- Bil-Jax
Contents
1. JIB BOOM ASSEMBLY 900006 00 A N 00 660600066 LA 44 JIB ASSEMBLY PARTS LIST Item No Part No Description Oty 1 A 00657 Jib Link Weldment 2 2 A 00651 End Pivot Weldment 1 3 A 00660 Jib Cylinder 1 4 A 01553 Slave Cylinder 1 5 A 00662 Jib End Weldment 1 6 A 01979 Bulkhead Left 1 7 0096 0016 Cap Screw M10 x 25 7 8 0096 0041 Hex Nut Self Locking M10 12 9 0096 0091 Flat Head Cap Screw M10 x 25 2 10 A 00054 Pin Retainer 1 0 Flat Head 2 11 A 00052 Pin 1 0 x 5 25 1 12 A 00018 Pin Retainer 1 0 2 13 A 00061 Pin 1 0 x 7 375 2 14 A 00925 Pin Retainer 0 75 4 15 A 00050 Pin 0 75 x 7 375 4 16 A 00672 Valve Guard 1 17 A 00667 Jib Bumper 1 18 0096 0068 Flat Head Cap Screw M10 x 45 5 19 B01 10 0046 Outlet Box 1 20 B01 10 0034 GFI Outlet 1 21 B01 10 0035 Outlet Box Cover 1 22 0096 0001 Cap Screw M6 x 16 2 23 0096 0039 Hex Nut Self Locking M6 10 24 A 00522 Boom End Weldment 1 25 A 00031 Bearing 2 26 A 00038 Ramp 0 25 4 27 0096 0002 Flat Head Cap Screw M6 x 20 8 28 0096 0019 Cap Screw M12 x 25 8 29 0096 0042 Hex Nut Self Locking M12 8 45 PLATFORM ASSEMBLY PLATFORM ASSEMBLY2. u 19 B04 00 0089 Cotter Pin Brake Lever 21 FRONT REST ASSEMBLY 22 FRONT REST ASSEMBLY PARTS LIST Item No Part No Description Oty 1 A 02145 Front Rest Weldment 1 2 0096 0025 Cap Screw M12 x 120 2 3 0096 0042 Hex Nut Self Locking M12 3 4 A 00157 Front Rest Pad 5 0096 0017 Cap Screw M10 x 30 16 6 0096 0041 Hex Nut Self Locking M10 24 7 A 00159 Boom Latch 1 8 0096 0016 Cap Screw M10 x 25 4 9 A 00169 Switch Bracket 1 10 0096 0002 Cap Screw M6 x 20 2 11 0096 0039 Hex Nut Self Locking M6 2 12 A 00188 Switch Cam 2 13 0090 1104 Machine Screw 44 40 x 1 3 14 0090 0525 Hex Nut Self Locking 44 40 3 15 B01 03 0078 Limit Switch Assembly NO Female 1 16 B01 03 0079 Limit Switch Assembly NC Male 1 17 0090 0709 Machine Screw 6 32 x 1 1 4 2 18 0090 0180 Hex Nut Self Locking 6 32 2 19 A 00158 Tension Spring 1 20 A 02169 Jack Assembly 1 21 A 02166 Attach Plate 1 22 0096 0075 Cap Screw M10 x 120 4 23 A 02164 Axle 1 24 0090 0147 Cotter Pin 1 8 1 1 4 2 25 0096 0087 Washer Flat M20 2 26 A 02165 Tire and Wheel Assembly 2 27 A 02160 Jack Weldment 1 28 0096 0022 Cap Screw M12 x 75 1 A 04658 Tongue Tube Weldment CE 2 A 04655 Bike Catcher Weldment CE 2 0096 0025 Cap Screw M12 x 120 2 0096 00 Cap Screw M12 x 4 0096 00
3. BI Tail R Stop Turn W GND Westbar 729063 3 Wire Plug Westbar 108662 2 Wire Plug 24 10 Braided Loom Must be loose on wire for positioning w 24 10 Braided Loom Must be loose on wire for positioning Westbar 108662 2 Wire Plug BI Tail R Stop Turn W GND Westbar 729063 3 Wire Plug 61 MATERIAL LIFT HOOK ASSEMBLY OPTION A 01846 4 p MATERIAL LIFT HOOK PARTS LIST Item No Part No Description Oty 1 A 00480 Material Lift Weldment 1 2 A 00155 Lift Hook Storage Bracket 1 3 A 01156 Bracket Clamp 1 4 A 00028 Pin 1 5 A 00485 Lift Hook Assembly 1 6 A 00037 Ramp Short 4 7 0096 0003 Flat Head Cap Screw M6 x 20 4 8 0096 0039 Hex Nut Self Locking M6 4 9 0096 0016 Cap Screw M10 x 25 2 10 0096 0041 Hex Nut Self Locking M10 2 11 0096 0029 Cap Screw M12 x 220 1 12 0096 0042 Hex Nut Self Locking M12 1 A 01976 Load Sense Module Not Pictured 1 WATER LINE TO PLATFORM OPTION A 02701 Part No Description B09 00 0042 6 x 146 W 1 6 6FMP 1 6 6MP 3000 PSI Pressure Washer Hose B09 00 0043 6 x 628 W 2 6 6MPSW 3000 PSI Pressure Washer Hose B09 00 0041 6 x 78 W 1 6 6FMP 1 6 6MP 3000 PSI Pressure Washer Hose B09 00 0032 Fitting OD E Series FM 6FMNPT B09 00 0033 Fitting OD E Series M 6FMNPT AIR LINE TO PLATFORM OPTION A 02700
4. 2 Pin Female Housing ii meet i 12025792 ale Terminal Female Terminal 12124582 12089188 Green Wire Seal Green Wire Seal 12015323 12015323 60 Label Both ends OO 18 2 SJO or Equivalent M A 110 VAC TRAILER TOWER HARNESS A 02726 Delphi Weather Pack Delphi Weather Pack 12124580 12010293 Female Terminal Gray seal B01 09 0119 B01 09 0121 Ya Female Spade Blue A C Trailer End Assy i A 00178 i ICE Rec 60 MARKER LIGHT WIRE HARNESS A 02153 Westbar 108662 2 Wire Delphi Weather Delphi Weather 6 Plug Pack Pack 62 mM gt 12015323 15408312 Cable Seal Green Female Terminal 5 0 Braided Loom amp Heat Seal OO L W A Delphi Weather Pack Lower ml OO 12015798 M 9 4 Pos Female Harness OO uk 4Pin Flat Wires need to Molded together ei ig TAIL LIGHT WIRE HARNESS A 01246 Plug 4 gt 22 0 Label Driver Tail LH Delph Weather pss Delphi Weather Pack 32 i 12015323 Delphi Weather Pack Female Terminal Cable Seal Green 12015798 4 Pos Female A 01246 Housing Label A W W OKO Br Br O O Y Y G 2 30 Wires either Braided Loom or SJO No Split tube 32 Label Pass Tail RH
5. Distributed by
6. 0500 Coupling 875 x 2 795 1 5 B02 15 0501 Filter Hydraulic 1 6 B02 15 0476 Sight Glass 1 7 B02 15 0509 Socket Head Cap Screw M8 x 95 2 8 B02 02 0247 Fitting Plug M14 x 1 5 x 5 8 1 9 B02 15 0478 Seal Ring 1 10 B02 15 0485 Clamp Band 1410 16 2 11 B02 15 0480 Filter Suction Pump 1 12 B02 15 0504 Allen Nut 1 4 20 4 13 B02 02 0255 Fitting M18 x HB 90 MxHB 90 1 14 B02 15 0503 O Ring 110 72 x 3 53 NBR 70D 1 15 B02 02 0279 Fitting JIC 8 x Push On FsxPO 2 16 B02 15 0510 Hose Black 1 2 x 10 1 17 B02 02 0280 Fitting JIC 8 x 6 90 MxM 1 18 B02 15 0506 Cap Screw 5 16 18 x 1 1 4 2 19 B02 02 0278 Fitting JIC 8 x G 3 4 MxM 1 20 B02 02 0281 Fitting Plug 412 ORB 2 21 B02 02 0282 Fitting 3 8 NPT x 1 2 MxHB 1 22 B02 15 0507 Hose Black 1 2 x 15 1 51 BOOM AND ROTATION HYDRAULIC LINES D I l 10 Master 1 Basket Level RET 0260 0258 10237 13 Slave RET Basket Level EXT ji 0237 1 2 02597 0259 Telescopic po Cl RET 0256 ge 22 i Om 7 0258 0258 0259 19 0259 15 RET RET N m Lower Lift ne Upper Lift 0550 0259 52 Rotation Kinematics Slew Drive BOOM AND ROTATION HYDRAULIC LINES
7. 14 0100 Valve Counterbalance 2 15 B02 14 0101 Valve Cartridge 1 16 B02 14 0 Valve Relief 1 17 B02 02 0245 Fitting Plug 42 ORB 11 18 B02 02 0246 Fitting Hex Plug 1 19 B02 02 0277 Fitting Plug 44 ORB 5 20 B02 14 0112 Coil 20 VDC 5 21 B02 14 0113 Coil 20 VDC 4 22 B02 15 0497 Stud 1 4 20 x 5 8 4 23 B02 15 0498 Expansion Plug 1 24 B02 02 0283 Fitting Plug 46 ORB 2 25 B02 15 0478 Seal Ring 1 49 PUMP ASSEMBLY CONTINUED eDeyee UJOJJ 99JJ SI JI eunsu Buueeq 1ojoui JUDI pueH o Gun U9JU IL BUIJOSUI 0 10114 JeuleNs u9jui L 0L el 6094 214907 o jo doup Ajddy Gan 9L iz i SS ESA H D Syog 900 0 spealy ajeu oj 5 e zz 911207 jo doup Addy Wal Z LZ oi VP ra Nid 9 0 0 Syog 010 1 970 0 Wal 8 2 0 Dn 9 0 0 ywazrseon LL zz Bnid 9 0 0 d Jusjeas 08910 Ajdde pue H 1181960 991 Yes o ensue 0 UAJUDI L jquiesse Buunp Buu o 9080 80 Wal Zp 8 0 JO 170 JOU oq Ajquiesse 0 soud yue Nid 9 020 Gy pue Buu o 0 io 8 1901 ueajo Ajddy Vos Lo Nd 9 0 0 6L Wal ETL ZLL ol 07 6 anb o 02 Hal SL 0 7 SINN 9 0 0 yq g 0 8 19U9 SB4 9 0 0 G 50 PUMP ASSEMBLY PARTS LIST CONTINUED Item No Part No Description Oty 1 B02 15 0511 Reservoir 1 2 B02 15 0512 Pump Assembly 3 15CCM 1 3 B02 15 0471 Motor Pump 24 V DC 1 4 B02 15
8. Brig AJAED OLEOLOZL OILIN Uld E 12902021 tudia NO 19437 1814 dn 19497 1814 Sod MID 910 sod MI 81810 1007 MAS Or sam u1001 woog qi mds 0S s E sod JOS penoy Sod 10S Puan Ban IALA dosd SOd IALA dold Sod 1x3 1988 1170 Sod 18 3988 1170 SIIM uondo WSL W 88168021 8 BuisnoH wa uid Z Z6LSLOZL XIE 180189 dag EE 1295 usa ETESLOZI BuisnoH W sod 12802028 Mr ees 09910 ezestozt 2 USL Wd 99169021 Ce ir seppeamiydieg v 017n 22016 eos usa 269102 Ca vz uid 11391 OJEW OPOEBOZL M 18 susnon wa sode 60802021 I u Med soya diaa Tv 92 Uld suj apeds sjeway ME Ban SA dorg Be IT su apeds ajeway y li ig nen 39 gt 6 91 ud Lud Uld DL Uld CTA ED EE mE UI 0920 aie SIUIWIINSEIN Iv juejeAinb3 10 XL S8JIM JENPIAIPUI IV Q 9 9 9 9 9 9 9 9 9 o 000000000000 Q Q 9 9 9 o o 9 9 9 9 o 89 1 SZM mm 1 91 102 2970 a r HUM Bnid Uld Z puepq woog 06 sr 6 Ud 929010 LAA NNN d 1 0290 ela uosineg AER UISNOH NO 9497 uuopeld e6g1 09 PL Uld TOCA Bar 08 dwy 89 1 SZM ET Uld Bnid uid 2 29010 auld LB Lu Se V 194905 EX x8 me LPLOL LOZ Z9pO Ww E plousjog woog EER ET Y qosjnaq seene pue yoea Z amm adins N puid i Bed 3 zz ud 1208 10919 EZESLOZI ad Ar u
9. G00 9N3 Jed Gnig Japuedx3 JJEJSUJ ez Wal 9 6 INN 9 0 0 Wal E Z ol Wal E Z 0 Wal 8Z 0 Bnig 9 0 0 6nId 9 0 10 BAJBA 9 0 10 m IL LAS CT INN 8 0 0 O wal zz s g o BAJBA 9 0 10 v JOZ wal se wal S E a INN 9 0 0 va Wl 8z oi AIBA 97010 amen onbioj 61 SAS 12 2 al 8 2 01 Bnig 9 0 0 61 Wal 2 62 01 YO 8 2 0 GA Bnjg anbioL ve wa E Z 01 4 Dn anbaol 71 Wl z2 S 8I 0 BAJBA 0 Wal ZZ S8L A BAJBA anbioj ais 0L Wal G Wal Z 0 y G g O Wal G 616 onbioj A Ad INN 970 0 LL y ql 86 62 0 m aneA anbioj 0219 Wd 8 7 0 Bnig anbio 6 Wa 6 62 oi amen anbio E ip WA 61 21 O Wal 9 6 BAJBA 9 0 0 INN onbioj YI E 8T 0 ELIOZ m amen 01 Wal e z 1 0716 anbioj V V uonoes 88S 48 PUMP ASSEMBLY PARTS LIST Item No Part No Description Oty 1 B02 15 0496 Manifold Valve Housing 1 2 B02 14 0108 Valve Cartridge 2 3 B02 15 0472 Manual Pump Extend Retract Rotate 1 4 B02 14 0089 Valve Cartridge 1 5 B02 14 0109 Valve Cartridge 2 6 B02 14 0091 Valve Check 1 7 B02 14 0110 Valve Check 1 8 B02 14 0094 Valve Proportional 1 9 B02 14 0095 Coil Sterling Proportional Valve 1 10 B02 14 0111 Valve Counterbalance 1 11 B02 14 0097 Valve Relief 1 12 B02 14 0098 Valve Shuttle 1 13 B02 14 0099 Valve Cartridge 1 14 B02
10. components Haulotte Group BilJax Inc is dedicated to the continuous improvement of this and all Haulotte Group BilJax products Therefore equipment information is subject to change without notice Direct any questions or concerns regarding errors or discrepancies in this manual to the Haulotte Group BilJax Service Department Copyright O Haulotte Group BilJax Inc 2007 All Rights Reserved Haulotte Group BilJax is a registered trademark and A Step Above and Summit Series are trademarks of Haulotte Group BilJax Inc Contact Haulotte Group BilJax for replacement manuals Haulotte gt gt BILJAX GROUP 125 Taylor Parkway Archbold Ohio 43502 Phone 800 537 0540 419 445 8915 Fax 419 445 0367 P N B33 01 0098 04 TABLE OF CONTENTS Table of Contents 1 Replacement Decals 2 Replacement Parts Outrigger Towing Front Rest Brake And Axle Slew Ring Limit Switch Control Compartment Pump Compartment Battery Compartment Cover Assembly Lower Boom Triangle Weldment Upper Boom Jib Boom Platform Hydraulic Pump Boom and Rotation Hydraulic Lines Outrigger Hydraulic Lines Wire Harnesses Platform Wire Harness Analog Wire Harness Pump and Cylinder Wire Harness Outrigger Coil Wire Harness Power Harness 110 VAC Tower Platform Wire Harness Tail Light Turntable Platform Wire Harness Secondary Cylinder Wire Jib Wire 110 VAC Trailer Tower Wire Harness Ma
11. 02 Cap Screw M6 x 20 2 7 0096 0014 Cap Screw M10 x 20 3 33 BATTERY COMPARTMENT ASSEMBLY BATTERY COMPARTMENT ASSEMBLY PARTS LIST 16 0096 0014 Cap Screw M10 x 20 17 0096 0041 Hex Nut Self Locking M10 18 A 00037 Ramp Short 19 0096 0002 Flat Head Cap Screw M6 x 20 20 0096 0039 Hex Nut Self Locking M6 21 A 00253 Grommet 22 B04 07 0036 Clamp Item No Part No Description Oty 1 A 00215 Battery Box Weldment Left 1 2 A 00220 Battery Box Weldment Right 1 3 A 00278 Battery Hinge Pin 2 4 0096 0050 Washer Flat M16 8 5 0090 0147 Cotter Pin 4 6 A 00271 Battery Clamp 4 7 0096 0010 Cap Screw M8 x 20 4 8 0096 0040 Hex Nut Self Locking M8 8 9 A 00219 Battery Box Latch 2 10 A 02230 Motor Cover 1 11 A 00229 Latch Plate 2 12 A 00234 Spacer 2 13 0096 0011 Cap Screw M8 x 25 4 14 A 00244 Tension Spring 2 15 A 02225 Nose Weldment 1 6 6 4 4 4 4 2 1 23 B01 09 0132 A Frame Handle Connector 24 B01 09 0131 Plug Connector 25 A 02272 Battery Cable Kit 26 B01 09 0133 Terminal Boot Black 27 B01 09 0134 Terminal Boot Red 28 A 00242 Battery co RR HR 3 29 0090 0162 Hex Nut 3 8 16 35 COVER ASSEMBLY O COVER ASSEMBLY PARTS LIST Item No Part No Descripti
12. 42 Hex Nut Self Locking M12 6 BRAKE AND AXLE ASSEMBLY 24 BRAKE AND AXLE ASSEMBLY PARTS LIST Item No Part No Description Oty 1 A 00119 Axle US CAN 1 1 A 03618 Axle CE 1 2 A 00143 Fender 2 3 A 00184 Egualizer Bracket 1 4 A 00151 1 Fender Mount Left 1 5 A 00151 2 Fender Mount Right 1 6 0096 0014 Cap Screw M10 x 20 8 7 0096 0041 Hex Nut Self Locking M10 32 8 0096 0016 Cap Screw M10 x 25 24 9 0096 0010 Cap Screw M8 x 20 3 10 A 00176 Brake Cable Mount 1 11 0096 0039 Hex Nut Self Locking M8 3 12 A 02187 Cable Assembly Parking Brake 1 13 0096 0034 Cap Screw M16 x 40 4 14 0096 0050 Washer M16 8 15 0096 0044 Hex Nut Self Locking M16 4 16 B01 00 0042 Brake Assembly Left 1 17 B01 00 0043 Brake Assembly Right 1 18 B32 00 0016 Brake Drum and Wheel Hub Assembly 2 19 B08 02 0003 Wheel Assembly 75 R15D 2 19 A 03617 Wheel Assembly ST205 75 R16C CE 2 20 0090 1075 Lug Nut 1 2 20 Chrome 12 20 Lug Nut CE 10 MECHANICAL BRAKE ASSEMBLY CE A 03658 Brake Link Weldment CE 1 A 03628 Brake Link Rod CE 2 A 03626 Brake Link Coupler CE 1 A 03665 Brake Cable Guide 1 A 03669 Bolt M10 x 50 1 A 03670 Brake Cable CE 1 A 03630 Brake Slide 2 25 26 SLEW RING ASSEMBLY SLEW RING ASSEMBL
13. 82 Hex Nut Self Locking 10 24 2 23 A 00136 Foot Pad Aluminum 12 1 24 A 00137 Foot Pad Bottom 12 1 25 0096 0012 Flat Head Cap Screw M8 x 25 4 26 A 00135 Foot Pad Ball 1 27 A 00166 Retaining Ring Foot Pad 1 28 0096 0045 Hex Nut Self Locking M20 1 Quantities listed reflect the number of parts needed for each outrigger NOTE Unless otherwise noted high strength Grade 5 Class 8 8 fasteners are used in the assembly of this eguipment 19 20 TOWING ASSEMBLY TOWING ASSEMBLY PARTS LIST Item No Part No Description Oty 1 Adjustable Hitch 1 A 03616 Bradley Hitch Coupler CE 2 B12 00 0066 Adjustable Coupler 2 Ball 3 A 02154 Tongue Handle 3 A 03662 Tongue Handle CE 4 B03 00 0017 Safety Chain Assembly 5 A 02177 Brake Bracket 6 A 00192 Brake Lever 7 0096 0010 Cap Screw M8 x 20 8 0096 0040 Hex Nut Self Locking M8 9 0096 0025 Cap Screw M12 x 120 10 0096 0046 Washer Flat M12 11 0096 0042 Hex nut Self Locking M12 12 0090 0878 Cap Screw 5 8 11 x 4 3 4 13 0090 0425 Washer 5 8 14 0090 0194 Hex Nut Self Locking 5 8 11 15 B01 10 0239 Grommet Marker Light 16 B01 10 0297 Marker Light Amber 16 A 03633 Marker Light Square White CE 17 B04 06 0033 Washer Flat Brake Lever 18 B04 00 0088 Clevis Pin Brake Lever 22 2 A OU ADU A A MA
14. ITEM NO PART NUMBER DESCRIPTION OTY 6 B06 00 0540 CE Decal HTA 19 P Black Clear Vinyl with Black Letters 2 7 B06 00 0537 CE Decal Notice Range of Motion 5533A 2 B06 01 4021 DU DECAL KIT Dutch Includes the following B06 01 4021 EN DECAL KIT English International Includes the following B06 01 4021 FC DECAL KIT French Canadian Includes the following B06 01 4021 FR DECAL KIT French European Includes the following B06 01 4021 GE DECAL KIT German Includes the following B06 01 4021 IT DECAL KIT Italian Includes the following B06 01 4021 KO DECAL KIT Korean Includes the following B06 01 4021 RU DECAL KIT Russian Includes the following B06 01 4021 SW DECAL KIT Swedish Includes the following ITEM NO PART NUMBER DESCRIPTION OTY 9 B06 00 0037 Decal Lubricate Semi Annually 1 10 B06 00 0471 Decal Danger Main Instruction Hazard Platform 1 12 B06 00 0534 Decal Warning Platform Operation 4527A 1 18 B06 00 0541 Decal Caution Manual Rotate Retract 1 22 B06 00 0505 Decal Danger Main Instruction Hazard Base 1 23 B06 00 0533 Decal Warning Ground Operation 2 25 B06 00 0478 Decal Notice AC Power Connection 1 Note Decals without the CE suffix are available in the following languages DE German DU Dutch FC French Canadian FR French European IT Italian KO Korean RU Russian SP Spanish SW Swedish To order add the app
15. Inc when replacing damaged components See page 69 for replacement part ordering information Only personnel properly trained and authorized to operate all equipment and familiar with all boom functions should attempt to repair or replace any part of the boom lift Always read understand and obey all safety precautions included in this manual as well as those precautions attached to the lift and dictated by federal state and local regulations 17 OUTRIGGER ASSEMBLY 10 OUTRIGGER ASSEMBLY PARTS LIST Item No Part No Description Oty 1 A 02120 Outrigger Weldment 1 2 A 00046 Grommet 1 5 x 1 25 x 1 75 1 3 A 00032 Bearing 2 4 A 00062 Pin 1 25 X 6 5 2 5 A 00019 Pin Retainer 1 25 3 6 0096 0016 Cap Screw M10 x 25 3 7 0096 0041 Hex Nut Self Locking M10 3 8 A 00063 Pin 1 25 X 5 25 1 9 A 02138 Outrigger Hydraulic Cylinder 1 10 A 02141 Outrigger Cylinder Guard 1 11 0096 0009 Cap Screw M8 x 10 2 12 A 02142 Guard Slide 1 13 0096 0011 Cap Screw M8 x 25 2 14 0096 0040 Hex Nut Self Locking M8 6 15 A 00154 Spring Outrigger Sensor 1 16 0096 0036 Cap Screw M16 x 150 1 17 0096 0044 Hex Nut Self Locking M16 2 18 A 02128 Pad Mount Weldment 1 19 0096 0083 Cap Screw M16 x 130 1 20 B01 03 0078 Limit Switch Assembly 1 21 0090 0232 Slotted Machine Screw 1410 24 x 5 8 2 22 0090 01
16. Instruction Hazard Base 1 23 B06 00 0533 Decal Warning Ground Operation 2 25 B06 00 0478 Decal Notice AC Power Connection 1 13 Identification Plates amp Optional Equipment Australia 1 REPLACEMENT DECALS IDENTIFICATION PLATES 8 OPTIONAL EQUIPMENT AUSTRALIA IDENTIFICATION PLATES Used on all standard equipment ITEM NO PART NUMBER DESCRIPTION OTY 27 B06 00 0524 Annual Inspection Plate 1 28 B06 00 0490 VIN Plate 1 29 B06 00 0499 ANSI ID Plate 1 REPLACEMENT DECALS FOR OPTIONAL EQUIPMENT AUSTRALIA ITEM NO PART NUMBER DESCRIPTION OTY 30 B06 00 0529 Decal Notice Platform Rotate Manual Rotation Option 1 31 B06 00 0527 Decal Warning Drive and Set Drive and Set Option 1 32 B06 00 0528 Decal Notice Drive and Set Drive and Set Option 1 33 B06 00 0530 Decal Air 120 PSI Air Line to Platform Option 2 34 B06 00 0531 Decal Water 3000 PSI Water Line to Platform Option 2 35 B06 00 0553 Decal Warning Jockey Wheel Drive and Set Option 1 36 B06 00 0487 or Decal Notice Unleaded Fuel Only Gas Engine Option or 1 B06 00 0498 Decal Notice Diesel Fuel Only Gas Engine Options 37 B06 00 0547 Decal Warning Eng Operate Hot Gas Engine Option 1 15 16 2 REPLACEMENT PARTS Use only parts manufactured and or authorized by Haulotte Group BilJax
17. LACEMENT PARTS To order replacement parts contact the Haulotte Group BilJax Service Department by phone at 800 537 0540 by fax at 419 446 8202 or by email at techsupport biljax com For swift service always have the part number available as well as the equipment model and serial number When ordering parts by fax or email always provide the above information QUICK REFERENCE Equipment Model Haulotte Group BilJax 5533A Articulating Boom Lift Serial Number NOTES 69 HAULOTTE GROUP BILJAX MODEL 5533A QUICK START GUIDE Obtain read and obey all Safety Guidelines a Inthis manual Q Attached to the boom lift a Indicated by federal state and local regulations Position the boom lift in work area Unhitch from the tow vehicle and disengage all boom travel latches Turn Key Switch to ground control station for outrigger extension and leveling Extend outriggers and level the boom Q Press and hold the outrigger EXTEND and AUTO LEVEL buttons Q Abuzzer will sound and all LEDs will become lit on the Outrigger Control Panel when the boom is level Turn Key Switch to platform control station Enter the work platform and attach safety harness to the Fall Protection Attachment Point Press and hold the desired SPEED and function buttons to operate boom lift 71 Haulotte gt gt BILJAX GROUP 125 Taylor Parkway Archbold OH 43502 Phone 419 445 8915 800 537 0540 Fax 419 445 0367 72
18. MNPT STR 1 B02 02 0271 6 MORFS 46 MORFS 90 1 B02 02 0242 2 OD Plug 1 B02 02 0241 2NPTFM Coupling 1 53 54 OUTRIGGER HYDRAULIC LINES OUTRIGGER HYDRAULIC LINES PARTS LIST Item No Part No Description Qty 4 B02 01 0331 4 x 40 Hydraulic Hose B02 01 0332 4 x 40 Hydraulic Hose B02 01 0333 6 x 55 Hydraulic Hose B02 01 0334 6 x 55 Hydraulic Hose B02 01 0335 6 x 31 Hydraulic Hose B02 01 0336 6 x 31 Hydraulic Hose B02 01 0337 6 x 54 Hydraulic Hose B02 01 0338 6 x 54 Hydraulic Hose CO ON I AJOJN B02 01 0258 Fitting Tee 46 MORFS pure o B02 01 0259 Fitting 6 MORFS 6 MORB O sch A R WIRE HARNESSES A 01718 A 02717 36 24 000000000000 00000000000 000000000009 1 12 Amp Housing 776164 1 Black A 02714 A 02715 23 16 Amp 00000000 Housing 7706603 8 1 Black Amp Housing 776164 2 White B Tail Lights L N UT E IEC Recp Boom Down Relay NC Jib Down NO Jib Down NC Boom Down NO Boom Down NC Motor Controller 55 PLATF
19. ORM WIRE HARNESS A 02714 Amp ITT CA3101F18 12SF80 Connector Kit 66100 7 or 66101 2 Amp AMP ia of FM 207008 2 206708 1 61 Terminal Strain Relief Plug T Pin A Orange 18 6 Cable Orange PR Pin B e a For Cable Track piis Pin C Pin 9 Pin D 5 Pin 8 Pin4 Pin 6 Jacket of cable must A 02714 Jacket of cable must be in strain relief Fill Strain Relief with Black RTV and wipe off excess ANALOG HARNESS A 02715 Amp 770680 Label Part 4 8 Rev Level AMP 770520 1 I Pump Speed mA i Signal FM i IT Spade nn 346 16 p Insulated Pin Motor Cntrl Enab 47 FM 16 TT Spade lt 3 18gam155449 Insulated Amp H Weather Pack Housing 12010973 770680 1 Pin Ground T E Black 9 lt 12718 ga gt N 10 Loom Pin Engine Run LA 10 T EF A lt 12 18 ga gt Weather Pack 15 Loom 12089040 M Term 12015323 Green Seal A E Weather Pack B EA E A 12020830 M 4 Pos housing HA 8 lt 18 18 ga gt Mates With 12020832 D Pin Level Sensor GND She Sensor 15 lt 18 18 ga 22 Loom ump Speed Signal Motor Cntrl Enab Pin Level Sensor X 2 lt 18 18g Pin Level Sensor Y 23 lt ET RO Weather Pack 12089040 M Term 12015323 Green Seal 56 PUMP AND CYLINDER WIRE HARNESS A 02716 Bnjd 11192 OEEOLOZI ABU y UIdE 62802021 yd sa
20. Or 12ga Red 66740 6 lt 40 gt Batt Pos Pin1 O 5 16 Ring Terminal gain AMP Cable Clamp Deiere 206070 1 EJ EJ AMP 1 66740 1 12ga Or Black 667406 ane M Batt Neg ES 02718 Pin 2 mA 5 16 Ring Terminal a Fill Strain Relief with RTV then put on cable clamp and wipe off excess Bundle wires in 30 of loom Tape both ends if split loom is used 110 VAC TOWER PLATFORM HARNESS A 02722 Delphi Weather Pack 3 Pin Male Housing 12020827 Male Terminal 12089040 Green cable seal Socii olor 12015323 Codo 60 Label 14 3 SDN or Equivalent TAIL LIGHT TURNTABLE PLATFORM HARNESS A 02723 Weather Pack Weather Pack 4 pin Male Housing 4 pin Male Housing 12015024 12015024 Male Terminal Male Terminal 12089040 12089040 Green Cable Seal Green Cable Seal 12015323 12015323 A White Label Label A White O O B Black Tail Light Tail Light B Black O O OO C Red 60 C Red D Green D Green 18 4 SJO or Equivalent 59 SECONDARY CYLINDER WIRE A 02724 Delphi Weather Pack Delphi Weather Pack 2 Pin Male Housing 2 Pin Female Housing 12010973 12025792 Male Terminal Female Terminal 12124582 12089188 Green Wire Seal i 12015323 Green Wire Seal Label Both 12015323 236 ende ET 100 18 2 SJO or Equivalent x NI Sec Cyl Wire Sec Cyl Wire OO JIB WIRE A 02725 Delphi Weather Pack Delphi Weather Pack 2 Pin Male Housing
21. PARTS LIST Item No Part No Description Oty 1 A 00450 Platform Weldment 1 2 A 00713 Platform Control Box 1 3 A 00461 Upper Control Box Mount 1 4 0096 0016 Cap Screw M10 x 25 4 5 0096 00041 Hex Nut Self Locking M10 4 6 A 00466 Control Box Latch 1 7 0090 1088 Rivet 2 8 A 00462 Spool 3 9 0096 0003 Flat Head Cap Screw M6 x 20 3 10 A 00463 Midrail End 4 11 0096 0052 Cap Screw M6 x 40 2 12 0096 0115 Socket Head Cap Screw M6 x 20 2 13 0096 0039 Hex Nut Self Locking M6 10 14 A 00464 Midrail 1 15 A 00468 Manual Mounting Plate 1 16 A 00467 Manual Storage Box 1 17 A 00071 Pin 1 18 A 00486 License Bracket 1 19 A 00487 Tail Light Box 2 20 B01 10 0239 Grommet Marker Light 2 21 B01 10 0238 Marker Light Red 2 22 B01 10 0236 Grommet Tail Light 2 23 B01 10 0235 Tail Light 2 24 B01 10 0240 License Plate Lamp 1 25 0096 0002 Cap Screw M6 x 20 2 26 0096 0079 Cap Screw M6 x 100 6 TAIL LIGHT ASSEMBLY CE A 03663 Light Bracket Articulating Lift CE 1 A 03622 Light Package CE 1 47 PUMP ASSEMBLY A 02254 UO 92 42 0 BAJBA 0 1 ec Wal 8 2 0 Sng 9 0 0 9 D wq 8 20 6nid anbioL 6L Wa 2 62 0 6 8 2 0 nig onbioj sBnig onbioj 2 LV Y Y NOLLO3S UO LIE EA E Ska SL cl Gz YWOlEL Lb O BAJBA anbioj san HO 8 2 01 HOCZO Gnig anbioy Dn anbioj 61
22. PARTS LISTS ltem No Part No Description 1 B02 01 0281 4 x 36 Hydraulic Hose 2 B02 01 0280 4 x 36 Hydraulic Hose 3 B02 01 0302 4 x 240 Hydraulic Hose 4 B02 01 0303 4 x 240 Hydraulic Hose 5 B02 01 0304 6 x 276 Hydraulic Hose 6 B02 01 0305 6 x 276 Hydraulic Hose 7 B02 01 0306 6 x 22 Hydraulic Hose 8 B02 01 0307 4 x 22 Hydraulic Hose 9 B02 01 0291 4 x 15 Hydraulic Hose 10 B02 01 0308 4 x 384 Hydraulic Hose 11 B02 01 0309 4 x 384 Hydraulic Hose 12 B02 01 0234 4 x 16 Hydraulic Hose 13 B02 01 0235 4 x 16 Hydraulic Hose 14 B02 01 0294 6 x 20 Hydraulic Hose 15 B02 01 0295 4 x 20 Hydraulic Hose 16 B02 01 0310 6 x 222 Hydraulic Hose 17 B02 01 0311 4 x 222 Hydraulic Hose 18 B02 01 0298 6 x 20 Hydraulic Hose 19 B02 01 0299 4 x 20 Hydraulic Hose 20 B02 01 0312 6 x 390 Hydraulic Hose 21 B02 01 0301 6 x 54 Hydraulic Hose 22 4 x 390 Hydraulic Hose 23 4 x 54 Hydraulic Hose 24 B02 01 0204 3 x 32 Hydraulic Hose FITTINGS Part No Description Oty B02 02 0259 6 MORFS 6 MORB STR 9 02 02 0264 6 MORFS 6 MORB 45 6 B02 02 0260 6 MORFS 6 MORB 90 3 B02 02 0237 4 MORFS 46 MORB STR 2 B02 02 0262 6 MORFS 10 MORB 45 2 B02 02 0258 6 MORFS Tee 4 B02 02 0270 6 MORFS 6 MORFS 6 MORB Tee 1 B02 02 0196 4 MORB 2
23. PARTS MANUAL Haulotte gt gt 5532A HTA 19 P 1 E la s T I AX A 2 i TRAILER MOUNTED BOOMS B33 01 0098 04 BOOM PERSONNEL LIFT This equipment is designed and manufactured in compliance with the duties responsibilities and standards set forth in the ANSI CSA AS and or CE standards in effect at the time of manufacture This equipment will meet or exceed applicable ANSI CSA AS and or CE codes and standards when operated in accordance with manufacturer s recommendations It is the responsibility of the user to follow all regional codes and regulations that govern the safe operation of this equipment Obtain read and obey all safety precautions before performing maintenance or repairs or attempting to operate this equipment This includes all manufacturer recommendations as well as those directives set forth by government and local authorities To ensure proper and safe use of this equipment it is strongly recommended that only trained and authorized personnel attempt to operate and maintain the boom lift This manual shall be considered a permanent and necessary component of the machine and shall be kept with the boom lift at all times Owners and Lessors should complete a full inspection of all components and perform a test of all functions including brake functions before commissioning or reselling the machine Repair or replace all damaged or malfunctioning
24. Part No Description B09 00 0037 6 x 146 W 1 6 6FMPSW 1 6 6MP 300 PSI Air Hose B09 00 0038 6 x 628 W 2 6 6MP 300 PSI Air Hose B09 00 0036 6 x 78 W 1 6 6FMPSW 1 6 6MP 300 PSI Air Hose B02 02 0108 Fitting 6FMNPT 4FMNPT STR B09 00 0025 Fitting Univ OD FM 4MNPT B09 00 0026 Fitting OD IND Series M 4MNPT B09 00 0027 Fitting QD ARO Series M 4MNPT B09 00 0028 Fitting Univ OD FM 6FMNPT B09 00 0029 Fitting QD DF Series M 6FMNPT B09 00 0030 Fitting OD J Series M 6FMNPT 63 DC GAS HYBRID WIRE HARNESS OPTION 88168021 12010119 a euay ETESIOTI leas 91 M 9 10 01068021 86191021 Jeurui9 eje y AE L 9 SAM Sd 59 BuISNoH sjewag Uld ETESIOZI pojejnsuj ing ADE Y 1918811 196 811M usal9 apeds ajeuay yd oq EL6010ZI BursnoH 9 EW Uld Z KE spu3 og 19018911 uogoun WIM 91M iudjeg EDI sez 0 7 EXE amoy m toj jusjernba 10 MO ER SH fese a TA pojejnsuj Ing epeds ajeway 7 04068021 pojejnsuj jin 12 111149 ojEW epeds sjewag 4 EZESLOZL SCH 1299 91 M U9919 sl ugangs HE 1110102 pojejnsuj jin Bursnoy jew Uld 90866 ajeway 1 MEd 1918911 tudieg 64 200 AMP Fuse Controller 0 5V Enable BATTERY LAYOUT 5533A BATTERY LAYOUT Kit A 02272 Item No Description 4 32 Red 2 Gauge 5 16 Ring Lug 45 Black 2 Gauge 5 16 Ring 5 16 Ring 8 Black 2 Gauge 5 16 Ri
25. Y PARTS LIST Item No Part No Description Oty 1 A 02189 Slew Assembly and Adapter 1 2 Slew Ring 1 3 Slew Ring Drive 1 4 A 00149 Base Ring Adapter 1 5 0090 0461 Cap Screw 1 2 13 x 2 2 6 0090 0212 Lock Washer 1 2 2 7 0096 0054 Flat Head Cap Screw M16 x 50 16 8 0096 0033 Flat Head Cap Screw M16 x 35 16 9 0090 0643 Cap Screw 5 8 11 x 2 3 4 Grade 8 20 10 0096 0044 Hex Nut Self Locking M16 16 11 A 00350 Rotation Stop Assembly 1 12 0096 0021 Cap Screw M12 x 45 2 13 0096 0042 Hex Nut Self Locking M12 2 27 LIMIT SWITCH ASSEMBLY 28 LIMIT SWITCH ASSEMBLY PARTS LIST Item No Part No Description Oty 1 A 01190L Switch Plate Left 1 2 A 01190R Switch Plate Right 1 3 0096 0016 Cap Screw M10 x 25 4 4 B01 03 0078 Limit Switch NO 1 5 B01 03 0079 Limit Switch NC 1 6 A 01191 Switch Cam Weldment 1 7 A 01195 Switch Cam Top Slide 1 8 0096 0012 Flat Head Cap Screw M8 x 25 6 9 A 01196 Tension Spring 3 10 0096 0078 Cap Screw M6 x 80 1 11 0096 0039 Hex Nut Self Locking M6 2 12 0096 0085 Cap Screw M6 x 60 1 13 0090 0232 Machine Screw 10 24 x 5 8 4 14 0090 0182 Hex Nut Self Locking 10 24 4 15 0096 0081 Cap Screw M8 x 80 2 16 A 01157 Switch Slide Not Pictured 2 17 0096 0040 Hex Nut Self Locking M8 8 18 0096 0017 Cap Screw M10 x 30 4 19 A 01197 Jib Sl
26. al Caution Outrigger Pressure 4 4 B06 00 0404 CE Decal Warning Outrigger Crush Foot 10 5 B06 00 0161B Decal Haulotte BilJax 5in Black Red on Clear 2 8 B06 00 0482 CE Decal Danger Electrocution 2 11 B06 00 0475 CE Decal Warning Read Understand Manual 2 13 B06 00 0062 CE Decal Notice AC Power 2 14 B06 00 0173 CE Decal Notice Lanyard Attachment 1 15 B06 00 0474 CE Decal Notice Platform Maximum Load 1 16 0202 0523 Decal Flag Made In USA 1 17 B06 00 0068 CE Decal Notice Low Foam Hydraulic Oil 1 19 B06 00 0495 CE Decal Caution Compartment Access 2 20 B06 00 0572 CE Decal Caution Read Parts and Service Manual 1 21 B06 00 0034 CE Decal Danger Battery Charger Safety 2 24 B06 00 0496 CE Decal Caution Generator Plate Maximum 200 1 26 B06 00 0542 CE Decal Warning Maximum Tow Speed 65 1 B06 01 4024 DECAL KIT Includes the following ITEM NO PART NUMBER DESCRIPTION OTY 6 B06 00 0539 CE Decal HTA 19 P Black Clear Vinyl with Black Letters 2 7 B06 00 0537 CE Decal Notice Range of Motion 5533A 2 B06 01 4021 EN DECAL KIT English International Includes the following ITEM NO PART NUMBER DESCRIPTION OTY 9 B06 00 0037 Decal Lubricate Semi Annually 1 10 B06 00 0471 Decal Danger Main Instruction Hazard Platform 1 12 B06 00 0534 Decal Warning Platform Operation 4527A 1 18 B06 00 0541 Decal Caution Manual Rotate Retract 1 22 B06 00 0505 Decal Danger Main
27. ax 5in Black Red on Clear 2 8 B06 00 0477 Decal Warning Fork Lift Use 2 9 B06 00 0540 Decal 5533A Transfer Black 2 10 B06 00 0481 Decal Caution Transport Latch 2 11 B06 00 0537 Decal Notice Range of Motion 5533A 2 12 B06 00 0482 Decal Danger Electrocution 2 13 B06 00 0037 Decal Lubricate Semi Annually 1 14 B06 00 0471 Decal Danger Main Instruction Hazard Platform 1 15 B06 00 0475 Decal Warning Read Understand Manual 1 16 B06 00 0473 Decal Notice Operator Manual Missing 1 17 B06 00 0534 Decal Warning Platform Operation Articulating 1 18 B06 00 0062 Decal Notice AC Power 2 19 B06 00 0530 Decal Air 120 PSI 2 20 B06 00 0531 Decal Water 3000 PSI 2 21 B06 00 0552 Decal Notice Lanyard Attachment 1 22 B06 00 0474 Decal Notice Platform Maximum Load 1 23 0202 0523 Decal Flag Made In USA 1 24 B06 00 0503 Decal Notice Handle Applications 1 25 B06 00 0504 Decal Notice Emergency Hand Pump 1 26 B06 00 0068 Decal Notice Low Foam Hydraulic Oil 1 27 B06 00 0494 Decal Notice Contains Hazardous Material 1 28 B06 00 0541 Decal Caution Manual Rotate Retract 1 29 B06 00 0495 Decal Caution Compartment Access 2 30 B06 00 0505 Decal Danger Main Instruction Hazard Base 1 31 B06 00 0034 Decal Danger Battery Charger Safety 1 32 B06 00 0533 Decal Warning Ground Operation Instructions Articulating 2 33 B06 00 0484 Decal Danger Battery Charger Instructi
28. ecal Notice Engine Specifics Gas Engine Option 1 52 B06 00 0547 Decal Warning Eng Operate Hot Gas Engine Option 1 Decal Locations CE 1 REPLACEMENT DECALS DECAL KIT CE B06 01 4020 DECAL KIT Includes the following ITEM NO PART NUMBER DESCRIPTION QTY 1 B06 00 0405 CE Decal Warning Hand Pinch Point 15 2 B06 00 0403 CE Decal Notice Emergency Lower 4 3 B06 00 0568 CE Decal Caution Outrigger Pressure 4 4 B06 00 0404 CE Decal Warning Outrigger Crush Foot 10 5 B06 00 0161B Decal Haulotte BilJax 5in Black Red on Clear 2 8 B06 00 0482 CE Decal Danger Electrocution 2 11 B06 00 0475 CE Decal Warning Read Understand Manual 2 13 B06 00 0062 CE Decal Notice AC Power 2 14 B06 00 0173 CE Decal Notice Lanyard Attachment 1 15 B06 00 0474 CE Decal Notice Platform Maximum Load 1 16 0202 0523 Decal Flag Made In USA 1 17 B06 00 0068 CE Decal Notice Low Foam Hydraulic Oil 1 19 B06 00 0495 CE Decal Caution Compartment Access 2 20 B06 00 0572 CE Decal Caution Read Parts and Service Manual 1 21 B06 00 0034 CE Decal Danger Battery Charger Safety 2 24 B06 00 0496 CE Decal Caution Generator Plate Maximum 200 1 26 B06 00 0542 CE Decal Warning Maximum Tow Speed 65 1 B06 01 4024 DECAL KIT Includes the following
29. ide Pad 2 20 0096 0041 Hex Nut Self Locking M10 8 29 CONTROL COMPARTMENT ASSEMBLY 30 CONTROL COMPARTMENT ASSEMBLY PARTS LIST Item No Part No Description Oty 1 A 00712 Lower Control Box 1 2 A 02233 Lower Control Mount 1 3 A 02290 Cover Stop Bracket 1 4 0096 0016 Cap Screw M10 x 25 2 5 0096 0041 Hex Nut Self Locking M10 2 6 A 00259 Level Sensor 1 7 0096 0002 Cap Screw M6 x 20 21 8 0096 0039 Hex Nut Self Locking M6 17 9 A 00287 Mount Plate GFI Outlet 1 10 A 00255 Motor Controller 1 11 B01 05 0056 Battery Charger 1 12 A 02251 Gas Spring 1 13 0090 0920 Stud Ball 10mm 2 14 0090 0185 Hex Nut Self Locking 5 16 18 2 15 A 02200 Turntable Weldment 1 16 B01 10 0046 Outlet Box 1 17 B01 10 0034 GFI Outlet 1 18 B01 10 0035 Outlet Box Cover 1 19 0096 0001 Cap Screw M6 x 16 2 20 A 00288 Plastic Cover 1 31 PUMP COMPARTMENT ASSEMBLY 0 ja ZE X N N N ei s D N N N x A _ a o o o o y lt N x 7 4 N N d y PUMP COMPARTMENT PARTS LIST Item No Part No Description Oty 1 A 00268 Tire Iron Jack Handle 1 2 B04 07 0033 Clamp 2 3 0096 0001 Cap Screw M6 x 16 2 4 0096 0039 Hex Nut Self Locking M6 4 5 A 02290 Cover Stop Bracket 1 6 0096 00
30. ng 5 16 Ring 20 Black 2 Gauge 5 16 Ring Lug 28 Black 2 Gauge 5 16 Ring Lug 60 Black 2 Gauge 5 16 Ring Lug 30 Red 2 Gauge 5 16 Ring 5 16 Ring 48 Red 2 Gauge 5 16 Ring 5 16 Ring CO ON I BR Ww N 45 Black 2 Gauge 5 16 Ring 5 16 Ring o 20 Black 2 Gauge 5 16 Ring 5 16 Ring 65 AUXILIARY BATTERY PACK LAYOUT OPTION A 03413 CET Length Color L9 id L1 3144 11 27 66 BRAKE CABLE CE 81006289 N 81006289 N N N N N la 145 gt 25 00 K N fe See Y gt e 5 Thread N E 124 gt 5 Thread N Pal 00 25 M10 x 1 5 N Threaded Stud End N M10 x 1 5 Thread length 5 N a Threaded Stud End 3506115 Thread length 5 TRAILER LIGHT WIRE HARNESS CE UK 8 Europe Trailer Plug Deutsch Auto Warehouse autow co uk 8 Pin Receptacle MP24 7 Pin Po O Metal Plug as Socket 0462 201 16141 Ys Female Spade oo Y o o oo gr 18 8 gr Female Spade lt 268 TAIL LIGHT WIRE HARNESS CE Deutsch Deutsch 8 Pin Receptacle 8 Pin Receptacle DT04 8P DT04 8P Wedge Wedge W8P W8P Pin Pin 0460 202 16141 0460 202 16141 0000 16 8 Label Both ends 720 67 68 ORDERING REP
31. on 1 34 B06 00 0543 Decal Warning Crush Hazard 2 35 B06 00 0496 Decal Caution Generator Plate Maximum 200 1 36 B06 00 0478 Decal Notice AC Power Connection 1 37 B06 00 0542 Decal Warning Maximum Tow Speed 65 1 38 B06 00 0544 Decal Warning Tow Hazard 65 mph 2 Identification Plates amp Optional Equipment ANSI 1 REPLACEMENT DECALS IDENTIFICATION PLATES 8 OPTIONAL EQUIPMENT ANSI IDENTIFICATION PLATES Used on all standard equipment ITEM NO PART NUMBER DESCRIPTION OTY 39 B06 00 0526 Key Ring Tag 1 40 B06 00 0524 Annual Inspection Plate 1 41 B06 00 0490 VIN Plate 1 42 B06 00 0499 ANSI ID Plate 1 REPLACEMENT DECALS FOR OPTIONAL EOUIPMENT ANSI ITEM NO PART NUMBER DESCRIPTION OTY 43 B06 00 0529 Decal Notice Platform Rotate Manual Rotation Option 1 44 B06 00 0527 Decal Warning Drive and Set Drive and Set Option 1 45 B06 00 0528 Decal Notice Drive and Set Drive and Set Option 1 46 B06 00 0553 Decal Warning Jockey Wheel Drive and Set Option 1 47 B06 00 0485 Decal Notice Material Lift Set up Material Lift Option 1 48 B06 00 0497 Decal Notice Material Lift Max 500 Material Lift Option 1 49 B06 00 0487 Decal Notice Unleaded Fuel Only Gas Engine Option 1 50 B06 00 0488 Decal Caution Component Damage Gas Engine Option 1 51 B06 00 0486 D
32. on Oty 1 A 02240 Cover Left 1 2 A 02239 Cover Right 1 3 A 02228 Cover Brace 2 4 A 00252 Hinge 6 5 0096 0002 Cap Screw M6 x 20 18 6 0096 0039 Hex Nut Self Locking M6 18 7 0090 1080 Pop Rivet 22 8 A 00284 Controls Cover Left Side w Hinge 1 9 A 00292 Cover Latch Assembly 2 37 LOWER BOOM ASSEMBLY 8 OD LOWER BOOM ASSEMBLY PARTS LIST Item No Part No Description Oty 1 A 02300 Lower Boom Weldment 1 2 A 02372 Lower Link Weldment 1 3 A 02551 Lift Cylinder 1 4 A 00159 Boom Latch 1 5 0096 0016 Cap Screw M10 x 25 8 6 0096 0041 Hex Nut Self Locking M10 14 7 A 00157 Rest Pad 3 8 0096 0017 Cap Screw M10 x 30 6 9 A 00021 Pin 1 25 x 8 5 3 10 A 00019 Pin Retainer 1 25 4 11 A 00059 Pin 1 5 x 7 25 1 12 A 00032 Bearing 2 39 TRIANGLE WELDMENT ASSEMBLY 40 TRIANGLE WELDMENT ASSEMBLY PARTS LIST Item No Part No Description Oty 1 A 02320 Triangle Weldment 1 2 A 01552 Master Cylinder 1 3 A 02551 Lift Cylinder 1 4 A 00021 Pin 1 25 x 8 5 4 5 A 00019 Pin Retainer 1 25 7 6 0096 0016 Cap Screw M10 x 25 8 7 0096 0041 Hex Nut Self Locking M10 9 8 A 00018 Pin Retainer 1 0 1 9 A 00049 Pin 1 0 x 8 5 1 10 A 00537 Switch Block 1 11 0096 0049 Cap Screw M8 x 45 2 12 0096 0040 Hex Nu
33. rker Light Wire Harness Tail Light Wire Harness Material Lift Hook Water Line to Platform Air Line to Platform DC Gas Hybrid Wire Harness Battery Layout Standard Battery Layout Auxiliary Brake Cable CE Trailer Light Wire Harness CE Ordering Replacement Parts 17 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 52 54 55 56 56 57 58 59 59 59 60 60 60 61 61 62 63 63 64 65 66 67 67 69 l REPLACEMENT DECALS Decals contain information that is required for the safe and proper use of the aerial work platform Decals should be considered necessary components of the machine and should be checked before each use to verify that they are correctly attached and legible Use the following guides to find the correct location of all decals Decal Locations ANSI 1 REPLACEMENT DECALS Replacement Decal Descriptions ANSI B06 01 4014 DECAL KIT Includes the following ITEM NO PART NUMBER DESCRIPTION QTY 1 B06 00 0550 Decal Warning Unhitch To Operate 2 2 B06 00 0551 Decal Caution Latch Jack Brake 1 3 B06 00 0405 Decal Warning Hand Pinch Point 17 4 B06 00 0403 Decal Emergency Lower Valve 4 5 B06 00 0521 Decal Danger Tip Over Hazard 7 6 B06 00 0404 Decal Warning Outrigger Crush Foot 8 7 B06 00 0161B Decal Haulotte BilJ
34. ropriate suffix to the end of the part number Identification Plates amp Optional Equipment CE 10 1 REPLACEMENT DECALS IDENTIFICATION PLATES 8 OPTIONAL EQUIPMENT CE IDENTIFICATION PLATES Used on all standard CE equipment ITEM NO PART NUMBER DESCRIPTION OTY 27 B06 00 0499 CE ID Plate 1 28 B06 00 0490 VIN Plate 1 DECALS FOR OPTIONAL EOUIPMENT CE ITEM NO PART NUMBER DESCRIPTION OTY 29 B06 00 0529 Decal Notice Platform Rotate Manual Rotation Option 1 30 B06 00 0527 Decal Warning Drive and Set Drive and Set Option 1 31 B06 00 0528 Decal Notice Drive and Set Drive and Set Option 1 32 B06 00 0530 Decal Air 120 PSI Air Line to Platform Option 2 33 B06 00 0531 Decal Water 3000 PSI Water Line to Platform Option 2 34 B06 00 0553 Decal Warning Jockey Wheel Drive and Set Option 1 35 B06 00 0487 Decal Notice Unleaded Fuel Only Gas Engine Option 1 11 Decal Locations Australia 1 REPLACEMENT DECALS DECAL KIT AUSTRALIA B06 01 4020 DECAL KIT Includes the following ITEM NO PART NUMBER DESCRIPTION QTY 1 B06 00 0405 CE Decal Warning Hand Pinch Point 15 2 B06 00 0403 CE Decal Notice Emergency Lower 4 3 B06 00 0568 CE Dec
35. t Self Locking M8 2 13 A 00054 Pin Retainer 1 0 FH 1 14 A 00051 Pin 1 0 x 7 0 DB 1 15 A 00032 Bearing 4 16 A 00059 Pin 1 25 x 7 25 1 17 0096 0091 Flat Head Cap Screw M10 x 25 1 41 UPPER BOOM ASSEMBLY 42 UPPER BOOM ASSEMBLY PARTS LIST Item No Part No Description Oty 1 A 02502 Upper Boom Weldment 1 2 A 02510 Telescopic Boom Tube 1 3 A 02550 Extension Cylinder 1 4 A 00535 Slider 2 5 0096 0017 Cap Screw M10 x 30 4 6 0096 0041 Hex Nut Self Locking M10 16 7 0096 0033 Flat Head Cap Screw M16 x 35 4 8 A 00533 Wear Pad 12 9 A 00534 Wear Pad Shim 8 10 0096 0013 UHMW Bolts M10 x 15 24 11 A 00532 Tube Slider 1 12 A 00529 Tube Slider Back 1 13 0096 0018 Cap Screw M10 x 40 4 14 A 01554 Boom Latch Hook 1 15 A 02531 Cable Track Tube 1 16 A 02536 Cable Track Tray 1 17 A 02530 Cable Track Dual Piece Mounting Both Ends 1 Prior to June 2010 17A A 02520 Cable Track Single Piece Mounting Both Ends June 2010 onwards Also uses 0096 0012 M8 x 25 Flat Head Cap Screw Oty of 2 to attach to Item 16 18 0096 0010 Cap Screw M8 x 20 Qty used decreases by 18 6 when 17A is used 19 0096 0040 Hex Nut Self Locking M8 Qty used 18 decreases by 4 when 17A is used 20 A 00035 Pin 0 75 x 6 5 1 21 A 00034 Pin Retainer 0 75 1 22 0096 0016 Cap Screw M10 x 25 8 23 A 00538 Cable Support Tube 1 24 A 00539 Cable Slide Block 1 43
36. uo WA 99169021 LY sog ar sud BuISNOH W Uld Z 26 9102 rors Wed jeujeoM Iudiag DER EL uld E sod woog 205 ber Zi cu 57 02717 OUTRIGGER COIL WIRE HARNESS A gt vz Uld suj epeds deus 21 18 2681 or CS CHN sans EZ Uld lt gt A Oy 504 qons wool mids OZ Wind EA ika uuo Wy duy TA a y Uld su apedg jew y 1109 Jeay SSE 18 e684 9 26 9102 BuisnoH WA EZESLOZL 1 E lees 91080 1 0 es K 1885 pue oe pe ecd 1941850 sam i ed jo dnosB ads i i i a BuisnoH dW JO bu ees 50 18 7 pajeubisag 919919 US W3 ou SJORJUOJ je asul ie i 9L Uld i Ir DEREMATE H i i Fu LE yeas pue L60LOZL EL X 391380 SBM BuisnoH are rst T KP dno 6 sods EZESLOZL z ma les a1qe9 A CATA wi Ed Ie Sit n 5 il18Z H 1 025044 uuo wa duny SON UIS y A OO 26191021 RE 4p CSE 299102 M CU O x2e1g 97 Uld 1 919 4 Buisnoy dwy A BEER 7 CC l d leas a1qeo X A NO 496 61 9 Kejoy F OI souds una 1105 189H 99168021 ON 9 1 M Cor apeds ajeway Y uno NA Mg 77877 9 JIEL 19ujeaM 7000 saysyms umog wo0g F i l 0ZSOLL sn W4 duy 00 C o O lt 9 8 ST Ewe o 18 11111 11 111 911 gt 4 58 POWER HARNESS A 02718 AMP 1 66740 1
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