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Home Laundry Dryer Service Manual

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1. hich can produce bodily injury and or property damage 9492969 ON LYVd gi ma 8I 1HM 9309 SUND23S 503 NO SI 1 1 HIVI 805435 NOLLO3NNOO Pss 1V3d3 TIA 32N3103S 3NIInUN JHL SNIGNAd SIN31Vd OVV SITE G3HSINI SI 378Vl 3Hl NI 9315 1597 2 ON ASINI 1935400 3194340 81 080 103103735 7300 OL DNINIVI3N3d 2900034 NYO SNOT LI ONDO OL LINA 203 pE SQ3T 3HL 1HOT1 AINO TIIA INTLNOY 1531 SIHI ALISWIOd 1038802 gro zi Nes un MNT COE aL ANN 1 ISNOH 81 940 2 325 ND Gu TWO SNON 88 SS i 34 4330 TW 3NUN 66 2 awNiWaal Di 320 30 55 Waaa 11 340 330 ium 1 22 TUNDI Sein 320 m e OILVWAHOS 1 917 YAANI IAI 330 3 Gang UN v E rud r 81 1HA 3100143238 123135 1 1 1 4 081409 9140819373 an 133135 SS 5 b ond 33 zo m COSE Irori z ES Tann pim im XU lt p m 330 3n TW 3NUN DN Mary
2. 9 c T o 5 Ins Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 96 Section 10 Wiring Diagrams W030 97 11129 21049 ONTLNOOW T3Nvd hich can produce bodily injury and or property damage MODELS AEM653 AND AEM633 M3WIL OL 0 OWA Ove ND DNIGN3d SIN3lVd Y3HLO SS INVHOVIO NOLLO3NNOO IVA 802 NVIGYNYD aadoud Jo pue Aunfui ky 1poq mm sil Vad ONT INGUM suoi 39nv9 3NIM SLVOIGNI 8 9 w3W1L di Det UN SILVAS G3LINN u 317524 Suol3onussut 20103 219120 ONTADTIOS 4 R X04 N n 5 9 Sa roa 8 21 74 o 30 MD 13 Ovag ea X NS WHHL DNILV3H G3YSNLIVANNYW 3NIHOVW SIHI 33074 WNIW3S3L m 2 T EL B i L eig 21 374 m 21
3. 14 13 Timer Does Not Advance in Automatic Cycle Mechanical Timer Models Only 15 14 Clothes Are Too Hot When Removed From Dye oie 15 Section 4 Grounding 15 Motor Mounting Bracket To Motor 17 16 Neutral At Terminal Block To Terminal Block 17 Bracket And From Terminal Bracket To Control Housing Electric Models Only 17 Power Cord To Terminal Block Bracket And From Terminal Block Bracket To Control Housing Wall Receptacle Polarity Check Gas Models Only 18 Copyright 2002 Alliance Laundry Systems LLC All rights reserved No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher 62310 18 From Terminal Block Bracket to Timer Mounting Bracket to Dryer Cabinet Top Timer Mounting Bracket to Graphics Panel Mechanical Timer Models Dryers 19 19 From Terminal Block Bracket to Dryer Cabinet Top to Electronic Control to Graphics Panel Electronic Control Models Dryers 19 Section 5 Service Procedures 20 Control Hood Assembly 21 21 Electronic Control see 21 22 Timer 2a nete reete een 21 23 Temperature Switch esses 26 24 Signal Control esee 26 25 Start S Witch
4. hich can produce bodily injury and or property damage MODELS 4813 AE4413 AEM453 AND AEM433 5NILNDDH 497919 LHVd amni INVHOVIO NOLLO3NNOO IVA ETT 73Nvd SOIHdvMD IVA 802 ON NVITVNVO Ayadous io jou UL 040059 avn uoi subit PUO aut ar 8 S2 E ON 31915 1nsed Aou 1 5 veut g1 na9 MGE scd SNIMDT103 STV33W N ONILNNOW N 1 1 ONTADTIOS ee spun ae a ro 8 id 1e 21 78 21 784 A GL NNO cWNIHSSI NRH SINL yoo e S a ANANA 13 SNES 5 a SNINNVM Wu 81 1H 8T 1HA 85 56 KST30104 779 NO LON gt T OILVIN3HOS zia JN ee Bui x 1V1SDWM3HL l ps EM 4 401 1081409 te n zi 01 01059 SWI 1 bu 3503 a L 2 1 39078 L E Dl 831V3H 21 550 7 1VISUHN3HL E 1 81 18 038 BEAD HOLIAS 5009 ae J Toi 81 Nag HOLIMS lt X B 1 Er n T eee Z 5 HEN eeong cote 4 1N3W313 ONT LYH HOLIMS ANNOW
5. Replace igniter TInoperative electronic control Refer to Section 8 to check out the electronic control operation 7 BURNER IGNITES AND GOES OUT REPEATEDLY GAS MODELS POSSIBLE CAUSE TO CORRECT Improper or inadequate exhaust system Weather hood flapper restricted See Installation Instructions supplied with dryer for exhaust requirements Burner heat not holding sensor contacts open Replace sensor or correct gas supply problem Insufficient gas supply Check gas supply and pressure Is gas shut off valve turned on Cracked igniter Replace igniter and bracket Inoperative or intermittent gas valve coils Check and replace appropriate coil 8 IGNITER GLOWS BUT BURNER DOES NOT IGNITE GAS MODELS POSSIBLE CAUSE TO CORRECT Sensor failed in closed position Replace sensor Open secondary coil or holding and booster coil Replace gas valve in warranty or replace coils out of warranty Insufficient gas supply Check gas supply and pressure Is gas shut off valve turned on Igniter and bracket installed improperly on burner tube assembly Loosen screw and properly position igniter and bracket on burner tube assembly Sensor installed improperly on burner housing Loosen screw and properly position the sensor on the burner housing Mechanical Timer Models only Electronic
6. 1 66599 and j o Start dryer and observe burner flame Adjust air shutter to obtain a soft uniform flame A lazy orange tipped flame indicates lack of air A harsh roaring very blue flame indicates too much air Adjust air shutter to obtain a soft uniform blue flame as follows 1 Loosen air shutter lockscrew Refer to Figure 50 2 Turn air shutter to the right or left as necessary to obtain proper flame intensity Refer to Figure 50 3 After air shutter is adjusted for proper flame tighten air shutter lockscrew firmly p Be sure and observe at least two complete ignition and burn cycles before reinstalling access door q Reinstall the access door and screw WARNING For personal safety access door must be in place during normal operation 64 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed e Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 SELECT START STOP STATUS DRYNESS TIME DRY CLEAN FILTER PERM DRYING
7. jis HEAT SHIELD SCREWS Figure 34 and wires from gas valve coils at the quick disconnect blocks Refer to Figure 14 56 REAR BULKHEAD AND HEATER BOX 2 Remove screw from right side of burner ASSEMBLIES housing holding burner tube in place a Remove two screws from the bottom edge of Refer to Figure 14 the front panel Refer to Figure 12 3 Gently move burner tube toward rear of b Swing the bottom of the panel away from the dryer to disengage tab from slot on left side dryer to disengage hold down clips and guide of burner housing Refer to Figure 18 lugs from cabinet top Refer to Figure 12 4 Carefully rotate burner tube and igniter c Disconnect wires from door switch Refer to counterclockwise so tab is at 8 o clock Figure 13 position 5 Move air shutter end of burner tube slightly to right and CAREFULLY remove burner tube and igniter assembly out through front of dryer NOTE Refer to the appropriate wiring diagram when rewiring the switch 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 49 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed e Whenever ground wires are removed during servicing these ground wires must be reconnected t
8. Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 1 60 LEVELING LEGS IMPORTANT DO NOT move the dryer at any time Refer to Figure 37 unless the locknuts are securely tightened an the dryer is completely assembled DO NOT slide the dryer across the floor once the leveling legs have been extended as the legs and base could become damaged NOTE Dryer should be installed on a solid and level floor DO NOT install the dryer on a weak or spongy floor a Loosen locknuts and adjust the legs until dryer is level b Keep dryer as close to the floor as possible All four legs must rest firmly on the floor so weight of the dryer is evenly distributed The dryer MUST NOT rock c After the dyer has been leveled tighten the locknuts securely against the bottom of the dryer base NOTE If these locknuts are not tight the dryer will not stay level during operation DRY868S RUBBER LEVELING LOCKNUT CUP LEG Figure 37 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 55 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s
9. es 09 39A DL n ANILNOY OILSONOSVIQ 4T3S in con ions may result truct o 3 5 9 c T o 5 Ins MODELS AG9439 NG8839 AGE959 AND AGE939 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 92 Section 10 Wiring Diagrams W030 cuvyel9 ON LYVd 5 2 NO SI Andina HOvi hich can produce bodily injury and or property damage TIIM 3ON3nO3S INILNDY JHL SIN3lvd INVHOVIO NOLLOS3NNOO A Ore GBHSINI4 SI 37891 9315 1597 N3HA 2 Qu two rue va Bt SPER SEP ADS 3OndDNd NVI HOIHM SNOTLTGNOD L8 EG2 E ON 531415 C3LINN NI 170538 AVW SNOTLONALSNT SA h BE TAMPAR SIN31Vd ONIAOTIOS 1 21ong WNIWSSL a0 TW NON 88 MIVINIVM
10. 1 amp 1 LEVEL 1 DRY1077S Model Level Part No AG9439 AE9433 1 59608 NG8839 NE8833 AGE959 AEE953 1 62147 AGE939 AEE933 1 62243 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 65 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 64 DRYER OPERATION 66 GO STOP AND RESET Press one of the SELECT pads to select a cycle GO which is appropriate for the type of fabric being Press the GO pad to start the dryer The dryer will dried REGULAR PERM PRESS DELICATES not run until the GO pad is pressed KNITS and NO HEAT These are automatic preprogrammed cycles A light to the left of the pad lights up to show pad has been activated STOP Press the STOP pad to stop the dryer at any point in the cycle The dryer will remain at that portion Press the GO pad The dryer will start of the cycle until the GO pad is again pressed At immediately and stop automatically when the that time the cycle will continue where it left off cycle has comp
11. 3 Gas valve pressure must be 10 1 5 inches 25 4 3 8 cm see step 4 Installed four stickers see steps h 1 and j o Start dryer and observe burner flame Adjust air shutter to obtain a soft uniform flame A lazy orange tipped flame indicates lack of air A harsh roaring very blue flame indicates too much air Adjust air shutter to obtain a soft uniform blue flame as follows Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 59 Section 7 Gas Burner Conversion Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 MANOMETER 10 1 5 INCHES AIR SHUTTER LOCKSCREW APPLY NO 60515 CONVERSION TE DRY965S AIR GAS VALVE Figure 43 PRESSURE TAP SHUTTER Figure 44 1 Loosen air shutter lockscrew Refer to Figure 44 2 Turn air shutter to the right or left as necessary to obtain proper flame intensity Refer to Figure 44 3 After air shutter is adjusted for proper flame tighten air shutter lockscrew firmly p Be sure and observe at least
12. Motor drive pulley loose Tighten setscrew Refer to Figure 26 Belt not installed on pulley Install belt Broken cylinder belt Replace belt Clothes cylinder is binding Check cylinder for binding and out of round condition Also check front and rear bulkheads for warping Check cylinder rollers for binding Check cylinder seals and glides for wear or damage Broken or disconnected idler lever spring Replace or reconnect spring Refer to Figure 26 4 MOTOR DOES NOT STOP POSSIBLE CAUSE TO CORRECT Incorrect wiring Refer to appropriate wiring diagram Motor centrifugal switch sticky or plugged with lint Remove dust or lint and spray with SLYDE No 131P4 to clean and lubricate Inoperative door switch Test switch and replace if inoperative Inoperative timer Test timer and replace if inoperative TInoperative electronic control Refer to Section 8 to check out the electronic control operation Mechanical Timer Models only 1 Electronic Control Models only 10 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any g
13. cette ete etes 26 26 Graphics Panel esee 26 275 Tant eerie 2 28 Loading Door see 27 29 Inner and Outer Door Panels and Door Handle eet 28 30 Door Striker tete 28 31 Door Seal esee ees 28 32 Front Panel and Panel Seal 29 33 Door Switch ss eerte eene 29 34 Striker Catch Jiu de 30 35 Door 30 36 Hold Down Clips and Guide Lugs 30 37 Burner System Operation Gas Models 30 38 Ignition System Features Gas Models 31 39 Burner System Components Gas Models 33 40 Burner Housing and Heat Shroud 35 41 Limit Thermostat na 36 42 Heater Assembly sese 37 43 Thermistor or Thermostat or Thermostat and ues 38 44 Front Air Duct esee 39 45 Exhaust Ducts nre ertet 39 46 Motor and Exhaust Assembly 39 47 Cylinder Eight eere 43 48 Cylinder Light Receptacle 43 49 Cabinet top eoe etre epe 43 50 Front Bulkhead Assembly 44 51 Cylinder Belt repre 45 52 Cylinder Assembly eese 46 33 Rear Seal nen ase 47 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1 54 Cylinder Rollers
14. 81 010 1531305 330 lt 330 mw 66 AVTA et a s T 330 330 25 00 a D 330 3x am NUM HOLIAS NODI 5 ava ES o i 5 330 330 m wmv 51 8000 NAHA 81 485 7 330 330 20 T3 AVI3H SOLOW NO d 330 330 SAWS ieni e E A 330 330 330 331713 375 SS SNISN3S 8000 pras EE aun NTASO 95 34 330 330 7005 zz BDLINDI SALVAS 30N31X3 315008 gt BN was 9 8 ae 5005 3384 3 DINTaA 88 3102 EM x doi 01 SURE 2 ins 3 33 TW 3NON 55 Di a avisa RATS 5 9 ne ia amors ya saos me J 0035 ae et anno XOU E WNIWSAL BAM IHL 3eniva3dW3l OL NUDO N3ANOI N3dD 2 1 1 9 sa dvd 55388 o NIADTILi 30 ANY 0 LIX3 3009 3NIA 3LVOIGNT 8 c HOLIAS SOND 07109 HOLIAS 5000 3NIIDON 18915 OL 3 8VND JI y CWNDLLaD qp 000 SNTADTIOS S VN3RDN E ATSNOBNVLTANIS 14192 09 WHOIS SH E 1 1 4 SINT STE se MUNDO 035012 51 8004 AIAX T 9 3ON3n03S 07703 AXINI
15. OL Sanity 1N3YT3 DNILVSH MN 33 33 TW 3NUN 66 3NIHOVM SIHL ONINYVM is el N io as 5 WTO 00 s Eis 1 3m SS384 11 E BEER am 3x an NEC UM xm m SENE mimm din 330 am TAA 1v vy SSS 2 423788 TINING mx e UUMINUO 9190819373 1 m 193135 338 3 INTER SS m ps 1 9078 EE 3x am WNSIS 55 3504 arr awit coe ONES ax 3m mW iu 5 wiam a 330 TW 3NN 68 ui n L ai wa 1531105 lt 330 TW 3NDN 66 DID 2 a 81 AND 330 330 330 1 ABT ABSA 00 330 a0 GROW VADG 9355354 HOLIAS NODI S am 330 30 Ivnn 22 SI 8000 N3HA 81 435 350 dkva Ta AY TS SOLON NO EE 330 iim XNOWSM 0179 1105813 eee 320 330 831713 cc SNISN3S 004 330 330 330 ONIAN 99 TANYA am 330 3m 70021 _ 22 SALVIS TIONING r tm ne was oes R aa sn sas dadandan 88 mini m Miami an 3a Ww Gal TW 3NUN 66 3504 2 AVT3N dnos Fils amors 938 avias 31 lavas CO Is SOLOW 137 ANNOW NDIOM 5768109 LIn38I2 1 J funes 9411911938 Bii unm X0
16. assembly to heater box then pull heater assembly down and away from heater box Refer to Figure 19 p Remove screw holding heat shield to dryer base Refer to Figure 34 q Remove one screw holding rear bulkhead to terminal block bracket While supporting bulkhead remove five screws holding rear mounting brackets to rear of dryer cabinet and remove the assembly out of the dryer Refer to Figure 34 Remove screw holding bracket on exhaust duct to rear of dryer cabinet and pull duct out through rear of cabinet Refer to Figure 22 Remove two screws from each rear cabinet top hold down bracket hinges Refer to Figure 36 Remove screw holding access plate and remove plate Refer to Figure 22 u Remove two screws holding terminal block bracket to cabinet Refer to Figure 36 v Remove wire harness clips Remove guide lugs and screws x Remove two screws from front edge at each side of cabinet Refer to Figure 30 Then remove remaining screws from around the bottom of cabinet and lift cabinet off base n o e 52 Copyright Alliance Laundry Systems LLC DO NOT COPY TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever groun
17. Gas Input 20 000 BTU HR NOTE When converting the dryer gas valve to Natural Gas be sure the incoming gas supply line is equipped with a pressure regulator located ahead of the dryer that will maintain the gas supply to the dryer at 6 5 1 5 inches 16 5 3 81 cm water column pressure and a vent to the outdoors must be provided Remove pressure tap pipe plug and check gas pressure by connecting a U tube manometer or similar pressure gauge to the pressure tap Refer to Figure 45 DRY961S PRESSURE TAP Figure 45 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 61 Section 7 Gas Burner Conversion Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 63 INSTALLING THE NO 402P3 KIT WARNING To reduce the risk of electrical shock disconnect electrical power to the dryer before servicing the dryer a Apply thumb pressure to the right side of access door Refer to Figure 46 When door opens move door to the left to disengage from door supports APPLY PRESSURE HERE SUPPORT ACCESS
18. Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Remove four screws and locknuts holding hinges to front panel Refer to Figure 12 wo01R1 36 HOLD DOWN CLIPS AND GUIDE LUGS a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Compress hold down clips and remove from slot in top flange of front panel Refer to Figure 12 e Remove four screws holding four guide lugs to front panel Refer to Figure 12 37 BURNER SYSTEM OPERATION Gas Models Refer to Figure 15 a Components This burner has four basic components A silicon carbide glow bar igniter burner tube sensor and a two stage gas valve consisting of a split coil valve and a secondary coil valve The split coil valve is opened when the dryer thermostat calls for heat while the secondary valve does not open until the igniter has attained ignition temperature b Pre Igni
19. explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded LED Illuminated Motor Heat Signal Display LED Relay Relay Volume 99 None All Off On Off Off 88 Wrinkle Free Status Off Off Off 77 Cool Down Off Off Off 66 Drying Off Off Off 55 Clean Filter Off Off Off 44 Memory Off Off Off 33 Damp Off Off Off 22 Dry Off Off Off 11 Extra Dry Off Off Off 00 Most Dry Off Off Off 99 None All Off Off Off Softest 88 None All Off Off Off Medium 77 None Off Off Off Loudest 77 Signal Volume Off Off Off 55 Wrinkle Free Select Off Off Off 44 No Heat Off Off Off 33 Knits Off Off Off 22 Delicates Off Off Off 11 Perm Press Off Off Off 00 Regular Off Off Off 99 None All Off Off On Off 88 None All Off On On Off Figure 60 NOTE 1 This test routine will only light in the LED s pertaining to the hardware model selected 2 When the last step in the table is finished the routine sequence will repeat 3 East output is on for two seconds 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 77 Section 8 Service Proce
20. 18915 OL HSNd 81 m amp 1H9I1 8 8T Nd 3729193935 T td x ond WAHL St HA 2 t m 331v3H L ai ng LV 1SDRNSHL SUO i 1 81 489 HOLIAS 20049 81 4 M ah wh ow a 1 1 4 ONTINAD ANIL SIIHdYAD TWNOIS T 01 01039 af Naga 93 81 NN9 81 8I 1HM 331V3H 1V1SDWe3HL 7103 8315004 DLINI hich can produce bodily injury and or property damage 71103 m 22 718 22 718 SNIG IDH SOLOW JAWIL LANNOW XOLOW 01 1491 OL 5 x x 81 734 a HUND JAWIL 1915 4 1 HILIMS dW3l 30 3 8i frig 81 1714 81 81 AN5 3 8VIBNVA 01 7105 MODELS AGM659 AND AGM639 a ANV NGO3S 4 TH Q 11 2 8 C 5i 5 Sonu 5 si ma f 21 033 5 7 1300 779 NO LON gt wo 8000 gt ix E 4 E i Awd SWIL 8 010 OL HOLIMS dW3l 0 aon diny Q idit anno 38V ISVA 280 d c ions result truct o 3 5
21. Control Models only 12 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 9 HEATER ASSEMBLY OR BURNER SHUTS OFF PREMATURELY POSSIBLE CAUSE TO CORRECT Improper or inadequate exhaust system Weather See Installation Instructions supplied with dryer for hood flapper restricted exhaust requirements Gas Models Insufficient gas supply Check gas shut off valve in dryer and main gas line valve Open partially closed gas shut off valve or correct low pressure Gas Models Dryer not properly equipped for type Refer to Section 7 Gas Burner Conversion Procedures of gas used in this manual to convert burner Gas Models Improperly adjusted burner flame Adjust flame Refer to Paragraph 61 Cycling off on limit thermostat Momentarily connect a jumper wire across thermostat terminals If heater element heats or burner ignites when jumper wire is connected Refer to Paragraph 10 Gas models Sensor contact
22. Diagrams W030 62310 hich can produce bodily injury and or property damage MODELS NG4819 AG4419 AGM459 AND AGM439 Layowaa 39078 VNIWea31 0303 87919 1iVd ae nus NOLLOANNOO 3 51 3199 N3HID ON NWIGWNWO Jojpuo ipod ALVOIGNI anpoud 5401316462 20702 E 18 UN SILYLS CILINN STIVIIHON avai aoga A aulu ou 143 SBEINSI ao tagala 9 siN31ed ONINOTIOS sane toy 2 3 0 34979 SNILNNOW a 5 Layowae 9078 3NIHOVW SIHL ONINYVM DL 0 2 n wNIWN3I Dl ONADI 5 M E TW ND LOND SILVWAHOS l KST3004 TIY NO 10ND 4 HOTT ANINI POTIAS 81 T AINE YO Ls UN 901 7041409 8I LHA t 800 01 1 7 ond TT e n E ONTLNNOW WABHL s
23. Fuse Or Tripped Circuit Breaker uh thee trees 80 81 Symptom Control Will Not Wake Up No LED S Light After Select Pad Is Pressed 81 82 Symptom Control Wakes Up When SELECT Pad is Pressed But Motor Does Not Start Properly och Een npud epe 82 83 Symptom Heater Does Not Turn On Or nte ert 83 84 Symptom Improper Heat Or Drying Times 84 85 Symptom oP appears in Time display 85 86 Symptom SH appears in time Display 86 87 Control Replacement 87 Section 9 Internal Wiring of Dryer Motor Switches these 89 Section 10 Wiring Diagrams Models AG9439 NG8839 AGE959 and Dec 92 Models AE9433 NE8833 AEE953 and 9 93 Models NG6819 and 05419 94 Models NE6813 and 5413 95 Models AGM659 and 6 9 96 Models AEM653 and 633 97 Models NG4819 AG4419 AGM459 and AINCIMA39 98 Models NE4813 AE4413 AEM453 and se ered vides bei Pe e ae teens 99 Models AG3419 AGM359 and AGM3339 100 Models AE3413 AEM353 and AEM333 101 2 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 1 Safety Information Throughout this manual and on machine decals you will find precautionary sta
24. NOT COPY or TRANSMIT 57 Section 7 Gas Burner Conversion Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 62 INSTALLING THE NO 401P3 KIT b Disconnect igniter wires at quick disconnect blocks Refer to Figure 41 c Remove hex head screw holding burner tube and igniter in place Refer to Figure 41 d Carefully move burner tube toward rear of dryer far enough to permit removal of burner orifice spud from gas valve WARNING To reduce the risk of electrical shock disconnect electrical power to the dryer before servicing the dryer NOTE Tab on burner tube may have to be removed from slot in burner housing to obtain a Apply thumb pressure to the right side of access enough clearance door Refer to Figure 40 When door opens move door to the left to disengage from door e Turn burner orifice spud out of gas valve and supports install No 58755 L P Burner Orifice Spud metal stamped 55 Torque new burner orifice spud to 30 inch pounds 3 4 N m Reinstall burner tube tighten hex head screw firmly and reconnect igniter leads PHI
25. Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 41 LIMIT THERMOSTAT 6 RES a Remove two screws from the bottom edge of To Test Cycling or Limit Thermostat the front panel Refer to Figure 12 1 Disconnect wires from thermostat or thermistor b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to 2 Cycling Thermostat S P S T or Limit Figure 13 Thermostat or Thermistor a Set meter to read Ohms b Apply meter probes to the thermostat or thermistor terminals d Disconnect wires and remove screws attaching c Meter should read infinite limit thermostat to heater assembly or burner 3 Cycling Thermostat S P D T housing Refer to Figure 19 a Set meter to read Ohms NOTE Refer to appropriate wiring diagram when rewiring thermostat or thermistor NOTE Refer to the appropriate wiring diagram when rewiring the switch b Apply meter probes to terminals 1 and 3 Meter should read infinite and zero between termi
26. Remove two screws from the bottom edge of the front panel Refer to Figure 12 2 Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 3 Disconnect wires from door switch Refer to Figure 13 NOTE Refer to appropriate wiring diagram when rewiring switch 4 Remove two cabinet hold down screws Refer to Figure 30 5 Raise front of cabinet top hinging on rear hold down brackets Refer to Figure 36 50 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed e Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded NOTE When servicing cabinet top may be raised and hinged on the rear hold down brackets or supported against wall behind the dryer CABINET TOP HINGES TERMINAL BLOCK INSULATION TERMINAL BLOCK BRACKET TERMINAL BLOCK ATTACHING SCREW 1 62 Figure 36 6 Remove all wires from terminal block NOTE Refer to appropriate wiring diagram when rewiring terminal block 7 Remove screw holding terminal bl
27. SOLD L IS SOLOW N3WIL 2 a X000 01 041039 m o e 6 N tT n 3 81 134 E I LI 1 o 4 AUN L c bd eT eT tT A 1 erai W02 H917 Y30NT IAS ef E T o 7 e 8 81 318 038 81 3787033 awona 2 1 17 OWA dama 1 21 580 ANI IWON 4 ova ove eoz m Svs jo we Ove a IVA 2 11 at 8 NO 031517 3OV1DA 03198 DID OL s ssw b m HDHIXVW 01 193NNDJ 31UN ayna atas ony I ions may result truct o 3 Ll o 5 b io o E M J c e T M o G 5 Ins Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 W030 62310 Section 10 Wiring Diagrams hich can produce bodily injury and or property damage MODELS AG3419 AGM359 AND AGM339 E 81 na SI 1HA 7307969 ON LHVd xcvi ansas 7 d WVYOVIG NOLLO3NNOO 999 DNIGN3d SIN3lVd Y3HLO 3301 WNIWNSL 81
28. appropriate wiring diagram when rewiring the switch d Remove belt from motor and idler pulleys Refer to Figure 24 e If present disconnect the cylinder light wires from light receptacle terminals f Remove four screws holding bulkhead to front flange of cabinet Lift complete bulkhead assembly out of slots in cabinet Refer to Figure 30 IMPORTANT During reinstallation of front bulkhead be sure that air duct is properly positioned with the flange inside of the felt seal on the exhaust fan cover 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 47 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded g Pull cylinder forward allowing rear of cylinder to drop down exposing rollers Refer to Figure 33 h Refer to Figure 33 for removal of roller from roller shaft i To remove roller shaft remove two screws holding roller bracket to rear bulkhead then remove locknut holding shaft to bracket 55 REAR BULKHEAD AND HEATER BOX ASSEMBLIES a Remove two screws from the bottom edge of the front panel Refer
29. assembly or burner cycles off prematurely Refer to Paragraph 9 Improper or inadequate exhaust system Refer to Installation Instructions supplied with dryer for exhaust requirements Drying large load Timer will not advance until the load is almost dry Broken loose or incorrect wiring Refer to appropriate wiring diagram 14 CLOTHES ARE TOO HOT WHEN REMOVED FROM DRYER POSSIBLE CAUSE TO CORRECT Clothes are removed from dryer before cycle has Allow the dryer to complete the cycle through the cool completed down to the OFF position Inoperative cycling thermostat Inoperative Test cycling thermostat or thermostat heater and replace thermostat heater on the DELICATE setting if inoperative Inoperative timer not allowing cool down Test timer and replace if inoperative Improper or inadequate exhaust system Refer to Installation Instructions supplied with dryer for exhaust requirements Mechanical Timer Models only 1 Electronic Control Models only 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 15 Section 4 Grounding To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during
30. closing prematurely Replace sensor or adjust burner flame Refer to Burner flame improperly adjusted Paragraph 61 Inoperative cycling thermostat Test thermostat and replace if inoperative Inoperative timer Test timer and replace if inoperative Broken loose or incorrect wiring Refer to appropriate wiring diagram Refer to Section 8 to check out the electronic control operation TInoperative electronic control 10 HEATER ASSEMBLY OR BURNER REPEATEDLY CYCLES OFF ON LIMIT THERMOSTAT POSSIBLE CAUSE TO CORRECT External exhaust system longer than recommended Refer to Installation Instructions supplied with dryer for exhaust system requirements Clogged lint filter Remove and clean lint filter Lint in internal dryer ductwork Disassemble dryer ductwork and clean Lint in external exhaust system Disassemble exhaust system and clean Hinged damper on exhaust system weather hood Free hinged damper or replace weather hood not free to open Limit thermostat cycling at too low a temperature Replace thermostat Refer to Paragraph 41 Air leak around loading door Door not sealing due Replace seal or catch to damaged seal or inoperative door catch TInoperative thermistor Test thermistor and replace if inoperative Air leak at blower seal Check and replace seal if necessary Mechanical Timer Models only Electronic Co
31. codes Allow sufficient slack in wiring so dryer can be moved from its normal location when necessary The power cord pigtail connection between wall receptacle and dryer terminal block is NOT supplied with dryer Type of pigtail and gauge of wire must conform to local codes and with instructions mentioned in previous paragraph The method of wiring the dryer is optional and subject to local code requirements Refer to Figure 53 b Electrical Connection Three Wire IMPORTANT This dryer is grounded to neutral conductor at the terminal block If the dryer is installed in a mobile home or if local codes do not permit grounding through the neutral proceed as shown on Pages 76 and 77 To reduce the risk of electric shock disconnect the electrical service to the dryer before proceeding wo01R1 1 Remove the screw and terminal block access cover from the rear of dryer cabinet 2 Insert ends of wires through power supply hole containing proper strain relief in rear of dryer cabinet Refer to page 75 Connect the power cord or direct wiring to the appropriate terminal block terminals using the three wire binding 10 32x3 8 screws from the accessories pack in the envelope shipped inside the dryer cylinder 3 If the dryer had previously been connected with a four wire power cord remove the four wire cord by reversing procedures under four wire power cord Refer to pages 76 and 77 IMPORTANT Use onl
32. grounded wo01R1 e Turn burner orifice spud out of gas valve and j Apply the No 60514 Conversion Plate to the install No 58719 Natural Gas Burner Orifice inside of the loading door opening above the Spud metal stamped 44 Torque new burner nameplate Refer to Figure 49 orifice spud to 30 inch pounds 3 4 N m Reinstall burner tube tighten hex head screw firmly and reconnect igniter leads g Remove the block open plug and install No 58768 Vent Screw Refer to Figure 47 h Install No 60516 Valve Converted to Natural Gas Sticker to top side of gas valve so it covers the gas valve part number Refer to Figure 47 Sign and date each of the two No 60521 Natural Gas Stickers Install one of the No 60521 Natural Gas Stickers over the top three lines of the old sticker on rear of cabinet Refer to Figure 48 Then place the second sticker over the top three lines of the old sticker located on backside of access door Refer to Figure 46 pis ET nee no i CONVERSION Depending on type of gas PLATE NAMEPLATE HERE Figure 49 Turn the gas line shut off valve handle to the open position and connect electrical service Refer to Figure 47 1 Check gas valve pressure as follows 3 C 1 Remove pressure tap pipe plug Refer to Figure 47 DRY964S rry 2 Connect U tube m
33. housing to dryer base Refer to Figure 19 9 Remove four screws holding shroud to heater box and remove shroud and burner housing out through front of dryer Refer to Figure 18 wo01R1 e Electric Models 1 Remove two screws holding heater assembly to heater box then pull heater assembly down and away from heater box Refer to Figure 19 2 Disconnect wire harness from limit thermostat nd thermal fuse Refer to Figure 19 f Remove screw holding heat shield to dryer base Refer to Figure 34 g Remove lint filter Refer to Figure 10 h Remove screws holding air duct to front bulkhead and remove air duct Refer to Figure 21 NOTE When reassembling be sure felt seal on exhaust fan cover makes air tight seal on flange of air duct Refer to Figure 20 i Disconnect wires from thermistor and or thermostat or thermostat and heater Refer to Figure 20 NOTE Refer to appropriate wiring diagram when rewiring thermistor and or thermostat or thermostat and heater j Remove cylinder belt from idler and motor pulleys Refer to Figure 24 k Remove two screws holding motor mounting bracket to dryer base Refer to Figure 23 Then pull complete assembly out through front of dryer Disconnect wires from motor switch and remove harness clip from motor bracket Then set motor and exhaust assembly off to the side Refer to Figure 26 m Remove screw holding bracket on exhaust duct to rear of cabinet and pull duct out th
34. qk 1 EM Ler qai 9 81 LHA 8 C 21 85 81 1H WVeSVIG NOLLO3NNOO 21 8 n 1N3W313 ONILV3H Ove 901 71041405 01 annoys e OWA det 32078 N 7 81 alo 9 0 2ing RAER 1 2 9 a T 81 7134 2t 9a0 iayovaa X20784 m oo Bt Nee RN TWNIWaaL ni ONNoSD TR ILIAS S 1NNOW 01 annoa9 18515 f aeg 22ng ool amp N Q A ADLOW YIWIL F AWIL S E 1 5 T H QUAL er d 4 34919 ol Aad IWILL 33113 OL ONLLNNOW ANNADAS a San N3WIL Dl NhDaS MODELS AE3413 AEM353 AND AEM333 101 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310
35. screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Disconnect igniter wires at disconnect blocks sensor wires from sensor terminals and wires from gas valve coils at the quick disconnect blocks Refer to Figure 14 e Remove screw from right side of burner housing holding burner tube in place Refer to Figure 14 f Gently move burner tube toward rear of dryer to disengage tab from slot on left side of burner housing Refer to Figure 14 g Carefully rotate burner tube and igniter counterclockwise so tab is at 8 o clock position h Move air shutter end of burner tube slightly to right and CAREFULY remove burner tube and igniter assembly out through front of door IMPORTANT The igniter is very fragile Be careful not to damage it during removal i Remove screws holding burner housing to heat shroud Refer to Figure 18 j Remove screw holding front of burner housing to dryer base and remove housing out through front of dryer Refer to Figure 14 k Remove two screws holding shroud to heater box and remove shroud out through front of dryer 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 35 Section 5 Service
36. servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded TOP VIEW OF GAS VALVE SECONDARY HOLDING AND BOOSTER COIL Figure 17 IMPORTANT Use care in removal so as not to damage or break igniter as it is very fragile IMPORTANT Handle igniter by grasping the white ceramic portion or bracket only DO NOT handle silicon carbide portion of igniter with hands or allow any oil grease or other foreign material to contaminate it Oil grease and other impurities or hairline cracks will cause the igniter to burn out To Test Sensor Gas Models Remove wires from sensor terminals Refer to Figure 18 Set test meter to read OHMS and put meter probes on sensor terminals Meter should read zero Ohms If meter registers an Ohm reading of any amount replace sensor NOTE Test procedure can be performed on workbench if gas valve igniter burner tube and burner housing have been removed from dryer wo01R1 To Test Igniter Gas Models Disconnect igniter wires at disconnect block Refer to Figure 47 Set test meter to read OHMS and put meter probes on terminals of igniter wires Meter should register an Ohm reading of at least 40 Ohms If meter does not register any Ohms or less than 40 Ohms replace the igniter IMPORTANT Always examin
37. servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 1 15 MOTOR MOUNTING BRACKET 16 NEUTRAL AT TERMINAL BLOCK TO MOTOR TERMINAL BLOCK BRACKET AND Refer to Figure 1 FROM TERMINAL BRACKET TO CONTROL HOUSING Electric Models Only Refer to Figure 2 DRY832S GROUND WIRE Figure 1 DRY1051S Figure 2 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 17 Section 4 Grounding To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 17 POWER CORD TO TERMINAL BLOCK BRACKET AND FROM TERMINAL BLOCK BRACKET TO CONTROL HOUSING WALL RECEPTACLE POLARITY CHECK Gas Models Only Refer to Figure 3 NOTE For determining GROUND the correct polarity of a WIRE wall receptacle GROUND NEUTRAL NEUTRAL SIDE GROUND WIRE DRY1052S Figure 3 18 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 4 Grounding To reduce the risk of electric shock fire explosion serious injury or death Disconnec
38. sess 47 55 Rear Bulkhead and Heater Box Assemblies 48 56 Rear Bulkhead and Heater Box Assemblies 49 57 Terminal Block or Power Cord 50 Cabin t trae ote Sous teens Ra re IR 51 59 Base nee ete timeo etes tee ven ist 53 Section 6 Adjustments 60 Leveling Legs tede 55 61 Burner Flame Gas Models 56 Section 7 Gas Burner Conversion Procedures 62 Installing the No 401P3 Kit 58 63 Installing the No 402P3 Kit 62 Section 8 Service Procedures Unique to Electronic Control Model Dryers 64 Dryer Operation 66 65 Status Lights 66 66 Go Stop and Reset 66 67 Automatic Cycles eee 66 68 No Heat Cycle eee 66 69 Customizing Programmed Cycles 67 J0 Time Drying erbe 67 71 Signal i2 eerte 68 72 Memory beni 68 79 Winkle Eree etae 68 74 Electrical Service Electric Dryers 69 75 Electrical Requirements Gas Dryers 74 76 Service Procedures for Troubleshooting Electronic Control esee 75 77 Diagnostic Cycle eene 75 78 Symptom Failure Symptom 78 Troubleshooting 78 79 Symptom Flashing Display 79 80 Symptom Blown
39. terminals Meter should Figure 13 read 2 400 Ohms 240 Ohms cold NOTE Refer to appropriate wiring diagram when rewiring thermostat heater NOTE Refer to the appropriate wiring diagram when rewiring the switch To Test Thermal Fuse Electric Models d Refer to Figure 20 for thermistor or thermostat 1 Disconnect wires from thermal fuse or thermostat and heater removal NOTE Refer to appropriate wiring diagram THERMISTOR OR es when rewiring thermal fuse THERMOSTAT OR THERMOSTAT AND HEATER 2 Set meter to read Ohms Apply meter probes to thermal fuse terminals Meter should read infinite If meter does not register any Ohms replace both the thermal fuse and the limit thermostat To Test Heater Assembly Electric Models 1 Disconnect wires from heater assembly NOTE Refer to appropriate wiring diagram when rewiring heater assembly 2 Set meter to read Ohms Apply meter probes to the heater assembly terminals Meter should read 10 4 Ohms 30 Ohms cold DRY1058S Figure 20 38 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed
40. the terminal bracket ground screw holding the green ground wire to the WOO1R1 terminal block mounting bracket Save the Screw NOTE ON NEW DRYERS This is the green ground wire that goes from the neutral center terminal on the terminal block to the mounting bracket Install Four Wire Power Cord 5 Route the end of the four wire power cord through the strain relief DO NOT tighten the strain relief screws at this time 6 Insert the end of the power cord and strain relief through the hole in the rear of dryer cabinet Refer to Figure 56 Install the strain relief nut from the inside of the cabinet and tighten firmly 7 Attach the green ground wire from the four wire power cord to the terminal block mounting bracket using the hex head screw removed in Step 4 Tighten the screw firmly 8 Using the three wire binding 10 32x3 8 screws from the accessories envelope located inside the cylinder unless the Screws were previously removed in Step 2 attach the power cord wires to the terminal block terminals as follows a Red to Red b Black to Black c White to White see NOTE below NOTE When installing the white wire loop the free eyelet end of the green ground wire from Step 4 and place it together with the white wire Attach both wires to the neutral center terminal on the terminal block Refer to Figure 56 IMPORTANT Failure to tighten the screws firmly on the terminal block may result in termi
41. to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed e Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 32 FRONT PANEL AND PANEL SEAL Refer to Figure 12 a Remove two screws from the bottom edge of the front panel b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Remove front panel seal from flange around inside of door opening NOTE Be sure seal is properly positioned when installing on front panel HOLD DOWN CLIP SWITCH FRONT PANEL SEAL wa ig TM STRIKER LOCKNUT ACCESS Figure 12 WOO1R1 33 DOOR SWITCH a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Depress tabs on top and bottom of switch and push out of front panel Refer to Figure 13 DRY1056S Figure 13 62310 Copyr
42. two complete ignition and burn cycles before reinstalling access door q Reinstall the access door and screw WARNING For personal safety access door must be in place during normal operation 60 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Gas Burner Conversion Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 This conversion kit is to be installed by AUTHORIZED DEALERS or DISTRIBUTORS on their premises and in accordance with the manufacturer s instructions and all codes and requirements of the authority having jurisdiction Failure to follow instructions could result in serious injury or property damage The qualified agency performing this work assumes responsibility for this conversion 402P3 Natural Gas Conversion Kit consists of 1 58719 Burner Orifice Spud Metal stamped E 44 1 58768 Vent Screw DRY966S 1 60514 Conversion Plate Vent Screw Burner Orifice Spud 1 60516 Valve Converted to Natural Gas Sticker 2 60521 Natural Gas Stickers 6 5 1 5 INCHES MANOMETER
43. with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 61 BURNER FLAME Gas Models a Close the loading door start the dryer in a heat setting refer to Operating Instructions supplied with the dryer the dryer will start the igniter will glow red and the main burner will ignite b Allow the dryer to operate for approximately five minutes open the access door and loosen the air shutter lockscrew c Turn the air shutter to the right or left to obtain a soft uniform blue flame A lazy orange tipped flame indicates lack of air A harsh roaring very blue flame indicates too much air d After proper flame is obtained tighten air shutter lockscrew securely e Be sure and observe at least two complete ignition and burn cycles before reinstalling the access door Reinstall the access door AIR SHUTTER For personal safety the access door must be in place during normal operation Figure 38 56 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 7 Gas Burner Conversion Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels rem
44. woo OL INnDS5 XR HOIH gion 8T LHA SOLON cont 81 033 T f E EDU BEEN Q HOLIMS 4004 e 3 81 4 16 038 M3AIL 8 81 73 a W H a 31v1d 5 mm ezong AOLINDI HOLIAS TaNvd li 8 1891 01 64059 SUIS SOLOW B3WIL 25 1 e ne 7109 ANNOW SOLOW 2 n o aosnas iis BL oo 7 ad Lei n 81 3787033 8152 1603 81 78 03 e z eer 319210 2 1 17 2 EX t 33173 em 81 930 F Aad 4 7WWaON HOLIAS 3 denii 4 ANM T said 215 50193135 JAAVA P 0 sore B Aad va o n OL Div Shoat ions may result truct o 3 5 9 c T o 3 5 Ins Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 98 Section 10 Wiring Diagrams W030 99
45. 0 Hertz 3 Wire Installation NOTE The wiring diagram is located inside the control hood To reduce the risk of fire electric shock or personal injury all wiring and grounding MUST conform with the latest edition of the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 and such local regulations as might apply It is the customer s responsibility to have the wiring and fuses checked by a qualified electrician to make sure the laundry room has adequate electrical power to operate the dryer W035 wo01R1 a Grounding and Wiring Instructions The dryer must be connected to a grounded metal permanent wiring system or an equipment grounding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the dryer The dryer has its own terminal block that must be connected to a separate branch 60 Hertz single phase AC alternating current circuit fused at 30 amperes the circuit must be fused on both sides of the line ELECTRICAL SERVICE FOR DRYER SHOULD BE OF MAXIMUM RATED VOLTAGE LISTED ON NAMEPLATE DO NOT CONNECT DRYER TO 110 115 OR 120 VOLT CIRCUIT Heating elements are available for field installation in dryers which are to be connected to electrical service of different voltage than that listed on nameplate such as 208 POWER SUPPLY POWER SUPPLY A Typical 30 Amp Receptacle NEMA Type 10 30R INTERMEDIATE FUSE BOX May
46. 050 RETA A 1 F 573 77 NO LON gt eb yd tee el OLLVIN3HOS THOTT MUNDO 5555 CWNDIS 2r ma BI IHM d 1051409 1 B l3 2velH 25078 al B 01 annoys E 1 ok 7wNIWN31 Di ONNDAD D HOIH asna E ee ol afa zW kc VWH 81 439 NDIDM 43193 es l by 331v3H 21 940 AVLSOWYSHL AVLSOWYSHL HOLIAS d 81 18 038 5 81 Nd HOLIMS dW3l Sav IgA AN 1 97 580 p T 81 1HM LWLSOWSSHL 1N3W373 w HOLIMS dW3l O NILW3H 5 1 JHAY TAVA 1491 5 ge emi nr a e 30108 OL 5 i 4 aOLOW 33AIL dde S 25 5 SUN X3WIL L a 4 5 Q 81 334 H 8 T Cony HOLIAS n S AN V KST30D4 17 ND LON gt 0 5000 2 81 _ WL 1H917 NXINI342 i i 5 gt gt _ ees 3 C o ANI c d dd STL ANH OWA aia 3 alin 4 P x 010 01 ON P P 1 P uara aury r IVA ore g aNADYS diny diny ions may result truct o 3 5 o E 9 c T o 5 Ins Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 10 Wiring
47. 1 SIGNAL A signal is provided to let you know when the cycle is over The signal has three distinctive loudness levels Pressing the SIGNAL VOLUME pad once will produce the softest tone Press pad again and the tone will get louder Pressing the pad a third time will result in setting the loudest tone To turn the signal off press the pad until the TIME DRY CYCLES Time Range Min REGULAR 40 1 93 144 F Cool Down 6 6 Total Time 46 7 99 PERM PRESS 30 1 89 144 F Cool Down 10 10 Total Time 40 11 99 DELICATES 20 1 93 115 F Cool Down 6 6 Total Time 26 7 99 KNITS 40 1 89 140 F Cool Down 10 10 Total Time 50 11 99 20 1 99 Ambient 73 Total Time 20 1 99 Temperatures are approximate wo01R1 SIGNAL VOLUME light goes out The signal will not sound if the SIGNAL VOLUME light is off MEMORY You can create and save your favorite cycles by using the MEMORY option Each programmed cycle REGULAR PERM PRES DELICATES KNITS and NO HEAT can have one additional memory cycle for a total of five memories or favorite cycles in addition to the preprogrammed cycles To save a favorite cycle first select a program cycle then make changes you want for that cycle When all selections have been made press the MEMORY pad Your favorite cycle is now saved This cycle will be stored until you either change the cycle or until there is a power outage of several seconds or longer To recall your memory cyc
48. 413 AAYAH 5 ssaad 3 3 AXT o OL AME 4991730 90 dw Or re QNnDa5 A diny diny c a h ions may result truct Ld cem 9 c L d o 5 Ins MODELS NE6813 AND AE5413 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 10 Wiring Diagrams W030 62310 SIN3IVd amp 3 10 ON NVIGVNVO 61559 ON LHVd aosnas WVYSVIG NOLLO3NNOO eR aoup 4o puo unfurl uo3 suo 41puo2 1 Ur pinsau Kou 54014574541 39nv9 38I 31V2INI LB ES2 E ON S31V1S C3LINN s 434n32034nuou Bulp40220 SONTNAVW 40705 n ava 039915 auiu2ou 143 04 do SNIMDTID ya SIN31Vd DNIMDT104 14 14 p u o3u ou 119354 03 34N 104 X0 13 0v28 G38012V30NVW 3NIHOVW SIHL INHVM W aonig OILVIW3HOS l13 2va8 39074 TWNIWN3LI OL NNDD 81 734 81 x E 6 81 s73d0W 77 NO LON gt TWNOIS 0 4 401 108109 01 aNAoas N E 5
49. 8 1 W3ANT ININA LIMIT 3snivadW3l OL 00 N3dD 2 SNIIV3H seca 7099 55389 71 E b 1 1 34 AN 00 9 c 1 140 o 8000 39nv9 JAIM 2 MOLSTWABHL HOLIMS BUD 3NIIQDN 1891 01 318VND JI AHO W3INDIA3 SONDiBVH 40105 4 1 5 ATSNOBNVLINNTS 094 lt 18915 gt 09 ANY WNOIS 3Hl 55384 1 SNIAD TIUJ SWANN 5 t t 440 S31 71 300W 3701 3HL NI 1891 2 t T ae Ww 035079 SI 004 83480 3805 AWW 2 h 09 o ot ADT38 35 IHL AOTIOS AXINI OL 09 Ov2 4 roa ANILNOY OILSONOVIG 5195 in con ions may result truct o 3 Ll o 5 b io o o M J c c e T M o G Ins 93 MODELS AE9433 NE8833 AEE953 AND AEE933 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 10 Wiring Diagrams W030 310714 P adil OVID wosn3s NOUOSNNOO si n 39nv9 38IA 31v2IONI SOHIMHYM 80702 541407304 SWYN 9NION3d SIN31Yd u3H10 TON NVIOYNYO 9 97 ON S31v1 OMINA 41N31Yd ONIMOTION 30 3U04 80 3NO Q3un19v 3NIHOYM STHL
50. DRY951S DOOR Figure 46 WARNING To reduce the risk of fire and explosion reach in through access door opening and turn the gas line shut off valve handle to the closed position Refer to Figure 41 b Disconnect igniter wires at quick disconnect blocks Refer to Figure 47 wo01R1 c Remove hex head screw holding burner tube and igniter in place Refer to Figure 47 d Carefully move burner tube toward rear of dryer far enough to permit removal of burner orifice spud from gas valve NOTE Tab on burner tube may have to be removed from slot in burner housing to obtain enough clearance APPLY NO 60516 BLOCK BURNER VALVE CONVERTED OPEN ORIFICE STICKER HERE PLUG SPUD CLOSED POSITION SHUT OFF VALVE TOP VIEW OF HANDLE GAS VALVE IGNITER QUICK DISCONNECT BLOCKS OPEN POSITION om LS t B PLUG PRESSURE TAP DF Y9678 PIPE PLUG Figure 47 62 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 7 Gas Burner Conversion Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly
51. EM633 Figure 6 22 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures CONTROL HOOD ASSEMBLY SIGNAL CONTROL START SWITCH GRAPHICS PANEL Right TIMER KNOB 28410735 ASSEMBLY CONTROL KNOB ASSEMBLY GRAPHICS PANEL CONTROL HOOD AND CONTROLS Models NG6819 NE6813 AG5419 and AE5413 Figure 7 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 23 Section 5 Service Procedures CONTROL HOOD ASSEMBLY SWITCH BRACKET SCREW TEMPERATURE END CAP SWITCH START SWITCH GRAPHICS PANEL END Right DRY1074S TIMER KNOB ASSEMBLY CONTROL KNOB ASSEMBLY GRAPHICS PANEL CONTROL HOOD AD CONTROLS Models NG4819 NE4813 AG4419 AE4413 AGM459 AEM453 AGM439 and AEM433 Figure 8 24 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 To Test Timer Contact Points 3 Set test meter to read OHMS and put meter Remove six scre
52. F 8 min 110 F 3 min 130 F 8 min Figure 51 69 CUSTOMIZING PROGRAMMED CYCLES All automatic cycles can be customized to fit your laundering needs 70 TIME DRYING NOTE The DRYNESS level pads will not work in the TIME drying cycle If you prefer you can set your dryer to dry the load 62310 Then make changes in the preprogrammed cycle by using the pads to the right of the STATUS lights The degree of dryness of the load at the end of an automatic cycle is controlled by the MOST DRY EXTRA DRY DRY and DAMP pads Use the MOST DRY selection when you want items extremely dry Select EXTRA DRY for extra heavy bulky items like blue jeans or towels that tend to hold more water than the average load Unless another selection is made the DRY level will automatically be used Select DAMP for items that you want to iron or finish drying by hanging them up Refer to Figure 51 The SELECT and DRYNESS level pads work together to provide you with up to nine different drying temperatures for a specific period of time The dryer will dry with heat for the number of minutes you have selected then tumble the load with room temperature air for an additional period of cool down time To TIME DRY the load first press one of the SELECT pads When the TIME DRY cycles are used the SELECT pad controls the drying temperature to match the selection with the type of load you are drying Then press the SELECT pad You will see n
53. Figure 15 Meter should register line voltage in all Fabric settings except FLUFF which should read zero VAC If meter does not read line voltage in step 3 check motor switch thermostat thermistor temperature switch or timer 32 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded HOLDING SECONDARY AND BOOSTER COIL M 4 L ess WOO1R1 IGNITOR WIRING SCHEMATIC Figure 16 39 BURNER SYSTEM COMPONENTS GAS MODELS a Complete Gas Valve Assembly 1 Remove two screws from the bottom edge of the front panel Refer to Figure 12 2 Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 3 Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch 4 Close gas shut off valve disconnect igniter wires at disconnect blocks sensor wires from sensor
54. Home Laundry Dryers AEE AGE AEM AGM NE and NG Series Refer to Page 6 for Model Numbers lance Part No 62310R1 Laundry Systems www comlaundry com February 2002 S Table of Contents Section 1 Safety Information Locating an Authorized Servicer 4 Section 2 Introduction C stomet Service ob atin inea 5 Nameplate Location esee 5 Model Identification see 6 How Your Dryer Works eee 7 Section 3 Troubleshooting 1 Motor Does Not Run eene 9 2 Motor Overload Protector Cycles Repeatedly 10 3 Motor Runs But Cylinder Does Not Turn 10 4 Motor Does Not Stop 10 5 Heater Assembly Does Not Heat Or Burner Does Not Ignite 11 6 Igniter Does Not Glow Gas Supply Sufficient Gas Models 2 emite 12 7 Burner Ignites And Goes Out Repeatedly Gas Models 12 8 Igniter Glows But Burner Does Not Ignite Gas Models 12 9 Heater Assembly Or Burner Shuts Off Prematurely 13 10 Heater Assembly Or Burner Repeatedly Cycles Off On Limit Thermostat 13 11 Heater Assembly Or Burner Does Not Shut OTf 14 12 Clothes Do Not Dry
55. KET ATTACHING SCREWS ATTACHING SCREWS Figure 14 heat from the burner flame causes the sensor c Ignition Failure contacts to remain open If flame is not established as sensor contacts open secondary valve will remain open until 38 IGNITION SYSTEM FEATURES Gas sensor contacts reclose Sensor will continue to Models recycle the igniter and secondary valve about Refer to Figure 15 once per minute until ignition is made or dryer a Momentary Power Interruption is turned off Upon resumption of power sensor contacts will still be open permitting secondary valve to open However with the secondary coil in the circuit the booster coil cannot draw enough current to open the split coil valve When sensor contacts do reclose the secondary valve will close and the burner system will be in the normal pre ignition circuit b Flame Failure In case of flame failure the sensor contacts will reclose in about 45 seconds This will close the secondary valve and the burner system will be in the normal pre ignition circuit 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 31 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during serv
56. LLIPS g Remove vent screw and install No 58754 HEAD Block Open Plug Refer to Figure 41 SCREW h Install No 60517 Valve Converted to L P Gas Sticker to top side of gas valve so it covers the gas valve part number Refer to Figure 41 Sign and date each of the two No 60520 L P Gas Stickers Install one of the No 60520 L P Gas Stickers over the top three lines of the old sticker on rear of cabinet Refer to Figure 42 APPLY Then place the second sticker over the top three lines of the old sticker located on backside of access door Refer to Figure 40 Apply the No 60515 Conversion Plate to the WASHER j i o SUPPORT DRY951S inside of the loading door opening above the nameplate Refer to Figure 43 ACCESS k Turn the gas line shut off valve handle to the DOOR open position and connect electrical service Figure 40 Refer to Figure 41 WARNING To reduce the risk of fire and explosion reach in through access door opening and turn the gas line shut off valve handle to the closed position Refer to Figure 41 Check gas valve pressure as follows 1 Remove pressure tap pipe plug Refer to Figure 41 2 Connect a U tube manometer or similar pressure gauge to the pressure tap Refer to Figure 44 3 Start dryer pressure should be 10 1 5 inches 25 4 3 8 cm Refer to Figure 41 58 Copyright Alliance Laundry Systems LLC DO N
57. OT COPY or TRANSMIT 62310 Section 7 Gas Burner Conversion Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 CLOSED POSITION OPEN POSITION TOP VIEW OF GAS VALVE APPLY NO 60517 VALVE CONVERTED STICKER HERE SHUT OFF IGNITER QUICK BURNER VALVE HANDLE DISCONNECT BLOCKS TUBE VENT gt SCREW S g j ey QNS dos lt lt HEXHEAD eee SCREW ace cce AIR SHUTTER PRESSURE up PIPE PLUG BURNER HOUSING DRO16 SV 1 DRY963S APPLY NO 60520 L P GAS STICKER HERE DRY964S Figure 42 4 Stop dryer and remove U tube and reinstall the pressure tap pipe plug Refer to Figure 41 m Check the gas line connection for gas leaks with a soapy solution 62310 Figure 41 DANGER To reduce the risk of an explosion or fire do not use an open flame to check for gas leaks n Make sure the dryer conversion has been completed Recheck the following 1 Installed correct orifice spud 55 see step 2 Installed block open plug see step
58. TE The WARNINGS and IMPORTANT INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when installing maintaining or operating the dryer Always contact your dealer distributor service agent or the manufacturer about any problems or conditions you do not understand Locating an Authorized Servicer Alliance Laundry Systems is not responsible for personal injury or property damage resulting from improper service Review all service information before beginning repairs Warranty service must be performed by an authorized technician using authorized factory parts If service is required after the warranty expires Alliance Laundry Systems also recommends contacting an authorized technician and using authorized factory parts 4 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 2 Introduction Customer Service If literature or replacement parts are required contact the source from whom the machine was purchased or contact Alliance Laundry Systems at 920 748 3950 for the name and address of the nearest authorized parts distributor For technical assistance call 920 748 3121 Nameplate Location When calling or writing about your product be sure to mention model and serial numbers Model and serial numbers are located on nameplate s as shown 62310 Copyright Al
59. alling belt be sure belt is properly installed on motor and idler pulleys and is on the correct side of the idler lever Refer to Figure 24 Belt must be positioned around cylinder between center and rear baffle screws with the ribbed surface against the cylinder After installing belt rotate cylinder manually to check that belt is properly aligned 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 45 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 52 CYLINDER ASSEMBLY a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Disengage belt from motor and idler pulleys Refer to Figure 24 NOTE When installing belt be sure belt is properly installed on motor and idler pulleys and is on the correct side of the idler leve
60. anometer or similar Figure 48 pressure gauge to the pressure tap Refer to Figure 50 3 Start dryer pressure should be 3 5 2 inches 8 89 508 cm Refer to Figure 50 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 63 Section 7 Gas Burner Conversion Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 4 Stop dryer and remove U tube and reinstall the pressure tap pipe plug Refer to Figure 47 MANOMETER 3 5 2 INCHES AIR SHUTTER LOCKSCREW DRY965S AIR GAS VALVE PRESSURE TAP SAAIER Figure 50 m Check the gas line connection for gas leaks with a soapy solution DANGER To reduce the risk of an explosion or fire do not use an open flame to check for gas leaks n Make sure the dryer conversion has been completed Recheck the following 1 Installed correct orifice spud 44 see step e 2 Installed the vent screw see step g 3 Gas valve pressure must be 3 5 2 inches 8 89 508 cm see step wo01R1 4 Installed four stickers see steps h
61. ards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 IMPORTANT Refer to appropriate model wiring diagram for aid in testing dryer components 1 MOTOR DOES NOT RUN POSSIBLE CAUSE TO CORRECT Electrical power off fuse blown or power cord not plugged in A 240 Volt dryer has two fuses check both fuses Loading door not closed or inoperative door switch Close door or test switch and replace if inoperative Motor overload protector has cycled Wait two or three minutes for overload protector to reset If protector cycles repeatedly Refer to Paragraph 2 Timer improperly set Reset timer or try another cycle Inoperative motor switch Test switch and replace if inoperative Start circuit not completed Press or rotate start switch button or test switch or timer and replace if inoperative Inoperative motor Test motor and replace if inoperative Inoperative timer Test timer and replace if inoperative Broken loose or incorrect wiring Refer to appropriate wiring diagram Power cord is miswired Refer to appropriate wiring diagram for the correct wiring Motor centrifugal switch sticky or plugged with lint Remove dust or lint and spray with SLYDE No 131P4 to clean and lub
62. ater assembly down and away from heater box e Disconnect wires from heater assembly f Remove screws holding limit thermostat and the thermal fuse to the heater assembly Refer to Figure 19 NOTE When reassembling be sure all wire connectors are tight on thermal fuse and limit thermostat AIR SHUTTER BURNER LIMIT LOCKSCREW TUBE THERMOSTAT GAS VALVE HANDLE BURNER TUBE SCREW D244S BURNER HOUSING SHUTTER HEX HEAD SCREW Figure 19 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 37 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 43 THERMISTOR OR THERMOSTAT OR THERMOSTAT AND HEATER To Test Thermostat Heater a Remove two screws from the bottom edge of 1 Disconnect wires from thermostat heater the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 2 Set meter to read Ohms Apply meter probes to c Disconnect wires from door switch Refer to the thermostat heater
63. be omitted if service entrance box is fused RECEPTACLE NOTE Connect the dryer to the power supply with the MAXIMUM RATED VOLTAGE listed on the nameplate 3 WIRE GROUNDED NEUTRAL 120 240 VOLT 60 HERTZ A C 1 PHASE SERVICE ENTRANCE SWITCH BOX See note below 30 AMPERE FUSES OR CIRCUIT BREAKER NEUTRAL WIRE METALLIC OR INTERMEDIATE NON METALLIC SHUT OFF SHEATHED CABLE BOX Copper conductor May or may only not be used PIGTAIL TO DRYER NEUTRAL TERMINAL BLOCK ee IN DRYER DRY1063S PIGTAIL CONNECTION DIRECT CONNECTION Figure 53 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 69 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded e f branch circuit to dryer is 15 feet 4 50m less in length use U L Underwriters Laboratories listed No 10 A W G wire copper wire only or as required by local codes If over 15 feet 4 50m use U L Underwriters Laboratories listed No 8 A W G wire copper wire only or as required by local
64. component parts and carefully remove the components from the control hood assembly NOTE Refer to the appropriate wiring diagram when rewiring the component parts c Bend the tabs on the graphic panel located inside of control hood straight out toward rear of hood d Carefully remove the graphics panel off the front of the control hood 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 27 LINT FILTER Refer to Figure 10 Open loading door and lift filter out of air duct IMPORTANT When installing the filter be sure to plate the filter into the air duct with the word Front facing the front of the dryer 28 LOADING DOOR Remove four screws holding hinges to door Refer to Figure 10 DRY1055S LINT FILTER FRONT AIR DUCT Figure 10 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 27 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Clos
65. d wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 59 BASE a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to appropriate wiring diagram when rewiring switch d Gas Models 1 Disconnect igniter wires at disconnect blocks sensor wires from sensor terminals and wires from gas valve coils at the quick disconnect blocks Refer to Figure 14 2 Close main gas shut off valve and gas shut off valve inside of dryer Refer to Figure 14 3 Disconnect gas line to dryer 4 Remove three screws holding gas valve bracket to base and remove valve with lead in pipe attached Refer to Figure 18 5 Remove screw from right side of burner housing holding burner tube in place Refer to Figure 14 6 Gently move burner tube toward rear of dryer to disengage tab from slot on left side of burner housing Refer to Figure 18 7 Carefully rotate burner tube and igniter counterclockwise so tab is at 8 o clock position and CAREFULLY remove burner tube and igniter assembly out through front of dryer IMPORTANT The igniter is very fragile Be careful not to damage it during removal 8 Remove screw holding front of burner
66. dryer IMPORTANT When reinstalling motor and exhaust assembly be sure wire harness on right side is clipped to motor mounting bracket and is routed WOO1R1 along dryer base between motor mounting bracket and right side of cabinet Refer to Figure 23 Tab on rear of motor mounting bracket must be slid into slot in dryer base Be sure the belt has been installed on the correct side of the idler lever Refer to Figure 24 CORRECT WAY MOTOR PULLEY DRY862S INCORRECT WAY IDLER PULLEY MOTOR PULLEY gt d 4 DE Figure 24 40 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 To Test Drive Motor 5 Put test meter probes on terminal 5 and motor Refer to Figure 25 frame Meter should register no reading or 1 Remove motor and exhaust assembly infinite 2 Disconnect motor wire harness at motor Put test meter probes on terminals 4 and 6 Meter connection block should register no reading or infinite Manually flex the cent
67. dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 d Disengage belt from motor and idler pulleys REAR Refer to Figure 24 BULKHEAD NOTE When reinstalling belt be sure belt is MOUNTING MOUNTING properly installed on motor and idler pulleys and is ene on the correct side of the idler lever Refer to Figure 24 Belt must be positioned around cylinder between center and rear baffle screws with the ribbed surface against the cylinder After installing belt rotate cylinder manually to check that belt is properly aligned e If present disconnect cylinder light wires from light receptacle terminals f Remove four screws holding bulkhead to front flange of cabinet Lift complete bulkhead assembly out of slots in cabinet Refer to Figure 30 IMPORTANT During reinstallation of front bulkhead be sure that air duct is properly positioned with the flange inside of the felt seal on the exhaust fan cover SPRING g Loosen two cabinet top hold down screws Refer to Figure 30 h Manually rotate cylinder until one of the baffles is at the 6 o clock position and carefully remove DRY864S cylinder out through front of dryer Gas Models 1 Disconnect igniter wires at disconnect blocks sensor wires from sensor terminals
68. dures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 78 SYMPTOM FAILURE SYMPTOM Diagnostic Cycle Dryer plugged in All LED s should be off Press and hold SIGNAL VOLUME then press GO Do all numbers appearing in the display window correspond with Broken loose the appropriate LED s listed in wiring Figure 60 Self Diagnostic _ i 2 Routine YES Replace control Proceed to the appropriate flow charts for the SYMPTOM NOTE The DIAGNOSTIC cycle follows the Diagnostic Routine located behind the control hood All numbers should match with the correct LED s Refer to Figure 60 Troubleshooting NOTE Refer to Figure 59 If the symptom or problem corresponds to one of the symptoms detailed on the following pages proceed to that flow chart The diagnostic cycle check does not have to be made 78 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 8 Service Procedures Unique to Electronic Control Model Dryers To r
69. during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 44 FRONT AIR DUCT a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Remove lint filter Refer to Figure 10 e Remove four screws holding duct to front bulkhead and remove air duct Refer to Figure 21 NOTE When reassembling be sure felt seal on exhaust fan cover makes air tight seal on flange of duct Refer to Figure 20 PHILLIPS HEAD SCREWS DRY858S CABINET ATTACHING SCREWS WOO1R1 45 EXHAUST DUCT a Disconnect electric power vent and gas line if necessary and move unit to gain access to rear of dryer b Remove screw holding bracket on exhaust duct to rear of cabinet Refer to Figure 22 c Pull duct out through rear of cabinet ACCESS PLATE MOUNTING BRACKET ATTACHING SCREWS GROUND EXHAUST DUCT SCREW DRY1059S Figure 22 46 MOTOR AND EXHAUST ASSEMBLY a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Fi
70. e all wires terminals and connectors to be sure wiring is proper before replacing any components NOTE Test procedure can be performed on workbench if gas valve igniter burner tube and burner housing have been removed from dryer c Sensor 1 Remove two screws from the bottom edge of the front panel Refer to Figure 12 2 Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 3 Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch 4 Remove wires from sensor terminals Refer to Figure 18 5 Remove screw holding sensor to burner housing Refer to Figure 18 34 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded HEAT SHROUD SENSOR wo01R1 BURNER HOUSING SENSOR ATTACHING SCREW BURNER TUBE SCREW Shown in the off position Figure 18 40 BURNER HOUSING AND HEAT SHROUD a Remove two
71. e for any items that should not be dried with heat Cool Lights up during the cool down Down portion of the cycle A preprogrammed 20 minute cycle is automatically chosen for you Time can be added Wrinkle Lights up during the wrinkle free or subtracted by using the MORE or LESS pads Free portion of the cycle when the wrinkle available free option has been selected Clothes on some be removed from the dryer at any models time during the wrinkle free portion 66 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 AUTOMATIC CYCLES REGULAR PERM PRESS DELICATES KNITS Options Temp Cool down Temp Cool down Temp Cool down Cool down Most Dry 150 F 3 min 144 F 8 min 145 F 8 min Extra Dry 150 F 6 min 144 F 10 min 120 F 6 min 145 F 10 min Dry 144 F 6 min 144 F 10 min 115 F 6 min 140 F 10 min Damp 135 F 3 min 120
72. e gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 29 INNER AND OUTER DOOR PANELS AND a Remove two screws holding handle to door DOOR HANDLE b Spread door panels just far enough to depress a Remove four screws holding hinges to door tabs on top and bottom of striker and push out Refer to Figure 10 of inner panel b Remove screws holding handle to door and separate panels Refer to Figure 11 31 DOOR SEAL Open loading door and remove seal from inner IMPORTANT Do not over tighten screws when door panel reinstalling door handle and avoid scratching inner door panel NOTE When replacing seal be sure seal is not stretched or distorted Use a heat resistant adhesive 30 DOOR STRIKER such as Krazy Glue to adhere door seal to inner Refer to Figure 11 door panel DOOR HEX HEAD STRIKER SCREW INNER DOOR PANEL DOOR ASSEMBLY SPEED NUT PHILLIPS HEAD SCREW OUT R C ud DOOR PANEL DES PHILLIPS HEAD __ DOOR HINGE Qu 5y DRY850S Figure 11 28 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power
73. educe the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 79 SYMPTOM FLASHING DISPLAY NOTE Refer to Figure 59 to aid in this Troubleshooting section Was door open or was the STOP YES Normal operation Refer to pad pressed after dryer was Operating Instructions running Place test meter between terminals P2 door and P3 neutral on control NO Polarity and grounding okay Contact electrician YES Remove control hood and check for loose or incorrect wiring to terminals P2 and P3 on the control Place test meter between terminals P2 door and P3 neutral on control Approximately 120 Volts between zT P3 when door is closed NO door switch and wiring from and 0 Volts when door is open door switch to the control YES Recheck from beginning If problem persists replace control 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 79 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock f
74. grounded WO001R1 b The diagnostic cycle is used in conjunction c Self Diagnostic Routine with a self diagnostic routine chart located on the wiring diagram sticker inside of the control hood Refer to Figure 60 To begin the diagnostic cycle follow the flow chart on Page 82 Entry Follow the sequence given below 1 Make sure dryer loading door is closed 2 Start in the idle mode all LED s off 3 Press the SIGNAL VOLUME and GO pads simultaneously NOTE If the symptom or problems corresponds to 4 If unable to start routine check door switch one of the symptoms detailed on the following pages proceed to that flow chart The diagnostic cycle chart check does not have to be made Exit Do any of the following 1 Press any pad 2 Open dryer loading door 3 Unplug the dryer HEATER L1 RED HEAT RELAY ORANGE COM K2 NO THERMISTOR P6 NEUTRAL WHITE P3 THERMISTOR P5 TRANSFORMER DOOR SWITCH GRAY P2 GROUND GREEN P4 MOTOR RELAY K1 DRY1068S Figure 59 76 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire
75. gure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram Figure 21 when rewiring the switch 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 39 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed e Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded d Remove lint filter Refer to Figure 10 e Remove screws holding air duct to front bulkhead and remove air duct Refer to Figure 21 NOTE When reassembling be sure felt seal on exhaust fan cover makes air tight seal on flange of air duct Refer to Figure 20 f Disconnect wires from thermistor thermostat or thermostat and heater Refer to Figure 20 NOTE Refer to appropriate wiring diagram when rewiring thermistor or thermostat or thermostat and heater COVER ATTACHING SCREWS EXHAUST FAN DRY1058S MOTOR MOUNT ATTACHING SCREWS Figure 23 g Remove cylinder belt from idler and motor pulleys Refer to Figure 24 h Remove two screws holding motor mounting bracket to dryer base Refer to Figure 23 Then pull complete assembly out through front of
76. h any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 75 ELECTRICAL REQUIREMENTS Gas Dryers 120 Volt 60 Hertz with 3 Prong Grounding Plug To reduce the risk of fire electric shock or personal injury all wiring and grounding MUST conform with the latest edition of the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 and such local regulations as might apply It is the customer s responsibility to have the wiring and fuses checked by a qualified electrician to make sure the laundry room has adequate electrical power to operate the dryer STANDARD GROUND 120 VOLT L1 60 HERTZ 3 WIRE EFFECTIVELY GROUNDED CIRCUIT NEUTRAL 115412 V A C ROUND GROUNDING PRONG DRY1067S NOTE A qualified electrician should check the polarity of the wall receptacle If a voltage reading is measured other than that illustrated the qualified electician should correct the problem Figure 57 wo01R1 NOTE The wiring diagram is located inside the control hood a The dryer is designed to be operated on a separate branch polarized three wire effectively grounded 120 Volt 60 Hertz AC alternating current circuit protected by a 15 ampere fuse equivalent fusetron or circuit breaker b The three prong grounding plug on the power cord should be plugged direct
77. he dryer is properly grounded wo01R1 85 SYMPTOM oP APPEARS IN TIME DISPLAY Unplug power cord remove front panel and check for broken loose or incorrect wiring between thermistor and control Wiring between terminals P5 and P6 on control and Refer to wiring diagram thermistor terminals okay and correct Remove wires from thermistor and take resistance reading across the thermistor terminals Did you read infinite Ohms YES Replace thermistor Was temperature near thermistor below 30 F For safety purposes the control will go into the oP condition if the temperature near the thermistor falls below 30 F Replace thermistor Reconnect wires to thermistor and plug in power cord Press REGULAR and GO pads to start dryer The dryer will heat for three minutes to raise the temperature above 30 F Did oP appear in display after three minutes Normal operation Recheck from beginning If problem persists always replace thermistor before replacing the control 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 85 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s w
78. iate wiring diagram when rewiring the switch d Disengage belt from motor and idler pulleys Refer to Figure 24 Wwo01R1 e If present disconnect cylinder light wires from the light receptacle terminals f Remove four screws holding bulkhead to front flange of cabinet and lift complete bulkhead assembly out of slots in cabinet Refer to Figure 30 DRY858S CABINET ATTACHING SCREWS Figure 30 NOTE During reinstallation of front bulkhead be sure that air duct is properly positioned with the flange inside of the felt seal on the exhaust fan cover g Cylinder Glide Refer to Figure 31 1 Remove two screws holding glide to each glide bracket h Front Cylinder Seal Refer to Figure 31 44 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed e Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded SEAL STRAP Installed with cupped surface against seal SPRING SEAL MUST BE POSITIONED UNDER FLANGED EDGE ATTACHING SCREWS DRY861S Figure 31 1 Pull front cylinder
79. ice Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded c Four Wire Power Cord IMPORTANT Use only a U L listed No 10 A W G copper wire only four conductor power supply cord kit rated 240 Volts minimum 30 Amperes and labeled as suitable for use in a clothes dryer POWER CORD Four Wire STRAIN RELIEF FOUR WIRE RECEPTACLE STRAIN RELIEF Figure 55 NOTE The power cord is not supplied with the dryer when the dryer is shipped from the factory therefore disregard Steps 2 and 3 below when connecting a four wire power cord to a NEW dryer If the dryer has a three wire cord attached then complete Steps 1 through 11 To reduce the risk of electric shock disconnect the electrical service to the dryer before proceeding 1 Remove the screw holding the access plate to the rear of dryer cabinet 2 Remove three screws holding the three wires to terminal block terminals Save these screws 3 Loosen the strain relief screw and pull the cord or wires out through the rear of the dryer 4 Remove
80. icing these ground wires must reconnected to ensure that the dryer is properly grounded wo01R1 CARBORANDUM To Test Gas Valve Coils IGNITER AND ATTACHING Gas Models BRACKET SEREN Remove disconnect blocks from gas valve coils Refer to Figure 15 Set test meter to read OHMS and put meter probes to terminals as follows a Holding Coil Refer to Figure 16 Terminals 1 and 2 Meter should read 1365 25 Ohms IGNITER AND Booster Coil Refer to Figure 16 BRACKET Terminals 1 and 3 Meter should read 560 25 Ohms Secondary Coil Refer to Figure 16 Terminals 4 and 5 Meter should read 1220 50 Ohms NOTE If meter registers any readings other than that listed above the respective coil should be replaced NOTE Test procedure can be performed on NORTON workbench if gas valve igniter burner tube and IGNITER AND rner housing h n rem from dryer BRACKET DRY952S burner housing have been removed from drye Figure 15 To Test Electrical Circuit To Ignition System Gas Models 1 Remove valve wire harness disconnect block from the holding and booster coil Refer to Figure 15 Plug dryer power cord into wall receptacle start the dryer in a heat setting refer to the Operating Instructions supplied with dryer Set test meter to read AC voltage and apply meter probes into terminals on the dryer harness that would correspond to terminals 1 and 2 on the coil Refer to
81. ight Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 29 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded To Test Door Switch 1 Disconnect wires from door switch Refer to Figure 13 NOTE Refer to appropriate wiring diagram when rewiring switch 2 Set meter or read Ohms and apply meter probes on switch terminals 1 and 3 with door closed You should get zero reading Apply probes to terminals 1 and 2 with door closed The meter should read infinite Open door Meter should read infinite between 1 and 3 and zero between 1 and 2 34 STRIKER CATCH a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Depress tabs on top and bottom of catch and push out of front panel Refer to Figure 12 35 DOOR HINGE a
82. ique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 83 SYMPTOM HEATER DOES NOT TURN ON OR NO HEAT YES Are you in a NO HEAT cycle Normal operation NO Remove control hood and verify that voltage is being applied to control between terminals COM on heat relay K2 and P3 neutral Approximately 120 Volts between NO Check for broken loose or COM and P3 incorrect wiring YES Unplug power cord Disconnect wire from terminal P5 on control This will simulate a call for heat Disconnect wire from terminal P1 to eliminate any feedback through heater circuit on electric dryers Plug in power cord Press REGULAR and GO and place meter between terminals on heat relay K2 and P3 neutral Approximately 120 Volts between NO N O door and P3 in five Replace control seconds YES Verify that orange wire is connected to terminal on heat relay K2 Check motor switch limit thermostat exhaust heater assembly or gas valve 62310 Copyright Alliance Laund
83. ire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 80 SYMPTOM BLOWN FUSE OR TRIPPED CIRCUIT BREAKER Fuse blown or tripped breaker Reset breaker or replace fuse Does fuse or breaker blow immediately upon plugging in NO power cord Does fuse or breaker blow YES immediately after motor starts Unplug power cord and disconnect wires from terminals P3 and COM Take resistance reading between terminals z h 166 Ohms 30 between P3 NO Replace Miss DR and COM terminals control YES Check for broken loose or incorrect wiring NO Correct Wiring okay wiring YES Recheck from beginning ee ee problem persists replace control i 9 9 YES Check heater circuit for shorted broken loose or incorrect wiring 8 Copyright Alliance Laundry Systems LLC DO NOT COPY TRANSMIT 62310 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off va
84. is properly installed and grounded in accordance with all local cords and ordinances Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician or service person if you are in doubt as to whether the dryer is properly grounded W038 DO NOT modify the plug provided with the dryer if it will not fit the outlet have a proper outlet installed by a qualified electrician e If a positive ground cannot be established through the power cord and if local code permits its use connect an external ground wire 18 gauge minimum available at your local hardware store Connect one end of the wire under the ground screw located at the rear of the dryer and the other end to a known effective electrical ground If your home s electrical supply does not meet the above specifications and or if you are not sure your home has an effective ground have a qualified electrician or your local electrical utility company check it and correct any problems wo01R1 e Gas Dryers Equipped with Electronic Control After connecting the dryer to the electrical supply start the dryer refer to the Operating Instructions supplied with the dryer If the electronic control flashes with the dryer door closed it could mean the polarity or grounding of the outlet is incorrect Have a qualified electrician check out the polarity and grounding and correct the p
85. is properly positioned with the flange inside of the felt seal on the exhaust fan cover m Manually rotate cylinder until one of the baffles is at the 6 o clock position and carefully remove cylinder out through front of dryer NOTE The cylinder must be installed with the arrow pointing toward the front of the dryer n Gas Models 1 Disconnect igniter wires at disconnect blocks sensor wires from sensor terminals and wires from gas valve coils at the quick disconnect blocks Refer to Figure 14 2 Remove screw from right side of burner housing holding burner tube in place Refer to Figure 21 3 Gently move burner tube toward rear of dryer to disengage tab from slot on left side of burner housing Refer to Figure 18 4 Carefully rotate burner tube and igniter counterclockwise so tab is at 8 o clock position 5 Move air shutter end of burner tube slightly to right and CAREFULLY remove burner tube and igniter assembly out through front of dryer wo01R1 IMPORTANT The igniter is very fragile Be careful not to damage it during removal 6 Remove screw holding burner housing to heat shroud Refer to Figure 18 7 Remove screw holding front of burner housing to dryer base and remove housing out through front of dryer Refer to Figure 14 8 Remove four screws holding shroud to heater box and remove shroud out through front of dryer Refer to Figure 18 Electric Models 1 Remove two screws holding heater
86. ith any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 86 SYMPTOM SH APPEARS IN TIME DISPLAY Unplug power cord remove front panel and control hood Check shorted wiring between terminals P5 and P6 on control and thermistor Wiring between control and thermistor okay Remove wires from thermistor and take a resistance reading across thermistor terminals Is zero Ohms read Was temperature near thermistor above 175 F when control went into SH condition For safety purposes the control will go into the SH condition if the temperature near thermistor is above 175 F Cool thermistor down and go to Symptom Improper Heat Or Drying Times Paragraph 84 NO Refer to wiring diagram and correct YES _ Replace thermistor Replace thermistor and if problem persists replace control 86 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT wo01R1 62310 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing the
87. le press a SELECT cycle pad twice The light on the MEMORY pad will light up when the memory cycle is recalled To change a memory cycle press the programmed cycle selection pad twice to recall the memory cycle Change the cycle then press the MEMORY pad The old memory cycle will be deleted and the new cycle memorized in its place WRINKLE FREE The WRINKLE FREE cycle is an extended cool down cycle This cycle will run for 99 minutes starting at the end of the initial COOL DOWN cycle This cycle will tumble the clothes in room ambient air for 30 seconds every five minutes At the end of every 30 second tumble the signal will sound for three seconds if signal was selected Select WRINKLE FREE cycle by pushing pad WRINKLE FREE cycle is not available in the NO HEAT cycle 68 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 74 ELECTRICAL SERVICE Electric Dryers 120 240 Volt 60 Hertz 3 Wire Installation 120 208 Volt 6
88. leted Dryer will not start until the Pressing the STOP pad two times in succession GO pad is pressed will completely turn the control off NOTE When you have selected an automatic cycle RESET you will see the letter AU appear in the display Press the RESET pad two times in succession to area cancel any cycle or completely turn the dryer off TO STOP THE DRYER AT ANY TIME Open 67 AUTOMATIC CYCLES dryer COOKE Dress Ie STOP pad Depending on the model of dryer you have it may TO RESTART DRYER Close door select a cycle or may not have all of the following cycles and if necessary and press the GO pad The dryer will features not operate if the dryer door is open By pressing REGULAR PERM PRESS DELICATES or KNITS the Normal Automatic 65 STATUS LIGHTS Dryness Level will be selected With the correct The STATUS lights illuminate to show you at a cycle chosen the dryer will determine the exact length of drying time When the clothes are dry the dryer will go into the cool down portion of the cycle The length of cool down will vary glance what is happening inside your dryer Clean Will flash before each cycle Clean according to which cycle is chosen Filter the dryer s lint filter before each load A clean lint filter promotes faster 68 NO HEAT CYCLE drying and energy savings This is a no heat cycle that tumbles and circulates Drying Remains lit while clothes are drying room temperature air through the load Us
89. liance Laundry Systems LLC DO NOT COPY or TRANSMIT 100 Section 10 Wiring Diagrams hich can produce bodily injury and or property damage tions W in cond ions may result truct o 3 5 o E 9 c T o 5 Ins W030 5143199 Y3HLO ON NVIGYNVD vL8 EG2 ON S31V1S G3LINN SLN3LVd 1103 30 X0 G3YaNLIVANNYW 3NIHOVW STHL 9 Als3dDBd SD GNV ATIGDS 33n dU d NYI HOIHM SNOILIGNOD NI 170535 AWW SNOITLONALSNI S a38n12v 30NVW 01 9 19 0559 3NIHOVW SIHI 9192390 SD INV NIVINIYW TIVISNI OL 3807193 OSNINHVM 9 ON LHVd 390V5 31V2ICNI SS9NDBVH 07105 07703 S We3WnN 13 2V38 ep HOLIMS HOLIMS 10915 5 1 enn ate 1N3W313 SUL IH DNILIV3H WL re OWA IVA Ove n re OWA d_ONILNNOW 1701 641059 dsns vI LHM uA A3NOS TWNIWYBL 2038 a N n CWNIWHSL 2 6 8 Layowaa 0078 f Dl annoys
90. liance Laundry Systems LLC DO NOT COPY or TRANSMIT Section 2 Introduction Model Identification Information in this manual is applicable to these dryers AE9433 NE8833 NE6813 AE5413 NE4813 AE4413 AEM633 AG9439 AE3413 AEM453 NG8839 AEE953 AEM433 NG6819 AEE933 AEM353 AG5419 AEM653 AEM333 NG4819 AG4419 AG3419 AGE959 AGE939 AGM659 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT AGM639 459 439 AGM359 AGM339 62310 Section 2 Introduction How Your Dryer Works CYLINDER LINT FILTER HEATER EXHAUST DUCT FAN 292 DRY14S The dryer uses heated air to dry loads of laundry When the motor is started the exhaust fan pulls air in through louvers at the rear of the dryer and over the heat source burner flame for gas and heating element for electric The heated air moves through the heater duct and into the cylinder where it circulates through the wet load The air then passes through the lint filter air duct and exhaust fan where it is vented to the outdoors 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 7 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any gu
91. lve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 81 SYMPTOM CONTROL WILL NOT WAKE UP No LED S Light AFTER SELECT PAD IS PRESSED Power cord plugged in Proper voltage polarity and Goto Symptom Blown grounding at outlet Refer to Fuse Or Tripped Circuit Figure 57 Breaker Paragraph 80 Check to see that voltage is being applied to control Approximately 120 Volts between Check for broken loose terminals P3 neutral and or incorrect wiring from COM on heat relay K2 outlet to control Unplug power cord and disconnect wires from terminals P3 and COM Take resistance reading through transformer 166 Ohms 30 between and COM terminals Replace control Recheck from beginning If problem exists after checking for loose broken or incorrect wiring replace control 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 81 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dr
92. ly into a polarized three slot effectively grounded receptacle rated 110 120 Volts AC alternating current 15 Amps Refer to Figure 57 for determining correct polarity of the wall receptacle c DO NOT OPERATE OTHER APPLIANCES ON THE SAME CIRCUIT DO NOT OVERLOAD CIRCUITS Refer to Figure 58 To reduce the risk of an electric shock or fire DO NOT use an extension cord or an adapter to connect the dryer to the electrical power source WO037 DO NOT OVERLOAD CIRCUITS Figure 58 74 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 62310 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded d Grounding and Wiring Instructions The dryer must be grounded In the event of malfunction or breakdown grounding will reduce the risk of electric shock by providing a path of least resistance for electric current The dryer is equipped with a cord having an equipment grounding conductor and a three prong grounding plug The plug must be plugged into an appropriate outlet that
93. ma ON DL annuas 514 Ssuo 4 puo2 81 1H MIA 39nv9 3NIM 31v210NI 48 ON 3191 CAILINN oi Su3nupu o1 Ou ipapase SOND 5005 34A 4937 C3901 aujusou s14 uo puo ONTAD 1104 S Wa3WnN 509 oe SIN3IVd ONIAOVIOS ng 1 NO N3INn To Bli C3YNLOVANNYW 3NIHOVH SIHL SNIN3NVM 31V1d 9NIINnDA a OL OL 0 E OLLWAHOS 1 37129143233 HOLIMS 81 lia a 8001 ang 901 710541405 01 9039 s 81 1HM 81 1HM 34974 INILNNOW 81 3Nd HOLIAS X000 JGWIL Dl ANNDXD 81 Na8 lt 9 z a HOLIAS MDLINSI 7109 Ti 15 5 313008 HOLIMS 5 a z 191 1102 o XOSNIS SNTO OH 22 1718 22 714 ecos c 4109 4OLOW N3AIL bi ae SSS ed F 34919 gt Tad sate a ote 01 640039 H c T OL YOLOW ui DL Q gt 3010 E 0 ABO WIL 0 33073 OWA N n c ions may result truct o 3 5 9 c T o 3 5 Ins Copyright Al
94. move screws three top and three bottom holding the hood assembly to the control hood rear panel and cabinet top b Disconnect the wires from the component parts and carefully remove the components from the control hood assembly NOTE Refer to the appropriate wiring diagram when rewiring the component parts END CAP GRAPHICS PANEL wo01R1 TO REMOVE CONTROL HOOD END CAPS Remove end caps by carefully prying caps out of slots in ends of hood Refer to Figures 5 6 7 8 or 9 21 ELECTRONIC CONTROL Refer to Figure 5 for control removal IMPORTANT When removing or installing an electronic control handle the control by the edges or the control could become damaged NOTE Refer to the appropriate wiring diagram when rewiring the electronic control 22 TIMER Refer to Figure 6 7 8 or 9 for timer removal NOTE Refer to the appropriate wiring diagram when rewiring the timer ELECTRONIC CONTROL Right SCREW DRY1071S GRAPHICS PANEL CONTROL HOOD AND CONTROLS Models AG9439 AE9433 NG8839 NE8833 AGE959 AEE953 AGE939 and AEE933 Figure 5 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 21 Section 5 Service Procedures CONTROL HOOD ASSEMBLY TEMPERATURE SWITCH END CAP SIGNAL CONTROL GRAPHICS PANEL b END CAP Right DRY1072S CONTROL KNOB ASSEMBLY GRAPHICS PANEL CONTROL HOOD AND CONTROLS Models AGM659 AEM653 AGM639 and A
95. n top and three at lower front holding the hood assembly to the control hood rear panel and to the cabinet top Refer to Figures 6 or 7 Disconnect wires from signal control Set meter to read Ohms and apply probes to terminals of signal control Meter should rear approximately 1 000 Ohms at all times 26 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT wo01R1 25 START SWITCH Refer to Figures 7 8 or 9 for switch removal NOTE Refer to the appropriate wiring diagram when rewiring the switch To Test Start Switch Push or Rotary Type 1 Remove six screws three on top and three at lower front holding the hood assembly to the control hood rear panel and to the cabinet top Refer to Figures 7 8 or 9 Set voltometer to Ohms scale and zero at appropriate scale Unplug dryer from electrical supply and disconnect wires from switch terminals Place meter probes on switch terminals You should see an infinite reading on the meter With probes attached to switch proceed as follows Push Type Switch Press the start switch button You should read 0 zero Ohms Rotary Type Switch Rotate the switch knob to the right clockwise You should read 0 zero Ohms 26 GRAPHICS PANEL Refer to Figures 5 6 7 8 or 9 a Remove screws three top and three bottom holding the hood assembly to the control hood rear panel and cabinet top b Disconnect the wires from the
96. nal block failure 9 Tighten the two strain relief screws to secure the power cord 10 Recheck all screws to be sure they are tight 11 Reinstall the access plate and screw to the rear of the dryer cabinet 72 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 8 Service Procedures Unique to Electronic Control Model Dryers GROUND TO NEUTRAL WIRE Green ACCESS COVER See WARNING below GROUND WIRE Green TERMINAL BRACKET GROUND SCREW 11 TERMINAL TERMINAL BRACKET DIRECT WIRING WIRE CONNECTION DETAIL NEUTRAL TERMINAL TERMINAL BLOCK 2 TERMINAL SLOTTED HEX HEAD SCREWS Shipped inside the dryer NEUTRAL White or Center Wire STRAIN RELIEF Not supplied with the dryer POWER CORD OR DIRECT WIRE DRY1064S GROUND SCREW Figure 56 WARNING Dryer is shown with the access cover removed for illustration purposes only To reduce the risk of an electric shock NEVER operate the dryer with the access cover removed W136 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 73 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s wit
97. nals 1 and 2 Remove screws holding thermostat to exhaust fan cover Heat thermostat with a small flame until a distinct click is heard then immediately apply meter probes to terminals 1 and 3 meter should read zero e While thermostat is still hot apply meter probes to thermostat terminals 1 and 2 meter should read infinite until thermostat cools at which time the meter should read zero 36 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 42 HEATER ASSEMBLY a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch HEATER LIMIT ASSEMBLY THERMOSTAT HEATER ATTACHING SCREW wo01R1 d Remove two screws holding heater assembly to heater box and pull he
98. ng door and remove bulb through top a Remove two screws from the bottom edge of opening in the front bulkhead by turning bulb to the front panel Refer to Figure 12 the left Refer to Figure 28 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide gem lugs from cabinet top Refer to Figure 12 _ CYLINDER Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Remove six screws three top and three bottom holding the hood assembly to the control hood rear panel and cabinet top e Disconnect the wires from the component parts and carefully remove the components from the control hood assembly SCREWS NOTE Refer to the appropriate wiring diagram when rewiring the components parts f Disconnect wire harness from all components and ground wire in control hood and screw holding ground wire to top Push harness down through opening in cabinet top Replace DRY8528 control hood or set aside to prevent damage NOTE Refer to appropriate wiring diagram when Figure 28 rewiring components 48 CYLINDER LIGHT RECEPTACLE g Remove two cabinet top hold down screws a Remove two screws from the bottom edge of Refer to Figure 30 the front panel Refer to Figure 12 h Lift front of cabinet top and disengage from b Swing the bottom of the panel away from the hinges on rear of cabinet Refer to Figure 29 dryer t
99. ntrol Models only 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 13 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 11 HEATER ASSEMBLY OR BURNER DOES NOT SHUT OFF POSSIBLE CAUSE TO CORRECT Improper motor switch Timer must be in a heat setting Test switch and replace if inoperative Motor does not stop Refer to Paragraph 4 Incorrect wiring Refer to appropriate wiring diagram Heater assembly shorted Remove heater assembly and check for short 12 CLOTHES DO NOT DRY POSSIBLE CAUSE TO CORRECT Heater assembly does not heat or burner does not ignite Refer to Paragraph 5 Too much water in articles being dried Remove excess water Clothes load too large Remove part of load A normal washer load is normal dryer load Maximum load Dryer cylinder one half full of wet clothes Excessive lint on lint filter Clean lint filter Load too small Add one or two bath towels to load A
100. o disengage hold down clips and guide i Remove control hood rear panel when lugs from cabinet top Refer to Figure 12 replacing cabinet top c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Disconnect wires from the light receptacle terminals e Remove two screws holding receptacle to front bulkhead Refer to Figure 26 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 43 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded NOTE When servicing cabinet top may be raised and hinged on the rear hold down brackets or supported against wall behind dryer CABINET TOP HINGES DRY1060S Figure 29 50 FRONT BULKHEAD ASSEMBLY a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropr
101. o ensure that the dryer is properly grounded IMPORTANT The igniter is very fragile Be careful not to damage it during removal 6 Remove screw holding burner housing to heat shroud Refer to Figure 18 7 Remove screw holding front of burner housing to dryer base and remove housing out through front of dryer Refer to Figure 14 8 Remove four screws holding shroud to heater box and remove shroud out through front of dryer Refer to Figure 18 Electric Models 1 Remove two screws holding heater assembly to heater box then pull heater assembly down and away from heater box Refer to Figure 19 k Remove screw holding heat shield to dryer base Refer to Figure 34 Remove one screw holding rear bulkhead to terminal block bracket While supporting bulkhead remove the four screws holding rear bulkhead to mounting brackets then lift complete assembly out of dryer Refer to Figure 34 m To remove heat shield from heater box 1 Remove two screws holding heat shield to heater box Refer to Figure 34 n To remove heater box from rear bulkhead 1 Refer to Figure 35 for removal o Rear Mounting Brackets 1 Remove five screws holding rear mounting brackets to rear of dryer cabinet Refer to Figure 22 WOO1R1 REAR BULKHEAD HEATER BOX ATTACHING SCREWS HEATER BOX DRY866S Figure 35 57 TERMINAL BLOCK OR POWER CORD a Terminal Block Electric Models 1
102. ock to bracket Refer to Figure 36 NOTE Do not let terminal block insulation drop when removing the block Insulation must be in place when reinstalling block b Power Cord Gas Models 1 Remove access plate on rear of cabinet 2 Remove strain relief 3 Remove screw holding power cord ground wire to terminal block bracket wo01R1 NOTE Reconnect ground wire into same hole in bracket when reinstalling power cord 4 Disconnect molex plug and remove power cord from rear of dryer cabinet 58 CABINET a Remove six screws three top and three bottom holding the hood assembly to the control hood rear panel and cabinet top b Disconnect the wires from the component parts NOTE Refer to the appropriate wiring diagram when rewiring the component parts c Set control hood assembly out of the way d Remove two screws from the bottom edge of the front panel Refer to Figure 12 e Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 f Disconnect wires from door switch Refer to Figure 13 NOTE Refer to appropriate wiring diagram when rewiring switch g Remove two cabinet top hold down screws Refer to Figure 30 h Lift cabinet top to a vertical position by hinging it on the rear hold down brackets Refer to Figure 36 NOTE When servicing cabinet top may be raised and hinged on the rear hold down brackets or supported again
103. ose gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 53 REAR SEAL a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Remove two cabinet top hold down screws Refer to Figure 30 e Raise front of cabinet top hinging it on the rear hold down brackets Refer to Figure 29 NOTE When servicing cabinet top may be raised and hinged on the rear hold down brackets or supported against the wall behind the dryer f Disengage belt from motor and idler pulleys Refer to Figure 24 NOTE When installing belt be sure belt is properly installed on motor and idler pulleys and is on the correct side of the idler lever Refer to Figure 24 Belt must be positioned around cylinder between center and rear baffle screws with the ribbed surface against the cylinder After installing belt rotate cylinder manually to check that belt is properly aligned g If present disconnect cylinder light wires from light receptacle terminals h Remo
104. oved Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 This conversion kit is to be installed by AUTHORIZED DEALERS or DISTRIBUTORS on their premises and in accordance with the manufacturer s instructions and all codes and requirements of the authority having jurisdiction Failure to follow instructions could result in serious injury or property damage The qualified agency performing this work assumes responsibility for this conversion 401P3 L P Gas Conversion Kit consists of 1 58754 Block Open Plug 1 58755 Burner Orifice Spud Metal stamped 55 1 60515 Conversion Plate DRY962S 1 60517 Valve Converted to L P Gas Sticker Block Open Plug Burner Orifice Spud 2 60520 L P Gas Stickers 10 1 5 Gas Input 20 000 BTU HR MANOMETER INCHES NOTE When converting the dryer gas valve to L P gas be sure the incoming gas supply line is equipped with a pressure regulator located ahead of the dryer that will maintain the gas supply to the dryer at 10 1 5 inches 25 4 3 81 cm water column pressure and a vent to the outdoors must be provided Remove pressure tap pipe plug and check gas pressure by connecting U tube manometer or similar pressure gauge to the pressure tap Refer to Figure 39 DRY961S PRESSURE TAP Figure 39 62310 Copyright Alliance Laundry Systems LLC DO
105. qv3 030015 80 93891 LINH X309 TIHIMH31 OL VW3HOS PUDE En gen IINE EN 1300H TIV NO 104 nd ey Se 1H917 W30NI UI 91 WuNO Ff c 01 647039 HOLTAS davis rou PN LSU 2 t s S Ozi 5 5 o gt L xd 5 gt 3 gt 2 5 o o 5 o gt o c 3 o o 5 5 LJ o E E Lg do c md o 5 62310 MODELS NG6819 AND 5419 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 94 Section 10 Wiring Diagrams W030 95 lt 58 220 55 oc LUZVZLO ON LNVd gt ONIGN3d SIN3lVd Y3HLO IVA ove o c
106. r Refer to Figure 24 Belt must be positioned around cylinder between center and rear baffle screws with the ribbed surface against the cylinder After installing belt rotate cylinder manually to check that belt is properly aligned e If present disconnect cylinder light wires from the light receptacle terminals f Remove four screws holding bulkhead to front flange of cabinet Lift complete bulkhead assembly out of slots in cabinet Refer to Figure 30 IMPORTANT During reinstallation of front bulkhead be sure that air duct is properly positioned with the flange inside of the felt seal on the exhaust fan cover g Loosen two cabinet top hold down screws Refer to Figure 30 h Manually rotate cylinder until one of the baffles is at the 6 o clock position and carefully remove cylinder out through front of dryer NOTE The cylinder must be installed with the arrow pointing toward the front of the dryer wo01R1 i Baffle 1 Remove screws holding baffles to cylinder Refer to Figure 32 IMPORTANT The elongated baffle must be installed to cover the cylinder seam weld Refer to Figure 32 BAFFLE CYLINDER DRY954S ELONGATED BAFFLE Figure 32 46 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Cl
107. res from terminals P5 and P6 control thermistor Plug in power cord and press the REGULAR and GO PADS Take resistance reading through thermistor by measuring resistance through wires leading to terminals P5 and P6 on control This resistance reading MUST BE taken within three minutes after pressing the GO pad Open loading door Note the temperature reading inside the dryer Dotemperature and resistance readings approximately match NO Replace thermistor chart Refer to thermistor Figure 61 YES Reconnect wires to control and check for broken loose or incorrect wiring between control and thermistor x NO Refer to wiring diagram Wiring okay and correct YES Problem probably not due to electronic control or thermistor After all checks have been performed and a heat problem still exists always replace the thermistor before replacing the control 84 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that t
108. ricate TInoperative electronic control Refer to Section 8 to check out the electronic control operation Mechanical Timer Models only Electronic Control Models only 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 2 MOTOR OVERLOAD PROTECTOR CYCLES REPEATEDLY POSSIBLE CAUSE TO CORRECT Incorrect Voltage Refer to Installation Instructions supplied with dryer for electrical requirements Clothes load too large Remove part of load A normal washer load is a normal dryer load Maximum load Dryer cylinder one half full of wet clothes Clothes cylinder is binding Check cylinder for binding and out of round condition Also check front and rear bulkheads for warping Check support rollers for binding Check cylinder seals and glides for wear or damage Inoperative motor overload protector Replace drive motor 3 MOTOR RUNS BUT CYLINDER DOES NOT TURN POSSIBLE CAUSE TO CORRECT
109. rifugal switch in motor NOTE Refer to appropriate wiring diagram meter should read approximately two on Ohm when rewiring motor switch scale Put test meter probes on terminals 1 and 2 Meter should register no reading Manually flex the centrifugal switch in motor meter should read zero Ohms 3 Put test meter probes on terminals 4 and 5 Meter should read approximately one on Ohm scale 4 Put test meter probes on terminal 4 and motor frame Meter should register no reading or infinite DRY956S Figure 25 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 41 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed e Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WOO1R1 SETSCREW MOTOR SWITCH MOTOR PULLEY TRU ARC RING IDLER PULLEY IDLER GROUND SPRING WIRE DRY860S Figure 26 i Motor Pulley and Idler Pulley Assemblies NOTE When replacing motor the motor switch 1 Refer to Figure 26 for motor and idler location should be at 10 o clock position with the pulley removal positioning
110. roblem Refer to Page 78 76 SERVICE PROCEDURES FOR TROUBLESHOOTING ELECTRONIC CONTROL For safety reasons disconnect electrical service to dyer and close valve in gas supply line to gas dryer before servicing Never energize the electrical power to the dryer with any of the panels removed IMPORTANT These procedures are intended to be used as an aid in diagnosing potential problems with the electronic control Refer to Section VII Service Helps for diagnosing problems with components other than the electronic control Refer to Figure 59 for terminal numbers connections and color coding 77 DIAGNOSTIC CYCLE a A diagnostic cycle is built into the electronic control to detect internal problems on the printed circuit board of the control IMPORTANT The diagnostic cycle is not intended to diagnose any components built into the control i e relays transformer capacitors etc Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 75 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly
111. rough rear of cabinet Refer to Figure 22 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 53 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 IMPORTANT When reinstalling motor and exhaust assembly be sure wire harness on right side is clipped to motor mounting bracket and is routed along dryer base between motor mounting bracket and right side of cabinet Refer to Figure 23 Tab on rear of motor mounting bracket must be slid into slot in dryer base n Remove two screws from front edge at each side of cabinet Refer to Figure 30 Then remove remaining screws from around bottom of cabinet and lift cabinet off base Remove leveling legs and locknuts from base and reinstall on new base 54 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 6 Adjustments To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing
112. ry Systems LLC DO NOT COPY or TRANSMIT 83 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 84 SYMPTOM IMPROPER HEAT OR DRYING TIMES Unplug power cord Disconnect wires from terminals P5 and P6 on control thermistor Plug in power cord and press the REGULAR PAD Does SH appear in time display verifying that control YES is reading signal from thermistor circuit correctly Replace control Unplug power cord and reconnect wires to P5 and P6 Remove wires from the and N O terminals on heat relay K2 Zero Ohms between COM YES and N O terminals Replace control Infinite Ohms between COM NO and N O terminals Replace control Reconnect wires to COM and terminals on heat relay K2 Open loading door Tape temperature probe or thermometer on the inside of the dryer s front bulkhead Close loading door Unplug power cord Disconnect wi
113. s To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded 23 TEMPERATURE SWITCH Refer to Figure 6 or 8 for switch removal NOTE Refer to the appropriate wiring diagram when rewiring the switch To Test Temperature Switch 1 Remove six screws three on top and three at lower front holding the hood assembly to the control hood rear panel and to the cabinet top Refer to Figures 6 or 8 2 Disconnect all wires from switch NOTE Refer to appropriate wiring diagram when rewiring switch 3 Set test meter to read OHMS and apply meter leads to the switch terminals a Three Position Heat Switch Follow the appropriate wiring diagram for your models dryer Refer to Section 10 of this manual Infinite Heat Switch Meter should rear 10 Ohms maximum with the switch in the DELICATE setting Turn switch full CLOCKWISE direction meter should read 10 000 Ohms minimum 24 SIGNAL CONTROL Refer to Figures 6 or 7 for signal control removal NOTE Refer to the appropriate wiring diagram when rewiring the signal control To Test Signal Control 1 Remove six screws three o
114. s LLC DO NOT COPY or TRANSMIT 87 Section 9 Internal Wiring of Dryer Motor Switch To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 DRY1070S General Electric Motor with Internal Switch MAIN WINDING OVERLOAD START WINDING PROTECTOR DRY869S OVERLOAD START WINDING PROTECTOR DRY869S Emerson Motor with External Switch 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 89 Section 10 Wiring Diagrams Failure to install maintain and or operate this machine according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage W030 WIRING DIAGRAMS AND SCHEMATICS FOUND ON THE FOLLOWING PAGES ARE FOR MODELS COVERED IN THIS MANUAL 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 91 Section 10 Wiring Diagrams W030
115. se ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 Thermistor Chart Temp F TOME Temp F Temp F io 20 826000 55 87200 125 16900 15 697000 60 76600 130 15200 10 590500 65 67350 135 13800 5 501500 70 59400 140 12400 0 427000 75 52500 145 11300 5 364800 77 50000 150 10200 10 312500 80 46500 155 9300 15 268400 85 41300 160 8400 20 231200 90 36700 165 7700 25 199600 95 32700 170 7000 30 172800 100 29100 175 6400 35 150000 150 26100 180 5900 40 130500 110 23300 185 5400 45 113800 115 20900 190 4900 50 99500 120 18800 195 4500 Figure 61 NOTE As temperature decreases resistance increases As temperature increases resistance decreases 87 CONTROL REPLACEMENT the control hold down on the board near the 62310 When a problem with the electronic control is detected during the diagnostic cycle or while making the electrical tests we have discussed the control is replaced as a complete unit Due to the sensitivity of the electronic control careful handling is required As a precautionary measure we recommend the use of a grounded wrist strap when handling the electronic controls The wrist strap cord and alligator clip are designed to carry away any electrostatic charge from your body and to direct the charge to an available ground By using this static protection device potential electrostatic discharge problems associated with the handling of
116. seal from under flanged edge of bulkhead 2 Carefully unhook spring from seal strap IMPORTANT The seal can be adhered to the bulkhead using 3M 1300 Sealant obtain locally This is accomplished by applying a bead of 3M 1300 Sealant around the entire flanged area where the felt seal contacts the bulkhead Strap must be installed with cupped surface down against the seal to hold the felt seal more firmly in place on the bulkhead Seal must be held securely under strap and folded under flanged edge around entire bulkhead WOO1R1 51 CYLINDER BELT a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Disengage belt from motor and idler pulleys Refer to Figure 24 e If present disconnect cylinder light wires from the light receptacle terminals f Remove four screws holding bulkhead to front flange of cabinet Lift complete bulkhead assembly out of slots in cabinet Refer to Figure 30 IMPORTANT During reinstallation of front bulkhead be sure that air duct is properly positioned with the flange inside of the felt seal on the exhaust fan cover g While supporting cylinder carefully remove belt off cylinder NOTE When inst
117. st wall behind the dryer i Carefully withdraw wire harness through hole in cabinet top and lift the cabinet top assembly off the hold down brackets and set to the side Refer to Figure 36 j Disengage belt from motor and idler pulleys Refer to Figure 24 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 51 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded NOTE When reinstalling belt be sure belt is properly installed on motor and idler pulleys and is on the correct side of the idler lever Figure 24 Belt must be positioned around cylinder between center and rear baffle screws with the ribbed surface against the cylinder After installing belt rotate cylinder manually to check that belt is properly aligned k If present disconnect the cylinder light wires from the light receptacle terminals 1 Remove four screws holding bulkhead to front flange of cabinet Lift complete bulkhead assembly out of slots in cabinet Refer to Figure 30 IMPORTANT During reinstallation of front bulkhead be sure that air duct
118. t any servicing unless specifically recommended or published in this Service Manual and that you understand and have the skills to carry out Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the product is properly grounded and to reduce the risk of fire electric shock serious injury or death WO06R1 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 3 Section 1 Safety Information To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 Repairs that are made to your products by unqualified persons can result in hazards due to improper assembly or adjustments subjecting you or the inexperienced person making such repairs to the risk of serious injury electrical shock or death W007 If you or an unqualified person perform service on your product you must assume the responsibility for any personal injury or property damage which may result The manufacturer will not be responsible for any injury or property damage arising from improper service and or service procedures W008 NO
119. t electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded WO001R1 18 FROM TERMINAL BLOCK BRACKET TO 19 FROM TERMINAL BLOCK BRACKET TO TIMER MOUNTING BRACKET TO DRYER DRYER CABINET TOP TO ELECTRONIC CABINET TOP TIMER MOUNTING CONTROL TO GRAPHICS PANEL BRACKET TO GRAPHICS PANEL Electronic Control Models Dryers Mechanical Timer Models Dryers Refer toFigure 4 Refer to Figure 4 GROUND DRY1054S DRY1053S MECHANICAL ELECTRONIC Figure 4 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded IMPORTANT When reference to direction right or left is made in this manual it is from the operator s position facing the front of the dryer 20 CONTROL HOOD ASSEMBLY Refer to Figures 5 6 7 8 or 9 a Re
120. tab on the motor engaged with the notch j Impeller and Housing in the motor bracket Refer to Figure 26 Refer to 1 Remove screws holding cover to housing appropriate wiring diagram when rewiring motor Refer to Figure 23 switch leads 2 Hold motor pulley securely and unthread impeller from motor shaft right hand thread Use 7 8 inch 6 point socket to aid in the removal of the impeller 3 Remove three screws and washers holding the exhaust housing to the motor mounting bracket Refer to Figure 27 k Motor 1 Disconnect wires from motor switch Refer to Figure 26 NOTE Refer to appropriate wiring diagram when rewiring motor switch 2 Disconnect ground wires from motor Refer to Figure 26 EXHAUST HOUSING 3 Pry two motor clamps off using a ATTACHING SCREWS screwdriver Refer to Figure 26 Then lift motor out of mounting bracket Figure 27 42 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed e Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 47 CYLINDER LIGHT 49 CABINET TOP Open loadi
121. tements CAUTION WARNING and followed by specific instructions These precautions are intended for the personal safety of the operator user servicer and those maintaining the machine DANGER Danger indicates the presence of a hazard that will cause severe personal injury death or substantial property damage if the danger is ignored A WARNING Warning indicates the presence of a hazard that can cause severe personal injury death or substantial property damage if the warning is ignored A CAUTION Caution indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored Additional precautionary statements IMPORTANT and are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machine damage will occur if the procedure is not followed NOTE The word NOTE is used to communicate installation operation maintenance or servicing information that is important but not hazard related In the interest of safety some general precautions relating to the operation of this machine follow Failure to install maintain and or operate this product according to the manufacturer s instructions may result in conditions which can produce serious injury death and or property damage Do not repair or replace any part of the product or attemp
122. terminals and wires from gas valve coils at the quick disconnect blocks Refer to Figure 14 5 Disconnect gas shut off valve from gas valve at the union nut Refer to Figure 14 6 Remove three screws holding valve and mounting bracket to base Refer to Figure 14 7 Lift gas valve and mounting bracket from base Refer to Figure 14 NOTE The holding and booster coil and the secondary coil can be replaced individually b Burner Tube Igniter and Bracket NOTE Burner tube and igniter can be removed without removing gas valve and bracket 1 Remove one screw from right side of burner housing holding burner tube in place Refer to Figure 14 2 Gently move burner tube toward rear of dryer to disengage tab from slot on left side of burner housing Refer to Figure 16 3 Carefully rotate burner tube and igniter counterclockwise so tab is at 8 o clock position 4 Move air shutter end of burner tube slightly to right and CAREFULLY remove burner tube and igniter assembly out through front of dryer 5 Remove screw holding the igniter and bracket to the burner tube and remove igniter and bracket Refer to Figure 17 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 33 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before
123. the electronic control will be minimized Always handle the electronic control by the metal edges If a wrist strap is not available touch the washer while it is plugged in before handling the control to dissipate any charge To replace the control first unplug the washer Remove all of the wires connected to the control and take out the four screws securing the control to the control hood When removing wires from appropriate terminal and disconnect the wires using a pliers Do not pull on wires The new control is supplied in a special anti static wrapping and protected by anti static foam While holding the metal edges remove the control from the foam and the wrapping Lift the inoperative control off the mounting bracket and place it on the anti static wrapping Before positioning the new control in the control hood peel off the protective plastic coating from the front side of the control then fasten the control down with the four screws Following the wiring diagram reconnect the wires to the new control then replace the control hood It is important to take care when handling the original control It must be carefully laced in the anti static wrapping and the anti static foam which was removed from the new control A copy of the replacement report must be completely filled out and returned with the control Warranty credit will not be issued if the control is not wrapped properly Copyright Alliance Laundry System
124. tion Circuits When the dryer thermostat calls for heat circuits are completed through the holding coil sensor booster coil and igniter Both coils must be energized to open split coil valve Once opened the holding coil can hold the valve open without assistance from the booster coil The current shunted around the secondary coil by the sensor passes through the igniter causing it to get hot Burner Circuit In approximately 30 seconds the igniter attains ignition temperature and the sensor located on burner housing beside the igniter contacts open A circuit is then completed through the secondary valve coil opening the valve and allowing gas to flow Ignition is made and the e 30 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 IGNITER AIR QUICK DISCONNECT SHUTTER GAS VALVE COILS QUICK DISCONNECT BLOCKS GAS VALVE HANDLE Shown in the closed position BURNER TUBE BURNER TUBE SCREW BURNER HOUSING BURNER HOUSING MOUNTING BRAC
125. to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the appropriate wiring diagram when rewiring the switch d Disengage belt from motor and idler pulleys Refer to Figure 24 e If present disconnect the cylinder light wires from light receptacle terminals f Remove four screws holding bulkhead to front flange of cabinet Lift complete bulkhead assembly out of slots in cabinet Refer to Figure 30 IMPORTANT During reinstallation of front bulkhead be sure that air duct is properly positioned with the flange inside of the felt seal on the exhaust fan cover g Pull cylinder forward allowing rear of cylinder to drop down exposing rollers Refer to Figure 33 h Refer to Figure 33 for removal of roller from roller shaft i To remove roller shaft remove two screws holding roller bracket to rear bulkhead then remove locknut holding shaft to bracket WO01R1 WASHER LOCKNUT DRY1061S SHAFT THRUST RETAINER CYLINDER WASHER RING ROLLER Figure 33 48 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 5 Service Procedures To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas
126. uards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 5 HEATER ASSEMBLY DOES NOT HEAT OR BURNER DOES NOT IGNITE POSSIBLE CAUSE TO CORRECT Blown house fuse or tripped circuit breaker Check fuses or circuit breakers A 240 Volt dryer has two fuses make sure both fuses are good Temperature selector switch set at FLUFF or Reset switch or test switch and replace if inoperative inoperative Timer improperly set Set in a cool down period Reset timer Try another cycle or ano heat cycle Inoperative limit thermostat Test thermostat and replace if inoperative Electric Models Inoperative heater assembly Test heater assembly Replace heater assembly if cold Ohms do not read between 8 and 10 5 Ohms Gas Models Insufficient gas supply Check gas shut off valve in dryer and main gas line valve Open partially closed gas shut off valve or correct low gas pressure Inoperative drive motor switch Test switch and replace if inoperative Gas Models Inoperative gas valve coils Test coils and replace if inoperative Gas Models Inoperative sensor Test sensor and replace if inoperative Gas Models Inoperative igniter Test igniter and replace if inoperative Electric Models Inoperative thermal fuse Test thermal f
127. umbers replace the AU in the display area This tells you how many minutes of heat have been selected The number which automatically appears is a drying guideline for the type of fabric that would usually be dried at that particular time cycle setting This time can be increased or decreased by pressing the MORE or LESS pads Press MORE to add drying time to the cycle Press LESS to subtract drying time from the cycle One press of the pad will change the time in one minute intervals Pressing and holding the pad down will Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 67 Section 8 Service Procedures Unique to Electronic Control Model Dryers To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded change the time in five minute intervals Refer to Figure 52 To start the dryer press the GO pad NOTE When the GO pad is pressed you will notice the time in the display area will increase 6 to 10 72 minutes depending upon the cycle This indicates the entire length of the cycle time including the cool down period Figure 52 7
128. use and replace if inoperative Inoperative cycling thermostat Test thermostat and replace if inoperative Inoperative timer Test timer and replace if inoperative TInoperative electronic control Referto Section 8 to check out the electronic control operation TRead out on electronic control indicates SH Thermistor is shorted replace thermistor TRead out on electronic control indicates Thermistor is open replace thermistor Broken loose or incorrect wiring Refer to appropriate wiring diagram Mechanical Timer Models only Electronic Control Models only 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 11 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 6 IGNITER DOES NOT GLOW Gas Supply Sufficient GAS MODELS POSSIBLE CAUSE TO CORRECT No power to power leads on valve Check timer selector switch thermostats motor switch and wiring Sensor failed with contacts open Replace sensor Igniter broken or open
129. utomatic cycle Adjust to more dry setting Three position heat selector switch or timer set on FLUFF or inoperative Reset switch or timer or test and replace the switch or timer if inoperative Improper or inadequate exhaust system See Installation Instructions supplied with dryer for exhaust requirements Heater assembly or burner shuts off prematurely Refer to Paragraph 9 Gas Models Gas line pressure too high or too low f Natural Gas line pressure to dryer exceeds 8 inch water column pressure or is lower than 4 inch water column ask Gas Company to correct 14 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 3 Troubleshooting To reduce the risk of electric shock fire explosion serious injury or death Disconnect electric power to the dryer s before servicing Close gas shut off valve to gas dryer s before servicing Never start the dryer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 13 TIMER DOES NOT ADVANCE IN AUTOMATIC CYCLE Mechanical Timer Models Only POSSIBLE CAUSE TO CORRECT Inoperative high or low thermostat Test thermostat and replace if inoperative Heater assembly does not heat or burner does Refer to Paragraph 5 ignite Heater
130. ve four screws holding bulkhead to front flange of cabinet Lift complete bulkhead assembly out of slots in cabinet Refer to Figure 30 IMPORTANT During reinstallation of front bulkhead be sure that air duct is properly positioned with the flange inside of the felt seal on the exhaust fan cover i Manually rotate cylinder until one of the baffles is at the 6 o clock position and carefully remove cylinder out through front of dryer wo01R1 NOTE The cylinder must be installed with the arrow pointing toward the front of the dryer j Pull rear cylinder seal from under flanged edge of bulkhead Refer to Figure 31 k Carefully unhook spring from the seal strap Refer to Figure 31 IMPORTANT Seal can be adhered to the bulkhead using 3M 1300 Sealant obtain locally This is accomplished by applying a bead of 3M 1300 Sealant around the entire flanged area where the felt seal contacts the bulkhead Strap must be installed with cupped surface down against the seal to hold the felt seal more firmly in place on the bulkhead Seal must be held securely under strap and folded under flanged edge around entire bulkhead 54 CYLINDER ROLLERS a Remove two screws from the bottom edge of the front panel Refer to Figure 12 b Swing the bottom of the panel away from the dryer to disengage hold down clips and guide lugs from cabinet top Refer to Figure 12 c Disconnect wires from door switch Refer to Figure 13 NOTE Refer to the
131. ws three on top and three at probes to terminals indicated in table below lower front holding the hood assembly to the 4 Starting with timer knob indicator in OFF control hood rear panel and to the cabinet top position at top of timer slowly turn timer knob Refer to Figure 6 7 8 or 9 clockwise until indicator is again pointing toward 2 Disconnect wires from timer OFF position at top of timer Meter should register zero reading when circuit being tested NOTE Refer to appropriate wiring diagram when is completed by timer Refer to appropriate rewiring timer wiring diagram for Timer Cycle Chart showing when circuit is made Timer Timer Timer Timer Circuit to be Tested No 59418 No 59421 No 59497 No 61402 Timer Motor L1 and M L2 and T L2 and T L2 and T Signal Control B and P B and B P and B Motor L1 and M 11 and M L1 and M L1 and M Heat L1 and H L2 andH L2 and H High Temperature Heat L2 and H2 Low Temperature Heat Delicate L2 and H1 and H2 Push to Start SCREW PUSH TO START END CAP CONTROL HOOD BUTTON ASSEMBLY pra i ASSEMBLY PANEL TIMER KNOB 09 TIMER GRAPHICS ee od d P END CAP Right SCREW DRY1075S GRAPHICS PANEL CONTROL HOOD AND CONTROLS Models AG3419 AE3413 AGM359 AEM353 AGM339 and AEM333 Figure 9 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 25 Section 5 Service Procedure
132. y a U L listed No 10 copper wire only three conductor power supply cord kit rated 240 Volts minimum 30 Amperes and labeled as suitable for use in a clothes dryer 4 Tighten these wire binding screws firmly IMPORTANT Failure to tighten these screws firmly may result in wire failure at the terminal block 5 Secure the strain relief to the power cord or wires where they enter the dryer cabinet 6 Reinstall access cover and screw 70 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 8 Service Procedures Unique to Electronic Control Model Dryers GROUND TO NEUTRAL WIRE Green ACCESS COVER See WARNING below NEUTRAL TERMINAL GROUND WIRE Green SN TERMINAL BRACKET 7i T I TERMINAL e SCREW z HHA A Y ap 7 TERMINAL qas w TERMINAL if TERMINAL BRACKET SLOTTED HEX HEAD SCREWS Shipped inside the dryer DIRECT WIRING NEUTRAL WIRE CONNECTION De White or 2 Wire STRAIN RELIEF Not supplied with the dryer POWER CORD OR DIRECT WIRE DRY1064S GROUND SCREW Figure 54 Dryer is shown with the access cover removed for illustration purposes only To reduce the risk of an electric shock NEVER operate the dryer with the access cover removed W136 62310 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 71 Section 8 Serv
133. yer s with any guards panels removed Whenever ground wires are removed during servicing these ground wires must be reconnected to ensure that the dryer is properly grounded wo01R1 82 SYMPTOM CONTROL WAKES UP When SELECT Pad is Pressed BUT MOTOR DOES NOT START PROPERLY After door was opened motor Check outlet for proper polarity and grounding Refer to Figure 57 Polarity and grounding okay YES Recheck from beginning If problem persists replace control starts when door is closed without pressing GO With door closed motor does not start after GO is pressed Contact electrician Check outlet for proper polarity and grounding Refer to Figure 57 Polarity and grounding okay Contact electrician Remove control hood and see if grey wire from door switch is connected to terminal P2 door Approximately 120 Volts between terminals P2 door and P3 neutral when door is closed and 0 Volts when door is open With door closed press REGULAR and GO to check motor relay K1 Did you hear relay click and do you read approximately 120 Volts between terminals P1 fan and P3 neutral Check motor overload protector motor and motor switch Inspect wiring from control to door switch and door switch Replace control 82 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 62310 Section 8 Service Procedures Un
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