E-SERIES LIFTS - Advance Lifts, Inc.
Contents
1. Section 5 Maintenance Instructions eee Section 6 Safety Bar Placement Warning Label Specifications Locations Section 7 Hydraulic Details Section 8 General hydraulic information Oil recommendation amp seal compatibility Power Unit Photograph Hydraulic schematics Hydraulic component lists Cylinder Photograph Cylinder repair procedures Electrical Details 5 Section 9 General electrical information Electrical schematics Wire size recommendations Mechanical Details Section 10 Troubleshooting Hints Section 11 Warranty o oot e Ne ada Section 12 Attachments Material Safety Data Sheets Parts List Section 13 Congratulations the equipment that you have purchased is of the highest quality available Your Advance Lift will provide you with many years of trouble free service in return for the minimal maintenance described in this manual Please be sure that no individual is allowed to operate the lift until they have been fully familiarized with the operating instructions in this manual Also insure that at least one person at the lift site is f2. Product CASTROL DUAL RANGE HV 46 HYDRAULIC FLUID MSDS 460278 Page 2 6 name Version 1 Date ofissue 07 07 2005 Format US FULL Language ENGLISH Build 4 2 4 ENGLISH 8 Exposure controls personal protection Occupational exposure limits Ingredient name Occupational exposure limits Distillates petroleum hydrotreated heavy ACGIH United States paraffinic Highly refined mineral oil STEL 10 mg m 15 minute s Form Oil mist mineral TWA 5 mg m 8 hour s Form Oil mist mineral OSHA United States TWA 5 mg m 8 hour s Form Oil mist mineral Lubricating oils petroleum C20 50 ACGIH United States hydrotreated neutral oil based high viscosity STEL 10 mg m 15 minute s Form Oil mist mineral Highly refined mineral oil TWA 5 mg m 8 hour s Form Oil mist mineral OSHA United States TWA 5 mg m 8 hour s Form Oil mist mineral White mineral oil petroleum Highly refined ACGIH United States mineral oil STEL 10 mg m 15 minute s Form Oil mist mineral TWA 5 mg m 8 hour s Form Oil mist mineral OSHA United States TWA 5 mg m 8 hour s Form Oil mist mineral Proprietary performance additives None assigned Control Measures Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their respective occupational exposure limits Hygiene measures Wash hands after handling compounds and before eating smoking using lavatory a
3. 1 Move the lift to the usage area insuring the floor is clean and level If slings are used encircle the entire lift not just the platform Caution Before securing the unit to the floor shim or grout the entire base frame assembly Continuous base frame support is essential for proper installation SECTION 4 INSTALLATION INSTRUCTIONS Continued Using the pushbutton control or footswitch push the up button in short jogs to see if the lift will rise If the unit does not rise check the motor rotation On 3 phase systems 2 of the 3 power leads may have to be switched so the pump will turn in the proper direction Caution Operating a hydraulic pump in reverse even for brief periods can cause permanent pump damage Raise the lift halfway several times then fully lower it holding the down control an extra 10 seconds each time the lift is lowered to bleed air from the unit Lag the unit in place using 1 2 x 5 Rawl Studs or wedge anchors in the holes provided Clean any debris or spilled fluid as they may later be misinterpreted as mechanical trouble or a cylinder leak Due to the rigors of shipping it may be necessary to tighten some hose fittings Remove maintenance bars and lower the unit Instruct user s in the proper operation of the lift safety precautions and equipment capacity Supply maintenance personnel with this service manual Pit mounted units 1 2 3 Check all pit dimensions for accura
4. ADVANCE PRODUCTIONS TOOLS THE RIGHT CHOICE Label 2 This is the formal nameplate and it shall never be removed from the unit The serial number on this nameplate is critical in identifying the specific unit for correct parts and service information This plate also informs all readers of the proper capacity limits of the unit OPERATINGOR Advance Lifts Inc 701 Kirk Road St Charles IL 60174 1 630 584 9881 sommo Model SN I Static Capacities Centered Side End O Label 3 This is an important Danger label that warns users of the three greatest hazards DANGER Do not pu Do not work Do not hands or under lift VELLE To avoid bodily injury read all feet under without sit or instructions before operating top maintenance ride on or servicing lift device lift Label 4 This is a Warning label to not ride on the unit Do not stand sit or ride on lift Label 5 This is a Danger label reinforcing the need to use maintenance safety legs A DANGER Do not work under lift without maintenance device WARNING LABEL LOCATIONS PLATFORM NAMEPLATE FORMAL LABEL 2 DO NOT REMOVE BASEFRAME LABEL 2 PLATFORM LABEL 45 BASEFRAME 1 SECTION 8 HYDRAULIC DETAILS Weepage and Leakage A All hydraulic cylinders will require the replacement of seals after a period of time depending on usage and environmental conditions It is considered normal maintenance However mainten
5. choice between effecting repairs in the field or at the factory If E series units are to be returned to the Company s plant the customer will be responsible for freight charges to the Company s plant and shipment will not be accepted at the plant without a previously issued return goods authorization Advance Lifts will pay the fright charges for return shipments to the customer The Company further reserves the right of final determination in all warranty considerations Evidence of overloading abuse for field modification of units without Company approval shall void this warranty No contingent liabilities will be accepted Damage incurred in transport is the responsibility of the carrier and is not covered by this warranty Any damage detected upon receipt of equipment should be immediately reported to the carrier If you need assistance filing your claim please contact Advance Lifts 24 ADVANCE LIFTS PARTS PRICE LIST E SERIES GENERAL DESCRIPTION PART MECHANICAL ROLLER WHEEL 040 295 UPPER WHEEL PIN A 14454 LOWER WHEEL PIN A 14455 MAIN AXLE PIN A 14460 MAIN AXLE PIN SNAP RING 001 876 BASEFRAME PLATFORM PIN A 0234 BASEFRAME PLATFORM PIN SNAP RI NG 001 876 CYLINDER E 20 4036 COMPLETE CYLINDER D 16954 E 20 4048 COMPLETE CYLINDER D 17084 E 6036 COMPLETE CYLINDER D 16955 E Z SERIES CYLINDER 000 990 E Z SERIES CYLI NDER PACKI NG KIT 040 704 E 6036 SERIES CYLINDER PACKING KIT 040 363 E 20 40 SERIES CYLINDER PACKING K
6. close Wrong oil for ambient See oil recommendations in section 8 temperature of this manual Dirt in reservoir breather Clean or replace air breather Check voltage at motor terminals Low voltage at motor while unit is under full load If current is below requirements on motor correct the wire size or run length Clogged suction line Observe the clear suction line to be sure it remains full of oil with no air bubbles at anytime If there are any bubbles check for loose fittings cracked port or clogged suctions filter Motor heats or labors Low voltage at motor Check voltage at motor terminals excessively terminals while unit is under full load If current is below motor requirements correct wired size and or wire run length 22 SECTION 11 TROUBLESHOOTING CONTINUED SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Motor heats or labors Wrong oil for ambient See oil recommendations in section 8 excessively continued temperature of this manual Load is too heavy Reduce load to rated load Operation is spongy Air in cylinders Bleed the cylinders to remove air trapped in them If this reoccurs check for air bubbles in the suction line and air leaks Equipment lowers too Pinched hydraulic line Check to see that on lines are pinched slowly correct if necessary Dirt in flow control valve Remove and clean flow control valve Equipment lowers too Obstruction in check valve Remove and clean check valve fast Ob
7. properly and are operational Check for obstructions or debris that may interfere with the safe operations of the lift Be sure that all personnel in the area are a safe distance away from the lift and aware that you are about to operate it SECTION 5 OPERATING INSTRUCTIONS Continued 4 If there are any optional safety devices such as bellows or electric toe guards check them for proper operation Test operate the equipment 1 Station yourself so that you will always see the equipment when it is in operation Never operate the equipment blind 2 Raise the equipment and note that the control is a constant pressure dead man type When you release the up or down switch the unit should stop moving immediately and maintain its elevation If it does not contact your maintenance personnel 3 Cycle the equipment several times to be sure that it is operating smoothly with no jerking or sudden movement On initial start up there may be some air in the lines or the cylinders may be dry due to storage so it my take several cycles to smooth out the operation If the operation is not smooth after several cycles contact your maintenance personnel Any evidence of binding or scraping in the operation shall cause you to immediately stop using the lift 4 Check all safety devices for proper operation 5 If you elect to test load the equipment be sure that you do not exceed the capacities shown on the nameplate Overloading may cause structu
8. to the ground or held down by some other means the legs will come up with the platform in an unpredictable manner and could cause personal injury C The only safe way to hold a lift s legs open is the factory designed safety support o om Routine Maintenance All lifts Weekly Once a week or after repetitive operation the unit shall be raise to its full height This will get rid of cylinder oil seepage buildup and lubricate the upper cylinder barrel On all units this fluid will be returned to the reservoir Monthly 1 Check the hydraulic fluid level Caution When checking fluid levels make sure the unit is in the full up position with the maintenance bars in place WARNING Be sure a maintenance safety leg or safety bars are properly engaged before performing maintenance checks 2 through 6 or reaching beneath a raised lift See instructions 3 4 and 10 above 2 Clean all debris from the vicinity of floor and pit mounted units in order to avoid interference with the lift mechanism or rollers 3 Check for presence and proper seating of all snap rings and clips on all axles cylinder and rollers 4 Check rollers pins and bushings for any signs of wear such as flat spots missing fasteners or dislodged bearing material 5 Check the hydraulic fittings for cracks or leaks and clean up any weepage on or beneath the cylinder 6 Check hoses and electrical lines for abrasions or other abuse and check for snug connec
9. toxicological information section 11 4 First aid measures Eye contact Skin contact Inhalation Ingestion In case of contact immediately flush eyes with plenty of water for at least 15 minutes Get medical attention Immediately wash exposed skin with soap and water Remove contaminated clothing and shoes Wash clothing before reuse Thoroughly clean shoes before reuse Get medical attention if irritation develops Accidental high pressure injection through the skin requires immediate medical attention If inhaled remove to fresh air Get medical attention if symptoms appear Do NOT induce vomiting unless directed to do so by medical personnel Never give anything by mouth to an unconscious person If large quantities of this material are swallowed call a physician immediately 5 Fire fighting measures Flammability of the product Flash point Products of combustion Unusual firefexplosion hazards Fire fighting media and instructions Protective clothing fire May be combustible at high temperature 232 C Open cup Cleveland These products are carbon oxides CO CO This material is not explosive as defined by established regulatory criteria In case of fire use water fog foam dry chemicals or carbon dioxide Do not use water jet Fire fighters should wear positive pressure self contained breathing apparatus SCBA and full turnout gear 6 Accidental release measures Personal precautions En
10. 12 b one time export notification naphthalene naphthalene mequinol This product is not regulated under Section 302 of SARA and 40 CFR Part 355 SARA 311 312 MSDS distribution chemical inventory hazard identification CASTROL DUAL RANGE HV 46 HYDRAULIC FLUID Immediate Acute Health Hazard SARA 313 Form R Reporting This product does not contain any hazardous ingredients at or above regulated thresholds requirements Supplier notification This product does not contain any hazardous ingredients at or above regulated thresholds CERCLA Sections 102a 103 Hazardous Substances 40 CFR Part 302 4 naphthalene 100 Ibs 45 36 kg Cumene 5000 Ibs 2268 kg Benzene 10 Ibs 4 536 kg Toluene 1000 Ibs 453 6 kg Xylene 100 Ibs 45 36 kg naphthalene 100 Ibs 45 36 kg phosphorodithioc acid O O di C1 14 alkyl esters zinc salts phenol 1000 Ibs 453 6 kg Ethyl acrylate 1000 Ibs 453 6 kg Lead 10 Ibs 4 536 kg Arsenic 1 Ibs 0 4536 kg Cadmium 10 Ibs 4 536 kg State regulations No products were found WARNING This product contains a chemical known to the State of California to cause cancer naphthalene naphthalene Ethyl acrylate Arsenic WARNING This product contains a chemical known to the State of California to cause birth defects or other reproductive harm Toluene WARNING This product contains a chemical known to the State of California to cause cancer and birth defects or other reproductiv
11. 8 V23dM 3131 HOLIMS 1003 TWNOILdO HOLIMS LIWIT NOLLWLS NOLLAG HSNd NMOQ TWNOLLdO m dSb S VW3N 019 39 Wog oez 1V9IH19313 531035 d 3 2889 789 069 Xei 1886 789 069 euoud 1109 11 15 S14l139NVAGV PY LOZ syr eoueApy HOLIMS NOLLVLS NOLLN HSNd NMOQ TWNOILdO e FOLIMS UNAT Qo d TWNOLLdO 09 8 8 9 LLLI 491 5 81 ZL SL 71 NOLLVLOY M 9 9 Qv319NIOV3 NMOHS NOLLV LOM WO SECTION 11 TROUBLESHOOTING HINTS Warning Only qualified service personnel shall undertake service work on hydraulic lifts The service person shall be able to read and understand wiring and hydraulic diagrams know how to safely troubleshoot live electrical circuits and be familiar with this manual and all safety devices on the lift Contact your distributor if you need assistance in troubleshooting your equipment Warning No work shall be performed beneath a raised lift platform unless the safety leg is installed in accordance with Section 6 of this manual SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Equipment does not Reduce weight to rated load raise motor is running On three phase units have an Motor rotation is reversed electrician reverse any two power leads on the power plug reverse rotation Check wiring and overloads to Motor single phasing determ
12. ADVANCE LIF TS ESERIES LIFTS CAUTION THIS MANUAL IS AN IMPORTANT DOCUMENT IT SHOULD BE KEPT WITH THE MACHINE OR LOCATED WHERE READILY AVAILABLE TO OPERATORS AND MAINTENANCE PERSONNEL FOR REFERENCE PURPOSES Installation Operation and Maintenance Manual for the Following Equipment All E Series Lifts In any correspondence with your distributor you will need the following information Model Number Serial Number Installation location CAUTION At Initial Installation determine proper motor pump rotation by starting the motor in very short intervals to prevent permanent pump damage Running the pump backwards will damage it See the Installation Instructions Section 4 for proper procedure Distributor Information Advance Lifts Inc 701 Kirk Road St Charles IL 60174 3428 Toll Free 1 800 843 3625 Sales Fax 1 630 584 9405 Parts and Service Fax 1 630 584 6837 E mail Parts advancelifts com Advance Lifts Inc furnishes one manual with each unit Additional manuals are available for 25 00 each SECTION 2 INDEX amp INTRODUCTION Identification Sheet Section 1 Index amp Introduction eu en entre Rn Section 2 Responsibilities of Owners Users Section 3 nstallation Instructions esses Section 4 Operation Instructions
13. IT 040 303 UPPER CYLINDER PIN A 14453 CYLINDER PIN SNAP RING 001 876 HYDRAULIC BARNES 24V SOLENOID COIL 015 301 BARNES 24V SOLENOID VALVE 003 106 E 2036 FLOW CONTROL 001 301 E 40 6036 FLOW CONTROL 001 302 E 2048 FLOW CONTROL 001 301 E 40 6048 FLOW CONTROL 001 302 CONTROL BOX SQUARE D RELAY RPF2AF7 SINGLE PHASE UNITS 040 328 230 460 3 PHASE CONTACTOR 000 690 230 3 PHASE OVERLOAD 000 697 460 3 PHASE OVERLOAD 000 695 230 460 3 PHASE TRANSFORMER 029 919 MOTOR 115 230 1 PHASE MOTOR 040 007 230 460 3 PHASE MOTOR 036 418 PUMP 115 230 1 HYDRAULI C PUMP 040 019 230 460 3 HYDRAULI C PUMP 040 661 OPTIONS PUSH BUTTON 000 802 COIL CORD 000 788 MINIMUM ORDER 25 00 3 1 2009 25 Material Safety Data Sheet 1 Chemical product and company identification Product name CASTROL DUAL RANGE HV 46 HYDRAULIC FLUID MSDS 460278 Historic MSDS ff None Code 460278 Product use Hydraulic fluid For specific application advice see appropriate Technical Data Sheet or consult our company representative Supplier BP Lubricants USA Inc 9300 Pulaski Highway Baltimore Maryland 21220 2495 EMERGENCY HEALTH 1 800 447 8735 INFORMATION Outside the US 1 703 527 3887 CHEMTREC EMERGENCY SPILL 1 800 424 9300 CHEMTREC USA INFORMATION OTHER PRODUCT 1 866 4 BP MSDS INFORMATION 866 427 6737 Toll Free North America email bpcares bp com 2 Composition information on ingredients Ingredient name CAS amp by wei
14. US FULL Language ENGLISH Build 4 2 4 ENGLISH 31 022509 32
15. acking kit Since you have invested in disassembling the cylinder use all new packing parts and seals or the reused old parts may fail in the near future causing a repeat of the whole exercise Remove the rod wiper on the bearing by using a screwdriver to bend the seal inward to collapse and remove it Inspect the groove Lubricate and insert a new wiper with your fingers sliding it into its groove Depending upon temperature the rod wiper may slide in mush easier if it is warmed in hot water then dried lubricated and inserted The bearing may now be slid back onto the rod Begin re packing the piston by using a screwdriver to carefully remove the old backup rings and seal from the groove The cylinder is also equipped with a wear ring that shall be removed at this time Be careful to leave the grooves nick free and clean Place the static O ring seal into the clean and dry groove on the cylinder rod Lubricate the seal surfaces and the 1 0 of the piston bore Slide the piston back into position noting that the flat side not the chamfered side shall rest against the retaining ring or nut Reinstall the retaining ring or nut using Locktite if the fastener is a plain nut torque the nut to 600ft Ibs Clean the grooves on the piston Place the packing kits and wear ring in place into the clean and dry grooves Lubricate the OD of the piston seals wear ring and the housing snap ring grooves then slide the entire assembly into the housing Re as
16. amiliar with the maintenance section of this manual and is assigned responsibility for doing the maintenance on a regular basis Please note that the lift has a metal nameplate attached to it that contains information such as the model number capacities and serial number Do not remove the nameplate Be sure that no operator ever exceeds the capacities shown on the nameplate or they may injure personnel or cause damage to the lift Also be sure to have the serial number of the lift handy if you have to call your distributor That number identifies your specific lift and will allow your distributors personnel to give you the most thorough and timely assistance possible This manual is under constant review and we would appreciate any constructive suggestions that may enhance its usefulness Please send your suggestions to Advance lifts Inc Attn Customer Service Department Thank you for purchasing our product sg SECTION 3 RESPONSIBILITIES OF OWNERS amp USERS Inspection and Maintenance The lift shall be inspected and maintained in proper working order in accordance with this manual and safe operating practices Removal from Service Any lift not in safe operating condition shall be removed from service until it is repaired to the original manufacturer s standards Repairs Authorized personnel in conformance with the manufacturers instructions shall make all repairs Operators Only trained and authorized personnel shall be pe
17. ance personnel shall recognize the difference between leakage and weepage Weepage is the normal accumulation of fluid that passes the seals in the course of operations as the hydraulic fluid properly performs its lubrication function on cylinder walls and piston rods It may be occasionally observed squirting from cylinder breathers but should stop squirting after several cycles of full stroke when the small accumulation is cleared Leakage is the fluid which leaks past worn or cut packings and seals It too may be observed squirting but does not stop after several cycles and the lift will probably not hold position under load Some units have breather lines that return any weepage or leakage of fluid from the cylinder to the reservoir It is important to make sure the lines are not full of fluid at all times Some visible fluid is normal a unit that will not maintain raised height could have worn or cut packings that need to be repaired See Repacking under cylinder repair procedures in Section 8 page 8 15 Always be careful when working around cylinders not to nick the extended rod or dent the cylinder casing as this may cause damage to cylinder seals or packings If you elect to repaint any part of the lift cover exposed rods with plastic or soluble grease which can be removed after painting to insure that no paint sticks to the rods and damages the packings or seals General precautions A Caution Be sure that all pressure i
18. cy Attach a temporary electrical line through the pit conduit to the lift Check for correct motor rotation see paragraph 2 in floor mounted installation Using slings encircle the entire lift not just the platform and lower the lift into the pit centering it for 1 minimum clearance on all sides to the pit wall Raise the lift with the pushbutton or footswitch and remove the slings Run the unit up and down several times to remove air from the hydraulic system Level and center the lift by shimming and grouting the entire base frame not just the corners Lag the unit in place using 1 2 x 5 Rawl Studs or wedge anchors in the holes provided Caution Continuous base frame support is essential for proper installation With the lift fully elevated disconnect the main power and complete the permanent electrical wiring Follow the instructions outlined in paragraphs 5 and 6 under Floor mounted installation To complete the installation SECTION 5 OPERATING INSTRUCTIONS Hydraulic scissors lifts have an excellent safety record overall but as with all moving equipment they can be dangerous Operators must use common sense and take responsibility for the safety of everyone near the lift They must use the safety devices provided and be careful not to surprise anyone in the area with the movement of the lift Pre operational checks 18 2 3 Check all electrical wiring and connections to be sure that they are completed
19. e extremely careful not to over tighten ORB fittings thread the fitting finger tight and then tighten the nut on the fitting 11 SECTION 8 HYDRAULIC DETAILS Continued F Never reuse old Teflon tape Once a connection has been opened remove all tape and apply fresh tape OIL RECOMMENDATIONS AND SEAL COMPATIBILITY Fluids 1 As of 1 1 03 the current standard hydraulic fluid is a multi viscosity ISO 46 group base oil hydraulic fluid This is the fluid normally supplied by the factory and is suitable for a temperature range of 10 to 100 degrees Fahrenheit When replacing or adding fluid to an Advance Lift use only ISO 46 hydraulic fluid that is manufactured with a group II base oil ISO 46 hydraulic fluid can be identified by its purple color Unless approved by the Advance lifts engineering department do not use any other fluid Brake fluids and other hydraulic fluids may damage the system s seals or hoses If it is required to switch from one fluid to another drain the reservoir and system completely and then refill with the new fluid Biodegradable and fire retardant fluids are available Contact the factory for specifications It may be necessary to change some seals and or hoses for total system compatibility depending upon the specific model lift and the requested fluid Options For extremely warm temperature ranges of 120 to 140 degrees Fahrenheit you may switch to 10W30 motor oil If ambient temperatur
20. e harm Lead Cadmium Benzene Inventories AUSTRALIAN INVENTORY AICS Not determined CANADA INVENTORY DSL In compliance CHINA INVENTORY IECS Not determined EC INVENTORY EINECS ELINCS Not determined JAPAN INVENTORY ENCS Not determined KOREA INVENTORY ECL Not determined PHILIPPINE INVENTORY PICCS Not determined 16 Other information Label requirements CAUTION MAY CAUSE EYE IRRITATION MAY CAUSE SKIN IRRITATION HMIS Rating Health 1 National Fire Flammability 1 Protection Sigh Health Instability Physical 0 Association Hazard U S A pecitic nazar Personal X protection History Date of issue 07 07 2005 Product CASTROL DUAL RANGE HV 46 HYDRAULIC FLUID MSDS 460278 Page 5 6 name Version 1 Date of issue 07 07 2005 Format US FULL Language ENGLISH Build 4 2 4 ENGLISH Date of previous issue 07 02 2005 Prepared by Product Stewardship Notice to reader NOTICE This Material Safety Data Sheet is based upon data considered fo be accurate at the time of its preparation Despite our efforts it may not be up to date or applicable to the circumstances of any particular case We are not responsible for any damage or injury resulting from abnormal use from any failure to follow appropriate practices or from hazards inherent in the nature of the product Product CASTROL DUAL RANGE HV 46 HYDRAULIC FLUID MSDS 460278 Page 6 6 name Version 1 Date of issue 07 07 2005 Format
21. e overload protection to proper value as per currents in motor tables Order new overload adjust new overload to motor full load current setting Insure the overload is set to manual reset not automatic to insure the equipment cannot re start automatically 17 Field Changes in Voltage 3 Phase 230V to 460V Continued Change motor connections for high 460V Change plug and receptacle for power if required Field Changes in Voltage 3 Phase 460V to 230V Change transformer primary connections to 230V Change overload protection to proper value as per currents in motor table Order new overload adjust new overload to motor full load current setting Insure the overload is set to manual reset not automatic to insure the equipment cannot re start automatically Change motor connections for low 230V Change plug and receptacle for power if required IMPORTANT When making voltage changes insure motor rotation is correct 18 NOlLO3S L 09 SLL WVYSVIG 1V9I8 9313 531339 d 3 31111 ON SNOILO3NNOO 8 HOLOM 8 gy daa e 80 0L 0L ava swosws Na wo 1 89 89 0 9 896 r8S 0 9 euoug 1109 11 15 5141 32NVAQV LOZ Uy SoueApV 911 ZL 21 8L bL NOILV LOY ava 4 NMOHS NOILYLOY GION3 110S NMOG AV 138 2
22. es are expected above 140 degrees consult the factory For extremely cold temperature ranges Advance Lifts recommends the use of a fluid heater contact your distributor for more information and specifications Seals Generally the seals in the unit are Buna N Nitrile and polyurethane The hoses are either PVC for suction lines or braided wire for pressure lines Always call the factory about special fluids rather than make assumptions on your own 12 POWER UNIT IDENTIFICATION Single Phase Power Unit un a Breather Plug Motor Reservoir m Electrical a Down Pump Solenoid Valve Pressure Suction Line Line s13 V LYC EL S3lH3S AWONOO3 1 WvsoSvId ONNYYOAH 9 sal eoezz 383 A1I2013A v 80701701 aa L 89 p8S 0 9 Xej t4409 11 35 886 85 9 euoud peo H LOL SLAIN 39NVAGV Fd Syr asn4 KOJA eur ue dfi L3S H3QNITAO sitio 5 d 1snfpy S1411 32NVAQV q 195814 eJnssaJd LINN YAMOd QHVONVIS 14 S3IlH3S 3 1V2IdAL SPEM x um O TVNt31X3 dn MoOva 38 1359 IWNYSLNI REPAIR PROCEDURES FOR E SERIES CYLINDERS Tools amp Supplied required Lubriplate and hyd
23. ght Distillates petroleum hydrotreated heavy paraffinic Highly refined mineral 64742 54 7 85 90 oil Lubricating oils petroleum C20 50 hydrotreated neutral oil based high 72623 85 9 5 15 viscosity Highly refined mineral oil White mineral oil petroleum Highly refined mineral oil 8042 47 5 1 5 Proprietary performance additives proprietary 5 10 3 Hazards identification Physical state Liquid Color Purple Emergency overview CAUTION MAY CAUSE EYE IRRITATION MAY CAUSE SKIN IRRITATION Avoid contact with eyes skin and clothing Wash thoroughly after handling Prolonged or repeated contact can defat the skin and lead to irritation and or dermatitis Routes of entry Skin contact Eye contact Inhalation Ingestion Potential health effects Eyes May cause eye irritation Skin Prolonged or repeated contact can defat the skin and lead to irritation and or dermatitis High pressure skin injections are serious medical emergencies Injury will not appear serious at first within a few hours tissue will become swollen discolored and extremely painful Inhalation Mist May cause respiratory tract irritation Product CASTROL DUAL RANGE HV 46 HYDRAULIC FLUID MSDS 460278 Page 1 6 name Version 1 Date ofissue 07 07 2005 Format US FULL Language ENGLISH Build 4 2 4 ENGLISH Ingestion Medical conditions aggravated by over exposure Causes gastrointestinal irritation and diarrhea None identified See
24. ine that all three phase lines are present at the motor Check voltage at motor terminals Low voltage at motor while unit is under full load If current terminals is below requirements on motor correct the wire size or run length Pinched hydraulic line Check to see that no lines are pinched correct as necessary Check oil level and correct as Low oil level in reservoir necessary If oil is low check for leaks also Clogged reservoir breather Check that air can pass freely through filter and correct as necessary Observe the clear suction line to be Clogged suction line sure that it remains full of oil with no air bubbles at anytime If there are any bubbles check for a loose fitting cracked ports or a clogged suction filter 21 SECTION 11 TROUBLESHOOTING CONTINUED SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Equipment does not Down solenoid wired Hold screwdriver on down solenoid raise continued incorrectly to energize with and press up switch If you magnetism up circuit correct the lift wiring Remove the down solenoid and check Down solenoid stuck open free movement of the plunger Pump failure Place pressure gauge on pump and if it does not produce 3200 Psi replace pump Equipment raises too Load is too heavy Reduce weight to rated load slowly Pinched hydraulic line Check to see that no lines are pinched and correct if necessary Debris in down solenoid Clean the down solenoid so that it can fully
25. nd at the end of day Appropriate techniques should be used to remove potentially contaminated clothing Wash contaminated clothing before reusing Ensure that eyewash stations and safety showers are close to the work station location Personal protection Eyes Avoid contact with eyes Chemical splash goggles Skin and body Avoid prolonged or repeated contact with skin Wear protective clothing if prolonged or repeated contact is likely Respiratory None required however use of adequate ventilation is good industrial practice If heated and ventilation is inadequate use a NIOSH certified respirator with an organic vapor cartridge and P95 particulate filter Hands Wear protective gloves if prolonged or repeated contact is likely Consult your supervisor or S O P for special handling directions Consult local authorities for acceptable exposure limits 9 Physical and chemical properties Physical state Liquid Color Purple Pour Point 45 C Specific gravity 0 8697 Solubility Insoluble in cold water Viscosity Kinematic 46 5 mm s 46 5 cSt at 40 C Kinematic 7 9 mm s 7 9 cSt at 100 C SUS 216 SUS at 37 7 C Viscosity Index 141 Product CASTROL DUAL RANGE HV 46 HYDRAULIC FLUID MSDS 460278 name Version 1 Date of issue 07 07 2005 Format US FULL Build 4 2 4 Page 3 6 Language ENGLISH ENGLISH 15 Regulatory information U S Federal regulations US INVENTORY TSCA In compliance TSCA
26. photos 6 1 and 6 2 at the end of this section for proper positioning and engagement of the safety bars 4 When using the safety bars adhere to the following rules N SECTION 6 MAINTENANCE INSTRUCTIONS Continued The unit must be unloaded Be sure the safety bars are properly engaged Hold the down pedal or pushbutton an extra 10 seconds when lowering onto the safety bars to be sure that all the weight of the lift is on the bars Disconnect and tag the electricity to the unit to prevent accidental movement of the lift by other personnel E Spend as little time as possible under the lift 5 Only use replacement parts recommended by the manufacturer 6 Do not let the equipment stay in disrepair fix small problems before they become big problems A unit in disrepair can become a severe hazard if left unattended 7 Inspect the equipment on a regular schedule preferably monthly 8 Never work on the hydraulics or electrical systems unless the unit is fully lowered or properly sitting on the safety support or wheel block Never apply a load to the equipment until the base frame is continuously supported 10 WARNING Never expect to hold the leg assemblies open by simply lifting end of a platform A The roller end of most lifts is not gibbed or captured in any way so lifting on the roller end will simply tilt the platform B Even if you raise the clevis end of the platform if the base frame is not firmly lagged
27. ral stresses that may not show up for some time but will diminish the life and capacity of the unit If you have any questions about testing the unit call our customer service department at 1 800 843 3625 Daily operation 1 All personnel shall be required to read the entire operating instruction section of this manual prior to operating the lift 2 Operators must know the capacity of the unit and be aware of any loads that may exceed the capacity WARNING Operators must be alert to personnel in the vicinity of the lift Avoid any surprises to these personnel in regard to movement of or the position of the lift Never operate unit if you cannot see it and the personnel around it 3 On the first use of the lift each day the operator shall check to see that the lift is functioning properly and smoothly All safety devices shall be in place and operating correctly 4 lf the unit has a traveling electrical cord the operator must insure that it is kept away from the lift as it raises and lowers 5 Loads shall be centered before raising or lowering the lift as this will help insure even wear on all moving parts SECTION 6 MAINTENANCE INSTRUCTIONS Always remember that machinery with large moving parts can seriously injure you Read and understand this manual before attempting any service work 3 WARNNG Always use the safety bars or safety leg when working on the unit in the elevated position or reaching under the platform See
28. raulic fluid matching the existing fluid in the system for topping off the reservoir when finished The current standard fluid is a ISO 46 hydraulic fluid A five 5 gallon bucket to collect fluid from the cylinder being repaired Wrenches to disconnect hydraulic fittings Emery clothe Clean lint free cloths and hose caps Clean work surface butcher paper on top of most surfaces works well with a means of holding the cylinder in a fixed position for disassembly and re assembly Small screwdriver 1 8 Allen wrench Cylinder hone Cylinder Removal 1 2 Raise the empty lift and settle it securely on its safety bars or leg Once settled securely depress the down control an additional 20 seconds to relieve any pressure from the hydraulic system Remove the power connection to the power unit and mark with a warning label or lock the connection out to prevent unintended reconnection Check your company lockout and tag Standard Operating Procedures Disconnect the hydraulic hose from the cylinder and cap the hose to prevent contamination Remove the cylinder from the lift by freeing the upper pin and swinging the cylinder into an easily supported position then lift from the assembly Place the hose connection end of the cylinder in a 5 gallon bucket and force the cylinder closed to drain the hydraulic fluid from the cylinder Do not reuse the fluid unless you are sure it is contamination free by careful straining Cylinder Disas
29. rmitted to operate the lift They must understand to be alert to safety hazards during all operations Before Operation Before using the lift the operator shall have 1 Read and understood the manufacturer s operating instructions and safety rules or been trained by a qualified person 2 Inspected the lift for proper operation and condition Any suspect item shall be carefully examined and a determination made by a qualified person as to whether it constitutes a safety hazard All unsafe items shall be corrected before further use of the lift During Operations The lift shall be used only in accordance with its intended use and within the manufacturer s limitations and safety rules 1 Do not overload the lift 2 Insure that all safety devices are operational and in place 3 Insure that all personnel near the operating lift understand to stand back so that no body parts can be pinched by the mechanism or platform and any items that may fall off the lift will not strike them Modifications Or Alterations Modifications or alteration of industrial scissors lifts shall be made in conformance with all applicable provisions of scissors lift manufacturer s proposed ANSI standards and shall be at least as safe as the equipment was before modification These changes shall also satisfy recommendations of the original equipment manufacturer for the particular application of the lift SECTION 4 INSTALLATION INSTRUCTIONS Floor mounted units
30. s relieved from the hydraulic system before disassembling any components Continue to hold the down control for several seconds after fully lowering the unit on its safety bar or the ground before opening a hose line or hydraulic component Always be careful to avoid contamination entering the system Be especially careful with the ends of hoses which may fall into oil dry or dirt If you suspect contamination flush the system and components Hydraulic fittings sealant and torque s A B C Advance Lifts may be equipped with either NPT fittings tapered or SAE fittings with O ring seals or JIC fittings 37 1 2 tapered Know the difference Be careful when tightening NPT fittings not to over tighten and crack them Swivel fittings are especially vulnerable and shall only be tightened enough to stop leaking If leakage persists after tightening the fittings fairly hard inspect fittings for burrs on the mating edges or the possibility of a 37 1 2 SAE fitting being mixed with 30 NPT fittings or either one being mixed with SAE 45 fittings When using Teflon tape on NPT fittings be sure the tape is started 1 1 2 threads back from the leading edge and only use 2 wraps to be sure that tape does not break off and contaminate the system You may substitute pipe sealant with Teflon paste from Pro Lock or Locktite but again don t over apply Never use sealant or tapes on JIC O Ring Boss or swivel fittings B
31. semble the bearing block in the reverse manner that it was disassembled In all cases be sure the retaining rings s are fully seated into their grooves or the cylinders will come apart when fully extended causing an accident SECTION 9 ELECTRICAL DETAILS General Electrical Information E Series Units The motor that is supplied as standard is a 110V single phase motor with a standard 15 Amp plug A 208 230 460v 3 phase motor with connection diagrams on the outside of the motor for low voltage 230V or high voltage 460V is available This motor is also rated for 208V As any standard motor is rated for 10 of voltage variation this motor will operate properly within ratings at 208 220 230 240 440 460 and 480V 3 phase supply If motor is intended for 208V line usage some caution is advised if your motor is a 230 volt motor and your 208V line voltage drops to 207 volts a drop of only 795 the motor will be operating at 1096 in a marginal region Wiring runs and actual voltage become very important If you line voltage will be varying due to loads elsewhere in the system etc you may have an advantage by ordering as an option a 208V 10 motor To reverse the direction of rotation of a 3 phase motor reverse any two of the three power leads to the motor On single phase motors see wiring diagram on motor Field Changes in Voltage 3 Phase 230V to 460V Change transformer primary connections to 460V Chang
32. sembly 1 2 Secure the cylinder with a rod through the clevis or cross tube Do not use a vise which will crush or otherwise damage the housing 3 1 0 Cylinders Use a small screwdriver to remove the outside retaining ring in front of the cylinder bearing Remove the spacer ring slide the front bearing into the cylinder then remove the second retaining ring 3 1 2 D Cylinders Use the snap ring pliers to compress the retaining ring and continue to hold it compressed Pull out the rod bearing and piston assembly The retaining ring groove in the housing can cut the piston seal upon removal clean the groove thoroughly before assembly Remove the hex nut or snap ring adjacent to the piston then slide the piston and bearing off the rod The hex nut can be very tight if difficulty is encountered in removal a small amount of heat can be applied to help break the nut loose Clean all the parts and place them on a clean surface to avoid contamination Inspection and Re packing 1 Carefully inspect the entire housing with a flashlight for any evidence of rust scratches or surface blemishes Small blemished may be removed with fine emery cloth and lager faults will require the use of the hone listed on the previous page Be sure thoroughly clean the housing when you are done to avoid contamination 16 Inspection and Re packing continued 2 Do not become the victim of a false economy by using only part of a re p
33. struction in flow control Remove and clean flow control valve valve Lift raises then lowers Dirt in check valve Remove and clean check valve involuntarily Down solenoid wired Determine if coil is energized in the incorrectly normally off state Leaking cylinder seals Repack cylinder seals or replace cylinders Lift raises but will not Faulty solenoid valve Replace valve lower Down solenoid valve Rewire per provided diagram incorrectly wired Faulty solenoid coil Replace solenoid coil Obstruction in base frame Raise lift and remove obstruction 23 SECTION 11 TROUBLESHOOTING CONTINUED SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION Oil spraying out of Clogged air breather Clean or replace air breather reservoir Lift will not raise and Control voltage fuse blown Replace fuse motor will not run Wrong voltage to unit Check wiring to confirm wiring is compatible with available power Transformer connections Check and tighten terminal screws on loose transformer Transformer defective Replace transformer Pushbutton defective Replace pushbutton SECTION 12 ADVANCE LIFTS INC WARRANTY For a period of two years from date of shipment from the Company s plant the company agrees to replace or repair any defective structural components Electrical and hydraulic components are warranted for the first year only Company authorization must be obtained prior to the commencement of any warranty work The company reserves the right of
34. tions 7 Operate the unit and check for any abnormal noise or vibrations 8 Check all safety devices on the unit such as the condition of the pleated bellows or smooth operation of the electric toe guards SAFETY MAINTENANCE BAR INSTRUCTIONS WARNING Always use the safety bar for any service or maintenance Never go or reach under the lift unless the safety bar is securely in place and the power to the unit has been disconnected to prevent others from operating the lift Never use the safety bars with a load on the platform CAUTION Never use the lift unless the safety bars are properly stored or damage may occur to the equipment 1 Raise unit to full travel remove any load from the platform Safety bar is not to be used with loads on platform 2 Rotate safety bar to the position shown in figure 1 3 Lower unit onto safety bar then disconnect power to prevent unwanted lowering Store the safety maintenance bar by rotating it in the opposite direction and it is resting against the base frame Rotate Clockwise into used position SECTION 7 WARNING LABEL SPECIFICATIONS amp LOCATIONS WARNING LABEL LOCATIONS amp SPECIFICATIONS The warning and informational labels normally attached to P Series LT and LTD lifts are shown below and their proper mounting locations are shown on page 7 2 Descriptions of the labels are as follows Label 1 This is simply a promotional label identifying the unit as Advance Lifts unit
35. vironmental precautions and clean up methods Personal protection in case of a large spill Immediately contact emergency personnel Keep unnecessary personnel away Use suitable protective equipment See Section Exposure controls personal protection Follow all fire fighting procedures See Section Fire fighting measures If emergency personnel are unavailable contain spilled material For small spills add absorbent soil may be used in the absence of other suitable materials scoop up material and place in a sealed liquid proof container for disposal For large spills dike spilled material or otherwise contain material to ensure runoff does not reach a waterway Place spilled material in an appropriate container for disposal Avoid contact of spilled material with soil and prevent runoff entering surface waterways See Section 13 for Waste Disposal Information Splash goggles Full suit Boots Gloves Suggested protective clothing might not be sufficient consult a specialist BEFORE handling this product 7 Handling and storage Handling Storage Avoid contact with eyes Avoid contact with skin and clothing Wash thoroughly after handling Keep container tightly closed Keep container in a cool well ventilated area Empty containers may contain harmful flammable combustible or explosive residue or vapors Do not cut grind drill weld reuse or dispose of containers unless adequate precautions are taken against these hazards
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