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Service Manual - Appliance Factory Parts

1. Figure 10 3 4 FAN AND FAN MOTOR EVAPORATOR 1 2 3 Remove the freezer shelf If your refrigerator has an icemaker remove the icemaker first Remove the plastic guide for slides on left side by unscrewing phillips head screws Remove the grille by removing one screw and pulling the grille forward Remove the Fan Motor assembly by loosening 2 screws and disassembling the shroud Pull out the fan and separate the Fan Motor and Bracket FAN MOTOR G BRACKET Figure 11 Ice Fan Scroll Assembly Replacement 1 Remove the plastic guide for slides on left side by unscrewing phillips head screws 2 Pull the grille forward as shown in the second picture 3 Disconnect wire harness of the grille 4 Remove the scroll assembly by loosening 2 screws 3 3 5 DEFROST CONTROL ASSEMBLY Defrost Control assembly consists of Defrost Sensor and FUSE M The Defrost Sensor works to defrost automatically It is attached to the metal side of the Evaporator and senses its temperature At 72 C it turns the Defrost Heater off Fuse M is a safety device for preventing over heating of the Heater when defrosting 1 Pull out the grille assembly Figure 10 2 Separate the connector with the Defrost Control assembly and replace the Defrost Control assembly after cutting the Tie Wrap Figure 11 GRILLE ASSEMBLY DEFROST CONTROL ASSEMBLY Figure 10 Figure T
2. FREEZER TEMPERATURE is incorrect 1 FREEZER REFRIGERATOR 2 If LAMP is dim 3 The connection of the MAIN PWB CONNECTOR 1 Ifthe COMPRESSOR operate 2 If refrigerant is leaking 1 f FAN MOTOR operates 2 If DEFROSTING is normal 3 If SENSOR is normal 4 Door Line contact Check if FREEZER REFRIGERA TOR DOOR IS OPEN and check display Check visually Check connection of CONNECTOR USE TEST MODE1 forced COOLING If less than 7 minutes pass after compressor shuts off don t press the KEY and wait Measure the amount of frost sticking on EVAPORATOR and the surface temperature of the condenser pipe USE TEST MODE1 forced COOLING Check the amount of frost sticking on the EVAPORATOR of the Refrigerator SENSOR Check the seal when the door is closed 42 POWER SOURCE is poor Applied voltage error CONNECTOR connection is poor TRANS FUSE is open COMPRESSOR locked or blocked OLP PTC is poor COMPRESSOR RELAY is poor THE CONNECTING WIRE is poor Refrigerant leakage FAN MOTOR is poor CONNECTING WIRE is poor DEFROSTING is poor SENSOR RESISTANCE is poor Door liner damaged Replace Main PWB Replace Main PWB Reconnect CONNECTOR Replace Main PWB Replace OLP PTC Replace MAIN PWB Check the connection of the black wire of the MAIN PWB CONNECTOR CONS Replace the leaking part and replace any lost re
3. Refrigerator Light 9 Extra Ice Bin Ice Bucket Q Filter Inside Pull out Drawer Ice Room 9 Modular Door Bins D Durabase pas Door Tilting door bin Divider G Fixed door bin Tilt Out Door Basket Refrigerator Shelves 9 Dairy Bin 9 Ice Room Bottle Holder Ice Maker and Ice Bucket 795 7876 Model Only Humidity Controlled Crisper Water Tank Cover O Glide N Serve Egg Box Cube Ice Maker 3 DISASSEMBLY 3 1 REMOVING AND REPLACING REFRIGERATOR DOORS To remove the left refrigerator door To remove the right refrigerator door Pull the water tube out of the fitting while pressing the release ring on the fitting When you pull out the tube first you have to push the collet by opposite direction of arrow in the upper picture and tube pull out by direction of arrow Open the door Remove the top hinge cover screw 1 Lift up the cover 2 Remove the cover Disconnect the wire harness 3 Rotate the hinge lever 4 clockwise and remove Lift the top hinge 5 free of the hinge lever latch 6 IMPORTANT When lifting the hinge free of the latch be CAUTION Before you begin remove food and careful that the door does not fall forward bins from the doors A WARNING Explosion Hazard Disconnect electrical supply to the refrigerator before installing Failure to do so could result in death or serious injury Do not put hands or feet or other objects into the
4. 5040JA3071A 3551JJ2018A 4620JA3015A 3103JJ1001H 4580JJ3001A 1PZZJA3013B 1 5072JA3003F 5072JA3003B 5851JA2008U 4930JA3034A MJS37355401 MEA42257901 787 2 SW 3650JA2061A 3650JA2061B 5251JA3003D 4779JJ2001B MCZ47932701 3551JJ2028A 4930JA2080C 4930JA2081C MCK39131501 MCK38019301 MCK38015101 3550JJ1097A 3550JJ1097B 3806JA2146A MEG41697601 MEG41697602 4775JJ2017B 4775JJ2017D 4775JJ2014B AEH60614102 AEH60614101 4775JJ2014A MBL38019501 5006JA3111A 4774JJ3002A TCA31748001 5421JJ1003B EBG31940225 6748C 0004D 6750C 0004R 6877JB2051F 3550JA2042C 5040JA3071A 3551JJ2018A 4620JA3015A 3103JJ1001H 4580JJ3001A PZZJA3013B 5072JA3003F 5072JA3003B 5851JA2008U 4930JA3034A MJS37355401 MEA42257901 787 9 WB dic Des Handle Rear Handle Rear Cover Assembly Lower Tube Assembly Drain Leg Assembly Adjust Duct Multi Cover Assembly Grille Fan Holder Shelf Holder Shelf Cover Sensor Cover Lamp Cover Hinge Cover Hinge Decor Assembly Case Holder Rail Holder Rail Hinge Assembly Center Hinge Assembly Center Hinge Assembly Upper Hinge Assembly Upper Hinge Assembly Upper Hinge Assembly Upper Cap Duct Cap Duct Hinge Lower Compressor Set Assembly Evaporator Assembly Thermistor Assembly PTC Thermistor Assembly PTC Overload Protect Drawing Assembly Cover PTC Damper Compressor Cover Assembly Machinery Rear Stopper Compressor Base Assembly Compres
5. Cover Bucket Tray Assembly Vegetable Tray Assembly Vegetable Cover Assembly TV Guide Assembly TV Guide Assembly TV Guide Assembly Rail Guide Assembly Rail Guide Assembly Rail DOOR PARTS CAUTION Use the part number to order part not the position number A Only for the service DOOR PARTS LOCNo 147A 147C 200A 201A 203A 205A 205B 205C 212D 212G 230A 230B 231A 231B 233A 233B 233C 233D 234A 234B 234C 234D 241A 241B 241C 241D 241F 241G 243A 243B 243C 244A 249E 249F 249S 250A 250B 262C 281D 281E 281F 281G 603C 615A 616J CAUTION Use the part number to order part not the position number 787 3 ST 5074JJ1016A 3550JJ1084A ADC57728001 ADD57728201 MDS38201406 5004JJ1061B 5004JA2017A 5004JA2017B AED37133201 3846JD1019A ADC57728301 ADC57728001 ADD57728501 ADD57728901 4987JJ2002E 4987JJ2002F 3551JJ2030B 3551JJ2030A 4430JJ2004A 4430JJ2004B 4931JJ2002E 4931JJ2002F AAP33686303 MAN38142901 MAN39723202 AAP36817401 AAP36817601 AAP33726606 4620JJ3006D 4620JJ2009A J326 00012A AED37083001 5218JA1010J 5218JA1010K ACJ36695103 MAK39123901 4403JA3005A 4350JA3005B 3550JA2267B 3550JA2267A 3550JA2264A MCQ42969201 4004JA3002A 4838JA2003B 787 2 SW 5074JJ1016A 3550JJ1084A ADC57728002 ADD57728202 MDS38201401 5004JJ1061B 5004JA2017A 5004J
6. EN 20 5 TROUBELESHOOTING se 21 25 COMPRESSOR AND ELECTRIC COMPONENTS naaa 21 OTHER ELECTRICAL COMPONENTS Lan tese s D p DD 22 SERVICE DIAGNOSIS CHART tette es 23 REFRIGERATION CYCLE acli 24 25 7 OPERATION PRINCIPLE amp REPAIR METHOD OF ICEMAKER eooooooooooooooooo coco nenen aan 26 28 8 DESCRIPTION OF FUNCTION CIRCUITS amp ERROR CODES o oo ooooooooooo co co oo oooooooco coco 29 43 SAFETY PRECAUTIONS Please read the following instructions before servicing your refrigerator 1 Unplug the power before handling any elctrical componets 2 Check the rated current voltage and capacity 3 Take caution not to get water near any electrical components 4 Use exact replacement parts 5 Remove any objects from the top prior to tilting the product 1 SPECIFICATIONS 1 1 DISCONNECT POWER CORD BEFORE SERVICING IMPORTANT RECONNECT ALL GROUNDING DEVICES All parts of this appliance capable of conducting electrical current are grounded If grounding wires screws straps clips nuts or washers used to complete a path to ground are removed for service they must be returned to their original position and properly fastened 1 2 IMPORTANT NOTICE This information is intended for use by individuals possessing adequate backgrounds of electrical electronic and mechanical experience Any attempt to repair a major appliance may result in personal injury and property damage The manufacturer or seller cannot be re
7. Ice key and the LED will turn ON This function will remain activated for 24 hrs The first three hours the compressor and Freezer Fan will be ON The next 21 hours the freezer will be controlled at the lowest temperature After 24 hours or if the Ultra Ice key is pressed again the freezer will return to its previous temperature 5 During the first 3 hours 1 Compressor and freezer fan HIGH RPM run continuously 2 If a defrost cycle begins during the first 90 minutes of Ultra Ice the Ultra Ice cycle will complete its cycle after defrosting has ended If the defrost cycle begins when Ultra Ice has run for more than 90 minutes Ultra Ice will run for two hours after the defrost is completed 3 If Ultra Ice is pressed during defrost Ultra Ice LED is on but this function will start seven minutes after defrost is completed and it shall operate for three hours 4 If Ultra Ice is selected within seven minutes after compressor has stopped the compressor compressor delays seven minutes shall start after the balance of the delay time 5 The fan motor in the freezer compartment runs at high speed during Ultra Ice 6 For the rest of the 21 hours the freezer will be controlled at the lowest temperature 8 1 12 FREEZER amp REFRIGERATOR LAMP AUTO OFF 1 To avoid heat damage caused by the lamp it is turned off automatically when the refrigerator door is open for more than 7 minutes 8 1 13 Alarm for Open Door 1 This feature sounds
8. Plastic 616G 616H 4932JA3009A Connector Tube 617A 4970JA3004N Spring 619A 5221JA2011J Valve Assembly Water 619B 5221JB2010G Valve Assembly Water 619E 6877JB3036V Drawing Assembly 623B 5006JJ2009A Cap Cover 625A 3550JA2184B Cover Tube 627A 4930JA3054A Holder Pipe CAUTION Use the part number to order part not the location number Te Part No MBM11755501 CASE PARTS CAUTION Use the part number to order part not the position number 00008 0090000 0 Way NNN NS ANS CASE PARTS Loc No 103A 103B 103C 105A 106A 120B 135D 145A 145B 152B 158A 158B 207A 207B 207C 249C 249D 262B 262H 271A 271B 271D 271C 282F 282G 283B 300A 301A 303A 303B 303C 303D 304A 310B 312A 313A 314A 315A 315B 315C 316A 316B 317A 318A 319A 319C CAUTION Use the part number to order part not the position number 787 3 ST 3650JA2061X 3650JA2061W ACQ55957504 5251JA3003D 4779JJ2001B MCZ47932701 3551JJ2028A 4930JA2080C 4930JA2081C MCK39131501 MCK38019301 MCK38015101 3550JJ1097Q 3550JJ1097R 3806JA2146E MEG41697601 MEG41697602 4775JJ2017P 4775JJ2017R 4775JJ2014B AEH60614102 AEH60614101 4775JJ2014A MBL38019501 5006JA3111A 4774JJ3002A TCA31748001 5421JJ1003B EBG31940225 6748C 0004D 6750C 0004R 6877JB2051F 3550JA2042C
9. a buzzer when the freezer or refrigerator door is not closed within 1 minute after it is opened 2 One minute after the door is opened the buzzer sounds three times each for 1 2 seconds These tones repeat every 30 seconds 3 The alarm is cancelled when the freezer or the refrigerator is closed while the buzzer sounds Freezer Door Closed Closed Closed or Refrigerator Door 3 Times 3Times 3Times 3 Times Buzzer 30 sec 30 sec 30 sec Within 1 min 1 min E91 8 1 14 Defrosting removing frost 1 Defrosting starts each time the COMPRESSOR running time reaches 7 hours 2 For initial power on or for restoring power defrosting starts when the compressor running time reaches 4 hours 3 Defrosting stops if the sensor temperature reaches 46 4 F 8 C or more If the sensor doesn t reach 46 4 F 8 C in 2 hours the defrost mode is malfunctioning Refer to the defect diagnosis function 8 1 15 4 Defrosting won t function if its sensor is defective wires are cut or short circuited 8 1 15 Defect Diagnosis Function 1 Automatic diagnosis makes servicing the refrigerator easy 2 When a defect occurs the buttons will not operate but the tones such as ding will sound 3 When the defect CODE removes the sign it returns to normal operation RESET 4 The defect CODE shows on the Refrigerator and Freezer Display dS AL yg nz o runc Lr UI vel les Press amp Hold Pr
10. two housing upper side of comp connected in 3 Loosen two screws on comp base 4 Use a L shaped flap tool to pry off the cover 5 Assembly in reverse order of disassembly 19 5 CIRCUIT DIAGRAM o O POWER LE 2 CORD cies ped ts Bape ms 11 i AE 2 Er LL aet SD 5 ME Vi a 8 5 a E ce ES M voor E O i Mes E li a PILOT VALVE H R D00R OPEN ar D 295 RD D PERCEPTION Es SEN ARI WATER VALVE GY R AUGER MOTOR R L DOOR HTR Sx STEPPING MOTOR E F DOOR OPEN G PERCEPTION UU DEF HEATER FUSE M CAPACITOR PART Pa Ol Gx BK OLP SERERE C W w UJ UB lt W W Ha ERA ide Em A 15 PK NIVIN AT8IN3SSV IMA PLUG TYPE THERMOSTAT CAPACITOR PART AND COMP GROUND PART FUSE ON CIRCUIT DIAGRAM ARE SUBJECT TO CHANGE IN DIFFERENT PWB ASSEMBLY LOCALITIES AND MODEL TYPE P T C START OPTION I SENSOR DISPENSER LAMP ICEMAKER KIT PWB PCB ASSEMBLY ICEMAKER BK BLACK BN BROWN BO BRIGHT ORANGE GY GRAY WH BK WHITE BLACK YL YELLOW PK PINK PR PURPLE WH WHITE RD WH RED WHITE SB SKY BLUE RD RED GN YN GREEN YELLOW BL WH BLUE WHITE GN GREEN 20 6 TROUBLESHOOTING 6 1 COMPRESSOR AND ELECTRIC COMPONENTS P S Remove PTC Starter Rated Voltage YES er USE from Compre
11. wire does not come out and the water tube is not pinched by the dispenser cover as shown in the picture below 3 10 DISPLAY PWB REPLACEMENT 1 Pull up and out on the dispenser cover to remove 3 11 FUNNEL REPLACEMENT 1 Pull up and out on the dispenser cover to remove 2 Disconnect the wire harness 3 Replace in reverse order 3 12 SUB PWB FOR WORKING DISPENSER 3 14 ICE CORNER DOOR REPLACEMENT 1 Loosen the screw on the sub PWB 1 Loosen the front screw as shown in the picture 2 Lift up the hinge with one hand 3 Pull out the Ice Corner Door with the other hand h 2 Pull the sub PWB down 3 Disconnect the wire harness and replace the sub PWB in the reverse order of removal 3 15 ICEMAKER ASSEMBLY 1 Loosen two screws as shown in the first picture 3 13 DUCT DOOR REPLACEMENT 1 Pull up and out on the dispenser cover to remove 2 Disconnect the wire harness amp ground screw replace 2 Disconnect the wire harness thelcemaker assembly in the reverse order of removal 3 Remove the funnel 4 Replace in reverse order 3 It separates a ground connection screw 11 3 16 AUGER MOTOR COVER 1 After removing the icemaker remove the 5 stainless screws holding the auger motor cover shown in the picutres below 3 Disconnect wire harness of motor cover assembly There is a auger motor on the back as show
12. 0A 4974JJ1031A 4470JA2008A 5006JA2069A MAK36519001 787 2 SW 5074JA2004A 3390JJ1072A 3391JA2054J 4975JA1040B 4975JA1040A 4974JJ1031A 4470JA2008A 5006JA2069A MAK36519001 Description Bucket Ice Tray Drawer Tray Assembly Drawer Guide Assembly Rail Guide Assembly Rail Guide Drawer Gear Ice Cap Cover Bar REFRIGERATOR PARTS CAUTION Use the part number to order part not the position number Loc No 140A 141A 141B 141C 141D 142A 142B 141E 145D 146A 146E 147A 147C 151A 151B 154A 161A 161B 161C 162A 162B CAUTION Use the part number to order part not the position number 787 3 ST AHT36706703 AHT36764303 MHL42265702 5027JJ2012F 4890JJ1007Y AHT36963703 AHT36963801 5027JJ2012H MJS42244701 ACQ36701703 5074JJ1016A 3550JJ1084A AJP36702104 AJP36702105 ACQ36701 102 AEC36906401 AEC36906402 AEC36702202 AEC36702301 AEC36702302 787 2 SW AHT36706703 AHT36764303 MHL42265702 5027JJ2012F 4890JJ1007Y AHT36963703 AHT36963801 5027JJ2012H MJS42244701 ACQ36701703 5074JJ1016A 3550JJ1084A AJP36702104 AJP36702105 ACQ36701102 AEC36906401 AEC36906402 AEC36702202 AEC36702301 AEC36702302 787 9 WB Desc Shelf Assembly Refrigerator Shelf Assembly Refrigerator Shelf Refrigerator Shelf Assembly Net Shelf Glass Shelf Assembly Refrigerator Shelf Assembly Refrigerator Shelf Assembly Net Tray Fresh Room Cover Assembly Tray Bucket Dairy
13. 0B 501A 787 3 ST 5007JA3006V 4970JA3011C 4930JA3043A 3017JA2008G 3210JA1072B 4510JA2022A MDR42340501 6871JB2074A ACQ36820505 MCK42340001 3550JB1001A MCR42340901 4930JA2074B 5020JA2040E MCR42338202 6600JB3001E 6421JB2001M 6871JB2061B 6871JB1451B 787 2 SW 5007JA3006V 4970JA3011C 4930JA3043A 3017JA2008G 3210JA1072C 4510JA2022A MDR42340501 6871JB2074A ACQ36820501 MCK42340101 Cover Display MCR42340901 4930JA2074B 5020JA2040F MCR42338202 6600JB3001E 6421JB2001M 6871JB2061B 6871JB1451B Desc Cap Assembly Duct Spring Lever Holder Lever Funnel Assembly Frame Funnel Lever Dispenser Funnel PCB Assembly Display Cover Assembly Dispenser Cover Dispenser Cover Display Decor Cover Display Holder Button Button Lever MCR42338202 Switch Micro Solenoid Reversing Valve PCB Assembly Sub PCB Assembly Display ICE MAKER amp ICE BANK PARTS LOCNo 600A 600B 606A 611A 614A 630A 630B 630C 630D 630E 630F 630G 630H 630J 630K 630L 630M 630N 787 3 ST AEQ36756901 6500JB1008A 4681JA1006D 5075JA1044G 6421JA3001N ADC33751102 ADD33178702 4987JA2012B MEB49049002 MCR42600501 4775JA2101A 4775JA2102A MCK38202501 4987JA3025D 4970JA3044A 4970JA3045A 4860JA3010B 4860JA3010A 787 2 SW 6500JB1008A 4681JA1006D 5075JA1044G 6421JA3001N ADC33751103 ADD33178703 4987JA2012B MEB49049003 MCR42600501 4775J
14. 1 3 6 LAMP Unplug Refrigerator or disconnect power at the circuit breaker If necessary remove top shelf or shelves 3 6 1 Refrigerator Compartment Lamp 1 Release 2 screws 2 Hold both ends with your both hands and pull it downward to remove it 3 Use a flat tool as shown below to remove the cover lamp Figure 12 4 As shown below use a flat tool to remove the cover lamp Figure 13 Cover Lamp LED Assembly Case Lamp Figure 14 3 6 2 Freezer Compartment Lamp 1 Unplug refrigerator power cord form outlet 2 Remove screw with direver 3 Grasp the cover Lamp pull the cover downward Figure 15 3 7 MULTI DUCT 1 Remove the upper and lower Caps by using a flat screwdriver and remove 2 screws Figure 17 2 Disconnect the lead wire on the bottom position Figure 17 3 8 MAIN PWB 1 Loosen the 3 screws on the PWB cover 2 Remove the PWB cover 3 Disconnect wire harness and replace the main PWB in the reverse order of removal 3 9 DISPENSER 1 Disconnect funnel and button assembly by pulling down and forward 10 2 Remove display frame assembly by making a gap between a display frame assembly and door with a flat blade screwdriver and pulling it forward The cover dispenser is attached with a hook CAUTION When replacing the dispenser cover in the reverse order of removal be careful that the lead
15. 750C 0004R Defrost Thermostat oooooo 6615JB2005H Defrost Heater mma 5300JK1005D Evaporator Fan Motor 4681JK1004E Capacitor Running OCKZZJB2012K OCKZZJB2014B OCKZZJB2012H Compressor Hi Side TCA31748001 Evaporator Lo Side 5421JJ1007A COMIC NITET PA ACG36653801 BV A o EE 5851JA2002P Condenser Fan Motor sss 4681JB1029D Temperature Control ACQ36820501 S W ACQ36820503 WB ACQ36820504 BI ACQ36820505 STS Main Control ooo o W WWW EBR41956402 lce Fan Motor m 4681JB1029E 1 8 AIR FLOW CIRCULATION D AIR CONDENSER FAN MOTOR FE COMPRESSOR CONDENSER AIR FLOW FRESH FOOD Vegetable box c o de EVAPORATOR COLD AIR MIXED AIR AIR RETURN TO EVAPORATOR Description 195 787 NE METE N MEE CIEN MR MIC CIN NT MI Nu mem we SS EE 2 PARTS IDENTIFICATION Use this page to become more familiar with the parts and features Page references are included for your convenience NOTE This guide covers several different models The refrigerator you have purchased may have some or all of the items listed below The locations of the features shown below may not match your model
16. A little higher than ambient temperature Low pressure at high side of compressor due to low refrigerant level NO COMP RESSION NOISSdHdlNOO JAILO333Q0 No compressing operation Flowing sound of refrigerant is not heard and there is no frost 94 Equal to ambient temperature No pressure in the high pressure part of the compressor 6 4 1 SEALED SYSTEM DIAGNOSIS Not Cooling Complaint All components operating No airflow problems Not frosted up as a defrost problem problem has been isolated to sealed system area Frost Partial Pattern Egualization Test Egualization Test Very Fast Very Slow Very Slow Fast Very Fast Complete Restriction Inefficient Compressor Partial Restriction Condenser Temperature Cap Tube Sound Hotter than Normal Room Temperature None to Weak Air Low Side Loss of Change Leak Compressor Not Pumping Trace of Oil No Undercharge The equalization test is trying to restart a compressor using a start kit after it has been operating 25 7 OPERATION PRINCIPLE AND REPAIR METHOD OF ICEMAKER 7 1 OPERATION PRINCIPLE 7 1 1 Operation Principle of IceMaker Start Position Adjusts EJECTOR to Start Position with power on Icemaking Mode Harvest Mode Park Position Waits until water becomes ICE after starting the icemaking operation Runs
17. A2017B AED37133203 3846JD1019A ADC57728302 ADC57728002 ADD57728502 ADD57728902 4987JJ2002A 4987JJ2002B 3551JJ2030B 3551JJ2030A 4430JJ2004A 4430JJ2004B 4931JJ2002A 4931JJ2002B AAP33686303 MAN38142901 MAN39723202 AAP36817401 AAP36817601 AAP33726606 4620JJ3006A 4620JJ2009A J326 00012A AED37083003 5218JA1010J 5218JA1010K ACJ36695103 MAK391 23901 4403JA3005A 4350JA3005B 3550JA2267B 3550JA2267A 3550JA2264A MCQ42969201 4004JA3002A 4838JA2003B Desc Bucket Dairy Cover Bucket Door Assembly Freezer Door Foam Assembly Freezer Gasket Door Basket Door Basket Tilt Basket Tilt Handle Assembly Freezer Name Plate Door Assembly Refrigerator Right Door Assembly Refrigerator Left Door Foam Assembly Refrigerator Door Foam Assembly Refrigerator Gasket Assembly Door Gasket Assembly Door Cover Assembly Front Cover Assembly Front Cam Shaft Cam Shaft Holder Assembly Gasket Holder Assembly Gasket Basket Assembly Door Basket Door Basket Window Basket Assembly Door Basket Assembly Door Basket Assembly Door Stopper Door Stopper Door Bush Handle Assembly Refrigerator Rail Slide Rail Slide Connector Assembly Bar Connector Assembly Ring Cover Hinge Cover Hinge Cover Hinge Damper Pipe Clip Tank Water DISPENSER PARTS LOCNo 275A 276A 276B 278A 278B 278C 278D 278F 279A 279B 279D 279E 280B 280C 281A 402C 405A 50
18. A2101A 4775JA2102A MCK38202501 4987JA3025A 4970JA3044A 4970JA3045A 4860JA3010B 4860JA3010A Desc Ice Maker Assembly Kit Sensor Temperature Motor AC Bucket Assembly Ice Solenoid Assembly Door Assembly Freeze Room Door Foam Assembly Gasket Assembly Door Handle Home Bar Decor Handle Hinge Assembly Upper Hinge Assembly Lower Cover Home Bar Gasket Assembly Door Spring Spring Clamp Clamp ELIMINATE
19. Bracket Figure 2 3 Remove gasket Pull gasket free from gasket channel on the three remaining sides of door Figure 3 e Door Gasket Replacement 1 Insert gasket bracket clips 1 Insert gasket bracket edge beneath door frame edge 2 Turn upper gasket bracket spring so that the spring ends are in the door channel 3 Push in clip until you hear it snap securely into place Gasket a Bracket Cle Spring Door Frame Incorrect Correct Figure 4 4 Push in remaining clip until you hear it snap securely into place Note Make sure that no part of gasket bracket edge protrudes from beneath door frame edge 2 Insert gasket into channel 1 Snap gasket assembly into the door bracket lt Inserting the Gasket Assembly into the Bracket Door gt mune Correct Incorrect Figure 5 2 Press gasket into channels on the three remaining sides of door Figure 6 3 Replace door frame cover Starting at top of cover and working down snap cover back into door Figure 7 3 3 DOOR ALIGNMENT If the space between your doors is uneven follow the instructions below to align the doors 1 With one hand lift up the door you want to raise at middle hinge 2 With other hand use pliers to insert snap ring as shown 3 Insert additional snap rings until the doors are aligned Three snap rings are provided with unit
20. EFROSTING DEFROST SENSOR is DEFROST SENSOR connected Make sure that DOOR does not close Reassemble DOOR FREEZER properly REFRIGERATOR DOOR is closed Replace GASKET 43 8 4 MAIN PWB ASSEMBLY AND PARTS LIST 8 4 1 Main PWB Assembly SA ap ene E sv o06500006060600 Mz m LG IPFRS IB ILE et A gt E E sl m m LE Ma 1 Del E o et one Fn ad fore E O om mn QQooooobooo gUjoooooo goooooooooooo0o0o 6 460 6 999999 0 BR41856 FWGEL 4228 V Da 44 8 4 2 Dispenser Drive PWB Assembly I D L U DO CONE olo 000000000 O AAA O RB O 0 oO OLO olo OAAN O R2 E qe O O O 0 0 0 910 lt gt O 000 O pb tr 88990 Us Welas RI s e B OO 0 0 O 0 0 O Ad SH RY2 RY3 RY4 RYS RYG oO A Ox4
21. Kenmore E L I HEFRIGERATOR SERVICE MANUAL CAUTION BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL Model s 795 78752800 795 78753800 795 78754800 795 78759800 795 78762800 795 78763800 795 78764800 795 78769800 P No MFL48179001 Last Revision March 25 2008 CONTENTS SAFETY PREC MU TIONS ea lai 2 1 SPECIFICATIONS cc nnee eona anane ne nonn an nnns 3 4 2 PARTS IDENTIFICATION cc 5 ASA ARM 6 14 REMOVING AND REPLACING REFRIGERATOR DOORS aa aa an nana ttt 6 DO 7 8 TO REMOVE THE DISPENSER nana amaanan 8 DOOR ALIGNMENT ae Men en na E ut Soe 8 FAN AND FAN MOTOR Evaporaltor Lana 8 ICE FAN SCROLL ASSEMBLY REPLACEMENT nas 9 DEFROST CONTROL ASSEMBLY edet oem a e de ico 9 Pi Mx 9 CONTROLBOX EET eee 9 MUTU 10 MAIN PWB DISPLAY PWB REPLACEMENT FUNNEL REPLACEMENT nr enerne nere 10 SUB PWB FOR DISPENSER DUCT DOOR REPLACEMENT ICE CORNER DOOR REPLACEMENT ICE MAKER ASSEMBLY ttt t ttt ttes 11 AUGER MOTOR COVER AUGER MOTOR REPLACEMENT ea annak hkkk kn nnn k enana rikn cd 12 DOOR ICE BIN NAN 13 HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER i an nanas 14 15 WATER VALVE DISASSEMBLY NE Denne 16 FAN AND FAN MOTOR DISASSEMBLY METHOD e 16 PUL eR Re E iz DUS MENN 18 19 COMPRES OR OR LU A MEE rU ah 18 o ea 18 OLP OVERLOAD PROTECTOR NN 19 TO REMOVE THE COVER Pe Riel iano a aa 19 5 CIRCUIT DIAGRAM lil huoc
22. MOTOR to drop ice from the tray into the ICE BIN During harvest mode check if the ice bin is full Reaches Start Position Performs Ice Making Mode after supplying water by operating the SOLENOID in ICE VALVE To operate LINE and SERVICE press and hold the Fill Key for 3 seconds The icemaker will run through 3 stages Harvest Fill gt Icemaking UV VV UV OU Test Mode 1 Turning the Icemaker stop switch off O stops the ice making function 2 Setting the Icemaker switch to OFF and then turning it back on will reset the icemaker control EJECTOR Automatic Cube Size mu Shut off Arm Power Indicator Light Cube Size Selection Button Switch 26 7 2 ICE MAKER FUNCTIONS 7 2 1 Icemaking Mode 1 Icemaking refers to the freezing of supplied water in the ice tray Complete freezing is assured by measuring the temperature of the Tray with Icemaking SENSOR 2 Icemaking starts after completion of the water fill operation 3 The Ice Making function is completed when the sensor reaches 19 F 7 C 55 minutes after starting NOTE After Icemaker Power is ON the Icemaker heater will be on for test for 6 sec 7 2 2 Harvest Mode 1 Harvest Ice removing refers to the operation of dropping ices into the ice bin from the tray when icemaking has completed 2 Harvest mode 1 The Heater is ON for 30 seconds then the motor starts 2 The feeler arm senses the guantity of ice in the ice storage bin
23. P OVERLOAD PROTECTOR is attached to the Compressor and protects the Motor by opening the circuit to the Motor if the temperature rises and activating the bimetal spring in the OLP 2 When high current flows to the Compressor motor the Bimetal works by heating the heater inside the OLP and the OLP protects the Motor by cutting off the current flowing to the Compressor Motor 4 5 2 Role of the OLP 1 The OLP is attached to the Sealed Compressor used for the Refrigerator It prevents the Motor Coil from being started in the Compressor 2 For normal operation of the OLP do not turn the Adjust Screw of the OLP in any way OVERLOAD PROTECTOR cross section Part D Customer part No Name number D Base phenolic E UL 94 V 0 rated ate code 2 Movable arm support plated steel 3 Stationary contact support plated steel Electrical m Physical characteristics termination part number part number 4 Heater support plated steel Heater resistance alloy Disc thermostatic alloy Movable arm spring temper copper alloy Contact movable silver on copper 9 Contact stationary silver on copper Slug plated steel Cover polyester UL 94 V 0 rated amp Pin connector plated copper alloy To engage 2 33 2 66 mm dia pin 43 Quick connect terminal brass conforms to UL 310 MEMA DC 2 DIN 46344 Figure 19 4 4 TO REMOVE THE COVER PTC 1 Remove the Cover Back M C 2 Disconnect
24. PO Oa amp O Oa O Oa amp O OxdeO NE O gt CJ LL ap N O O O O O o O O O O O fel YW I dH JE Iu O C2 O O O O O gt 2 RYi LU 3 O 1 O O O e Q O 17 2 6871JB2061 AUGER some water SOLE DISP uyg MOTOR CUBE VALVE DISE LAMP I W P PADS L N SM yu 7 45 Get it fixed at your home or ours Calis REPAIR Your Home PARTS For repair in your home ef all major brand appliances LIST lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it MODELS No The model number of your refrigerator is found on the serial plate inside For the replacement parts accessories and owner s manuals that you need to do it yourself 795 78752800 795 78753800 795 78754800 795 78759800 795 78762800 795 78763800 195 18764800 195 18769800 For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada All repair parts listed are available for immediate purchase or special order when you visit your nearest Sears Service Center or the Service Department at most Sears stores To order parts by phone call the toll free parts number WWW Sea
25. PORATOR Low flowing sound of Refrigerant is heard and frost forms in inlet only Flowing sound of refrigerant is not heard and frost isn t formed TEMPERATURE OF THE COMPRESSOR A little higher than ambient temperature Equal to ambient temperature REMARKS Refrigerant level is low due to a leak Normal cooling is possible by restoring the normal amount of refrigerant and repairing the leak No discharging of Refrigerant Normal cooling is possible by restoring the normal amount of refrigerant and repairing the leak PARTIAL CLOG O r O Q Q ITI O UJ lt UD c Op MOISTURE CLOG Freezer compartment and Refrigerator don t cool normally Freezer compartment and Refrigerator don t cool Cooling operation stops periodically Flowing sound of refrigerant is heard and frost forms in inlet only Flowing sound of refrigerant is not heard and frost isn t formed Flowing sound of refrigerant is not heard and frost melts A little higher than ambient temperature Equal to ambient temperature Lower than ambient temperature Normal discharging of the refrigerant The capillary tube is faulty Normal discharging of the Refrigerant Cooling operation restarts when heating the inlet of the capillary tube COMP RESSION Freezer and Refrigerator don t cool Low flowing sound of refrigerant is heard and frost forms in inlet only
26. Pin2 115 VAC Def Heater Con3 Pin10 Con3 Pin2 115 VAC Water Pilot Valve Con3 Pin11 Con3 Pin2 115 VAC Compressor Con3 Pin12 Con3 Pin2 115 VAC 2 1 APPLY For AC Lamp Model Con3 Pin9 Con3 Pin2 115 VAC Con3 Pin7 Con3 Pin2 115 VAC 2 2 Freezing compartment fan MOTOR OFF 2V or less MOTOR ON 13V 15V 36 2 3 Machine compartment fan MOTOR OFF MOTOR ON 2 4 Icing compartment fan MOTOR OFF MOTOR ON Pin8 amp 9 of con4 2V or less 13V 15V Pind amp 6 of con4 2V or less 13V 15V 2 87 3 Open Door Detection Circuit Check CON4 REFRIGERATOR DOOR FREEZER DOOR D SWITCH B SWITCH Measurement Pin 11 amp 12 of con4 Ref Door Freezer Location Pin 5 amp 6 of con6 Fre Door Refrigerator Door CONG lx Dix _ PZ ver RE XK a ow 1 t __ m fie 8 MT e mm 1 res VII MICOM Faria ESE CON4 23 By OF e Re mL CONIOI CIO DISPLAY MICOM ICING SENSOR ICING SENSOR is located on the Display The upper circuit reads refrigerator temperature freezer temperature Icing sensor temperature and defrost sensor temperature for defrosting and the indoor temperature for compensating for the surrounding temperature into MICOM Opening or short state of each temperature sensor are as follows SENSOR CHECK POINT NORMAL 30 C 50 C SHORT CIRCUITED OPEN Freezer sensor POINT A Voltage Refriger
27. Poor BLDC Motor connection DRIVE IC and TR Poor BLDC Motor connection DRIVE IC and TR Communication El CO Error Communication Error between Micom of Main PCB and Display Micom Poor Communication connection Poor TR of Transmitter and Receiver NOTE In the case of Room Temperature Seneor Error Er rt appears on the Display when ICE PLUS KEY and Freezer Temp KEY pressed at the same time for one second 33 8 1 16 TEST Mode 1 The Test mode allows checking the PCB and the function of the product as well as finding out the defective part in case of an error The test mode is operated by pressing test button at main PCB controller While in the test mode the function control button is not recognized but the recognition tone sounds After exiting the test mode be sure to reset by unplugging and then plugging in the appliance If an error such as a sensor failure is detected while in the test mode the test mode is cleared and the error code is displayed 6 While an error code is displayed the test mode will not be activated 0O A O nm Table 1 Function Test MODE OPERATION FUNCTION REMARKS Push test button one time 1 operation of the COMPRESSOR at main PCB controller and FAN Freezer Condenser Icing TESTI 2 Stepping DAMPER OPEN 3 Defrosting HEATER OFF 4 DISPLAY LED all ON Push Test button one in 1 operation of tte COMPRESSOR TEST TEST PCB MODE1 and FAN Freeze
28. air vents base grille or bottom of the refrigerator You may be injured or receive an electrical shock Be careful when you work with the hinge base Open the door Remove the top hinge cover screw 1 grille and stopper You may be injured Use a flat head screwdriver to pry back the hooks not shown on the front underside of the cover 2 Lift up the cover Remove the cover Pull out the tube 3 Disconnect all the wire harnesses 4 Remove the grounding screw 5 Rotate hinge lever 6 counterclockwise and remove Lift the top hinge 7 free of the hinge lever latch 8 IMPORTANT When lifting the hinge free of the latch be careful that the door does not fall forward Lift the door from the middle hinge pin and remove the door Place the door inside facing up on a nonscratching surface 3 2 DOOR e Door Gasket Removal 1 Remove door frame cover Starting at top of cover and working down snap cover out and away from door Frame Cover Handle Figure 1 2 Remove gasket bracket clips There are two clips on each door Start bracket removal near one of the middle clips 1 Pull gasket back to expose gasket bracket clip and door frame 2 Insert a flat tip screwdriver into seam between gasket bracket and door frame and pry back until clips snap out 3 Continue prying back along seam until all clips snap out Gasket Door Bracket Clip Frame Flat Tip Screwdriver Gasket
29. ator sensor POINT B Voltage 05V 45V OV 5V Defrosting sensor POINT C Voltage Room Temperature sensor POINT D Voltage Icing sensor POINT Voltage 38 8 3 RESISTANCE SPECIFICATION OF SENSOR RESISTANCE OF FREEZER ICING RESISTANCE OF REFRIGERATOR amp SENSOR DEFROST SENSOR amp ROOM SENSOR e The resistance of the SENSOR has a 5 tolerance Measure the resistance of the SENSOR after leaving it for over 3 minutes in the measuring temperature This delay is necessary due to sensor response speed 39 8 2 4 Refrigeration Compartment Stepping Motor Damper Circuit A reversible DC motor is used to open and close the damper To open the damper push test button once To close the damper push test button twice 8 2 5 Dispenser Drive Circuit e IC18 5V 9 16 TA7774P CONG R28 R29 R30 10KJ lt 10KJ 410KJ Circuit Pin Number Pin Number Output Voltage Auger Motor Con1 Pin12 Cont Pin4 115 VAC Solenoid Cube Con1 Pin11 Con1 Pin4 115 VAC Pilot Water Valve Con1 Pin10 Con1 Pin4 115 VAC Solenoid Dispenser Con1 Pin9 Con1 Pin4 115 VAC Heater Con1 Pin7 Con1 Pin4 115 VAC 8 2 6 LED in Refrigerator Freezer room Apply for LED Model 12V CON6 GND LED Module Con6 Pin14 Con6 Pin15 44 8 3 TROUBLESHOOTING PROBLEM INDICATED BY CHECK CHECKING METHOD CAUSE SOLUTION POWER SOURCE is poor 1 The whole 2 DISPLAY LED COOLING is poor NO COOLING
30. ction 1 When the appliance is plugged in it is set to 37 F for Refrigerator and OF for freezer You can adjust the Refrigerator and the Freezer control temperature by pressing the ADJUST button 2 When the power is initially applied or restored after a power failure it is set to Control temperature Previously Light Sensor C US Ultra Ice TZ An Freezer Refrigerator Filter Reset TA Dispenser Temp Temp 8 1 2 How to Toggle the Display between F C 1 The initial setting is F and the display temperature mode can be changed from F to C or C to F by pressing and holding the FRZ TEMP and the REF TEMP keys at the same time for over 5 seconds 8 1 3 Lock function dispenser and display button lock 1 When the refrigerator is first turned on the buttons are not locked The display panel shows the padlock unlocked icon 2 To lock the display the dispenser and the control panel press and hold the LOCK button for 3 seconds The locked pad lock E icon is displayed 3 The LOCK button is the only control feature that remains active Press amp Hold Press amp Hold in the locked state The buzzer sound other control buttons and the dispenser are deactivated Exi Eee 4 To release from the locked state press and hold the LOCK LOCK LOCK again button again for 3 seconds 8 1 4 Filter condition display function 1 There is a replacement indicator light for the filter cartridge on the dis
31. d to cool before the compressor can restart 4 2 5 Relation of PTC Starter and OLP 1 If the compressor attempts to restart before the PTC device is cooled the PTC device will allow current to flow only to the main winding 2 The OLP will open because of the over current condition This same process will continue 3 to 5 times when the compressor attempts to restart until the PTC device has cooled The correct OLP must be properly attached to prevent damage to the compressor Parts may appear physically identical but could have different electrical ratings Replace parts by part number and model number Use only approved substitute parts 4 2 6 Note for Using the PTC Starter 1 Be careful not to allow over voltage and over current 2 Do not drop or handle carelessly 3 Keep away from any liquid If liquid such as oil or water enters the PTC PTC materials may fail due to breakdown of their insulating capabilities 4 If the exterior of the PTC is damaged the resistance value may be altered This can cause damage to the compressor and result in a no start or hard to start condition 5 Always use the PTC designed for the compressor and make sure it is properly attached to the compressor Parts may appear physically identical but could have different electrical ratings Replace parts by part number and model number Use only approved substitute parts 4 3 OLP OVERLOAD PROTECTOR 4 5 1 Definition of OLP 1 OL
32. ects in the back side of the unit Check if the Drip Tray is not firmly fixed Fix the Drip Tray firmly in the original position Check if the cover of the compressor enclosure Place the cover in its original position in the lower front side is taken out Door does not Check if the door gasket is dirty with Clean the door gasket close well an item like juice Is the refrigerator level Position in a firm place and level the Leveling Screw s there too much food in the refrigerator Make sure food stored in shelves does not prevent the door from closing Ice and foods Check if the inside of the unit is dirty Clean the inside of the unit smell unpleasant Are foods with a strong odor unwrapped Wrap foods that have a strong odor The unit smells of plastic New products smell of plastic but this will go away after 1 2 weeks e Other possible problems Check Components of the defrosting circuit Check if frost forms in Not the freezer defrosting Check the The system Perform sealed refrigeration system is faulty System repair Check the The operation of the Thermistor is incorrect Replace the Thermistor Thermistor 6 4 REFRIGERATION CYCLE V Troubleshooting Chart PARTIAL LEAKAGE COMPLETE LEAKAGE J9V V1l STATE OF THE UNIT Freezer compartment and Refrigerator don t cool normally Freezer compartment and Refrigerator don t cool normally STATE OF THE EVA
33. ess amp Hold s amp LCD check function If simultaneously pressing Ultra Ice button and freezing temperature adjustment button for a second display LCD graphics on If releasing the button the LCD graphic displays the previous status 32 ERROR CODE on display panel Error Display Error Detection NO Cat Freezer Ref Error Generation Factors Remark ska ha Temperature Temperature Normality Normal operation of None Display Freezer Sensor E FS Short or Disconnection Error of Freezer Sensor Refrigerator Short or Disconnection 3 Sensor Error Er rS of Refrigerator Sensor Sh Di Each Sensor have to check A Defrosting E de ort or Disconnection disconnection Sensor Error of Defrosting Sensor Icing Sensor Short or Disconnection Even though it is passed 1 hour since then cios doas isconnection Heater Poor Detrosting Er dH POS PS disconnection DRAIN Jam Abnormality of BLDC FAN Motor Er IF for Ice Making sensor is not over 46 F 8 C it is caused It is caused when F B signal isn t over 65 seconds during BLDC FAN motor operating Poor Relay for Heater Poor BLDC Motor connection DRIVE IC and TR Abnormality of BLDC FAN Motor Er FF for Freezer Abnormality of BLDC FAN Motor Er CF for Mechanic Room It is caused when F B signal isn t over 65seconds during BLDC FAN motor operating It is caused when F B signal isn t over 65seconds during BLDC FAN motor operating
34. frigerant Replace the FAN MOTOR Certify the MOTOR and the connection of the black wire of the MAIN PWB CONNECTOR CONA See DEFROSTING is poor Replace SENSOR Replace door liner PROBLEM INDICATED BY CHECK CHECKING METHOD CAUSE SOLUTION Make sure the DOOR isattached COOLING is 1 If FREEZER Check is FREEZER poor ETEN TEMPERATURE is TEMPERATURE is too TEMPERATURE normal low is too low 2 If amount of cool air Make sure that the FAN MOTOR is poor Replace FAN MOTOR from FAN MOTOR is amount and speed of cool sufficient air are sufficient by touching the check supplied on the REFRIGERATOR EVA frozen See DEFROSTING is poor Passage of cool air is Remove impurities blocked 3 Door Line contact Check door seal when door is closed DEFROSTIN NO 1 If HEATER emits heat USE TEST MODE3 HEATER disconnection G is poor DEFROSTING forced DEFROSTING TEMPERATURE FUSE Replace disconnection TEMPERATURE FUSE Door liner damaged Replace Door liner Replace HEATER Connection is poor Check EVAPORATOR connection and wire of MAIN PWB CONNECTOR DEFROST SENSOR is Replace DEFROST poor SENSOR HEATER RELAY is poor Replace RY4 of MAIN PWB 2 If DRAIN PIPE is Check DRAIN PIPE DRAIN PIPE is blocked Remove ice and blocked impurities Check HEATER PLATE resistance 3 If ice remains after Make sure that Connection is poor Reassemble the D
35. inuously 8 1 8 CONTROL OF FREEZER FAN MOTOR 1 Freezer fan motor has high and standard speeds 2 High speed is used at power up for Ultra Ice and when refrigerator is overloaded Standard speeds is used for general purposes 3 To improve cooling speed the RPM of the freezer fan motor change from normal speed to high 4 High speed 2700RPM Initial power on or load corresponding operation Ultra Ice Normal speed 2400RPM General working conditions 5 Fan motor stops when refrigerator or freezer door opens 8 1 9 Cooling Fan Motor 1 The cooling fan is switched ON and OFF in conjunction with the compressor 2 The cooling fan runs at a single speed 3 The Failure sensing method is the same as in the fan motor of the freezing fan motor refer to failure diagnosis function table for failure display 8 1 10 Ice Compartment Fan 1 The Icing Fan is controlled by the the sensor on the top of the ice compartment 2 The Failure sensing method is the same as in the fan motor of the freezer refer to failure diagnosis function table for failure display 90 8 1 11 Ultra Ice 1 The purpose of this function is to intensify the cooling speed of freezer and to increase the amount of ice 2 Whenever selection switch is pressed selection release the LED will turn ON or OFF 3 If there is a power outage and the refrigerator is powered on again Ultra Ice will be canceled 4 To activate this function press the Ultra
36. lip Step 4 The rail system will align itself by pushing the rails Step 5 Reinstall the freezer door by inserting the rail tabs all the way into the freezer section into the guide rail Pull the rails back out to full extension i VENT TTS PNAN l _ _ _ 9 nn ni gs Dum I Ta vi AA od Step 6 Reinstall the two screws into the guide rails Step 7 Reinstall the lower basket and close the freezer one from each side door 15 3 20 WATER VALVE DISASSEMBLY METHOD 3 21 FAN AND FAN MOTOR DISASSEMBLY METHOD 1 Turn off the water Then separate the water line from the 1 Using a short screwdriver loosen one SCREW in valve DRAIN PIPE ASSEMBLY and one connected to the MOTOR COVER MOTOR COVER 2 Pull and separate the FAN ASSEMBLY and MOTOR turning counterclockwise based on the MOTOR SHAFT FAN ASSEMBLY MOTOR 3 Separate the housing and pull out the valve Housing The assembly is in the reverse order of the disassembly and take special care for the following details 1 Be careful not to bend the tube during assembly 2 Press the WATER DISPENSER button until water pours out and check for leakage in tte CONNECTOR TUBE It differs by the water pressure but usually takes about 2 minutes until water pours out 4 Lay a dry towel on the floor and get ready to spill water from the water filter Pull out the Cilp Then press te collet to separate the tube from the connector and pour
37. mpressor gets wet in the rain or a damp environment and rust forms in the pin of the Hermetic Terminal poor operation and contact may result 5 When replacing the Compressor be careful that dust humidity and soldering flux don t contaminate the inside of the compressor Dust humidity and solder flux contaminate the cylinder and may cause noise improper operation or even cause it to lock up 4 2 PTC STARTER 4 2 1 Composition of PTC Starter 1 PTC Positive Temperature Coefficient is a no contact semiconductor starting device which uses ceramic material consisting of BaTiO3 2 The higher the temperature is the higher the resistance value These features are used as a starting device for the Motor 4 2 2 Role of PTC Starter 1 The PTC is attached to the Sealed Compressor and is used for starting the Compressor Motor 2 The compressor is a single phase induction motor The starting operation the PTC allows current flow to both the start winding and main winding 18 4 2 3 PTC Applied Circuit Diagram e Starting Method for the Motor OVERLOAD PROTECTOR COMPRESSOR MOTOR KO SEALED TERMINAL L1 3 PTC STARTER Resistance Starter Capacitor Running 4 2 4 Motor Restarting and PTC Cooling 1 It requires approximately 5 minutes for the pressure to equalize before the compressor can restart 2 The PTC device generates heat during operation Therefore it must be allowe
38. n in the picture Auger Motor 12 3 17 HOW TO REMOVE A DOOR ICE BIN 1 Grip the handles as shown in the picture Ld 3 18 HOW TO INSERT A DOOR ICE BIN 1 Insert the Ice Bin slightly tilting it to avoid touching the Icemaker especially ice maker lever x Insert the ice bucket carefully avoid contacing the automatic shut off arm a Ba C 3 19 HOW TO REMOVE AND REINSTALL THE PULLOUT DRAWER 3 19 1 Follow Steps to Remove Step 1 Open the freezer door Step 2 Remove the lower basket Step 3 Remove the two screws from the guide rails one Step 4 Lift the freezer door up to unhook it from the rail from each side support and remove Pull both rails to full extension Step 5 First Remove the gear from the left side first by releasing the tab behind the gear place a screwdriver between the gear and the tab and pull up on the gear Second Remove the center rail Third Remove the gear from the right side by following the same steps for the left side NOTE THIS TAB MUST BE PUSHED IN TO RELEASE THE GEAR EI A Y Y ERE AA 14 3 19 2 Follow Steps to Reinstall Step 1 Reinstall the right side gear into the clip Step 2 Insert the rail into the right side gear Gears do not Step 3 Insert the rail into the left side gear and insert the need to be perpendicular to each other gear into the c
39. out the water until emptied IPO Collet Tube Insert Line Clip 16 3 22 PULL OUT DRAWER To separate the drawer push the front left and right hooks in CD direction to pull up and remove Then gently lift the gear part of rear left and right side of the drawer and pull it out in D direction To install reposition the gear part of rear left and right side of the drawer after pulling out both rails as much as possible and gently push down both left and right side while checking the hook on the front part ae ae 4 ADJUSTMENT 4 1 COMPRESSOR 4 1 1 Role The compressor intakes low temperature and low pressure gas from the evaporator of the refrigerator and compresses this gas to high temperature and high pressure gas It then delivers the gas to the condenser 4 1 2 Composition The compressor includes overload protection The PTC starter and OLP overload protector are attached to the outside of the compressor Since the compressor is manufactured to tolerances of 1 micron and is hermetically sealed in a dust and moisture free environment use extreme caution when performing repairs 4 1 3 Note for Usage 1 Be careful not to allow over voltage and over current 2 If compressor is dropped or handled carelessly poor operation and noise may result 3 Use proper electric components appropriate to the Particular Compressor in your product 4 Keep Compressor dry If the Co
40. penser 2 Water filter needs replacement once six months or of Classification mer Kewer On Paten using water filter 3 Water Filter icon turn on to tell you need to replace the filter soon Filter Status 4 After replacing the filter press and hold the lock Display button more than 3 seconds Press amp Hold Press amp Hold Water Filter icon turn off with reset status 29 8 1 5 Ultra Ice selection Please select this function for guick freezing Function is repeat Ultra Ice Icon whenever pressing Ultra Ice button Ultra Ice function automatically turns off after a fixed time passes 8 1 6 Dispenser use selection You can select water or ice Select water crushed ice or ice cubes by cycling through the selections when pressing the DISPENSER button Hold your cup in the dispenser for a few seconds after dispensing O ice or water to allow the last pieoes of ice or drops of water to fall into the cup aga Or When after initially establ ishing the water comes out the water tank Gig Sh inside fills and until at the time of quality the hour is caught 8 1 7 DISPENSER LIGHT Whenever pressed the LIGHT button DISPLAY is changed as belows lx 14 O N N Light Sensor Auto on Normal status When dispenser is operated DISPENSER LIGHT is ON AUTO status Detecting the lighting of room by LIGHT SENSOR DISPENSER LIGHT is on and off automatically ON status DISPENSER LIGHT is on cont
41. perate normally in the TEST mode check and repair as needed 4 After water is supplied the normal CYCLE is followed icemaking Harvest Park Position Fill 5 Five seconds after Stage 5 is completed the Ice Maker returns to MICOM control The time needed to supply water resets to the pre test setting Diagnosis TABLE STAGE ITEMS INDICATOR REMARKS 1 HEATER Five seconds after heater starts a heater will go off if the temperature by sensor is higher than 10 C Five seconds after heater starts you i can confirm that a motor is moving Check if Ice Bin is full or not 3 HALL IC I If Ice bin is full the motor and heater are off and on stand by until Ice bin is empty You can confirm HALL IC detection of start 4 HALL IC II E position CI 5 VALVE Two seconds after detection of start position you can confirm that valve is on 6 Reset Return to Status prior to Five seconds after fifth stage is completed TEST MODE The icemaker resets to initial status 7 3 DEFECT DIAGNOSIS FUNCTION 7 3 1 ERROR CODES shown on Ice Maker water supply control panel NO DIVISION Icemaking Sensor malfunction INDICATOR CONTENTS REMARKS Mark time to Display switch supply operates properly mE Make sure that the wire E Open or short circuited wire on each sensor is connected 28 8 DESCRIPTION OF FUNCTION amp CIRCUIT OF MICOM 8 1 FUNCTION 8 1 1 Fun
42. r Condenser lcing 2 Stepping DAMPER CLOSE 3 Defrosting HEATER OFF 4 DISPLAY LED shows no 2 Push Test button one in 1 The COMPRESSOR and the Reset if the TEST3 TEST PCB MODE2 FAN Freezer Condenser Icing OFF Temperature of the 2 Stepping DAMPER CLOSE Defrosting Sensor is 3 Defrosting HEATER ON 46 F 8 C or more 4 DISPLAY LED shows no 3 Push Test button one in TEST PCB MODE3 Reset to the previously setting The compressor will RESET Before TEST MODE Start after a 7 minute Delay 34 8 2 PCB FUNCTION 8 2 1 Power Circuit ICI MICOM r 177 l HINGE EARTH The secondary part of the TRANSFORMER is composed of the power supply for the display the BLDC FAN Motor drive 15 5 V the relay drive 12 Vdc and the MICOM and IC 5 Vac The voltage for each part is as follows VA1 is a part for preventing over voltage and noise When 385V or higher power is applied the inside elements are short circuited and broken resulting in blowout of the fuse in order to protect the elements of the secondary part of the TRANSFORMER VOLTAGE 115 Vac 12 Vas 155 Vas 35 8 2 2 Load Fan amp Open Door Detection Circuit 1 Load Drive Condition Check To measure outputs of the control board check voltages between the pins for the following components Circuit Pin Number Pin Number Output Voltage l Maker Pilot Valve Con3 Pin3 Con3 Pin2 115 VAC R R Door R L Door Heater Con3 Pin8 Con3
43. rs com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call or go on line for the location of your nearest Sears Parts amp Repair Center 1 800 488 1222 Call anytime day or night U S A only listed to the left When requesting service or ordering parts always provide the following information www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada To call fUProduct Type fuPart Number Toll Free For Parts fuModel Number fuPart Description 1 800 366 PART Para pedir servicio de reparaci n 1 800 366 7278 a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 Au Canada pour service en fran ais 1 800 LE FOYER 1 888 533 6937 www sears ca For Service 1 800 4 MY HOME 1 800 469 4663 Last Revision March 10 2008 a Registered Trademark tm Trademark sm Service Mark of Sears Roebuck and Co a Marca Registrada rm Marca de F bri ca sm Marca de Servicio de Sears Roebuck and Co MC Marque de commerce mb Marque d po s e de Sears Roebuck and Co Sears Roebuck and Co Hoffman Estates IL 60179 U S A Sears Roebuck and Co VALVE amp WATER TUBE PARTS Loc no 787 Desc 603A 4004JA3002A Clip 603D 616D 5210JA3005L Tube Plastic 616F 5210JA3004U Tube Plastic 616F 5210JA3004U Tube
44. sor Roller Pin Common Damper Noise Damper Noise Drier Assembly Holder Drier Tray Drip Guide Fan CASE PARTS LOC No 787 3 ST 323B ACG36653801 327A 5040JA3056A 329A 5901JA1021A 329C ADP36665701 332C AEB34270102 400A 6615JB2005H 400A 6615JB2005H 402A 6600JB3007K 402A 6600JB3007K 404A 4681JK1004E 405B 4810JJ2005A 409D EAV43060804 409E EAV43060803 410A 410G 0CZZJB2012K 411A 6411JB1042L 500A EBR41956402 501F 3551JA2144C 503D MBN38018601 CAUTION Use the part number to order part not the position number 787 2 SW ACG36653801 5040JA3056A 5901JA1021A ADP36665701 AEB34270102 6615JB2005H 6615JB2005H 6600JB3007L 6600JB3007L 4681JK1004E 4810JJ2005A EAV43060804 EAV43060803 0CZZJB2012K 6411JB1042L EBR41956402 3551JA2144C MBN38018601 787 9 WB 4 Desc Condenser Assembly Wire Damper Pipe Fan Assembly Fan Assembly Grille Assembly Fan Controller Assembly Controller Assembly Switch Push Button Switch Push Button Motor DC Bracket Motor LED Assembly LED Assembly Capacitor Electric Appliance Film Box Power Cord Assembly PCB Assembly Assembly PCB Case Lamp FREEZER PARTS CAUTION Use the part number to order part not the position number LOC No 131A 136A 136B 145C 145F 237C 250C 250D 250E CAUTION Use the part number to order part not the position number 787 3 ST 5074JA2004A 3390JJ1072A 3391JA2054J 4975JA1040B 4975JA104
45. sponsible for the interpretation of this information nor can it assume any liability in connection with its use 1 3 ELECTRICAL SPECIFICATIONS Temperature Control Freezer Compartment 6 F to 48 F Defrost Control Total Comp Running Time 7 hrs 50 hrs Defrost Thermostat RTT 46 F Electrical Rating 115VAC 60Hz 7 2 A Maximum Current Leakage 0 5 MA Maximum Ground Path Resistance 0 14 Ohms Energy Consumption 25 cu ft 547 kWh yr Energy Star 1 4 NO LOAD PERFORMANCE CONTROL POSITION MID MID And Ambient of Piana 90 F Fresh Food F SOF 10 41 Faus 33 to 41 F Frozen Food F 49 to 4 F 4 F to 4 F Percent Running Time 3596 4596 50 F 70 F 1 5 REFRIGERATION SYSTEM Minimum Compressor Capacity Vacuum 21 MIN Minimum Equalized Pressure miU dr 49 PSIG CIO er 56 PSIG Refrigerant R1342_ i 4 76 oz COMPIESSON ail 956 BTU hr 1 6 INSTALLATION Clearance must be provided at top sides and rear of the refrigerator for air circulation AE TOP q 2 in DEDI c e 1 in MER er 1 in 1 7 REPLACEMENT PARTS 25 cuft 795 78752 800 795 78762 800 795 78753 800 795 78763 800 795 78754 800 795 78764 800 795 78759 800 795 78769 800 BANT TT 6748C 0004D SA Uem AN nud 6
46. ssor and 10 measure voltage between Terminal C of Compressor and Terminal 5 or 6 of PTC YES No Voltage OLP disconnected Replace OLP gt NO Check connection condition Reconnect in acceptable range power supply needs to be Applied voltage isn t Advise customer that 115V 10 checked by an electrician 5 Check Check fasistanpe The range of resistance is between 1 50Q ok gt resistance of between M C S C and Motor M S in Motor Open or short Replace Compressor Compressor Compressor gt gt gt Check Check resistance of resistance of two terminals in Reference Page12 PT C Starter PTC Starter Check resistance of two Check OLP terminals in OLP Reference Page12 Check Check the power supply Supply rd E 2 Compressor starting state under load voltage rating compressor is OK Replace the NO compressor T gt Compressor attempting with 10 to re start after being off for 5 minutes start DI 6 2 OTHER ELECTRICAL COMPONENTS V Not cooling at all Compressor Check for open short or doesn t run gt incorrect resistance readings in the following components a Starting devices gt Short open or broken Poor contact b OLP or shorted c Compressor coil gt Coil open or shorted d Wiring harness Poor contact o gt Replace or shorted indicated component V Poor cooling performance Compre
47. ssor runs poorly Check starting voltage Low voltage Advise customer that the Power supply needs to be checked by an electrician Replace indicated component Check voltage at Poor or broken or starting devices open contact Check current flowing Shorted in sub coil of Compressor Check rating of OLP Lack of capacity Wire is open or shorted Check wiring circuit Fan motor doesn t run Replace indicated component Heavy frost buildup on Check current flow in Replace EVAPORATOR the following Open indicated component components Sensor Fuse M Check Fan Motor Coil is shorted or open Check current flow in Replace the Defrost Heater Defrost Heater 29 6 3 SERVICE DIAGNOSIS CHART COMPLAINT POINTS TO BE CHECKED REMEDY No Cooling Is the power cord unplugged from the outlet Plug into the outlet Check if the power switch is set to OFF Set the switch to ON Check if the fuse of the power switch is shorted Replace the fuse Measure the voltage of the power outlet f the voltage is low correct the wiring Cools poorly Check if the unit is placed too close to the wall Place the unit about 4 inches 10 cm from the wall Check if the unit is placed too close to the stove Place the unit away from these heat sources gas cooker or in direct sunlight s the ambient temperature too high or Lower the ambient tempera
48. ture the room door closed Check if food put in the refrigerator is hot Put in foods after they have cooled down Did you open the door of the unit too often Don t open the door too often and close or check if the door is sealed properly it firmly Check if the Control is set to Warm position Set the control to Recommended position Food in the s food placed in the cooling air outlet Place foods in the high temperature section Refrigerator front part is frozen Check if the control is set to colder position Set the control to Recommended position e Is the ambient temperature below 41 F 5 C Set the control to Warm position Condensation or ice s liquid food sealed Seal liquid foods with wrap forms inside Check if food put in the refrigerator is hot Put in foods after they have cooled down the unit Did you open the door of the unit too Don t open the door too often and close often or check if the door is sealed properly it firmly Condensation forms Check if the ambient temperature and humidity Wipe moisture with a dry cloth It will disappear in the Exterior Case of the surrounding air are high in low temperature and humidity s there a gap in the door gasket Fill up the gap There is abnormal s the unit positioned in a firm and even place Adjust the Leveling Screw and position the noise refrigerator in a firm place Are any unnecessary objects placed Remove the obj
49. while rotating with the EJECTOR A Ice storage bin is full The EJECTOR stops heater off B Ice storage bin is not full The EJECTOR rotates twice to open for ice x If the EJECTOR does not rotate once within 5 minutes in B mode separate heater control mode starts operating to prevent the EJECTOR from being constrained It is recommended that the user open for ice to return to normal mode 7 2 3 Fill Park Position 1 Once a normal harvest mode has been completed the water solenoid will be activated 2 The amount of water is adjusted by pressing the Fill Key repeatedly This changes the time allowed for fill as illustrated in the table below Water supply amount TABLE STAGE TIME TO SUPPLY INDICATIONS REMARKS 1 5 sec The water amount will vary depending 2 5 5 Sec FIRST STAGE on the water control Switch setting as well as the water pressure of the connected water line 3 6 sec 27 7 2 5 Function TEST 1 This is a forced operation for TEST Service cleaning etc It is operated by pressing and holding the Fill Key for 3 seconds 2 The test works only in the Icemaking Mode It cannot be entered from the Harvest or Fill mode 3 Caution If the test is performed before water in the icemaker is frozen the ejector will pass through the water When the Fill mode begins Stage 4 unless the water supply has been shut off added water will overflow into the ice bin If the control doesn t o

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