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REMOTE COOLING UNIT - Whaley Food Service
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1. REMOTE COOLING UNIT UC 40 and UCC 40 Installation and Service Manual Am Release Date September 28 2004 Publication Number 710160089 Revision Date N A Revision N A Visit the IMI Cornelius web site at www cornelius com for all your Literature needs C Grut INSTALLATION AND SERVICE MANUAL The products technical information and instructions contained in this manual are subject to change without notice These instructions are not intended to cover all details or varia tions of the equipment nor to provide for every possible contingency in the installation operation or maintenance of this equipment This manual assumes that the person s working on the equipment have been trained and are skilled in working with electrical plumbing pneumatic and mechanical equipment It is assumed that appropriate safety precautions are taken and that all local safety and construction requirements are being met in addition to the information contained in this manual To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact www cornelius com 800 238 3600 Trademarks and copyrights Aurora Cornelius Decade Hydro Boost Sitco Spirit UF 1 Vanguard Venture Olym pus and Vista are registered trademarks of IMI Cornelius Inc Optifill trademark is pending This document contains proprietary information and it may not be reproduced in any way
2. dispenser into service 2004 IMI Cornelius Inc 9 Publication Number 710160089 Installation and Service Manual C Gua LIQUID LEVEL CONTROL WITH TIMER PURPOSE L L C WITH TIMER The liquid level control with timer is designed to protect the pump of a carbonation system against running dry and consequent pump damage OPERATION Designed to operate as a normal liquid level control under normal conditions The timer circuit monitors the running time of the pump motor If the pump motor runs continuously for the specified time period the timer circuit will discontinue the operation of the pump motor until the reset switch is manually reset NOTE The built in carbonator normal refill time for the UCC 40 is 3 to 5 seconds 15 fl oz 444 ml normal refill volume Usually when the water flow to the pump is interrupted for any extended period the residual water present in the pump warms up and will eventually evaporate but as it warms up it continues to lubricate the wear points of the pump Experience has shown that a seven minute interruption in water flow is not significantly detrimental to the future operation of the pump WARNING The L L C with timer will give no protection against the initial startup of a new carbonator pump with no water being present at the pump A new pump which has never pumped water is considered dry and will suffer damage in a matter of 2 to 3 minutes FEATURES 220v 50z and 115v 60z models ar
3. should be clean to obtain maximum cooling efficiency Publication Number 710160089 8 2004 IMI Cornelius Inc euet gt Installation and Service Manual WARNING Melt ice bank completely disconnect electrical power and the wiring harness quick disconnect on the refrigeration deck before draining the water bath and attempting to remove the refrigeration deck from the water bath or permanent damage to the deck or coil basket may result The water bath compartment is well insulated and it may take five or six hours for the ice to melt Refilling with warm water may help to melt the ice more rapidly 1 2 o Remove plug from the drain tube located under the drip tray and position the tube drain into the drain pan After the ice has melted remove the deck Thoroughly clean around all the coils and between all crevasses with a brush and cleaning solution to remove all algae and foreign matter Dry the water bath Clean the condenser with a vacuum cleaner or a soft bristle brush Clean compressor agitator motor and fan assembly with a cloth wiping off accumulated dust Place the refrigeration deck into its original position Replace drain tube plug and fill the water bath with clean cold water Reconnect the wire harness on the refrigeration deck Place cabinet top back onto the unit in its original position and secure Clean and sanitize product lines and valves per number 4 above before placing
4. without permission from Cornelius Printed in U S A Copyright 2004 All Rights Reserved IMI Cornelius Inc Ginclius gt Installation and Service Manual IMPORTANT INFORMATION AND SAFETY NOTES PLEASE READ BEFORE INSTALLING DISPENSER Always transport equipment in an upright position and never drag over rough floors or down steps Atrained person who is qualified to make connections to water electrical and or compressed gas supplies must only carry out installation and maintenance Local by laws regulations must be followed Switch off and unplug electrical power to unit during maintenance operations Do not attempt to remove any protective covers Locate equipment on a firm level surface and protect from physical damage Mounting surface must be able to support 500 Ibs 227kg weight Never allow air vents louvers to become blocked and do not place any non specified items on top Regularly clean condensers and louvers with a soft brush or vacuum This dispenser is for indoor use only Do not expose equipment to extremes of temperature water spillage spray steam or high humidity or clean with water jet into dispenser components because this could cause damage to electrical components and shock to personnel Do not place or store objects on top of unit This dispenser must be connected to correctly rated electrical power outlet preferably protected by a safety cutout and is easily accessible for isolation of th
5. 1 40 0206 92 40 0130 93 40 0208 94 55 0013 95 55 0012 96 55 0011 97 40 0207 98 55 0010 99 55 0016 Publication Number 710160089 Cover Electrical Box 115 v only Bushing Receptacle Single Outlet 115v only Fitting Compression 3 8B x 3 8 Tube CO2 Water Return Switch Rocker Box Electrical 115v only Washer Cup Screw Washer Grommet Sleeve Heat Sink Screw Screw Fitting Compression 1 4 Tube x 3 8 B Fitting Compression O Ring Nut Pack 1 4 Coil Pre Chill Clamp V c w Bolt Connector Brass 3 8MPT x 3 8 F Washer 3 8 Flare Nut Swivel 3 8F Nipple Swivel 1 4B Filter Assembly Pump Brass 125 GPH Electrode Assembly 19 Elbow S S 1 4B X 1 4 Swivel Nut Clamp Tube Braid Washer 1 4 Flare Back Check Single Connector S S 1 4B X 1 4B Washer Elbow S S 3 8B X 1 4 Swivel Nut Washer 3 8 Flare Bracket Mounting Carb Tank Washer Lock S S Nut S S 1 4 Carb Tank Ass y O Ring Valve Pressure Relief Insert Water Inlet 087 Back Check Double Valve Body Filter Brass 3 8 NPT Screen Filter O Ring Fitting Inlet Brass 3 8 F O Ring Spring Back Check Ball S S Back Check Seat Fitting Back Check O Ring Body Single Back Check 1 4 Flare Body Double Back Check 119 070 002 119 446 000 119 425 000 119 688 000 119 993 729 115 650 000 119 070 006 119 435 001 119 435 001 103 296 000 101 162 001 119 622 000 105 139 000 102 649 000 108 120 000 119 334 000 1
6. 1 435 0181 Challenger amp Enterprise Carboaators 60439011 230V 50Hz E 60439010 115V 60Hz With 7 min Timer 60439013 230V 50z 60439012 115 602 with 3 min Tas Pump amp Motor 1 2 HP Max Either 1t5V 60Hz oc 220V 5OHz Publication Number 710160089 Installation and Service Manual FLUIDS GAS DIAGRAM 4 s a Jejunos jo dol ee on Sursuadsig 12 2004 IMI Cornelius Inc Publication Number 710160089 Installation and Service Manual WIRING DIAGRAM UCC 40 WiRING DIAGRAM z tr D lt e o z tr o Q 2 4 12 MAIN ELECTRI ON CABINET Publication Number 710160089 50 213 a P N 84441510 REV A stes 2004 IMI Cornelius Inc Installation and Service Manual UCC 40 PARTS EXPLODED DIAGRAM i uy 4 e amp ee aa 12 2004 IMI Cornelius Inc Publication Number 710160089 APUN 3 wr O o o 16c New Part No 26 0064 26 0146 55 0339 23 0218 35 0128 35 0124 55 0087 23 0510 35 0015 35 0094 35 0097 23 0302 23 0040 40 0411 35 0078 35 0079 23 0107 55 0031 26 0360 35 0148 35 0104 26 0366 35 0151 35 0106 26 0362 35 0152 35 0107 23 0419 26 0061 23 0064 26 0058 40 0252 40 0262 23 0130 55 0033 23 0208 65 0085 40 0019 65 0047 40 0081 40 0243 55 0275 55 0215 55 0214 40 0249 40 0297 35 0035 35 01
7. 15 35 0072 35 0075 40 0208 26 0136 23 0231 23 0819 23 0783 35 0062 35 0065 40 0288 2004 IMI Cornelius Inc Installation and Service Manual UCC 40 PARTS LIST Description Cabinet Ass y Coil Ass y Freon Control Temperature Plate Compressor 1 3 hp Power Cord 115v Power Cord 220v Condenser Shroud Fan Blade Fan Motor Fan 115v Motor Fan 220v Handle Bracket Agitator Motor 2 Required Washer Motor Agitator 115v Motor Agitator 220v Bracket Fan Motor Bushing Compressor Ass y 1 3hp 115v Relay 1 3 hp 115v Overload 1 3hp 115v Compressor Ass y 1 3hp 220v 50hz Relay 1 3hp 220v 50hz Overload 1 3hp 220v 50hz Compressor Ass y 1 3hp 220v 60hz Relay 1 3hp 220v 60hz Overload 1 3hp 220v 60 hz Lid Gray Bulb Holder Temperature Control Bracket Bulb Holder Blade Agitator Pin Cotter S S Plug Cap Bracket Line Bushing Basket Product Coil Tube Vinyl Clamp Tube Insulation 3 8 I D Connector S S 3 8 MPT x 3 8B Fitting Compression 3 8 Tube x 3 8 MPT Pump S S 50 GPH Cover Insulation Left Cover Insulation Right Nut Pack 3 8 Screw Clamp V c w Bolt Pin Hitch Motor 1 3hp 115v Motor 1 3hp 220v 50 60hz O Ring Coil Assembly CO2 Water Cover Electrical Box Wrapper Electrical Box 115v Wrapper Electrical Box 220v Control Liquid Level 115v Control Liquid Level 220v 50 60hz Screw Old Part No 119 178 007 119 184 001 15
8. 19 078 000 103 074 000 105 313 000 119 865 002 100 361 000 115 109 375 115 354 000 110 918 000 110 919 000 110 934 000 110 872 000 119 915 019 112 708 000 105 039 000 115 115 000 104 053 000 113 139 000 100 826 000 110 861 004 115 512 000 115 534 000 119 891 006 119 903 000 119 464 001 119 862 007 113 180 000 110 948 000 110 862 087 110 947 000 110 924 00 103 948 000 103 113 000 110 924 000 103 123 000 115 050 000 115 049 000 115 048 000 103 122 000 115 046 000 115 449 000 60285002 60065064 77030402 20543 48033002 77030100 77040100 48114003 174478000 30359 65259001 77040200 77040900 4803002 40734001 71860230 31525012 64560 31525003 2004 IMI Cornelius Inc IMI Cornelius Inc WWW cornelius com
9. 5 969 000 119 066 004 119 360 000 115 558 000 101 434 000 115 194 000 05 240 000 9 646 000 9 805 220 9 118 000 1 1 1 1 115 659 000 1 1 1 1 06 141 000 19 447 009 19 447 229 03 024 000 103 067 000 101 049 000 101 050 000 119 803 001 119 803 002 119 803 261 119 803 262 119 165 007 112 544 675 119 791 097 115 790 001 106 140 000 113 035 000 119 185 707 119 426 875 119 192 001 104 299 000 108 111 000 104 249 000 115 576 000 119 688 002 107 776 000 115 396 000 115 395 000 119 689 000 110 861 902 100 361 000 101 046 002 115 442 000 115 442 220 103 123 000 119 993 728 119 446 001 119 465 006 119 465 001 110 863 000 110 863 220 103 462 000 Torrington Part No 186074001 31699012 34065 48114005 77081400 718400297 20543 60030058 71860673 31525012 60439010 Publication Number 710160089 Installation and Service Manual 44 23 0230 45 55 0035 46 35 0137 47 40 0038 48 26 0888 49 35 0182 50 23 0185 51 40 0424 52 40 0282 53 40 0407 54 35 0055 55 35 0158 56 23 0303 57 40 0284 58 40 0294 59 40 0241 60 40 0240 61 40 0204 62 40 0244 63 26 0345 64 35 0035 65 40 0046 66 40 0418 67 40 0175 68 40 0153 69 26 0431 70 55 0276 71 26 0421 72 40 0116 73 40 0016 74 65 0003 75 40 0409 76 26 0038 77 40 0065 78 40 0412 79 40 0120 80 40 0418 81 23 0070 82 40 0422 83 40 0188 84 55 0073 85 40 0216 86 26 0685 87 55 0040 88 26 0037 89 55 0198 90 55 0197 9
10. The electrical power supply should conform with that printed on dispenser name plate All other electrical connections are to comply with local codes A wiring diagram can be found in Section 7 0 of this instruction manual A separate electrical circuit with a minimum rating equal to the electrical ratings shown on the dispenser nameplate amperage and voltage is recommended for satisfactory operation WATER SUPPLY amp DRAINAGE A water supply having a 1 2 O D 12 7mm copper water tube minimum is required with a minimum 20 PSIG 1 4 bar line pressure A shut off valve within three feet 1 meter of the unit is recommended A suitable water filter is recommended to ensure top quality drinks A water pressure regulator or reducing valve should be installed in line to the main water supply and set at 30 to 40 psi 2 1 to 2 8 bar By limiting the incoming water pressure a 15 psi 1 05 bar pressure differential water pressure versus higher carbonator CO2 gas pressure will ensure that flooding of the carbonator tank does not occur Teflon pipe tape should be used as required on any fittings used in the water system Any contaminants such as dirt cutting oil pipe dope left in the system may affect the quality of the finished drink Therefore flush water lines prior to start up CARBON DIOXIDE CO2 Gas SUPPLY TO CARBONATOR For the product tank supply line use a CO2 regulator capable of 0 psig to 100 psig 6 8 bar normal workin
11. connections to water CO2 gas electrical power and syrup containers are made check for leaks Be sure syrup tanks or BIB boxes contain syrup Turn on water Open the pressure relief valve on the carbonator tank by lifting the wire ring and hold it open until water flows from the relief valve Close the relief valve and turn on the CO2 gas and electrical power in that order DO NOT operate carbonator pump with water supply shut off To fill all lines with carbonated water cycle the carbonator several times by operating the dispensing valves If valves do not operate check that the valve switch it ON The recirculating soda water pump motor is controlled by the rocker switch at the unit s electrical box identified as RECIRC PUMP SWITCH This switch is now turned ON The dispensing valves should be adjusted in accordance to the instructions of the dispensing tower or valve manufacturer 2004 IMI Cornelius Inc 5 Publication Number 710160089 ICE BANK CONTROL REPLACEMENT 1 Disconnect power to dispenser Remove cap from drain tube and position the drain tube in the drain pan and drain the water bath Refill water bath with warm water at a temperature of 120 F 49 C Let stand for ten 10 minutes to melt ice bank If ice remains repeat Steps 2 and 3 until all ice is melted Failure to melt all ice may cause the dispenser to freeze up after the new ice bank control is installed 4 Remove two screws from dispenser top and rem
12. e available 3 minute and 7 minute models are available Designed to control and protect a 1 2hp maximum pump motor Reset A Challenger and Enterprise carbonator Separate manual reset switch 35 0181 ensures that the cause of the problem has been corrected before continued use of the pump motor This feature has been provided in these carbonators since January 1 1995 Carbonators built before January 1 1995 can be fitted with the time style liquid level control and can be manually reset be disconnecting the power supply cord from the electrical supply and then reconnecting same B Overcounter Dispensers with built in Carbonators models CTC 20 CTC 40 These models have a rocker switch which controls the power supply to the liquid level control carbonation system This switch is accessible through the top surface of the top cover of the CTC 40 and located on the top left corner of the front valve mounting plate of the model CTC 20 The timer can be reset by turning this rocker switch off and then on again Publication Number 710160089 10 2004 Cornelius Inc Installation and Service Manual WiRING DIAGRAM gt Reset Ifl Electrode LOW BLACK Wilshire LLC HIGH WHITE GRN GREEN BLK Tank t Electrical Supply Either 220V 50Hz or 115V 60Hz T t From power cord on carbonators from rocker switch on overcounter dispensers 2004 IMI Cornelius Inc 11 Reset Switch
13. e dispenser at point of operation Connect the building s electrical supply to the dispenser s main power box see wiring diagram It is recommended that the unit s drain be permanently plumbed to the building drain and conform to all plumbing codes and regulations Remove the dispenser s top cover by removing two screws found on the top surface of cover Remove the filler cap found on the refrigeration platform Pour clean cool water through the filler hole until water is seen flowing from the overflow tube which is connected to the building s plumbing system Replace filler cap and top cover Now start the refrigeration system by plugging the system s main power cord into the outlet provided in the cabinet s main electrical box It is normal to see a small amount of water being displaced from the water bath through the overflow tube as the ice bank is built A generalized fluid gas diagram is provided at the end of this manual Position the CO2 gas tank in a secure location Assemble high pressure regulator to CO2 gas cylinder and run jumper line to low pressure regulator Position the syrup tanks or bag in box components in the desired location Attach the CO2 gas lines leading from the low pressure regulator to these tanks or B I B manifold Connect syrup lines from tanks or bag in box system to the appropriate inlets at the front of the unit The syrup outlet lines from the cooling unit to the dispensing tower s are now connected using no
14. e equipment The equipment must be earth grounded Use and ELCB earth leakage circuit breaker GFCI ground fault interrupt for electrical power protection Use an HVAC circuit breaker to the power outlet circuit supplying the dispenser Each module or accessory requires a 120 VAC 15 Amp 60 HZ grounded outlet If 230 VAC 50 60 HZ use a minimum of 10 Amp outlet for each module or accessory Ambient temperature must not exceed 90 F 32 3 C on units with merchandisers WATER SYSTEM Insufficient water supply to carbonator will cause pump damage WARNING If the installation is idle and exposed to freezing temperatures disconnect water supply lines and blow out all water from pump carbonator tank and dispensing system WARNING UNDETECTED CO2 LEAKS MAY CAUSE HARM OR DEATH DUE TO ASPHYXIATION CO2 tank must be located next to a solid wall and chained to the wall CO2 cylinders must be secured in a vertical position and only connected to dispensing equipment via a suitable pressure regulator Check connections for leaks WARNING DO NOT lift dispenser modules by valve housing assemblies Lifting by the valve housing assemblies will cause damage to the housing WARNING System must be sanitized in accordance with the procedures found in this manual under the cleaning and maintenance section WARNING Before attempting to remove the refrigeration deck disconnect all electrical power Melt the ice bank and thoroughly drain t
15. es and valves as noted by the flow of clean water from the valves All product lines should be sequentially purged of syrup using this procedure Clean all lines and fittings with cleaning solution and rinse with clean room temperature water to remove all traces of residual product Clean each valve product line as follows Fill a figal with dissolved cleaning solution pressurize to 40 to 60 psig and connect the pressurized figal to the syrup product line Activate the dispensing valve continuously for one 1 minute to remove all air bubbles Pressurize the lines by pulsing the valves 15 seconds ON OFF then immediately ON again for fifteen 15 cycles then allow the valve to remain flowing for three 3 minutes Repeat pulsing and flowing the valves again until all cleaning solution has been used WARNING DO NOT allow cleaning and sanitizing solutions to remain in syrup systems longer than is necessary to complete these procedures Exceeding contact time will result in damage to valve components 4 Wait three 3 minutes and then flush the cleaning solution from the lines with clean water by connecting a pressurized figal with clean water Pressurized and flush the valves by pulsing the valve for 15 cycles and then flushing three 3 minutes as described in the previous paragraph Continue pulsing and flushing until testing with phenolphthalein shows the rinse water is free of residual detergent Sanitize each valve product line as fol
16. g pressure Recommended setting 75 psi 5 17 bar A minimum CO2 gas supply pressure 15 psi 1 05 bar greater than the incoming water pressure will ensure that flooding of the carbonator tank will not occur 2004 IMI Cornelius Inc 3 Publication Number 710160089 Installation and Service Manual Gua SYRUP COMPONENTS Syrup containers sold as an accessory are stainless steel with a capacity of five gallons 18 9 liters They are equipped with a CO2 gas quick disconnect fitting and syrup quick disconnect fitting The dispenser s syrup outlets are 1 4 6 4mm barb fittings and are located at the front wall mid height of the dispenser Each syrup inlet in labeled with the valve number that it services If the syrup in lines need replacement or extension a 265 I D 6 7 mm I D polytube is recommended Avoid using soft or easily collapsible tubing on the syrup in lines Only stainless steel or plastic barb or compression type fittings should be used on any syrup or soda water connections Optional bag in box system is also suitable for use with this beverage cooler Publication Number 710160089 4 2004 IMI Cornelius Inc Ginclius gt Installation and Service Manual INSTALLATION AND START UP PROCEDURE gt D I 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Remove dispenser and related parts from the corrugated shipping carton Locat
17. he water bath See additional notes in Water Bath Cleaning Section in the manual 2004 IMI Cornelius Inc 1 Publication Number 710160089 Installation and Service Manual C Gua SPECIFICATIONS DIMENSIONS See Illustration Below SHIPPING WEIGHT 135 Ibs 61 4 kg OPERATING WEIGHT 241 Ibs 109 5 kg ELECTRICAL RATING 115 VAC 60HZ 14 6 AMPS 220VAC 50 60HZ 7 3 AMPS Transformer Built In 24VAC Secondary REFRIGERATION 1 3 HP Lift Out Type Condenser Air Cooled Refrigerant R134a APPROVAL U L C S A N S F 152 mm Publication Number 710160089 2 2004 IMI Cornelius Inc Ginclius gt Installation and Service Manual MECHANICAL SERVICE REQUIREMENTS LOCATION The dispenser will tolerate a surface 1 2 or 1 8 per foot or 10 4mm per meter maximum slope without affecting refrigeration capacity or cause water spillage from water bath Do not install dispenser next to any heat producing equipment such as furnaces ovens deep fat fryers Never store items on top of dispenser which will restrict the air flow through the air cooled condenser coil Clearance The space above the dispenser must have a minimum of 16 inches 406mm Of clearance to allow for the removal of the top cover and refrigeration chassis and to provide adequate ventilation There should be at least 1 inch 25 4mm of clearance on each side and to the rear of the dispenser for servicing and ventilation ELECTRICAL
18. lows Be sure all connections are cleaned and sanitized before connecting to each product line Fill a figal with dissolved sanitizing solution pressurize to 40 to 60 psig and connect the pressurized figal to the syrup product line Activate the dispensing valve continuously for one 1 minute to remove all air bubbles Allow the sanitizing solution to flow through each valve while activating the valves for fifteen 15 cycles then leave valves OFF and allow to stand pressurized for thirty 30 minutes Activate the valves for fifteen 15 cycles then flush remaining sanitizer continuously through the valves Remove the nozzles and the diffuser assemblies from the valves disengage diffuser assembly components and clean with cleaning solution Agitate the assemblies to assure assemblies are clean Place them in a container of sanitizing solution for fifteen 15 minutes Wearing sanitary gloves remove the nozzles and diffuser assemblies from the sanitizing solution drain dry then reassemble them to the valves Reconnect the syrup containers to their respective circuits and ready the unit for operation Draw drinks to refill lines and flush the sanitizing solution from the dispenser Taste the beverage to verify that there is no off taste chlorine WATER BATH CLEANING It is recommended that the water bath be cleaned two to four times annually depending upon local conditions and or required by state and local health departments The water bath
19. ould be performed by a qualified service person Disconnect power before removing the dispenser top The dispenser top grilles should be cleaned periodically to maintain efficient refrigeration Condenser fins should be combed if needed to maintain adequate circulation Clogged condensers can lead to premature compressor failure SANITIZING CLEANING amp MAINTENANCE This section details the following A Sanitizing of System B Daily Cleaning C Ice Water Bath Maintenance It will be necessary to periodically check and correct the water level of the water bath The frequency of filling will depend on the environment within which the dispenser is operating and consequently the degree of evaporation of water Noisy operation and or reduced cooling capacity can be caused by insufficient water in the water bath The condenser coil will require periodical cleaning to ensure correct air flow and cooling at the condenser The frequency of cleaning will depend on the environment within which the dispenser operates All refrigeration components have been factory lubricated for life time service and will require no further lubrication CLEANING AND SANITIZING PROCEDURE Water Circuits Cleaning and sanitizing is not required for potable water circuits Potable water lines should remain connected and operational during the cleaning and sanitizing procedures for syrup circuits NOTE Carbonated Water Lines must remain connected and operational du
20. ove top Remove old ice bank control 6 Install new ice bank control by pushing probe down into the 3 4 tube until it stops the bottom of the tube Secure probe with tape Fill water bath with fresh water Replace dispenser top and secure with two screws 8 Connect dispenser to power source and turn ON Installation and Service Manual 9 N Publication Number 710160089 6 2004 IMI Cornelius Inc gt Installation and Service Manual CLEANING AND MAINTENANCE NOTE The dispenser must be cleaned and sanitized after installation and thereafter as required by state and local health departments or every three months minimum Continuous maintenance of this unit is a basic requirement for proper operation and sanitation including all support equipment utilized in the daily operation of this equipment 1 Ona daily basis clean the external cabinet splash areas with mild soap and warm water Wash the cup rest and drip pan in cleaning solution and rinse with warm tap water DO NOT use strong bleach or detergents or they may discolor and corrode the cabinet materials DO NOT use steel wool or other abrasive scouring pads 2 DO NOT use excessively hot water which may cause damage to plastic components 3 The water bath should be cleaned two to four times annually depending upon local water conditions and in accordance with state and local health departments 4 Cleaning of the refrigeration components sh
21. ring cleaning and sanitizing of the syrup circuits Sanitizing of the valve without the carbonated water side operational may leave bacteria in the nozzle diffuser and syrup tube CLEANING EQUIPMENT AND SUPPLIES Recommended cleaner Fergusson Company 3391 or any caustic base low sudsing non perfumed easily rinsed detergent solution which provides a minimum 296 sodium hydroxide The solution should be prepared in accordance with the manufacturer s instructions Solution should be room temperature Recommended sanitizer A C Fergusson Company SuperChlor 1 ounce in 5 gallons of water or any sanitizer which provides a minimum of 200 parts per million of available chlorine Solution should be room temperature 2004 IMI Cornelius Inc 7 Publication Number 710160089 Installation and Service Manual C Gua Three five 5 gallon figals syrup tanks and fittings cleaned and sanitized one for water one for cleaner one for sanitizer Containers for cleaner and sanitizer solutions Clean nonabrasive cloths Bucket Small brush Extra nozzles Extra jumpers CLEANING PROCEDURES 1 Disconnect each syrup container from its product line Fill a figal with clean water pressurize to 40 to 60 psig and connect the pressurized figal to the syrup product line Remove syrup from the lines by activating the dispensing valve Continuously activate the dispensing valve until all syrup has been purged from the product lin
22. rmally 265 I D insulated polytubing conduit The low pressure gas regulator which controls the flow of syrup to each dispensing valve is normally set at 25 psig to 35 psig 1 75 to 2 45 bar or as required for proper operation of the valve For diet type syrup the tank pressures should be set at from 3 to 8 psi 21 to 56 bar or as recommended by the syrup supplier Additional pressure may be necessary depending on the distance from the syrup tank to the unit Mount the water filter assembly if used and water regulator in a convenient location Connect water inlet line to water regulator set at 30 to 40 psig 2 1 to 2 8 bar to water filter and then to the 3 8 9 5mm barbed water inlet of the UCC 40 Connect a 265 I D 6 7mm I D CO2 gas line from the high pressure CO2 regulator to the 1 4 6 4mm barbed CO2 Supply Connection fitting at the UCC 40 This fitting supplies CO2 gas to the built in carbonator tank The normal setting range of the high pressure CO2 gas regulator is 55 to 80 psi 3 85 to 5 6 bar but may be set as high as 100 psi 7 bar The soda water outlet fitting of the UCC 40 a pump with tag is connected to the dispensing tower s using the 3 8 I D 9 5mm I D line of an insulated polytubing conduit The recirculating return soda water from the dispensing tower s is connected to the 3 8 9 5mm barb fitting tag of the UCC 40 using a 3 8 I D 9 5mm line of an insulated polytubing conduit After all
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