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frick® quantum™ hd compressor control panel

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1. gt B DOOOO If the harness for either COMM1 or 2 is ever removed for either repair replacement or troubleshooting ensure that the pinout matches as shown here when plugging the ends back in All other Intercon nection harness ends share the same pinout at both ends 090 040 5 12 QUANTUM COMPRESSOR CONTROL PANEL Page 112 COMMUNICATIONS SETUP SERIAL COMMUNICATIONS TROUBLESHOOTING WIRING NOTE See the chapter entitled Serial Com munications Port Wiring for the pictorials and ta bles referred to in the following paragraphs Always ensure that the wiring matches these pictorials be fore proceeding JUMPER NOTE Some of the jumpers in the previ ous tables may need to be modified for RS 422 485 to ensure optimum communications performance Typically the termination jumper should be installed in the last Quantum in the communications daisy chain only TROUBLESHOOTING RS 422 COMM 1 P10 COMM 1 may be used for either RS 42
2. 11 RS 422 RS 485 Deseriptioti 11 Serial Corimunications Setup uu e e ER D Sea 12 Creating and Using File ebbe t se F E ERE 14 Serial Communication Setup irure trennt nen ct n eer i nens delve ep Ra 16 SERIAL 17 Descriptions ue aat hi MID 17 Quantum HD Communications Protocol 15 17 Checklist For Setting Up Communication 2 pra a Maru AANEREN 17 Frick Protocol Description Frick Protocol Specifications Ae anette 18 s Protocol Specifications tp Pee usb E RE conver 25 Packet DESI edu e e clades tu eee IR 25 SECTION 3 QUANTUM HD ALLEN BRADLEY nene nnn nnn innen uuu 33 Overview Of Half And Full Duplex 33 SLC 500 Suggested Setup awa inh ddnde dene 34 T 34 Read Message Setup Examiple u e pe ee
3. TANYA 305535409 BNYd ANLNYNO 305538909 TANYA WALNYND 24 305538909 WALNYND 1 30553409 x xe x X E OX xe ara SR J 6 93 2 2 2 2 202 8 54 9 9 9 T SNOILVOINQINWOO W3LSAS 1051409 _ IN WA02 687 53 304 NANO 58 53 404 ak 1 1 k ng A X X X x X X ED x TaN d TOMLNOO 25 L L 18 305530059 0491 J 2 2 6 J HAU 2 Vat VXu XL xU XL 09 1800 102 58 58 iof SNOILYSINAWNOD WALSAS 1091409 Page 121 090 040 CS MAR 12 589 53 5 4 lt a d x a s X UInjuenp X UInjuenp OF 9 N oz 8 5 B es D 81 m 65 o2
4. Instead of 01 replace the 01 portion with the You will now be back to the main Hyperterminal ID that you would like to access For instance if communications screen This screen will be blank you wanted to talk to a fourth Quantum ID 4 communications both from the computer and to the type in 04 This should return a message from computer from the Quantum will appear on this that Quantum screen Proceed to the Testing Communications sec tion This has been just a brief description of how to check your communications and verify that it is working Greater detail can be found by consulting tables for each of the protocols in this manual 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 56 COMMUNICATIONS SETUP BY JOHNSON CONTROLS General Notes Access the Communications screen and Ensure that the Quantum communications ters are correct This setup can be found on the Com munications screen This info must match that of the device that you are trying to talk to at the other end There are two red LED s associated with the Comm port the Quantum amp RX Ensure that nei ther of these LED s are on continuously one the other or both are on constantly disconnect the Com cable If the status of the LED s does not change check the wiring connection
5. 107 Main Board History And Identification 108 Communications Connector LOCAtIONS 108 SERIAL COMMUNICATIONS 109 General D sS ripti6i un 109 eO SAID Cre n Iod o PERMET 109 COM 3 DescriptioM m 109 COM 4 EP 109 SERIAL COMMUNICATIONS PORT lt 110 110 RS 232 Wiring AndJumpers cti edet t etd Po akush c eaa suan maka da da Qs Ea 110 RS 422 485Wiritig AndJUmpers a onore rtr etr edem em e epe ee be E e ER e e bx 110 5 422 Signal EET 110 RS 485Signal Vg dese one 110 Q5 INTERCONNECTIONS ririyeri Tra FEE etr Conn eu ka a Lx E CER ERE E kA REV EEY ER NER COR ER FAY REL 111 SERIAL COMMUNICATIONS 112 Tro bleshiooting RS 232 ede eter ts
6. 46 Error CHECKIN C t 46 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 EY JOHNSON CONTROLS COMMUNICATIONS SETUP Page 3 jo 46 am 46 DELE 46 ASCU a 47 PU 47 ASO Ouery Read Example p ea 48 ASCII Waite EXAM pl ee 2 49 ASCII Response Examples asnasan tne HIA EUR US 51 Query Read Example Sa aa aa au a aS a ue uen 52 RTU Response men 52 NOTES EE 52 Data ACCESS tee ettet ei au a 52 SECTION 5 HYPERTERMINAL u 53 DGS GUI PUI OM EET 53 Setting up Hy perce nin Malls 53 Testing COMMUNICATIONS ci 55 Notes u uuu cane debts rene ote a pb
7. 55 Conversion Chart Decimal Hexadecimal ASCIL iii Ld e Lab ed LEER LR E 57 SECTION 6 HD DATA TABLES I 59 Digital 60 Analog Board ValWCS u Q 62 64 MBA rs 65 73 Setpoint Values c E M 74 inis 95 DBS Setpolnt Valles ede etr terr ne ERR prr 96 General Setpoint 97 VSD en te et as iat aves 97 SECTION 7 WARNING SHUTDOWN MESSAGE CODES J e e CRX Roa U y RE 101 SECTION 8 O5 CONTROLLER c cece
8. fa 9 1020 41021 _ Output _ __ ___ __ 104 Moz mos 3 _ j j ___ 1026 N1026 41027 Compressor Motor Start Signal 1 1 Output 1027 N1027 41028 R Compressor Motor Starter 1 2 C C VUE EMI Nio2s x 31 3 1029 N1029 41030 1 1030 0 30 41031 8 Ful Flow Pump Start Signal None o j S 1032 032 41033 Oi Pump 2 Start Signal wos R Oi Pump 2 Feedback _ 1036 N1036 41037 R High Liquid Level Shutdown 14 1037 037 41038 Regulator Mode __ Input 1038 038 41039 R Regulator Mode 20 109 moaz uos Sua fo 10 3 moas now R 22 1044 ads R Banepa o 2m 1045 1045 41046 R PanelHeater 1 15 _____ C l Permissive 2 N10 N10 N 1050 Nioso 41051 R Ready to Run 2 i 1051 0 51 41052 _ Enabled 2 2 Output 1052 10 52 41053 Recycle Delay 1053 10 53 41054 R ___ Remote Star
9. structure Command Description 5 Start of command sequence ID Compressor ID code 01 14 etc MM M annual M ode cs Checksum CR Carriage Return RETURNED ANSWER Character Description of returned data Position 1 A cknowledge 2 3 ID code Carriage Return Line Feed if successful 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 32 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS COMPRESSOR MODE REMOTE COMMAND Command structure Command Description 5 Start of command sequence ID Compressor ID code 01 14 etc MR M ode R emote cs Checksum CR Carriage Return RETURNED ANSWER Character Position 1 A cknowledge 2 3 ID code Carriage Return Line Feed if successful Description of returned data COMPRESSOR SEQUENCE ACTIVATE COMMAND structure Command Description 5 Start of command sequence ID Compressor ID code 01 14 etc S2 S equence Activate 2 5 CR Carriage Return RETURNED ANSWER Character Position 1 A cknowledge 2 3 ID code Carriage Return Line Feed if successful Description of returned data COMPRESSOR SEQUENCE DE ACTIVATE COMMAND Command structure Command Description Start of command sequence ID Compressor ID code 01 14 etc S3 S equence Activate 3 5 Return RETURNED ANSWER Character Position 1 A ckn
10. paa 9 C 303 e Gel b m Ouantum HD USB Locations 090 040 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 16 COMMUNICATIONS SETUP BY JOHNSON CONTROLS SERIAL COMMUNICATION SETUP TABLE Use the following form to record all settings 1 RS 422 485 Com 2 RS 422 485 Com 3 RS 485 1200 1200 1200 2400 2400 2400 4800 4800 4800 9600 9600 9600 19200 19200 19200 38400 38400 38400 57600 57600 57600 115200 115200 115200 7 7 7 Data Bits 8 8 8 1 1 1 Stop lt 2 2 2 Parity Even Even Even Odd Odd Odd None None None Frick Frick Frick Modbus ASCII Modbus ASCII Modbus ASCII Modbus RTU Modbus RTU Modbus RTU Protocol AB DF1 Full Duplex AB DF1 Full Duplex AB DF1 Full Duplex AB DF1 Half Duplex AB DF1 Half Duplex AB DF1 Half Duplex DBS Motor Starter DBS Motor Starter DBS Motor Starter Vyper Vyper Vyper Baud Rate None None None No No No Map File Yes Yes Yes Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 17 SERIAL PROTOCOL protocol from the Serial screen DESCRIPTION 4 Set the baud rate of the Comm Port to co The use o
11. 34 Write Message Setup 34 ALLEN BRADLEY PROGRAMMING nnne nnne nnn uu u Q 35 Channel ConfiguratiM 35 PPP EE 35 System PET 36 Message Sequence Eo oC 36 Message Read ES 37 Message Read Setup Screen uet ite ioter ist ier o tee 38 Message Write LOB oL 39 Message Write Set p Scre TEE 41 Allen Bradley Data Access esp 41 sss MEI re 41 SECTION 4 MODBUS PROTOCOL U U U U U uu uu uu uuu uuu u 43 General Des riptien HT 43 Modbuis TCP IP Ethernet uu eti Pete nn u ee ish iie et a i be mre ec nal u la 43 Modbus ASCII Serial 45 Modbus RTU Serial u u u u cL ere 45 Serial Port Configuration OF The Master uu uu n scire ket etta kae cur eth rt n dax ede CU Fa n aa d a NER 45 Data Packet 45 QU CRY iui cose u 45 ERE 45 Dat
12. Future Future MLC amps stop load MLC amps force unload CT factor Recycle delay setpoint not time left 0 Warning qu Shut down 0 NO 1 0s Warning 2 Future Future Future Future Future Future ID tenths position byte AQ ak aQ H ID ones position byte ID Checksum of all data pos 1 to 47 CR code 13 LF code 10 O null terminator char Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 23 QUERY SETPOINTS DATA Command structure Command Description Start command sequence ID Compressor ID code 01 14 etc 03 Setpoints command Returned Answer Character Position Byte s 1 2 3 4 4 Spaces 5 6 7 8 4 Future Setback 1 Yes active Setpoint Name Comment 9 10 11 12 13 14 15 16 17 18 19 Future 20 21 Future 22 23 Autocycle minimum Slide Valve Auto Cycling compressor Start Auto Cycling compressor Stop Autocycle 1 Yes 24 active 0 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Future Future Future Future Future Future ID tenths position byte ID ones position byte 4 4 2 2 2 1 1 1 1 ID Checksum of data positons 1 47 43 CR code 13 44 LF code 10 45 0 null terminator char CHANGE SETPOINTS COMMAND structure Com
13. T4 0 DN MSG SEQ CTR DN C5 0 gt DH DELAY BETWEEN MSGS SEQUENCER 50 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 BY JOHNSON cONTROLS COMMUNICATIONS SETUP Page 37 Message Read Logic Delay Between Messages Use the following logic to read data from the Quan tum HD panel To read more data or to read data from several compressors copy paste these rungs as needed then modify the control block and setup screen parameters accordingly The following mes sage read instruction will be executed whenever counter 5 0 logic shown above is equal to 0 0003 The delay timer on rung 3 must be used when com municating to the Quantum HD with the 100ms preset as shown This time delay may be decreased when communicating to more than one compressor provided the messages are alternated between com pressors This time delay is not required for Quan tum V 5 0x or earlier 0004 0005 0006 Equal Source C5 0 ACC 0 lt Source Target Device Local Remote Cortrol Block Cortrol Block Length Setup Screen 090 040 5 12 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 38 COMMUNICATIONS SETUP MESSAGE READ SETUP SCREEN HD ID 1 N10 1 register and place them into the SLC500 s N10 1 through N10 28 register The target The following setup screen is programmed to ob address must be changed to
14. OH ANLNYNO OH ANLNYNO WALNYN WANYAD TN 3193436 daD 2121234 pu L33HS SIHL dAL 003 No a lt ii d o0 o oa Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 BY coNTROLS COMMUNICATIONS SETUP Page 119 APPENDIX C QUANTUM HD LOCAL ETHERNET CONFIGURATIONS Switch mam Computer Quantum HD Quantum HD Typical Small Local Quantum HD Ethernet Configuration 4 Switch Switch Switch Quantum HD ae 4 a emm Quantum HD Quantum HD Quantum HD Quantum HD Quantum HD Typical Large Local Quantum HD Ethernet Configuration Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 Page 120 COMMUNICATIONS SETUP APPENDIX D QUANTUM HD SERIAL COMMUNICATIONS WIRING tB zi fij SNOLLVOINDIWAOO 587 54 404 N ZL tb vor An SNOLLVOINDINAOO 587 58 404 S tB ZI SNOILVOINMINWOD 987 54 404 n L Ag AS ZI SSNOLLYOINNNWOD 987 54 404 ONIM OY TN 31 35 933 1 3 5 SIHL 44 71103 30 1668 NITIA
15. d I fferential Pressure too high s T opping Au X not energized U nable to start R emote M anual A uto C utout Shutdown A larm N ormal Compressor mode z gt 2 x 8 9 10 Suction value in PSIA CR LF Carriage Return Line Feed Note The following control commands are for remote control of a compressor A compressor should be in both remote compressor mode and remote Slide Valve or ca pacity mode for remote control COMPRESSOR START CONTROL IDRID Command structure Command Description Start command sequence Compressor ID code 01 14 etc Sta R t compressor command ID code repeated for verification NOTE The compressor must be in the remote Start Mode for this command to be executed Returned answer Character Position 1 A cknowledge 2 3 ID code verified CR LF Carriage return line feed Description of returned data COMPRESSOR STOP CONTROL IDSID Command structure Command Description Start command sequence Compressor ID code 01 14 etc S top compressor command ID code repeated for verification NOTE The compressor must be in the remote Start mode for this command to be executed Returned answer Character Position 1 A cknowledge 2 3 ID code verified CR LF Carriage return line feed Description of returned data 090 040 CS MAR 12 QUANTUM HD COMPRESSOR CONTROL PANEL I Page 20 COMMUNICATIONS SETUP F
16. 4386 43 86 44387 Sequencing 5 5 1 Comp 4 Comp 1 Automatic A 2 Remote Communications 4387 N43 87 44388 Sequencing Sys 1 Comp 5 Comp Mode 3 Remote Sequencing Sys 1 Comp 6 Comp Mode 5 Remote Sequencing Sequencing Sys 1 Comp 7 Comp Mode Sequencing Sys 1 Comp 8 Comp Mode Sequencing Sys 1 Comp 1 Capacity Mode Sequencing Sys 1 Comp 2 Capacity Mode O Manual 1 Automatic Sequencing Sys 1 Comp 4 Capacity Mode 2 Remote Communications Sequencing Sys 1 Comp 5 Capacity Mode 3 Remote IO 4 Remote 4 20 Input 5 Remote Sequencing 4392 N43 92 44393 4393 N43 93 44394 Sequencing Sys 1 Comp 3 Capacity Mode 4394 N43 94 44395 4407 44 07 44408 _ 4417 44 17 44418 4418 N44 18 44419 441 N 9 44 19 44420 1 Running 4420 4 20 44421 Sequencing 5 5 1 Comp 4 Comp Status 20 Starting R R R R R R R R R R ES c R R L R R 4421 44 21 44422 R Sequencing 5 5 1 Comp 5 Comp Status 30 Stopping R _____ R R R R E R R R R R R R E Sequencing Sys 1 Comp 6 Capacity Mode 4397 N43 97 44398 Sequencing Sys 1 Comp 7 Capacity Mode Sequencing Sys 1 Comp 8 Capacity Mode 0 Disabled Sequencing Enable System 1 1 Enabled
17. P11 126 RS 422 5 485 JEND GND HTX N C N C TX RX C LRX TXI RX 85 422 7 85 485 GND N C 8 TX N C RX TX RX DUAE COMM 1 10 RS 422 485 Connectors Jumpers and LED Location RS 422 485 aC 1 amp COMM 2 P11 Board Jumpers Jumper Title Title COMM 1 COMM 2 Jumper Setting P10 P11 Default 1 Closed J1 J7 2 Wire Closed Pull Down 1 Pin Default Only Default Only EE Default Closed NOTE The triangle symbol lt nectors denotes Pin 1 on con Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 111 Q5 INTERCONNECTIONS The pictorial below depicts the Q5 motherboard and the necessary interconnects between it and the Interface opm ooon i 09090 d gt bne E ok OOO COMM 4 m D WE b E a iH eS p
18. Pressure Return F ilter differential Pressure Return pressures as a string of data Command Examples Compressor 01 is used here 01 5 Returns the Suction Pressure 01PD Returns the Discharge Pressure 01PO Returns the Oil Pressure 01PF Returns the Filter Differential Pressure 01PA Returns All pressures Note Don t send CR or LF Returned Answer If using the S command the returned pressure will be XXXX 7 4 characters followed by a CR LF If using the D O or F commands the returned pressure will be XXX 3 characters followed by a CR LF If using the A command the returned data would be XXXXXXXXXXXX 12 characters followed by CR LF RETURN TEMPERATURES COMMAND IDTX structure Command Description Start command sequence Compressor ID code 01 14 etc Return T emperature command Return S uction Temperature Return D ischarge Temperature Return O il Temperature Return Se P arator Temperature Return temps as a string of data Command Examples Compressor 01 is used here 01TS Returns the Suction Temperature 01TD Returns the Discharge Temperature 01TO Returns the Oil Temperature 01TP Returns the Separator Temperature 01TA Returns All Temperatures Note Don t send CR or LF Returned Answer If using the S command the returned temp will be XXX The first character will be a or followed by 3 characters and ending with a CR LF If using
19. ie gt om s _5 9 om c 30 E F 2 o _ gt 2 2 _ 2 36 _7 5 gt gt 4o N 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 58 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS NOTES Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 59 SECTION 6 QUANTUM HD DATA TABLES The following table shows the three protocol Address ranges that may be utilized for reading writing data to and from the Quantum HD controller Frick Addresses Allen Bradley AB Addresses and Modbus Addresses This table also shows the Data Table names as well as the page numbers within this manual that the pertinent Data Tables may be found Lore wao ma ome ome 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 60 COMMUNICATIONS SETUP BY JOHNSON CONTROLS DIGITAL BOARD VALUES Read Only 1001 41002 Oilleve oilswitch 1 13 1002 02 41003 Capacity Decreases 1 6 1003 03 41004 Capacity increase 1004 moa 41005 R Decrease _________ e 1 1005 5 41006 Voumelnrese pou S S j 1014 rR Economizer 105 now
20. MODBUS TCP IP simply takes the MODBUS instruction set and transparently wraps TCP IP around it Unlike MODBUS ASCII and RTU there no parameters that need to be set such as baud rate data bits etc NOTE When using Modicon Setup Software en sure that Head number Rack Position position of Ethernet card in its rack Socket 502 Frick Controls utilizes function codes 3 Read 6 Write and 16 Multiple Write of the TCP IP protocol Use port 502 for Modbus TCP IP com munications The value used for the Modbus ID must be greater than zero 090 040 5 12 Page 44 Shutdown Control Suction Pressure Setpoint 20 0 PSIG Actual 22 4 PSIG E o Inte Analog Digital Frick BY JOHNSON CONTROLS QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP STATUS Panel ModBus TCP Log Quantum anel 182 168 0 195 12 19 2011 13 08 15 ModBus TCP Log Comms 13 10 Comms Comm 1 Log Comm 2 Log Comm 3 Log 10 Comms Log ModBus T ACCESSING ModBus TCP Log DESCRIPTION This screen allows the technician to view all of the Modbus TCP communications information that the Quantum is receiving and transmitting Each time a new command is sent or received the screen update with the new information The top line of data is the most recent activity At the left of each line you should see whether the data is IN or OUT Response 01 Out
21. The first part of the message will be a Colon This represents a heads up alert that data is coming down the line 01 06 18 03 E8 05 CRLF Message Start Quantum ID Write Function H O address hex L O address hex H O of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed Any time that a message is sent all of the Quan tum panels that are on the MODBUS network will become active communications wise once the Colon appears Next all panels will look at 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 50 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS the first byte following the Colon If this byte equals the Panel ID of the particular Quantum being queried it will immediately finish reading the remainder of the message If the byte does not equal its ID the message will be ignored 01 06 1B EE E8 05 CRLF Message Start Quantum D st Write Function H O address hex L O address hex of Data Value of Data Value Error Correction Code Carriage Return Line Feed In this particular example we are strictly looking to write a data value so we will be performing a write function 06 01 06 1B EE 03 8 05 CRLF Where Message Start Quantum ID st Write Function H O address hex
22. puwa Form 090 040 CS MARCH 2012 c K COMUNICATIONS SETUP File SERVICE MANUAL Section 90 Replaces NOTHING NEW INFORMATION BY JOHNSON CONTROLS Dist 3 3a 3b 3c COMMUNICATIONS SETUP FRICK QUANTUM HD COMPRESSOR CONTROL PANEL Version 10 0x Please check www johnsoncontrols com frick for the latest version of this publication 090 040 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 2 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS TABLE OF CONTENTS SECTION 1 INTRODUCTION TO THE QUANTUM ARR 5 Quantum HD Descriptiori elo A aq apas aio Gilets dba s ade bs 6 How Use This Manual eerie 6 ETHERNET AND NETWORKING UU AUS n 7 Brig eds 7 Cabling ss unun 7 RJ 45 ContlectOIs 2 REM EUROPE OT ERE RADO SERM EIERENS 8 Mie 8 IMIESUGIMT qa 8 Ethernet EE 10 SECTION 2 SERIAL
23. COMPRESSOR CONTROL PANEL Prick Page 86 COMMUNICATIONS SETUP BY JOHNSON CONTROLS SETPOINT VALUES Continued oe Address Address Address Write D j T K j R W R W R W R W IN mE zem moss 47982 WU Analog 16 High Shutdown Dey Aoi gh Wami ee e Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 87 SETPOINT VALUES Continued oe Address Address Address Write 2926 N10926 47927 RW Auxiliary Analog 20 tow Warning 7 14 High Entering Process Temperature Shutdown High Entering Process Temperature Shutdown Delay Seconds 7937 N109 37 47938 Low Entering Process Temperature Shutdown Temperature Low Entering Process Temperature Warning Low Entering Process Temperature Shutdown Delay S d econds Low Entering Process Temperature Warning Delay PID 1 Proportional Band Temp Magnitude High Entering Process Temperature Warning Delay PID 1 Integral Gain l1 l1 PID 1 High Limit Percent 90 i PID 2 High Limit Percent PID 3 Derivative Gain 8021 N110 21 48022 PID 3 High Limit 8022 110 22 48023 PID 3 Low Limit Percent 8023 N110 23 48024 R W PID 3 When Running Off Value O RW RW Rw RW R
24. Discharge Temperature Warning 105 22 47523 High Discharge Temperature Shutdown Delay Seconds 105 23 47524 Discharge Temperature Warning Delay N105 24 47525 High Discharge Temperature Load Inhibit emperature N105 25 47526 Discharge Temperature Force Unload 105 26 47527 R W High Discharge Pressure Inhibit Load Mode 1 N105 27 47528 High Discharge Pressure Force Unload Mode 1 Pressure Positive N105 28 47529 R W High Discharge Pressure Warning Mode 1 7512 7513 7514 7515 7520 7521 7522 7523 7524 7525 7526 7527 7528 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 80 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS SETPOINT VALUES Continued SZ _ Address Address Address Write 7533 R W High Discharge Pressure Force Unload Mode 2 7534 High Discharge Pressure Warning Mode 2 7535 High Discharge Pressure Shutdown Mode 2 7536 High Discharge Pressure Warning Mode 2 Delay 7537 High Discharge Pressure Shutdown Mode 2 Delay Seconds 7538 105 38 47539 R W Starting Differential Pressure Pressure Magnitude 7550 R W Oil Heater Off When Above Temperature 7551 105 51 47552 Oil Injection On When Above 7552 N105 52 47553 Oil Injection On Delay Seconds 7553 N105 53 47554 Missing Oil Pressure Warning Offset Pressure Magnitude 7554 N105 54 47555 Missing Oil Pressure Warning Delay Seconds 7555
25. Erin a rare and cheras inian ia Coresi E Ducovecint gt Mem aj fet Bena ta fpemaca 1466434 new dialog box will shown asking select a Com port choose the Com port that your commu nications cable is attached to this will normally be 1 The phone number box should be blank 090 040 5 12 QUANTUM HD COMPRESSOR CONTROL PANEL 54 COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS Click on OK The Com 1 properties dialog box will now appear The parameters in this box must match the require ments of the protocol that you are wishing to use The one box that normally would need to be changed from one protocol to the next is the Data Bits box For the purpose of this document Frick protocol will be used Refer to the MODBUS ASCII section of this manual for information on MODBUS Set the five boxes as follows then click OK Bits per second 9600 must match the Quantum Data bits 8 Parity None Stop Bits 1 Flow Control None The following screen will appear This is the screen whereby all communications out of the computer and into it will be shown When valid data is typed in here then sent the connected device r
26. LX address followed by a comma and lastly is the address within the Quantum HD You may optionally add a semi colon followed by the description for each row if desired Be sure that there are no spaces on any of the lines Once finished entering all of the addresses and descriptions if desired save the file to a USB thumb drive using the file name of MapFile txt You may then use the thumb drive to upload the address conversion to the Quantum HD per the instructions provided on the previous page This mapping process will work for Frick ad dresses as well as Allen Bradley and ModBus Refer to the following examples for Frick and Al len Bradley ModBus follows the same principle Frick addresses 129 2012 Discharge Temperature 131 2014 Oil Separator Temperature 134 2007 Filter Pressure 135 2003 Discharge Pressure 136 2002 Suction Pressure 138 2010 System Discharge Pressure 128 2011 Suction Temperature Allen Bradley addresses N10 3 N30 6 Filter Differential Pressure N10 5 N40 19 Compressor Drive N10 7 N40 14 Regulation Mode N10 9 N40 0 Compressor Status N10 10 N40 5 Warning N10 11 N40 4 Shutdown N10 15 N40 70 Compressor Start Status 10 17 N40 10 Compressor Type The following pictorial shows the locations for insert ing the USB thumb drive T 2004 m l I
27. Local Remote e co C a we e e octal Control Bits Ignore if timed out TO 0 be retried 0 Awaiting Execution EW Continuous Run o Error 0 Message done 0 Message Transmitting ST 0 Message Enabled Waiting for Queue Space 0 Error Code Hex 0 Error Description No errors This Controller SLC500 Data Table Address Data fille location in the SLC500 Size in Elements of data file to read Channel Port location on the SLC processor Channel 0 is the RS232 port Target Device Quantum Panel Data Table Address Data file location in the Quantum controller Local Node Quantum ID Octal Allen Bradley Data Access Data passed to and from the Quantum are integer values with one decimal field assumed unless shown otherwise or the command is sent to select two deci mal fields For example if the data s value is 25 5 then the value 255 is sent All temperatures are in degree C and all pressures are in PSIA unless the command is sent to select the units of the panel A mode such as Slide Valve mode is sent as an integer value that represents the mode it is in For example a O is sent if it is in manual or a 10 is sent if it is in automatic or a 20 is sent if it is in Remote Communications The value zero 0 is used to represent an OFF
28. Sequencing Sys 1 Comp 1 Comp Status Sequencing Sys 1 Comp 2 Comp Status Sequencing Sys 1 Comp 3 Comp Status JS 31 Stopping High Capacity 4422 Sequencing Sys 1 Comp 6 Comp Status 32 Stopping Pumpdown Sequencing Sys 1 Comp 7 Comp Status 4424 TUE 44425 __ 4433 N44 3 44434 Sequencing Sys 1 Comp 8 Comp Status Sequencing Sys 2 Comp 1 Comp Mode Sequencing Sys 2 Comp 2 Comp Mode Sequencing Sys 2 Comp 3 Comp Mode lt Manual 1 Automatic 2 Remote Communications Sequencing Sys 2 Comp 5 Comp Mode 3 Remote Sequencing Sys 2 Comp 4 Comp Mode Sequencing Sys 2 Comp 6 Comp Mode 5 Remote Sequencing Sequencing Sys 2 Comp 7 Comp Mode Sequencing Sys 2 Comp 8 Comp Mode Sequencing Sys 2 Comp 1 Capacity Mode Sequencing Sys 2 Comp 2 Capacity Mode 0 Manual 1 Automatic Sequencing Sys 2 Comp 4 Capacity Mode 2 Remote Communications Sequencing Sys 2 Comp 5 Capacity Mode 3 Remote 0 4 Remote 4 20 Input 5 Remote Sequencing Sequencing Sys 2 Comp 3 Capacity Mode Sequencing Sys 2 Comp 6 Capacity Mode Sequencing Sys 2 Comp 7 Capacity Mode Sequencing Sys 2 Comp 8 Capacity Mode Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 71 MODE VALUES Continued Frick AB Modbus Read Description of Data Value Code EX 1 Enabl
29. none Address Address Address Write Temperature Magnitude Temperature Po 7226 N10226 47227 Mode 2 s 102 27 47228 2 Integration Time 1 14 EE 50 Setpoint Mode 3 Setpoint Pressure Magnitude 090 040 MAR 12 QUANTUM HD COMPRESSOR CONTROL PANEL 76 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS SETPOINT VALUES Continued Frick AB Modbus Read Description of Data Address Address Address Write P 7273 N102 73 47274 Low Suction Pressure Mode 3 Force Unload ee 27777 Z E 7276 102 76 47277 Mode 3 7277 102 77 47278 3 Integration Time p nup 22 7300 103 00 47301 R W Regulation Mode 4 Setpoint 47303 Regulation Mode 4 High Dead 47304 Regulation Mode 4 Low Dead Band Pressure Magni 47305 Regulation Mode 4 High Proportional Band tude 47306 R W Regulation Mode 4 Low Proportional Band 47307 R W Regulation Mode 4 High Cycle Time Seconds 47308 Regulation Mode 4 Low Cycle Time EM 7308 47309 Regulation Mode 4 Auto Cycle Start 7309 47310 R W Regulation Mode 4 Auto Cycle Start Delay 7310 47311 R W Regulation Mode 4 Auto Cycle Stop 47312 Regulation Mode 4 Auto Cycle Stop Delay 7312 N103 12 47313 R W Regulation Mode 4 Load Inhibit 7313 103 13 47314 Regulation Mode 4 Force Unload ressure
30. 9284 122 84 49285 R Drive IB VD Receive 9285 122 85 49286 R Drive VD to Checksum Errors 9286 122 86 _49287 R Vyper Drive HF to Time Out Errors 9287 N122 87 49288 R Vyper Drive VD to HF Receive 9288 122 88 49289 R Drive to IB Checksum Errors 9289 122 89 49290 R Drive Software Reboots 5290 2290 29291 R Vyper Drive Phase Baseplate Temperature so 221 49292 R Vyper Drive Phase Baseplate Temperature 9295 12295 49296 R Drive sme 4226 49297 R 9297 22 97 29298 R 9298 12298 49299 R Drive Warning 2 9299 N122 99 49300 VyperDriveFaut3 9 00 Wizxoo 49 01 R Vyper Drive Warning Nor 49302 R VyperDriveFaukea 9302 123 02 49303 R Vyper Drive Warning 4 5 05 nasos 49304 R VyperDriveFaue s Temperature 9304 N123 04 49 05 R VwerDrveWamimg S 9305 123 05 49306 R Vyper Drive j 9306 123 06 49307 VyperDrive Waming amp G 2 49308 R 9 05 2 49 09 R Vyper Drive 9309 123 09
31. o U O ge E 5 lt gt wlunquend 2 1000000000 L 1000000000 1 10000000 0 1 Frick 587 54 227 58 zez su HOU SUUIJEJIUITUJUJ O2 J31J9AuO 1 8 0 CEZ SH 0000 ui LEE F wWnjueno 9 3 1257 SNAGOW 210 1 05000 58 5 207 58 3 08V 335 10203044 006 215 gy 4 suoddns 1911 E1495 01 ZEZ SU aid n 5 Hl GIC 5 5 104 u09 528 wWnjueno 209 584 i ZEZ SU 91395 214 524 218025 090 040 5 12 Page 122 QUANTUM COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP COMMUNICATIONS WIRING DIAGRAMS TO CUSTOMER REMOTE COMPUTER
32. protocol you can communicate with and want to use 2 Setup your device s communication port with the proper parameters and select a baud rate 3 Next setup the Quantum HD for the de sired communication protocol Select the incide with the setup of your device s com munication port 5 Enter the Quantum HD ID This will be used to identify commands that are sent to it 6 Wire to the first panel via RS 422 or RS 485 to the Quantum HD Comm Port 7 Send a single command to read data from this Quantum HD using its ID 8 Check if you received a data response at your device 9 Troubleshooting when you don t receive a data response Check to see if the status of the Comm Port on the Communica tions screen is showing ACTIVE or OFF ACTIVE is shown only when the Quantum HD understands it is receiving a properly composed message Check that the RX communi cation activity lamp on the Quan tum Interface Board is blinking as it receives the instruction from your device Comm 1 or 2 only A steady lit RX LED or one that isn t lighting are signs of improper wiring Comm 1 or 2 only If the RX LED is properly blinking then check if the TX LED is blinking in response Comm 1 or 2 only If the TX is not blinking then check the communication protocol setup at the panel the panel s ID and the Comm Port baud rate setting Comm 1 or 2 only If the TX is blinking then check that the Comm
33. 47 54 Date 9 as mm dd yy 55 62 Time 9 as hh mm ss 63 Space 64 66 Message Code 10 67 74 Date 10 as mm dd yy 75 82 Time 10 as hh mm ss 83 Space 84 86 Message Code 11 87 94 Date 11 as mm dd yy 95 102 Time 11 as hh mm ss 103 Space 104 106 Message Code 12 107 114 Date 12 as mm dd yy 115 122 Time 12 as hh mm ss RETURNED ANSWER Character Position 1 A cknowledge 2 3 ID code 4 6 Message Code 13 7 14 Date 13 as mm dd yy 15 22 Time 13 as hh mm ss 23 Space 24 26 Message Code 14 27 34 Date 14 as mm dd yy 35 42 Time 14 as hh mm ss 43 Space 44 46 Message Code 15 47 54 Date 15 as mm dd yy 55 62 Time 15 as hh mm ss 63 Space 64 66 Message Code 16 67 74 Date 16 as mm dd yy 75 82 Time 16 as hh mm ss 83 Space 84 86 Message Code 17 87 94 Date 17 as mm dd yy 95 102 Time 17 as hh mm ss 103 Space 104 106 Message Code 18 107 114 Date 18 as mm dd yy 123 Space 115 122 Time 18 as hh mm ss Checksum Carriage Return Line Feed if 123 Space successful 124 125 Checksum Carriage Return Line Feed if successful Description of returned data Description of returned data 124 125 QUANTUM COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 040 CS MAR 12 Page 31 BY JOHNSON CONTROLS NOTE The following commands are for remote control of a compressor A compressor should be in both remote compressor mode and remote Slide Valve or capacity mode for remote control RETURN Data Value From Table Command structure Co
34. 49310 R Drive 9310 12310 49311 R Drive Warning 8 nm R 222222222271 9312 4913 R VwerD veWammg S 1 9313 12313 49314 R Drive Fault 10 9314 123 14 49315 Vyper Drive Warning 10 090 040 12 QUANTUM HD COMPRESSOR CONTROL PANEL Prick Page 100 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS NOTES Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 101 SECTION 7 WARNING SHUTDOWN MESSAGE CODES The following list represents all of the current warning shutdown messages that are potentially displayable at the time of this writing The numeric value to the left of each message corresponds to the value that is read from the Safety Message addresses Frick address 3070 3079 As an example if Frick address 3070 were being read and it returned a value of 51 then referring to the chart on the following pages it would be found that the code of 51 represents Oil Level Shutdown 3 Balance Piston 1 Shutdown 4 Balance Piston 2 Shutdown 5 Balance Piston 3 Shutdown 6 Liquid Slugging Warning 7 Liquid Slugging Shutdown 8 High Oil Filter Pressure Warning 9 High Oil Filter Pressure Shutdown 10 Missing Comp Oil Pressure Warning 11 Missing Comp Oil Pressure Shutdown A 12 Missing Comp O
35. L O address hex H O of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed 7150 decimal equals 1BEE hex Looking at our example we see that we need a H O High Or der address and a L O Low Order address Since all data sent and received is in ASCII Byte format we need to look at EE Hex as the Low Order portion of the address The High Or der portion is 1B Now our decimal 7150 is for matted as 1BEE Hex m 01 06 1B EE 03 E8 05 CRLF Where Message Start Quantum D st Write Function H O address hex L O address hex H O of Data Value of Data Value Error Correction Code Carriage Return Line Feed The value that we wish to send is 100 0 1000 The Data Value part of the data packet is looking for a High and a Low Order value The number 1000 dec must be converted to hexadecimal This conversion results in a value of hex Separating O3E8 into two bytes results in the Low Order Value of E8 hex and the High Order Value of 03 hex a 01 06 1B EE E8 05 CRLF Where Message Start Quantum ID Write Function H O address hex L O address hex H O of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed In order to ensure that the Quantum in ques tion receives the data request accurately we must append an Error Check byte to the end
36. MSB position The LSB is extracted and examined If the LSB was a 1 the register is then exclusive ORed with a preset fixed value If the LSB was a O no exclusive OR takes place This process is repeated until eight shifts have been performed After the last eighth shift the next 8 bit byte is exclusive ORed with the register s current value and the process repeats for eight more shifts as de scribed above The final contents of the reg ister after all the bytes of the message have been applied is the CRC value When the CRC is appended to the message the low order byte is appended first fol lowed by the high order byte Framing A message frame is used to mark the beginning and ending point of a message allowing the re ceiving device to determine which device is be ing addressed and to know when the message is completed It also allows partial messages to be detected and errors flagged as a result Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 47 ASCII RTU In ASCII mode messages start with a colon character 3A hex and end with a carriage return line feed CRLF pair OD and OA hex The allowable characters transmitted for all other fields are hexadecimal O 9 F All Quantum panels connected to the network monitor the network bus con tinuously for the colon character When one is received each Quantum de
37. Pp 9 BB 15 E 8 dc TR Di 5 E LL wu IL e gt Z gt MV ES 5 hoo hoo o 908 al cof al SH3H1O A8 o 180 M c 38 OL HOLIMS 13 006 N31 Vaio LIP ULNOJ OL 1041109 GNYd 104109 SI 39NV1SIG 4l SI HOLIMS s gt lt gt QH WALNYNO WALNYND 13 006 00 30 dA1 318V2 36 195 cu nY Q TANYd OI 031901 HOLWS 1 1804 8 XLOE OR A8 5 Wno3 1966 9038 Z o5 lt 9 5 5 iB 4 rg Lo iB th 2i fb El iB 22 B E 2i Ej B ror SNOILVOINDINNOO lt 99 53 304 T 99 53 304 Nm 99 53 304 T 98 53 304 5 U DNEHG LE O DNGHG O DNOHG eI xy 1 1 wyau 1 din n Xu xL lt TANYd x A x A x A A x 405532089 0 2 v V IX V WX 2 1 WL 2 Veget 38 4 02 09 984 53 zof al iof dl i SNOILVOINNAWOS HNYd 108100 HNYd TOULNOO 1031409
38. R o 2062 0 62 42063 j AmaogOuputt Noe 2063 N20 63 42064 _ Analog Output 5 Analog Output 6 Analog Output 87 Analog Output 8 Manifold Pressure Remote Capacity Position 1 Compressor VFD Liquid Level Compressor Vibration Suction d AN o 5 5 Input Compressor Vibration Discharge Input 1 Motor Vibration Shaft Side o c Motor Vibration Opposite Shaft Side 2 Condenser Analog Step 1 Condenser Analog Step 2 3 13 3 17 18 19 0 5 21 Input 22 23 090 040 12 QUANTUM HD COMPRESSOR CONTROL PANEL Prick Page 64 COMMUNICATIONS SETUP BY JOHNSON CONTROLS CALCULATED VALUES Frick AB Modbus 3000 N30 0 43001 R Calculated Capacity Percent 3006 N30 6 43007 R Filter Differential Pressure Pressure Magnitude 3008 N30 8 43009 R System Compression Ratio Percent woas us 3019 N30 19 43020 R Suction Superheat Temperature Magnitude 3020 N30 20 43021 R Discharge Superheat 3021 N30 21 43022 R Percent of Full Load Amps Percent 3033 N30 33 43034 R Volume High End 3034 N30 34 43035 R Volume Current Value 3035 N30 35 43036 R Volume Low End 3036 N30 36 43037 R High End 3037 N30 37 43038 R Capacity Current Value 3038 N30 38 43039 R Capa
39. Read Function of Bytes Returned Data Error Correction Code The next two bytes in this case are the actual data in response to our original request 01 03 02 05 DO 25 Where Message Start Quantum ID Read Function of Bytes Returned Data Error Correction Code We need to know what this value means To break it down we must convert the pair of bytes from Hex to Decimal 05DO hex 1488 decimal Data to and from the Quantum are integer values with one decimal field assumed unless shown otherwise or the command is sent to se lect two decimal fields From the previous paragraph we can assume that there is one decimal place to be applied to the data value that was returned Therefore 1488 decimal 148 8 decimal All temperatures are in degrees C and all pres sures are in PSIA unless the command is sent to select the units of the panel Therefore 148 8 decimal 148 8 PSIA 090 040 5 12 Query Read Example NOTE Hyperterminal cannot be used to test RTU In the following example MODBUS mand is sent to obtain the Discharge Pressure of a compressor Refer to the following example to see what this message packet would look like OF START ADD FUNC pied REGISTERS od END TO LOAD s ojojo appre Start of Quantum message ID Function CRC Error 03 Read Correction Code 07 H O Address D3 L
40. Sequencing Sys 3 Comp 3 Capacity Mode Sequencing Sys 3 Comp 6 Capacity Mode Sequencing Sys 3 Comp 7 Capacity Mode Sequencing Sys 3 Comp 8 Capacity Mode O Disabled Sequencing Enable System 3 1 Enabled Sequencing Sys 3 Comp 1 Comp Status Sequencing Sys 3 Comp 2 Comp Status 0 Off 1 Running Sequencing Sys 3 Comp 4 Comp Status 20 Starting Sequencing Sys 3 Comp 5 Comp Status 30 Stopping 31 Stopping High Capacity 32 Stopping Pumpdown Sequencing Sys 3 Comp 3 Comp Status Sequencing Sys 3 Comp 6 Comp Status Sequencing Sys 3 Comp 7 Comp Status Sequencing Sys 3 Comp 8 Comp Status 0 Manual Oil Pump Mode 1 Automatic 090 040 5 12 QUANTUM HD COMPRESSOR CONTROL PANEL Prick Page 72 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS MODE VALUES Continued Frick AB Modbus Read Description of Data Value Code 4534 N45 34 44535 Screen Saver O Disabled 1 Enabled nase 0 aa SOS pup aE HT 4547 N45 47 44548 0 Disabled 1 Enabled 0 Disabled 4548 N45 48 44549 4549 N45 49 44550 Permissive Start Enable 1 Starting 4550 N45 50 44551 2 Always 4551 N45 51 44552 Input Module Capacity Mode Selection 1 Compressor Mode Remote 2 Compressor Mode Remote and Capacity Mode Remote 3 Compressor Mode Remote I O and
41. used to establish master slave client server communication be tween intelligent devices It is a standard truly open and the most widely used network protocol in the industrial manufacturing environment The MODBUS protocol provides an industry stan dard method that MODBUS devices use for parsing messages Since MODBUS protocol is a messaging struc ture it is independent of the underlying physical layer It is traditionally implemented using RS 232 RS 422 or RS 485 communications hard ware With the Quantum HD MODBUS TCP can also be utilized as it applies to Ethernet net works The Quantum controller is setup to commu nicate on standard MODBUS networks using either ASCII American Standard Code for Infor mation Interchange RTU or TCP IP The Quantum provides the capability to inter face with other devices that support serial data communications using the MODBUS protocol This is a Master Slave multi drop communica tion method whereby the Quantum is setup to be a MODBUS Slave The customer s PLC Pro grammable Logic Controller or DCS Data Com munications System such as a desktop or laptop computer must be setup as a MODBUS Master The Master initiates the reading and writing of data queries to a Quantum The Quantum does not generate its own data it will only reply to a request by the Master The Quantum ID number is used as the MOD BUS Slave address for ASCII and RT
42. 00 00 00 00 00 07 01 03 Command 00 In 00 00 00 00 00 061 011 03 Receive Send and actual format This information can used to compare against the data being sent and received at the other end of the communications link to verify proper operation Refer to the following table for an example of how the data packets are created using the data that has been shown on the above screen Byte Count in data returned Data in register 2000 Data in register 2001 04 00 20 00 16 loo 02 s 07 00 of registers to read Address of first register 2000 Read Holding register Modbus ID of bytes in command Always 0 for Modbus TCP Transaction Identifer Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 EY JOHNSON CONTROLS COMMUNICATIONS SETUP Page 45 MODBUS ASCII Serial Communications this address field of the response to let the Master know which Quantum is In the ASCII Transmission Mode American Stan responding dard Code for Information Interchange each An 8 bit function code defining the re character byte in a message is sent as 2 ASCII quested action Query characters This mode allows time intervals of Function Code 3 to read holding reg up to a second between characters during trans isters sends a request to read data mission without generating errors Some par from the Quantum ticulars about MO
43. 10 SETUP Once all of the cabling has been run and all connec QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP Frick BY JOHNSON CONTROLS tions have been made the next step is to setup the Ouantum HD software for connecting the panel to an existing Ethernet connection CONFIGURATION Communications Ethernet Control Suction Pressure Setpoint 20 0 PSIG Actual 22 4 PSIG 01 06 2012 13 25 38 IP Address Gateway Address Subnet Mask ACCESSING Communications DESCRIPTION This screen is used to view and set basic Ethernet values IP ADDRESS The following fields are provided IP Address The network administrator will enter the numerical IP address for this specific Quantum HD panel This setpoint box will be automatically assigned if the ad dress type is set to DHCP Gateway Address The network or LAN administrator will enter the numerical Gate way address This setpoint box will be au tomatically assigned if the address type is set to DHCP Subnet Mask Like IP addresses a sub net mask contains four bytes 32 bits and is often written using the same dotted deci notation Subnet masks accompany IP address and the two values work togeth er This setpoint box will be automatically assigned if the address type is set to DHCP Applying the subnet mask to an IP address splits the address into two parts an extend ed network a
44. 422 RS 485 Keypad Communications Ports on the Q5 Interface Board QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 COMMUNICATIONS SETUP Page 109 COM 1 AND COM 2 DESCRIPTION The board pictured on this page has two RS 422 485 serial communications ports labeled P10 Com 1 and P11 Com 2 They be used for external communications to the outside world COM 3 DESCRIPTION Com 3 is labeled as P16 and is used for RS 485 hard ware protocol and can be used in addition to any of the other communications ports that may be being used COM 4 DESCRIPTION Com 4 RS 485 is labeled as P17 and is dedicated to providing communications to the Digital and Analog boards 090 040 5 12 110 05 SERIAL COMMUNICATIONS PORT WIRING GENERAL NOTE The information that is presented here and on the following pages refers to the Interface board and not the Q5 board The Interface board was developed to make customer connections to the processor easier as the Q5 use connections that are too small and delicate to easily utilize in the field RS 232 WIRING AND JUMPERS With the introduction of the Q5 Interface board customer connections to RS 232 have been elim inated If RS 232 communications IS required these signals may be converted to RS 422 485 and the appropriate available port s utilized RS 422 485 WIRING AND JUMPERS All four Interface board serial communications ports are capable of RS
45. Capacity Mode Remote 4 20 0 Disabled Oil Log Mode 1 Enabled 0 Celsius PSIA 1 Panel Units Remote Enable Output Disabled PLC Interlock Enable 1 Enabled 0 Disabled 4566 N45 66 44567 Communications Unit Flag Disabled 1 Enabled Discharge Butterfly Valve Lock Open Flag be 1 Yes 0 Disabled Low Discharge Pressure Shutdown Enable 15 Enabled 0 Disabled EZ Cool LIOC Control 1 Running 2 Always Liquid Injection Closed Warning Flag 2 0 Disabled Separator Condensing Safeties Enable 1 Enabled 0 Disabled Wet Bulb Control 1 Enabled 0 R22 6 134 12 R717 14 744 N Discharge Butterfly Valve Control 44693 44694 44695 N N N N 45 5 5 5 5 5 4 4 4 4 4 45 Wet Bulb Refrigerant Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 COMMUNICATIONS SETUP Page 73 BY JOHNSON CONTROLS TIMER VALUES Read Only Frick AB Modbus Read Description of Dat Address Address Address Write pene 6000 0 00 46001 R Pre Lube Timer 6001 0 01 46002 R Post lube Timer 6002 N60 02 46003 R Stopping Unload Timer 6003 N60 03 46004 R Control Timer 6004 N60 04 46005 p __ ___ I Se noos 26007 6007 weoor sos capacity Unload time cos weoos 46009 r Leo nooo 460
46. Comp Oil Pressure Sensor Fault 83 High Auxiliary Analog 1 Shutdown 127 High Comp Oil Pressure Sensor Fault 84 High Auxiliary Analog 1 Warning 128 Low Discharge Temperature Sensor Fault 85 Low Auxiliary Analog 1 Shutdown 129 Low Comp Oil Temperature Sensor Fault 86 Low Auxiliary Analog 1 Warning 130 Low Separator Temperature Sensor Fault 87 High Auxiliary Analog 2 Shutdown 131 Auxiliary Input 11 Shutdown 88 High Auxiliary Analog 2 Warning 132 Auxiliary Input 11 Warning 89 Low Auxiliary Analog 2 Shutdown 133 Auxiliary Input 12 Shutdown 90 Low Auxiliary Analog 2 Warning 134 Auxiliary Input 12 Warning 91 High Auxiliary Analog 3 Shutdown 134 Auxiliary Input 13 Shutdown 92 High Auxiliary Analog 3 Warning 136 Auxiliary Input 13 Warning 93 Low Auxiliary Analog 3 Shutdown 137 Auxiliary Input 14 Shutdown 94 Low Auxiliary Analog 3 Warning 138 Auxiliary Input 14 Warning 95 High Auxiliary Analog 4 Shutdown 139 Auxiliary Input 15 Shutdown 96 High Auxiliary Analog 4 Warning 140 Auxiliary Input 15 Warning 97 Low Auxiliary Analog 4 Shutdown 141 Auxiliary Input 16 Shutdown 98 Low Auxiliary Analog 4 Warning 142 Auxiliary Input 16 Warning 99 High Auxiliary Analog 5 Shutdown 143 Auxiliary Input 17 Shutdown 100 High Auxiliary Analog 5 Warning 144 Auxiliary Input 17 Warning 101 Low Auxiliary Analog 5 Shutdown 145 Auxiliary Input 18 Shutdown 102 Low Auxiliary Analog 5 Warning 146 Auxiliary Input 18 Warning 103 High Auxiliary Analog 6 Shutdown 147 Auxilia
47. DCS RS 485 COMMUNICATIONS LL d Frick BY JOHNSON CONTROLS Q10RQ2 Q3 OR Q4 Q3 OR Q4 Q5 To Customer COM 2 P12 COM 2 TB2 COM 2 TB2 COM 2 P11 Remote RX TX f BLK N 1 f BLK 1 BK O 1 f BLK 1 RX TX Computer DCS RX TX CLR 2 CLR E 2 A CLR CLR 2 A CLR E 2 RX TX System T J 0 lt lt gt CT U 7 wi TRAP Mns s 3 Belden 9841 f 24 AWG Equal O j4 ups 41 22 5 5 16 COMPRESSOR 2 COMPRESSOR 3 3 COMPRESSOR 4 7 8 COMPRESSOR 1 CUSTOMER REMOTE COMPUTER DCS 5 422 COMMUNICATIONS 01 OR 02 03 04 04 05 2 12 COM 2 TB2 COM 2 TB2 COM 2 P11 TX A L B A f f Customer U 1 1 _ 1 iV BIK CQ 42 Remote Computer 2 m 2 Qm 2 8X DCS System du s RX RED 4 f RD in RED x RED f la um 15 O 5 c Gables ev COMPRESSOR 2 COMPRESSOR 3 Belden 9829 COMPRESSOR 4 24 AWG or Equal 7 8 COMPRESSOR 1 BY JOHNSON CONTROLS QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 040 CS MAR 12 Page 123 090 040 124 CS MAR 12 QUANTUM HD COMPRESSOR CONTROL
48. Data Hexadecimal Packet Equivalent 0 30 1 31 T 54 1 31 2 32 0 30 0 30 2 32 1 The answer that is arrived at from previous chart is 1A8 NOTE For any calculation that results in an an swer of more than two digits use only the right most two digits and disregard all digits to the left 090 040 5 12 This will become the checksum for the data packet and is appended to the end of the data that has so far been typed in The result should look like this 01T12002A8 Press the Enter key You should see an immediate response The format of this response should resem ble something but not necessarily exactly like 01 0000616686 Referring the RETURN VALUE FROM TABLE 5071 table on the next page we find that the first line of the response A01 indicates that an Acknowl edgement A was received from device 01 01 This is followed by 00006166 Suction Pressure The plus symbol indicates a positive value followed by 00006166 Since there are two decimal positions assumed 0006166 equals 61 66 PSIA Using the symbols as a delimiter in the above example each section of 8 digits can be interpreted as the actual value being returned from each of the address que ries The B6 value at the very end of the response is the checksum value that the Quantum returned not actual data The following is a complete list of available 5 com mand types COMMAND
49. Force Unload Regulation Mode 3 59 Force Unload Regulation Mode 4 60 Force Unload High Discharge Temperature 61 Force Unload High Discharge Pressure Mode 1 62 Force Unload High Discharge Pressure Mode 2 63 Force Unload High Suction Pressure 64 Force Unload Low Oil Flow 65 Force Unload Separator Velocity 66 Force Unload Low RPMs 67 Force Unload High Manifold Pressure 68 Force Unload Stopping 69 Force Unload Vyper Converter Heatsink Temp 70 Force Unload Vyper Ambient Temp 71 Force Unload Harmonic Filter Baseplate Temp 72 Force Unload Vyper Baseplate Temp 73 Force Unload Vyper Phase A Baseplate Temp 74 Force Unload Vyper Phase B Baseplate Temp 75 Force Unload Vyper Phase C Baseplate Temp 76 Unload Low Proc Leaving Temp 77 Force Unload Maximum Capacity Position 78 Force Unload Minimum Capacity Position 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 68 COMMUNICATIONS SETUP BY JOHNSON CONTROLS MODE VALUES Continued Frick AB Modbus Read er Description of Data Value Code O Disabled 4027 N40 27 44028 Condenser Enabled 1 Running 2 Always O Ready 1 Start Inhibit In Shutdown 2 Start Inhibit In Recycle Delay 3 Start Inhibit High Discharge Temperature 4 Start Inhibit High Oil Temperature 5 Start Inhibit Low Separator Temperature 6 Start Inhibit Slide Valve Too High 7 Start Inhibit Still In Prelube 4070 N40 70 44071 Compre
50. Increase Cycle Time Seconds 7374 103 74 47375 Drive Increase Rate Of Change 7375 103 75 47376 Drive Idle Percent 7376 103 76 47377 R W 20 2 7378 103 78 47379 Drive Decrease Cycle Time Seconds 7379 N103 79 47380 Drive Decrease Rate Of Change lt 20 20 20 7380 103 80 47381 R W Proportional Drive Speed Maximum Percent 7381 N103 81 47382 W Proportional Slide Valve Maximum 7382 N103 82 47383 R W Low RPMs Shutdown 7383 103 83 47384 Low RPMs Warning NOTE RPM values are NOT multiplied 10 Allen Brad 7384 103 84 47385 Low 5 Load Inhibit ley and MODBUS protocols 7385 103 85 47386 Low 5 Force Unload 7386 103 86 47387 Low RPMs Shutdown Delay econds 7387 N103 87 47388 Low RPMs Warning Delay 7388 N103 88 47389 High RPMs Shutdown NOTE RPM values are NOT 7389 N103 89 47390 R W High RPMs Warnin multiplied by 10 in Allen Brad RPM 8 8 7390 103 90 47391 High RPMs Shutdown Delay and MODBUS protocols 7391 N103 91 47392 R W High RPMs Warning Delay Seconds 7392 N103 92 47393 R W High Manifold Pressure Load Inhibit 7393 N103 93 47394 R W High Manifold Pressure Force Unload Pressure 7394 103 94 47395 High Manifold Pressure Shutdown 7395 N103 95 High Manifold Pressure Warning 7396 N103 96 i Seconds 7397 N103 97 47398 R W High Ma
51. Low Auxiliary Analog 15 Shutdown 170 Low Auxiliary Analog 15 Warning 171 High Auxiliary Analog 16 Shutdown 172 High Auxiliary Analog 16 Warning 173 Low Auxiliary Analog 16 Shutdown 174 Low Auxiliary Analog 16 Warning 175 High Auxiliary Analog 17 Shutdown 176 High Auxiliary Analog 17 Warning 177 Low Auxiliary Analog 17 Shutdown 178 Low Auxiliary Analog 17 Warning 179 High Auxiliary Analog 18 Shutdown 180 High Auxiliary Analog 18 Warning 181 Low Auxiliary Analog 18 Shutdown 182 Low Auxiliary Analog 18 Warning 183 High Auxiliary Analog 19 Shutdown 184 High Auxiliary Analog 19 Warning 185 Low Auxiliary Analog 19 Shutdown 186 Low Auxiliary Analog 19 Warning 187 High Auxiliary Analog 20 Shutdown 188 High Auxiliary Analog 20 Warning 189 Low Auxiliary Analog 20 Shutdown 190 Low Auxiliary Analog 20 Warning 191 Analog Board 1 Communications Shutdown 192 Analog Board 2 Communications Shutdown 193 Digital Board 1 Communications Shutdown 194 Digital Board 2 Communications Shutdown 195 DBS Communication Failure Shutdown 196 Digital Board 1 Reset 197 Digital Board 2 Reset 198 Starting Failure No Compressor Auxiliary 199 Starting Failure Low Motor Amps 200 VSD Communication Failure Warning 201 Low Comp Oil Pressure Shutdown 202 Oil Pump Auxiliary Failure 203 Oil Pump 1 Auxiliary Warning 204 Oil Pump 1 Auxiliary Shutdown 205 206 207 208 209 210 211 212 213 214 215 216 217 218 220 221 222 223 224 225 2
52. Monday 1st Mode Hour 1 7434 R W Time Schedule Monday 1st Mode Minute 1 7435 R W Time Schedule Monday 2nd Mode Hour 2 7440 7441 R W Time Schedule Tuesday 1st Mode Hour 1 7442 R W Time Schedule Tuesday 1st Mode Minute 1 7443 Time Schedule Tuesday 2nd Mode Hour 2 7444 R W Time Schedule Tuesday 2nd Mode Minute 2 Integer 7445 R W Time Schedule Tuesday 3rd Mode Hour 1 22 7446 104 46 47447 Time Schedule Tuesday 3rd Mode Minute 1 7447 N104 47 47448 Time Schedule Tuesday 4th Mode Hour 2 7448 R W Time Schedule Tuesday 4th Mode Minute 2 7449 R W Time Schedule Wednesday 1st Mode Hour 1 7450 W Time Schedule Wednesday 1st Mode Minute 1 7451 R W Time Schedule Wednesday 2nd Mode Hour 2 7456 7457 Time Schedule Thursday 1st Mode Hour 1 7458 Time Schedule Thursday 1st Mode Minute 1 7459 Time Schedule Thursday 2nd Mode Hour 2 7460 Time Schedule Thursday 2nd Mode Minute 2 7461 N104 61 47462 R W Time Schedule Thursday 3rd Mode Hour 1 7462 N104 62 47463 Time Schedule Thursday 3rd Mode Minute 1 7463 N104 63 47464 R W Time Schedule Thursday 4th Mode Hour 2 22 lt lt Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 bY JOHNSON CONTROLS COMMUNICATIONS SETUP Page 79 SETPOINT VALUES Continued Frick AB Modbus Read Description of Data Address Address Address Write p 7464 104 64 47465 Time Schedule Thursday 4th Mode Minute 2 7465 104 65 47466 T
53. N113 43 48344 Sequencing System 1 Compressor 1 Slave Command 8344 N113 44 48345 Sequencing System 1 Compressor 2 Slave Command 8345 N113 45 48346 Sequencing System 1 Compressor 3 Slave Command 8347 N113 47 48348 Sequencing System 1 Compressor 5 Slave Command None 8346 N113 46 48347 Sequencing System 1 Compressor 4 Slave Command 8348 113 48 48349 Sequencing System 1 Compressor 6 Slave Command 8349 N113 49 48350 Sequencing System 1 Compressor 7 Slave Command 8350 113 50 48351 Sequencing System 1 Compressor 8 Slave Command 8351 113 51 48352 Sequencing System 1 Compressor 1 Start Inhibits 8352 N113 52 48353 Sequencing System 1 Compressor 2 Start Inhibits 8353 N113 53 48354 Sequencing System 1 Compressor 3 Start Inhibits 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 92 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS SETPOINT VALUES Continued O s I gt Address Address Address Write Temperature 8434 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 93 SETPOINT VALUES Continued SZ Address Address Address Write Percent 8450 114 50 48451 Sequencing System 2 Compressor 8 Slave Command 8451 114 51 48452 Sequencing System 2 Compressor 1 Start Inhibits 8452 N114 52 48453 Sequencing System 2 Compressor 2 Start
54. O Address 00 H O of Data Registers 01 L O of Data Registers The CRC value is calculated by the trans mitting device which appends the CRC to the message RTU Response Example Using the RTU Read example just shown a typi cal response would look like BYTE CRC FUNC COUNT TO ANSWER CHECK END FOLLOW Eee 1 End of T1 T2 T3 T4 Start of Quantum message ID Function CRC Error Message 03 Read Correction Code 02 2 Bytes 04 H O Value 23 L O Value The returned value in the above example is 0423 hex Converting this to decimal equates to 1059 and assuming a decimal point gives an answer of 105 9 PSIA or Panel units depending on which has been selected MODBUS NOTES This has been an example of how the Quantum HD uses MODBUS Protocol It is hoped that the infor mation provided here will assist the end user in writ ing applications that will allow the Quantum to be implemented into networks that the customer may already have in use This information is subject to change at any time and is provided as a reference only Not all areas of the MODBUS Protocol can be handled in this document Some additional information regarding MODBUS Protocol that the end user should be aware of There are many versions of MODBUS Pro QUANTUM HD COMPRESSOR CONTROL PANEL Page 52 COMMUNICATIONS SETUP LL d Frick BY JOHNSON CONTROLS tocol that are available and a
55. PANEL Form 090 040 CS 2012 03 Supersedes NOTHING New Manual Subject to change without notice Printed In USA GUI 1M 20 2012 Johnson Controls Inc ALL RIGHTS RESERVED COMMUNICATIONS SETUP Johnson Controls JOHNSON CONTROLS 100 CV Avenue e P O Box 997 Waynesboro PA USA 17268 0997 Phone 717 762 2121 FAX 717 762 8624 www johnsoncontrols com LL d Frick BY JOHNSON CONTROLS
56. Port communica tion jumpers are correct Comm 1 or 2 only Note A useful tool for troubleshooting is Win dows HyperTerminal Refer to the HyperTerminal Setup section in this manual for more informa tion If you properly receive data and need to com municate to more than one panel then setup and wire to another panel Reference the wir ing diagram drawings in the back of this manual Send a single command to read data from this Quantum HD using its ID and troubleshoot as above if necessary To prevent noise feedback which is possible when communicating over a long distance only the last panel should have the termination jumpers installed 090 040 5 12 FRICK DESCRIPTION All commands for Frick protocols must be in ASCII to be recognized see the Con version Chart For Decimal Hexadecimal ASCII located later in this manual commands can be in upper or lower case letters A compressor with an ID code of 00 is considered disabled ID codes from 01 through 99 are valid and recognized by the Quantum HD FRICK PROTOCOL SPECIFICATIONS Frick protocol consists of commands that are available for most other existing mod els of Frick compressor control panels The Frick protocol does not utilize a checksum It is better to use Frick Quantum 5 pro tocol when only communicating to Quan tum panels When there is more than one panel a Quan tum HD can b
57. R11 14 R22 2 R113 15 R23 3 114 16 R290 A 2 4 1150 17 4 1 B B 29 R600a 5 R12 18 R402a 30 R717 6 R1270 19 R404a 31 R718 4234 N42 34 44235 Refrigerant 7 R13 20 R410a _ 32 R728 8 R134a 21 R50 432 hrsg 9 1361 22 R500 R744 10 R14 23 R502 35 8 R771 11 R142b 24 R503 50 S User Defined 12 R170 25 R507 7 P 26 R508 4237 2 37 44238 Oil Status E 1 Running Disabled 4239 N42 39 44240 PID 1 Control 1 Running 2 Always 0 Disabled 4242 N42 42 44243 PID 2 Control 1 Running 2 Always 0 Disabled 4245 N42 45 44246 PID 3 Control 1 Running 2 Always 0 Disabled 4248 N42 48 44249 PID 4 Control 1 Running 2 Always 0 Disabled 4251 N42 51 44252 PID 5 Control 1 Running 2 Always 0 Disabled 4254 N42 54 44255 PID 6 Control 1 Running Always k Disabled 4257 N42 57 44258 PID 7 Control 1 Running 2 Always 0 Disabled 4260 N42 60 44261 PID 8 Control 1 Running 2 Always 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 70 COMMUNICATIONS SETUP BY JOHNSON CONTROLS MODE VALUES Continued Frick AB Modbus Read T Description of Data Value Code 4383 N43 83 44384 Sequencing Sys 1 Comp 1 Comp Mode 4384 N43 84 44385 Sequencing 5 5 1 Comp 2 Comp 4385 43 85 44386 Sequencing Sys 1 Comp 3 Comp Mode 0
58. Regulation Mode 4 Shutdown Regulation Mode 4 Warning Regulation Mode 4 Shutdown Delay Regulation Mode 4 Warning Delay Low Suction Pressure Shutdown Mode 4 Low Suction Pressure Shutdown Mode 4 Delay Low Suction Pressure Warning Mode 4 Low Suction Pressure Warning Mode 4 Delay R W Low Suction Pressure Mode 4 Load Inhibit Low Suction Pressure Mode 4 Force Unload Mode 4 Prop Band 7327 N103 27 47328 Mode 4 Integration Time as a ____ Motor Current Load Inhibit 7351 R W High Motor Current Force Unload 7352 High Motor Current Shutdown 7353 Motor Current Warning 7354 High Motor Current Shutdown Delay Seconds 7 Seconds 7355 R W High Motor Current Warning Delay 7356 Low Motor Current Shutdown 7357 Low Motor Current Shutdown Delay 7358 Motor Current Confirmed Running 7359 N103 59 47360 R W False Running Motor Amps Delay s d econds 7360 N103 60 47361 Starting Motor Amps Ignore Period 7361 N103 61 47362 Name Plate Motor Amps 7362 N103 62 47363 Volts 7363 N103 63 47364 R W Service Factor Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CoNTROLS COMMUNICATIONS SETUP Page 77 SETPOINT VALUES Continued Frick AB Modbus Read Description of Data Address Address Address Write P 7364 ioa 47365 7365 N103 65 47366 Recycle Delay 7366 103 66 47367 R W CTFacor 7373 N103 73 47374 W Drive
59. a Master contains the data requested If an error occurs the field The device address field of the message contains an exception code that the frame contains 8 binary bits Master application can use to deter The function code field of the message mine the next action to be taken frame will contain 8 binary bits An error checking field Word size is selectable Error checking is accomplished using The Query CRC Cyclical Redundancy Check Hyperterminal cannot be used to test The function code in the query tells the ad communications dressed Quantum what kind of action to per form The data bytes contain any additional infor Serial Port Configuration Of The Master mation that the Quantum will need to perform the function For example function code 03 will 7 or 8 Bits per Character Data Bits query the Quantum to read holding registers Odd Even or No Parity and respond with their contents The data field 1 or 2 Stop Bits must contain the information telling the Quan No Handshake tum which register to start at and how many registers to read The error check field provides Data Packet a method for the Quantum to validate the in tegrity of the message contents The MODBUS protocol establishes the format for the Master s query by creating a message data packet as follows The Response If the Quantum makes a normal response the panel ID The address field of a mes function code in the response is an echo of the
60. codes the next field the address field to find out if it is the addressed device A MODBUS message is placed by the transmitting device into a frame that has a known beginning and end ing point This allows receiving devices to begin at the start of the message read the address portion and determine which device is addressed and to know when the message is completed Partial messages can be detected and errors can be set as a result A typical message frame as sent by the Master is shown below In RTU mode messages start with a silent interval of at least 3 5 character times This is most easily implemented as a multiple of character times at the baud rate that is being used on the net work shown as 1 2 3 4 in the figure below The first field then trans mitted is the device address The allowable characters transmit ted for all fields are hexadecimal 0 9 A F Networked devices monitor the network bus continuously including during the silent intervals When the first field the address field is received each device decodes it to find out if it is the addressed device Following the last transmitted char acter a similar interval of at least 3 5 character times marks the end of the message A new message can begin after this interval The entire message frame must be transmitted as a contin uous stream If a silent interval of more than 1 5 character times occurs before completion of the frame the r
61. for the Quantum HD tain 28 consecutive data files from the Quantum MSG 9 0 14 Elements This Controller Control Bits Communication Command 500CPU Read Ignore if timed out 0 0 Data Table Address N10 To be retried 0 Size in Elements Awaiting Execution Ew 0 Channel Continuous Run CO 0 Error Target Device Message done DN 0 Message Timeout Message Transmitting ST 0 Data Table Address Message Enabled 0 Local Addr Waiting for Queue Space 0 Local Remote Error Error 7 Error Description Target node does not respond This Controller SLC500 Target Device Quantum Panel Data Table Address Data file location in the Data Table Address Data file location in the SLC500 Quantum HD controller Size in Elements of data file to read Local Node Quantum HD ID Octal Channel Port location on the SLC processor Channel 0 is the RS 232 port Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 COMMUNICATIONS SETUP Page 39 BY JOHNSON CONTROLS Message Write Logic Use the following logic to write data from the Quan tum HD panel To write more data or to write data to several compressors copy paste these rungs as needed then modify the control block and setup screen parameters accordingly T
62. i 45675 1 DIN RS 485 OFF RS 422 UN RS 482 DFF RS 485 3 UN RS 482 DFF RS 485 HHL 4 UN RS 4822 PULL UP 5 UN RS 485 PULL UP 6 UN RS 482 PULL DOWN 7 UN RS 485 PULL DOWN 8 ON RS 485 LINE TERMINATOR al YORK Refrigeration Systems Module circuit board 090 040 12 QUANTUM HD COMPRESSOR CONTROL PANEL Prick Page 116 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS For easy reference the DIP switch position functions WIRING THE MODULE are provided on the board For the purpose of clarity however refer to the following table There are twelve total wire terminal points on this module Refer to the following table for the pin out MODULE DIP SWITCH SETTINGS Position RS 485 RS 485 Wire terminal connections Module Position Power 4 RS 422 Pull up No pull up puc X RS 485 termination No termination MOUNTING THE MODULE TX RX TX This module can be mounted on the standard din rail that is available in most control panels Find an open area of the din rail 5 8 inch mini mum for the width of the module and prefer ably as far away from any inductive loads relays contactors etc as possible Module orientation is not critical however try to mount it so that all wiring connections can be made neatly and according to any applicable lo cal codes Catch one end of the DIN rail latch at the bottom of the module under one edge of the DIN rail then snap the other lat
63. sage frame contains two characters for function code in the query The data bytes con ASCII or 8 bits for RTU Valid Ouan tain the data collected by the Quantum such as register values status error occurs the function code is modified to indicate that the response is an error response and the data bytes contain a code that describes the error The er ror check field allows the master to confirm that the message contents are valid Assign the device address Quantum tum device addresses are in the range of 01 99 decimal A master addresses Quantum by placing the Quantum address in the address field of the mes sage When the Quantum sends its response it places its own address in 090 040 5 12 QUANTUM HD COMPRESSOR CONTROL PANEL Page 46 COMMUNICATIONS SETUP 2 Field RTU The data field is constructed using sets of two hexadecimal digits in the range of 00 to FF hexadecimal For ASCII these can be made from a pair of ASCII characters For RTU this is one 8 bit number The data field of messages sent from a master to the Quantum devices contains additional in formation which the Quantum must use to take the action defined by the function code This can include items like discrete and register address es the quantity of items to be handled and the count of actual data bytes in the field For example if the master requests a Quan tum to read a g
64. the D O or P commands the returned temp will be XXX 3 characters followed by a CR LF If using the A command the returned data would be XXXXXXXXXXXX 12 characters followed by a CR LF 090 040 5 12 22 QUERY SETPOINTS Command structure Command ID 01 Description Start command sequence Compressor ID code 01 14 etc Q uery Setpoints command Returned Answer Character Position 1 2 3 4 5 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 Byte s 1 N N N d HRN N N QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP LL d Frick BY JOHNSON CONTROLS OUERY SETPOINTS DATA Command structure Command ID 02 Description Start command sequence Compressor ID code 01 14 etc Q uery Setpoints command Returned Answer Character Position 1 2 3 4 5 6 10 11 12 13 14 15 16 17 Setpoint Name Comment Always 0 Capacity Control Setpoint 3 chars followed by g or h Prop band Dead band Cycle time Future Future Future Future Future Future High Discharge Pressure Shutdown High Discharge Pressure Warning ID tenths position byte ID ones position byte ID Checksum of all data pos 1 to 47 CR code 13 LF code 10 O null terminator char Byte s
65. to select two deci mal fields For example if the data s value is 25 5 then the value 255 is sent All temperatures are in degree C and all pressures are in PSIA unless the command is sent to select the units of the panel A mode such as Slide Valve mode is sent as an integer value that rep resents the mode it is in For example O is sent if it is in manual or a 10 is sent if it is in automatic or a 20 is sent if it is in remote The value zero 0 is used to represent an OFF status and a DISABLED option The value one 1 which is received as a 10 is used to represent an ON status and an ENABLED option Only data values that are designated as setpoints are modifiable Read Only is used to help identify what data is not modifiable The setpoint range is checked to see if it is an allowed setting If it is not allowed the setting is not changed Reference the Quantum Data Tables in this manual for the address listing and description of data A command has been provided that selects whether data to and from the Quantum will be returned in the units that are the default pressure in PSIA and temperature in Degree C or in the units that are se lected to display at the panel Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 53 SECTION 5 HYPERTERMINAL DESCRIPTION HyperTerminal is a terminal emulation program which resides in the Microsoft Windows en v
66. transmission speed Ether net is available in two speeds 10 Mbps and 100 Mbps NOTE For connection examples refer to Section 9 Appendix B and C of this man ual entitled Quantum HD Local Ethernet Configurations and Quantum HD Ethernet Network Configurations Ethernet is a data and information sharing sys tem It is a method of connecting one computer to many others on a common network This net work can consist of both hardwired connections and wireless devices hence the name ETHER NET Any Windows or Linux based computer is capa ble of accessing this network that is needed is either a modem USB port or an Ethernet port These devices provide the necessary point of connection for one end branch of the connec tion a home computer for instance The other point that completes the connection is usually provided by an Internet Service Provider or ISP The Internet Service Provider usually has a very large network router or means of bring in many individual connections The router then assigns a discrete and individual address to each connec tion much like a street address This address is known as an Internet Protocol address IP The IP address consists of a series of 4 to 12 digits and is normally transparent to the end user For individuals familiar with using the internet they are familiar that every time they activate their web browser the software that allows your computer to connect there i
67. 02 Your com mand line should now look like this 01T12002 If you would like to view additional addresses simply continue to append the address numbers to this com mand up to sixteen total For this example we will only use the one address 2002 for Suction Pressure The next thing that must be done is to enter a check sum value You may elect to type in a as a wild card if you do not have the time to figure the correct checksum however the information that is returned may or may not always be reliable The checksum will ensure reliability To arrive at the checksum value for the command you have just typed you will need to convert each ASCII digit into hexadecimal do not include the symbol For this example you will need to take the first digit O and referring to the Conversion Chart at the end of this section look down the ASCII column until you find O You will notice that the Hexadecimal equiv alent for ASCII O is 30 hex Repeat the process of looking up each digit in the ASCII column and finding its equivalent in the Hexadecimal column and write each value down When all eight minimum digits 01T12002 have been converted to hexadecimal you will need to add the eight values together Remem ber the values are in hexadecimal format not deci mal If you are not familiar with hexadecimal math you may wish to utilize the calculator that comes with Microsoft Windows Look at the following chart ASCII Value of
68. 1 command Checksum Carriage Return RETURNED ANSWER Character Position 1 2 4 4 12 13 21 22 30 31 39 40 49 49 57 58 66 67 75 76 84 85 93 94 102 103 111 112 120 121 122 Description of returned data A cknowledge ID code verified Suction Pressure Suction Temperature Discharge Pressure Discharge Temperature Oil Pressure Oil Temperature Filter Differential Motor Current FLA Kilowatts Slide Valve Slide Stop Process Temperature Checksum Carriage Return Line Feed if successful SSS d Frick BY JOHNSON CONTROLS RETURN OPERATING STATUS Page 2 Data Command structure Command ID D2 CS CR Description Start of command sequence Compressor ID code 01 14 etc Operating Status D ata Page 2 command Checksum Carriage Return RETURNED ANSWER Character Position 1 2 3 4 12 13 21 22 30 31 39 40 49 49 57 58 66 67 75 76 84 85 93 94 102 103 111 112 113 Description of returned data A cknowledge ID code verified Alarm Status Shutdown Status Running Status Slide Valve Load Slide Valve Unload Slide Stop Increase Slide Stop Decrease Stop Load Force Unload Code Separator Temperature Balance Piston Pressure Process Variable Compressor Mode Checksum Carriage Return Line Feed if successful Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 29 R
69. 10 R neono R Ceon wem amp amp R Autocycle Stop Timer R Condenser Step Timer ems asor R Balance Pstonignore R Stopping Pumpdown sms rR weis R weis 46020 R Lo 20 r Starting weoz 26022 R Lom R General Second Timer Lom R Recycle DelayTimer Leo 46025 R ormege weozs 26026 piferemalPresureOK mer 26 46027 R Leo Calbratin Tmer Lom aso r Dual Pump rR Power AssstTimer Leon wem r Power Fail Resta Timer SSCS R noose 26087 r moramos OOOO Loy R Lom R Leo weoss r rive Force Unload Timer O Oo R woer neoan R Lou wee 46043 R Force Unload Step Timer SSS Lo wes 0
70. 122 29 49230 Vyper Drive Output Voltage nteger 9230 N122 30 49231 Vyper Drive DC Bus Voltage Drive Speed Drive Actual Speed Vyper Drive Operating Mode Vyper Drive Water Pump Vyper Drive Precharge Relay Vyper Drive Trigger SCRs 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 98 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS VSD VYPER SETPOINT VALUES Continued 9231 N122 31 49232 R Drive Job FLA 7 O 9232 20 32 49233 R Vyper Drive DC Inverter Link Current 9233 N122 33 49234 R Drive Phase Ams 9234 N122 34 49235 R Vyper Drive Phase B Current o O sms 2235 49236 R Vyper Drive Phase 9236 122 36 49237 R Vyper Drive Ambient Temperature 9237 122 37 49238 R Vyper Drive Baseplate Temperature Temperature 9238 122 38 49239 R Drive Converter Heatsink Temperature 9239 122 39 49240 R Drive Motor Temperature Ni240 as R f w gt 2 _ __ gr _ 9242 122 42 49243 R Drive Total Kilowatts per hour 9243 122 43 49244 R Drive Model 9244 12244 49245 R 9245 12245 49246 R Filter Operating Mode 9
71. 2 or RS 485 depending on the setting of jumper If pins 1 2 are shorted closed on J1 then RS 422 is selected Notice in the figure entitled RS 422 485 Connectors Jumpers and LED Loca tion there are six jumpers associated with COMM 1 Refer to the table entitled RS 422 485 1 P10 e COMM 2 P11 Board Jumpers for the function of each of the jumpers associated with COMM 1 No tice also the two LED indicators that are pointed out D8 LED will flash each time that the Quantum transmits TX data 09 LED will flash each time that data is received RX If communications cannot be established us ing COMM 1 then note the status of these two LED s D8 and D9 If D8 is constantly lit it may indicate an external wiring issue TX and RX possibly swapped Also verify the position of J1 and ensure that it is set for pins 1 2 closed Also verify that the proper Panel ID Baud rate data bits and protocol has been setup at the Quantum and matches that of the initiating device see the section entitled COMMUNICATIONS SETUP for further de tails COMM 2 P11 COMM 2 may be used for either RS 422 or RS 485 depending on the setting of jumper J7 If pins 1 2 are shorted closed on J7 then RS 422 is selected Notice in the figure entitled RS 422 485 Connectors Jumpers and LED Loca tion there are six jumpers associated with COMM 2 Refer to the table entitled RS Frick BY JOHNSON CONTROLS 422 485 CO
72. 246 12246 49247 Filter Supply Contactor Energized 9247 1227 29248 R Harmonic Filter Precharge Contactor Energized 9248 248 4249 R Harmonic Filter Phase Rotation Direction 9249 Ni2249 49250 R Filter Bus Voltage j 9250 N122 50 49251 R Filter LI NVoltage O so Ni2251 49252 R Harmonic Fiter L2 N Voltage 9252 2252 49253 R Harmonic Filter L3 N Voltage 9253 22 53 49254 R Filter L1 L2 Voltage 2254 2254 49255 R Harmonic Fiter L2 L3 Voltage 9255 2255 49256 R Harmonic FiterL3 Li Voltage 5256 N122 56 4957 Harmonic Fitter L1 Total Harmonic 257 2257 4958 R Harmoni Fitter L2 Total Harmonic Distortion Percent 9258 12258 4959 amp Harmonic Fiter L3 Total Harmonic Distortion 5252 N122 59 49260 R Harmonic Fiter L1 Fiter Current 9260 N122 80 49261 R Harmonic Fiter L2 Fiter Current 9261 122 61 49262 Harmonic Filter 13 Filter Current A mps 9262 N122 62 49263 R Harmonic Filter L1 Supply Current P 9263 N122 63 49264 R Harmonic Filter L2 Supply Current Harmonic Filter L1 Total Demand Distortion 9266 122 66 49267 R Harmonic Filter 12 Total Demand Distortion Percent 9267 122 67 49268 R Harmonic Filter L3 Total Demand Distor
73. 26 227 228 229 230 231 233 234 235 237 238 239 240 241 242 243 244 247 248 249 251 252 253 254 Oil Pump 2 Auxiliary Warning Oil Pump 2 Auxiliary Shutdown Low Comp Oil Pressure Warning Low Comp Oil Pressure Shutdown Low Oil Pressure Shutdown 2 High Compressor Vib Warning Suction High Compressor Vib Warning Discharge High Compressor Vib Shutdown Suction High Compressor Vib Shutdown Discharge High Motor Vib Warning Shaft Side High Motor Vib Warning Opp Shaft Side High Motor Vib Shutdown Shaft Side High Motor Vib Shutdown Opp Shaft Side Compressor Auxiliary Shutdown Oil Log Shutdown DBS Current Unbalance DBS RTD Temperature DBS Short Circuit DBS Thermal Overload DBS Shorted SCR DBS Phase Loss DBS Phase Reversal DBS Jam DBS HEATSINK Overtemperature DBS RTD Overtemperature VSD Board Power Supply Fault VSD Board Motor Current gt 15 VSD Board Run Signal Fault VSD Board to Panel Comms Loss VSD Initialization Fault VSD Stop Contacts Fault Harmonic Filter Logic Board Or Comms Fault Harmonic Filter High Total Demand Distortion VSD High Phase B Inverter Baseplate Temp VSD High Phase C Inverter Baseplate Temp VSD Low Phase B Inverter Baseplate Temp VSD Low Phase C Inverter Baseplate Temp VSD High Phase A Instantaneous Current VSD High Phase B Instantaneous Current VSD High Phase C Instantaneous Current VSD Phase A Gate Driver Fault VSD Phase B Gate Driver Fau
74. 3 High Ext Setpt Ext Inp Sig Sensor Warning 447 High Auxiliary Analog Input 18 Sensor Warning 404 Low Motor Current Sensor Warning 448 Low Auxiliary Analog Input 19 Sensor Warning 405 High Motor Current Sensor Warning 449 High Auxiliary Analog Input 19 Sensor Warning 406 Low RPM Sensor Warning 450 Low Auxiliary Analog Input 20 Sensor Warning 407 High RPM Sensor Warning 451 High Auxiliary Analog Input 20 Sensor Warning 408 Low Kw Monitoring Sensor Warning 452 Low Manifold Pressure Sensor Warning 409 High Kw Monitoring Sensor Warning 453 High Manifold Pressure Sensor Warning 410 Blank 454 Low Rem Capacity Position Sensor Warning 411 Blank 455 High Rem Capacity Position Sensor Warning 412 Low Auxiliary Analog Input 1 Sensor Warning 456 Low Liquid Level Sensor Warning 413 High Auxiliary Analog Input 1 Sensor Warning 457 High Liquid Level Sensor Warning 414 Low Auxiliary Analog Input 2 Sensor Warning 458 High Process Leaving Temp Shutdown 415 High Auxiliary Analog Input 2 Sensor Warning 459 High Process Leaving Temp Warning 416 Low Auxiliary Analog Input 3 Sensor Warning 460 Low Process Leaving Temp Shutdown 417 High Auxiliary Analog Input 3 Sensor Warning 461 Low Process Leaving Temp Warning 418 Low Auxiliary Analog Input 4 Sensor Warning 462 Coalescer Filter Differential Warning 419 High Auxiliary Analog Input 4 Sensor Warning 463 Condensing Water In Separator Warning Off 420 Low Auxiliary Analog Input 5 Sensor Warning 464 Condensing Wa
75. 42002 R VolumeSlide Position 1 5 2002 02 42003 SutonPresue 01 2003 03 42004 Discharge Pressure 1 8 2004 04 42005 01 Compressor 1 6 2005 N205 42006 Main Injection Pressure 15 d o o Filter Pressure 1 Balance Piston Pressure System Discharge Pressure Discharge Temperature 2013 N20 13 42014 Oil Temperature Compressor 2014 N20 14 42015 Oil Separator Temperature 2016 N20 16 42017 R Process Brine Temperature Leaving 1 2017 20 17 42018 R Process Brine Temperature Entering 2 2026 N20 26 42027 R Remote Control Setpoint 1 2027 027 4208 MotorCurrent __ 1 RPM NOTE RPM values multi 2028 N20 28 42029 plied by 10 in Allen Bradley and MODBUS protocols 2 4200 KW Monitoring Eu cc wm 202 User Defined Analog mposi PID 3t8 5 eia 2 2 121212 9 s Is s Is N 5 5 5 5 D o c 5 5 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 COMMUNICATIONS SETUP Page 63 BY JOHNSON CONTROLS ANALOG BOARD VALUES Continued 2059 2059 42060 3050 naoso 42062 R 205 2 42062
76. 485 and COMM 1 P10 and 2 P11 can additionally be config ured as either RS 422 or RS 485 The following table describes the Interface board RS 422 connector pinouts and their associated communications signals RS 422 G 1 Wiring Connector S0 O 1 2 5 485 i Wiring Connector ou coni m eun uds Pin Hem ca 5 e 3 w G gt ome oem The following pictorial shows a cutaway view of the Interface board as well as the jumpers LED s and signal pinouts to allow the end user to com municate to COMM 1 P10 and COMM 2 P11 using RS 422 485 protocol and to use COMM 3 P16 to communicate via RS 485 NOTE and 4 do not have any associ QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP LL d Frick BY JOHNSON CONTROLS ated jumpers and COMM 4 P17 is reserved for board communications Refer to the tables in this section for the specifics on the jumper set tings RS 422 485 17 16 5 485 RS 485 RESERVED GND TXI RX oec Spoek pow a ETT 2
77. CAPS so that capital letters will be typed Type in the following command 011 then press ENTER This command will request the ASCI Ser Send mande thls Ede coy rae Quantum with ID 01 to send a packet of Informa au tion N ira eech a W i FF thal erri idi 3 Cored 000 21 E emos 7 Srat Ou AEko Miano woes CAPTURE BCom moroen 270624 The Properties screen will once again be shown Click on the OK button to proceed ms ____________________ T 1 Covent Oa yana mre v pea 404654 n Finden arcos an F Jovanu cr S If the communications is working properly there z should be an immediate response from the first Quantum The response should look something but not necessarily exactly like 01IOOOAOMN609 If this portion of the test has passed you can try to communicate to the next or any Quantum by changing the value that you type into the HyperTer zz 3 minal screen as follows suo got ren poeta
78. CODE and DESCRIPTION CA Clear Alarms CL Compressor load Compressor stop 5 Change setpoint in the Table CT Compressor Start CU Compressor unload D1 Operating Status Display Page 1 D2 Operating Status Display Page 2 D3 Operating Status Display Page 3 D4 Operating Status Display Page 4 F1 Warnings Shutdowns Annunciation Page 1 F2 Warnings Shutdowns Annunciation Page 2 F3 Warnings Shutdowns Annunciation Page 3 MA Compressor mode Autocycle MM Compressor mode Manual MR Compressor mode Remote S2 Compressor sequence activate S3 Compressor sequence de activate Ti Read a value from the Table VA Slide Valve mode Automatic VR Slide Valve mode Remote QUANTUM HD COMPRESSOR CONTROL PANEL Page 26 COMMUNICATIONS SETUP LL d Frick BY JOHNSON CONTROLS The following is a detailed description of each com mand CLEAR ALARMS COMMAND Command structure Command Description Start command sequence ID Compressor ID code 01 14 etc CA C lear A larms cs Checksum CR Carriage Return Returned Answer Character Position 1 A cknowledge 2 3 ID code verified Carriage Return Line Feed Description of returned data SLIDE VALVE CONTROL COMMANDS SIDCLXX Command structure Command Description Start command sequence Compressor ID code 01 14 etc Slide Valve Slide Stop C ommand L oad Slide Valve command U nload Slide Valve Command XX 00 Turns sel
79. DBUS ASCII Function Code 6 to load a register to request to change a setpoint or to send The device address field of the message a command such as starting the com frame contains two characters 16 bits pressor or a function code 16 RTU The function code field of the message only to load multiple registers frame will contain two characters 16 Any data to be sent Response The bits data field is constructed using sets of Word size is selectable two hexadecimal digits in the range Error checking is accomplished using of 00 to FF hexadecimal These are to LRC Longitudinal Redundancy Check be made from a pair of ASCII charac Hyperterminal can be used to test com ters ASCII or one 8 bit for RTU The munications data field of messages sent from a Master to the Quantum devices con MODBUSO RTU Serial Communications tains additional information which the Quantum must use to take the action In RTU Remote Terminal Unit Mode each 8 bit defined by the function code This can message byte contains two 4 bit hexadecimal include items like discrete and register characters and the message is transmitted in a addresses the quantity of items to be continuous stream The greater effective char handled and the count of actual data acter density increases throughput over ASCII bytes in the field If no error occurs the mode at the same baud rate Some particulars data field of a response from a Quan about MODBUS tum to
80. ESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 81 SETPOINT VALUES Continued Address Address Address Write Seconds 7585 7586 7587 7588 eee _ 7602 RW 7603 R W High Filter Warning Delay Minutes 7604 R W Condenser High Pressure Override Pressure 7605 Condenser High Pressure Override Delay 7606 Condenser Proportional Band 7607 Condenser Integration Time Seconds 7608 Condenser High Limit Percent 96 7609 R W Condenser Low Limit 7610 R W Condenser Control Setpoint 7611 R W Condenser High Dead Band Pressure Magnitude 7612 Condenser Low Dead Band 7613 Condenser High Step Delay 7614 Condenser Low Step Delay 7615 Condenser Order Step 1 7616 R W Condenser Order Step 2 Seconds Pressure Magnitude Pressure Seconds Integer 7617 N106 17 47618 R W Condenser Order Step 3 7618 N106 18 47619 R W Condenser Order Step 4 Dd 7620 Balance Piston On 7621 Balance Piston Off ene 7622 R W Balance Piston Ignore Period 7623 R W Balance Piston Safety Delay Minutes 7635 N106 35 47636 Liquid Slug Warning Setpoint Temp Magnitude 7636 N106 36 47637 Liquid Slug Shutdown Setpoint 7640 106 40 47641 R W Level Setpoint 7641 106 41 47642 R W Level Deadband 7642 N106 42 47643 Liquid Level Proportional Band 7643 106 43 47644 High Liquid Level Del
81. ETURN OPERATING STATUS RETURN Alarms amp Shutdowns Page 3 Data Page 1 Data Command structure Command Description Command structure Start of command sequence Command Description ID Compressor ID code 01 14 etc 5 Start of command sequence D3 Operating Status D ata ID Compressor ID code 01 14 etc Page 3 command 5 CR Carriage Return F1 F ailure Annunciation command Page 1 cs Checksum CR Carriage Return RETURNED ANSWER Character Position 1 A cknowledge 2 3 ID code 4 12 Communication Port 1 Code 13 21 Communication Port 2 Code 22 30 Communication Port Code 31 39 Capacity Control Mode 40 48 Process Control 49 57 Pump Mode 23 Space 58 66 Oil Pump Code 24 26 Message Code 2 67 75 Oil Heater Code 27 34 Date 2 as mm dd yy 76 84 Process Setpoint 35 42 Time 2 as hh mm ss 85 93 Slide Valve Mode 43 Space 94 102 Slide Stop Mode 44 46 Message Code 3 103 111 Runtime Hours 47 54 Date 3 as mm dd yy Checksum Carriage Return Line Feed if 55 62 successful Description of returned data RETURNED ANSWER Character Position 1 A cknowledge 2 3 ID code 4 6 Message Code 1 7 14 Date 1 as mm dd yy 15 22 Time 1 as hh mm ss Description of returned data 112 113 Time 3 as hh mm ss 63 Space RETURN OPERATING STATUS 64 66 Message Code 4 Page 4 Data 67 74 Date 4 as mm dd yy Command structure 75 82 Time 4 as hh mm ss Command Description 83 Space Start of comman
82. I O boards and cannot be used for customer applications 4 E Reserved RS 485 2 _ RS 422 85 485 L T ANDO BY JOHNSON CONTROLS Q5 SERIAL COMMUNICATIONS HARDWARE Q5 GENERAL DESCRIPTION User connections for serial communications to and from the Q5 are located on the Interface board and can use RS 422 and or RS 485 hard ware protocol These hardware protocols can be connected via Com 3 for RS 485 and Com 1 and Com 2 for RS 422 RS 485 As mentioned in the previous paragraph the user connections for the serial communications portion of the Q5 controller consists of an Inter face board mounted below and to the right of the main controller In addition to external forms of serial communication to be discussed short ly the keypad also connects here COM 2 RS
83. I sources motors transformers solenoids lighting etc Label the ends of each cable to fa cilitate troubleshooting and identi fying in the future Test each individual cable run with an approved 5 cable tester A TONING alone test is NOT accept able Use rubber grommets anywhere that the cable enters through a hole in a metal panel ALWAYS obey local national and fire building codes Don t Don t install cable taut cables must always have some play or slack in them Don t over tighten cable ties Don t splice a cable If a break occurs or the length is not long enough under 300 feet replace the entire run with an intact length Don t tie cables to electrical con duits Don t strip more than one inch from the end of each cable when installing end connectors Don t sharply bend or kink the ca ble Don t mix 568A and 568B wiring at the same installation 568B is the most common wiring Don t use excessive force when pulling cable Don t tie shields to ground at both ends This may create a ground loop Tie shield to ground at one end only RJ 45 CONNECTORS Ethernet network cables require the use of industry standard RJ 45 plugs as shown be low for the termination of all cables Typical RJ 45 Connector THE HUB A Hub is a common connection point for de vices in a network Hubs are commonly used to connect segments of a LAN Local Area Network They also contain multiple port
84. ICATIONS SETUP BY JOHNSON CONTROLS DBS SETPOINT VALUES o eme _ _ Address Address Address Write 8950 19 50 48951 R O 8951 119 51 48952 R Run Time Elapsed Run Time Minutes Minutes 8953 8954 Amps 8955 8956 Temperature 8957 N N N 8959 N119 59 Minutes Amps Percent 9 Seconds Percent Seconds Percent Seconds Temperature Seconds Percent Seconds Amps Last Trip Heatsink Temp Temperature Last Trip RTD Temp 8958 119 58 48959 Thermal Capacity Used Percent 8960 N119 60 48961 8964 8965 8966 5 8 N 8967 8968 N 8 8975 Percent 9 8979 Percent 9 3 5 8969 119 69 48970 5 Seconds Last Trip Bypass Time 3 8984 6 9 Last Time Hours Hours 5 8985 119 85 48986 8 9 Minutes Hours Minutes N N 8963 119 63 48964 N N N Total Short Circuit Trips 8986 8987 8988 8989 8990 8991 8992 8993 8994 8995 E cp 8997 48998 x Locked Rotor Current Setpoint Percent N N N N N N 8976 N119 76 48977 8977 119 77 4897 N N N N N 8974 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 97 DBS SETPOINT VALUES Continued Fe Fe rd Address Address Address Write 8998 119 98 48999 R Time Setpoint 900 8999 119 99 49000
85. Inhibits i ibi None asa 28254 Rw Sequencing System 2 Compressor 3 Start mits easa wnasa 48455 Rw Sequencing System 2 Compressor 4 Start Inhibits eass 48456 RAW Sequencing system 2 Compressor 5 Start Inhibits ase 40457 AW Sequencing System 2 Compressor 6 Start Inhibits vines RAW Sequencing System 2 Compressor 7 Start Inhibits j ____ Temperature R W R W R W R W R W IW IN IW INW IW IW IW IW IW IW IW IW 090 040 MAR 12 QUANTUM HD COMPRESSOR CONTROL PANEL Prick Page 94 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS SETPOINT VALUES Continued SZ m Address Address Address Write 90 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 95 COMMANDS Frick AB Modbus Read E Description of Data Value Codes Fem peen enr eme 8912 119 12 48913 Remote Load Slide Valve T 15 Load x seconds 8913 N119 13 48914 W Remote Unload Slide Valve T Turn ets 1 15 Unload x seconds 8914 N119 14 48915 Remote RDB Capacity 25 50 75 100 represents capacity 96 lt Manual 1 Auto 2 Remote Communications 8915 N119 15 48916 W Remote Compressor Mode _ 3 Remote 5 Remote Sequencing 6 Manual Browse
86. LATED VALUES Continued Frick AB Modbus 3109 31 09 43110 R Drive Max Load FLA 3111 N31 11 43112 R Saturated Discharge Temperature 3112 N3112 43133 R Wet Bulb Temperature 3113 N31 13 43114 Wet Bulb Saturated Control Temperature Note 1 Refer to the chart of WARNING SHUTDOWN MESSAGE CODES on pages 103 107 to determine which message is being displayed Note 2 To calculate the Total Run Time use the following equation Total Run Time Thousands x 1000 Total Run Time Units Total Run Time MODE VALUES Frick AB Modbus 0 1 20 Starting 4000 N40 0 44001 Compressor Status 30 Stopping 31 Stopping High Capacity 32 Stopping Pumpdown 33 Stopping Cool Down Period 0 No Pump 1 Full Time 2 Cycling 4001 N40 1 44002 Pump Type S Demand 4 Shaft Auxiliary 5 Shaft 4002 N40 2 44003 Prelube 0 Not in Prelube 1 In Prelube 4003 N403 44004 Postlube O 1 In Postlube 4004 N40 4 44005 Shutdown dn No Shutdowns 1 Shutdown 4005 N40 44006 Warning 0 No Warning 1 Warning 4006 N40 6 44007 Recycle Delay Time PM Not In Recycle Delay 1 In Recycle Delay lt Manual 1 Automatic 4007 N40 7 44008 Compressor mode 2 _ Remoter Communications 3 Remote IO 5 Remote Sequencing 6 Manual Browser 0 Manual 1 Automatic 2 Remote Communications 4008 N40 8 44009 Capacity Mode 3 R
87. MM 1 P10 COMM 2 P11 Board Jumpers for the function of each of the jumpers associated with COMM 2 No tice also the two LED indicators that are pointed out D26 LED will flash each time that the Quantum transmits TX data 025 LED will flash each time that data is received RX If communications cannot be established us ing COMM 2 then note the status of these two LED s D25 and D26 If D25 is constantly lit it may indicate an external wiring issue TX and RX possibly swapped Also verify the position of J7 and ensure that it is set for pins 1 2 closed Also verify that the proper Panel ID Baud rate data bits and protocol has been setup at the Quantum and matches that of the initiating device see the section entitled COMMUNICATIONS SETUP for further de tails TROUBLESHOOTING RS 485 COMM 1 P10 COMM 1 may be used for either RS 422 or RS 485 depending on the setting of jumper J1 If pins 2 3 are shorted closed on J1 then RS 485 is selected Notice in the figure entitled RS 422 485 Connectors Jumpers and LED Loca tion there are six jumpers associated with COMM 1 Refer to the table entitled RS 422 485 COMM 1 P10 e COMM 2 P11 Board Jumpers for the function of each of the jumpers associated with COMM 1 No tice also the two LED indicators that are pointed out D8 LED will flash each time that the Quantum transmits TX data 09 LED will flash each time that data is received RX If c
88. N105 55 47556 R W Missing Oil Pressure Shutdown Offset Pressure Magnitude 7556 N105 56 47557 R W Missing Oil Pressure Shutdown Delay ES Seconds 7557 N105 57 47558 R W Missing Oil Pressure Shutdown Delay B 7558 N105 58 47559 Insufficient Oil Pressure Safety Offset 7559 N105 59 47560 Insufficient Oil Pressure Shutdown Capacity Value Pressure Magnitude Percent Seconds 7561 N105 61 47562 Insufficient Oil Pressure Load Inhibit Capacity Value 96 ercent 90 7560 N105 60 47561 Insufficient Oil Pressure Shutdown Delay 7562 N105 62 47563 R W Insufficient Oil Pressure Force Unload Capacity Value 7563 N105 63 47564 R W High Oil Temperature Shutdown 7564 N105 64 47565 R W High Oil Temperature Warning 7565 N105 65 47566 High Oil Temperature Shutdown Delay Temperature Seconds 7566 High Oil Temperature Warning Delay 7567 Low Oil Temperature Shutdown 7568 Low Oil Temperature Warning 7569 R W Low Oil Temperature Shutdown Delay 7570 R W Low Oil Temperature Warning Delay 7571 R W Low Oil Injection Pressure Shutdown Pressure Magnitude 7572 Low Oil Injection Pressure Shutdown Delay 7573 Low Oil Level Shutdown Delay 7574 Low Oil Pressure Shutdown Pressure Magnitude 7575 Low Oil Pressure Warning 7576 R W Low Oil Pressure Shutdown Delay 7577 R W Low Oil Pressure Warning Delay Temperature 7581 Temperature Seconds Seconds Seconds Frick QUANTUM HD COMPR
89. OMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 9 Refer to the following pictorial to construct a CAT 5 Ethernet cable color codes crossover cable 1 White w orange stripe 5 White w blue stripe 2 Orange w white stripe 6 Green w white stripe 3 White w green stripe 7 White w brown stripe 4 Blue w white stripe 8 Brown w white stripe Because of the large number of possible configurations in an Ethernet network you most likely will not have any type of automated installation software This means that you will need to manually configure all the options To configure these options for the Quantum HD please re Right Crossed fer to the next page in this manual entitled Communica tions Ethernet Left Not Crossed Both Ends of a crossover cable ETHERNET COMPONENT RECOMMENDATIONS Manufacturer Shielded solid 4 pair Un shielded solid 4 pair rear Connectors RJ 45 For Un shielded 4 pair solid wire cable 1 5E45 010 Computercablestore com P 15029 Stonewall Cable Inc m TST 5150 Cablesforless com Cable Tester Ethernet Cable Tester Continuity only TSO75A R2 Black Box Complete Cable 1 0 Qualification Tester 5 RJ 45 port SFN 5TX Switches 7 RJ 45 Port and 1 ST Fiber Optic Port SFN 7TX FX ST Phoenix 8 RJ 45 port SFN 8TX STP Shielded Twisted Pair UTP lt Unshielded Twisted Pair 090 040 5 12 Page
90. Owner Timeout Sec 60 Passthru Link ID decimal 1 READ MESSAGE SETUP EXAMPLE Read Write Message Type Peer To Peer Read Write Read Target Device 500 CPU Local Remote Local Control Block N11 0 Control Block Length 14 Channel 0 Target Node 2 002 this is the Quantum Panel ID Local File Address N12 0 Target File Address Offset N10 0 Message Length in Elements 50 Message Time out seconds 15 Refer to the Allen Bradley Programming Overview Section for more information WRITE MESSAGE SETUP EXAMPLE Read Write Message Type Peer To Peer Read Write Write Target Device 500 CPU Local Remote Local Control Block N11 0 Control Block Length 14 Channel 0 Target Node 2 002 this is the Quantum HD Panel ID Local File Address N12 0 Target File Address Offset N55 3 Message Length in Elements 1 Message Time out seconds 15 Enter 20 into N12 0 to send the command to set the compressor in remote mode Refer to the Allen Bradley Programming Overview Section for more information Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 COMMUNICATIONS SETUP Page 35 ALLEN BRADLEY PROGRAMMING OVERVIEW CHANNEL CONFIGURATION This section contains programming examples for The following are representations of the channel reading data from and writing data to the Frick configuration screens from the AB RSLogix500 Quantum HD control panel from an Allen Bradley programming softw
91. R Safety Unload Delay Timer 46045 Loss 46046 R Seauencing DisebleTimer neos Shutdown Unload Timer SSS 090 040 5 12 QUANTUM HD COMPRESSOR CONTROL PANEL Prick Page 74 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS SETPOINT VALUES Frick AB Modbus Read Description of Data Address Address Address Write P 7060 N100 60 47061 Screen Saver Delay Setpoint ig S Pressure Pressure Pressure Magnitude L7 amor WW ee __ een EON N101 02 47103 Unload Delay When Stopping 7103 101 03 47104 Hot Gas On When Below 7104 N101 04 47105 False Running Compressor Input Delay Rw __ ee __ __ ne 7120 N101 20 47121 R W Power Assist Seconds 7120 101 20 47121 RW Power Assist Rw 7121 N101 21 47122 Power Failure Restart Delay Pressure Magnitude SERO ETE 76 1 EzE 77 Mode 1 Integration Time EXE Regulation Mode 2 Setpoint x j 7202 N102 02 47203 Regulation Mode 2 High Dead Band Temperature Magnitude 7203 N102 03 47204 Regulation Mode 2 Low Dead Band Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 75 SETPOINT VALUES Continued
92. R__ JamCurrentLevel Setpoint 9000 Wizooo 49001 R Run Delay Setpoint Secods Wizooi 49002 R 083 Service Factor 9002 N120 02 49003 Current Unbalance Alarm Level Setpoint 9003 N120 03 49004 R Current Unbalance Alarm Run Delay Setpoint 9004 120 04 49005 O R RTD Temperature Alarm Level Setpoint 9005 N120 05 49006 O R RTD Temperature Trip Level Setpoint 9007 120 07 49008 R DBS Command Flags GENERAL SETPOINT 5 Z E S s _ Address Address Address Write VSD VYPER SETPOINT VALUES Address Address Address Write p 9200 N122 00 49201 Drive Standby Time NOTE RPM values are NOT multiplied by 10 9210 N122 10 49211 Vyper Drive Auto Speed Command i Allen Bradley and MODBUS protocols sm wuxn 45222 R Vyper Drive Run Command r c cles Vyper Drive Current fadt Vyper Drive Current Warning gu NOTE RPM values 9218 N122 18 49219 NOT multiplied 10 9219 N122 19 49220 in Allen Bradley and 9220 N122 20 49221 MODBUS protocols Vyper Drive Percent of Full Load Amps Percent 9223 N122 23 49224 9224 N122 24 49225 NOTE RPM values are NOT multiplied by 10 in Allen Bradley and MODBUS protocols 9225 N122 25 49226 9226 N122 26 49227 9228 N122 28 49229 Vyper Drive Output Frequency 9229 N
93. Safe 1 Warning O Safe 1 Shutdown O Safe 1 Shutdown O Safe 1 Shutdown O Safe 1 Warning NOTE Returns a 24 char data string followed by ID CR LF CLEAR FAILURE COMMAND Command structure IDKFID Command Description Start command sequence ID Compressor ID code 01 14 etc KF K Clear F ailures ID ID code repeated for verification Returned Answer Character Position 1 A cknowledge 2 3 ID code verified Carriage return line feed Description CLEAR ANTIRECYCLE COMMAND IDKRID structure Command Description Start command sequence ID Compressor ID code 01 14 etc KR K Clear R ecycle Delay ID ID code repeated for verification Returned Answer Character Position 1 A cknowledge 2 3 ID code verified Description Carriage return line feed Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON couraoLs COMMUNICATIONS SETUP Page 25 QUANTUM 5 PROTOCOL SPECIFICATIONS Quantum 5 protocol commands are used by both the Quantum Quantum LX and the Quantum HD This protocol has been modified slightly for the Quantum LX and HD in that the D command has been eliminated and the addressing structure has changed Any previously configured Quantum pro tocol applications that had been written for Quan tum or Quantum LX panels will still work for the HD by using the Map File on the C
94. U The Master uses Function Code 3 Read Holding Registers to send a request to read data from the Quantum The Master uses Function Code 6 Load Register to request to change a set point or to send a command such as starting the compressor Up to one hundred and twenty five 125 data elements can be read with one read request tive to the Frick addresses in the Quantum Data Table see MODBUS Addressing Note in the Quantum Data Table section of this manual for additional information The Quantum only ac cepts one value with a Load Register request Changing a setpoint causes the Quantum to save the new setpoint to nonvolatile memory Be careful not to continuously request a setpoint change Keeping the Quantum busy writing to memory will interfere with the Quantum com municating to its I O boards A communication failure to an I O board will cause the compres sor to shutdown For more detail and a list of the data reference the Quantum Data Table section of this manual For details about the ac tual protocol reference the Modicon website at http www modbus com MODBUS TCP IP Ethernet TCP IP is the common transport protocol of the Internet and is actually a set of layered proto cols providing a reliable data transport highway between Quantum HD panels and an Ethernet network Ethernet has become the standard for factory networking replacing many of the data bus systems used in the past
95. an that within the typical of fice environment For these reasons RS 422 and RS 485 was developed RS 422 is a full duplex communications hardware protocol This means that it data can be sent and received simultaneously Frick Controls uses a 4 wire system for RS 422 two transmit wires and two receive wires Advantages of RS 422 over RS 232 is that up to 30 Quantum controllers may be simultaneously connected using a daisy chain wiring scheme to be explained later and that the distances involved can be much greater typically up to 2000 ft for the to tal cable run much greater noise immunity than RS 232 RS 485 is a half duplex bus This means that it can only send data or receive data at any given time It cannot do both at the same time Frick Controls uses a 2 wire system for RS 485 one positive transmit receive wire and one negative transmit receive wire Up to 30 Quantum controllers may be simultaneously connected up to a total distance of 2000 ft using a daisy chain wir ing scheme to be explained later One ad vantage to using RS 485 as opposed to RS 422 is that only a single twisted pair cable need to be run to all devices while RS 422 requires a double twisted pair cable much greater noise immunity than RS 232 090 040 5 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 12 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS SERIAL COMMUNICATIONS SETUP After the serial communic
96. and sent to obtain the actual Discharge Pressure value of a compressor Using the ad dress tables found later in this manual locate the address for Discharge Pressure In this case it is Frick Address 2003 decimal Since this is the only address we are interested in obtaining the value of send the following message 01 03 07 D3 00 01 21 CRLF Where Message Start Quantum ID s Read Function H O address hex L O address hex H O of Data Registers L O of Data Registers Error Correction Code Carriage Return Line Feed Look at this message on a more basic level to understand how the address that we are re questing is arrived at We want to know the ac tual value of the Discharge Pressure Frick Ad dress 2003 decimal The first part of the message will be a Colon This represents a heads up alert that data is coming 01 06 1B EE E8 05 CRLF Where Message Start Quantum 10 Write Function H O address hex L O address hex H O of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed Any time that a message is sent all of the Quan tum panels on the MODBUS network will become active communications wise once the Colon appears Next the panels will look at the first byte following the Colon If this byte equals the Panel ID of the particular Quantum the remainder of the message If t
97. are for the SLC500 Enter AB SLC500 processor AB RSLogix500 programming values as shown in order to establish communi software has been used for the following examples cations via AB Protocol however these examples can also be used for the AB RSLogix5 software General Configuration Channel Configuration DF1 Full 090 040 CS MAR 12 36 Channel 1 QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP System Configuration Channel Configuration Ed General Chan 1 System Chan 0 System Chan 0 User Driver Write Protected Passthru Link ID dec fi Edit Resource Owner Timeout x1 sec 60 Channel Frick BY JOHNSON CONTROLS System Driver Full Duplex Mode System write Protected Passthru Link ID dec f Edit Resource Owner Timeout x 1sec 50 User Driver Shutdown Message Sequence Logic Cancel Apply Help Use the following logic to sequence read and write MSG TIME OUT message to the Quantum HD panel This logic pre vents hang up due to lost communications or mes sage errors MSG TIME OUT MESSAGE MSG1 ERROR SEQUENCER N9 0 0001 Count Up cu gt OOO 12 Counter C5 0 Preset 2 DN5 561 DONE Accam H9 0 13 MSG TIME OUT T4 0 MSG2 ERROR CRES 5 N9 30 J 0002 12 MSG2 DONE 49 30 13 MSG TIME OUT
98. ation 1 3 Inhibit Low Suction Regulation 2 4 Inhibit Low Suction Regulation 3 5 Inhibit Low Suction Regulation 4 6 Inhibit High Discharge Temperature 7 Inhibit High Discharge Pressure Mode 1 8 Inhibit High Discharge Pressure Mode 2 9 Inhibit High Suction Pressure 10 Inhibit Low Oil Flow 11 Inhibit Separator Velocity 12 Inhibit Low RPMs 13 Inhibit High Manifold Pressure 14 Inhibit Regulation Mode 1 15 Inhibit Regulation Mode 2 16 Inhibit Regulation Mode 3 17 Inhibit Regulation Mode 4 18 Inhibit Starting 19 Inhibit Capacity Pulldown 20 Inhibit At Maximum Load 21 Inhibit Vyper Converter Heatsink Temperature 22 Inhibit Vyper Ambient Temperature 23 Inhibit Harmonic Filter Baseplate Temperature 24 Inhibit Vyper Baseplate Temperature 25 Inhibit Vyper Phase A Baseplate Temperature 26 Inhibit Vyper Phase B Baseplate Temperature 27 Inhibit Vyper Phase C Baseplate Temperature 28 Inhibit Low Proc Leaving Temp 29 Inhibit Low Engine JW Temperature 4022 N40 22 44023 Load Inhibit Force Unload 30 Inhibit Maximum Position 31 Inhibit Minimum Capacity Position 50 Force Unload Volume Increase 51 Force Unload Motor Current 52 Force Unload Low Suction Regulation 1 53 Force Unload Low Suction Regulation 2 54 Force Unload Low Suction Regulation 3 55 Force Unload Low Suction Regulation 4 56 Force Unload Regulation Mode 1 57 Force Unload Regulation Mode 2 58
99. ations wiring has been con communicate with The following screen is where this in nected and jumpers correctly set the HD software needs formation can be found to be setup to match that of the device s that it is to CONFIGURATION Communications Serial m Home Control Suction Pressure 192 168 0 195 Viewed Remotely Setpoint 20 0 PSIG Actual 22 4 PSIG Status BaudRate Data Bits Stop Bits ACCESSING Communications DESCRIPTION This screen is used to set the Serial com Failed Aw tavalid commandi wastes munications parameters for Comm1 Comm2 and Comm 3 NOTE Comm1 Comm2 may be either RS422 RS485 Comm3 must be RS 485 only ceived by the port This could be due to a bad checksum value a wiring is sue or hardware problem at either the transmitting host or receiving Quan 6 tum end The following setpoints provided these settings identical for Comm1 Comm2 and Comm3 Baud Rate The baud rate defines the speed at which external communications can occur The higher the baud rate the faster the commu nications pop up menu 15 provided to select from the following COMM1 2 AND 3 Status Shows the current communications status of the port The possible messages are Off No communications are currently yd taking place NOTE A delay of 15 sec J 4800 onds or more of inactive communica 9600 tions time between valid resp
100. ay 7650 N106 50 47651 Liquid Injection On When Above 7651 N106 51 47652 R W Liquid Injection On Delay Seconds 7660 106 60 47661 R W Dx Circuit 1 OnWhenAbove Percent 90 Seconds Temperature 090 040 12 QUANTUM HD COMPRESSOR CONTROL PANEL Prick Page 82 COMMUNICATIONS SETUP BY JOHNSON CONTROLS SETPOINT VALUES Continued O O eee Address Address Address Write E pete Lm eese PS U U U UT j OR Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 83 SETPOINT VALUES Continued Address Address Address Write x j jJ j pure 7761 107 61 47762 Analog 4 Shutdown Delay i Auxiliary Analog 4 Warning Auxiliary Analog 5 High Shutdown Delay 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 84 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS SETPOINT VALUES Continued Address Address Address Write 4 _ Jj _ j j Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 85 SETPOINT VALUES Continued Emm rl Address Address Address Write 7830 4 7840 pg p qe EE 090 040 MAR 12 QUANTUM
101. ch onto the opposite side of the DIN rail as shown below Locate a suitable source for the 24 volt DC power Using a minimum of 18 AWG strand ed wire connect the MINUS wire to terminal 7 Connect the PLUS wire to terminal 8 remaining connections will be based upon the particular protocols that you have decided to use Simply match the SIGNAL NAME from the source device to match the SIGANAL NAME of the module All external communications wiring must conform with the Frick Proper Installation of Electronic Equipment in an Industrial Environment publication Refer to the following figure for the pin connections showing how to wire the Converter Module for RS 232 GND TX RX RS 232 Wiring To Frick Communications Converter Module mounted to DIN rail Module Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 av JOHNSON COMMUNICATIONS SETUP Page 117 RS 422 CONNECTIONS RS 485 CONNECTIONS Refer to the following figure for the pin connections Although typical RS 485 communications requires a showing how to attach a 4 wire RS 422 cable directly control signal to change the state of the RX TX driver to the Frick Communications Converter Module lines to establish handshaking this board incorpo rates a smart feature that handles this handshaking internally without the user needing to provide it It is a true t
102. city Low 3039 N30 39 43040 R Calculated Volume Ratio 3058 N30 58 43059 R Calculated Volume Ratio Suction 3059 N30 59 43060 R O Calculated Volume Ration Economizer 3060 N30 60 43061 R Current Regulation Value Pressure 3061 N30 61 43062 R Current Regulation Setpoint 3062 N30 62 43063 Estimated Kilowatts 3063 30 63 43064 R Panel Temperature _________ so eon R sew Message Most won 402 R Safety 2 Message won R safety 3 message won am sors wer Messoge R sete 7 mesae wer aem Sefery Messoge xe Sefety 49 Messoge eos a ae 3102 1502 43103 CoalescerFiterDifferentiol Pressure Magnitude Los noros mor R Temperature soa naroa amos Temperature Wegntude Los sos anos Temperature Magnitude Los os amor R of Orie 3107 1 07 43108 Units of Drive Total Kw hours Real Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 65 CALCU
103. ction Pressure Shutdown Oil Level Shutdown Compressor Capacity Unload Alarm False Running Fail Motor Amps False Running Fail Confirmed Running Inp High Limit Disch Pres Shutdown High Limit Disch Temp Shutdown High Disch Pres Shutdown Mode 1 High Disch Pres Warning Mode 1 High Disch Pres Shutdown Mode 2 High Disch Pres Warning Mode 2 Start Failure Shutdown For Eng And Turb High Liquid Level Shutdown Auxiliary Input 1 Shutdown Auxiliary Input 1 Warning Auxiliary Input 2 Shutdown Auxiliary Input 2 Warning Auxiliary Input 3 Shutdown Auxiliary Input 3 Warning Auxiliary Input 4 Shutdown Auxiliary Input 4 Warning Auxiliary Input 5 Shutdown Auxiliary Input 5 Warning 090 040 5 12 102 COMMUNICATIONS SETUP Frick WARNING SHUTDOWN MESSAGE CODES Continued 73 Auxiliary Input 6 Shutdown 117 Low Auxiliary Analog 9 Shutdown 74 Auxiliary Input 6 Warning 118 Low Auxiliary Analog 9 Warning 75 Auxiliary Input 7 Shutdown 119 High Auxiliary Analog 10 Shutdown 76 Auxiliary Input 7 Warning 120 High Auxiliary Analog 10 Warning 77 Auxiliary Input 8 Shutdown 121 Low Auxiliary Analog 10 Shutdown 78 Auxiliary Input 8 Warning 122 Low Auxiliary Analog 10 Warning 79 Auxiliary Input 9 Shutdown 123 Low Suction Pressure Sensor Fault 80 Auxiliary Input 9 Warning 124 Low Discharge Pressure Sensor Fault 81 Auxiliary Input 10 Shutdown 125 High Discharge Pressure Sensor Fault 82 Auxiliary Input 10 Warning 126 Low
104. d sequence 84 86 Message Code 5 ID Compressor ID code 01 14 etc 87 94 Date 5 as mm dd yy Operating Status D ata 95 102 Time 5 as hh mm ss Page 4 command 103 Space 104 106 Message Code 6 107 114 Date 6 as mm dd yy RETURNED ANSWER 115 122 Character Description of returned data 123 Position 1 A cknowledge 124 125 2 3 ID code 4 12 Date as 00 00 00 13 22 Time as hh mm ss Checksum Carriage Return Time 6 as hh mm ss Space Checksum Carriage Return Line Feed if successful 23 29 Remaining Recycle time as mm ss 30 31 Checksum Carriage Return Line Feed if successful 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 30 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS RETURN Alarms amp Shutdowns RETURN Alarms amp Shut Page 2 Data downs Page 3 Data Command structure Command Description Command structure Start of command sequence Command Description ID Compressor ID code 01 14 etc Start of command sequence F2 F ailure Annunciation command Page 2 ID Compressor ID code 01 14 etc cs Chacls r F3 F ailure Annunciation command Page 3 CS Checksum CR Carriage Return CR Carriage Return RETURNED ANSWER Character Position 1 A cknowledge 2 3 ID code 4 6 Message Code 7 7 14 Date 7 as mm dd yy 15 22 Time 7 as hh mm ss 23 Space 24 26 Message Code 8 27 34 Date 8 as mm dd yy 35 42 Time 8 as hh mm ss 43 Space 44 46 Message Code 9
105. ddress and a host address For 192 168 0 195 Viewed Remotely Ethernet a subnet mask to be valid its leftmost bits must be set to 1 The rightmost bits in a valid subnet mask must be set to 0 not 1 All valid subnet masks contain two parts the left side with all mask bits set to 1 the extended network portion and the right side with all bits set to O the host portion Web Server Port The network admin istrator will enter the numerical address for this Web port 80 is typical Submit Changes Select this button after changes have been made to the above set tings to submit them to the control program ETHERNET The following fields are provided depending upon which protocol is needed ModBus TCP Disabled Enabled Ethernet IP Disabled Enabled Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 11 SECTION 2 SERIAL COMMUNICATIONS SERIAL COMMUNICATIONS DESCRIPTION RS 422 RS 485 DESCRIPTION When serial communications started moving into the industrial environment it was quickly noted that because of the high electrical noise potential from electric motors valves solenoids fluorescent lighting etc that the noise immunity characteristics of RS 232 protocol was grossly lacking Additionally the distances between the communicating equipment on the factory floor was much greater th
106. ddress part of the data packet is also looking for a High and a Low Order value Fortunately the number one 1 is the same in decimal as it is in Hex therefore Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 49 the Low Order Address is 01 hex The High Or ASCII Write Example der Address is 00 hex so our decimal 1 15 for matted as 0001 hex 01 03 07 D3 OO 01 21 CRLF Where Message Start Quantum ID Read Function H O address hex L O address hex H O of Data Registers L O of Data Registers Carriage Return Line Feed Error Correction Code In order to ensure that the Quantum in ques tion receives the data request accurately we must append an Error Check byte to the end of the message This is accomplished by adding each of the byte pairs hex that we have gener ated thus far 01 03 07 D3 00 01 DF hex Next subtract DF hex from 100 hex 100 hex DF hex 21 hex 01 03 07 D3 00 01 21 CRLF Where Message Start Quantum ID Read Function H O address hex L O address hex H O of Data Registers L of Data Registers Error Correction Code Carriage Return Line Feed After the entire data packet has been created simply press the Enter key a Line Feed will au tomatically be sent also 01 03 07 D3 OO 01 21 CRLF Wh
107. e that you have an exist ing communications monitoring application that was written around the Quantum LX software Ver 5 0 or ealier and you d like to include the Quantum HD panel addresses in this same ap plication The values that you d like to read from the Quantum HD are Discharge Temperature Oil Temperature Discharge Pressure Suction Pressure The first thing that you would need to know is the addresses that the original communications application would be looking at for these values For the Quantum LX the original Frick ad dresses would have been 129 Discharge Temperature 130 Oil Temperature 135 Discharge Pressure 136 Suction Pressure Next you need to refer to the data tables shown later in this manual to locate the Frick addresses that the Quantum HD uses for these values The following list shows the Quantum HD ad dresses 2012 Discharge Temperature 2013 Oil Temperature 2003 Discharge Pressure 2002 Suction Pressure The format for creating the MapFile txt is x1 x2 description Where x1 Quantum LX address x2 Quantum HD address description Name of the value from the data table optional To create the MapFile simply open a program such as Notepad Next enter the following data 129 2012 130 2013 135 2003 136 2002 Notice that each line contains two numeric val ues with a comma separating them there are no spaces The first value of each line is the Quan tum
108. e wired from its communica tions ports to another panels ports or can be wired to Port 1 of a RWB RDB RXB or RXF Micro Plus panel Frick RWB RDB RXB or RXF Panel Frick Communications Port 1 RS 422 Pinout 9 TX Transmit 8 TX Transmit 5 RX Receive 4 RX Receive QUANTUM HD COMPRESSOR CONTROL PANEL Page 18 COMMUNICATIONS SETUP LI d Frick BY JOHNSON CONTROLS The following is a complete list of available Frick amp Proto col commands Returns compressor status I nformation Compressor sta R t control Compressor S top control Return full load A mps information Slide V alve Slide stop control Change M ode of C ompressor Change M ode of Slide V alve Return P ressures information Return T emperatures information Q uery setpoints data Enter C hange setpoints mode Return F ailures K Clear F ailures K Clear remaining R ecycle delay time All data is returned as integer values If decimal positions are assumed then divide the data by the proper multiple of 10 to get the actual value Temperature data except for Suction Temperature is returned in the current temperature units as 3 charac ters with no decimal position i e 032 would represent 32 degrees Fahrenheit if the panel temperature units are in Fahrenheit or it would represent 32 degrees Celsius if the panel temperature units are in Celsius Suction Tem perature is returned as 4 characters
109. eading and writing of data to Quantum HD panels using Allen Bradley com munication the Quantum HD has an Allen Bradley DF1 communication driver that recog nizes either half or full duplex SLC 500 protected typed logical read and write commands either half or full duplex must be selected Half duplex simply means that data can only be sent in one direction at a time the concept of how a walk ie talkie works Using full duplex data can be sent and received simultaneously the concept of how a telephone works This is a Master Slave multi drop communication method The Quantum HD talks Allen Bradley SLC pro tocol and is programmed to resemble an Allen Bradley SLC500 slave station The customer s PLC or DCS must be setup to initiate the read ing and writing of data to a Quantum HD The Quantum HD does not initiate any communi cations The panel ID number is used as its sta tion address and the target node With the AB PLC the MSG Message instruction is used to send read and write requests A DCS Distributed Control System will use a SLC 500 DF1 protocol driver to send protected typed logical read with 3 address fields and protected typed logical write requests with 3 address fields to a Quantum HD Fifty 50 data elements can be read with one read Setpoints are changed by sending a write com mand to one element Changing a setpoint causes the Quantum HD to save the new set point to Flash memory n
110. eceiving device flushes the incomplete message and assumes that the next byte will be the address field of a new message LRC START ADDRESS FUNCTION DATA axx Similarly if a new message begins ear lier than 3 5 character times follow ing a previous message the receiving device will consider it a continuation of the previous message This will set CRC Error an error as the value in the final CRC Start of Quantum Function Correction End of field will not be valid for the combined Code message messages typical message 15 shown below 2 2 8 2 2 CHAR CHAR CHAR CHAR CHAR CHAR 00 H O Address 87 L O Address 00 H O of data registers 01 L O of data registers START ADDRESS FUNCTION LRC CHECK T1 T2 I Nx8 T1 T2 CRC Error Correction Code End of message Start of Quantum Function message ID 00 H Address 87 L Address 00 H of data registers 01 L O of data registers 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 48 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS ASCII Query Read Example being queried it will immediately finish reading To demonstrate how an address within the Quantum may be read the following test can be performed using Windows HyperTerminal NOTE Hyperterminal cannot be used to test RTU or TCP IP As an example a MODBUS command will be created
111. ecognizes and responds to that data and a response will be shown below the sent data Click on File A pull down menu will appear From this menu locate and click on Properties You will once again see the following screen This time click on the Settings tab The computer will need to be set up to match the documentation as presented here for everything to look and work as shown later To do this click on the ASCII Setup button wy Mewtwo dato Heat s Frnt Faso nme ASCII Setup screen best results check the boxes according to the following chart Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 55 For MODBUS ASCII Send line ends with line feeds Echo typed characters locally Append line feeds to incoming line ends Wrap lines that exceed terminal width For Frick protocols and 5 Echo typed characters locally Append line feeds to incoming line ends Wrap lines that exceed terminal width Leave everything else on this dialog box unchanged then click on OK v te d x i T deist TU MA fis woo Word too a reet Forna vm _ 24 54 TESTING the keyboard
112. ected output off Turns selected output on for XX seconds cS Checksum CR Carriage Return XX 01 to 15 If the command is 501 100 then the load Slide Valve output on compressor 1 would be turned off Time is not accrued each command restarts timer NOTE the Slide Valve must be in the remote mode for this command to be executed Returned Answer for L or U commands Character Position 1 A cknowledge 23 ID code verified Carriage Return Line Feed Description of returned data Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON couraoLs COMMUNICATIONS SETUP Page 27 COMPRESSOR STOP COMMAND Command structure Command Description 5 Start command sequence ID Compressor ID code 01 14 etc CP C ompressor S top cs Checksum CR Carriage Return Returned Answer Character Position 1 A cknowledge 2 3 ID code verified Carriage Return Line Feed Description of returned data CHANGE SETPOINT COMMAND Command structure Command Description Start of command sequence ID Compressor ID code cs C hange S etpoint in Table address Frick s Table address of the setpoint Polarity indicator for the new setpoint Value of the new setpoint Decimal point assumed to two places 0000 00 00 CS Checksum CR Carriage Return 0000 0000 Returned Answer Character Position 1 A cknowledge 2 3 ID code verified Carriage Return Line Feed Description o
113. ed S j aus 44468 amp Nasce 4446 aaro 4470 4 70 44471 R Sequencing Sys 2 Comp 4 Comp Status 20 Starting 4471 44 71 44472 R Sequencing Sys 2 Comp 5 Comp Status 30 Stopping f 4472 N4472 44473 R Sequencing 5 5 2 Comp 6 Comp Status 2 2 _ _ sam NN R R R Sequencing Enable System 2 Sequencing Sys 2 Comp 1 Comp Status Sequencing Sys 2 Comp 2 Comp Status 0 Off Sequencing Comp 3 Comp Status a s Runni 4473 N44 73 44474 Sequencing Sys 2 Comp 7 Comp Status 4474 N44 74 44475 I U _ E 4533 N45 33 44534 Sequencing Sys 2 Comp 8 Comp Status Sequencing Sys 3 Comp 1 Comp Mode Sequencing Sys 3 Comp 2 Comp Mode Sequencing Sys 3 Comp 3 Comp Mode lt Manual 1 Automatic 2 Remote Communications Sequencing Sys 3 Comp 5 Comp Mode 3 Remote IO Sequencing Sys 3 Comp 4 Comp Mode Sequencing Sys 3 Comp 6 Comp Mode 5 Remote Sequencing Sequencing Sys 3 Comp 7 Comp Mode Sequencing Sys 3 Comp 8 Comp Mode Sequencing Sys 3 Comp 1 Capacity Mode Sequencing Sys 3 Comp 2 Capacity Mode 0 Manual 1 Automatic Sequencing Sys 3 Comp 4 Capacity Mode Remote Communications Sequencing Sys 3 Comp 5 Capacity Mode 3 Remote 10 4 Remote 4 20 Input 5 Remote Sequencing
114. eem 121 Serial Communications Wiring Dlagramis iecit anita iran 122 To Customer Remote 122 RS 485 Communications RS 422 Communications The Quantum HD has the capability of being modified by the user owner in order to obtain different performance char acteristics Any modification to the standard default settings may have a severe negative impact on the operation and performance of the equipment Any modification to these control settings is the sole responsibility of the user owner and Johnson Controls disclaims any liability for the consequences of these modifications It is possible that the modification of these settings may cause improper operation and performance that result in property damage personal injury or death It is the responsibility of the user owner to evaluate and assess the consequences of their actions prior to modifying the controls for this unit Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 5 SECTION 1 INTRODUCTION TO THE QUANTUM HD CONTROL SYSTEM 000 42 0 2 060 lt gt Frick 000 90 090 040 5 12 QUANTUM COMPRESSOR CONTROL PANEL Page 6 COMMUNICATIONS SETUP r INTRODUCTION TO THE OUANTUM HD lows for data accessing and viewing QUANTUM DESCRIPTION The Quantum HD softwa
115. ely manner As the number of Quantum HD slaves increase on the link the time between when each panel is polled also increases This increase in time may become larger if you are using low baud rates As these time periods grow the timeouts such as the message timeout poll timeout and reply timeout may need to be changed to avoid loss of com munication ACK Timeout The amount of time in 20 milli seconds increments that you want the processor to wait for an acknowledgment to the message it has sent before the processor retries the mes sage or the message errors out Reply Message Wait Time Define the amount of time in 20 millisecond increments that the master station will wait after receiving an ACK to a master initiate message before polling the remote station for a reply Choose a time that is at minimum equal to the longest time that a remote station needs to format a reply packet Some remote stations can format reply packets faster than others Message Timeout Defines the amount of time in seconds that the message will wait for a reply 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 34 COMMUNICATIONS SETUP ric BY JOHNSON CONTROLS If this time elapses without a reply the error bit is set indicating that the instruction timed out A timeout of O seconds means that there is no timer and the message will wait indefinitely for a reply Valid range 0 255 seconds Note Make sure the Al
116. emote IO 4 Remote 4 20 Input 5 Remote Sequencing 6 Manual Browser 4009 40 9 44010 Volume Mode Manuals 1 Automatic 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 66 COMMUNICATIONS SETUP JOHNSON CONTROLS MODE VALUES Continued Frick AB Modbus 0 RWF 1 RWBII 2 RXB 3 lt RXF 12 50 4 lt RXF 58 101 5 RDB 4 step 6 RDB 3 step 7 GSV II 8 GST 9 658 3 step 4010 N40 10 44011 Compressor Type 10 YLC 11 SC 12 York S7 13 York S5 14 Other Manuf 15 Other Manuf Mycom 16 Other Manuf Kobe 17 0 18 Recip 1 19 Recip 2 20 Recip 3 O Regulation 1 5 1 Regulation 2 4014 N40 14 44015 Regulation Mode _ 2 Regulation 3 3 Regulation 4 ao 4405 Reguation Mode Direction 0 Screw Comp with Constant Electric Drive 1 Screw Compressor with VFD Drive 2 Screw Compressor with Engine Drive 4019 N40 19 44020 Compressor Drive Type 3 Screw Compressor with Turbine Drive 4 Screw Compressor with DBS 5 Screw Compressor with Vyper 6 Screw Compressor with Vyper 4 20mA Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 COMMUNICATIONS SETUP Page 67 BY JOHNSON CONTROLS MODE VALUES Continued Frick amp AB Modbus Read Description of Data Value Code lt None 1 Inhibit Motor Current 2 Inhibit Low Suction Regul
117. ere Message Start Quantum ID Read Function H O address hex L O address hex H O of Data Registers L O of Data Registers Error Correction Code Carriage Return Line Feed To demonstrate how an address within the Quantum HD may be written to the following test can be performed using Windows HyperTer minal NOTE Hyperterminal cannot be used to test RTU or TCP IP communications As an example a MODBUS command will be created and sent to the Quantum to set Regu lation Mode 1 Setpoint to 100 0 PSIA First be aware that data sent to and received by the Quantum has one decimal place assumed This means that to send the value of 100 0 you actu ally need to send 1000 Using the address tables found later in this manual locate the address for the Regulation Mode 1 Setpoint In this case it would be Frick Address 7150 decimal Since this is the only address we are interested in writing to send the following message 01 06 1B EE 03 8 05 CRLF Message Start Quantum 10 Write Function H O address hex L O address hex H O of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed Look at this message on a more basic level to understand how the address that we are writing to is arrived at We want to send the value of 1000 100 0 to the Regulation Mode 1 Setpoint Frick Address 7150 decimal
118. escer Filter Differential Warning Low Discharge Pressure Shutdown High Oil Temperature Sensor Fault High Separator Temperature Sensor Fault Low Main Oil Inj Pressure Sensor Warning High Main Oil Inj Pressure Sensor Warning Low Economizer Pressure Sensor Warning High Economizer Pressure Sensor Warning Low Filter Pressure Sensor Warning High Filter Pressure Sensor Warning Low Intermediate Pressure Sensor Warning High Intermediate Pressure Sensor Warning Low Bal Piston Pressure Sensor Warning High Bal Piston Pressure Sensor Warning Low System Disch Pressure Sensor Warning High System Disch Pressure Sensor Warning Low Suction Temp Sensor Warning High Suction Temp Sensor Warning Low Disch Temp Sensor Warning High Disch Temp Sensor Warning Low Oil Temp Compressor Sensor Warning High Oil Temp Compressor Sensor Warning Low Oil Separator Temp Sensor Warning High Oil Separator Temp Sensor Warning Low Intermediate Temp Sensor Warning High Intermediate Temp Sensor Warning Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 105 WARNING SHUTDOWN MESSAGE CODES Continued 382 Low Process Leaving Temp Sensor Warning 426 Low Auxiliary Analog Input 8 Sensor Warning 383 High Process Leaving Temp Sensor Warning 427 High Auxiliary Analog Input 8 Sensor Warning 384 Low Process Entering Temp Sensor Warning 428 Low Auxiliary Analog Input 9 Sensor Warning 385 High Process Entering Te
119. f returned data COMPRESSOR START COMMAND Command structure Command Description Start command sequence ID Compressor ID code 01 14 etc CT C ompressor S T art CS Checksum CR Carriage Return Returned Answer Character Position 1 A cknowledge 2 3 ID code verified Carriage Return Line Feed Description of returned data SLIDE VALVE CONTROL COMMANDS SIDCUXX Command structure Command Description Start command sequence Compressor ID code 01 14 etc Slide Valve Slide Stop C ommand U nload Slide Valve command XX 00 Turns selected output off Turns selected output on for XX seconds cs Checksum CR Carriage Return XX 01 to 15 If the command is 501 005 then the load Slide Valve output on compressor 1 would be turned on for 5 sec onds and would then automatically turn off Time is not accrued each command restarts timer NOTE the Slide Valve must be in the remote mode for this command to be executed RETURNED ANSWER for L U commands A01 Character Position 1 A cknowledge 2 3 ID code verified Carriage Return Line Feed Description of returned data 090 040 5 12 28 QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP RETURN OPERATING STATUS Page 1 Data Command structure Command ID D1 5 CR Description Start of command sequence Compressor ID code 01 14 etc Operating Status D ata Page
120. f serial communication protocols per mits data transmission between devices Proto col determines how contact is established and how the query question and response answer takes place The information in a message com mand requires The identity of the intended receiver ID What the receiver is to do read or write to a setpoint etc Data needed to perform an action the value of a setpoint to be changed A means of checking for errors check sum When using any of the communications ports check what communication protocol has been selected from the Configuration gt Communica tions gt Serial screen The baud rate data bits stop bits parity and connection type of all comm ports as well as the panel ID number are also changed from this screen and should match with the setup of the other device Note The data communication proto cols are continuously being expanded and improved Therefore you should consult Frick amp Controls for the exact details on your particular unit s before developing system software to interface with the panel QUANTUM HD COMMUNICATIONS PROTO COL LIST The Quantum HD controller has the capability of communicating to the outside world through the following software protocols Frick amp Allen Bradley DF 1 Full Duplex Allen Bradley DF 1 Half Duplex Modbus ASCII Modbus RTU Modbus TCP Ethernet IP CHECKLIST FOR SETTING UP COMMUNICA TION 1 Decide which Quantum
121. he byte does not equal its ID the message will be ignored 01 06 1B EE E8 05 CRLF Message Start Quantum ID st Write Function H O address hex L O address hex H O of Data Value of Data Value Error Correction Code Carriage Return Line Feed In this particular example we are strictly looking to request to view a data value so we will be performing a read function 03 01 03 07 D3 OO 01 21 CRLF Where Message Start Quantum ID st Read Function H O address hex L O address hex H O of Data Registers L O of Data Registers Error Correction Code Carriage Return Line Feed 22003 decimal equals 07D3 hex Looking at our example we see that we need a H O High Or der address and a L O Low Order address Since all data sent and received is in ASCII Byte format we need to look at D3 Hex as the Low Order portion of the address The High Or der portion is 07 Now our decimal 2003 is for matted as 07D3 Hex 01 03 07 D3 OQ 01 21 CRLF Message Start Quantum st Read Function H O address hex L O address hex H O it of Data Registers L O of Data Registers Error Correction Code Carriage Return Line Feed Since we are only looking for this one address and no other we can say that we are only look ing for one Data Address Our Data A
122. he following write 0007 0008 0009 0010 message instruction will be executed when coun ter 5 0 logic shown above is equal to 1 and when called upon by the change compressor mode bit B3 2 When B3 2 is off the counter will be incremented to execute the next message in the sequence Continued on next page 090 040 12 QUANTUM COMPRESSOR CONTROL PANEL FAZ Page 40 COMMUNICATIONS SETUP flra Continued from previous page GEQ I i NEQ 0011 Than Eq A gt B Not Equal Source N55 0 Source 0 lt Source 10 Source 10 lt EQU 0012 Equal Source C5 0 ACC 0 lt Source 1 1 lt Peer To Peer Write SOOCPU Local Control Block N9 30 Control Block Length 14 Setup Screen 2 Source 2 2 lt C5 0 ACC 0 lt Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON cowTAOLS COMMUNICATIONS SETUP Page 41 MESSAGE WRITE SETUP SCREEN N55 3 data file from the SLC500 s 55 3 data file The The following setup screen is programmed to write the compressor mode to the Quantum HD ID 1 3 N9 30 14 Elements BD x target address must be changed to for the Quan tum HD This Controller Communication Command write Data Table Address Size in Elements Channel m Target Device Message Timeout Data Table Address Local Node Addr dec
123. he returned answer is BAD followed by the ID num ber and a CR LF SSS d Frick BY JOHNSON CONTROLS 090 040 CS MAR 12 Page 24 QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP RETURN FAILURE COMMAND Command structure Command Description Start command sequence ID Compressor ID code 01 14 etc F Return Discrete F ailures List Returned Answer Character Alarm Position Description High Discharge Pressure Shutdown High Discharge Pressure Warning Low Suction Pressure Shutdown Low Suction Pressure Warning Low Oil Pressure Shut down and or Differential Oil Pressure Shutdown Low Oil Pressure Warning High Oil Temp Shutdown High Oil Temp Warning Low Oil Temp Shutdown Low Oil Temp Warning High Discharge Temp Shutdown High Discharge Temp Warning Compressor Aux Fail Shutdown Pump Aux Fail Shut down Oil Level Shutdown Unused 0 High Oil Filter Pressure Warning Unused 0 Aux 1 Alarm Shutdown Aux 2 Alarm Shutdown Low Motor Current Shutdown Sensor Fault Unused 0 Unused 0 O Safe 1 Shutdown O Safe 1 Warning O Safe 1 Shutdown O Safe 1 Warning O Safe 1 Shutdown O Safe 1 Warning O Safe 1 Shutdown O Safe 1 Warning O Safe 1 Shutdown O Safe 1 Warning O Safe 1 Shutdown O Safe 1 Warning O Safe 1 Shutdown O Safe 1 Shutdown O Safe 1 Shutdown 0
124. il Pressure Shutdown B 13 Insufficient Main Oil Pressure Shutdown 14 High Motor Current Shutdown 15 Motor Current Warning 16 Low Motor Current Shutdown 17 High Discharge Temperature Sensor Fault 18 High Discharge Temperature Shutdown 19 High Discharge Temperature Warning 20 High Suction Pressure Shutdown 21 High Suction Pressure Warning 22 Low Separator Temperature Shutdown 23 Low Separator Temperature Warning 24 High Comp Oil Temperature Shutdown 25 High Comp Oil Temperature Warning 26 Low Comp Oil Temperature Shutdown 27 Low Comp Oil Temperature Warning 28 Low Suction Shutdown Regulation Mode 1 29 Low Suction Warning Regulation Mode 1 30 Low Suction Shutdown Regulation Mode 2 31 Low Suction Warning Regulation Mode 2 32 Low Suction Shutdown Regulation Mode 3 33 Low Suction Warning Regulation Mode 3 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 Low Suction Shutdown Regulation Mode 4 Low Suction Warning Regulation Mode 4 Regulation Mode 1 Shutdown Regulation Mode 1 Warning Regulation Mode 2 Shutdown Regulation Mode 2 Warning Regulation Mode 3 Shutdown Regulation Mode 3 Warning Regulation Mode 4 Shutdown Regulation Mode 4 Warning Low RPM Shutdown Low RPM Warning High RPM Shutdown High RPM Warning High Manifold Pressure Shutdown High Manifold Pressure Warning Low Main Oil Inje
125. ime Schedule Friday 1st Mode Hour 1 7466 104 66 47467 Time Schedule Friday 1st Mode Minute 1 7467 N104 67 Time Schedule Friday 2nd Mode Hour 2 7468 N104 68 Time Schedule Friday 2nd Mode Minute 2 7469 N104 69 Time Schedule Friday 3rd Mode Hour 1 7470 N104 70 Time Schedule Friday 3rd Mode Minute 1 7471 N104 71 Time Schedule Friday 4th Mode Hour 2 7472 N104 72 Time Schedule Friday 4th Mode Minute 2 Integer 7473 N104 73 Time Schedule Saturday 1st Mode Hour 1 7474 N104 74 Time Schedule Saturday 1st Mode Minute 1 7487 N104 87 47488 Skip Frequency 1 Top 7488 N104 88 47489 Skip Frequency 2 Bottom 7489 N104 89 47490 Skip Frequency 2 Top 7490 104 90 47491 Skip Frequency 3 Bottom 7491 104 91 47492 Skip Frequency 3 Top 7492 104 92 47493 Skip Frequency 4 Bottom 7493 N104 93 47494 Skip Frequency 4 Top 7494 N104 94 47495 Skip Frequency 5 Bottom 7495 N104 95 47496 Skip Frequency 5 Top 7500 105 00 47501 Demand Cycling On Pressure Magnitude 7510 N105 10 47511 High Suction Pressure Load Inhibit N105 11 47512 R W High Suction Pressure Force Unload 47512 Rw 5 Pressure Percent 7511 N105 12 47513 High Suction Pressure Shutdown 105 13 47514 High Suction Pressure Warning N105 14 47515 High Suction Pressure Shutdown Delay Seconds N105 15 47516 High Suction Pressure Warning Delay N105 20 47521 High Discharge Temperature Shutdown Temperature N105 21 47522
126. ion that was previously written by the user under the Quantum version 5 and earlier to func tion properly with the HD by redirecting the old addresses to the new HD addresses A pull down menu is provided to select from the following After the user has modified the Map File txt file to suit their needs pressing this key will cause the file to be upload ed from the USB memory back into the Quantum HD Download MapFile txt from Quan tum HD With a USB memory stick installed on the HD pressing this key will cause the MapFile txt file to be downloaded from the Quantum HD into the USB memory CREATING AND USING THE MAP FILE No Do not use map file the user is either not going to be using ex ternal communications or they will be writing the communication application based upon the HD ad dresses Since the Quantum HD addressing scheme is different from the older LX version a map needs to be created to re direct the old address re quests to the new address The MapFile is simply text file that is created Yes The user has an application and formatted in such a way that when uploaded Prick BY JOHNSON CONTROLS QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 040 CS MAR 12 Page 15 to the Quantum HD it will cause the speci fied addresses as listed in the MapFile to be re mapped from an older version Quantum program to the Quantum HD As an example assum
127. ironment and as such will normally be found on any computer that is running Microsoft Windows nal provides a method by which the end user may verify conclusively that their Quantum controller is functioning properly and as designed with respect to external com munications to remote devices NOTE Hyperterminal can only be used to test MOD BUS ASCII CANNOT be used to test Allen Bradley or MODBUS RTU or TCP IP Many times the Quantum controller will be in stalled into an environment whereby the end user wishes to communicate to it either through a PLC Programmable Logic Controller a desktop com puter for the purpose of monitoring controlling plant operations through HMI Human Machine Interface or any number of other communications applications The purpose of this desired communications typically involves viewing and changing setpoints starting and stopping a compressor viewing alarm and shutdown information and viewing current operating condi tions When first connecting a Quantum panel to a com munications network it would be highly desirable to determine that all necessary parameters jumper set tings panel setup and cabling are properly met so that communications may be established quickly with the Quantum so that time is not lost in trying to troubleshoot a potentially simple problem A connection from a Comm port of a computer run ning Microsoft Windows can be used to c
128. ith the Quantum HD via various communications methods to be described later for the purpose of obtaining and sending data and or for compressor control The Quantum HD does NOT begin any com munications conversations on its own it only responds to queries requests from external de vices For Ethernet communications refer to the sec tion entitled Ethernet and Networking Ethernet does not require any jumpers to be installed For information on software protocols refer to Sections 2 3 and 4 To access specific data within the Quantum HD refer to Section 6 Data Tables For serial communications connections refer to Section 8 for the correct wiring and jumper set tings of RS 422 or RS 485 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 7 this basic explanation the end result is that most of the work is being done invisibly ETHERNET AND NETWORKING DESCRIPTION Frick Controls uses Ethernet as the primary method of connecting one or multiple Quan tum HD panels to a common computer net work In the past this interconnection would have been done by serial protocol wiring such as RS 422 485 But with the capabilities of to day s technology Ethernet is the quickest and most efficient way of providing this connectivity Whereas the old serial communications meth ods RS232 etc were slow by today s standards kilobits per second
129. len Bradley PLC and the programming software is the most recent soft ware revision Some revisions have been made that do not allow the SLC Typed Logical Read Write Message Command SLC 500 Suggested Setup The following are representations of the channel configuration screens from the AB RSLogix500 programming software for the SLC500 Enter values as shown in order to establish communi cations via AB Protocol CHANNEL CONFIGURATION Configure the communication channel Channel 0 Current Communication Mode System Communication Driver DF1 Half Duplex Master or DF1 Full Duplex Baud Rate 19200 suggested Stop Bits 1 suggested Duplicate Detect Disabled ACK Timeout x20ms 30 Message Retries 3 Parity None suggested Station Address Source ID 5 Master s DF1 selected ID Error Detect BCC CRC RTS off Delay x20ms RTS Send Delay x20ms 0 Pre Send Time Delay x1 ms 0 Control Line No Handshaking Polling Mode Message Based do not allow slave to initiate messages Priority Polling Range Low 255 0 Normal Polling Range Low 255 High 0 Normal Poll Group Size 0 Reply Message Wait Time x20ms 20 System Mode Driver DF1 Half Duplex Mas ter or DF1 Full Duplex User Mode Driver Generic ASCII Write Protect DISABLED Mode Changes DISABLED Mode Attention Character YOx1b default System Mode Character S default User Mode Character U default Edit Resource File
130. llows the user to attach local communications connections via the four orange connectors RS 422 and RS 485 ports There are also a number of jumpers present on both the O5 and the Interface board These jumpers MAY need to be modified by qualified personnel to config ure the Quantum 5 for specific applications Ethernet 1 2 or 1 EL O wore asm Sy The Q5 utilizes Flash Card technology There is a Flash Card socket located on the under side of this main board The Q5 board has the HD Operating Sys tem pre loaded at the factory and the card must be present for the HD to operate The information that follows will primarily describe the jumper configuration for communications set tings as well as wiring diagrams for the different types of communications that are possible with the O5 Q5 COMMUNICATIONS CONNECTOR LOCATIONS The following pictorial shows the customer connec tion points for both serial communications and the Ethernet connection Note that COMM 4 is reserved for communications to the installed
131. lt VSD Phase C Gate Driver Fault VSD Single Phase Input Power Fault 090 040 5 12 QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP LL d Frick BY JOHNSON CONTROLS WARNING SHUTDOWN MESSAGE CODES Continued Page 104 257 VSD 105 Motor Current Overload Fault 258 VSD High DC Bus Voltage Fault 259 VSD Logic Board Power Supply Fault 263 VSD Low DC Bus Voltage Fault 264 VSD DC Bus Voltage Imbalance Fault 265 VSD High Internal Ambient Temp Fault 266 VSD High Inverter Baseplate Temp Fault 267 VSD Logic Board Processor Fault 268 VSD Run Signal Fault 269 VSD High Converter Heatsink Temp Fault 270 VSD Invalid Current Scale Selection 271 VSD Low Inverter Baseplate Temp Fault 272 VSD Serial Communication Fault 273 VSD Precharge Lockout Fault 274 VSD Low Converter Heatsink Temp Fault 275 VSD Current Imbalance Fault 276 VSD Precharge DC Bus Voltage Imbalance 277 VSD Precharge Low DC Bus Voltage 2 278 VSD Precharge Low DC Bus Voltage 1 280 Harmonic Filter High DC Bus Voltage Fault 281 Harmonic Filter High Phase C Current Fault 282 Harmonic Filter High Phase B Current Fault 283 Harmonic Filter High Phase A Current Fault 284 Harmonic Filter Phase Locked Loop Fault 286 Harmonic Filter Logic Board Power Supply 295 Harmonic Filter Precharge High DC Bus Volt 296 Harmonic Filter Precharge Low DC Bus Volt 297 Harmonic Filter DC Current Transformer 1 298 Harmonic Filter DC Current Transformer 2 299 Harmo
132. mand Description Start command sequence Compressor ID code 01 14 etc C hange setpoint command Which setpoint New value y g or h for gauge or inches The following is the complete list of setpoints that may be changed while in the change setpoints command Capacity Control Setpoint y deleted for KpaA amp BarA ver Change Low Suction Shutdown Set O2xxxy point y deleted for KpaA amp ver Capacity Low Suction Alarm Setpoint y deleted for KpaA amp ver Change High Press Shutdown Setpoint is used for KpaA amp ver 01 04 Change High Press Alarm Setpoint xxxx is used for KpaA amp BarA ver Change Stop Load Setpoint 07 Change MLC Force Unload Setpoint 08 Change Recycle Delay Setpoint 9 Change Setpoint 10xx Proportional Band 11xx Dead Band 12xx Cycle Time O5xxx 01 Compressor ID code Returned Answer The new setpoint which was sent followed by a carriage return line feed BAD followed by the ID CR LF if unsuccessful Returned Example 1 If 01C01300g01 is sent The capacity control setpoint would be changed to 30 0g and the returned answer is A300g followed by a CR LF Returned Example 2 If 01C0711001 is sent The MLC force unload setpoint would be changed to 110 and the returned answer is A110 followed by a CR LF Returned Example 3 If 01C0520002 is sent T
133. mmand Description 5 ID T1 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 Start of command sequence Compressor ID code 01 14 etc Return the value of a Table address Frick Address s of data value in Table Up to 16 different addresses can be re quested Example 1 if requesting Suction Tem perature only command would be to compressor ID of 1 01T10128CSCR Example 2 If requesting address 128 through 136 the command would be 01T10128012901300131013201330134 01350136CSCR Checksum Carriage Return RETURNED ANSWER Character Position 1 2 3 Description of returned A cknowledge ID code Value s of requested data CS Checksum followed by CR LF if suc cessful The response to example 1 above would look like A01 000018731F the plus sym bol indicates that the data value re turned is positive The response to example 2 above would look like A01 00001873 00004901 00002949 0 0005652 0027249 00008211 00013354 00000656 0000288109 COMPRESSOR MODE AUTOCYCLE COMMAND Command structure Command Description 5 Start of command sequence ID Compressor ID code 01 14 etc MA M ode A utocylce cs Checksum CR Carriage Return RETURNED ANSWER Description of returned Position 1 A cknowledge 2 3 ID code Carriage Return Line Feed if successful COMPRESSOR MODE MANUAL COMMAND
134. mp Sensor Warning 429 High Auxiliary Analog Input 9 Sensor Warning 386 Blank 430 Low Auxiliary Analog Input 10 Sensor Warning 387 High External Temp Sensor Warning 431 High Auxiliary Analog Input 10 Sensor Warning 388 Low Refrigerant Liquid Temp Sensor Warning 432 Low Auxiliary Analog Input 11 Sensor Warning 389 Blank 433 High Auxiliary Analog Input 11 Sensor Warning 390 Low Inlet Condenser Temp Sensor Warning 434 Low Auxiliary Analog Input 12 Sensor Warning 391 High Inlet Condenser Temp Sensor Warning 435 High Auxiliary Analog Input 12 Sensor Warning 392 Low Outlet Condenser Temp Sensor Warning 436 Low Auxiliary Analog Input 13 Sensor Warning 393 High Outlet Condenser Temp Sensor Warning 437 High Auxiliary Analog Input 13 Sensor Warning 394 Low Economizer Gas Temp Sensor Warning 438 Low Auxiliary Analog Input 14 Sensor Warning 395 High Economizer Gas Temp Sensor Warning 439 High Auxiliary Analog Input 14 Sensor Warning 396 Low Motor Cooling Media Temp Sensor Warning 440 Low Auxiliary Analog Input 15 Sensor Warning 397 High Motor Cooling Media Temp Sensor Warning 441 High Auxiliary Analog Input 15 Sensor Warning 398 Blank 442 Low Auxiliary Analog Input 16 Sensor Warning 399 Blank 443 High Auxiliary Analog Input 16 Sensor Warning 400 Blank 444 Low Auxiliary Analog Input 17 Sensor Warning 401 Blank 445 High Auxiliary Analog Input 17 Sensor Warning 402 Low Ext Setpt Ext Inp Sig Sensor Warning 446 Low Auxiliary Analog Input 18 Sensor Warning 40
135. n application that works properly on one system may not function identically on another Some versions of MODBUS Protocol may require the user to increment any refer enced addresses by 1 one For instance if you wanted to look at Frick amp Address 2003 you may need to actually look at address 2004 The Quantum addressing begins at zero whereas some MODBUS Pro tocols begin at 1 one therefore you may need to compensate 7 or 8 bits selectable 1 or 2 Stop bits selectable Parity can be set to None Odd or Even When using MODBUS protocol other than the Hyperterminal example shown earlier it is necessary to use the MODBUS Ad dress column as shown in the Quantum Data Tables These addresses should work for most applications Follow the Frick specifications for data communications requirements Hyperterminal can be used to test ASCII but not RTU or TCP IP communications NOTE Do not continuously request a setpoint change Communications may slow down during the process of writing setpoints or clearing alarms Both of these processes involve writing to either EEPROM or Flash Memory and does take some time If communication requests are being sent faster than once every couple of seconds there may be temporary slowdowns dur ing these processes MODBUS Data Access Data passed to and from the Quantum are integer values with one decimal field assumed unless shown otherwise or the command is sent
136. nd structure Command Description Start command sequence ID Compressor ID code 01 14 etc Slide V alve Slide Stop command P Return Slide Stop P osition value Returned Answer Character Position 1 2 Slide Stop position i e 25 lt 2 5 CR LF Carriage return line feed Description of returned data CHANGE COMPRESSOR MODE COMMAND IDMCmID Command structure Command Description Start command sequence ID Compressor ID code 01 14 etc MC Change M ode of C ompressor A A uto R R emote ID code repeated for verification Returned Answer Character Position 1 A cknowledge 23 ID code verified Carriage return line feed Description QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 21 CHANGE SLIDE VALVE MODE IDMVmID COMMAND Command structure Command Description Start command sequence ID Compressor ID code 01 14 etc M ode of Compressor Slide V alve O O ff A A uto R R emote ID code repeated for verification Returned Answer Character Position 1 A cknowledge 2 3 ID code verified Carriage return line feed Description RETURN PRESSURES COMMAND Command structure Command Description Start command sequence Compressor ID code 01 14 etc Return P ressures command Return S uction Pressure PSIA Return D ischarge Pressure g hg Return
137. ng issue TX and RX possibly swapped Also verify the position of J7 and ensure that it is set for pins 2 3 closed rate data bits and protocol has been setup at the Quantum and matches that of the initiating device see the section entitled COMMUNICATIONS SETUP for further de tails 3 P16 COMM 3 may only be used for RS 485 There are no jumpers or LED s assoiciated with this port One of the primary functions of this port would be for dedicated communications to a Vyper drive or a solid state DBS motor starter Verify that the proper Panel ID Baud rate data bits and protocol has been setup at the Quantum and matches that of the initiat ing device see the section entitled COM MUNICATIONS SETUP for further details 090 040 5 12 QUANTUM HD COMPRESSOR CONTROL PANEL Prick Page 114 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS NOTES Frick BY JOHNSON CONTROLS QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP SECTION 9 APPENDICES APPENDIX A FRICK SERIAL COMMUNICATIONS CONVERTER MODULE DESCRIPTION Part Number 639 0086 01 090 040 CS MAR 12 Page 115 Frick Controls has developed a DIN rail mountable communications module for the purpose of convert ing typical RS 232 serial protocol to either RS 422 or RS 485 serial protocols The module will also work converting RS 422 or RS 485 to RS 232 bi direc tional Due to the tight mounting re
138. nic Filter High Baseplate Temp Fault 301 Harmonic Filter Low DC Bus Voltage 305 Harmonic Filter DC Bus Voltage Imbalance 306 Harmonic Filter 11096 Input Current Overload 307 Harmonic Filter Run Signal Fault 311 VSD Board NovRAM Failure 313 Harmonic Filter Serial Communication 314 Harmonic Filter Input Frequency Out of Range 331 VSD High Phase A Inverter Baseplate Temp 332 VSD Low Phase A Inverter Baseplate Temp 333 High Discharge Pressure Shutdown 334 High Discharge Pressure Warning 335 Process Stopped See Event Log 336 High Process Entering Temp Shutdown 337 High Process Entering Temp Warning 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381 Low Process Entering Temp Shutdown Low Process Entering Temp Warning High Motor Temp Warning Shaft Side High Motor Temp Warning Opp Shaft Side High Motor Temp Shutdown Shaft Side High Motor Temp Shutdown Opp Shaft Side High Motor Stator 1 Temp Warning High Motor Stator 1 Temp Shutdown High Motor Stator 2 Temp Warning High Motor Stator 2 Temp Shutdown High Motor Stator 3 Temp Warning High Motor Stator 3 Temp Shutdown Slide Valve Failure Shutdown DBS Communication Failure Warning Low Oil Differential 1 Kobe Low Oil Differential 2 Kobe High Oil Pressure Kobe High Comp Oil Pressure Shutdown Coal
139. nifold Pressure Warning Delay 7398 103 98 47399 R W RPM Confirmed Running Shutdown Delay Minutes NOTE RPM values are NOT 7399 N103 99 47400 R W RPM Confirmed Runnin m ltiplied by 10 m Allen RPM 8 Bradley and MODBUS proto cols R W_ Highest Capacity Position For Starting Percent Percent R W 7406 Seconds 7407 20 20 lt lt 47396 47397 R W High Manifold Pressure Shutdown Delay 7408 N104 08 47409 Capacity Position For Volume Increase Force Unload Percent 7409 104 09 47410 R W Step Count 7410 N104 10 47411 Capacity End Calibration Integer 7411 104 11 47312 Capacity Bottom End Calibration 7413 04 13 47414 Volume Top End 7414 N104 14 47415 R W Volume Bottom End 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 78 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS SETPOINT VALUES Continued oo eM C Address Address Address Write Integer 7424 R W 7425 R Time Schedule Sunday 1st Mode Hour 1 7426 R Time Schedule Sunday 1st Mode Minute 1 7427 Time Schedule Sunday 2nd Mode Hour 2 7428 Time Schedule Sunday 2nd Mode Minute 2 w W 7429 R W Time Schedule Sunday 3rd Mode Hour 1 20 20 lt lt 7430 N104 30 47431 Time Schedule Sunday Mode Minute 1 7431 104 31 47432 Time Schedule Sunday 4th Mode Hour 2 7432 R W Time Schedule Sunday 4th Mode Minute 2 7433 R W Time Schedule
140. o converse to individual compressors On interconnected sys tems this number must be unique Valid values are O 99 090 040 5 12 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 14 COMMUNICATIONS SETUP JOHNSON CONTROLS CONFIGURATION Communications Map File Control Suction Pressure 192 168 0 195 Viewed Remotely Setpoint 20 0 PSIG Actual 22 4 PSIG 01 06 2012 13 26 48 Map File Use File Upload MapFile txt To USB Device Download MajFile bxt From USB Device ACCESSING Communications Map File DESCRIPTION This screen allows the user to upload a previously created serial communications application that was originally done for the Quantum LX and to convert that was previously written for the Quantum version 5 or earlier and they want to utilize the same the addresses so that they be used for the Quantum code for the HD HD Two keys are located at the right hand side MAP FILE of the screen The following describes their function The following selections are provided Upload MapFile txt to USB Device Map File Because the addressing scheme between the Quantum version 5 0x and earlier software and the Quantum HD version 10 0x and later software is not the same this utility was created The map file is a conversion utility that can be used to al low a communications applicat
141. of the message This is accomplished by adding each of the byte pairs hex that we have gener ated thus far 01 06 18 03 E8 hex Normally we would subtract 1 hex from 100 hex as in the previous read example However in this case we see that 1FB hex is greater than 100 hex Since the math in this particular ex ample would yield a negative number FFFF FFFF FFFF 5 we need to modify the value of 1FB in order to provide a positive result This is ac complished quite simply by dropping the most left hand digit 1 becomes FB and then sub tracting FB hex from 100 hex 100 hex FB hex lt 05 hex 01 06 1B EE 03 05 CRLF Message Start Quantum ID s Write Function H O address hex L O address hex H O of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 51 After the entire data packet has been created simply press the Enter key a Line Feed will au tomatically be sent also m 01 06 1B EE 03 E8 05 CRLF Where Message Start Quantum ID s Write Function H O address hex L O address hex H O of Data Value L O of Data Value Error Correction Code Carriage Return Line Feed ASCII Response Example If the packet was properl
142. ommunications Screen Unless otherwise shown 9 characters are returned from the Quantum for a data value The data value includes two decimal fields and the first character position is either if the value is negative or it is if the value is positive For example if the data s value is 25 5 then the value 00002550 is sent All temperatures are in degree C and all pressures are in PSIA A mode such as Slide Valve mode is re turned as an integer value that represents the mode that it is in For example a 00000000 is sent if it is in manual or a 00000100 is sent if it is in au tomatic or a 00000200 is sent if it is in remote The value zero 00000000 is used to represent an OFF status and a DISABLED option The value one 00000100 which is received as a 1 is used to rep resent an ON status and an ENABLED option Set points are only changed if the value sent is within the acceptable range Reference the Frick amp Quantum Control Panel Maintenance publication S90 020 M for the setpoints default settings and ranges The check sum is the 2 byte hexadecimal sum of each character within the command or returned answer excluding the command type identifier If the command s checksum is replaced with 22 the Quantum returns a response without using checksum error checking on the received command refer to the Data Packet section for more information If the Quantum de tects a checksum error a N Not Acknowledged
143. ommunications cannot be established us ing COMM 1 then note the status of these two LED s D8 and D9 If D8 is constantly lit it may indicate an external wiring issue TX and RX possibly swapped Also verify the position of J1 and ensure that it is set for pins 2 3 closed Also verify that the proper Panel ID Baud rate data bits and protocol has been setup at the Quantum and matches that of the initiating device see the section entitled COMMUNICATIONS SETUP for further de tails Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 113 COMM 2 P11 Also verify that the proper Panel ID Baud COMM 2 may be used for either RS 422 or RS 485 depending on the setting of jumper J7 pins 2 3 are shorted closed J7 then RS 485 is selected Notice in the figure entitled RS 422 485 Connectors Jumpers and LED Loca tion there are six jumpers associated with COMM 2 Refer to the table entitled RS 422 485 COMM 1 P10 e COMM 2 P11 Board Jumpers for the function of each of the jumpers associated with COMM 2 No tice also the two LED indicators that are pointed out D26 LED will flash each time that the Quantum transmits TX data 025 LED will flash each time that data is received RX If communications cannot be established us ing COMM 2 then note the status of these two LED s D25 and D26 If D26 is constantly lit it may indicate an external wiri
144. on volatile memory Be careful not to continuously request a set point change It is to be expected that com munications may slow down during the pro cess of writing setpoints or clearing alarms Both of these processes involve writing to ei ther EEPROM or Flash Memory and does take some time If communication requests are being sent faster than once every couple of seconds there will be temporary slowdowns during these processes Additionally keeping the Quantum HD busy writing to Flash memory will interfere with the communications to its Boards A communi cation failure to an board will cause the com pressor to shutdown Control commands such as starting the compressor are also sent with a write command For more detail and a list of the data reference the Quantum HD Data Table section For details about the actual protocol reference the AB publication 1770 6 5 16 DF1 Protocol and Command Set Reference Manual Because overrun can occur the baud rate and commands should be setup to produce the most desired throughput The master station should have the Stop Bit and Parity set to match the Quantum HD Duplicate Detect disabled and Error Detect set for BCC or CRC When communication is between either your programming software and a Quantum HD or an Allen Bradley PLC and Quantum HD on a multi drop link the devices depend on a DF1 Master to give each of them polling permission to transmit in a tim
145. onnect to a serial port of the Quantum SETTING UP HYPERTERMINAL You will need to locate either a lap top or desk top computer that has Hyperterminal installed Turn on the power for the lap top After the laptop has fully booted locate the Hy perterminal program Hyperterminal is usually found in the Accessories folder If Hyperterminal can t be found there try using the Find File com mand and search the entire hard drive Be aware that the screens that are actually shown on the test computer may or may not ap pear exactly as shown here Various versions of Windows can affect the appearance as well as whether or not the screen has been maximized or if it has been scaled to a smaller size Re gardless of how the screen work appears the function of the screen work is what is important and that function is not affected by the way the screen looks Once Hyperterminal has been located execute it A dialog box will appear You will be prompted to enter a name for the New Connection Type in whatever name you would like to use Frick amp was used in this example This name will also create a file once you are finished saving all of the setup parameters for future use It is recom mended that a name be chosen to reflect the type of Protocol that you will be using as you may wish to setup for various protocols Once you have entered a name click rn Ld Deve tote CONGU
146. onses 19200 will cause this message to display 38400 Active Valid communications are ac 2 tively occurring Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 13 Data Bits The number of bits in a transmitted data package A pop up menu is provided 7 8 Stop Bits A bit s which signals the end of a unit of transmission on a serial line A pop up menu is provided to select from the following 1 2 Parity Parity checking refers to the use of parity bits to check that data has been transmit ted accurately The parity bit is added to every data unit typically seven or eight data bits that is transmitted The parity bit for each unit is set so that all bytes have either an odd number or an even number of set bits Parity checking is the most basic form of error detection in communi cations A pop up menu is provided None Even Odd Protocol A protocol is the special set of rules that each end of a communications connection use when they communicate A pull down menu is provided to select from the following Frick recognized protocols None Frick ModBus ASCII ModBus RTU AB DF1 Full Duplex AB DF1 Half Duplex DBS Motor Starter Use Comm3 Vyper Use Comm3 An additional button is provided to allow the user to set the Panel ID for this unit Panel ID A number that is used by an exter nal communications application t
147. owledge 2 3 ID code Carriage Return Line Feed if successful Description of returned data SLIDE VALVE MODE AUTOMATIC COMMAND Command structure Command Description Start of command sequence ID Compressor ID code 01 14 etc VA Slide V alve Mode A utomatic cs Checksum CR Carriage Return RETURNED ANSWER Character Position 1 A cknowledge 2 3 ID code Carriage Return Line Feed if successful Description of returned data SLIDE VALVE MODE REMOTE COMMAND Command structure Command Description Start of command sequence ID Compressor ID code 01 14 etc VR Slide V alve Mode R emote cs Checksum CR Carriage Return RETURNED ANSWER Character Position 1 A cknowledge 2 3 ID code Carriage Return Line Feed if successful Description of returned data Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 33 SECTION 3 QUANTUM HD ALLEN BRADLEY COMMUNICATION QUANTUM HD ALLEN BRADLEY COMMUNICA TION This section contains programming examples for reading data from and writing data to the Frick Quan tum control panel from an Allen Bradley AB SLC500 or PLC5 processor Allen Bradley AB RSLogix500 programming software has been used for the follow ing examples however these examples can also be used for the AB RSLogix5 software Overview Of Half And Full Duplex Theory To provide for the r
148. p Controls recommends the use of shielded twisted pair Cat 5 cable if the cable is not properly constructed and tested it can ac tually be more detrimental to the network than unshielded cable As long as all of the cables that are used have been properly constructed AND tested either shielded or unshielded are accept able This is mostly due to the excellent electri cal noise immunity that is inherent with Ether net componentry NOTE Follow standard networking proce dures for the interconnections of all compo nents For individual cable runs in excess of 300 feet 100 meters a Switch Hub must be used for each additional run No more than two Switches Hubs should be used on any cable run Cabling Do s and Don ts Frick amp Controls rec ommends the following guidelines when install ing and using CAT 5 Ethernet cable Do Run all cables in a star homerun configuration Keep all individual cable lengths under 300 feet If greater distances are needed use a switch hub every 300 feet minimum Ensure that the twists of the wire pairs within the cable are main tained from end to end Make gradual bends in the cable 090 040 CS MAR 12 QUANTUM HD COMPRESSOR CONTROL PANEL Frick Page 8 COMMUNICATIONS SETUP BY JOHNSON CONTROLS Keep each bend radius over one inch Keep all cables tie wrapped neatly Try to maintain parallel cable runs where possible Keep the cable as far away as pos sible from EM
149. pt to set the Drive to accept the start and stop commands that are sent through serial communications and the Capacity Mode must be in re mote communications to accept load and unload commands that are sent Note 2 To read the proper Temperature Pressure units use Frick address 4566 To change write to the Temperature Pressure units use Frick address 8920 Note 3 Mode must already be enabled Note 4 The value passed with this command is the position percentage to which the control will attempt to set the Slide Valve The control will automatically load and or unload the Slide Valve until it is within a deadband 0 5 of the target Conditions the compressor must be running Conditions the compressor must be Variable Speed the compressor must be running the Capacity Mode must be Remote Comms the Drive will not go below the Drive Speed Mini mum setpoint This command is reset by a Remote Load or Remote Unload command Note 6 This command is actually a combination the previ ous two Remote Set Slide Valve Position and Remote Set Drive Speed and is for the convenience of the PLC program mer A value of X from to 100 will set the Slide Valve Position to X and the Drive Speed to 0 or the allowable minimum A value of X from 100 to 200 will set the Slide Valve to 100 and the Drive Speed to X 100 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 96 COMMUN
150. puter to RS 422 or RS 485 then either verify that the converter card is working properly with a different piece of known functioning equip ment or eliminate it completely by tying into the Quantum directly through RS 232 Quantum 4 only The Communications port on the computer is bad Try to verify this by communicating to a different piece of known good equip ment The Communications port on the Quan tum 15 bad Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 57 CONVERSION CHART FOR DECIMAL HEXADECIMAL ASCII Decimal Hexadecimal Decimal Hexadecimal ASCII Hexadecimal HEX Decimal DEC ASCII ctrl NUL ctrl A SOH ctrl B STX ctrl C ETX ctrl D EOT ctrl E ENQ ctrl F ACK ctrl G BEL ctrl H BS ctrl HT ctrl J LF ctrl K VT ctrl L FF ctrl M CR ctrl N SO ctrl O SI ctrl P DLE ctrl Q DC1 ctrl R DC2 ctrl S DC3 ctrl T DC4 ctrl U NAK ctrl V SYN ctrl W ETB ctrl X CAN ctrl Y EM ctrl Z SUB ctrl ESC ctrl 25 ctrl 1 GS ctrl RS ctrl US SPACE o eos oc RTO N N N m N N 9 AB o opm s 6 9 _ 5 os
151. r See Note 1 1 Auto 2 Remote Communications 8916 N119 16 48917 W Remote Capacity Mode 3 Remote I O 4 Remote 4 20ma 5 Remote Sequencing 6 Manual Browser 8917 N119 17 48918 Remote Clear Alarms 1 Clear Alarms 8918 N119 18 48919 Remote Clear Recycle Delay 1 Clear Recycle Delay 8919 N119 19 48920 W Remote Sequencing Mode 1 8920 119 20 48921 W Remote Communication Units PSIA 1 Panel Units O Regulation Mode 1 8921 N119 21 48922 W Remote Regulation Mode 1 Regulation Mode Z See Note 3 2 Regulation Mode 3 3 Regulation Mode 4 8922 N119 22 48923 Remote Set Slide Valve Position 0 100 8923 N11923 48924 w Remote Set Drive Speed 100 8924 119 24 48925 w Remote Set Total Capacity 0 200 GENERAL NOTES the Capacity Mode must be Remote Comms if the compressor is Variable Speed the Slide Valve will not go below the Variable Speed Mini mum Slide Valve setpoint Command Values need tenths field added For example to start the compressor the table above states that 1 Start However being that one decimal place is assumed a value of 10 actually needs to be sent This command is reset by a Remote Load or Remote Unload command SPECIFIC NOTES Note 5 The value passed with this command is the speed Note 1 The compressor must In remote communications percentage to which the control will attem
152. re is based on a Web The Quantum HD control panel consists of a physical hardware platform which incorporates the Q5 main processor board as well as an inter face board The purpose of the Interface board is to allow the end user make external commu nications connections to the Q5 processor Ad ditionally analog and digital signals are handled through discrete interconnected Analog and Dig ital boards A 15 inch color LED graphic display touch screen interface and physical keypad al Browser format and has the capability of com munication through both Ethernet and Serial Ethernet protocols The following screen is representative of what the operator will see after the unit has been powered up This is called the Home screen Be aware that the content of this screen may differ from situation to situation based upon the actual configuration and installed options zontrol Suction Pressure 192 168 0 195 Viewed Remotely Setpoint 20 0 PSIG Actual 22 4 PSIG 0100912 143353 Temperature 204 F 1745 F 138 3 F System Operating Values Compressor Vibration Suction Discharge Pressure Capacity Management Capacity Slide Unload 225 Volume Slide Decrease 38 ot The Operating or Home screen HOW TO USE THIS MANUAL The purpose of this manual is provide the neces sary information protocols data registers wir ing etc to allow the end user to reliably com municate w
153. rick RETURN FULL LOAD AMPS COMMAND Command structure Command Description Start command sequence Compressor ID code 01 14 etc Return Full Load A mps command Returned Answer When using the A command the returned Full Load Amps will be XXX 7 3 characters followed by a CR LF IDVLXX IDVS IDVUXX SLIDE VALVE CONTROL COM MANDS structure Command Description Start command sequence Compressor ID code 01 14 etc Slide V alve Slide Stop command L oad Slide Valve command U nload Slide Valve command Turns selected output off Turns selected output on for XX sec onds Return S lide Valve position value If the command was 01 100 then the load Slide Valve output on compressor 1 would be turned off If the command was 01 105 then the load Slide Valve out put on compressor 1 would be turned on for 5 seconds and would then automatically turn off NOTE the Slide Valve must be in the remote mode for this command to be executed Time is not accrued each command restarts timer Returned Answer for L or U commands Character Position 1 A cknowledge 2 3 ID code verified Carriage return line feed Description of returned data Returned Answer for S command Character np Description of returned data Position 1 2 3 Slide Valve position CR LF Carriage return line feed BY JOHNSON CONTROLS RETURN SLIDE STOP POSITION COMMAND amp IDVP Comma
154. roup of holding registers func tion code 03 the data field specifies the starting register and how many registers are to be read If no error occurs the data field of a response from a Quantum to a Master contains the data requested If an error occurs the field contains an exception code that the Master application can use to determine the next action to be taken Error Checking ASCII In ASCII mode when data is transmitted to and from the Quantum Controller each message has an Error Checking value ap pended to the end of the message Longitu dinal Redundancy Check or LRC is used as the method for verifying that the ASCII mes sage sent from the transmitting device was properly received by the receiving device The Longitudinal Redundancy Check LRC field is one byte containing an eight bit bi nary value The LRC value is calculated by the transmitting device by adding together successive eight bit bytes of the message discarding any carries and then two s com plementing the result It is performed on the ASCII message field contents excluding the colon character that begins the message and excluding the CRLF pair at the end of the message The LRC is then appended to the message as the last field preceding the CRLF Carriage Line Feed characters Each new addition of a character that would result in a value higher than 255 decimal simply rolls over the field s value through zero Because there is no nin
155. ry Input 19 Shutdown 104 High Auxiliary Analog 6 Warning 148 Auxiliary Input 19 Warning 105 Low Auxiliary Analog 6 Shutdown 149 Auxiliary Input 20 Shutdown 106 Low Auxiliary Analog 6 Warning 150 Auxiliary Input 20 Warning 107 High Auxiliary Analog 7 Shutdown 151 High Auxiliary Analog 11 Shutdown 108 High Auxiliary Analog 7 Warning 152 High Auxiliary Analog 11 Warning 109 Low Auxiliary Analog 7 Shutdown 153 Low Auxiliary Analog 11 Shutdown 110 Low Auxiliary Analog 7 Warning 154 Low Auxiliary Analog 11 Warning 111 High Auxiliary Analog 8 Shutdown 155 High Auxiliary Analog 12 Shutdown 112 High Auxiliary Analog 8 Warning 156 High Auxiliary Analog 12 Warning 113 Low Auxiliary Analog 8 Shutdown 157 Low Auxiliary Analog 12 Shutdown 114 Low Auxiliary Analog 8 Warning 158 Low Auxiliary Analog 12 Warning 115 High Auxiliary Analog 9 Shutdown 159 High Auxiliary Analog 13 Shutdown 116 High Auxiliary Analog 9 Warning 160 High Auxiliary Analog 13 Warning QUANTUM HD COMPRESSOR CONTROL PANEL ipu pa QUANTUM COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP 090 040 CS MAR 12 Page 103 WARNING SHUTDOWN MESSAGE CODES Continued Frick 161 Low Auxiliary Analog 13 Shutdown 162 Low Auxiliary Analog 13 Warning 163 High Auxiliary Analog 14 Shutdown 164 High Auxiliary Analog 14 Warning 165 Low Auxiliary Analog 14 Shutdown 166 Low Auxiliary Analog 14 Warning 167 High Auxiliary Analog 15 Shutdown 168 High Auxiliary Analog 15 Warning 169
156. s When a data packet arrives at one port it is copied to the other ports so that all seg ments of the LAN can see all packets THE SWITCH Network Switches look nearly identical to hubs but a switch generally contains more intelligence than a hub By delivering mes sages only to the connected device that it was intended for network switches con serve network bandwidth and offer gener ally better performance than hubs A Managed Switch is capable of inspecting the data packets as they are received de termining the source and destination device of a packet and forwarding that packet ap propriately The Switch takes the signal from each com puter Ouantum HD and sends it to all of the other computers HD panels in your plant or office Switches come in several sizes noted by the number of ports available a four port Switch can connect four comput ers an eight port Switch can connect up to eight computers and so on So if you start with a four port Switch but eventually add more panels you can buy another Switch and connect it to the one you already have increasing the potential number of panels on your network Typical Switch Note If you want to connect one computer to one Quantum HD you can avoid the switch and use a crossover Cat 5 cable With a cross over cable you directly connect one Ethernet device to the other without a Switch To connect more than two you need a Switch Frick QUANTUM HD C
157. s an address bar that appears near the top of the screen This ad dress bar is where you would enter the IP ad dress of the computer or network that you would like to communicate with To make this simpler these numeric IP addresses are also coded to allow alpha numeric names to be masked over them so that rather than having to enter an ad dress of 216 27 61 137 you can simply enter in www jci com as an example Although the actu al process is more detailed and complicated than The following write up describes how to set up the Quantum HD to do this behind the scenes work so that it can communicate both at the Internet level and at a local Ethernet level CABLING Each Quantum HD Ethernet connection must be individually cabled known as a homerun di rect from a switch or computer Unlike RS422 485 communications which allowed for cable daisy chaining Ethernet connections do not allow this This type of cabling is designed to handle the 100 Mbps speed needed by Ethernet Both ends of each cable must have an RJ 45 connector at tached The RJ 45 connector looks similar to the RJ 11 connector on the end of a telephone cord but is slightly larger and not compatible You can buy Cat 5 cables in predetermined lengths with the connectors already attached for short runs or you can buy the cable in rolls cut it to length and install the RJ 45 connectors to the ends up to 100 meters per each cable run Although Frick am
158. s to the comm port En sure that the wiring is not backwards the wiring 15 correct power the Quantum down then back up either or both of the LED s is still on a bad driver chip may be suspected on the Quantum and the board should be replaced Once everything has been inspected cables jump ers and setup try to develop communications from the master You should see the LED s on the Comm port flickering as the Quantum talks to the master If nothing happens it would be best to consult the HyperTerminal section of this manual for more de tailed troubleshooting If no data appears or if the data does not match the specific protocol requirements that you are using then check the following Verify that the communications wiring matches that shown in the drawings at the end of this manual verify that the Quantum ID is set to the same value that you are trying to access Also check that the baud rate matches that of the setup in the properties section of the Hyperterminal example Verify the position of the jumpers by com paring them with the section entitled Quan tum Communications Jumpers Ensure that the data that you have entered in Hyperterminal exactly matches the ex ample Go back through the Setting up Hyperter minal section and ensure that it has been followed exactly Repeat the process if nec essary If you are using a converter card to convert the RS 232 signal from the com
159. ssor Start Status 8 Start Inhibit High Suction Pressure 9 Start Inhibit High Suction Discharge Differential 10 Start Inhibit Permissive Start 11 Start Inhibit Digital Auxiliaries 12 Power Fail Restart 13 Start Inhibit Low Oil Pressure 14 Running 15 Start Inhibit In Discharge Pressure Blowdown O Idle 4071 N40 71 44072 Capacity Status 1 Load 2 Unload O Idle 4072 0 72 44073 Volume Status 1 Increase 2 Decrease 0 English 1 French 2 Chinese 3 Portuguese 4073 0 73 44074 ae Local Display polish 5 Chinese 6 Spanish 7 Russian 8 Italian 2 Units Local 0 Celsius 4074 N40 74 44075 EX Display Only 1 Fahrenheit 0 Kpaa 1 Bar Pressure Units Local Dis 2 4075 40 75 44076 blay Oniy 4 PSIG hg F kpaG warme amp Region node 4078 Regulation Mode 4079 079 R Regulation modes 9 Disabled 44081 R Regulation Modea Lao acsi a002 Sequencing Control trabe Idle 4199 1 99 44200 Manual Capacity Toad Load load 2 Unload 4200 N42 00 44201 ES Alarm Silence 2 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 COMMUNICATIONS SETUP Page 69 BY JOHNSON CONTROLS MODE VALUES Continued Frick AB Modbus Read 4201 42 01 44202 ss Manual Compressor Action
160. status and a DISABLED option The value one 1 which is received as a 10 is used to represent an ON status and an ENABLED option Only data values that are designated as setpoints are modifiable Read Only is used to help identify what data is not modifiable The setpoint range is checked to see if it is an allowed setting If it is not allowed the setting is not changed Reference the Quantum Data Tables in this manual for the address listing and description of data A command has been provided that selects whether data to and from the Quantum will be returned in the units that are the default pressure in PSIA and temperature in Degree C or in the units that are se lected to display at the panel EtherNet IP Frick Controls supports the use of EtherNet IP as de scribed on the ab com website under the EtherNet IP heading with Quantum LX software 6 06 and later Address mapping follows the Allen Bradley N format as shown in the Data Tables under the head ing of AB Address 090 040 5 12 QUANTUM HD COMPRESSOR CONTROL PANEL Prick Page 42 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS NOTES Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 43 SECTION 4 MODBUS PROTOCOL The address references are numbered rela MODBUSO Protocol General Description MODBUS Protocol is a messaging structure de veloped by Modicon in 1979
161. strictions in many existing control panels this module provides the ul timate solution for field communications upgrades or modifications No drilling is required and minimal space is lost The only requirement is an external source of 24 volt DC power ALAND te Frick Communications Converter Module SETTING THE DIPSWITCH Inside the module is a circuit board which contains a DIP switch This switch must be set according to the necessary protocol parameters that you are trying to achieve It is recommended to set or verify the set tings of this DIP switch before mounting and wiring the module The circuit board must be removed from its housing in order to access this DIP switch Each end of the housing has a small tab located just below the bottom most terminal block of each end Hold the module as shown in the following pictorial pus 5 gt 4 Locking Tabs A E Disassembling the module Press the tabs using the thumb and finger and with your other hand carefully slide the circuit board out of the housing Ensure that proper anti static guidelines are followed while handling the circuit board The following diagram shows the circuit board m gn EQ a a
162. t gan shak nita HL bn Leda oi oda 112 Trio bl eshooting 112 Troubleshooting RS 484 iani ees tectum ec ee 112 SECTION 9 n T 115 Frick Serial Communications Converter 115 i ciuppn 115 090 040 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 4 COMMUNICATIONS SETUP BY JOHNSON CONTROLS Setting The DipSwiteh E 116 Mounting The Mod le E 116 Wiring The Module 5 232 COMMOCUOMS Es 116 5 422 5 2 desea 117 65 485 Merete 117 APPENDIX B M 118 Quantum M HD Ethernet Communications WIFIDg 118 APPENDIX 119 Quantum HD Local Ethernet 119 APPENDIX dom R 120 Quantum HD Serial Communications 120 5 Connections Pictorial
163. t Stop R OO R OR R e 3 Remote Load 2 14 Remote Unload CodemerComoiSepi a Condenser 2 2 2 105 058 4109 R 2 05 moso R Condenser Control Step 4 2 24 Output 105 aoc R Mo 402 R 2 19 109 aos R L 10 10 NI N Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 61 DIGITAL BOARD VALUES Read Only Continued 105 106 R Defned Digna inpas x 109 4105 R User Defined Digitarinput 2 1 18 1065 Moss 4106 R User Defined Digital F None 2 2 2 NINININININININMINM 1094 N10 94 41095 Liquid Level Increase one Liquid Level Decrease one 1095 N10 95 41096 PLC Interlock one _ eens VI Injection 1 Timed Digital Output Timed Digital Output B one Timed Digital Output C one Discharge Butterfly Valve Solenoid one 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 62 COMMUNICATIONS SETUP BY JOHNSON CONTROLS ANALOG BOARD VALUES 2001
164. ter In Separator Warning Run 421 High Auxiliary Analog Input 5 Sensor Warning ning 422 Low Auxiliary Analog Input 6 Sensor Warning 465 Blank 423 High Auxiliary Analog Input 6 Sensor Warning 466 Manual Stop Shutdown RSCI only 424 Low Auxiliary Analog Input 7 Sensor Warning 467 Remote Stop Shutdown RCIS only 425 High Auxiliary Analog Input 7 Sensor Warning 468 Vyper Fault Limit Reached Shutdown 090 040 MAR 12 QUANTUM HD COMPRESSOR CONTROL PANEL Prick Page 106 COMMUNICATIONS SETUP FIC BY JOHNSON CONTROLS NOTES BY JOHNSON CONTROLS QUANTUM HD COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP SECTION 8 Q5 CONTROLLER AND INTERFACE 090 040 CS MAR 12 Page 107 090 040 5 12 108 QUANTUM COMPRESSOR CONTROL PANEL COMMUNICATIONS SETUP LL d Frick BY JOHNSON CONTROLS Q5 CONTROLLER IN BOARD HISTORY AND IDENTIFICATION The processor board shown on this page is known as the O5 board and it is based on the Pentium micro processor platform The operating software that this board runs is known as Quantum HD software This software displays graphic information and data on the LCD screen in a format that is similar to the way a Windows desktop computer screen displays a Web browser the Internet The O5 board can be identified by the presence of a large aluminum heat sink located on the board Ad jacent to the processor board is an Interface board which a
165. th bit the carry is discarded automatically The receiving device recalculates an LRC during receipt of the message and com pares the calculated value to the actual value it received in the LRC field If the two values are not equal an error results In RTU mode messages include an error checking field that is based on a Cyclical Redundancy Check CRC method The CRC field checks the contents of the entire mes sage It is applied regardless of any parity check method used for the individual char acters of the message The CRC field is two bytes containing a 16 bit binary value The CRC value is calculated by the transmitting device which appends the CRC to the message The receiving de vice recalculates a CRC during receipt of the message and compares the calculated value to the actual value it received in the CRC field If the two values are not equal an error results The CRC is started by first preloading a 16 bit register to all 1 s Then a process be gins of applying successive 8 bit bytes of the message to the current contents of the register Only the eight bits of data in each character are used for generating the CRC Start and stop bits and the parity bit do not apply to the CRC During generation of the CRC each 8 bit character is exclusive ORed with the regis ter contents Then the result is shifted in the direction of the least significant bit LSB with a zero filled into the most significant bit
166. the Compressor ID code 02 Carriage return and Line feed are returned This document will demonstrate how to communi cate to the Quantum panel using the tables that appear on the following pages Data Packet If you were interested in viewing the information that is contained in any of the accessible Quantum ad dresses you would want to refer to the table entitled RETURN DATA VALUE FROM TABLE SIDT1 table later in this section The quickest way to demonstrate this protocol is through Hyperterminal see the section entitled Hy perterminal later in this manual After setting up Hy perterminal and ensuring that all wiring and jumper configurations are correct type a symbol This is the character that will alert all of the Quantum panels on the communications line that data is on its way Following the symbol type the ID code of the Quantum that you wish to query for instance 01 for the first Quantum V After the ID number type T1 The protocol code in the Quantum recognizes this portion of the data packet as a request for the data from a memory location address Up to now you have typed the following information 01T1 Now you to need specify the address s that you wish to query Up to sixteen addresses may si multaneously be requested The format for this entry must be in the form of four digits so if you want to query the Frick address for Suction Pressure ad dress 2002 simply enter the value 20
167. tion s268 Ni22 68 49269 R Harmonic Fiter Total meger 9269 12269 49270 R HarmonicFilter Total Power Factor Rea 9270 122 70 49271 R Filter Baseplate Temperature Temperature 9271 271 49272 R Vyper Drive Auto Manual Switch Status NOTE RPM values are Vyper Drive Manual Mode Speed NOT multiplied by 10 20 2 122 2 49273 Switch Status in Allen Bradley and MODBUS protocols 9273 122 73 49274 R Drive Line Frequency Status 9274 N122 74 49275 Drive Signal Status 9275 N122 75 49276 Drive Faults Present Signal Status Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 bY JOHNSON CONTROLS COMMUNICATIONS SETUP Page 99 VSD VYPER SETPOINT VALUES Continued Address Address Address Write 9276 12276 49277 R Vyper Drive Run Acknowledge Relay Status 9277 122 77 49278 R Vyper Drive Run Command Relay Status N12278 29279 Vyper Drive Interface Board Software Version 3079 Wie 49280 R Vyper Drive Softwareversion 9280 122 80 49281 R Drive Modbus O 9281 122 81 49282 R Drive Transmit 9282 N122 82 49283 R Vyper Drive CP to IB Time N122 83 29284 R Vyper Drive VD to IB Time
168. w RW RW RW Rw RW RW RW RW RW 8006 10 06 48007 R W PlDilowlimit RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW RW R W R R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W R W 090 040 MAR 12 QUANTUM HD COMPRESSOR CONTROL PANEL Prick Page 88 COMMUNICATIONS SETUP BY JOHNSON CONTROLS SETPOINT VALUES Continued Fo Peed ar Address Address Address Write gt T Percent 68 T NI Percent 68 Percent 68 Percent 68 4 Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON coNTAOLS COMMUNICATIONS SETUP Page 89 SETPOINT VALUES Continued a Address Address Address Write 4 puce SED _ _______ __ 090 040 MAR 12 QUANTUM COMPRESSOR CONTROL PANEL Prick Page 90 COMMUNICATIONS SETUP BY JOHNSON CONTROLS SETPOINT VALUES Continued 777 Address Address Address Write E Frick QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON COMMUNICATIONS SETUP Page 91 SETPOINT VALUES Continued emm Address Address Address Write Percent 90 8343
169. with a or as the leading character i e 010 would represent 10 degree Pressure data is usually returned in the current pressure units However the Filter differential reading is always re turned in PSIA When in PSIG or in PSIA the pressure data is returned as 3 characters with no decimal position However in order to show the full transducer range the IDPS command returns 4 characters with one decimal position assumed The 101 and IDPA commands return 3 characters that assume one decimal position therefore 99 9 is the highest value that can be returned When in PSIG suction pressure is returned in PSIA When in Bar and BarA the pressure data is returned as 4 characters with two decimal positions assumed When in KpaA the pressure data is returned as 4 characters with no decimal position QUANTUM HD COMPRESSOR CONTROL PANEL 090 040 CS MAR 12 JOHNSON CONTROLS COMMUNICATIONS SETUP Page 19 The following is a detailed description of each command RETURN COMPRESSOR STATUS INFO IDI Command structure Command Description Start of command sequence ID Compressor ID code 01 14 etc Return Status I nformation command Returned Answer ie 090RRRN340 Character Description of returned Position 1 2 3 Slide Valve position R emote A uto Slide Valve M anual R unning O ff S lide Valve too high P ermissive Start not energized R A M R 5
170. wo wire system Refer to following figure for the pin connections showing how to attach a 2 wire RS 485 cable directly to the Frick Communications mL Converter Module Li me 1 52 52 92 L R5 422 Pel 52 5 422 Connections I F 1 RX RX TX e zn E RX TX 4 5 RX TX RS 485 Connections Frick A8 38 OL HOLIMS Ld 00 NVHL SI 39NV1SIQ 4I SI HILIMS 6321134 N33M138 14 006 17 30 dA1 318 2 39 199 y y NS ca z 1 EJ a J La Uu SNOLLVOINDINWOO uw SNOLLVOINDIAWOO t 1 nl r E pe 1 lt 68 59 404 39 83 BB JE 5 2 INO 2 INO fo L
171. y received by the Quan tum you should see an immediate response in HyperTerminal In the Query Response read function example used earlier a response of 01030205D025 hex was received a 01 03 02 05 DO 25 Where Message Start Quantum ID s Read Function of Bytes Returned Data Error Correction Code Once again the first part of the message will be a Colon This represents a heads up alert that data is coming down the line but since the data is coming from the Quantum to the Master this time the Master will accept it After having received the Colon the Master will look at the two bytes that follows it so that it may determine from which Quantum the mes sage is coming from 01 03 02 05 DO 25 Where Message Start Quantum ID Read Function of Bytes Returned Data Error Correction Code Now that the Master knows which panel is re sponding it needs to known which function the panel is responding to In this case it sees that it is a read function and the Quantum is merely returning a value that was previously requested 01 03 02 05 DO 25 Where Message Start Quantum st Read Function of Bytes Returned Data Error Correction Code The next byte tells the Master how many bytes of information are being returned as a response In this case there are two 2 bytes of valid data Where Message Start Quantum ID

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