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56. Designed and Manufactured in Accordance with ASME Code Section IV Heating Boilers E T L Listed ASME Code Construction and Stamped Model Series Gas Fired Copper Fin Water Boilers Photo shown may vary from actual model Ace Heating Solutions LLC Ace Heating Solutions LLC INSTALLATION and MAINTENANCE INSTRUCTIONS for SERIES E and G COPPER FIN COIL HEATERS FOR YOUR SAFETY FOR YOUR SAFETY IF YOU SMELL GAS OPEN WINDOWS DO NOT STORE DON T TOUCH GASOLINE OR OTHER ELECTRICAL SWITCHES FLAMMABLE VAPORS EXTINGUISH ANY AND LIQUIDS IN THE OPEN FLAME VICINITY OF THIS OR IMMEDIATELY CALL YOUR GAS ANY OTHER SUPPLIER APPLIANCE RECEIVING INSPECTION AND INITIAL START UP PROCEDURES 1 Inspect the heater for shipping damage Make sure that you open the box and visually inspect the heater An undamaged container does not guarantee undamaged contents 2 If the heater is damaged when received a claim must be filed by you with the shipping company Ace Heating Solutions LLC is not responsible for any damage that the heater receives while in shipping Although each shipping company has its own procedure for filing a claim the information contained below should provide a guideline for filing a freight claim 3 Check and tighten the following as required plumbing gas supply and electrical connections Lift the fire shield and inspect the burners Tighten as required a
57. Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com E T L Listed A INSTRUCTIONS CONTINUED For Ace Gas Fired Copper Fin Volume Water Heaters CAUTION Should over heating occur or the gas supply fail to shut off turn off the manual gas valve to the appliance immediately INSTALLATION 1 SECTION ADDRESSES THE INSTALLATION OF Ace Heating Solutions LLC WATER HEATERS WITHIN MECHANICAL SYSTEMS AND IS INTENDED TO PROVIDE SOME EXPLANATION OF NORMAL SYSTEM HOOK UP AND OPERATION AS WELL AS DESCRIPTIONS OF SOME COMMONLY ENCOUNTERED SYSTEM PROBLEMS AND SOLUTIONS 2 Install the heater in accordance with the following instructions A qualified installation company should always be used The heater must be installed in accordance with all state and local codes and all national codes including but not limited to ANSI 221 10 2 GAS WATER HEATERS ANSI Z223 1 NATIONAL FUEL GAS CODE ANSI NFPA 70 NATIONAL ELECTRIC CODE Install per heater tank diagram located on page 4 Connect the piping to draw cool water from the lower portion of the tank through the circulating pump to the bottom inlet heater connection If a flow switch is used it should be connected near the pump outlet Connect the hot water return line from the heater to the tank as shown in the hook up diagram Connect the cold water inlet supply directly into the
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70. Heating Solutions LLC warranty is based upon section 23161 2 of the uniform commercial code and is printed in the terms and conditions of sale which is referenced in every quotation on the back of sales order acknowledgements and invoices It is legally correct and is an industry standard policy 7z90000000000000000000QQQQQQQQQQQQQGQQQCGQACQG 0 00000000000000000000000000000000000000 November 2014 ace 7 2 RS D S OX 6 9 9 SS 6 30668 6 6 6 6 2220 Affe 2000 PKK AP A S A D KP KS A A A A A BK Af 200000000000000090 9 Q 28 9 Q 22 O 6 56 4 ys 22 N OY 2000 Woe N00 292 010 A 20 200 95 9 QOQ 9 9 5606 9 U 6 5606 9 9 T 9 99994 JOUVO 35558 6 39995 6 E 2000000 SW VND 0000 0 6 7 9 A 2 x Ree ARAARA JUUL NS Ace Heating Solutions LLC WARRANTY LIMITED THERMAL SHOCK In addition to our standard one 1 year warranty against defective parts and workmanship Ace Heating Solutions LLC provides the following guarantee with all commercial hot water forced circulation space heating boilers Ace Heating Solutions LLC guarant
71. INDUSTRIAL WATER HEATERS MINI PACK SEMI INSTANTANEOUS WATER HEATERS PACKAGED STORAGE WATER HEATERS CLEAN STEAM BOILERS ASME HOT WATER STORAGE TANKS S ET a e 9 Q U Q U J DOC Ss 20 DOC SS QOC 5666 666660 9 Q 6 SW 20 O 6 SOOO 6 6 YQ NS DOO 6 2555 01919 SW DOOOO00 JQQQ SW 0101010 7 N QA 5 um X 4 gt 00000000000000000000000000000000000000 Af P 00000000000000000000000000000000000004 Ace Heating Solutions LLC Ace Heating Solutions LLC FACTORY LIMITED WARRANTY POLICY The Ace Factory limited warranty provides assurance that all products are free from manufacteres defects at the time of shipment and meet specifications and performance described in the product literature It is important to understand the difference between a factory warranty and an installed warranty There are many factors that can occur to the products after they are shipped that the company has no control over and can not fully verify These includes Hidden damage during the shipping Handling damage Damage during storage Installation conditions Other unknown variables in the system design maintenance pulsation and vibrations BUND The installed warranty is the responsibility of the architech specifying engineer con
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78. or high pressure parts and must not perform maintenance or demolition work All work performed must be by qualified properly equipped personnel trained in the proper application installation and maintenance or demolition of plumbing steam and electrical equipment and or systems in accordance with all applicable codes and ordinances ACE Boilers and Water Heaters are complete package units with safety and operating controls and are constructed with non ASBESTOS materials Any replacement gaskets refractory insulation etc used must not contain Asbestos No additional insulation is required the Boilers and Water Heaters Additions or replacement of insulation on any connecting pipes or accessories to the Boilers and or Water Heaters must be of NON ASBESTOS and contain only non hazardous materials Crystalline Silica a material known to cause cancer may be encapsulated in some refractory or insulation materials and must be handled only by authorized trained personnel Crystalline Silica as used is encapsulated and is not harm full in this form Care must be taken during removal or replacement of refractory or insulation to remove it in bulk form and avoid generation or inhalation of dust Removal must be properly performed by trained qualified and equipped personnel This is also true of Asbestos not contained in ACE products but may be otherwise contained in replacement materials or parts in connecting piping or other n
79. piping Gas connections and heater should be properly tested for leaks before being put into operation Gas supply lines should be purged of air at the heater before startup 4 5 6 7 8 flow rate is determined by controls preset at the factory There is no field adjustment for the minimum input rate J TESTING 1 Your heater has been pressure tested in accordance with ASME CODE SECTION IV and fire tested in accordance with U L 795 2 Itis recommended that the heater and the system into which it is installed be tested before operating the system The exact nature of the test s are deter mined by the system s component s but will generally consist of a water pressure test and a gas leak test This testing should be completed as part of the normal installation procedure by the installing company 3 the entire installation is complete the unit should have an operation test to insure that the ignition system safety shut of device works properly Instructions in the manufacturer s literature shall be followed in conducting this test K MAINTENANCE CAUTION The following inspections and tests should be performed at regular intervals at least every three to six months Failure to do so may void your warranty 1 Turn the Operating Thermostat and High Limit Aquastat down then up until heater turns off and on to verify that the controls are operating satisfactorily 2
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81. supplied shall comply with applicable performance provisions of the American National Standard for Relief Valves and Automatic Shutoff Devices for Hot Water Supply Systems ANSI Z21 22 1979 4 Manually operate relief valves at least once a year 5 Ifthe temperature and pressure relief valve s on the appliance s discharge periodically a problem exists and service to the water system is required Periodic discharge may be due to thermal expansion in a closed water system CAUTION To prevent scalding and or personal injury pipe outlet of relief valve s to a floor drain with NO intervening valves or restrictions G AIR ELIMINATION A All of the air must be removed from the water piping in the system before the system will function properly Therefore all high points in the system must be vented or purged Relief valves may be used to purge air when they are at the high point B Ifa water heater is installed in a closed water system contact the water heater supplier or local plumbing inspector on methods to allow proper system expan sion A weeping pressure or temperature relief valve may be due to thermal expansion i e expansion tanks in a closed water system Do not plug the tem perature and pressure relief valve VENTING SYSTEM FLUE GASEs 1 Vents for the heater s may be run individually or manifolded Two or more heaters may be vented through a common vent connector or manifold The common vent connector or
82. tank as shown in the hook up diagram Do not use a check valve on the cold water inlet line If a check valve is installed in the cold inlet line then a properly sized expansion tank should be added to the system to prevent the relief valve from popping 8 The hot water outlet line should be connected at the highest part of the tank to avoid air entrapment which can cause rapid corrosion at the top of the tank 9 Install a thermometer a drain valve and a relief valve anode if required on the tank as shown in the hook up diagram N O wa 10 Page 4 illustrates a normal installation for a single heater with a storage tank Cold water is supplied to the storage tank while system hot water is drawn from the top of the storage tank Water is supplied to the water heater by a circulating pump which is normally wired to operate on a continuous basis Return Water temperature must be above 140 degrees F to avoid condensation damage Note Page 4 depicts piping schematics for multiple heater installations with vertical and horizontal storage tanks IDENTIFICATION 1 Your Ace Water Heater carries two identification plates The coil plate which carries the ASME Code Stamping and Registration Number when applica ble is attached to the coil just inside the upper manifold assembly The boiler nameplate lists information concerning the input and output of the unit elec trical and gas ratings worki
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85. 00000000 2 N 55 ganaanaanaanceanananaanan anon KI KP KP KP KP KP KP KP KP KP KP KP KP KP KP KP ODOODO0DO0000000000O0QO0QO0QO0QO0QOQOQOQOQ 7 ye 2 y 9 9 IQQ SW 200 JQQ WY 200 NS JQQ SW OOO QVQQQQQQAQ 00000000 9 J 7 9 Q 9 J 666 0 Q 5606 9 Q J 20 1010 9 EN 557 060 CZ S XAQQ 52 VR 200 200 01010 200 20086 QOOC 240000000006 20000000000 7 9 000000000 SRW WNW LON NNO OO0DOO0DO0O0O0U0 000000000000000 SPW WW WN OODOODO0DOOO00DOO0OO0O0 7 N QA 5 4 gt 00000000000000000 200000000000000000 9092000000000000000000 NWS AAA A 000000000000000000010 Ace Heating Solutions LLC LIMITED WARRANTY Ace Heating Solutions LLC provides a limited warranty on its products against defective material and or workmanship only This limited warranty is not applicable to operational failures electrical failures gasket leaks wear or malfunctions caused by improper application installation and or maintenance Product Period The following Limited Warranty period are from date of s
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99. Check the High Limit Aquastat Well for lime If 1 16 lime is deposited the outside of the well the coil needs to be delimed 3 Inspect the coil and burner assembly to make sure that they are free from dust lint dirt etc If they are dirty remove all foreign material by washing flushing or air cleaning etc 4 Inspect venting system to make sure that it is free of dirt and corrosion 5 Make periodic visual checks of burners and pilot flames 6 Check combustion air inlets in the room to see that they are clear of obstructions L AQUASTAT INFORMATION 1 The Heater is equipped with two aquastats a high limit safety aquastat in the upper hot out manifold and an operating aquastat Thermostat in the lower tank water in manifold The operating aquastat Thermostat should be set approximately 10 F lower than the desired tank tamperature setting The HI limit aquastat should be set at least 60 F higher than the thermostat setting example if desired water temperature in tank is 140 F set the thermostat at 130 F and Hi limit at 200 F for 150 F tank water temperature set the thermostat at 140 F and the Hi limit at 210 F etc When 2 or more heaters are operated together set the 2nd heater thermostat 3 to 5 lower than the first heater thermostat and the third heater thermostat 3 to 5 lower than the 2nd heater thermo stat etc Check the tank thermometer and correct thermostat so that the heater shuts off at des
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109. be defective must be promptly delivered to the Ace Heating Solutions LLC facility transportation charges prepaid This warranty does not cover the cost of labor removal or installation of the warranted item during the limited period This warranty is limited to the above and applies only for the period set forth Ace Heating Solutions LLC will not be liable for any loss damage direct incidental or consequential damages of any kind whether based upon warranty contract negligence or strict liability and arising in connection with the sale use or repair of the products Ajax Boiler Inc s maximum liability shall exceed the contract price for the product s merchantability or fitness for any particular purpose and in no event shall be held responsible for any consequential damages For complete Limited Warranty conditions see Section G and H under terms and condition of sale Ace Heating Solutions LLC also doing business as Ace Heating Solutions LLC is referred to herein as Ace Heating Solutions LLC Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com 0 0000000000 000000000000000000000000000 N 0 00000000000000000000000000000000000000 November 2014 ace 7 2 D N Se re 6 Q g 9 SS 6 S 6 6 6
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114. earby products All safety and operating controls must be set within the specified operating limits and tested periodically to assure proper operation All limit and operating controls must be installed in series on the boiler e Connect drain pipes to a safe drain to prevent serious personal injury from relief valve discharge and or from boiler blow down discharge After installation check for proper operation of all limit and operating controls before leaving the site Perform scheduled and annual inspections including checking Controls for proper calibration and performance Failure to follow these warnings to allow access by unauthorized persons and the use of non properly trained and equipped personnel in the operation service modification removal or demolition of these products or replacement of parts with non authorized factory non asbestos materials could cause damage personal injury or death Heating Solutions LLC 2701 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com 00000000000000000000000000000000000000 9 9 N 2 00000000000000000000000000000000000000 2 N A 20 m XC gt 2 6 6 6 e NS S DOO 39905 6 9 9000000 SRN OOOO OO 9 J 0 DPA A 9 2
115. eater Check heater every 6 months by closing water plug cocks and removing high limit aquastat well located in top manifold and visually inspect the inside of the coil for lime ACE recommends deliming if 132 or greater thickness of lime is found If recovery rate of heater falls off this is usually a sign of lime in the coil The AcE coil will bang or knock if lim ing condition is severely restricting circulation Customers have reported operating AcE heaters and softeners under heavy duty laundry service for 10 to 15 years without the need to delime or change the AcE conical coil Under moderate water hardness condi tions AcE users have found that when operating with out a softener that deliming once a year could be accomplished in approximately one hour For deliming use solution of muriatic acid which can be purchased from any drug or pool supply store and dilute with equal amount of water to obtain 50 solu tion for normal deliming Caution Always add acid to water when diluting Adding water to acid can result in splashing and acid burns f coil has a heavy coating of lime use only 1096 solution of acid of acid to start with to prevent chunks of lime from breaking loose and plug ging the coil before dissolving DELIMING PROCEDURE Connect Ace deliming kit as shown in picture 1 Close gas cock at heater 2 Turn off water to and from heater and drain heater 3 Type Ace Heater remove up
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117. ees this new boiler pressure vessel for twenty 20 years after date of installation from damage due to thermal shock Thermal shock occurs when cold makeup water up to 150 F less than the boiler water outlet temperature is added directly into the boiler while the boiler is operating within the normal temperature range from 140 F to 250 F with a temperature rise from 20 F to 40 F This guarantee shall cover damage to the boiler tubes tube headers and tube sheets when such damage is attributed to unequal expansion poor circulation and or other causes quite often described as thermal shock This guarantee does not cover damage or failures that can be attributed to corrosion condensation scale boiler treatment chemicals dirt accumulation low water conditions or any other abnormal operating conditions The liability of Ace Heating Solutions LLC is limited solely to the replacement of the complete pressure vessel with tubes if found by our inspection to be damaged by thermal shock In no event shall Ace Heating Solutions LLC be held liable for replacement labor charges or for freight or handling charges AcE Heating Solutions LLC 2 01 S HARBOR BLVD SANTA ANA CA 92704 PHONE 714 540 2230 FAX 714 540 2239 www aceheatingllc com 0000000000000000000868968606060800865 KP KP KP KP 2000000000000000000000000000000
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122. hipment Carbon Steel Tank and Heat Exchanger Pressure Vessels One year Stainless Steel Tanks Three years Boiler Copper Fin Coils Three years Single wall or Double wall Tank Exchanger Coils One year Single wall or Double wall Mini Packs One year Atlas Series Condensing Boiler One year Linings Pro rated Warranty In Section VIII Tanks Glass 30 dia and above Five years Glass 24 dia and under One year Cement Five years Pre Krete Ten years In Section IV Tanks Glass One year Controls Components manufactured by other than Ace Heating Solutions LLC such as controls instruments forced draft burner etc provided with the boilers and packaged products are not covered by the Ace Heating Solutions Warranty However Ace Heating Solutions LLC extends to the customer the same warranty provided by the manufacturer to Ace Heating Solutions LLC The customer shall receive the full benefi ts of adjustments made to Ace Heating Solutions LLC by the manufacturer Any claim for adjustment under this limited warranty must be made within the warranty period Ace Heating Solutions LLC s liability shall be limited to factory repair or at Ace Heating Solutions LLC s option replacement of all parts which upon test and examination by Ace Heating Solutions LLC prove to be defective material and or workmanship and within the above limited warranty If required by Ace Heating Solutions LLC parts which are claimed to
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125. ional Board authorized inspection agency Ace Heating Solutions LLC products have proven themselves in service for over 85 years which indicates that the company products perform exceedingly well when normal installation operating and maintenance conditions exist The following is a review from the terms and conditions of sale Also included in paragraph two below is the Ace Heating Solutions LLC nonconformance policy 1 Ace Heating Solutions LLC warrants its products against defective material and or workmanship only The warranty does not apply to operational failures electrical failures gasket leaks and or other malfunctions caused by improper application installation and or maintenance 2 It is the buyer s responsibility to inspect and accept the product when received as conforming to their purchase order specifications and approved drawings All claims for non conformance errors shortages etc must be made within 10 days after receipt of the shipment 3 Ace Heating Solutions LLC do not provide a warranty or guarantee express or implied in any manner form usage of trade merchantability or fitness which extend beyond the product description and quotation 4 Ace Heating Solutions LLC liability is limited to the factory repair or replacement of warranty failures or non conformance upon the return of the product to the factory 5 Ace Heating Solutions LLC is not liable for any direct or consequential damages 6 Ace
126. ired tank water temperature Note tank aquastat may be used interchangeably with the heater operating aquastat 2 Water entering heater below 140 F will cause the heater to condense limiting its service life SECTION 250 CONTINUED front view side view Hook Up with Vertical Tank Hook Up with Horizontal Tank quastat Cea ss These are factory recommended hook ups They have been Relief Valve P tested and proved over the years and should be followed exactly ded des TO DOING ec alve roun THINGS DIFFERENTLY Hmm ot Ground GP cont Panel Codan Ba OIA Os NIM el Sy JAVA LO S 3 pou 1 Wi sud PUR 02 O LNH eer Wk FALE Once e SS SH SSVdAd OL 9 QNV IVNIAS3L N33M138 9 4 39V 1439 S v IVNINYSL N33M138 43 3AOW3S IVLSVNOV ANVL OL
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129. liquids 4 Minimum ventilation and combustible air openings to the room in which the heater is located must be provided in accordance with NATIONAL FUEL GAS CODE ANSI Z21 13 COMBUSTION AND VENTILATION AIR CAUTION The lack of adequate combustion air is the single biggest problem encountered with gas fired water heaters 1 recommends that two permanent openings to outside air be provided one 6 from the floor and the other 6 from the ceiling The combined area of the two openings should not be less than 200 sq in for the first 100 00 BTUH heater input and 100 sq in for each additional 100 000 BTUH heater input additional gas fired equipment should be considered when calculating the necessary air supply The openings should have permanent non adjustable louvers properly designed so that they provide a baffling effect under wind conditions Wood louvers may be consid ered to have 20 25 free area and metal louvers may be considered to have 60 75 free area It is important to locate the heaters so that they are not adversely affected by wind draft or freezing conditions that may exist in the room Air may be supplied by the use of ducting fans etc It is extremely important however that any system be designed and installed by a qualified profes sional in such a manner that no positive or negative air pressure exists in the room in which the heaters are installed Such a problem will result in improp er combustion and
130. manifold shall be located at the highest level consistent with available head room or clearance to combustible material and shall be sized in accordance with approved engineering methods The area of the common vent connector or manifold shall not be less than the combined area of the individual draft hood outlets or the individual vent connectors See the NATIONAL FUEL GAS CODE ANSI Z21 13 1984 Section 1 5 Venting of Appliances for more detailed information 2 Only locally approved code type venting should be installed 3 The draft hood furnished with each heater boiler must be installed as shown the hook up diagram 4 The sheet metal collar included with the heater musted be installed between the heater amp the draft hood GAS CONNECTION 1 The gas line should be a separate line running directly from the gas meter to the heater unless the existing gas line is of ample capacity Verify the capacity of the existing gas piping if it is to be used 2 Install a union at the connection to the heater manifold 3 Refer to the rating plate on the shell of the heater for proper gas manifold pressure The manifold pressure is measured downstream of the gas pressure regu lator Do not exceed the maximum gas pressure specified on the rating plate A trap drip leg must be installed upstream of the gas pressure regulator The heater must be disconnected from the gas supply piping system during any pressure testing of the gas supply
131. ng pressure and clearance to adjacent construction figures In addition the model and serial numbers are on the plate You will need these to order replacement parts from the manufacturing representative in your area or from the factory 2 The information on the National Board plate is the same as on the name plate with the exception of the National Board registration number which is required in most states for installation of the unit Do not remove either of these plates from the unit for any reason LOCATION 1 Setthe heater a non combustible floor If the floor is combustible a special Combustible Floor Base must be used Locate the heater so that leakage from tank connections will be directed to a floor drain and will not damage adjacent area or lower level floors 2 The minimum clearance between a heater and a storage tank is 6 For multiple heater installations a minimum of 6 clearance between heaters shall be maintained For alcove installation the minimum clearance to combustible construction is 24 to side and rear walls and 36 from the top of the heater to the ceiling The front of the alcove shall remain open Local and state codes may require greater clearances 3 Allow sufficient space in front of heater for cleaning and removal of bumers replacement of the draft hood and controls and the adjustment of all parts requiring such attention Keep the area around the heaters free from combustibles and flammable
132. p BAFFLE WITH J BOLT STAINLESS STEEL LOWER INNER JACKET FIRE JACKET ASSEMBLY PARTS 9 9B 12 INSULATION HIGH TEMPERATURE OUTER JACKET MAIN BODY PORTION FRONT PANEL OUTER JACKET OUTER FIRE JACKET WRAPPER amp COIL JACKET SUPPORT FIRESHIELD S S BASE RING WITH LEGS amp REAR SKIRT BURNER TUBES NUMBER VARIES BURNER GAS RING amp FLOOR SHIELD GAS PIPING SUPPORT BRACKET WITH U BOLT GAS JETS ORIFICES MAIN BURNER RADIATION SHIELD BASE e Te AQUASTAT WELL 4 DRAIN COCK 3 4 INSULATION HIGH TEMP BLANKET 2 MINIBOND A gt gt UJ M 20 29 NO N NO NO N C2 INSULATION FIBERGLASS UPPER BLANKET E OR SERIES ASSEMBLY B THIS LIST COVERS PARTS EXCEPT THOSE IN GAS TRAIN OR IN CONTROL ASSEMBLY CONSULT APPROPRIATE LIST FOR THESE ITEMS B ALL REPAIR WORK SHOULD BE PERFORMED BY A QUALIFIED SERVICE ORGANIZATION NOT INCLUDING CONTROLS AND GAS TRAIN BOTH MODEL AND SERIAL NUMBERS MUST BE FURNISHED TO OBTAIN CORRECT Ace Heating Solutions LLC maintains a policy of continuous improvements and therefore reserves the right to change specifications without notice GAS FIRED COPPER FIN CONE COIL WATER HEATERS HEAVY DUTY
133. per aquastat and well and install faucet Type D and G Heater remove pipe plug on left side of upper heater manifold and install faucet 4 Attach hose from pump to top faucet and return hose from acid container to lower faucet as shown in pic ture 5 Pour water into plastic container and add equal amount of acid Approximately 4 gallons of diluted solution is required for 400 000 BTU and smaller heaters 5 gallons to 7 gallons for heaters up to 760 000 BTU and 9 gallons for heaters between 1 000 000 and 1 500 000 BTU 6 Turn on pump and circulate solution until foaming action of the solution stops indicating that dissolving of the lime has been completed Add approximately an additional quart of solution to insure that end of foaming is not due to spent acid Do not continue to pump acid solution for a prolonged time after foam ing stops because the acid will dissolve the copper and brass 7 Flush heater out with baking soda and water solution and return it to service In case of a completely plugged coil it is recommended that a heater serviceman be called in to do the deliming CAUTION AvoID SPILLING OR DRIPPING ACID ON HANDS FACE CLOTHING OR ELECTRICAL CONTROLS OR WIRING COVER CONTROLS WITH PLASTIC SHEETING SUCH AS SARAN OR POLYETHYLENE BAG TO AVOID DAMAGE TO THESE PARTS USE A BAKING SODA AND WATER SOLUTION TO NEUTRALIZE ANY ACID ON HANDS FACE CONTROLS ETC NON ACID DELIMING SOLUTION For tho
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136. se pre ferring to use a non acid base solution it will be noted that the effectiveness of such a solution is shorter lived than regular acid and usually requires more stock solu tion Such a solution called LIMINAL may be obtained from Polyteck Co 5112 W Jefferson Blvd Los Angeles Calif 90016 Also in the eastern areas contact Tri Bros Chemical Corp P O Box 2 Morton Grove Illinois 60053 for solution called Lime Eater GAS FIRED COPPER FIN CONE COIL WATER HEATERS HEAVY DUTY INDUSTRIAL WATER HEATERS SEMI INSTANTANEOUS WATER HEATERS PACKAGED STORAGE WATER HEATERS CLEAN STEAM BOILERS ASME HOT WATER STORAGE TANKS November 2014 ace
137. sooting problems 6 Required draft at the outlet stack must be within the range of 02 to 04 inches water column mM ELECTRICAL CONNECTIONS A junction box is provided on the heater jacket for the electrical service connection 1 2 For multiple heater installations each heater is to be wired in parallel with all the other heaters so that each heater will operate independently 3 The circulating pump and the return pump if used should be wired in parallel with the heater s to run continuously 4 heater s when installed must be electrically grounded in accordance with state and local codes and in accordance with the NATIONAL ELECTRICAL CODE ANSI NFPA 70 1984 5 If any of the original wiring as supplied with the heater boiler is replaced it must be replaced with 18 AWG wire or its equivalent SECTION 250 F RELIEF VALVES CONTINUED 1 The storage tank should be protected with a pressure or combination temperature and pressure relief valve set so as not to exceed the maximum tank operating pressure The relief valve should be located within 6 of the top of the tank Refer to local codes for the type of relief valve required 2 Each heater should be protected with its own pressure relief valve The relief valve should be rated for the BTU hr or LBS hr of heater output 3 pressure relief valves and pressure relief elements of combination valves when
138. tractor and or owner who jointly have control over the application installation location operating and maintenance conditions The Ace Heating Solutions LLC warranty excludes extended liabilities Extended liability typically occurs when products are installed without proper drainage flooding containment or when safety devices are not tested and repaired or replaced when needed Product problems are often caused by the condition of the water the lack of water treatment and or the improper treatment of the water insufficient combustion air improper draft conditions bolts not re tightened pipes not flushed and cleaned of oil metal chips rags vibration and pulsation etc These are installation operating and or maintenance conditions that are beyond the seller s responsibility and are not covered by the factory warranty but may be covered by the installer s warranty The factory warranty covering company products is based upon extensive product development and testing Combustion products under go certification testing and approvals to Underwriters Laboratory UL standards Auditing of the production of combustion products is conducted by a nationally recognized testing laboratory Pressure vessel products are designed and manufactured to American Society of Mechanical Engineering ASME and National Board NB Design standards Design reviews factory product manufacturing quality inspections and testing are carried out by a third party Nat
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