A6 PAK
Contents
1. ESAB e PAK i No 16 1 12 Ad 5 B tel d 6 2 13 3 14 4 5417591 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de p cees d tach es 2 3 4 5 6 7 8 9 s417899 Orderingno 417 899 880 415 200 001 415 200 020 415 200 027 191 953 101 415 200 047 415 200 058 417 901 001 415 302 001 332 556 001 2121 080 45 2126 011 05 417 900 001 193 307 104 2126 022 08 191 812 104 368 541 002 161 337 051 2126 011 06 Denomination Control box Pushbutton Switch mechanism Cap orange Cable Bulb Splash shield water Plate Manipulator Protective clamp Screw Nut Apparatus box Cable fitting Nut Cable Pin plug Box Nut 18 Component designation in the circuit diagram Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de p cees d tach es 19 s417899 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de p cees d tach es Orderingno 417 310 880 2626 134 01 417 310 881 2626 134 01 417 310 882 2626 134 01 417 310 883 2626 134 01 417 310 884 2626 134 01 417 310 885 2626 134 01 417 310 886 2626 134 01 417 310 887 2626 134 01 417 310 888 2626 134 01 417 310 889 2626 134 01 192 784 002 192 784 101 323 942 001 323 945 001 323 943 1022. E i NN ELT p EN 1 i i i i i vani o 3 8 0 2 a Us st NM er 420 NI Na NE ST Nm mi l SIN GIN FIN ZIN TIN BON SON GOW POM 20 TON d i SEG IB NOLV 0933 Sid Eld 84 14 d ie LI I LOL 1 agb1e001 cgbidiea DIAGRAM 418 139 ee 8099 i e N EA e 1 ES aA ua CM Ko CECEC ad 3v Ate 94 14 ACW HY 14 ACW YY i ic 1 EL a E Si d eh ee ee mee mE T EE Ims e mem uml vz 95 17771 RC MM M LZ LA Lou Ehe 11 TUM Doi 0 10 II NOT 1d i i i i zvonia i jenen Pil i A H 3 H a J a 0 3 0 2 a mme M L M vn NN A A ee Se 20 pee Ee ene ee ove Le de 1l LLLA 1 BIN SIN FIN CIN TIN BON SON GOW ZOM Sr er Sr ET If 514 Eld 8d 14 d 3d 966 187 IN93 d i 188 1859 ZIF LINN 3NIX2VMLI LNIOF agb1e002 10 cgbidiea SPARE PARTS LIST A6 PAK Edition 9702 Spare parts are to be ordered through the nearest ESAB agency as per the list on th
3. A6 PAK Control system for motorised slides Simplified service manual 412 021 001 9702 LIST OF CONTENTS Page TECHNICAL DESCRIPTION 2 ooa ome EEN INSTALLATIONS 2 dans EE OPERATION vete ie es cu aa ua e drei Sc UN e ab aire RC UC MAINTENANCE i 22 229 E epu En oe re OP editores DIMENSION DRAWING dans Ee saut eibi tux DIAGRAM vibes eue EE t Ua Bechet ec utu Reg ice sra o ceste ta SPARE PARTS LIST A6 PAK Rights reserved to alter specifications without notice WARNING ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS TAKE PRECAUTIONS WHEN WELDING ASK FOR YOUR EMPLOYER S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS HAZARD DATA ELECTRIC SHOCK Can kill Install and earth the welding unit in accordance with applicable standards Do not touch live electrical parts or electrodes with bare skin wet gloves or wet clothing Insulate yourself from earth and the workpiece Ensure your working stance is safe FUMES AND GASES Can be dangerous to health e Keep your head out of the fumes e Use ventilation extraction at the arc or both to keep fumes and gases from your breathing zone and the general area ARC RAYS Can injure eyes and burn skin e Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing e Protect bystanders with suitable screens
4. Denomination Control cable Apparatus cable Control cable Apparatus cable Control cable Apparatus cable Control cable Apparatus cable Control cable Apparatus cable Control cable Apparatus cable Control cable Apparatus cable Control cable Apparatus cable Control cable Apparatus cable Control cable Apparatus cable Sleeve plug Plug Pin plug Plug Counterbalance Additional system components s417310 20 Component designation in the circuit diagram Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de p cees d tach es 21 s417310 ESAB subsidiaries and representative offices Europe AUSTRIA ESAB Ges m b H Vienna Liesing Tel 43 1 888 25 11 Fax 43 1 888 25 11 85 BELGIUM S A Brussels Tel 32 2 745 11 00 Fax 32 2 726 80 05 THE CZECH REPUBLIC VAMBERK s r o Prague Tel 420 2 819 40 885 Fax 420 2 819 40 120 DENMARK Aktieselskabet ESAB Copenhagen Valby Tel 45 36 30 01 11 Fax 45 36 30 40 03 FINLAND ESAB Oy Helsinki Tel 358 9 547 761 Fax 358 9 547 77 71 FRANCE ESAB France S A Cergy Pontoise Tel 33 1 30 75 55 00 Fax 33 1 30 75 55 24 GERMANY ESAB GmbH Solingen Tel 49 212 298 0 49 212 298 204 GREAT BRITAIN ESAB Group UK Waltham Cross Tel 44 1992 76 85 15 Fax 44 1992 71 58 03 ESAB Automation Ltd Andover Tel 44 1264 33 22 33 Fax 44 1264 3
5. AB SE 695 81 LAXA SWEDEN Phone 46 584 81 000 Fax 46 584 123 08 www esab com 001004
6. 3 20 74 HUNGARY ESAB Kft Budapest Tel 36 1 20 44 182 Fax 36 1 20 44 186 ITALY ESAB Saldatura S p A Mesero Mi Tel 39 02 97 96 81 Fax 39 02 97 28 91 81 THE NETHERLANDS ESAB Nederland B V Utrecht Tel 31 30 248 59 22 Fax 31 30 248 52 60 NORWAY AS ESAB Larvik Tel 47 33 12 10 00 Fax 47 33 11 52 03 POLAND ESAB Sp z 0 0 Warszaw Tel 48 22 813 99 63 Fax 48 22 813 98 81 PORTUGAL ESAB Lda Lisbon Tel 351 1 837 1527 Fax 351 1 859 1277 SLOVAKIA ESAB Slovakia s r o Bratislava Tel 421 7 44 88 24 26 Fax 421 7 44 88 87 41 SPAIN ESAB lb rica S A Alcobendas Madrid Tel 34 91 623 11 00 Fax 34 91 661 51 83 SWEDEN ESAB Sverige AB Gothenburg Tel 46 31 50 95 00 Fax 46 31 50 92 22 ESAB International AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 North and South America ARGENTINA CONARCO Buenos Aires Tel 54 11 4 753 4039 Fax 54 11 4 753 6313 BRAZIL ESAB S A Contagem MG Tel 55 31 333 43 33 Fax 55 31 361 31 51 CANADA ESAB Group Canada Inc Missisauga Ontario Tel 1 905 670 02 20 Fax 1 905 670 48 79 MEXICO ESAB Mexico S A Monterrey Tel 52 8 350 5959 Fax 52 8 350 7554 USA ESAB Welding amp Cutting Products Florence SC Tel 1 843 669 44 11 Fax 1 843 664 44 58 Asia Pacific AUSTRALIA ESAB Australia Pty Ltd Er
7. e front Manipulator Pushbutton Switch mechanism Cap orange Bulb Splash shield water Cable 14 Component designation in the circuit diagram Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de p cees d tach es NO 15 3417588 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de p cees d tach es BB OON s417591 Orderingno 417 591 880 417 593 001 193 701 001 567 900 107 193 701 002 267 101 301 2126 022 06 2129 101 06 2121 088 23 2126 011 03 418 142 880 418 141 880 193 317 001 2626 134 01 193 319 801 323 941 002 418 140 880 417 591 881 417 593 001 193 701 001 567 900 107 193 701 002 267 101 301 2126 022 06 2129 101 06 2121 088 23 2126 011 03 418 142 880 193 317 001 2626 134 01 193 319 801 323 941 002 418 140 880 Denomination Rear panel compl Rear panel Fuse holder Quick blow fuse Fuse holder Fitting Nut Plug Screw Nut Cable Cable Switch Cable Flat pin sleeve Sleeve socket Cable Rear panel compl Rear panel Fuse holder Quick blow fuse Fuse holder Fitting Nut Plug Screw Nut Cable Switch Cable Flat pin sleeve Sleeve socket Cable 16 Component designation in the circuit diagram Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de p cees d tach es
8. e When using a power power sources of one of the types LAE 800 1000 1250 1600 connected for 42 V control voltage the necessary power can be obtained from the standard automatic welding machine see terminal PEGI e When suitable voltage is unavailable or when an LAH 500 630 42 V power source is used there must always be installed a 42 V intermediary transformer for the volt age supply to the A6 PAK see Accessories section 4 Seethe picture on page 6 for details of the controls OPERATION TC D Positioning to start welding m 1 Position the welding equipment over the joint ER o o using the Joystick 2 2 2 2 E e Coarse adjustment 0 e Press the illuminated pushbutton 1 The lamp should light up gt Fine adjustment and during welding The illuminated pushbutton 1 must be pressed The lamp should not light up S i MAINTENANCE e Check that the cables are undamaged and that they are properly connected e Clean the equipment regularly using compressed air e Follow the instructions for each component cgbidiea 7 DIMENSION DRAWING cgbidiea 77 5 BECH 8 3 9 4X GRUPP 900 GROUP B80 161 175 E mH GRUPP BBI BRA GROUP 981 882 204 dgb1m001 DIAGRAM 418 138 LL DN ft y 1 Rub j
9. e back of the cover Kindly indicate type of unit serial number denominations and ordering numbers according to the spare parts list AGPAK 11 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de p cees d tach es 5417587 Orderingno 417 587 880 417 588 880 332 908 880 417 591 881 481 995 880 2121 107 18 2117 107 17 417 587 881 416 060 001 332 908 880 417 591 880 481 995 880 2121 107 18 2117 107 17 417 587 882 416 060 001 332 908 880 417 591 880 481 995 880 2121 107 18 2117 107 17 417 899 880 Denomination Joint tracking equipment excl control box Cover plate front Box Rear panel compl PC board Screw Screw Joint tracking equipment for column and boom Cover plate front Box Rear panel compl PC board Screw Screw Joint tracking equipment incl control box Cover plate front Box Rear panel compl PC board Screw Screw Control box 12 Component designation in the circuit diagram 5417587 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de p cees d tach es Group 880 Group 881 882 2334 Reservdelsf rteckning Spare parts list Ersatzteilverzeichnis Liste de p cees d tach es s417588 Orderingno 417 588 880 417 590 001 415 302 001 415 200 001 415 200 020 415 200 027 415 200 047 415 200 058 433 070 002 Denomination Cover plate front Cover plat
10. mington Tel 61 2 9647 1232 Fax 61 2 9748 1685 CHINA Shanghai ESAB A P Shanghai Tel 86 21 6539 7124 Fax 86 21 6543 6622 INDIA ESAB India Ltd Calcutta Tel 91 33 478 45 17 Fax 91 33 468 18 80 INDONESIA P T Esabindo Pratama Jakarta Tel 62 21 460 01 88 Fax 62 21 461 29 29 MALAYSIA ESAB Malaysia Snd Bhd Selangor Tel 60 3 703 36 15 Fax 60 3 703 35 52 SINGAPORE ESAB Singapore Pte Ltd Singapore Tel 65 861 43 22 Fax 65 861 31 95 ESAB Asia Pacific Pte Ltd Singapore Tel 65 861 74 42 Fax 65 863 08 39 SOUTH KOREA ESAB SeAH Corporation Kyung Nam Tel 82 551 289 81 11 Fax 82 551 289 88 63 THAILAND ESAB Thailand Ltd Samutprakarn Tel 66 2 393 60 62 Fax 66 2 748 71 11 UNITED ARAB EMIRATES ESAB Middle East Dubai Tel 971 4 338 88 29 Fax 971 4 338 87 29 Representative offices BULGARIA ESAB Representative Office Sofia Tel Fax 359 2 974 42 88 EGYPT ESAB Egypt Dokki Cairo Tel 20 2 390 96 69 Fax 20 2 393 32 13 ROMANIA ESAB Representative Office Bucharest Tel Fax 40 1 322 36 74 RUSSIA CIS ESAB Representative Office Moscow Tel 7 095 937 98 20 Fax 7 095 937 95 80 ESAB Representative Office St Petersburg Tel 7 812 325 43 62 Fax 7 812 325 66 85 Distributors For addresses and phone numbers to our distributors in other countries please visit our home page www esab com P vt ESAB Welding Equipment
11. or curtains FIRE HAZARD e Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby MALFUNCTION e Call for expert assistance in the event of malfunction HEAD AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING THE EQUIPMENT PROTECT YOURSELF AND OTHERS mamen 3 TECHNICAL DESCRIPTION PAK 1 a control system for motorised slides The system 1 available in two versions 1 As complete standard system with or without remote control unit for automatic welding machines e Joint tracking unit order no 417 587 880 e Joint tracking unit with remote control order 417 587 882 2 Asa build in component for a column and boom e Joint tracking unit order 417 587 881 Group 880 ii Group 881 882 EN ESAB P agb1d003 cgbidiea 4 Technical data Control system for motorised slides A6 PAK Supply and control voltage 42V AC 50 60 Hz Power 460 V A Motor regulator model Switched four quadrant reg Speed high Speed low Rotor voltage Joy stick control Stator voltage independent magnet motor Enclosure class Max ambient temperature Weight Joint tracking unit Remote control A6 PAK consists of 1 Joint tracking unit 2 Control unit 3 Motor cable order no 417 310 Optional equipment for A6 PAK 4 Transformer to provide sepa
12. rate power supply from mains 190 220 380 415 440 500V 50 Hz 200 230 380 415 440 500V 60 Hz to secondary 42V 660 VA order 148 636 002 Cable 3 x 2 5 mm for connection to transformer order 2626 134 04 ESAB standard servo slides for A6 PAK e Ap servo slide ball screw type with permanent magnet motor 42 DC order no 334 333 e motor driven slide sliding on runners with VEC motor 42V 4000 rpm gear ratio 74 1 order no 334 426 cgbidiea 5 Controls and connections 1 Illuminated pushbutton orange For selection of high speed 2 Control lever 2 Manual operation of servo slides up down and left right Component position for joint tracking device see page 19 Rear panel 1 Socket 4 pin for connecting horizontal slide motor AS 2 Socket 4 pin ESA 5 for connecting vertical slide motor A6 3 Socket 23 pin Wo for connecting control unit Control fuses 10 A slow 1 off 42 V supply Switch Supply voltage on off D 7 Spare socket TT Ds en ie e 3 36 66 Hz 19 ew 6 AK Tes G LT Gg S 4 cgbidiea 6 INSTALLATION For dimensions see dimension drawing on page 8 2 Connections e for welding machines see on page 9 e column and booms see on page 10 3 Check that the necessary power supplies of the correct voltage are available
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