Cashflow BNR User Guide G2
Contents
1. Version N Chassis Version Position Diagnostic file name Pictures file name Problem reported Problem found External aspect Work carried out Repair status 32 2009 2010 MEI All rights reserved Error cleared al BNR USER GUIDE Information subject to change without prior notice Error not cleared iz Vandalism YES Unit exchanged 67061 5 044 G2 Opening order C PRO otopped Condition of the note OM Dirty Limp CG Taped New Clean Stiff Torn Folded dog eared Wet Flashing O S 12 3 RIQ Wine MM Outlet oi Mu Main Module E MSN spine CB Cash Box toader MSN Recyclers SP Spine Reyde4 Msn IReyder5 LO Loader Cassette Recycere MSN O OFF 9S Solid RE 3 amp 4 Recycler 1 x1 long flashes MSN 2 z x3 fast flashes continually x3 fast flashes RE 5 amp 6 Recycler JUL LI LI LI 3 a G c T a MSN 33 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice NOTES 34 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice2. Usar Guide MEI Incorporated 0000000000 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice Published by MEI Inc P O Box 2650 CH 1211 Geneva 2 owitzerland MEI BNR Banknote Recycler User Guide 2009 2010 MEI All rights reserved MEI and the MEI logo are registered trademarks Except as permitted under the relevant local legislation no part of this publication may be copied transmitted transcribed or distributed in any form or by any means or stored in a database or retrieval system or translated into any language natural or computer without the prior written permission of MEI Inc MEI Inc reserves the right to change the product specifications at any time While every effort has been made to ensure that the information in this publication is accurate MEI Inc disclaims any liability for any direct or indirect losses howsoever caused arising out of use or reliance on this information This document does not necessarily imply product availability Part Number 67061 5 044 G2 Release G2 ae a VERSIONS Version G1 First official release for customers Version G2 Chapter 4 Old Basic Troubleshooting removed New labels added 2 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice TABLE OF CONTENT SAFETY leche Eege 4 STANDAHDO CONFORMA
3. Table 1 If the Loader is not configured for the banknotes you plan to load refer to ADJUST LOADER CASSETTE TO BANKNOTE SIZE in the BNR Service Manual to adjust Loader Cassette to banknotes size 2009 2010 MEI All rights reserved BNR USER GUIDE Information subject to change without prior notice 67061 5 044 G2 7 Reposition the max level detection plate With the max level detection plate down check that the bill level flag is green If the flag shows red remove some bills until the flag turns green with the detection plate down Caution do not over fill the Loader Cassette and do not force the max level detection plate closed 8 Close the Loader Cassette by Slightly pressing the box 1 inserting the key 2 and slightly turning it clockwise 3 and then fully turn the key vertical in order to release the pressure plate mechanism A clack will occur after the key is turned vertical and ensures that the Loader Cassette is correctly closed 9 Put the Loader Cassette back in place 1 10 Lock the Interlock System with lever 2 and lock 3 using the key 17 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice Table 1 Capacity and banknote quality for the Loader Cassette Maximum number of banknotes 250 50 notes Varies depending on the currency the state of
4. the banknotes and the climatic conditions Banknote width acceptance Min 60 mm to max 81 mm nominal 1 2 mm Banknote length acceptance Min 120 mm to max 176 mm nominal 1 2 mm Condition of banknotes Cannot contain any of the following conditions accepted e More than 1 of the length of the border missing or folded Holes tears folds Writing stains spots or stamps larger than 100mm Tape staples pins foreign matter attached to the banknote Machine washed Excessively worn limp or wrinkled Two or more banknotes stuck together Wet or damp banknotes 18 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 2 4 CONFIGURATION THROUGH HOST MACHINE The Host Machine may configure the BNR depending on the operator requirements For example e Enable or disable specific denominations or series of banknotes active or inhibit e Loader Cassette choice of denominations and number of banknotes filled by the Operator or stored by the BNR in the Loader Cassette e Recyclers choice of recycled denominations and starting float level For more information refer to the instructions provided by the Host machine manufacturer 19 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 2 5 BNR POWER UP When the BNR is powered up it performs a self test pro
5. with banknotes Banknotes that are placed in the Loader Cassette must meet the banknote criteria detailed in Table 1 To remove the Loader Cassette you will need to release the Interlock System with its key The key of the Loader Cassette is required to open and close it 1 Release the Interlock System with lock 1 and lever 2 using the key 2 Remove the Loader Cassette 3 3 To open the Loader Cassette press slightly on the box 1 insert the key 2 and fully turn the locking latch clockwise 3 14 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 4 Fully open the door until it stops Release the little yellow latch and lift the max level detection plate 5 Push the pressure plate down to the stop The pressure plate will lock at the bottom of the Loader Cassette 15 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5044 G2 Information subject to change without prior notice 16 Lift 1 and flip 2 the lateral bill guide flap down Ensure notes to be used in the loader meet all requirements of fitness in Table 1 then place a bundle of less than 250 banknotes into the loader Heposition the lateral bill guide flap up NOTE NOTE recommends to place the banknotes from the side Caution MEI To see banknotes criteria for the Loader Cassette refer to the
6. 9 2010 MEI All rights reserved BNRUSERGUDE 670615044 G2 Information subject to change without prior notice After resetting the Main Module arrows lights turn off and all modules LED s will be SOLID GREEN GREEN T L Gel EE p A d L esl ade Im Fi _ E p 7 o r Ai f Fi d ecycl Sit CR E f d kel If the reset sequence does not begin make sure that e he Power cable and USB cable are correctly connected e Positioner door Recognition Sensor door and Spine door are correctly closed refer to PRESENTATION in the USER GUIDE chapter e Each module is correctly inserted e Interlock System is correctly locked refer to LOCKS AND SECURITY PRINCIPLE If one or several modules LED s do not turn to solid green refer to BASIC TROUBLESHOOTING 29 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 2 7 BEZEL LED SG INDICATORS System Module Status You have to Insertion Take no disabled action A banknote can Insert a be inserted banknote A banknote returned to the Inlet Pull the banknote out Banknote are given out at the Outlet Withdraw the banknotes 24 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to c
7. NCE re Es ne vena EE Ene Eua Re nasvan Da Rave D vduz oa bexapvu s udap ev atu deu sud Us 4 ie USER GUIDE e EHE 6 Lo TT 6 lar PRESENTATION E 7 1 3 MAIN MODULE EXTERNAL INDICA TORHS sese 8 14 MODULES FRONTINDICATORS carnea 8 hos Eegen 9 2 NORMAL OPERATIONS IN HOST MACHINE 10 2l LOCKS AND SEQURIT Y FAUNOIPFLE irasci udenad e deradteng el vau aba 10 22 CASH BOX HANDLING AND AHMING een 12 2 3 LOADER CASSETTE HANDLING USING AND QUALITY OF BANKNOTE 14 2 4 CONFIGURATION THROUGH HOST MACHINE sese 19 Eu DNR VEI Eu ap MN E MN ME MUERE 20 E INSIDE Lecce tote tu teat tus 22 ys Ee 24 3 BASIC TROUBLESHOOTING eere 25 A EASYJAM CLEARING svisan nce k uec acer Eco ex SE EE ob deese a uns 26 LEES III T 26 42 INTHE RECOGNITON SEIN OP Lt t at oium aa unes cambi nu Itu pU din EN E 27 4 3 IN THE RECOGNITION SENSOR TO SPINE INICHREACE 28 44 INTHE GIRRES TT EE 29 45 JN THE LOADER CASSETTE sresssinsvonszeneuonnbenavanebauavananonevennpavavenobavnsavavanarouaans 30 46 AT JIHEGQASHBOXIUSHER FLATE EE 31 ERROR REPORT m 32 a y 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice SAFETY INSTRUCTIONS Expected use conditions The MEI BNR product validates denominates and stores banknotes The MEI BNR is intended to be integrated as a peripheral
8. OADER CASSETTE 1 Open the Spine door to check if the banknote is jammed in exiting the Loader 2 f you see the banknote carefully withdraw it laa 3 If you don t see the banknote close the Spine door emm 4 Remove and then open the Loader Cassette refer to LOADER CASSETTE HANDLING USING AND QUALITY OF BANKNOTES in the NORMAL OPERATIONS IN HOST MACHINE chapter 5 Carefully withdraw the banknote 6 Close and install the Loader Cassette refer to LOADER CASSETTE HANDLING USING AND QUALITY OF BANKNOTES in the NORMAL OPERATIONS IN HOST MACHINE chapter 30 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 4 6 AT THE CASHBOX PUSHER PLATE 1 Remove Cashbox per instructions in section 2 2 above 2 Inspect the BNR pusher plate located inside the BNR at the top of the opening where the Cashbox was removed from 3 lf you see a banknote carefully remove it 4 The Cashbox must be opened emptied and rearmed before it can be re installed in the BNR 5 Replace the rearmed Cashbox 31 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice ERROR REPORT mol Name of company Date of intervention Name of person on duty BNR Type N Main Module Host machine Type Location REPORT RMA N N Time
9. System with lock 1 and lever 2 using the key 2 Remove the Cash Box 3 by pulling it away from the BNR with the yellow handle 3 To open the Cash Box press slightly on the Cash Box 1 insert the key fully into the lock 2 and turn 3 4 If banknotes are present remove all banknotes 5 Toclose the Cash Box press the Cash Box closed at 1 insert the key fully into the lock 2 and turn the key 8 12 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice Caution if the indicator is green the Cash Box can be reinserted If the indicator is grey the Cash Box must be rearmed by opening it emptying all banknotes and then closing 6 Install the Cash Box 1 NOTE The Cash Box should install into the BNR with little force If the cashbox does not sit flush in the BNH first check that the interlock lever is unlocked and then check the cashbox arming indicator to ensure it is green If itis not green the cashbox will need to be rearmed by opening emptying and closing 7 Lock the Interlock System with lever 2 and lock 3 using the key 13 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 2 3 LOADER CASSETTE HANDLING USING AND QUALITY OF BANKNOTE The following instructions explain how to fill the Loader Cassette
10. and the module must be unlocked with a key Once the cashbox is removed it must be opened and emptied before it can be reinstalled in the BNR The key is required to open close and rearm it 10 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice e Loader Cassette You need to release the Interlock System to remove the Loader Cassette To open the Loader Cassette it must be removed and the module must be unlocked with a key The key is required to open and close it e Recycler To remove a Recycler you need to release the Interlock System and remove the Loader Cassette Recyclers are locked in place with keys Refer to the BNR Service Manual to remove the Recyclers Once the Loader Cassette is removed you can see the Recycler lock TT ee 11 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 2 2 CASH BOX HANDLING AND ARMING To remove the Cash Box you need to release the Interlock System with its key To open and rearm the Cash Box you need the key of the Cash Box al Warning the Cash Box is a module which needs to be rearmed once removed ake sure that you have the key or another empty Cash Box before removing it If you do not have the key you will not be able to replace the same Cash Box 1 Release the Interlock
11. cess and displays the following e Inlet arrows alternately BLINKING RED B BLINKING 3f wi RED AIN e hen 15 seconds later Inlet and Outlet Arrows BLINKING GREEN BLINKING GREEN e Finally all LED s of all modules SLOWLY BLINKING GREEN 20 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice BLINKING GREEN BLINKING GREEN a a aa aa ee at O In this state a BNR Reset is required to bring the unit ON LINE EN 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 2 6 BNR RESET The reset sequence of the BNR takes approximately 15 to 25 seconds It is dependent on the BNR configuration number of modules Reset automatically tests the BNR s electro mechanical system for a failure or banknote in the transport system If a banknote is found it will be send the note to the Cash Box NOTE The first Reset cycle may take up to 1 minute 30 seconds If the Loader Cassette is empty its LED indicator will blink Red This will not affect the BNR readiness to accept cash During the reset sequence e You Will hear running of the transport motors belts and diverters being tested inside the BNH e You will see module LED s BLINKING GREEN SLOWLY BLINKING BLINKING GREEN oader ve IA Ziel E S221 3 22 200
12. hange without prior notice BASIC TROUBLESHOOTING 3 The basic troubleshooting is made by observing the several indicators of the BNR s modules This troubleshooting is valid for the Firmware version 1 0 0 4 NI IONVE XOS8 HSVO O J9J9J u p WIL I go eui Adug peuueoJ jou JO UD xog yseD 10 0 LOOSupI SOO ajnpow BuoJM euoneJedo 10N pueuJluloo Joo e auinboy enuen SdIAIOS eui O 19J9J JO NIHV3 IO INV ASV3 0 JOJOU WEL ou Je9 o2 10119 iq peddojs wef uyodsueJ ul iig BAOWSY 01 oul MO e npojN eui Nuo jou snes ad useo SOIOUMUEO LIA S essed J9pE07 y 117 uesui o Apeal gy uonoe ou eye Auo 400807 MO 10u ebeiojs ig euoneJedo 49S9H 0 YNG oU SALY UO U9IIMS Jay Dome Jose peo snjeis EES HSG 9 npo y uie1is S HO io 9 Jenunuoo GEI cx HO HO HO Q O L UOISJ9A M4 10 891pu BuJ9 X3 HO HO HO 25 67061 5 044 G2 BNR USER GUIDE Information subject to change without 2009 2010 MEI All rights reserved prior notice 4 EASY JAM CLEARING It may happen that a banknote is jammed in the BNR The following cases of jammed banknotes are easy to clear For more difficult cases of jammed banknotes refer to ADVANCED JAM CLEARING in the BNR Service Manual 67902 5 044 4 1 IN THE SPINE 1 Open the Spine door lift and hold up the yellow button and pull the door 2 Carefully withdraw the bank
13. hassis metal frame containing all the other modules with an Interlock System Recycler module device for storing and dispensing banknotes Loader module removable cash storage cassette for dispensing banknotes Cash Box module a lockable secure removable cash storage cassette Standard Bezel version Safety Metal Bezel version a aA USB Cable SA Power Cable We SSO Main Module Cash Box Chassis Ge Loader Cassette Recycler 3 amp 4 Recycler 5 amp 6 The required conditions for normal operations of the BNR are e Power cable and USB cable correctly connected e Positioner door Recognition Sensor door and Spine door correctly closed e The Main Module correctly connected to the Spine refer to INSTALL THE MAIN MODULE ONTO THE CHASSIS in the BNR Service Manual e Each module correctly inserted e Interlock System correctly locked refer to LOCKS AND SECURITY PRINCIPLE in the NORMAL OPERATIONS IN HOST MACHINE chapter e The green unlocking lever is inserted completely e BNR Chassis properly linked to the local ground e BNR and Host machine are powered up and BNR is reset H 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 1 3 MAIN MODULE EXTERNAL INDICATORS External indicators are located on the Bezel External indicators consist of two pairs
14. led properly and to perform simple product upkeep This manual does not discuss any product maintenance that requires tools or additional software For more information on the BNR and about other operations see the BNR Service Manual Convention used in this document and in the Service Manual D e Paragraph with the icon is intended to identify safety concerns e Paragraph with the icon I provides helpful instructions to make the BNR easier to use 1 1 OVERVIEW BNR Banknote Recycler The BNR processes multi width international street money with the following basic functions 1 Denomination Validation and Acceptance of street banknotes for multiple countries 2 Temporarily store the banknotes of the current transaction Escrow capacity 15 banknotes 3 Provide change to the consumer from temporary cash stores held in the Recyclers RE or Loader Cassette LO modules 4 Store the banknotes in a permanent store at the Cash Box module CB 5 The BNR is powered by an external 24 VDC power supply not included and not orderable from MEI 6 The BNR communicates with the Host Machine through a USB connection 6 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 1 2 PRESENTATION The BNH is composed of the following modules e Main Module includes interface to the User Inlet or Bezel banknote validation system and a Bundler C
15. note take care that the banknote does not fall behind the BNR 3 Close the Spine door 26 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 4 2 IN THE RECOGNITION SENSOR 1 Open the Recognition Sensor door Push on the two yellow buttons and pull the door 2 Carefully withdraw the banknote 3 Close the Recognition Sensor door 2 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 1 Open the Spine door Lift and hold up the yellow button and pull the door 2 Open the Recognition Sensor door Push on the two yellow buttons and pull the door 3 Carefully withdraw the banknote 4 Close the Recognition Sensor Door first and finally the Spine door 28 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 4 4 IN THE POSITIONER AT THE INLET 1 Open the Spine door then open the Recognition Sensor door and finally open the Positioner door Lift and hold up the yellow button and pull the door 2 Carefully withdraw the banknote 3 Close the Positioner door close the Recognition Sensor door and finally close the Spine door 29 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 4 5 IN THE L
16. of a Ber MET illuminated arrows one pair pointing to n J the Inlet the other pair pointing to the c Outlet e Inlet arrows can be illuminated green or NI red Outlet arrows can be illuminated TH UNCuS Z1 amp outer sel LC SE green only GG These arrows provide information about pop the transaction to the User and can also indicate warning and failure conditions Cp E 1 4 MODULES FRONT INDICATORS Each BNR module has front located LED K indicators giving its status Each LED will TOET illuminate green or red depending on the A We n module status o 8 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 1 5 SPINE INDICATOR The Spine has a LED indicator that provides its status This indicator will illuminate green or red 9 2009 2010 MEI All rights reserved BNR USER GUIDE 67061 5 044 G2 Information subject to change without prior notice 2 NORMAL OPERATIONS IN HOST MACHINE 2 1 LOCKS AND SECURITY PRINCIPLE The BNR can be secured with several locks to prevent unauthorised access to the stored money e Interlock System A lock and a lever which secures all cash modules The picture shows the Interlock System correctly locked To release it you need a key e Cash Box You need to release the Interlock System to remove the Cash Box To open the Cash Box it must be removed
17. series Banknote recyclers is intended to be incorporated into machines covered by European directives does comply with the provisions of the following European directives 2004 108 EC Electromagnetic Compatibility 2006 95 EC Low Voltage 2002 95 EC Restriction of Hazardous Substances RoHS as amended The products have been assessed by application of the following standards EN 55022 1998 Radiated emission for information technology equipment EN 55024 1998 EMC immunity characteristics for information technology equipment EN 60950 1 2006 Safety of information technology equipment UL 756 2010 File No E57869 Safety of coin and currency changers and actuators Our products are intended to be incorporated into automatic self serve vending machines made by an OEM Original Equipment Manufacturer The latter equipment should also be declared to be in conformity with EC directives The vending machine manufacturer integrating our module should observe the technical specifications and safety instructions supplied with the product Geneva 2 June 2010 Executive Vice President Jeff Allsop 2009 MEI All rights reserved 5 e 2009 2010 MEI All rights reserved BNR USER GUIDE 670615044 G2 Information subject to change without prior notice 1 USER GUIDE The intent of this document is to familiarize an Operator with the basic functions of the MEI BNR lt Banknote Recycler gt to ensure the product is instal
18. within a Host Machine IMPORTANT WARNING HEAVY MATERIAL MEI BNR can weigh more than gt 25 kg 555 Ib when completely assembled SAFETY INSTRUCTIONS Before installing the BNR into a Host Machine turn off all power When installing or removing electronic boards observe all ESD precautions to prevent damage Beware of hot surfaces LASER SAFETY STATEMENT This product has been tested to and is found to be in compliance with Class 1 Led Laser product according to IEC 60825 1 Safety standard for laser products STANDARDS CONFORMANCE MEI BNR series products operate at Safety Extra Low Voltage level SELV as defined in standard EN60950 1 Safety of information technology equipment They may be designed into processing machines covered by this standard and complying with IEC 60950 1 or EN 60950 1 EMC notice this digital device does not exceed the Class A limits according to EN 55022 and IEC CISPR 22 limits for radio interference In a domestic environment the User may be required to take adequate measures 4 2009 2010 MEI All rights reserved BNRUSERGUDE 670615044 G2 Information subject to change without prior notice MEI Inc Pont du Centenaire 109 o a CH 1228 Plan les Ouates PO Box 2650 1211 Geneva 2 Switzerland Tel 41 0 22 884 0505 Fax 41 0 22 884 0504 EC Declaration of Conformity Document Number 20199 0031 10023 EC G2 MEI herewith declares that MEI BNR
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