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JCM i-vizion

1. NOTE All Dimension are in Millimeters Figure 1 10 iVIZION LD Version Unit with Bezel Outside Dimensions P N 960 100929R Rev 4 EDP 21488491 Bi 11 O 2012 Japan CashMachine Co Limited Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Information Various Cash Box Unit Dimensions STANDARD CASH BOX OUTSIDE DIMENSIONS Figure 1 11 illustrates the iVIZION Standard Cash Box Outside Dimensions NOTE All Dimension are in Millimeters Figure 1 11 iVIZION Standard Cash Box Outside Dimensions LARGE CASH BOX OUTSIDE DIMENSIONS Figure 1 12 illustrates the iVIZION Large Cash Box Outside Dimensions NOTE All Dimension are in Millimeters Figure 1 12 VIZION Large Cash Box Outside Dimensions P N 960 100929R Rev 4 EDP 148849 Bi 12 B O 2012 Japan CashMachine Co Limited General Information IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 International Compliance e RoHS Directives or Hind or or Product UL amp c UL Marks ca jg File No E142330 Subscriber 857947001 Vo 2 CE Mark e CB Scheme NO58326 FCC Directives Contains Transmitter Module FCC ID VZQNRWA3 MODEL NO NRWA3 IC 8285A NRWA
2. 4 H E ZA 2 d da I Cs e b i D H A A eo J I Ges K pm wm y K FEEL 7 F e is x Z L 27 Z amp gt e e f lt IVIZIONG Series Next Generation Banknote Acceptor Unit Remove the single 1 mounting Screw See Figure 4 14 a and remove the Optional Extension Memory Board if installed See Figure 4 14 b from the assembled Extension Memory Board Figure 4 14 Extension Memory Board Removal 3 Carefully spread both sides of the PCB Support apart See Figure 4 15 a amp a and slide the Validation CPU Board See Figure 4 15 c and the Controller CPU Board See Figure 4 15 d off of the CPU Board Module Remove two 2 mounting Screws See Figure 4 15 b amp b and separate the Validation CPU Board and the Controller CPU Board from one another if they exist separately CPU Board Removal USB FPC Power FPC amp Interface FPC Cable Removals To remove the USB FPC the Power FPC and the Interface FPC proceed as follows l E 4 4 8 Remove the two 2 mounting Screws See Figure 4 16 a amp a5 retaining the Motor Unit to the Transport Assembly and remove the Motor Mod ule See Figure 4 16 b from the Transport Unit Remove the USB FPC See Figure 4 17 a the Power FPC See Figure 4 17 b and the Interface FPC See Figure 4 17 c from the Transport Unit NOTE Carefully observe the Up and Down Fold Line indications shown by the two 2 Cyan Arrows in Figure 4 17
3. y ims doms fonera pnsan 4 ism 104027 oar ParalelPin Susiamer EES P N 960 100929R Rev 4 EDP 148849 Bn os B O 2012 Japan CashMachine Co Limited Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION LD Version Frame Exploded View Figure 7 15 iVIZION LD Version Frame Exploded View P N 960 100929R Rev 4 EDP 148849 W 7 29 B O 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists IVIZION LD Version Frame Parts List Table 7 15 VIZION LD Version Frame Parts List OI ay Rem WW 06888 EL ELL a 1402 206878 LO Frame Base frp Wes 20677 LO Banknote Pron Guide A Ww 208370 LO Banknote Rear Guide Ww 2069 DRwweGWele frp me 20680 LOFrame Gudeeht frp mor 206881 geen uos 206382 neben 5 Ww ee neg frp Wm mem gege S in mem gegen wm umm Frame Base Guide frp wm mm FeeSwePae S Wu Im Pompes 5 Wm oss Rhe Wie men pal Beamg F87422 2 wm wmm me NI wm wm Rm 4 wm mme eege NI Lum men wage Par Sore A Luz 052564 02 646 Philips Sef Tameng FatSoew Je Lum ws rm fef y wn mm MERm f8 Lum 2064 04 Pian Washer Wave Shape 5 Lum mess WR S P N 960 100929R Rev 4 EDP 148849 B730 B O 2012 Japan Cas
4. 15 Mouse click on the OK Screen Button See Figure 6 43 a to begin the following two 2 UV Sensor Calibration Procedures a Lower UV Sensor b Upper UV Sensor Calibration will be performed in the above alpha betic order while UV RUNNING is showing on the Screen See Figure 6 44 P N 960 100929R Rev 4 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit E 6 9 E Section 6 amp VIZION Calibration Ver1 43 COM v UV RUNNING LL P e ET en 100600000000 Ja Update serral No Jv Check RFID gt Tr NOTE The Barograph does not indicate a Calibration in progress Figure 6 44 UV Calibration Proceeding Screen Once the UV Sensor Calibration is complete the Calibration Information Screen shown in Fig ure 6 45 will re appear Figure 6 45 Calibration Information Screen 4 16 Remove the KS 072 KS 089 Reference Paper and Mouse click on the OK Screen Button See Figure 6 45 a to begin the UV Sensor Non Paper Calibration Once the UV Sensor Non Paper Calibration is complete the Calibration Information Screen shown in Figure 6 46 will re appear Calibration Information EF Set Reference Paper KS 072 Figure 6 46 Calibration Information Screen 5 17 Place the KS 072 KS 089 Reference Paper back into the iVIZION Device See Placing the KS 072 KS 089 Reference Paper on page 6 7 of this Section 18 Mouse click on the OK Screen Button Se
5. Banknote Types Accepted Barcode Coupon Interface Print Position Middle by dividing a Coupon equally on the left right top and bottom of the Coupon s exact center f Print Width Wider than 10mm 0 39 in Refer to the specific Country s Software Information Sheet Processing Speed Approximately 2 seconds from Banknote insertion to Vend signal output Validation Method Optical Diagnostic Indicators Power LED Status LED Bezel LED Optional SCrow 1 Note raud Detection Equipped USB Interface USB Specification Rev 2 0 Serial Interface Photo Coupler Isolation Serial Interface RS232C Communication Protocol nsertion Direction Refer to the specific Country s Software Information Sheet for each Country s particular Banknote acceptance rate T Refer to the specific Country s Bar Code Coupon Specification for more details t The Interface Harness connecting to the Host should be less than 3m ENVIRONMENTAL SPECIFICATIONS Table 1 9 iVIZION LD Version Environmental Specification Operating Temperature 5 C to 50 C 41 F to 122 F torage Temperature 20 C to 70 C 4 F to 158 F Relative Operating Humidity 5 to 85 RH non condensed Se Fe v D O E Relative Storage Humidity 15 to 85 RH non condensed Indoors Only Hydrothermal Condition Table T 35 C 85 1 50 C 40 Allowable Operating Temperature and Humidity Range 0 10 20 30 40 50 60 Cl P N
6. 0199 ga 320 Figure 7 4 iVIZION Validation Unit 3 Exploded View P N 960 100929R Rev 4 EDP 148849 B 7 7 B O 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists iVIZION Validation Unit 3 Parts List Table 7 4 iVIZION Validation Unit 3 Parts List RefNo EDP No Descripti n Qt Remark er me euer 3x We MIZION Head Bil Gude BSA 1 x5 WE head Dive Frame A eoa We Head D Frame Corera A x5 WB MedDFemeCoeB A xe men Senge frp xy Wa Bemoan y S 35 WEM eases ooo i 5 ws WES ei frp so WS agebett sn WM head Dive dear frp su Wm pueyHedidei 9 sts WM puey 4 oa Ws pueyHemDhe ss Ws MIZION Head RalerZ fe 9 War SwmBiGWeRhPn 2 sm 147068 header A sm Wem nea Paley Pin 3 s 148034 Timing Bel Eco Specticaions 2 s mm Ion frp sn Wem Ion frp sm i985 Vatdaton SensorBoad Assy 1 ws wem js ET O su mee wes frp wm 148574 uz 6x5 Pips Flock Binding MScrew Jo 326 10780 5 Philips Sic Sel Tightening Binding 3M Screw Blac 1 4 aM Strict Self Tightening Laminate M3 Screw II 2 6x8 Phillips Self Tightening Binding 3M Screw Black 9 333 P N 960 100929R Rev 4 EDP 148849 B7 B O 2012 Japan CashMachine Co Limited Exploded Views amp P
7. 13 14 15 16 17 18 E FFC an acronym for Flat Flexible Cable This type of Cable contains printed circuit traces in it and 1s generally used to interconnect and distribute signal information between various Printed Circuit Boards See Page 4 3 4 7 amp 4 8 FG PLT an acronym for Frame Grounding PLaTe See Page 2 1 FPC an acronym for Flexible Printed Circuit This type of Circuit Card Cable contains printed circuit traces on each side of it and 1s generally used to interconnect and distribute signal information between two closely placed Printed Circuit Boards See Page 4 4 ID Sticker another name for the Product Identification Label located on the right side of the iVIZION Cabinet Frame See Page 6 7 J JCM USB Tool Suite Standard Edition a PC Application Program that includes Sub routine Programs for Downloading a File Calibrating Sensors examining Performance Metrics testing Acceptor Functions Enabling amp Disabling the ICB Feature and viewing an image of the last Banknote accepted See Page 6 1 JPL an acronym for JCM Private Line to identify the Connector for activating an attached sentry 2 Bezel Option See Page 1 4 L LD an acronym for Less Down or No Stacker present See Page 1 2 LED an acronym for Light Emitting Diode An LED is Semiconductor Device which turned on emits a signal output in the visible light range Available in a variet
8. External Harness Type 0 No Harness d 1 Standard Harness One side cut 2 Harness with USB I F Cable One side cut 3 Harness 2 with Connector and USB I F Cable The numbers of stacked Notes depends on the Banknote s condition P N 960 100929R Rev 4 EDP 4148849 B o E General Information Software Descriptions Table 1 3 lists the iVIZION Software Number Descriptions Table 1 3 iVIZION Software Number Specifications Software iVIZION 100 SS V l N2 A B C D Software Model Name Denomination Country Code Interface Protocol Name Software Version Figure 1 2 Precautionary Symbols The Figure 1 2 symbols are defined as follows 1 Type 1 Do not insert a torn folded or wet Banknote into the Unit as this action may cause a Banknote jam inside the unit 2 Type 2 Do not expose the Unit to water The unit contains several precision electronic devices which can be damaged if water or liquid of any kind is sprayed or spilled into the Unit 3 Type 3 Do not install the Unit into a dusty environment Dust may affect and degrade the Sensor s performance User Cautions Careful measures are taken in this product to ensure its quality however the following Cautions should be read and understood by all users in order to confirm safe operation INSTALLATION CAUTIONS 1 Do not allow the Unit to endure or operate at a high temperature in high humidity and or in a
9. G LO B AL Support http www jcmglobal com en contact default aspx Web Site http www jcmglobal com VIZION Series Y Wi Next Generation Banknote Mia 4 Acceptor Unit Operation and Maintenance Manual Revision 4 P N 960 100929R Rev 4 EDP 148849 a W RoHS Hg Complient EY Product Issue 4074 SME 01 04 O 2012 Japan CashMachine Co Limited IVIZIONG Series Next Generation Banknote Acceptor Unit Operation and Maintenance Manual Issue 4074 SME 01 04 REVISION HISTORY Rev No Date Reason for Update Comment DA 1 06 11 Initial Version 3 1 11 Section 7 Parts List Number Changes incorporated dictated changes 7 11 11 Additional Section 7 Parts List Number Changes incorp Engineering orated and LD Version information added dictated changes 3 4 25 12 Added Specifications installation information and Graphics Engineering regarding the iVIZION LD Version Unit dictated changes Engineering 10 12 12 Minor changes amp corrections made in Sections 2 6 7 amp A dictated changes International Compliance RoHS Directives or RoHS or Or Va Product AM IMPLANT UL amp c UL Marks ca ys File No E142330 Subscriber 857947001 Vo 2 CE Mark e CB Scheme NO58326 FCC amp IC Directives See Below Contains Transmitter Module FCC ID VZQNRWA3 MODEL NO NRWA3 IC 8285A NRWA3 This device complies with Part 15 of FCC Rules and RSS Gen of IC Rules Ope
10. sch wech sch ejes e TTL G POWER GND Dee AE GND functional operation RXD 5V 10KQ DET 5V RN1910FE TOSHIBA DF5A6 8FU TOSHIBA N NIN IN ND ND ND gt O Oi WO ND O oO Ju 4 7KQ 000 100PF F LU N NIN N NN alza o JAJ O Ojo N er T Ig d IS z amp sg 72 27 z Se z z z z U A olf olll T olo Cl Ge Si O O 4 ojo U o Cc Led m m or H DAS Ga dim lS M m nia O H a el POWER GND POWER GND d d TC74VHCT125AFK TOSHIBA 22K0 100 N A LN 1500 1 4W XA Eg GI da HEE i JP gt IE DA3A6 8FU LJP gt TOSHIBA Figure 2 11 iVIZION USB Circuit Interface Schematic Diagram Figure 2 12 illustrates the iVIZION Photo Coupler Isolation Circuit Interface Schematic Diagrams dm 2KQ SHARP OPF Ed po 100PF 5V Ad PE N O4 lt 1KQ PC400 SHARP TTL RXD RN1910FE AA TOSHIBA die LED Power 24V DC 24V DC lt 232GND POTIN lech AAA sech ech fos gt Plej Sj ja eps lere gt o E au OO lt Z D O n Ul I3 ahr r Ile ao e Xlo Z mA Szi xiz Fiziziziz O Node OlPla 0 Glo O OlOlIOlO Ol Y al VF 12V VBUS 2 2KQ y NOTE The Controller Circuit Schematic is for reference only and does not guarantee the actual Machine s functional operation d gt o I vk CES pod 232C j JP2B ES TTL G E IC m 4 4 E c U r mi o X d l O 2 X s JO U
11. Developed by Money Controls Ltd the format enjoys widespread use throughout Europe cc Talk 1s supported communications format in the iVIZION Unit See Page 2 6 5 Checksum a numerical value assigned to a data file or block of data usually expressed in Hexadecimal notation Checksum values are used to verify that the contents of a data file are not corrupted in any way during transmission or encryption The Checksum values of both the original and duplicate files are compared to each other If the values match then the duplicate file is recommended that file be copied or encrypted again until the Checksum do agree technique which 1s highly accurate and can detect data errors down to a single computer See Page 6 5 6 CIS an acronym for Contact Image Sensor This type of image Sensor is able to scan every portion of a Banknotes surface as it passes over it See Page 4 6 4 8 amp 4 9 7 CPU an acronym for Central Processing Unit See Page 4 1 D 8 DIP Switch Block Dual Inline Packaged Switch Block a printed circuit board mountable two position slide switch package containing up to 16 individual switches See Page 2 2 E 9 External DIP Switch a procedure for performing iVIZION Calibration using the External DIP Switches See Page 6 15 P N 960 100929R Rev 4 EDP 21488491 E 5 1 B O 2012 Japan CashMachine Co Limited Appendix B IVIZIONG Series Next Generation Banknote Acceptor Unit F 10 11 12
12. If you want to review or change any of your installation settings click Back Click Cancel to exit the wizard Current Settings Setup Type b Typical Destination Folder C Program FilesYCMYCMToolSuiteStandardi Click Next to continue User Information Name OEM Company OEM Figure 6 9 Hardware Update Wizard Screen 1 4 When the Screen shown in Figure 6 10 Figure 6 7 Current Settings Confirmation appears Mouse click on the Radio Screen Button amp located beside Install the software automatically Recommended line See Figure 6 10 a and then Mouse click on the Next gt Screen Button See Figure 6 10 b 7 Once installation is complete the InstallShield Wizard Completed Screen shown in Figure 6 8 will appear P N 960 100929R Rev 4 EDP 148849 Boo B O 2012 Japan CashMachine Co Limited Calibration and Testing Found New Hardware Wizard This wizard helps you install software for iVIZION Sa If your hardware came with an installation CD I or floppy disk insest it now What do you want the wizard to do Install the software automatically Recommended Click Next to continue Figure 6 10 Hardware Update Wizard Screen 2 5 The USB Driver locating process will begin If the Hardware Installation Warning shown in Fig ure 6 11 appears Mouse click on the Continue Anyway Screen Button See Figure 6 11 a Hardware Installation The software you are installing
13. Remove the Cash Box to perform the Home Position Sensor Calibration Procedure 9 Openthe Cash Box and press down on the Pusher Figure 6 36 iVIZION Calibration Ver X XX Screen Release Plate See Figure 6 40 a amp b NOTE Writing a Serial No can be Cx performed after a Calibration is completed To do so Click on the Update serial No Check box See Figure 6 36 b If the IVIZION Device needs its current Serial No written NOTE If the RFID Board is not featured within the IVIZION Device remove the check in the Check RFID Check box 7 Mouse click on the Start Screen Button See Figure 6 36 a to begin the following three 3 sequential Sensors Calibration Procedures a Cash Box Sensor b Nearly Full Sensor c Feed Out Sensor Calibration will be performed in the above alpha betic order while one of either Box RUN NING Nearly Full RUNNING and Feed Out RUNNING messages is showing on the Screen See Figure 6 37 Ld Update serial No MV Check NOTE If the Check RFID Check box Figure 6 40 Pusher Plate Release Location Ca shown in Figure 6 37a is un checked the 10 Hold the Pusher Plate down See Figure 6 41 a Calibration Information Screen shown and slide a 80x50mm piece of Cardboard in Figure 6 38 will not appear When See Figure 6 41 b in between the Frame Outer present Mouse Click on the OK Screen LR Guides Figure 6 41 c and the Pusher Plate Button to begin
14. SS Version Connected to SG not being used Pin 15 or 19 SU Version P N 960 100929R Rev 4 EDP 148849 E 2 5 BH 2012 Japan CashMachine Co Limited Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation CONNECTOR PIN ASSIGNMENTS CONTINUED 3 Table 2 9 lists the iVIZION SS LD ccTalk Connector Pin Assignments Table 2 9 iVIZION SS LD ccTalk Connector Pin Assignments Back Side View OOCCODCCD C pa MA C Socket Housing Transport Unit Side DR1B026JA1 JCM Pin Housing Frame Side DR1RO26PA1 JCM Contact Type Frame Side D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 Recommended Wire UL1061 AWG 26 Contact Type Frame Side D02 22 22P 10000 JAE ee 1 9 18 amp 26 Recommended Wire UL1061 AWG 24 AI E we 24V DC POWER POWER 24V DC Power IN Banknote Acceptor Master Reset Input Signal Line IN OUT IN OUT SG OUT IN OUT LED Drive Line anode 24V DC POWER POWER 24V DC Power TXD nterface Power Supply 12VDC LED Drive Line cathode ccTalk P ccTalk Communication Power Supply Line Power Ground OV DO SG RXD IN IN Connect to DET Pin 22 DET OUT Connect to DET GND Pin 21 JP IN OUT SU SELECT IN SS SU Selection ccTalk S IN OUT ccTalk Communication Signal Line POWER GND POWER Power Ground 0V DC VO Input Output Terminal as viewed from outside the Banknote Acceptor T 9G Signal Ground t No Connection SS Version
15. Section 6 IVIZIONG Series Next Generation Banknote Acceptor Unit Calibration and Testing 5 Mouse click on and hold down the Service Mode Pull down Menu Selection See Figure 6 s iVIZION Calibration Ver1 43 35 a and slide down to select the Sensor COM z Adjustment from within the Pull Down Menu Feed Out RUNNING See Figure 6 35 b 2 JCM Tool Suite Standard Edition File Help 100707 100600000000 Start Cancel Device Information Communication Status Comeded Device Type vzoN BOOT ROM Verson fe i i tsti s S S Flash ROM Status OK IT Update serial No ial Number foooooooo a SE TT gt BHHUHHHEHHEHHBEEEEHEBHHHBH Flash ROM REIS Jeng NOTE The Barograph does not indicate a Calibration in progress Protocol ID 003 rn Figure 6 37 Feed Out Calibration Proceeding se Screen i cU Adjustment Figure 6 35 JCM Tool Suite Standard Edition Screen 3 6 This action will activate the iVIZION Calibration Ver X XX Mode automatically and the Screen shown in Figure 6 36 will appear Calibration Information X D RFID is not able to be detected Figure 6 38 Calibration Information Screen 1 VIZION Calibration Verl 43 Once the three 3 Sensor Calibration Procedures COM are complete the Calibration Information Screen shown in See Figure 6 39 will re appear Calibration Information Service Figure 6 39 Calibration Information Screen 2 8
16. Table 7 12 VIZION Cash Box Unit 1 Parts List OE ee ee 147907 BE 1101 a Box Door E D 1103 1 E Box Cover 1104 1 148783 Box Cover L 1105 147911 Presser Plate Kr 1106 147912 Plate Stopper Lai Jf 1107 147941 Indicator Window PG 147942 Indicator Arm S nm 1108 1 148785 Indicator Arm L O 1109 147943 Box Prism Near Full EA 1110 147944 Box Prism State 3 n 147945 Lever Nearly Full S l 148784 Lever Nearly Full L DEBER 1113 147947 Handle Cover 2 1115 147794 Lock Bracket PT 3 1116 147795 Lock Plate FIJI 1119 147990 Home Position Lever Spring PR l 114526 Cash Stock Spring 1120 2 127714 IQ P Box Spring D 1121 ME NN 2 6x6 Phillips Self Tightening Binding 3M Screw Black 3 1122 056165 2 6x8 Phillips Self Tightening Binding 3M Screw PE Oo O 1123 187735 3x6 Pan NONSERT Head Screw 2 1124 060794 3x12 Flathead Phillips Self Tightening 3M Screw Le 1125 185201 3x14 Phillips Self Tightening Pan Head 3M Screw Black Layo 1126 006037 M3x12Pan Head Screw with W Washer 3M La a l 1127 003718 Crescent Snap Ring E EE 192745 Indicator Cover S aog 192745 S SS 192746 Indicator Cover L it 1130 140958 2 6x5 Ramimate 3M Screw 1131 059086 Key Spacer e P N 960 100929R Rev 4 EDP 148849 E 7 24 B O 2012 Japan CashMachine Co Limited Exploded Views amp Parts Lists iVIZION Series Next Generation Banknote Acceptor Unit Se
17. VIZION Transport Unit 5 Exploded View DN 810 u a e a Ps a RT 822 826 h r e 830 Figure 7 9 VIZION Transport Unit 5 Exploded View O 2012 Japan CashMachine Co Limited AM 7 17 B EDP 4148849 P N 960 100929R Rev 4 Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists IVIZION Transport Unit 5 Parts List Table 7 9 iVIZION Transport Unit 5 Parts List Ref No EDPNo Description Qty Remak or WEE omvende T ww Wem msn frp ws mmm uge frp 811 806 147754 Gear Stack 4 147755 Gear Transport Stacking 1 807 808 RS ICI E SS mm Geartransportsaokm2 T 95 mme Seat frp gt 610 mme GerTemwotSadngWoo Mo o Cen mme GerHeiComedoni STC om mm PuleyHeadider frp gt 93 mm deme ET gt 9H mm Faass frp gt 815 mm PueyHeiComedon frp o o 95 rer payes SCC om mm buerg O o e 98 ms meam gt Cere ms Timing Bok Eco ewe 1 em mee memperHamss S S ms uz 0x5 Fathead Philips Flock M Sow 623 104007 wa 6x8 Philips FLock Binding 3M Screw Bue 1 624 men eme Se Tightening Truss Head zeen 2 2 6x8 Phillips Self Tightening Binding 3M Screw Black PRE G ws mer GERM f2f gt el mm ae fa gt 628 104000 foree Paral Pin Sosane Jef ooo 9 1800 fose Poy visier TT P N 960 100929R
18. located on the left side of the Transport Unit while lifting the Coil Spring upward then NOTE Be careful that the parallel Pins See put the Screw Locks back onto the Screws Figure 4 7 c and their related Bushings retaining each Coil Spring in place See Figure 4 7 d dz amp d3 are not lost when removing them 10 Remove the three 3 Assembly Mounting Screws See Figure 4 7 e e amp e3 and remove the Left Frame Outer L Assembly See Figure 4 7 f from the Transport Unit Figure 4 5 Stacker Guide Reassembly 7 Remove the single 1 E ring See Figure 4 6 a and the single 1 Gear See Figure 4 6 b located on the right side of the Transport Unit NOTE Be careful that the parallel Pins See Figure 4 6 c and their related Bushings See Figure 4 6 d4 amp d5 are not lost when removing them 8 Remove the three 3 Assembly Mounting Screws See Figure 4 6 e e amp ez located on the right side of the Transport Unit and remove the Right Frame Outer R Assembly See Figure 4 6 f EE Figure 4 7 Left Frame Outer L Removal P N 960 100929R Rev 4 EDP 148849 HB 4 2 B O 2012 Japan CashMachine Co Limited Disassembly Reassembly NOTE When replacing the Frame Outer L Assembly ensure that the Plate Nut is correctly re positioned See Figure 4 7 g 11 Remove the two 2 Timing Belts See Figure 4 8 a amp a5 from the Transport Unit Figure 4 8 Timing Belt Removal NOTE The Timin
19. 11 When the download is complete the Download Success Reset Done Waiting for USB Cable Disconnection Blue Text Line will appear Figure 6 24 JCM Tool Suite Standard Edition Screen 2 6 Mouse click on and hold down the Service Mode Pull down Menu selection and Slide See Fi 6 22 a 12 d he ans down the Menu to re select Download from M within the Menu Selections When selected it Device Checksum s identically match each other with Highlight the selected Field Area Blue See Figure 6 22 b See Figure 6 25 and the Status LED will flash at a Green Color rate 8 JCM Downloader Suite Edition Version 1 02 FiletE OptionQ Help H Host File c iviZION100 USA ID003 13901 com Browse c e Version KUS4 100 55 ID003 05V139 01 28JUN10 Device ac p Download Auto Download Mod Download Success Reset Done Waiting for USB Cable Disconnection 2 JOM Tool Suite Standard Edition File Help r Device Information Communication Status Connected Device Type _ cT BOOT ROM Version isti SOS Flash ROM Status Serial Number s i sSSSCSCSCSCNCNCi CNSNSNCSC CS Flash ROM Verslon Se et FashROMCRCIB Protocol ID tt t i sSOCS S Service Mode Figure 6 22 Download Completed Screen 1 DOWNLOADING THE PROGRAM FIRST TIME Figure 6 25 JCM Tool Suite Standard Edition When the iVIZION Soft
20. 2 Place the KS 072 KS 089 Reference Paper See Figure 6 32 b in the Unit until its Catch Edge reaches both the left and right side of the Frame See Figure 6 32 c vx NOTE Place the KS 072 KS 089 Reference Paper so the ID Sticker is visible otherwise Calibration will not be correctly performed Top Surface P N 960 100929R Rev 4 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit E o7 E Section 6 KS 072 Reference Paper a Figure 6 32 Reference Paper Setting 1 3 Firmly close the Upper Guide See Figure 6 33 a until it clicks into place and ensure that both sides are tightly closed and locked in place Figure 6 33 Reference Paper Setting 2 Calibration Procedure The following two 2 methods exist for perform ing each of the iVIZION Calibration Procedures e Calibration Only e Calibration plus Serial Number Writing CALIBRATION ONLY Perform the following steps to just calibrate the iVIZION Unit Sensors 1 Turn the iVIZION Unit s Power Switch OFF 2 Set DIP Switch 8 to ON See Figure 6 34 3 Turn the iVIZION Unit s Power Switch ON The Status LED will begin flashing and then will light a steady Blue Color Figure 6 34 DIP Switch 8 ON 4 Launch the JCM Tool Suite Standard Edition Application The JCM Tool Suite Standard Edition Screen shown in Figure 6 35 will appear when the application becomes active O 2012 Japan CashMachine Co Limited
21. 960 100929R Rev 4 EDP 21488491 B7 B O 2012 Japan CashMachine Co Limited Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Information ELECTRICAL SPECIFICATIONS Table 1 10 iVIZION LD Version Electrical Specifications Supply Voltage Coeur Lu 24V DC 1096 NOTE Use a Current Source Limiting Standby 24V DC 0 2A 12V DC 0 2A Current Consumption Operation 24V DC 1 3A 12V DC 2 3A Maximum 24V DC 3 2A 12V DC 3 0A STRUCTURAL SPECIFICATIONS Table 1 11 iVIZION LD Version Structural Specifications Weight Empty Approximately 2 3kg 5 07 lbs Mounting Horizontal Maximum gradient limitation within 50 degrees See Figure 1 8 on page 1 10 CNN Refer to iVIZION LD Version Unit Outside Dimensions on page 1 11 of Outside Dimensions ibis document P N 960 100929R Rev 4 EDP 148849 B B O 2012 Japan CashMachine Co Limited General Information IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 VIZION Entire Unit Outside Dimensions Figure 1 6 illustrates the 1VIZION SS Version entire Unit outside dimensions IL IE mm gt TT 6 6 49 8 66 27 66 6 6 o RENTE EEN MS 114 NOTE All Dimension are in Millimeters Figure 1 6 VIZION Banknote Acceptor SS Version Unit Outside Dimensions P N 960 100929R Rev 4 EDP 148849 B B O 2012 Japan CashMachine Co Limited Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General
22. CashMachine Co Limited VIZIONO Series Next Generation Banknote Acceptor Unit Section 6 6 CALIBRATION AND TESTING This section provides Calibration and Performance Testing instructions for the iVIZION Next Gen eration Banknote Acceptor Unit and contains the following information Download and Installation Workbench Tool Requirements Application Software Installation Procedure Driver Installation Procedure JCM Tool Suite Standard Edition Mode Software Download Tool Requirement Software Downloading Procedure When to Calibrate Reference Paper Placement Calibration Tool Requirements Calibration Preparation Calibration Procedures Performance Tests with a PC Performance Test Tool Requirement Performance Test Preparation Performance Tests with the External Switch Utility Function Download and Installation Work bench Tool Requirements Figure 6 1 illustrates and list identifies the tools and equipment interconnects necessary to down load and install the iVIZION Device a iVIZION Device b Power Supply c d PC OS Windows XP USB Cable d4 USB A Terminal Plug d5 USB Mini B Terminal Plug e iVIZION USB Driver usbivizion inf f Application Software JCM Tool Suite Standard Edition Containing USB Downloader Sensor Calibration Performance Test programs and Utility Function Figure 6 1 Tool and Harness Connections a DR e a PC Side US
23. Connected to SG not being Pin 10 15 or 19 SU Version P N 960 100929R Rev 4 EDP 148849 E 2 6 B 2012 Japan CashMachine Co Limited Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 CONNECTOR PIN ASSIGNMENTS CONTINUED 4 Table 2 10 lists the iVIZION SS LD TTL Connector Pin Assignments Table 2 10 iVIZION SS LD TTL Connector Pin Assignments Back Side View Oo C EET C Socket Housing Transport Unit Side DR1B026JA1 JCM Pin Housing Frame Side DR1RO26PA1 JCM Contact Type Frame Side D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 Recommended Wire UL1061 AWG 26 Contact Type Frame Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 Recommended Wire UL1061 AWG 24 Phe Same EA A Os 24V DC POWER POWER 24V DC Power IN Banknote Acceptor Master Reset Input Signal Line IN OUT IN OUT SG OUT TTL Communication Output Signal Line IN TTL Communication Input Signal Line OUT LED Drive Line anode 24V DC POWER POWER 24V DC Power SG TXD OUT nterface Power Supply 12VDC IN LED Drive Line cathode ccTalk P IN OUT POWER Power Ground 0V DC SG RXD IN DET GND IN Connect to DET Pin 22 DET OUT Connect to DET GND Pin 21 NOUT SU SELECT IN ss SU Selection ccTalk S IN OUT POWER GND POWER Power Ground 0V DC VO Input Output Terminal as viewed from outside the Banknote Acceptor T 9G Signal Ground t No Connection SS
24. During a Performance Test Figure 6 66 DIP Switch ON OFF Test Screen 2 9 Mouse click on the Stop Screen Button See Figure 6 65 b to end the DIP Switch ON OFF Test 10 Mouse click on the Exit Screen Button See Figure 6 65 c to return to the Test Item Select Screen 11 Turn the iVIZION Power Switch OFF IVIZIONG Series Next Generation Banknote Acceptor Unit E 6 15 B 12 Place the Transport Unit onto the Frame NOTE If it is necessary to perform another test make sure that DIP Switch No 8 is still set to ON Performance Test Tool Requirement using an External DIP Switch Box Figure 6 67 illustrates and list identifies the Tools and equipment interconnects necessary to perform the iVIZION Performance Tests using an External Switch Box MOLEX 2 SY VIZION Device Power Supply 12V DC 24V DC External Switch Box User provided Interface Cable 3380 05 01 EDP 146780 a b C d Figure 6 67 Calibration Tool Requirements External DIP Switch Performance Test Procedure Settings Table 6 2 lists the DIP Switch settings for the Performance Tests using the External Switch Box Table 6 6 Performance Test DIP Switch Settings DIP Switch DIP Switch Setting O ON O ON Status LED LED Jest item Stand ELM pm ing Moor Normal Forward Rotation Motor Reverse Rotation 3 Stacker Motor 4 Cyclic Me Status LED Indication
25. Figures Page Figure 7 14 iVIZION Cash Box Unit 3 Exploded View 1 27 Figure 7 15 iVIZION LD Version Frame Exploded View 1 29 7 31 A 6 Figure 7 16 iVIZION Optional Components Exploded Views Figure A 1 Additional Maintenance Equipment Requirements P N 960 100929R Rev 4 EDP 148849 O 2012 Japan CashMachine Co Limited IVIZIONG Series Next Generation Banknote Acceptor Unit List of Figures THIS PAGE INTENTIONALL Y LEFT BLANK P N 960 100929R Rev 4 EDP 148849 B xi E O 2012 Japan CashMachine Co Limited IVIZION Series Next Generation Banknote Acceptor Unit LOT Table 1 1 Table 1 2 Table 1 3 Table 1 4 Table 1 5 Table 1 6 Table 1 7 Table 1 8 Table 1 9 Table 1 10 Table 1 11 Table 2 1 Table 2 2 Table 2 3 Table 2 4 Table 2 5 Table 2 6 Table 2 7 Table 2 8 Table 2 9 Table 2 10 Table 2 11 Table 2 12 Table 6 1 Table 6 2 Table 6 3 Table 6 4 Table 6 5 Table 6 6 Table 6 7 Table 7 1 Table 7 2 Table 7 3 Table 7 4 Table 7 5 P N 960 100929R Rev 4 EDP 148849 List of Tables Page IVIZION Model Number Specifications eeeeeeeeeeee eee 1 2 IVIZION Type Number Specifications occooccocccoccconcocnconncannoncnonoss 1 2 IVIZION Software Number Specifications ccccccceceeeeceeeeeeeseeeeeeees 1 2 IVIZION SS Version Technical Specification 1 5 IVIZION SS Ver
26. IVIZIONG Series Next Generation Banknote Acceptor Unit List of Figures Page Calibration Value Writing Gcreen cccccecc cece eeeceeeceeeeeeeeaeeeseeeeaeeeaes 6 10 AGIUSUMENT ING STEEN E esras E TNE 6 10 PC Performance Test Tools Required ooccooncocccoccocccocccoccccnconncononoso 6 11 DIP Switch 48 Set ON 6 11 JCM Tool Suite Standard Edition Gcreen 6 11 IVIZION Test Item VerX XX Gcreen 6 12 Start Stop Exit Screen Button 6 12 Transport Motor Normal Forward Test Gcreen 6 12 LED Indicator Test Gcreen 6 13 Sensor ON OFF Test Screen occooccnocccoccccccconcocncnnnconoocnnonocanonnnonnnnanonanos 6 13 Denomination Indication LOCATION cccceccecceeceeceeeeeeeeeseeseeeeeeseees 6 13 ICB FUNCION Test STEEN aa 6 14 DIP Switch ON OFF Test Gcreen a 6 15 DIP Switch ON OFF Test Screen 2Z coocccoccccoccccccoccconcconconccnnocononcnnnnonono 6 15 Calibration Tool Reourements 6 15 ICB Setting Tool Requirements nnannoannannannannnnnnneonnnnnrnnonrrenrnnenne gt 6 16 JCM Tool Suite Standard Edition cccceccccccsccseeeeeeeeeeeeeeeseeeeeeeeees 6 16 IVIZION Utility Tool Version X XX for Suite Edition Screen 1 6 17 Emp Clo IMAGE STEEN av 6 17 Last Acceptance CIS IMAGE Gcreen 6 17 IVIZION Utility Tool Version X XX for Suite Edition Screen 2 6 17 CP FUNCTION STEN sed 6 17 Enable Setting Completion coocccccccconccocncconocanoconocncnonanonononanoconos
27. Mode Normal Mode is a mode designed to provide the iVIZION Operating Software to be downloaded The Service Mode contains three 3 available choices in its Pull down Menu shown in Figure 6 13 as follows Download for downloading software e Statistics for observing log data e Utility for setting ICB and CIS Image functions Service Mode m Download Statistics Utility Figure 6 13 Normal Mode Selection Test Mode is a mode designed to perform iVIZION Calibration and Performance Testing The Service Mode contains five 5 available choices in its Pull down Menu shown Figure 6 14 as follows Download for downloading software e Statistics for observing log data Sensor Adjustment for calibration Performance Test for performance testing Utility for setting ICB and CIS Image functions Service Mode Performance Test Utility Figure 6 14 Test Mode Selection Software Download Tool Requirements The tools listed in Figure 6 15 are required to install the iVIZION Operating Software a iVIZION Device b Power Supply c PC OS Windows XP iVIZION USB Driver installed d USB Cable d4 USB A Terminal Plug d2 USB Mini B Terminal Plug e Application Software JCM Tool Suite Standard Edition f iVIZION Software Program Containing USB Downloader Sensor Calibration Performance Test programs and Utility Function Figure 6 15 Required Software Do
28. NOTE Follow the same procedure to remove the opposite side Timing Belt Figure 4 22 Stacker amp Transport Motor Removal P N 960 100929R Rev 4 EDP 4148849 NOTE When reassembling the TR ST Motor Gear a Motor Gear Assembly Pressure Bar will be required Bezel Retainer Clips A amp B Removal To remove Bezel Retainer Clips A and Bezel Retainer Clips B proceed as follows 1 Remove the two 2 laminated M2 6x6 Phillips Self Tightening Screws See Figure 4 23 a and a5 from the Bezel and then remove Bezel Retainer Clip A from the left side of the Assembly See Figure 4 23 b 2 Remove the two 2 laminated M2 6x6 Phillips Self Tightening Screws See Figure 4 23 a4 and a4 from the Bezel and then remove Bezel Retainer Clip B from the right side of the Assembly See Figure 4 23 c Figure 4 23 Bezel Retainer Chips A amp B Removal NOTE Use a T6 TORX Torque Wrench Driver when reattaching Bezel Retainer Clips A and B onto the Transport Unit Sensor Transfer Board CIS FFC Transmissive Light FFC amp Upper UV FPC Sensor Removals To remove the Sensor Transfer Board the CIS FFC Sensor the Transmissive Light FFC Sensor and the Upper UV FPC Sensor proceed as follows 1 Open the Validation Section and release the six 6 Upper Cover Click tab Stops See Figure 4 24 a through ag by using a small Screwdriver 2 Remove the Upper Cover See Figure 4 24 b from the Upper Guide 3 R
29. Schematics Continued 2 2 13 Interface Circuit Schematics Continued 2 2 14 Operational Flower DU Ve i Pec eu e e ned 2 15 Operational Flowchart Continued 71 2 16 Operational Flowchart Continued 2 2 17 3 COMMUNICATIONS arnannunnunnnnnnnnnnnnnnnunnunnnnnnnunnnnnnnunnunnnnnnnunnnnunnnnnunnnnunnunnunnnnunnne 3 1 ArJjericas e OCCA a diia 3 1 JEM ATENA ae 3 1 Europe Africa Russia amp Middle East ccc ccccceccscccseeceeeeeeceeeseeeseeceeeseeeeueeeeesueeaueceeseeeaneees 3 1 JEM EUOPS OMD arr 3 1 UK STEEN ETE UU TTL ANS 3 1 JOM EUOPE UK eu ia 3 1 o E SE 3 1 JOM GO AK bd 3 1 Japan Cash Machine Co Limited HO 3 1 4 DISASSEMBLY REASSEMBEY cosas 4 1 TooltsegulrerelltS oec oe REP InE DG a REI He Ea AS 4 1 Pusher Unit Timing Belt Hemoval strir a a 4 1 Home Position Sensor Board Home Position Sensor FFC amp Interface Connector BOAT RENA EA 4 3 RFID Module amp Harress Iemowvals ni torio t aat D ets na rt c Hr x dd 4 4 Validation CPU amp Controller CPU Board Removals occoccooccocccoccocnconconncnnoncnonccnnnnnnnos 4 4 USB FPC Power FPC amp Interface FPC Cable Removals esee 4 4 Validation Unit Harness Hemoval Henne nennen 4 5 laterr pter Board REMOVAl EE 4 5 Motor Unit Timing Belt Hemoval 4 5 Stacker Motor Transport Motor Removals ooccocccocccocccocicocncocncocncocncocnconnnononononos 4 6 Bezel Retainer Clips A amp B Hemova
30. Switch 8 will always be set to ON during all remaining Switch Tests being performed The Figure 6 65 example shows DIP Switch 3 and 5 plus DIP Switch 8 all set to ON 2012 Japan CashMachine Co Limited Calibration and Testing P N 960 100929R Rev 4 EDP 148849 amp DIP Switch Test start SWI OFF SW2 OFF CEN SW4 OFF Stop SW5 ON SWO6 OFF SW7 OFF IM SWS ON SW8 is Always ON Gel A 6 65 DIP Switch ON OFF Test Screen 1 Launch the Test Item Select Screen Refer to PC Performance Test Preparation on page 6 11 of this Section Mouse click on the DIP Sw ON OFF Test Screen Button Review Figure 6 58 1 to begin the DIP Switch ON OFF Test Mouse click on the Start Screen Button See Figure 6 65 a The tested DIP Switch condition will be indicated on the Screen similar to that shown in Figure 6 65 Make sure the desired DIP Switch Number is shown as ON cs NOTE If DIP Switch 3 and 5 were set during a previous procedure the Screen will indicate ON in each Field Window related to their DIP Switch Number Set the desired DIP Switch to OFF Figure 6 65 example DIP Switch 3 and 5 Make sure the desired DIP Switch Number is OFF If DIP Switch 3 and 5 were set during a previous procedure the Screen will indicate ON in each Field Window related to their DIP Switch Number 2 DIP Switch Test SW68 is Always ON
31. Table A 2 LED Error Codes Yellow Flashes The iVIZION has a jammed Banknote See Table A 3 Jam LED Flash Error Codes Green Flashes The iVIZION has an error condition See Table A 4 LED Reject Codes O 2012 Japan CashMachine Co Limited Appendix A IVIZIONG Series Next Generation Banknote Acceptor Unit TroubleShooting Table A 1 LED Code Condition Continued Symptoms PE RER Causes and Solutions The power is not being supplied Solution Ensure the harnesses are connected to the Interfaces Ensure that the supply working voltage and range is appropriate The iVIZION is not E Bech d Extinguished H 9 9 9 pprop working o e Out Ensure the Interface harnesses are not disconnected between the Trans port Unit and the Frame Unit Ensure that the higher Interface Board Fuse F1 is not blown Out Ensure that all harnesses and or connectors are on the Control CPU Board Error Jam and Reject Code Tables The Status LED indicates various color combinations or solid flash lighting conditions when errors listed in Table A 1 Table A 2 and Table A 3 occur Identify the causes and solution for these indications from each Table s list and ensure that the relative assembles are properly connected and or harnessed and that all of the Unit s Sensors are clean Table A 2 lists the various LED Flash Error Code causes amp solutions Table A 2 LED Error Codes Status LED OIL Flash Causes and Solutions Seque
32. Unit is exposed to liquid such as water wipe and thermally dehydrate dry the wet areas immediately Repeat the cleaning process as needed until the Transport Path is free of contaminants Caution Do not allow any fluid to remain on internal components especially on the Anti Strings Mechanism and in the Feed in Sensor s grooved areas Sensor Cleaning Procedure Figure 2 8 Interface Harness Installation Location 1 Turn theiVIZION Unit Power OFF 2 Bolt the bottom side of the iVIZION LD Frame 2 Clean the Sensors and lenses in the Acceptor into its intended Machine s location using four 4 Unit the Transport Unit and on the Cash Box M3x6 Screws on both bottom sides of the Frame itself If necessary remove each Unit and or open 2 Screws on each side as shown in Figure 2 9 their Upper Guides for cleaning See Figure 2 10 and Table 2 12 to locate all cleaning locations Caution Do not use Alcohol thinner or citrus based products for cleaning any Banknote transport Sensors or surfaces The lenses can become clouded by chemical evaporation resadue that may cause acceptance errors amp NOTE When closing the Acceptor or Transport Units Upper Guides ensure that they click firmly into place when being closed Also when reassembling the iVIZION Unit ensure that it re seats correctly into place when the reassembly is complete Figure 2 9 M3 Screws Locations P N 960 100929R Rev 4 EDP 148849 Boo B O 201
33. and DO NOT rebend them in an opposite direction O 2012 Japan CashMachine Co Limited Disassembly Reassembly Disassembly Reassembly IVIZIONG Series Next Generation Banknote Acceptor Unit Section 4 NOTE When installing new FPCs fold up amp along the Solid Lines and fold down along the Dashed Lines before setting them in place Once an FPC is folded DO NOT refold it back again or in the opposite direction once folded Figure 4 18 Validation Unit Harness Removal Interrupter Board Removal To remove the Interrupter Board proceed as follows 1 Remove the two 2 mounting Screws See Figure 4 19 a amp a5 retaining the Interrupter Board to the Assembly See Figure 4 19 b and carefully unplug the three 3 Signal Connectors See Figure 4 19 c c amp c3 from the Board 2 Carefully pull the Interrupter Board off of the Motor Module Assembly SS P DM d wi A Y Dashed Line Y for Fold Up Solid Line for Fold Down FPC Cable Removal Figure 4 19 Interrupter Board Removal Validation Unit Harness Removal Motor Unit Timing Belt Removal To remove the Validation Unit Harness proceed as To remove the Timing Belt proceed as follows follows 1 Remove the two 2 mounting Screws See Figure 1 Remove the two 2 mounting Screws See Figure 4 20 a amp a and remove Drive Mod FR A 4 18 a amp a5 retaining the Validation Unit See Figure 4 20 b from the Motor Module Harness in place
34. dusty environment 2 Do not install the Unit into an area where exces sive vibration or shock are present 3 This equipment is not fully warranted for outdoor use Be sure that the Host Machine contains enough protection to avoid wet or dusty condi tions when installing it in both open air and indoor spaces 4 Avoidexposing the Unit to direct Sunlight and or Incandescent Lamp illumination having a Gradi ent Angle of 15 Degree or more and illumination index of 3000 Lux or less 5 Insure that the Host Machine is designed for daily operational access such as maintenance and or clearing a Banknote jam O 2012 Japan CashMachine Co Limited General Information MOUNTING DISMOUNTING amp TRANSPORTATION 1 Be sure to turn the Power OFF before mounting or removing the Unit from its permanent loca tion Plugging or unplugging Connector Plugs from their receptacles while the Power is ON may cause damage to the Unit 2 When reassembling a disassembled Unit Part ensure that the each part is properly replaced in its correct original location 3 Besure to carry the Unit by both hands when transporting it Holding the Unit by one hand may cause personal injury if the Unit accidently becomes disassembled and drops away 4 Becareful not to use excessive outside pressure on the Unit or subject it to excessive vibration during transportation PREVENTIVE MAINTENANCE l Be sure to turn the Power OFF before beginning a ma
35. international treaties 1 Cancel Figure 6 4 Install Shield Wizard Screen 4 When the Custom Information Screen shown in Figure 6 5 appears Mouse click on the Radio Screen Button located next to the Anyone who use this computer See Figure 6 5 a and Mouse click on Next gt Screen Button E 2012 Japan CashMachine Co Limited Section 6 IVIZIONG Series Next Generation Banknote Acceptor Unit Calibration and Testing E JCM Tool Suite Standard Edition InstallShield Wizard Customer Information InstallShield Wizard Completed Please enter your information User Name The InstallShield Wizard has successfully installed JCM Tool Suite Standard Edition Click Finish to exit the wizard Install this application for 8 Anyone who uses this computer all users O only for me OEM Figure 6 5 Customer Information Screen Figure 6 8 Installation Completion Screen NOTE The OEM in Last Name and 8 Mouse click on the Finish Screen Button to Organization fields are default settings end the installation process The actual Last Name and Organization 66 TT ee OA Cusiomer usa This completes the JCM Tool Suite Standard Edition 5 Mouse click on Next gt Screen Button installation procedure See Figure 6 6 a when the Destination Folder Driver Installation Procedure SA Perform the following steps to install the various 1 amp JCM Tool Suite Standard Edition InstallShield W
36. the Calibration Procedure P N 960 100929R Rev 4 EDP 148849 Ho B O 2012 Japan CashMachine Co Limited Calibration and Testing Figure 6 41 Cardboard Setting Location 11 Reseat the Cash Box back into its Frame position 12 Mouse click on the OK Screen Button Review Figure 6 39 a to begin the following four 4 Sensor Calibration Procedures a Home Position Sensor b Feed In Sensor c Entrance Sensor d Exit Sensor Calibration will be performed in the above alpha numeric order while one of Home Position RUNNING Feed In RUNNING Entrance RUNNING or Exit RUNNING messages is showing on the Screen See Figure 6 42 Y iVIZION Calibration Ver1 43 COM y Exit RUNNING Gal Ver Date 100707 100600000000 la Update seriall No V Check RFID L NOTE The Barograph does not indicate a Calibration in progress Figure 6 42 Exit Calibration Proceeding Screen Once the four 4 Sensors Calibration Procedures are complete the Calibration Information Screen shown in Figure 6 43 will re appear Calibration Infor mation E UV Sensor Adjustment Set Reference Paper KS 072 Figure 6 43 Calibration Information Screen 3 13 Remove the Cash Box and remove the piece of Calibration Cardboard then reseat the Cash Box into the iVIZION Device again 14 Place Reference Paper KS 072 KS 089 into the iVIZION Device See Placing the KS 072 KS 089 Reference Paper on page 6 7 of this Sec tion
37. the Transmissive Light Sensor in place See Figure 4 32 d and remove it from the Upper Validation Section 6 Remove the two 2 mounting Screws See Figure 4 32 e amp e5 retaining the Upper UV Sensor in place See Figure 4 32 f and drop it down and off the Upper Validation Section Figure 4 33 iVIZION BG 85A HEAD Removal 3 Remove two 2 mounting screws See Figure 4 34 a4 amp a5 retaining the Lower Validation Sec tion in place See Figure 4 34 b and remove it up and off the Validation Unit Figure 4 32 CIS Transmissive Light amp Upper UV Sensor Removal CIS CIS FPC Lower UV Sensor amp Lower UV FFC Removal To remove the CIS the CIS FPC the Lower UV Sensor and the Lower UV FFC proceed as follows 1 Remove three 3 BG 85A Head Mounting Screws See Figure 4 33 a a amp a3 and release the four 4 Clip tab Stops See Figure 4 33 b through b4 on the iVIZION BG 85A Head 2 Remove the iVIZION BG 85A Head Gen Figure 4 33 c up and off of the Validation Figure 4 34 Lower Validation Part Removal nit P N 960 100929R Rev 4 EDP 148849 E 4 9 B 2012 Japan CashMachine Co Limited Section 4 4 Remove the four 4 CIS Sensor Mounting Screws See Figure 4 35 a through a4 and remove the CIS Sensor See Figure 4 35 b and the CIS FPC Cable See Figure 4 35 c off of the Lower Validation Section NOTE If foreign objects are observed adhering to t
38. 0 Help H Host File c ivIZION100 USA IDO03 13901 com Browse ec we Version i U 3A 100 55 ID003 05V139 01 29JUN10 Figure 6 29 Download Completed Screen 2 This completes the iVIZION Software Download ing Procedures P N 960 100929R Rev 4 EDP 4148849 IVIZIONG Series Next Generation Banknote Acceptor Unit E 6 6 E Calibration and Testing Calibration This section provides instructions for performing a calibration of the Acceptor Unit Sensors and the Transport Unit Sensors within the iVIZION Device When to Calibrate Calibration should be performed when one of the following four 4 conditions occur 1 When removing one of the Circuit Boards 2 When replacing one of the Circuit Boards 3 When dirt adheres to the Sensors See Sensor Cleaning Procedure on page 2 9 of this Section 4 When the Banknote Acceptance Rate becomes drastically degraded CALIBRATION ORDER Table 6 1 lists the Calibration Order related to each iVIZION Sensor s Screen indication Table 6 1 iVIZION Sensor Calibration Order sep Seeninaieation Related Sensor f erme cmmem omr EE Home Position Sensor Feed In Calibration 2 RUNNING UV RUNNING UV Sensor Upper Calibration 3 UV RUNNING UV Sensor Lower CIS transmissive Sensor Calibration 4 CIS RUNNING CIS Sensor Lower Sensor DE CIS Sensor CIS Sensor Upper Calibration Tool Requirements Fig
39. 000 Fax 1 702 644 5512 925 Pilot Road Las Vegas NV 89119 E mail customerservice jcmglobal com EUROPE AFRICA RUSSIA amp MIDDLE EAST JCM Europe GmbH Phone 49 211 530 645 60 Fax 49 211 530 645 65 Muendelheimer Weg 60 D 40472 Duesseldorf Germany E mail support jcmglobal eu UK amp IRELAND JCM Europe UK Office Phone 44 0 190 837 7331 Fax 44 0 190 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail info jcmglobal eu P N 960 100929R_Rev 4 EDP 4148849 IVIZIONG Series Next Generation Banknote Acceptor Unit General Information ASIA JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 2929 7003 Unit 1 7 3 F Favor Industrial Centre 2 6 Kin Hong Street Kwai Chung N T Hong Kong E mail asiapactechsupport jcmglobal com Japan Cash Machine Co Limited HQ E 1 14 Phone 81 6 6703 8400 Fax 81 6 6707 0348 2 3 15 Nishiwaki Hirano ku Osaka 547 0035 JAPAN E mail Shohin jcm hq co jp All of these Websites are available via http www jcmglobal com 2012 Japan CashMachine Co Limited IVIZION Series Next Generation Banknote Acceptor Unit Section 2 2 INSTALLATION This section provides installation and operating instructions for the iVIZION Series Next Gen eration Banknote Acceptor Unit The information within contains the following features nstallation Process DIP Switch Configurati
40. 148849 BH 6 5 B O 2012 Japan CashMachine Co Limited Section 6 Download File C3 1CMToolSuiteStandardEdition D ecen iVIZION100 US A ID003V13901 com m e ntldr WERLINTIME My Computer gt YD My Network File name Places Files of type Al Figure 6 27 iVIZION Software Program Selection 9 When the JCM Downloader Suite Screen re appears Mouse click on the center Download Screen Button See Figure 6 28 a to begin the Software download into the iVIZION Unit The Download Screen will display a Progress Baro graph during the download operation See Figure 6 28 b and a Blue Text Line below the Down load Screen Button will display the download Percentage as Downloading XX See Figure 6 28 c The Status LED will alter nately light Green and Red a JCM Downloader Suite Edition Version 1 02 E Opticn O Help C XiVIZION100 USA ID003V13901 corn CRC pase Version KUS5A 100 55 1D003 05V139 01 25JUN10 Download Auto Download Mode Downloading 28 Figure 6 28 Download Progress Screen 2 10 When the download is complete the Download ouccess Reset Done Waiting for USB Cable Disconnection Blue Text Line will appear See Figure 6 29 a 11 Confirm that the Host s Checksum and the Device Checksums identically match each other See Figure 6 29 b 8 JCM Downloader Suite Edition Version 1 02 FiletE Option
41. 2 Figure 1 3 Unacceptable Banknotes cccoccoccnconcconcconoccnconocononcnoononononnconanennononos 1 3 Figure 1 4 KS 072 Reference Paper Handling Precautions 1 3 Figure 1 5 iVIZION Component Names rrannnannnanennannnnnnnannnnnennnnnnnnnnnnenannnnnnnnnnnnne 1 4 Figure 1 6 iVIZION Banknote Acceptor SS Version Unit Outside Dimensions 1 9 Figure 1 7 iVIZION SS Version Unit Installation and Maintenance Space Requirements Diagrama 1 10 Figure 1 8 Maximum Gradient Angle 50 Degrees oocccocccccccccncoccncococococncncnanonos 1 10 Figure 1 9 iVIZION LD Version Unit Outside Dimensions 1 11 Figure 1 10 iVIZION LD Version Unit with Bezel Outside Dimensions 1 11 Figure 1 11 iVIZION Standard Cash Box Outside Dimensions 1 12 Figure 1 12 VIZION Large Cash Box Outside Dimensions 1 12 Figure 2 1 Interface Harness Installation Location cccceccccececeeeceeeeeeeeaeeeeeess 2 1 Figure 2 2 M4 Screws Locations Left Right Gudde 2 1 Figure 2 3 Flat Head Screws Locations Rear del 2 1 Figure 2 4 CGablenterconnechon a N 2 2 Figure 2 5 Retrieving Banknoie ccc cccceccceccseece cece eeeeeeseeseeeseeeseeeseesaeeseeeaeesaess 2 8 Figure 2 6 Open the Upper Guides onnonnnnonnonnnnnennnsnrerrnrrnrrnrrrrerrrrrnrerrerrerrernn 2 8 Figure 2 7 Retrieving Cash B
42. 2 Japan CashMachine Co Limited Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation IVIZION Sensor Locations Figure 2 10 illustrates and Table 2 12 lists the iVIZION various Sensor and Sensor Lens locations Figure 2 10 iVIZION Sensor Cleaning Locations Table 2 12 iVIZION Sensor Cleaning Location Types Acceptor Unit CIS Sensor Lower Feed in Sensors Feed Wipe area clean using a lint free cloth such as a Micro Fiber Cloth or blow clean using Compressed l Home Position Sensor Air Transport Unit i Cash Box Nearly Full Sensor Lens Anti Stringing Mechanism r Feed in Sensor s Comb Grooves CIN E NE NN OE 9 Eom s pc HUNE L9 E B j a E P N 960 100929R Rev 4 EDP 148849 B 2 10 B O 2012 Japan CashMachine Co Limited Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 Standard Interface Circuit Schematics Figure 2 11 illustrates the iVIZION USB Circuit Interface Schematic Diagrams 5V PC357 4 KQ 22KQ SHARP Controller Side 24V IVIZION Side 24V O USB USB d USB GNb TTL TXD TTL RXD LED Power 24V DC 232GND LED Power 24V DC MPZ16085221A TDK Y Y AR UE 12V VBUS MZ D ala ls O Om TTL G NOTE The Controller Circuit LED Schematic is for reference only and does not guarantee E POWER GND the actual Machine s EZAEG3A50AV TXD Panasonic UE 12V VBUS
43. 3 This device complies with Part 15 of FCC Rules and RSS Gen of IC Rules Operation is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of this device FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment FCC NOTICE This equipment has been tested and found to comply with the limits for a Class A Digital Device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense IC NOTICE This Class A Digital Apparatus complies with Canadian ICES 003 Cet appareil numerique de la Classe A est conforme a la norme NMB 003 du Canada P N 960 100929R Rev 4 EDP 21488491 DER B O 2012 Japan CashMachine Co Limited Section 1 Technical Contact Information AMERICAS amp OCEANIA JCM American Phone 1 702 651 0
44. 8849 Bo B O 2012 Japan CashMachine Co Limited Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 CONNECTOR PIN ASSIGNMENTS CONTINUED 2 Table 2 8 lists the 1VIZION SS LD RS232C Connector Pin Assignments Table 2 8 iVIZION SS LD RS232C Connector Pin Assignments Back Side View ooooooo00d C 70000000 C S IS Socket Housing Transport Unit Side DR1B026JA1 JCM Pin Housing Frame Side DR1RO26PA1 JCM Contact Type Frame Side D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 Recommended Wire UL1061 AWG 26 Contact Type Frame Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 Recommended Wire UL1061 AWG 24 L MRESET 1 IN ees Acceptor Masfr Resa put Signal ine RE A eee 4 user ou SS 5 USGND S6 6 Dm OU 7 mare Nr LED PONE LED Drive Line anode 9 ZAVDC POWER POWER 24V DC Power 4 1x0 OUT serial Communication Output Signal tine Cl Tromp IN jmeracePowerSuppy M2VDC S A E 4 Pr NOU 15 TLG SG LED Drive Line cathode 3T ske mor gt 39 moo ep o 20 P N Se al Communication input Signal Line L ber OUT comec t DET GND PZT OUT gt SU EEG SS SU Selection 25 Ski PINOUT S 26 POWER Con POWER Power Ground OV DC 1 0 Input Output Terminal as Input Output Terminal as viewed from outside the Banknote Acceptor T SG Signal Ground t No Connection
45. 90 837 7834 Unit B Third Avenue Denbigh West Business Park Bletchley Milton Keynes Buckinghamshire MK1 1DH UK E mail info jcmglobal eu P N 960 100929R_Rev 4 EDP 148849 2 ASIA JCM Gold HK Ltd Phone 852 2429 7187 Fax 852 2929 7003 Unit 1 7 3 F Favor Industrial Centre 2 6 Kin Hong Street Kwai Chung N T Hong Kong E mail asiapactechsupport jcmglobal com Japan Cash Machine Co Limited HQ Phone 81 6 6703 8400 Fax 81 6 6707 0348 2 3 15 Nishiwaki Hirano ku Osaka 547 0035 JAPAN E mail Shohin jcm hq co jp All of these Websites are available via http www jcmglobal com 2012 Japan CashMachine Co Limited IVIZIONG Series Next Generation Banknote Acceptor Unit THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100929R Rev 4 EDP 148849 B 3 2 B 2012 Japan CashMachine Co Limited IVIZION Series Next Generation Banknote Acceptor Unit Section 4 4 DISASSEMBLY REASSEMBLY This section provides disassembly and reassembly instructions for the iVIZION Next Generation Banknote Acceptor Unit This section contains the following information Tool Requirements Pusher Unit Timing Belt Removal Home Position Sensor Board Home Position Sensor FFC amp Interface Connector Board Removals RFID Module amp RFID Harness Removals Validation CPU amp Controller CPU Board Removals USB FPC Power FPC amp Interface FPC Cable Removals Validation Unit Harness Removal Interrupter
46. B A Terminal b iVIZION Side USB Mini B Terminal Figure 6 2 USB Cable Type Requirement P N 960 100929R Rev 4 EDP 148849 E Application Software Installation Perform the following steps to install the JCM Tool Suite Standard Edition Application Software Refer to Figure 6 1 and Figure 6 2 for the neces sary Tool and Harness Connections and USB Cable Type Requirements respectively l Copy the JCMToolSuiteStandardEdition zip Application Software and extract on the Desktop 2 Open the Third Layer of the extracted Folder and Double click on Setup exe See Figure 6 3 a JCMToolSuiteStandardEdition File Edit View Favorites Tools Help Back C Search Folders 33 J lg ES Address ICH c JCMToolSuiteStandardEdition File and Folder Tasks e ases 0x0409 Datai instmsia instmsiw 3 Publish this Folder to the We b e 4 E EZ Share this folder er JCM Tool Suite Setup Standard E Other Places Details 9 81 MB d My Computer Figure 6 3 Setup exe File Location The JCM Tool Suite Standard Edition Install Shield Wizard Screen shown in Figure 6 4 will appear 3 Mouse click on Next gt Screen Button Figure 6 4 a Welcome to the InstallShield Wizard for JCM Tool Suite Standard Edition The InstallShield R Wizard will install ICM Tool Suite Standard Edition on your computer To continue click Next WARNING This program is protected bv copyright law and
47. Banknote Accept ance Exting uished ICB Setting Out Reading Ticket S NOTE The Sensor ON OI The Sensor ON OFF Test and the DIP Switch ON OFF Test are ONLY available when using the PC procedure Performance Tests using the External DIP Switch Procedures Perform the following steps to test the Motor Normal Forward and Reverse Rotation the Stacker Motor the Cyclic Movement Test the Status LED Section 6 O 2012 Japan CashMachine Co Limited Section 6 Indication Test the Banknote Transportation and the ICB Function Setting Performance Tests l a 3 Turn the iVIZION Power Switch OFF Remove the Transport Unit from the Frame Set the desired DIP Switch Number to ON using the 8 Position DIP Switch See Table 6 6 Place the Transport Unit back onto the Frame Connect the third the fourth Pin Connector of the External Switch Box Cable to the corresponding Connectors Pins of the five 5 Pin Plug located at the rear side of the iVIZION Transport Unit Set the External Switch Box Switch to the posi tion away from the Status LED on the Box Turn the iVIZION Power Switch to ON The iVIZION Status LEDs will indicate Stand by Mode when the Status LED on the iVIZION Lights a steady Blue Color and the Status LED on the External Switch blinks at a Red Color rate Turn the External Switch Box Switch toward the iVIZION status LED on the Box when the iVIZION Power Switch is turned to ON The d
48. Board CN7 Banknote jam occurs near the Feed in Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Relative Parts Feed in Sensor High I F Board LED1 PT1 CNA or Control CPU Board CN3 Banknote jam occurred near the Feed out Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Relative Parts Feed out Sensor Validation CPU Board PL3 PT1 CN2 or Control CPU Board CN4 Banknote jam occurs at the Cash Box Solution Ensure that a foreign object and or Banknote is not adhering to the Transport A AP O 2012 Japan CashMachine Co Limited TroubleShooting VIZIONO Series Next Generation Banknote Acceptor Unit Appendix A Reject Error Code Table A 4 is the LED Reject Error Flash Codes causes amp solutions Table A 4 LED Reject Codes Status LED LED Color Flash Sequence Causes and Solutions Banknote Insertion Banknote is rejected by a skew detection Error Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Banknote is rejected by the UV Sensor process UV Sensor Error Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Banknote is rejected by detecting a Banknote remaining in the Accepto
49. Board Removal Motor Unit Timing Belt Removal Stacker Motor amp Transport Motor Removals Bezel Hold Chips A B Removals Sensor Transfer Board CIS FFC Transmissive Light FFC amp Upper UV FPC Sensor Removals Validation Sensor Board Removal Validation Sensor FPC Card Removal CIS Transmissive Light Upper UV Sensor Removals CIS CIS FPC Lower UV Sensor amp Lower UV FFC Removals Validation Unit Timing Belt Removal Tool Requirements The following tools will be required to perform iVIZION disassembly and reassembly e 1 amp 2 Phillips Screw Driver e Set of Jewelers Phillips Screw Drivers e FT6 TORX Brand Torque Wrench Driver e 1 2 Torque Wrench Drivers e Motor Gear Assembly Pressure Bar e Pliers e Tweezers Pusher Unit Timing Belt Removal To remove the Timing Belt proceed as follows 1 Remove the Cash Box from the iVIZION Unit Open the Cash Box Door s bottom access Door 3 Remove the two 2 screws See Figure 4 1 a amp a gt retaining the Pusher Mechanism Unit to the Cash Box P N 960 100929R Rev 4 EDP 148849 E Figure 4 1 Pusher Mechanism Screws Removal 4 While pulling upward on the Door Latch Stop pers See Figure 4 2 a amp a5 of the Pusher Mechanism Unit See Figure 4 2 b slide it for ward to remove the Pusher Mechanism Assembly out of the Cash Box Figure 4 2 Pusher Mechanism Removal 5 Remove the four 4 scre
50. CB Function Screen Buttons select the ICB Enable Disable Function desired by first Mouse clicking on the appropreate Screen Button See Figure 6 74 a amp b 2 ICB Function Figure 6 71 Empty CIS IMAGE Screen Enable Disable Disable ICB Current Status M C Set M C Figure 6 74 ICB Function Screen Enable Screen Button Activation Set the ICB Enable Function when an RFID Circuit Board exists on the iVIZION Unit However if the Cash Box IS SET to a System NOTE The CIS Image data will not be TED DE Jd ee retained if the iVIZION s Power Supply is Inhibit condition or the RFID Circuit Board IS turned OFF after stacking the last Banknote NOT present the Status LED will flash at a Blue Figure 6 72 Last Acceptance CIS IMAGE Screen ICB Function Setting Color rate to notify that an error exists See Table l dip 6 7 on page 6 19 of this Section to resolve this This portion provides information about each issue Screen Button located on the ICB Function Screen shown in Figure 6 74 To set ICB Enable proceed as follows 1 First confirm that the Cash Box setting IS NOT The following three 3 setting types are available set to System Inhibit then Mouse click on the for use with the ICB Functions Enable Screen Button See Figure 6 74 a to e Setting the ICB Enable Disable Function activate the ICB Function e Setting the Machine Number 2 W
51. Command for Escrow has not been sent Solution Ensure that the active state of a Host Machine or an iVIZION DIP Switch INHIBIT setting is properly set Betoct Request Banknote is rejected by Host Machine request J q Solution Ensure the INHIBIT setting of the Host Machine is correct Ticket Upside down Ticket Error i E i E Solution Ensure that the Ticket Barcode is facing up when inserted Transport Overrun Banknote is rejected by detecting a Banknote remaining in the Transport Unit Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Unit Sensors Banknote Lendih Error Banknote is rejected because of a length longer than the acceptable length 9 Solution Ensure that the Banknote is a proper length Banknote is rejected by the Validation Pattern process Photo Pattern Error 2 Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform an adjustment of the Acceptor Unit Sensors if necessary D H H H B k V li a Authentic Banknote Banknote is rejected by the authentic Banknote Validation process Identify Error Solution Ensure a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Green Photo Level Error Error Stacker Part r P N 960 100929R Rev 4 EDP 21488491 BA 5 B O 2012 Japan CashMachine Co Limited Appendix A IVIZ
52. ED Status LED Bezel LED Optional Secure Cash Box Cash Box Type Intelligent Cash Box available with RFID Specification e Standard 500 Banknotes Equipped Fraud Detection Equipped USB Interface USB Specification Rev 2 0 Interfacet Serial Interface Photo Coupler Isolation Serial Interface RS232C Communication Protocol Refer to the specific Country s Software Information Sheet for each Country s particular Banknote acceptance rate T Refer to the specific Country s Bar Code Coupon Specification for more details User supplied installed Locks including the attached Plate Lock and Key The number of Notes stacked depends on the Banknote s condition TT The Interface Harness connecting to the Host should be less than 3m ENVIRONMENTAL SPECIFICATIONS Table 1 5 iVIZION SS Version Environmental Specification Operating Temperature 5 C to 50 C 41 F to 122 F Storage Temperature 20 C to 70 C 4 F to 158 F Relative Operating Humidity 15 to 85 RH non condensed Relative Storage Humidity 15 to 85 RH non condensed Installation Indoors Only Hydroth I Condition Tabl RH 96 80 50 C 40 60 Allowable Operating 38 Temperature and 30 Humidity Range 10 F 0 0 10 20 30 40 50 60 Cl P N 960 100929R Rev 4 EDP 21488491 B5 B O 2012 Japan CashMachine Co Limited Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Info
53. IONG Series Next Generation Banknote Acceptor Unit TroubleShooting Maintenance Equipment This portion provides product information for the iVIZION Maintenance Equipment VIZION Maintenance Equipment amp NOTE Only the European Connector Version is shown here Ca Order the JAC No for the USA Style AC Wall Plug NOTE Only the European Style Version is shown here Order the JAC No for the USA Style AC Wall Plug Figure A 1 Additional Maintenance Equipment Requirements Table A 5 Additional Maintenance Equipment Parts List EN 201544 Use EDP Reference Paper White KS 072 Std ii Ce cae ege Reference Paper wnt Sama 1 rer e Gom so1 100218R UAG Maule ap d 00230 400 100248R eisene e 600262 400025R UAGIVIZION AdaptorHamness 17 A Product EDP Number that begins with a G is a Product developed by JCM E Germany T Carefully replace the used Reference Paper back into its protective Shipping Carton following each calibration use refer to Reference Paper Use Precautions and Figure 1 3 in Section 1 for further detailed user instructions Reference Paper Handling All JCM Reference Paper should be handled as follows 1 Do not allow the Reference Papers to endure high temperatures and or high humidity environments 2 Store unused Reference Papers in their original Shipping Carton to avoid exposing them to direct sunlight and or bright indoor light Ensure that the Reference Papers bein
54. Information IVIZION SS Version Installation Maintenance Space Requirements Figure 1 7 illustrates the iVIZION SS Version installation and maintenance and space requirements Figure 1 7 iVIZION SS Version Unit Installation and Maintenance Space Requirements Diagram NOTE If a maintenance space clearance area is unavailable the iVIZION SS Version Unit will need to be dismounted when maintenance procedures need to be performed Caution When installing the iVIZION SS Version Unit into a Host Machine do not mount it tilted downward more than 50 degrees from a Horizontal position See Figure 1 8 Maximum Angle 90 Figure 1 8 Maximum Gradient Angle 50 Degrees P N 960 100929R Rev 4 EDP 148849 1 10 B 2012 Japan CashMachine Co Limited General Information IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 VIZION LD Specification Unit Dimensions Figure 1 9 illustrates the iVIZION LD Unit Outside Dimensions BET gm o e 5 E d i i n gt mer t NOTE All Dimension are in Millimeters 1 Nm In Lh L I x Figure 1 9 iVIZION LD Version Unit Outside Dimensions Figure 1 10 illustrates the iVIZION LD Unit with Bezel Outside Dimensions
55. N SS Version Frame Unit Exploded View 7 21 IVIZION SS Version Frame Unit Parts Let 1 22 IVIZION Cash Box Unit 1 Exploded View 7 23 IMIZION Cash BOX Unit 1 Parts BSL 1 24 IVIZION Cash Box Unit 2 Exploded View 1 25 iVIZION Cash Box Unit 2 Parts EISE ida 1 26 IVIZION Cash Box Unit 3 Exploded View 1 27 IVIZION Cash Box Dhit 9 Parts EISE an or a a aaa dois 7 28 IVIZION LD Version Frame Exploded View 1 29 IVIZION LD Version Frame Parts st 7 30 IVIZION Optional Components Exploded Views 7 31 IVIZION Optional Components Parts List occooccccccccccccccnconnccnncnononacnnncnnncnonanonanonanonnnoss 7 32 Oo INDEX ee 8 1 A TROUBLESHOOTING os aia A 1 a re A 1 Troublesnoolirig OVerVvIGW uso e desea add a A 1 KI e Le det RR rel A 1 LED INACAU N SONO dE A 1 Error Jam and Reject Code Tables oocccoccccocnoconccccnonocnoconnnncnonannonnnonannonanonannnnos A 2 JAME C006S see A 4 REC ENO sa esto Ne A 5 Maintenance Eoupment A 6 IVIZION Maintenance Equipment nannannannnnnnnnnnnornnnrrsrrnnrnnrrnernrrnrrnrrnrerrrrnrrnrrsrrnererrnnrenrnnerner A 6 Reference Paper HENAN EE m moo mt A 6 D GLOSSAR Una B 1 P N 960 100929R Rev 4 EDP 148849 E iv E 2012 Japan CashMachine Co Limited IVIZION Series Next Generation Banknote Acceptor Unit List of Figures LOF Page west NAN UNG Av 1 1 Figure 1 2 Precautionary Symbols ccoooccccccccnccccncocnononononocanononnnannonanonanonanocnnnnens 1
56. O3Vv13901 com Documents E 3 E ntldr WERUNTIME Desktop My Documents My Computer z D My Network File name Places Files of type Al Figure 6 20 iVIZION Software Program Selection 10 When the JCM Downloader Suite Screen re appears Mouse click on the center Download Screen Button See Figure 6 21 a to begin the Software download into the iVIZION Unit The Download Screen will display a Progress Barograph during the download operation See Figure 6 21 b and a Blue Text Line below the Download Screen Button will display the download Percentage as Downloading XX See Figure 6 21 c The Status LED will alter nately light Green and Red during this operation El O 2012 Japan CashMachine Co Limited Calibration and Testing VIZIONO Series Next Generation Banknote Acceptor Unit Section 6 8 JCM Downloader Suite Edition Version 1 02 Option O Help H 2 JCM Tool Suite Standard Edition File Help Device Information Communication Status connected ss Device Type von a BooTROMVerson S Flash ROM Status Jor C ivrz1ON100 USA IDO03V 13901 com Browse DAGE Version _ U5A 100 55 1D003 05V139 01 28JUN1O Serial Number o000oooono Flash ROM Version HET Flash ROM CRC16 OxDAGE Protocol ID oo Service Mode v Download Auto Download Mode Downloading 28 Figure 6 21 Download Progress Screen 1
57. ON Head Cover A See Figure 4 26 b off the Validation Assembly Sa 2 Remove the two 2 mounting Screws See Figure 4 27 a amp a and take Grounding Plate A Figure 4 27 Validation Sensor Board Assembly See Figure 4 27 b off the Validation Unit Removal P N 960 100929R_ Rev 4 EDP 148849 E 4 7 B 2012 Japan CashMachine Co Limited Section 4 IVIZIONG Series Next Generation Banknote Acceptor Unit Disassembly Reassembly Validation Sensor FPC Cable NOTE When reassembling the Unit Removals amp ensure that the right and left side Pins are DE correctly repositioned when reset into To remove the Validation Sensor FPC Cables place proceed as follows 2 Carefully spread both side of iVIZION Head 1 Remove the two 2 Validation Sensor FPC FR A Frame apart See Figure 4 30 c amp c Cables See Figure 4 28 a amp ay from the and lift the Upper Validation Section See Figure Validation Unit 4 30 d up and out of the Validation Unit Dashed Line for Fold Up Solid Line for Fold Down Figure 4 28 Validation Sensor FPC Removal NOTE Carefully observe the Up and Down Fold Line indications shown by the two 2 Cyan Arrows in Figure 4 28 and DONOT rebend them in an opposite direction r NOTE When installing new FPCs fold up along the Solid Lines and fold down along 3 Remove the six 6 mounting Screws See Figure the Dashed Lines before setting them in 4 3 a through ag retainin
58. Ome A eo Wee Hand aten Cover frp eo Ws betonnen 604 147838 Weieng Il 95 Wm Head RemovalLatenB Jil 9x 47640 transpor Removal Lover Jil or WM ams SSS 95 WS mewei mGMeB eo Ws amer 610 147660 eegen 3 em 147685 Prism Cover Feed Out Senor Jil eu Ws Fettes Il e ems ucinsuaingsme Il su 47770 meweiRemwdiad Il 9m 47778 rverteadiacns mg Lil 9 een fhearna A 617 4708 fmansportumtteienruenmen 17 9m 447748 Spring Head ton A em 47749 Spring Head aten Il 95 187256 Nose Sheng Sire Il en une Valdai n Unit Hamess Jil e eu fongo 2 623 104010 266 Philips Se Tahiening Bndngsmsom 2 EN KS 62 62 110949 2 6x8 Flathead Phillips Self Tightening 3M Screw Black 62 626 148573 2 6x14 Phillips Self Tightening Binding 3M Screw Black 627 000666 QP2 6x7 5x0 5 Plain Washer 628 104020 1 6x8 Parallel Pin Sustainer Hard Lap 629 109658 d3x16 Parallel Pin Sustainer Hard DE fo 632 082040 2 6x6 Phillips Self Tightening Pan Head 3M Screw 192747 2 x5 Ramimate 3M Screwwith Lock 634 Pending Bar Code Label 5 6 4 4 1 i 2 632 i 1 33 2 P N 960 100929R Rev 4 EDP 148849 H7 14 B O 2012 Japan CashMachine Co Limited Section 7 Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit VIZION Transport Unit 4 Exploded View Figur
59. PEER RE a LE MIEL LL MD 1 14 JEM Europe UK OMICS il ui 1 14 PAG E A E ag LM MM E IC M D MM e E 1 14 JEM Gold ARY Lid Ex 1 14 Japan Cash Machine Co Limited HO 1 14 2 INS TALCA NON noi 2 1 instalation Drei EE 2 1 P N 960 100929R Rev 4 EDP 148849 EB i HN O 2012 Japan CashMachine Co Limited IVIZIONG Series Next Generation Banknote Acceptor Unit Table of Contents Page able Intereonrnie CHO yaaa al een talc ua dera cadera tad V db 2 2 BIS en RE lait Te EE 2 2 Priman LED NACA Sa oT Tm 2 2 Connector PN ASSISIIeL Bae 2 3 Connector Pin Assignments Continued 1 occcocccocccccnoconcconncncnonononanonanonanonnnnnnnnonanonaninaninons 2 4 Connector Pin Assignments Continued 2 2 5 Connector Pin Assignments Continued 2 2 6 Connector Pin Assignments Continued A 2 7 Connector Pin Assignments Continued 3 2 8 Preventive Maintenance sindicales 2 8 Eelrieving Danko Sada 2 8 Clearing a Banknote Jam sesssesssessseeseeseeee nennen nne nne nnne sese asa sanis asi nsa nsa sae snas 2 8 Cleaning Procede vase 2 9 sensor Cleaning JF ele el 2 9 IVIZION Optional LD Version Unit Installation cccccccceeecseeeeeeseeeeeeeeeeeeeeeteeeneeees 2 9 IVIZION Sensor Local Sidi 2 10 Standard Interface Circuit Schematics occooccccccconnconncocnconccnnnonnnonncnnnnnononnnnonnnoncnnnnnos 2 11 Interface Circuit Schematics Continued 1 1 esee nennen 2 12 Interface Circuit
60. Parts See Table 7 12 214104 IVIZION Cash Box S through Table 7 14 for details regarding the Cash Box Unit 214105 iVIZIONCashBox L Cash Box L 1 Parts E Table 7 15 for 206387 IVIZION LD Frame Unit details regarding the LD Frame Unit Parts P N 960 100929R Rev 4 EDP 148849 B 72 B O 2012 Japan CashMachine Co Limited Section 7 Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit VIZION Validation Unit 1 Exploded View Figure 7 2 iVIZION Validation Unit 1 Exploded View O 2012 Japan CashMachine Co Limited B 73 E EDP 4148849 P N 960 100929R Rev 4 Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists iVIZION Validation Unit 1 Parts List Table 7 2 iVIZION Validation Unit 1 Parts List RefNo EDP No Description Qty Remak or WX WZONWedOmeR O 0000 102 Wm MIZION Head CoverB frp os WES Head Open Stopper 2 oa Wm fermansa os WS Stoperruonmem 2 we Wm mee os mee 2 68 Philips Set Tightening Binding ien 4 mo 18755 MadainSeelae A 11 For only North 1 214671 Banknote Guide 72 gt America Area Production Install Only P N 960 100929R Rev 4 EDP 148849 EH 7 4 B O 2012 Japan CashMachine Co Limited Section 7 Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit VIZION Validation Unit 2 Expl
61. RIEVING BANKNOTES To retrieve Cash Box deposited Banknotes perform the following steps 1 Release the Cash Box from the Frame and pull it forward 2 Unlock the Cash Box with a User supplied Key 3 Open the Cash Box Door and retrieve deposited Banknotes as illustrated in Figure 2 5 Remove Figure 2 5 Retrieving Banknote CLEARING A BANKNOTE JAM To retrieve a jammed Banknote jammed inside the Banknote Acceptor Head Part proceed as follows 1 Open the Acceptor Unit s Upper Guide by press ing in on the two 2 Upper Guide Access Buttons See Figure 2 6a Blue Arrows located on each side of the Upper Guide and lift the Acceptor top up and open and remove the jam P N 960 100929R Rev 4 EDP 4148849 E 23 E 2 Remove the jammed Banknote If the jammed Banknote is not found in the Acceptor Unit then 3 Open the Transport Unit s Upper Guide by press ing in on the Upper Guide Access Lever See Figure 2 6b single Blue Arrow located in the center of the Upper Guide and lift the Trans port Section up and open and remove the jam EU a Acceptor Unit Upper Guide Access Lever b Transport Unit Upper Guide Access Lever Figure 2 6 Open the Upper Guides 4 Ifthe jammed Banknote is not found in the higher Sections pull the Cash Box out of the Frame See Figure 2 7 a Check at the rear side of the Frame and remove the jammed Banknote located there if any See Figure 2 7 b A jammed Banknote may also be present on top
62. Rev 4 EDP 148849 H7 11 B 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Transport Unit 2 Parts List Table 7 6 iVIZION Transport Unit 2 Parts List Pei We EDPNo Description Qty Remark mn wes reese 5 en Transpo UPBIIGudeGover Moo 95 en iGuide Open 0lose Lover 3 5x mer frons toteu frp 95 WM Ever oler Sat 95 mm Transport Lig Guide FA Sy mme Transport Lig Guide SA 55 mmer Cover Prism Home Postion Moo 95 me Seene sf sto me Transpor Roero fe UP Bill Guide Roller Shaft 93 Wm Bn Gue Fleram en Ta 052564 2 6x6 Flathead Phillips Self Tightening 3M Screw 000666 02 6x7 5x0 5 Plain Washer 104035 Q3 E Ring 104010 2 6x6 Phillips Self Tightening Binding 3M Screw P N 960 100929R Rev 4 EDP 148849 H7 2 B O 2012 Japan CashMachine Co Limited Exploded Views amp Parts Lists iVIZION Series Next Generation Banknote Acceptor Unit Section 7 VIZION Transport Unit 3 Exploded View Figure 7 7 iVIZION Transport Unit 3 Exploded View P N 960 100929R_ Rev 4 EDP 148849 H7 13 B 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Transport Unit 3 Parts List Table 7 7 iVIZION Transport Unit 3 Parts List Ref No EDPNo Description Qty Remark m WES WewenBwon
63. Rev 4 EDP 148849 H7 13 B O 2012 Japan CashMachine Co Limited Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION Transport Unit 6 Exploded View Figure 7 10 iVIZION Transport Unit 6 Exploded View P N 960 100929R Rev 4 EDP 148849 H7 9 B O 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Transport Unit 6 Parts List Table 7 10 iVIZION Transport Unit 6 Parts List Ref No EDPNo Description Qty Remark or WES DiveweaueFianeB T 9 147864 WemptOsrsbker f1 ws Wem MZONReA frp 9x 147785 GerTempwSaWrgi CS eos 147786 GerTempwtSadmg2 5 911 906 147757 Gear Box Connection 147758 Gear Pulley Drive 907 908 NN Liam Eesen HC ws Wm Germen 5 eto Wm Gear Transports 5 on Wm satt 5 su sm pueyHewidei ws wm ua E su Wo PueyTewp Dhe 5 ers Ww PulyHexComedon f sm em Reese 5 ws Www ege 5 sm wer Transporte Sha A 147978 Head Connection Shaft 1 147980 Outside Gear Shaft 147981 Gear Module Shaft 1 Gear Module Shaftt A 9m me Seat 0 9M mee ease A 9m men Bet StopperRaller Pin A 2 6x8 Phillips Self Tightening Binding 3M Screw Black 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 P N 960 100929R Rev 4 EDP 148849 N
64. Screen Button See Figure 6 51 a The Setting Manufacture No Screen shown in Figure 6 52 will then appear 4 Mouse click on either the A or W Triangle Indication Buttons in each Serial Number Box located at the bottom of the Screen to either increase or decrease the numbers or change the existing numbers using the A or W Triangle Button See Figure 6 52 a 5 Mouse click on the v OK Screen Button located on the right side of the Screen See Figure 6 52 b amp Setting Manufacture No Manufacture No 00700000000 Year Month ro o7 Serial No o if o S Figure 6 52 Setting Manufacture No Screen The Calibration Value and the Serial Number will then be written into the EEPROMs on the Sensor and the CPU Boards See Figure 6 53 Y iVIZION Calibration Ver1 43 COM y EEPROM RUNNING Komm A1 43 100707 100600000000 IM Update serial No Y Check RFID Co E REESEN NOTE The Barograph does not indicate a Calibration in progress Figure 6 53 Calibration Value Writing Screen When the data writing into the EEPROM is complete the Calibration Information Screen shown in Figure 6 54 will re appear Calibration Information EA Calibration Complete Figure 6 54 Adjustment Info Screen 8 6 Mouse click on the OK Screen Button See Figure 6 54 a O 2012 Japan CashMachine Co Limited Calibration and Testing This completes the Se
65. See Figure 4 18 b Assembly 2 Remove the Validation Unit Harness from the Transport Unit amp NOTE Ensure that when the Collars See Figure 4 18 c4 amp c and or Washers are removed See Figure 4 18 d4 amp d that they are not accidentally lost once they are removed Figure 4 20 Timing Belt Removal P N 960 100929R Rev 4 EDP 148849 E 4 5 B O 2012 Japan CashMachine Co Limited Section 4 VIZIONO Series Next Generation Banknote Acceptor Unit Disassembly Reassembly r NOTE When re assembling Drive Mod FR A ensure that it mates directly with the D Plane of the Drive Shaft 2 Remove the Belt Reel See Figure 4 20 c and the Timing Belt See Figure 4 20 d from the Motor Module Assembly NOTE Follow the same procedure to remove the opposite side Timing Belt amp NOTE The a Mounting Screws should be reinstalled using a 1 2 5kgfxcm Torque Wrench Driver Figure 4 21 Timing Belt Reassembly Path NOTE The Timing Belts should be re placed as illustrated by the Blue path in Figure 4 21 when the Unit is being reassembled Stacker Motor amp Transport Motor Removals To remove the Stacker Motor and the Transport Motor proceed as follows l Remove the Gear TR ST Motor See Figure 4 22 a and the two 2 mounting Screws See Figure 4 22 b amp b gt retaining the Motor Module in place Remove the Stacker Motor See Figure 4 22 c from the Motor Module Assembly
66. U APC PC400 E 2300 SHARP gt ccTalk POWER G UE GN O IZ U Ol 5V ET GN ET GN 10KQ RN1910FE TOSHIBA O ollo SIMA ES 31015 5 Qo jm mio N N N N JP U SELEC Uni N nmi esch N Qd o N NIN AN 5V TA SEEN 00 gt o 100PF qh POWER GND CO m A 0 Z v d d TC74VHCT125AFK TOSHIBA 1500 1 4W a RXA Exar GND LJP gt DF3A6 8FU IE CJP gt TOSHIBA Figure 2 12 VIZION Photo Coupler Circuit Interface Schematic Diagram P N 960 100929R Rev 4 EDP 148849 O 2012 Japan CashMachine Co Limited E 2 11 B Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit INTERFACE CiRCUIT SCHEMATICS CONTINUED 1 Figure 2 13 illustrates the iVIZION RS232C Circuit Interface Schematic Diagrams NOTE The Controller Circuit Schematic is for reference only and does not guarantee 19 the actual Machine s VF GND functional operation voten Y RN1910FE TOSHIBA Zi TC74VHCT125AFK TOSHIBA 4 7KQ Y 00 100PF A SV DF5A6 8FU 22K0 TOSHIBA 00 1500 1 4W DET NEDE 22 LJP gt DF3A6 8FU JE CJP gt TOSHIBA Figure 2 13 iVIZION RS232C Circuit Interface Schematic Diagram Figure 2 14 illustrates the iVIZION ccTalk Circuit Interface Schematic Diagrams 2 2KQ Me SHARP i ETE po 100PF zh NOTE The Controller Circuit Schematic is for reference only and does not guarantee the ac
67. Version Connected to SG not being used Pin 10 15 or 19 SU Version P N 960 100929R Rev 4 EDP 21488491 B 2 7 B 2012 Japan CashMachine Co Limited Section 2 CONNECTOR PIN ASSIGNMENTS CONTINUED 5 IVIZIONG Series Next Generation Banknote Acceptor Unit Installation Table 2 11 lists the VIZION SS LD Bezel Connector Pin Assignments Table 2 11 iVIZION SS LD Bezel JPL CN7 Connection Pin Assignments Front Side View EE b Polarizing Pin Connector Embossed ID Pin No 4 Box Pin Header Control CPU Board Side A3B 8PA 2DS 71 HRS JCM Custom Socket Housing Bezel Side A3B 8D 2C HRS Contact Type Bezel Side A3B 2630SCFC HRS Polarizing Pin A3 GPIN HRS Recommended Wire UL1007 AWG 24 30 Peel awe E A EE JP gt Aia po Polarizing Pin Key 4 5V DC 5V DC Power Supply Maximum 300mA 5 VIN OUT LED Drive Power Supply 12V DC 24V DC Maximum 300mA al UT 6 om SG LED Power Supply 5V Maximum 20mA Current Limitation Resistance 8 LED 1 LED Drive Line cathode Maximum Sink Current 300mA Caution The Embossed Numbers located on the Polarizing Pin Connector and on the CN7 Connector Numbers indicated in Table 17 are different The Polarizing Pin Key should be inserted into Pin Position No 4 of the Polarizing Pin Connector T UO Input Output Terminal as viewed from outside the Banknote Acceptor Preventive Maintenance RET
68. W 7 20 B O 2012 Japan CashMachine Co Limited Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 IVIZION SS Version Frame Unit Exploded View Figure 7 11 iVIZION SS Version Frame Unit Exploded View P N 960 100929R Rev 4 EDP 148849 E 7 21 B 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION SS Version Frame Unit Parts List Table 7 11 VIZION SS Version Frame Unit Parts List RefNo ED beserpiien See WW Wm FawEme VES EE 1002 mm Frame Base Guide AO 003 wm Frame Spring Plate AO Ww emm kremer AO 1008 mm eet 006 Wwe femeu frp 007 mme nemei 2 Ws 147780 FameComwesonsphgU 2 1008 00602 wa 6x4 Fathead Philips EEN o 148186 266 Flathead Die Sel Tightening Sen 4 P N 960 100929R Rev 4 EDP 148849 H722 B O 2012 Japan CashMachine Co Limited Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 IVIZION Cash Box Unit 1 Exploded View 1125 1125 Figure 7 12 iVIZION Cash Box Unit 1 Exploded View P N 960 100929R_ Rev 4 EDP 148849 BM 7 23 B O 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists IVIZION Cash Box Unit 1 Parts List
69. ace FPC Cable Removal 4 5 Validation Unit Harness Hemoval 4 5 Interrupter Board Removal ccccccecceeceeeecceececeeeceeceeceeecseceeseeeseeeaes 4 5 Timing Belt Removal ua se For 4 5 Timing Belt Reassembly Hat 4 6 Stacker amp Transport Motor Removal noannnnsnnsnnnnsensnnsrnsrrnrsrrsrrsrrsrrnns 4 6 Bezel Retainer Chips A amp B Removal nsnnnnnnnennsnnnnnnrrnrsrrerrnrrnrrrrerrerrn 4 6 Upper Cover REMOVAL unica ibi 4 7 sensor Transfer Board Assembly CIS FFC Transmissive Light amp Upper UV FPC Cable Removal ocooccooccconccoconcconcccononononcocanonanennonano 4 7 IVIZION Head Cover A Hemoval 4 7 Validation Sensor Board Assembly Hemoval 4 7 Validation Sensor FPC Removal aesiciniiseiseiccicidinei ainidi aa 4 8 Validation Sensor FPC Reassembly ooccoccccccccccccoccccoonccncncocncnanonanonononos 4 8 Upper Validation Part Removal oocooccoccconconcccoconcccnocncononnnononanoncnons 4 8 IVIZION Head BG85B Removal coocccoccccccocccoccccccocccncncononcnnorocononanonannns 4 8 CIS Transmissive Light amp Upper UV Sensor Removal 4 9 IVIZION BG 85A HEAD Remova 4 9 Lower Validation Part Hemoval 4 9 CIS CIS FPC Lower UV Sensor amp Lower UV FFC Remowval 4 10 MMN Bell RENN 4 10 Timing Belt Replacement 0annanannannannannnnannnnnnnnnnnnnnnonnnnnnnennrnrrnennenne 4 10 Upper Lower UV Sensors Location oanonnenennnnnenne
70. ain 6 3 Required Software Download Tools nnnannnnnennnnunnnnnnnnnnnnonnnnrnnnnenennn gt 6 3 DIPSwitelies All OFF aa dan 6 4 JCM Tool Suite Standard Edition Screen c cc cceccsecceeeeeeeeeeeeeeeeeeees 6 4 JCM Tool Suite Standard Edition Screen Pull Down Menu 6 4 Browse Screen Button Location nsenoonennonnsnnsrrnrrnrrnrerrerrnrrrrrnrerrerrn 6 4 IVIZION Software Program Selection cccccccceeceececeeeaeeeseeesaeeeeeeeaes 6 4 Download Progress Screen A 6 5 Download Completed Screen 1 cccccceccceeccceeeceeeceeeceeeeaseceeeeseesaeeeaes 6 5 DIP Switches O re GON irinen T 6 5 JCM Tool Suite Standard Edition Screen 2 seeeeuesse 6 5 JCM Tool Suite Standard Edition Screen Pull Down Menu 2 6 5 Browse Screen Button LOCAtION acaiset 6 5 IVIZION Software Program Selection n0nnaannannannennnnnnnnonnonnennnnnnnnennn gt 6 6 Download Progress EE 6 6 Download Completed Screen 2 ocooococcccocccocccocncoccconnonnnocncncnonnnonnnonnnnnonono 6 6 Remote Calibration Tools Heoured 6 7 KS 072 KS 089 Reference aner 6 7 Reference Paper Setting TEEN 6 7 Reference Paper Setting 2 occcocccccnoconicocncocnonononanocanocnnnonenonaninanonos 6 7 DIP SS Ne 6 7 JCM Tool Suite Standard Edition Screen 3 6 8 IVIZION Calibration Ver A ASA Gcreen 6 8 Feed Out Calibration Proceeding Gcreen 6 8 Calibration Information Screen e 6 8 C
71. alibration Information Screen 2 ocoocconccocccccncoccconcnonnocnconocanonnconnnnnonanos 6 8 Pusher Plate Release Location ccceccecceeceeceeceeceeeeeeeeeeeeeeeeeeeeeeeas 6 8 Cardboard Seng Loca MOM ds 6 9 Exit Calibration Proceeding Gcreen 6 9 Calibration Information Screen 3 6 9 UV Calibration Proceeding Gcreen 6 9 Calibration Information Screen A 6 9 Calibration Information Screen 3 6 9 CIS Calibration Proceeding Screen arurareruvnnnrvuveruverarnnvennvererernrnnsennsn 6 9 Calibration Information Gcreenp 6 10 Calibration Value Writing Screen cccccccccceeceeeceeeeaeeeseeeseeeseeeeaeeess 6 10 Calibration Complete Gcreen A 6 10 IVIZION Calibration Service Suite Edition Screen 6 10 Setting Manufacture No Gcreen 6 10 B ix E 2012 Japan CashMachine Co Limited Figure 6 53 Figure 6 54 Figure 6 55 Figure 6 56 Figure 6 57 Figure 6 58 Figure 6 59 Figure 6 60 Figure 6 61 Figure 6 62 Figure 6 63 Figure 6 64 Figure 6 65 Figure 6 66 Figure 6 67 Figure 6 68 Figure 6 69 Figure 6 70 Figure 6 71 Figure 6 72 Figure 6 73 Figure 6 74 Figure 6 75 Figure 6 76 Figure 6 77 Figure 6 78 Figure 6 79 Figure 6 80 Figure 6 81 Figure 6 82 Figure 6 83 Figure 7 1 Figure 7 2 Figure 7 3 Figure 7 4 Figure 7 5 Figure 7 6 Figure 7 7 Figure 7 8 Figure 7 9 Figure 7 10 Figure 7 11 Figure 7 12 Figure 7 13 P N 960 100929R Rev 4 EDP 148849 B x E
72. and hold down the Service Mode Pull Down Menu and re select Down load from within the Pull Down Menu Selec tions When re selected it will highlight the selected Field Blue See Figure 6 18 the Status LED will flash at a Green Color rate Once activated Download will occur the JCM Downloader Suite Edition Version X XX will automatically begin functioning and the Screen shown in Figure 6 19 will appear 7 Mouse click on the Browse Screen Button See Figure 6 19 a P N 960 100929R Rev 4 EDP 4148849 E IVIZIONG Series Next Generation Banknote Acceptor Unit Calibration and Testing 2 JCM Tool Suite Standard Edition File Help Device Information Communication Status Connected Device Type mon BOOT ROM Version B03 Flash ROM Status Io s s Serial Number foooooooo s s Flash ROM Version W133 01 OIAPRIO o S Flash ROM CRC16 OxDABE Protocol ID 0 REO e pH E ER Service Mode Figure 6 18 JCM Tool Suite Standard Edition Screen Pull Down Menu Figure 6 19 Browse Screen Button Location 8 Select the Current iVIZION Software Program Version e g the iVIZION 100 USA ID003 V13901 example shown in Figure 6 20a from the Download File Screen that appears 9 Mouse click on the Open Screen Button See Figure 6 20 b Download File Look in s Local Disk C y 3 gk EJ 2 C3 JCMToolSuiteStandardEdition My Recent 1 IVIZIONTO0 US AXDO
73. any failure occurrences during the process After determining the cause of the failure execute the Performance Test perform a Sensor re adjust ment and then repair the iVIZION Unit by replac ing any appropriate parts deemed necessary Malfunction LED Error Codes The iVIZION contains two 2 Front Panel Indi cators e g a Green Power LED and a Status LED that exhibits four 4 colors The Power LED always lights a Green Color when supplying power to the iVIZION Unit The Status LED lights solid or flashes one combi nation of four 4 Colors when errors Banknote jams or a reject occurs The iVIZION Status Error Codes Banknote Jam Codes or Banknote Reject Codes are indicated by the number and or Color of the Status LED solid or flashing light Color conditions LED Indication Conditions Table A 1 lists the Green Power ON LED and the various Four 4 Color LED Status Error Code indications for the iVIZION Unit Table A 1 LED Code Condition Symptoms ELM SEHR Causes and Solutions Normal Condition Downloading Red Lit ua The iVIZION is set up correctly Stand by Blue Flashes The iVIZION is initializing i O l M Near Full Detection Lit Green Yellow Lit The iVIZION has detected a Nearly full Cash Box Condition Test Mode Banknote Jam B E Blue Lit The iVIZION status is in a Performance Test Mode Stand by Red Flashes The iVIZION has an error condition See
74. arts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION Transport Unit 1 Exploded View Figure 7 5 iVIZION Transport Unit 1 Exploded View P N 960 100929R Rev 4 EDP 148849 B7 B O 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Transport Unit 1 Parts List Table 7 5 iVIZION Transport Unit 1 Parts List Ref No EDPNo Description Qty Remark LAW mer oeren SSS 402 147832 Transport Side CoverB a 403 mn WenpotRemwalmA ii Transport Removal Arm B Side Sensor Prism 411 406 147851 Side Sensor Prism 407 147771 Connector Plate 408 IE KNEE tr E ES A MGE OE GE E A ALA AA LA A A GN ER NE E M RS KE EJ EE Lol n EG NENNEN ES La SS 146805 Interface FPC 146810 Home Position Sensor FFC Home Poston Sensor FFO 4s 104010 20 Philips Se Tahtening Binding MSoew 3 4m 023755 m24 Pan Head Screw wih WWasheraM o am 04069 u2 0 10 Pan Head Screw wih W WashersM 2 Lm amer i 6x10 Parae Pin Sustaner Hare 2 P N 960 100929R Rev 4 EDP 148849 MH 7 10 B O 2012 Japan CashMachine Co Limited Exploded Views amp Parts Lists iVIZION Series Next Generation Banknote Acceptor Unit Section 7 VIZION Transport Unit 2 Exploded View 502 Figure 7 6 iVIZION Transport Unit 2 Exploded View P N 960 100929R
75. ashMachine Co Limited Section 1 VIZIONO Series Next Generation Banknote Acceptor Unit General Information e RFID Intelligent Cash Box with lockable Frame Unit and a single handle for one hand action removal without having to use a Button or Lever to release the Cash Box Component Names Figure 1 5 illustrates the iVIZION Component Names and Locations Primary Features The iVIZION Series of Banknote Acceptor contains the following primary features Easily swappable single Validation Head for inventory and maintenance efficiently e CIS technology allowing 100 scanning of document details and fine line imagery 1 LI LE a P N 960 100929R Rev 4 EDP 148849 A Acceptor Unit M Transport Unit Release Lever B Front Upper Guide Access Lever Acceptor Unit N Power ON LED Green C Bezel Option O USB Mini B Software Download Calibration D Interface Connector amp Maintenance Connector E Rear Upper Guide Access Lever Transport Unit P Cash Box F Transport Unit Q Stack Volume Indicator Window G Frame Housing SS Specification R Cash Box Window confirms the last stacked H DIP Switch Block Denomination INHIBIT Banknote Denomination Value DIP Switch Block JCM Custom Private Line S Lock Installation Hole user provided J Acceptor Unit Release Pushbutton T Pusher Lever manually moves the Pusher K Status LED Four 4 Colors Red Yellow Green amp Plate down Activate lever to co
76. ation Banknote Acceptor Unit Installation CONNECTOR PIN ASSIGNMENTS CONTINUED 1 Table 2 7 lists the VIZION SS LD Photo Coupler Connector Pin Assignments Table 2 7 iVIZION SS LD Photo Coupler Connector Pin Assignments Back Side View Oo C EIE C Socket Housing Transport Unit Side DR1B026JA1 JCM Pin Housing Frame Side DR1RO26PA1 JCM Contact Type Frame Side D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 Recommended Wire UL1061 AWG 26 Contact Type Frame Side D02 22 22P 10000 JAE pem 1 9 18 amp 26 Recommended Wire UL1061 AWG 24 erme ode L vot Z M B EE 24V DC POWER POWER 24V DC Power IN Banknote Acceptor Master Reset Input Signal Line NOUT NOUT SG OUT IN OUT LED Drive Line anode 24V DC POWER POWER 24V DC Power SG TXD OUT Sereal Communication Output Signal Line IN nterface Power Supply 12VDC IN IN OUT S IN LED Drive Line cathode ccTalk P IN OUT POWER Power Ground 0V DC SG Photo Coupler Communication GND RXD IN Serial Communication Input Signal Line DET GND IN Connect to DET Pin 22 DET OUT Connect to DET GND Pin 21 NOUT SU SELECT IN ss SU Selection ccTalk S IN OUT POWER GND POWER Power Ground 0V DC VO Input Output Terminal as viewed from outside the Banknote Acceptor T SG Signal Ground t No Connection SS Version Connected to SG not being used Pin 410 or 415 SU Version P N 960 100929R Rev 4 EDP 14
77. ation to stacking at regular intervals without Banknotes Motor Reverse Rotation Yellow Flashes Cycle Movement P N 960 100929R_Rev 4 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit AM 6 11 B Section 6 Table 6 2 PC Performance Test Items Status LED Test Item Test Purpose Stand Operating Status LED Indication Sensor Testing each Sensor s ON OFF Performance Testing the Status LED Indications DIP Testing the 8 Position DIP Switches Performance T Switch ON OFF Testing Transportation Banknote Validation Stacking Acceptanc and Reject e Performance and the Vend Signal Output ICB Checking the ICB Setting Enable Disable Reading Setting of the ICB Ticket Machine No PC Performance Test Preparation Perform following steps to begin the Performance Test Preparation Procedure l Turn the iVIZION Unit s Power Switch OFF 2 Remove the Transport Unit from the Frame 3 Set 8 Position DIP Switch Z8 to ON Extinguished Out Figure 6 56 DIP Switch Z8 Set ON Place the Transport Unit into the Frame 5 Turn the iVIZION Unit s Power Switch ON The Status LED will light a stable Blue Color 6 Launch the JCM Tool Suite Standard Edition Application The Screen shown in Figure 6 57 will appear when the application becomes acti vate 7 Mouse click on and hold down the Service Mode selection pull down Menu See Figure 6 57 a and Slide down selec
78. cconocononncconononoononononononnonanonncnononanennninnos 6 5 NN 6 6 Weno CAME se 6 6 Caan de ae 6 6 Calibration Tool Requirements 2 5 ure eda Re 6 6 Placing the KS 072 KS 089 Reference aner 6 7 GallbFation Ve ee Ee EE 6 7 El A 6 7 Calibration Plus Serial Number WVritiNg oocccconccocnoccnoconccccnononononononononnonononanconanonanonons 6 10 Permormance Tesis HSS 6 11 Performance Test Tool Requirement using a PG rrrnnrnnnnrnanenanrnnnrnnannnanennnrnnnrnnannnanennnnnnnnnnnnen 6 11 Performance Test Items using ab 6 11 PC Performance Test Preparation sui oec er ERR oves iden de an 6 11 Performance Test Hrocedures ene nne nennen nhan ana esas n asa asa ase ansa rasan is 6 12 ANY MOW OSU EEN 6 12 EED HAGE i e 6 12 Sensor ON OFF ES ur 6 13 Banknote Acceptance Test 6 13 ICB Function Setting Barcode Coupon 6 14 DIP SWICMONIOF F TES hele sete a a a a aeasiveameeas 6 14 Performance Test Tool Requirement using an External DIP Switch Box 6 15 External DIP Switch Performance Test Procedure Settings ccccccccceeeceeeeseeeeeeeeeeeeaeeeaes 6 15 Performance Tests using the External DIP Switch Procedures oocccocccocccncccncnconcconcnnncnnncnnnnos 6 15 IVIZION GUV Ice RT em 6 16 ICB Image Setting Tool Requirements nn0annannannannonnnnnnnrrnrrnrrsnrnnrrnrrnrrnrrnnrrnrrnrrnrrsnrnnerner 6 16 ICB Image Setting Change Preparation cccccccccseccseeeceeeeseeeceeeee
79. cessfully Disabled pop up Dialog Message Window shown in Figure 6 76 will appear 3 Mouse click the OK Screen Button See Figure to which Game Machine the iVIZION belongs and avoids using its Cash Box for use in another Game Machine To enter and set a Machine Code Number proceed as follows l Type the fourteen 14 Machine Code Number in the Text Field Window located next to the Set M C Screen See Figure 6 78 b Mouse click on the Set M C Screen Button See Figure 6 78 b to set the Machine Number MIC G et M ZC Figure 6 78 Machine Number Setting NOTE When the Machine Code Number is less than fourteen 14 digits in length add zeros 0 to the head of the Machine Number in order to create a recognizable 14 digit Code Number 6 76 a to accept the reported message 3 When the Machine Number is correctly set the M C Set Successfully pop up Dialog Message Window shown in Figure 6 79 will appear 4 Mouse click the OK Screen Button See Figure A IGB Successfully Disabled Figure 6 76 Disable Setting Completion ICB Current Status Screen Button To check the current ICB Enable Disable Setting Status proceed as follows 1l Mouse click on the ICB Current Status Screen Button See Figure 6 77 a 2 The Current ICB Enable Disable Status will appear in a Field Window next to the ICB Cur 6 79 a to accept the reported message IVIZION UTILITY Suite Edi
80. click on the ICB Control Ticket Read Test Screen Button See Figure 6 58 h 3 Mouse click on the Start Screen Button See Figure 6 64 a to begin the ICB Function Setting amp ICB Setting Read Ticket for ICB Function Setting Figure 6 64 ICB Function Test Screen 4 Insert an ICB Enable Ticket Barcode Coupon The Status LED will blink three 3 times at a Green Color rate when the ICB Enable Ticket is being read correctly 5 Once the Status LED begins blinking normally insert a JCM Global Barcode Coupon in order to configure the Machine Number for the iVIZION Unit being tested The Status LED will blink three 3 times at a Green Color rate when the Machine Number is being read cor rectly If the Status LED blinks at a Blue Color rate an error condition has occurred See Error Jam and Reject Code Tables on page A 2 of Appendix A in this Service Manual for more details Mouse click on the Stop Screen Button See Figure 6 64 b to complete the ICB Function Setting operation Mouse click on the Exit Screen Button See Figure 6 64 c to return to the Test Item Select Screen B NOTE If the intent is to perform other tests close all of the Screens open on the PC and turn the IVIZION Power Switch OFF then Turn the VIZION Power Switch back ON and re begin the Performance Test Procedures over again To disable the ICB function l Launch the Test Item Sele
81. ct Screen Refer to PC Performance Test Preparation on page 6 11 of this Section Mouse click on the ICB Control Ticket Read Mode Screen Button See Figure 6 58 h Mouse click on the Start Screen Button See Figure 6 64 a to begin the ICB Function Setting operation Insert an ICB Disable Ticket Barcode Coupon The Status LED will blink three 3 times at a Green Color rate when the ICB Disable Ticket reading is properly completed If the Status LED is blinks at a Blue Color rate some error condition has occurred See Error Jam and Reject Code Tables on page A 2 of Appendix A in this Manual for more details Mouse click on the Stop Screen Button See Figure 6 64 b to finish the ICB Function Setting operation Mouse click on the Exit Screen Button See Figure 6 64 c to return to the Test Item Select Screen EF NOTE If the intent is to perform other tests close all of the Screens open on the PC and turn the iVIZION Power Switch OFF then Turn the iVIZION Power Switch back ON and re begin the Performance Test Procedures over again DIP SwircH ON OFF TEST Perform following steps to test the 8 Position DIP Switch ON OFF Functions l 2 2 P N 960 100929R Rev 4 EDP 4148849 E 6 14 E Turn the iVIZION Power Switch to OFF Remove the Transport Unit from the iVIZION Unit s upper Section Set the desired DIP Switches being tested to ON and set DIP Switch 8 to ON DIP
82. ction 7 IVIZION Cash Box Unit 2 Exploded View CECL ecc Figure 7 13 VIZION Cash Box Unit 2 Exploded View P N 960 100929R Rev 4 EDP 148849 WM 7 25 B O 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists IVIZION Cash Box Unit 2 Parts List Table 7 13 VIZION Cash Box Unit 2 Parts List RefNo ED Dewmion reman WW WE Fm E ww men meet frp 203 WE lamper E ww WR Am stde Lover frp ms WE men S me use wm ww Wn mp S 208 me Home Pasion Lower frp me We oam frp wn mme Pau 2 wm Ww mee 3 wu Ws lamme 3 iets ee reed Dive Paley f2 a Ws FePDedey 2 ST ms Wm Tenue me men jukRde ET AO mm Wm eme 2 m Wm FeWWomde 4 ws 185197 arm Side oler 8 1220 Wn Red A Lum mem omg ET O Lum mem mme 2 mn Wem Feed Puley Shak f8 wm mem mo E Dmm We nmn me Wm mp frp Lum Wm anenee 228 WS MomPosnleerspg Joe o 1228 mm Timing Bel Eco Specticaions Je 120 mmm w2 6x6 Pan Head Screw wih Washers 2 1281 05565 266 Philips Se Tightening Binding MScew 3 ux mm rue wm me rue frp wm 10027 en PasiiPmSwtme 3 1235 mem o
83. der 6 6 PC Performance Test liems 6 11 LED Indications for each condition eeeseeseeesessee 6 12 Sensor Actions and Conditions 6 13 Denomination Valuation List 6 14 Performance Test DIP Switch Settings cc ccccceccceeeseeeseeeeeeeeeeeees 6 15 ICB Setting Function Operational Condition 6 19 IVIZION Entire Unit Parts List A 1 2 IVIZION Validation Unit 1 Parts st 1 4 IVIZION Validation Unit 2 Parts et 7 6 IVIZION Validation Unit 3 Parts et 7 8 IVIZION Transport Unit 1 Parts User 7 10 B xi B O 2012 Japan CashMachine Co Limited IVIZIONG SeriesNext Generation Banknote Acceptor Unit List of Tables Page Table 7 6 iIVIZION Transport Unit 2 Parts st 7 12 Table 7 7 IVIZION Transport Unit 3 Parts User 7 14 Table 7 8 iVIZION Transport Unit 4 Parts List c ooccoonconcociconnonicnnnaninnnnnnonoos 7 16 Table 7 9 iVIZION Transport Unit 5 Parts st 7 18 Table 7 10 VIZION Transport Unit 6 Parts st 7 20 Table 7 11 iVIZION SS Version Frame Unit Parts List 1 22 Table 7 12 iVIZION Cash Box Unit 1 Parts List ocooccooncocconccocconiocncnnoncnnanonoos 7 24 Table 7 13 iIVIZION Cash Box Unit 2 Parts Det 7 26 Table 7 14 iVIZION Cash Box Unit 3 Parts Det 7 28 Table 7 15 VIZION LD Version Frame Parts List sees 7 30 Table 7 16 iVIZION Optional Components Pa
84. e Validation CPU Board CN3 CN2 or Control CPU Board CN4 A AA ed ooo Lo qp Reserved Re E 35 Reserved Reserved ICB Initialize Error 7 P N 960 100929R Rev 4 EDP 21488491 B B O 2012 Japan CashMachine Co Limited Appendix A IVIZIONG Series Next Generation Banknote Acceptor Unit TroubleShooting Jam Error Codes Table A 3 lists the various LED Jam Flash Code causes amp solutions Table A 3 Jam LED Flash Error Codes Status LED LED Color Flash Sequence Entrance Sensor Jam CIS Sensor Jam Exit Sensor Jam Yellow Feed in Sensor Jam Feed out Sensor Jam Cash Box Inside Jam P N 960 100929R Rev 4 EDP 4148849 Causes and Solutions A Banknote jam occurred near the Entrance Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Relative Parts Entrance Sensor Sensor Board LED1 PT1 CN1 or Validation CPU Board CN7 Banknote jam occurs near the CIS Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Relative Parts CIS Sensor Upper Sensor Transfer Board CN4 CN1 CN2 Sensor Board CN2 CN3 CN1 or Validation CPU Board CN7 Lower CIS Sensor Sensor Board CN5 CN1 or Validation CPU Board CN7 Banknote jam occurs near the Exit Sensor Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Relative Parts Exit Sensor Sensor Board LED2 PT1 CN1 or Validation CPU
85. e 7 8 iVIZION Transport Unit 4 Exploded View O 2012 Japan CashMachine Co Limited B 7 5 B EDP 4148849 P N 960 100929R Rev 4 Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Transport Unit 4 Parts List Table 7 8 iVIZION Transport Unit 4 Parts List RefNo EDPNo Description Qty Remark LTW Wm WaweWWenFame AO 702 We Wmeet gwQdeE il 703 Wm supe 3 LT mm agang A FuxerGearshat 711 706 147775 Fixer Gear Shaft B 707 185199 SG Plate 708 SS some 5 marea oca Head Connection 2 fo SS ES CT CT CT CT CT CT CT Tn 189830 Conor CPUBoad Assy OCCT 2x8 Phillips Self Tightening Binding 3M Screw Black il i 718 108010 209 Philips Saf Tightening Binding SM Screw 2 TH 108002 26 0 Philips Sef Tghiening Binding 3M Screw Black 4 715 101782 26 Flathead Philips Sef Tightening M Screw 1 716 0 2 25 10 Philips Sef Tightening Binding 3M Screw Blue 2 M2 6x6 Pan Head Screw with W Washer 3M ERE OI ET A Extended Memory Board Assy 64M bit total 128M bit A Pending Extended Memory Board Assy 126M bit otal Mb 1 Tm mm RFIDHamess TT 7H dem RFD insulating Sheet P N 960 100929R Rev 4 EDP 148849 MH 7 16 B O 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views amp Parts Lists
86. e Figure 6 46 a to begin the following three 3 CIS Sensor Calibration Procedures a CIS Transmissive Sensor b CIS Upper Sensor c CIS Lower Sensor Calibration will be performed in the above alpha betic order while CIS RUNNING is showing on the Screen See Figure 6 47 2 iVIZION Calibration Ver1 43 COM v CIS RUNNING CP ee A143 100707 100600000000 Start Cancel 3 Update serial No JV Check RFID CC Fom NOTE The Barograph does not indicate a Calibration in progress Figure 6 47 CIS Calibration Proceeding Screen O 2012 Japan CashMachine Co Limited Section 6 P N 960 100929R Rev 4 EDP 4148849 Once the CIS Sensor Calibration 1s complete the Calibration Information Screen shown in Fig ure 6 48 will re appear IVIZIONG Series Next Generation Banknote Acceptor Unit Calibration and Testing 2 Once the CIS Sensor Calibration is complete the VIZION Calibration Service Suite Edition Screen shown in Figure 6 51 will appear iVIZION Calibration Service Suite Editions xi Change Serial Number Sui Cancel Figure 6 48 Calibration Information Screen 6 19 Remove the KS 072 K S 089 Reference Paper and Mouse click on the OK Screen Button See Figure 6 48 a to begin the CIS Sensor Non Paper Calibration Procedure Once the CIS Sensor Non Paper Calibration Pro cedure is complete the Calibration Value will be written to the EEPROMS located on the Sensor Board and t
87. ecautionary Symbols Cleaning types of 1 2 methods of and equipment required for 2 8 2 9 S Communications criteria regarding recipt of 3 1 safety Contact Information pictographs indicating Address and Telephone Numbers for 1 14 3 1 1 to 3 symbols inside boxed area 1 1 D Special Notes italic text highlights Dimensions finger points to 1 1 entire unit Specifications drawing of 1 9 Electrical Disassembly Reassembly information regarding 1 6 1 8 instructions for 4 1 Environmental information regarding 1 5 1 E inf i di 1 5 1 7 Model Number Exploded View eee i du illustrations of 7 1 information regarding 1 6 1 8 F Technical information regarding 1 5 1 7 Faults Gene Table Listing of A 1 p sequential numbering of 1 1 Flowchart Sembols Operational 2 15 M ti operational 2 15 bina definitions of 1 2 System Wiring Diagram Installation Schematic diagram of 5 1 Processes for 2 1 T 1VIZION Unit Tool Requirements prod ee TES workbench 4 1 L Troubleshooting LD 1 2 Instructions for A 1 N W Wiring Diagram Navigation within manual procedure for 1 1 system amp individual primary part 5 1 P N 960 100929R Rev 4 EDP 148849 BH s 1 O 2012 Japan CashMachine Co Limited IVIZION Series Next Generation Banknote Acceptor Unit INDEX THIS PAGE INTENTIONALLY LEFT BLANK P N 960 100929R Rev 4 EDP 148849 B 8 2 E O 2012 Japan CashMachine C
88. eeeseeeseeeseeeseueeaeeeseeesaeeeaes 6 16 US Image o eT 6 16 ICB FUNCION SOWING 55 5 9 a id 6 17 Setting ICB Enable Disable Functions 00n00n00n0anoannennennnnnonnnnnnnnronrrnnnnrrnnrnrronrnnrrnnrnrrnnrnne 6 17 P N 960 100929R Rev 4 EDP 148849 E iji E 2012 Japan CashMachine Co Limited IVIZIONG Series Next Generation Banknote Acceptor Unit Table of Contents Page ICB Function Operational ConditlOD sitio na ca etta oreet uus uen Ree deett utes Unus balas 6 19 f EXPLODED VIEWS amp PARTS Tee Eer 7 1 IVIZION Entire Unit Exploded View 7 1 VIZION Entre VA Parts US au 1 2 IVIZION Validation Unit 1 Exploded View 1 3 IVIZION Validation Unit 1 Parts ESL eere nea rr eee bre tO o gehe dana Teneste 7 4 IVIZION Validation Unit 2 Exploded View 1 5 IVIZION Validation Unit 2 Parts LIST uta 7 6 IVIZION Validation Unit 3 Exploded View 1 17 IVIZION Validation Unit 3 Parts et 7 8 IVIZION Transport Unit 1 Exploded View 1 9 MZ ON Transport Unit t Parte il Esencia ato lcd ido 7 10 IVIZION Transport Unit 2 Exploded View 7 11 IVIZION T nsport Unt 2 Pans LIS 7 12 IVIZION Transport Unit 3 Exploded View 7 13 IVIZION Transport Unito Parts LSD 7 14 IVIZION Transport Unit 4 Exploded View 7 15 MIZION Transport VALT Parts US see 7 16 IVIZION Transport Unit 5 Exploded View 7 17 IVIZION Transport Vold Pans LUS Ree 7 18 IVIZION Transport Unit 6 Exploded View 7 19 VIZION Transport Unt 6 Pans EISE aars 7 20 IVIZIO
89. emove the two 2 mounting Screws See Figure 4 25 a amp a5 retaining the Sensor Transfer Board Assembly to the Transport 4 Remove the CIS FFC See Figure 4 25 b the Transmissive Light FFC See Figure 4 25 c and the Upper UV FPC See Figure 4 25 d from the Validation Head 5 Unplug the two 2 Flat Ribbon Cables See Figure 4 25 e amp e2 and then remove the Sensor Transfer Board Assembly See Figure 4 25 f off of the Validation Head then 6 Remove the CIS FFC the Transmissive Light FFC and the Upper FPC from the Validation Unit HB 4 6 B O 2012 Japan CashMachine Co Limited Disassembly Reassembly IVIZIONG Series Next Generation Banknote Acceptor Unit Section 4 3 Remove the two 2 screws See Figure 4 27 c4 amp C gt retaining the Validation Sensor Assembly Board 4 Unplug the two 2 FPC Cables See Figure 4 27 dj amp d and the two 2 FFC Cables See Figure 4 27 e amp e2 from the Validation Sensor Assem bly Board 5 Take the Validation Sensor Board Assembly See Figure 4 27 f off the Validation Unit Figure 4 25 Sensor Transfer Board Assembly CIS FFC Transmissive Light amp Upper UV FPC Cable Removal Validation Sensor Board Assembly Removal To remove the Validation Sensor Board Assembly proceed as following 1 Remove the four 4 Cover Mounting Screws See Figure 4 26 a through a4 located on the base side of the Validation Unit and remove the iVIZI
90. ent Resistance Limitation Variable depending on the Voltage at the 5th pin connected to the Machine s input Power Supply e Maximum Output Supply 4th pin 5V 300mA 5th pin VIN 300mA fth pin LED Power 20mA Maximum Sink Current eth pin LED1 300mA P N 960 100929R Rev 4 EDP 148849 B 4 B O 2012 Japan CashMachine Co Limited Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 Operational Flowchart Figure 2 17 depicts a typical iVIZION SS LD Banknote acceptance flow process Initialization Power ON b Enter Stand by Mode a a Initializing o C Stand by return from Figure 2 19 lt e gt Tes a c Enable Accept d LED Display Extinguished e LED Display shows Enable Light NO lt gt f Is Banknote inserted g Feed Banknote In h Banknote Transporting i Banknote Data Sampling j Stop Transporting Banknote A To Validation Process See Figure 2 18 Figure 2 17 iVIZION SS LD Banknote Acceptor Operational Flowchart Part 1 Initializing P N 960 100929R Rev 4 EDP 21488491 B2 15 B O 2012 Japan CashMachine Co Limited Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation OPERATIONAL FLOWCHART CONTINUED 1 Figure 2 18 depicts a typical iVIZION SS Banknote flow process Validation o A Begin Validating lt a gt NO a Is Validation Result OK YES lt p gt YES b Is Banknote Unacceptable NO Em C Output the Denomina
91. eries Next Generation Banknote Acceptor Unit Calibration and Testing THIS PAGE INTENTIONALL Y LEFT BLANK P N 960 100929R Rev 4 EDP 148849 Ho 20 H O 2012 Japan CashMachine Co Limited IVIZION Series Next Generation Banknote Acceptor Unit Section 7 7 EXPLODED VIEWS amp PARTS LISTS This section provides product exploded views and e VIZION Validation Unit Exploded View parts lists for the iVIZION Next Generation Bank e iVIZION Transport Unit Exploded View note Acceptor Unit This section contains the fol l lowing information e VIZION Frame Unit Exploded View e VIZION Entire Unit View and Parts List e iVIZION Cash Box Unit Exploded View e VIZION Option Unit Exploded View VIZION Entire Unit Exploded View S As f j 77 7 a 5 Figure 7 1 iVIZION Entire Unit Exploded View Diagram P N 960 100929R Rev 4 EDP 148849 E 7 1 B 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists iVIZION Entire Unit Parts List Table 7 1 iVIZION Entire Unit Parts List See Table 7 2 A Sire through Table 7 4 for 1 148069 IVIZION Validation Unit details regarding the Validation Unit Parts See Table 7 5 through Table 7 10 2 148070 IVIZION Transport Unit for details regarding the Transport Unit Parts See Table 7 11 for 149468 IVIZION Frame Unit details regarding the Frame Unit
92. eseeeeeeeeseeeseeesaeess 1 3 Preventive E ane A dia 1 3 Banknote Fitness Requirements ue 1 3 Reference Paper Use Precautions 00 n00n01nnnnnannannnnnrnnnrerrrrnrerrenrenrernrrnresrenrrrrrrnrrnrrerenrerrenne 1 3 Primary Feat DNS 1 4 Component NAMES aan 1 4 Specification IVIZION SS Version kjeda 1 5 Technical Specifications ca ia 1 5 Environmental Specifications du peer aout a raid 1 5 Electrical SPECIALS 1 6 SrUGural SPECNEANONS varselet 1 6 Specification VIZION LD Version 1 7 FS CHIME Al SPECIEAONS saa 1 7 Environmental ee ler del 1 7 EEC DC CINIGAONG TREE M HM mpm TTE 1 8 SUG SPCCIIGCANONG se 1 8 IVIZION Entire Unit Outside Dimensions ccc ecceccceeeeeeeeeseeeeaeeeceeeeaeeesaeeeseeeseees 1 9 IVIZION SS Version Installation Maintenance Space Requirements 1 10 IVIZION LD Specification Unit Dumensons ccece cece eece eee eeeeeseceeeceeeeeeeeeeenseeanees 1 11 Various Cash Box Unit DIMENSIONS as 1 12 Standard Cash Box Outside Dimensions 00nnannnnnnnnnnnoenournrrrrrerrerrernrrnrrnnenrernrrnrrsrrsreerernene 1 12 Large Cash Box Outside Dimensions oocccocccnocncocccnncncncncocnnnnnonncnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnnnanencnnnars 1 12 Jeng dle ier Re in le UE Te e vit pe b besla ce tut eee titeti tuia o 1 13 Technical Contact Information msee a aE a T 1 14 Afmericas OCEANIA Re 1 14 JEMTENE 1 14 Europe Africa Russia amp Middle East 1 14 JOM E r pe e e jade 1 14 OLEA eg
93. esired Test selected by DIP Switch Positions will then begin Refer to Performance Test Pro cedures on page 6 12 of this Section for each test and its resulting Test indication Return the External Switch Box Switch to the position away from the iVIZION Status LED on the Box again and the current Test being run will end If other Switch Box Tests are necessary restart from Step 1 at the beginning of this pro cedure VIZION Utility Tools This portion provides information regarding each iVIZION Service Mode setting procedure The following two 2 Tool setting types exist when using the 1VIZION Utility Tools e CIS Image Views e CB Function Settings ICB Image Setting Tool Requirements The Tools listed in Figure 6 68 are required to set or change each iVIZION ICB Setting a VIZION Device b Power Supply c PC OS Windows XP IVIZION USB Driver Installed d USB Cable d4 USB A Terminal Plug d5 USB Mini B Terminal Plug e Application Software JCM Tool Suite Standard Edition Containing USB Downloader Sensor Calibration Performance Test programs and Utility P N 960 100929R Rev 4 EDP 4148849 Figure 6 68 ICB Setting Tool Requirements IVIZIONG Series Next Generation Banknote Acceptor Unit Calibration and Testing NOTE The ICB Function Status is initially Factory Set to INHIBIT as a standard function Therefore the IVIZION Unit s ICB must be first initialized using the USB To
94. for this hardware iVIZION has not passed Windows Logo testing to verify its compatibility with Windows XP Tell me why this testing is important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed Windows Logo testing Continue Anyway E Figure 6 11 Hardware Update Wizard Screen 3 6 The usbivizion inf USB Driver installation pro cess will now begin 7 When Software installation is complete the Completing the Found New Hardware Wizard Screen will appear as shown in Figure 6 12 Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software for Y VIZION e Click Finish to close the wizard Figure 6 12 Hardware Update Wizard Screen 4 8 Mouse click on the Finish Screen Button to close the Completing Screen See Figure 6 12 a 9 Turn the iVIZION power switch OFF This complete the iVIZION USB Driver Software installation procedure P N 960 100929R Rev 4 EDP 148849 E IVIZIONG Series Next Generation Banknote Acceptor Unit Section 6 JCM Tool Suite Standard Edition Mode The following two 2 mode feature types exist in the JCM Tool Suite Standard Edition package Normal Mode e Test
95. g Belts should be replaced as illustrated in Figure 4 8b when reassembling the Unit Be careful that the Pulleys and or Rollers do not accidentally fall off during reassembly Home Position Sensor Board Home Position Sensor FFC amp Interface Connector Board Removals To remove the Home Position Sensor Board the Home Position Sensor FFC and the Interface Connector Board proceed as follows 1 Remove the Transport Unit from the iVIZION Unit 2 Remove the Validation Section from the Trans port Unit 3 Remove the two 2 TR Cover mounting Screws See Figure 4 9 a amp a5 from the bottom of the Transport Unit and remove the Transport TR Bottom Cover See Figure 4 9 b off the Trans port Unit Figure 4 9 TR Bottom Cover Removal P N 960 100929R Rev 4 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit B 43 E Section 4 4 Use a small Screwdriver to release the five 5 Click tab Stops of TR Side Cover A See Fig ure 4 10 a through a5 and remove TR Side Cover A See Figure 4 10 b from the Transport Assembly NOTE When the three 3 lower Click tab stops are difficult to remove from the top release them from bottom side instead 5 Removethe two 2 mounting Screws See Figure 4 11 a g a retaining the Home Position Sensor Board in place See Figure 4 11 b 6 Remove the Home Position Sensor Board and the Home Position Sensor FFC Assembly See Figure 4 11 c from t
96. g stored are not damaged as they are replaced into their shipping carton 3 Do not use Reference Paper containing damaged areas that are worn dirty wrinkled distorted and or discolored 4 Use new Reference Paper for every 400 Units being calibrated Incorrect calibration errors may occur when using Reference Paper that has been used for calibrating more than 400 Units P N 960 100929R Rev 4 EDP 148849 Ae B O 2012 Japan CashMachine Co Limited IVIZION Series Next Generation Banknote Acceptor Unit Appendix B B GLOSSARY A 1 Acceptor a term used in Communication Section 3 referencing functions sent to and received from the Banknote Acceptor by software commands See Page 1 1 B 2 Bezel a removable Plastic Assembly attached to the front of the Banknote Insertion Slot of a iVIZION Unit See Page 1 2 C 3 Calibration a process performed on electronic equipment which ensures that all circuits are properly aligned and operating at optimum levels For iVIZION calibration is accomplished using a software based program which checks and sets the operational reference levels for Sensors This helps to ensure that the Unit operates with the highest Banknote acceptance rate possible Calibration 1s recommended whenever the CPU Board or one of the Sensor Boards are replaced See Page 6 6 4 ccTalk Serial based Communication Protocol commonly used in control electronic payment and vending systems
97. g the upper place Once an FPC is folded DONOT iVIZION BG 85B Head Assembly See Figure refold it back again or in the opposite 4 31 b to the lower Validation Unit direction once folded NOTE When the Unit is reassembled the FPCs should be reinstalled as illustrated by the Blue paths shown in Figure 4 29 Figure 4 29 Validation Sensor FPC Reassembly CIS Transmissive Light amp Upper UV Sensor Removals To remove the CIS the Transmissive Light and the Upper UV Sensors proceed as follows 1 Push out the two 2 Alignment Pins See Figure 4 30 a4 amp ap retaining the two 2 Limit Stops See Figure 4 30 b amp b gt inside the Unit and individuali die boo O d EE Figure 4 31 iVIZION Head BG85B Removal P N 960 100929R Rev 4 EDP 148849 H2 B O 2012 Japan CashMachine Co Limited Disassembly Reassembly IVIZIONG Series Next Generation Banknote Acceptor Unit Section 4 4 Remove the four 4 CIS Sensor Mounting Screws See Figure 4 32 a through a4 and remove the CIS Sensor See Figure 4 32 b from the Upper Validation Section r NOTE When reassembling the Unit ensure that the UV Sensors are correctly re positioned when set in place See Reassembly Cautions on page 4 10 of this Section NOTE If foreign objects are observed adhering to the Sensor s surface blow it clean by using a Compressing Air spray 5 Removethe two 2 mounting Screws See Figure 4 32 c amp c5 retaining
98. hMachine Co Limited Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION Optional Components Exploded Views DE OP2 TI HE Figure 7 16 iVIZION Optional Components Exploded Views P N 960 100929R Rev 4 EDP 148849 B 7 5 O 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views amp Parts Lists iVIZION Optional Components Parts List Table 7 16 iVIZION Optional Components Parts List RefNo EDPNo emie O Pen 196590 iVIZION Bezel SS Type 1 RoHS IVIZION Bezel SS Type 1RoHS 1 Black GreenLED Black Green LED 196591 iVIZION Bezel SS Type 2 RoHS EN Gier LED 196592 iVIZION Bezel SS Type 3 RoHS A LED One Side Clipping Non USB IF OP2 185884 Interface Harness JCM Basic Harness Connectors and 193582 Interface Harness USB IF P N 960 100929R Rev 4 EDP 148849 B 7 32 O 2012 Japan CashMachine Co Limited IVIZION Series Next Generation Banknote Acceptor Unit oection 8 8 INDEX B P Banknote Jam PC Calibration clearing a 2 8 Preparation for 6 7 C Performance Test Requirements for 6 11 6 15 Calibration Performance Testing ies of ae T instructions for 6 1 ool requirements Or O Pin Assignments Cautions Ce Table listing primary connector 2 3 2 4 2 5 2 6 high temperature high humidity or dusty areas 2 7 2 8 storage in 1 Pr
99. he CIS surface blow it clean by using a Compressed Air spray 5 Remove two 2 mounting screws See Figure 4 35 d amp d retaining the Lower UV Sensor in place See Figure 4 35 e and remove it and the Lower UV FFC Cable See Figure 4 35 f from the Lower Validation Section Figure 4 35 CIS CIS FPC Lower UV Sensor amp Lower UV FFC Removal gn NOTE When reassembling the Unit ensure that the UV Sensors are correctly re positioned and set in place as illustrated in Figure 4 38 on this page Validation Unit Timing Belt Removal To remove Timing Belt proceed as follows 1 Remove the three 3 Side Plate Cover Mounting Screws See Figure 4 36 a a amp a3 located on right side of the Lower Validation Section 2 Remove the Cover See Figure 4 36 b from the Lower Validation Section 3 Remove Timing Belt See Figure 4 36 c from the Lower Validation Section NOTE Follow the same procedure to amp remove the opposite side Timing Belt P N 960 100929R Rev 4 EDP 4148849 IVIZIONG Series Next Generation Banknote Acceptor Unit B 4 10 Bl Disassembly Reassembly Figure 4 36 Timing Belt Removal NOTE The Timing Belt should be reinstalled as illustrated by the Blue path shown in Figure 4 37 when the Unit is being reassembled Figure 4 37 Timing Belt Replacement Reassembly Cautions When reassembling the Upper Lower UV Sensors make sure that both of the Sensor positi
100. he CPU Board See Figure 6 49 VIZION Calibration Ver1 43 COM v EEPROM RUNNING A143 100707 100600000000 Im Update serial No VW Check RFID rd HEST Lus The Barograph does not indicate a Calibration in progress Figure 6 49 Calibration Value Writing Screen 20 When the Calibration Value writing EEPROM writing is complete the Calibration Informa tion Screen shown in Figure 6 50 will re appear 21 Mouse click on the OK Screen Button See Figure 6 50 a Figure 6 50 Calibration Complete Screen This completes the Paper Calibration Procedures Refer to Reference Paper Use Precautions on page 1 3 of Section 1 to properly store and prevent damage to the KS 072 KS 089 Reference Paper CALIBRATION PLUS SERIAL NUMBER WRITING When the Sensor Calibration procedure is com plete the capability to write the Serial Number into the iVIZION Unit becomes possible To write a Serial Number into Memory proceed as follows 1 Complete the initial Sensor Calibration Proce dure first See Calibration Only on page 6 7 of this Section 2 NOTE To perform the Writing Serial No process Mouse Click on the Update serial No Check box when the iVIZION Calibration Ver X XX Screen is active See IVIZION Calibration Ver X XX Screen Figure 6 36 b on page 6 8 of this Section E 6 10 B Figure 6 51 VIZION Calibration Service Suite Edition Screen 3 Mouse click on the OK
101. he Transport Unit 7 Remove the three 3 mounting Screws See Figure 4 11 dj d y d3 retaining the Inter face Connector Board in place See Figure 4 11 f and then remove the three 3 Flat Ribbon Cables from the Interface Connector Board See Figure 4 11 ej e y e Figure 4 11 Home Position Sensor Board Home Position Sensor FFC Assembly and Interface Connector Board Removals O 2012 Japan CashMachine Co Limited Section 4 RFID Module amp Harness Removals To remove the RFID Module and RFID Harness proceed as follows l Remove the two 2 mounting Screws See Figure 4 12 a g a5 retaining the RFID Module to the back side of the Transport Unit See Figure 4 12 b Remove the RFID Module and the RFID Harness See Figure 4 12 c from the Transport Unit Figure 4 12 RFID Module amp Harness Removal Validation CPU amp Controller CPU Board Removals To remove the Validation CPU Board and the Con troller CPU Board from the CPU Board Module proceed as follows l P N 960 100929R Rev 4 EDP 4148849 Figure Remove the four 4 mounting Screws that are See Figure 4 13 a through a4 retaining the CPU Board Module See Figure 4 13 d to the Trans port Unit and unplug the two 2 Signal Connec tors See Figure 4 13 b amp b gt with the three 3 Flat Ribbon Cables See Figure 4 13 cj c amp az located on the CPU Board Module and remove the CPU Board Module from the Transport Unit
102. he desired Perfor mance Test When all of the desired Performance Tests are complete Mouse click on the Stop Screen Button See Figure 6 59 b If a return to the Test Item Select Screen is desired Mouse click on the Exit C Screen Button See Figure 6 59 c Performance Test Procedures This portion provides information concerning each Performance Test Procedure ANY MOTOR TEST Perform the following steps to test the Transport Motor s Normal Forward Rotation the Transport Motor s Reverse Rotation and the Stacker Motor s operation with a complete Cyclic Movement Test The following four 4 Motor Tests available Transport Motor Normal Forward Rotation Test IVIZIONG Series Next Generation Banknote Acceptor Unit B 6 12 B e Transport Motor Reverse Rotation Test e Stacker Motor Test Cyclic Movement Test To run a specific Test proceed as follows 1 Launch the Test Item Select Screen Refer to the PC Performance Test Preparation on page 6 11 of this Section 2 Mouse click on the desired Test Screen Button from the Menu Screen provided Refer back to Figure 6 58 a b c amp d 3 Mouse click on the Start Screen Button Refer back to Figure 6 60 a to begin each Test 4 Check that the Status LED is blinking ata Yellow Color rate See Table 6 3 to identify the various Status LED conditions 5 Mouse click on the Stop Screen Button See Figure 6 60 b to end each Tes
103. hen the ICB Function is correctly enabled the ICB Successfully Enabled pop up Dialog Message Window shown in Figure 6 75 will appear 3 Mouse click the OK Screen Button See Figure 6 75 a to accept the reported message e Setting the ICB Inhibit Function P N 960 100929R Rev 4 EDP 148849 Bno 7 B O 2012 Japan CashMachine Co Limited Section 6 IVIZIONG Series Next Generation Banknote Acceptor Unit Calibration and Testing Setting the M C This setting allows the individual fourteen 14 digit Machine Code Number on the iVIZION to be entered The Machine Number helps to identify IVIZION UTILITY Suite Edition X 1 ICB Successfully Enabled P N 960 100929R_Rev 4 EDP 4148849 Figure 6 75 Enable Setting Completion Disable Screen Button Activation Set the ICB Disable Function when an RFID Circuit Board DOES NOT exist on the iVIZION Unit However if the Cash Box IS SET to a Sys tem Inhibit condition or the RFID Circuit Board IS present the Status LED will flash at a Blue Color rate to notify that an error exists See Table 6 7 on page 6 19 of this Section to resolve this issue To set ICB Disable proceed as follows 1 First confirm that the Cash Box setting is not already set to System Inhibit then Mouse Click on the Disable Screen Button See Figure 6 74 b to inhibit the iVIZION s ICB Function 2 When the ICB Function is correctly disabled the ICB Suc
104. igure 6 62 Sensor ON OFF Test Screen Five 5 actions are required to check all twelve 12 Sensors in the iVIZION Unit Refer to Table 6 4 for each action regarding the related Sensor being tested When the desired test action is complete the P N 960 100929R Rev 4 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit M 6 13 B Section 6 resulting condition of each Sensor is indicated by its Screen condition turning ON Table 6 4 Sensor Actions and Conditions CIS L2 CLS L1 OFF gt 0N CIS R1 CIS R2 Open the Transport Unit s Upper OFF gt 0N Guide Feed Out Cash Box No Action Required Seat the Cash Box correctly in place S ard Cash Box OPFSON Remove the Cash Box Hold down the Pusher Plate and slide a 80x50mm piece of Cardboard in between the Frame Home Position OFF ON Outer LR and the Pusher Plate Open the Acceptor Unit s Upper Guide Review Figure 6 40 and Figure 6 41 on page 6 9 regarding how to set the Cardboard in place 4 Mouse click on the Stop Screen Button See Figure 6 62 b to end the Sensor ON OFF Test 5 Mouse click on the Exit Screen Button See Figure 6 62 c to return to the Test Item Select Screen BANKNOTE ACCEPTANCE TEST Perform the following steps to test the transporta tion validation stacking and reject sequential per formance and Vend Signal Output functions of the iVIZION Unit 1 Launch the Test Item Select Scree
105. intenance procedure The equipment can produce abnormal operating signals while in maintenance mode that may cause personal injury 2 Ifthe Validator Section 1s dirty due to dust for eign objects or other such debris adhering to it Banknote acceptance rates will degrade Clean the Unit once a month to keep its performance stable 3 Use a soft lint free cloth cotton swab or a com pressed air spray to clean dust and debris from the Banknote path Caution DO NOT use any alcohol solvents scouring agents or citrus based cleaners that can damage the plastic surfaces of the device when cleaning it 4 Do not disassemble the Unit incorrectly or rede sign it in any way Unauthorized use by inade quately trained personnel or use outside the original manufacturer s intent for operation voids the warranty 5 When the Unit is exposed to liquid such as water wipe and thermally dehydrate dry the wet areas immediately Remaining liquid fluids may affect and degrade the Sensors and the Validation Section s performance Caution Make Interface Harness Ara connections to the Host Machine AN shorter than 9 84 Feet 3 Meters in length Cut off all unused portions of the Interface Harness wiring to avoid static electrical effects or short circuit possibilities that could cause damage to the Unit WARNING This Unit is designed for use with a Current limiting Power Source Design the Host Cabinet space to meet all local re
106. izard iVIZION Software Drivers Refer to Figure 6 1 Destination Folder for the Tool Requirements and Harness Connector Click Next to install to this folder or click Change to install to a different folder locations Before downloading the iVIZION Sq Dee ees eege USB Driver the usbivizion inf application must be EI installed in a designated Folder on the PC first allows l Connect the USB Cable to the iVIZION Unit 2 Supply power to the iVIZION Unit 3 The Hardware Update Wizard Screen shown in Figure 6 10 will appear Mouse click on the Radio Screen Button located beside No not this time See Figure 6 9 a and then Mouse click on the Next gt Screen Button Figure 6 6 Destination Folder Screen See Figure 6 9 b 6 Check the Current Settings area See Figure 6 7 a and then Mouse click on the Install Screen found New Hardware Wizard Button See Figure 6 7 b to start the installation Welcome to the Found New Hardware Wizard Windows will search for current and updated software by looking on pour computer on the hardware installation CD or on the Windows Update Web site with your permission Read our privacy policy l JCM Tool Suite Standard Edition InstallShield Wizard Ready to Install the Program The wizard is ready to begin installation Can Windows connect to Windows Update to search for software O Yes this lime only O Yes now and every time I connect a device
107. ked P iVIZION Unit Interface Connector iVIZION Harness a b C d Host Machine e g Game Machine Kiosk etc Photo Coupler RS232C Isolation Standard Photo Coupler ned Isolation Standard DIP Switch Configurations 3 NOTE When changing the type of iVIZION This portion provides the denomination DIP Switch Serial Communications Switches JP2 and Block Settings for the iVIZION Unit JP3 located on the Controller CPU Board Table 2 1 Denomination INHIBIT DIP Switch EE Figure 2 4 Cable Interconnection Settings PRIMARY LED INDICATIONS Validation CPU Board SW1 The iVIZION Unit s pair of Color LEDs illumi nate when various operating and error conditions occur Table 2 5 LED Error Pattern Indications LED Indications Condition n Power LED Status LED Extinguished Extinguished OUT OUT 7 initializing Etre Blue Flashes Extinguished 4 Reet Lit Green Green Flashes 5 Banknote Jam Yellow Flashes Abnormal a Error Lit Green Red Flashes Lit Red Downloading Lit Green Be Seen Performance Test m Stand by Lit Green Lit Blue The Power LED lights Green when Power is supplied to the Unit pr VEND 2 INHIBIT VEND 2 ACCEPT 3 VEND3INHIBI END 3 ACCEPT 3 T V 4 6 VENDGINHIBIT VENDGACCEPT IA OFF Fixed Not Applicable N A Never Switched to ON P N 960 100929R Rev 4 EDP 148849 Boo B O 2012 Japan CashMachine Co Limited Installatio
108. knote h Output a VEND Signal C Return To Stand by Mode See Figure 2 17 i Stop due to Abnormal Condition or return to otand by Mode j Stop Performance Output Abnormal Signal 1 1 When Abnormal Output Signal condition occurs remove the Banknote causing the malfunction and re apply power to the Unit or send a Reset Command to the Banknote Acceptor Figure 2 19 iVIZION LD Banknote Acceptor Operational Flowchart Part 2 Validating P N 960 100929R Rev 4 EDP 21488491 2 17 B O 2012 Japan CashMachine Co Limited Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation THIS PAGE INTENTIONALL Y LEFT BLANK P N 960 100929R Rev 4 EDP 148849 H gt 2 15 B O 2012 Japan CashMachine Co Limited IVIZION Series Next Generation Banknote Acceptor Unit 3 COMMUNICATIONS Section 3 This section was intentionally left out due to a Non Disclosure Agreement requirement If this information is required please contact the closest office location listed below AMERICAS amp OCEANIA JCM American Phone 1 702 651 0000 Fax 1 702 644 5512 925 Pilot Road Las Vegas NV 89119 E mail customerservice jcmglobal com EUROPE AFRICA RUSSIA amp MIDDLE EAST JCM Europe GmbH Phone 49 211 530 645 60 Fax 49 211 530 645 65 Muendelheimer Weg 60 D 40472 Duesseldorf Germany E mail support jcmglobal eu UK amp IRELAND JCM Europe UK Office Phone 44 0 1908 377 7331 Fax 44 0 1
109. l a a 4 6 P N 960 100929R Rev 4 EDP 148849 BH i BM O 2012 Japan CashMachine Co Limited IVIZIONG Series Next Generation Banknote Acceptor Unit Table of Contents Page Sensor Transfer Board CIS FFC Transmissive Light FFC amp Upper UV FPC Sensor RENO ae 4 6 Validation Sensor Board Assembly Removal nannnannannnannnnnnnnnnnnnnnnnnnenrnnnnerrenererrnnne 4 7 Validation Sensor FPC Cable Removals nnnnnnannnannannnnnnnnnnnnnnnnnnennrnnnenenrerrenereerenee 4 8 CIS Transmissive Light amp Upper UV Sensor Removals sees 4 8 CIS CIS FPC Lower UV Sensor amp Lower UV FFC Removal 4 9 Validation Unit Timing Belt Hemoval secs eeeeeeeeeeseeeeeeeseeeseeeseeeseeeaeeesees 4 10 FREASSEIMDIV CAULOIMNS tcm 4 10 5 WIRING DIAGRAMS Se 5 1 IVIZION System Wining Dia Mii ue da uu era 5 1 6 CALIBRATION AND TESTING octanos 6 1 Download and Installation Workbench Tool Requirements 6 1 Applicaton Sotware a Een EE 6 1 Driver Installation Procedu auge 6 2 JCM Tool Suite Standard Edition Mode 0an0annannnannnnnnennnnnnnnnnnnonrnnnrnnrenrrnnrnnresrrrenrnne 6 3 Software Download Tool Requirements ocooocnccccccccconcccncncocncocnonononnnnnnnnnnnnnonnnnnnnnnnnnnnnonanenaninoss 6 3 Software Download Procedures cccoocccocncconccconococnncocononnonannnnannnnnnonnnnonnnnnnnnnnanonannnnnnnnos 6 4 Download the Upgrade Program EE 6 4 Downloading the Program First Time oocooccconcccccon
110. lated safety standards P N 960 100929R Rev 4 EDP 148849 iVIZION Series Next Generation Banknote Acceptor Unit B 5 E Section 1 BANKNOTE FITNESS REQUIREMENTS The following Banknote types may not validate correctly or can cause a Banknote jam and or dam age to the Unit s Transport path Banknotes exhib iting the conditions listed below and illustrated in Figure 1 3 should be avoided e Torn e Having excessive folds e Dirty e Wet e Having excessive wrinkles Adhering foreign objects and or oil 4 53 amp 3S Damaged Banknotes LE gt gt Wrinkled Banknotes Curled Banknotes SQ Folded or Partial Banknotes E Figure 1 3 Unacceptable Banknotes REFERENCE PAPER USE PRECAUTIONS When calibration using the KS 072 KS 089 Refer ence Paper is complete proceed as follows Ensure that the Reference Paper Carrier 1s kept in an upright position following use See Figure 1 4 a or replace it into its protective Shipping Carton when calibration is complete See Figure 1 4 b Reference KS 072 KS 089 KS 072 KS 088 Reference Paper Shipping Carton Figure 1 4 KS 072 Reference Paper Handling Precautions Do not lay the Reference Paper Carrier down on any Irregular surface otherwise the Reference Paper may become wrinkled making 1t useless for future calibration use e ALWAYS return each Reference Paper into its protective Shipping Carton following each use O 2012 Japan C
111. n VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 Connector Pin Assignments Table 2 6 lists the VIZION SS LD Interface Connector Pin Assignments Table 2 6 iVIZION SS LD USB Connection Pin Assignments Back Side View ooooooo000 C 70000000 C mmm mm mm mm Socket Housing Transport Unit Side DR1B026JA1 JCM Pin Housing Frame Side DR1R026PA1 JCM Contact Type Frame Side D02 22 26P 10000 JAE Poles except 1 9 18 amp 26 Recommended Wire UL1061 AWG 26 Contact Type Frame Side D02 22 22P 10000 JAE Pole 1 9 18 amp 26 Recommended Wire UL1061 AWG 24 Signal Name Jo t 24V DC POWER USB Communication Ground 0V DC 6 meme O 0 TTR 8 TED POWER OUT LED Drive Line anode 8 24V DC POWER 10 Em SG ID QU Nm Interface Power Supply 12VDC USB Communication Vbus Signal Line 5V DC ae four 15 me SG 3T ske mor 19 we SG p gt 30 mo iN p gt 22 DET OUT ComedioDETGND PRZI EE on SU ar IN SS SU Selection INOUT RTC 26 POWER GND POWER Power sus 0V DC 1 0 Input Output Terminal as Input Output Terminal as viewed from outside the Banknote Acceptor T SG Signal Ground t No Connection SS Version Connected to SG not being used Pin 10 15 or 19 SU Version P N 960 100929R Rev 4 EDP 148849 Bo B O 2012 Japan CashMachine Co Limited Section 2 VIZIONO Series Next Gener
112. n again Refer to PC Performance Test Preparation on page 6 11 of this Section 2 Mouse click on the Accept Test Screen Button See Figure 6 58 g 3 Mouse click on the Start Screen Button See Figure 6 63 a to begin the Banknote Trans port Test 4 Insert a Banknote into the VIZION Unit The Banknote s Denomination will be indicated on a Screen similar to Figure 6 63d Acceptance Mode Acceptance Mode Figure 6 63 Denomination Indication Location O 2012 Japan CashMachine Co Limited Section 6 IVIZIONG Series Next Generation Banknote Acceptor Unit Calibration and Testing Table 6 5 Denomination Valuation List Denomination Value Indication 5 Mouse click on the Stop Screen Button See Figure 6 63 b to quit from the related Test Screen 6 Mouse click on the Exit Screen Button See Figure 6 63 c to return the Test Item Select Screen r NOTE If the intent is to perform other tests close all of the Screens open on the PC and turn the IVIZION Power Switch OFF then Turn the VIZION Power Switch back ON and re begin the Performance Test Procedures over again ICB FUNCTION SETTING BARCODE COUPON Perform the following steps to set the ICB Enable Disable Functions when using a Barcode Coupon To enable the ICB function 1 Launch the Test Item Select Screen again Refer to PC Performance Test Preparation on page 6 11 of this Section 2 Mouse
113. nce Detected a Stacker Full Condition Solution Retrieving the Banknotes from the Cash Box Relative Parts Full Sensor Validation CPU Board PL1 PT2 CN2 or Control CPU Board CNA Abnormal communication error between the Control CPU Board and the Validation Communication Error CPU Board detected between CPU Boards Solution Ensure that all of the connectors on the Control CPU Board and the Validation CPU Board are properly connected Abnormal Sensor adjustment detected on the Control CPU Board and the Validation Sensor Adjustment cpy Board Error Solution Perform a Sensor Adjustment of the Acceptor Unit Abnormal Transport Speed Adjustment detected Speed Error Solution Ensure that no foreign objects are adhering to the Sensors Relative Parts FEED Motor Interrupter Board CN1 or Control CPU Board CN1 adjustment Solution Perform a Acceptor Unit Sensor Adjustment Motor locked while transporting or stacking a Banknote Solution Ensure that a foreign object and or Banknote is not adhering to the Transport Relative Parts FEED Motor Interrupter Board CN1 or Control CPU Board CN1 EN Transport Error Motor Locked while rejecting a Banknote Solution Ensure that a foreign object and or Banknote is not adhering to the 7 Reject Error Transport Relative Parts FEED Motor Interrupter Board CN1 or Control CPU Board CN1 E Motor locked while stacking Pusher Plate movement Banknote Stacker Error Pushe
114. nfirm the denom Blue ination value through Cash Box Windows R L Front Panel Bezel JPL Connector U Frame Housing LD Version Figure 1 5 iVIZION Component Names B E O 2012 Japan CashMachine Co Limited General Information IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 Specification iVIZION SS Version TECHNICAL SPECIFICATIONS Table 1 4 iVIZION SS Version Technical Specification 9896 or greater Note The following Banknote types are excluded a Banknotes with unclear graphics b Double dual notes C Worn dirty wet stained torn or excessively wrinkled Banknotes d Banknotes having folded corners or edges e Banknotes having the wrong cut dimensions or a printing displacement f Returned Banknotes because of incorrect or failed insertion Long edge 110 170 mm 4 33 6 69 in Banknote Types Accepted short edge 60 85 mm 2 36 3 35 in Standard Specification a Read Code interleaved 2 of 5 Barcode Coupon Print Position Middle by dividing a Coupon equally on the left right top and bottom of the Coupon s exact center f Print Width Wider than 10mm 0 39 in Insertion Direction Refer to the specific Country s Software Information Sheet Approximately 2 seconds from Banknote insertion to Vend signal output Processing Speed Approximately 3 seconds from Banknote insertion to completion of the stacking operation Validation Method Optical Diagnostic Indicators Power L
115. nnennnrrnrerrerrerrnrrn 4 10 IVIZION System Wiring Diagram seeseeeeeeeneenn en 5 1 Tool and Harness Connections ocoocccoccccncccncocnconcconconnnononanoncnnncncanonanons 6 1 USB Cable TvpoeHeourement 6 1 Set p exe Ple LocadllODiassssnendvosdt AA 6 1 Install Shield Wizard Sree rainicnrona ii ia a 6 1 Customer Information Gcreen 6 2 Destination older STEEN irc 6 2 Current Settings Confirmation 6 2 Installation Completion Gcreen a 6 2 B vii BM O 2012 Japan CashMachine Co Limited Figure 6 9 Figure 6 10 Figure 6 11 Figure 6 12 Figure 6 13 Figure 6 14 Figure 6 15 Figure 6 16 Figure 6 17 Figure 6 18 Figure 6 19 Figure 6 20 Figure 6 21 Figure 6 22 Figure 6 23 Figure 6 24 Figure 6 25 Figure 6 26 Figure 6 27 Figure 6 28 Figure 6 29 Figure 6 30 Figure 6 31 Figure 6 32 Figure 6 33 Figure 6 34 Figure 6 35 Figure 6 36 Figure 6 37 Figure 6 38 Figure 6 39 Figure 6 40 Figure 6 41 Figure 6 42 Figure 6 43 Figure 6 44 Figure 6 45 Figure 6 46 Figure 6 47 Figure 6 48 Figure 6 49 Figure 6 50 Figure 6 51 Figure 6 52 P N 960 100929R Rev 4 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit List of Figures Page Hardware Update Wizard Screen 1 occooccocccccccoccccnnocnnonoconocononcnnnnonanos 6 2 Hardware Update Wizard Screen 2 6 3 Hardware Update Wizard Screen 3 6 3 Hardware Update Wizard Screen A 6 3 Normal Mode Select neins 6 3 TEST Mode SEIECUON str
116. nnrnnernrrnee gt 4 2 Figure 4 5 Stacker Guide Heassembhy 4 2 P N 960 100929R Rev 4 EDP 148849 B vi E O 2012 Japan CashMachine Co Limited Figure 4 6 Figure 4 7 Figure 4 8 Figure 4 9 Figure 4 10 Figure 4 11 Figure 4 12 Figure 4 13 Figure 4 14 Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Figure 4 21 Figure 4 22 Figure 4 23 Figure 4 24 Figure 4 25 Figure 4 26 Figure 4 27 Figure 4 28 Figure 4 29 Figure 4 30 Figure 4 31 Figure 4 32 Figure 4 33 Figure 4 34 Figure 4 35 Figure 4 36 Figure 4 37 Figure 4 38 Figure 5 1 Figure 6 1 Figure 6 2 Figure 6 3 Figure 6 4 Figure 6 5 Figure 6 6 Figure 6 7 Figure 6 8 P N 960 100929R Rev 4 EDP 148849 IVIZIONG Series Next Generation Banknote Acceptor Unit List of Figures Page Right Frame Outer R Remova 4 2 Left Frame Outer L Remova inaen 4 2 Taming Belt Removal save 4 3 TR Bottom Cover Hemoval 4 3 TR SUE Cover A REMO AR 4 3 Home Position Sensor Board Home Position Sensor FFC Assembly and Interface Connector Board Removals snnennnnonnenrerrnrrnrerrerrerrn 4 3 RFID Module amp Harness Removal e nennonnonnnnnnnsnnennsnrnrnnrsrrsrreresrrnren 4 4 CPU Board Module Removal ocooccccccccncocccocccoccocccocncononcncococanonanononanos 4 4 Extension Memory Board Hemoval 4 4 Validation CPU Board and Control CPU Board Removal 4 4 Motor Module REMOVAL ui sia 4 5 USB FPC Power FPC 4 Interf
117. o Limited P N 960 100929R Rev 4 EDP 148849 IVIZION Series Next Generation Banknote Acceptor Unit Appendix A A TROUBLESHOOTING This section provides Troubleshooting instructions for the iVIZION Series Next Generation Bank note Acceptor Unit This section contains the following information e Introduction e Troubleshooting Overview e Malfunction LED Error Codes e LED Indication Conditions Introduction Most Banknote Acceptor failures are due to minor causes Before replacing any parts make sure that all assembly and circuit board connectors are prop erly fitted and the harness is properly connected Faulty Banknote acceptance by the Validator por tion of the iVIZION is often caused when dust or debris adheres to the Identification Sensor or Transport Belt Clean the Acceptor section first then observe the operating state of the Acceptor in detail when re initializing power This observation is important in locating any failure causes and the possible fault area If the Acceptor Head has to be repaired by disas sembling it always re calibrate the Sensors follow ing repair Perform all repairs by referring to Calibration and Testing in Section 6 of this manual and Disassem bly Reassembly in Section 4 of this manual Troubleshooting Overview The iVIZION allows the operator to perform fault diagnosis by checking various fault Table listings against the symptom and survey the cause s of
118. o perform specific actions are given sequential numbers 1 2 3 etc VIZION Units P N 960 100929R Rev 4 EDP 21488491 B B O 2012 Japan CashMachine Co Limited Section 1 Model Number Specifications Table 1 1 lists the iVIZION Model Number Descriptions Table 1 1 iVIZION Model Number Specifications Model iVIZION SS PGA V N9 1 2 3 4 Validation Head 1 1 Standard 2 9 Reserved IVIZIONG Series Next Generation Banknote Acceptor Unit CPU Board Memory 0 Standard 1 9 Reserved 2 Transport Unit Type 3 o standara 1 9 Reserved otacker Type 4 SS Security Stacker Down LD Less Down No Stacker Type Descriptions Table 1 2 lists the iVIZION Type Number Descriptions Table 1 2 iVIZION Type Number Specifications Tvpe 00 ype E ME mm N9 ay by c d MAN Box Capacity a 5 500 notes New Banknote 9 900 notes New Banknote 0 No Cash Box b Box Type 0 Standard c Box Handle 0 Standard d Transport Unit Type 00 Standard Bezel Option e o without Bezel 1 With LED Bezel UBA Standard 85 ICB RFID Type f 0 None 1 ICB Compliant Standard for SS Version Only Optional Board Memory g 0 Standard Memory 64M Bit 1 Memory Extension Board 128M bit 2 Memory Extension Board 192M bit Input Output Signal Selection h P Photo Coupler Isolation Standard R RS232C
119. oded View Figure 7 3 iVIZION Validation Unit 2 Exploded View O 2012 Japan CashMachine Co Limited B 75 E EDP 4148849 P N 960 100929R Rev 4 Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists iVIZION Validation Unit 2 Parts List Table 7 3 iVIZION Validation Unit 2 Parts List RefNo EDP No Description Qty Remak 201 WINS W mper 170 202 me mmonHeadmincuees A 35 Mmi MemOpnlahA frp gt 34 Ws MexOpmiahB frp 205 wm einen fa xe me Pose a 207 mee MIZION Head oler 8 208 wm bonne faf gt xo wen fhearr 3 zo Mm spring Arm Bear 2 zn mmm meint 2 zu mes meo 5 zs mes Weem O o zu men Transmisve UBH O 5 215 mes Jaeger ae zi 148087 Seefe o por were js 4 zm mem Weess A 219 men Wewmswe gN 5 E ZW 2x5 Phillips Strict Self Tightening Binding 3M Screw Black 2 221 mm D se Sel Tightening Brargsmsrew 6 SE Ech mpm s CIS Partner Partner A BEE Parts for 213297 Roller Canceller the Banknote Guide P N 960 100929R Rev 4 EDP 148849 B 7 6 B O 2012 Japan CashMachine Co Limited Exploded Views amp Parts Lists iVIZIONG Series Next Generation Banknote Acceptor Unit Section 7 VIZION Validation Unit 3 Exploded View 302 w E a x 321 s e x gt e aa u Pe I I I J 303 2330 810 318
120. of the Cash Box remove it 1f present at this location See Figure 2 7 c e O 2012 Japan CashMachine Co Limited Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 VIZION Optional LD Version Unit Installation Mounting holes are provided in the LD Frame Unit to attach the iVIZION LD Unit to a related Machine during installation Perform the following steps to install the iVIZION LD Version Unit into the related Machine s Frame configuration 1 Install the Interface Harness to the Frame Grounding Plate FG PLT See Figure 2 8 a Pull Out using the two 2 Floating Collars See Figure 2 8 b amp b the related single 1 M2 6x12 W Figure 2 7 Retrieving Cash Box Banknote Jam Washer Screws See Figure 2 8 c amp d and the single 1 M2 6 Nylon Nut See Figure 2 8 e Cleanin g Procedure onto the upper Frame Assembly Bracket See the To clean the lenses use a lint free Micro Fiber Figure 2 8 circled inset to visually see the com pleted assembly as required Cloth and a mild non abrasive detergent such as liquid dish soap mixed with water to wipe the dirt from the Lenses It is important to keep the Banknote Path Rollers and Belts clean Use a soft lint free Micro Fiber Cloth or a Cotton Swab to wipe dirt and stains from the surfaces of the Optical Sensors Rollers and Belts The Sensor Lenses are transparent and made of a polymer material Han dle them with care When the
121. ol Suite Utility Options Refer to the JCM ICB Installation Guide for exact programming descriptions and operational details ICB Image Setting Change Preparation Perform the following steps to set or reset the ICB Functions l Turn the iVIZION Unit s Power Switch to ON 2 Launch the JCM Tool Suite Standard Edition Application The Figure 6 69 Screen will appear when the application becomes activate Mouse click on and hold down on the Service Mode selection Pull down Menu See Figure 6 69 a and Slide down select Utility from the Pull Down Menu Sections See Figure 6 69 b The iVIZION Utility Tool Version X XX for Suite Edition Application Menu selection Screen shown in Figure 6 70 will automati cally appear 2 JCM Tool Suite Standard Edition File Help Device Information Communication Status Connected Device Type ivizioN BOOT ROM Version B03 Flash ROM Status HA Serial Number fooovooooom s CS Flash ROM Version V133 01 094PR10 Flash ROM CRC16 OxDAGE Protocol ID 003 Seen AJA Figure 6 69 JCM Tool Suite Standard Edition CIS Image Tool The CIS Image Tool provides graphic views of the scanned Banknote images directly This feature 1s available to confirm the last stacked Banknote denomination by presenting its scanned front and back images l E 6 16 E Mouse click on the large 1 CIS IMAGE Screen Button located on the iVIZION U
122. ons Connector Pin Assignments Preventive Maintenance Clearing Banknote Jam Cleaning nterface Schematic Operational Flowchart INSTALLATION PROCESS Mounting holes are provided in each Frame Unit to attach the iVIZION to a related Machine during installation Select and perform the following steps to install the iVIZION Unit in the related Machine s particular Frame configuration 1 Install the Interface Harness to the Frame Grounding Plate FG PLT See Figure 2 1 a using the two 2 Floating Collars See Figure 2 1 b the single 1 M2 6x12 W Washer See Figure 2 1 c the single 1 M2 6x10 W Washer See Figure 2 1 d and the single 1 M2 6 Nylon Nut See Figure 2 1 e onto the Frame Assembly See the Figure 2 1 circled inset to visually see the assembly completed as required Figure 2 1 Interface Harness Installation Location 2 Whenaside mounting configuration is preferred bolt the left and right side of the iVIZION Frame into its intended related Machine s loca tion using six 6 M4 Screws on both sides of the Frame 3 Screws on each side as shown in Figure 2 2 P N 960 100929R Rev 4 EDP 148849 B 2 Figure 2 2 M4 Screws Locations Left Right Side 3 When an end mounting configuration is pre ferred remove the Cash Box and bolt the rear end of the iVIZION Frame into its intended loca tion using four 4 UNC6 32 Flat Head Screws from inside the back end of the Frame a
123. ons and directions are correctly placed Match the Connec tor s position as illustrated in Figure 4 38a Upper Figure 4 38 Upper Lower UV Sensors Location amp NOTE Ensure that all Sensors and the iVIZION9 BG 85B Head surfaces are absolutely clean before reassembling the iVIZION Unit Also ensure that all Finger Prints smudges dirt or film that exists on any surfaces in the Transport path are removed Disassembly and Reassembly of the iVIZION Unit is now complete O 2012 Japan CashMachine Co Limited IVIZION Series Next Generation Banknote Acceptor Unit Section 5 5 WIRING DIAGRAMS This chapter provides the iVIZION Next Gen e System Wiring Diagram eration Banknote Acceptor Unit Wiring Diagrams for the following items VIZION System Wiring Diagram Sensor Transit Board CN6 Control CPU Board mini B CN8 ICE amp FlashWriter ISP Interrupter Board Validation CPU Board JTAG CN1 CN2 e ingen Transport _ Motor EN OPTION m GE i Expanded Memor RFID gt otor d y Module OPTION Expanded Memory For NJ Figure 5 1 iVIZION System Wiring Diagram P N 960 100929R Rev 4 EDP 148849 B5 O 2012 Japan CashMachine Co Limited Section 5 IVIZIONG Series Next Generation Banknote Acceptor Unit Wiring Diagrams THIS PAGE INTENTIONALL Y LEFT BLANK P N 960 100929R Rev 4 EDP 148849 Bo BH O 2012 Japan
124. oreign Countries This Manual contains many copyrighted patented or properly registered equipment items manufactured by JCM that are prohibited and illegal to duplicate replicate copy in whole or in part without the express authorization by JCM with the following exceptions 1 When an authorized JCM agency or distributor duplicates the Manual for sales promotion and or service maintenance of the product or technical service personnel education as required and 2 When an end user duplicates the Manual to maintain operation of the product or operate the product in general JCM retains all rights to amend alter change or delete any portion of this Manual in whole or in part or add items thereto without notice regarding the product or its related products JCM is a registered trademark of Japan CashMachine Co Limited All other product names mentioned herein may be registered trademarks or trademarks of their respective companies Furthermore and O are not always mentioned in each case throughout this publication IVIZION Series Next Generation Banknote Acceptor Unit Table of Contents Page TOC 1 GENERAL INFORMATION 55 2 IE QU VES EEUSRE wt ani 1 1 A ME 1 1 VIZION UNIS ee 1 1 Model Number Specifications sene A 1 2 Type DESS 1 2 SoftWare Descrip Sinai di 1 2 Precaution Si dad 1 2 USE INNS A A E 1 2 JE ION CAUSE 1 2 Mounting Dismounting amp Transportation ccccceccceccc cece eeeeeeese cece eesaeeeseeesae
125. ox Banknote Jam c oocccccccccnccococccncocnccononononannnonononos 2 9 Figure 2 8 Interface Harness Installation Location ssseeesssssse 2 9 Fig re 2 9 M3 Screws LOCATIONS E 2 9 Figure 2 10 iVIZION Sensor Cleaning Locations cece ceccceeeceeeeaeeeseeeaeeeteeeeaes 2 10 Figure 2 11 iVIZION USB Circuit Interface Schematic Diagram 2 11 Figure 2 12 iVIZION Photo Coupler Circuit Interface Schematic Diagram 2 11 Figure 2 13 iVIZION RS232C Circuit Interface Schematic Diagram 2 12 Figure 2 14 iVIZION ccTalk Circuit Interface Schematic Diagram 2 12 Figure 2 15 VIZION TTL Circuit Interface Schematic Diagram 2 13 Figure 2 16 iVIZION LED Circuit Interface Schematic Diagram 2 14 Figure 2 17 VIZION SS LD Banknote Acceptor Operational Flowchart Ratt lala av 2 15 Figure 2 18 VIZION SS Banknote Acceptor Operational Flowchart P 2 e En Te cp 2 16 Figure 2 19 VIZION LD Banknote Acceptor Operational Flowchart PAT2 e 1d pio Ha 2 17 Figure 4 1 Pusher Mechanism Screws Removal n nnannennnnnnnnnnnnennnnnnrnnnnnnereeneene 4 1 Figure 4 2 Pusher Mechanism Removal cooccocccccccccoccncccnconcnoconcnconononononcnnnoncnnanos 4 1 Figure 4 3 Pusher Mechanism Cover Hemoval 4 1 Figure 4 4 Stacker Guide Removal nannannannannnannannrnrnrronrnnrrnrrnrnnnrnnrnnr
126. r Solution Ensure that a foreign object and or Banknote is not adhering to the Plate Movement Transport Relative Parts STACK Motor Interrupter Board CN1 or Control CPU Board CN1 Did not detect the Position Sensor while moving the Pusher Plate u Solution Ensure that the Transport Unit and or the Cash Box are properly Seated Pusher Plate Position Ensure that a foreign object and or Banknote is not adhering to the Transport Relative Parts Home Position Sensor HP Sensor Board LED PT1 C1 High I F Board CN5 CN1 CN3 or Control CPU Board CN3 STACK Motor Interrupter Board CN1 or Control CPU Board CN1 The Cash Box is not seated No Cash Box Solution Ensure that the Cash Box is properly seated Relative Parts Box Sensor Validation CPU Board PL4 PT3 PT4 CN2 or Control CPU Board CN4 The Acceptor Unit s Access Cover is not locked in place No Acceptor Head Solution Ensure that the Acceptor Unit s Access Cover is properly locked down Fraud detected Solution Ensure that no fraud condition exists such as anti stringing Anti Strings Error P N 960 100929R Rev 4 EDP 148849 B o B O 2012 Japan CashMachine Co Limited TroubleShooting VIZIONO Series Next Generation Banknote Acceptor Unit Appendix A Table A 2 LED Error Codes Continued LED Color Flash Causes and Solutions Sequence An IC is malfunctioning Damaged Board Solution The Control CPU Board or the Validation CPU Board may be damaged Replace
127. r Unit Banknote remaining Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Error Head Section Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Adjustment Error Banknote is rejected by the Validation Sensing process Diameter Error Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Transport Time Out Transport timing is incorrect Error Solution Ensure that a foreign object and or Banknote is not adhering to the path near the Transport Path Sensors Banknote is rejected by an incorrect denomination validation process Denomination Error Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Banknote is rejected by the Validation Pattern process Photo Pattern Error 1 Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Banknote is rejected by the Transmissive Level Validation process Solution Ensure that a foreign object and or Banknote is not adhering to the Acceptor Unit Sensors Perform adjustment of the Acceptor Unit Sensors if necessary Banknote is rejected by the INHIBIT Setting banknote acceptance inhibit INHIBIT Error
128. ration is subject to the following two conditions 1 this device may not cause interference and 2 this device must accept any interference including interference that may cause undesired operation of this device FCC WARNING Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment FCC NOTICE This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense IC NOTICE This class A digital apparatus complies with Canadian ICES 003 Cet appareil numerique de la classe A est conforme a la norme NMB 003 du Canada Copyright 2012 By Japan CashMachine Co Limited This product document hereinafter referred to as Manual is fully covered by legal Copyrights owned by the Japan Cash Machine Co Ltd hereinafter referred to as JCM under Japanese laws and other F
129. rial Number Writing Procedures Performance Tests This portion explains the iVIZION Performance Test Procedures The following two 2 methods exist to perform this Performance Test Procedure Performance Test using a PC Performance Test using the External DIP Switches Choose one 1 of the two 2 above Performance Test Procedures by selecting the one related to the particular circumstance desired Performance Test Tool Requirement using a PC Figure 6 55 illustrates and list identifies the Tools and Equipment Interconnects required to perform a PC iVIZION Performance Test dy a VIZION Device b Power Supply c PC OS Windows XP VIZION USB Driver Installed d USB Cable d4 USB A Terminal d5 USB Mini B Terminal e Application Software JCM Tool Suite Standard Edition Contains USB Downloader Sensor Calibration Performance Test programs and Utility Figure 6 55 PC Performance Test Tools Required Performance Test Items using a PC Table 6 2 lists the available Performance Test Items and their purpose using a PC for testing Table 6 2 PC Performance Test Items Status LED Test Item Test Purpose Stand by Operating Testing the Transport Motor rotation in a Banknote intake direction Motor Normal Rotation Testing the Transport Motor rotation in a Banknote reject direction 3 Stacker Testing the Stacker Lit Motor Motor s movement Testing sequential movement from Banknote trans port
130. rmation ELECTRICAL SPECIFICATIONS Table 1 6 iVIZION SS Version Electrical Specifications Supply Voltage Coeur LN 24V DC 1096 NOTE Use a Current Source Limiting Standby 24V DC 0 2A 12V DC 0 2A Current Consumption Operation 24V DC 1 3A 12V DC 2 3A Maximum 24V DC 3 2A 12V DC 3 0A STRUCTURAL SPECIFICATIONS Table 1 7 iVIZION SS Version Structural Specifications Weight Empty Approximately 4 1kg 9 04 lbs Horizontal Maximum gradient limitation within 50 degrees See Figure 1 8 on page 1 10 o Refer to iVIZION Banknote Acceptor SS Version Unit Outside Dimen Outside Dimensions sions on page 1 9 of this document P N 960 100929R Rev 4 EDP 148849 B6 B O 2012 Japan CashMachine Co Limited General Information IVIZIONG Series Next Generation Banknote Acceptor Unit Section 1 Specification iVIZION LD Version TECHNICAL SPECIFICATIONS Table 1 8 iVIZION LD Version Technical Specification 9896 or greater Note The following Banknote types are excluded a Banknotes with unclear graphics b Double dual notes C Worn dirty wet stained torn or excessively wrinkled Banknotes d e Banknotes having folded corners or edges Banknotes having the wrong cut dimensions or a printing displacement f Returned Banknotes because of incorrect or failed insertion Long edge 110 170 mm 4 33 6 69 in Short edge 60 85 mm 2 36 3 35 in Standard Specification a Read Code interleaved 2 of 5
131. rotocol See Page 2 5 S 23 Sensor a Photo Sensitive Device and LED combination designed to detect timing and movement events See Page 1 2 T 24 Timing Belt Rubberized Belts used to transport Banknote inside the Acceptor See Page 4 1 V 25 Validation in Banknote Validators identifies the process of drawing a Banknote into the Unit and then uses various Sensors to read and determine the authenticity of the Banknote based on the comparison of collected reading to a set of reference data stored in memory See Page 1 3 P N 960 100929R Rev 4 EDP 148849 E 5 3 B O 2012 Japan CashMachine Co Limited IVIZIONG Series Next Generation Banknote Acceptor Unit Contains RoHS Compliant Components Issue 44074 SME 01 04 P N 960 100929R Rev 4 EDP 148849 O 2012 Japan CashMachine Co Limited
132. rts List 7 32 TableA LED COJE Conditoris A 1 Table A 2 EED EMO ee A 2 Table A 3 Jam LED Flash Error Codes c cccccccceccseeceeceeeeeeeeeeeeeeeeeeneeeaeeaeeeees A 4 Table EEDUISSIeCE ee Je A 5 Table A 5 Additional Maintenance Equipment Parts List A 6 P N 960 100929R Rev 4 EDP 148849 B xiv B O 2012 Japan CashMachine Co Limited IVIZION Series Next Generation Banknote Acceptor Unit Section 1 1 GENERAL INFORMATION Description This section provides a general overview of the Unit Dimensions iVIZION Next Generation Banknote Acceptor International Compliance Series pictured in Figure 1 1 This first section is Technical Contact Information designed to help you navigate through this guide In order to make operation of this device easier and with ease and provides the following information make navigation within this manual simpler the iVIZION Unit following illustrations were used within the text Component Names e Safety Instructions which need to be observed in order to protect the operators and equipment have dev AU been written in bold text and have been given the e Type Do s pelea bs Ad EN Special Notes which effect the use of the Banknote Software Description Acceptor have been written in italic text and have Precautions been given the pictograph 4 e Specifications e Steps requiring the operator t
133. s functional operation OPF DF5A6 8FU TOSHIBA ech o co TTL G RN1910FE TOSHIBA wc fote fam esch f dh food gt xs ere ccTalk P POWER GN JE GND POWER GND 5V 10KQ 5V 4 1KO DF5A6 8FU 100 TOSHIBA gt 100PF F DET JP U SELEC ccTalk S POWER GND POWER GN m Odia N U SELEC zav DC Ii 24V DC M RESET M RESET NC ii Use NG 11 uses FTTLTXD TTL TXD CTTL RXD FTL RXO LED Power I LED Power 24VDG 24V DO 232GND 1 2326ND Cur 12v ur 12V I Nc 11 VBUS rcs 1 ma NG esta P POWER cua power ono ae oP POWER en d o d TC74VHCT125AFK TOSHIBA 2 2K0 SV 1500 1 4W AN JP gt lt DA3AG 8FU ES TOSHIBA Figure 2 15 iVIZION TTL Circuit Interface Schematic Diagram P N 960 100929R Rev 4 EDP 148849 HB 2 13 B 2012 Japan CashMachine Co Limited Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation INTERFACE CIRCUIT SCHEMATICS CONTINUED 3 Figure 2 16 illustrates the iVIZION LED Circuit Interface Schematic Diagrams 5V VIN 12 24V PRCP 5V 2200 1 4W SSM6N24TU E TOSHIBA e NOTE Refer to the Caution description stated below this Figure in order to ensure that each Current Limiting Resistance Value is correctly chosen Figure 2 16 iVIZION LED Circuit Interface Schematic Diagram Caution Select the Curr
134. s 6 18 Disable Setting Compl tase 6 18 L ENEE E 6 18 Machine Number Gettmg ioei aiie 6 18 Machine Number Setting Completon 6 18 Machine Number Indcaton ccc cecc cece eeceeeeeeeeeseeceeeeeseeseeeesseeees 6 18 Inhibit Screen Button Location a 6 19 Inhibit SETING COMPISTION sean data 6 19 IGB System Status IndicatiON occcoccconcoconiconoconoconconanonanonanenoness 6 19 IVIZION Entire Unit Exploded View Diagram IEN IVIZION Validation Unit 1 Exploded View 1 3 IVIZION Validation Unit 2 Exploded View eese 1 5 IVIZION Validation Unit 3 Exploded View eese 1 17 IVIZION Transport Unit 1 Exploded View enm 7 9 IVIZION Transport Unit 2 Exploded View 1 11 IVIZION Transport Unit 3 Exploded View 7 13 IVIZION Transport Unit 4 Exploded View enne 7 15 IVIZION Transport Unit 5 Exploded View 7 17 IVIZION Transport Unit 6 Exploded View e 7 19 IVIZION SS Version Frame Unit Exploded View 7 21 IVIZION Cash Box Unit 1 Exploded View 7 23 IVIZION Cash Box Unit 2 Exploded View 7 25 2012 Japan CashMachine Co Limited IVIZIONG Series Next Generation Banknote Acceptor Unit List of
135. s shown in Figure 2 3 Figure 2 3 Flat Head Screws Locations Rear Side When installing the iVIZION Unit into the Host Machine refer to the Figure 1 7 1VIZION SS Ver sion Unit Installation and Maintenance Space Requirements Diagram on page 1 10 of Section I of this Manual Br NOTE The length of the M4 Screws should be pre selected so they do not puncture the Plastic Surface of the iVIZION Frame when a side mounting configuration is preferred E 2012 Japan CashMachine Co Limited Section 2 VIZIONO Series Next Generation Banknote Acceptor Unit Installation NOTE When installing the iVIZION LD Table 2 2 JCM Private Line DIP Switch Setting Version Unit into a related Machine refer to Validation CPU Board JP the IVIZION Optional LD Version Unit i JP1 Installation detailed information on page 2 9 C Ke Cable Interconnection ES Non Marked O Marked C Figure 2 4 illustrates the Cable Harness intercon ses FR l l l esistance esistance nection requirements between the iVIZION and a nada Pet Host Machine Table 2 3 Software DIP Switch Settings Controller CPU Board SW1 ON OFF FF 3 4 3 ma OFF ied OFF Fixed Not Applicable N A Never Switched to ON Table 2 4 Serial Communications DIP Switch oettings Controller CPU Board JP2 amp JP3 Mark e DNE Co DNI ReP ReP Switch No Non Marked R Mar
136. sion Environmental Specification 1 5 IVIZION SS Version Electrical Specifications 1 6 IVIZION SS Version Structural Gpecihcatons 1 6 IVIZION LD Version Technical Specification 1 7 IVIZION LD Version Environmental Specification 1 7 IVIZION LD Version Electrical Specifications 1 8 IVIZION LD Version Structural Specifications 1 8 Denomination INHIBIT DIP Switch Settings 2 2 JCM Private Line DIP Switch Gettmg ec ccccceeceseeeseeeeeeeseeeeeeeeas 2 2 Sotware DIP ENEE EE 2 2 Serial Communications DIP Switch Settings ssse 2 2 LED Error Pattern BI ele le odo ida aa eer a 2 2 IVIZION SS LD USB Connection Pin Assignments 2 3 IVIZION SS LD Photo Coupler Connector Pin Assignments 2 4 IVIZION SS LD RS232C Connector Pin Assignments 2 0 IVIZION SS LD ccTalk Connector Pin Assignments 2 6 IVIZION SS LD TTL Connector Pin Assignments 2 7 IVIZION SS LD Bezel JPL CN7 Connection Pin Assignments 2 8 IVIZION Sensor Cleaning Location Types ccccceeceseeeceeeeeeeeeeees 2 10 IVIZION Sensor Calibration Or
137. t 6 Mouse click on the Exit Screen Button See Figure 6 60 c to return to the Test Item Select Screen Motor Test Transport Motor Forward Test Status LED flashes at a Yellow rate in normal condition Status LED lights a steady Yellow if an encoder signal error or a motor error have occurred Figure 6 60 Transport Motor Normal Forward Test Screen Table 6 3 lists the Status LED indications for each normal or abnormal Test Item condition Table 6 3 LED Indications for each condition Status LED Test Item Screen CUP Normal Abnormal Transport Motor Normal Forward Rotation motor Forward Lit Yellow or Transport Motor Transport motor Extinguished Out Reverse Rotation Reverse Stacker motor Stacker Motor Cyclic Movement Cycle Test Red Flashes Once the Cycle Movement Test is complete transport movement will halt for approximately 25 seconds then re begin the test again See Error Jam and Reject Code Tables on page A 2 of Appendix A in this Service Manual when the Status LED indicates an abnormal operating condition LED INDICATOR TEST Perform the following steps to test the LED Indica tors 1 Launch the Test Item Select Screen again Refer to PC Performance Test Preparation on page 6 11 of this Section Yellow Flashes Calibration and Testing O 2012 Japan CashMachine Co Limited Calibration and Testing 2 Mouse click on the Display Test Screen Bu
138. t Performance Test from the Pull Down Menu Sections See Figure 6 57 b 2 JOM Tool Suite Standard Edition File Help r Device Information Communication Status Connected Device Type 7 BOOT ROM Version B03 Flash ROM Status gt SerialNumber 0009999 Flash ROM Version visxorosaPRIO ss Flash ROM CRC16 0xDAGE Protocol ID c mM Service Mode owmoa Figure 6 57 JCM Tool Suite Standard Edition Screen 2012 Japan CashMachine Co Limited Section 6 P N 960 100929R Rev 4 EDP 4148849 8 Activate the VIZION Test Item VerX XX Appli cation and the Screen shown in Figure 6 58 will automatically appear VIZION Test Item Ver1 33 Ox Test Item Select COM COM5 e Transport Motor Reverse Gycle Test Na Stacker Motor Forward e a Sensor ON OFF Test Display Test MA DIP Sw ONZOFF Test Accept Test a ICB Control Ticket Read Test Exit C Figure 6 58 VIZION Test Item VerX XX Screen 9 Mouse click on each Screen Button to begin its related Performance Test A Screen similar the Screen shown in Figure 6 59 will appear for each Test For more detail concerning each Perfor mance Test refer to Performance Test Items using a PC on page 6 11 of this Section amp Motor Test Motor Test Figure 6 59 Start Stop amp Exit Screen Button 10 Mouse click on the related Start Screen Button See Figure 6 59 a to begin t
139. the Circuit Boards if necessary ROM or RAM is malfunctioning ROM RAM Error Solution The Control CPU Board or the Validation CPU Board has performed abnormally Replace the Circuit Boards if necessary Reserved The ICB Seating capacity is malfunctioning ICB Function Seating Solution The ICB Seating Function or the RF ID Module may be damaged Error Perform seating again or replace the relative parts Relative Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CNA ICB unable to communicate Solution The ICB Seating Function or the RF ID Module may be damaged ICB R W Error Perform seating again or replace the relative parts Relative Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CN4 ICB Data is malfunctioning Solution The ICB Seating Function or the RF ID Module may be damaged ICB Data Error Perform seating again or replace the relative parts Relative Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CN4 The Game Machine number is different Solution The ICB Seating Function or the RF ID Module may be damaged ICB Number Error Perform seating again or replace the relative parts Relative Parts RFID Module Validation CPU Board CN3 CN2 or Control CPU Board CN4 Blue The ICB Seating Function or the RF ID Module may be damaged Re seat the Cash Box again or replace the relative parts Relative Parts RFID Modul
140. tility Tool Screen See Figure 6 70 a Confirm that the CIS Image Screen shown in Figure 6 71 appears Mouse click on the Read Screen Button See Figure 6 72 a to see an image of the last scanned Banknote s upper and lower surface images on the Screen See Figure 6 72 b amp c Mouse click on the File Save Screen Button See Figure 6 71 b if necessary to save the data Mouse click on the File Read Screen Button See Figure 6 71 c to retrieve the saved file data O 2012 Japan CashMachine Co Limited Calibration and Testing VIZIONO Series Next Generation Banknote Acceptor Unit Section 6 SETTING ICB ENABLE DISABLE FUNCTIONS The following portion explains each ICB setting Jcm a when activated IVIZION Utility Tool l Mouse click on the large 2 ICB SETTING b Screen Button See Figure 6 73 a located on the VIZION Utility Tool Screen 2 NIZION Utility Tool Version 1 05 for Suite Edition ETT sr 2 ICB S ING 2 VIZION Utility Tool Version 1 05 for Suite Edition Quem VIZION Utility Tool iVIZION is connected EXT Figure 6 70 iVIZION Utility Tool Version X XX for 2 ICB SETTING Suite Edition Screen 1 iVIZION is connected Figure 6 73 iVIZION Utility Tool Version X XX for ouite Edition Screen 2 2 Confirm that the ICB Function Screen shown in Figure 6 74 appears See Figure 6 74 Seven 7 Screen Buttons exist on this Screen To begin using the I
141. tion A M C Set Successfully Figure 6 79 Machine Number Setting Completion To retrieve the current Machine Code Number set in an iVIZION Unit proceed as follows D 1 Mouse click on the Get M C Screen Button rent Status Screen Button See Figure 6 77 b See Figure 6 80 a Enable Disable 2 The existing fourteen 14 Machine Code Num Enable Disable Enable Disable Figure 6 77 ICB Current Status Screen E 6 18 B ber will appear in the Text Field Window located next to the Get M C Screen Button See Figure 6 80 b 5968728659842 mE Get M C h5958723659842 Figure 6 80 Machine Number Indication 2012 Japan CashMachine Co Limited Calibration and Testing VIZIONO Series Next Generation Banknote Acceptor Unit Section 6 Setting Inhibit ICB System To retrieve the current ICB Function Setting in a Cash Box proceed as follows 1 Mouse click on the Get ICB System Status Screen Button See Figure 6 80 a To record an ICB Function Inhibit setting in the Cash Box when an iVIZION Unit RFID Circuit Board exists proceed se 2 The existing ICB Inhibit Function set in the Cash l Mouse click on the Inhibit Screen Button Box will appear in the pop up Dialog Message See Figure 6 81 a Window next to the Get ICB System Status Screen Button See Figure 6 80 b Inhibit IB System Inhibit Inhibit Get ICB System Status Figure 6 81 Inhibit Screen B
142. tion Value Signal C lt a gt e d Receive Stacking Command e Reject Banknote f Continue Transporting Banknote g Is Banknote sent to Stacker h Output a VEND Signal lt i gt pe i Retry 3 times j Stop Performance Output Abnormal Signal TED k Banknote Stacking l Is Stacker Full NO m Stop Performance Issue Output Stacker Full Signal 2 C Return To Stand by Mode See Figure 2 17 1 When Abnormal Output Signal condition occurs remove the Banknote causing the malfunction and re apply power to the Unit or send a Reset Command to the Banknote Acceptor 2 When a Stacker Full signal occurs remove the Banknotes from the Cash Box and re install it into its fully seated position The iVIZION will the automatically re initialize itself Figure 2 18 iVIZION SS Banknote Acceptor Operational Flowchart Part 2 Validating P N 960 100929R Rev 4 EDP 148849 B 2 16 B O 2012 Japan CashMachine Co Limited Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 OPERATIONAL FLOWCHART CONTINUED 2 Figure 2 19 depicts a typical iVIZION LD Banknote flow process Validation A Begin Validating a Is Validation Result OK H O b Is Banknote Unacceptable Y z O c Output the Denomination Value Signal d Receive Stacking Command l ad O ad m o f Continue Transporting Banknote g Is Banknote sent to Stacker lt gt lt m o e Reject Ban
143. tton See Figure 6 58 e 3 Mouse click on the Start Screen Button See Figure 6 61 a to begin the LED Indicator Test amp Display Test Display LED Test Status LED flashes in a Red Green and Blue color sequence in normal condition Figure 6 61 LED Indicator Test Screen 4 Check the Status LED s condition When the Status LED Indicator blinks in a Red Green and Blue Color sequence the Status LED is perform ing normally 5 Mouse click on the Stop Screen Button See Figure 6 61 b to end the LED Indicator Test 6 Mouse click on the Exit Screen Button See Figure 6 61 c to return to the Test Item Select Screen SENSOR ON OFF TEST Perform the following steps to perform the Sensor ON OFF Test 1 Launch the Test Item Select Screen again Refer to PC Performance Test Preparation on page 6 11 of this Section 2 Mouse click on the Sensor ON OFF Test Screen Button See Figure 6 58 f 3 Mouse click on the Start Screen Button See Figure 6 62 a to begin the Sensor ON OFF Test The current testing condition is indicated in a column adjacent to the Function being tested on the Figure 6 62 Screen Sensor ON OFF Test mi x Start Entrance ON Feed In OFF 22 Feed O ut OFF Not Use OFF CIS L2 ON Stacker Home OFF CIS L1 ON L Box Not Use OFF Normal Box CIS R1 ON Nearly Full CIS R2 Not Use Exit ON Not Use OFF F
144. tual Machine s functional operation I D 24V DC 232GND TXD VF 12V VBUS JP TTL G RN1910FE 5V TOSHIBA 4 7KQ A 1KQ 188352 p T RN1910FE TOSHIBA E S 5V 10KQ N P POWER GN F_GND RXD DET GN Q Els AC O M Sim alle S a4 4 A 2 S lt x U Si 2 ojojo 4 hm N a Jo fo fa fas Ll ll O OJO ID O JN o DF2S24FS Osh BA uu V Ei El 5V TART ween gt o 100PF T A U SELEC 7 d ii B EJ POWER GND CH f ET C O TG TC74VHCT125AFK TOSHIBA 2 2KOQV 199 1500 1 4W Lane DO a AN DFAG 8FU EE TOSHIBA Figure 2 14 iVIZION ccTalk Circuit Interface Schematic Diagram P N 960 100929R Rev 4 EDP 4148849 E 2 12 E Installation O 2012 Japan CashMachine Co Limited Installation VIZIONO Series Next Generation Banknote Acceptor Unit Section 2 INTERFACE CiRCUIT SCHEMATICS CONTINUED 2 Figure 2 14 illustrates the iVIZION TTL Circuit Interface Schematic Diagrams 5V PC357 47KO 2 2KQ SHARP Do gt t K ER 100PF gt N O4 lt M RESET USB USB O EJ 5 6V a S le IN 4 7KQ TTL TXD 5V TTLRXD L7 on TC74VHCT125AFK HEN VAR TOSHIBA 40001 P 24V DC LED Power 24V DC 232GND N lt NID RON K K GH RN1910FE VF 12V TOSHIBA UE 12V VBUS D ah dh Q N NOTE The Controller Circuit Schematic is for reference only and does not guarantee the actual Machine
145. ure 6 30 illustrates and list identifies the cali bration Tools and equipment interconnects neces sary to install an iVIZION Unit away from its Host Machine amp NOTE When the USB A Terminal connects to the USB Hub the VIZION may not be operating Ensure that the USB A Terminal is properly connected directly to the USB Port of the PC Feed In Sensor O 2012 Japan CashMachine Co Limited Calibration and Testing a iVIZION Device b Power Supply c PC OS Windows XP iVIZION USB Driver Installed d USB Cable d4 USB A Terminal d5 USB Mini B Terminal e Application Software JCM Tool Suite Standard Edition f Reference Paper KS 072 KS 089 Contains USB Downloader Sensor Calibration Performance Test Programs and Utility Figure 6 30 Remote Calibration Tools Required Placing the KS 072 KS 089 Reference Paper This portion provides information concerning the KS 072 KS 089 Reference Paper s settings and uses EF NOTE Do not touch the Paper Surfaces of either side of the KS 072 KS 089 Reference Paper See Figure 6 37 a Bottom Surface Figure 6 31 KS 072 KS 089 Reference Paper Perform the following steps to properly place the KS 072 KS 089 Calibration Reference Paper into the iVIZION Device 1 Open the Upper Guide while pressing in on the Upper Guide Access Levers located on each side of the Acceptor Unit that are indicated by the Blue Arrows in Figure 6 32a
146. utton Location Get ICB System Status System Inhibit Figure 6 83 ICB System Status Indication NOTE The JCM Factory Default Setting S is Inhibit See Table 6 7 2 When the ICB Inhibit Function in a Cash Box is properly set the ICB Inhibition Successfully ICB Function Operational Condition Table 6 7 lists various functional combinations pop up Dialog Message Window shown in available for the iVIZION Unit RFID Board Figure 6 82 will appear Cash Box and ICB Function Settings Refer to 3 Mouse click on the OK Screen Button Error Jam and Reject Code Tables on page A 2 See Figure 6 82 a to accept the reported of Appendix A in this Manual for more details ea concerning each error type IVIZION UTILITY Suite Edition 1 ICB Inhibition Successfully Figure 6 82 Inhibit Setting Completion Table 6 7 ICB Setting Function Operational Condition Installed the Installed Read Write iVIZION RFID Board Cash Box nn same another Tool Data Checksum Machine Machine Correction Ke NOT System Inhibit NOT System inhibit OK OK Not Available Not Available Not Available nstalle Enable System Inhibit Not Available Not Available Not Available Not Available Not Available NOTsaled NotAvaiabie NotAvalabie NotAvalable NotAvaiable NotAvalabie Normsaed er c o ox o P N 960 100929R Rev 4 EDP 148849 Bno o B O 2012 Japan CashMachine Co Limited Section 6 VIZIONO S
147. ware Program is not pre Screen Pull Down Menu 2 installed e g when changing the CPU Board the Once Download is activated the JCM Down loader Suite Edition Version X XX will auto download procedure for an empty Unit is slightl P P B matically begin functioning and the Screen different from the Download and Upgrade Program shown in Figure 6 26 will appear procedures that later follow T Mouse click on the Browse Screen Button To download the iVIZION Software Program Figure 6 26 a into an empty iVIZION for the first time pro 8 JCM Downloader Suite Edition Version 1 02 DoK ceed as follows 1 Turn the iVIZION Power Switch to OFF 2 Set 8 Position DIP Switch 6 7 and 8 to ON See Figure 6 23 Figure 6 23 DIP Switches 6 7 amp 8 ON 3 Connect the USB Port located on the front side of the iVIZION Unit to the PC using the A Figure 6 26 Browse Screen Button Location oni ee 8 Select the current iVIZION Software Program 4 Turn the iVIZION Power Switch to ON The version e g iVIZION100 USA ID003V13901 in Status LED will flash at a Green Color rate the Figure 6 27a example from the Download 5 Launch the JCM Tool Suite Standard Edition File Screen that appears then Mouse click on the Application The Screen shown in Figure 6 24 Open Screen Button See Figure 6 27 b will appear when the application is activate P N 960 100929R Rev 4 EDP
148. wnload Tools E 2012 Japan CashMachine Co Limited Section 6 Software Download Procedures The following two 2 types of download proce dures exist depending on the iVIZION operating conditions e The iVIZION contains the iVIZION Software Program already installed Upgrading e The iVIZION is new and does not have the i VIZION Software Program installed e g New CPU Board DOWNLOAD THE UPGRADE PROGRAM To download the latest i VIZION Software Pro gram into a new iVIZION proceed as follows 1 Turn the iVIZION Power Switch to OFF 2 Setall of the 8 Position DIP Switches to OFF See Figure 6 16 mW NM om v N co st O ONO E Figure 6 16 DIP Switches All OFF 3 Connectthe USB Port located on the front side of the iVIZION Unit to the PC using a USB A to mini B Communications Cable 4 Turn the iVIZION Power Switch to ON 5 Launch the JCM Tool Suite Standard Edition Application The Screen shown in Fig ure 6 17 will appear when the application becomes activate 2 JCM Tool Suite Standard Edition File Help Device Information Communication Status Connected Device Type ivizioN BOOT ROM Version BOS Flash ROM Status OK Serial Number 000000000000 Flash ROM Version 133 01 094PR10 Flash ROM CRC16 OxDAGE Protocol ID 003 Service Mode e Figure 6 17 JCM Tool Suite Standard Edition Scree 6 Mouse click on
149. ws See Figure 4 3 ay a a3 amp ay retaining the Unit Cover in place See Figure 4 3 b and remove the Unit Cover from the Pusher Mechanism Assembly Figure 4 3 Pusher Mechanism Cover Removal E 2012 Japan CashMachine Co Limited Section 4 IVIZIONG Series Next Generation Banknote Acceptor Unit Disassembly Reassembly 6 Remove the two 2 screws See Figure 4 4 a amp a gt retaining the two 2 Flat Leaf Springs See Figure 4 4 b amp b gt Remove the two 2 Flat Springs the single 1 Stacker Guide See Figure 4 4 c the single 1 Retainer Pin See Figure 4 4 d the two 2 Rollers See Figure 4 4 e amp e and the two 2 related pressure Coil Springs See Figure 4 4 f amp Figure 4 5 below from the Pusher Mechanism Assembly e hy TU rss Ss A E SN J In eg d emma E ER e TY IT FA EN Figure 4 6 Right Frame Outer R Removal Figure 4 4 Stacker Guide Removal NOTE When replacing the Frame Outer NOTE When reassembling the Stacker R Assembly ensure that the Plate Nut is correctly re positioned See Figure 4 6 g Guide See Figure 4 5 a ensure that each Coil Spring See Figure 4 5 b direction is replaced correctly When reinserting the Retaining Pin put it in place 9 Remove the single 1 E ring See Figure 4 7 a and the two 2 Gears See Figure 4 7 b amp b gt
150. x ParalePin Sustainer Wm em forran EC P N 960 100929R Rev 4 EDP 148849 B oc B O 2012 Japan CashMachine Co Limited Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views amp Parts Lists IVIZION Cash Box Unit 3 Exploded View 1308 1317 V 1307 d 1312 1323 Figure 7 14 iVIZION Cash Box Unit 3 Exploded View 2012 Japan CashMachine Co Limited AM 7 27 B EDP 4148849 P N 960 100929R Rev 4 Section 7 IVIZIONG Series Next Generation Banknote Acceptor Unit Exploded Views Parts Lists VIZION Cash Box Unit 3 Parts List Table 7 14 iVIZION Cash Box Unit 3 Parts List RefNo ED Desin reman D WAS UT E Lm mem Frame out E ims We ame Outer RA 1500 mer tee frp ims mee Sei 8 ime We pal Guide sping 4 Taso Wee Semer E ime 185198 Framesush 2 ime WWE uge im Www oe ET wm wem Fede O men ee E isis Wem pmo y 2 wu Wwe Wem ims um Sage 4 ime Wm Feed oler Spring o y e imr mee mer 2 ims mm Sangen 4 iss Mays PoyAeaBalsSichWghlew 4 1320 104418 266 Philips Sef Tightening Binding 3M Screw Black 3 1321 mem 26 Philips Sel Tahtenng Binding AM Serw 8 Wm wem En 8
151. y of colors LEDs are cost effective and are commonly used as Indicator Lights in a variety of equipment devices LEDs are also available 1n the invisible light range 1 e ultraviolet near infrared etc making then useful as operational indicators for a variety of electronic equipment and applications such as Banknote Validation Circuit in the iVIZION Unit See Page 1 5 p Photo Coupler a method of increasing safety to both the equipment and personnel by isolating and routing transmitted data signals via using a Light Emitting Diode LED and Photosensitive Transistor combination circuit in various electronic equipment See Page 2 4 19 Pictograph small internationally recognized safety and attention symbols placed to the left Notes Cautions and Warnings throughout a JCM Maintenance Manual See Page 1 1 R 20 Reference Paper specially coated colored paper strips which are inserted into a Banknote Validator when performing iVIZION Unit Calibration Reference Paper is used to help set minimum and maximum threshold detection levels when adjusting the photo optical Sensors in the unit for optimum P N 960 100929R Rev 4 EDP 148849 H5 B O 2012 Japan CashMachine Co Limited Appendix B VIZIONO Series Next Generation Banknote Acceptor Unit S performance See Page 6 7 21 RFID an acronym for Radio Frequency IDentification See Page 1 2 amp 4 4 22 RS232C a common serial data communication standard p

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