screamin` eagle "heavy breather" race velocity stack kit
Contents
1. 2 Remove the air cleaner backplate following the instructions in the service manual Retain the two breather screws A removed from the backplate see Figure 1 The remaining parts can be discarded w See Figure 1 Remove and discard induction module bracket B Back Plate Installation NOTE When servicing the velocity stack apply Loctite 243 blue to all threaded fasteners both male and female threads 4 Install the new O rings 11 in the grooves around the breather screw holes on induction module side of the backplate 10 Remove the backing from the adhesive side of the back plate gasket 12 Carefully align the holes and install the gasket on the induction module side of the backplate a 1 of 3 6 Insert the breather screws removed in Step 2 through the backplate Apply a small amount of Loctite 13 to the breather screw threads and the mating tapped holes in the cylinder head then install the screws into the cylinder head DO NOT tighten completely at this time 7 Apply asmall amount of Loctite to the backplate mounting screw 9 threads Install the screws all the way through the backplate and gasket until the screw threads are cap tured in the induction module DO NOT tighten completely at this time 8 Alternately tighten the two breather screws to 120 144 in Ibs 13 6 16 3 Nm 9 Lubricate the O rings 7 with clean engine oil or white lithium grease Install the O rings onto the breat2. al for your model motorcycle is required for this installation and is available from a Harley Davidson dealer The following caution and note apply to EFI models only NOTICE You must recalibrate the ECM when installing this kit Failure to properly recalibrate the ECM can result in severe engine damage 00399b NOTE See a Harley Davidson dealer for ECM Electronic Control Module calibration J05183 Kit Contents See Figure 1 and Table 1 INSTALLATION IWIN NIN To prevent accidental vehicle start up which could cause death or serious injury disconnect battery cables negative cable first before proceeding 00307a WARNING Disconnect negative battery cable first If positive cable should contact ground with negative cable con nected the resulting sparks can cause a battery explosion which could result in death or serious injury 00049a 1 Refer to the service manual and follow the instructions given to remove the seat and disconnect the battery cables negative cable first Retain all seat mounting hardware WARNING When servicing the fuel system do not smoke or allow open flame or sparks in the vicinity Gasoline is extremely flammable and highly explosive which could result in death or serious injury 00330a Original Equipment OE Air Cleaner Removal For EFI fuel injected models Have a Harley Davidson dealer recalibrate the ECM prior to air cleaner installation
3. cMOTOR HARLEY DAVIDSON WY J05183 INSTRUCTIONS REV 2010 06 04 SCREAMIN EAGLE HEAVY BREATHER RACE VELOCITY STACK KIT GENERAL Kit Numbers 29400013 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only NOTES This kit is intended for race applications only Engine related performance parts are intended FOR THE EXPERIENCED RIDER ONLY Running an engine with out an air cleaner can result in severe engine damage Additional Parts Required LOCTITE 243 Blue Threadlocker and Sealant is needed for proper installation of this kit A 0 5 mL pack of Loctite 243 is included with this kit A 6 0 mL tube Part No 99642 97 is available from a Harley Davidson dealer Proper installation of this kit requires breather screws Part No 29465 08 which are OE equipped on 2008 and later Touring models If the motorcycle is not equipped with these breather screws separate purchase is required AWARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTES This instruction sheet references service manual information A service manu
4. her plugs Press the breather plugs 6 into the breather screw cavities 10 Tighten the three backplate mounting screws to 55 60 in Ibs 6 2 6 8 Nm Velocity Stack and Air Tube Installation 11 With the countersunk holes facing outward slide the mounting ring 5 all the way onto the intake tube 3 up to the flange 12 Place the gasket 8 against the opposite side of the flange 13 Align the holes in the gasket with the mounting ring 5 holes and notches in the intake tube flange J05183 14 Apply asmall amount of Loctite to the threads of the three flat head screws 4 15 Secure the intake tube mounting ring and gasket to the backplate and tighten the screws to 55 60 in Ibs 6 2 6 8 Nm 16 Install the velocity stack 2 onto the intake tube until velocity stack bottoms out on tube Position velocity stack so that the set screw 1 is located towards the inside of the tube closest to the engine Tighten the set screw to 30 40 in Ibs 3 4 4 5 Nm WARNING Connect positive battery cable first If positive cable should contact ground with negative cable connected the resulting sparks can cause a battery explosion which could result in death or serious injury 00068a 17 Refer to the service manual and follow the instructions given to connect the battery cables positive cable first and install the seat WARNING After installing seat pull upward on seat to be sure it is l
5. ocked in position While riding a loose seat can shift causing loss of control which could result in death or serious injury 00070b 2of3 SERVICE PARTS is06615 Figure 1 Service Parts Screamin Eagle Heavy Breather Race Velocity Stack Kit Table 1 Service Parts Table Item Description Quantity Part Number 1 Cup point hex drive set screw 4695 2 Velocity stack 27200001 3 Intake tube machined 29400012 4 Screw flat head hex drive 3 2986 5 Mounting ring 29826 08A 6 Plug 2 29830 05A 7 O ring 4 10925 8 Gasket 25700028 9 Hex socket button head screw 3 926 10 Backplate machined 29000014 11 O ring 2 113 2 11292 12 Gasket throttle body 27300031 13 Loctite 243 Blue 0 5 ml tube 94635 98 Items mentioned in text but not included in kit A OEM breather screw 2 purchased separately if missing 29465 08 B Induction module bracket not shown J05183 3 of 3
Download Pdf Manuals
Related Search