Service Manual
Contents
1. 25 Ph 800 444 3134 260 248 8188 Fax 800 444 4587 260 248 2605 e R E E L k R A F T Customer Service 855 634 9109 e reelcraft reelcraft com 9 www reelcraft com i Series DP5000 Spring Driven Hose Reels Figure A Figure B Figure C Installation Instructions WARNING Ensure that reel hose and equipment are properly grounded Use an ohmmeter to check ground continuity Mounting CAUTION Unless reel was specified differently when ordering maximum installation height is 16 feet Do not exceed this distance Maximum Operating Temperature High pressure 4000 p s 1 210 F 99 C 1 Unpack and inspect reel for damage Turn spool by hand to check for smooth operation Check for completeness 2 Configure reel for top side or bottom hose dispensing by removing bolts from one side of the guide roller bracket and loosening the four guide arm bolts on each side of the hose reel Remove each guide arm then reinstall in the desired configuration 3 Position reel on floor wall or ceiling Secure into place using four customer supplied bolts Installing the Input Hose WARNING Ensure that supply line pressure does not exceed maximum working pressure rating of reel Apply pipe thread sealant to all threads on standard reels Do not overtighten connection Recommended torque not to exceed 70 ft Ib CAUTION Use flexible hose connection at input Do not use rigid plumbing The use of rigid plumbing may void war ranty 1 A2. 4 1 LATCH PAWL ASSEMBLY 6 576 106 1 HEX JAM NUT 3 8 24 17 261275 1 ARBOR KEY 7 73300011 6 HEX LOCK NUT 10 32 18 S2 52 8 HEX CAP SCREW 5 16 18 X 5 8 LONG 8 300007 2 SNAP RING EXTERNAL 19 300006 1 SET SCREW 3 8 16 X 1 2 LONG 9 15262115 1 HUBA 20 1 82 51 4 HEX CAP SCREW 5 16 18 X 1 2 LONG 10 52621161 1 HUBB 22 300107 4 HEXLOCK NUT 5 16 18 12 262441 2 GUIDE ARM ili DESCRIPTION kull DP5600 OHP DP5635 OHP 1 SPOOL ASSEMBLY 1 S602371 5602371 3 MAIN SHAFT 1 262119 262119 11 BASE ASSEMBLY r 602140 602140 14 GUIDE ROLLER BRACKET ASSEMBLY 1 5602142 S602142 21 DRIVE SPRING ASSEMBLY 1 S600361 S600361 23 SWIVEL ASSEMBLY 1 602159 602159 HOSE ASSEMBLY r NONE 26 260044 HOSE BUMPER ASSEMBLY 1 NONE A2 HR1004 3 www reelcraft com
3. Operating Instructions Series DP5000 Spring Driven Hose Reels High Pressure Model Numbers DP5600 OHP DP5635 OHP IMPORTANT Read this manual carefully before installing operating or servicing this equipment Dimensions 16 3 8 14 3 8 SAFETY Personal injury and or equipment damage may result if proper safety precautions are not observed e Ensure that reel is properly installed before connecting input and output hoses e Bleed fluid gas pressure from system before servicing reel e Before connecting reel to supply line ensure that pressure does not exceed maximum working pressure rating of reel e Remember even low pressure is very dangerous and can cause personal injury or death e Be aware of machinery and personnel in work area e fa leak occurs in the hose or reel remove system pressure immediately e A high tension spring assembly is contained within the reel Exercise extreme caution e Pull hose from reel by grasping the hose itself not the control valve e f reel ceases to unwind or rewind remove system pressure immediately Do not pull or jerk on hose e reat and respect the hose reel as any other piece of machinery observing all common safety practices Form 1205 909 Rev 5 2013 Reelcraft Industries Inc 7 2842 E Business Hwy 30 Columbia City IN 467
4. hen adding wraps of hose add just enough wraps to achieve the desired tension without exceeding the wind ing mechanism s spring capacity Properly tensioned reels allow all hose to be freely removed from the spool until the point of U bolt contact Damage to the winding mechanism will result if spring is over tensioned Service Instructions User servicing of the reel is limited to replacing input output hoses only Refer all other repairs to an authorized service person or directly to Reelcraft Failure to do so may result in personal injury and or equipment damage and may void the warranty WARNING Rewind hose on reel then bleed pressure from system before performing the following procedures CAUTION Remove all spring tension before disassembling the hose reel Do not attempt to open the riveted spring case assembly 1 Replace hoses in accordance with procedures given in Installation Instructions section of this manual 2 All mating moving parts have been factory lubricated as required www reelcraft com Page 3 Series DP5000 Spring Driven Hose Reels v WA XX Ta LIN OSs Haar Aco DESCRIPTION cael age EN DESCRIPTION 2 15602149 1 SPRING CASE AND RATCHET ASSY 13 260901 1 SPRING CASE GASKET 4 300121 1 SET SCREW 3 8 16 X 3 3 LONG 15 261274 1 SPRING ARBOR 5 S260031 1 SPRING CASE STUD 16 S60214
5. pply thread sealant as shown in Figure B and connect input hose to main shaft input Figure C 2 lighten securely ensuring a sealed connection has been made Page 2 www reelcraft com Series DP5000 Spring Driven Hose Reels Figure D Figure E Figure F Installing the Qutput Hose WARNING Use extreme caution reel under tension Avoid releasing latch mechanism CAUTION Apply pipe thread sealant to all threads on standard reels Do not overtighten connection Recommended torque not to exceed 70 ft Ib Manually turn sheave until spring is tight back off 2 turns then latch Route output hose through roller bracket U bolts then through cut out in spool as indicated in above illustrations Connect output hose to swivel output as indicated in Figure E Place U bolt over hose and through the slotted holes below the hose opening Add washers and lock nuts tighten Securely Figure F 5 Charge hose Momentarilv open control valve to purge hose of gases When fluid appears at control valve close valve With hose fully charged release latch and wind output hose onto reel 6 Install hose bumper assembly Adjustments WARNING Use extreme caution reel under tension Avoid releasing latch mechanism If necessary adjust spring ten Sion on reel by manually adding or removing wraps of hose from spool one wrap at a time until desired tension is obtained Manually add wraps to increase tension Remove wraps to decrease tension CAUTION W
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