Models DH 25DL, DH 25DAL Models DH 36DL, DH 36DAL
Contents
1. 8 PRECAUTIONS IN SALES T T 9 1 Safety instructions T q o oo 9 2 Precautions requiring particular attention during sales promotion 11 REFERENCE MATERIALS rer er nr nnn nn nn nn en nn nn rn nnn Lee 11 REPAIR GUIDE er rrr rrr T nnn nn zena nn nn zena enne 12 1 Precautions in disassembly and reassembly DH 25DL DH 36DL 12 2 Precautions in disassembly and reassembly DH 25DAL DH 36DAL 17 3 Precautions in servicing DH 25DL DH 25DAL DH 36DL DH 36DAL 24 4 Precautions in disassembly and reassembly of battery charger 25 STANDARD REPAIR TIME UNIT SCHEDULES 26 Assembly diagram for DH 25DL Assembly diagram for DH 25DAL Assembly diagram for DH 36DL Assembly diagram for DH 36DAL SELLING POINT DESCRIPTIONS Lightweight and compact The Models DH 25DL DH 25DAL DH 36DL and DH 36DAL are substantially lighter than the current models in weight thanks to the adoption of the new lithium ion batteries Types BSL 2530 and BSL 3626 They are lighter than B by over 300 g in weight Based on our own research Maker HI2. Printed in Japan 6 07 070625N Hitachi Power Tools LIST NO G873 ELECTRIC TOOL PARTS LIST CORDLESS ROTARY HAMMER 2007 6 25 Model DH 36DAL E1 PARTS 306 345 DESCRIPTION FRONT CAP REMARKS DH 36DAL 306 340 STOPPER RING 323 154 GRIP 324 528 BALL HOLDER 324 526 322 812 HOLDER PLATE HOLDER SPRING 984 118 WASHER B 939 547 RETAINING RING FOR D20 SHAFT 10 PCS N 305 558 TAPPING SCREW W FLANGE D5X25 BLACK 325 555 307 688 GEAR COVER A OIL SEAL 322 815 SLEEVE 323 232 FELT PACKING B 690 4DD BALL BEARING 6904DDPS2L 324 522 322 813 SLEEVE A RETAINING RING 37MM 959 156 STEEL BALL D7 0 10 PCS 323 184 CYLINDER 323 172 HITACHI PLATE GREEN 325 551 878 885 CHANGE LEVER A O RING S 18 325 554 FELT PACKING 323 239 TAPPING SCREW D2 6X10 959 155 STEEL BALL D3 97 10 PCS 981 328 323 185 SPRING H SECOND GEAR 317 233 SPRING A 317 234 WASHER A 317 235 RETAINING RING D30 324 525 944 486 SECOND HAMMER O RING 1AP 20 324 523 HAMMER HOLDER 322 802 O RING B 322 805 DAMPER A 322 808 324 524 O RING C DAMPER HOLDER 322 807 STOPPER RING 32
3. b I o j CO CC ono 6 07 ALTERNATIVE PARTS 5 ITEM CODE NO DESCRIPTION NO REMARKS DH 36DAL Printed in Japan 6 07 070625N
4. 25DL 25DAL DH 36DL DI 36DAL Concrete Steel Wood No load rotation speed P mode 1 100 min S mode 550 min Full load blow P mode 4 500 min S mode 2 250 B 26 mm 1 13 mm 1 2 30 mm 1 1 4 30 mm 1 1 4 960 4 260 min Changeover of impact energy Equipped Not indicated Bit setting Single action Single action Push button Reversing switch Push button Changeover modes 2 modes modes 2 modes modes 3 modes Soft grip handle Equipped Handle Equipped Handle Equipped mechanism Nominal capacity 2 0 36 V Equipped Not indicated 60 min 80 min 60 min 367 mm Dimensions 221 mm 96 mm 4 3 kg 1 Charging time may vary depending on the type of charger to be used 2 Drilling speed comparisons Drilling speed depends on the operating conditions The test result is based on actual factory tests and is used as a reference only The drilling speed comparisons for downward drilling The drill bits used are the Hitachi genuine SDS plus shank bits E HITACHI DH 25DAL 25DL lt HITACHI DH 36DAL 36DL O HTACHI DH 24DVA E SS E E gt 5 T 8 5 10 5 12 5 16 5 18 20 24 Drill diameter mm Pressing force 10kg
5. 7 Do not attempt to disassemble the storage battery or the charger Special devices such as a thermostat are built into the storage battery and charger to permit rapid charging Incorrect parts replacement and or wiring will cause malfunctions which could result in fire or other hazards Instruct the customer to bring these units to an authorized service center in the event repair or replacement is necessary 8 Disposal of the storage batteries Ensure that all customers understand that the storage batteries should be returned to the Hitachi power tool sales outlet or the authorized service center when they are no longer capable of being recharged or repaired If thrown into a fire the battery may explode or if discarded indiscriminately leakage of the cadmium compound contained in the battery may cause environmental pollution 9 B Caution Plate 1 The following cautions are listed on the Name Plate attached to the main body of each tool For the U S A and Canada WARNING e reduce the risk of injury user must read and understand instruction manual AVERTISSEMENT s Afin de r duire le risque de blessures l utilisateur doit lire et bien comprendre le mode d emloi 2 The following cautions are listed on the name plate attached to each storage battery For Europe CAUTION Read thoroughly HANDLING INSTRUCTIONS before use e Do not disassemble nor throw into fire For the U S A and Canada
6. 944 477 303 617 COTTER TAPER SHANK ADAPTER SDS PLUS NO 1 303 619 A TAPER SHANK ADAPTER SDS PLUS 303 620 B TAPER SHANK ADAPTER SDS PLUS 303 624 CHUCK ADAPTER D SDS PLUS 302 976 302 975 ANCHOR SETTING ADAPTER A SDS W1 4X260L ANCHOR SETTING ADAPTER A SDS W5 16X260L 303 621 ANCHOR SETTING ADAPTER A SDS W3 8X160L 302 974 ANCHOR SETTING ADAPTER A SDS W3 8X260L 302 979 ANCHOR SETTING ADAPTER B SDS W1 4X260L 302 978 303 622 ANCHOR SETTING ADAPTER B SDS W5 16X260L ANCHOR SETTING ADAPTER B SDS W3 8X160L 302 977 ANCHOR SETTING ADAPTER B SDS W3 8X260L 303 044 CHEMICAL ANCHOR ADAPTER SDS 12 7MMX90L 303 045 CHEMICAL ANCHOR ADAPTER SDS 19 0MMX100L ed 303 625 303 626 CORE BIT SHANK SDS PLUS 25 38MM 105L CORE BIT SHANK SDS PLUS 25 38MM 300L k k k k mh mh ALTERNATIVE PARTS OPTIONAL ACCESSORIES DH 36DL CODE NO DESCRIPTION REMARKS 303 627 CORE BIT SHANK SDS PLUS 45 90MM 300L 306 885 DUST COLLECTOR B ASS Y 306 910 SOCKET ADAPTER 944 460 TAPER SHANK DRILL BIT D11X100 944 461 5 DRILL BIT
7. STANDARD ACCESSORIES 501 CODE NO 323 155 DESCRIPTION SIDE HANDLE REMARKS DH 36DL 502 303 709 DEPTH GAUGE 503 CHARGER MODEL UC 36YRL 504 329 319 CASE TECH NEWS NO 1574 OPTIONAL ACCESSORIES CODE NO 303 332 DESCRIPTION HAMMER DRILL CHUCK SET 13MM REMARKS INCLUD 602 603 303 334 CHUCK HANDLE 303 335 RUBBER CAP 321 825 DRILL CHUCK AND ADAPTER SET INCLUD 605 606 303 623 321 814 CHUCK ADAPTER G SDS PLUS DRILL CHUCK 13VLRB D INCLUD 607 608 995 344 FLAT HD SCREW A LEFT HAND M6X25 987 576 CHUCK WRENCH FOR 13VLB D 13VLR D 321 813 DRILL CHUCK 13VLD D INCLUD 610 303 334 971 787 CHUCK HANDLE DUST CUP 931 844 STOPPER 971 5112 DRIVER BIT NO 2 25L 971 5122 DRIVER BIT A NO 3 25L 971 794 971 795 ANCHOR SETTING ADAPTER A W1 4 MANUAL ANCHOR SETTING ADAPTER W5 16 MANUAL 971 796 ANCHOR SETTING ADAPTER A W3 8 MANUAL 971 797 ANCHOR SETTING ADAPTER A W1 2 MANUAL 971 798 ANCHOR SETTING ADAPTER A W5 8 MANUAL 971 799 971 800 ANCHOR SETTING ADAPTER B W1 4 MANUAL ANCHOR SETTING ADAPTER B W5 16 MANUAL 971 801 ANCHOR SETTING ADAPTER B W3 8 MANUAL 971 802 ANCHOR SETTING ADAPTER B W1 2 MANUAL 971 803 ANCHOR SETTING ADAPTER B W5 8 MANUAL
8. At this time carefully note that the First Gear 54 must be aligned with and press fitted onto the 9 mm diameter end of Second Shaft A 50 2 Removal of change lever A Remove the Tapping Screw D2 6 x 10 23 and turn Change Lever A 20 counterclockwise in the arrow direction until A mark on Change Lever A 20 points right below Then Change Lever A 20 can be removed Be careful not to lose the Steel Ball D3 97 24 After removal of Change Lever A 20 the Second Pinion 44 Clutch Spring 45 Clutch 46 and Lock Plate 49 can be removed as a unit Removal of change lever A Second Pinion 44 Clutch 46 Tapping Screw D2 6 x 10 23 Change Lever A 20 Lock Plate 49 Clutch Spring 45 17 3 Disassembly of the tool retainer Slide the Grip 3 fully in the arrow direction and remove the Front Cap 1 Pulling the Grip 3 remove the Stopper Ring 2 with a retaining ring puller Then the Grip 3 Ball Holder 4 Steel Ball D7 0 17 Holder Plate 5 Holder Spring 6 and Washer B 7 can be removed from the Cylinder 18 Disassembly of the tool retainer gt Holder Plate 5 Holder Spring 6 Grip 3 Retaining Ring for D20 Shaft 8 111244 M oa Hy Steel Ball D7 0 17 Stopper Ring 2 Front Cap 1 pper Ring 2 Washer B 7 Ball Holder 4 4 Removal of the cylinder and the second gear slip mec
9. 22 Spring A 23 and Washer A 24 can be removed from the Cylinder 17 4 Disassembly of the cylinder and the second hammer Remove the Stopper Ring 33 from the inside diameter portion of the Cylinder 17 Then the Second Hammer 26 O ring 1AP 20 27 Hammer Holder 28 O ring B 29 Damper A 30 O ring C 31 and Damper Holder 32 can be removed from the Cylinder 17 Remove the Stopper Ring 33 from the groove of the inside diameter portion of the Cylinder 17 by tapping the Stopper Ring 33 through the 5 mm diameter hole of the Cylinder 17 with a hammer and a punch At reassebmly replace the Stopper Ring 33 with new one as the removed Stopper Ring 33 is deformed To prevent idle hammering also replace O ring C 31 with new one at reassembly 13 Disassembly of the cylinder and the second hammer Tap with a hammer Punch 5 mm diameter hole 2 pcs O ring 1AP 20 27 Damper Holder 32 Hammer Holder 28 O ring C 31 ri Second Hammer 26 O ring B 29 Damper A 30 Stopper Ring 33 5 Disassembly of the armature and the housing After disassembly of the striking mechanism section remove the Machine Screw M4 x 8 81 from the Grip Cover 80 and remove the Grip Cover 80 to show the carbon brushes Hook the Spring 59 on the edge of the carbon brush tube Remove the Tapping Screw W Flange D4 x 16 Black 52 from the Inner Cover Ass y 39 Then the Inner Cover As
10. Lead wire Blue Lead wire Black Lead wire Brown 24 Tightening torque Tapping Screw W Flange D2 6 x 10 Black 0 8 0 2 N m 8 2 kgf cm Tapping Screw W Flange D4 Black 2 0 0 5 N m 20 5 kgf cm Tapping Screw W Flange D5 x 25 Black 3 0 0 5 N m 30 5 kgf cm Tapping Screw W Flange D5 x 30 Black 4 0 0 5 N m 40 5 kgf cm 4 Precautions in disassembly and reassembly of battery charger Please refer to the Technical Data and Service Manual for Model UC 36YRL for precautions in disassembly and reassembly 25 STANDARD REPAIR TIME UNIT SCHEDULES Variable MODEL 10 20 30 40 50 60 Fixed Work Flow DH 25DL DH 36DL General Assembly Front Cap aa Cylinder Grip Cover Grip Ball Holder Holder Spring Steel Ball D7 0 Change Lever O ring S 18 O ring Piston Washer C x 2 O ring I D 72 Piston Pin Armature and Pinion Ass y O ring P 22 Ball Bearing 608DD Magnet Ball Bearing 608DD Brush Holder DC speed Control Switch Inner Cover Ass y Ball Bearing 626VV Second Shaft Clutch Spring Clutch Reciprocating Bearing Collar First Gear Pinion Ball Bearing 626VV gt p Housing A B Set Hammer O ring 1AP 2
11. 105L CORE BIT SHANK SDS PLUS 25 38MM 300L ALTERNATIVE PARTS OPTIONAL ACCESSORIES DH 36DAL CODE NO DESCRIPTION REMARKS 303 627 CORE BIT SHANK SDS PLUS 45 90MM 300L 306 885 DUST COLLECTOR ASS Y 306 910 SOCKET ADAPTER 944 460 TAPER SHANK DRILL D11X100 944 461 TAPER SHANK DRILL BIT D12 3X110 993 038 TAPER SHANK DRILL BIT D12 7X110 944 462 TAPER SHANK DRILL BIT D14 3X110 944 500 TAPER SHANK DRILL BIT D14 5X110 944 463 TAPER SHANK DRILL BIT D17 5X120 944 464 TAPER SHANK DRILL BIT D21 5X140 982 672 CORE BIT 25MM 982 673 CORE BIT A 29MM 982 674 CORE 32MM 982 686 GUIDE PLATE FOR CORE BIT 32MM 982 675 CORE BIT 35MM 982 687 GUIDE PLATE FOR CORE BIT 35MM 982 676 CORE BIT 38MM 982 688 GUIDE PLATE FOR CORE BIT 38MM 982 677 B 45MM 982 689 GUIDE PLATE FOR CORE BIT 45MM 982 678 CORE 50MM 982 690 GUIDE PLATE FOR CORE BIT 50MM 982 684 CENTER PIN A 109L FOR CORE BIT D32 38 982 685 CENTER PIN B 104L FOR CORE BIT D45 90 981 840 GREASE A FOR HAMMER HAMMER DRILL 30G 308 471 GREASE FOR HAMMER HAMMER DRILL 70G 980 927 GREASE FOR HAMMER HAMMER DRILL 500G 303 046 BULL POINT SDS 250MM ROUND SHANK TYPE 325 149 GREASE MOLUB ALLOY NO 777 1 756 INCLUD 644 INCLUD 655 INCLUD 657 INCLUD 659 INCLUD 661 INCLUD 663
12. 9 Ibs Weight Charger unit UC 36YRL including cord 0 9 kg 2 0 155 Gross DH 25DL 21 8 2 kg 18 0 Ibs DH 25DAL 2LRK 8 3 kg 18 3 Ibs Charger UC 6 1 Battery BSL 2530 2 nM Sio handle sss 1 accessories Depth 1 Plastic case 1 Model DH 36DL DH 36DAL oncrete 26 mm 1 13 1 27 30 1 1 4 sable drill bits SDS plus type only No load rotation speed POWER mode 1 100 min SAVE mode 550 min 71 ull load blow POWER mode 4 500 min SAVE mode 2 250 Type of motor DC magnet motor ype of switch Trigger switch with forward reverse rotation selector with brake pe of handle Gun type handle of main body and side handle Housing gear cover Glassfiber reinforced polyamide resin Glassfiber reinforced polycarbonate and elastomer Aluminum alloy die casting Glassfiber reinforced polycarbonate resin black ABS resin Overcharge protection system 1 Stop current detection 2 Battery surface temperature detection thermistor 3 180 minute t
13. CAUTION e For safe operation see instruction manual e Use HITACHI charger recommended in insturction manual for recharging 3 The following cautions are listed on the Name Plate attached to the Model UC 36YRL Charger CAUTION For safe operation see instruction manual Charge HITACHI rechargeable batteries types BSL 2530 and BSL 3626 series Other types of batteries may burst causing personal injury and damage Charge between 32 F and 104 F Rest 15 minutes between the charging of batteries Indoor use only Replace defective cord immediately 10 2 Precautions requiring particular attention during sales promotion The cordless rotary hammer offers many advantages it can be used in places where no power source is available the absence of a cord allows easy use etc However in comparison with conventional AC type impact drills and hammer drills there are certain precautions which require particular attention Salespersons must be thoroughly familiar with the following points to properly advise the customer in the most efficient use of the tool A Suggestions and precautions for the efficient use of the tool 1 Appropriate drilling capacity of the Model DH 25DL DH 25DAL DH 36DL DH 36DAL The Models DH 25DL DH 25DAL DH 36DL and DH 36DAL are not capable of drilling several dozens of holes like a conventional AC type impact or hammer drill because it is a cordless rotary hammer powered by a bat
14. D12 3X110 993 038 SHANK DRILL BIT D12 7X110 944 462 SHANK DRILL BIT D14 3X110 944 500 TAPER SHANK DRILL BIT D14 5X110 944 463 TAPER SHANK DRILL BIT D17 5X120 944 464 TAPER SHANK DRILL BIT D21 5X140 982 672 CORE BIT 25MM 982 673 CORE BIT A 29MM 982 674 CORE BIT 32MM 982 686 GUIDE PLATE FOR CORE BIT 32MM 982 675 CORE BIT 35MM 982 687 GUIDE PLATE FOR CORE BIT 35MM 982 676 CORE BIT 38MM 982 688 GUIDE PLATE FOR CORE BIT 38MM 982 677 CORE BIT B 45MM 982 689 GUIDE PLATE FOR CORE BIT 45MM 982 678 CORE B 50MM 982 690 GUIDE PLATE FOR CORE BIT 50MM 982 684 CENTER PIN A 109L FOR CORE BIT D32 38 982 685 CENTER PIN B 104L FOR CORE BIT D45 90 981 840 GREASE A FOR HAMMER HAMMER DRILL 30G 308 471 GREASE FOR HAMMER HAMMER DRILL 70G 980 927 GREASE FOR HAMMER HAMMER DRILL 500G 303 046 BULL POINT SDS 250MM ROUND SHANK TYPE INCLUD 644 INCLUD 655 INCLUD 657 INCLUD 659 INCLUD 661 INCLUD 663 e k k mh mh mh h mh mh mh 6 07 ALTERNATIVE PARTS 5 ITEM CODE NO DESCRIPTION NO REMARKS DH 36DL
15. PARTS CODE NO 305 812 DESCRIPTION TAPPING SCREW W FLANGE D4X16 BLACK REMARKS DH 25DL 876 796 O RING P 22 608 DDM BALL BEARING 608DDC2PS2L 360 814 ARMATURE AND PINION ASS Y DC 25 2 INCLUD 50 54 57 58 323 156 982 631 MAGNET WASHER A 608 DDM BALL BEARING 608DDC2PS2L 308 536 SPRING 323 164 BRUSH HOLDER 999 090 328 064 CARBON BRUSH AUTO STOP TYPE 1 PAIR PUSHING BUTTON 302 086 TAPPING SCREW W FLANGE D4X20 BLACK NAME PLATE 328 033 BATTERY BSL 2530 EUROPE AUS NZL 328 514 328 058 HOUSING A B SET DC SPEED CONTROL SWITCH 323 166 INTERNAL WIRE RED 323 165 INTERNAL WIRE BLACK HITACHI LABEL 328 060 319 812 CONTROLLER TERMINAL SET HEAT SINK 323 159 SHIFT KNOB 993 963 MACHINE SCREW W WASHERS M3X12 313 591 RUBBER HOLDER 949 554 323 160 10 PCS GRIP COVER 949 215 MACHINE SCREW 4 8 10 PCS 328 707 TAPPING SCREW W FLANGE D5X30 BLACK 328 708 CUSHION A ALTERNATIVE PARTS STANDARD ACCESSORIES CODE NO 323 155 DESCRIPTION SIDE HANDLE REMARKS DH 25DL 303 709 DEPTH GAUGE CHARGER MODEL UC 36YRL 329 317 CASE TECH NEWS NO 1574 OPTIONAL ACCESSORIES CODE NO 303 332 DESCRIPTION HAM
16. Screws W Flange D5 x 25 Black 9 Lower side Two Tapping Screws W Flange D5 x 30 Black 88 Mounting gear cover A ES P I m EET yC VAL TL Fr 22 Application of lubricant Apply special grease for hammer and hammer drill to the O ring 1AP 20 31 and O ring B 33 for the Hammer Holder 32 Damper A 34 O ring C 35 O ring 1 D 16 39 for the Striker 38 outer circumference of the Striker 38 inner and outer circumference of the Piston Pin 51 outer circumference of the Piston 40 Reciprocating Bearing 52 Reciprocating Bearing 52 rotary shaft of Second Shaft A 50 Second Pinion 44 rotary shaft clutch claw of the Cylinder 18 inner circumference of the metal of the Inner Cover Ass y 43 Second Hammer 30 and the lip portion of the Oil Seal 11 Fill 45 g of the special grease in the gear cover and 5 g in the inner cover groove Apply Molub Alloy No 777 1 grease to the pin portion of Change Lever A 20 Apply Molub Alloy No 777 1 grease to the contact portion between the Clutch 46 and the Lock Plate 49 Fill Molub Alloy No 777 1 grease in the ball portion of the Reciprocating Bearing 52 Apply HITACHI Motor Grease No 29 to the O ring S 18 21 for the Steel Ball D7 0 17 and Change Lever A 20 23 3 Precautions in servicing DH 25DL DH 25DAL DH 36DL DH 36DAL Wiring diagram Wiring arrangement EHE cs Wed ING
17. the Stopper Ring 37 in the groove of the inside diameter portion of the Cylinder 18 Check that the Stopper Ring 37 is securely fitted in the groove of the inside diameter portion of the Cylinder 18 viewing from the 5 mm diameter holes 2 pcs on the Cylinder 18 Mounting the cylinder O ring 1AP 20 31 Damper Holder 36 Hammer Holder 32 O ring C 35 Second Hammer 30 ISS T 2 m7 Ce ee Ir Hand press MJ O ring B 33 Damper A 34 Stopper Ring 37 Stopper ring jig A J 341 20 2 Mounting change lever A Before mounting Change Lever A 20 reassemble the lock plate ass y Lock Plate 49 Second Pinion 44 Clutch Spring 45 and Clutch 46 Mount the lock plate ass y to rails A and B of Gear Cover A 10 At this time fit the Lock Plate 49 properly in rail A and rail B Push in Spring C 48 and mount Change Lever A 20 When mounting Change Lever 20 push in Change Lever A 20 strongly with the A mark pointed right below the same manner as removal Turn Change Lever A 20 within the range indicated with an arrow mark and then tighten the Tapping Screw D2 6 x 10 23 Mounting change lever A Fit in rail A Fit in the inside of Spring C 48 Fit in rail B Spring C 48 Set the mark of Change Lever A 20 within the range Mounting position Tapping Screw D2 6 x 10 23 tighten
18. 0 Hammer Holder O ring B Damper A O ring C Damper Holder Gear Cover Oil Seal Ball Bearing 6904DD Sleeve A Second Gear Spring A 26 Variable MODEL 10 20 30 40 50 60 Fixed Work Flow DH 25DAL DH 36DAL General Assembly Front ea eme Cylinder Grip Cover Grip Ball Holder Holder Spring Steel Ball D7 0 Change Lever A O ring S 18 Striker O ring Piston Washer C x 2 O ring I D 72 Piston Pin Armature and Pinion Ass y O ring P 22 Ball Bearing 608DD Magnet Ball Bearing 608DD Brush Holder DC speed Control Switch p gt Inner Cover Ass y Second Shaft A Pinion Sleeve Spring C Second Pinion Clutch Spring Clutch Lock Plate Reciprocating Bearing Collar First Gear Pinion Ball Bearing 626VV o gt gt yp Housing A B Set Hammer O ring 1AP 20 Hammer Holder O ring B Damper A O ring C Damper Holder Gear Cover A Oil Seal Ball Bearing 6904DD Sleeve A Second Gear Spring A 27 Hitachi Power Tools LIST NO G874 ELECTRIC TOOL PARTS LIST CORDLESS ROTARY HAMMER 2007 6 25 Model DH 25DL E1 PARTS 306 345 DESCRIPTION FRONT CAP REMARKS DH 25DL 306 340 STOPPER RING 323 154 GRIP 324 528 BALL HOLDER 324 526 322 81
19. 2 HOLDER PLATE HOLDER SPRING 984 118 WASHER B 939 547 RETAINING RING FOR D20 SHAFT 10 PCS 41 N 305 558 TAPPING SCREW W FLANGE D5X25 BLACK 323 167 307 688 GEAR COVER OIL SEAL 322 815 SLEEVE 690 4DD BALL BEARING 6904DDPS2L 324 522 SLEEVE A 322 813 959 156 RETAINING RING 37MM STEEL BALL D7 0 10 PCS 322 814 CYLINDER 323 172 HITACHI PLATE GREEN 323 239 TAPPING SCREW D2 6X10 323 161 878 885 CHANGE LEVER O RING S 18 301 677 SECOND GEAR 316 135 SPRING A 301 679 WASHER A 948 310 324 525 RETAINING RING FOR D30 SHAFT SECOND HAMMER 944 486 O RING 1AP 20 324 523 HAMMER HOLDER 322 802 O RING B 322 805 322 808 DAMPER A O RING C 324 524 DAMPER HOLDER 322 807 STOPPER RING 324 535 STRIKER 322 834 324 534 O RING I D 16 PISTON 322 799 WASHER C 325 254 O RING I D 72 323 157 INNER COVER ASS Y INCLUD 51 626 VVM 323 151 BALL BEARING 626VVC2PS2L SECOND SHAFT 301 659 WASHER B 301 660 CLUTCH SPRING 324 532 CLUTCH 322 798 324 533 PISTON PIN RECIPROCATING BEARING 323 152 COLLAR 323 153 FIRST GEAR 301 663 SPACER 323 170 626 VVM PINION BALL BEARING 626VVC2PS2L ALTERNATIVE PARTS
20. 4 535 STRIKER 322 834 O RING I D 16 324 534 322 799 PISTON WASHER C 325 254 O RING I D 72 323 157 INNER COVER ASS Y INCLUD 57 323 181 SECOND PINION 323 182 324 606 CLUTCH SPRING CLUTCH 323 249 PINION SLEEVE 325 556 SPRING C 325 553 LOCK PLATE TS 325 552 322 798 SECOND SHAFT A PISTON PIN A A AA NA ALTERNATIVE PARTS PARTS CODE NO 324 533 DESCRIPTION RECIPROCATING BEARING REMARKS DH 36DAL 323 152 COLLAR 323 153 FIRST GEAR 301 663 SPACER 323 170 626 VVM PINION BALL BEARING 626VVC2PS2L 305 812 TAPPING SCREW W FLANGE D4X16 BLACK 876 796 O RING P 22 608 DDM BALL BEARING 608DDC2PS2L 360 801 323 156 ARMATURE AND PINION ASS Y DC 36V MAGNET INCLUD 56 60 63 64 982 631 WASHER A 608 DDM BALL BEARING 608DDC2PS2L 308 536 SPRING 323 164 999 090 BRUSH HOLDER CARBON BRUSH AUTO STOP TYPE 1 PAIR 328 064 PUSHING BUTTON 302 086 TAPPING SCREW W FLANGE D4X20 BLACK NAME
21. 5L 971 5122 DRIVER BIT A NO 3 251 971 794 971 795 ANCHOR SETTING ADAPTER A W1 4 MANUAL ANCHOR SETTING ADAPTER A W5 16 MANUAL 971 796 ANCHOR SETTING ADAPTER A W3 8 MANUAL 971 797 ANCHOR SETTING ADAPTER A W1 2 MANUAL 971 798 ANCHOR SETTING ADAPTER A W5 8 MANUAL 971 799 971 800 ANCHOR SETTING ADAPTER W1 4 MANUAL ANCHOR SETTING ADAPTER B W5 16 MANUAL 971 801 ANCHOR SETTING ADAPTER W3 8 MANUAL 971 802 ANCHOR SETTING ADAPTER W1 2 MANUAL 971 803 ANCHOR SETTING ADAPTER B W5 8 MANUAL 944 477 303 617 COTTER TAPER SHANK ADAPTER SDS PLUS NO 1 303 619 A TAPER SHANK ADAPTER SDS PLUS 303 620 B TAPER SHANK ADAPTER SDS PLUS 303 624 CHUCK ADAPTER D SDS PLUS 302 976 302 975 ANCHOR SETTING ADAPTER A SDS W1 4X260L ANCHOR SETTING ADAPTER SDS W5 16X260L 303 621 ANCHOR SETTING ADAPTER A SDS W3 8X160L 302 974 ANCHOR SETTING ADAPTER A SDS W3 8X260L 302 979 ANCHOR SETTING ADAPTER B SDS W1 4X260L 302 978 303 622 ANCHOR SETTING ADAPTER B SDS W5 16X260L ANCHOR SETTING ADAPTER B SDS W3 8X160L 302 977 ANCHOR SETTING ADAPTER B SDS W3 8X260L 303 044 CHEMICAL ANCHOR ADAPTER SDS 12 7MMX90L 303 045 CHEMICAL ANCHOR ADAPTER SDS 19 0MMX100L Lila 303 625 303 626 CORE BIT SHANK SDS PLUS 25 38MM
22. 5MM 982 678 CORE B 50MM 982 690 GUIDE PLATE FOR CORE BIT 50MM 982 684 CENTER PIN A 109L FOR CORE BIT D32 38 982 685 CENTER PIN B 104L FOR CORE BIT D45 90 981 840 GREASE A FOR HAMMER HAMMER DRILL 30G 308 471 GREASE FOR HAMMER HAMMER DRILL 70G 980 927 GREASE FOR HAMMER HAMMER DRILL 500G 303 046 BULL POINT SDS 250MM ROUND SHANK TYPE INCLUD 644 INCLUD 655 INCLUD 657 INCLUD 659 INCLUD 661 INCLUD 663 A A 6 07 ALTERNATIVE PARTS 5 ITEM CODE NO DESCRIPTION NO REMARKS DH 25DL Printed in Japan 6 07 070625N Hitachi Power Tools LIST NO G875 ELECTRIC TOOL PARTS LIST CORDLESS ROTARY HAMMER 2007 6 25 Model DH 25DAL E1 PARTS CODE NO 306 345 DESCRIPTION FRONT CAP REMARKS DH 25DAL 306 340 STOPPER RING 323 154 GRIP 324 528 BALL HOLDER 324 526 322 812 HOLDER PLATE HOLDER SPRING 984 118 WASHER B 939 547 RETAINING RING FOR D20 SHAFT 10 PCS IN 305 558 TAPPIN
23. 6 x 10 19 Mounting the change lever Viewed from A Change Lever 20 Tapping Screw D2 6 x 10 19 2 Press fitting the first gear Press fit the First Gear 48 aligning with the shaft end surface of the Second Shaft 41 After press fitting the First Gear 48 check that the inside ring of the Reciprocating Bearing 46 turns smoothly 3 Reassembly of the oil seal Prior to reassembly apply grease to the inner circumference of the Oil Seal 11 However do not apply grease to its outer circumference Also when press fitting the Oil Seal 11 ensure that it is straight and level 4 Mounting the piston Mount the Piston 36 facing its two 2 mm diameter holes to the Second Shaft 41 Mounting the piston Inner Cover Ass y 39 Piston 36 Striker 34 Second Shaft 41 Reciprocating Bearing 46 First Gear 48 15 Application of lubricant Apply special grease for hammer and hammer drill to the O ring 1AP 20 27 and O ring B 29 for the Hammer Holder 28 Damper A 30 O ring C 31 O ring 1 D 16 35 for the Striker 34 outer circumference of the Striker 34 inner and outer circumference of the Piston Pin 45 outer circumference of the Piston 36 Reciprocating Bearing 46 Reciprocating Bearing 46 rotary shaft of the Second Shaft 41 clutch claw of the Cylinder 17 inner circumference of the metal of the Inner Cover Ass y 39 Second Hammer 26 and the lip po
24. APTER SDS W1 4X260L ANCHOR SETTING ADAPTER A SDS W5 16X260L 303 621 ANCHOR SETTING ADAPTER A SDS W3 8X160L 302 974 ANCHOR SETTING ADAPTER A SDS W3 8X260L 302 979 ANCHOR SETTING ADAPTER B SDS W1 4X260L 302 978 303 622 ANCHOR SETTING ADAPTER B SDS W5 16X260L ANCHOR SETTING ADAPTER B SDS W3 8X160L 302 977 ANCHOR SETTING ADAPTER B SDS W3 8X260L 303 044 CHEMICAL ANCHOR ADAPTER SDS 12 7MMX90L 303 045 CHEMICAL ANCHOR ADAPTER SDS 19 0MMX100L ed 303 625 303 626 CORE BIT SHANK SDS PLUS 25 38MM 105L CORE BIT SHANK SDS PLUS 25 38MM 300L l mf mm A mm ALTERNATIVE PARTS OPTIONAL ACCESSORIES DH 25DAL CODE NO DESCRIPTION REMARKS 303 627 CORE BIT SHANK SDS PLUS 45 90MM 300L 306 885 DUST COLLECTOR B ASS Y 306 910 SOCKET ADAPTER 944 460 TAPER SHANK DRILL BIT D11X100 944 461 SHANK DRILL BIT D12 3X110 993 038 TAPER SHANK DRILL BIT D12 7X110 944 462 SHANK DRILL BIT D14 3X110 944 500 TAPER SHANK DRILL BIT D14 5X110 944 463 SHANK DRILL BIT D17 5X120 944 464 SHANK DRILL BIT D21 5X140 982 672 25MM 982 673 CORE 29MM 982 674 BIT 32MM 982 686 GUIDE PLATE FOR CORE BIT 32MM 982 675 CORE B
25. G SCREW W FLANGE D5X25 BLACK 325 555 307 688 GEAR COVER OIL SEAL 322 815 SLEEVE 323 232 FELT PACKING B 690 4DD BALL BEARING 6904DDPS2L 324 522 322 813 SLEEVE A RETAINING RING 37MM 959 156 STEEL BALL D7 0 10 PCS 323 184 CYLINDER 323 172 HITACHI PLATE GREEN 325 551 878 885 CHANGE LEVER A O RING S 18 325 554 FELT PACKING 323 239 TAPPING SCREW D2 6X10 959 155 STEEL BALL D3 97 10 PCS 981 328 301 677 SPRING H SECOND GEAR 316 135 SPRING A 301 679 WASHER A 948 310 RETAINING RING FOR D30 SHAFT 324 525 944 486 SECOND HAMMER O RING 1AP 20 324 523 HAMMER HOLDER 322 802 O RING B 322 805 DAMPER A 322 808 324 524 O RING C DAMPER HOLDER 306 340 STOPPER RING 324 535 STRIKER 322 834 O RING I D 16 324 534 322 799 PISTON WASHER C 325 254 O RING I D 72 323 157 INNER COVER ASS Y INCLUD 57 323 181 SECOND PINION 323 182 324 606 CLUTCH SPRING CLUTCH 323 249 PINION SLEEVE 325 556 SPRING C 325 553 LOCK PLATE 325 552 322 798 SECOND SHAFT A PISTON PIN ALTERNATIVE PARTS PARTS CODE NO 324 533 DESCRIPTION RECIPROCATING BEARING REMARKS DH 25DAL 323 152 COLLAR 323 153 FIRST GEA
26. IT 35MM 982 687 GUIDE PLATE FOR CORE BIT 35MM 982 676 38MM 982 688 GUIDE PLATE FOR CORE BIT 38MM 982 677 CORE 45MM 982 689 GUIDE PLATE FOR CORE BIT 45MM 982 678 B 50MM 982 690 GUIDE PLATE FOR CORE BIT 50MM 982 684 CENTER PIN A 109L FOR CORE BIT D32 38 982 685 CENTER PIN B 104L FOR CORE BIT D45 90 981 840 GREASE A FOR HAMMER HAMMER DRILL 30G 308 471 GREASE FOR HAMMER HAMMER DRILL 70G 980 927 GREASE FOR HAMMER HAMMER DRILL 500G 303 046 BULL POINT SDS 250MM ROUND SHANK 325 149 GREASE MOLUB ALLOY NO 777 1 75G INCLUD 644 INCLUD 655 INCLUD 657 INCLUD 659 INCLUD 661 INCLUD 663 k mh k mh mh h b mh mh mh mh mh mh mh mh mb mh mh mh 6 07 ALTERNATIVE PARTS 5 ITEM CODE NO DESCRIPTION NO REMARKS DH 25DAL Printed in Japan 6 07 070625N LIST NO G872 Hitachi Power Tools ELECTRIC TOOL PARTS LIST CORDLESS ROTARY HAMMER 2007 6 25 1 Model 36DL Q T A S f lt Arc 452 CODE NO 306 345 DE
27. LIST Nos DH 25DL 6874 H itachi Power Tools DH SPAL G875 TECHNICAL DATAAND SERVICE MANUAL ok coe Jun 2007 PRODUCT NAME sasassasssasanananasaaananaaaaaaananasananaananananananananananawananananananananswanananananananansnanananananananansnanananananananananananansnanananananananansnanananananananansnanananananananananananana Hitachi 25 2 V Cordless Rotary Hammer Models DH 25DL DH 25DAL Hitachi 36 V Cordless Rotary Hammer Models DH 36DL DH 36DAL MARKETING OBJ ECTIVE 00 iii The new Models DH 25DL DH 25DAL DH 36DL and DH 36DAL are developed under the same concept as the well reputed Models DH 240 and DH 24DVA These new models are more lightweight and their working capacities are higher than the current models thanks to the adoption of the lightweight and high voltage lithium ion batteries Features of the Models 25DL 25DAL 36DL and 36DAL include the following 1 Lightweight and compact 2 Large number of holes can be drilled per battery charge 3 Fastest drilling speed in the class 4 Switchable hammering force mechanism 5 New lithium ion batteries 25 2 V 36 V Slide in out type We aim to expand the market share of our cordless products by introducing these new Models 25DL DH 25DAL DH 36DL and DH 36DAL APPLICATIONS ep Ra ttt TII a nee sna ee ue e p a nin Re CAD TOO Drilling anchor holes Drilling holes in concrete tile brick and similar materials Drilli
28. MER DRILL CHUCK SET 13MM REMARKS INCLUD 602 603 303 334 CHUCK HANDLE 303 335 RUBBER CAP 321 825 DRILL CHUCK AND ADAPTER SET INCLUD 605 606 303 623 321 814 CHUCK ADAPTER G SDS PLUS DRILL CHUCK 13VLRB D INCLUD 607 608 995 344 FLAT HD SCREW A LEFT HAND M6X25 987 576 CHUCK WRENCH FOR 13VLB D 13VLR D 321 813 DRILL CHUCK 13VLD D INCLUD 610 303 334 971 787 CHUCK HANDLE DUST CUP 931 844 STOPPER 971 511Z DRIVER BIT A NO 2 25L 971 5122 DRIVER BIT A NO 3 251 971 794 971 795 ANCHOR SETTING ADAPTER A W1 4 MANUAL ANCHOR SETTING ADAPTER A W5 16 MANUAL 971 796 ANCHOR SETTING ADAPTER A W3 8 MANUAL 971 797 ANCHOR SETTING ADAPTER A W1 2 MANUAL 971 798 ANCHOR SETTING ADAPTER A W5 8 MANUAL 971 799 971 800 ANCHOR SETTING ADAPTER B W1 4 MANUAL ANCHOR SETTING ADAPTER B W5 16 MANUAL 971 801 ANCHOR SETTING ADAPTER B W3 8 MANUAL 971 802 ANCHOR SETTING ADAPTER B W1 2 MANUAL 971 803 ANCHOR SETTING ADAPTER B W5 8 MANUAL 944 477 303 617 COTTER TAPER SHANK ADAPTER SDS PLUS NO 1 303 619 A TAPER SHANK ADAPTER SDS PLUS 303 620 B TAPER SHANK ADAPTER SDS PLUS 303 624 CHUCK ADAPTER D SDS PLUS 302 976 302 975 ANCHOR SETTING ADAPTER SDS W1 4X260L ANCHOR SETTING ADAPTER A
29. PLATE 328 036 328 067 BATTERY BSL 3626 EUROPE AUS NZL HOUSING A B SET 328 058 DC SPEED CONTROL SWITCH 323 166 INTERNAL WIRE RED 323 165 INTERNAL WIRE BLACK 328 060 HITACHI LABEL CONTROLLER TERMINAL SET 319 812 HEAT SINK 323 159 SHIFT KNOB 993 963 MACHINE SCREW W WASHERS M3X12 313 591 949 554 RUBBER HOLDER 10 PCS 323 160 GRIP COVER 949 215 MACHINE SCREW 4 8 10 PCS 328 707 TAPPING SCREW W FLANGE D5X30 BLACK 328 708 CUSHION A ALTERNATIVE PARTS STANDARD ACCESSORIES CODE NO 323 155 DESCRIPTION SIDE HANDLE REMARKS DH 36DAL 303 709 DEPTH GAUGE CHARGER MODEL UC 36YRL 329 319 CASE TECH NEWS NO 1574 OPTIONAL ACCESSORIES CODE NO 303 332 DESCRIPTION HAMMER DRILL CHUCK SET 13MM REMARKS INCLUD 602 603 303 334 CHUCK HANDLE 303 335 RUBBER CAP 321 825 DRILL CHUCK AND ADAPTER SET INCLUD 605 606 303 623 321 814 CHUCK ADAPTER G SDS PLUS DRILL CHUCK 13VLRB D INCLUD 607 608 995 344 FLAT HD SCREW A LEFT HAND M6X25 987 576 CHUCK WRENCH FOR 13VLB D 13VLR D 321 813 DRILL CHUCK 13VLD D INCLUD 610 303 334 971 787 CHUCK HANDLE DUST CUP 931 844 STOPPER 971 511Z DRIVER BIT A NO 2 2
30. R 301 663 SPACER 323 170 626 VVM PINION BALL BEARING 626VVC2PS2L 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 ALTERNATIVE PARTS PARTS CODE NO 305 812 DESCRIPTION TAPPING SCREW W FLANGE D4X16 BLACK REMARKS DH 36DL 876 796 O RING P 22 608 DDM BALL BEARING 608DDC2PS2L 360 801 ARMATURE AND PINION ASS Y DC 36V INCLUD 50 54 57 58 323 156 982 631 MAGNET WASHER A 608 DDM BALL BEARING 608DDC2PS2L 308 536 SPRING 323 164 BRUSH HOLDER 999 090 328 064 CARBON BRUSH AUTO STOP TYPE 1 PAIR PUSHING BUTTON 302 086 TAPPING SCREW W FLANGE D4X20 BLACK NAME PLATE 328 036 BATTERY BSL 3626 EUROPE AUS NZL 328 067 328 058 HOUSING A B SET DC SPEED CONTROL SWITCH 323 166 INTERNAL WIRE RED 323 165 INTERNAL WIRE BLACK HITACHI LABEL 328 060 319 812 CONTROLLER TERMINAL SET HEAT SINK 323 159 SHIFT KNOB 993 963 MACHINE SCREW W WASHERS M3X12 313 591 RUBBER HOLDER 949 554 323 160 10 PCS GRIP COVER 949 215 MACHINE SCREW 4 8 10 PCS 328 707 TAPPING SCREW W FLANGE D5X30 BLACK 328 708 CUSHION A ALTERNATIVE PARTS
31. R 301 663 SPACER 323 170 626 VVM PINION BALL BEARING 626VVC2PS2L 305 812 TAPPING SCREW W FLANGE D4X16 BLACK 876 796 O RING P 22 608 DDM BALL BEARING 608DDC2PS2L 360 814 323 156 ARMATURE AND PINION ASS Y DC 25 2V MAGNET INCLUD 56 60 63 64 982 631 WASHER A 608 DDM BALL BEARING 608DDC2PS2L 308 536 SPRING 323 164 999 090 BRUSH HOLDER CARBON BRUSH AUTO STOP TYPE 1 PAIR 328 064 PUSHING BUTTON 302 086 TAPPING SCREW W FLANGE D4X20 BLACK NAME PLATE 328 033 328 514 BATTERY BSL 2530 EUROPE AUS NZL HOUSING A B SET 328 058 DC SPEED CONTROL SWITCH 323 166 INTERNAL WIRE RED 323 165 INTERNAL WIRE BLACK 328 060 HITACHI LABEL CONTROLLER TERMINAL SET 319 812 HEAT SINK 323 159 SHIFT KNOB 993 963 MACHINE SCREW W WASHERS M3X12 313 591 949 554 RUBBER HOLDER NUT M4 10 PCS 323 160 GRIP COVER 949 215 MACHINE SCREW 4 8 10 PCS 328 707 TAPPING SCREW W FLANGE D5X30 BLACK 328 708 CUSHION A ALTERNATIVE PARTS STANDARD ACCESSORIES 501 CODE NO 303 709 DESCRIPTION DEPTH GAUGE REMARKS DH 25DAL 502 323 155 SIDE HANDLE 503 CHARGER MODEL UC 36YRL 504 329 317 CASE TECH NEWS NO 1574 OPTIONAL ACCES
32. SCRIPTION FRONT CAP REMARKS DH 36DL 306 340 STOPPER RING 323 154 GRIP 324 528 BALL HOLDER 324 526 322 812 HOLDER PLATE HOLDER SPRING 984 118 WASHER B 939 547 RETAINING RING FOR D20 SHAFT 10 PCS 305 558 TAPPING SCREW W FLANGE D5X25 BLACK 323 167 307 688 GEAR COVER OIL SEAL 322 815 SLEEVE 690 4DD BALL BEARING 6904DDPS2L 324 522 SLEEVE A 322 813 959 156 RETAINING RING 37MM STEEL BALL 7 0 10 PCS 322 814 CYLINDER 323 172 HITACHI PLATE GREEN 323 239 TAPPING SCREW D2 6X10 323 161 878 885 CHANGE LEVER O RING S 18 301 677 SECOND GEAR 316 135 SPRING A 301 679 WASHER A 948 310 324 525 RETAINING RING FOR D30 SHAFT SECOND HAMMER 944 486 O RING 1AP 20 324 523 HAMMER HOLDER 322 802 O RING B 322 805 322 808 DAMPER A O RING C 324 524 DAMPER HOLDER 322 807 STOPPER RING 324 535 STRIKER 322 834 324 534 O RING I D 16 PISTON 322 799 WASHER C 325 254 O RING I D 72 323 157 INNER COVER ASS Y INCLUD 51 626 VVM 323 151 BALL BEARING 626VVC2PS2L SECOND SHAFT 301 659 WASHER B 301 660 CLUTCH SPRING 324 532 CLUTCH 322 798 324 533 PISTON PIN RECIPROCATING BEARING 323 152 COLLAR 323 153 FIRST GEA
33. SDS W5 16X260L 303 621 ANCHOR SETTING ADAPTER A SDS W3 8X160L 302 974 ANCHOR SETTING ADAPTER A SDS W3 8X260L 302 979 ANCHOR SETTING ADAPTER B SDS W1 4X260L 302 978 303 622 ANCHOR SETTING ADAPTER SDS W5 16X260L ANCHOR SETTING ADAPTER SDS W3 8X160L 302 977 ANCHOR SETTING ADAPTER SDS W3 8X260L 303 044 CHEMICAL ANCHOR ADAPTER SDS 12 7 901 303 045 CHEMICAL ANCHOR ADAPTER SDS 19 0MMX100L e 303 625 303 626 CORE BIT SHANK SDS PLUS 25 38MM 105L CORE BIT SHANK SDS PLUS 25 38MM 300L ALTERNATIVE PARTS OPTIONAL ACCESSORIES DH 25DL CODE NO DESCRIPTION REMARKS 303 627 CORE BIT SHANK SDS PLUS 45 90MM 300L 306 885 0 8 COLLECTOR B ASS Y 306 910 SOCKET ADAPTER 944 460 TAPER SHANK DRILL D11X100 944 461 TAPER SHANK DRILL BIT D12 3X110 993 038 TAPER SHANK DRILL BIT D12 7X110 944 462 TAPER SHANK DRILL BIT D14 3X110 944 500 TAPER SHANK DRILL BIT D14 5X110 944 463 TAPER SHANK DRILL D17 5X120 944 464 TAPER SHANK DRILL D21 5X140 982 672 CORE 25MM 982 673 CORE 29MM 982 674 CORE 32MM 982 686 GUIDE PLATE FOR CORE BIT 32MM 982 675 CORE BIT 35MM 982 687 GUIDE PLATE FOR CORE BIT 35MM 982 676 CORE BIT 38MM 982 688 GUIDE PLATE FOR CORE BIT 38MM 982 677 CORE B 45MM 982 689 GUIDE PLATE FOR CORE BIT 4
34. SORIES CODE NO 303 332 DESCRIPTION HAMMER DRILL CHUCK SET 13MM REMARKS INCLUD 602 603 303 334 CHUCK HANDLE 303 335 RUBBER CAP 321 825 DRILL CHUCK AND ADAPTER SET INCLUD 605 606 303 623 321 814 CHUCK ADAPTER G SDS PLUS DRILL CHUCK 13VLRB D INCLUD 607 608 995 344 FLAT HD SCREW A LEFT HAND M6X25 987 576 CHUCK WRENCH FOR 13VLB D 13VLR D 321 813 DRILL CHUCK 13VLD D INCLUD 610 303 334 971 787 CHUCK HANDLE DUST CUP 931 844 STOPPER 971 511Z DRIVER BIT A NO 2 25L 971 5122 DRIVER BIT A NO 3 251 971 794 971 795 ANCHOR SETTING ADAPTER A W1 4 MANUAL ANCHOR SETTING ADAPTER W5 16 MANUAL 971 796 ANCHOR SETTING ADAPTER A W3 8 MANUAL 971 797 ANCHOR SETTING ADAPTER A W1 2 MANUAL 971 798 ANCHOR SETTING ADAPTER A W5 8 MANUAL 971 799 971 800 ANCHOR SETTING ADAPTER B W1 4 MANUAL ANCHOR SETTING ADAPTER B W5 16 MANUAL 971 801 ANCHOR SETTING ADAPTER B W3 8 MANUAL 971 802 ANCHOR SETTING ADAPTER B W1 2 MANUAL 971 803 ANCHOR SETTING ADAPTER B W5 8 MANUAL 944 477 303 617 COTTER TAPER SHANK ADAPTER SDS PLUS NO 1 303 619 A TAPER SHANK ADAPTER SDS PLUS 303 620 B TAPER SHANK ADAPTER SDS PLUS 303 624 CHUCK ADAPTER D SDS PLUS 302 976 302 975 ANCHOR SETTING AD
35. TACHI B Model DH 25DL DH 25DAL DH 36DL DH 36DAL Overall length mm 322 322 322 322 367 Overall height mm 192 192 214 214 221 Overall width m 93 93 93 93 96 Weight kg 3 5 3 6 3 9 4 0 4 3 Large number of holes be drilled per battery charge The working capacity per single charge of the Model DH 36DAL is 1 5 to 2 times higher than B thanks to the highly efficient motor and the high capacity battery For details refer to 4 Per charge working capacity comparisons on page 8 Fastest drilling speed in the class The drilling speed of the Models DH 25DL DH 25DAL DH 36DL and DH 36DAL are about 1 1 times higher than B thanks to the efficient transmission of the hammering energy For details refer to 2 Drilling speed comparisons on page 6 O Switchable hammering force mechanism increases working efficiency Each of the Models DH 25DL DH 25DAL DH 36DL and DH 36DAL is equipped with the same mechanism as the current DH 24 series cordless rotary hammers to switch the hammering force between POWER mode and SAVE mode for proper adjustment of the hammering force hange lever Rotation hammering Rotation only Hammering only Shift knob 2 2 POWER lt Drilling holes in concrete gt lt Drilling holes in steel andwood gt lt Demolishing concrete gt MET Suitable for drilling holes Suitable for drilling holes Suitable for demolishing awer of 5 mm or larger in s
36. assembly of the striking mechanism section Push in the Second Hammer 26 with a drill bit or a screwdriver Remove the Striker 34 chucked by O ring C 31 The Change Lever 20 is positioned Rotation Only mark Remove the Tapping Screw D2 6 x10 19 and turn the Change Lever 20 by approximately 200 clockwise Adjust the mark of the Change Lever 20 to the center of the notch on the gear cover Ply out the Change Lever 20 at this position Remove the Tapping Screw W Flange D5 x 25 Black 9 and the Tapping Screw W Flange D5 x 30 Black 82 from the Gear Cover 10 and remove the Gear Cover 10 The Inner Cover Ass y 39 and Housing A B Set 66 are loosely fitted together Attempting to pull them out first could cause the Armature and Pinion Ass y 55 to be pulled out at the same time causing damage to the Carbon Brushed 61 Remove from the end of the Second Shaft 41 and turn the Second Shaft 41 so that the Piston 36 moves to its maximum upper position inner cover side The arm of the Reciprocating Bearing 46 can then be disconnected from the Piston Pin 45 and the Second Shaft 41 and the components mounted on it can be removed from the Inner Cover Ass y 39 as a unit With a bearing puller remove the First Gear 48 from the Second Shaft 41 Then take off the Reciprocating Bearing 46 At this time carefully note that the First Gear 48 must be aligned with and press fitted onto
37. e battery Battery Nominal voltage DC 25 2 V Type BSL 2530 Nominal life Charging discharging Approx 1 000 times Nominal capacity 3 0 Ah Charger Model UC 36YRL Overcharge protection system 1 Stop current detection 2 Battery surface temperature detection thermistor 3 180 minute timer Power input 100 W Charging time Approx 60 minutes for Type BSL 2530 battery at 20 C 68 F Operable ambient temperature range 0 C 40 C 32 F 104 F The maximum allowable temperature of the Type BSL 2530 battery is 50 C 122 F Indication method of battery charging function Indication of the pilot lamp Before Blinks 0 5 sec 05 sec OFF charging Red While Lights Stays ON continuously charging Red Blinks Red 0 5 sec ON 05 sec OFF a Es Charging completed Malfunction in the battery Charging Flickers 011 0 1 sec OFF ihe x impossible Red _ Battery overheated Overheatlamp Overheat Lights Stays ON continuously Unable to charge Green standby Green Charging will commence when battery is cooled NOTE The Model UC 36 YRL cools the overheated battery by the cooling fan during the standby mode Main body unit including battery DH 25DL 3 5 kg 7 7 155 Net DH 25DAL 3 6 kg 7
38. e charger If the charger is used with voltage higher than that indicated on the unit it will not function properly 4 Conduct battery charging at an ambient temperature range of 0 C 40 32 F 104 F Special temperature sensitive devices are employed in the charger to permit rapid charging Ensure that customers are instructed to use the charger at the indicated ambient temperature range At temperature under 0 C 32 F the thermostat will not function properly and the storage battery may be overcharged At temperature over 40 104 F the storage battery cannot be sufficiently charged The optimum temperature range is 20 C 25 C 68 F 77 F 5 The battery charger should not be used continuously At high ambient temperature if over three storage batteries are charged in succession the temperature of the coils on the transformer will rise and there is a chance that the temperature fuse inserted in the interior of the transformer will inadvertently melt After charging one battery please wait about 15 minutes before charging the next battery 6 Do not insert foreign objects into the air vents on the charger The charger case is equipped with air vents to protect the internal electronic components from overheating Caution the customer not to allow foreign materials such as metallic or flammable objects to be dropped or inserted into the air vents This could cause electrical shock fire or other serious hazards
39. f Test material Concrete panel with a compression strength of 240 kgf cm 3 Chiseling performance comparisons Chiseling performance varies considerably depending on the work conditions Use the factory test results shown below for comparison purposes only Maker Model Chiseling amount kg 5 min DH 25DAL i HITACHI DH 36DAL E GENE HITACHI DH 24DVA 27 4 Per charge working capacity comparisons The number of holes which can be drilled into concrete per battery charge may vary widely in accordance with the hardness of the concrete sharpness and condition of the drill bit and other factors Accordingly the test results are intended for reference purposes only 1 Drilling into concrete Number of holes drilled holes 1 charge Hole dia x Depth Maren 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 HITAGHI DH 36DAL 6 5 x 30L B HITACHI DH 24DV Fir ACH 2SpAE 8 5 x 30L HITACHI DH 240 HITACHI 10 5 x 30L DH 36DAL HITACHI DH 24DV Ne Meu DH 36DAL 12 5 x 35L 24DV BBHI2SDAE H 36DAL uri DH 99 aja 2 DH 36DAL 63 TT DH24DV 14 PH 25DAL 3 36DAL 20 x 40L 28 24DV 33 PAGHI DEDDF DH 36DAL 117 DH 24DV 19 DH 25DAL HITACHI 401 DH 36DAL 19 24 x 40L 2 Chiseling concrete GRES Chiseling amount kg Make
40. hanism section Remove the Gear Cover A 10 from the Inner Cover Ass y 43 and remove the entire tool retainer Remove the Retaining Ring for D20 Shaft 8 with a retaining ring puller Stand Gear Cover A 10 in this state and pull out the Cylinder 18 from Gear Cover A 10 with a hand press Then the Sleeve 12 can be removed from the Cylinder 18 Remove the Retaining Ring for D30 Shaft 29 from the Cylinder 18 with a retaining ring puller Then the Second Gear 26 Spring A 27 and Washer A 28 can be removed from the Cylinder 18 5 Removal of the cylinder and the second hammer Remove the Stopper Ring 37 from the inside diameter portion of the Cylinder 18 Then the Second Hammer 30 O ring 1AP 20 31 Hammer Holder 32 O ring B 33 Damper A 34 O ring C 35 and Damper Holder 36 can be removed from the Cylinder 18 Insert the no hole side of stopper ring jig A J 341 into the Cylinder 18 until it contacts the end surface of the Damper Holder 36 Hold the Cylinder 18 and the end surface of stopper ring jig A J 341 with a vise and compress Damper A 34 it moves a little when the Stopper Ring 37 is pressed with punch C J 341 Insert punch C J 341 into the 5 mm diameter holes 2 places in the Cylinder 18 and tap the outside of the Stopper Ring 37 until the Stopper Ring 37 cannot be seen from the 5 mm diameter holes 2 places to remove the Stopper Ring 37 from the gro
41. imer Power input 100 W Charging time Approx 80 minutes for Type BSL 3626 battery at 20 C 68 F Operable ambient temperature range 0 C 40 C 32 F 104 F The maximum allowable temperature of the Type BSL 3626 battery is 50 C 122 F Indication method of battery charging function Charger Indication of the pilot lamp Model UC 36YRL Before Blinks 5 05sec OFF charging Red il sasi mmm While Lights Stays ON continuously i 5 Charge status charging Red lamp Red charging Blinks 05 sec ON 05 sec OFF completed Red L mmm Malfunction in the battery Charging Flickers 0 1 0 1 56 OFF or the chasgec impossible Red Battery overheated Overheat lamp Overheat Lights Stays ON continuously Unable to charge Green standby Green Wwww r s lt caaO Charging will commence when battery is cooled NOTE The Model UC 36 YRL cools the overheated battery by the cooling fan during the standby mode 3 9 kg 8 6 Ibs 4 0 kg 8 8 Ibs Charger unit UC 36YRL including cord DH 36DL 2LRK 8 8 kg 19 4 Ibs DH 36DAL 2LRK 8 9 kg 19 6 Ibs Charger UC 36YRL Battery BSL 3626 Side handle Depth gauge Plastic case 2LRK 4 COMPARISONS WITH SIMILAR PRODUCTS Superior specifications 1 Specifications comparisons
42. ing position 3 Press fitting the first gear Press fit the First Gear 54 aligning with the shaft end surface of Second Shaft A 50 After press fitting the First Gear 54 check that the inside ring of the Reciprocating Bearing 52 turns smoothly 4 Reassembly of the oil seal Prior to reassembly apply grease to the inner circumference of the Oil Seal 11 However do not apply grease to its outer circumference Also when press fitting the Oil Seal 11 ensure that it is straight and level 21 5 Mounting the piston Mount the Piston 40 facing its two 2 mm diameter holes to Second Shaft A 50 Mounting the piston Inner Cover Ass y 43 Striker 38 Piston 40 i I Ed ej ny e BENE _ COS EBI l L N 4 2 mm diameter holes 2 pcs Second Shaft A 50 Reciprocating Bearing 52 First Gear 54 6 Mounting gear cover A First mount Change Lever A 20 and the lock plate ass y to Gear Cover A 10 then mount it to the main body At this time engage the gear in 3 points A B and C according to either of the following methods 1 Mount the drill bit and turn it by a hand slowly or 2 Install the battery and pull the trigger switch for a quick moment to turn the motor Be careful when tightening the Tapping Screws W Flange D5 x 25 Black 9 and the Tapping Screws W Flange D5 x 30 Black 88 because they are different in length Upper side Two Tapping
43. n batteries Each of the Models 25DL DH 25DAL DH 36DL and DH 36DAL is equipped with a protective function that automatically stops output to extend the battery life The motor may automatically stop when the remaining battery level is low when the battery voltage is decreased to about 14 V Type BSL 2530 or when decreased to about 20 V Type BSL 3626 even if the switch is depressed continuously during operation This is because the protective function is activated The batteries are not faulty Charge the batteries immediately in such case 2 SPECIFICATIONS Model DH 25DL DH 25DAL Concrete 26 mm 1 Capacity Steel 13 mm 1 2 Wood 30 mm 1 1 4 Usable drill bits SDS plus type only No load rotation speed POWER mode 1 100 min SAVE mode 550 min Full load blow POWER mode 4 500 SAVE mode 2 250 min Type of motor DC magnet motor Type of switch Trigger switch with forward reverse rotation selector with brake Type of handle D type handle of main body and side handle Housing gear cover Glassfiber reinforced polyamide resin Grip cover Glassfiber reinforced polycarbonate and elastomer Enclosure Inner Aluminum alloy die casting Battery Glassfiber reinforced polycarbonate resin black Charger ABS resin Sealed cylindrical lithium ion storag
44. ng holes in steel and wood e Tightening and loosening machine screws and wood screws SELLING POINTS RM NEW FEATURES Light weight and compact Large number of holes can be drilled per charge Fastest drilling speed in the class Switchable hammering force mechanism increases working efficiency G New Li ion battery 25 2 V 36 V Slide in out type SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT HITACHI Hitachi Koki Co Ltd International Sales Division REMARK For more information about HANDLING INSTRUCTIONS visit our website at http www hitachi koki com manual_view_export Throughout this TECHNICAL DATA AND SERVICE MANUAL a symbol s is are used in the place of company name s of out competitor s The symbol s utilized here is are as follows Competitors Company Name Model Name Symbols Utilized B BOSCH GBH36V LI CONTENTS SELLING POINT DESCRIPTIONS 1 SPECIFICATIONS ______ _ _____ _________________ 3 COMPARISONS WITH SIMILAR PRODUCTS 5 1 Specifications comparisons T 5 2 Drilling speed comparisons 6 3 Chiseling performance comparisons 7 4 Per charge working capacity comparisons
45. ove of the inside diameter portion of the Cylinder 18 Then remove the Cylinder 18 from the vise and pull out the Stopper Ring 37 from the inside diameter portion of the Cylinder 18 with ring puller jig B J 341 being careful not to pop out the Stopper Ring 37 At reassebmly replace the Stopper Ring 37 with new one as the removed Stopper Ring 37 is deformed To prevent idle hammering also replace O ring C 35 with new one at reassembly 18 Tap with a hammer Removal of the cylinder and the second hammer Punch C J 341 5 mm diameter hole 2 pcs O ring 1AP 20 31 Damper Holder 36 Hammer Holder 32 O ring B 33 Damper A 34 Stopper Ring 37 Stopper ring jig A J 341 6 Removal of the armature and the housing After disassembly of the hammering mechanism section remove the Machine Screw M4 x 8 87 from the Grip Cover 86 and remove the Grip Cover 86 to show the carbon brushes Hook the Spring 65 on the edge of the carbon brush tube Remove the Tapping Screw W Flange D4 x 16 Black 58 from the Inner Cover Ass y 43 Then the Inner Cover Ass y 43 can be removed together with the Armature and Pinion Ass y 61 At this time be careful not to damage the carbon brushes The Inner Cover Ass y 43 and the Armature and Pinion Ass y 61 can be removed just by pressing the Pinion 56 slightly with a press because there is an interference of the O ring P 22 59 The housing is const
46. r Model lp HITACHI 24DVA PRECAUTIONS IN SALES PROMOTION 1 Safety instructions In the interest of promoting the safest and most efficient use of the Models DH 25DL DH 25DAL DH 36DL DH 36DAL Cordless Rotary Hammers by all of our customers it is very important that at the time of sale the salesperson carefully ensures that the buyer seriously recognizes the importance of the contents of the Handling Instructions and fully understands the meaning of the precautions listed on the Caution Plate and Name Plate attached to each tool A Handling Instructions Salespersons must be thoroughly familiar with the contents of the Handling Instructions in order to give pertinent advice to the customer In particular they must have a thorough understanding of the precautions for use of the cordless tools which are different from those of ordinary electric power tools 1 Before use ensure that the unit is fully charged New units are not fully charged Even if the units were fully charged at the factory long periods of inactivity such as during shipping cause the storage battery to lose its charge Customers must be instructed to fully charge the unit prior to use 2 Connect the charger to an AC power outlet only Use of any other power source DC outlet fuel powered generator etc will cause the charger to overheat and burn out 3 Do not use any voltage increasing equipment transformer etc between the power source and th
47. rtion of the Oil Seal 11 Fill 45 g of the special grease in the gear cover and 5 g in the inner cover groove Apply Molub Alloy No 777 1 grease to the outer circumference of the Clutch 44 groove and the pin portion of the Change Lever 20 Apply HITACHI Motor Grease No 29 to the O ring S 18 21 for the Steel Ball D7 0 16 and the Change Lever 20 Application of Hitachi Motor Grease No 29 makes it easy to mount the Spacer 49 16 2 Precautions in disassembly and reassembly DH 25DAL DH 36DAL The numbers in Bold correspond to the item numbers in the Parts Lists and the exploded assembly diagrams Disassembly 1 Disassembly of the hammering mechanism section Push in the Second Hammer 30 with a drill bit or a screwdriver Remove the Striker 38 chucked by O ring 35 Remove the Tapping Screw W Flange D5 x 25 Black and the Tapping Screw W Flange D5 x 30 Black 88 from Gear Cover A 10 and remove Gear Cover A 10 Remove from the end of Second Shaft A 50 and turn Second Shaft A 50 so that the Piston 40 moves to its maximum upper position inner cover side The arm of the Reciprocating Bearing 52 can then be disconnected from the Piston Pin 51 and Second Shaft A 50 and the components mounted on it can be removed from the Inner Cover Ass y 43 as a unit With a bearing puller remove the First Gear 54 from Second Shaft A 50 Then take off the Reciprocating Bearing 52
48. ructed of two parts Remove the Tapping Screw W Flange D4 x 20 Black 69 to disassemble the housing 7 Removal of the carbon brush holder After disassembly of the housing remove the Tapping Screw W Flange D4 x 16 Black 58 to remove the carbon brush holder 8 Replacement of the carbon brushes Remove the Grip Cover 86 to show the carbon brushes Pinch the terminal of the Carbon Brush Auto Stop Type 1 Pair 67 with a pair of long nose pliers and pull it out of the carbon brush holder At this time melt solder at the terminal Hook the Spring 65 on the Carbon Brush Auto Stop Type 1 Pair 67 with a flat blade screwdriver and remove the Carbon Brush Auto Stop Type 1 Pair 67 Replacement of the carbon brushes Spring 65 Long nose pliers Terminal Carbon Brush Auto Stop Type Flat blade 1 Pair 67 pe screwdriver 19 Reassembly Reassembly can be accomplished by following the disassembly procedure in reverse However special attention should be given to the following items 1 Mounting the cylinder Mount the Second Hammer 30 O ring 1AP 20 31 Hammer Holder 32 O ring B 33 Damper A 34 new O ring C 35 and Damper Holder 36 in the Cylinder 18 Push the new Stopper Ring 37 in the Cylinder 18 then push in the hole side of stopper ring jig A J 341 on it Push the upper end surface of stopper ring jig A J 341 with a hand press to fit
49. s to become locked when the drill bit penetrates through the material For this reason the customer should be cautioned to reduce the pressure on the main body of the tool when drilling completely through the material to avoid locking the drill REFERENCE MATERIALS The main components of the striking mechanism section and the tool retainer section of the Models DH 25DL and DH 36DL are common to those of the Model DH 24DV and the main components of the striking mechanism section and the tool retainer of the Models DH 25DAL DH 36DAL are common to those of the Model 24DVA Refer to the Technical Data and Service Manuals of the Model 24DV No G811 and the Model DH 24DVA No G842 for details of the following 1 Lubrication Tool structure 3 mode changeover mechanism Models DH 25DAL and DH 36DAL Rotation only and Rotation and hammering changeover mechanism Models DH 25DL and DH 36DL Rotation only no striking Drill bits Tool retainer section Dust collector B WON O 11 REPAIR GUIDE Be sure to remove the storage batteries from the main body before servicing Inadvertent triggering of the switch with the storage battery connected will result in danger of accidental turning of the motor 1 Precautions in disassembly and reassembly DH 25DL DH 36DL The numbers in Bold correspond to the item numbers in the Parts Lists and the exploded assembly diagrams Disassembly 1 Dis
50. s y 39 can be removed together with the Armature and Pinion Ass y 55 At this time be careful not to damage the carbon brushes The Inner Cover Ass y 39 and the Armature and Pinion Ass y 55 can be removed just by pressing the Pinion 50 slightly with a press because there is an interference of the O ring P 22 53 The housing is constructed of two parts Remove the Tapping Screw W Flange D4 x 20 Black 63 to disassemble the housing 6 Disassembly of the carbon brush holder After disassembly of the housing remove the Tapping Screw W Flange D4 x 16 Black 52 to disassemble the carbon brush holder 7 Replacement of the carbon brushes Remove the Grip Cover 80 to show the carbon brushes Pinch the terminal of the Carbon Brush 61 with a pair of long nose pliers and pull it out of the carbon brush holder Hook the Spring 59 on the Carbon Brush 61 with a flat blade screwdriver and remove the Carbon Brush 61 Replacement of the carbon brushes Long nose pliers Terminal 59 NH Flat blade Sal screwdriver 14 Reassembly Reassembly can be accomplished by following the disassembly procedure in reverse However special attention should be given to the following items 1 Mounting the change lever Position the Change Lever 20 on the Gear Cover 10 and push it in firmly Adjust the Change Lever 20 to the position where A mark points in the upward direction Tighten the Tapping Screw D2
51. teel and wood hard materials such as Bateria diameter with high motor speedily with high motor concrete with high motor force power speedy and power power efficient drilling Drilling holes in concrete lt Nonusable gt lt Demolishing blocks gt SAVE Suitable for drilling holes Do not use the tool for Suitable for demolishing mode of 4 8 mm or smaller high load operation in brittle materials such as Suppressed diameter with suppressed this mode because the blocks and bricks with hammering motor power preventing motor power is suppressed motor power force the bit from being bent suppressed Otherwise the motor may be burnt out New lithium ion batteries 25 2 V 36 V Slide in out type Type BSL 2530 Capacity 3 0 Ah and Type BSL 3626 Capacity 2 6 Ah Each of the new lithium ion batteries is of a safe design and long life thanks to the overdischarge protection circuit overcurrent protection circuit and voltage monitoring circuit for each cell o Each of the Models DH 25DL DH 25DAL DH 36DL and DH 36DAL is equipped with the overdischarge protection circuit and the overcurrent protection circuit to prevent overdischarge overuse of the battery o Each of the Types BSL 2530 and BSL 3626 lithium ion batteries is equipped with the voltage monitoring circuit for each cell to prevent overcharge excessive charging of the battery Precautions for use of the Types BSL 2530 and BSL 3626 lithium io
52. tery If the customer wishes to use the tool to drill many holes in succession please recommend that a spare battery should be kept available for use 2 Use thrust within the range of 10 to 15 kg Applying heavy thrust pressure on the tool such as is possible with AC type impact and hammer drills will not accelerate the drilling speed On the contrary excessive pressure will reduce bit rotation and hammering speed and cause the storage battery to rapidly lose its charge 3 Variation in amount of work possible per charge Although the nominal capacity of the storage batteries used with the Models DH 25DL DH 25DAL are 3 0 Ah Models DH 36DL DH 36DAL are 2 6 Ah the Actual capacity may vary within 10 of that value depending on the ambient temperature during use and recharging and the number of times the batteries have been recharged It should also be noted that other factors which may have a bearing on the amount of work possible per charge are the working conditions ambient temperature type and moisture content of the workpieces sharpness of the drill bits etc and the operational skill of the user 4 Precautions in drilling with metal drill bits Although the Models DH 25DL DH 25DAL DH 36DL and DH 36DAL are designed for a drilling capacity of up to 13 mm in steel its operational capabilities are considerably less than those of conventional AC type impact drills Especially when drilling with a 13 mm drill bit for steel the drill tend
53. the 9 mm diameter end of the Second Shaft 41 The Clutch 44 Clutch Spring 43 and Washer B 42 can then be removed from the Second Shaft 41 Disassembly of the striking mechanism section Viewed from A Gear Cover 10 Change Lever 20 Tapping Screw D2 6 x10 19 12 2 Disassembly of the tool retainer Slide the Grip 3 fully in the arrow direction and remove the Front Cap 1 Pulling the Grip 3 remove the Stopper Ring 2 with a retaining ring puller Then the Grip 3 Ball Holder 4 Steel Ball D7 0 16 Holder Plate 5 Holder Spring 6 and Washer B 7 can be removed from the Cylinder 17 Disassembly of the tool retainer Holder Plate 5 Grip 3 Holder Spring 6 mar a m E Retaining Ring for D20 Shaft 8 a HO Steel Ball D7 0 16 St Ri 2 Washer B 7 Front Cap 1 opper Ring 2 asher B 7 Ball Holder 4 3 Disassembly of the cylinder and the second gear slip mechanism section Remove the Gear Cover 10 from the Inner Cover Ass y 39 and remove the entire tool retainer Remove the Retaining Ring for D20 Shaft 8 with a retaining ring puller Stand the Gear Cover 10 in this state and pull out the Cylinder 17 from the Gear Cover 10 with a hand press Then Sleeve A 14 can be removed from the Cylinder 17 Remove the Retaining Ring for D30 Shaft 25 from the Cylinder 17 with a retaining ring puller Then the Second Gear
Download Pdf Manuals
Related Search