Home

manual

1. Do not smoke or use sparkable electrical devices or flame in a septic gaseous or possible septic sump If a septic sump condition may exist s and if entry into sump is necessary then 1 provide proper safety precautions per OSHA requirements and 2 do not enter sump until these precautions are strictly adhered to Do not install pump in location classified as hazardous N E C ANSI NFPA 70 1999 Failure to heed above cautions could result in injury or death Installation Instructions These important instructions must be followed for satisfactory performance of your pump 1 Provide proper sump recommended minimum sump diameter is 18 2 Do not set pump directly on the bottom of the sump if it is not solid Raise the pump by placing bricks or concrete blocks underneath it Make sure sump is free of string cloth nails gravel etc before installing pump 4 Pump to be connected to a properly grounded grounding type receptacle only 5 Do not remove ground pin from electrical plug 6 Do not use an extension cord 7 For proper automatic operation make sure the pump power cord is plugged into the piggy back receptacle on the diaphragm switch cord 8 Connect to separate electrical circuit taken directly from main switch 9 Use steel or plastic pipe for all connecting lines between pump and sewer outlet NOTE Some city regulations do not allow installing
2. Power Cord Assembly 230V 20 4209 004 5 Connector Assembly 6000 061 5 Lead Wire Terminal Assembly Blk 625 6000 060 5 Grnd Wire Terminal Assembly Grn 5 12845 001 1 Screw 8 32 Self Tapping 995 002 1 Lockwasher 8 145 003 1 Bolt Stator 8 32 x 55 8 Lg Prior to 11 90 70 000 1 Plate Stator Prior to 11 90 01 13348 001 1 Stator 115V 13349 000 1 Date Code 11 90 9994 001 1 Stator 230V 13348 011 5 Rotor amp Shaft w Bearings 13349 010 1 Date Code 11 90 65 001 1 Bearing 64 001 1 Load Spring gt DINT 56 008 2 56 026 2 71 003 1 12328 002 2 101 007 1 83 002 1 83 007 1 16 000 2 18 002 1 19 002 1 21 000 2 19 004 1 12185 001 1 5502 004 1 176 015 1 995 008 1 12752 004 5 12752 005 5 12752 006 5 12752 008 5 12752 009 5 12752 010 5 Housing Motor Date Code 11 90 Seal Ring Volute Bolt 5 16 18 x 1 Lg Seal Stationary Seat Seal Rotating Seat Impeller Bottom Plate Screw 10 24 x 3 8 Lg Foot amp Baffle Plate Screw 10 24 x 5 8 Lg Reducer Bushing 2 x 1 1 2 AUTOMATIC MODELS Bracket Screw 1 4 20 x 3 8 Lg Lockwasher Diaphragm Switch 6 1 2 Range 115V 10 Diaphragm Switch 6 1 2 Range 115V 20 Diaphragm Switch 6 1 2 Range 230V 20 Diaphragm Switch 8 1 2 Range 115V 20 Diaphragm Switch 8 1 2 Range 115V 20 Diaphragm Switch 8 1 2 Range 115V 20 Purchase locally E WA
3. a pump with plastic pipe Check local regulations 10 In applications where the pump may sit idle for months at a time it is recommended that the pump s be cycled every month to insure the pumping system is working properly when needed 11 HYDROMATIC check valve should installed in discharge pipe at least 12 above the discharge outlet of the pump 12 An audible alarm such as the Q Alert system for high water conditions should be installed in every pump for greater protection NOTE The Q Alert panel is for indoor use only For outdoor application contact your HYDROMATIC distributor for additional Q panels Pump Installation Pump Servicing Read the following instructions carefully before replacing any parts Reasonable care and safe methods should be practiced Check local codes and requirements before installation Only competent electrician should make the installations Servicing should be performed only by knowledgeable pump service contractors or authorized service stations WARNING Always disconnect the pump from power source before handling or making any adjustments Always wear rubber boots when there is water on the floor and you must unplug the pump or make any adjustments 1 Removing pump from sump Before removing pump from sump for repair check to see if the trouble could simply be a blown fuse tripped circuit breaker or a power cord not completely i
4. plate removed by removing the five hex head cap screws 27 Clear the impeller of its obstruction and clean the impeller and reassemble Check power cord Check the power cord 5 for brittleness or for any cuts or nicks in the insulation Using an ohmmeter check the continuity of the power cord If any of these tests fail the power cord should replaced To replace power cord unscrew the nut on the cord pull cord up and discard damaged power cord Add pipe sealant to threads and reinstall by pushing cord onto pins and tighten nut Check for air lock A sump pump is said to be air locked if water traps in the pump and it cannot get out thus preventing pump from operating CAPACITY U S G P M HYDROMATIC pumps have a small air vent hole in the impeller cavity to let out trapped air If this hole becomes plugged pump may air lock To break the air lock use a small screwdriver to clear hole in the impeller cavity As a secondary precaution in installations of this type 116 hole should be drilled in the discharge pipe below the check valve The check valve should be 12 to 18 inches above pump discharge Do not put check valve directly into pump discharge opening NOTE In sumps where the pump is operating daily air locking rarely occurs Check the oil Remove the pipe plug 4 in the top of the motor cover an
5. Pump Installation and Service Manual HYDROMATIC OSP33 Submersible Sewage Ejector Pump NOTE To the installer Please make sure you provide HYD ROMATIC this manual to the owner of the pumping equipment or to the responsible party who maintains the system Pentair Pump Group General Information Thank you for purchasing your HYDROMATIC Pump To help insure years of trouble free operation please read the following manual carefully Before Operation Read the following instructions carefully Reasonable care and safe methods should be practiced Check local codes and requirements before installation Attention This manual contains important information for the safe use of this product Read this manual completely before using this product and refer to it often for continued safe product use DO NOT THROW AWAY OR LOSE THIS MANUAL Keep it in a safe place so that you may refer to it often WARNING Before handling these pumps and controls always disconnect the power first Do not smoke or use sparkable electrical devices or flames in a septic gaseous or possible septic sump Pump Warning To reduce risk of electrical shock 1 Risk of Electrical Shock This pump has not been investigated for use in swimming pool areas 2 Risk of Electrical Shock Connect only to a properly grounded receptacle Septic tank to vented in accordance with local plumbing codes
6. RRANTY HYDROMATIC Pumps warrants to the original purchaser of each HY DROMATIC Pump product s that any part thereof which proves to be defective in material or workmanship within one year from date of installation or 18 months from manufacture date whichever comes first will be replaced at no charge with a new or remanufactured part F O B factory Purchaser shall assume all responsibility and expense for removal reinstallation and freight Any item s designated as manufactured by others shall be covered only by the express warranty of the manufacturer thereof This warranty does not apply to damage resulting from accident alteration design misuse or abuse If the material furnished to the Buyer shall fail to conform to this contract or to any of the terms of this written warranty HY DROMATIC Pump shall replace such nonconforming material at the original point of delivery and shall furnish instruction for its disposition Any transportation charges involved in such disposition shall be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect of the furnishing of material that does not conform to this contract or to this written warranty shall be to secure replacement thereof as aforesaid HYDROMATIC Pump shall not in any event be liable for the cost of any labor expended on any such material or for any incidental or consequential damages to anyone by reason of the fact that such material does not conform to this
7. aft with a plastic mallet to remove the rotor and shaft Inspect the bearings 17 If they do not rotate freely and smoothly they should be replaced When new bearings are ready to be added onto the shaft do not push on outer race of bearings This will damage bearings If a rotor and shaft is ordered from HYDROMATIC the bearings will be supplied already pressed on the shaft 28 23 24 a 18 Reinstall the stator Place the stator 15 in the volute case 21 so the stator bolt holes line up Lay the stator plate 13 on the stator 15 and line up with stator bolt holes Put in Do not fill the motor housing completely allow airspace for oil expansion Pump Servicing 13 Remove seal Remove the old 21 Reinstall oil pipe plug Coat stationary portion of the seal 23 from the case 21 by inserting a screwdriver into the seal housing of the case from the top of the case and tapping lightly with a hammer Clean the seal area of the case with a clean cloth 14 Reinstall the rotor and shaft assembly Push on outer race to seat bearing in volute case 15 Reinstall seal Apply an oil lubricant to the new stationary portion of the seal 23 and press into the case 21 Coat the new rotating portion of seal with lubricant and press into place on the rotor shaft with the rubber ring facing the impeller 16 Reinstall impeller Add a drop of Locktite 277 to the shaft and screw the impeller on hand t
8. contract or to this written warranty ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTY OF MERCHANT ABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE SAME EXTENT AS THE EXPRESS WARRANTY CONTAINED HEREIN Some States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply MANUFACTURER EXPRESSLY DISCLAIMS AND EXCLUDES ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ARISING IN CONNECTION WITH THIS PRODUCT INCLUDING WITHOUT LIMITATION WHETHER IN TORT NEGLIGENCE STRICT LIABILITY CONTRACT OR OTHERWISE Some States do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you PUMP MUST BE REPAIRED BY AUTHORIZED HYDROMATIC REPAIR CENTER OR WARRANTY WILL BE VOID IF REPAIR CENTER IS NOT AVAILABLE RETURN PUMP TO PLACE OF PURCHASE This warranty gives you specific legal rights and you may also have other rights which vary from State to State 2001 Hydromatic Ashland Ohio All Rights Reserved LO HYD R I Your Authorized Local Distributor Pentair Pump Group 1840 Baney Road Ashland Ohio 44805 Tel 419 289 3042 Fax 419 281 4087 www hydromatic com ISO 9001 Certified Part 5625 247 1 W 03 247 8M 1 01
9. d drain oil into a clean dry container A milky appearance to the oil indicates that water has entered through either worn out or damaged seals 23 24 seal ring 20 or cord nut Remove the motor cover Remove the four hex head cap screws 22 Use a screwdriver to pry the motor cover 19 from the volute case 21 at the fastening ears being careful not to cut the seal ring 20 with the screwdriver crack the motor cover Lift the motor cover until it clears the stator 15 Check for short Disconnect the stator leads 7 8 9 from the connector 6 Use an ohmmeter to check the continuity of the stator If stator fails to pass the continuity test it must be replaced Remove the stator To remove the stator remove the four hex head screws 12 and the stator plate 13 Lift the stator off the volute case 21 and set aside 10 Remove the impeller To remove the impeller 25 hold the rotor 16 in your hand and tap the impeller with a plastic or rubber mallet so as to turn the impeller counter clockwise 11 Check the seal Remove the rotating portion of seal 24 from shaft by inserting a screwdriver under the edge of the seal and lifting it off without damaging seal Inspect the seal face for any nicks or an uneven seating of seal face If any are present replace the seal See Step 14 12 Remove rotor and shaft Tap the rotor shaft 16 at the impeller end of the sh
10. ight The impeller will force the rotating portion of seal into position 17 Replace seal ring Remove the old square seal ring 20 from the volute and stretch on a new ring coated with O ring lube Do not roll the ring onto the volute or improper seating and water leakage into the motor housing will result the stator bolts 12 and tighten evenly to prevent cocking of the stator Push the connectors of the power cord onto the stator terminals 19 Reinstall motor housing Tighten down the four hex head cap screws 22 evenly to prevent cocking of motor housing and achieving an uneven seal on the seal ring 20 20 Oil Fill the motor cap with high grade transformer oil such as Sohio Factopure SE40 oil or equivalent to at least 1 4 over motor windings 38 gallon pipe threads with thread sealant before installing 22 Check pump Plug the power cord into a grounded outlet and start pump by applying pressure to the switch diaphragm automatic only manual should start when power is applied Motor should run smoothly be free of vibration and stop when pressure is removed OSP33 Parts List 4 Part No Description INA AIN 28 23 24 Part No Description Nameplate 115V Nameplate 230V 4580 001 1 Drivescrew 60 000 5 Handle 119 002 1 Pipe Plug 12585 004 5 Power Cord Assembly 115V 10 12585 005 5 Power Cord Assembly 115V 20 12585 003 5
11. nserted into the receptacle NOTE Automatic thermal overload protects the sealed in oil motor Running dry may overheat the motor and activate the overload protector This will close the circuit when the motor cools and allow pump to restart If condition continues to exist it may cause premature pump failure Unplug the power cord and pull the pump by the handle from the sump Sandblast if possible any dirt or trash from the outside of the pump before dismantling Check diaphragm switch If the unit is being operated by the automatic diaphragm switch unplug the pump from the piggyback receptacle and plug the pump directly into the power source If the pump starts each time it is plugged directly into the receptacle and does not start each time when plugged into the piggyback switch with the diaphragm switch pressed into a start position replace complete piggyback switch assembly and retest with the new assembly Check for impeller blockage TOTAL DYNAMIC HEAD FEET Check for an obstruction in the impeller cavity by laying the pump on its side and inserting a screwdriver through the hole in the foot and baffle plate 28 and the bottom plate 26 and turning the rotor and shaft 16 It should turn freely If the impeller hangs up or there is an indication of impeller blockage the foot and baffle plate must be removed by removing the three hex head cap screws 29 and the bottom

manual

Contents

Download Pdf Manuals

Related Search

Related Contents