the service shop press for proper operation and function Keep instructions readily available for equipment operators Make certain all equipment operators are properly trained understand how to safely and correctly operate the unit Allow unit operation only with all parts in place and operating properly Use only genuine replacement parts Service and maintain the unit only with authorized or approved replacement parts negligence will make the shop press unsafe for use and void the warranty Carefully inspect the unit on a regular
9. 48 Bolt M6X12 GB77 1 49 Ram TY20001 1 02 1 50 Rectangular ring 40X35 5X1 5 TY200010 1 2 1 51 O ring 36x2 65 GB3452 1 1 52 Piston ring TY20001 1 06a 1 53 Back ring 60X56X2 TY20001 1 10 1 54 Yering 60X50X9 TY20001 1 09 1 55 Spacing ring TY20001 1 07 1 56 Bolt M6X6 GB77 1 57 Gauge connection nut TY12001 1 13 1 58 Rectangular ring 17X7 5X2 5 TY12001 1 15 1 59 Gauge fixing nut TY12001 1 14 1 1 60 Bolt M20x25 TY12001 1 17 PUMP ASSEMBLY DIAGRAM PUMP ASSEMBLY PARTS LIST Index Description Part No Qty 61 Base TY12001 2 04 1 62 Filter QF4 16 1 63 Seal QF4 9 2 64 Reservoir TY20005 1 01 1 65 Top Nut QF4 10 1 66 Pump Foot TY12001 25 1 67 Nut M18 GB6172 86 1 68 O Ring 7 7X1 9 QLQ2 1317 3 69 Dipstick QF4 1 1 70 Ball 5 GB308 84 1 71 Ball 08 GB308 84 2 72 Spring QF4 13 1 78 Screw M10X1 QF4 12 1 74 Release Valve Siem GFAZA 1 75 Seal QF4 14 1 76 O Ring 18X3 55G GB3452 1 92 1 77 Seal OF4 41 1 78 Clamping Nut QF4 17 1 79 O Ring 11 6x2 65 QF4 42 1 80 Seal QF4 18 1 81 Piston QF4 2 1 82 Socket QF4 5a 1 83 Piston Pin QF4 3 1 84 Pin 10 QF4 1 1 85 Snap Ring 10 GB894 1 86 1 86 Handle TY20005 1 01 1 87 Handle Grip QF4 7 1 88 Hose TY120012 3 1 89 Coupling QF44 1 90 Dust Cap QF4 15 1 91 Ball 04 GB308 84 1 92 Spring Plunger QLQ2 1 16 1 93 Spring QLQ2 1 15 1 94 O Ring 5 8X2 8 QLQ2 1 14
10. AUSE DAMAGE TO A JACK AVOID MIXING DIFFERENT TYPES OF FLUID AND NEVER USE BRAKE FLUID TURBINE OIL TRANSMISSION FLUID MOTOR OIL OR GLYCERIN IMPROPER FLUID CAN CAUSE PREMATURE FAILURE OF THE JACK AND THE POTENTIAL FOR SUDDEN AND IMMEDIATE LOSS OF LOAD DISPOSE OF HYDRAULIC FLUID IN ACCORDANCE WITH LOCAL REGULATIONS LUBRICATION 1 Clean the outside of the press with a dry clean and soft cloth Periodically lubricate all joints and moving parts with a long lasting lubrication oil Apply as needed 2 When not in use the Pump Unit should be stored with the Release Valve open and the Pump Piston fully retracted fully retracted 3 Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with a soft non abrasive clean cloth clean 4 A coating of light lubricating oil to pivot points Axles and hinges will help to prevent rust When not in use store the press in a dry location with ram and pump piston fully retracted Periodically check the rams for signs of rust or corrosion Clean as needed and wipe with a soft non abrasive clean cloth ASSEMBLY DIAGRAM ASSEMBLY PARTS LIST Index Description Part No Qty 1 Base Supports Sections TY20001 07 2 2 Nuts Bolt M10x25 GB5783 4 3 Nuts Bolt M12x35 GB5782 4 4 S
11. JI RONGWAY 20 TON HYDRAULIC SHOP PRESS OWNER S MANUAL A WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury e 46271 Thank you very much for choosing a Strongway product For future reference please complete the owner s record below Model Purchase Date Save the receipt warranty and these instructions It is important that you read the entire manual to become familiar with this product before you begin using it This machine is designed for certain applications only The distributor cannot be responsible for issues arising from modification We strongly recommend this machine not be modified and or used for any application other than that for which it was designed If you have any questions relative to a particular application DO NOT use the machine until you have first contacted the distributor to determine if it can or should be performed on the product For technical questions please call 1 800 222 5381 INTENDED USE This Shop Press is designed for automotive truck implement fleet and industrial repair shops where pressing bending straightening and forming is required Typical applications include installation and removal of alternator and power steering pump bearings axle bearings transmission bearings seals u joints and others TECHNICAL SPECIFICATIONS
12. a without regard to rules pertaining to conflicts of law The State courts located in Dakota County Minnesota shall have exclusive jurisdiction for any disputes relating to this warranty CSTRONGWA Distributed by Northern Tool Equipment Co Inc Burnsville Minnesota 55306 NorthernTool com Made in China 26
13. basis and perform all maintenance as required Store these instructions in the handle of your shop press Keep all decals on the unit clean and visible SAFETY Always follow safety precautions when installing and operating this shop press Keep all decals on the unit clean and visible Before proceeding that you fully understand and comprehend the full contents of this manual Failure to operate this equipment as directed may cause injury or death The distributor is not responsible for any damages or injury caused by improper use or neglect SAFETY MARKINGS N warning Study understand and follow all instructions before operating the device Do not exceed rated capacity Prior to use make sure the press is securely anchored The press shall be installed and operated in accordance with federal OSHA state and local safety standards Ensure the work area is clean and free of any hazards before operation Operators and observers shall wear eye protection that meets ANSI 287 1 and OSHA standards Keep hands arms feet and legs out of the work area Accidental slippage can result in personal injury Use appropriate guarding to contain any pieces that may break or fly apart when applying force 9 Use only press accessories having a capacity rating equal to or greater than the capacity of the press 10 Verify lift cables are slack before pressing on the bolster 11 Avoid off center loads 12 No alterations shall be made to the produc
14. er use 2 Place the handle in the upright position 3 Store in a dry location recommended indoors Note If the press is stored outdoors be sure to lubricate all parts before and after use to ensure the press stays in good working condition To Add Oil 1 Set Pump Unit upright on a level surface 2 Remove the Screw with its attached dipstick Di 3 Add 0 22 quarts about 7 430z or 770ml of oil The oil level should be near Position A Use a high grade anti foaming hydraulic oil KEEP DIRT AND OTHER MATERIALS CLEAR WHEN POURING O Replace the Oil Fill Screw 4 Perform the Air Purge Procedure To Replace Oil 1 Set Pump Unit upright on a level surface 2 Remove the screw with its attached dipstick 3 Turn the Pump Unit on its side so that old oil will drain from the oil fill hole 5 Add 0 22 quarts about 7 430z or 770ml of oil The oil level should be near Position A Use a high grade anti foaming hydraulic oil KEEP DIRT AND OTHER MATERIALS CLEAR WHEN POURING 6 Replace the Oil Fill Screw 7 Perform the Air Purge Procedure Aroomonas WARNINGS DO NOT USE MOTOR OIL IN THE JACK ONLY USE ANTI FOAMING JACK OIL ALWAYS USE A GOOD GRADE HYDRAULIC JACK OIL DO NOT USE HYDRAULIC BRAKE FLUID ALCOHOL GLYCERINE DETERGENT MOTOR OIL OR DIRTY OIL USE OF A NON RECOMMENDED FLUID CANC
15. ide Support Rails TY12002 02 4 5 Nuts Bolt M10x30 GB5783 2 6 Washer 10 GB97 1 10 7 Spring washer 10 GB93 10 E Nuts M10 GB6170 10 9 Washer 12 GB97 1 6 10 Spring washer 12 GB93 6 TT Nuts M12 GB6170 6 12 Frame TY20005 01 2 13 Support Pins TY20001 06 2 14 Nuts bolt M8x16 GB70 1 1 15 Washer 8 GB97 1 1 16 Nuts bolt M6x16 GB70 1 1 17 Washer 6 GB97 1 1 18 Pump Assembly Plate TY20005 2 1 19 Nuts bolt M12X30 GB5783 2 20 Press pump TY20005 1 1 21 Bed Flat TY20001 04 2 22 Heel Block TY20001 03 2 23 Spreader TY20001 3 1 24 Cylinder Support Plate TY20001 2 1 25 Nuts bolt M16X35 GB5782 E 26 washer 16 GB97 1 8 27 Spring washer 16 GB93 8 28 Nuts M16 GB6170 8 29 Upper Crossbeam TY20001 01 2 30 Nuts bolt MBX25 GB70 2 31 Press cylinder TY20001Q 1 1 32 Nylon Ring 17X7 5X2 5 TY12001 1 15 1 33 Press Gauge TY20001 08 1 34 Nuts bolt M10X130 GB5782 4 35 Support pins TY20001 05 4 20 RAM ASSEMBLY DIAGRAM RAM PARTS LIST Index Description Part No Oty 36 Dust cap QF4 34 1 37 Coupler and Connection Nut DES 1 38 Restructuring Bolt M8X30 TY200010 1 01 1 39 Cylinder TY200010 1 1 1 40 _ Round Threaded Nut TY20001 1 05 1 41 Round Lifting Ring TY20001 1 04 1 42 NutM8 GB6170 1 43 Spring TY200010 1 2 1 44 Protecting cap TY20001 1 01 1 45 BoltM8X12 GB70 85 1 46 Rectangle ring QLZ2C 6 17A 1 47 Retainer nut TY20001 1 03 1
16. nd of the coupler tip is free of air bubbles 4 Check the oil level and add oil if necessary See instruction in Maintenance Section To Add Oil 5 Turn the Release Valve counter clockwise to release the pressure in the pump and hose 10 BEFORE USE 1 Before using this product read the owner s manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use 2 Perform the air purge procedure See previous instructions for system purge procedure 3 Inspect before each use Do not use if bent broken or cracked components are noted OPERATION All numbers in parenthesis refer to the index number from the parts breakdown 1 Adjust the bed frame pins 13 to desired height Ensure bed frame is fully rested on the bed frame pins 2 Place the bolster plates 22 on press bed frame 21 then insert work piece onto the bolster plates 3 Place work piece on the bed frame or pressing block use every precaution necessary to ensure safety and to prevent accidents Position work piece in a manner which will not allow it to inadvertently fall from the bed frame or pressing block 4 Close the release valve by turning it clockwise until it is firmly closed 5 Pump the handle until ram nears work piece Align work piece and ram to ensure center loading Pump the handle to apply load onto work piece 6 Align ram and work piece to ensure center loading
17. quipment will not operate safely without proper lubrication Using the equipment without proper lubrication will result in poor performance and damage to the equipment Some parts in this equipment are not self lubricating inspect the equipment before use and lubricate when necessary After cleaning lubricate the equipment using a high grade light penetrating oil or lubricating spray For light duty use lubrication once a month For heavy and constant use lubrication recommended every week NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES Rust Prevention Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion Without a load on the equipment extended hydraulic rams to check if signs of rust are visible clean as needed How the Ram Operates With release valve closed an upward stroke of the jack handle draws oil from the reservoir tank into the plunger cavity Hydraulic pressure holds the valve closed which keeps the oil in the plunger cavity A downward stroke of the jack handle releases oil into the cylinder which forces the ram out This extends the ram When the ram reaches maximum extension oil is bypassed back into the reservoir to prevent an over extended ram stroke and possible damage to the jack Opening the release valve allows oil to flow back into reservoir This releases hydraulic pressure on the ram which results in lowering the ram Storing the Ram 1 Fully Retract Ram aft
18. sed Do not expose the press to rain or any other kind of bad weather Ifthe press needs repairing and or there are any parts that need to be replaced have it repaired by authorized technicians and only use the replacement parts supplied by the manufacturer ASSEMBLY Use the exploded drawing as your guide to assembly Lay all parts and assemblies out in front of you before beginning The following procedure is recommended All numbers in parenthesis refer to the index number from the parts breakdown Use caution as parts may be heavy in weight and can cause pinch points to hands body and feet 1 Attach the two base support sections 01 and lower cross member 23 to the frame 12 using bolts 03 washers 09 lock washers 10 and nuts 11 2 Fix one end of side support rails 04 to the base support sections 01 and another end to the frame 12 using bolts 03 washers 06 lock washers 07 and nuts 08 6 3 Put the press frame in the upright position attach one upper cross beam 29 to left and right frame 12 using bolts 25 washer 26 lock washer 27 and nuts 28 D 4 Put the opposing upper crossbeam 29 into position and insert the cylinder support plate 24 below the two upper cross beams at the same time then secure this cross beam to the frame using bolts 25 washers 26 lock washers 27 and nuts 28 5 Insert the hydraulic cylinder 31 from the top side of frame Once the
19. t 13 Do not use this press for any use other than the manufacturer specified usage 14 Failure to heed and understand these instructions and markings may result in personal injury property damage or both Res AA GENERAL SAFETY INSTRUCTIONS PLEASE READ THESE INSTRUCTIONS CAREFULLY NOTE THE SAFETY INSTRUCTIONS AND WARNING USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE OF WHICH IT IS INTENDED FAILURE TO DO SO MAY CAUSE DAMAGE TO PROPERTY AND OR SERIOUS PERSONAL INJURY PLEASE KEEP THIS INSTRUCTION MANUAL SAFE FOR FUTURE USE We ve done all we can to assure this press offers the utmost in safety but you have to do your part No amount of warning can take the place of your good judgment so make sure it s the first thing you bring to any job Beyond that here are some obvious tips Steel and other materials can shatter so always use protective eye wear that complies with the appropriate ANSI code If you detect anything that may indicate imminent structural failure stop using the press immediately and inspect it thoroughly Bolt the press to the floor if itis to be used on bulky or unstable items Do not use press to compress springs or any other item that could disengage and cause a potential flying hazard Use this press for the purpose for which it is intended Do not use it for any other purpose it is not designed to perform Keep children and unauthorized persons away from the work area Remove loose
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