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Ransburg - DeVilbiss

1. Figure 82 Air Hose Assembly Parts AIR HOSE ASSEMBLY PARTS LIST Figure 82 79869 00 Stem Quick Disconnect Air Fitting 1 2 20 LH 79868 00 Assembly Quick Disconnect Fitting 79930 00 Hose Fitting Assembly 1 2 20 LH 79938 00 Assembly Ground Fitting 47 AH 08 02 5 Vector Solo 65kV Applicator Parts Identification Ransburg AIR HOSE ASSEMBLIES QD Air Hose Assembly 15 meter 49 foot QD Air Hose Assembly with Stem 15 meter 49 foot Standard Air Hose Assembly 20 meter 66 foot QD Air Hose Assembly 20 meter 66 foot QD Air Hose Assembly with Stem 20 meter 66 foot Standard Air Hose Assembly 30 meter 99 foot QD Air Hose Assembly 30 meter 99 foot QD Air Hose Assembly with Stem 30 meter 99 foot QD Air Hose Assembly 50 meter 150 foot QD Air Hose Assembly with Stem 30 meter 99 foot 79727 99 Whip Hose 150mm 6 inch AIR CAP TEST KIT OPTIONAL Figure 83 74035 27 Air Cap Test Kit 65V 74035 28 Air Cap Test Kit 98V Figure 83 Air Cap Test Kit Optional AH 08 02 5 48 Ransburg Vector Solo 65kV Applicator Parts Identification TEST AND MAINTENANCE KIT OPTIONAL Figure 84 Part 79870 00 Test and Maintenance Kit Figure 84 Test and Maintenance Kit Optional COILED FLUID TUBE OPTIONAL Figure 85 79871 00 Coiled Fluid Tube 3 2mm 125 16 Coils 79871 01 Coiled Fluid Tube 3 2mm 125 12 Coils 79890 00 K5 Cover Coiled Fluid Tube
2. 1 Fluid Return Spring 2 Fluid Adjustment Valve 3 Air Valve Return Spring Figure 35 Spring and Fluid Adjust Valve Replacement Figure 37 Rear Cover Replacement 29 AH 08 02 5 Vector Solo 65kV Applicator Maintenance NEEDLE SHAFT REMOVAL REPLACEMENT 1 Remove barrel from the handle using previous steps 2 Remove cascade Figure 38 Cascade Removal 3 Remove rear nut using the 79854 00 Special Wrench Figure 39 Needle Shaft Removal AH 08 02 5 Ransburg 4 Attachajam nutto the assembly and pull straight out of the barrel PULL STRAIGHT OUT Figure 40 Needle Shaft Removal 5 Clean cavity with non metallic brush and non polar solvent 6 Replace needle components as required See 79911 00 Needle Shaft Parts List in the Parts Identification section for breakdown 9998 LRP SECTION Figure 41 79911 00 Needle Shaft with 2k Adjust able Packings Needle Shaft Rebuild 1 Prior to installing the needle shaft coat the exterior surfaces generously with dielectric grease 2 Screw the needle electrode onto the front of the needle shaft and hand tighten 3 Fill the inner diameter of the packing tube with dielectric grease 4 Insert the needle shaft rear section first into the packing tube Rotate the needle shaft while moving back and forth inside the packng tube until fully i
3. 10m 33 ft QD Air Hose 4 Fluid Hose 30m 99 ft 15m 49 ft QD Air Hose 20m 60 ft QD Air Hose Geer 0 Standard Spray 65kV Air Cap 1 4mm Fluid Nozzle 44 1 Standard Spray 65kV Air 1 Standard Fluid Tube 093 ID Cap 1 8mm Fluid Nozzle 45 2 Coiled Fluid Tube 1 8 ID 2 Trans Tech 122V Air 3 Fluid Tube 1 8 ID Cap 1 8mm Fluid Nozzle 245 4 Fluid Tube 1 4 ID 3 Round Spray 4 Standard Spray 65kV Air Cap 1 2mm Fluid Nozzle 48 2 Two Finger Trigger 43 AH 08 02 5 Vector Solo 65kV Applicator Parts Identification TABLE A AIR HOSE LENGTH AND AIR HOSE TYPE Description 10m 33 ft Description Standard Air Hose Ransburg A Air Hose Stem 79727 10 15m 49 ft Standard Air Hose 79727 15 20m 66 ft Standard Air Hose 79727 20 30m 99 ft Standard Air Hose 79727 30 Air Hose W Quick Disconnect QD Stem 79727 11 79869 00 15m 49 ft Air Hose W Quick Disconnect QD Stem 79727 16 79869 00 20m 66 ft Air Hose W Quick Disconnect QD Stem 79727 21 79869 00 INI WIN 10m 33 ft 30m 99 ft Air Hose W Quick Disconnect QD Stem TABLE B FLUID TUBE SELECTION B ennio lx o Standard Fluid Tube 093 ID X 3 8 OD 79878 11 Coil Fluid Hose 125 ID Low Flow 79871 01 Standard Fluid Tube 1 8 ID X 3 8 OD 79878 12 Stan
4. O Ring Solvent Proof 1 2 3 4 5 6 7 8 9 10051 05 Cup Seal Spring Loaded 78630 00 Spacer Seal 17390 04 Washer Spring Belville 78631 00 Q sch JS Nut Packing AH 08 02 5 Vector Solo 65kV Applicator Parts Identification Ransburg P R PF xus Ze c r _ er_ gt Z SECTION B B Figure 79 79911 01 Needle Shaft With Non Adjustable Packings 79911 01 NEEDLE SHAFT NON ADJUSTABLE PACKINGS FOR 1K ONLY PARTS LIST Figure 79 Electrode High Wear Assembly Seal Cartridge Non Adjustable Tube Packing Assembly Needle Shaft Solo 65kV 78629 00 Retainer Needle Seal Rear 79001 06 O Ring Solvent Proof 10051 05 Cup Seal Spring Loaded 78630 00 Spacer Seal 78631 00 Nut Packing lt 79755 00 Fluid Inlet 79746 00 Grounding Clip 79814 00 SHCS 4mm X 20mm Lg Ref 1 4 Power Module Ref 3 4 Power Module AH 08 02 5 Ransburg Vector Solo 65kV Applicator Parts Identification ACCESSORIES Figure 81 Fluid Hose Optional FLUID HOSE PARTS LIST OPTIONAL Figure 81 Description 79548 10 Fluid Hose Assembly 10m 33 ft 79548 15 Fluid Hose Assembly 15m 49 ft 79548 20 Fluid Hose Assembly 20m 66 ft 79548 31 Fluid Hose Assembly 30m 99 ft 14599 00 Nut 7623 00 Union Stem 7617 00 Ferrule 77031 XX Bulk Hose Fluid
5. 79878 11 Tube Fluid Inlet 2 4mm ID 093 216mm 8 1 2 Lg Standard W Applicator 79787 00 Assembly Trigger 79454 00 Screw Trigger Retention 79768 00 Nut Fluid Jam Front 79744 00 Spring Air Valve Return 79835 00 Assembly Power Module Includes Items 39 40 41 42 and 43 79768 00 Nut Fluid Jam Spring Guide 78636 00 Spring 79781 00 Seal Adjustment Bushing 79837 00 Gasket Handle to Power Module 79809 00 Pressure Reducer Atomizing Air Vector Solo Yellow 79911 00 Kit Shaft Assembly 2 Piece Needle Vector Solo 79760 00 Seal Air Valve 79847 00 Valve Compensation Atomizing 79755 00 Fluid Inlet 79836 00 Gasket Exhaust 79843 00 Assembly Exhaust Housing 79529 00 K5 Applicator Cover LSCH0009 00 Dielectric Grease 80098 00 One Way Valves 2 1 1 1 2 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 4 AH 08 02 5 Ransburg Vector Solo 65kV Applicator Parts Identification NOTES 53 AH 08 02 5 Vector Solo 65kV Applicator Warranty Policies WARRANTY POLICIES LIMITED WARRANTY Ransburg will replace or repair without charge any part and or equipment that fails within the specifiedtime see below because offaulty work manship or material provided thatthe equipment has been used and maintained in accordance with Ransburg s written safety and operating instruc tions and has been
6. AH 08 02 5 Ransburg SAFETY SAFETY PRECAUTIONS Before operating maintaining or servicing any Ransburg electrostatic coating system read and understand all of the technical and safety litera ture for your Ransburg products This manual contains information that is important for you to know and understand This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this informa tion we use the following symbols Please pay particular attention to these sections A WARNING States information to alert you to a situation that might cause serious injury if instructions are not followed A CAUTION States information that tells how to prevent damage to equipment or how to avoidasituation that might cause minor injury A NOTE is information relevant to the proce dure in progress While this manual lists standard specifications and service procedures some minor deviations may be found between this literature and your equipment Differences in local codes and plant requirements material delivery requirements etc make such variations inevitable Compare this manual with your system installation drawings and appropriate Ransburg equipment manuals to reconcile such differences Careful study and continued use ofthis manual will provide a better understanding of the equipment and process resulting in more efficient operation longer trouble free service and faster easier trou bleshoot
7. J DESIGNATIONS A DESIGNATIONS CONFIGURATION DWG 79944 REV C 7 08 02 5 Vector Solo 65kV Applicator Atex FM Ransburg VECTOR SOLO RS70 AS SOLVENT BASED 79965 ABCDE BASE OPTION MODEL NO DESIGNATIONS ORDERING INFORMATION ONLY OPTION A DESIGNATIONS AIR HOSE TYPE AND LENGTH 3 FOR STANDARD AIR HOSE ASSEMBLY 20 METER 66 PART NUMBER 79727 20 1 FOR STANDARD AIR HOSE ASSEMBLY 10 METER 33 PART NUMBER 79727 10 la 2 FOR STANDARD AIR HOSE ASSEMBLY 15 METER 49 PART NUMBER 79727 15 4 FOR STANDARD AIR HOSE ASSEMBLY 30 METER 99 NUMBER 79727 30 5 FOR QD AIR HOSE ASSEMBLY 10 METER 33 NUMBER 79727 11 6 FOR QD AIR HOSE ASSEMBLY 15 METER 49 PART NUMBER 79727 16 M 7 FOR QD AIR HOSE ASSEMBLY 20 METER 66 PART NUMBER 79727 21 8 FOR QD AIR HOSE ASSEMBLY 30 METER 99 PART NUMBER 79727 31 OPTION B DESIGNATIONS FLUID INLET TUBE 1 FOR STANDARD FLUID TUBE 093 ID PART NUMBER 79878 01 2 FOR COILED FLUID TUBE 125 ID PART NUMBER 79871 00 3 FOR FLUID TUBE 1 8 ID PART NUMBER 79878 02 4 FOR FLUID TUBE 1 4 ID PART NUMBER 79878 03 Le OPTION C DESIGNATIONS TRIGGER TYPE 2 FOR TWO FINGER TRIGGER PART NUMBER 79787 00 OPTION D DESIGNATIONS SPRAY TECHNOLOGY 0 F
8. SERVICE MANUAL AH 08 02 5 Ransburg January 2013 VECTOR SOLO 65 KV APPLICATOR MODEL 79965 Solventborne RS70 AS IMPORTANT Before using this equipment e carefully read SAFETY PRECAUTIONS starting APPROVED on page 1 and all instructions in this manual Keep this Service Manual for future reference Service Manual Price 50 00 U S Ransburg NOTE This manual has been changed from revision AH 08 02 4 to revision AH 08 02 5 Reasons for this change are noted under Manual Change Summary inside the back cover of this manual AH 08 02 5 Ransburg Vector Solo 65kV Applicator Contents CONTENTS PAGE SAFETY 1 4 SAFE TY PRECAUTIONS E 1 HAZARDS SAFEGUARDS EE 2 4 ATEX FM 5 8 EUROPEAN ATEX DIREC TIVE glo 5 Se ER ET 6 FM CONFIGURATION DRAWING a 7 8 GENERAL DESCRIP TION EE 9 79965 VECTOR SOLO 65KV SOLVENTBORNE SPECIFICATIONS 10 VECTOR SOLO 65KV SOLVENTBORNE ELECTROSTATIC SPRAY APPLICATOR 11 VECTOR SOLO 65KV TYPICAL SOLVENTBORNE INSTALLATION 12 79965 SOLO 65RV SOLVENIBORNE INSTALLATION iii 13 14 INSTALLATION sica 14 OPERATION 16 19 APPLICATOR OPERATION ai 16 17 FLUSHING COLOR CHANGE PROCEDURE E 17 18 FLUID NOZZLE FAIR rari crepi alari 19 SUITABLE SOLVENTS FOR CLEANING VECTOR SOLO APPLICATORS 20 ROUTINE S
9. 1 Main Air Supply 2 Closed Ball Valve Figure 13 Applicator Supply Air Off A WARNING Supply air to the applicator must be in terlocked with the solvent supply Supply air must be off whenever solvent supply is on 3 Discharge fluid into appropriate grounded me tallic container Figure 14 Applicator Flush Out 4 Load next color or remove applicator from in stallation as required AH 08 02 5 NOTES Ransburg 18 19 Ransburg Vector Solo 65kV Applicator Operation FLUID NOZZLE AIR CAP The fluid nozzle and air cap must be selected according to the application The following charts show the nozzles and air caps available for the Vector Solo FLUID NOZZLE SELECTION CHART Fluid Nozzle Part Nozzle Material 80101 44 1 4mm 055 inch Standard Wear 80101 144 1 4mm 055 inch Extended Wear 80101 45 1 8mm 070 inch Standard Wear 80101 145 1 8mm 070 inch Extended Wear 80101 46 1 0mm 042 inch Standard Wear 80101 146 1 0mm 042 inch Extended Wear 80101 47 028 inch Standard Wear 80101 147 028 inch Extended Wear 80101 48 1 2mm 047 inch Standard Wear 80101 48 1 2mm 047 inch Extended Wear FLUID NOZZLE SELECTION TRANS TECH CHART Fluid Nozzle Part 2 Nozzle Material 80122 244 1 4mm 055 inch Standard Wear 80122 344 1 4mm 055 inch Extended Wear 80122 245 1 8mm 070 inch Standard Wear 80122 345 1 8mm 07
10. in an alternating sequence with the 4mm Allen wrench Tighten the hook screw with the same 4mm wrench Figure 30 Cascade One Way Valve Removal 2 Wipe off excess dielectric lubricant 3 Remove excess lubricant from inside barrel with a clean cloth or rag 4 Remove one way valves Replace Cascade 1 Dispense about 1 4 tube of LSCH0009 00 Di electric Grease inside the barrel and on the sides of the cascade Figure 32 Installing Barrel to Handle A CAUTION gt Failure to use the LSCH0009 00 may 2 Install the first jam nut Tighten to stop by hand shorten product life while holding the needle shaft Figure 31 Cascade One Way Valve Installation 2 Slide the cascade back into the barrel 3 Install one way valves into air passages as shown 4 1 79793 Removal Tool 2 1st Jam Nut 3 79854 Special Wrench 4 2nd Jam Nut Raised Center gt es Figure 33 First Jam Nut Replacement AH 08 02 5 28 Ransburg Vector Solo 65kV Applicator Maintenance 3 second jam nut with raised centerfacing 5 Install trigger and fluid line and torque fluid out while holding the needle shaft tube fittings 40 45 Ibs in Figure 34 Second Jam Nut Replacement Figure 36 Fluid Line Trigger Installation 4 Install the fluid adjustment assembly along with the air and fluid return springs 6 Reconnect the rear cover and install with two 2 4mm screws
11. 65kV Applicator Maintenance With the 79330 fitting hold the hose in one hand and press a 6mm or 1 4 t handle allen wrench into the hex in the part while turning clockwise Tighten till cap is approximately 8 mm 1 32 from the swivel nut dr 1 327 Figure 74 Tightening 79930 Fitting 4 With the 79868 DQ fitting hold the hose in one hand and press againsta firm surface while turning the body wrench flat clockwise Tighten till cap is approximately 8 mm 1 32 from the QD base T CS Y IO 0 8mm 1 32 Figure 75 Tightening 79868 QD Fitting Resistance Test 1 If the hose is changed the resistance must be checked Using a Meg Ohm meter at 1000V measure the resistance from the lug ofthe ground wire to the body of the QD 79868 or the swivel nut 79930 The reading must be less than 5 Mega Ohms resistance end to end 0 5 Mi A el 1107 Figure 76 Air Hose Resistance Test 39 AH 08 02 5 Vector Solo 65kV Applicator Maintenance TROUBLESHOOTING GUIDE General Problem ELECTRICAL Possible Cause On Off lever in wrong position Ransburg Solution Ensure the On Off lever is in the On position Low pressure No ground connection Ensure 40 psig 2 75 bar at the applicator handle with applicator triggered Ensure the air hose is properly grounded to the earth ground Cascade not functioning Ensure cascade is functioning properly Three 3 screws
12. Kit of 5 Figure 85 Coiled Fluid Tube 49 AH 08 02 5 Vector Solo 65kV Applicator Parts Identification Ransburg The 79651 00 Installation and Setup Kit is available for the Vector Solo This kit includes all equipment necesary forthe installation setup and maintenance of the Vector Solo applicator This kit includes EW Z HA Q t Figure 86 Round Spray ROUND SPRAY OPTIONAL Figure 86 79960 02 Round Spray Fluid Nozzle 79962 00 Round Spray Air Cap The 79658 00 Gasket Kit is available for the Vector Solo This kit includes all of the gaskets required for an applicator rebuild Figure 87 Installation and Setup Kit 79651 00 INSTALLATION AND SETUP 79658 00 GASKET KIT KIT PARTS LIST Figure 87 PARTS LIST Description Description Cap Pressure Test Gauges Test Air Caps 65V 98V 122V 100 ml Graduated Cylinder Analog Voltmeter Stop Watch Test and Maintenance Kit Wet Film Gauge 79837 00 Gasket Handle to Power Module 79832 00 Gasket Barrel 79836 00 Gasket Exhaust 79881 00 Gasket Exhaust Wraparound 79876 00 Label Voltage On Off Solo AH 08 02 5 50 Ransburg Vector Solo 65kV Applicator Parts Identification PARTS COMPARISON A 79374 65 Standard Air Spray Air
13. at base of handle are loose Failed power module Fluid remnants in the air passage Tighten screws to ensure proper assembly Ensure module is properly functioning a Clean air passages with non polar solvent b Ensure fluid nozzle is properly tightened Wrong solvent used for final cleaning process Use non polar solvent for the final cleaning process Add sufficient air pressure at handle INADEQUATE DELIVERY No Fluid Flow Spray Performance AH 08 02 5 No pressure Ensure 2 8 bar 40 psig at the handle with applicator triggered Ensure pressure at the fluid line at the applicator Fluid tube may be plugged Replace or clean Fluid nozzle may be plugged Replace or clean Electrode not properly assembled Reassemble tightened to stop Material too viscous No adjustment of fan pattern Thin the material to a viscosity that is sprayable a Restrictor left out of barrel b The three 3 5mm barrel to handle screws are not properly tightened Poor atomization Ensure atomization air passages are clear of all foreign particles Fluid in air passages Ensure fluid nozzle is properly tightened 40 Ransburg Vector Solo 65kV Applicator Parts Identification PARTS IDENTIFICATION BANT Figure 77 Vector Solo 65kV Applicator Parts Breakdown 41 AH 08 02 5 Vector Solo 65kV Applicator Parts Identification Ransburg VECTOR SOLO 65kV SOLV
14. of the applicator Voltage output reading is between 52 and 60kV 1 Full Voltage Setting 2 76634 00 Meter 3 76667 00 kV Probe Figure 15 kV Probe 5 See Troubleshooting in the Maintenance section for possible cause of poor performance NOTE gt There is a 10 giga ohm resistor in the probe that lowers the output voltage The maximum kV rating is at no load Paint overspray and other contaminates on the barrel will lower the kV probe reading AH 08 02 5 Ransburg APPLICATOR REPAIR DO NOT allow the fluid lines to stand empty without flushing first This will cause dried paint flaking and clogging of the fluid lines applicator passages and or nozzles All repairs should be made on a clean flat sur face If a vise is used to hold parts during service or repair DO NOT clamp onto plastic parts and always pad the vise jaws The following parts should be thoroughly packed with dielectric grease LSCH0009 00 leaving NO air space or voids when assembling All O Rings PTFE o rings do not need lubrication Needle Shaft Assembly Packing Tube Cascade and Barrel Equipment Required Special Multi Purpose Wrench 79854 00 4mm 3mm and 2 5mm Allen Wrenches Screwdriver blade Jam Nut Removal Tool 79793 00 Dielectric Grease LSCH0009 00 Sealant Medium Strength 7969 10 Dowel 6mm 1 4 diameter Note Supplied with appli
15. used under normal operating conditions Normal wear items are excluded THE USE OF OTHER THAN RANSBURG AP PROVED PARTS VOID ALL WARRANTIES SPARE PARTS One hundred and eighty 180 days from date of purchase except for rebuilt parts any part number ending in R for which the warranty period is ninety 90 days EQUIPMENT When purchased as a complete unit i e guns power supplies control units etc is 1 yearfrom date of purchase WRAPPING THE APPLICATOR ASSOCIATED VALVES AND TUBING AND SUPPORTING HARDWARE IN PLASTIC SHRINK WRAP OR ANY OTHER NON APPROVED COVERING WILL VOID THIS WARRANTY AH 08 02 5 RANSBURG S ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP ORMATERIALS THEREARE NOIMPLIED WARRANTIES NORWARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE RANSBURG ASSUMES NO LIABILITY FOR INJURY DAM AGE TO PROPERTY OR FOR CONSEQUEN TIALDAMAGES FORLOSS OF GOODWILL OR PRODUCTION OR INCOME WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PURCHASER OR OTHERS EXCLUSIONS If in Ransburg s opinion the warranty item in question or other items damaged by this part was improperly installed operated or maintained Ransburg will assume no responsibility for repair or replacement of the item or items The pur chaser therefore will assume all responsibility for any cost of repair or replacement and service related costs if a
16. 0 inch Extended Wear 80122 246 1 0mm 042 inch Standard Wear 80122 346 1 0mm 042 inch Extended Wear 80122 247 028 inch Standard Wear 80122 347 028 inch Extended Wear 80122 248 1 2mm 047 inch Standard Wear 80122 348 1 2mm 047 inch Extended Wear AIR CAP FLUID NOZZLE PERFORMANCE CHART Orifice Fluid Pattern ID Delivery Air Size Pressure in mm ml min inches Reducer 80101 44 055 1 4 Air Spray 79374 65 15 1 2 Solo 80101 44 055 1 4 300 Air Spray 79374 98 17 1 2 Yellow 80122 244 055 1 4 300 LVMP 79374 122 11 541 2 Green Material Lacquer 18 Sec No 4 Ford Cup 72 F Results are material dependent Patterns at 8 inch target distance AH 08 02 5 Vector Solo 65kV Applicator Maintenance MAINTENANCE SUITABLE SOLVENTS FOR CLEANING VECTOR SOLO APPLICATORS When cleaning the applicator a suitable solvent for cleaning depends on the part s of the appli cator to be cleaned and the material that needs to be removed Ransburg recommends that all exterior cleaning be done with non polar solvents to prevent a conductive residue on critical com ponents We also understand that some of these solvents do not always meet the cleaning needs of some materials If conductive polar solvents are used to clean the applicator components all residue must be removed using a non conductive non polar solvent i e high flash N
17. CHEDULE M 21 22 APPLICATOR REPAIR Rai 22 23 le 23 FLUID ilari regie 24 25 ELECTRODE 25 NEEDLE ELECTRODE RESISTANCE TESTING EE 26 BARRELGREMOVAL 26 29 NEEDLE SHAFT REMOVAL REPLAGEMENT iii 30 31 POWER MODULE REMOVAL ciale 31 32 HANDLE DISASSEMBLY EE 32 34 POWER MODULE FLUID FITTING REMOVAL E 34 35 TEST AND MAINTENANCE KIT USAGE 79870 00 36 39 sel e ere al EE 40 Continued On Next Page AH 08 02 5 Vector Solo 65kV Applicator Contents Ransburg CONTENTS Cont PAGE PARTS IDENTIFICATION 41 52 VECTOR SOLO 65KV APPLICATOR PARTS BREAKDOWN 41 VECTOR SOLO 65KV SOLVENTBORNE APPLICATOR PARTS LIST 42 43 VECTOR SOLO RS70 AS MODEL IDENTIFICATION 4 seen 3 AIR HOSE LENGTH AND AIR HOSE TYPE EE 44 FLUID EE et le WE 44 ire e Et A TAI 44 SPRAY SELECTMON E 44 FLUID HOSE SELECTION WEE 45 79911 00 79911 01 NEEDLE SHAFT PARTS LIST iii 45 46 POWER MODULE REPLACEABLE PARTS PARTS LIST 46 ACCESSORIES PARTS LIS WEN 47 50 PARTS COMPARISON TRANS TECH ATOMIZATION PARTS LIST 51 VECTOR SOLO RECOMMENDED SPARE KE 52 WARRANTY POLICIES 54 LIMITED WARRANTY TN 54
18. Cap 79374 122 Trans Tech Air Spray Air Cap Standard Air Spray Nozzles have NY number between 44 and 148 NN Trans Tech Air Spray Nozzles VW have a number between 244 348 J jj Standard Air Spray Nozzles have 7 a longer narrower Trans Tech Air Spray Nozzles have a shorter wider tip and have a shorter over all length 80101 XX Standard Air Spray Fluid Nozzle 80122 XXX Trans Tech Air Spray Fluid Nozzle 79809 00 Standard Air Spray Restrictor 74963 06 Trans Tech Air Spray Restrictor TRANS TECH ATOMIZATION PARTS LIST SCHERER 79379 00 Nut Retaining Air Nozzle 3 79374 65 Standard Air Spray Cap Air 79374 122 Trans Tech Air Spray Cap Air 80101 XX Standard Air Spray Nozzle Fluid 80122 XXX Trans Tech Air Spray Nozzle Fluid4 79809 00 Standard Air Spray Restrictor Yellow Vector 74963 06 Trans Tech Air Spray Restrictor Green 51 AH 08 02 5 Vector Solo 65kV Applicator Parts Identification Ransburg VECTOR SOLO RECOMMENDED SPARE PARTS Quantities Per Applicator 80101 44 Nozzle Fluid 1 4mm 80099 00 Assembly Barrel Vector Solo 79907 00 Cascade Assembly 79832 00 Gasket Barrel 79374 65 Cap Air 65R 79724 00 Nut Retaining Air Nozzle LSORO0005 O Ring PTFE Encapsulated EMF 202 05 Ferrule Back 3 8 Tube EMF 203 05 Ferrule Front 3 8 Tube 79878 12 Tube Fluid Inlet 3 2mm ID 125 79878 13 Tube Fluid Inlet 3 4mm ID 250
19. ENTBORNE APPLICATOR PARTS LIST Figure 77 res __ Oo wo Table 2 Nozzle Fluid 80099 00 Assembly Barrel Vector Solo 79907 00 Cascade Assembly 79832 00 Gasket Barrel 79881 00 Gasket Exhaust Wrap Around Table D D1 Cap Air 79724 00 Nut Retaining Air Nozzle LSORO0005 17 O Ring PTFE Encapsulated 79385 00 Nut Connector Hose EMF 202 05 Ferrule Back 3 8 Tube EMF 203 05 Ferrule Front 3 8 Tube 79878 12 Tube Fluid Inlet 3 2mm ID 125 Accessory 79878 13 Tube Fluid Inlet 3 4mm ID 250 Accessory Table E E Tube Fluid 79816 00 Assembly Rear Cover 79798 03 SHCS M5 X 30 79799 01 Socket Head Cap Screw M4 X 25mm 79798 02 Socket Head Cap Screw M5 X 80mm Table C C Assembly Trigger 79454 00 Screw Trigger Retention 79768 00 Nut Fluid Jam Front 79774 00 Spring Air Valve Return 79701 00 Hook Molded 79799 02 SHCS M4 X 30mm Table A A Assembly Air Hose Solo 10 20 and 30m Lengths 79833 02 Assembly Handle Vector Solo Includes Items 33 34 35 36 37 and 38 79833 03 Assembly Handle Only 79835 00 Assembly Power Module Includes Items 39 40 41 42 and 43 79768 00 Nut Fluid Jam Spring Guide 78636 00 Spring 79789 00 Assembly Rear Fluid Adjustment 79781 00 Seal Adjustment Bushing 79837 00 Gasket Handle to Power Module Table D D3 Pressure Reducer Atomizing Air 79911 00 Kit Shaft Assembly 2 Piece Needle Vector Solo 79760 00 Seal Air Valve 79769 00 Seal Air Cartrid
20. Figure 59 Ground Clip Replacement WARNING The ground clip must be properly installed such that it touches both the air and fluid fitting Figure 62 Power Module Assembly 35 AH 08 02 5 Vector Solo 65kV Applicator Maintenance TEST AND MAINTENANCE KIT USAGE 79870 00 2 O Ar 3 4 SY 4 J H SS 1 Figure 63 79870 Test and Maintenance Kit 79870 TEST AND MAINTENANCE KIT eng Description Brass Tee Fitting 100 psi Pressure Gauge 6 Air Hose Assembly Left Hand Male Fitting Barb Fitting Tubing The 79870 Test and Maintenance Kit allows the user to determine the inlet pressure at the base handle ofthe Vector Solo hand held applicators The Test and Maintenance Kit also allows the user to test the 79835 Power Module Assembly on the Vector Solo applicator The procedure to test the inlet pressure at the base handle of the Vector Solo applicator is as follows see Figures 63 and 64 1 Connect the left hand fitting of the 79727 Air Hosetothe male inletofthe Testand Maintenance Kit 2 Connect the 6 air hose assembly between the brass tee fitting and the gun air inlet AH 08 02 5 Ransburg 3 Connect the other end of the air hose to the regulated air supply 4 Turn on main air Trigger the applicator with kV switch on high down position Read the pressure atthe 100 psi pressure gauge This pres
21. OR STANDARD SPRAY 65V CAP 44 NOZZLE PART NUMBER 79374 65 amp 79377 44 1 FOR STANDARD SPRAY 65V CAP 45 NOZZLE PART NUMBER 79374 65 amp 79377 45 2 FOR TRANSTECH SPRAY 122V CAP 245 NOZZLE PART NUMBER 79374 122 amp 79552 245 3 FOR ROUND SPRAY PART NUMBER 79662 00 amp 79559 00 4 FOR STANDARD SPRAY 65V CAP 48 NOZZLE PART NUMBER 79374 65 amp 79377 48 APPROVED SPARE FLUID NOZZLES LIST 80101 46 1 06mm ID STD WEAR 79377 47 71mm ID STD WEAR 80101 48 1 19mm ID STD WEAR 79377 144 1 40mm ID HIGH WEAR 80101 145 1 78mm ID HIGH WEAR 79377 146 1 06mm ID HIGH WEAR 80101 147 71mm ID HIGH WEAR 80122 244 1 40mm ID STD WEAR 80122 444 1 40mm ID HIGH WEAR 80122 445 1 78mm ID HIGH WEAR OPTION E DESIGNATIONS FLUID HOSE LENGTH 0 FOR NO FLUID HOSE 1 FOR FLUID HOSE 10m PART NUMBER 79548 10 2 FOR FLUID HOSE 15m PART NUMBER 79548 15 3 FOR FLUID HOSE 20m PART NUMBER 79548 20 4 FOR FLUID HOSE 30m PART NUMBER 79548 31 CONFIGURATION DWG 79944 REV C AH 08 02 5 Ransburg Vector Solo 65kV Applicator Introduction INTRODUCTION GENERAL DESCRIPTION NOTES The Vector Solo 65kV Applicator is an air at omizing applicator powered only by a pressurized air source Pressurized air creates rotation of a turbine generator that powers a cascade The cascade generates a high voltage DC charge to the electrode creating an electrostati
22. The paint process and equipment should be set up and operated in accordance with local and or country safety codes Ransburg AREA Tells where hazards may occur Toxic Substances Explosion Hazard Incompatible Materials Electrical Equipment HAZARD Tells what the hazard is Certain material may be harmful if inhaled or if there is contact with the skin Halogenated hydrocarbon sol vents for example methylene chloride and 1 1 1 Trichlo roethane are not chemically compatible with the aluminum that might be used in many system components The chem ical reaction caused by these solvents reacting with aluminum can become violent and lead to an equipment explosion High voltage equipment is uti lized Arcing in areas of flamma ble or combustible materials may occur Personnel are exposed to high voltage during operation and maintenance Protection against inadvertent arcing that may cause a fire or explosion is lost if safety circuits are disabled during operation An electrical arc can ignite coat ing materials and cause a fire or explosion Vector Solo 65kV Applicator Safety SAFEGUARDS Tells how to avoid the hazard Followthe requirements of the Material Safety Data Sheet supplied by coating material manufacturer Adequate exhaust must be provided to keep the air free of accumulations of toxic materials Use a mask or respirator whenever there is a chance of inhaling sprayed m
23. age On Off Indicator Light Replaceable Hook 10 Trigger Fan Air Adjustment 11 Turbine Air Exhaust Fluid Needle Travel Adjustment 12 Voltage On Off Lever Fluid Hose Connection 13 Power Module Air Inlet Connection AH 08 02 5 Vector Solo 65kV Applicator Introduction Ransburg Figure 2 Vector Solo 65kV Solventborne Typical Installation VECTOR SOLO 65KV SOLVENTBORNE TYPICAL INSTALLATION o eem Tuo Vector Solo Fluid Regulator Ball Valve Air Hose 79727 XX Air Regulator W Pressure Gauge Air Hose Ground Wire Air Water Separator Fluid Line Main Air Supply Line Fluid Supply Grounded AH 08 02 5 12 13 Ransburg INSTALLATION Air Hose A WARNING For proper safe function of the applica tor the 79727 XX Air Hose Assembly must be used either standard or quick discon nect style Fluid Hose Recommendation Ransburg recommends using a 79548 Fluid Hose Assembly This assembly is made to specifically fit the fluid fitting size engineered into the applica tor This hose is available from your authorized Ransburg distributor Available hose lengths are listed in Accessories in the Parts Identification section of this manual gt Anyuserinstalled fluid hose used must be rated for 100 psig 6 9 bar working pressure minimum Filters 1 Install an air filler assembly on the outlet of the main air regulator The filter should be 5 micr
24. ance FLUID NOZZLE Refer to Figure 19 Removal 1 Remove the air cap from the applicator referto Air Cap Removal in the Maintenance section 2 Tiltthe applicator forward and pullthe trigger to make sure that all fluid in the applicator is drained out The applicator barrel MUST be tilted front down to remove the fluid nozzle Failure to do so may allow paint to enter the air passages thereby reducing airflow and damaging the applicator barrel Applicators may be flushed in lieu of tilting However they MUST be either flushed or tilted during nozzle removal 3 While holding the applicator assembly with the trigger pulled back remove the fluid nozzle with the open end ofthe special multi purpose wrench W Figure 19 Fluid Nozzle Removal AH 08 02 5 Ransburg NOTE gt To keep the needle electrode from unscrewing from the needle shaft the applicator s trigger should be actuated to pull the needle electrode away from the fluid nozzle Cleaning and Inspection 1 Use a suitable solvent to clean the fluid nozzle Refer to Suitable Solvents for Cleaning Vector Solo Applicators in the Maintenance section 2 Examine the fluid nozzle for damage to the air passages and the fluid nozzle tip Also exam ine the needle seat for damage or wear If any damaged or any worn areas are found the fluid nozzle must be replaced 1 Electrode Assembly 2 Fluid Nozzle 3 O Ring 4 A
25. aphtha Ifthere are any questions as to what solvents are best for cleaning contact your local Ransburg distributor and or your paint supplier The Vector Solo applicator air hoses and fluid hose assemblies should not be submerged or soaked in solvent However the outer surfaces of these items can be wiped with a suitable cleaning solvent The items that cannotbe soaked are noted throughout this manual All electrical components cannot be cleaned or soaked in any solvents NOTE gt Useanon polar solvent wipe as the final cleaning sequence for cleaning all parts AH 08 02 5 Ransburg WARNING gt The user MUST read and be familiar with the safety instructions in this manual f compressed air is used in cleaning REMEMBER that high pressure air can be dangerous and should NEVER be used against the body It can blind deafen and may even penetrate the skin If used for cleaning equipment the user should wear safety glasses ALWAYS turn the on off lever on the power module off prior to cleaning and ser vicing the equipment gt Be SURE the power is Off and the sys tem is grounded before using solvent to clean ANY equipment gt DO NOT operate a faulty applicator gt When using cleaning solvent standard health and safety precautions should apply Any solvent used to clean the fluid pas sages must be discharged into a grounded container Use of ungrounded or plastic containers may cause
26. at ic operation gt Install and route the hoses so they are NOT exposed to temperatures in excess of 120 F and so that all hose bends are NO LESS than a 6 inch 15cm radius Fail ure to comply with these parameters could cause equipment malfunction that might create HAZARDOUS CONDITIONS AH 08 02 5 Vector Solo 65kV Applicator Installation Ransburg Interlocks Required Interlock the solvent supply with the main supply air to the applicator When solvent is On main E are supply air to the applicator is Off Interlocks are H Wo H 6 2 user supplied A A WARNING The solvent supply must be interlocked with applicator supply air Figure 4 Air Hose Connections INSTALLATION 6 Connect fluid hose from grounded fluid source 1 Ensure there is a true earth ground connection available A WARNING gt Both the fluid source and the air hose ground must be connected to true earth ground 2 Connect the fluid source to true earth ground 3 Ensure electrostatic On Off lever is in the Off position Figure 5 Fluid Hose Connection 7 Trigger the applicator with fluid off Look for air leaks in any connections 8 Activate fluid check for leaks with solvent Flush if required See Operation section for sequence Figure 3 Voltage Off Lever Position Bottom View 4 Connect the air hose ground wire to true earth ground 5 Connect the air hose to the applic
27. aterials The mask must be compatible with the material being sprayed and its concentration Equipment must be as pre scribed by an industrial hygienist or safety expert and be approved Spray applicators require thataluminum inletfittings be replaced with stainless steel See Accessories in the Parts Identification section Aluminum is widely used in other spray application equipment such as material pumps regulators valves etc Check all other equipment items before use and make sure they can also be used safely with these solvents Read the label or data sheet for the ma terial you intend to spray If in doubt as to whether or notacoating or cleaning material is compatible contact your material supplier Any other type of solvent may be used with aluminum equipment Turn the power module OFF before working on the equipment Test only in areas free of flammable or combus tible material Testing may require high voltage to be on but only as instructed Production should never be done with the safety circuits disabled Before turning the high voltage on make sure no objects are within the sparking distance AH 08 02 5 Vector Solo 65kV Applicator Safety AREA HAZARD Tells where hazards Tells what the hazard is may occur Spray Area Electrostatic Arcing General Use and Improper operation or mainte Maintenance nance may create a hazard Personnel must be properly trained in the use of this e
28. ator thread is left hand pitch counter clockwise to tighten AH 08 02 5 14 15 Ransburg Vector Solo 65kV Applicator Installation NOTES AH 08 02 5 Vector Solo 65kV Applicator Operation Ransburg OPERATION Q APPLICATOR OPERATION 1 Ensure the On Off switch is in the desired position for voltage II 2 or dll 1 Fluid Supply 2 Flow Regulator VOLTAGE ON VOLTAGE OFF Figure 6 Voltage On Off Position Figure 8 Fluid Supply Pressure Adjustment 4 Increase air pressure to the applicator depend ing upon atomization requirements Minimum pressure is 2 75 bar 40 psig at the handle Use either gauge from Maintenance and Test Kit or use Table to use a gauge reading at the wall regulator adjusted for the pressure drop in the air hose 2 Ensure the voltage high low switch is in the desired position 60 VOLTAGE 100 VOLTAGE Figure 7 High Low Voltage Selection 3 Open the fluid supply 6 96 bar 100 psig maximum working pressure Se Ken 40 PSIG Figure 9 Air Pressure at Regulator AH 08 02 5 16 17 Ransburg Table Pressure at Regulator 79727 Pressure At Hose Length Wall Regulator Gauge 30m 0 5 9 bar 85 psig 20m 4 8 bar 70 psig 15m 4 5 bar 65 psig 10m 4 1 bar 60 psig 5 Adjust fan pattern size Counter clockwise makes the pattern longer cloc
29. burg Vector Solo 79965 ATEX Label 79846 Product Marking Definitions BRAND OF ne Ex Certificate Number Sira OBATEX5060X H D NR uses ans f BRANDS HOLDINGS Sira Notified Body performing EC type VE i R RS70 AS examination 08 Year of certification ATEX Reference to ATEX Directive ia TA 5 Protection Concept Code code 5 is titled Encapsulation Label 79852 01 060 Document serial number X Special conditions for safe use apply Special conditions for safe use The Vector Solo 79965 Applicators shall only be used with asso ciated Air Hose Assembly Product Marking x II 2 G Ex Specific marking of explosive protection FM Configuration Il Equipment Group hazardous area This applicator is FM approved when config characteristics ured to drawing 79944 shownon pages 7 and8 2 Equipment Category G Type of explosive atmosphere gases vapors or mists EEx0 24mJ The Vector Solo 79965 Applicators are suitable foruse in manual spraying installations complying with EN 50 050 as they are a Type A class with a discharge energy limit of 0 24mJ AH 08 02 5 Ransburg Vector Solo 65kV Applicator Atex FM VECTOR SOLO RS70 AS SOLVENT BASED 79965 ABCDE BASE OPTION MODEL NO DESIGNATIONS ORDERING INFORMATION ONLY D DESIGNATIONS C DESIGNATIONS B DESIGNATIONS
30. c field between the atomizer and the target Aregulated pressure fluid system delivers coating material to the atomizer At the time of triggering the applicator fan and atomization air is introduced which atomizes the coating material into a spray mist The atomized spray particles under the influ ence of the electrostatic field become electrically charged The charged particles are attracted to and deposited on the target object The forces between the charged particles and the grounded target are sufficient to turn most normal overspray around and deposit it on the back surface of the target Therefore ahigh percentage of the coating is deposited on the target One of the many features of the Vector Solo ap plicator system is that the electrical energy which is available from the resistive charging electrode is limited to the optimum level of safety and ef ficiency The system is incapable of releasing sufficient electrical orthermal energy during normal operating conditions to cause ignition of specific hazardous materials in their most easily ignited concentrations in air As the applicator electrode approaches ground applicator circuitry causes the high voltage to approach zero while the current approaches its maximum value AH 08 02 5 Vector Solo 65kV Applicator Introduction Ransburg 79965 VECTOR SOLO 65KV SOLVENTBORNE SPECIFICATIONS Environmental Physical Mechanical 7 x Fluid Flow Applicator Length 257m
31. cator 22 Ransburg 1 Remove applicator from the worksite after fol lowing the Flush Procedure A WARNING gt Ensure all pressure has been bled from the fluid and air line prior to disconnection 2 Remove fluid hose at base of applicator Figure 16 Counter Clockwise to Remove Fluid Hose 3 Remove air hose at base of applicator Figure 17 Clockwise to Remove Air Hose 23 Vector Solo 65kV Applicator Maintenance AIR CAP Removal 1 While holding the barrel with one hand loosen the retaining nut using the other hand 2 Unscrew the retaining nut completely and remove the air cap CCW Figure 18 Air Cap Removal Cleaning and Inspection 1 Use a suitable solvent to clean the air cap Refer to Suitable Solvents for Cleaning Vector Solo Applicators in the Maintenance section 2 Examine the air cap for damage to the air horns face and any air passages If any ofthese areas are damaged or worn the air cap should be replaced Reinstall 1 Check the fluid nozzle to ensure that it is tightly screwed into the barrel 2 Place the air cap over the electrode wire of the needle electrode and set it onto the fluid nozzle 3 Place the retaining nut over the air cap and begin screwing it onto the barrel 4 Before securing the retainer nut to the barrel position the air cap for the desired spray pattern AH 08 02 5 Vector Solo 65kV Applicator Mainten
32. dard Fluid Tube 1 4 ID X 3 8 OD 79878 13 TABLE C TRIGGER SELECTION 2 Finger Trigger 2 79787 00 TABLE SPRAY SELECTION D oada 0 Standard Spray 65V Air Cap 1 4mm Fluid Nozzle 44 Standard Spray 65V Air Cap 1 8mm Fluid Nozzle 45 79374 65 79727 31 79869 00 79374 65 80101 44 79809 00 80101 45 79809 00 Trans Tech 122V Air Cap 1 8mm Fluid Nozzle 245 79374 122 80122 245 74963 06 AH 08 02 5 Round Spray 79962 00 79960 02 74963 05 44 45 Ransburg A Vector Solo 65kV Applicator Parts Identification TABLE E FLUID HOSE SELECTION Description EN No Fluid Hose Fluid Hose 10m 33 ft 79548 10 Fluid Hose 15m 49 ft 79548 15 Fluid Hose 20m 60 ft 79548 20 Fluid Hose 30m 99 ft 79548 31 3 A geegent SECTION Figure 78 79911 00 Needle Shaft With 2k Adjustable Packings 79911 00 NEEDLE SHAFT PARTS LIST Figure 78 tema ee 70430 01 Electrode High Wear 74653 00 Adapter Male Chevron 14323 00 Seal 3 8 Diameter Chevron 18821 00 Adapter Female Chevron 79912 00 Tube Packing 79910 00 Assembly Needle Shaft Solo 65kV 78629 00 Retainer Needle Seal Rear 79001 06
33. dule Removal NOTE gt The power modules are not serviceable 5 Using a dowel rod push out the air valve cartridge Handle Disassembly 1 Remove barrel 2 Remove power module 1 6mm 1 4 Dowel Figure 49 Air Valve Cartridge Removal 3 Push air valve out 1 Push Out From Here Figure 47 Air Valve Removal AH 08 02 5 32 Ransburg Vector Solo 65kV Applicator Maintenance 6 Remove air valve cartridge seal black see Handle Rebuild Figure 48 1 Install the front air valve seal using the Special Tool 7 Remove front air valve seal white NOTE gt Only remove the front air valve seal item 3 if there is damage or wear to the seal causing leakage Figure 51 Air Valve Seal Replacement 2 Install the air valve cartridge seal 1 79793 00 Jam Nut Tool 2 Front Air Valve Seal Concave Side to Tool Figure 52 Cartridge Seal Replacement 1 Rear Seal 2 Air Valve Cartridge Seal 3 Front Air Valve Seal Figure 50 Air Valve Cartridge Seal and Front Seal Removal NOTE gt f you remove the air valve seal it is highly recommended that it is replaced 33 AH 08 02 5 Vector Solo 65kV Applicator Maintenance Ransburg 3 Installthe air valve cartridge Align the cartridge 6 Reinstall barrel with tab at 12 o clock posiition 7 Install power module Power M
34. e disabled during operation Frequent pow er supply shutdown indicates a problem in the system requiring correction Ransburg SAFEGUARDS Tells how to avoid the hazard Fire extinguishing equipment must be present in the spray area and tested periodically Spray areas must be kept clean to prevent the accumulation of combustible residues Smoking must never be allowed in the spray area The high voltage supplied to the atomizer must be turned off priorto cleaning flushing or maintenance When using solvents for cleaning Those used for equipment flushing should have flash points equal to or higher than those of the coating material Those solvents used for cleaning must have a flash point at minimum of 5 C 9 F greater than the ambient temperature It is the end users re sponsibility to insure this condition is met Spray booth ventilation must be kept at the rates required by local and or country codes In addition ventilation mustbe maintained during cleaning op erations using flammable or combustible solvents Electrostatic arcing must be prevented Test only in areas free of combustible material Testing may require high voltage to be on but only as instructed Non factory replacement parts or unauthorized equipment modifications may cause fire or injury If used the key switch bypass is intended for use only during setup operations Production should never be done with safety interlocks disabled
35. ear ofthe barrel with the Special Wrench 79854 00 and unscrew the needle electrode from the needle shaft Figure 22 Electrode Removal Cleaning and Inspection 1 Use a suitable solvent to clean the needle electrode 2 Examine the needle electrode for damage or wear Pay special attention to the area where the wire electrode extends from the main body This is a sealing surface that seats inside the fluid nozzle If there are signs of wear in this area both the needle electrode and fluid nozzle must be replaced 3 Anelectrical check ofthe needle electrode must be done prior to reinstalling it into the applicator assembly refer to Needle Electrode Resistance Testing in the Maintenance section Reinstall 1 Secure the needle shaft at the rear of the barrel and screw the needle electrode into place by hand 2 Reinstall the fluid nozzle and air cap onto the barrel AH 08 02 5 Vector Solo 65kV Applicator Maintenance NEEDLE ELECTRODE RESISTANCE TESTING The electrical resistance of the needle electrode should be tested periodically typically on aweekly basis orany time itis removed from the applicator Figure 23 Testing Resistive Electrode To Test 1 Install the needle electrode onto the front end of an available needle shaft Be sure that the needle electrode is completely seated for proper contact between the metal shaft and the threaded insert of the needle el
36. ectrode 2 Using a VOM meter that will read 15 megohms accurately connect the first meter lead to the metal needle shaft and the second lead to the needle electrode wire The needle electrode resistance should be 14 5 to 19 megohms nominal 15 meg ohms at 9 volts or 12 to 17 megohms at 1000 volts Needle electrodes outside these ranges must be replaced AH 08 02 5 Ransburg BARREL REMOVAL 1 Remove air cap and fluid nozzle 2 Removetwo 2 screws with a 3mmAllen wrench that hold the rear cover Remove rear cover and disconnect the connector Figure 24 Rear Cover Removal 3 Remove the rear fluid adjustment bushing and air valve and fluid needle return springs Figure 25 Fluid Adjust Bushing Removal 26 Ransburg Vector Solo 65kV Applicator Maintenance 4 Remove the trigger and fluid line 6 Remove three 3 5mm screws using a 4mm Allen wrench Remove the hook Figure 26 Fluid Line Trigger Removal 5 Remove the two 2 jam nuts using the 79793 00 Removal Tool while holding the needle shaft Figure 28 Barrel Screw Removal with the 79854 00 Special Wrench 7 Pull the barrel straight away from the handle Figure 27 Jam Nut Removal 27 AH 08 02 5 Vector Solo 65kV Applicator Maintenance Ransburg Remove Cascade Reinstalling Barrel 1 Pull the cascade out of the barrel 1 Replace the hook Install the barrel against the handle and hand tighten two 2 long 5mm screws
37. fire or explosion gt Any solvent used must have a flash point minimum of 5 C 9 F above ambient temperature It is the end user s responsi bility to insure this condition is met gt Cleaning of the exterior surface of the applicator should be done with non polar solvents If cleaning requires the use of po lar solvents the applicator should be wiped down with non polar solvent prior to going back into use Using polar solvents will leave a semi conductive film on the surface of the applicator that will effect efficiency of the applicator and cause damage to the components 20 21 Ransburg ROUTINE SCHEDULE Follow these maintenance steps to extend the life of the applicator and ensure efficient operation Several Times Daily Inspect the air cap for paint accumulation Clean as frequently as necessary with a soft bristled brush and a suitable solvent gt NEVERremove the fluid nozzle assem bly while paint is in the applicator or paint may enter into the air passages Clogged or restricted air passages will cause poor atomization and or electrical shorting Air passages that are clogged with conductive material can lead to excessive current out put levels and consequent low operating voltage or long term electrical damage The applicator barrel MUST be tilted front down to remove the fluid nozzle Failure to do so may allow paint to enter the air passages thereby reducing airflow and damaging the applica
38. ge 79770 00 Cartridge Air Valve 79759 00 Assembly Fan Air Adjust Valve 79772 00 Assembly Air Valve 79847 00 Valve Atom Adjust 79847 01 Plug Atom Std installed in applicator 79755 00 Fluid Inlet 79814 00 SHCS M4 X 20mm 79836 00 Gasket Exhaust 79805 00 Screw 79843 00 Assembly Exhaust Housing e e N ND dd aa I NINI N gt sch sch gt Q ch a sch Continued On Next Page AH 08 02 5 Ransburg Vector Solo 65kV Applicator Parts Identification VECTOR SOLO 65KV SOLVENTBORNE APPLICATOR PARTS LIST Cont Figure 77 Der ree pet Ty 79861 00 Hose Exhaust 79793 00 Jam Nut Removal Seal Install Tool 79854 00 Wrench Vector Solo Packing Adjust Barrel Removal Nozzle Removal 79862 01 02 03 Hex Driver 2 5mm 3mm and 4mm 79529 00 K5 Applicator Cover LSCH0009 00 Dielectric Grease 79869 00 Stem Male QD Included with QD Ordered Models 80098 00 Valve One way VECTOR SOLO RS70 AS MODEL IDENTIFICATION 79965 A C D A 10m 33 ft Standard Air Hose 0 No Fluid Hose 15m 49 ft Standard Air Hose 1 Fluid Hose 10m 33 ft za 20m 60 ft Standard Air Hose 2 Fluid Hose 15m 49 ft SS 30m 99 ft Standard Air Hose 3 Fluid Hose 20m 60 ft
39. ing If you do not have the manuals and safety literature for your Ransburg system contact your local Ransburg representative or Ransburg Vector Solo 65kV Applicator Safety WARNING gt The user MUST read and be familiar with the Safety Section in this manual and the Ransburg safety literature therein iden tified gt This hand held device is intended to be used by trained personnel ONLY gt This manual MUST be read and thor oughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the WARNINGS and safety requirements for operating and servicing the equipment are followed The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA 33 EN 50176 SAFETY STANDARD or applicable country safety standards pri or to installing operating and or servicing this equipment WARNING gt The hazards shown on the following page may occur during the normal use of this equipment Please read the hazard chart beginning on page 2 AH 08 025 Vector Solo 65kV Applicator Safety AREA Tells where hazards may occur Spray Area AH 08 02 5 HAZARD Tells what the hazard is Fire Hazard Improper or inadequate oper ation and maintenance proce dures will cause a fire hazard Protection against inadvertent arcing that is capable of causing fire or explosion is lost if any safety interlocks ar
40. ir Cap 5 Retaining Ring Figure 20 Applicator Front End Components NOTE gt Ifthe fluid nozzle is replaced there is a good chance that the needle electrode assembly will need to be replaced also A worn needle electrode assembly may not always seat well in a new fluid nozzle 24 Ransburg Reinstall 1 Check the electrode tightness on the needle shaft If it is loose tighten it refer to Needle Electrode in the Maintenance section 2 With the applicator trigger actuated place the fluid nozzle over the needle electrode and screw it into the barrel by hand 3 Tighten it using the Special Multi Purpose Wrench 79854 00 with 3 8 square Torque to 40 45 Ibs in 4 5 5 1 Nm An alternate method if no torque wrench is available is to hand tighten then tighten an additional 1 16 turn inthe clockwise direction CW 35 40 LBS IN A 3 9 4 5 ve NN YN Figure 21 Reinstalling Fluid Nozzle NOTE gt DO NOT under tighten the fluid nozzle as fluid can leak into the air passages gt DO NOT over tighten the fluid nozzle into the barrel Doing so could damage or break the fluid nozzle or damage the thread of the barrel 4 Install the air cap and retaining ring onto the applicator 25 Vector Solo 65kV Applicator Maintenance NEEDLE ELECTRODE Removal 1 Remove the air cap and fluid nozzle from the applicator assembly 2 Secure the needle shaft at the r
41. kwise makes the pattern shorter Full clockwise creates a small circular pattern Figure 10 Fan Pattern Size Adjustment To change the spray pattern axis offan atomizers from horizontal to vertical loosen the air nozzle retaining ring rotate the air cap clockwise to the desired position and tighten the ring 7 Use the Fluid Nozzle Selection Chart and Air Cap Fluid Nozzle Performance Chart in the Installation section to select the proper air cap and fluid nozzle for the applications Vector Solo 65kV Applicator Operation 8 The applicator is shipped standard with a plug in the atomization air port If lower atomization air pressures are desired a compensation valve is included with each applicator and can be used instead of the plug The compensation valve included separate with applicator reduces the atomization air pressure approximately 0 2 bar 3 psig per clockwise turn from the wide open position To determine what pressure the applicator is set at use the Air Cap Test Kitin Accessories in the Parts Identification section Figure 11 Compensation Valve Full Open Position FLUSHING COLOR CHANGE PROCEDURE 1 Turn electrostatic lever to Off position Figure 12 Electrostatics Lever Off Position AH 08 02 5 Vector Solo 65kV Applicator Operation 2 Turn off supply air 1 TN te
42. m 10 1 inches 1000 ml minute M EE Wetted Parts Stainless polyethylene Hose 79727 XX nylon acetal polymer Lengths Std 10m 15m 20m and 30m Operating Pressure Air Spray Atomizer Nozzle Assembly Std 79374 65 79377 44 1 4mm Fluid Vno DA Electrical Air 0 6 9 bar 0 100 psi Operating Voltage 65kV DC maximum Ambient Temp 40 C to 0 C 104 F to 32 F Current Output 130 microamperes maximum Consumption 470 SLPM 16 6 SCFM Paint Resistance 1 MQ to oo 2 8 bar 40 psig Handle Use Model No 76652 Test Equipment Inlet Part Sprayability Determine sprayability of Sound Level 92dB A 2 8 bar part to be coated using 40 psig Inlet 76652 Test Equipment 1m from applicator See current Paint HV amp SCI Test Equipment Vibration Level 0 065 m S 2 8 bar service manual 40 psig Handle Inlet This reflects the maximum fluid volume the appli cator can deliver The maximum spray volume that can be effectively atomized depends on fluid rheolo gy spray technology and finish quality required AH 08 02 5 10 11 Ransburg Vector Solo 65kV Applicator Introduction Figure 1 Vector Solo 65kV Solventborne Electrostatic Spray Applicator VECTOR SOLO 65KV SOLVENTBORNE ELECTROSTATIC SPRAY APPLICATOR Sn Needle Electrode 8 kV Setpoint Switch Barrel 9 Volt
43. mentation 8 The certification of this equipment relies upon the following materials used in its construction If the equipment is likely to come into contact with aggressive substances then itis the responsibility ofthe usertotake suitable precautions that prevent itfrom being adversely affected thus ensuring that the type of protection provided by the equipment is not compromised Aggressive substances e g acidic liquids or gases that may attack metals or solvents that may affect polymeric materials Suitable precautions e g regular checks as part of routine inspections or establishing from the material s data sheets that it is resistant to specific chemicals Refer to Specifications in the Introduction section a Allfluid passages contain stainless steel or nylon fittings b High voltage cascade is encapsulated with a solvent resistant epoxy 9 A recapitulation of the certification marking is detailed in the ATEX section on the next page drawing numbers 79846 01 and 79852 01 10 The characteristics of the equipment shall be detailed e g electrical pressure and voltage parameters The manufacturer should note that on being put into service the equipment must be ac companied by atranslation of the instructions in the language or languages of the country in which the equipment is to be used and by the instructions in the original language AH 08 02 5 Vector Solo 65kV Applicator Atex FM Rans
44. n fire protection operation maintenance and housekeeping Ransburg Vector Solo 65kV Applicator Atex FM EUROPEAN ATEX DIRECTIVE 94 9 EC ANNEX Il 1 0 6 The following instructions apply to equipment covered by certificate number Sira OBATEX5060X 1 The equipment may be used with flammable gases and vapors with apparatus groups Il and with temperature class T6 2 The equipment is only certified for use in am bient temperatures in the range 0 C to 40 C and should not be used outside this range Installation shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 14 1997 4 Inspection and maintenance of this equipment shall be carried out by suitably trained personnel in accordance with the applicable code of practice e g EN 60079 17 5 Repair of this equipment shall be carried out by suitable trained personnel in accordance with the applicable code of practice e g EN 60079 19 6 Putting into service use assembling and adjustment of the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer s documentation Refer to the Table of Contents of this service manual a Installation b Operation c Maintenance d Parts Identification 7 Components to be incorporated into or used as replacement parts of the equipment shall be fitted by suitably trained personnel in accordance with the manufacturer s docu
45. nd set the pressure so the pressure gauge 2 in the 79870 Test and Main tenance Kit reads 25 psi 1 7 bar The voltage kV setpoint lever should be in the high voltage position down The digital multi meter should read approximately 15 VDC 1 7 BAR 25 PSIG Figure 69 Set Pressure to 1 7 BAR 25 psig 9 If the voltage is outside this range there is a problem with the power module circuitry If the voltage range is acceptable the power module is operating correctly and there is an issue with either the cascade or the wire connections leading to it AIR HOSE MAINTENANCE Air Hose Ground Wire End 1 Cutthe end ofthe airhose sothat endis square 2 Slide the sleeve and compression ring onto the air hose end Figure 70 Sleeve and Compression Ring AH 08 02 5 Ransburg 3 Push the stem of the fitting all the way into the into the air hose Figure 71 Ground Fitting Insertion 4 Slide the compression ring and the sleeve into the fitting body and tighten T j n LTD Figure 72 Sleeve Tightening Air Hose Applicator End 1 Cutthe end ofthe air hose so that endis square 2 Install the 79930 fitting std or 79868 qd into the hose end Lightly lubricate the barb end of the fitting with LSCH 0009 di electric lubri cant Push the fitting into the air hose up to the threads on the stem Figure 73 Fitting Insertion 38 Ransburg Vector Solo
46. nserted 30 Ransburg Vector Solo 65kV Applicator Maintenance 5 With your finger wipe the excess grease from both ends of the packing tube Using the excess grease apply a thin film to the outer surface of the packing tube and to the external o ring on the cartridge seal NOTE Be generous with the dielectric grease when applying it to the packing tube and needle shaft This helps to remove air voids from this chamber DO NOT apply so much grease that it creates an air lock during assembly of the applicator Figure 43 Adjustable Needle Shaft 3 Reinstall cascade 4 Reinstall barrel to handle 6 Apply a light film of dielectric grease to the seal Power Module Removal retainer o ring and installit into the external groove 1 Remove the fluid line Reinstall Needle Shaft Barrel 1 Push needle shaft assembly straight into the barrel Apply LSCH0009 00 Dielectric Grease PUSH STRAIGHT IN Figure 44 Fluid Line Removal Figure 42 Needle Shaft Replacement 2 Remove three 3 bolts using a 3mm Allen 2 Tighten rear nut using Special Wrench 79854 wrench 00 Tighten until drag is felt on the shaft when it is pushed back and forth Figure 45 Power Module Removal AH 08 02 5 Vector Solo 65kV Applicator Maintenance Ransburg 3 Pull the module straight off the handle 4 Remove the rear seal Figure 48 Rear Seal Removal Figure 46 Power Mo
47. odule Fluid Fitting Removal 1 Remove power module from handle 2 Removetwo 2 using a 2 5mmAllen wrench Figure 53 Air Valve Cartridge Alignment 4 Install the rear seal Figure 56 Power Module Removal ZX WARNING TO AVOID SHOCK OR INSTRUCTION ok MWP AIR 100PSIG 6 9 bar MINP FLUID 100518 6 9 lt gt FOR ELECTRO FIN APPL CL I Zen GP D SPRAY D SPRAY MATERIAL Ee Figure 54 Rear Cartridge Seal Replacement 5 Install air valve gt Figure 55 Air Valve Replacement Figure 57 Fluid Fitting Removal AH 08 02 5 34 Ransburg Vector Solo 65kV Applicator Maintenance 3 Remove the 1 4 module from the 3 4 module 2 Install the fluid fitting Pull the fluid fitting out Figure 60 Fluid Fitting Replacement 3 Install the 1 4 module into the 3 4 module and tighten the two 2 screws Figure 58 Fluid Fitting Removal Fitting Replacement 1 Ensure the ground clip is properly installed Tabs must be touching the air and fluid fitting Figure 61 Module Assembly 4 Install power module to handle and tighten three mE 3 screws Reinstall the fluid line and torque fluid tube fittings to 40 45 Ibs in
48. on with a maximum working pressure of at least 100 psig 6 9 bar For Class 3 air quality which is a 5 micron size and has a dew point of AF 20C the relative humidity RH of the air should be 596 Screw the fitting into the filter inlet The filter MUST be installed with the arrow pointing in the direction of flow Refer to the appropriate Filter Assembly manual for Installation Instructions 2 Ransburg recommends that a fluid filter be in stalled at the output of the fluid supply pressure pot pump circulating system etc It is the end user s responsibility to install the proper filter that meets their system s requirements Vector Solo 65kV Applicator Installation 79965 SOLO 65KV SOLVENTBORNE INSTALLATION A WARNING gt The user MUST read and be familiar with the Safety section of this manual gt This hand held device is intended to be used by trained personnel ONLY gt This manual MUST be read and thor oughly understood by ALL personnel who operate clean or maintain this equipment Special care should be taken to ensure that the warnings and requirements for operat ing and servicing safely are followed The user should be aware of and adhere to ALL local building and fire codes and ordinanc es as well as NFPA OSHA and all related country safety codes prior to installing op erating and or servicing this equipment Personnel MUST be GROUNDED to prevent a shock or spark during electrost
49. pplicable Ransburg 54 Ransburg Vector Solo 65kV Applicator Warranty Policies MANUAL CHANGE SUMMARY This manual was published to supersede Service Manual AH 08 04 Vector Solo 65kV Applicator to make the following changes 1 Updated manual due to nozzle thread change and addition of Air Stream one way Valves Ransburg Manufacturing 1910 North Wayne Street Angola Indiana 46703 9100 Telephone 260 665 8800 Fax 260 665 8516 Technical Service Assistance 320 Philips Ave Toledo Ohio 43612 1493 Telephone toll free 800 233 3366 Fax 419 470 2233 Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts 2013 Ransburg All rights reserved Form No AH 08 02 5 Models and specifications subject to change without notice Litho in U S A 1 13
50. quip ment AH 08 02 5 Ransburg SAFEGUARDS Tells how to avoid the hazard Never operate the applicator without properly grounding the following A Operators Operators must be grounded Rubber soled insulating shoes should not be worn Grounding leg or wrist straps may be used Operators must maintain contact with the handle of the applicator If work gloves are used the palm section must be cut out Operators must remove from themselves all metal objects that are not grounded NOTE REFER TO NFPA 33 EN 50176 RE GARDING OPERATOR GROUNDING OR SPE CIFIC COUNTRY SAFETY CODE B Parts being sprayed Resistance between the part and a grounded conveyor must not exceed 1 megohm Every metal and conductive object in the spray area This includes the booth parts hangers fire extinguishers conductive flooring etc Grounded conductive flooring must be provided in the spray area Turn off voltage at the power module before flushing out cleaning or removing any parts from the applicator Never install an applicator into a fluid system using an isolated solvent supply Do not touch applicator electrode while applica tor is energized Personnel must be given training in accordance with the requirements of NFPA 33 EN 50 176 Instructions and safety precautions must be read and understood prior to using this equip ment Comply with appropriate local state and nation al codes governing ventilatio
51. sure should be at least 40 psi with air flowing for proper 2 75 BAR 40 PSD Figure 64 Testing the Pressure at the Base Handle of the Applicator 36 Ransburg The procedure to test the 79835 Power Module Assembly is as follows 1 Remove the 79835 Power Module Assembly from the handle 2 Connect the barb fitting 5 to the brass tee fitting 1 Place the tubing 6 on the end of the barb fitting Figure 65 Remove Power Module from Handle Figure 66 Connect Barb and Tubing to Tee Fitting 37 Vector Solo 65kV Applicator Maintenance 3 Connect the left hand fitting of the 79727 Air Hose to the male inletofthe Testand Maintenance Kit 4 Insert the tubing 6 into the smaller diameter hole in the top of the air fitting in the power module M Figure 67 Connect Tubing to the Air Fitting 5 Connect a wire from test point 2 on the PC board in the power module to a true earth ground 6 Connect a digital multi meter to test points 1 and 2 TP 1 Test Point 1 TP 2 Test Point 2 Ground True Earth TP 2 TP 1 Figure 68 Connect the PC Board to a Digital Multi Meter and True Earth Ground AH 08 02 5 Vector Solo 65kV Applicator Maintenance 7 Connect the 79727 Air Hose to main air 8 Turn on main air a
52. tor barrel cascade Applicators may be flushed in lieu of tilting However they must be either flushed or tilted down during nozzle removal Clean all insulating surfaces in the system Remove paint accumulation from the exterior of the applicator with a solvent dampened cloth gt NEVER soak or submerge the electrical components of the applicator i e barrel power module or handle Damage and failure may occur Vector Solo 65kV Applicator Maintenance Daily or at start of each shift Verify that ALL solvent safety containers are grounded Check within 6m 20 ft of the point of opera tion of the applicator and remove or ground ALL loose or ungrounded objects Inspect work holders for accumulated coat ing materials and remove such accumula tions Check that atomizer assembly is clean and undamaged NOTE Standard electrode is snap back spray wire electrode Straighten the applicator electrode if neces sary Clean the fluid filter if used Electrical Output Test 1 Turn the paint and or solvent supply OFF WARNING gt Paint and or solvent supply must be turned off during this test risk of fire or explosion 2 Flush the applicator see Flushing Proce dure in the Operation section 3 Follow instructions for use of the 76634 00 Meter AH 08 02 5 Vector Solo 65kV Applicator Maintenance 4 Using the meter set to kV measure the output voltage

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