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1. your vehicle s evaporative emission EVAP control system at the EVAP canister If this happens the malfunction indicator lamp CHECK Engine light on the instrument panel could stay on and the EVAP system may not work correctly This can reduce your fuel economy and affect EVAP system performance What should you do Call any authorized Honda dealer and make an appointment to have your vehicle updated The dealer will replace the affected EVAP system component s to ensure that moisture does not enter the system This work will be done free of charge Please plan to leave your vehicle at the dealer all day to allow them flexibility in scheduling What to do if you feel this notice Is in error Our records show that you are the current owner or lessee of a 2003 Accord involved in this product update If this is not the case or the name address information is incorrect please fill out and return the included postage paid Information Change Card This will help update our records If you have questions If you have questions about this notice or need assistance with contacting a Honda dealer please call Automobile Customer Service at 800 999 1009 We apologize for any inconvenience this update may Cause you Sincerely American Honda Motor Co Inc Honda Automobile Division 4 of 4 Generated by Foxit PDF Creator Foxit Software http www foxitsoftware com For evaluation only 03 040
2. Generated by Foxit PDF Creator Foxit Software http www foxitsoftware com For evaluation only W HONDA Service Bulletin 03 040 Applies To See VEHICLES AFFECTED March 5 2004 Ct Product Update EVAP Canister Drain J oint Supersedes 03 040 dated J uly 31 2003 BACKGROUND CORRECTIVE ACTION In wet conditions moisture can enter the EVAP Ifthe MIL is off replace the EVAP canister drain joint canister at its drain joint This can cause the MIL to and install a foam gasket around it come on with DTC P0497 EVAP system low purge flow or DTC P2422 EVAP system vent shut valve Ifthe MIL is on retrieve the DTC s then replace the EVAP canister the EVAP canister vent shut valve and the EVAP canister drain joint and install a foam gasket around the drain joint close malfunction VEHICLES AFFECTED 2003 Accord L4 2 Door PARTS INFORMATION From VIN LHGCM7 3A000001 EVAP Drain J oint and Foam Gasket thru LHGCM7 3A011453 P N 17742 SDA A02 H C 7522659 2003 Accord L4 4 Door From VIN 1HGCM5 3A000001 thru LHGCM5 3A048521 WARRANTY CLAIM INFORMATION From VIN 3HGCM5 3G 700001 T thru 3HGCMS 3G 703004 a 120127 Replace the EVAP canister drain joint 0 4 Not all vehicles within the VIN ranges are affected by and center punch the VIN this product update Before beginning work ona 120128 Retrieve the DTC s replace the EVAP these items and the CVS valve and center punch The customer has a noti
3. NOTE Ifthe MIL is off do Repair Procedure A If the MIL is on do Repair Procedure B Repair Procedure A MIL Is Off 1 Remove the left rear wheel 2 Disconnectthe ABS wheel sensor connector then remove the bolt from the sensor harness and move the harness out of the way fIfi y EE 7 OE O E gt gt AE 3 Pull the EVAP hose off the drain joint then remove and discard the drain joint fl yO OAfi 4 Remove any Hondabond material from the drain joint area on the subframe 2of4 10 Install the foam gasket and the new drain joint on the subframe fl yO fi Attach the EVAP hose to the drain joint Install the ABS sensor harness and torque the bolt to 9 8 N m 7 2 lb ft Connect the wheel sensor connector Install the wheel and torque the lug nuts to 108 Nm 80 lb ft Center punch a completion mark above the third character of the engine compartment VIN gt a lt 3 fo lt BR E n n Oy Y gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt For California residents Fill out and give to your customer a Vehicle Emission Recall Proof of Correction certificate On the certificate write down P00 as the recall number Advise your customer to keep this certificate as proof that the product update was completed They will need to submit this certificat
4. e to the DMV if the DMV requests it A supply of these salmon colored certificates was sent to your service manager If you need more use reorder number Y 0657 03 040 Generated by Foxit PDF Creator Foxit Software http www foxitsoftware com For evaluation only Repair ProcedureB MIL Is On 1 Retrieve the DTC s with the HDS Honda Diagnostic System If DTC P0497 or P2422 is stored clear the DTC then go to step 2 If other DTCs are stored troubleshoot them using the 2003 Accord Service Manual then go to step 2 2 Remove the left rear wheel 3 Disconnect the ABS wheel sensor connector then remove the bolt from the sensor harness and move the harness out of the way AfiO V i Oe 0 E gt AE 4 Pullthe EVAP hose off the drain joint then remove and discard the drain joint fl y O fi 5 Disconnect the EVAP canister lines from the canister then blow compressed air through the lines to clear them of any water or ice 03 040 6 Remove any Hondabond material from the drain joint area on the subframe 7 Install the foam gasket and new drain joint on the subframe fl y E OAfi 8 Attach the EVAP hose to the drain joint 9 Replace the EVAP canister see page 11 289 ofthe service manual Use the parts catalog to select and order the correct part 10 Replace the EVAP canister vent shut valve see page 11 291 of the se
5. fication letter ues The vehicle is shown on your campaign Failed Part P N 17742 SDA A02 responsibility report H C 7522659 The vehicle is shown as eligible on an iN VIN status Defect Code 5CD ee y Symptom Code P00 In addition to the bulleted verification items check fora S kill Level Repair Technician punch mark above the third character of the engine compartment VIN A punch mark in that location means this campaign has already been done CUSTOMER NOTIFICATION Allowners of affected vehicles willbe senta notification of this product update The customer notification may also contain information on other product updates An example of the customer notification for the EVAP canister product update Is at the end of this service bulletin 2004 American Honda Motor Co Inc All Rights Reserved ATB 25273 26875 0403 lof 4 Skill Level CUSTOMER INFORMATION The information in this bulletin is intended for use only by skilled technicians who have the proper tools equipment R and training to correctly and safely maintain your vehicle These procedures should not be attempted by do it yourselfers and you should not assume this bulletin applies to your vehicle or that your vehicle has the condition described To determine whether this information applies contact an Fer authorized Honda automobile dealer Generated by Foxit PDF Creator Foxit Software http www foxitsoftware com For evaluation only REPAIR PROCEDURE 5
6. rvice manual Use the parts catalog to select and order the correct part NOTE If you re working on a SULEV model you also need to replace the EVAP canister filter Use the parts catalog to select and order the correct part 11 Install the ABS sensor harness and torque the bolt to 9 8 N m 7 2 lb ft Connect the wheel sensor connector 12 Install the wheel and torque the lug nuts to 108 N m 80 lb ft 13 Center punch a completion mark above the third character of the engine compartment VIN gt 2 lt 3 fo lt P AU OY Y gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt 14 For California residents Fill out and give to your customer a Vehicle Emission Recall Proof of Correction certificate On the certificate write down P00 as the recall number Advise your customer to keep this certificate as proof that the product update was completed They will need to submit this certificate to the DMV if the DMV requests it A supply of these salmon colored certificates was sent to your service manager If you need more use reorder number Y 0657 3 of 4 Example of Customer Letter August 2003 Product Update Evaporative Emission Canister Dear Accord Owner This notice has been sent to inform you of a potential problem with your vehicle and what you should do to resolve it What is the problem When driving in rain or Snow moisture can enter
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